ATTACHMENT 1

Document No. 1902-01PL-30-02J-A0217

Wall Thickness Calculation for 6" Liquid Pipeline
From GGS Asap To LPP Nagote

DESIGN INPUT References

Design Code ASME B31.4
Pipeline Size / Nominal O.D D 6.625 in 168.3 mm
Corrosion Allowance A 0 mm *Corrosion Resistance Alloy
Location Class
Design Factor F 0.72
o
Steel Coefficient of Expansion, α 0.0000117 per deg C 6.50E-06 in/in/ C Clause 402.2.1 of ASME B31.4
Modulus of Elasticity E 2.03E+05 MPa 2.95E+07 Psi Clause 402.2.2 of ASME B31.4
Mill Tolerance tol 12.50%

Pressure and Temperature Input

Design Pressure P 44.8 bar g 650.0 psi g
o o
Installation/ Burial Temp. (UG) T1u 25 C 77.0 F
o o
Under Ground Design Temp. T2u 93 C 199.9 F
o o
Minimum Design Temp. T2u(min) 25 C 77.0 F
Weld joint factor E 1 Table 403.2.1-1 of ASME B31.4
Poison Ratio ν 0.3 Clause 402.2.3 of ASME B31.4
Max. factor for load of long durations k 0.9
Cold Bend Radius in term of Dia. Rbend 40D
Elastic Bend Radius in term of Dia. R 500D

WALL THICKNESS
Grade X65
SMYS of Line Pipe S 65000 psi 448 MPa Table 7 Clause 9.3.2 OF API 5L
1 Wall Thickness Calculated tcal 1.17 mm 0.046 inch
tmin = (P x D / (2x Sx Fx E) + A) / (1 - tol) tmin 1.34 Clause 403.2.1 of ASME B31.4
Selected wall thickness t 7.11 mm 0.280 inch ASME B36.10M (sch. STD)
D/t Check ( Should be < 96) 23.67
Pipeline Internal Diameter ID = D -2t 154.06 mm
2
Internal Area of Pipe Ai = p ID /4 18,639.81 mm2

Calculation - Hoop Stress (determined by Barlow's Formula)

Wall thickness (t-CA) 7.11 mm
2 Hoop Stress = SH = PD/2(t-CA) 53.03 Mpa Clause 402.3 of ASME 31.4
11.83 % of SMYS
Hoop Stress < 0.72 E SMYS OK Table 403.3.1-1 of ASME B31.4

A. RESTRAINED PIPE (UNDER GROUND)

3a Thermal Stress due to expansion @T2u = SE1 = a (T1u - T2u) E SE1 -162.5 MPa Clause 402.5.1 of ASME B31.4
3b Thermal Stress due to expansion @T2u(min) = SE2 = a (T1u - T2u) E SE2 0.00 MPa
4 Longitudinal Stress due to pressure = SP = ν SH Sp 15.91 MPa Clause 402.6.1 of ASME B31.4
5 Longitudinal Stress due to axial loading pressure = Sx Sx 0.00 MPa
6 Nominal Bending Stress = SB = ED/2R SB 67.80 MPa
Summation of Longitudinal Stress, SL
SL = SP + SE + SX + SB ≤ 0.9 x SMYS = 404 MPa Table 403.3.1-1 of ASME B31.4
7a Net Longitudinal Stresses for Max. Design Temp. (T2u)
Longitudinal Stresses due to tensile bending
SL11 = SP + SE1 + SX + SB SL11 -78.83 MPa
Longitudinal Stresses due to compressive bending
SL12 = SP + SE1+ SX - SB SL12 -214.42 MPa
7b Net Longitudinal Stresses for Max. Design Temp. (T2u(min))
Longitudinal Stresses due to tensile bending
SL21 = SP + SE2 + SX + SB SL21 83.71 MPa
Longitudinal Stresses due to compressive bending
SL22 = SP + SEE2+ SX - SB SL22 -51.89 MPa
Maximum Longitudinal Stress, SL SL(max) 83.71
Permitted Value Longitudinal Stress 403.34
Longitudinal Stress check : SL ≤ 0.9 x SMYS hence OK

Page 1 of 2
8 Allowable Combined Stress = 0.9SMYS Sc 403.34 Table-403.3.1-1 of ASME B31.4
Combined Stress, SE
Torsional Stress St 0.00
8a Combined Biaxial Stress at Maximum Design Temperature
Combined Biaxial Stress at Tensial Bending
2 2 2 1/2
Seq11 = [ SH -SHSL11+ SL11 +3St ] Seq11 114.92 MPa Clause 402.7 of ASME B31.4
Combined Biaxial Stress at Compressive Bending
2 2 2 1/2
Seq11 = [ SH -SHSL12+ SL11 +3St ] Seq12 245.28 MPa
8b Combined Biaxial Stress at Minimum Design Temperature
Combined Biaxial Stress at Tensial Bending
Seq11 = [ SH2 -SHSL21+ SL112 +3St2 ]1/2 Seq11 73.35 MPa
Combined Biaxial Stress at Compressive Bending
Seq11 = [ SH2 -SHSL22+ SL112 +3St2 ]1/2 Seq12 90.87 MPa
Maximum Combined Biaxial Stress Seq 245.28
Combined Stress check : SE ≤ 0.9 x SMYS hence OK

B. UNRESTRAINED PIPE (ABOVE GROUND)

9 Longitudinal Stress due to pressure = SP = 0.5 SH Sp 26.5 MPa Clause 402.3 of ASME B31.4
10 Nominal Bending Stress due to weight SB = M/ Z SB Mpa
11 Axial Stress other than due to thermal expansion and pressure Sx 0.00 Mpa
12 Net Longitudinal Stresses SL = SP +SB + SX SL Clause 402.6.2 of ASME B31.4
13 Permitted Longitudinal stress (0.75SMYS) SA 336.12 Table 403.3.1-1of ASME B31.4
14 Allowable bending stress SB = 0.75ST - SP - SX SB 309.60
Summation of Longitudinal Stress, SL SL 336.12
Longitudinal Stress check : SL ≤ 0.75 x SMYS hence OK

CHECK ON THINNING DUE TO BENDS

15 Cold Bend Radius 40D Rbend 6731.0 mm

16 Inner bend radius divided by diameter n = (Rbend-0.5D)/D n 39.5
17 % of Wall thinning = 50 / (n+1) 1.23 % PD 8010-1 equation 2
18 Pipe thk. before bending = cal thk/(1-thinning %) td 1.34 mm clause 6.2.2.3
19 Thickness required for Bending treq=td(1+ %thinning/100) 1.35
Selected Wall Thickness t 7.11 mm
Thickness required for bending < Selected Wall Thickness OK

20 Hot Bend Radius 5D Rbend 841.4 mm

21 Inner bend radius divided by diameter n = (Rbend-0.5D)/D n 4.5
22 % of Wall thinning = 50 / (n+1) 9.09 % PD 8010-1 equation 2
23 Pipe thk. before bending = cal thk/(1-thinning %) td 1.34 mm clause 6.2.2.3
24 Thickness required for Bending treq=td(1+ %thinning/100) 1.46
Selected Wall Thickness t 7.11 mm
Thickness required for bending < Selected Wall Thickness OK

Page 2 of 2