New Generation

Lithium solution
for material handling equipment

RoyPow Industrial Solution Division

April,2023
Company
introduction
 About us

Plan to set up a branch in Germany in 2024 USA Office - Florida

USA HQ - Texas
RoyPow UK
RoyPow Europe RoyPow Japan
RoyPow US USA Office - California

RoyPow Shenzhen RoyPow HQ Plan to set up a factory in US in 2024

RoyPow South Africa

RoyPow Australia

Established RoyPow (Huizhou) in Nov. 2016 Key business: R&D, manufacturing and sales of
power cell systems and energy storage solutions

Leader of energy revolution National high-tech enterprise

 History

2022
Continuous annual revenue growth at 2021
Establishing
Established Japan,
South America
Europe, Australia
2020 branch and Texas
2019 and South Africa
Established UK factory
branch; Established
2018 Became a national Branch Expected revenue
2017 Shenzhen branch.
Established US high-tech Revenue passing $157 million
2016 Preliminary setup of enterprise;
Revenue passing
Nov. 2, 2016 with branch; $36 million
overseas marketing Revenue first $80 million
800,000 initial Revenue
channels; passing
investment passing
Revenue passing
$8 million $16 million
Company founded $4 million
Material handling
Lithium solutions
 Industrial batteries

Fast and opportunity charging, without battery replacements

and zero maintenance deliver higher productivity.
Ideal for operations equipments.

5-year Warranty Maintenance Opportunity Strong endurance

eco-friendly free charging stable voltage
 Chargers

Charging without ventilation required, flexible &

convenient, increase battery stability and life span.

Safe & reliable Remote upgrade Zero Waterproof

maintenance
Made with advanced Lithium iron Wide operation temperature range IP65 Rated, safe & reliable while using
IP65
phosphate (LiFePO4) cell -4°F ~ 140°F (-20°C ~60°C)

Matched with original charger; Integrated intelligent BMS; support CAN Support local (LCD) & remote (4G) monitoring
BMS
fast charging as short as 2 hours, communication
more efficient

5 Years warranty; Multiple safety protections such as over/under volt,

up to 10 years design life over temperature protections, etc.
 Forklift battery structure

REMA plug Control panel included

Separate high current charging plug Shows all critical battery functions in real-time,
with integrated blocking system for voltage, current, and remaining charging time and
unintended startup and transfer the signal. fault alarm

4G module
LiFePO4 cell For software upgrading, remote monitoring
and diagnosing

PTC heater BMS

For cell balancing and advanced battery
Heat ON when cell temperature is low
management

Protection board
Hole for hoist Fuse / Discharge relay / Heat relay etc.
LiFePO4 forklift battery advantages

Stable discharge Low-temperature environment Unstable discharge

＞3,500 Times Cycle life ＜500 Times

Up to 10 years Design life 3 Years

＞1 Hours Charging time ＞8 Hours

No memory, opportunity charging Charging frequency Must charge after use

Multiple built-in protections,

high thermal & chemical stability
85% or more nominal capacity
achieved at high working load
Safety Gas inside may cause explosion
Only 30%~50% nominal capacity
Available capacity
achieved under high working load

Save about 70% relevant expenses

Battery expense High cost every year
annually
Regular water-filling and inspection
Maintenance free Maintenance
required
Lead is a toxic substance, may cause
Zero pollution Eco-friendly
human lead poisoning

Extremely low Energy loss 15%

 Technical specification Discharge current Environment temp. range General

Model
Weight Storage
Nominal Nominal Stored Dimension Continuous Maximum Casing IP
lbs. (kg) life cycle Charge Discharge
voltage capacity energy for reference discharge discharge material rating
no counterweight
( 1 month ) ( 1 year )

24V System

25.0×7.1×21.2 inch -4°F~131°F -4°F~131°F

>3,500 -4°F~113°F 32°F~95°F
F24100A 24V (25.6V) 100 Ah 2.56 kWh (635×180×538 110 lbs. (50 kg) 100 A 210 A (5s) ( -20°C ~ ( -20°C ~ Steel IP65
times ( -20°C~45°C) ( 0°C~35°C)
mm) 55°C) 55°C)
25.6×7.9×21.3 inch -4°F~131°F -4°F~131°F
>3,500 -4°F~113°F 32°F~95°F
F24105A 24V (25.6V) 105 Ah 2.68 kWh (650×200×540 110 lbs. (50 kg) 105 A 210 A (5s) ( -20°C ~ ( -20°C ~ Steel IP65
times ( -20°C~45°C) ( 0°C~35°C)
mm) 55°C) 55°C)
22.0×6.5×20.1 inch -4°F~131°F -4°F~131°F
>3,500 -4°F~113°F 32°F~95°F
F24160A 24V (25.6V) 160 Ah 4.09 kWh (560×165×510 121 lbs. (55 kg) 160 A 320 A (5s) ( -20°C ~ ( -20°C ~ Steel IP65
times ( -20°C~45°C) ( 0°C~35°C)
mm) 55°C) 55°C)

29.5×7.1×19.9 inch -4°F~131°F -4°F~131°F

>3,500 -4°F~113°F 32°F~95°F
F24210A 24V (25.6V) 210 Ah 5.37 kWh (750×180×505 143 lbs. (65 kg) 200 A 420 A (5s) ( -20°C ~ ( -20°C ~ Steel IP65
times ( -20°C~45°C) ( 0°C~35°C)
mm) 55°C) 55°C)
31.9×8.4×25.4 inch -4°F~131°F -4°F~131°F
>3,500 -4°F~113°F 32°F~95°F
F24280A 24V (25.6V) 280 Ah 7.16 kWh (810×212×645 191 lbs. (87 kg) 200 A 420 A (5s) ( -20°C ~ ( -20°C ~ Steel IP65
times ( -20°C~45°C) ( 0°C~35°C)
mm) 55°C) 55°C)
29.5×12.6×19.7
-4°F~131°F -4°F~131°F
inch >3,500 -4°F~113°F 32°F~95°F
F24315A 24V (25.6V) 315 Ah 8.06 kWh 319 lbs. (145 kg) 200 A 450 A (5s) ( -20°C ~ ( -20°C ~ Steel IP65
(750×320×500 times ( -20°C~45°C) ( 0°C~35°C)
55°C) 55°C)
mm)
32.5×19.1×24.6
-4°F~131°F -4°F~131°F
14.33 inch >3,500 -4°F~113°F 32°F~95°F
F24560A 24V (25.6V) 560 Ah 582 lbs. (264 kg) 320 A 480 A (5s) ( -20°C ~ ( -20°C ~ Steel IP65
kWh (825×485×624 times ( -20°C~45°C) ( 0°C~35°C)
55°C) 55°C)
mm)

36V System

38.2×15.9×30.7
-4°F~131°F -4°F~131°F
inch >3,500 -4°F~113°F 32°F~95°F
F36560A 36V (38.4V) 560 Ah 21.5 kWh 628lbs. (285 kg) 320 A 480 A (5s) ( -20°C ~ ( -20°C ~ Steel IP65
(970×403×780 times ( -20°C~45°C) ( 0°C~35°C)
55°C) 55°C)
mm)
38.1×20.3×30.7
-4°F~131°F -4°F~131°F
26.49 inch >3,500 -4°F~113°F 32°F~95°F
F36690A 36V (38.4V) 690 Ah 727 lbs. (330 kg) 320 A 480 A (5s) ( -20°C ~ ( -20°C ~ Steel IP65
kWh (968×516×780 times ( -20°C~45°C) ( 0°C~35°C)
55°C) 55°C)
48V System

48V 10.75 37.4×14.8×21.7 inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F48210A 210 Ah 440 lbs. (200 kg) 200 A 420 A (5s) Steel IP65
(51.2V) kWh (950×375×550 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

48V 14.33 31.5×20.5×17.7 inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F48280A 280 Ah 462 lbs. (210 kg) 200 A 420 A (5s) Steel IP65
(51.2V) kWh (800×520×450 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

48V 36.8×22.2×27.8 inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F48315A 315 Ah 16.1 kWh 661 lbs. (300 kg) 315 A 450 A (5s) Steel IP65
(51.2V) (935×565×707 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

48V 21.50 38.9×24.8×25.0 inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F48420A 420 Ah 850 lbs. (386 kg) 320 A 450 A (5s) Steel IP65
(51.2V) kWh (988×629×635 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

48V 28.67 35.6×32.0×16.9 inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F48560A 560 Ah 661 lbs. (300 kg) 320 A 480 A (5s) Steel IP65
(51.2V) kWh (905×812×429 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

48V 39.4×29.9×23.4inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F48608A 608 Ah 31.1 kWh 930 lbs. (422 kg) 320 A 480 A (5s) Steel IP65
(51.2V) (1,000×760×595 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

72V System

72V 35.4×19.7×23.2 >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F72420A 420 Ah 30.9 kWh 683 lbs. (310 kg) 320 A 480 A (5s) Steel IP65
(73.6V) inch(900×500×590 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

80V System

37.5×27.6×29.0 inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F80315 80V (80V) 315 Ah 25.2 kWh 761 lbs. (345 kg) 320 A 480 A (5s) Steel IP65
(953×700×736 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

36.9×31.4×30.6 inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F80420A 80V (80V) 420 Ah 33.6 kWh 903 lbs. (410 kg) 320 A 450 A (5s) Steel IP65
(938×798×778 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

40.3×33.6×31.1 inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F80460A 80V (80V) 460 Ah 36.8kWh 992 lbs. (450 kg) 320 A 450 A (5s) Steel IP65
(1,025×853×789mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

40.2×39.0×30.5inch 1,543 lbs. (700 >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F80560A 80V (80V) 560 Ah 44.8 kWh 320 A 450 A (5s) Steel IP65
(1,020×990×775 mm) kg) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

40.4×33.6×33.6 inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F80690A 80V (80V) 690Ah 55.2kWh 1,322 lbs. (600kg) 320 A 480 A (5s) Steel IP65
(1,026×854×854mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)

90V System

90V 40.5×27.9×24.9inch >3,500 -4°F~131°F -4°F~131°F -4°F~113°F 32°F~95°F

F90460A 460 Ah 41.2 kWh 1,036 lbs. (470kg) 320 A 480 A (5s) Steel IP65
(89.6V) (1,028×708×632 mm) times ( -20°C ~ 55°C) ( -20°C ~ 55°C) ( -20°C~45°C) ( 0°C~35°C)
 RoyPow upgraded counter weight solution

Select the outline dimensions of DIN boxes with high versatility in the
market, and combine lithium cell resources to design corresponding DIN
size standard box products

Model F24460-4PzS F48280-4PzS F48460-4PzS F80460-4PzS

Capacity 460 Ah 280 Ah 460 Ah 460 Ah
Voltage 24 V 48 V 48 V 80 V
Dimension (L * W * H) 830 * 522 * 627 mm 830 * 522 * 627 mm 830 * 522 * 627 mm 830 * 522 * 627 mm
Weight 714 kg 714 kg 714 kg 863 kg

DIN standard
battery pack
 RoyPow upgraded counter weight solution

The customer can select MIN size standard According to the size of the new project, designs

battery pack, which is placed in the shell of the and manufactures the corresponding external

original lead-acid battery, and the gap between counterweight box, which is matched with the

the boxes is filled with balance weights internal MIN standard box for fixed shipment

Model F36560-MIN-A F36690-MIN-A F48420-MIN-A F48560-MIN-A

Capacity 560 Ah 690 Ah 420 Ah 560 Ah
Voltage 36 V 36 V 48 V 48 V
Dimension (L * W * H) 805 * 425 * 570 mm 865 * 425 * 570 mm 950 * 350 * 565 mm 950 * 425 * 570 mm
Weight 290 kg 295 kg 240 kg 300 kg

DIN standard
battery pack
RoyPow standard battery pack solution

L Type Bracket

MIN Standard
Pack

Customized Easy assembly by

Weight container screws

Case reference from one of our customers

They customize weight container locally and we offer standard battery pack,
the dealer can also have their logo on sides of the battery.
Lithium battery
Smart monitoring and
diagnosing system
✓ Battery status measurement ✓ Battery status measurement
Real time measurement of battery cell voltage, temperature, total battery current, Real time measurement of battery cell voltage, temperature, total battery current,
voltage, total voltage, etc.
voltage, total voltage, etc.

✓ Caution function ✓ Self diagnosis function

Overvoltage alarm, undervoltage alarm, overcurrent alarm, over temperature The BMS can diagnose internal circuit faults and abnormal operating conditions.
alarm, heating alarm.
✓ Protection function
✓ Charge and discharge management function Over voltage protection, low voltage protection, over-current protection and over-temperature protection
Charge and discharge shall be effectively managed to ensure that there is no overcharge and realize intelligent automatic protection and ensure system safety.
over discharge of single cells during the charge and discharge process, and prevent the charge
and discharge current and temperature from exceeding the allowable value.

✓ Pre-charge control function

✓ External communication
BMS support CAN communication interface, and CAN protocol can be customized
and developed according to the project requirements, so as to meet the
communication requirements of the whole vehicle and realize power management
and power on / off control through CAN communication.
 Battery system introduction

Press-fit 12 core outlet

With male ternimal SP20MIF(AWG20~AWG22)
Male ternimal SP16M1F(AWG16~AWG18)
Male ternimal SP14M1F(AWG14)

PinNo. Terminal Signal Signal description

material
REMA 320A A Sn BJ1+ For buzzer
PLUG (Charge current 0-200A)
B Sn BJ1- For buzzer
Signal Signal description C Sn CANH2 CAN H for LCD

D Sn CANL2 CAN H for LCD

Positive Charger
E Sn 12V+ Power H for LCD
Nagative Charger -
F Sn 12V- Power H for LCD
CAN H CAN H communication to charger G Sn 5V+ Power H for switch button
H Sn 5V- Power H for switch button
CAN L CAN H communication to charger
J Sn SW_IN Switch signal

C-P+ 12 V+ K Sn SW_OUT Switch signal

L Sn Debugging CANH Debugging
C-P- 12 V-
M Sn Debugging CANH Debugging
Monitor and Diagnose System
 Power on Debug Power off

• Connect the battery discharge port to the forklift port • Check the LCD parameters • Switch off battery system
• Switch on battery system • System no warning • Waiting for a moment

Power off Charging End of the charging

• Switch off battery system • Connect Charger to Grid • Power off charger, waiting 5s
• Power on Charger • Disconnect the battery charge plug
• Disconnect the charger ac input plug
Operating current
Language
Discharging: positive value
Charging:
negative value 模组设计
Battery SOC
(State of charge)

Auxiliary
heating flag
Operating voltage

Wanning code LCD page 1

Next page
Cell maximum voltage Cells voltage Cell maximum temperature Cells temperature

模组设计

Cell minimum voltage Cell minimum temperature

Cell series Cell parallel Cell capacity Battery pack capacity System fault information
 Remote Monitor and Diagnose System

Main function of updated remote cloud platform

RoyPow updated smart remote cloud module provides battery intelligent monitoring,
positioning, OTA and supports multi-level user management.
• Management backstage + mobile terminal (Android APP).
• Provide a complete communication module, built-in global cloud card solution, no need
to insert a SIM card, easy to operate, and achieve grid connection in more than 100 countries
• Real-time monitoring of equipment voltage, current, temperature and other information
• Support location search, OTA and parameter setting

电池状态Battery status 远程控制Remote control(Under 故障告警Defect warning 实时定位Realtime locationing

Development)

数据分析Data analysis 设备管理Equipment management 固件升级FW update 用户管理user management

1. Log in our remote platform and enter your own user name and password
 2. Check location of battery,online status and SOC

1.Click battery model This is SOC status

2.Click IMEI No.

This is location information

This shows status of “online”

Note: GPS is activated when battery unit inside forklift which is in open air or outdoor without any ceiling or cage
3. Check detailed status of each battery

click
3. Check detailed status of each battery
4. Check locating data of battery

click click

It shows real time locatin here

 5. Operation data analysis of battery at chosen period

Choose period checked

click

click
 Trouble shooting

Fault description Possible causes Proposed solutions

Switch on button damage Contact sales support, change the LCD

Switch on error BMS error Contact sales support, change the BMS
Harness of display screen not well Contact sales support, change the harness
Switch off button damage Contact sales support, change the LCD
Switch off error BMS error Contact sales support, change the BMS
Harness of display screen not well Contact sales support, change the harness
Charger error Restart charger
Restart battery system, If the fault cannot be
Not be charged BMS error eliminated, you need to contact the sales
support
Plug disconnect Check connecting plug
It is normal to use in high temperature
Charge current insufficient Operation temperature high
environment with low charging current
Under voltage Charging for battery
Over temperature Switch off，waiting for 30~60min
Not be discharged
Contact sales support, change protection
Discharge over current
value
Under voltage Charging for battery
Warning
Over voltage Switch off, waiting for 30~60min
buzzer alarm
Other code Contact technical support
 Storage

Time SOC Temperature

Short term (within 1 month) ≥ 50% -4°F ~ 122°F (-20℃ ~ 50℃)

Long term (within 1year) ≥ 50% 32°F ~ 95°F (0℃ ~ 35℃)

• If the battery system needs to be stored for a long time, the battery system should be powered off and stored in a suitable
location at room temperature.
• Please make use of a dedicated charger.
• Never put batteries near fire or heat sources.
• Never disassemble the batteries or modify the design of the batteries, including the circuits.
Referred case
Quality
Control
 Reliability test

Via various high-precision measuring instruments and

equipment, such as walk-in thermal cycling chamber,
thermal shock chamber, cell charge and discharge
system, salt spray cabinet, constant temperature and
humidity incubator, all objects are tested for their
Cell test area Battery system test area
electrical properties and reliability to ensure that all
products are safe and secure.

Material testing

Charger testing

Inverter testing

Testing capacity Battery cell testing

Module testing

Battery system testing System joint debug test area Testing data monitor area

Battery management system testing

 Quality control in manufacturing process

OVC test Plasma cleaning Cell combination Module side Post- welding
seam welding inspection

1 2 3 4 5 6 7 8 9

Ultrasonic welding Cell dispensing Module stack BSB welding

 Quality control in manufacturing process

Pre-processing Programing Aging test Product test

10 11 12 13 14 15 16 17 Shipment

Module installation Semi-finished product test Program recheck Tightness test for IP65
 Qualifications and Certifications

Quality Occupational Environment Social responsibility

health & safety

Information security
 Cell Cell Battery

Note: UL of popular models is on the process and will be gained in this May to June.
 Presales and Aftersales Support

Professional guidance & Customized design & Integrated solution on One-on-one instruction on
standardized application manufacturing industrial application operation

Sufficient warranty Replacement service Responsiveness

✓ Extended 5 years warranty ✓ Modular design, quick fault location & ✓ Quick response to any quality issues & service
✓ Regional offices and warehouse around the world replacement in case of abnormalities requests within 24 hours
✓ Included product liability insurance on battery pack ✓ Wearing parts quick delivery ✓ Technical support from professional team
✓ Maintenance tutorials provided
Cooperated
Customers
 Main customers we serve

Golf cart Brand

Forklift Brand

Aerial platform Brand

Floor care Brand

Australia

Main dealer

Main Rental
RoyPow Vendor code:225919
 Evidence

YAMAHA announced their new lithium golf cart powered by RoyPow United Rental new lithium battery brochure with RoyPow

Hyundai public a video promoting their lithium forklift with RoyPow battery
 THANKS

E: sales@roypowtech.com
W: www.roypowtech.com
A: RoyPow Industrial Park, #8, Huifeng 2nd East Road, Zhongkai
High-Tech District, Huizhou, Guangdong, China