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Abstract
In a bid to produce rice flour noodles with improved texture and reduced cooking time, rice flour-soy protein
isolate noodles (RNS) were structurally enhanced by a combined treatment (COM) of microbial transglutami-
nase (MTG) with glucono-δ-lactone (GDL). The RNS-COM was either dried using superheated steam (SHS) to
yield RNS-COM-SHS or steamed for 10 min (S10) before air drying to produce RNS-COM-S10 noodles.
Control samples were SHS-dried rice flour (RN-SHS) and air-dried RN-S10 noodles. In general, textural and
microstructural properties indicated higher textural properties and a more robust network in RNS-COM-SHS
and RNS-COM-S10 than in other noodles. However, optimum cooking time (P < 0.5) was in the order; RN-
SHS, RNS-COM-SHS < RN-S10 < RNS-COM-S10. As a result of the COM treatment, structurally enhanced
noodles were more resistant to cooking. As applied in RNS-COM-SHS noodles, SHS was able to improve
cooking quality, probably through the formation of bigger and evenly spread pores that had promoted faster
gelatinisation of starch, with a high order of relative starch crystallinity.
Keywords
enzymes, food drying, food extrusion, food texture, microstructure
Date received: 3 May 2022; accepted 1 August 2022
been observed to shrink during processing and also have were purchased from SIM Company, Sdn Bhd, Georgetown,
weak rehydration properties due to their less surface morph- Penang, Malaysia. Microbial Transglutaminase (MTG)
ology (Oh & Lee, 2020), develop tough textural properties, "Activa TG-BW-MH" was provided from Ajinomoto Co.,
and require a long time to cook (Gulia et al., 2014). Petaling, Kuala Lumpur, Malaysia.
Pre-steaming treatments before dehydration have also
been shown to improve starch gelatinisation and the water
Proximate composition and amylose content of
holding capacity of air-dried noodles, thus reducing
the commercial rice flour
cooking time and loss (Gatade and Sahoo, 2015).
A process for improving the texture of rice noodles involv- The composition of rice flour (moisture, protein, fat, crude
ing the combined crosslinking of soy protein isolates with fibre, and ash) was determined following the standard pro-
microbial transglutaminase (MTG) and glucono-δ-lactone cedures of AOAC (2000). Carbohydrate was measured by
(GDL) in a fresh rice noodle matrix led to the production of difference [i.e., 100 - (% protein + %moisture + % crude
rice flour-soy protein isolate noodles (RNS) with textural fibre + % crude fat + % ash)]. To test the amylose content,
properties comparable to those of yellow alkaline noodles 10 mg of the defatted rice flour was dissolved in 8 ml of
(Ojukwu et al., 2020). MTG and GDL were used to crosslink 90 percent dimethyl sulfoxide (DMSO) in a 25 ml volumet-
proteins within RNS, enhancing fresh noodles’ texture and ric flask (Hoover and Ratnayake, 2001). The flask and its
structural properties. GDL may have prompted some protein contents were heated in a water bath at 85°C for 15 min
cold gelation and enhanced starch granules interactions, result- after 15 min of rapid agitation. The flask was removed,
ing in harder and firmer RNS with improved starch retrograd- allowed to cool, and its contents were diluted with distilled
ation on the noodles’ surface (Ojukwu et al., 2021). After water to make 25 ml. Then, 40 ml of distilled water and
drying, the RNS, with improved texture and structure, had a 5 ml of freshly made iodine solution were combined with
longer cooking time and a lower cooking yield, which could 1 ml of the diluted solution in a 50 ml volumetric flask.
be remedied by steaming for 5 or 10 min before drying. The The volume was filled with distilled water to a capacity
cooking time of the resultant RNS was 6.24 min, while the of 50 ml. sing a UV-VIS Spectrophotometer, the absorb-
cooking loss and cooking yield reduced and improved, ance was measured at 620 nm after giving the solution
respectively (Ojukwu et al., 2022). time to settle (Genesy 10S, Thermo scientific, USA).
The use of superheated steam (SHS) in drying food With the aid of a common calibration curve, the amylose
materials is an innovative technology that has considerable content was calculated (Abiddin et al., 2018; Hoover and
advantages over hot air-drying methods, such as faster Ratnayake, 2001)
drying rates due to higher temperatures, low net energy con-
sumption, less emission of hazardous substances into the
Preparation of SHS-dehydrated rice noodles
environment, and the occurrence of no oxidative reactions,
as a result of the absence of oxygen (Alfy et al., 2016; The optimisation studies by Ojukwu et al. (2021) yielded
Sehrawat et al., 2016), The utilisation of steam-heated the various quantities of rice flour, SPI, MTG and GDL
beyond their boiling point to dehydrate food substances used in this study. Table 1 presents the formulations,
has been successfully carried out on a pilot scale on labels, and processes for SHS-dehydrated noodles.
Asian noodles (Markowski et al., 2003; Pronyk et al., Pre-steamed air-dried rice noodles RN-S10 (control) were
2010; Pronyk et al., 2008b), where some improvements made by combining 100 g of rice flour and 65 ml of dis-
were made on the texture of the noodles. tilled water (100°C) in a mixer (Spar Model 800-C) for
The robust network in air-dried RNS, created by cross- 10 min to produce a consistency that was kneaded to
linking SPI with MTG and improved surface retrogradation form a dough. The dough was then placed in a manual
of starch limited the ingress of water into the starch gran- stainless-steel extruder (Limai LM-20) to extrude noodles
ules, which in turn delayed gelatinisation, making the into boiling water and surface gelatinised for 30 s before
resultant noodle have a long cooking time and reduced being steamed for 10 min and dried in an oven. (AFOS
cooking yield (Ojukwu et al., 2021). Therefore, it was T500 dryer, UK) for 2 h, at 70 °C. The oven temperature
thought that using SHS would improve the cooking charac- was raised to 100 °C for 3 h until a 13 percent moisture
teristics and textural qualities of dried rice-flour soy protein content was reached. A similar method was utilised in the
isolate noodles. preparation of SHS-dehydrated noodles (RN-SHS),
though there was no steaming, and the drying was done
in a SHS oven (31L SHARP Healsio AX1700VMR) set
MATERIALS AND METHODS at 120°C for 2 h (Markowski et al., 2003) to 13% moisture
content.
Materials
For the preparation of air-dried rice flour-soy protein
Commercial rice flour was obtained from Alagappa’s flour isolate noodles (RNS-COM-S10), a given quantity of
mills, Bukit Mertajam, Penang, Malaysia. SPI and GDL rice flour was mixed in 65 mL of water with an SPI
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Ojukwu et al.
Air-dried rice flour noodles steamed for 10 min prior to RN-S10 5.06 5.0 68.32 10
air-drying
Air-dried rice flour noodles dried using super-heated RN-SHS 5.06 5.0 68.32 -
steam
Soy protein isolate-rice noodles prepared via RNS-COM1-S10 5.06 5.0 68.32 10
combined treatments by GDL and MTG- crosslinking
of SPI by GDL, steamed for 5 min and air-dried.
Soy protein isolate-rice noodles prepared via RNS-COM1-SHS 5.06 5.0 68.32 -
combined treatments by GDL and MTG- crosslinking
of SPI, steamed for 10 min, and air-dried
(68.32 g/kg of rice flour), GDL (5.0 g/kg of rice flour), and Cooking loss was determined by drying 100 mL of the
MTG (5.06. g/kg of rice flour) to form a consistent dough. cooking water to a constant mass in an oven set at 105 °
The dough was put in a plain resealable bag and placed and C. The cooking loss is the mass of solid material left after
incubated (Carbolite, England) at 40 °C for 2 h to allow the drying.
crosslinking action of the MTG and GDL activity prior to To measure the pH of the noodles, 10 g of cooked
extrusion (Kim et al., 2014), surface gelatinised, steamed noodles were blended for 5 min with 100 mL of distilled
for 10 min, and oven-dried in a similar fashion with water. After that, the mixture was filtered, and the pH
RN-S10. SHS-dehydrated rice flour-soy protein isolate of the filtrate was measured with a pH electrode
noodles (RNS-COM-SHS) were prepared using the same (Mettler-Toledo, Inlab Semi-Micro Electrode, Switzerland)
procedure as RNS-COM-S10 except that there was no connected to a calibrated pH metre (Mettler-Toledo, S40
steaming, and the drying was done using SHS at 120°C SevenMultiTM, Switzerland). (Yeoh et al., 2020).
for 2 h 13% moisture content. The moisture content of
each noodle sample was analysed using a rapid moisture
metre (Model HB43-S, Hologen, Mettler-Toledo Sdn, Colour analysis of cooked SHS-dehydrated
Bhd, Selangor, Malaysia). The noodles (2 g) were ground noodles
into a fine powder of 85–90 μm particle size and placed A Minolta CM-3600d Spectrophotometer was used to
in the aluminium tray, and measurements were taken on measure the colour of the noodles (CIE L*, a*, b*). A
the automatic mode. sample of approximately 10g was put in the glass con-
tainer and situated over the instrument’s slit. The mean
Ph values and cooking properties of the of five measurements was taken and denoted as L* (light-
SHS-dehydrated noodles ness), a* (redness), and b* (yellowness) (Yeoh et al.,
2020).
The time it takes for the white central core of the noodles to
fade is the optimum cooking time. This was determined by
cooking ten strands of noodles in boiling water. After Texture profile analysis of cooked
3 min, a strand was removed from the cooking water and SHS-dehydrated noodles
cooled in distilled water at 28 °C for 2 min at 20-s intervals.
To determine the existence of the central white core, the The textural profile analysis of the noodles was determined
cooked noodles were lightly rinsed and gently squeezed using a TA- XT plus Stable Micro Systems Texture
between two Plexiglas slides (Guo et al., 2017). Analyzer (Stable Microsystems Ltd, Surrey, England)
To measure the cooking yield of the noodles, the mass of equipped with a 5 Kg load cell used to calibrate the instru-
10 raw noodle strands was measured and then cooked to ment before the measurements. With a 36 mm compression
their optimum cooking time in 200 mL of distilled water. probe (P/36), the test settings were set to a compression 75
The cooked noodles were rinsed in cold water for 20 s percent compression strain. The pre-test speed was set at
and drained, after which their final mass was taken. (Tan 2 mm/s, while the post-test speed was set at 1 mm/s.
et al., 2018). The cooking yield is calculated as Other options comprise a trigger type of auto with a
trigger force of 20 g and 1.0s, two compression intervals.
(Lubowa et al., 2018). Five strands of noodles were posi-
mass of noodles after cooking tioned on the texture analyser, and hardness, chewiness,
× 100 (1)
mass of noodles before cooking resilience, cohesiveness and springiness values were
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Ojukwu et al.
2003). Values of L* decreased in RNS-COM-S10 and Cooking time in RN-SHS and RNS-COMI-SHS was sig-
RNS-COM-SHS primarily due to SPI presence, while the nificantly (P < 0.05) reduced to about 5 min. The increased
yellowness (*b) increased for the same noodles (Table 2). water uptake of the pre-gelatinised starch particles by the
Customers prefer noodles that require very little energy heat-moisture treatment may account for the shorter
to cook because they cook in a shorter amount of time. cooking time in noodles dehydrated with SHS. It could
(Karim and Sultan, 2014). However, air-dried noodles also mean that the SHS precooked the noodles, modified
require a long time to rehydrate and cook properly. The the starch during dehydration, and thus reduced the
cooking time of the noodles varied significantly (P < optimum cooking time (Markowski et al., 2003).
0.05) among all of them and can be ranked in the order; Cooking yield can estimate the noodle’s water retention
RN-SHS, RNS-COM-SHS < RN-S10 < RNS-COM-S10. capacity during cooking. The cooking yield was particu-
RNS-COM-S10’s cooking time was significantly (P < larly high in RN-SHS and RN-S10 because the noodles per-
0.05) longer than that of RN-S10 due to the formation of mitted more water uptake during cooking, as opposed to
a robust structure of MTG’s crosslinking effect and RNS-COM-SHS and RNS-COM-S10, where a slow gelat-
improved starch retrogradation by GDL in RNS- inisation of starch occurred due to shielded water ingression
COM-S10, which inhibited the ingression of water parti- as a result of crosslinking and electrostatic effects of the
cles into the noodles, during cooking (Low et al., 2021). GDL and MTG (Yeoh et al., 2020). This intermolecular
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Optimum
Cooking Cooking Cooking
Samples pH L* a* b* time(min) yield (%) loss (%)
RN-S10 5.92 ± 0.06a 69.93 ± 0.01a −0.90 ± 0.03d 10.43 ± 0.01c 5.35 ± 0.34b 131.04 ± 0.03b 8.13 ± 0.45a
RN-SHS 5.98 ± 0.06a 65.43 ± 0.01b 0.40 ± 0.03c 12.73 ± 0.01d 5.02 ± 0.26c 136.01 ± 0.13a 7.41 ± 0.15b
RNS-COM-S10 5.84 ± 0.13a 62.91 ± 0.03c
0.88 ± 0.01b 15.90 ± 0.01 b 6.42 ± 0.06a 123.45 ± 0.92d 7.02 ± 0.38c
RNS-COM-SHS 5.85 ± 0.11a 61.82 ± 0.03d 0.94 ± 0.01a 17.93 ± 0.01a 5.11 ± 0.01c 129.87 ± 0.13c 6.38 ± 0.11d
Means ± SD with the same superscript on the same column are not significantly different.
Textural properties
Samples
Hardness(N) Springiness Cohesiveness Chewiness(J)
network may reduce water absorption and, as a result, increased the noodles’ hardness and made it possible for
starch swelling, lowering cooking loss and, as a result, low- RNS-COM-SHS to withstand the high temperatures
ering the cooking yield of the noodles. during SHS treatment. During SHS dehydration, the tem-
Noodles with a strong network can usually withstand perature of the noodles rises rapidly, causing steam flash-
vigorous boiling water and minor matrix rupture. The ing, which will form many pores in the noodle
cooking loss of the noodles can be ranked as RN-S10 > (Markowski et al., 2003). The noodles will then dry
RN-SHS > RNS-COM-S10 > RNS-COM-SHS. RNS- evenly and slowly due to increased moisture content, pro-
COM-SHS had the lowest cooking loss, implying that ducing a denser noodle, increasing hardness and
soluble materials were significantly less leached. chewiness.
Furthermore, dehydration with SHS resulted in lower The springiness of the noodles was in the order;
free amylose due to the formidable bonds formed by RNS-COM-SHS = RNS-COM-S10>
starch gelatinisation and swelling facilitated by steaming RN-S10>RN-S10>RN-SHS. Springiness measures how
(Yeoh et al., 2020). elastic the noodles are. The poor visco-elastic property of
rice flour is seen in RN-SHS and RN-S10, where the
noodles were less springy. However, this was improved in
Textural properties of the noodles
RNS-COM-SHS and RNS-COM-S10 due to the crosslinking
The textural properties of the noodles are shown in of SPI with MTG and GDL.
Table 3. Hardness is a measure of the firmness of the The integrity of the internal bonds and the capacity of the
noodle. Consumers show a preference for relatively noodles to stick together are measured by cohesiveness. The
hard noodles. The hardness of the noodles varies signifi- noodles’ cohesiveness was in the order; RNS-COM-SHS =
cantly (P < 0.05) with the different processing conditions RNS-COM-S10> >RN-S10>RN-SHS. Again, the robust
and formulations. The hardness was in the order; network facilitated by MTG and GDL in RNS-COM-SHS
RNS-COM-SHS, RNS-COM-S10> RN-S10>RN-SHS, and RNS-COM-S10 made the noodles more cohesive than
and RN-SHS had the least hardness, which can be attrib- the RN-S10 and RN-SHS, where the cohesive forces were
uted to the high temperature of the steam as well as the less and even lesser in RN-SHS due to SHS dehydration.
lack of gluten in rice flour, which also accounts for its The cohesiveness of SHS processed noodles was 3.5%
poor texture. Protein crosslinking by MTG and GDL, on lower than other Asian noodles by Markowski et al. (2003).
the other hand, increased the stability and structural integ- Chewiness estimates the energy needed to masticate the
rity of RNS-COM-S10 and RNS-COM-SHS, which noodles before swallowing. It is influenced by hardness and
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Ojukwu et al.
other textural properties. The chewiness of noodles is a change. SHS dehydration increased the To (onset transi-
function of hardness and other textural properties, so tion temperature) and Tp (transition peak temperature)
harder noodles would require more energy to chew when of the noodles significantly (P < 0.05), which could be
compared with the ones with less hardness values. The attributed to starch modification during the heat-moisture
chewiness of the noodles was in the order; treatment. (Pronyk et al., 2008a). According to
RNS-COM-SHS > RNS-COM-S10 > RN-S10 > RN-SHS. Markowski et al. (2003), this does not affect starch gelat-
inisation but influences the starch granules’ swelling
index. The starch modification occurred due to a reduc-
Thermal properties of the noodles
tion in the swelling capacity of the starch granules
Air-dried noodles are steamed before drying to help create Gelatinisation enthalpy (Δ H g) represents the degree of
pores which help to gelatinise the starch in the final gelatinisation of starch and the heat energy needed to dis-
product. Processing in SHS also gelatinises the starch perse the crystallites by unsettling helical hydrogen
because the high temperature of the steam allows for gel- bonds. (Li and Gong, 2020). The gelatinisation enthalpy
atinisation as the product has enough moisture content data can be articulated; thus, RNS-COM-SHS <
(Taechapairoj et al., 2004). Table 4 shows the noodles’ RNS-COM-S10 < RN-SHS < RN-S10. RN-SHS and
gelatinisation temperatures and enthalpy (Δ g H) RNS-COM-SHS had lower enthalpies than RN-S10 and
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Food Science and Technology International 0(0)
RNS-COM-S10, respectively, implying that more starch crystallinity of starch was only lightly affected. Even when
granules were gelatinised during SHS processing. The con- it was dehydrated at a very high temperature, it was clear
siderably larger ΔH values seen in RN-SHS and RN-S10 that the relative crystallinity of starch was retained at a high
could be attributed to the original crystallites’ perfection, ordered degree in RNS-COM-SHS. The ordered starch struc-
which increases the movement of the double, which ture would be significantly lower after steaming if SPI-cross-
needs more energy for its complete collapse, thus raising linking with MTG and GDL were not combined.
the ΔH values (Liu et al., 2020). Furthermore, the reduced
ΔH values of RNS-COM-SHS and RNS-COM-S10 were
most likely due to the diluted starch in the RNS, the presence Microstructure of the noodles
of SPI, and protein unfolding caused by the formation of
The structural morphologies of the noodles are shown in
covalently-created bonds stimulated by the crosslinking of Figure 3. The scanning electron micrograph of the RN-S10
SPI using MTG. As an exothermic reaction, protein cross- had visible pores, obviously created during steaming,
linking decreases enthalpy values (Lin et al., 2009).
though with some more compact areas, which could be
responsible for a longer cooking time as water could not
FTIR Spectra of the noodles penetrate easily to gelatinise the rice starch. These hollows
became bigger and more widespread, forming micellar net-
Figure 2 depicts the FTIR spectra of cooked noodles. The works in RN-SHS (Figure 3). During SHS dehydration, the
stretching vibration of the O-H causes an obvious peak at temperature of the noodles quickly rises during SHS
3000–3600 cm−1. The peaks near 2930 cm−1 defined the drying, and flash steam is released during the process,
elastic vibration of the C-H. The peaks within 800∼ 1200 forming many pores in the noodle (Markowski et al., 2003;
cm−1 symbolised the starch region (Paliwal et al., 2019). Pronyk et al., 2010). The presence of these pores is partly
This domain also displayed a convoluted intense peaks’ pro- responsible for the noodles’ optimum cooking time, which
gression, which was basically connected to strongly bonded was in the order; RN-SHS < RNS-COM-SHS < RN-S10 <
C-C, C-O stretching, and many oligo and polysaccharide RNS-COM-S10. The SHS was able to open the structure
deformation modes that included C-O-H and C-O-C bonds. of RNS-COM-SHS, which allowed faster gelatinisation of
The bands 1020–1035 cm−1 and 1050–1085 cm−1 represent starch granules and reduced the optimum cooking time by
C-O-H bending modes associated with non-crystalline and 1 min. RNS-COM-10 and RNS-COM-SHS were seen to
crystalline starch structures correspondingly (Raungrusmee have a more compact structure than RN-S10 and RN-SHS,
et al., 2020). with starch granules closely embedded with the proteins. In
The 1022:1047 cm−1 bands could be used to estimate the RNS-COM-SHS and RNS-COM-S10, cracks and very few
amount of amorphous and crystalline region, which could pores were also observed. This could result from surface
infer the impact of thermal processing on the starch. The tension at the surface of the noodles during drying.
ordered and amorphous regions are represented by wave- Again, more pores and less tightly packed areas in
length bands of 1047 cm−1 and 1022 cm−1, respectively. RNS-COM-SHS would provide less restriction to water
(Moo-Huchin et al., 2015). The RNS-COM-SHS, among ingress into the noodle structure, reducing cooking time
others, had the starches’ highest estimated order of relative and increasing cooking yield.
crystallinity (Table 4).
In contrast to RN-SHS, the relative rice starch crystallin-
ity decreased in RN-S10. This finding is similar to the
CONCLUSION
observed results for corn starch treated with moist heat
(Chung et al., 2009) and thermally-treated rice starch Structural enhancement of rice flours noodles by MTG- cross-
(Yang et al., 2021). linking of SPI and GDL-enhanced starch retrogradation
While the SHS treatment did not change the starch crys- yielded dried RNS with improved textural and mechanical
tallinity in the noodles, pre-drying steaming whittled down properties, with a marginal increase in cooking time. The
the starch crystallinity, with RN-S10 having the least robust network in air-dried RNS was opened by SHS,
ordered starch structure. This may be due to the disruption which allowed for faster gelatinisation, evidenced by
of hydrogen bonds during steaming, which caused the reduced enthalpy, increased cooking yield and sustained the
double helices in the starch structure to straighten, as con- crystallinity of the starch granules in the noodle matrix.
firmed by Tao et al. (2021), who observed less ordering SHS processing did not have a deleterious effect on the
of starch for extruded wheat dough (Figure 2). critical textural properties of the noodles but yielded
RNS-COM-S10 and RNS-COM-SHS clearly showed dis- noodles with shorter cooking due to faster starch gelatinisa-
tinct peaks at 800, 1700, 3000, and 3400 cm−1 wavelengths. tion, evidenced by reduced enthalpy. Therefore, the SHS
This finding could be associated with the presence of SPI, processing of RNS improves the cooking characteristics
GDL, and MTG. Even though RNS-COM-SHS and and textural qualities of dried rice-flour soy protein isolate
RNS-COM-S10 had diluted starch content, the relative noodles.
8
Ojukwu et al.
DECLARATION OF CONFLICTING INTERESTS stability of octenyl succinic anhydride (OSA) modified sago
The author(s) declared no potential conflicts of interest with starch. Food Hydrocolloids 75: 138–146.
respect to the research, authorship, and/or publication of this Alfy A, Kiran B, Jeevitha G, et al. (2016) Recent developments
article. in superheated steam processing of foods—a review.
Critical Reviews in Food Science and Nutrition 56(13):
2191–2208.
FUNDING Chung H-J, Hoover R and Liu Q (2009) The impact of single and
The author(s) disclosed receipt of the following financial support dual hydrothermal modifications on the molecular structure
for the research, authorship, and/or publication of this article: and physicochemical properties of normal corn starch.
This work was supported by the Ministry of Higher Education, International Journal of Biological Macromolecules 44(2):
Fundamental Research Grant Scheme, (grant number FRGS/1/ 203–210.
2019/STG01/USM/01/1) Gatade AA and Sahoo AK (2015) Effect of additives and steaming
on quality of air dried noodles. Journal of Food Science and
Technology 52(12): 8395–8402.
ORCID iDs Gulia N, Dhaka V and Khatkar B (2014) Instant noodles:
Moses Ojukwu https://orcid.org/0000-0003-2244-9135 Processing, quality, and nutritional aspects. Critical Reviews
Abdorreza Mohammad Nafchi https://orcid.org/0000-0002- in Food Science and Nutrition 54(10): 1386–1399.
6065-5098 Guo XN, Wei XM and Zhu KX (2017) The impact of protein
cross-linking induced by alkali on the quality of buckwheat
noodles. Food Chemistry 221: 1178–1185.
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