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Erection Procedure Rev 0
Erection Procedure Rev 0
Pomona, CA 91767
Phone: 909-621-7599
Fax: 909-621-7899
Client: Seasteci
Job No: 128111
Date: June 29, 2012
Rev No. 0
2865Metropolitan Pl
Pomona, CA 9176
Phone: 909-621-7599
Fax: 909-621-7899
___________________________________
REFINARIA LA LIBERTAD
ERECTION PROCEDURE
NOTE: This procedure is provided to begin erection at the stack and working back to the turbine. The
exception is the economizer which must be installed after the evaporator.
MECHANICAL ERECTION:
A. Module Installation:
Mechanical Erection of the HRSG system consists primarily of lifting, setting, and bolting together the
components supplied. Contractor will need to refer to EKI drawing D-128111-10X1 and -10X1A, B,
and C for weights and assembly. All gaskets surfaces (joints between pieces) are prepared using 2”
fiberglass tape. It may be desirable to leave module bolts loose until all modules are set, using the
bolt slack for alignment. Once all are in place bolting can be tightened to achieve a snug fit and
compressed gasket.
It is recommended that the components be installed in the following order. Refer to Drawing D-
128111-10X1A.
1. Stack (J Module)
The stack will be lifted from the horizontal position to the vertical with the use of two cranes—
one for lifting, and the second for tailing. The lifting crane will be required to use a spreader
bar (supplied by erection contractor) to avoid compression forces that may damage the stack.
Tailing may be done by fastening to the baseplate. Once in the vertical orientation, the tailing
rig is to be removed.
Once the stack is lifted into position, it is to be set on the foundation and leveled by using
shim plates. Top of stack section must be within 1/2” of vertical. Foundation nuts may then
be secured and torque to 300 ft-lbs.
3. Economizer (H Module).
Rotate the economizer into vertical and lower between the stack and the evaporator. Move
the economizer forward and bolt to the “G” Module. Install anchor nuts to finger tight only.
1. Steam Drum
Lift and set Steam Drum, bolting fixed end to structure and leaving sliding end loose.
2. Skids
Lift and set BMS Skid and AFCU Skids in their prescribed locations and grout.
3. Piping
Install piping supports as indicated on drawing D-128111-10X1A. Install Riser, Downcomer,
Crossover, and Steam Piping in accordance with drawing D-128111-10XP. Refer to piping
isometric drawings for details and field welds. Follow QC requirements for ASME on code
piping.
Install interconnecting ammonia injection spool between AFCU skid and AIG header.
Fabricate and install interconnecting piping between BMS skid and duct burner, BFW supply
and Economizer, and blowdown from Steam Drum and Evaporators to Blowdown Drum. This
piping is routed and provided by others.
REFERENCES:
D-128111-10X1 Module assembly drawing
D-128111-10X1A Erection Sub-Assemblies
D-128111-10XP Piping assembly drawing
D-128111-10XL Ladder / Platform assembly drawing
D-128111-10A1 General Arrangement (Plan)
B-12811-40’s Electrical and Instrumentation Loop drawings
D-128111-10Z1 Foundation Loading Plan
CE-2011101-1-A Clyde Bergemann D5E Rotary Soot Blower