INVESTMENT OFFICE ANRS
BAHIR DAR ZURIA WOREDA INDUSTRY
AND INVESTMENT OFFICE
Profile on the Establishment of soybean
processing and protein manufacturing
factory
Owner: - Nirvana grand mall plc,
Ceo, Dagimawi Alemu
MOB NO;+251978535426
June 2023
BAHIR DAR
Table of Contents
1. Executive Summary................................................................................1
2. Product Description and Application....................................................1
3. Market Study, Plant Capacity and Production Program...................2
3.1 Market Study.........................................................................................................2
3.1.1 Present Demand and Supply..........................................................................2
3.1.2 Projected Demand..........................................................................................3
3.1.3 Pricing and Distribution...............................Error! Bookmark not defined.
3.2 Plant Capacity.......................................................................................................3
3.3 Production Program..............................................................................................3
4. Raw Materials and Utilities....................................................................4
4.1 Availability and Source of Raw Materials............................................................4
4.2 Annual Requirement and Cost of Raw Materials and Utilities.............................4
5. Location and Site.....................................................................................4
6. Production Process..................................................................................5
6.1 Machinery and Equipment....................................................................................6
6.2. Civil Engineering Cost.............................................................................................6
7. Human Resource and Training Requirement......................................7
7.1 Human Resource...................................................................................................7
7.2 Training Requirement...........................................................................................7
8. Financial Analysis...................................................................................8
8.1 Underlying Assumption........................................................................................8
8.2 Investment.............................................................................................................9
8.3 Production Costs.................................................................................................10
8.4 Financial Evaluation...........................................................................................10
9. Economic and Social Benefit and Justification..................................11
10. The plant and machine layout of oil seed processing factory...........12
10.1 The plant layout.....................................................................................................12
10.2. The machine layout...............................................................................................13
Annexes.............................................................Error! Bookmark not defined.
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Background of the project
Name of project: - NIRVANA SOYBEAN PROCESSING AND PROTEIN
MANFUCTURING factory
Capital: - 74,000,000.00 ETB
Man power: -276 persons
Linkage :- backward linkage with Soybean farming cluster’s and
Forward linkage with the oil factory’s, food factories…etc.
Export: - 70% of the product export to other countries.
TECHNOLOGY: - This scheme soybean processing allows you to complete all
soybean processing steps soybean oil and oilcake making machines, namely, sequentially
separate soybean husks, extrude the core of soybean, production full-fat soybean and
press the oil from full-fat soya, cool the soybean cake with oil content 7 … 8%
Raw materials: - above 90% of raw materials have to be from local market
or in farm
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1. Executive Summary
This project profile deals with the establishment of soybean processing and protein manufacturing
plant, the following presents the main findings of the study.
Demand projection divulges that demand for soyabeans in the international market is substantial and is
increasing with time. Accordingly, the planned plant is set to produce 1200,000 tons of processed
soyabeans processing / its protein manufacturing annually for both export and local markets. The total
investment cost of the project including working capital is estimated at Birr 74 million and creates 276
jobs opportunities. The total land required is 15,000m 2 or 1.5 hectors. The financial result indicates that
the project will generate profit beginning from the first year of operation. Moreover, the project will break
even at 7.7% of capacity utilization and it will payback fully the initial investment less working capital in
2 years. The result further shows that the calculated IRR of the project is 53.8% with NPV of Birr
21,184,898.92
Soy protein is a protein that is isolated from soybean. It is made from soybean meal that has been
dehulled and defatted. Soy protein is generally regarded as the storage protein held in discrete
particles called protein bodies, which are estimated to contain at least 60 to 70% of the total
soybean protein. The health benefits of soy protein powders are coming from the soy protein and
the associated isoflavones. The soy protein has a high biological value and contains all essential
amino acids. Soy isoflavones have been recognized for many health benefits, including lowering
the risk of heart disease, breast cancer, prostate cancer and osteoporosis. Soy isoflavones act as
anti cancer agents because they are antioxidant, inhibit the growth of blood vessels required to
feed tumours and inhibit the protein production in cancer cells. Soy isoflavones are also
beneficial for menopausal women because they may ease menopausal symptoms and help to
maintain strong bones. Uses and Applications Soya Protein is used in Meat Products, Sea food
Products, cereal products, dairy type products, infant formulas. Partially hydrolysed soy proteins
possess good foam stabilization properties and can be used as whipping agents in combination
with egg albumen or whole eggs in confectionery products and deserts.
Isolated soybean protein has been shown to be an effective spray drying aid in fruit purees. In
this application, it can replace maltodextrins, with the advantage of contributing protein to the
final product. Market Survey This market is driven by the nutritive, functionally properties, and
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the health benefits achieved. The largest market for the soy protein ingredients is in the North
American region, whereas Asia Pacific market is predictable to register best growth opportunities
In addition to this, the proposed project possesses wide range of economic and social benefits such as
increasing the level of investment, tax revenue, and employment creation. Generally, the project is
technically feasible, financially and commercially viable as well as socially and economically acceptable.
Hence the project is worth implementing.
2. Product Description and Application
Soy protein is a protein that is isolated from soybean. It is made from soybean meal that has
been dehulled and defatted. Soy protein is generally regarded as the storage protein held in
discrete particles called protein bodies, which are estimated to contain at least 60 to 70% of the
total soybean protein. The health benefits of soy protein powders are coming from the soy
protein and the associated isoflavones. The soy protein has a high biological value and contains
all essential amino acids. Soy isoflavones have been recognized for many health benefits,
including lowering the risk of heart disease, breast cancer, prostate cancer and osteoporosis.
Soy isoflavones act as anti cancer agents because they are antioxidant, inhibit the growth of
blood vessels required to feed tumors and inhibit the protein production in cancer cells. Soy
isoflavones are also beneficial for menopausal women because they may ease menopausal
symptoms and help to maintain strong bones. Uses and Applications Soya Protein is used in
Meat Products, Sea food Products, cereal products, dairy type products, infant formulas.
Partially hydrolyzed soy proteins possess good foam stabilization properties and can be used as
whipping agents in combination with egg albumen or whole eggs in confectionery products and
deserts. Isolated soybean protein has been shown to be an effective spray drying aid in fruit
purees. In this application, it can replace maltodextrins, with the advantage of contributing
protein to the final product. Market Survey This market is driven by the nutritive, functionally
properties, and the health benefits achieved. The largest market for the soy protein ingredients is
in the North American region, whereas Asia Pacific market is predictable to register best growth
opportunities
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3. Market Study, Plant Capacity and Production Program
3.1Market Study
3.1.1 Present Demand and Supply
In Ethiopia According to Agricultural Sample Survey of CSA (2006/07,Vol-I), there are 49,642
private peasant holdings that cultivate about 6,352.5 hectares of land and produced 58,489.5
quintals of
soybean. The average production therefore, is 9.21 quintals per hectare. In other words, the level
of production per peasant holding has been 1.18 quintals. At present the use of soybean in
Ethiopia is limited to baby foods production. These baby food processing plants such as Faffa
Food Factory mainly covers their demand totally from imports as there is no ample and
sustainable supply of soybean required by the factories.
According to Faffa food plant, it produces faffa baby food with 18% deflated soy flour, Dube
with 13% soy protein and Meten containing soy flour with 14% protein. This implies that about
15% of the factory’s whole product is soy flour and this percentage share can be used to estimate
the present annual demand for soy flour by the baby food producing plants. In this connection,
the report of CSA (2007), pointed out that about 16,550 tons of Fafa, Dube, Edget and Meten has
been produced in 2006/07 alone which, therefore, implies that about 2,483 tons of soy flour has
been imported in to the country in 2006/07 alone. This by itself indicates the presence of huge
demand for the product.
Moreover, given the wide range of health benefits of soy bean stated earlier, flour mill factories
are likely to blend their products with soy flour if it is available domestically at affordable price.
This will increase the nutritional value of the milled flour thereby increasing the demand in the
market. According to CSA, Annual Abstract (2006), about 173,991 ton of wheat and other flour
has been produced in 2005/06 alone. Since the minimum requirement of soy flour being blended
by flour mill plants in many developing countries is 3%, the potential demand by the flour mill
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plants in the country is estimated at 5,220 ton. In general, based on the foregoing analysis, the
present annual potential demand for soy flour is estimated to be about 7,703 ton, where 2,483 ton
(32%) emanates from the baby food producing plants while the remaining 5220 ton (68%) is the
demand of flour milling plants. In general, the above presentation divulges that there is
substantial potential demand for the product. - 70% of the product export to other
countries
3.1.2 Projected Demand
Total soyabeans consumption in CY 2022 is projected at 615,000 metric tons, of which 65
percent is export for processing. Most of the oil consumed is imported palm oil, followed by
sunflower oil and locally Produced Niger seed oil. Small amounts of Soybean, linseed,
groundnut, and peanut are also consumed. With increasing demand, limited domestic production
and the country’s heavy reliance on imported processed proteins. In Ton and in Ethiopian
calender
Commodity 2016 2017 2018 2019 2020 2021 2022
peanut proteins 156,843 363,743 378,244 357,727 358,751 76,502 27,806
Sun flower proteins 1,153 1,848 5,439 10,319 37,950 56,175 158,822
Soybean proteins 1,026 231 2,684 3,420 2,923 3,686 3,442
bean proteins 43 238 218 2,269 374 366 446
Chickpea proteins 5 29 317 76 125 40 85
Total 159,070 366,089 386,902 373,811 400,123 136,769 190,601
3.2. Plant Capacity
Given the world demand for processing and protein manufacturing its future potential as
presented earlier as well as the planned technology, the envisaged plant is set to produce 12,000
tons of processed pulses annually.
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3.3. Production Program
The program is scheduled based on the consideration that the envisaged plant will work 275 days
in a year in 1 shift, where the remaining days will be holidays and for maintenance. During the
first year of operation the plant will operate at 40 percent capacity and then it grows to 65
percent in the 2nd year and 85 percent in the 3rd year. The capacity will grow to 100 percent in the
4th year.
4. Raw Materials and Utilities
4.1 Availability and Source of Raw Materials
The diversified agro-climate condition of ANRS favor the cultivation of highly diversified
varieties of soyabeans seed. soyabean seeds grow in large quantities in different parts of region.
This includes sesame, Niger, groundnut, rap/flax, pea, peanut and castor bean.
Raw materials: - above 90% of raw materials have to be from local market or in farm
4.2 Annual Requirement and Cost of Raw Materials and Utilities
The annual raw material and utility requirement and the associated cost for the envisaged plant is
listed in table 2 here under.
Table 2: planed Material and Utility Requirement
Total Cost
Material and Input Unit Quantity F.C. L.C. Total
Various soybean Seeds Tons 740,00 ton 444,000,000 444,000,000
Packaging materials Pieces 40,000 pcs 2,000,000 2,000,000
Sub Total Material Cost 446,000,000 446,000,000
Utility
Electricity 500,000kwh 285,000
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Water 60,000m3 169,000
Sub Total Utility Cost 454,000
Total 446,454,000
The total cost of material and utility at full capacity of operation is estimated to be Birr
446,454,000
5. Location and Site
Bahir Dar zurya woreda is appropriate locations for the establishment of oil seed processing
plant.
6. PRODUCTION PROCESS AND TECHNOLOGY
6.1. Production Process
This scheme soybean processing allows you to complete all soybean processing steps soybean
oil and oilcake making machines, namely, sequentially separate soybean husks, extrude the core
of soybean, production full-fat soybean and press the oil from full-fat soya, cool the soybean
cake with oil content 7 … 8%
Soybean processing
Processing in animal feed production allows to obtain products with a high content of absorbable
functional protein from soybeans.
Soybeans contain from 25 to 35% of protein. Soybean oil cake production allows to obtain 39 …
42% of protein. Soybean meal production is characterized by 40 … 48% soybean protein
content. The soybean oil protein isolate contains up to 70% protein. Soybeans contain trypsin
inhibitors, which are anti-nutritional substances that prevent the absorption of soy protein when
eaten.
The brief pressure treatment at high temperature in the soybean extruder reduces the content of
trypsin inhibitors. The own processing of soybeans guarantees food consumers the safety of
protein conditions, an acceptable level of trypsin inhibitors and the absence of non-protein
impurities.
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The increase in the mass fraction of protein in soybean products is due to the extraction of other
nonprotein substances from beans. Extracting soybean oil is one of them. Soybeans contain from
15 to 25% of fats.
Ethiopia pulses broadly refer to leguminous crops that grow for food and for oil. The most
common ones are dry beans and pod beans. They range from lentils, chickpeas, cowpeas, pigeon
peas and dry common beans, among others. Each pulse can yield between a single and a dozen
grains that also go under the name of seed. They undergo harvesting when they are green in most
cases. They are rich sources of protein, fix nitrogen into the soil and reduce carbon emissions in
the environment. Pulses are highly essential for body building nutrients. They also consist of
high dietary fiber and select vitamins. In processed forms, the oilseeds consist of nutritious
vegetable fat. One of the most important of all oils is that of soybean which is common in use
throughout the world. We source Ethiopia pulses from all parts of the country. We source the pea
crops from the central Rift of the country, particularly Harraghe. As for lentils, we obtain them
from the heart of the Oromia region. The rest are distributed across northern Ethiopia in Tigray
and the coffee-growing southwest. Our family growers usually cultivate the crops under 1.5
hectares. They employ responsible farming methods with little or no farm sprays and practice the
application of only farmyard manure
production and utilization of cereals and soyabean, grain structure of major cereals, pulses and
their milling fractions grain quality standard and physio-chemical methods for evaluation of
flours. Pre milling treatment and there effect on milling quality, parboiling and draying
conventional conventional modern and integrated rice.
Below figure shows the flow chart of the process.
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6.2. Machinery and Equipment
The machineries and equipment required for producing soyabean is detailed in table 3 below.
Table 3: Machinery and Equipment
Machinery and Equipment Quantity
Becket elevator 5
Vibratory separator 2
Seed cleaner 3
Destoner 3
Magnetic separator 2
Gravity separator 2
Bagging scale 2
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The total cost of machinery and equipment is estimated to be about Birr 20,100,000 of which
95% is in foreign currency.
6.2. Civil Engineering Cost
The total land area required for the plant including the open space is 1.5 hector or 15,000m 2 the
building area is estimated to be, 11,000m2 where 4,000m 2 is allocated for parking road and etc.
the land lease is as per the ANRS scale. The total cost of the land building and civil works is
assumed to be birr 1.9 million.
7. Human Resource and Training Requirement
7.1. Human Resource
The list of required manpower for the envisaged plant is stated in table 6 below.
Table 4: Human Resource Requirement
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Total Annual
Position No. Required Monthly Salary Salary
Manager 1 21,000 252,000.00
Administration/Finance Head 1 12,000 144,000.00
Accountant 1 4,800 57,600.00
Secretary 1 2,700 32,400.00
Sales Clerk 2 3,500 84,000.00
Production manager 1 15,000 180,000.00
Chemist 1 7,500 90,000.00
Store Keeper 2 2,500 60,000.00
Technician 2 4,200 100,800.00
Operators 202 2,500 6,060,000 .00
Assistant Operators 52 2,000 1,248,000 .00
Cleaners 4 1,500 72,000.00
The
Driver 2 3,500 84,000.00
envisaged
Guards 4 2,200 105,600.00 plant,
Benefit (20%) 1,654,080 therefore,
Total 276 10,224,480 creates 276
jobs and
about Birr 10.22448 million of income. The professionals and support staff for the envisaged plant shall
be recruited from Amhara region.
7.2. Training Requirement
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Training of key personnel shall be conducted in collaboration with the suppliers of the plant machineries.
The training should primarily focus on the production technology and machinery maintenance and trouble
shooting. Birr 155,000 will be allocated as training expense.
8. Financial Analysis
8.1. Underlying Assumption
The financial analysis of castor oil processing plant is based on the data provided in the preceding
sections and the following assumptions.
A. Construction and Finance
Construction period 2 years
15% equity and 85% loan of total 74
Source of finance million
Tax holidays 2 years
Bank interest rate 12%
Discount for cash flow 18%
Value of land Based on lease rate of ANRS
Spare Parts, Repair & Maintenance 3% of fixed investment
B. Depreciation
Building 5%
Machinery and equipment 10%
Office furniture 10%
Vehicles 20%
Pre-production (amortization) 20%
C. Working Capital (Minimum Days of Coverage)
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Raw Material-Local 30
Raw Material-Foreign 120
Factory Supplies in Stock 30
Spare Parts in Stock and Maintenance 30
Work in Progress 10
Finished Products 15
Accounts Receivable 30
Cash in Hand 30
Accounts Payable 30
8.2. Investment
The total investment cost of the project including working capital is estimated at Birr 74 million as shown
in table 5 below. The Owner shall contribute 15% of the finance in the form of equity while the remaining
85% is to be financed by bank loan.
Table 5: Total initial investment
Items Total(birr)
Land, Building and civil works 10,000,000
Office equipment 1,000,000.00
Vehicles 8,500,000.00
Plant machinery & equipment 40,100,000.00
Total fixed investment cost 59,600,000.00
Pre production capital expenditure* 4,000,000.00
Total initial investment 63,600,000.00
Working capital at full capacity
20,400,000.00
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Total 74,000,000.00
*Pre-production capital expenditure includes - all expenses for pre-investment studies, consultancy fee during
construction and expenses for company‘s establishment, project administration expenses, commission expenses,
preproduction marketing and interest expenses during construction.
The foreign component of the project accounts for 51.8% of the total investment cost.
8.3. Production Costs
The total production cost at full capacity operation is estimated at Birr 13.24 million as detailed in table 6
below. Raw materials accounts 90.67%
Table 6: Production Cost
Items Cost
1. Raw materials(only local) 9,969,000
2. Utilities 700,415
3. Wages and Salaries
4. Spares and Maintenance 600,159
5. Depreciation 500,553
6. Financial costs
290,846
Total Production Cost
13,867,453
8.4. Financial Evaluation
I. Profitability
According to the projected income statement attached in the annex part (see annex 4) the project will
generate profit beginning from the first year of operation. Ratios such as the percentage of net profit to
total sales, return on equity and return on total investment are 8%, 10% and 24% respectively in the first
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year and are gradually rising. Furthermore, the income statement and other profitability indicators show
that the project is viable.
II. Breakeven Analysis
The breakeven point of the project is estimated by using income statement projection.
Accordingly, the project will break even at 7.7% of capacity utilization.
III. Payback Period
Investment cost and income statement projection are used in estimating the project payback period. The
project will payback fully the initial investment less working capital in 2 years’ time.
IV. Simple Rate of Return
For the envisaged plant the simple rate of return equals to 98.6%.
V. Internal Rate of Return and Net Present Value
Based on cash flow statement described in the annex part, the calculated IRR of the project is 53.8% and
the net present value at 18 % discount is Birr 21,184,898.92
VI. Sensitivity Analysis
The envisaged plant is profitable even with considerable cost increment. That is the plant maintains to be
profitable starting from the first year when 10 % cost increment takes place in the sector.
9. Economic and Social Benefit and Justification
The envisaged project possesses wide range of benefits that help promote the socio-economic goals and
objectives stated in the strategic plan of the Amhara National Regional State. It boosts inter sartorial
linkage between the agricultural and industrial sector. At the same time, therefore, it helps diversify the
economic activity of the region. The other major benefits are listed as follows:
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A. Profit Generation
The project is found to be financially viable and earns on average a profit of Birr 21.92 million per year
and Birr 219.2 million within the project life. Such result induces the project promoters to reinvest the
profit which, therefore, increases the investment magnitude in the region.
B. Tax Revenue
In the project life under consideration, the region will collect about Birr 32.1 million from corporate tax
payment alone (i.e. excluding income tax, sales tax and VAT). Such result creates additional fund for the
regional government that will be used in expanding social and other basic services in the region.
C. Employment and Income Generation
The proposed project is expected to create employment opportunity to several citizens of the
region. That is, it will provide permanent employment to 276 professionals as well as support
staff. Consequently the project creates income of Birr 10.22448 million birr per year. This would
be one of the commendable accomplishments of the project.
10. The plant and machine layout
Machine dimension and specification
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1. Bucket elevator
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Dimension 1300*750*3700mm
Area of machine = 0.975m2
2. Vibratory separator
Dimension 3920*2430*3440mm
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Specification
Uses double vibrating motors to drive, when two motors rotate synchronously and reversely,
exciting forces generated by eccentric block are resolved in parallel to the direction of motor axis
and then united as one across the motor axis direction, so its movement track is linear. There is
an angle of inclination between the two motor axises relative to the screen deck. Under the
influence of the resultant force of exciting force and materials itself weight, materials are thrown
up to make leapfrog and linear movement forward on the screen deck in order to screen and
grade the materiel .Applied in flowing line to achieve automatical operation.
Area of machine = 9.53m2
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3. Seed cleaner
Model Installed Power Power Consumption Capacity Dimension
SLG65-F 120kw 95kw 250-300kg/h 23000*3000*5300mm
SLG72-AII 187kw 105kw 300-400kg/h 24000*2150*3070mm
SLG85-A 135kw 110kw 400-500kg/h 24000*3000*5300mm
area of machine = 24000*3000 = 72m2
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4. destoner
Products Description
The 5XQS destoner is air blowing type and it can remove stones, sand, glass, metallic etc which
are similar with seeds. It is used mute air blower on the bottom and easy to adjust air volume
according to different material.
For different grain, just need change sieve bed.
Model 5XQS-5 5XQS-10
Dimension 2500*1560*1600MM 2500*2300*1600MM
Capacity 5 t/h 10 t/h
Air Blower 3 pcs 4 pcs
Power 7kw 9.7kw
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Area of machine = 5.75m2
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5. magnetic separator
Essential details
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Farms, Energy & Mining
Showroom Location: Nigeria
Condition: New
Type: Magnetic Separator
Production Capacity: 99.99%
Place of Origin: Hebei, China
Brand Name: HELIDA
Voltage: 380V,220V,415V,480V
Dimension(L*W*H): 1600*1600*2070mm
Weight: 3200 KG, 3200kgs
Warranty: 2 years
Marketing Type: Ordinary Product
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core components: 2 years
Core Components: Motor
Product name: Seed Magnetic Separator
Capacity: 5T/H
Raw material: Carbon Steel, Stainless Steel304
Power: 0.75kw
Lead time:
Quantity(sets) 1 - 10 >10
Lead time (days) 7 To be negotiated
Area of machine = 2.56m2
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6. Gravity separator
INSTRODUCTION
5CX-5 Belt Magnetic Separator is used to separate metals or magnetic clods from grain. It can
efficiently remove the magnetic impurity from grain seeds. Grain mixed with metals or clods go
through a closed strong magnetic field in appropriate speed. Due to the different attraction
strength of the magnetic field, metal, soil and clods are separated from grain. It is widely used for
beans, peanut, rice, etc.
Seed magnetic separator adopts 304 stainless steel construct, strict magnetic closure with less
magnetic leakage. 14000 Gauss magnetic strength and 1300mm width magnetic election surface
ensure magnetic separator high capacity and working efficiency.
SPECIFICATION
Model 5CX-5
Dimension (L×W×H) 1800×1800×2070 mm
Capacity 5000Kg/H
Width for magnetic surface 1300mm
clod election 99%
Power 0.75KW
Magnetic Separator machine for seed cleaning machine to remove soil clod iron in seed It is
to separating the grain and seed from the clod and soil, is the first choice for the grain soil
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clod iron removing machine.
Work principle
The principle of magnetic separator is based on the iron content difference between grain seed
with soil and clods.The material is thrown out ,while the material is passing through a closed
strong magnetic field at a optimum speed.The distance of grain and clod being thrown out is
different because of different magnetic attraction,the grain and clod landed into different
place.So they are separated.
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Application
This seed soil clod iron removing machine is suitable for almost all kinds of seed and grain ,such
as wheat ,corn, rice ,soybeans ,green mung bean,sunflower seeds, melon seed ,red bean ,pepper
seed , chickpeas ,cocoa bean cashew nuts ,pumpkin kernel ,coix seed ,waxgour seed ,cassia seed,
wolfberry seed pulses , to remove soil ,clod iron in them.
Area of machine = 3.24m2
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7. packaging scale
Dimension 4450*2530*3800mm
Area of machine = 11.132
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Machine specification
CODE Description Quantity Workstation Area(m2) Total (m2)
Machine Material Person
01 Bucket elevator 5 0.975 0.72 0.6 11.475
02 Vibratory 2 9.53 1 1.1 23.46
separatory
03 Seed cleaner 3 72 0.9 0.7 220.8
04 destoner 3 5.75 0.8 0.6 21.45
05 Magnetic separator 2 2.56 0.9 0.7 4.16
06 Gravity separator 2 3.24 0.7 0.9 10.28
07 Bagging scale 2 11.132 1.2 1 26.7
Total 318.3
Net area required= 13% allowance 318.3*0.13+318.3 = 359.7 m2
6-line process = 359.7*6 = 2158.1 m2 each six machines except the conditioner tower
three , generator and other accessories and equipment areas
The total production area or machine area required is 2158.1m2
Raw material and maintenance areas
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Basic Sub element Recommended standard size
element
For factories
Storage area Raw material storage
2800 m2 for both storages.
Finished product storage
Magazine 420m2
production area Heat treatment 150m2
Assembling area 120m2
Maintenance room 100m2
Processing room(for 3 line) 450m2
Inspection room 160m2
Packing area 200m2
Total area 4400m2
The planed Total production area including store, Processing, Packing area, Maintenance room,
Assembling area, Heat treatment, and Inspection room is about 4400m2
Non-Production areas
Table 1 area of non-production section
Basic element Sub element Recommended standard Total area
size
General manager 43m2 43m2
Office technical manager 35m2 35m2
Production manager 35m2 35m2
Administration 35m2 35m2
manager
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marketing office 126m2
Finance office 124m2
Individual office 18.58m2 per specific person 222.96m2
Meeting hall 120m2 120m2
Clinic 480m2
Personnel Canteen 0.929m2 per person 325.15m2
requirements
Lockers 0.67m2 per person 234.5m2
Packing area 140.77m2 140.77m2
Staff Residence 166.38 166.38
First aid room 23m2 23m2
Two in each section 6 m2 98m2
Toilet
for male and female
Total 2208.76m2
The planed total land (area) required for pulses processing plant is 2158.1m2 + 4400m 2 +
2,208.76 m2 = 8766.86 m2. Use land to building ratio from 1.57 to 2.5 so take 1.6, so 8766.86
*1.6 = 14026.976 m2 which is approximated to an estimated total area of factory 15,000m2
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