Alcoholic drink production plant(katikala)

TO BAHIR DAR ZURIA WOREDA

INDUSTRY AND INVESTMENT OFFICE

Owners: - NOVI trading plc

BAHIR Dar

Sep 2014E.C

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 TABLE OF CONTENTS

Contents
1. EXECUTIVE SUMMARY...............................................................................1
1. PRODUCT DESCRIPTION AND APPLICATION......................................1
2. MARKET STUDY, PLANT CAPACITY AND PRODUCTION.................2
3.1 . Market Study...................................................................................................................2
3.1.1 Present Demand and Supply......................................................................................2
3.1.2 Projected Demand......................................................................................................3
3.1.3 Pricing and Distribution.............................................................................................4
3.2 Plant Capacity...................................................................................................................4
3.3. Production Program..............................................................................................................4
4. RAW MATERIALS AND UTILITIES...........................................................4
4.1. Availability and Source of Raw Materials........................................................................4
4.2. Annual Requirement and Cost of Raw Materials and Utilities.......................................11
5. Location and Site.............................................................................................11
6. TECHNOLOGY AND ENGINEERING......................................................12
6.1. Production Process..........................................................................................................12
6.2. Machinery and Equipment..............................................................................................13
6.3. Civil Engineering Cost....................................................................................................13
7. HUMAN RESOURCE AND TRAINING REQUIREMENT.....................14
7.1. Human Resource.............................................................................................................14
7.2. Training Requirement.....................................................................................................15
8.1. Underlying Assumption..................................................................................................15
8.2. Investment.......................................................................................................................16
8.3. Production Costs.............................................................................................................18
8.4. Financial Evaluation.......................................................................................................18
9. ECONOMIC AND SOCIAL BENEFITS OF PROJECT...........................19
10. THE LAYOUT OF FACTORY....................................................................21

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 1. EXECUTIVE SUMMARY
This project envisages the production of alcoholic drinks. The estimated demand for alcohol
products is increasing day to day in the world as well as in Ethiopia.

The investment cost of the project is estimated at Ethiopian Birr 60 million. The project will
create employment opportunities for 230 persons. The internal rate of return of the project is
24.84 %. The annual net cash flows discounted at the rate of 18%, yields a net present value of
Birr 32.359 million.

2. PRODUCT DESCRIPTION AND APPLICATION

An alcoholic drink is a drink that contains ethanol, a type of alcohol produced by fermentation of
grains, fruits, or other sources of sugar that acts as a drug. The consumption of alcohol plays an
important social role in many cultures. Most countries have laws regulating the production, sale,
and consumption of alcoholic beverages. Regulations may require the labeling of the percentage
alcohol content (as ABV or proof) and the use of a warning label. And some countries ban such
activities entirely, but alcoholic drinks are legal in most parts of the world. The global alcoholic
drink industry exceeded $1 trillion in 2018.

Alcohol is a depressant, which in low doses causes euphoria, reduces anxiety, and increases
sociability. In higher doses, it causes drunkenness, stupor, unconsciousness or death. Long-term
use can lead to an alcohol use disorder, an increased risk of developing several types of cancer,
and physical dependence.

Alcohol is one of the most widely used recreational drugs in the world, and about 33% of all
humans currently drink alcohol.[3] In 2015, among Americans, 86% of adults had consumed
alcohol at some point, with 70% drinking it in the last year and 56% in the last month.[4]
Alcoholic drinks are typically divided into three classes—beers, wines, and spirits—and
typically their alcohol content is between 3% and 50%.

Discovery of late Stone Age jugs suggest that intentionally fermented drinks existed at least as
early as the Neolithic period (c. 10,000 BC).[5] Several animals (but not all) are affected by
alcohol similarly to humans and, once they consume it, will consume it again if given the

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opportunity, though humans are the only species known to produce alcoholic drinks
intentionally.

3. MARKET STUDY, PLANT CAPACITY AND PRODUCTION

3.1. Market Study

3.1.1 Present Demand and Supply

Understand the latest market trends and future growth opportunities for the Alcoholic Drinks industry
in Ethiopia with research from Euromonitor International's team of in-country analysts – experts by
industry and geographic specialization.

Key trends are clearly and succinctly summarized alongside the most current research data
available. Understand and assess competitive threats and plan corporate strategy with our
qualitative analysis, insight and confident growth projections.

Data and analysis in this report provides further detailed coverage dedicated to the following key
categories, where applicable:

 Beer

 Katikala, habesha areki

 Wine

 Spirits

 Cider and Perry

 RTDs

If you're in the Alcoholic Drinks industry in Ethiopia, our research will help you to make
informed, intelligent decisions; to recognize and profit from opportunity, or to offer resilience
amidst market uncertainty

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The Alcoholic Drinks in Ethiopia report includes:

 Analysis of key supply-side and demand trends

 Detailed segmentation of international and local products

 Historic volume and value sizes, company and brand market shares

 Five-year forecasts of market trends and market growth

 Robust and transparent research methodology, conducted in-country

3.1.2 Projected future Demand

Globally excessive alcohol consumption is a significant public health problem and is responsible
for about 6% of mortality and 5% of disability-adjusted life year’s (DALYs) lost worldwide [1].
The World Health Organization (WHO) estimate that, globally, about 53% of people aged 15 
years and above have ever used alcohol and 39% used it in the last year. A 2015 study found that
around 4.9% of the world’s adult population is believed to suffer from alcohol use disorder.
According to scientific evidence in Africa, an estimated 43% of those aged 15 years or above
have ever used alcohol and 30% used it in the last year. The reported prevalence of alcohol use
disorders (AUD) (defined by an Alcohol Use Disorders Identification Test (AUDIT) score ≥ 8) is
estimated at 4% globally and 3% in Africa and is generally more prevalent among men.

In addition, a study conducted in South Africa (SA) revealed that 9% of the population aged 15 
years or older engaged in risky or hazardous or harmful drinking. More men had hazardous
drinking than women, 17 and 2.9% respectively. Similarly, another hospital-based study in South
Africa adults using Alcohol Use Disorder Identification Test (AUDIT) found that 41.2% of men
and 18.3% of women had hazardous drinking and 3.6% of men and 1.4% of women met criteria
for probable alcohol dependence or harmful drinking as defined by AUDIT.

In Ethiopia, studies indicated that the prevalence of alcohol consumption has shown a significant
increment, and generally hazardous drinking and alcohol dependence were more prevalent in
men than in women. In recent years, alcohol advertisements have become widespread in Sub-

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Saharan Africa (SSA) and in other regions of the world. Most advertisements propagate drinking
as modern and associated with occupational and sexual achievements.

Epidemiologic evidence found that alcohol consumption has been linked with increased rates of
pancreatitis, liver cirrhosis, cardiovascular disease, tuberculosis, mortality, decrease productivity,
disability, renal, lung cancer and diabetes, crime, risky sexual behavior, unemployment, poor
academic performance, stroke, and traffic fatalities. The medical and social costs of treating
drinking and smoking-related illnesses are estimated to be in the billions

3.1.3 Pricing and Distribution

Most of the Ethiopian population uses/drinks alcohol, the cost of alcohol/ katikala or habesha
araki in Ethiopia is 100 birr per liter, the producer addresses the product in to the individual
shops.

3.2Plant Capacity
Taking the likely fierce international competition into consideration, starting small is opted as a risk
minimization strategy. It is proposed that the plant produce 50,000hl alcoholic drinks.

3.3. Production Program

The unit is suggested to operate at 70%, 80% and 95% of the installed capacity in the first, second and
third years of operation respectively and reach full capacity in the fourth year. The fact that production
equipment are new and operators usually take some time to develop the specific skills and know how, the
production build up programme is made to start at relatively lower level (75%) and then gradually rise to
full capacity.

4. RAW MATERIALS AND UTILITIES

4.1. Availability and Source of Raw Materials

An alcoholic drink is a drink that contains ethanol, commonly known as alcohol. Alcoholic
drinks are divided into three general classes: beers, wines, and distilled beverages. They are
legally consumed in most countries, and over one hundred countries have laws regulating their
production, sale, and consumption.[1] In particular, such laws specify the minimum age at which a

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person may legally buy or drink them. This minimum age varies between 16 and 25 years, depending
upon the country and the type of drink. Most nations set it at 18 years of age. [1]

Drinks by raw material, All raw material available 100% in local source.

For micro-organisms, see List of microorganisms used in food and beverage

preparation and  yeast in winemaking.

The names of some alcoholic drinks are determined by their raw material.

Grains Name of fermented beverage Name of distilled beverage

gin, Scotch whisky, Irish
whiskey, jenever (Central
Europe), ginebra (Spain,
Barley beer, barley wine
Argentina, Philippines), shōchū
(mugijōchū) (Japan), soju (Kore
a), baijiu (China)

buckwheat
Buckwheat whisky (Brittany), shōchū
(sobajōchū) (Japan)

bourbon whiskey, moonshine,
Corn chicha, corn beer, tesguino
also vodka (rare)

millet beer (Sub-Saharan
Millet Africa), tongba (Nepal), boza (the Balkans,
Turkey)

beer, brem (Indonesia), ruou aila (Nepal), rice
Rice gao (Vietnam), tuak (Borneo baijiu (China), shōchū
Island), sato (Thailand), huangjiu and choujiu  (komejōchū) and awamori (Japa
(China), sake (Japan), makgeolli and cheongju  n), soju (Korea), hkaung rai

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 (ခေါင်ရည်)
(Korea), sonti
(Myanmar), arrack (Indonesia), 
चु आक/Chuak (India), thwon (Nepal)
lao khao (Thailand)

rye
Rye rye beer, kvass whiskey, vodka (Russia), korn (
Germany)

burukutu (Nigeria), pito (Ghana), merisa (sout
Maotai, Kaoliang liquor, certain
Sorghum hern Sudan), bilibili (Chad, Central African
other types of baijiu (China).
Republic, Cameroon)

horilka (Ukraine), vodka,
Wheat wheat beer wheat whiskey, weizenkorn
(Germany), soju (Korea)

Fruit juice Name of fermented beverage Name of distilled beverage

jabukovača (Serbia), applejack (
Apples cider (U.S.: "hard cider"), apfelwein or apple brandy), calvados,
cider

kajsijevača (Serbia), kaisieva
Apricots rakia (Bulgaria), pálinka (Hung
ary)

chuoi hot (Vietnam), cauim (Kuna Indians of

Panama), urgwagwa (Uganda,
Bananas or 
Rwanda), mbege (with millet malt; majmunovača (Balkans)
plantains
Tanzania), kasikisi (with sorghum malt;
Democratic Republic of the Congo)

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Blueberries Borovnica (Croatia)

Cashew feni/फेनी (India)

Cherries cherry wine (Denmark) Kirsch (Germany, Switzerland)

Coconut or arrack, lambanog (Sri Lanka,

Toddy/ताड़ी (Sri Lanka, India)
palm India, Philippines)

Gouqi gouqi jiu (China) gouqi jiu (China)

Ginger  ginger ale, ginger beer, ginger wine

brandy, cognac (France), vermo
uth, armagnac (France),
Grapes wine branntwein
(Germany), pisco (Peru, Chile,
Grozdova), Rakija (The

Juniper jenever (Netherlands/Belgium), 
berries borovička (Slovakia)

Mulberry oghi (Armenia)

Myrica
yangmei jiu (China) yangmei jiu (China)
rubra

Kruškovac
(Croatia), viljamovka (Serbia), 
Poire Williams, pear
Pears perry, or pear cider; poiré (France)
brandy, eau-de-vie (France), pál
inka (Hungary), krushova
rakia / krushevitsa (Bulgaria)

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Pineapples tepache (Mexico), Pineapple Wine (Hawaii)

šljivovica (Croatia), slivovitz, ț
uică, umeshu (Japan), pálinka, s
Plums plum wine, plum jerkum
livova rakia / slivovitsa
(Bulgaria)

Pomace pomace wine raki/ouzo/pastis/sambuca 

Pomegranat
pomegranate wine (Armenia)
e

Quinces dunjevača (Serbia)

Himbeergeist (Germany,
Raspberries raspberry wine (US, Canada)
Switzerland)

Sausage
tree fruit
muratina wine (Kenya)
(Kigelia
africana)

Flowers Name of fermented beverage Name of distilled beverage

Madhuca
(Madhya Pradesh, Chhattisgarh)
longifolia

Vegetables Name of fermented beverage Name of distilled beverage

Agave juic
pulque tequila, mezcal, raicilla
e

Cassava Saliva-fermented beverages: tiquira (Brazil)

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  cauim

 chicha:

 kasiri (Sub-Saharan Africa)

 nihamanchi  )

 parakari (Guyana)

 sakurá (Brazil, Surinam)

Ginger root
ginger beer (Botswana)
juice

horilka(Ukraine), vodka(Poland
)(Germany), akvavit (Scandinav
ia), poitín
Potato potato beer
(poteen) (Ireland), tuzemák (Cz
ech
Republic), brennivín (Iceland)

Sugarcane j basi, betsa-betsa (regional) rum (Caribbean), rhum

uice, agricole (Haiti,Martinique,
or molasses Guadeloupe and the rest of
the French
Caribbean), clairin (Haiti), cach
aça (Brazil), Desi daru (India),
aguardiente de caña
(Spain), aguardiente, guaro,
lavagallo, pinga (Venezuela,
Colombia,
Nicaragua), Mamajuana (Domi
nican Republic),Gongo,

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 Konyagi
(Tanzania), Cocoroco (Bolivia),
caña (Argentina, Uruguay),
espinillar (Uruguay), caña
blanca (Paraguay), ginebra
(Philippines)

shōchū
Sweet
(imojōchū) (Japan), soju (Korea
potato
)

Ti root okolehao (Hawai'i)

Other raw
Name of fermented beverage Name of distilled beverage
materials

Sap coyol wine (Central America), tembo (Sub-

of palm Saharan Africa), toddy (Indian subcontinent)

Sap
of Arenga
pinnata, Co
palm wine, tubâ (Philippines) arrack, lambanog (Philippines)
conut, Bora
ssus
flabellifer

Medica (Croatia), distilled

Honey mead, horilka (Ukraine), tej (Ethiopia)
mead, honey-flavored liqueur

Milk kumis, kefir, blaand arkhi (Mongolia)

Sugar kilju and mead or sima (Finland) shōchū (kokutō shōchū): made

from brown sugar (Japan) or

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 rum

Walnuts Orahovac (Croatia, Serbia)

4.2. Annual Requirement and Cost of Raw Materials

The annual cost of material and inputs at full plant capacity is estimated to be about Birr 15.411
million. The detail of input material requirement is given below.

Table 1: Raw Material Requirement at Full Capacity

Cost (Birr)
No. Material F.C L.C Total
s
1 Corn 3,500,000 3,500,000
2
millet 4,300,000 4,300,000
3
rice 5,100,000 5,100,000
4
Barley 1,900,000 1,900,000
5
Wheat 260,000 260,000
6
sorghum 70,250 70,250
7 Potato 280,750 280,750

Total annual raw material cost 2,160,000 13,251,000 15,411,000.00

4.3 Annual utility and its cost

The plant will require 15,000 kWh of electrical energy per year, at estimated cost of Birr 8250. Water is
required for human consumption and the annual requirement is estimated to be 1300 m 3, the estimated
cost is Birr 4750. The total annual cost for utilities is estimated to be Birr 13,000.

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5. Location and Site
Location: Bahir Dar zuria woreda, since the required human and local material resources are available
and have sufficient infrastructure for the plant.

6. TECHNOLOGY AND ENGINEERING

6.1. Production Process

Alcoholic beverages are produced by fermentation of grapes, grains, barley, fruits, sugarcane,
and rice type of feed stock by treating them with yeast in controlled environment. Fermentation
is a biological reaction, in which sugar reacts with yeast at different temperatures.

alcoholic beverage, any fermented liquor, such as wine, beer, or distilled spirits, that
contains ethyl alcohol, or ethanol (CH3CH2OH), as an intoxicating agent. A brief treatment of
alcoholic beverages follows. For full treatment, see alcohol consumption.

Alcoholic beverages are fermented from the sugars in fruits, berries, grains, and such other
ingredients as plant saps, tubers, honey, and milk and may be distilled to reduce the original
watery liquid to a liquid of much greater alcoholic strength. Beer is the best-known member of
the malt family of alcoholic beverages, which also includes ale, stout, porter, and malt liquor. It
is made from malt, corn, rice, and hops. Beers range in alcoholic content from about 2 percent to
about 8 percent. Wine is made by fermenting the juices of grapes or other fruits such as apples
(cider), cherries, berries, or plums. Winemaking begins with the harvest of the fruit, the juice of
which is fermented in large vats under rigorous temperature control. When fermentation is
complete, the mixture is filtered, aged, and bottled. Natural, or unfortified, grape wines generally
contain from 8 to 14 percent alcohol; these include such wines as Bordeaux, Burgundy, Chianti,
and Sauterne. Fortified wines, to which alcohol or brandy has been added, contain 18 to 21
percent alcohol; such wines include sherry, port, and muscatel.

The making of distilled spirits begins with the mashes of grains, fruits, or other ingredients. The
resultant fermented liquid is heated until the alcohol and flavourings vaporize and can be drawn
off, cooled, and condensed back into a liquid. Water remains behind and is discarded. The
concentrated liquid, called a distilled beverage, includes such liquors

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 as whiskey, gin, vodka, rum, brandy, and liqueurs, or cordials. They range in alcoholic content
usually from 40 to 50 percent, though higher or lower concentrations are found.

In the ingestion of an alcoholic beverage, the alcohol is rapidly absorbed in the gastrointestinal

tract (stomach and intestines) because it does not undergo any digestive processes; thus, alcohol
rises to high levels in the blood in a relatively short time. From the blood the alcohol is
distributed to all parts of the body and has an especially pronounced effect on the brain, on which
it exerts a depressant action. Under the influence of alcohol the functions of the brain are
depressed in a characteristic pattern. The most complex actions of the brain—judgment, self-
criticism, the inhibitions learned from earliest childhood—are depressed first, and the loss of this
control results in a feeling of excitement in the early stages. For this reason, alcohol is sometimes
thought of, erroneously, as a stimulant. Under the influence of increasing amounts of alcohol, the
drinker gradually becomes less alert, awareness of his environment becomes dim and hazy,
muscular coordination deteriorates, and sleep is facilitated. See also alcoholism.

6.2. Machinery and Equipment

Roll No Description Quantity

Katikala or habesha araki machineries

1 Wet milling machine 2

2 Fermentation tank 2
3 Distillation 2
4 Bottle Washing machine 2
4 Filling machine 2

6.3. Civil Engineering Cost

The plant will require a total land area of 15,000 m 2 or 1.5 hector, buildings and civil works is estimated
at Birr 3.5 million and the land lease is based on regional scale.

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7. HUMAN RESOURCE AND TRAINING REQUIREMENT

7.1. Human Resource

The Human Resource requirement at full capacity is shown in Table 4.

Table 2: Human Resource Requirement at Full Capacity

  Job Title No. Monthly individual Monthly total Annual

  Administration      
1 General Manager 1 25,000.00 25,000.00 300,000.00

2 HR server 2 4800.00 9,600.00 115,200.00

3 Secretary 2 2,500.00 5000.00 60,000.00

4 Personnel Officer 1 2,500.00 2,500.00 30,000.00

5 Accountant 2 4,800.00 9,600.00 115,200.00

6 Casher 1 3,600.00 3,600.00 43,200.00

7 Security 4 2,300.00 9,200.00 110,400.00

  Production area      

1 Supervisors 8 8000.00 64,000.00 768,000.00

2 Production executive 1 10,000.00 10,000.00 120,000.00

3 Quality executive 1 10,000.00 10,000.00 120,000.00

4 Inspection worker 1 4,200.00 4200.00 50,400.00

Store and accessories

5 workers 5 2,500.00 12,500.00 150,000.00

6 Maintenance mans 5 4,500.00 22,500.00 270,000.00

7 operator’s 187 1,800.00 300,600.00 3,607,200.00

9 Packaging 3 2000.00 6,000.00 72,000.00

10 Cleaning 5 1700.00 8,500.00 102,000.00

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   Total 229 6,033,600.00

Employment Benefits
  20% of Annual Salary     1,206,720.00

   Total     7,239,320.00

7.2. Training Requirement

Continuous on job training is important. 5% of the wage bill is assigned for this purpose and included in
the working capital calculation.

8. FINANCIAL ANALYSIS

8.1. Underlying Assumption

A. Construction and Finance
Box1: Construction and Finance

Construction period 2 years

Capital 60million

Source of finance 30% equity and 70% loan

Tax holidays 5 years*

Bank interest rate 12%

Discount for cash flow 18%

Value of land Based on lease rate of ANRS

Spare Parts, Repair &

Maintenance 3% of fixed investment

*Since the plant is import substituting and may also engage in export, five years tax holidays is
assumed, as per ANRS’ investment policy

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 B. Depreciation
Box 2: Depreciation

Building 5%

Machinery and equipment 10%

Office furniture 10%

Vehicles 20%

Pre-production (amortization) 20%

C. Working Capital (Minimum Days of Coverage)

Box 3: Working Capital

Raw Material-Local 30

Raw Material-Foreign 120

Factory Supplies in Stock 30

Spare Parts in Stock and Maintenance 30

Work in Progress 10

Finished Products 15

Accounts Receivable 30

Cash in Hand 30

Accounts Payable 30

8.2. Investment
The plant requires Birr 60 million worth of initial investment. It is assumed that 30% of this amount will
be covered by owners’ equity while the remaining 70 % is borrowed at annual interest rate of as per bank.

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 Table 3: Total Initial Investment

Total Initial Investment

Item Cost

Land 250,000.00

Building and civil works 3,500,000.00

Office equipment 2 50,000.00

Vehicles 3,500,000.00

Plant machinery & equipment 10,065,000.00

Total Fixed Investment 17,557,000

Pre-production capital expenditure* 284,850.00

Total Initial Investment 28,845,850

Working capital at full capacity 30,361,650

Total 59,107,500

Pre-production capital expenditure includes - all expenses for pre-investment studies,

consultancy fee during construction and expenses for company‘s establishment, project
administration expenses, commission expenses, preproduction marketing and interest
expenses during construction.

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8.3. Production Costs
The production cost of the envisaged plant is about Birr 16.983 million at full capacity.

Table 4: Production Cost at Full Capacity per year

Total Production Cost at Full Capacity

Items Cost

1.      Raw materials per year 15,411,000

2.      Utilities 13,000

3.      Wages and Salaries 7,500,000

4.      Spares and Maintenance 150,910.00

Factory costs 133,444,218

5.      Depreciation 174,170.00

6.      Financial costs 365,362.30

  Total Production Cost 16,983,750. 30

8.4. Financial Evaluation

I. Profitability
The income statement (Annex 4) shows that the plant is profitable starting from the first year of its
operation. The Net operational Profit starts at Birr 32.359 annually but gradually increases and reaches
Birr 482,777 at the eighth year of operation. The Gross Profit to Sales ratio starts at 1.41% but later
exceed 20%.

II. Breakeven Analysis

The Project’s break-even capacity is 39%. This means that at this capacity level the Revenue equals the
total const. This capacity of level is achieved during the first year of operation.

III. Payback Period

The Project pays back the initial investment in the fourth year.

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 IV. Simple Rate of Return
The simple interest rate of investment is 27.6%.

V. Internal Rate of Return and Net Present Value

The Internal Rate of Return (IRR) is 24.8% and the Net Present Value at 18% annual discount rate is Birr
1,432,534.

VI. Sensitivity Analysis

A 10 % increase in price of inputs decease the total profit from Birr 32.359 million to Birr 21.29 million,
by about 35%. The New IRR after 10% incensement is 15.34%. On the other hand, if sales decline by
10% the total profit will drop to Birr 23.1million; i.e. by 26%, These numbers indicate that the product is
more sensitive to input price than volume of sales. It should be noted that in both cases the project
remains profitable.

9. ECONOMIC AND SOCIAL BENEFITS OF PROJECT

Based on the foregoing presentation and analysis, we can learn that the proposed project possesses wide
range of benefits that complement the financial feasibility obtained earlier. In general the envisaged
project promotes the socio-economic goals and objectives stated in the strategic plan of the Amhara
National Regional State. These benefits are listed as follows:

A. Profit Generation
The project is found to be financially viable and earns on average a profit of Birr 32,359,987 per year.
Such result induces the project promoters to reinvest the profit which, therefore, increases the investment
magnitude in the region.

B. Tax Revenue
In the project life under consideration, government will collect about Birr 1 million from corporate tax
payment alone (i.e. excluding income tax, sales tax and VAT). Such result creates additional fund for the
regional government that will be used in expanding social and other basic services in the region

C. Import Substitution and Foreign Exchange Saving

That is, based on the projected figure we learn that in the project life an estimated amount of Birr 122.56
million will be saved as a result of the proposed project. This will create room for the saved hard currency
to be allocated to other vital and strategic sectors.

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 D. Employment and Income Generation
The proposed project is expected to create employment opportunity to several citizens of the country.
That is, it will provide permanent employment to 239 professionals as well as support staff and operators.

E. Inter-sectoral Linkage
This project creates strong urban-rural linkage and also among various sectors of the economy.

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10.THE LAYOUT OF FACTORY
10.1 Machine layout

Each machine work station (working area)

In this case two alternatives can be used. First the machine width and length get from the
machine specification; second the material and personal area get from the smart
estimation and motion study for a given operator. Type:

1. Filling Machine

Applicable Industries: Hotels, Restaurant, Food Shop, Food & Beverage Shops

Showroom Location: Canada, Turkey, United States, France, Germany, Russia, Spain,
South Korea, South Africa

Condition: New

Application: Beverage, beer/katikala

Packaging Type: Bottles

Packaging Material: Metal

Automatic Grade: Automatic

Driven Type: Electric

Voltage: Customized

Place of Origin:Shandong, China

Brand Name:HG

Dimension(L*W*H):4600*2200*1700

Weight:4200kg

Warranty:1 Year

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Key Selling Points: Automatic

Machinery Capacity:8000BPH, 6000BPH

Filling Material: Beer, Milk, Water, Juice

Filling Accuracy: ±6mm

Marketing Type: New Product 2020

Machinery Test Report: Provided

Core Components:

Pressure vessel, PLC, Bearing

model:HG-24/24/8

Washing nozzles:24

Filling nozzles:24

Capping nozzles:8

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 2. Bottle material: Glass Bottle

Material: SUS304

Capacity:6000-8000 BPH

Control: SIMENSE PLC

Bottle height:120-360mm

Pressure of air supplier:

Condition: New
Product Type: milling machine
Place of Origin: Fujian, China
Brand Name: Xinda machinery
Voltage: 220V50HZ/380V50HZ
Power: 5KW
Dimension(L*W*H): 5.2X1.1X1.5m
Weight: 1.5-2.5T
Warranty: 1 year
After-sales Service Provided: Engineers available to service machinery overseas
Capability speed: 400-600pcs/min

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 3. plastic dental bib machine
Raw material: Double layer toilet paper, plastic composite film
Fold type: M folding can design for customer
Brand Name: SOBEN
Dimension(L*W*H): 2100*800*1200MM
Warranty: 1 Year
Key Selling Points: Easy to Operate
Air compressor: 0.5mpa
Weight: 350kg
Power: 800w Quick Details

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 4. Distillation column

Applicable Industries: Manufacturing Plant, Food & Beverage Factory

Video outgoing-inspection: Provided
Machinery Test Report: Provided
Warranty of core components:1 Year
Core Components: Vessel
Condition: New
Place of Origin: Shanghai, China
Brand Name: AOW
Model Number: JH
Voltage:380-440V
Weight: 1000-5000KGS
Dimension(L*W*H): TBD
Processing Types: Liquid with alcohol
Certification: CE

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 5. JH Alcohol Distiller
 (Alcohol distillation equipment, distillation tower, alcohol distillation column) is made
up of contractor, tower body, condenser, cooler, buffer tank and high-level storage tank. 
Technology parmeter- alcohol distillation column
  JH-200 JH-300 JH-400 JH-500 JH-600 JH-800
Tower volume
640 1220 1450 2300 2505 3200
(L)
Tower
6000 7000 7000 7000 7500 7500
heigh(mm)
Volume of
high postion 300 400 650 800 1000 1500
tank (L)
Condensator
5 8 11 18 25 45
area (m2)
Cooling area
1 1.5 2.2 4 6 8
(m2)
Heat area (m2) 3.0 6.0 6.5 10 15 26
Recycling
45~50 90~1000 150~160 280~300 420~440 600~620
capacity(kg/h)
Recycling
concentration( 93~95
%)
Packing form Stainless steel corrugated loading material
Size
2300×700× 2600×800× 2500×1000 3000×1200 3500×1400 4200×1800
Length×width
7300 7500 ×9000 ×9000 ×1000 ×100
×heigh

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 6. Fermentation tank
Packing form Stainless steel corrugated loading material
Size
2300×700× 2600×800× 2500×1000 3000×1200 3500×1400 4200×1800
Length×width
7300 7500 ×9000 ×9000 ×1000 ×100
×heigh

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10.2. SPACE REQUIREMENT FOR NON-PRODUCTION AREA

As mention above the non-production area set a standard, this standard multiplies by number of
worker we get the required area

Roll Area(m2) Total

Description
No (m2)
01 General director office 1*43=43 43
02 Individual office 12*18.5 222
03 Cafeteria 3297*0.929 3062.9
04 Locker 3284*0.67 2200.28
05 Rest room 85 85
06 Toilet, shower, and hand wash room (for male) 76.93 76.93
07 Toilet, shower, and hand wash room (for female) 76.93 76.93
08 Parking area 9.67+16.77 26.44
09 First aid 2*23 46
10 Raw material storage 200 200
11 Finished product storage 200 200
12 Docking area 36 36
13 Heat treatment 15.96 15.96
14 Maintenance room 81.6 81.6
15 Printing area 60 60
16 Packing area 66 66
17 Inspection area and quality control 30 30
18 Treatment plant 96.5 96.5
19 Guard house 25 25
20 Green area 300 300
21 Product display room 50 50
Sub total 5279.54

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