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SAES-M-001 PDF Download – Structural Design Criteria For Non-Building Structures

May 31, 2023

This article is about SAES-M-001 which is about Structural Design Criteria for Non-Building Structures and
download SAES-M-001 PDF for Structural and Civil engineers, supervisors and project managers,
Structural QCs, Civil QC Supervisors. This is saudi aramco standards of Onshore Structures Engineering
based on international codes and standards and useful for Structural and Civil Engineering knowledge to
get job as engineers, QC Supervisors and QC managers, Engineering managers and technicians.

SAES-M-001 PDF Download

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SAES-M-001 PDF download

Structural Design Criteria For Non-Building Structures

SAES-M-001 is a standard that outlines the mandatory minimum requirements for the structural design of
onshore facilities, excluding buildings, pre-engineered buildings, blast-resistant buildings, communication
towers, and offshore structures. Here are some key points and commentary notes related to this standard:

Buildings: The term “building” refers to enclosed structures such as houses, office buildings,
maintenance shops, warehouses, etc. The design requirements for buildings are covered by SAES-M-
100, which is the Saudi Aramco Building Code.

Communication towers: The design criteria and installation guidelines for communication towers are
covered by SAES-T-744. These structures have specific design requirements that differ significantly
from the American Institute of Steel Construction (AISC) standards. Therefore, SAES-T-744 must be
followed for the design of communication towers.

Offshore structures: SAES-M-005, titled “Design and Construction of Fixed Offshore Platforms,” is the
applicable standard for the design and construction of offshore structures. It is based on API RP2A,
which is an industry code specifically developed for offshore platforms. API RP2A standards vary
significantly from the AISC standards and must be applied for the design of offshore structures.

Pre-engineered buildings: The design and construction of pre-engineered buildings are covered by
12-SAMSS-014, which is a specific Saudi Aramco Material System Specification.

Blast-resistant buildings: SAES-M-009 provides the requirements for blast-resistant buildings. These
buildings are designed to withstand the effects of explosive events or other hazardous conditions.

Each of these categories has its own dedicated standard or code to ensure that the design and
construction requirements are appropriate and specific to the particular type of structure. This ensures the
safety, integrity, and performance of the facilities in accordance with Saudi Aramco’s standards and
guidelines.

Industry Codes And Standards For Non-Building Structures

The following industry codes and standards are relevant to the design and construction of various
structures:

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American Association of State Highway & Transportation Officials (AASHTO):

AASHTO HB: Specifications for Highway Bridges

American Concrete Institute (ACI):

ACI 318/318R: Building Code Requirements for Structural Concrete and Commentary

ACI 350: Code Requirements for Environmental Engineering Concrete Structures

ACI 530/ASCE 5/TMS402: Building Code Requirements for Masonry Structures

American Institute of Steel Construction (AISC):

AISC: Steel Construction Manual – Thirteenth Edition

AISC: Specification for Structural Joints Using ASTM A325 or ASTM A490 Bolts

ANSI/AISC 341: Seismic Provisions for Structural Steel Buildings

American Iron and Steel Institute (AISI):

AISI – SG 673, Part I: Specification for the Design for Cold-Formed Steel Structural Members

AISI – SG 673, Part II: Commentary on the Specification for the Design for Cold-Formed Steel
Structural Members

AISI – SG 913, Part I: Load and Resistance Factor Design Specification for Cold-Formed Steel
Structural Members

AISI – SG 913, Part II: Commentary on the Load and Resistance Factor Design Specification for Cold-
Formed Steel Structural Members

American National Standards Institute (ANSI):

ANSI A1264.1: Safety Requirements for Workplace Walking/Working Surfaces and Their Access –
Workplace Floor, Wall, and Roof Openings – Stairs and Guardrail Systems

American Petroleum Institute (API):

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API STD 650: Welded Steel Tanks for Oil Storage

American Society of Civil Engineers (ASCE):

ASCE/SEI 7-05: Minimum Design Loads for Buildings and Other Structures

SEI/ASCE 37-02: Design Loads on Structures During Construction

ASCE – Report: Guidelines for Seismic Evaluation and Design of Petrochemical Facilities

ASCE – Report: Wind Loads and Anchor Bolt Design for Petrochemical Facilities

American Society of Mechanical Engineers (ASME):

ASME A17.1: Safety Code for Elevators and Escalators

American Society for Testing and Materials (ASTM):

ASTM A36/A36M: Standard Specification for Carbon Structural Steel

ASTM A193/A193M: Standard Specification for Alloy-Steel and Stainless Steel Bolting for High
Temperature or High-Pressure Service and Other Special Purpose Applications

ASTM A307: Standard Specification for Carbon Steel Bolts and Studs, 60,000 psi Tensile Strength

ASTM A325: Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum
Tensile Strength

ASTM A325M: Standard Specification for Structural Bolts, Steel, Heat Treated 830 MPa Minimum
Tensile Strength [Metric]

ASTM A354: Standard Specification for Quenched and Tempered Alloy Steel Bolts, Studs, and Other
Externally Threaded Fasteners

ASTM A490: Standard Specification for Structural Bolts, Alloy Steel, Heat Treated, 150 ksi Minimum
Tensile Strength

ASTM A490M: Standard Specification for High-Strength Steel Bolts, Classes 10.9 and 10.9.3, for
Structural Steel Joints (Metric)

ASTM A572/A572M: Standard Specification for High-Strength Low-Alloy Columbium-Vanadium

Structural Steel

ASTM A992/A992M: Standard Specification for Structural Steel Shapes

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The American Welding Society (AWS):

AWS D1.1/ D1.1M: Structural Welding Code – Steel

Crane Manufacturers Association of

America (CMAA):

Spec #70: Specifications for Top Running Bridge and Gantry Type Multiple Girder Electric Overhead
Traveling Cranes

Spec #74: Specifications for Top Running and Under Running Single Girder Electrical Overhead Cranes
Utilizing Under Running Trolley Hoist

Precast/Prestressed Concrete Institute (PCI):

PCI – MNL 120: Design Handbook, Precast and Prestressed Concrete

PCI – MNL 122: Architectural Precast Concrete

Steel Deck Institute (SDI):

Design Manual for Composite Decks, Form Decks, and Roof Decks – No. 31

Steel Joist Institute (SJI):

Standard Specifications and Load Tables for Steel Joists and Joist Girders

Government Regulations:

Federal Standards and Instructions of the Occupational Safety and Health Administration (OSHA 1910),
including any requirements by Saudi Aramco Standards O-Series, Safety & Security Standards

US Department of Labor, Occupational Safety and Health Administration (OSHA):

OSHA 29 CFR 1910: Occupational Safety and Health Standards

OSHA 29 CFR 1926: Safety and Health Regulations for Construction

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These codes and standards provide guidelines and requirements for the design, construction, and safety of
various structures and systems.

Design Loads

The design loads for structures, as outlined in the provided information, are as follows:

5.1 General:

New facilities and structures should be designed to resist the minimum loads defined in ASCE/SEI 7-05
and the requirements of this section.

Other loads such as snow, ice, rain, hydrostatic, dynamic, upset conditions, earth pressure, vehicles,
buoyancy, and erection should be considered.

Future loads should be considered if specified in the project specifications or by Saudi Aramco.

Actual loads may be used for existing facilities instead of the minimum specified loads.

Eccentric loads, such as piping and platforms, should be considered.

5.2 Dead Loads (D):

Dead loads refer to the actual weight of materials forming the structure, foundation, and permanently
attached appurtenances.

Fixed process equipment and machinery, piping, valves, electrical cable trays, and their contents should
be considered as dead loads.

Nomenclature For Dead Loads:

Ds (Structure dead load): Weight of materials forming the structure, foundation, soil above the
foundation resisting uplift, and permanently attached appurtenances.

Df (Erection dead load): Weight of process equipment or vessels during erection.

De (Empty dead load): Empty weight of process equipment, vessels, tanks, piping, and cable trays.

Do (Operating dead load): Empty weight of process equipment, vessels, tanks, piping, and cable trays
plus the maximum weight of contents during normal operation.

Dt (Test dead load): Empty weight of process equipment or vessels, and/or piping plus the weight of the
test medium contained in the system during testing.

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5.2.4 Process Equipment Loads:

Df (Erection dead load): Normally taken from the certified vessel drawing and represents the fabricated
weight of process equipment.

De (Empty dead load): Empty weight of process equipment and vessels, including attachments, trays,
internals, insulation, fireproofing, agitators, piping, ladders, platforms, and machinery.

Do (Operating dead load): Empty dead load plus the maximum weight of contents during normal
operation, including packing/catalyst.

Dt (Test dead load): Empty dead load plus the weight of the test medium contained in the system during
testing, with a minimum specific gravity of 1.0 unless otherwise specified.

5.2.4.5 and 5.2.4.6 provide additional considerations for hydrotesting and test procedures for vapor lines
and equipment.

For major equipment, the manufacturer’s certified equipment loads should be used in the design.

These guidelines help ensure that structures are designed to withstand the appropriate dead loads based
on their intended use and operating conditions.

Pipe Rack Piping Loads

The piping loads on pipe racks can be estimated as follows:

5.2.5.1 Piping Loads On Pipe Racks:

Operating dead load (Do): A uniformly distributed load of 40 pounds per square foot (psf) or 1.9
kilopascals (kPa) is used for piping, product, and insulation. This is equivalent to 8-inch (203 mm)
diameter, Schedule 40 pipes, full of water, at 15-inch (381 mm) spacing.

Empty dead load (De): For checking uplift and components controlled by minimum loading, 60% of the
estimated piping operating loads should be used if combined with wind or earthquake unless the actual
conditions require a different percentage.

Test dead load (Dt): It is the empty weight of the pipe plus the weight of the test medium contained in a
set of simultaneously tested piping systems. The test medium should be as specified in the contract
documents or by the owner. Unless otherwise specified, a minimum specific gravity of 1.0 should be
used for the test medium.

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5.2.5.2 Larger Pipes (>12-Inch Nominal Diameter):

For pipes larger than 12-inch (304 mm) nominal diameter, a concentrated load, including the weight of
piping, product, valves, fittings, and insulation, should be used instead of the uniformly distributed 40 psf
(1.9 kPa). This load should be uniformly distributed over the associated area of the pipe.

5.2.5.3 Design Of Pipe Racks And Foundations:

Pipe racks and their foundations should be designed to support loads associated with full utilization of
the available rack space and any specified future expansion. This ensures that the pipe racks can
accommodate the required loads and potential future growth.

These guidelines help estimate the dead loads imposed by the piping system on the pipe racks and ensure
that the racks and their foundations are designed to withstand the anticipated loads and potential future
expansion.

Pipe Rack Cable Tray Loads

The dead loads for cable trays on pipe racks can be estimated as follows:

A. Operating Dead Load (Do):

For a single level of cable trays: A uniformly distributed dead load of 20 pounds per square foot (psf) or
1.0 kilopascals (kPa) should be used.

For a double level of cable trays: A uniformly distributed dead load of 40 psf (1.9 kPa) should be used.
These values estimate the full (maximum) level of cables in the trays.

B. Empty Dead Load (De):

For checking uplift and components controlled by minimum loading, the actual configuration of the cable
tray load should be considered as the empty dead load. The specific level of cables and configuration
should be taken into account.

Engineering judgment should be exercised in defining the dead load for uplift conditions, ensuring that
the cable tray load is appropriately considered for the specific conditions.

These estimates provide guidelines for estimating the dead loads imposed by cable trays on pipe racks.
The operating dead load accounts for the maximum level of cables in the trays, while the empty dead load

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considers the actual cable tray configuration for uplift and minimum loading checks. Actual load information
can be used if available and more accurate than the estimated values.

FAQs About SAES-M-001 PDF Download

What Is SAES-M-001, And What Does It Cover?

SAES-M-001 is a standard that specifies the mandatory minimum requirements for the structural design of
onshore facilities, excluding certain types of structures. It covers various aspects of design to ensure the
safety and integrity of onshore facilities in accordance with Saudi Aramco’s standards.
What Structures Are Excluded From SAES-M-001?

SAES-M-001 excludes buildings, pre-engineered buildings, blast-resistant buildings, communication

towers, and offshore structures. These types of structures have specific design requirements covered by
other dedicated standards and codes.
Which Standard Covers The Design Requirements For Buildings?

The design requirements for buildings are covered by SAES-M-100, which is the Saudi Aramco Building
Code. SAES-M-100 outlines the specific criteria and guidelines for the design and construction of various
types of buildings.
Where Can I Find The Design Criteria For Communication Towers?

The design criteria and installation guidelines for communication towers are covered by SAES-T-744. This
standard provides the necessary requirements for designing communication towers, including material
selection, detailing, coatings, loading calculations, and other considerations.
What Standard Should Be Followed For Offshore Structure Design?

For the design and construction of offshore structures, SAES-M-005 titled “Design and Construction of
Fixed Offshore Platforms” is the applicable standard. It is based on API RP2A, an industry code specifically
developed for offshore platforms.
Are There Specific Requirements For Pre-Engineered Buildings?

Yes, the design and construction of pre-engineered buildings are covered by 12-SAMSS-014, which is a
dedicated Saudi Aramco Material System Specification. This standard provides the necessary guidelines
for the design and fabrication of pre-engineered buildings.
What Are Blast-Resistant Buildings, And Where Are Their Requirements Specified?

Blast-resistant buildings are structures designed to withstand the effects of explosive events or other
hazardous conditions. The requirements for blast-resistant buildings can be found in SAES-M-009, which
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outlines the necessary design criteria and considerations to ensure their robustness and safety.

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