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SAES-N-004 PDF Download – Design And Installation Of Building Thermal Envelop

June 1, 2023

This article is about SAES-N-004 which is about Design and Installation of Building Thermal Envelop and
download SAES-N-004 PDF for Mechanical and Insulation Engineers, supervisors and project managers,
Mechanical QCs, Insulation QC Supervisors. This is saudi aramco standards of Heat Transfer Equipment
Engineering based on international codes and standards and useful for Mechanical and Insulation
Engineering knowledge to get job as engineers, QC Supervisors and QC managers, Engineering
managers and technicians.

SAES-N-004 PDF Download

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SAES-N-004 PDF Download

Design And Installation Of Building Thermal Envelop

Saudi Aramco Engineering Standard SAES-N-004 establishes the minimum mandatory energy efficiency
requirements for the building envelope and sets the maximum energy use intensity for all air-conditioned
and mechanically ventilated Saudi Aramco buildings. Here are some key points from the standard:

For buildings with a temperature maintained below 15°C (59°F) (e.g., cold storage), the manufacturer’s
requirements should be followed.

The thermal insulation requirements for pre-engineered metal buildings are outlined in 12-SAMSS-014.

Other mandatory requirements for the building envelope, including architectural design and finishes, are
covered in SAES-R-004 (Building Architectural Design and Finishes Requirements) and SAES-M-100
(Saudi Aramco Building Code).

SAES-N-004 aims to ensure energy efficiency in the building envelope, promoting sustainable practices
and reducing energy consumption in Saudi Aramco buildings. Compliance with these requirements helps
achieve optimal thermal performance and energy efficiency, contributing to cost savings and environmental
sustainability.

Industry Codes And Standards For SAES-N-004

The industry codes and standards relevant to the Saudi Aramco Engineering Standard SAES-N-004 and
energy efficiency requirements for building envelopes are:

1. American Society for Testing and Materials (ASTM)

ASTM C755: Selection of Vapor Barriers for Thermal Insulation

1. International Code Council (ICC)

International Building Code, 2009 Edition, Chapter 13: Energy Efficiency

International Energy Conservation Code (IECC), 2009 Edition

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International Residential Code, 2009 Edition

1. Underwriters Laboratories, Inc. (UL)

UL 1709: Rapid Rise Fire Tests of Protection Materials for Structural Steel

1. American Society of Heating, Refrigerating & Air-Conditioning Engineers, Inc. (ASHRAE)

ASHRAE STD 100: Energy-Efficiency in Existing Buildings

1. National Fenestration Rating Council (NFRC)

NFRC 400: Procedure for Determining Fenestration Product Air Leakage

1. Approved simulation software programs for building energy modeling:

EnergyPlus, US Department of Energy: http://apps1.eere.energy.gov/buildings/energyplus/

eQuest, US Department of Energy: http://www.doe2.com/equest/

In addition to these industry codes and standards, other Saudi Aramco documents that provide insights
and guidance on energy efficiency include:

Energy Audit Reports conducted at Dhahran Medical Center, Dhahran Primary School, Dhahran
Building # 3150 (LIP)

Internal Study conducted by POD for Tariff Calculations

Lead-By-Example Team Analysis for Dhahran Hills Project

These resources and documents collectively contribute to establishing energy-efficient practices and
ensuring compliance with energy efficiency requirements for building envelopes in Saudi Aramco buildings.

General Requirements

The general requirements for insulation in air-conditioned or mechanically-ventilated buildings, as outlined

in the Saudi Aramco Engineering Standard SAES-N-004, are as follows:

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4.1 Roofs and walls: The roofs and walls of all air-conditioned or mechanically-ventilated buildings shall be
insulated. This requirement ensures that thermal insulation is provided to minimize heat gain or loss
through the building envelope.

4.2 Floors: Floors shall be thermally insulated when the air-conditioned space is located above a non-
conditioned space or exposed to ambient air. Insulating the floor helps prevent heat transfer between the
air-conditioned space and the non-conditioned space or the external environment.

4.3 Partitions: Partitions (internal walls) shall be thermally insulated if the air-conditioned space is adjacent
to a non-conditioned space or an area with high heat output. Insulating the partitions helps maintain
thermal separation between conditioned and non-conditioned spaces, reducing heat transfer and ensuring
energy efficiency.

These requirements aim to enhance the energy efficiency of the building envelope by minimizing heat
transfer through the roof, walls, floors, and partitions of air-conditioned or mechanically-ventilated spaces.

Design Of Building Thermal Envelop

In the design of insulated roofs and walls, the following requirements apply according to the Saudi Aramco
Engineering Standard SAES-N-004:

6.1 Vapor Barrier Design for Roofs and Walls:

The design of insulated roofs and walls should adhere to the criteria specified in ASTM C755. This
standard provides guidelines for controlling water vapor flow and selecting appropriate vapor barriers.
Vapor barriers are designed to be installed on the warm side (outside) of the stud or joist to prevent the
migration of moisture from the warm interior to the cooler exterior. The water vapor permeance of vapor
barriers should not exceed one perm. A perm is a unit of measure equal to 1 gram of water vapor
transmission per 24 hours, per square meter, per millimeter of mercury (or grain per hour, per square foot,
per inch of mercury).

6.2 Vapor Barrier Installation in High Humidity Rooms:

For areas with high humidity, such as kitchens and showers, vapor barriers should be installed on both the
inside and outside of the stud or joist. This additional measure helps to further prevent moisture infiltration
and condensation within the wall or roof assembly.

By complying with these design requirements, the control of water vapor flow and the proper installation of
vapor barriers contribute to the overall performance and durability of insulated roofs and walls in air-
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conditioned or mechanically-ventilated buildings.

Materials

According to the Saudi Aramco Engineering Standard SAES-N-004, the following requirements apply to
insulation materials for building envelops:

7.1 Fire Hazard Classification:

The insulation material used in the building envelope should not increase the overall fire hazard
classification of the assembly being insulated. It is important to select materials that have appropriate fire
resistance properties and do not contribute to the spread of fire.

7.2 Resistance to Environmental Factors:

The insulation material should be resistant to rotting and damage by rodents. It should also be able to
withstand temperatures of 65°C (150°F) without experiencing thermal decomposition unrelated to
combustion. Additionally, the material should not be adversely affected by short-term exposure to direct
sunlight.

7.3 Asbestos-Free Requirement:

All insulation materials, including insulating cement and insulation coverings, must not contain asbestos
fibers. This requirement aligns with the safety and health considerations related to asbestos exposure.

7.4 Handling and Safety:

Insulation materials used in the building envelope should be easy to handle without deteriorating and
without causing harm to the personnel handling them. This ensures safe installation and maintenance
practices.

7.5 Thermal Short-Circuits:

In sandwich panel construction, where insulation is provided between two metal layers, efforts should be
made to minimize thermal short-circuits or metal-to-metal contacts. This helps maintain the effectiveness of
the insulation by reducing heat transfer through direct contact.

7.6 Flame-Spread Rating:

Except for foam plastic insulation, all other insulation materials should have a flame-spread rating not
exceeding 25 and a smoke density not exceeding 450. These ratings are in accordance with the
International Building Code, 2009 Edition, Section 719. The aim is to limit the spread of flames and smoke
in case of a fire.

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Exception for Specific Buildings:

For certain buildings like substations, communications buildings, centralized computer facilities, and those
falling under the scope of SAES-B-014, the insulation materials should either be noncombustible or
covered with fireproofing on exposed surfaces. The fireproofing should provide a minimum fire-resistance
rating of two (2) hours when tested in accordance with UL 1709 or an equivalent fire exposure test
procedure accepted by the Chief Fire Prevention Engineer.

7.7 Foam Plastic Insulation:

Foam plastic insulation used in the building envelope should conform to the requirements stated in the
International Building Code, 2009 Edition, Section 2603. This ensures that the foam insulation meets the
necessary safety and performance standards.

By adhering to these material requirements, the insulation in the building envelop can contribute to the
overall safety, performance, and energy efficiency of the structure.

FAQs About SAES-N-004 PDF Download

Q1: What Is The Requirement For Fire Resistance In Insulation Materials For Building Envelopes?

A1: Insulation materials should not increase the overall fire hazard classification of the assembly being
insulated. It is important to select materials with appropriate fire resistance properties that do not contribute
to the spread of fire.
Q2: What Environmental Factors Should Insulation Materials Be Resistant To?

A2: Insulation materials should be resistant to rotting, damage by rodents, and able to withstand
temperatures of 65°C (150°F) without thermal decomposition unrelated to combustion. They should also
not be adversely affected by short-term exposure to direct sunlight.
Q3: Are Insulation Materials Allowed To Contain Asbestos Fibers?

A3: No, all insulation materials, including insulating cement and insulation coverings, must be asbestos-
free.
Q4: What Are The Handling And Safety Considerations For Insulation Materials?

A4: Insulation materials used in the building envelope should be easy to handle without deteriorating and
without causing harm to personnel. This ensures safe installation and maintenance practices.
Q5: How Can Thermal Short-Circuits In Sandwich Panel Construction Be Minimized?

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A5: Efforts should be made to minimize thermal short-circuits or metal-to-metal contacts in sandwich panel
construction, where insulation is provided between two metal layers. This helps maintain insulation
effectiveness by reducing heat transfer through direct contact.
Q6: What Are The Flame-Spread Rating Requirements For Insulation Materials?

A6: Except for foam plastic insulation, all other insulation materials should have a flame-spread rating not
exceeding 25 and a smoke density not exceeding 450. These ratings aim to limit the spread of flames and
smoke in case of a fire.
Q7: Are There Specific Requirements For Certain Buildings?

A7: Yes, for buildings like substations, communications buildings, centralized computer facilities, and those
falling under the scope of SAES-B-014, insulation materials should either be noncombustible or covered
with fireproofing on exposed surfaces, providing a minimum fire-resistance rating of two (2) hours.
Q8: What Requirements Apply To Foam Plastic Insulation?

A8: Foam plastic insulation used in the building envelope should conform to the requirements stated in the
International Building Code, 2009 Edition, Section 2603, ensuring compliance with necessary safety and
performance standards.
Read Also:

SAES-N-001 PDF Download – Basic Criteria, Industrial Insulation

Tags: ARAMCO INDUSTRIAL INSULATION STANDARDS

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