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8726 Ind. Eng. Chem. Res.

2009, 48, 8726–8735

Bubble Evolution through a Submerged Orifice Using Smoothed Particle


Hydrodynamics: Effect of Different Thermophysical Properties
Arup K. Das and Prasanta K. Das*
Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur, 721302, India

Formation of gas bubbles through an orifice under a liquid pool is important as a topic of fundamental research
and is relevant in diverse industrial applications. This complex process is influenced by a large number of
process parameters including the properties of the liquid and the gas phase. In the present work investigations
have been made for bubble evolution at a submerged orifice using a computational simulation. Smoothed
particle hydrodynamics is used to model the formation and detachment of the bubble from the orifice mouth.
Using the advantage of this particle-based method, effects of density, viscosity, and surface tension of the
liquid are investigated by noticing instantaneous bubble contour and the duration of bubble growth. The
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present simulation has been validated satisfactorily against published results. Finally, the process of neck
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formation and bubble pinch off has also been studied by varying the specific fluid properties individually. It
has been noticed that the effect of surface tension and the effect of viscosity on bubble growth and necking
are just the reverse of the effect of density on these processes. Moreover, compared to surface tension and
density, the effect of viscosity on bubble evolution is marginal.

1. Introduction remains unresolved as conclusive findings are not reported in


the literature.
Formation of bubbles at a submerged orifice is of fundamental
Experimental investigations are seriously handicapped by the
interest in fluid mechanics and has a great importance in diverse
single-most fact that a specific liquid property cannot be altered
aeration processes such as sieve plate reactors and bubble
keeping the other properties unchanged. Often the effects of
columns. Several research groups1-7 and8-10 have contributed
simultaneous variation of more than one property are counterac-
immensely toward the understanding of the process of bubble
tive and lead to ambiguous results.
evolution by experimental investigation and theoretical analysis.
Recently Kulkarni and Joshi11 discussed different aspects of this As an alternate measure, attempts have been made to
important hydrodynamic phenomenon in a comprehensive understand the influence of fluid properties on bubble evolution
review. through theoretical analysis and numerical simulations. Kumar
and co-workers1-3 rightly identified the anomaly in the literature
The formation, growth, and detachment of bubbles at the
regarding the influence of viscosity on the process of bubble
mouth of a submerged orifice is governed by the complex
formation. Ramakrishnan et al.1 used their analytical model and
interplay between different forces, namely inertia, buoyancy,
tried to resolve the existing controversies regarding the effect
viscous, interfacial, etc. Accordingly, a number of fluid proper-
of liquid properties over the process of bubble formation under
ties such as density, viscosity, and surface tension directly
constant flow condition. Satyanarayan et al.2 modified the model
influence the bubbling process. Out of the two phases involved
of Ramakrishnan et al.1 for constant pressure condition to show
in the process of bubble evolution, the role of the liquid
the strong influence of liquid properties over bubble growth and
properties is more crucial as they may vary widely for different
its subsequent departure. Martin et al.19 developed a two-stage
industrial processes. There have long been attempts to identify
finite difference model which describes the formation, breakage,
the effect of specific liquid properties on bubbling at a
and rising of gas bubbles from a submerged orifice. They20
submerged orifice. Initial investigations in this direction were
further extended their model19 to investigate the influence of
made through experiments. However, a lack of general agree-
liquid properties on bubble growth and detachment. They have
ment is found11 in different studies. Some of the investigations
identified three nondimensional parameters, namely the Rey-
are also marked by inconclusive observations. For example,
nolds number (Re), Bond number (Bo), and Weber number (We),
increase in viscosity has been reported to increase3,12 or
which influence the hydrodynamics. Thereby it is possible to
decrease13 the bubble size as well as to have no effect on it.14,15
The effects of surfactants and contaminants on the behavior of predict the effect of liquid properties on the evolution of bubbles
bubbles are yet to be understood comprehensively. Decades ago from their model.
Davidson and Schuler16 reported that surface tension force has Fully computational simulations of bubble formation at a
no dominant effect at high flow rates through a small orifice. submerged orifice are of recent origin and are few in number
Liow17 reported that the surface tension force along with the compared to the analytical or semianalytical methods of the
orifice diameter and orifice thickness decides the bubble period process. In this regard the contribution of Drust and his
from the orifice mouth. Hsu et al.18 experimentally showed the co-workers21-23 is worth mentioning. They have solved the
importance of surface tension force over bubble formation Navier-Stokes equation in its full form for both phases. For
procedure by using different surfactants in water. Still, the effect tracking the interface they have used the volume of fluid
of surface tension over bubble formation at orifice mouth (VOF)22 and combined VOF and level set (LS)23 techniques.
Extensive numerical simulations have been carried out by
* To whom correspondence should be addressed. Tel.: +91-03222- Gerlach et al.22 to investigate the influence of various conditions
282916. Fax: +91-03222-282278. E-mail: pkd@mech.iitkgp.ernet.in. on bubble shape, bubble volume, and transition from a single
10.1021/ie900350h CCC: $40.75  2009 American Chemical Society
Published on Web 08/17/2009
Ind. Eng. Chem. Res., Vol. 48, No. 18, 2009 8727

Figure 1. (a) Schematic diagram of the problem domain. (b) Particulate representation of the gas-liquid system near the orifice.

to a double periodic formation process. The influence of the book by Liu and Liu28 provides a very extensive review of the
variation of liquid properties such as density, viscosity, and subject and also provides many illustrations of the applications.
surface tension was studied22 individually. Their simulation The details of the model implementation are thoroughly
produces a good agreement with the correlation of Jamialahmadi discussed in Das and Das.25 Using SPH, the fluid mass can be
et al.24 divided into N small volume elements with masses mi (i ) 1,
In general, the current study is an extension of the earlier 2, ..., N) located at ri. Using a suitable kernel,28 the nth-order
efforts of computational simulation of the process of bubble derivative of the function f(x) can be approximated as follows:
evolution at a submerged orifice. Particularly, the effect of liquid
∂nf(x) f(x') ∂nW(x - x', h)
properties on the formation, growth, and departure of bubbles
has been investigated. Recently, Das and Das25 developed a ∂xn
) ∫ Ω F(x')
∂xn
F(x') dx' (1)
simulation of the basic process of bubble evolution at a
submerged orifice using a particle-based computational tech- where W(x - x′, h) is the smoothing kernel function and h is
nique, namely smoothed particle hydrodynamics (SPH). Here the smoothing length defining the influence area of the smooth-
efforts have been made to extend the same technique to explore ing function W.
the effect of liquid properties on the hydrodynamics of bubbling Using particle approximation continuity and momentum
at a submerged orifice. In section 3 the simulation has been equation of the continuum simplifies into the following form:
validated against the published results over a range of liquid N
DFi mj β ∂Wij
properties, namely density, viscosity, and surface tension. As
the present simulation exhibits a good agreement with the Dt
) Fi V ∑
F ij ∂xβ
(2)
j)1 j i
published results, this unique technique has been employed to

( )
generate new information. In section 4 the process of neck
DVRi N
σRβ
i + σi

∂Wij
formation and the influence of liquid properties on it have been
critically examined. Wherever possible, comparison of the Dt
) ∑ mj
F F
i j
+ ξij
∂xβi
(3)
j)1
present simulation has been made with available theoretical
results and experimental data. The present work provides a detail or

( )
investigation on the influence of liquid properties on neck
formation. A methodical study of this aspect was not made DVRi N
σRβ σRβ ∂Wij
earlier. Dt
) ∑m j
i

Fi 2
+
i

Fi2
+ ξij
∂xβi
(4)
j)1

2. Model Description where

( )
The bubble evolution at a submerged orifice considered in
∂Vβ ∂VR 2
the present work can be explained using the schematic diagram σRβ
i ) -piδ

+ µi R
+ - (∇V)δRβ (5)
in Figure 1a. It consists of a liquid pool over a circular orifice. ∂x ∂xβ 3
High pressure gas is injected into the pool through the orifice
from the gas chamber below the orifice. The present simulation Fi is the density of the particle i with summation density
has been done for a chamber pressure of 2.5 bar and orifice approach, mi is the mass associated with particle i, Wij is the
diameter of 2 mm. Chamber pressure is kept constant throughout smoothing function of particle i evaluated at particle j, Vβij is the
the simulation. However, during the departure of the first few relative velocity of particles i and j, VRi is the absolute velocity
bubbles, the flow through the orifice also resembles a constant of particle i, ξij is the Neumann-Richtmyer artificial viscosity,
flow situation as the air tank volume is large compared to the and pi is the pressure of particle i. A standard equation of
bubble volume. Air is considered as the gaseous phase to be state28,29 as given below is used in the simulation:

(( ) )
injected as bubbles in the liquid column from the orifice mouth. Fi f
As has been mentioned earlier, SPH26,27 is adopted to simulate pi ) B -1 (6)
the hydrodynamics of bubbling at an orifice mouth. The recent F0
8728 Ind. Eng. Chem. Res., Vol. 48, No. 18, 2009

Figure 2. Bubble contour at the time of departure for different liquid densities over the orifice mouth.

Figure 3. Variation of bubble formation period for liquid having different density compared to water.

Here F0 is the initial density measured at the atmospheric applied in the momentum equation of the particles upon the
pressure. The values of f and B are 7.0 and 3.04 × 108, neighborhood of the orifice.25 To avoid the penetration of two
respectively, as reported in ref 28. The smoothing length changes immiscible phases between themselves, a special no-penetration
at every time span depending on the local density of the force is added to the interfacial particles, depending on the scalar
particles. For computation of the pressure variation, the artificial distance between them.25
fluid is simulated to have some compressibility using a suitable
equation of state.29 3. Result and Discussion
For the solid boundaries at the periphery of the domain,
artificial boundary particles are placed to force the fluid particle SPH simulation provides the velocity field for both fluids. It
to remain confined in the problem domain. A Lennard-Jones also gives the dynamics bubble contour as a function of time
type of force is directed centrally between the boundary particles as the fluid particles are represented by different color codes.
and fluid particles to maintain a minimum spacing between Such computations have been reported in Das and Das25 for
them. A midpoint predictor corrector method is used for time the basic process of bubbling at the orifice mouth. To have a
marching of the problem, which restricts the physical rate of ready overview of the particulate nature of the scheme, one
propagation of information to be less than that of the numerical sample diagram of the gas and liquid particles is shown in Figure
propagation rate. A cubic spline smoothing function is used with 1b during bubble formation at the orifice. The primary goal of
normalization constant 10/7π for the present problem. The the present work is to investigate the effect of liquid properties
nearest neighboring particle searching (NNPS) technique is used on the process of bubble evolution. Initially, results generated
to track the particles of interest. To model the surface tension from the simulations are validated against available computa-
force, the continuum surface force method (CSF)30 has been tional and experimental results over a wide range of properties.
Ind. Eng. Chem. Res., Vol. 48, No. 18, 2009 8729

Figure 4. Evolution of air bubble through 88 wt % glycerol having surface tension greater than that of water.

Figure 5. Bubble contour at the time of departure for different liquid viscosities over the orifice mouth.

Next, some key processes of bubble growth have been explored Figure 2 represents the bubble profiles at a 2 mm orifice
to understand the influence of property variation on them. mouth at the point of departure for liquids 1.5 times heavier
Properties of water at 25 °C have been considered as the base and 4.0 times lighter than water. The significant increase in
values, and the effect of individual property variation has been bubble size with the increase in liquid density can be observed.
studied considering a large range of property ratio. For the The solid line representing the bubble contour obtained by
gaseous phase, the properties of air are taken at 25 °C. Gerlach et al.22 compares very well with the present simulation.
3.1. Effect of Liquid Density. Density of the liquid phase Further, it has been seen that the period for bubble formation
influences the process of bubble growth and departure in a reduces drastically and finally reaches an asymptotic value with
number of ways. Several forces, namely the inertia of the liquid the increase in liquid density. This is depicted in Figure 3 along
phase, buoyancy force, drag, and lift force, are directly depend- with a comparison with the numerical results of Gerlach et al.22
ent on density. As these forces are also dependent on other The present simulation predicts higher values of the period
properties, the individual effect of density cannot be understood compared to that of Gerlach et al.,22 particularly at a low liquid
without a rigorous simulation. Khurana and Kumar3 experi- density. Though our simulation exhibits a very good trend
mentally showed that for a low gas flow rate and less viscous matching all the results of Gerlach et al.22 and a good
liquid the bubble size decreases with the increase in liquid quantitative agreement with most of the results, in this particular
density. For high gas flow rates through the orifice, density does case there is a large mismatch. It is difficult to assign a definite
not alter the size of the bubble at the time of departure. All the reason for this. In the present methodology a no-penetration
results from their experiments are for a small orifice diameter. force plays a very crucial role in determining the bubble volume
8730 Ind. Eng. Chem. Res., Vol. 48, No. 18, 2009

Figure 6. Variation of bubble formation period for liquid having different viscosity compared to water.

Figure 7. Bubble contour at the time of departure for different liquid surface tensions over the orifice mouth.

Figure 8. Variation of bubble formation period for liquid having different surface tension compared to water.
and in turn the bubble period. The same magnitude of the no- variation. A tuning of this force in the case of low density may
penetration force has been used for the entire range of property improve the result. Further studies are needed in this direction.
Ind. Eng. Chem. Res., Vol. 48, No. 18, 2009 8731

Figure 9. Change of bubble volume throughout the period for various densities of the liquid.

Figure 10. Change of bubble volume throughout the period for various viscosities of the liquid.

3.2. Effect of Liquid Viscosity. Contradictory observations is well captured by our model. Next, the comparisons of bubble
have been reported in the literature regarding the effect profiles at departure with those obtained by Gerlach et al.22 are
of viscosity on the process of bubble evolution. Recently, shown in Figure 5 for two cases, i.e., µl/µw ) 0.1 and µl/µw )
Jamialahmadi et al.24 proposed that bubble size at the time of 150. It is interesting to note that the change in departure volume
departure is proportional to µ0.66. This signifies a monotonic is rather small even for such a large change in viscosity. Figure
increase in bubble size with the liquid viscosity. According to 6 depicts the variation of bubble formation period as a function
Kumar and Kuloor31 the effect of viscosity is not independent of viscosity. The bubble formation period remains almost
of flow rate. At higher flow rates the effect of viscosity can be constant for low values of viscosity and increases only margin-
dominant, but at low flow rate viscosity becomes quite
ally at high liquid viscosity. A similar trend has also been
insignificant. In the present simulation a wide variation of
obtained by Gerlach et al.22
viscosity (compared to that of water) has been considered,
keeping all the other properties unchanged. To test the predict- 3.3. Effect of Liquid Surface Tension. The effect of surface
ability of the numerical model, the simulation results have been tension on bubbling could be quite intriguing. The difference
compared with the experimental data of Teresaka and Tsuge.6 in bubble formation in distilled water and in a system with
The experiments were conducted for 88% glycerol (µl )109 contamination has been reported but not well explained. Careful
mPa · s), and bubble contours at different stages of evolution investigations are also needed to understand the role of
were reported. The comparison in Figure 4 shows a good surfactants in the process of bubbling. How the presence of
agreement. It may be noted that the transformation of the contamination and surfactant modifies different fluid properties
hemispherical bubble into a truncated sphere and neck formation and brings an overall change in the process is beyond the scope
8732 Ind. Eng. Chem. Res., Vol. 48, No. 18, 2009

Figure 11. Change of bubble volume throughout the period for various surface tensions of the liquid.
of present work. Changes in the bubbling behavior have been after it are important for the evolution of a bubble. In the
studied only due to a variation of liquid surface tension. remaining part of this section efforts have been made to
Figure 7 depicts the bubble shape at departure for two investigate the effect of liquid properties in detail on the
different liquids with surface tension substantially higher as well processes of prenecking and postnecking. In Figures 9, 10, and
as lower than water. Both these shapes have been compared 11 the change of bubble volume with time has been shown for
with the simulation of Gerlach et al.22 The comparison is better variations of density, viscosity, and surface tension, respectively.
in the case of liquid with high surface tension. In their All the curves span from the inception of the bubble at the orifice
simulation, the qualitative change in bubble shape for a liquid mouth until its pinch off. The square symbols on the curves
with low surface tension is worth noting. It not only has a very indicate the initiation of the neck formation. For all cases the
small and narrow neck but also shows a small bulged portion duration of neck formation is a small portion of the total time
below the neck which possibly represents the crown of the span of the bubble. Further, the growth of bubble is only
succeeding bubble. This attribute is not present in our simulation. marginal during this period. Figure 9 shows that both the bubble
However, the variation of bubble formation period with surface volume and its life span increase with the decrease of density.
tension (Figure 8) as predicted by the present simulation However, the rate of bubble growth shows an intriguing trend.
compares very well with that of Gerlach et al.22 In general, The rate is highest for water and decreases with both the increase
surface tension increases both the bubble size and the period and decrease of liquid density compared to water. This trend
for bubble formation. cannot be readily explained. Probably it indicates that the bubble
growth is not linearly dependent on density. As density appears
4. Influence of Liquid Properties on Different Stages of in different force terms, its effect could be rather complex.
Bubble Growth Figure 10 depicts that both the bubble volume and its life span
The growth of a bubble at the mouth of a submerged orifice increase with the increase in viscosity. However, the effect of
does not follow a monotonic trend. To start with, the shape of viscosity is more prominent at its lower values. Finally, the effect
the gas bubble projected out of the orifice can be approximated of surface tension on bubble volume and departure time is shown
as a hemisphere or a truncated sphere. The growth of the bubble in Figure 11. Both of these parameters increase with surface
continues both in the radial direction and in the vertically upward tension. However, the growth curve for bubble volume becomes
direction. Depending on the gas flow rate, orifice diameter, and flatter as surface tension increases.
fluid properties, the bubble may assume a nonspherical shape Efforts have been made to critically examine the effect of
at this stage. With further inflow of gas into the bubble, a stem liquid properties on the process of neck formation. The
develops at the mouth of the orifice and the bubble gets “lifted development of the bubble neck starting from its inception until
up” from the orifice mouth. As the stem grows longer, a neck the process of pinch off is depicted in Figure 12 for the variation
develops in the stem. At a subsequent stage the bubble gets of the three liquid properties considered in the present work.
pinched off from the stem at the neck. During the development As the liquid density decreases, the bulblike bubble shape
of the neck generally the bubble growth is retarded. Therefore, changes to a rather spherical one during the necking period.
in the development of a bubble there are two distinct phases: The pinch-off point also shifts in the upward direction. The
the initial growth phase and the neck formation phase. In the change in bubble shape becomes more pronounced in the case
first phase there is a substantial increase in bubble volume, while of viscosity variation. At higher viscosity the bubbles become
in the second phase there is a noticeable change in its shape. elongated during the necking period. This is associated also with
The formation of the neck is characterized by a change in an upward shift in the pinch-off point. It is observed that the
curvature in the bubble profile. Such a change can be easily neck radius increases with surface tension. At a low value of
detected by our simulation. surface tension there is a large increase in necking period as
It is clear from the above discussion that both the growth of the surface tension increases. However, with further increase
the bubble before the formation of the neck and the growth in surface tension this effect dies out.
Ind. Eng. Chem. Res., Vol. 48, No. 18, 2009 8733

Figure 12. Bubble evolution in the necking phase for variation of density, viscosity, and surface tension.

It has been mentioned earlier that the entire duration of bubble liquid density over the orifice mouth. The effect of viscosity
evolution may be divided into two parts, namely, initial growth on the necking period is not as pronounced as the effect of
stage and necking stage. The duration and the bubble growth density. There is a marginal decrease in necking period with
during the last stage will be far more informative about the the increases of the liquid viscosity. From curve c it can be
necking phenomena. In Figure 13 the ratio of the duration of seen that the necking time is strongly influenced by surface
necking stage to the total growth period is shown in curves a, tension when its value is relatively low. As the magnitude of
b, and c for the variation of density, viscosity, and surface surface tension becomes more than that of water and increases
tension, respectively, to quantify the stage in detail. It may be further, some qualitative change in neck formation is noticed
noted that the necking period increases with the increase of but the change in necking time does not change drastically.
8734 Ind. Eng. Chem. Res., Vol. 48, No. 18, 2009

Figure 13. Influence of density, viscosity, and surface tension variation on the necking period on the perspective of bubble period.

Figure 14. Influence of density, viscosity, and surface tension variation on the bubble volume during neck formation.

Parallelly, efforts have also been made to study the evolution orifice. As the investigation has been done through computa-
of bubble volume during the necking stage with a variation of tional simulation, it has been possible to study the effect of a
fluid properties. The change of bubble volume during the specific property keeping other properties intact. The particle-
necking operation is termed as Vneck, while the final bubble based nature of the adopted computational scheme, namely SPH,
volume is denoted as Vtotal. In Figure 14 the ratio of Vneck to allows us to change the fluid properties without any complicacy
Vtotal is reported for the variation of different liquid properties. and modifications in grid generation. Wherever possible, the
Neck volume increases with the increase of liquid density but results of the present simulation have been compared with those
decreases as the liquid viscosity and surface tension force available in the literature. It has been seen that the bubble size
intensify. It has been observed that though the necking period at the time of departure increases as the liquid density decreases.
occupies almost 1/5 of the total bubble period (on average), For lighter liquids the bubble volume also increases along with
the percentage change of bubble volume is not significant (10%) the duration of bubble growth. Similarly, bubbles become bigger
in that period. It eventually shows homogenization of pressure in size and take more time to depart from the orifice mouth
outside and inside the bubble. The bubble shape also experiences when it is surrounded by a more viscous liquid. Liquids having
a thorough transformation which leads to the pinch off after a low viscosity allow the bubble to form and detach easily at
some time. the orifice mouth. The surface tension of the liquid determines
These two studies show that not only bubble volume and the bubble sticking time with the orifice and also governs its
bubble period are dependent on liquid properties such as surface
shape. At a low surface tension bubbles are smaller and they
tension, density, and viscosity, but also neck formation relies
depart early from the orifice mouth. However, fluids having high
on these properties.
surface tension increase the bubble size at the time of departure
and hence lengthen the duration of bubble growth. The necking
5. Conclusion
process is examined carefully using the present methodology
The present investigation reports the influence of three for a variation in density, surface tension, and viscosity of the
important liquid properties, namely density, viscosity, and liquid over the orifice. In general, the duration of necking and
surface tension, on the process of bubbling through a submerged the change of bubble volume in this duration decrease with
Ind. Eng. Chem. Res., Vol. 48, No. 18, 2009 8735
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