Professional Documents
Culture Documents
-3300499
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I
[:he a:t.ette of ndia 3RmmUT
EXTRAORDINARY
mTC Ill-<!IUS 4
PART Ill-Section 4
it g&>lfl/ld
PUBLISHED BY AUTHORITY
( 1) These regulations may be called the Central Electricity Authority (Technical Standards
for Construction of Electrical Plants and Electric Lines) Amendment Regulations, 2015.
(2) They shall come into force on the date of their publication in the Official Gazette.
2. Definitions.-
(g) "Break Time" means interval of time between .the beginning of the
opening of a switching device and the end of the arcing;
(h) "Cold Start", in relation to steam tu:bine, means start up after a shut
down period exceeding 72 hours (turbine metal temperatures below
approximately 40% of their full load values);
I I
(i) "Combined Cycle Gas Turbine (CCGT) module" means gas turbine
generator(s), associated heat recovery steam generator (s) and·
steam turbine generator; · · ·
(k) "Design Head" means· the net head at which peak efficiency of
hydraulic turbine is attained while operating at rated output;
(I) "Gross Head" means the difference in elevation between the water
levels of upstream reservoir and the cc tcr line of!h<:> tt 1rbine
runner in case oi Pelton turbine and tail race water level at the exit
end of the draft tube in case of Francis and Kaplan turbine;
(m) "Gross Heat Rate", in relation to gas turbine based and IC engine
based thermal generating stations, means the external heat energy
-input required to generate one kWh (kilo Watt hou:) .of electrical
energy at generator terminals; ·
(n) "Gross Turbine Cycle Heat Rate", in relation to coal or lignite based
I thermal generating station, means the external heat energy input to
I the turbine cycle required to generate orie kWh of electrical energy
at generator terminals;
I (o) "High Heat Value (HHV)" means the heat produced by complete
corribustiori of o:le kilogram of solid fuel or liquid fuel or one standard
3
I
cubic metre (Sm ) of gaseous fuel as determined,as per relevant
Indian Standard (IS); ·
I
(p) "Highest System Voltage" means the highest root mean square
(r,m.s.) line to line value of voltage which can be sustairJed under
normal operating conditions at any time and at any point in the
system. It excludes temporary voltage variation due· to fault
conditions and the sudden disconnection of the large load;
(q) "Hot Start", in relation to steam turbine, means start up after a shut
down period of less than 10 hours (turbine metal temperatures
approximately 80% of their full load values); - ··
(r) "House Load" means the unit is operating in isCJiation to the grid and
generating electric power to cater to its own auxiliaries;
['Wll!l-<Sm: 4] 3
(w) "Isolated Neutral System" means a system where the neutral point
is not intentionally connected to earth, except for high impedance
connections for protection or measurement purposes;
I
sum of maximum continuous output of the Gas Turbine
Generator(s) and Steam Turbine Generator measured at the
generator terminals (net of any external excitation power) as
guaranteed by the manufacturer for design fuel and
corresponding to site conditions;
(y) "Maximum Net Head" means the net head resulting from the
difference in elevations between the maximum head water
level and the center line of turbine runner for vertical Pelton
turbine and tailrace water level for vertical Francis turbine with
one unit operating at no load speed corresponding to turbine
discharye
4 THE GAZETTE OF INDIA : EXTRAORDINARY [PART JII--SEC. 4]
(z) "Mesh Voltage" means the maximum touch voltage within a mesh
of a ground grid;
(za) "Minimum Net Head" means the net head resulting from the
difference in elevation between the minimum head water level or
the minimum draw down level and the center line of turbine runner
for vertical Pelton turbine and the maximum tail water level for
vertical reaction turbine;
(zb) ·"Minimum Tail Water Level" for a hydro station means the water
level in the discharge chamber in case of Pelton turbine and tail
race at the exit end of the draft tube in case of Francis and Kaplan
turbines corresponding to a discharge required to run one machine
at no load;
(zc) "Net Head" means the gross head less all hydraulic losses,
including draft tube exit losses, wherever applicable and excluding
those pertaining to the turbine;
(zd) "Overhead Line" means any electric line which is placed above the
ground and in the open air, but does .not include live rails of traction
system;
(zf) "Performance Coal" means the coal of quality for which steam
generator performance is guaranteed by the manufacturer;
I
frequently the amplitude of follow-current. The term "Surge
Arrester'' includes any external series gap which is essential for the
proper functioning of the device as installed for service, regardless
, of whether or not it is supplied as an integral part of the device;
I
(zq) "Switchyard" means a sub-station associated with a generating
station for transforming electricity for further transmission;
I
(zr) "Synchronous Condenser Mode" refers to that condition of the
I synchronous machine coupled to the turbine when it is running only
with mechanical load and supplying leading or lagging reactive
power;
(zw) "Unit",c
(2) Words and expressions used but not defined above shall have the same
meaning respectively assigned to them in the Act.
CHAPTER I
GENERAL REQUIREMENTS
(3) All equipment and systems installed shall comply with the
provisions of statutes, regulations and safety codes, as applicable.
1 · Commission (CERC);
{d) Applicable State Grid Code issued by appropriate Regulatory
Commission;
I (e) Central Electricity Authority (Measures relating to Safety and
Electricity Supply), Regulations as and when these are notified by
the Authority;
(8) The Owner shall retain at the site and make available the following
documents:
• (a) As-b.Uilt . drawings . including, ·but not .limited .to the civil and
architectural works;
(9) (a) The Owner shall implement information technology based system
for effective project monitoring so as to facilitate timely execution of the
projects of capacity equal to or higher than capacity indicated below :
CHAPTER II
PART-A
(a) Noise level at the Station boundary shall not exceed the ambient air
!! quality standard in respect of noise as notified by Ministry of
Environment and Forest (MOE&F) and any other stipulation of the
Central Pollution Control Board (CPCB) and State Pollution Control
l
I Board (SPCB) in this regard.
. (b) Noise level for the continuously operating equipment shall not be
more than 85 dBA at a distance of 1 metre and at a height of 1.5
metre from any equipment except in case of Turbine- Generator and
I IC engine based generating sets. Noise level for Turbine
Generators shall not exceed 90 dBA. Noise level for IC engine
I
based generating sets of capacity upto 1 MVA shall meet the
stipulations of MOE&F on "Noise limit for generator sets run with
diesel" For short term exposure, noise levels shall not exceed the
limits as stipulated in the Occupational Safety & Health
Administration (OSHA) Standard.
(5) All the equipment and surfaces (excluding coal or lignite mills,
pulverized fuel pipes and electrical equipment) having skin temperature
more than 60°C shall be provided with required insulation along with
cladding. The insulating materials, accessories and protective covering
shall be non- sulphurous, incombustible, low chloride content, chemically
rot proof, non-hygroscopic and shall withstand continuously and without
deterioration the maximum temperature to which they shall be subjected
as per duty conditions. Insulation or finishing materials containing
asbestos in any form shall not be used. ·
(b) Adequate provision shall be made iri regard to space and access in
order to carry out the maintenance of various equipment. Adequate
maintenance facilities shall be provided, as required, for assembly,
disassembly and handling during maintenance of various equipment.
(c) Due consideration shall be given for the wind direction while
deciding on the relative location of the following:
(ii) Chimney and ash disposal area with respect to township and
adjoining habitation areas. (applicable for coal or lignite based
generating stations).
(e) Coal or lignite mill- bunker bay shall preferably be located either on
sides or rear of the steam generator to avoid the dust nuisance. In
case bunker bay is located adjacent to TG area, suitable isolation
arrangement shall be provided to avoid entry of coal/ lignite dust in
TG area.
['IJTI III-=4] 11
I
(g) For coal or lignite based generating stations, interconnecting
walkways between TG building and steam generator shall be
provided at TG operating floor level and at deaerator floor level.
Walkways at various levels shall also be provided for interconnection
I (h)
between steam generator and mill-bunker bay.
Minimum one staircase, for each unit/ module, and minimum one
elevator shall be provided in the TG building. In addition, at least
the following elevators shall also be provided for coal or lignite
based
I generating
(i)
stations:
One passenger-cum goods elevator for each steam-generator;
(i) . Adequate number of permanent stores and open paved yard shall be
provided as per requirement of the Station for storage of spares and
materials etc.
PART-B
(2) The unit.shall be capable of base load operation. However, the unit
shall also be capable of regular load cycling and two-shift operation. The
steam turbine shall be designed for a minimum of 4000 hot starts, HllOO
warm starts and' 150 cold starts during its life.
(3) The sub;.critical unit shall be designed for constant pressure and
sliding pressure operation, The supercritical unit shall be designed for
sliding. pressure operation,
(4) The design shall cover adequate pr<>visiori for quick start up and
loading. of the unit to full load at a fast rate. The unit shall have minimum
rate of loading or unloading of 3% per minute above the control load (i.e.
50%MCR).
12 THE GAZETTE OF INDIA : EXTRAORDINARY [PART III-SEC. 4]
(2} The efficiency of the steam-generator (on high heat value basis) in
%, as guaranteed by the manufacturer, shall not be less than the value as
arrived with the following formula for the quality of performance coal or
lignite:
[ 50xA + 630(M+9xH) ]
Minimum steam generator efficiency(%)= 92.5 -
-------------------
HHV
where,
A = % ash in fuel;
M = % moisture in fuel;
H = % hydrogen in fuel and;
HHV = high heat value of fuel in kcal/kg.
(3} The steam generator and its auxiliaries shall be suitable for outdoor
installation.
(5} All parts of the steam generator including pressure parts, vessels,
piping, valves including safety valves . and fittings ·shall meet the
requirements of Indian Boiler Regulations (IBR).
(6} All start up vents shall be provided with two valves in series - one
motorized isolating and other motorized regulating type.
(9) Maximum average gas velocity, when using indigenous coal, in any
zone of furnace, superheater, reheater, economizer shall be 10 mlsec to
prevent erosion of pressure parts. However, maximum local velocity can
be upto 12 mls.
(10) For pulverized coal or lignite based steam-generators, fuel oil firing
system shall be provided for start up and low load flame stabilization.
Light diesel oil (LDO) and/or heavy fuel oil shall be used for fuel oil firing
system.
(11) Pulverised fuel combustion based steam generator shall not require
oil support above 40% unit load. However, FBC based steam-generator
shall be designed such that oil support is not needed beyond 25% load.
(b) Coal or lignite preparation system for pulverized fuel system shall
have sufficient spare milling capacity (e.g. at least one spare mill
when using worst coal corresponding to MCR in case of medium
speed mills);
(c) Coal supply to the mills shall be from the individual coal bunkers
having storage capacity of about 12 hours with the unit operation at
MCR;
. (d) The coal fineness achieved from the pulverisers shall be at least
70% thru 200 mesh (75 microns) and 98% thru 50 mesh (300
microns) at rated capacity of the pulveriser, with an input coal
si:Zinlp to 50 mm.
(13) To maintain balance draft conditions in the furnace over the entire
load range while burning the stipulated range of fuel, 2x60% forced draft
(FD) fans and 2x60% induced draft (ID) fans shall be provided.
(15) The soot blowing system shall be provided for the waterwall,
superheater, reheater, economizer an.d air preheater.
14 THE GAZETIE OF INDIA : EXTRAORDINARY [PART ill-SEC. 4]
(b) ESP shall be provided with effective ash evacuation system having
controls for ash temperature and ash level in the hopper. Each
hopper shall have a storage capacity of minimum of eight (8) hours
with unit operation at MCR;
(c) Specific weight of ash may be considered not more than 650 kg/m3
for determining hopper storage capacity and not less than 1350 .
kg/m3 for ESP structural design;
9. Steam Turbine and Auxiliaries- (1) The steam turbine shall comply
with latest versions of relevant International Electro-technical Commission
{IEC) standards or equivalent.
(2) The gross turbine cycle heat rate as guaranteed by the equipment
manufacturer shall not exceed the following values:
Table 1
-
Unit rating (MW) Heat rate* (kcal/ kWh) Heat rate* (kcal/ kWh) at
at 100% MCR with 100% MCR with turbine
motor driven BFP driven BFP
50 MW to 2280 -
..
less200MW
than -
100 MW to less 2000 -
than 250MW -
200 MW to less 1970 -
-
250 MW to less 1955
than 500 MW
-
500
above -MW and 1895 1935
sub-critical units.
['iJ1ll Ill-4] 15
(4) The steam flow through steam turbine under valves wide open
(VWO) condition shall correspond to 105% of steam flow corresponding
to MCR output.
(6). Jacking oil system, with 2x100% jacking oil pumps (one AC driven
and one DC driven), shall be provided to supply high pressure oil to
bearings of steam turbine-generator to lift the rotor during starting or
turning gear operation. Hand barring gear shall be provided for manually
rotating the turbine in an emergency.
(7) The oil used for turbine governing (control) shall be supplied either
from the lubricating oil system or from a separate control oil system. In
case of separate control oil system, the pumps provided shall be of
2x100% capacity.
(8) Each steam turbine shall be provided with one main oil tank of
capacity 5 to 8 oil changes per hour (at normal operating level) and oil
purification system of adequate capacity. In addition, the Station shall be
provided with central turbine oil storage and purification system
consisting of one pure oil tank, one dirty oil tank and oil purification unit.
(14) The start up and drainage system shall cor:nply with relevant
American National Standards Institute (ANSI) or American Society of
Mechanical Engineers (ASME) Standard or equivalent regarding
prevention of water damage to steam turbines.
(15) For steam turbines of rating higher than 100 MW, turbine by-pass
system of capacity not less than 60% of BMCR steam flow shall be
provided for fast hot & warm start ups of unit, dumping steam in
condenser during sudden · turbine trip (without tripping the steam
generator), unit house load operation etc.
1J equivalent.
(20) The unit shall be provided with boiler feed pumps of adequate
capacity to giv rated output. The design shall meet the requirements of
HIS or equivalent. The following configurations may be adopted subject to
compliance of IBR:
or
(2) Generator
(a) The generator shall comply with relevant IS/ IEC standard. The
efficiency of generator shall be more than 98% at rated load.
(b) Insulation shall be thermal class- F for stator and rotor winding as
per relevant IEC. However, temperature rise shall be limited
corresponding to thermal class- B insulation. Generator shall be
either hydrogen cooled or hydrogen & water cooled or air cooled
3285 Gl/1 ()-
3
18 THE GAZETTE OF INDIA : EXTRAORDINARY [PART Ill-SEC. 4]
(e) For water cooled stator winding, stator water cooling system shall be
closed loop type with 2x100% AC motor driven circulating water
pumps, 2x100% de-mineralised (OM) water heat exchangers,
2x100% filters, one mixed bed de-mineraliser and one alkalizer unit
(as applicable).
(f) In case of hydrogen cooled machines, the seal oil system provided
shall be equipped with 2x100% AC motor driven pumps and 1x
100% DC motor driven pump. The system shall be provided with
coolers and filters having 2x100% duty.
. (ii) filled with mineral oil and cooiing shall be of oil forced air forced
(OFAF) type. Alternate cooling arrangement viz. oil natural air forced
(ONAF), or oil natural air natural (ONAN) may also be adopted
depending upon unit size It shall be provided with two or more·
cooling radiator banks. Suitable number of standby fans and oil
pumps shall be provided. Total capacity of coolers for each
transformer shall be minimum 120% of actual requirements.
(c) The unit auxiliary transformer(s) (UAT) shall be- (i) used to meet the
unit load requirement during normal running of the unit. However, in
case of GCB scheme, it shall provide power requirement of the unit
auxiliaries and station auxiliaries during start-up and normal running
of the unit.
20 THE GAZETTE OF INDIA : EXTRAORDINARY
[PART lJI- SEC. 4]
==================================
(ii) filled with mineral oil and cooling shall be of oil natural air
forced
(ONAF) or oil natural air natural (ONAN) type. However, oil forced air
forced (OFAF) cooling may also be adopted depending upon
transformer size. It shall be provided with two or more cooling
radiator banks. Suitable number of standby fans and oil pumps shall
be provided. Total capacity of coolers for each transformer shall be
minimum 120% of actual requirements.
(iii) provided with the tap changer of OCTC type in case generator
transformer is provided with OLTC and vice versa.
(d) The station transformer(s) shall be- (i) used to cater the start-up
power requirement, station auxiliary load requirement during normal
operation of the unit(s) and outage of UAT. In case of GCB scheme,
station transformer may not be required.
(ii) filled with mineral oil and cooling shall be of oil forced air forced
(OFAF) type. Alternate cooling arrangement viz. oil natural air forced
(ONAF), or oil natural air natural (ONAN) may also be adopted
depending upon unit size. It shall be provided with two or more
cooling radiator banks. Suitable number of standby fans and oil
pumps shall be provided. Total capacity of coolers for each
transformer shall be minimum 120% of actual requirements.
(iii) provided with the tap changer of OLTC
type.
(f) The insulation levels for the transformer windings and bushings shall
be as per Table 10 under Regulation 43.
(g) -Short circuit withstand test shall be conducted on one of each type
and rating of power transformers to validate the design and quality
unless such test has been conducted within last five years on
transformer of same design. In case there is a change in design
before five years, the new transformer design shall be validated by
carrying out short circuit withstand test.
(5) Low tension (LT) switchgear- Air break type of circuit breakers
shall be provided for LT switchgear (415 V) which shall be of draw out
type, ·trip free, stored energy operated and with electrical anti-pumping
features. The protective relays shall be preferably of numerical type with
self monitoring and diagnostic features. The switchgear shall be designed
for suitable fault withstanding capability.
(6) Busducts
(a) The busducts shall be of standard size as per relevant IS and
designed to carry maximum continuous current under normal site
conditions without exceeding temperature rise limits.
(b) All the loads pertaining to balance of plant facilities shall be fed
from station bus connected to Station transformer(s). Station bus
shall also be capable of supplying power to largest unit in the
Station during start-up and shut-down. However, in case of GCB
scheme, the loads pertaining to balance of plant facilities shall be
fed from the unit bus or any other common system bus.
22 THE GAZETTE OF INDIA : EXTRAORDINARY (PART III-SEC. 4]
(d) In thermal power stations with unit sizes greater 'ttlan 100 MW,
automatic bus transfer system (consisting of fast, slow, etc. transfer
in auto mode) shall be provided to minimise time for transfer from
unit to station buses at 11/6.6 kV levels. Bus transfer scheme shall
also have manual mode to initiate transfer including live changeover
through synchronisation. The 11/6.6/3.3 kV switchgear buses for
balance of plant facilities shall be provided with auto reserve closure
(ARC) facility between main incomer and reserve breakers. Critical
415 V switchgear buses shall also have ARC feature.
(9) Earthing system- The earthing system shall be designed for a life
expectancy of at least forty (40) years and for maximum system fault
current or 40 kA for 1.0 sec, whichever is higher. The minimum rate of
corrosion of steel used for earthing conductor shall be considered as 0.12
mm per year while determining the conductor size. Grounding and
lightning protection for the entire Station shall be provided in accordance
with relevant IS (Indian Standard)/ IEEE (Institute of Electrical and
Electronics Engineers) Standards.
{a) (i) Power and control cables shall be flame retardant low smoke
(FRLS) type. However, fire survival (FS) cables shall be provided for
certain essential auxiliaries/ areas. Cables to be directly buried shall
be essentially armoured type. FRLS cables and FS cables shall meet
test requirements as per relevant ASTM (American Society of
Testing and Materials), IEC, IEEE and SS (Swedish Standards).
(b) Cable installation shall be carried out as per relevant IS and other
applicable standards. Power cables and control cables shall be laid
on separate tiers. The laying of different voltage grade cables shall
24 TIIE GAZETIE OF INDIA : EXTRAORDINARY [PART Ill-SEC. 4]
(b) All motors shall be either totally enclosed fan cooled (TEFC) or
totally enclosed tube ventilated (TETV) or dosed air circuit air cooled
(CACA) or closed air water cooled (CACW) type. Temperature rise shall
be limited to 70° C.by resistance method for both Class-Band Class- F
insulation.
(1) General
(a) Control and Instrumentation system provided for the Station shall be
consistent with modem power station practices .and in compliance
with all applicable codes, standards, guidelines and safety
requirements in force.
25
(b) The complete thermal, mechanical and electrical functions of the unit
shall be remotely controlled from the central control room and those
of balance of plant facilities shall be controlled from respective local
control room during normal as well as E _mergency conditions. The
number of control areas shall be kept to the minimum with a view to
optimizing manpower requirement.
(c) Man machine interface (MMI) system configured around latest state
of- art redundant workstations with open architecture shall be
provided to operate the unit under all operating conditions. Minimum
number of hardwired devices shall also be provided for safe
shutdown of unit as a back- up. In addition, large video screens
(LVS) may also be provided in the control room.
3285 Gl/10-4
DIE GAZEITE OF INDIA : EXTRAORDINARY [PART III-SEC. 4]
(e) All input modules for control, interlocking and protection shall be
provided with redundancy. Output modules for all HT drives and
critical LT drives shall also be provided with redundancy. Redundant
inputs/ outputs shall be connected to different inpuUoutput cards of
DDCMIS i.e. triple redundant inputs shall be connected to three
separate input cards. The logics for redundant drives shall not be in
the same processor.
(f) The design of the control systems and related equipment shall
adhere to the principle of 'fail safe operation' wherever the safety of
personnel and plant equipment is involved. 'Fail .safe operation'
signifies that the loss of signal. loss of power or ·failure of any
component shall not cause a hazardous condition. However, it shall
also be ensured that occurrence of false trips is minimized. No single
failure either of component or power source of DDCMIS shall cause
loss of generation.
(h) Itshall be possible to remove and replace various modules (like any
inpuUoutput module, interface module, etc.) on-line from its slot for
maintenance purpose without switching off power supply to the
corresponding rack and. without jeopardizing safety of the Station
equipment and personnel.
(i) .. The historical data storage and retrieval system shall store and
process system data. for future analysis. The data shall be
transferable to removable storage media for long term storage and
retrieval. The binary data to be stored shall include status of SOE
(1milli-second resolution), alarm and other binary inputs. All the
important analog data shall be stored at one second interval.
Selected logs viz. start up log, trip analysis log shall also be stored.
(k) All coal or lignite fired units of size 250 MW and above shall be
provided with on-line efficiency monitoring and optimization system
to maximize the operational efficiency.
(d) The triple sensors shall be provided for critical binary and analog
inputs required for protection of steam generator and steam turbine
as well as for critical control loops (e.g. furnace draft, drum level,
condenser vacuum). Redundant sensors shall be provided for other
important applications:
< ,-·
. -,
28 THE GAZETTE OF INDIA : EXTRAORDINARY (PART Ill-SEc. 4]
(a) The coal or lignite handling plant capacity shall be such as to meet
the day's fuel requirement by its operation in 14 hours. A day's fuel
requirement shall be worked out at"100% BMCR using worst coal or
lignite plus a margin of 10%.
(b) The coal or lignite handling plant shall be provided witli 1.00%
standby streams. Each coal or lignite stream shall be provided with
2x75% or 3x50% paddle feeders (in case of track hoppers) or apron
feeders (in case of wagon tippler) and 2x50% crushers with belt
feeders. Single set of coal or lignite conveyers from the stockyard to
the bunkers shall not cater to more than three units.
(d) Provision of proper dust suppression facility shall be made for eoal
at various locations i.e. receiving point, stockyard and discharge
points of conveyors to avoid dust nuisance and spontaneous fire.
I
(a) The capacity of fuel oil storage facilities shall be adequate for the
requirement of fuel oil for at least 30 days' operation of the Station.
I (b) Suitable heating arrangement shall be made for heating the heavy
fuel oil by steam to maintain its flowability.
(c) The aspects regarding proper storage and handling of fuel oil shall
be as per statutory requirements of Chief Controller of Explosives.
(a) (i) Ash management plan tor ,IJtilization and disposal of fly ash as
well as bottom ash shall be formulated in accordance with
MOE&F's requirements and any other stipulation of the CPCB
and SPCB in this regard.
(ii) Dry fly ash storage silos of adequate capacity (about 16 hours
of ash generation with unit operation at MCR) to collect dry fly
ash shall be provided in a separate area near the Station
boundary with provision for independent access.
(iii) In addition to fly ash disposal in dry form, the provision may
also be made fdr disposal through wet slurry system or high
concentration slurry system. In case of wet slurry system,
suitable ash water recirculation system shall be provided to
recycle and reuse. water.
(i) Dry fly ash extraction, transportation and storage system shall
meet the requirements as stipulated above for pulverized fuel
based system.
(ii) In addition to fly ash disposal in dry form, the provision may
also be made for disposal through wet slurry system or high
concentration slurry· system. In case of wet slurry system,
suitable ash water recirculation system shall be provided to
recycle and reuse water.
(i) The station water scheme shall be designed to meet the total
clarified water requirement of the Station consisting of cooling
tower make up (for non-coastal stations), de-mineralised water,
service water, potable water and miscellaneous requirements.
(ii) For coastal Stations, sea water shall be used for cooling of
condenser and secondary cooling of plate heat exchangers,
and clarified (non-saline) water shall be used for de
mineralisation system, service water, potable water and
miscellaneous requirements. In case non-saline water is not
available, sea water shall be used for production of non-saline
water through desalif.lation plant.
(iii) Raw water for production of clarified water shall be drawn from
identified source of water and supplied to the Station site by raw
water pumps with adequate standby provision and 2x50% or
1x100% capacity pipeline(s). Provision for de-silting (if required)
and travelling water screens shall be made at the raw water
intake point. Adequate storage of raw water shall be provided at
the Station site considering the period of non-availability of input
water from the source.
' ..
"·
['11'1 III-1!J1116 4]
(i) The cooling water (CW) system for condenser and secondary
j cooling system for Station equipment shall be clarified water
I. based and shall be of closed cycle type using cooling towers.
l However, for coastal Stations using sea water, once through
cooling system may be used which shall conform to MOE&F's
requirements of temperature rise and any other stipulation of
the CPCB and SPCB in this regard.
I
(ii) The cooling tower shall be of mechanical induced draft type or
natural draft · type depending
bulb upon site specific
temperature techno
of the cooling
economics. The design wet
(c) Major equipment to be used for fire detection and protection system
shall be in accordance with Indian Standards or UL (Underwriters
Laboratories, USA) or. FM (Factory Mutuals, USA) or LPCB (Loss
Prevention Certification Board,. UK) orVDS (Germany).
(d) Dedicated fire water storage and pumping facilities shall be provided
for the fire fighting system as per TAC guidelines. Main fire water
pumps shall be electrically driven and standby pumps shall be diesel ·
engine driven. ·
(f) All major and minor fire risks in the Station shall.be protected
against fire by suitable automatic fire protection systems. Following
systems shall be generally adopted for various fire risks:
I
provided with Nitrogen injection based fire protection
system in addition to automatic high velocity water spray
system;
I
(D) LDO and day oil tanks;
I
(E) DG set building.
I (iv) Automatic foam system shall be provided for fuel oil storage
i tanks as per NFPA guidelines.
I
I
{v) Automatic inert gas .flooding system, comprising of 2x100%
inert gas cylinder batteries and conforming to NFPA, shall be
provided for Unit control rooms, control equipment rooms and
area above false ceiling of these rooms.
(h) Fire station and fire tenders alongwith trained staff shall also be
provided for the Station.
(i) Passive fire protection measures such as tire/ barriers for cable
galleries and shafts etc., fire retardant coatings, fire resistant
penetration sealing for all openings in floors, ceilings, walls etc., fire
proof doors etc.. shall be provided to prevent spreading and for·
containment of fire.
3285 Gl/10-5
34 THE GAZETTE OF INDIA : EXTRAORDINARY [PART III-SEC. 4]
(a) Compressed air system comprising of instrument air and service air
shall be provided to cater to the requirement for operation of various
pneumatically operated drives and general purpose cleaning and
maintenance services. Air dryers shall be provided for instrument air
to achieve desired dryness.
(b) Central control room, local control rooms and service building for
O&M personnel shall be air conditioned. Air- conditioned areas shall
be maintained at about 25oc and 50 % relative humidity for comfort
conditions. Water chilling unit or condensing units shall have
2x100% capacity equipment Package type air-conditioners shall
have 2x100% capacity or 3x50% capacity equipment For window air
conditioners and split air conditioners, if used for small control
rooms, at least one unit shall be kept as standby.
(8) Mill rejects system- The mill rejects system shall be provided to
collect reject from coal mills in case of vertical mills. The system shall be
mechanized i.e. drag chain conveyor or pneumatically pressurized
conveying system. The system shall consist of collection of rejects from
each coal mill and transport to silos for final disposal.
I
(b) Two EOT cranes may be provided for maintenance of TG cycle
equipment in case more than two steam turbine generators are
housed in the TG hall.
13. Civil Works- The design philosophy of civil works shall be based on
techno-economics of various options for the construction techniques.
(2) Site levelling- The formation level of the Station shall be kept
minimum 1.0 m above the high flood level (HFL) of the site. It is
preferable to keep the entire Station at the same level. However, to keep
the leveling cost to minimum, different levels may be adopted for various
blocks. The optimization of excavation and filling quantities may be done
while fixing the levels of different blocks.
(7) Chimney- (a) Chimney may be single flue unitized or multi-flue for
two or more units.
(c) Chimney windshield shall be of RCC construction. The flue liners shall
be of weather & corrosion resistant steel or brick construction provided
with suitable thermal insulation. The portion of flue liner above chimney
shall be of acid resisting bricks protected by RCC minishell. Chimney shall
have internal platforms and internal ladder. The top external portion of
windshield shall be provided with alternate bands of red and white colours
to meet aviation safety requirements. Chimney shall be provided with
liner test port for continuous emission monitoring, lightning protection and
grounding system, aviation obstruction lighting and an elevator.
(d) Wind tunnel testing for chimney shall be carried out to optimize the
design.
(e) The windshield shall be designed for vertical loading, wind loading,
cross wind loading, seismic loading, circumferential wind loading and
thermal gradients across the shell.
(9) Roads and drainage- The entire area within the Station boundary
shall be well coronected with a network of roads and drainage system. The
drains in the Station area shall be designed for maximum rainfall intensity
of 50 years frequency.
PART-C
(4) The gas turbine, steam turbine and all rotating auxiliaries shall be
suitable for continuous operation.within the frequency range of 47.5 Hz to
51.5 Hz.
(5) The design of the equipment and control system shall be suitable for
operation of the CCGT module in automatic load frequency control.
(6) Gas turbine rating (ISO) upto 100 MW shall be provided with black
start facility.
Table 2
20 MWto30MW 2250
15. Gas Turbine and Auxiliaries- (1) The gas turbine and auxiliaries
shall comply with latest versions of applicable ISO/ ASME codes.
(3) The compressor shall be provided with· variable type inlet guide
vanes to meet start up/ shutdown requirements, improved part load
performance in combined cycle mode of operation and exhaust gas
temperature control over a wide range.
(5) NOx control shall be either through dry low NOx combustor or
through steam/water injection and shall be able to achieve the NOx level
limits stipulated by pollution control authorities.
{7) Gas turbioe shall be provided with self contained lubrication oil
system and control oil system with adequate redundancy for pumps and
coolers.
{8) Gas turbine shall be provided with an air intake filtration system
along with on-line cleaning system to deliver filtered air of acceptable
quality to the gas turbine.
(11) Gas turbines envisaged for dual fuel operation {natural gas as
primary fuel and liquid fuel as back-up fuel) shall be capable of on-load
fuel changeover from natural gas to liquid fuel & vice- versa
automatically or with manual initiation.
(12) All piping, valves and fittings downstream of liquid fuel delivery
system and NOx water injection system shall be made of stainless steel
of suitable grade to avoid corrosion so as to prevent entry of rust into
the combustion chamber and mal-operation of stop/ control valves.
(13) Each gas turbine shall be provided with on-line fuel flow metering
device to monitor fuel consumption.
(b) The temperature of the gas delivered to the gas turbine shall be at
least 20°C higher than hydrate forming temperature or gas dew
point whichever is higher.
(d) Design of fuel gas system shall be as per the provisions of the
latest version of relevant ANSI Standards or equivalent.
(e) The gas leak detection and protection system shall necessarily be
provided for enclosed areas.
40 TilE GAZETIE OF INDIA : EXTRAORDINARY (PART lll-SEC. 4]
(3) Gas turbine exhaust plenum shall be designed for proper gas
velocity and temperature distribution and effective pressure recovery.
The exhaust system design shall take into account very rapid start-up
and shutdown rate of the gas turbine.
(5) The design of HRSG shall be based on finned tube heat transfer
banks of superheaters, evaporators, economisers etc. The fin density
shall not be higher than 200 finslm.
(6) The design of HRSG shall be suitable for direct on line starting along
with the gas turbine. ·
17. Steam Turbine and Auxiliaries- Steam turbine shall be single or multi
pressure, condensing type complying with relevant IEC Standards or
equivalent. Other requirements stipulated for coal or lignite based thermal
generating stations in Part-8 of this Chapter in respect of steam turbine
and auxiliaries shall be complied with, as applicable.
18. Electrical System- Electrical Systems shall meet the requirements
I stipulated for coal or lignite based thermal generating stations in Part-8 of
this Chapter in respect of Electrical System, as applicable. However, in
case of smaller size of generators, the neutral may be earthed through
i resistance or voltage transformer.
20. Station Water System- Station water system which includes clarified
water system, cooling water system, de-mineralisation system, service
water system, potable water system, waste water treatment system shall
meet the requirements as stipulated in Part-8 of this Chapter in respect of
Station Water System, as applicable.
21. Fire Detection, Alarm and Protection System- Fire detection, alarm
and protection system shall meet the requirements as stipulated for coal
or lignite· based thermal generating stations in Part-8 of this Chapter in
respect of fire detection, alarm and protection system, as applicable.
22. Civil Works- Civil works shall meet the requirements as stipulated for
coal or lignite based thermal generating stations in Part-8 of this Chapter
in respect of civil works, as applicable. However, stack shall be of steel
construction and its height shall meet the requirements of MOE&F and
any other stipulation of the CPC8 and SPC8 in this regard.
PART-D
(4) The Gen- set shall have auto start, auto loading, auto stop features
and capable of parallel operation in the power distribution system with
synchronizing facilities.
(5) The gross heat rate of Gen- set as guaranteed by the manufacturer
shall not exeeed the following values:
Table 3
Table 4
Table 5
25. IC Engine and Auxiliaries- (1) The IC engine and auxiliaries shall
cJmply with latest versions of applicable IS/ISO/ BS (British Standard) or
equivalent codes.
I ['11'1 Ill-4]
(5) The IC engine shall be provided with an air intake filtration system
to deliver filtered air of quality suitable for the engine.
(9) Lubricating oil system for IC engine shall be of self contained type
or a common lubricating oil system may be provided. for two or more IC
engines.
(10) Crankcase gases shall be piped outside the engine room so that oil
fumes do not accumulate on the engine and radiator.
(12) NOx level, stack height and noise level shall comply with the
guidelines laid down by MOE&F and any other stipulation of the SPCB
and CPCB in this regard.
26, Liquid Fuel Storage and Conditioning System- (1) Liquid fuel
storage capacity shall be provided corresponding to 15 days requirement.
(2) Liquid fuel unloading, storage and forwarding system shall G<>
designed to comply with all applicable statutory
requirements.
44 THE GAZETTE OF INDIA : EXTRAORDINARY [PART III --8EC. 4)
CHAPTER Ill
(3) The dimensions of the power house, turbine settings, speed rise,
pressure rise, run-away speed, etc. shall be governed by the limits
specif;ed in relevant IS.
(4) The chemical analysis of water and silt data including the
petrographic analysis shall be taken into consideration while designing
the turbine, main inlet valve and· other auxiliary equipment susceptible
to abrasive effects of silt. Suitable materials, protective coatings and
painting shall be provided to resist silt abrasion wherever required as per
the site conditions.
['ll'l m-- 4 J 45
(6) The operation of the unit shall be smooth and quiet. The noise
level shall not be more than 90 dBA at a distance of 1 metre from any
equipment.
'32. Operating Capability of the Generating Unit- (1) The unit shall be
capable of giving the rated output continuously as specified by the
manufacturer at the rated design head and rated discharge and shall be
capable of operating between the minimum and maximum head specified
by the purchaser and ambient temperature at site as specified.
(3) The unit and all the associated auxiliaries shall be suitable for
continuous operation without any restriction within a frequency range of
-5% to +3% (47.5 Hz to 51.5 Hz). All the equipment driven by the electric
motors shall give their rated performance even at a power supply
frequency of 47.5 Hz.
(4) Provision shall be made for starting the machine in auto mode upto
synchronization by a single command and loading of the unit to full load
quickly. The design of the equipment and control system shall permit
participation of the unit in automatic frequency control mode.
46 TilE GAZETTE OF l}.'D!A: EXTRAORDil\ARY [PART Ill-SEC. 4]
· " • ww - -
(5) The unit and all its associated auxiliaries shall be designed for
trouble free operation upto maximum rating of the unit for the complete
range of operation for active power and reactive power output.
(6) The unit and its auxiliaries shall be designed to operate for the silt
levels and its characteristics specified for the project baseC: on the
historical water inflow data of the river.
(7) The redundancy in the unit auxiliaries and station equipment shall
be provided so that the generating unit continues to operate even in
the event of outage of a part of the auxiliary system.
(8) The Station shall be equipped with facilities for black start of
generating unit in the event of grid black- out conditions.
33. Hydraulic Turbines and Auxiliaries- (1) The hydraulic turbine shall
comply with latast versions of relevant IS/ IEC standards.
(2) Turbine shall have smooth and quiet operation. The vibrations,
pressure pulsations and power fluctuations shall be within the limits
specified in relevant standards. The amplitude of the vibrations at the
shaft shall not exceed the limits specified in relevant ISO standards.
(3) The type and rotational speed .of the turbine shall be selected
considering the range of head, specific speed, head variation etc. In
case two different types of turbines are found suitable for the range of
head envisaged (overlapping zone of net head) at a particular site, the
selection of turbine shall be based on the techno economic
considerations taking into account the aspects such as head variation,
civil costs, part load operation, operation and maintenance, efficiency
etc.
(4) The rated speed resulting in even number of pair of poles shall be
preferred. In case of high silt content, at least one step lower
synchronous speed shall be selected.
(7) The minimum load for continuous operation for various types of
turbines shall be as per Schedule-Ill.
(8) The pressure rise and :;peed rise of turbine shall be within the
range specified by relevant Indian standards. For a unit which is one of
the several units on a common penstock header system, the
permissible percentage of speed rise shall be computed on the basis
of one unit operating alone.
(11) The setting of reaction turbine, i.e. centre line of runner, with ·
reference to minimum tail water level shall be governed by cavitation
considerations. Based on the calculations, the center- line of the runner
may work out to be either above or below the minimum tail water level.
Pelton turbine shall be installed with its centre line at a height of minimum
3 m above the maximum tail water level or as per the recommendations
of the manufacturer.
(12) Special care shall be taken to select the material of the under water
parts. The materials selected for runner, guide vanes, etc. shall have
high wear resistance, corrosion and cavitation resistance. Besides, the
use of the material having good weldability shall be considered so that
parts can be fabricated and the eroded parts can be repaired easily at
site.
(13) As most of the rivers in the Himalayan region carry high silt which
erodes the runner and under water parts of a turbine at a comparatively
faster rate, appropriate protective coatings shall be provided for these
parts of a turbine in order to minimize silt erosion, wherever necessary.
(15) The pump turbine shall be capable of giving output higher than the
rated output while operating in the turbine mode. The pump turbine shall
be designed giving preference to its operation in "Turbine Mode" and the
best efficiency shall be obtained while operating at design head
conditions and delivering the rated output.
(16) The centre line of a pump turbine shall be fixed corresponding to
pumping operation.
(2) High pressure oil system shall be provided for each turbine for the
operation of wicket gates/nozzle/deflector servomotors through governors
and for the control of main inlet valve (MIV). Piston type accumulator
with
nitrogen bottles shall be used for pressures higher than 60
2
kg/cm •
(3) Separate oil pressure systems shall be used for the control of
turbine and the control of MIV.
(4) The sizes of various components of oil sump tank and pressure
receiver shall be calculated as per the relevant IS/IEEE standards. The ·
oil volume below its machine shutdown level shall be sufficient to perform
3 full operations of the servomotor viz. Close-OpencCiose with oil pumps
being out of operation.
35. Main Inlet and Penstock Protection Valve- (1) The main inlet valve of
either butterfly or spherical type shall be provided depending on head
conditions.
(2) The spherical and butterfly valves shall comply with the requirements
of latest versions of relevant IS /IEC standards.
(3) The valves shall have service seal on downstream side and
maintenance seal on upstream side.
(4) The opening and closing of spherical/ butterfly valves shall normally
be done under balanced water.condition. Suitable number of air release
valves/ anti-vacuum valves shall be provided at the appropriate location
on the downstream side to allow the air trapped in the penstock to
escape when it is filled with water through the bypass valve and for
supplying/ admitting the air when the valve is suddenly closed.
(5) The main inlet valve (butterfly I spherical valve) shall be provided for
emergency closure in case of any eventuality including turbine speed
increasing to runaway speed with counter weight only.
(6) The penstock protection valve shall be butterfly valve and shall be
provided after the surge shaft as a second line of defence. The valve
shall be designed for penstock rupture condition.
['WT Ill-4]
(a) The EOT cranes shall comply with the requirements and standards
of latest versions of relevant IS/ IEC standards. The span of the
crane shall be fixed in such a way that the travel and lift of the main
and auxiliary hooks of the crane as well as the hook limits shall be
adequate for the assembly and disassembly of the main equi!Jment
in the power house. The lift above the service bay (upper limit) shall
be adequate to hoist and carry the rotor of the generator and to
assemble and disassemble the transformer. The lift below the
service bay (lower limit) shall be fixed in such a way as necessary for
assembly and disassembly of the turbine.
(b) The hook capacity shall be taken as 10% more than the maximum
weight to be lifted inclusive of the weight of the lifting beam. If the
maximum weight to be lifted is more than 300 Tonnes, two cranes
each of equal capacity shall be deployed to lift the heaviest
package in tandem operation.
(c) The provision of radio remote control and variable voltage variable
frequency 0/WF) drive for various crane motions for the purpose of
precise speed control shall normally be made for cranes having
capacity 100 Tonnes and above.
(a) The cooling water requirements of generator air coolers, shaft seal,
turbine and· generator bearings of each unit and generator
transformer shall be met either by pumping the water drawn from
the tail pool/ draft tube or providing a penstock tapping for the
same. The penstock tapping shall not be considered in case of
high head installations i.e. where the penstock pressure is
more than 10
2
kgfcm . If the penstock tapping results in a pressure of upto 10
2
kg/cm , a suitable pressure reducer depending on the requirement
of
2
netcooling water pressure (usually 3 to 5 kg/cm ) shall be provided.
However, as far as possible the penstock tapping for cooling water
requirement shall be avoided.
3285 Gl/10-7
50 THE GAZETTE OF INDIA : EXTRAORDINARY [PART Ill-SEC. 4]
(b) In the projects where rivers have silt laden water, closed circuit
cooling water system shall be provided.
(b) All the drainage water within the power house shall be collected
inside the drainage sump constructed near the dewatering sump.
The drainage water shall be allowed to flow out to the tail race
above the maximum tail water level using pumps, if required.
(b) Ventilation system for circulation of natural air and exhaust shall be
provided as a minimum requirement. ·cooling of air, wherever
required, may be provided by evaporating, ·water cooled cooling
tubes or chiller units.
(c) The control room, relay room, PLC room, offices, reception,
conference room, etc. shall be air-conditioned. The conditioned air
shall be about 25°C at around 50% relative humidity for comfort
conditions. A choice of installation out of 3 different types of
installations i.e. window or split type, package type or centralized air
conditioning plants shall be made on the basis of the required
tonnage and suitability of the installation at that particular location.
['<ll'llll- 4] 51
(6) Power house lift- The lift and its associated equipment shall
comply with the requirements of latest versions of relevant IS. A
minimum of one lift shall be provided in the power house besides
two sets of staircases for the movement of persons/ goods.
(a) The insulating oil required in the generator transformers for the
hydro
! station shall conform to relevant IS. The type of turbine oil used as
a working fluid in speed regulation system and as a lubricant and a
I
coolant for thrust and guide bearings shall be as per the
recommendations of the equipment manufacturer.
(b) The oil handling system for each grade of oil shall incorporate two
tanks (one for pure oil and another for used oil), associated piping
and control equipment.
(c) The oil handling facilities shall be located within the power house
or in an isolated building outdoors. To convey the oil to the
turbines, generators and transformers, suitable oil pipes shall be
laid within the power house. Portable type pumps and purifiers
and standard oil drums shall be used for small hydro- electric
stations.
(i) The state of the art fire detection, alarm and pr?tection system
shall be provided for the Station. The fire protectton syst m as
well as hydrant system shall be designed complying witn the
guidelines of Tariff Advisory Committee (TAC) pr National !!'ire
Protection Association (NFPA) as applicable.
52 THE GAZETTE OF INDIA : EXTRAORDINARY [PART III-SEC. 4]
(ii} All major and minor fire risks in the Station such as
transformers, cable galleries/shafts, control rooms etc. shall be
protected against the fire by suitable automatic fire protection
systems. The state of the art automatic fire detection and alarm
system shall be provided to facilitate detection of fire at the
incipient stage and warning to fire fighting staff.
(b) The transformers or reactors of 10 MVA and higher rating or oil filled
transformers or reactors with oil capacity of more than 2000 litres
shall be provided with automatic high velocity water spray system as
per relevant IS or Nitrogen injection based fire protection system.
The transformers or reactors of 220kV or higher voltage may be
provided with Nitrogen injection based fire protection system in
addition to automatic high velocity water spray system.
(c) The provision shall be made for water sprinkler system for oil plant
rooms, especially in an underground power house. In addition,
provision shall also be made for fire hose cabinets/hydrants inside
the power house as well as for the transformer area. The capacity of
overhead I pressurised water tank shall be adequate to meet the fire
water requirement for one generator transf0rmer for 40 minutes, plus
operation of one hydrant for 60 minutes. Two nos. of fire pumps,
each capable of pumping water to fill the overhead water tank in 6
hours time shall be provided.
(b) All equipments shall be suitable for rated frequency of 50Hz with a
variation of -5% and +3%. The overall system shall be designed
considering maximum voltage variation and combined variation of
: . voltage and frequency as specified in Central Electricity Authority
. (Technical Standards for Connectivity to the Grid) Regulations, 2007.
['ll'T IU-"l!l!ll.!" 4] 53
(a) General
(i} The generator shall comply with the requirements of the latest
versions of IS /IEC standards ..
(ii} Insulation shall be of thermal. class F for the stator and the rotor
windings with temperature rises limited to that of thermal Class
B as per relevant IS /IEC standards.
{iv) The construction of the generator shall be such that the rotor
poles anrf stator coils can be handled out or in without removal
of the rotor and without disturbing the upper bearing bracket
wherever feasible. The rotor poles shall be interchangeable.
(v} The output of motor generator shall match . with the input
required for pumping operation in the operating head range.
{vi) The generator rated speed shall match the rated speed of the .
turbine or the pump-turbine. A rated speed resulting in even
number of pair of poles shall be chosen.
(xi) The inertia of the machine shall be as per the transient stability
studies required for the interconnected electrical power system
to limit speed rise and shall not have such a value which will
cause the machine natural frequency to be in resonance with
the expected frequency of draft-tube hydraulic surges. A
margin of approximately 25% shall be provided for this.
(c) Fire Protection System for Generator- Either water based or C02
type of fire suppression system shall be provided. A water based
system shall be adopted in underground power stations because
release of C02 gas iri an underground installation shall be
hazardous.
I
['lfll III-4] 55
i (d) Generator Busduct
l
_j
{i) The generator busduct shall comply with the requirements of
the latest versions of relevant IS I IEC standards. Generator
busduct shall be segregated or isolated phase type. Busduct
rated more than 3150 Amps. shall be isolated phase type.
The isolated phase ducts shall be preferred over the
segregated phase bus ducts. Generator Busduct rated more
than 6000 A shall be continuous isolated phase type. A hot air
blowing system or air pressurization system shall be provided
to prevent moisture deposition in case of isolated phase
ducts while space heaters may be provided in case of other
busducts.
(i) The current transformers shall be window type fitted around the
bus conductors for meeting the protection and measuring
requirements.
i (d) The number of bridges shall be such that one bridge is always
.1 available as redundant. Wrth the failure of two bridges it shall be
possible to continue operation at reduced load. The rectifier PIV
(peak inverse voltage) rating shall not be less than four times the
maximum RMS voltage of the inout.
(g) Surge arrester shall be provided on the high voltage side of each
transformer. The surge arrester characteristics, their numbers and
exact locations shall be decided based on the insulation co
ordination studies.
3285 Gl/10-
8
58 THE GAZETTE OF INDIA : EXTRAORDINARY
(h) Insulation levels for the transformer windings and bushings shall
comply with the requirements indicated in Table 10 under Regulation
43.
(k) Short circuit withstand test shall be conducted on one of each type
and rating of generator transformers to validate the design and
quality unless such test has been conducted within last five years on
transformer of same design. In case there is a change in design
before five years, the new transformer design shall be validated by
carrying out short circuit withstand test.
I (d) The electrical protective relays for unit auxiliary and station auxiliary
II (6)
supply system shall be of numerical type with self monitoring and
diagnostic features.
DC supply system
i
' (a) The DC supply systems for hydro power "stations shall comprise of
(b) Grounding and lightning protection for the entire power Station and
other areas or buildings shall be provided in accordance with
relevant IS/IEEE standards.
(d) Special attention shall be made for grounding of high voltage GIS
equipment, computer networks and communication equipment as
per the manufacturer's recommendations.
(9) Illumination
(a) The illumination shall be provided as per relevant IS. Apart from
normal AC illumination system, emergency AC and DC illumination
at strategic locations shall also be provided. DC illumination shall be
provided to enable safe movement of personnel and access to
important control points during an emergency.
(c) Metal halide fixtures shall be used for certain indoor areas
such as erection bay, generator hall, machine hall, turbine pit and
other high bay areas where proper colour rendition is needed and
long-life is essential.
(10) Power and control cables- Cables shall be flame retardant, low
smoke (FRLS) type. Directly buried cables shall be essentially armoured
type. Cables shall be derated for the site ambient and ground
temperatures, grouping and soil resistivity as per relevant IS.
(b) Control, auxiliary low voltage (upto UkV) power and medium
voltage (above 1.1kV and upto 66kV) power cables shall be laid
in separate trays;
(a) Fully graded protection system with requisite speed, sensitivity and
selectivity shall be provided for the entire Station. Protection relays
shall be configured in such a way that digital input points shall not
pick up due to stray voltages.
62 THE GAZETTE OF INDIA : EXTRAORDINARY [PART Ill-SF£. 4)
(d) All generating units shall have standard protection system to protect
the .units not only from faults within the units and within the Station
but also from faults in sub-stations and transmission lines. For the
generating units with a rating of more than 100MW, protection
system shall be configured into two independent sets of
protection (Group A and B) acting on two independent sets of trip
coil fed from independent DC supplies, using separate sets of
instrument transformers, and segregated cables of current
transformers (CTs)/ voltage transformers (VTs). The main
protection relays for the generators, motors, transformers and the
transmission lines shall generally be of numerical type.
(e) All relays used shall be suitable for operation with CTs secondary
rated for 1Amp or 5 Amps as per relevant iS/IEC/ IEEE standards.
(g) Relevant IS/ IEC/ IEEE standards shall be applied for protection of
generators, transformers and motors.
(13) Motors- The AC Motors shall be squirrel cage I slip ring induction
motors suitable for direct on line starting while crane duty motors shall be
squirrel cage type induction motors with variable voltage and variable
frequency drive as applicable. DC Motors shall be shunt wound.
Temperature rise for air cooled motors shall be limited to 70°C by
resistance method for both class B and F insulation. All motors shall be
either totally enclosed fan cooled (TEFC) or totally enclosed tube
ventilated (TETV).
(1) General
The control and instrumentation system provided for the Station shall be
consistent with modem power Station practices and in compliance with all
applicable codes, standards, guidelines and safety requirements.
(ii) Manual and automatic control from unit control board (UCB)
located near the unit at machine hall;
(c)· The control system shall be divided in the following groups with
independent controls:
(d) The following modes of uriit start/ stop controls shall be provided:
{i) Automatic start/ stop;
(iQ Auto -inactive;
(iii) Step by step starting.
(f) A centralized control center for the control of complete power Station
shall be installed in power house control room. Computer based
man machine interface (MMI) shall be installed with operator control
stations having video display units, key board, printers, etc. for the
operation of power Station. For complete overview of complete
Station, a passive mimic board or interconnected large video screen
(LVS) shall be provided in the control room.
(g) The emergency stop push button for each unit for unit shut
down shall be provided in the control room. The emergency push
button shall be hard wired from unit control board.
(i) Provisions for the historical storage I long term storage and
retrieval of data shall be made.
(3) Instrumentation
(2) The control panels for dewatering and drainage pumps shall be
located at a floor higher than that of turbine floor.
(4) The station service transformers and station service boards shall be
located at higher level. ·
(5) The excitation cubicles, unit control panels, unit protection panels
etc. shall be located in the machine hall to the extent possible.
(7) Provision shall be made for operation and control of surge shaft
gates from remote for quick isolation of water conductor system in case of
failure of other line of defence I protection.
CHAPTER IV
3285GI/1G-9
TifE GAZETTE OF INDIA : EXTRAORDINARY (PART III-SEC, 4]
PART-A
SUB-STATIONS AND SWITCHYARDS (66KV AND ABOVE)
41. General- (1) The rated rupturing capacity of the circuit breaker to be
installed at any new sub-station or switchyard shall be at least 25% higher
than the calculated maximum fault level at the bus to take care of the
increase in short circuit levels as the system grows. The rated breaking
current capability of switchgear and breakers to be installed at different
voltage levels, based on available capacities of the breakf!lrs, shall be
considered as shown in Table 6 below.
Table 6
(3) The transformation capacity of any single sub- station for meeting
loads at different voltage levels shall not normally exceed the values
indicated in Table 7 below.
Table 7
(5) The location, layout, design and construction of the new installation
shall provide for automation and computerized coordinated operation
through supervisory control and data acquisition system (SCADA) and
Energy Management System and for future expansion.
(b) In case of AIS, bus-bars shall be either of the rigid type with tubular
aluminium bu"s conductor or flexible stranded conductor with
aluminium conductor steel reinforced (ACSR) or all aluminium a!loy
conductor (AAAC) or other suitable conductors. The conductor of
appropriate rating and the number of conductors to be used in case
of bundle conductors shall be selected considering power flow
requirements and ambient conditions. For the rigid bus-bar
arrangement, aluminium pipes conforming to relevant standard shall
be used.
68 TIIE GAZETIE OF INDIA : EXTRAORDINARY
(b) The switching scheme has a large impact on the total cost of the GIS
and shall be properly evaluated for a particular project. Single bus
with or without sectionalization and double main bus switching
schemes shall be used depending on the voltage level and the
importance of the installation. Other types of switching schemes can
also be consiaered based on techno-economic analysis.
(e) The design shall be such that all parts subjected to wear and tear
are easily accessible for maintenance purposes. The equipment
shall be protected against all types of voltage surges and shall
necessarily include any component or assembly required for this
purpose.
(5) The grounding system shall_ be designed for expected life of the
sub station for rated fault current as indicated in Table 6 under
Regulation 41. Earthing system for the entire switchyard, equipment and
buildings shall be provided in accordance with relevant lSi IEEE
standards. The touch and step potential limits shall be maintained
within acceptable limits as per relevant standards.
['IWl III-=4]
Table 9
The above parameters are for installations at altitudes upto 1OOOm above
mean sea level (MSL). For higher altitudes, Insulation level requirements
shall be kept higher as per relevant standards.
(b) The insulation level for the transformer and reactor windings and
bushings shall be as per Table 10 belc'W.
Table 10
Windings Bushings
Rated Rated Rated Rated Rated Rated Rated
voltage power switching lightning power switching lightning
frequency impulse impulse frequency impulse impulse
withstand withstand withstand withstand withstand withstand
voltage voltage voltage voltage voltage voltage
(kVnn,) (kV .,,) (kVneak) (kVnn,) (kVoeak) (kVoeak)
800kV - 1550 1950 880 1550 2100
420kV - 1050 1300 630 1050 1425
245kV 395 - 950 460 - 1050
145kV 275 - 650 275 - 650
72.5kV 140 - 325 140 - 325
52kV 95 - 250 95 - 250
36kV 70 - 170 70 - 170
24 kV 50 - 125 50 - 125
17.5kV 38 - 95 38 - 95
12 kV 28 - 75 28 - . 75
(ii) Capacitors
Capacitor banks of adequate rating shall be provided
preferably at voltages below 33kV and definitely not at
voltages higher than 132kV. Suitable redundancy shall be
provided in the number of Capacitor units to avoid reduction
in reactive compensation due to failure of the Capacitor
units. The objective shall be to ensure that voltage received
by the consumers remain within the permissible limits.
765kV 40ms
400kV 40ms
220kV 60ms
132 kV 100ms
66 kV 100ms
Station class, heavy duty, gapless metal oxide (ZnO) type surge
arresters conforming to relevant standards in genera! shall be
provided. The rated voltage, continuous operating voltage (COV),
energy handling capability, nominal discharge current and other
characteristic-S of a surge arrester shall be chosen in accordance
with power system requirements. Surge arresters shall be provided
at locations decided in accordance with insulation coordination
studies. These shall be fitted with pressure relief devices and
3285 Gl/10-10
74 THE GAZETTE OF INDIA : EXTKAUKU!NAK Y
Light 16
Medium 20
Heavy 25
Very heavy 31
Table 13
(b) Fire Detection, Alarm and Protection System for Sub- station and
Switchyard
(iii) The control room shall be provided with fire detection and alarm
system based on smoke detectors and/or heat detectors. The
fire alarm system shall conform to relevant standards.
(iv) Water hydrant system shall be provided for the following areas
in the sub- stations and switchyards:
THE GAZETTE OF INDIA : EXTRAORDINARY [PARr ill-SEC. 4]
76
(A) DG set
(B) Auxiliary power supply system area
(C) Stores
(D) Fire fighting pump house
(E) Transformers or reactors
(c) Ughting
(f) Control Concept- All the breakers in sub- stations and switching
stations shall be controlled and synchronized from the switchyard
control room or control room of the generating station. Disconnectors
of 220kV and higher rating shall have control from remote as well as
local whereas the earth switches shall have local control only.
Disconnectors and associated earth switches shall be provided with
electrical as well as constructional mechanical interlocks. Provision
for operation of circuit breakers and disconnectors from remote
control stations may also be provided wherever required.
(a) Cables shall be flame retardant, low smoke (FRLS) type as per
relevant IS/ IEC. For laying of cables a broad based system
involving cable galleries, trenches, cable racks, shafts etc. shall be
provided. In outdoor switchyards, a cable trench system shall be
provided. The main considerations and practices shall be:
45. Electrical and Me hanical Auxiliaries- (1) For HVDC system, one DG
set with auto start facility shall be provided per pole as emergency
backup. Batteries and battery chargers shall be provided for auxiliaries,
DC power supplies, valve hall ventilation systems, etc.. Other electrical
auxiliaries provided shall include illumination, public address and
communication system, UPS etc. The mechanical auxiliaries shall include
air conditioning, ventilation systems, fire fighting inckiding very early
smoke detector acquisition (VESDA) system for valve hall, water supplies,
etc. ·
(2) All auxiliaries shall give full output at voltage variation of ±10% and
frequency variation of -5% to +3%.
PART- B
Table 14
48. General Consideration for 33/11 kV, 33/22 kV and 22/11 kV Sub
stations and Switching Stations- (1) The sub- station shall be
designed and constructed complying with the requirements mentioned in
these standards, applicable Indian Standards (IS) as well as other rules
and regulations as per latest amendments. The design and construction
of the sub-stations shall be such that they perform their intended
functions. In case of conflict, the more stringent provisions shall prevail.
(9) All the incoming feeders feeding the sub-stations shall have
independent circuit breaker at source end.
49. Selection of Site- (1) The selection of site for 33/ 11 kV or 33/ 22 kV
or 22/ 11 kV sub-station shall be made after taking into consideration the
capacity and location of the feeding grid sub-station, load in the area,
spatial load forecast, demographic factors, the existing nebivork
configuration, etc. and the economic, and environmental considerations.
(2) The selection of the site of the sub-station shall be done on the
basis of the following:
(a) The site shall be near the load center;
(b) · The site shall be such that it is convenient for terminating extra high
voltage (EHV)/ high voltage (HV) lines/ cables;
(c) The site shall not be in a low-lying area to avoid flooding during the
rains;
(d) The site shall be easily approachable in all the seasons;
(e) The site for air-insulated sub-station shall be away from garbage
dumping ground to avoid vulture faults;
(f) The land shall be reasonably levelled and shall not have any
open drain/ nallah or road crossing it.
50. Sub-station Layout- The layout of the sub-station shall be such that:
(1) The incoming and outgoing feeders are easily taken to and from the
sub-station structures.
(3) The layout shall be economical and shall not hinder future
expansion.
3285GV1Q-11
THE GAZETTE OF INDIA : EXTRAORDINARY
(2) Single bus, single bus with bus sectionalizer, main and transfer bus,
double bus or mesh arrangement shall be adopted as per requirement
(5) The transformer can be oil filled, gas filled epoxy cast dry type or
ventilated dry type depending on whether it is installed indoor or outdoor.
Outdoor dry-type transformer may be non-ventilated type.
(7) The maximum temperature rise of oil and winding shall be as per
relevant IS.
(8) Each transformer shall be provided with gas and oil actuated
Buccholtz relay fitted with alarm (local and remote) and trip contacts, if
applicable.
(9) A transformer with off-circuit tap changer shall have taps ranging
from (+) 2.5% to (-) 10% in steps of 2.5% each on the higher voltage
winding for variation in the voltage. The tap changing switch shall be
located in a convenient position so that it can be operated from ground
level. The switch handle will be provided with a locking arrangement
along-with tap position indication, for locking the switch.
I shall have taps ranging from (+) 5% to {-) 15% in steps of 2.5% each
on 33 kV or 22 kV winding for voltage variation.
(11) Assembly of fittings and accessories shall be carried out as per the
manufacturers' instructions.
(13) Transformers shall be separated from one another and from all
walls and partitions to permit free circulatipn of air complying with
requirements of relevant IS.
(15) For indoor installation, the room shall be well ventilated for escape
of heated air. Air inlets shall be provided near the floor and outlets near
the ceiling.
(17) A transformer shall .be provided with two separate body earthing
terminals which in turn shall be connected to two separate earth points,
besides neutral earthing terminal.
(2) A bus-bar shall be able to carry the expected maximum load current
continuously without exceeding the temperature rise limit as per relevant
IS. The capacity of a bus-bar shall also be checked for maximum
temperature rise of the conductor under short circuit conditions. ·
(4) Aluminium used for the tubes of rigid type bus-bars shaii confomr,
to relevant IS.
84 THE GAZETTE OF INDIA : EXTRAORDINARY [PART Ill-SEC. 4]
(b) Circuit breakers, isolators, fuses, insulators, CTs and PTs (potential
transformers);
(c) Bus-bar/insulators.
(4) The steel structures shall normally be hot dip galvanised or painted.
In highly polluted and corrosive atmospheric conditions galvanised
structures with paint shall be used.
(5) Adequate muffing above the ground level shall be provided to avoid
water accumulation near the structures.
58. Post Insulators- (1) The post insulators shall be of pedestal type or
Solid Core Station type and shall conform to relevant IS.
59. Circuit Breakers- (1) Circuit breakers (CBs) shall comply with the
provisions of relevant IS. The circuit breakers shall be SF6 or vacuum
type. Normally vacuum type circuit breakers shall be used for voltage
levels of 33 kV and below. The rated voltage for the circuit breakers shall
be 36 kV, 24 kV and 12 kV for 33 kV, 22 kV and 11 kV systems
respectively.
(2) Rated short time current rating of 33 kV CBs shall not be less than
25 kA for 1 second and for 22 kV or 11 kV CBs shall not be less than
16 kA for 1 second. In case of rural areas for 11 kV CBs, this shall not
be less than 12.5 kA for 1second.
(3) The operating mechanism shall be motor operated spring charged type
or magnetic actuator type. The circuit breaker shall be provided with anti
pumping and trip free features.
60. Isolators and Earthing Switches- (1) The isolators shall comply with
relevant IS. The rated current shall be at least 630 A at 36 kV and 24 kV.
For 11 kV system, isolating switches of 400 Amps at 12 kV shall be
used. The isolators shall be gang operated type.
(2) The frame of each isolator switch shall be provided with a separate
earthing terminal for each phase for connection to an earthing conductor.
(3) The operating mechanism for the isolators and the controlling circuit
breaker shall be interlocked so that the isolators cannot be opened
unless the corresponding breakers are in open position.
61. Control and Relay Panels- (1) The control and relay panels shall
contain control and metering equipment, relays anc:. annunciation systems
for incoming feeders, outgoing feeders, bus bars, switch-gears, instrument
transfonners and capacitors etc.
(2) The control and relay panel shall consist of separate cubicle with
side covers made of sheet steel ana shall be complete with internal
wiring, tenninals, ferrules and illumination operated with door off and on
switch.
(3} fhe panel shall be suitable for floor mounting and shall be
completely dust and vermin proof.
(a) Suitable over current and earth fault relays to protect the equipment
and system against short circuit current and earth fault current.
The relays shall conform to relevant IS. All relays used shall be
suitable for operation with CTs of secondary rated for 1 Amp or 5
Amps.
62. Lightning Protection- (1) The surge arrester (SA) which responds to
over-voltages without any time delay shall be installed for protection of 33
kV, 22 kV and 11 kV switchgear, transformers, associated equipment and
33 kV, 22 kV and 11kV lines.
(2) Station class, heavy duty, gapless metal oxide (ZnO) type surge
arresters in general shall be provided on the buses, high voltage and low
voltage sides of all transformers and on the incoming tenninations of
33/22 kV lines. The arresters shall conform to relevant IS.
(4) Surge arresters shall be single-phase units suitable for outdoor duty.
These arresters shall draw negligible current at operating voltage and at
the same time offer least resistance during the flow of surge current.
.('Ill'! III-4]
(6) The rated voltage of surge arresters shall be 9 kV (rms) for solidly
earthed 11 kV system (co-efficient of earth not exceeding 80 per cent as
per relevant IS) with all the transformer neutrals directly earthed. The
nominal discharge current rating shall be 5 kA
(9) The earthing lead for surge arrester shall not pass through any iron
or steel pipe, and shall be taken as directly as possible from the surge
arrester to a separate earth electrode or junction of the earth mat already
provided for the sub-station. Bends shall be avoided.
(b) The rated currents and ratio, the number of secondary cores
(protection/metering), accuracy class, burden, secondary winding
resistance, knee point voltage, instrument security factor and
excitation current shall be as per the requirements of the protection
and metering system. ·
(c) The primary side rating shall depend on the rating of the power
transformer of the sub-station. Current transformers with secondary
side rating of 1 Amps or 5 Amps shali be provided. Where the
distance between the primary equipment and relay panel is large, CT
of 1 Amp secondary current may. be used to avoid large VA (volt
ampere) burden or. the CT.
(d) The CT may be oil filled or resin type for outdoor use and shall
normally be cast resin type for indoor use.
(e) The accuracy class for metering core shall be equal to or better
than the accuracy class of the meter specified in the Central
Electric. Authority (Installation and Operation of Meters)
Regulations, 2006.
THE GAZETTE OF INDIA : EXTRAORDINARY
(d) The voltage transformers shall be oil filled or cast resin type for
outdoor use. The indoor voltage transformers shall normally be cast
resin type.
(f) The accuracy class for metering core shall be equal to or better
than the accuracy class of the meter specified in the Central
Electricity Authority (Installation and Operation of Meters)
Regulations, 2006.
64. Control Room- (1) Control room shall be provided to house the
control and relay panels and all other indoor equipment, and measuring
I and recording instruments required for control and operation of the sub
station.
(4) Where un-switched (fixed) capacitors are provided, the rating shall
be chosen so as to prevent over compensation during off peak periods.
(8) Where the sub-station is feeding loads which have high harmonic
levels, suitable harmonic filters shall be installed.
(9) In cases of sub-stations loaded with highly fluctuating loads like arc
furnaces etc., flickers and voltage regulation problems shall be overcome
by installation of static var compensators (SVCs).
67. Cables- (1) Power and control cables of adequate current carrying
capacity and voltage rating shall be provided.
(2) Power cables shall be cross linked poly ethylene (XLPE) insulated,
poly vinyl chloride (PVC) sheathed type conforming to relevant IS. Cables
shall be flame retardant low smoke (FRLS) type. Cables shall be de-rated
for the site's ambient and ground temperature, grouping and soil resistivity
as per IS. Proper attention shall be given to ventilation/heat dissipation
aspects particularly in case of HV cables.
(3) The control cables shall be of copper and conform to relevant IS.
(6) The cable trenches shall be properly sloped so as to drain freely any
water which may enter.
3285GII1Q--12
THE GAZEITE OF INDIA : EXTRAORDINARY [PART III-SEC. 4]"
(9} Separate control cables shall be used for each CT and vr.
(10) Sufficient extra length of cable shall be provided for repair of faults in
terminations inside the switchgear.
(2) The radio communication network shall be in the very high frequency
(VHF)/ ultra- high frequency (UHF) frequencies.
(2) Battery
(a) The 24V/ 30V/ 48V DC batteries shall be stationary lead acid or
nickel cadmium type. The capacity and discharge rate shall be as
per the load requirement.
['111'1 Ill-4] 91
(3} Battery charger- The battery chargers shall be of static type. The
battery charger shall be capable of continuous operation at the rated load
in float charging mode. The charger in boost charging mode shall be
capable of boost charging the associated DC battery at the desired rate.
(5} Oil and SFe evacuating, filtering, testing and filling apparatus
Oil and SFs filling, evacuation, filtering and testing plants with adequate
storage facilities shall be provided for a cluster of sub- stations as per
requirement.
73. Fire Fighting System- (1) Proper attention shall be given to isolation,
limiting and extinguishing of fire so as to prevent damage to equipments,
reduce chances of serious interruption of power supply and ensure safety
of personnel. The layout of the sub- station itself shall be such that the
fire shall not spread from one to other equipment and areas as far as
possible.
(2) Fire hydrant, carbon dioxide (C02) type fire extinguisher or dry
chemical powder type fire extinguisher confonning to relev nt IS shall be
provided as per site requirement.
92 THE GAZETTE OF INDIA : EXTRAORDINARY [PART UI-Sec. 4]
PART-C
14. General- (1) The system shall conform to the design parameters
indicated in Table 15 below:
Table 15
Power frequency 70 50 28 3
withstand voltage (dry)
(kVrmsl
(2) .The distribution sub- stations (DSS) shall normally be located near
load centre.
(3) The DSS can be indoor or outdoor type. The sub-station can be
constructed underground where there is paucity of space or for supply to
. underground installations. DSS in flood prone areas shall be above the
expected water level during flood.
(4) The DSS can also be placed on rooftop. It shall be ensured that the
building is suitable for bearing the load of the DSS. Adequate fencing or
isolation arrangements shall be ensured. Only dry type transformer shall
be used for rooftop and underground installation.
(6) The capacity of DSS shall be as per the load requirement keeping in
view the future load growth for 5 years.
(7) In the selection of the equipment for the distribution sub station de
rating due to increase in altitude and for cables due to depth of burial shall
be given due consideration as per the altitude I depth of burial at the site.
(3) Energy efficient transformers made of high grade cold rolled grain
oriented (CRGO) steel or amorphous material shall be used. Scrap
CRGO material shall not be used for manufacturing of transformers.
(4) (a) The maximum losses of oil filled distribution transformers shall
not exceed as that for at least three star rating transformer specified by
Bureau of Energy Efficiency (BEE), wherever applicable.
(b) For those kVA rating of transformers, for which losses are not
specified by BEE, the maximum losses at 100% and 50% loading shall be
calculated by linear interpolation method from the corresponding values of
immediately above and below star label transformers. The losses allowed
at 50% and 100% loading shall be calculated as follows:
lo (50%) = (!So - K1) X [L2 (50%)- L1(sC%)] + L1
(50%) (K2- K1)
(c) In all other cases, the efficiency of the oil filled distribution transformers
shall not be less than the figures given as under:
(d) The maximum losses for dry transformers shall not be more than the
values specified in latest Energy Conservation Building Code (ECBC) of
BEE.
(5) The transformer may be single phase or three phase. The cooling
shall be ONAN for oil filled transformers.
TilE GAZETTE OF INDIA : EXTRAORDINARY [PART 111--sEC.-4)
(9) Any standard rating other than the ratings mentioned in sub
regulations (6), (7) and (8) above can also be chosen based upon
technical and economic considerations.
(10) Lower capacity transformers (100 kVA and less) shall normally be
used. The higher capecity (more than 100 kVA) shall be used for
concentrated loads or areas with high load density where there are space
constraints.
76. Taps- (1) For transformer upto 200kVA, tapping shall be provided as per
relevant IS.
(2) For ratings higher than 200 kVA, tapping shall be provided on the
higher voltage winding within range of(+) 5.0% to (-) 10.0% in steps of
2.5%.
(2) Direct single pole mounting shall be used for transformers upto 25
kVAonly.
(3) The transformers of more than 25 kVA and upto 250 kVA can be
mounted on H pole structure or on plinth. Transformers above 250 kVA
shall be mounted on plinth only.
['IJT>T Ill-1li"S 4] 95
{5) The plinth shall be higher than the surroundings. The plinth
·foundation shall be of concrete.
(a) Suitable high rupturing_ ·capa lij' rtridge fuses or mould ('! case
circuit breakers (MCCB) Qf miiilat&ft!l circuit breakers (i\IIG , or air
break switch shall be provK!ed oh lo \Iolli': "! s:Ue for transrorrners
TilE GAZETTE OF INDIA: EXTRAORDINARY
---- ··-- ··--··· ··-· -··- ---··------- - ·----- -·--- ·- --0•
of 100 kVA and above. The high voltage side of these transformers
shall be protected by drop out expulsion type fuses or circuit
breakers.
(b) Horn gap fuse with air break switch shall be provided on high voltage
side and switch fuse unit or wire fuse on low voltage side shall be
provided for transformers below 100 kVA.
81. Earthing- (1) Pipe earthings or rod earthing shall be provided for the
distribution sub- station complying with relevant IS. Three (3) Nos. earth
pits with three grounding electrodes shall be provided. Adequate quantity
of charcoal and salt shall be used to keep the earth resistance low.
One direct connection from the high voltage surge arrester and
another direct and separate connection from low voHage surge
arrester if lowvoHage surge arrester is provided.
(3) The transformer neutral earth pit shall be independent just opposite
the surge arrester earth pit.
82. LT Cables- (1) The XLPE cables shall be used for connecting LT
supply from transformer bushings to the LT circuit breaker in the
distribution bClx and for taking out outgoing feeders from the fuse units to
the overhead lines. All dailies shall be as per relevant IS and IS ma!ked.
(2) The t'f cableS' ffi ' bEl armoured or unarmoured for transformers
rate<;lles J I'l '' H kVt\ and shall be armorad for transformers of 1oo
kVA and higher ratings; ' · •·
·. (3) Th cable ' sh i( :Properly clamped to the support without
damaging the insulation.
(4) A loop arrangement hall.be made at the connecting end and laying
'11 Of. cables 'SheltbeJn sud! J! aythat rain water does not enter.·
, s,_-} _,: :;t!<Yo , - --;::
[ 'lT'T Ill-4 J
(4) In loads which are rich in harmonics, suitable harmonics filters or de-
tuned filter banks shall be considered. ·
CHAPTERV
I 85. The Technical Standards for construction of Electric Lines are covered
in following two parts:
I Part- A:
above)
Elecbic Lines (66 kV and
I compatible with the existing power system and is suitable for becoming,
on commissioning, a natural and integral part of the power system. The
overall performance and output as well as detailed operating
characteristics and specifications of the installation shall conform to the
rest of the power system i.e. the design and construction features shall be
compatible with the system to which the new installation will be
connected.
(2) The Owner shall ensure tie-up arrangements which are necessitated
by the proposed installation and which must be carried out simultaneously
by other entities before the new installation is · commissioned and
3285GII10-13
============== ' H E GAZ==E=l=JE==O=F=m=D= ==:E=X=T=RA=O=RD m A R Y==== == [P AA;r I;II Soc;· 4]
connected\.to the power system. The owner connecting his new
installation s: a.II abide by the Central Electricity Authority (Technical
Stand.ards for C{:h,'1nectivity to the Grid) Regulations, 2007.
(3) The trans ion line shall be designed and constructed to give
a life of not less man 3&\vears.
(2) The adequacy of the tranll.'Tlission system shall be tested for one or
more: load generation scenariOI>' comprising of peak and off peak
conditions in summer, winter and mO{ISOOill seasons.
(3) Right of way for transmission .lines shall be optimized keeping in
view the corridor requirement for !J:Ie tiuture by adopting suitable
alternative of multi-circuit or multi-voltage lines as applicable.
(6) Right of way and way leave clearance shall be arranged by the
Owner in accordance with the requirements of construction.
Compensation for right of way & way leaves shall be given as per
applicable law, rules & regulations, guidelines and directives of local
administrative and revenue authorities.
['ll'l III-4]
Table 16
of ... kV under
dry condition
(ii) For the transmission lines at altitudes higher than 1000 m
above MSL, basic insulation level, impulse & switching surge
withstand voltage requirements shall be kept higher than those
indicated in Table 16 as per relevant standards and practices.
THE GAZETIE OF INDIA : EXTRAORDINARY [PART lii-SEC. 4)
(b) Conductor
(d) Towers
(B) Type of towers, design and ruling span, wind & weight
spans, extension and truncation provisions etc. shall be
selected by the Owner as per prudent utility practices.
(iii) Materials
(vi) Eatthing
(e) Foundations
l
Owner.
(iii) Insulator and insulator string rating shall be selected such that:
(d) Normal design span for various voltage level transmission lines shall
generally be as indicated in the Table 17 below:
Table 17
765 .
400,450
400 400
220 .
335,350,375
132 315,325,335
66 240,250,275
Table 18
PART-B
90. General- (1) The lines shall be constructed keeping in view the
prime factors of safety as well as electrical and mechanical desigri
considerations.
(2) The Owner shall ensure tie-up arrangements which are necessitated
by the proposed installation and which shall be carried out simultaneously
by other entities before the new installation is commissioned and
connected to the existing power system network. The Owner who is
connecting his new instaUation has to abide by the Central Electricity
Authority (Technical Standards for Connectivity to the Grid) Regulations,
2007.
91. Electrical Design Parameters of the Electric Lines- (1) The electrical
design parameters of the electric lines for altitude upto 1000 m above
MSL shall be as indicated in Table 19 below:
Table 19
Parameter 33 kV 22 kV 11 kV 0. 415
kV
Nominal system voltage 33 22 11 0.415
(k\f)
Highest system voltage 36 24 12 0.450
(kVl
System earthing Solidly Solidly Solidly Solidly
earthed earthed earthed earthed
svstem svstem svstem system
Frequency (Hz) 50 50 50 50
Lightning . impulse 170 125 75 -
withstand voltage (kVoeak)
Power frequency 75 50 28 3
withstand voltage (kVnns)
in drv condition
(2) For the electric lines at altitudes higher than 1000 m above MSL,
.. basic insulation level (BIL), impulse withstand voltage requirements shall
-- be kept higher than those indicated in Table 19 as per relevant standards
and practices.
3285 GI/1G-14
106 TilE GAZETIE OF INDIA : EXTRAORDINARY [PART Ill-SEC. 4]
(3) Separate rural feeders for feeding irrigation load and domestic load
shall normally be provided.
(4) Composite lines (i.e. lines having different voltage levels) shall be
adopted by the Owner as per requirement.
93. Routing of Electric Lines- (1) The route of the electric line shall be as
short as possible.
(2) The routing of an electric line through protected and reserved forest
shall be avoided. In case it is not possible to completely avoid the forests
or areas having large trees, keeping in view the overall economy, the
route shall be aligned in such a way that cutting of trees is minimized.
(3) The routing of an electric. line through National Parks and Wild Life
Sanctuaries shall be avoided.
(4) Restricted areas such as civil and military airfields shall be avoided.
Care shall be taken to avoid aircraft landing approaches.
(6) The line shall normally avoid rough and difficult country side, and
natural obstructions, fruit gardens, lakes, rivers etc.
(7) The electric line shall normally not cross over educational institutes
and cremation grounds.
(8) The electric line shall be far off from slaughterhouses to prevent
interruptions by bird hits.
['WI III-4] 107
(9) The electric line shall be close to a road for approach during
construction and ease of maintenance.
(10) Angle points in the route shall be minimized. Rail\vay and road
II crossings shall be minimum on 1.he line route and in case it is not possible
to avoid the same the crossings at right angles shall be preferred bul the
crossing shall be not less than 60 degrees in any case.
_j (11) The Owner shall arrange all required consents/approvals including
civil aviation, road, river, rail, canal, power line crossings and
I
environmental and forest clearances etc. from the concerned authorities.
94. Design and Construction of Electric Lines- (1) The electric lines
shall be designed and constructed complying with the requirements
mentioned in this standard, applicable Indian Standards as well as other
rules and regulations as per latest amendments. The design and
construction of the electric lines shall be such that they perform their
intended functions.
(2) Extension of existing lines shall be carried out after ensuring that the
limits of voltage variations on the lines are not exceeded.
95. SupportS (Poles and Towers)- (1) The supports shall be poles or
narrow based lattice towers with fully galvanised structure as per site
requirement.
(2) Poles may be used for 33 kV, 22 kV, 11 kV and LT lines (lines below
500 V) as per requirement. The poles shall be pre-cast concrete (PCC)
pole, pre-stressed cement concrete (PSCC) pole, rolleststeel joist, rail
pole or steel tubular pole as required, provided PCC and PSCC poles
shall not be used at cut-points and as end poles.
(5) In hilly areas appropriate snow or ice loading shall be considered for
design of poles and towers.
108 THE GAZETTE OF INDIA : EXTRAORDINARY [PART III-SEC. 4)
(8) The height of the pole above the ground level, length of pole below
ground and working load shall be decided taking into consideration wind
zone, terrain, topography, and the statutory clearances required to be
maintained and these shall conform to relevant IS.
96. Line Span- (1) Line span shall be decided taking into consideration
topography, wind pressure, type of support, conductor configuration and
ultimate tensile strength of conductor.
(4) While constructing a line, if a road crossing occurs at mid span, then
a pole shall be placed on one side of the road so as to avoid mid span at
the road crossing.
(5) While crossing another power line, the lower voltage line shall be
underneath. The lower line shall normally not cross at mid span of the
upper line.
(6) While placing poles on high ground, shorter poles can be used while
maintaining proper ground clearance at the middle of the span.
(7) Poles shall normally not be placed along the edges or cuts or
embankments of creeks and streams.
(8) At all the places where the new line crosses over roads or another
existing line, adequately earthed guard wire mesh below the line shall be
provided to avoid the conductor of the new line falling over the areas
below, in case of any break. In cases where the line passes below an
existing line, the guard wire mesh shall be provided above the new line
under construction.
98. Factor of Safety- The supports shall be suitable for the wind loads as
per relevant IS. The minimum factor of safety for supports shall be as per
Central Electricity Authority (Measures Relating to Safety and Electricity
Supply), Regulations as and when these are notified by the Authority.
["11'1 III-4] 109
99. Earthing of Poles- (1) All metallic supports shall be permanently and
effectively earthed. The earthing arrangement shall conform to relevant
IS.
(2) Metal cross arms and insulator pins for PCC and PSCC poles shall
be bonded together. and normally earthed at every pole for 33 kV or 22
kV or 11 kV lines and at every 5th pole for lines below 500 volts.
(5) All steel poles on which switches, transformers, fuses etc. are
mounted shall be earthed.
(6) All poles above 650 volts, irrespective of inhabited areas, shall be
earthed. For poles below 650 V guarding with continuous earth-wire shall
be provided invariably, connected to earth at three equidistant points in
one km.
100. Stay Arrangements- (1) To prevent tilting of a pole from its normal
position due to abnormal wind pressure and deviation of alignment, the
pole shall be kept in position by stays. The stays shall be provided at:
(2) Galvanized iron stay wires and stay rods of adequate size shall be
used. The individual wire used to form "stranded stay-wire" shall have a
minimum tensile strength complying with relevant IS. For double pole
structure, four stays along the line, two in each direction and two stays
along the bisection of the angle of deviation or as required depending on
the angle of deviation shall be provided.
(3) When two or more stays are provided on the same pole, each stay
shall be grouted entirely separate from the other. ·
110 1HE GAZETIE OF INDIA ; EXTRAORDINARY [PART Ill-SEC. 4]
(4) The angle between the pole and stay wire shall be about 45 degrees
and in no case it shall be less than 30 degrees. ·
(5) Stays shall be anchored either by providing base plates, angle iron
or rail.
(6) Stay wires shall be connected to the pole with a Porcelain Guy
Strain Insulator. - The standard Guy Strain insulators shall be as per
relevant IS. The Porcelain insulator shall be inserted in the stay wire at a
height of minimum 3 m vertically above the ground level. The strain
insulators shall be free from defects, thoroughly vitrified and smoothly
glazed.
101. Protective Guard- Guard wire shall be used where an overhead line
crosses or is in proximity to any telecommunication line or any other
overhead line and in populated localities. Every guard wire shall be
connected to earth wherever its electrical continuity is broken. The
minimum factor of safety for stay wires, guard and bearer wires shall not
be less than 2.5 based on ultimate strength of the wire.
102. Anti Climbing Devices- Anti climbing devices shall be provided on the
supports. For this purpose barbed wire conforming to relevant IS for a
vertical distance of 30 to 40 em. at a height of 3.5 to 4 meters from ground
level or clamps with protruding spikes at a height of 3 to 4 meter shall be
used.
1011. Insulators, Insulator Strings and Hardware Fittings- (1} Pin insulators
shall generally be used on the straight stretch of a line. The pin insulators
shall conform to relevant IS. The pin insulators may be used on fines up to
33 kV voltage level. The pin insulator shall consist of a single piece of
porcelain mounted rigidly on a supporting structure on a pin.
(2) Shackle insulators shall be used in lines below 500 volts and these
shall conform to IS. Strap type fittings shall be used for a dead end
location, while U-clamp fittings shall be used at tangent locations .
•
(3) Requisite type of suspension and tension insulator strings with disc
insulators or long rod insulators offering equivalent performance shall be
used on 33 kV or 22 kV or 11 kV lines. The number of insulators and
creepage distance shall be selected based on electrical system
parameters taking into account altitude of site, expected environmental
and pollution conditions etc. For critical locations with high pollution level,
anti-fog type insulators or polymer insulators may be used for better
performance. The special coating on the insulators may be used as per
requirement
f ('ll'T Ill-4) Ill
I (5) Disc insulators shall be of Ball and Socket type or Tongue and
Clevis type.
(6) Insulator strings shall be complete with all required hardware fittings.
The fittings shall conform to relevant IS.
(7) Insulator and insulator string rating shall be selected such that:
(a) Under ultimate design wind I snow loading conditions, the load on
insulator string shall not exceed 70% of its selected rating.
(b) Under everyday temperature and no wind/ snow conditions, the load
on the insulator string shall not exceed 25% of its selected rating.
I
106. Conductor- (1) • The size of the conductor shall depend upon the
voltage regulation, factor of safety, power to be transmitted, length of line,
line voltage and mechanical strength desired.
(2) PVC cables shall not be used in systems other than LT system.
(3) Aerial bunched cables shall be used in the theft and accident-prone
areas.
(4) Direct burying of underground cables shall not be adopted except
where cables enter and take off from a trench.
(9) Adequate number of spare cores shall bl'l included in all control
cables.
109. Service Line- (1) The service line shall be provided with insulated
conductor, armoured cable or underground cable. The service line shall
have adequate margin to take care of load growth for at least five years.
(3) The supplier shall provide and maintain on the consumer's premises
for the consumer's use a suitable earthed terminal in an accessible
position at or near the point of commencement of supply in accordance
with Central Electricity Authority (Measures Relating to Safety and
Electricity Supply), Regulations as and when these are notified by the
Authority.
["'ffT III-4] 113
(4) The earthing lead for the surge arrester shall not pass through any
iron or steel pipe, but shall be taken directly to a separate earth electrode.
SCHEDULE· I
[See Regulation 10 (10)]
1. Generator
-- -- --------- - - - --------
' (b) 100% stator earth fault protection I For units of 100 MW and
(64Gl i above.
(c) 1 95% stator earth fault protection i For units less than 100 MW.
H64G1) I -
(d) I Standby statorEJarth fa-ult-proteciiori --- I - .-- · ------·-· ----
I (64G2) I i
'
3285GI/10---15
114 THE GAZETTE OF INDIA : EXTRAORDINARY (PART 111---SEC. 4)
2. Generator Transformer
4. Station- Transformer(s)
SCHEDULE- II
[See Regulation 12 (3)]
3. Ash handling system shall have the provision for following standby
arrangement:
(a) Bottom
system ash - 100% standby for jet pumps
or
100% standby for submerged
scrapper conveyor (SSG)
3. Ash handling system shall have the provision for following standby
arrangement:
SCHEDULE-Ill
[See Regulation 33 (7)]
(b) Deriaz 40
(c) Francis 50
(d) Propeller 85
['11'1 lll4] 119
•
SCHEDULE-IV
[See Regulation 37 (12) (f)]
1. Generator
sequence
Note: Y- N- Not
2. Excitation Transformer
Note: Y- Required.
120 TilE GAZETIE OF INDIA·: EXTRAORDINARY (PART !II-SEC. 4]
3. Generator Transformer
SCHEDULE-V
[See Regulation 43 (4) (c)]
2. Transformer Protection
'
rating)
(g) Over load alarm y y y N
3. Reactor Protection
Bus bar protection and local breaker backup protection shall be provided
in 220kV and higher voltage interconnecting sub- stations as well as in a!!
generating station switchyards. The bus bar protection scheme shall have
provision for future expansion.
SCHEDULE- VI
(See Regulation 44)
(a) Thyristor valves and its accessories e.g. damping and grading
circuits, converter cooling system, etc.;
(b) Converter transformers;
(c) AC harmonic filters;
(d) Smoothing reactors;
(e) DC filters*;
(f) AC filters;
(gi Control and protection of AC and DC side;
(h) Electrical ond mechanical auxiliaries;
(i) Earth electrode station*;
(j) AC switchyard equipment;
(k) DC switchyard equipment*;
(I) Surge arresters;
(m) Measuring instruments;
(n) Communication system between converter stations (Optical/ PLCC).
(d) Power line carrier (FLC) filtering- PLC filters shall be installed
close to converter transformers to mitigate high frequency harmonic
currents generated during thyristor switching.
(ii) The insulation level for the transformer AC (line side) windings
and bushings shall be as given at Regulation 43 and insulation
levels of the valve side windings shall be determined in
accordance with studies. The impedance of the transformer
shall be determined in accordance with studies and variations in
impedance shall be as per requirements of relevant standards.
(iv) The requirements of soak pits and firewalls shall be in line with
Regulation 43.
127
(f) Thyristor valves
(ii) The thyristor valves shall be water cooled, air insulated and
indoor type. The valves shall be either suspended type or floor
mounted type depending upon the operating DC voltage and
seismic requirements.
(iii) The thyristor valve cooling system shall use de-ionized water
circulated in a closed cycle. The cooling unit shall comprise of a
de-ionizer, expansion vessel, conductivity, flow and
temperature sensors, mechanical filters, etc. Adequate
redundancies shall be provided. Necessary control and
monitoring including tripping of the HVDC system in case of
cooling system failure shall be provided.
(iv) The valves shail be placed in the valve hall which shall have a
positive pressure over atmospheric pressure and humidity
control feature. The pressurization will be maintained by
ventilation system. The valve hall shall have fire and early
smoke detection system.
ii) The HVDC Bipole shall have control features including but not
limited to the following:
(A) Reactive power controller;
(B)· Current and power controller;
(C) Frequency controller;
(D) Power modulator, pote power compensation;
(E) Sub synchronous resonance damping controller;
(F) Load frequency controller {LFC);
(G) Current margin controller;
(H) Excessive reactive power consumption controller;
['ll'f III-4] 129
I
ii) Each protection system shall have two identical independent
electrical and mechanir:al systems with following protections.
(A) Converter differential protection;
(B) DC over current protection;
I
(C) DC differential protection;
(D) AC conductor ground fault protection;
(E) Commutation failure protection;
!
(F) DC filter protection (not applicable for back to back
schemes);
(G) DC smoothing reactor protection;
(H) DC line ground fault protection;
(I ) DC line differential protection;
(J) DC under voltagef over voltage protection;
K) Electrode line monitoring and protection.
7. Electrode
(c) Each ground electrode shall have a resistance of less than or equal
to 0.3 ohm (both working as .an anode and cathode) at 50" C
ambient temperature.
(d) Touch voltage (V1)- The touch voltage between any grounded
metallic object in the electrode station (including the connection to
the overhead electrode line) and any point in the soil which can be
touched by a person simultaneously shall not exceed 40 V when the
electrode is operating at the 5 sec overload rating.
(e) Step Voltage (V0)· The step voltage at ground level above the
ground electrode when the electrode is operating at the temporary_
overload rating.$hall not excead (Vs) = 5.0 + 0.03ps, where ps is
the minimum local solf sulface resistivity in ohm-rn.
(f) The above values of resistance, touch and step voltages would
depend on the actual geophysical characteristics of the soil at the
place where the electrode station is located. Suitable mitigation
- measures shall have to be adopted in case the site has high
resistivity.
AMARJEET SINGH, Secy.
p,DvT. Ill14/187 -G/10-Exty.]
-- --·------·
Printed by !.ht> Mar. ter. Gove!1l111Cnt of lndl Pees:;, Ring Rca Ml';: apuri, New Dethi l 10064
and Published by th7 Controlitr of Fub!ications, Delbi-llOOS•t
['11'1 Ill-41
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1T!E GAZETIE OF INDIA : EXTRAORDINARY [PART lll---oSoc. 4]
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