BILL OF MATERIAL SHEET

TWIN DISC, INCORPORATED BILL OF MATERIAL NO.

SHEET 1 of 2 35846
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION -
COAST GUARD PRODUCT CODE DATE ECN
2.59:1 RATIO 4.080 05-11-76 NEW
(1.121:1 In/2.306 Out) 03-31-88 S4632
12-13-90 S5096
06-08-94 S5615
REMARKS 01-05-95 S5727
250 PSI MAIN PRESSURE. R.H. ENGINE. 1800 RPM MAX. 10-25-99 S6959
INPUT SPEED. 24 V ELEC. C.V. FAILS TO NEUTRAL. 01-29-01 S7298
WITH MANUAL TROLLING VALVE. 05-07-01 ECN10113
OBSOLETE FOR PRODUCTION AND SERVICE 08-27-03 ECN11792
PART NO. REQ NAME
S570G 0 ASSEMBLY & PRODUCTION TESTS
T234 1 MG-540 NON-VARIABLE GROUP
41169 1 VALVE, CONTROL/TROLLING (1018440P)

B3235C 1 BAFFLE, FRONT HSG. AIR

B3073C 32 BLOCK, DOUBLE WIDTH (HEAVY DUTY)

XB6171 1 FLANGE, ASSY, COMPANION

B6170 1 FLANGE, COMPANION
B5291 1 FLANGE, OUTPUT
M2014G 12 SCREW, HEX HD (1-1/8 x 3.75)
M2026AA 12 NUT, HEX (1-1/8)
MA456 1 TAG, FITTED FLANGE (WIRE TO COMPANION FLANGE)

A4969AL 1 GAUGE, OIL LEVEL

B1703D 1 GAUGE, OIL PRESSURE
B5530A 1 GEAR, INPUT (37T)
B5288 1 GEAR, OUTPUT (83T) (FOR SERVICE USE XB5288)

9891 1 HSG., FRONT SAE #0

M2034AS 1 KEY, STD. WIDTH (OUTPUT GEAR)

MA791 KEY, SELECTIVE WIDTH (.9970 NOM.)
MA791A KEY, SELECTIVE WIDTH (.9945 NOM.) THICKNESS KEY
MA791B KEY, SELECTIVE WIDTH (.9920 NOM.) THAT CAN BE
MA791C KEY, SELECTIVE WIDTH (.9895 NOM.) INSTALLED IN
MA791D KEY, SELECTIVE WIDTH (.9870 NOM.) KEYWAY.
NOTE: MA791, MA791A, MA791B, MA791C & MA791D ARE MADE FROM
M2034AS BY MACHINING TO DETAIL SPECIFIED DIMENSIONS.

B5285 2 PINION, OUTPUT (36T)

TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 2 of 2 35846
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION -
COAST GUARD PRODUCT CODE DATE ECN
2.59:1 RATIO 4.080 05-11-76 NEW
(1.121:1 In/2.306 Out) 03-31-88 S4632
12-13-90 S5096
06-08-94 S5615
REMARKS 01-05-95 S5727
250 PSI MAIN PRESSURE. R.H. ENGINE. 1800 RPM MAX. 10-25-99 S6959
INPUT SPEED. 24 V ELEC. C.V. FAILS TO NEUTRAL. 01-29-01 S7298
WITH MANUAL TROLLING VALVE. 05-07-01 ECN10113
OBSOLETE FOR PRODUCTION AND SERVICE 08-27-03 ECN11792
PART NO. REQ NAME
204098C 1 PLATE, INSTRUCTION
B2415 1 PLATE, INSTRUCTION (LUBE)

XM2080K 2 PLUG, CARRIER

M2080K 1 PLUG
A2916DP 1 RING, “O”

* XB5349A 2 PUMP, OIL

A6945 1 RING, DRIVING

M422B 4 SCREW, DRIVE (LUBE INSTRUCTION PLATE)

B5529A 1 SHAFT, INPUT AND PINION (33T) (CON. SERV. GROUP IS XB2175L)
B5293 1 SPIDER, DRIVE
B3424 1 SWITCH, TEMPERATURE INDICATING (PACK SEPARATELY)

MA928 1 TAG, SWITCH INSTALLATION (WIRE TO M2702D PLUG ON MANIFOLD)

MA656C 1 TAG, OIL GAUGE (WIRE TO OIL LEVEL GAUGE)

C INDICATES PART THAT DIFFERS FROM STANDARD BOM PART.

TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 3 of 2 35846
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION -
COAST GUARD PRODUCT CODE DATE ECN
2.59:1 RATIO 4.080 05-11-76 NEW
(1.121:1 In/2.306 Out) 03-31-88 S4632
12-13-90 S5096
06-08-94 S5615
REMARKS 01-05-95 S5727
250 PSI MAIN PRESSURE. R.H. ENGINE. 1800 RPM MAX. 10-25-99 S6959
INPUT SPEED. 24 V ELEC. C.V. FAILS TO NEUTRAL. 01-29-01 S7298
WITH MANUAL TROLLING VALVE. 05-07-01 ECN10113
OBSOLETE FOR PRODUCTION AND SERVICE 08-27-03 ECN11792
PART NO. REQ NAME
 BILL OF MATERIAL SHEET
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 1 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

B5307 2 BACKPLATE, CLUTCH

M2904 2 BEARING, ROLLER (INPUT GEAR)

M2905 2 BEARING, ROLLER (INPUT PINION)
M2906 2 BEARING, ROLLER (OUTPUT PINION)
M2907 2 BEARING, ROLLER (OUTPUT PINION)
M2908 4 BEARING, ROLLER (REVERSE GEAR)
M2909 2 BEARING, ROLLER (OUTPUT SHAFT)
M2910E 1 BEARING, ROLLER (OUTPUT SHAFT)

M2071D 2 BOLT, EYE

B5636 1 BRACKET, LUBE OIL FILTER

B1251A 1 BREATHER ASSY

X9885A 1 CARRIER ASSY, BEARING & PUMP (L.H.)

9885A 1 CARRIER, BEARING & PUMP (L.H.)
M2051DM 1 PLUG, PIPE (.038 - .042 ORIFICE)

X9886A 1 CARRIER, ASSY, BEARING & PUMP (R.H.)

9886A 1 CARRIER, BEARING & PUMP (R.H.)
M1990R 1 BALL
M2051DM 1 PLUG, PIPE (.038 - .042 ORIFICE)

B3364 2 CATCHER, OIL (REVERSE GEAR BEARING)

B3365 1 CATCHER, OIL (FORWARD SHAFT BEARING)
B3390 1 CATCHER, OIL (OUTPUT SHAFT BEARING)

M1072 1 CHAIN, BREATHER CAP

B1956 1 CLAMP, SUCTION TUBE
B1957 1 CLAMP, SUCTION TUBE
M1763A 1 CLIP, BREATHER

X9888A 1 COVER ASSY, HOUSING TOP

9888A 1 COVER, HOUSING TOP
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 2 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

B1966 1 BOSS

B1973 1 COVER, BLOCK ACCESS

9889 1 COVER, HOUSING (BOTTOM)
B3128 1 COVER, HOUSING BOLT ACCESS
B3374 1 COVER, RETAINER
B1960 2 COVER, STRAINER

B5302 2 CYLINDER, CLUTCH

FILTER ASSEMBLED TO MANIFOLD

XB5275 1 FILTER GROUP ASSY
XM2934 1 ELEMENT GROUP, FILTER
B1974 1 GASKET (FILTER MOUNTING)
9892 1 HEAD, FILTER
XM2080B 1 PLUG ASSY (POPPET VALVE)
A2916EH 1 RING, “O” (5-1/2 O.D.) (FILTER BODY - FILTER HEAD)
A2706Z 1 SPRING (POPPET VALVE)
M2004R 4 SCREW, HEX HD (1/2 x 1.75) (FILTER MOUNTING)
A2888BE 4 WASHER (FILTER MOUNTING SCREW)

XM2934
B3133 1 BODY, FILTER
204365 1 BOLT, HOLD DOWN
M2725 1 ELEMENT, 25 F FILTER
204367 1 POPPET, VALVE
204369 1 SPRING, HOLD DOWN
A2888AY 1 WASHER (HOLD DOWN BOLT)
XM2080B
M2080B 1 PLUG (1-5/16 - 12)
A2916CH 1 RING, “O” (1-13/32 O.D.)

FILTER ASSEMBLED BY CUSTOMER INTO LUBE CIRCUIT

M2724 1 FILTER
211486 1 LABEL, FILTER
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 3 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

M2724
B3133 1 BODY, FILTER
204365 1 BOLT, HOLD DOWN
237481 1 HEAD, FILTER
M2725 1 ELEMENT, 25 F FILTER
M2051DG 2 PLUG, PIPE (FILTER HD INLET & OUTLET GAGE PORTS)
204367 1 POPPET, VALVE
M2647C 2 PROTECTOR, STRAIGHT THREAD (FILTER HD IN & OUTLET PORTS)
A2916EH 1 RING, “O” (FILTER BODY & FILTER HEAD)
B1048H 1 RING, SNAP (POPPET VALVE)
204368 1 SPRING (POPPET VALVE)
204369 1 SPRING, HOLD DOWN
A2888AX 1 WASHER (POPPET VALVE)
A2888AY 1 WASHER (HOLD DOWN BOLT)

M1275 1 FITTING, GREASE

XM2679M 2 FITTING, MAIN CONNECTOR

M2679M 1 FITTING
A2916CH 1 RING, “O”
ASSEMBLE INTO XM2724 FILTER ASSEMBLY

M2988B 1 FITTING, MANIFOLD (3/4 x 45E ELBOW)

B3130 1 GASKET, MAIN HOUSING COVER

B3407 1 GASKET (OUTPUT SHAFT OIL CATCHER)
B5303 2 GASKET, GEAR PAN (TO BOTTOM COVER)
B1959 1 GASKET, OIL RETURN TUBE
B3092 2 GASKET, PUMP
B1961 2 GASKET, STRAINER COVER
B5282 1 GEAR, REVERSE DRIVING
B5283 1 GEAR, REVERSE DRIVEN

MA923H 1 HOSE, FILTER TO MANIFOLD (3/4 x 26-1/2)

X9890B 1 HOUSING ASSY, MAIN (CONV. SERV. GROUP IS XB2349)

TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 4 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

9890A 1 HOUSING
B5935 1 CAP, BEARING
B5935A 1 CAP, BEARING
A2711T 4 DOWEL (FRONT & REAR FACES)
A2711L 4 DOWEL (FOR BEARING CAPS)
M2004BM 12 SCREW, HEX HD (1/2 x 4.50)

USE ANAEROBIC SEALANT MEETING M2828 REQUIREMENTS BETWEEN

BOTTOM COVER & MAIN HOUSING, FRONT HOUSING & MAIN HOUSING,
AND MANIFOLD AND MAIN HOUSING JUST BEFORE FINAL ASSEMBLY
OF UNIT.

APPLY ANAEROBIC SEALANT MEETING M2828 REQUIREMENTS ON THE

CONTACTING SURFACES BETWEEN THE BREATHER ADAPTER & THE
TOP HOUSING COVER (REFER TO S774).

APPLY ANAEROBIC THREAD LOCKER MEETING MA908 REQUIREMENTS

TO THE SIX (6) HOUSING TOP COVER DOWEL PINS & TO THE SIX (6)
HOUSING TOP COVER CAPSCREWS LOCATED ON THE BEARING CAP
MOUNTING FACE.
B5304A 2 HUB, CLUTCH

M2033W 1 KEY, DRIVE SPIDER (1/2 x ½ x 3-1/2)

A2007 1 LINK, “S” (BREATHER)

B3134 12 LOCK, SCREW (CLUTCH CYLINDER)

B1505A 1 LOCK, SCREW (DRIVE SPIDER)
B1505P 1 LOCK, SCREW (OUTPUT FLANGE)
B1967 1 LOCK, SCREW (OUTPUT SHAFT)
B1965 2 LOCK, SCREW (PINION)
B1972 4 LOCK, SCREW (SUCTION TUBE & OIL CATCHER)

X9883 1 MANIFOLD ASSY

9883 1 MANIFOLD
M1990J 1 BALL (5/8 DIA.)
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 5 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

M1990P 1 BALL (3/4 DIA.)
M1990Q 2 BALL (7/8 DIA.)
M2782G 1 SCREW, HEX SOCKET
A2916DH 1 RING, “O” (HEX SOCKET SCREW)

B5294A 1 PAN, GEAR

A2987BW 2 PIN, DOWEL (PUMP DRIVE) (5/16 x 2.46)

A2711P 6 PIN, DOWEL (TOP COVER & BRG CAP) (1/2 x 1-1/4)
M422 4 PIN, DRIVE (INSTRUCTION PLATE)

M1927L 1 PIN, ROLL (OIL RETURN TUBE) (1/8 x 1/2)

M1927CY 2 PIN, ROLL (BEARING CAP) (1/2 x 1) BEARING LOCK
M1927CU 4 PIN, ROLL (3/16 x 1) (CLUTCH CYLINDER)
B5305 2 PISTON, CLUTCH INNER
B5306 2 PISTON, OUTER
B1963 2 PLATE, CYLINDER FASTENING
206200 22 PLATE, SINTERED CLUTCH DRIVE
206232B 20 PLATE, STEEL CLUTCH DRIVEN
M2080B 1 PLUG, DRAIN
M2080K 1 PLUG, OIL LEVEL TUBE HOLE
M2051K 1 PLUG, PIPE (1/4) (FOR FRONT HOUSING)
M2080X 1 PLUG, GEAR MESH INSPECTION

B2212 1 POPPET, LUBE VALVE

M2702D 3 PROTECTOR, THREAD (MANIFOLD, OIL INLET & OIL OUTLET)

B1964 2 RETAINER, CLUTCH HUB

B1971 2 RETAINER, CLUTCH SPRING
B5296 1 RETAINER, COUNTER SHAFT BEARING
B3121B 1 RETAINER, INPUT GEAR BEARING
B3120 1 RETAINER, INPUT PINION BEARING

B2362 2 RING, BEARING RETAINER

M2059A 2 RING, MULTISEAL (CLUTCH PISTON) (10.25)
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 6 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

A2669DV 1 RING, SNAP (OUTPUT FLANGE)
M2078Y 1 RING, SPIRALOX (INPUT GEAR) (4.25)

A2621C 2 RING, SNAP (CLUTCH SPRING)

A2621D 2 RING, SNAP (CLUTCH PISTON, INNER) (5.75)

A2916N 1 RING, “O” (OUTPUT FLANGE) (6" DIA.)

A2916W 1 RING, “O” (BREATHER)
A2916Z 1 RING, “O” (OUTPUT BEARING RETAINER) (13 DIA.)
A2916AX 1 RING, “O” (INPUT COVER) (7.25)
A2916BC 1 RING, “O” (INPUT COVER) (9" DIA.)
A2916CB 4 RING, “O” (CONNECTING TUBE) (7/8 DIA.)
A2916CH 1 RING, “O” (DRAIN PLUG)
A2916CX 2 RING, “O” (CONNECTING TUBE) (1-1/8 DIA.)
A2916DP 2 RING, “O” (OIL LEVEL TUBE AND PLUG)
A2916DQ 4 RING, “O” (CARRIER) (L.H. & R.H.)
A2916ER 1 RING, “O” (INPUT GEAR BEARING RETAINER)
A2916FC 1 RING, “O” (GEAR, MESH INSPECTION)
A2916FU 2 RING, “O” (CARRIER)
M201399AQ 4 RING, “O” (STRAINER, SLEEVE)

M1904L 6 RING, PISTON (CLUTCH SHAFT) (2.75)

M1904AJ 2 RING, PISTON (CLUTCH SHAFT) (4)
M1904AJ 2 RING, PISTON (CLUTCH SHAFT) (4)
M1904CQ 2 RING, PISTON (CLUTCH HUB) (7.50)

M2001B 4 SCREW, HEX HD (5/16 x .50) SCREW ACCESS

M2001E 6 SCREW, HEX HD (5/16 x .625) OIL CATCHER, OUTPUT
M2001K 24 SCREW, HEX HD (5/16 x .75) CLUTCH HUB
M2001X 2 SCREW, HEX HD (5/16 x 2) SUCTION TUBE CLAMP
M2002G 4 SCREW, HEX HD (3/8 x .75) BLOCK ACCESS
M2002U 4 SCREW, HEX HD (3/8 x 1) LUBE FILTER
M2002U 8 SCREW, HEX HD (3/8 x 1) STRAINER COVER
M2002AA 12 SCREW, HEX HD (3/8 x 1.25) GEAR PAN
M2002AA 4 SCREW, HEX HD (3/8 x 1.25) COVER (R.H. & L.H.)
M2004F 24 SCREW, HEX HD (1/2 x 1.25) BOTTOM COVER
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 7 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

M2004K 24 SCREW, HEX HD (1/2 x 1.50) TOP COVER
M2004K 8 SCREW, HEX HD (1/2 x 1.50) COVER (R.H. & L.H.)
M2004K 8 SCREW, HEX HD (1/2 x 1.50) MANIFOLD
M2004K 5 SCREW, HEX HD (1/2 x 1.50) INPUT COVER
M2004K 5 SCREW, HEX HD (1/2 x 1.50) INPUT COVER
M2004K 17 SCREW, HEX HD (1/2 x 1.50) FRONT HOUSING
M2004K 8 SCREW, HEX HD (1/2 x 1.50) PUMP
M2004R 4 SCREW, HEX HD (1/2 x 1.75) MANIFOLD
M2004R 2 SCREW, HEX HD (1/2 x 1.75) LUBE FILTER BRACKET
M2004BF 2 SCREW, HEX HD (1/2 x 2.50) COVER TO MANIFOLD
M2004BY 48 SCREW, HEX HD (1/2 x 7) CLUTCH ASSEMBLY
M2004BQ 1 SCREW, HEX HD (1/2 x 7) MANIFOLD
M2004CR 1 SCREW, HEX HD (1/2 x 2.875) OUTPUT SHAFT BEARING
M2006K 3 SCREW, HEX HD (5/8 x 1.50) DRIVE SPIDER
M2006N 2 SCREW, HEX HD (5/8 x 1.75) MANIFOLD
M2006N 8 SCREW, HEX HD (5/8 x 1.75) OUTPUT BEARING RET.
M2006AS 1 SCREW, HEX HD (5/8 x 4) MANIFOLD
M2008F 4 SCREW, HEX HD (7/8 x 2) OUTPUT SHAFT
M2009E 3 SCREW, HEX HD (1 x 2) OUTPUT FLANGE
M2043G 4 SCREW, SOC HD (5/8 x 3.25) (CLUTCH CYLINDER)
M2097D 24 SCREW, 12 PT (1/2 x 1.25) CLUTCH SHAFT

M2911 2 SEAL, OIL (OUTPUT FLANGE)

M2695A 1 SEAL, OIL (INPUT SHAFT)

XB5308A 1 SHAFT ASSY, CLUTCH

B5308A 1 SHAFT, CLUTCH
M1990E 4 BALL
M1990Q 1 BALL
FOR COMPLETE SHAFT & CLUTCH ASSY USE CONV. SERV. GROUP
XB2327.

XB5309A 1 SHAFT ASSY, CLUTCH

B5309A 1 SHAFT, CLUTCH
M1990E 4 BALL
M1990Q 1 BALL
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 8 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

FOR COMPLETE SHAFT & CLUTCH ASSY USE CONV. SERV. GROUP
XB2326.
B5290A 1 SHAFT, OUTPUT

B5300 3 SHIM, BEARING CARRIER (R.H.)

B5300A 3 SHIM, BEARING CARRIER (R.H.)
B5300B 3 SHIM, BEARING CARRIER (R.H.)

B5301 3 SHIM, BEARING CARRIER (L.H.)

B5301A 3 SHIM, BEARING CARRIER (L.H.)
B5301B 3 SHIM, BEARING CARRIER (L.H.)

B3129 4 SHIM, BEARING RETAINER

B3129A 4 SHIM, BEARING RETAINER
B3129B 4 SHIM, BEARING RETAINER

B3123 3 SHIM, INPUT GEAR BEARING

B3123A 3 SHIM, INPUT GEAR BEARING
B3123B 3 SHIM, INPUT GEAR BEARING

B3124 3 SHIM, INPUT PINION BEARING

B3124A 3 SHIM, INPUT PINION BEARING
B3124B 3 SHIM, INPUT PINION BEARING

B2365 2 SHIM, OUTPUT FLANGE EXPECT AVERAGE

B2365A 2 SHIM, OUTPUT FLANGE USE OF
B2365B 2 SHIM, OUTPUT FLANGE ONLY 3 SHIMS.

B1970 3 SHIM, OUTPUT PINION

B1970A 3 SHIM, OUTPUT PINION
B1970B 3 SHIM, OUTPUT PINION

M2686C 1 SLEEVE, WEAR SEAL

M2686J 2 SLEEVE (ON PUMP DRIVE SLEEVE)
B1968A 2 SLEEVE, PUMP DRIVE
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 9 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

A2708AM 2 SPRING, CLUTCH RELEASE
A2707AY 1 SPRING, LUBE VALVE

B1975A 1 STEM, LUBE VALVE (SERVICE KIT XB2213)

B1479 2 STRAINER

B1947A 2 TUBE, CONNECTING

B1947B 1 TUBE, CONNECTING
B1947C 2 TUBE, CONNECTING

B1513D 1 TUBE, OIL LEVEL

B3125A 1 TUBE, OIL RETURN

B5297 1 TUBE, SUCTION (R.H.)

B5298 1 TUBE, SUCTION (L.H.)

A2888AB 2 WASHER, EYE BOLT

A2888BE 24 WASHER, BOTTOM COVER
A2888BE 24 WASHER, TOP COVER
A2888BG 4 WASHER, AIR BAFFLE
A2888BG 12 WASHER, GEAR PAN

M2048H 2 WASHER, LUBE FILTER BRACKET (1/2)

B1504H 1 WASHER, RETAINER DRIVE SPIDER

B1504CG 1 WASHER, OUTPUT FLANGE
B1504EA 1 WASHER, RETAINER OUTPUT SHAFT
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 10 of 9 T234
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
MARINE MG-540 X9882A
TRANSMISSION PRODUCT CODE DATE ECN
4.080 05-12-77 NEW
REMARKS 05-07-01 ECN10113
NON-VARIABLE GROUP. REVISED MAIN HOUSING,
GEAR PAN & SCREW.

PART NO. REQ NAME

 BILL OF MATERIAL SHEET
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 1 of 1 41169
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
CONTROL VALVE MG-540 1018440P
PRODUCT CODE DATE ECN
4.080 11-03-99 NEW
REMARKS 03-30-01 ECN10054
1725 kPa (250 psi) WITH ELECTRIC ACTUATION, WITHOUT
NEUTRAL SOLENOID/HYDRAULIC LOCK. MANUAL
TROLLING.
24 VOLTS DC.

PART NO. REQ NAME

B2408AK 0 TEST SPECIFICATION
40749 1 CONTROL VALVE NON-VARIABLE GROUP
40588 1 MANUAL TROLLING VALVE ASSEMBLY

1017322 1 CLIP, CONNECTOR

1001434 1 CONNECTOR, SHROUD

B3117A 1 GASKET (VALVE ASSY/DITCH PLATE TO MARINE TRANS)

1018594 1 GASKET (DITCH PLATE) (TO VALVE BODY)

1018688 1 PISTON (PRESSURE REGULATOR)

1017129A 1 PLATE, ORIFICE
1018584 1 PLATE ASSY, DITCH
1018468 1 PLATE, DITCH
MA1034D 1 BALL, STEEL (8.5 mm)

1017389 1 PLUG (ELECTRIC VALVE BODY)

MA1038E 1 PLUG, "O" RING (M27 X 2.0) (OPTIONAL INLET)

A2916FT 1 RING, "O" (1017389 PLUG)

MA379CP 1 RING, "O" (1017389 PLUG)

SCREW, SOC HD (1/2-13 UNC x 1.75) (DITCH

M1732AH 4
PLATE/TRANS)
MA1042A 2 SCREW, SOC HD (M8-1.25 x 25.0) (VALVE/REAR COVER)
XM2759FM 2 SOLENOID ASSY (24 VOLTS DC)
1017433 2 SPOOL (ELECTRIC CONTROL VALVE)
A2702T 1 SPRING (CHECK VALVE)

XA2707Z 1 SPRING ASSY, REGULATOR

A2703T 1 SPRING (INNER)
A2707Z 1 SPRING (OUTER)
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 2 of 1 41169
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
CONTROL VALVE MG-540 1018440P
PRODUCT CODE DATE ECN
4.080 11-03-99 NEW
REMARKS 03-30-01 ECN10054
1725 kPa (250 psi) WITH ELECTRIC ACTUATION, WITHOUT
NEUTRAL SOLENOID/HYDRAULIC LOCK. MANUAL
TROLLING.
24 VOLTS DC.

PART NO. REQ NAME

 BILL OF MATERIAL SHEET
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 1 of 3 40749
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
CONTROL VALVE MG-5202DC 1018084 / 1018085
PRODUCT CODE DATE ECN
4.120 03-11-98 NEW
11-16-00 S7254
01-29-01 S7299
REMARKS
04-09-01 ECN10073
NON-VARIABLE GROUP
06-13-01 ECN10249
01-11-02 ECN10415
PART NO. REQ NAME
M1990E 1 BALL, STEEL (.375") (SHUTTLE VALVE)
M1990G 2 BALL, STEEL (.500") (SWITCHES)
M1990H 1 BALL, STEEL (.4375") (CHECK VALVE)
M1990L 2 BALL, STEEL (.34375") (SWITCHES)
M1990M 1 BALL, STEEL (.28125") (DETENT)

M2087AD 1 BEARING, THRUST

1017336 1 COVER ASSY (MANUAL OVERRIDE)

1017335 1 COVER, VALVE
M1990Y 1 BALL, STEEL (.15625")

B1334C 1 GASKET (COVER/VALVE BODY)

1017136B 1 GASKET, VALVE (ELEC VALVE TO MAN OVERRIDE VALVE)

B2103A 1 LEVER

M2027C 1 NUT (1/4-20 UNC) (LEVER)

A2711R 2 PIN, DOWEL (.500" DIA. X 1.12" LONG) (NEUTRAL)

M1927AX 1 PIN, ROLL (.125" DIA. X .88" LONG) (VALVE SEAT)

B1399H 1 PISTON (PRESSURE RATE CONTROL)

1018312 1 PLATE, INSTRUCTION
M2051K 2 PLUG, PIPE
MA1038E 2 PLUG, "O" RING (M27 X 2.0) (ELECTRIC VALVE)

M2086R 1 RACE, THRUST

M2086DF 1 RACE, THRUST

A2915S 1 RING, EXT SNAP (STEM)

A2916AT 1 RING, "O" (CARRIER)
A2916DK 1 RING, "O" (VALVE SEAT)
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 2 of 3 40749
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
CONTROL VALVE MG-5202DC 1018084 / 1018085
PRODUCT CODE DATE ECN
4.120 03-11-98 NEW
11-16-00 S7254
01-29-01 S7299
REMARKS
04-09-01 ECN10073
NON-VARIABLE GROUP
06-13-01 ECN10249
01-11-02 ECN10415
PART NO. REQ NAME
221336 1 SCREEN, FILTER
1020479 1 SCREEN, FILTER

M2000L 1 SCREW, HEX HD (1/4 - 20 X 1.25") (LEVER)

MA1042A 4 SCREW, SOC HD (M8 - 1.25 X 25.0) (COVER)
MA1042A 2 SCREW, SOC HD (M8 - 1.25 X 25.0) (VALVE/REAR COVER)
MA1052P 4 SCREW, SOC HD (M10 - 1.50 X 150.0) (VALVES TO DITCH PLATE)

MA778 1 SEAL (CARRIER)

1017524 1 SEAT, VALVE

M2038W 1 SETSCREW (STEM)

A2870K 1 SETSCREW, HOLLOW (3/8 - 16 X .187") (DETENT SPRING)

1020005 4 SHIM (AS REQUIRED)

B2451B 3 SHIM (AS REQUIRED)

1801 1 SPRING (DETENT BALL)

A2705AH 2 SPRING (ELECTRIC VALVE SPOOL)
A2705AK 1 SPRING (STEM)

1018163B 1 STEM

M2942B 1 STRAP, LOCK

MA866A 2 SWITCH

1018095 1 VALVE BODY ASSY (MANUAL OVERRIDE)

1018094 1 BODY, VALVE
MA1034A 1 BALL, STEEL (6.5 mm)
MA1034D 2 BALL, STEEL (8.5 mm)
M1990H 1 BALL, STEEL (.4375")
M1990Y 5 BALL, STEEL (.15625")
1017444 1 VALVE BODY ASSY
1017443 1 BODY, VALVE
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 3 of 3 40749
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
CONTROL VALVE MG-5202DC 1018084 / 1018085
PRODUCT CODE DATE ECN
4.120 03-11-98 NEW
11-16-00 S7254
01-29-01 S7299
REMARKS
04-09-01 ECN10073
NON-VARIABLE GROUP
06-13-01 ECN10249
01-11-02 ECN10415
PART NO. REQ NAME
MA1034A 11 BALL, STEEL (6.5 mm)
M1990Y 6 BALL, STEEL (.15625")

A2782AS 1 WASHER (STEM)

 BILL OF MATERIAL SHEET
TWIN DISC, INCORPORATED BILL OF MATERIAL NO.
SHEET 1 of 1 40588
NAME OF UNIT MODEL NO. ASSEMBLY DRAWING NO.
TROLLING VALVE MG-5202DC 1017555
ASS'Y PRODUCT CODE DATE ECN
4.120 07/21/97 NEW
11/25/97 S6396
06/01/98 S6538
11/03/98 S6665
REMARKS
02/03/99 S6693
MANUAL (NON-ELECTRIC) VALVE
05-18-99 S6826
01-28-00 S7047
09-13-00 S7192
PART NO. REQ NAME
B2408AH 0 TEST SPECIFICATION
1017530 1 ADAPTER, PISTON

M1990U 1 BALL, STEEL (.21875" DIA)

1017529 1 BODY, VALVE

1017130 1 GASKET (VALVE BODY)

1017553 1 GASKET (TROLLING VALVE BODY)

B2103 1 LEVER, SHIFT

M2027C 1 NUT, HEX (1/4" - 20 UNC)

PM-3036-M 1 PIN, ROLL (5/32" X 3/8" Long)

P-10491 1 PISTON (TROLLING VALVE)

A2916B 1 RING, "O"

A2916DD 1 RING, "O"

PM-5591 1 SEAL, OIL

M2000H 1 SCREW, HEX. HD. (1/4" - 20 UNC X 1.00" Long) (LEVER)
M2041AB 1 SETSCREW (5/16" Hex. Socket)
MA1037D 1 SETSCREW (M8-1.25 X 20.0)
MA1042B 2 SCREW, SOC HD (M8-1.25 X 65.0)

PM2057AC 3 SHIM (AS REQUIRED)

A2701BN 1 SPRING (PISTON) (INNER)

A2701BM 1 SPRING (PISTON) (OUTER)
P10504 1 SPRING (DETENT)
1017901 1 STEM (TROLLING VALVE)