Massey Ferguson 8400 Workshop Service Manual

This is the cut pages sample. Download all 1194 page(s) at: ManualPlace.
com
Full download: http://manualplace.com/download/massey-ferguson-8400-workshop-service-manual/

Massey Ferguson 8400 Workshop Service Manual
Massey Ferguson 8400
Workshop service manual

n° 3378647M2
CONTENTS
01 - Introduction - Specifications
03 - Engine
05 - Gearbox
06 - Rear axle
07 - Power take off
08 - Front axle
09 - Hydraulics
10 - Electrical equipment
11 - Electronics
12 - Cab and equipment
AGCO S.A. All rights reserved Beauvais France September 2005
H
Massey Ferguson 8400
September 2005 AGCO S.A. All rights reserved Beauvais France
¤ H
Introduction - Specifications
01 - Introduction - Specifications
CONTENTS
01A01 - Introduction
Massey Ferguson 8400 Contents - i
¤ H
Introduction - Specifications
Contents - ii Massey Ferguson 8400
¤ H
Introduction
01A01 - Introduction
CONTENTS
A . Using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
B . General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C . Ground speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
D . General dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
E . Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
F . Conversion tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
G . Retaining compounds and sealing products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
H . Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Massey Ferguson 8400 - Issue 1.b 01A01.1
¤ H
Introduction
01A01.2 Massey Ferguson 8400 - Issue 1.b
¤ H
Introduction
Tractor safety features may be impaired if non-genuine

A . Using the manual parts are fitted.
Legislation in certain countries prohibits the fitting of
General parts that do not comply with the tractor manufac-
The purpose of this manual is to assist Dealers and turer’s specifications. Torque wrench setting figures
Agents in the efficient installation, maintenance and given in the Workshop Service Manual must be strictly
repair of AGCO equipment. Carrying out the proce- adhered to. Locking devices must be fitted where
dures as detailed, together with the use of special specified. If the efficiency of a locking device is
tools where appropriate, will enable the operations to impaired during removal, it must be replaced.
be completed within the time stated in the Repair Time The tractor warranty may be invalidated if non-genuine
Schedule. AGCO parts are fitted. All AGCO replacement parts
have the full backing of the manufacturer’s warranty.
AGCO Dealers and Agents are required to supply only
Page numbering genuine service parts.
The present manual is divided into chapters and
sections, and each page is numbered with the
following information:
Example: 10A01.1
10 = Chapter
A = Section
01 = Sequence number within the section
1 = Page number within the section
The issue number is indicated at the bottom of the page.
Use
For quick reference, each chapter starts with a table of
contents, listing the various sections included in that
chapter.
Meaning of references
(..) : identification of parts and components
Amendments
Amended pages will be issued carrying the same page
number as the former pages; only the issue number
and date will be changed.
Former pages should be destroyed.
Service tools
Where the use of a service tool is necessary to carry
out an operation, the tool reference is mentioned
following the relevant instruction.
Drawings for locally made tools are given in the final
sections of the relevant chapters.
Repairs and replacements

When parts have to be replaced, it is essential that only
genuine AGCO parts are used.
The following points are of particular importance when
carrying out repairs and fitting replacement parts and
accessories.
¤ H
Introduction
Automated power yes

B . General characteristics take-off
Front power take-off no

8450 model
Front axle
Engine Model AG 210 (750/522): 15.75
ISO (CV)power 215 Front / Rear axle 1.348
synchro ratio
ISO power (Kw) 158
Type fixed
Trademark SISU EEM
Rotational direction anti-clockwise
Type 74ETA
Number of clutch discs 6
Number of cylinders / 6 / 7.4
Cylinder capacity (L) Fender (4WD) optional
Turbocharger yes 2-wheel drive no
Intercooler Air / air Front linkage (optional) 3.5 T
Injection pump Bosch VP44 Hydraulics
Fan Viscostatic 152 l/min Closed Centre yes
Alternator 150 A Orbitrol steering unit OSPDF 80/240
Transmission Steering (volume cc) 80 (first pump) and 240 (second pump)
Model DYNA VT ML 200 Brake master cylinder power-assisted
Clutch / Reverse shuttle Gearbox with continuous variation, direction Hydraulic trailer brake optional (*)
reverse under load
Pneumatic trailer brake no
Ranges-speeds Continuous speed variation from 0 to 40 kph in
forward and reverse position (speed limited to 30, Auxiliary spool valves 5 electrohydraulic (2 SMS)
35, or 40 kph depending on country) (maximum number)
Rear axle Couplers decompression
Model HA 200 Electronics
Drive units Epicyclic Transmission control AUTOTRONIC 4
Wheel shaft Ø 110 Instrument panel DCC2
Reduction ratio 8.25 Linkage calculator Auto5
Brake discs per trumpet 6 Draft sensors 2

housing
Sensor capacity 9T
Parking brake ParkLock
Datatronic 3 optional
Differential lock multidisc
Dual control (front and optional
Reduction ratio of bevel 3.58 rear)
gear / differential
TIC without draft sensor optional
Linkage
Fieldstar no
Stabilisers telescopic
Cab
Perforated bar optional
Suspension optional
3-point linkage type 3 or 3.2, hook or ball type (*)
Rear view mirrors manual (standard) or electrical (optional)
Clevis pin-adjusting or quick-adjusting scale
Air conditioning manual (standard) or automatic (optional)
Automatic clevis pin-adjusting or quick-adjusting scale
Standard bonnet tilting
Hitch eye bolt eye bolt or automatic hook (*)
Standard roof standard
Swinging drawbar standard
High-visibility roof no
Roller swinging optional
drawbar Reference (*): according to country
Power take-off
Type Interchangeable shaft
540/1000 standard
540E/1000 optional
Power take-off brake mechanical
Proportional PTO no
¤ H
Introduction
8460model Front power take-off no
Front axle
Model AG 210 (750/522): 15.75

Engine
Front / Rear axle 1.348
ISO (CV)power 235 synchro ratio
ISO power (Kw) 173 Type fixed
Trademark SISU EEM Rotational direction anti-clockwise
Type 74 ETA Number of clutch discs 6
Number of cylinders / 6 / 7.4 Fender (4WD) optional

Cylinder capacity
2WD no
Turbocharger yes
Front linkage (optional) 3.5 T
Intercooler Air / air
Hydraulics
Injection pump Bosch VP44
152 l/min Closed Centre yes
Fan Viscostatic
Orbitrol steering unit OSPDF 80/240
Alternator 150 A
Steering (volume cc) 80 (first pump) and 240 (second pump)
Transmission
Brake master cylinder power-assisted
Model DYNA VT ML 200
Hydraulic trailer brake optional (*)
Clutch / Reverse shuttle Gearbox with continuous variation, direction
reverse under load Pneumatic trailer brake no
Ranges-speeds Continuous speed variation from 0 to 40 kph in Auxiliary spool valves 5 electrohydraulic (2 SMS)
forward and reverse position (speed limited to 30, (maximum number)
35, or 40 kph depending on country)
Couplers decompression
Rear axle
Electronics
Model HA200
Transmission control AUTOTRONIC 4
Drive units Epicyclic
Instrument panel DCC2
Wheel shaft Ø 110
Linkage calculator Auto5
Reduction ratio 8.25
Draft sensors 2
Brake discs per trumpet 6
Sensor capacity 9T
housing
Datatronic optional
rear)
Reduction ratio of bevel 3.58
gear / differential
Fieldstar no
Linkage
Cab
Suspension optional
Reference (*): according to country
drawbar
Power take-off
540/1000 standard
540E/1000 optional
Proportional PTO no
Automated power yes

take-off
¤ H
Introduction
Front axle
Model AG 280 (760/521): 16.8

Engine
Type 84ETA Number of clutch discs 6

Cylinder capacity
2WD no
Turbocharger yes
Front linkage (optional) 5T
Hydraulics
Fan Viscostatic
Alternator 150 A
Transmission
Rear axle
Electronics
Model HA260
Wheel shaft Ø 110
Reduction ratio 9.2
Draft sensors 2
Sensor capacity 9T
housing
Datatronic optional
rear)
gear / differential
Fieldstar no
Linkage
Cab
Suspension optional
drawbar
Power take-off
540/1000 standard
540E/1000 optional
Proportional PTO no
Automated power yes

take-off
¤ H
Introduction
Front axle
Model AG 280 (760/521): 16.8

Engine
Type 84 ETA Number of clutch discs 6

Cylinder capacity
2WD no
Turbocharger yes
Front linkage (optional) 5T
Hydraulics
Fan Viscostatic
Alternator 150 A
Transmission
Rear axle
Electronics
Model HA260
Wheel shaft Ø 110
Reduction ratio 9.2
Draft sensors 2
Sensor capacity 9T
housing
Datatronic optional
rear)
gear / differential
Fieldstar no
Linkage
Cab
Suspension optional
drawbar
Power take-off
540/1000 standard
540E/1000 optional
Proportional PTO no
Automated power yes

take-off
¤ H
Introduction
C . Ground speeds
Range Forward Reverse

Tortoise kph 0 - 32 0 - 20
Field speeds mph 0 - 20 0 - 12.4
Hare kph 0 - 40 0 - 40
Road speeds mph 0 - 25 0 - 25
kph 40 40 kph
32 kph
kph 20
MA-01-06003A 0
Fig. 1
NOTE: Speeds are limited as required by legislation in force in the relevant countries. Speed is limited electroni-
cally.
¤ H
Introduction
D . General dimensions
Wheels with steel flange
The various track settings are obtained by changing the
position of the rim in relation to the disc or by reversing
the wheels.
NOTE: Ensure a sufficient gap remains between the
tyres and the inside of the fenders. If the wheels are
reversed, transfer them to opposite sides of the
tractor.
On refitting, tighten the nuts progressively according
to the tightening torque table (chapter 6).
TABLE OF REAR WHEEL TRACK VALUES in mm
D E
Rear Axle
MA-01-06004A
D = wheel offset 75 mm (2.95 in)

E = wheel disc thickness 15 mm (0.59 in)
Disc facing inwards (min. - max.) Disc facing outwards (min. – max.)
HA 200/260
8450 to 8480 (Short straight 1699 (66.9) - 1996 (78.6) 2029 (79.9) - 2326 (91.6)
shaft)
¤ H
Introduction
Wheels with cast iron disc
TABLE OF REAR WHEEL TRACK VALUES in mm
D E
DNF 12017-12
A C
Rear Axle
B D
MA-01-06005A
D = wheel offset 75 mm (2.95 in)

E = wheel disc thickness 15 mm (0.59 in)
Disc facing inwards (min. - max.) Disc facing outwards (min. – max.)
8450 to 8480 HA 200/260 A - 1485 (58.5) - 1781 (70.1) C - 1815 (71.5) - 2111 (83.1)
8450 to 8480 HA 200/260 B - 1959 (77.1) - 2256 (88.8) D - 2289 (90.1) - 2586 (101.8)
¤ H
Introduction
Attachment points and dimensions
4445,11
1089,87 952
211,3 512 1551,5
128,41 17 885
190
8 15 16
6 7 0
21 22
4
1 5
2
3 14
-! !
Z 9 18 20
Y 10 11 13
12 19
Dimensions in relation to point 0
X
REFERENCE DIMENSIONS (mm) REFERENCE DIMENSIONS (mm)

0 = Engine axis x y z 0 = Engine axis x y z
1 M 20 -1831.54 +/-193.504 -157.14 12 M 20 -848.64 +/-193.504 -89.98
2 M 20 -1875.9 +/-193.504 -185.17 13 M 20 -118.89 +/-193.504 -176
3 M 20 -1873.89 +/-193.504 -265.14 14 M 20 -747.07 +/-193.504 -87.13
4 M 20 -1636.6 +/-193.504 -151.24 15 M 20 -247.86 +/-308.504 18.15
5 M 20 -1377.98 +/-193.504 -112.08 16 M 20 -120.9 +/-308.504 -21.34
6 M 20 -1303.05 +/-193.504 -111.19 17 M 20 -118.89 +/-308.504 -59.63
7 M 20 -1253.07 +/-193.504 -109.93 18 M 20 -245.85 +/-308.504 -61.83
8 M 20 -961.67 +/-193.504 -57.25 19 M 20 -243.3 +/-308.504 -163.39
9 M 20 -947.97 +/-193.504 -181.11 20 M 20 -116.34 +/-308.504 -160.2
10 M 20 -950.21 +/-193.504 92.24 21 M 20 1718.33 +/-775 -35
11 M 20 -846.41 +/-193.504 -178.55 22 M 20 1878.33 +/-775 -35
Fig. 2
¤ H
Introduction
E . Capacities
Types Models Capacities

Engine oil 8450 19 L
8460 / 8470 / 8480 20 L
Auxiliary hydraulics 8450 / 8460 / 8470 / 8480 90 L / 100 L
Clutch hydraulics 8450 / 8460 / 8470 / 8480 0.6 L
Transmission oil 8450 / 8460 / 8470 / 8480 85 L
Rear final drive unit 8450 / 8460 / 8470 / 8480 2 x 13 L
Front axle 8450 / 8460 14.8 L

8470 / 8480 16 L
Front final drive unit 8450 / 8460 2 x 1.7 L

8470 / 8480 2 x 2.7 L
Engine cooling 8450 / 8460 / 8470 / 8480 34 L
Fuel tank 8450 / 8460 / 8470 / 8480 350 L
Additional tank 8450 / 8460 / 8470 / 8480 250 L
Windshield washer 8450 / 8460 / 8470 / 8480 4L
Air conditioning 8450 / 8460 / 8470 / 8480 1,550 grams
¤ H
Introduction
F . Conversion tables POWER

multiply by
ps x 0.9863 hp
LENGTH
hp x 1.0139 ps
multiply by
kW x 1.3410 hp
mm x 0.0394 in
hp x 0.7457 kW
in x 25.400 mm
m x 3.2808 ft TORQUE
ft x 0.3048 m multiply by
km x 0.6214 mile Nm x 0.738 lbf ft
mile x 1.6093 km lbf ft x 1.356 Nm
AREA PRESSURE
multiply by multiply by
mm² x 0.0015 in² bar x 14.504 lbf/in²
in² x 645.16 mm² lbf/in² x 0.0690 bar
m² x 10.764 ft²
ft² x 0.0929 m² SPEED
ha x 2.4711 acre multiply by
acre x 0.4047 ha km/h x 0.6214 mph
mph x 1.6093 km/h
VOLUME
multiply by WEIGHT
cm3 x 0.06102 in3 multiply by
in3 x 16.387 cm3 g x 0.0353 oz

oz x 28.350 g
m3 x 35.315 ft3
kg x 2.2046 lb
ft3 x 0.0283 m3
lb x 0.4536 kg
kg x 0.00098 UK ton
CAPACITY
UK ton x 1016.1 kg
multiply by
t x 0.9842 UK ton
ml x 0.0351 fl oz
UK ton x 1.016 t
fl oz x 28.413 ml
t x 1.1023 US ton
l x 0.2200 gal
US ton x 0.9072 t
gal x 4.5640 l
l x 0.2640 US gal
TEMPERATURE
US gal x 3.7850 l
°C °C x 1.8 + 32 °F
gal x 1.2010 US gal
°F (°F - 32)/1.8 °C
US gal x 0.8330 gal
¤ H
Introduction
- for cylindrical fittings, apply the product on the

G . Retaining compounds and two mating faces using a clean brush.
sealing products - for mating faces, apply a bead to one of the two
faces, circling the holes, and then tighten as
The Loctite compounds mentioned in this manual are quickly as possible.
referred to by their industrial name.
For repair purposes, use their commercial names or NOTE:
the corresponding AGCO references listed in the
following table: a) Do not use too much of the compound in order to
avoid locking adjacent parts.
b) Do not attempt to retighten after 5 minutes of
Loctite industrial Description curing, in order to avoid breaking the film of
name name compound.
270 Stud lock c) If the ambient temperature is less than +10°C, and
to ensure quicker setting of Loctite compounds,
242 Lock and Seal (except SILICOMET), use LOCTITE T 747 activator on
Silicone AS 310 Clear silicone at least one of the two parts. Excess sealant outside
the joint will not harden (anaerobic curing of the
5910 black silicone compound – i.e. curing takes place only in absence of
Blacktite
trumpet sealant oxygen).
Formajoint
510 mating face sealant
Masterjoint Grease
Unijoint When grease is used in components which are in
518 mating face sealant
Masterjoint contact with transmission oil, use grease which is
miscible with oil to avoid clogging the hydraulic filters.
NOTE: use the product “Form A gasket 2” when Use grease: "Amber Technical" grease supplied by:
sealing between plastic material and cast iron (or WITCO company, 76320 Saint-Pierre des Elfes,
steel). France.
These products can be ordered from the following

address:
Henkel Loctite France S.A.
10, avenue Eugène Gazeau
BP 40090
F-60304 Senlis Cedex, FRANCE
Application method for Loctite products

1. Remove all traces of previous sealants and corro-
sion
- mechanically: wire brush or emery cloth
- chemically: "DECAPLOC 88"
Leave the product to take effect and then wipe
clean.
2. Degrease the components with dry solvent

- preferably, use “Super Solvant Sec LOCTITE
706”.
3. Allow the solvents to evaporate
4. Apply the recommended type of LOCTITE product

to the parts:
- for blind tapped holes, apply a quantity of the
product to the last threads at the bottom of the
hole.
¤ H
Introduction
H . Tightening torques
Use the tightening torques for screws and nuts as indi-
cated in the tables:
- 1 and 2 for metric threads
- 3 and 4 for inch-system threads
When a specific torque is required, it is stated in the

text.
Tables 1 and 3 indicate the nomal tightening torque
values to apply to threaded zinc-plated elements, with
normal nuts, with coarse or fine threads, with or
without a flat washer or lockwasher, and weldable
nuts more than 0.8 d high.
Tables 2 and 4 indicate the reduced tightening torque
values to apply to threaded elements in assemblies
with zinc-plated self-locking locknuts, phos-
phate-coated nuts and screws, thin nuts, waldable
nuts less than 0.8 d high.
These values are to be applied to dry assemblies. If the

threads are oiled, reduce the tightening torques.
NOTE: Read the tensile grade on the screw head to

determine the corresponding tightening torque.
Example:
¤ H
This is the cut pages sample. Download all 1194 page(s) at: ManualPlace.com
Full download: http://manualplace.com/download/massey-ferguson-8400-workshop-service-manual/

Massey Ferguson 8400 Workshop Service Manual
Introduction
Table 1: Tightening torque values. Zinc-plated metric threads

Tensile grade Tensile grade
Nominal ISO 8.8 (SAE 5, BS S) ISO 10.9 (SAE 8, BS V)

dimension d Torque Nm Torque Nm
Min Max Min Max
M3 1.3 1.7 1 2.4
M4 3.1 4.1 4 5.7
M5 6 8 8 11.5
M6 10 14 14 20
M8 25 35 36 46
M10 50 70 72 96
M12 90 120 120 160
M16 200 260 300 400
M20 420 560 600 800
M24 720 960 1000 1300
M30 1400 1800 2100 2800
M36 2500 3300 3600 4800
Table 2: Reduced tightening torque values. Metric threads

Tensile grade Tensile grade
Nominal ISO 8.8 (SAE 5, BS S) ISO 10.9 (SAE 8, BS V)

dimension d Torque Nm Torque Nm
Min Max Min Max
M3 1 1.4 1 1.9
M4 2.5 3.3 3 4.6
M5 4.8 6.4 6 9.2
M6 8 11 12 16
M8 20 28 29 37
M10 40 56 57 77
M12 72 96 100 130
M16 160 210 240 320
M20 340 450 480 640
M24 570 770 800 1040
M30 1100 1400 1700 2200
M36 2000 2600 2900 3800
¤ H

Massey Ferguson 8400 Workshop Service Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Massey Ferguson 8400 Workshop Service Manual

Uploaded by

Copyright:

Available Formats

This is the cut pages sample. Download all 1194 page(s) at: ManualPlace.

Full download: http://manualplace.com/download/massey-ferguson-8400-workshop-service-manual/

Workshop service manual

07 - Power take off

12 - Cab and equipment

AGCO S.A. All rights reserved Beauvais France September 2005

September 2005 AGCO S.A. All rights reserved Beauvais France

Massey Ferguson 8400 Contents - i

Contents - ii Massey Ferguson 8400

A . Using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

G . Retaining compounds and sealing products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Massey Ferguson 8400 - Issue 1.b 01A01.1

01A01.2 Massey Ferguson 8400 - Issue 1.b

Tractor safety features may be impaired if non-genuine

The issue number is indicated at the bottom of the page.

Repairs and replacements

Massey Ferguson 8400 - Issue 1.b 01A01.3

Automated power yes

Front power take-off no

Rear axle Couplers decompression

Model HA 200 Electronics

Drive units Epicyclic Transmission control AUTOTRONIC 4

Wheel shaft Ø 110 Instrument panel DCC2

Reduction ratio 8.25 Linkage calculator Auto5

Brake discs per trumpet 6 Draft sensors 2

Type Interchangeable shaft

Number of clutch discs 6

Power take-off brake mechanical

01A01.4 Massey Ferguson 8400 - Issue 1.b

8460model Front power take-off no

Model AG 210 (750/522): 15.75

ISO power (Kw) 173 Type fixed

Trademark SISU EEM Rotational direction anti-clockwise

Type 74 ETA Number of clutch discs 6

Number of cylinders / 6 / 7.4 Fender (4WD) optional

Type Interchangeable shaft

Number of clutch discs 6

Power take-off brake mechanical

Automated power yes

Massey Ferguson 8400 - Issue 1.b 01A01.5

8470model Front power take-off no

Model AG 280 (760/521): 16.8

ISO power (Kw) 191 Type fixed

Trademark SISU EEM Rotational direction anti-clockwise

Type 84ETA Number of clutch discs 6

Number of cylinders / 6 / 8.4 Fender (4WD) optional

Type Interchangeable shaft

Number of clutch discs 6

Power take-off brake mechanical

Automated power yes

01A01.6 Massey Ferguson 8400 - Issue 1.b

8480model Front power take-off no

Model AG 280 (760/521): 16.8

ISO power (Kw) 213 Type fixed

Trademark SISU EEM Rotational direction anti-clockwise

Type 84 ETA Number of clutch discs 6

Number of cylinders / 6 / 8.4 Fender (4WD) optional

Type Interchangeable shaft

Number of clutch discs 6

Power take-off brake mechanical

Automated power yes

Massey Ferguson 8400 - Issue 1.b 01A01.7

Range Forward Reverse

01A01.8 Massey Ferguson 8400 - Issue 1.b