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Terex Ts24d Overhung Scraper Parts Book

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TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS

Parts Book
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Part Number
15272929
February 99
TS24D Overhung Scraper
(Detroit Diesel Series 60 Engine/Allison M5600AR Transmission) PUBLISHED BY:
PRODUCT SUPPORT DEPARTMENT

From Serial No. S7631001 TEREX EQUIPMENT LIMITED


MOTHERWELL, SCOTLAND

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WARRANTY ON PARTS AND ATTACHMENTS

Terex Equipment Limited warrants that for a period of six months after sale of new Terex replacement parts or attachments by an authorised
Terex dealer it will repair, or at its option, replace any defective or malfunctioning part or attachment. This warranty covers only malfunctions
resulting from defects in material or workmanship.

This warranty does not cover malfunctions resulting from negligence, alteration, accident or overloading; use for a purpose for which the part
or attachment is not designed or approved by Terex; loss of time, inconvenience, loss of use of the vehicle or other consequential damages;
or labour for removal or reinstallation of defective or malfunctioning parts or attachments.

Repairs or replacements qualifying under this warranty will be performed by any authorised Terex dealer within a reasonable time following
delivery of the malfunctioning part or attachment to the dealer's place of business.

Defective or malfunctioning parts or attachments must be delivered to an authorised Terex dealer's place of business during regular
business hours for warranty repairs or replacements. The dealer must be furnished with the purchaser's copy of the sales slip or repair
order to validate date of purchase.

* * * * *

SOLE WARRANTY
This is the only express warranty applicable to new Terex parts and attachments sold by Terex dealers and Terex neither assumes nor
authorises anyone to assume for it any other obligation or liability in connection with such parts or attachments.
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INSTRUCTIONS FOR USE OF TEREX P
INSTRUCTIONS AR
PA TS BOOK
RTS
This Parts Book is divided into Major Sections which cover components corresponding to specific areas of the machine.

Printed on the right-hand edge of each Parts Page is an Index Code which includes three numbers - the first of these relates to a Major Section, the second indicates a Sub-
section within a Major Section and the last is a Page Code Number within a Sub-section. Certain Major Sections may not apply to the particular model covered in this Parts
Book and, consequently, will be omitted.

An illustrated Index page shows all the Major Component Section numbers included in the book. For example -

SECTION 1 - CHASSIS SECTION 9 - FRONT AXLE SECTION 26 - BODY SYSTEM etc.

Major Component Sections are listed in 'Table Of Contents' pages together with Sub-section headings and Page Code Numbers. For example to locate the serviceable items
of a Steering Cylinder -

1. The Table of Contents shows the steering components to be in Major Section 12.
2. The steering cylinder is listed in Major Section 12, sub-section 5
3. Select the Parts Page Code that applies to the unit Serial number for which parts are needed and locate the Page with the complete reference number.
EXAMPLE - 12-5-142.

SERIAL NUMBERS - Each Parts Book covers a particular range of unit Serial Numbers. To determine the specific Parts Form applicable to your machine, check the serial
number effectivity column in the Table of Contents.

It is important that unit Serial Numbers are quoted on all orders for Parts.

PARTS LISTS - Parts Forms usually consist of detailed parts information listed on one page together with a parts illustration, where applicable,on the opposite page. The
parts list is printed in the order of the reference numbers shown on the parts illustration. The first column lists the reference numbers; the second, the parts numbers; the third,
the parts descriptions and the last the quantity required. Parts which are part of an assembly have their descriptions indented beneath the assembly description.

ILLUSTRATIONS - These show typical assemblies and individual piece parts.They are intended for general reference only and may not always show exact details of parts.
Parts are identified on each illustration with an item number. Note the item number of the part required and locate it in the parts list. The part number opposite the item number
is the part to order.
INDENTATIONS - Parts which are indented under another part are Sub-groups of a Major Assembly or Sub-assembly. Parts which are not indented are major assemblies
or individual component parts which do not belong to a major assembly.

EXAMPLE - 1 9052564 Pump Assy.


2 9058512 . Shaft
3 9024169 . Ring
4 9058132 . Control Assy.
5 9058135 . . Spring
6 9072162 Gasket

- If you order Item 1, you will receive Items 1 - 5.


- If you order Item 4, you will receive Items 4 and 5.
- If you order Item 6, you will receive only Item 6.

NOTES - Whenever there is an alphabetical symbol to the left of the item number, refer to the corresponding note at the bottom of the form for information regarding ordering
or application of the particular part number(s) noted.

ABBREVIATIONS - The abbreviations in this book have the following meanings -

Amps .................... Amperes Hsg ....................... Housing N.I ........................ Not Illustrated
As R ..................... As Required I.D ........................ Inside Diameter N.L.A .................... No Longer Available
Assy ..................... Assembly L.H ....................... Left Hand N.S.S .................... Not Sold Separately
Brkt ....................... Bracket L.W ....................... Lockwasher O.D ....................... Outside Diameter
Cad-Pltd ............... Cadium Plated Lg ......................... Long Pr ......................... Pair
Comm .................. Commencement of production Lkg ....................... Linkage P.T.O .................... Power-Take-Off
E.S.N .................... Elastic Stop Nut Mtg ....................... Mounting R.H ....................... Right Hand
Ftgs ...................... Fittings N.C ....................... Note Code Std ........................ Standard
Overhung Scraper TRACTOR SECTIONS

CHASSIS 1 COOLING SYSTEM 16

ENGINE 2 CAB OR CANOPY 17

TRANSMISSION 4 BODY/BOWL SYSTEM 26

DRIVELINES 7 BRAKING SYSTEM 27

REAR AXLE GROUP 8 MISCELLANEOUS 59

AIR SYSTEM 11

STEERING SYSTEM 12

ELECTRICAL SYSTEM 13

FUEL SYSTEM 15
TABLE OF CONTENTS FOR MODEL TS24D(DD)

PARTS BOOK NO 7641 FROM SERIAL NO S7631001 01/02/99


SERIAL NO SERIAL NO
SECT - PAGE - CODE DESCRIPTION FROM TO

SECTION 001 CHASSIS


001 - 01 - 527 CHASSIS S7631001
001 - 02 - 416 R01 HOOD AND MOUNTING S7631001
001 - 03 - 283 FENDERS AND MOUNTING S7631001
001 - 03C - 013 RADIATOR GUARD AND MOUNTING S7631001
001 - 04 - 178 OPERATORS COMPARTMENT S7631001
001 - 05 - 122 DRAWBAR AND STEERING TRUNNION S7631001

SECTION 002 ENGINE


002 - 01 - 008 ENGINE ORDERING INSTRUCTIONS S7631001
002 - 02 - 525 ENGINE AND MOUNTING S7631001
002 - 03 - 178 R01 ENGINE AIR CLEANER S7631001
002 - 04 - 392 ENGINE AIR CLEANER MTG PIPES & HOSES S7631001
002 - 05 - 184 ENGINE EXHAUST AND MOUNTING S7631001
002 - 12 - 109 ENGINE FLYWHEEL COVER GROUP PTO S7631001

SECTION 004 TRANSMISSION


004 - 01 - 226 R03 TRANSMISSION MOUNTING S7631001
004 - 02 - 224 TRANSMISSION BREAKDOWN S7631001
004 - 12 - 267 TRANSMISSION SHIFT CONTROL S7631001
004 - 21 - 306 TRANSMISSION OIL LINES S7631001
004 - 28 - 062 TRANSMISSION TORQUE BRAKE LINKAGE S7631001
004 - 31 - 015 TRANSMISSION SHIFT CYLINDER S7631001
004 - 32 - 001 R03 TRANSMISSION BREATHER S7631001
004 - 40 - 057 TRANS. FRONT COVER AND CONVERTER GROUP S7631001
004 - 41 - 050 TRANSMISSION CONVERTER HOUSING GROUP S7631001
004 - 42 - 021 TRANSMISSION OIL PUMP S7631001
004 - 43 - 019 TRANS. FILTER ADAPTOR & REGULATOR VALVE S7631001
004 - 44 - 022 TRANSMISSION LOCK-UP VALVE S7631001
TABLE OF CONTENTS FOR MODEL TS24D(DD)

PARTS BOOK NO 7641 FROM SERIAL NO S7631001 01/02/99


SERIAL NO SERIAL NO
SECT - PAGE - CODE DESCRIPTION FROM TO

SECTION 004 TRANSMISSION


004 - 45 - 014 TRANSMISSION RETARDER GROUP S7631001
004 - 46 - 014 TRANSMISSION RETARDER CONTROL VALVE S7631001
004 - 47 - 002 R02 TRANSMISSION SPLITTER GEARING & CLUTCHES S7631001
004 - 48 - 046 TRANSMISSION MAIN HOUSING GROUP S7631001
004 - 49 - 060 TRANSMISSION CONTROL VALVE S7631001
004 - 50 - 006 R01 TRANS. HIGH RANGE GEARING AND CLUTCHES S7631001
004 - 51 - 025 TRANS.INTERMEDIATE RANGE GRG.& CLUTCHES S7631001
004 - 52 - 029 TRANS. LOW RANGE GEARING AND CLUTCHES S7631001
004 - 53 - 029 TRANS.REVERSE RANGE GEARING AND CLUTCHES S7631001
004 - 65 - 024 TRANSMISSION REAR COVER GROUP S7631001

SECTION 007 DRIVELINES


007 - 01 - 297 FRONT DRIVELINE S7631001
007 - 02 - 319 R04 REAR DRIVELINE S7631001
007 - 07 - 016 R03 DRIVELINE GUARD S7631001

SECTION 008 REAR AXLE GROUP


008 - 01 - 329 R04 REAR AXLE DIFFERENTIAL S7631001
008 - 02 - 309 R03 REAR AXLE GROUP S7631001
008 - 02A - 054 REAR AXLE PLANETARY GEARING S7631001
008 - 03 - 425 REAR WHEEL, RIM AND TYRE S7631001
008 - 04 - 239 REAR WHEEL BRAKE PARTS S7631001
008 - 06 - 058 REAR WHEEL SLACK ADJUSTER S7631001
008 - 13 - 012 R05 REAR AXLE RIDE CYLINDER S7631001
008 - 14 - 027 AXLE DIFFERENTIAL CONTROLS S7631001
008 - 15 - 003 R01 PUMP S7631001
008 - 16 - 008 VALVE-AIR PISTON/DIFF CONTROL S7631001
008 - 17 - 003 FILTER AND REGULATOR S7631001
008 - 20 - 010 RIDE SYSTEM LINES AND FITTINGS S7631001
TABLE OF CONTENTS FOR MODEL TS24D(DD)

PARTS BOOK NO 7641 FROM SERIAL NO S7631001 01/02/99


SERIAL NO SERIAL NO
SECT - PAGE - CODE DESCRIPTION FROM TO

SECTION 011 AIR SYSTEM


011 - 01 - 706 AIR LINES S7631001
011 - 10 - 020 AIR HORN S7631001
011 - 27 - 016 AIR GOVERNOR S7631001

SECTION 012 STEERING SYSTEM


012 - 01 - 114 R01 STEERING GEAR S7631001
012 - 02 - 184 STEERING COLUMN MOUNTING S7631001
012 - 04 - 461 STEERING LINES S7631001
012 - 05 - 147 R02 STEERING CYLINDER S7631001
012 - 11 - 048 R09 STEERING VALVE S7631001
012 - 13 - 052 STEERING LINKAGE S7631001
012 - 16 - 047 R01 STEERING SYSTEM RELIEF VALVE S7631001
012 - 16 - 051 STEERING SYSTEM RELIEF VALVE S7631001
012 - 18 - 011 R02 STEERING SYSTEM FLOW REVERSING VALVE S7631001

SECTION 013 ELECTRICAL SYSTEM


013 - 00 - 001 ELECTRICAL TERMINALS AND CONNECTORS S7631001
013 - 00 - 002 ELECTRICAL TERMINALS AND CONNECTORS S7631001
013 - 01A - 087 ELECTRICAL CABLES AND HARNESS-CAB S7631001
013 - 01B - 089 ELECT.CABLES AND HARNESS-FRAME & ENGINE S7631001
013 - 02 - 339 BATTERY AND CABLES S7631001
013 - 03 - 059 HEADLAMP AND REVERSING LAMP S7631001
013 - 04A - 049 ALTERNATOR S7631001
013 - 05 - 096 STARTER MOTOR S7631001
013 - 10 - 020 R07 FLOODLAMP/SPOTLIGHT/WORKING LIGHT S7631001
013 - 18 - 017 ELECTRICAL SOLENOID VALVE S7631001
013 - 18 - 030 ELECTRICAL SOLENOID VALVE S7631001

SECTION 015 FUEL SYSTEM


015 - 02 - 414 FUEL LINES S7631001
015 - 04 - 380 ACCELERATOR LINKAGE S7631001
TABLE OF CONTENTS FOR MODEL TS24D(DD)

PARTS BOOK NO 7641 FROM SERIAL NO S7631001 01/02/99


SERIAL NO SERIAL NO
SECT - PAGE - CODE DESCRIPTION FROM TO

SECTION 016 COOLING SYSTEM


016 - 09 - 037 HEAT EXCHANGER S7631001
016 - 09A - 014 HEAT EXCHANGER PIPING S7631001
016 - 17 - 009 RADIATOR ASSEMBLY S7631001
016 - 18 - 018 RADIATOR MOUNTINGS S7631001
016 - 19 - 016 RADIATOR PIPING S7631001

SECTION 017 CAB OR CANOPY


017 - 01 - 299 CAB ASSEMBLY S7631001
017 - 01A - 004 CAB GLASS REFERENCE S7631001
017 - 02 - 105 R03 CAB DOOR S7631001
017 - 04 - 177 WIPER AND MOUNTING S7631001
017 - 06 - 490 SWITCHES AND INSTRUMENTS S7631001
017 - 07 - 131 SEAT - DRIVER S7631001
017 - 09A - 014 BATTERY MOUNTING S7631001
017 - 10 - 031 R04 HEATER S7631001
017 - 11 - 283 HEATER LINES AND WIRING S7631001
017 - 17 - 022 R01 REAR VIEW MIRROR S7631001
017 - 17 - 023 REAR VIEW MIRROR S7631001
017 - 18 - 030 R04 FRESH AIR FAN S7631001

SECTION 026 BODY/BOWL SYSTEM


026 - 01 - 046 LINES AND FITTINGS-HYDRAULIC S7631001
026 - 02 - 023 HYDRAULIC TANK S7631001
026 - 05 - 008 HYDRAULIC PUMP-TANDEM S7631001
026 - 05 - 011 PUMP-TANDEM S7631001
026 - 06 - 011 CONTROL VALVE S7631001
026 - 07 - 013 CONTROL VALVE LINKAGE S7631001
026 - 10 - 005 RELIEF VALVE S7631001
026 - 10 - 006 RELIEF VALVE S7631001
026 - 12 - 001 HYDRAULIC TANK-AIR FILTER S7631001
TABLE OF CONTENTS FOR MODEL TS24D(DD)

PARTS BOOK NO 7641 FROM SERIAL NO S7631001 01/02/99


SERIAL NO SERIAL NO
SECT - PAGE - CODE DESCRIPTION FROM TO

SECTION 026 BODY/BOWL SYSTEM


026 - 16 - 002 HYDRAULIC PUMP & ACCUMULATOR MOUNTING S7631001
026 - 23 - 003 BOWL SERVO SELECTOR VALVE S7631001

SECTION 027 BRAKING SYSTEM


027 - 00 - 019 BRAKE LINES & FITTINGS-AIR S7631001
027 - 02 - 009 R01 TREADLE VALVE S7631001
027 - 03A - 006 BRAKE CHAMBER/PRESSURE CONVERTER S7631001
027 - 04 - 002 ACCUMULATOR S7631001
027 - 05 - 001 R01 RELAY VALVE S7631001
027 - 07 - 002 PRESSURE PROTECTION VALVE S7631001
027 - 08 - 001 SYNCRO VALVE S7631001
027 - 15 - 007 AIR TANK AND MOUNTING S7631001
027 - 17 - 001 CONTROL VALVE S7631001
027 - 17 - 007 CONTROL VALVE S7631001
027 - 18 - 001 R01 AIR DRIER S7631001

SECTION 059 MISCELLANEOUS


059 - 02 - 018 R03 LUBRICATION SYSTEM S7631001
059 - 09 - 145 DECALS-ENGLISH S7631001
059 - 11 - 001 MULTI CLAMPS AND HARDWARE S7631001
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CHASSIS 1-01 -527

P10004

4 1

11
3

P10004

8
7
7 10
6
10

9 12

CHASSIS 1-01 -527


PAGE 001
CHASSIS 1-01 -527

N.C. REF. QTY PART NO. PART NAME N.C. REF. QTY PART NO. PART NAME

001 001 15302191 FRAME ASSY 007 008 09267949 WASHER-HARDENED


002 001 15009359 .BUMPER ASSY 008 001 15004918 PLATE ASSY
003 001 09251584 ..HOOK PULL 009 001 15002237 PLATE ASSY
004 001 09060947 .BOX ASSY 010 008 00179889 BOLT
005 002 09235698 BUSHING 011 001 15004920 PLATE ASSY
006 001 15004921 PLATE ASSY 012 002 15233764 PIN ASSY

CHASSIS 1-01 -527


PAGE 002 (LAST)
HOOD AND MOUNTING 1-02 -416 R01

P8267

HOOD AND MOUNTING 1-02 -416 R01


PAGE 001
HOOD AND MOUNTING 1-02 -416 R01

N.C. REF. QTY PART NO. PART NAME N.C. REF. QTY PART NO. PART NAME

001 001 09065331 HOOD SOUND INSUL 009 001 15023645 SPACER
002 001 15237393 .HINGE 010 004 00179894 BOLT
003 003 00179885 BOLT A 011 001 15023644 PLATE
004 012 09267949 WASHER-HARDENED A 012 004 00179837 BOLT
005 003 09037837 WASHER A 013 004 09417713 NUT
006 ASR 09061810 SEAL-STRP 014 001 09068053 STRAP
007 001 15023646 HOODSIDE 015 001 09068572 PLATE-CAUTION
008 008 00179883 BOLT

A NOTE: USE THESE PARTS WITH MODELS S/TS24C POWERED BY CUMMINS ENGINES.

HOOD AND MOUNTING 1-02 -416 R01


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FENDERS AND MOUNTING 1-03 -283

P8491

FENDERS AND MOUNTING 1-03 -283


PAGE 001
FENDERS AND MOUNTING 1-03 -283

N.C. REF. QTY PART NO. PART NAME N.C. REF. QTY PART NO. PART NAME

001 001 09074136 FENDER ASSY-LH 007 016 09267949 WASHER-HARDENED


002 001 15025995 FENDER ASSY-RH 008 007 00274766 NUT
003 002 09074705 .STEP 009 004 00271611 BOLT
004 001 09074725 .STEP 010 004 09355771 NUT
005 004 09250715 WASHER-HARDENED 011 007 00179887 BOLT
006 009 00179885 BOLT

FENDERS AND MOUNTING 1-03 -283


PAGE 002 (LAST)
Terex Ts24d Overhung Scraper Parts Book
Full download: http://manualplace.com/download/terex-ts24d-overhung-scraper-parts-book/

RADIATOR GUARD AND MOUNTING 1-03C -13

P10006

3
1
6
7

9
11
P10006
10

2
4
8
5
9

FENDERS AND MOUNTING 1-03C -13


PAGE 001

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