Extrusion Control Solutions

BRO38-GB16-RZ4K 26.09.
2016 13:48 Uhr Seite 2
38 YEARS EXTRUSION CONTROL SOLUTIONS
RELIABLE
AUTOMATION
AND OPTIMIZATION
OF EXTRUSION
PROCESSES
BRO38-GB16-RZ4K 26.09.2016 13:48 Uhr Seite 3
PLAST-CONTROL …
A STORY OF SUCCESS
For more than 38 years PLAST-CONTROL has been

automating extrusion processes. From the onset,
we focused on the supply of equipment for blown
film extrusion lines expanding into other extrusion
processes. Today we are the leading manufacturer
in this worldwide market.
Meanwhile, around 30 % from all produced sys-

tems are delivered in other areas of the plastic in-
dustry: production of cast films, sheets, tubes,
spunbond or injection molding. PLAST-CONTROL
produces exclusively in Germany and delivers
their products worldwide. At the headquarters in We continuously develop our technologies and of-
Remscheid more than 22 million euros were gene- fer nowadays complete solutions, among others,
rated in the years 2015/2016 with about 85 em- in these areas:
ployees on around 6,000 square meters.
y Material conveying PRO-VAC (p. 8-10)
Our branch offices and representations ensure a y Gravimetric weighing PRO-GRAV (p. 5)
smooth, global distribution. Around 20,000 y Dosing:
PLAST-CONTROL systems were successfully in- continuous PRO-DOS (p. 6)
stalled and working worldwide. batch PRO-BATCH (p.7)
y Profile automation:
Profile measurement PRO-FIL (p.12)
Profile control PRO-CON u. PRO-JET (p. 13-15)
y IBC with width measurement and control
PRO-SONIC, PRO-WIDE (p.17-18)
y Laboratory measuring tools PRO-LAB (p.19)
y Systems for the central control PCC (p.11)
y Branch offices
y Representations
2
AUTOMATION
& QUALITY ASSURANCE
PLAST-CONTROL is the only company in our mar- Complete responsibility of the control technology
ket which produces all critical components in- and the ability to produce custom made applica-
house. This in-depth knowledge of the principles tions offers unrivalled experience and technical
and hardware gives you, the customer, the chance competence.
to use the process knowledge to the greatest ef-
fect. We can fully automate your extrusion line. Do not
hesitate to contact us!
Our position of being able to design and build
complete control systems without using third par-
ty devices and software is unique for the industry.
Advantages:
L y Waste reduction and material savings

y Fast product changes
y Higher outputs
y Reproducible products
y Reduction of operator faults
A Central Operator Station

S Material conveying (vacuum loading) with intelligent control
D Gravimetric extrusion control systems, up to 7 dosing units
per extruder or six batch feeders
F Thickness profile control, patented air ring technology
G PRO-SONIC internal bubble cooling control
H PRO-CAGE sizing cage
J IBC, internal bubble cooling hardware
K On-line profile measurement
L Haul-off measurement, haul-off control
Ö Width measurement
K
J S
A
F D
3
ALL SYSTEMS …
GT3+, GDC-N, ACS
The GT3+ is an economic but yet powerful system The complete range of profile representation and
for the gravimetric control of an extrusion line. It analyzer tools is customizable. The client can
is designed for the control of up to 3 gravimetric choose between a monitor with key buttons or
weighing hoppers (e.g. a mono line with a main with touch screen.
hopper and 2 dosing units, or a 3-layer co-ex line
with 3 main hoppers without dosing units). A powerful GDC-N computer grants a fast and ef-
ficient control, being the right choice for simple
The GT3+ could also be used when it comes to gravimetric, batch-blending systems or contin-
pure conveying, width or IBC control – require- uous gravimetric dosing systems with up to 15
ments that do not require an extensive visuali- components. Additional functions such as IBC
zation. and width measurement/control can be integra-
ted.
ACS is the ultimate solution of the product range

and can include all of the functions and features
that PLAST-CONTROL offers in one package. The
operation is simple and very easy to handle with
the large 19”color TFT touch screen display.
A
The GDC-N is the compact specialist. The system
handles up to 15 gravimetric weighing hoppers,
temperature control or the profile measurement
and control.
For a simple profile measurement and control sys-

tem, the GDC-N is the economic solution. Pro-
duction data is displayed on an easy to read
10.4“ color TFT display with optional touch screen
control for specific functions.
And there are even more benefits. In addition, all

PLAST-CONTROL systems can handle these func-
tions:
Advantages:
S y Capacitive online gauge measurement
A System GT3+ y Width measurement and control
S System GDC-N y IBC control
D System ACS y Material flow control MFC (vacuum loading)
4
GRAVIMETRIC
EXTRUDER CONTROL
PRO-GRAV
All our automation principles over the last 38 years

have been based on gravimetric extrusion con-
trol. The “loss in weight” principle guarantees
precise measurement of throughput and control
designed for all types of extrusion processes.
A Hopper frame A
S
S GT3+ Screen display
D “Loss-in-weight“-principle
This approach of control is the only suitable prin-
ciple when it comes to mono- and co-extrusion
applications. This concept works for all contin-
uous extrusion processes. Needed in the process
are a gravimetric weigh hopper frame, a slide The systems are capable to control the film
valve and a PC System. weight with a resolution of ± 0.1 % from the av-
erage. The system will compensate for deviations
even if the filter from the extruder gets clogged
or a heater band fails. The deviation from the tar-
get value will be detected and accordingly cor-
rected so that the film is still produced with the
best quality.
Experience shows that commonly, up to 4 % of

the raw material can be saved. The return of in-
vestment is normally 6 to 12 months.
D Advantages:
y Raw material savings
In case of co-extrusion lines, the control of layer y No dependence on the bulk density
thicknesses is done by the adjustment of the in- y Fast order change times
dividual extruder throughput, matching the tar- y Constant product quality
get entry. If the production level is increased y Simple user interface
through changing the haul off speed, all extru- y Customized solutions
ders will simultaneously react and the product y Rugged, durable construction
parameters will remain constant even during the y Easy cleaning through the removable hopper
order change phase. y Fast return of investment
5
GRAVIMETRIC
CONTINUOUS DOSING
PRO-DOS
Optical, mechanical or functional requirements

for the final product usually require the use of
several types of material per extruder. Various ad-
ditives ensure as for UV-stability, good printabili-
ty, good weldability etc. All these additives are
very expensive and must therefore be dosed as
precisely as technically possible.
The best technical solution, is the gravimetric

dosing. In this case, additives are dosed precise-
ly into the main material stream. The assembly
prevents demixing. The measuring is made follow-
A
ing the “loss-in-weight“ principle, and the accu-
racy is of 0.1%.
A Continuous gravimetric dosing

S Gravimetric frame with dosing units
D Servo-Drive Motor (RCM)
The new MICRO-DOSING units follow the trend to

more components and smaller dosing amounts.
The new units can cover a range from 100 g/h up
to 8 kg/h.
Fully modular construction allows up to 7 dosing

units plus main material to be fitted to each ex-
truder (including co-extruders). All dosing units
outputs are synchronized with the main hopper
output to guarantee an accurate product recipe. Advantages:
The latest generation of dosing unit now incor- y Considerable saving of aggregates
porates a high torque motor delivering a wide y Independent from bulk density
speed range. This minimizes the need for dosing y Fast product change
screw changes. Advanced software control guar- y No pre-mixed material
antees accurate control from very low to high y Precise dosing of small volumes
output rates. y Easy operation and simple target entry
y Up to 8 components per extruder
y No dosing screw changes necessary
y Easy cleaning due to removable hoppers
6
GRAVIMETRIC
BATCH DOSING
PRO-BATCH
Compared to the continuous dosing, the batch

blender works according to the “gain-in-weight“-
principle. The material gate opens for a pre-deter-
mined time and registers the gain in weight in
the weighing chamber. When the batch is com-
plete, the material is discharged and mixed in the
mixing chamber. The accuracy is of ± 0.3%.
The PLAST-CONTROL batch blenders can be

used off-line as a general purpose blender, online
or on-line with extrusion control. The mixing
hopper itself, works as a gravimetric weighing
hopper in a "loss in weight" process.
The low-cost PRO-BATCH-devices are built for 4 to

6 materials and several types of throughputs.
PB4- PB4- PB6- PB6-

Model 180 450 150 300 A
No. comp. 4 4 6 6
Max. output For special requirements, a combination of both
kg/h 180 450 150 300 dosing principles (batch and continuous dosing
Max. output principle) is also possible.
lbs/h 400 990 330 660
The new PRO-BATCH series combines many posi-

tive features and the experience of the recent de-
cades. In the developing process, we especially
paid attention to the compact construction, easy
handling and operation, high precision and simple
cleaning of the batch.
The new design of the slide valves, the effective

helix mixer and transparent construction are meant
to assist the user.
S
A PRO-BATCH 4-180
S PB-4-180 on a Co-Ex-line
Advantages:
y More precise batch mixer
y Compact construction
y Usable in various situations
y Highly accessible
7
GRANULE CONVEYING
PRO-VAC
Every extrusion process starts with the feeding of

the materials to the system. The right layout of
the system is a warrant for a high availability, low
dust contamination and energy efficiency with
great flexibility.
S
A
In order to choose the right concept, talk to our A Conveying system with PCH 400
experts right from the beginning phase of your S Layout of a conveying system
planning. D Material-Minimising Control (MMC)
F Vacuum pump with PCP pre-filter
We have the appropriate technical

solution and the right vacuum
system for both conveying of
small amounts of a single F vacuum pump
material over a short distance with central filter
PCP
or tons per hour through a
conveyor
huge production hall.
storage hopper
The standard decentralized
principle of material convey-
material pipe
ing (see picture 3) is simple:
Each component is equipped
with a PCH material con- weight
veyor. When the conveyor
day bin
requests a material, the system
will connect the vacuum from the
pump. The conveyor will start to transport the D
granule from the day bin or silo into the storage
hopper. Once the storage hopper is full, the mate-
rial is drained into the extruder's weighing hopper.
In the central conveying principle, the main differ-

ence is that more conveyors will simultaneously Advantages:
transport material. A more powerful pump will be y Layout for low abrasive wear
needed in the process, but in most cases smaller y High flexibility
conveyors can be used. y Centralized control
8
CENTRAL VACUUM
PRO-VAC
More and more extrusion companies are chang-

ing to a centralized vacuum supply (moving away
from the system related vacuum production),
needed for the feeding of the raw materials from
silos to the machines.
Advantages like energy efficiency, noise reduc-

tion at the work station and a significant higher
output at lower cost are only a few reasons. The
uptime is increased while the maintenance effort
is decreased.
line 1 line 2 line 3

pump room
A
A Pump room
S Central vacuum
pump 1 pump 2 pump 3

3x D Material conveyors
filter
Material Minimizing Control (MMC) has been de-

line 4 line 5 veloped to reduce the amount of scrap and waste
due to changeover of products and recipes. The
program makes sure that the material storage
hoppers of the dosing units are empty when the
changeover is initiated and that only a small amo-
S unt of material is left in the weighing hoppers.
For the central vacuum, more powerful vacuum

pumps and pre-filters will be installed in a closed
room. The whole production plant will be sup-
plied with vacuum through this central air line.
The conveyors can access the vacuum stream
and supply themselves as needed.
In addition to the optional hardware solutions for

vacuum supply, PLAST-CONTROL also offers many
software solutions for this specific application.
D
Advantages:
y Noticeable lower energy consumption
y High flexibility
y Centralized control
y No dust contamination in the production hall
y Less noise in the production hall
9
SOLVE PROBLEMS WITH

PIPE IDENT & PCH-E
Coupling identification with PIPE-IDENT

PIPE IDENT was developed to eliminate the incor-
rect connection of material feed hoses.
PIPE IDENT uses a wireless sensor (RFID) on the

removable flex hose which does not need a power
source. The fixed pipe side is connected to the
control system. The flex hose and the fixed pipe
side are paired via the system software. If the hose
is connected to the wrong pipe, then a visual in-
dication is displayed on the coupling as well as on
the operator display. In this case the start-up of
the loading system is not allowed.
A
maschine switched to silo PCH-E

in production, switched back
dedusting active on
12 min.
reel change reaction time
level
good production
[1ms]
count
– 200 µm
– 350 µm 12 min.
reaction time
–
–
600
1000
µm
µm
A PIPE-IDENT
> 1000 µm S Dust and contamination filtration with PCH-E
D PCH-E conveyor
S Dust and contamination filtration with PCH-E

Dust and contamination of the virgin material of-
ten creates problems in the extrusion process.
Long transport distances and many elbows be-
tween the silos and the machines produce angel
dust and angel hair. These contaminates should
be removed before entering the extruder by using
filtration devices.
For this type of problems, there are many solu-

tions available. Just ask our engineers.
Advantages:
y High transparency
y Energy efficiency
y Customized design
y High reliability
D y Efficient filtering of dust and angel hair
10
REAL TIME PLANT-WIDE

MONITORING WITH
PCC
The PLAST-CONTROL Central PCC ensures plant-

wide connection of your extrusion lines. The PCC
is a powerful and convenient tool for accessing
and storing all production data – in real time.
All production data is displayed centrally and op-

tionally on Personal Computers integrated into
your plant-wide network.
Precise material balance sheets, quality control,

central data saving and production supervising
are possible without the need of large Informa-
tion Technology budgets. The basic software pack- A
age includes a number of sophisticated data log-
ging and order database applications. Custom
screens can be implemented for a specific cus-
tomer request.
Optionally, production specific data from your

system network can be sent to the PCC.
Advantages:
y OEE (Overall Equipment Efficiency)
y Manufacturing transparency in real time
y Material balance sheet
y Central data storage and retrieval
A PCC-Screen
y Online access to all production parameters
S OEE-Diagram
D PCC-Scheme y Material database capability
y Scrap accountability
y Central logging of machine status and alarms
y PLAST-CONTROL remote support via modem
y Connection to plant network
11
PROFILE MEASUREMENT
PRO-FIL
Non-contact AirCC sensor

PLAST-CONTROL’s experience in building and
designing measurement sensors for the on-line
gauge measurement of films has given rise to sev-
eral new technologies. The patented sensor AirCC
was developed especially for sticky and surface
sensitive films.
The AirCC has two parallel working sensors which

create different capacitive fields. This combina-
tion allows calculation of film thickness regard-
less of gap to film. Even a constantly changing air
gap (from 100 to 350 µm) doesn't influence the
result.
A
A Profile display
S Measuring heads
D Profile measuring with round scanner
F C-SCAN
New C-SCAN solutions for barrier and cast film

S An effective capacitive alternative to radioactive
sources is available with the new C-SCAN, mounted
Capacitive Measurement sensor after the collapsing frame on blown film lines or
Capacitive measurement sensors from PLAST- after the chill rolls on cast lines and measures
CONTROL in combination with direct driven scan- across the web.
ner rings in low-weight aluminum design are the
guarantee for low maintenance profile measure-
ment without any slip (precise allocation).
D F
Advantages:
y The right measurement solution for all applications
y Measurement of sticky (i.e.EVA) and soft film
without damage with AirCC
y Integrated film temperature measurement
y Barrier film measurement with C-SCAN
y Non-contact measurement of overall thickness
12
PROFILE CONTROL
PRO-CON
PLAST-CONTROL, as one of the pioneers in the

development of automatic systems for the reduc-
tion of transverse direction (TD) profile toleran-
ces has continuously developed and refined its
systems.
Functionally, the computer opening or closing of

actuators within the PRO-CON air ring will in-
crease or decrease the volume of air in each seg-
ment. This influences the melt temperature and
in turn the film thickness during film blowing step.
A
A PRO-CON display
S PRO-CON C-400 air ring
D PRO-CON
PRO-CON has the same good response when it

comes to thick areas in the film. Depending on
S the material and product, PRO-CON will correct
thick spots by decreasing the cooling air in this
area. Depending on the raw material and the pro-
duct specifications, the film profile tolerances are
The existing thin areas in the film are directly reduced to a possible minimum.
cooled when the melt comes out of the die and
therefore can no longer expand as much. The The air rings are available in 6 sizes.
film will remain thicker in this area.
TYPE Model Die l mm/inches
PRO-CON C-200/32 80-200 3-8
PRO-CON C-400/48 200-400 8-16
PRO-CON C-750/64 400-750 16-30
D
System ACS PRO-CON K-1100/80 750-1100 30-44
PRO-CON K-1650/106 1100-1650 44-65
PRO-CON K-2200/128 1650-2200 65-86
PRO-FIL
sensor Advantages:
profile measurement
y 50 % reduction of the base tolerances
y No additional energy input
y Output increase with MAGIC FLOW
PRO-CON y Simultaneous control of thin and thick film areas
air ring
profile control y Easy retrofit
y Retrofits of rotating/oscillating dies possible
y Fast return on investment
y Auto profile shift compensation
13
BETTER COOLING WITH

MAGIC-FLOW
& PRO-CON DUO II
MAGIC-FLOW is the result of extensive research

in the increase of cooling capacity for blown film
lines.
This has been achieved by improving the aero-

dynamic flow path between the blower, mani-
fold and cooling ring. Additionally, extensive
developments in the internal geometries of the
cooling ring and the complete redesigned lip
shape allows higher air speeds and air volumes at
the cooling interface. The net effect is that bub-
ble stability is increased, transverse tolerances im-
proved and higher machine outputs are achieved.
MAGIC-FLOW really does surpass all expectations:

output increases of up to 40 % are possible com-
pared to standard double lip air rings.
An additional output increase becomes possible

by using PLAST-CONTROL’s double air ring tech-
nology, PRO-CON DUO II. Mechanical properties
will also be improved by using the DUO II. The
electrical controlled upper air ring elevator allows
for easy adjustment and accessibility.
DOWNGAUGING A
with PLAST-CONTROL
-6% A PRO-CON DUO II

S Downgauging
D IBC stack
F Section view through the PRO-CON C-400
S You can find more information about this product

The combination of “improved output – better in our PRO-CON flyer.
mechanical properties” ensures a fast return on
investment.
F
Advantages:
y High bubble stability – fast return of investment
y Perfect basic tolerances
y Significant higher output, up to 40 % more
than comparable cooling systems
y Better mechanical film properties possible
14
PROFILE CONTROL
PRO-JET
The PRO-JET profile control is achieved through

the mounting of a segmented plate, underneath
an existing air ring. Adjustable air valves located
below the air ring, control the volume of airflow
in each segment.
A
profile measurement
S
profile control A PRO-JET layout
S PRO-JET installation
D PRO-JET cut-out picture
The PRO-JET is suitable for stationary and moving

dies and have diameters from 100 mm -2500 mm
(4”-100”).
The basic tolerances are improved with up to 50%.

PRO-JET does not affect output rates.
Advantages:
y Economic solution for retrofits
y Immediate response
y Low additional energy input
y Auto profile shift compensation
15
STATE OF THE ART

LINE CONTROL WITH
NAVIGATOR
The NAVIGATOR operator allows a simple graphi-

cal touch screen control of your entire extrusion
process, including extruder drives, temperatures,
blower controls, calibration cage, collapsing frame,
haul-off and treater. The NAVIGATOR can be easi-
ly adapted to new lines, upgraded or retrofitted,
irrespective of the Original Equipment Manufac-
turer.
PLAST-CONTROL produces many electronic com-

ponents and the software package in-house, which
sets us apart from on-going technology obsoles-
cence in the ever evolving computer world.
This enables us to provide our customers complete

service and spare parts for all our products for
many years along with a migration to the future
product. A
Also included is a comprehensive technical and

legal counseling during the installation and the
security check in the working environment of the
installed system.
This flexible solution for existing extrusion lines

as well as for new lines enables you to implement
an identical operation philosophy throughout your
entire company. NAVIGATOR is available in many
languages.
D
The configuration, implementation and documen-
tation of all work steps are part of our service.
Advantages:
y Modular
A NAVIGATOR-screen y Safety function
S Power distribution and drive control y Retrofit/exchange of the old components
D Cabinets for CoEx-line y Long term availability of spare parts
y Operation through Touch Screen
y Implementation of clients’ individual wishes
y Safety assurance of E-Stop circuitry
16
IBC BUBBLE CONTROL

PRO-SONIC
PRO-SONIC can be integrated into all PLAST-

CONTROL systems or can be supplied as a stand-
alone system. For accurate control of the bubble
diameter, speed is everything. PRO-SONIC incor-
porates non-contact high quality ultra-sonic sen-
sors processed by ultra-fast signal processing hard-
ware and software. Bubble diameter calculated
within 100 ms per update.
Upgrading to PRO-SONIC offers full non-contact

high resolution sensors and ultra-fast acting STV
control valve, reducing edge trim width (de-
creased scrap) and reduction in order change time.
Stepper motor driven air Throttle Valve (STV)

supplies instantaneous response to the control
required by the system. Layflat width variations
are reduced to a minimum. Startup requires mini-
mal operator interaction.
J
Ultra-sonic sensors
We have achieved width tolerances of less than Advantages:
+/-2 mm (0,08 inches) on existing lines using the y Fully integrated
latest generation of ultra-sonic sensors combined y Cost effective solution
with the newly developed air control valve. y Contact-free measurement
You can find more information about this product
in our PRO-SONIC flyer.
sensor 1
A
S A Ultra-sonic sensors 1-3
S IBC System control
D Frequency converter
F Signal converter
0-10 VDC
G Blower IBC in/out
sensor 2 sensor 3
(4-20 mA) H STV air valve
(Stepper Throttle Valve)
J Ultra-sonic sensor
on calibration basket
frequency air valve calibration basket

converter control H
D F J
sensors on frostline level
STV
air valve
G IBC in H M
IBC out
17
BUBBLE CONTROL
PRO-WIDE & PRO-CAGE
Width Control PRO-WIDE

A width measurement bar is installed between the
collapsing frame and the winder. The measuring
sleds precisely detects the edges of the film by
means of infrared sensors. For film with gussets,
the width measurement can optionally be made
with ultra-sonic sensors on the calibration cage.
Width adjustments are made by automatically

opening or closing the calibration cage on IBC
systems or with a digital air valve on non-IBC lines.
Calibration Cages PRO-CAGE

The calibration cage is possibly one of the most A
overlooked items in regard to the influence it has
on film quality and profile tolerance. pivot self centering, easily exchangeable rollers
or the L series with single pivot operation.
The PRO-CAGE range of cages offers an innovative
design with a rigid construction and precise con- Both devices feature a choice of roller surfaces for
trol of the cage position throughout the opera- different applications.
tional range. You can choose between two types
of cages: the M series with high precision double
A Width measurement
S Motor F
D Ultra-sonic sensor
F PRO-CAGE Type L
Advantages:
y Precise width control
y Various roller surfaces
D y Rigid construction
y Compact design with wide adjustment range
18
GAUGE MEASUREMENT
PRO-LAB II
The PRO-LAB II has a touching sensor for the ab-

solute, real thickness measurement of film profiles
according to the norms DIN 533370 / ISO 4593 /
ASTM-D 6988-08.
In addition to the touching sensor the system is

available with a capacitive sensor for a contin-
uous measurement mode or with a combination
of both sensors. A
To analyze the thickness distribution, a film strip

is put into the holding device of the PRO-LAB II
system. The measuring
value is taken with the S
mechanical detection
head at selectable
distances or continuous
with the capacitive sensor.
The maintenance free A PRO-LAB II (standard version)
stepper motor moves the S PRO-LAB II the mechanical detection with film guiding
film strip step by step by device and tablet PC (optional)
the mechanical detection D Tablet PC with PRO-LAB II software (optional)
sensor.
The PRO-LAB II basic

system is equipped with
a serial interface, so that You can find more information about this product
the system can be con- in our PRO-LAB flyer.
nected to a customer PC.
The software package is
Windows based and has a
user friendly environment
allowing a professional
profile analysis. Based on
meaningful profile
graphics, average values,
min. and max. values,
the tolerance of the pre-selected set points
will be easily detected.
With the help of Windows, these measuring

results can be documented with
product or order numbers, D
archived or recorded.
Advantages:
y Measurement according
to the norms DIN/ISO/ASTM
y Easy handling
y Automatic mode
y Easy calibration
19
PLAST-CONTROL GMBH WALTER-FREITAG-STR. 15 · 42899 REMSCHEID · GERMANY

SUBJECT TO CHANGE WITHOUT PRIOR NOTICE · PRINTED IN GERMANY · 10-2016
TEL. +49 2191 9480 0 · FAX +49 2191 9480 49

PLAST-CONTROL LTD. UNIT 17, LEEWARD ROAD · ASHTON-PRESTON · LANCASHIRE PR2 2TE · GREAT BRITAIN
TEL. +44 1772 769963 · FAX +44 1772 736357
PLAST-CONTROL INC. 65 PARKER STREET, UNIT 10 · NEWBURYPORT, MA 01950 · USA
TEL. +1 978 462 0306 · FAX +1 978 462 1425
PLAST-CONTROL ASIA LTD. 7F, NO. 155, KEELUNG ROAD · SEC. 1, XINYI DISTRICT · TAIPEI CITY, 110 · TAIWAN
TEL +886 2 3765 1808 · FAX +886 2 2767 2538
PLAST-CONTROL CHINA CO. LTD. UNIT 53 · FLOOR 11 · NO. 6088 HUMIN ROAD · SHANGHAI
TEL +86 21 5413 3383 · FAX +86 21 5413 3323
PLAST-CONTROL INDIA PVT. LTD. REDBRICKS · HDIL KALEDONIA 1ST FLOOR · SAHAR ROAD ANDHERI EAST
MUMBAI 400 069 · MAHARASHTRA · INDIA · TEL +91 9594 033 303
WEB SITE: WWW.PLASTCONTROL.COM

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BRO38-GB16-RZ4K 26.09.

2016 13:48 Uhr Seite 2

38 YEARS EXTRUSION CONTROL SOLUTIONS

For more than 38 years PLAST-CONTROL has been

Meanwhile, around 30 % from all produced sys-

L y Waste reduction and material savings

A Central Operator Station

ACS is the ultimate solution of the product range

For a simple profile measurement and control sys-

And there are even more benefits. In addition, all

All our automation principles over the last 38 years

Experience shows that commonly, up to 4 % of

Optical, mechanical or functional requirements

The best technical solution, is the gravimetric

A Continuous gravimetric dosing

The new MICRO-DOSING units follow the trend to

Fully modular construction allows up to 7 dosing

Compared to the continuous dosing, the batch

The PLAST-CONTROL batch blenders can be

The low-cost PRO-BATCH-devices are built for 4 to

PB4- PB4- PB6- PB6-

The new PRO-BATCH series combines many posi-

The new design of the slide valves, the effective

Every extrusion process starts with the feeding of

We have the appropriate technical

In the central conveying principle, the main differ-

More and more extrusion companies are chang-

Advantages like energy efficiency, noise reduc-

line 1 line 2 line 3

pump 1 pump 2 pump 3

Material Minimizing Control (MMC) has been de-

For the central vacuum, more powerful vacuum

In addition to the optional hardware solutions for

SOLVE PROBLEMS WITH

Coupling identification with PIPE-IDENT

PIPE IDENT uses a wireless sensor (RFID) on the

maschine switched to silo PCH-E

S Dust and contamination filtration with PCH-E

For this type of problems, there are many solu-

REAL TIME PLANT-WIDE

The PLAST-CONTROL Central PCC ensures plant-

All production data is displayed centrally and op-

Precise material balance sheets, quality control,

Optionally, production specific data from your

Non-contact AirCC sensor

The AirCC has two parallel working sensors which

New C-SCAN solutions for barrier and cast film

PLAST-CONTROL, as one of the pioneers in the

Functionally, the computer opening or closing of

PRO-CON has the same good response when it

BETTER COOLING WITH

MAGIC-FLOW is the result of extensive research

This has been achieved by improving the aero-

MAGIC-FLOW really does surpass all expectations:

An additional output increase becomes possible

-6% A PRO-CON DUO II

S You can find more information about this product

The PRO-JET profile control is achieved through

The PRO-JET is suitable for stationary and moving

The basic tolerances are improved with up to 50%.

STATE OF THE ART

The NAVIGATOR operator allows a simple graphi-

PLAST-CONTROL produces many electronic com-