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ESP Design

Client: Pertamina Project: Extreme Wells


Engineer: Rofi Al Latif Date: 10-May-2023

ESP Design
(1st Installation)

SPA-50

Pendopo Field
Pertamina Hulu Rokan Regional 1 Zona 4

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SPA-50 ESP Design NFV450 SCMP 10-May-2023 rev3

1. Previous History

Well SPA-50 is the new drilling well. This well is planned to use Novomet ESP (Electric Submersible Pump)
as the lifting method. There’s no actual data for this new well.

2. Executive Summary
Well : SPA-50

Based on data provided by Pertamina, SPA-50 known that Qmax at IPR around 312 BPD, so we are planning
to install Pump NFV450 SCMP with total stages 328 stg and motor N460PM100 (100 HP at 3600 RPM).

Based on simulation result, we plan to run frequency initially at 45 Hz (90 Hz at VSD) to get the expected
flowrate 251 BPD at surface.

Pump setting depth will be 2200 m. (as requested by Pertamina).

Wellhead should be conditioned to get Pwh 100-300 psi as per ESP design to get expected flowrate.

Pump UT NFV450 SCMP AR2 CR1 S11 164 STG


Pump LT NFV450 SCMP AR2 CR1 S11 164 STG
Gas Separator N362GS1500 DES2 AR2 CR3 0.79" S14
Protector N406MP LSBSB 362-406H/406-460B CR0 HL S11 HT MOD24
Motor N460PM100 2630V 3.6RPM SGL CR0 HT NDS2
Sensor NDS2 406 DES2 5800PSI CR0 MOD0 HT
Scale Preventer SP350S 2-3/8''-10RD NUE 790BPD CR0 (7 Tandems)
MLE MLE TYPE3 450F AWG#4 4KV GSTA 98FT
Power Cable ESP POWER CABLE FLAT AWG#4 4KV 450F GSTA (2236 m)

Recommended case:
Case-1 to run freq. 45 Hz and THP 300 psi to get rate at surface around 251 BPD.

Target rate for this well : 200 BFPD

Regards,

Rofi Al Latif
Application Engineer Assistant
Phone: +62 823.5456.0606
Email: Rofi.Allatif@novometgroup.com

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SPA-50 ESP Design NFV450 SCMP 10-May-2023 rev3

3. Well Data from Client

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SPA-50 ESP Design NFV450 SCMP 10-May-2023 rev3

4. Selpro Calculation Result

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SPA-50 ESP Design NFV450 SCMP 10-May-2023 rev3

From Novomet Sel-Pro calculation shown above, operating frequency starts from 45 Hz (Motor) / 90 Hz
(VSD), THP around 300 Psi, Estimation flow rate around 251 BPD, with ESP parameter intake pressure 984
Psi and then monitor ESP parameter after production test.

Pump Performance Curve NFV450 SCMP 328 stages @ 45 Hz

Standard Catalog Pump Curve NFV450 for 328 Stages @ 60 Hz

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SPA-50 ESP Design NFV450 SCMP 10-May-2023 rev3

Tornado Curve of Pump NFV450 for 328 Stages @ Multiple Hz

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SPA-50 ESP Design NFV450 SCMP 10-May-2023 rev3

5. ESP String Diagram


Well # SPA-50 Location Zona 4 Customer
Field Pendopo Rig Pertamina EP
Novomet. AE Rofi Date: 10-May-2023 Rev.of ESD 3

ITEM DEPTH (MD) LENGTH (m) DESCRIPTION OD, in Remarks


1

1 2157.39 2157.39 Tubing* Tubing 2-7/8" EUE 8RD 2.88 Provided by Pertamina
2
2 2157.60 0.22 Drain Valve NDV 2-7/8"-8RD EUE CR0 3.66
3

4 3 2167.40 9.80 Tubing* Tubing 2-7/8" EUE 8RD 2.88 Provided by Pertamina

5 4 2168.24 0.84 Upper Sand Trap UST 2-7/8"-8RD EUE CR0 3.54
6
5 2178.04 9.80 Tubing* Tubing 2-7/8" EUE 8RD 2.88 Provided by Pertamina
7

8
6 2178.26 0.23 Check Valve NCVBX 2-7/8"-8RD EUE3500 CR1 3.62

7 2188.06 9.80 Tubing* Tubing 2-7/8" EUE 8RD 2.88 Provided by Pertamina
9

8 2188.30 0.23 Discharge DPS 2-7/8"-8RD EUE BOX/PIN 1/4" CR0 2.88

10
9 2188.51 0.21 Bolt-on Head BOH 2-7/8"-8RD EUE-362SER CR0 3.62

10 2193.87 5.37 Pump UT NFV450 SCMP AR2 CR1 S11 164STG 3.62
11

11 2199.24 5.37 Pump LT NFV450 SCMP AR2 CR1 S11 164STG 3.62

12

12 2200.00 0.76 Gas Separator N362GS1500 DES2 AR2 CR3 0.79" S14 3.62

N406MP LSBSB 362-406H/406-460B CR0 HL


13 2202.31 2.31 Protector 4.06
S11 HT MOD24
13

14 2206.01 3.70 Motor N460PM100 2630V 3.6RPM SGL CR0 HT NDS2 4.60

14

15 2206.65 0.64 Sensor NDS2 406 DES2 5800PSI CR0 MOD0 HT 4.06

16 2210.15 3.50 Scale Preventer SP350S 2-3/8''-10RD NUE 790BPD CR0 3.50

17 2213.65 3.50 Scale Preventer SP350S 2-3/8''-10RD NUE 790BPD CR0 3.50
15

18 2217.15 3.50 Scale Preventer SP350S 2-3/8''-10RD NUE 790BPD CR0 3.50

19 2220.65 3.50 Scale Preventer SP350S 2-3/8''-10RD NUE 790BPD CR0 3.50
16

20 2224.15 3.50 Scale Preventer SP350S 2-3/8''-10RD NUE 790BPD CR0 3.50

21 2227.65 3.50 Scale Preventer SP350S 2-3/8''-10RD NUE 790BPD CR0 3.50
17

22 2231.15 3.50 Scale Preventer SP350S 2-3/8''-10RD NUE 790BPD CR0 3.50

CENTRALIZER 6-5/8" PIN2-3/8"-10RD NUE CR3


23 2231.50 0.35 Centralizer 5.50
18 MOD2

19

20 For Start up :
N460PM100 2630V 3.6RPM SGL CR0 HT NDS2
Derating : No
@100 Hz 63 kW 2220 V 18.9 A
Fmin 70 Hz
21 Fmax 120 Hz
Fstart-up 80 Hz, then please ask Application Engineers (AE) for increasing frequency

22

Note:
23 Cable Band 500 pcs for tubing + 8ea for ESP string
MLE Guard 2 pcs MLE GUARD PUMP406SER 5/00 CR3 1/4"
MLE Guard 1 pcs MLE Guard Protector 406 Series CR3
MLE 30 m Motor Lead Extension MLE TYPE3 450F AWG#6 5KV GSTA 115FT
Power Cable 2206 m POWER CABLE FLAT AWG#4 4KV 450F GSTA (2206 m)
Penetrator 1 pcs BIW Penetrator
Control Line 35 m (or 1 roll= 35 m) Discharge Control Line + 2 ea fittings (+2 back up fitting)

Well data Comments


Casing Size 7” 20/23 ppf
Liner Size
Liner Depth, m
PBTD, m 2362
Deviation at sensor 0
Top Perfo, m 2252

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SPA-50 ESP Design NFV450 SCMP 10-May-2023 rev3

6. ESP Surface Equipment Diagram


NOVOMET ESP SURFACE EQUIPMENT
Customer: Project: Well:
Pertamina Hulu Rokan Extreme Wells SPA-50

6 Genset

Item Description Remarks

ESP Wellhead
Required for wellhead adapter
flange 11” 5000 psi x 7-1/16"
1 Fabrication 7-1/16", 3K / 2K Wellhead Adapter Union Type
3000 psi
MC:AA:TC:U;PSL:1:PR:1 Marking F/Flange Marking
F/Tubing Hanger

Penetrator
2
BIW Lower

Junction Box
3
JB 6KV N3R

Step Up Transformer

4 SHILCHAR STEP-UP TRANSFORMER 115KVA 415V-


500V / 3500V AL WINDING

VSD

5 NVSD 200KVA 480V 60HZ 6P IF SWF NSP N3R T1


Output power capacity @480V/60Hz, 200 kVA

Genset
6
Diesel Engine 200KVA 380V 50HZ

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SPA-50 ESP Design NFV450 SCMP 10-May-2023 rev3

7. Surface KVA Calculation

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