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OVERVIEW
The FlexSonic™ Acoustic Detector is designed to
recognize the unique ultrasonic frequency content
of events such as gas leaks. When a pressurized
ATX10 Transmitter
gas leak occurs, the frequency content of the sound
being generated extends beyond the audible portion
of the spectrum into the ultrasonic region (above 20
kHz). The intensity of the sound generated by a leak is
determined by several factors including pressure, leak
rate, gas viscosity, and distance from the leak source.
Acoustic detection is less susceptible to environmental
factors (such as high winds) that can degrade the
ability of traditional sensing technology based on gas
concentration to detect the presence of a leak. When AC100 Sensor
combined with line of sight and/or point gas detectors,
the additional layer of protection provided by the
FlexSonic Acoustic Detector offers the ultimate solution
for gas leak detection.
FEATURES
• Long range response
• Nearly instantaneous response
• Gas leak detection without contact BENEFITS
• Adjustable detection range • Ideally suited for use in open or highly ventilated
• Superior false alarm discrimination areas where traditional detectors are limited due to
dilution
• Patented technology
• Single detector can cover a large area
• Suitable for harsh outdoor applications
• Resistant to corrosion from most commonly
• Stand alone capability from the ATX10 Transmitter
encountered environmental contaminants
• 4-20 mA output combined with HART
• Minimum maintenance required
• Globally approved explosion-proof 316 stainless
steel housing • No routine calibration required
• Integrated Acoustic Integrity Check (AIC) • Functions with all gas types
• Can detect small gas leaks at or below 6 bar (87 psi) • Fail-safe operation
• Extensive data logging with removable storage • Certified SIL 2 Capable
OPERATING VOLTAGE—
24 Vdc nominal; Operating range is 9 to 30 Vdc. FM ®
WARRANTY—
3 years.
4.5 4 95-8657
5.16 4.7 3.77
(13.1) (11.9) (9.6)
3.46
(8.8)
5.2
(13.2)
2.7
5.86 (6.9)
(14.9)
12.33
(31.3)
A2610
AC100 WITH ATX10 AC100 WITH ATX10 OR STB AC100 WITH STB
4.5 5 95-8657
ATX10
The main function of the ATX10 Transmitter is to evaluate
TEST SWITCH
the incoming acoustic power spectrum data from the
AC100 Acoustic Sensor and make a determination of ALARM LED
alarm condition. The transmitter communicates with the
sensor via proprietary serial connection. TEST FAULT LED
ALARM
POWER LED
power.
Figure 2—Magnetic Switches and LEDs on ATX10 Faceplate
LEDs
The ATX10 includes three local LEDs on the faceplate
to indicate Power (green), Fault (yellow), and Alarm Magnetic Switches
(red) status.
The ATX10 includes two magnetic switches that
support local initiation of an acoustic test, and clearing
LED Indication Status of latched alarms. See Figure 2 for magnetic switch
Steady Green Power On locations.
Slowly Flashing Green
Learn Function Active
(<Once per Second)
4-20 mA Output
Rapidly Flashing Green
Manual AIC in Progress The safety function of the detector is communicated via
(Twice per Second)
Steady Yellow Critical Fault the 4-20 mA HART output. Valid 4-20 mA outputs and
their meanings are summarized below:
Slowly Flashing Yellow
Advisory Fault
(<Once per Second)
Output Status
Steady Red Alarm
Rapidly Flashing Red 1 mA Critcal Fault
Pre-alarm
(Twice per Second) 2 mA Advisory Fault
4 mA Normal
See Figure 2 for LED locations. 16 mA Pre-Alarm
20 mA Alarm
4.5 6 95-8657
Acoustic Integrity Check (AIC) Manual AIC
The AC100 Acoustic Sensor includes an integrated The Manual AIC is a system test that, when successful,
acoustic source capable of providing a variable results in a latched alarm indication and a 20 mA
frequency/amplitude output for system self test. Based output. The RESET function is used to clear Manual
on the proven innovation of Det-Tronics’ flame detector AIC latched alarms.
optical integrity (oi®) model, the Acoustic Integrity
Check (AIC) capability automatically or manually NOTE
tests the sensor to verify proper operation and is user Ensure that system alarms are bypassed prior
programmable. A fault condition (2 mA and yellow LED) to initiating a manual AIC to prevent unwanted
is generated when reduced signal strength indicates a actuation.
loss of detection range.
Manual AIC can be activated by placing the magnet
Automatic AIC at the ‘TEST’ icon on the ATX10 faceplate for at least
The automatic AIC is a periodic, short duration test that 3 seconds. Activation of the Manual AIC results in a
does not activate alarms, LEDs or 4-20 mA signals, and flashing green LED and an audible tone during the test
is disabled if a pre-alarm or alarm condition exists. (note that the test tone may not be detectable in loud
environments or where hearing protection is worn).
Both the interval at which the AIC is performed, and the
number of consecutive failures required to annunciate An AIC failure results in a yellow LED and Fault
a fault are user selectable settings adjustable via indication (2 mA).
HART. To maintain safe operation of the detector, the
combination of AIC interval and successive failures Following a Manual AIC, the acoustic detector can
before fault annunciation is limited so as not to allow be reset by placing the magnet at the ‘RESET’ icon
the FlexSonic detector to exceed 60 minutes before on the ATX10 faceplate for at least 3 seconds. The
indicating a failed AIC. See table below: Reset switch resets any alarms or faults and places the
detector back in the normal operating mode.
Automated AIC Maximum # of AIC
Interval Failures for Fault The Manual AIC test can also be initiated and reset via
(Minutes) Annunciation HART command.
Adjustment
1-60 1-60
Range
Increment 1 1
Default 10 3
4.5 7 95-8657
Event Logging OPERATION
The ATX10 Transmitter generates an event log and
The FlexSonic Acoustic Detector has two different
saves the data to onboard flash memory where it can
modes of operation — Basic and Profile.
be retrieved via the HART interface. The following
events are recorded to the ATX10 event log:
• Alarm BASIC MODE
The number of events and the duration of recorded An Autolevel function is also included in Basic Mode
acoustic data is limited only by the capacity of the (not available in Profile mode). This function operates
memory card. The 4 GB memory card can store over as a quick (10 second) intrinsic sound survey, analyzing
6 months of ambient acoustic input before overwriting the background acoustics and setting an alarm
old data. threshold level that is optimized to the background
acoustic content present. It is important to note that
The micro SD card can be accessed by removing the any potential noise sources not present during the
ATX10 Transmitter cover and unplugging the transmitter Autolevel analysis will not be accounted for in the
module from the mounting bracket. alarm threshold setting and reduce the discrimination
capability of the detector. For newly added, intermittent,
or highly varying sources of background noise, it is
WARNING recommended that the Learn Function in Profile Mode
Power must be removed from the device prior to be used to optimize discrimination capability of the
removing the cover in a hazardous location. FlexSonic Acoustic Detector.
Communication (HART)
The ATX10 implements the HART 7.0 standard. Refer
to FlexSonic HART manual 95-8698 for complete
information regarding HART communication.
4.5 8 95-8657
Table 2—Profile Mode Alarm Settings
4.5 9 95-8657
DOWNLOAD – This command modifies the ATX10 Figure 3 is a flow chart showing how the Memory
flash memory by replacing all configuration and profile Module annunciations arise, and the user intervention
data with the contents of the files on the SD Memory options that are available to get the Memory Module
Module. In other words, the data is downloaded to the synchronized and operating normally.
ATX10 onboard flash from the SD Memory Module.
Options:
Replace SD Card
OR
No
Yes CFG VALID Select “UPLOAD”
Memory Module
Init is Repeated
Upload Config and Yes
Profiles to Memory
Blank Config Check Yes Module from
(No Files) ATX10. Repeat
Memory Module Options:
Annunciate SD Replace SD Card
Init. ADVISORY CFG MATCH
OR
No No Select “UPLOAD”
Use ATX10 flash OR
Config and Profile Select
contents. “DOWNLOAD”
Yes
Note: During normal operation, if there is valid communication to an SD card, and there
Yes (”CFG MATCH - Y”) are no advisory faults present (i.e. the user has handled them in the “User SD Menu”),
then the following will happen:
(1) When modifications to Config data occur on the ATX10, the modifications will also be
written to the memory module.
No action. Use
ATX10 flash (2) When modifications to Profile data occur on the ATX10, the modifications will also be
Config and Profile written to the memory module.
contents.
If an SD advisory is being annunciated, Config and Profile updates to the memory module
will NOT happen. They will only be recorded in the ATX10 flash memory, and the SD
card’s Config and Profile files will remain unmodified and out of sync with the ATX10.
4.5 10 95-8657
SD Memory Module Removal / Replacement NOTE
The detector will continue to operate with an SD
The ATX10 Memory Module is a dual plug daughter
advisory fault present, however, the fault must be
board located on the back side of the ATX10 transmitter
corrected in order to clear.
module. See Figure 4 for location. The SD memory
card is attached to the memory module by a locking
connector. IMPORTANT
If an SD Inop fault persists after normal startup,
The memory module is designed to be easily removed then remove and re-insert the SD card. When
from the transmitter module. To remove the memory removing the SD card, ensure excessive force
module, simply grasp it with your fingers and pull it is not applied otherwise the card/connector
from the transmitter module circuit board (no tools assembly can be bent which can result in an
required). The memory module is keyed to ensure “SD Card Inop” fault being annunciated due to
correct orientation when replaced. insufficient contact between the SD card and the
board.
To remove the SD card from the memory module, follow
the procedure shown in Figure 5. In the event that the SD card will not be used, it is possible
to disable it entirely including fault annunciation. This is
NOTE done with the DISABLE option selected via HART. This
The SD card and memory module are not intended operation is permanent and the SD card will remain
to be hot-swappable. Proper precautions must disabled, with no fault annunciation, even if power is
be observed when removing or replacing the cycled to the ATX10.
memory module/SD card.
When the SD card is re-enabled with the ENABLE
ATX10 TRANSMITTER MODULE
option selected via HART, there will be a momentary
fault annunciation by a flashing yellow LED. This fault
MEMORY MODULE will clear itself after a short time, and is merely a
communication check between the ATX10 and the SD
card.
NOTE
It is NOT recommended to select the DISABLE
option unless absolutely necessary as the
benefits of real-time data logging will be lost.
A2612
4.5 11 95-8657
UNLOCK
STEP #1
STEP #2
STEP #3
STEP #4
TAB
STEP #5
4.5 12 95-8657
IMPORTANT SAFETY NOTES INSTALLATION
CAUTION NOTE
The wiring procedures in this manual are intended Detector housings must be electrically connected
to ensure proper functioning of the device under to earth ground. A dedicated earth ground
normal conditions. However, because of the terminal is provided.
many variations in wiring codes and regulations,
total compliance to these ordinances cannot be NOTE
guaranteed. Be certain that all wiring complies The AC100 has an Intrinsic Safety (IS) Barrier.
with the NEC as well as all local codes. If in doubt, Proper NEC/CEC IS grounding must be ensured.
consult the authority having jurisdiction before
wiring the system. Installation must be done by a NOTE
properly trained person. The detector must always be installed per local
installation codes.
CAUTION
This product has been tested and approved NOTE
for use in hazardous areas. However, it must Use of a threaded adapter for connecting the
be properly installed and used only under the AC100 to the STB or ATX10 is prohibited.
conditions specified within this manual and
the specific approval certificates. Any device NOTE
modification, improper installation, or use in a The ATX10 transmitter module is shipped with the
faulty or incomplete configuration will render SD card installed in the memory module. A piece
warranty and product certifications invalid. of tape has been installed to secure the card in
place and prevent it from becoming dislodged
CAUTION during shipping. See Figure 6. The shipping
The device contains no user serviceable tape should be removed prior to commissioning
components. Service or repair should never be the acoustic detector.
attempted by the user. Device repair should be
performed only by the manufacturer.
SENSOR TERMINATION BOX
LIABILITIES A Det-Tronics sensor termination box (Model STB)
The manufacturer’s warranty for this product is is required for installations where the AC100 is not
void, and all liability for proper function of the connected directly to the ATX10 transmitter housing.
detector is irrevocably transferred to the owner or When installing the AC100 remotely from the transmitter,
operator in the event that the device is serviced or shielded cable using twisted pair wires for signal is
repaired by personnel not employed or authorized required to prevent possible nuisance EMI/RFI. The
by Detector Electronics Corporation, or if the maximum cable length between the AC100 and the
device is used in a manner not conforming to its ATX10 is 500 ft.
intended use.
CAUTION
Observe precautions for handling electrostatic
sensitive devices.
TAPE PROVIDED FOR SHIPPING
PURPOSES ONLY. REMOVE TAPE
CAUTION PRIOR TO FINAL INSTALLATION.
A2622
4.5 13 95-8657
GREASE/LUBRICATION
To ease installation and future removal, ensure that all
junction box covers and sensor threads are properly
lubricated. If the need arises for additional lubrication, use
either Lubriplate grease (see Ordering Information for part
number) or Teflon tape. Avoid the use of silicone grease. SENSOR COVER
If conduit is used, the use of proper conduit installation IDENTIFICATION OF DETECTOR MOUNTING
techniques, breathers, glands, and seals is required to LOCATIONS
prevent water ingress and/or maintain the explosion-
proof rating. Identification of the most likely leak sources is typically
the first step in determining optimal locations for
Conduit drains must be installed at water collection acoustic detection.
points to automatically drain accumulated moisture.
Conduit breathers should be installed at upper locations It is not required to aim the FlexSonic detector toward
to provide ventilation and allow water vapor to escape. a potential leak source. The preferred orientation for
At least one breather should be used with each drain. the AC100 Acoustic Sensor is positioned vertically
downwards.
Conduit raceways should be inclined so that water will
flow to low points for drainage and will not collect inside It is recommended that the acoustic detector be
enclosures or on conduit seals. If this is not possible, mounted at or above the level at which the potential leak
install conduit drains above the seals to prevent the is likely to occur.
collection of water or install a drain loop below the
detector with a conduit drain at the lowest point of the If the installation requires mounting the detector close
loop. to ground level, note that the effective detection range
may be reduced due to the potential effects of ground
Conduit seals are required for compliance with NEC/ absorption and reflection.
CEC explosion-proof installation requirements and to
prevent water ingress in outdoor applications. Seal all The most effective number and placement of detectors
conduits within 18 inches of the device. Units with M25 varies depending on the conditions on site. The individual
threads must use an IP66 rated washer or an IP66 rated designing the installation must often rely on experience
cable gland with O-ring to prevent water ingress. and sound judgment to determine the detector quantity
and best locations to adequately protect the area. Note
that it is typically advantageous to locate detectors
FOAM INSERT where they are accessible for maintenance.
A foam insert (included) is recommended in
applications where wind driven sand or other high To facilitate improved viewing with various installation
velocity particulates can penetrate the sensor’s orientations, the ATX10 faceplate can be rotated in
protective cover and cause damage to the microphone 90 degree increments. Access the ATX10 faceplate
and/or AIC sound emitter. by unscrewing the cover and pulling the transmitter
module from the mounting posts that secure it to the
To install the insert, ensure that the device is powered junction box, then reposition it as desired. Note that the
off, then remove the protective cover from the sensor module is held in place by a compression fitting – no
housing by turning counterclockwise (no tools screws are involved.
required). Carefully press the insert inside the cover
(See Figure 7), then re-install the cover on the sensor.
Refer to the Maintenance section of this manual for
additional information regarding the insert.
4.5 14 95-8657
DETECTION COVERAGE Detection coverage is specified as a radius with the leak
source at or below detector level, and unobstructed by
The FlexSonic Acoustic Detector is an omni-directional
infrastructure.
acoustic analyzer that can recognize the unique
frequency content of events such as gas leaks. The
Basic Mode, 50 dB setting =
high-frequency sound energy generated by pressurized
12 meter radius (40 feet)
gas escaping is dependent upon several factors such
as gas pressure, geometry of the leak opening, gas
Profile Mode (4 dB above background) =
viscosity, as well as environmental conditions such as
20 meter radius (66 feet)
temperature and humidity.
For information regarding installation of the FlexSonic
It is recommended that the detector be mounted
Acoustic Detector in a specific application, please
above the potential leak sources in the coverage area
contact the Det-Tronics factory.
to minimize attenuation of acoustic signal from the
detector housing itself. Also, care should be taken to
eliminate acoustic blind spots caused by equipment, = BASIC MODE
scaffolding, etc. that lie between the detector and
potential leak sources. = PROFILE MODE 21m
18m
Background noise can also diminish the effective
coverage area, however, the patented Learn function 15m
4.5 15 95-8657
POWER SUPPLY REQUIREMENTS CAUTION
The use of proper conduit installation techniques,
Calculate the total gas detection system power
breathers, glands, and seals is required to prevent
consumption rate in watts from cold start-up. Select a
water ingress and/or maintain the explosion-proof
power supply with adequate capability for the calculated
rating.
load. Ensure that the selected power supply provides
sufficient regulated and filtered output power for the
entire system. If a back-up power system is required, EXTERNAL BONDING (AC100 and ATX10)
a float‑type battery charging system is recommended.
Per ATEX/IECEx requirements, 4 mm2 wire shall be
If an existing source of power is being used, verify that
attached to external ground connection.
system requirements are met.
4.5 16 95-8657
ORIENT SET SCREW AWAY FROM
MOUNTING SURFACE TO ENSURE
ADEQUATE CLEARANCE BETWEEN
SENSOR AND SURFACE
A2618
M25 Models 4. Tighten the lock nut against the termination box.
See Figure 10.
M25 models have straight threads and a removable
connector assembly with lock nut. Install the sensor
5. Insert the sensor wires through the connector
as follows:
assembly into the termination box, then secure the
sensor to the termination box by tightening the ring
1. Remove the connector assembly from the AC100
on the connector assembly. Prior to tightening the
Sensor. See Figure 9.
ring, orient the sensor with the set screw away from
the detector mounting surface to ensure adequate
2. Screw the lock nut as far back as it will go (finger
clearance between the sensor and mounting
tight only), then screw the connector assembly into
surface. See Figure 8.
the appropriate entry on the termination box. A light
coating of grease on the threads is recommended.
6. Tighten the connector ring, then install set screws to
prevent movement.
3. Screw the assembly into the termination box as far
as it will go and tighten with a 35mm socket wrench.
NOTE
There are a total of six set screw holes on the
connector ring, three on the lower level and three
on the upper level. Install at least one set screw
on each level. See Figure 11.
AC100 SENSOR
CONNECTOR ASSEMBLY
A2619
4.5 17 95-8657
TIGHTEN LOCK NUT AGAINST TERMINATION BOX
A2620
WIRING PROCEDURE Figure 15 shows power and signal wiring for an ATX100
wired to a PLC.
Ensure that all cables are terminated properly.
Conductor insulation should be stripped off with a bare
Figure 16 shows an ATX10 with AC100 wired to a FlexVu
conductor length of 0.2 inch (5 mm) minimum and 0.7
UD10 Universal Display. Refer to the UD30 Instruction
inch (18 mm) maximum. Ensure that cable shield is
Manual (95-8764) for wiring the AC100/ATX10 to the
properly terminated and that bare shield wire is not
FlexVu UD30 Universal Display.
allowed to accidentally contact the metal housing or
any other wire.
See Figure 17 for benchtop test wiring.
IMPORTANT
NOTE
The AC100 GND wire (green, 16 AWG, 1.31 mm2)
For proper HART communication, a signal loop
must be properly grounded inside the STB
resistance of 250 ohms must be present at the
or ATX10 to maintain proper Intrinsic Safety
4-20 mA output terminals.
connections. A lug is provided and must be
properly crimped to the wire and secured with SET SCREWS
4.5 18 95-8657
INTERFACE TO
P3
-4
SOFTWARE CONFIGURATOR
P3
-3
JU
P3
M
-2
PE
P3
N
D
R
-1
TO
A
G
N
D
+
A
C
VD
24 B J3
24
A
VD -1
m
C J3
20
24 +
–
-2
4-
VD
C
-4
VD
P1
C J3
SH – -3
24
LD
IEL
-3
J3 SENSOR
P1
IE
-4
SH
-2
POWER AND 4-20 mA OUTPUT J3
P1
-1 -5
P1
A2605
ATX10
TRANSMITTER
INTERFACE
TO SOFTWARE
BOARD
CONFIGURATOR
P3
-4
P3
-3
JU
P3
M
-2
PE
P3
N
D
R
-1
TO
A
G
N
D
+
A
C
VD
24 B J3
24
-1
VD ORANGE
m
C J3
0
24 +
2
-2
4-
VD GRAY
C
-4
VD
P1
C J3
SH – -3
RED
24
LD
IEL
-3
J3
P1
D
IE
-4
BLACK
SH
-2
J3
P1
-5
-1
P1
SENSOR
POWER
AND OUTPUT GREEN
IS GROUND
4.5 19 95-8657
ATX10
TRANSMITTER
INTERFACE
TO SOFTWARE BOARD
CONFIGURATOR
P3
-4
P3
-3
JU
P3
M
-2
PE
P3
N
D
R
-1
TO
A
G
N
D
A
C
IS GROUND
VD
24 B J3
24
VD -1 ORANGE
m
C J3
20
24 +
–
-2
4-
VD GRAY
C
-4
VD
P1
C J3
SH – -3 RED
24
IEL
-3
J3
P1
D
IE
-4 BLACK
SH
-2
J3
P1
-5
-1
P1
SENSOR
POWER
AND OUTPUT
BLACK
RED
GRAY
ORANGE
GREEN
CONNECT THE GREEN WIRE FROM THE AC100 TO THE GROUND SCREW
INSIDE THE STB HOUSING. EARTH GROUND CONNECTION REQUIRED.
AC100
ACOUSTIC
SENSOR
A2607
Figure 14—AC100 Acoustic Sensor Connected to STB and Wired to ATX10 Transmitter
4.5 20 95-8657
ATX10
INTERFACE
TRANSMITTER
TO SOFTWARE BOARD
CONFIGURATOR
P3
-4
P3
-3
JU
P3
M
-2
PE
P3
N
D
R
-1
TO
PLC 4-20 mA INPUT CARD
G
N
D
INPUT
+
4-20 mA A
C
VD
24 B J3
24
A
VD -1
m
– C J3
20
24 +
–
-2
4-
250 VD
C
-4
24 VDC
VD
P1
C J3
OHMS + SH – -3
24
D
IEL
-3
L
MINIMUM J3
P1
D
IE
-4
SH
-2
J3
P1
-5
-1
P1
SENSOR
POWER
AND OUTPUT
ATX10
TRANSMITTER
INTERFACE
TO SOFTWARE BOARD
CONFIGURATOR
P3
-4
P3
-3
JU
P3
M
-2
PE
P3
N
D
R
-1
TO
A
G
N
D
+
A
C
VD
24 B J3
24
-1
VD ORANGE
m
C J3
20
24 +
–
-2
4-
VD GRAY
C
-4
VD
P1
C J3
SH – -3
RED
24
LD
IEL
-3
J3
P1
D
IE
-4
BLACK
SH
-2
J3
P1
-5
-1
P1
SENSOR
POWER
AND OUTPUT GREEN
Sensor Connector
J3-1
J3-2
J3-3
J3-4
J3-5
J3
IS GROUND
CALIBRATE
24 VDC –
SHIELD
24 VDC +
4-20 mA
Output Loop
Connector
HIGH ALARM COM J4-1
P1-3 4-20 mA +
HIGH ALARM NC J4-2 UD10
HIGH ALARM NO J4-3
DISPLAY UNIT
P1-2 4-20 mA –
AUX ALARM COM J4-4
Relay Connector
P1-1 SHIELD
AUX ALARM NC J4-5
P1
AUX ALARM NO J4-6
J2
LOW ALARM COM J4-7 AC100
COM
LOW ALARM NC J4-8 ACOUSTIC
J2-3
LOW ALARM NO J4-9 SENSOR
J2-2 RS485 A FAULT COM J4-10
FAULT NC J4-11
J2-1 RS485 B
FAULT NO J4-12
24 VDC –
24 VDC –
24 VDC +
24 VDC +
MODBUS
SHIELD
SHIELD
J4
Connector
NOTES: DEVICE HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND.
P2-6
P2-5
P2-4
P2-3
P2-2
P2-1
P2
CONNECT THE GREEN WIRE FROM THE AC100 TO THE GROUND SCREW
Power Supply Connector INSIDE THE ATX10 HOUSING.
4.5 21 95-8657
ATX10
TRANSMITTER
P3
-4
P3
-3
JU
P3
M
-2
PE
P3
N
D
R
-1
TO
A
G
N
D
+
A
C
VD
24 B J3
24
A
VD -1
m
C J3
20
24
+ +
–
-2
4-
VD
C
-4
VD
P1
C J3
SH – -3
24
250 OHMS
D
IEL
-3
L
J3
P1
D
IE
-4
24 VDC
SH
-2
J3
P1
-5
-1
P1
–
IS GROUND
AC100
HART ACOUSTIC
HANDHELD SENSOR
A2617
COMMUNICATOR
Figure 17—Wiring the Acoustic Detector for Benchtop Testing/Programming Using HART Protocol
4.5 22 95-8657
STARTUP should be set to a numeric value between 40 and 120
(factory default is 59). This represents the threshold at
NOTE which a leak will be detected and an alarm declared.
Upon powering up the Flexsonic, the ATX10 will Lower numbers represent greater sensitivity and
annunciate a fault. This is due to the ATX10 trying higher numbers will result in less sensitivity to alarm.
to establish communication with the SD card. This value can be set manually, or by using the AUTO
This action will cause the fault LED to blink for a LEVEL function.
short period of time before automatically clearing
itself. ALARM SETUP
MODE BASIC/
BASIC MODE
AUTO LEVEL
The fault will be logged as an SD inop event. PROFILE/
LEVEL (dB)
ENABLED?
ADVANCED
However, this is merely a functionality check. LATCHING
DELAY (SEC)
ENABLE
AUTO LEVEL
BASIC MODE
4.5 23 95-8657
Profile‑Level Profile‑Learn
The Profile‑Level mode uses the same fixed threshold The Profile‑Learn mode uses variable thresholds. Each
concept as Basic mode. There is a LEVEL (dB) frequency band has its own threshold level, rather than
setting, but no AUTO LEVEL function. The benefit of a fixed level that is applied to all bands.
using Profile‑Level is that some additional settings are
available for increased flexibility. The Profile‑Learn mode uses a recorded set of band
thresholds called a “Profile.” The process for generating
In some applications the use of the factory default a profile is referred to as “Learn.”
settings in the Profile‑Level mode may be adequate,
however, it is possible to customize the acoustic The detector is commanded to start and stop the
detection using the additional settings. The following “Learn” process to record the maximum sound level
additional settings are available in Profile‑Level: detected in each band during the recording period.
This data can be used to reduce sensitivity at the
BAND COUNT – In Basic mode, the number of frequency bands where background noise and events
frequency bands that exceed the LEVEL (dB) threshold are prevalent while increasing sensitivity in the bands
are counted. An alarm condition exists when this that are relatively silent.
count exceeds 14 bands. This number is fixed in
Basic mode. In Profile‑Level mode it can be adjusted To perform the Learn process:
(adjustment range = 1-24, default = 14). Lower numbers
tend to make the detector more sensitive to narrow 1. Navigate to DEVICE SETUP > ALARM SETUP >
band signals, including pure tones or other ultrasonic PROFILE MODE > LEARN MENU.
emitting devices. Higher numbers tend to decrease
the sensitivity of the detector and require broadband PROFILE MODE
ultrasonic sound to exceed the LEVEL(dB) threshold in ALARM SETUP
ALARM MODE LEVEL/LEARN LEARN MENU
more bands. MODE BASIC/
LEVEL (dB) LEARN ENABLED?
SENSITIVITY (dB) START LEARN
PROFILE/
BAND COUNT STOP LEARN
ADVANCED
RECOVER (SEC) – This setting specifies the time (in LATCHING
DELAY (SEC) RECORDED
seconds) that elapses from the moment the alarm BASIC MODE
RECOVER (SEC) CLR RECORDED
LEARN MENU ALARM PROFILE
criteria are no longer met until the alarm is cleared. PROFILE MODE
PREALARM ON SAVED PROFILE
PREALARM LVL
4.5 24 95-8657
5. Once the RECORDED data represents the desired PREALARM CONFIGURATION
profile, navigate to the SAVED PROFILE menu.
The PREALARM option is available in Profile-Level/Learn
The SAVED PROFILE menu provides a preview of
mode (not Basic), and can be configured as follows
several slots for permanently storing the RECORDED
through the PROFILE MODE menu.
profile. Navigate to a slot to overwrite. (Use SLOT 1
for a new unit).
1. Set PREALARM ON to ‘Y’
PROFILE MODE
2. Set PREALARM LVL.
ALARM MODE LEVEL/LEARN LEARN MENU
LEVEL (dB) LEARN ENABLED?
SENSITIVITY (dB) START LEARN SAVED PROFILE The alarm threshold for each band is lowered by this
BAND COUNT STOP LEARN NAME
value, effectively making the band more sensitive.
DELAY (SEC) RECORDED DATE
RECOVER (SEC) CLR RECORDED TIME PREALARM is intended to be more sensitive than
LEARN MENU ALARM PROFILE the normal alarm and can be used as a warning that
PREALARM ON SAVED PROFILE a potential alarm condition may be imminent.
PREALARM LVL
4.5 25 95-8657
PASSWORD PROTECTION GENERAL APPLICATION
The ATX10 allows the use of a password for restricting INFORMATION
changes to configuration parameters and limiting
access to safety critical commands. NUISANCE SOURCES
Most industrial or processing environments are
The ATX10 is shipped from the factory with the password
relatively free from the higher frequency sound energy
protection (Write Protect) feature enabled. Refer to the
that is characteristic of a gas leak, however, there are
AC100/ATX10 HART Addendum (number 95-8698) for
instances where high frequency nuisance sources
complete information regarding use of the Write Protect
exist. The sources may include, but are not limited to:
feature.
• Rotating machinery / gear meshes
• Bearings/fans motors
• Metal-to-metal contact / chains
• High velocity wind through rigging
FRIENDLY LEAKS
The FlexSonic Acoustic Detector recognizes the
acoustic signature of pressurized gas escaping.
Therefore, so called ‘friendly’ sources of compressed
gas leaks such as air lines and relief stacks may be
detected as well.
4.5 26 95-8657
MAINTENANCE ROUTINE INSPECTION
Periodically or during scheduled maintenance, the
IMPORTANT
AC100 cover should be inspected to ensure that
Periodic flamepath inspections are not
obstructions such as plastic bags, litter, heavy oil and
recommended, since the product is not intended
tar, paint, mud, snow, or other materials do not block
to be serviced and provides proper ingress
sound from reaching the sensor and thereby impairing
protection to eliminate potential deterioration of
the performance of the device.
the flamepaths.
When using the optional foam insert in dirty or dusty
The AC100 Sensor contains no user serviceable
environments, check to ensure the insert is clean and
components and should never be opened. The
free of buildup. Replace the insert if torn or damaged.
ATX10 wiring compartment is the only part of the
acoustic detector that should be opened by the
user in the field. CLEANING
To clean the AC100 Acoustic Sensor cover, ensure that
NOTE
the device is powered off, then simply grasp the cover
Refer to the FlexSonic Acoustic Detector Safety
assembly and twist counterclockwise. See Figure 18.
Manual 95-8658 for specific requirements and
The stainless steel mesh can be cleaned with warm
recommendations applicable to the proper
soapy water and rinsed. Remove any excess water
installation, operation, and maintenance of all
with a cloth, then air dry.
SIL-Certified acoustic detectors.
The foam insert (if used) can also be cleaned with
To maintain maximum sensitivity and detection range,
warm, soapy water and rinsed. Hand wring any excess
the AC100 Acoustic Sensor cover (and optional
water by simply squeezing the foam insert to remove
foam insert) must be kept relatively clean and free of
excess water.
debris. Refer to the following procedure for cleaning
instructions.
When re-installing the foam insert / AC100 cover, use
care not to over tighten.
CAUTION
The AC100 sensor head (microphone and AIC
acoustic source) does not require cleaning
and should not be contacted with any cleaning
materials.
NO SERVICEABLE COMPONENTS
WITHIN SENSOR HOUSING.
MICROPHONE
DO NOT OPEN.
SENSOR COVER
AC100 SENSOR
FOAM INSERT
A2615
4.5 27 95-8657
TROUBLESHOOTING
If a Fault condition is indicated by the LED on the ATX10
faceplate, the nature of the fault can be determined by
navigating to the STATUS INFO MENU. See Table 3 for
additional information.
SNSR HDWR FAULT Hardware fault on the AC100 Sensor. Return to factory for repair.
Detector operating voltage is out of Check output voltage at the power source. Check power
VOLTAGE FAULT
tolerance. wiring to the detector.
4.5 28 95-8657
DEVICE REPAIR AND RETURN REPLACEMENT PARTS
Part Number Description
Prior to returning devices, contact the nearest local
Detector Electronics office so that a Return Material 011355-001 Foam Insert for AC100
Identification (RMI) number can be assigned. A 010969-001 ATX10 Replacement Module
written statement describing the malfunction must 011365-002 Memory Module (w/o SD card)
accompany the returned device or component to 104155-001 Micro SDHC Card, 4G, Industial
assist and expedite finding the root cause of the Temperature Rating
failure. 103028-027 Plug, 5.0 mm, 4 Position (P1)
103028-028 Plug, 5.0 mm, 5 Position (J3)
Pack the unit properly. Always use sufficient packing
material. Where applicable, use an antistatic bag
as protection from electrostatic discharge. The RMI ACCESSORIES
number should be clearly marked on the outside of the
Part Number Description
box.
226365-603 STB7S5YW M25 Sensor Termination
NOTE Box, (Stainless Steel model only)
Det-Tronics reserves the right to apply a service 226365-604 STB7S5NW 3/4 NPT Sensor Termination
charge for repairing returned product damaged Box, (Stainless Steel model only)
as a result of improper packaging. 012402-001 W6300S1004 Inspector Connector
(software not included)
Return all equipment transportation prepaid to the 012400-001 Acoustic Inspector Package
factory in Minneapolis. 012401-001 Acoustic Configurator Package
009700-001 Magnetic Tool
NOTE
It is highly recommended that a spare be kept on 101197-004* Stop Plug, 3/4” NPT, SS
hand for field replacement to ensure continuous 101197-003 Stop Plug, M25, SS, IP66
protection. 010817-001* Stop Plug, 20 Pack, 3/4” NPT, SS
010819-001 Stop Plug, 20 Pack, M25, SS, IP66
005003-001 Lubriplate grease, 1 oz.
ORDERING INFORMATION *NEMA Type 4X/IP66 rating requires Teflon tape.
One AC100 Acoustic Sensor with its associated ATX10
Transmitter is required for each detection point. The ASSISTANCE
two devices can be ordered separately, or as a kit (Kit
includes individually packaged AC100 and ATX10). For assistance in ordering a system to meet the needs
Refer to the appropriate Model Matrix for ordering of a specific application, please contact:
details. Note: the ATX10 is supplied with memory Detector Electronics Corporation
module and SD card. 6901 West 110th Street
Minneapolis, Minnesota 55438 USA
Part Number Description Operator: (952) 941-5665 or (800) 765-FIRE
012152-001 AC100/ATX Kit, 3/4” NPT Customer Service: (952) 946-6491
AC100SNT2 & ATX10S5N26T Fax: (952) 829-8750
Web site: www.det-tronics.com
012153-001 AC100/ATX Kit, M25 E-mail: det-tronics@det-tronics.com
AC100SMT2 & ATX10S5M26T
4.5 29 95-8657
FlexSonic™ AC100 Acoustic Sensor Model Matrix
MODEL DESCRIPTION
AC100 Acoustic sensor
TYPE MATERIAL
S Stainless Steel
TYPE THREAD TYPE
N 3/4” NPT
M M25
TYPE APPROVALS
T SIL/FM/CSA/ATEX/CE/IECEx
TYPE CLASSIFICATION
2 Division/Zone Ex d
4.5 30 95-8657
APPENDIX A
FM APPROVAL DESCRIPTION
AC100 ATX10
Class I, Div1, Groups B, C & D Class I, Div1, Groups B, C & D
Class II/III, Div1/Div2, Groups E, F & G Class II/III, Div1/Div2, Groups E, F & G
Class I, Div2, Groups A, B, C & D Temperature code T5
Temperature code T4 Class I, Div2, Groups A, B, C & D
Tamb: –55°C to +75°C Temperature code T4
NEMA 4X Tamb: –55°C to +75°C
NEMA 4X
Applicable Documents:
FM 3810 Elec. and Electronic Test, Measuring and Process Control Equipment
FM 3600 Electrical Equipment for use in Hazardous (Classified) Locations
FM 3610 Intrinsically Safe, Class I, II, III, Div I, Haz. Loc.
(ANSI/ISA 60079-11)
FM 3611 Elec. Equip. for use in Cl. I/II, Div. 2 and Cl. III, Div. 1/2 Haz. Loc.
FM 3615 Explosionproof Electrical Equipment
NEMA 250 Enclosures for Electrical Equipment (1000 Volts Maximum)
4.5 31 95-8657
APPENDIX B
AC100 ATX10
Class I, Div1, Groups B, C & D Class I, Div1, Groups B, C & D
Class II/III, Div1/Div2, Groups E, F & G Class II/III, Div1/Div2, Groups E, F & G
Class I, Div2, Groups A, B, C & D Temperature code T5
Temperature code T4 Class I, Div2, Groups A, B, C & D
Tamb: –55°C to +75°C Temperature code T4
Type 4X Tamb: –55°C to +75°C
Type 4X
Applicable Documents:
C22.2 #0-10 General Requirements – Canadian Electrical Code, Part II
C22.2 #25 Enclosures for use in Class II Groups E, F, G Haz. Loc.
C22.2 #30 Explosionproof Enclosures for Use in Class I Haz. Loc.
C22.2 #94-M91 Special Purpose Enclosures (NEMA)
C22.2 #142 Process Control Equipment
C22.2 #157 Intrinsically Safe and Non-incendive Equipment for Haz. Loc.
C22.2 #213 Nonincendive Elec. Equip. for Use in Class I, Div 2 Haz. Loc.
4.5 32 95-8657
APPENDIX C
AC100 ATX10
DEMKO 12 ATEX 1263479X DEMKO 12 ATEX 1263925X
FM 0539
®
II 2 G FM 0539
®
II 2 G
APPROVED
II 2 D APPROVED
II 2 D
Ex db ib IIC T4 Gb Ex db IIC T6 Gb
Ex tb IIIC T80°C Db Ex tb IIIC T80°C Db
Tamb: –55°C to +75°C Tamb: –55°C to +75°C
IP66 IP66
EN Standards:
EN60079-0: 2012 +A11: 2013 Electrical apparatus for explosive atmospheres, General Requirements
EN60079-1: 2014 Electrical apparatus for explosive atmospheres, Flameproof enclosure “d”
EN60079-11: 2012 Explosive atmospheres Equip protection by Intrinsic Safety
EN60079-31: 2014 2008 Explosive atmospheres Equip. Dust Ignition Protection by enclosure “t”
EN60529: 2004 Degrees of Protection Provided by Enclosures (IP Code)
AC100
• The AC100 Acoustic Sensor must always be installed with the detection head pointing down vertically.
• The AC100 Acoustic Sensor must only be installed in areas where there is a low risk of mechanical damage.
• The AC100 is only to be used connected to the ATX10 Acoustic Transmitter or Model STB Sensor Termination
Box.
• The metal housing must be electrically connected to earth ground.
• The ambient temperature range is limited to -55 °C to +75 °C.
• The intrinsic safety circuits in the AC100 are internally connected to ground (frame).
ATX10
• The ATX10 must only be installed in areas where there is a low risk of mechanical damage.
• The following warning is on the product: Warning: Do not open when an explosive gas atmosphere may be
present. For ambient temperature above 60°C use field wiring suitable for maximum ambient temperature. For
temperature below –10°C use suitable field wiring for the lowest temperature.
• Cable, bushings and the conduit entries shall be of a flameproof type already certified according to relevant
ATEX standard, rated IP66, so the protection principle employed will not be impaired.
• Unused conduit entries shall be closed using flameproof stop plugs certified for the conditions of use (IP66
minimum). The stop plugs should be removable only with the aid of a tool.
• Shielded cable is required.
4.5 33 95-8657
APPENDIX D
IEC Standards:
IEC60079-0 6th edition Electrical apparatus for explosive atmospheres, General Requirements
IEC60079-1 7th edition Electrical apparatus for explosive atmospheres, Flameproof enclosure “d”
IEC60079-11 6th edition Intrinsic Safety explosive atmospheres Equip protection by Intrinsic Safety
IEC60079-31 2nd edition Explosive atmospheres Equip. Dust Ignition Protection by enclosure “t”
IEC60529: 2001 Degrees of Protection Provided by Enclosures (IP Code)
AC100
• The AC100 Acoustic Sensor must always be installed with the detection head pointing down vertically.
• The AC100 Acoustic Sensor must only be installed in areas where there is a low risk of mechanical damage.
• The AC100 is only to be used connected to the ATX10 Acoustic Transmitter or Model STB Sensor Termination
Box.
• The metal housing must be electrically connected to earth ground.
• The ambient temperature range is limited to -55 °C to +75 °C.
• The intrinsic safety circuits in the AC100 are internally connected to ground (frame).
• The earth ground (green) wire must be properly terminated to the lug inside the transmitter/termination box
enclosure.
ATX10
• The ATX10 must only be installed in areas where there is a low risk of mechanical damage.
WARNING
Always ensure that the detector/junction box hazardous (classified) location ratings are applicable for the
intended use.
• The following warning is on the product: Warning: Do not open when an explosive gas atmosphere may be
present. For ambient temperature above 60°C use field wiring suitable for maximum ambient temperature. For
temperature below –10°C use suitable field wiring for the lowest temperature.
• Cable, bushings and the conduit entries shall be of a flameproof type already certified according to relevant IEC
standard, rated IP66, so the protection principle employed will not be impaired.
• Unused conduit entries shall be closed using flameproof stop plugs certified for the conditions of use (IP66
minimum). The stop plugs should be removable only with the aid of a tool.
• Shielded cable is required.
4.5 34 95-8657
APPENDIX E
MARITIME APPROVAL
DNV GL
Type Approval Certificate No. TAA000017F.
Application/Limitation
Location Classes
MODEL TEMPERATURE HUMIDITY VIBRATION EMC ENCLOSURE
AC100/ATX10 D B B B C/IP66
Line Filter
A line filter is required for all maritime installations. Phoenix Contact model ME-MAX-NEF/QUINT20A is approved
for use with the AC100/ATX10 Acoustic Detector and must be installed within 12 inches (30 centimeters) of the
detector.
ATX10
INTERFACE TRANSMITTER
TO SOFTWARE
CONFIGURATOR BOARD
P3
-4
PLC 4-20 mA INPUT CARD
P3
-3
JU
P3
M
-2
G
P3
PE
N
-1
D
B
R
TO
A
G
N
D
INPUT
4-20 mA
+
LINE FILTER*
C
A
VD
24 J3
A
B
24
VD -1
–
m
24 C
20
+
–
VD J3
-2
C
250
4-
-4
24 VDC C
VD
P1
SH – J3
-3
OHMS + IEL
LD
24
L L
-3
D J3
P1
IE
-4
MINIMUM
SH
-2
J3
P1
-5
PE PE
-1
P1
SENSOR
POWER
N N AND OUTPUT
4.5 35 95-8657
APPENDIX F
ADDITIONAL APPROVALS
VNIIFTRI
CERTIFICATE OF CONFORMITY TO “TP TC 012/2011”
Sensor AC100
No TC RU C-US. BH02.B.00277
1Exd[ib]IICT4 IP66
T4 (Tamb = –55°C to +75°C)
Transmitter ATX10
No TC RU C-US. BH02.B.00257
1ExdIICT6 IP66
T4 (Tamb = –55°C to +75°C)
4.5 36 95-8657
APPENDIX G
DIRECT CONNECTION
Maximum Separation
Distance 500 Feet
REMOTE SENSOR
ATX10
AC100 with STB
WARNING
The AC100 must be connected as shown above for compliance with hazardous (classified) location
requirements.
4.5 37 95-8657
95-8657
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