November 3, 2014

Revision 0

External 2/3 Hole Puncher-C1

Service Manual

Product Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation

Appendix
1 2 3 4 5 6
Application The following paragraph does not apply to any countries where such provisions are
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, inconsistent with local law.
installation, maintenance, and repair of products. This manual covers all localities where
the products are sold. For this reason, there may be information in this manual that does Trademarks
not apply to your locality. The product names and company names used in this manual are the registered trademarks
of the individual companies.
Corrections
This manual may contain technical inaccuracies or typographical errors due to Copyright
improvements or changes in products. When changes occur in applicable products or in the This manual is copyrighted with all rights reserved. Under the copyright laws, this manual
contents of this manual, Canon will release technical information as the need arises. In the may not be copied, reproduced or translated into another language, in whole or in part,
event of major changes in the contents of this manual over a long or short period, Canon without the consent of Canon Inc.
will issue a new edition of this manual.

© CANON INC. 2014

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation
Check.
Check visually.
Check the noise.
Disconnect the connector.
Connect the connector.
Remove the cable/wire
from the cable guide or wire
saddle.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
Symbols Explanation
operation.
In the diagrams, represents the path of mechanical drive; where a signal name
Remove the claw. accompanies the symbol, the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front
door, and closing the delivery unit door, which results in supplying the machine with power.
Insert the claw.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High",
while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to
circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on
Use the bundled part.
when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines are not
Push the part.
discussed: they are explained in terms of from sensors to the input of the DC controller
PCB and from the output of the DC controller PCB to the loads.
Plug the power cable. The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
Turn on the power. All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
Blank Page
 Contents
0 Safety Precautions
Notes Before Servicing-------------------------------------------------------0-7
Points to Note at Cleaning---------------------------------------------------0-7
1 Product Outline
Features--------------------------------------------------------------------------1-2
Specifications-------------------------------------------------------------------1-3
Specifications------------------------------------------------------------------------ 1-3
Names of Parts-----------------------------------------------------------------1-4
External View------------------------------------------------------------------------ 1-4
Cross Section------------------------------------------------------------------------ 1-4
Basic Construction-------------------------------------------------------------1-5
Functional Construction----------------------------------------------------------- 1-5
2 Technology
Basic Construction-------------------------------------------------------------2-2
Functional Construction----------------------------------------------------------- 2-2
Controls---------------------------------------------------------------------------2-3
Feed Drive System------------------------------------------------------------2-4
Overview------------------------------------------------------------------------------ 2-4
Constraction of the Control System-------------------------------------------- 2-4
Punch Operation-------------------------------------------------------------------- 2-5
Horizontal Registration Operation---------------------------------------------- 2-7
Detecting Jams-----------------------------------------------------------------2-9
Detecting Jams---------------------------------------------------------------------- 2-9
Power Supply----------------------------------------------------------------- 2-10
Power Supply Route--------------------------------------------------------------2-10
Protection Function----------------------------------------------------------------2-10
Work of Service--------------------------------------------------------------- 2-11
When replacing the parts-------------------------------------------------------- 2-11
Maintenance and Inspection---------------------------------------------------- 2-11
User Maintenance-------------------------------------------------------------------------- 2-11
Periodically Replaced Parts-------------------------------------------------------------- 2-11
Durables-------------------------------------------------------------------------------------- 2-11
Periodic Servicing-------------------------------------------------------------------------- 2-11
Upgrading---------------------------------------------------------------------------- 2-11
3 Periodic Servicing
List of Work for Scheduled Servicing-------------------------------------3-2
Periodic Servicing------------------------------------------------------------------- 3-2
List of Work for Scheduled Servicing-------------------------------------3-3
List of Work for Scheduled Servicing------------------------------------------ 3-3
User Maintenance------------------------------------------------------------------ 3-3
Maintenance and Inspection----------------------------------------------------- 3-3
Periodically Replaced Parts--------------------------------------------------------------- 3-3
Durables--------------------------------------------------------------------------------------- 3-3
Periodic Servicing--------------------------------------------------------------------------- 3-3
When replacing the parts--------------------------------------------------------- 3-3
4 Parts Replacement and Cleaning Procedure
Removing this Equipment----------------------------------------------------4-2
Removing this Equipment-------------------------------------------------------- 4-2
List of Parts----------------------------------------------------------------------4-5
External Covers--------------------------------------------------------------------- 4-5
Main Units---------------------------------------------------------------------------- 4-5
Consumable Parts Requiring Periodic Replacement.--------------------- 4-5
Sensors-------------------------------------------------------------------------------- 4-5
Microswitches------------------------------------------------------------------------ 4-6
Motors--------------------------------------------------------------------------------- 4-6
PCBs----------------------------------------------------------------------------------- 4-7
External Covers----------------------------------------------------------------4-8
Removing the Rear Cover-------------------------------------------------------- 4-8
Removing the Right Guide Unit------------------------------------------------- 4-8
Removing the Upper Cover------------------------------------------------------ 4-8
Main Units------------------------------------------------------------------------4-9
Removing the Punch Unit--------------------------------------------------------- 4-9
 Removing the Punch Unit Harness-------------------------------------------- 4-11
Installing the Punch Unit Harness---------------------------------------------4-14
Motor---------------------------------------------------------------------------- 4-15
Removing the Punch Motor(M61)---------------------------------------------4-15
Removing the Horizontal Registration Motor(M62)-----------------------4-15
PCB------------------------------------------------------------------------------ 4-16
Removing the Punch Controller PCB-----------------------------------------4-16
Removing the Photo sensor PCB----------------------------------------------4-16
Removing the LED PCB---------------------------------------------------------4-17
Removing the Scrap Full Detector PCB--------------------------------------4-17
Connecting to Host Machine---------------------------------------------------- 6-11
Attaching the Labels etc.-----------------------------------------------------------------6-14
Appendix
Service Tools-----------------------------------------------------------------------ii
Solvents and Oils---------------------------------------------------------------------- ii
Special Tools---------------------------------------------------------------------------- ii
General Circuit Diagram-------------------------------------------------------- iii
Signal Name List----------------------------------------------------------------- iv
Signal Name List--------------------------------------------------------------------------------iv

5 Adjustment
Outline----------------------------------------------------------------------------5-2
Adjustment item--------------------------------------------------------------------- 5-2
Adjustment-----------------------------------------------------------------------5-3
Punched Hole Skewing Adjustment-------------------------------------------- 5-3
Adjust the vertical registration position---------------------------------------- 5-4
Adjustment at Time of Parts Replacement------------------------------5-5
Sensor Output Adjustment-------------------------------------------------------- 5-5
Registering the Number of Punch Holes-------------------------------------- 5-5
Horizontal registration position adjustment----------------------------------- 5-6

6 Installation
How to Utilize This Installation Procedure-------------------------------6-2
Symbols in the Illustration-------------------------------------------------------- 6-2
Product Name-------------------------------------------------------------------6-2
Checking Before Installation------------------------------------------------6-3
Checking the Installation Site---------------------------------------------------- 6-3
Points to Note on installation----------------------------------------------------- 6-4
Check Items when Turning OFF the Main Power-------------------------- 6-4
Unpacking------------------------------------------------------------------------6-5
Unpacking Procedure-------------------------------------------------------------- 6-5
Checking the Contents-------------------------------------------------------6-6
Installation Procedure---------------------------------------------------------6-7
Preparing the Finisher for Installation-------------------------------------------------- 6-7
Connecting Puncher Unit to Finisher--------------------------------------------------- 6-8
 0-7

Safety Precautions
■
■Notes Before Servicing
■
■Points to Note at Cleaning

0-7
0 Safety Precautions > Points to Note at Cleaning
0-8

Notes Before Servicing

CAUTION:

At servicing, be sure to turn off the power source according to the specified steps and
disconnect the power plug.

CAUTION:

Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.

Points to Note at Cleaning

CAUTION:

When performing cleaning using organic solvent such as alcohol, be sure to check that
the component of solvent is vaporized completely before assembling.

0-8
0
Safety Precautions > Points to Note at Cleaning
 1 Product Outline
■
■Features
■
■Specifications
■
■Names of Parts

1
Product Outline
 1 Product Outline > Features
1-2

Features
Paper weight
52 -> 256g/m2
Model(4 types)
2/3 hole:
• 2 hole: LGL / LTRR
• 3 hole: 279mm×432mm(11×17) / LTR
2/4 hole: A3 / A4
4 hole: A3 / A4

1-2
1
Product Outline > Features
1 Product Outline > Specifications > Specifications
1-3

Specifications [1] 2-/3-Hole (3 Hole) [2] 2-/3-Hole (2 Hole)

Specifications
108±1 mm 108±1 mm L1 69.85±1 mm L1
Item Specifications Remarks
12±3 mm 12±3 mm
Punching method Reciprocating punching (Sequential
punching) L1: LTR/LDR 31.5±3.0mm L1: LGL/LTRR 73.0±3.0mm
: A4/A3 40.5±3.0mm : LTR/LDR 104.5±3.0mm
Paper size 2 or 3 holes: : A4/A3 113.5±3.0mm
2 holes/LGL, LTRR
3 holes/279mm x 432mm (11 x 17), LTR
2 or 4 holes: A3, A4
[3] 2-/4-Hole [4] 4-Hole
4 holes: A3, A4
Paper weight 52g/m2 to 256g/m2 Transparencies not
allowed L2
Punched hole 2 or 3 holes : 8mm
diameter 2 or 4 holes : 6.5mm 80±1 mm 80±1 mm 80±1 mm L1
21±1 mm 70±1 mm 21±1 mm L1

4 holes : 6.5mm
unched scrap 2 or 3 holes: 3,000 sheets or more 80 g/m2 paper 12±3 mm 12±3 mm
capacity 2 or 4 holes: 5,000 sheets or more L1: A4/A3 28.5±3.0mm L1: A4/A3 92.5±3.0mm
4 holes: 5,000 sheets or more L2: A4/A3 108.5±3.0mm : B5/B4 72.5±3.0mm
: A4R 49±3.0mm
Dimensions 107 x 615 x 367mm (W x D x H) : B5R 35±3.0mm
Weight Approx. 7.7 kg : EXEC 77.5±3.0mm
: LTR/LDR 83.5±3.0mm
Power supply From finisher unit (24 VDC / 5 VDC) : LGL/LTRR 52±3.0mm
T-1-1
F-1-1

NOTE:
The above specifications are subject to change for product improvement.

1-3
1
Product Outline > Specifications > Specifications
1 Product Outline > Names of Parts > Cross Section
1-4

Names of Parts

External View
Front door Upper cover Upper cover 2

Rear cover

Right guide assembly

Cross Section

Cam

Hole puncher (Punch blade)

Punch feed roller

Punch waste case

F-1-2

1-4
1
Product Outline > Names of Parts > Cross Section
2 Technology
■
■Basic
■
Construction
■Controls
■
■Feed Drive System
■
■Detecting Jams
■
■Power Supply
■
■Work of Service

2
Technology
 2 Technology > Basic Construction > Functional Construction
2-2

Basic Construction

Functional Construction
The puncher unit is optionally installed in the delivery path between the host machine and the
finisher.
When the paper delivered from the host machine reaches the puncher unit, it is fed by the
punch feed roller. Then when the trailing edge of the paper is detected,
the paper is temporarily stopped and the punch axis rotates to punch holes in the trailing
edge of the paper. These operations are controlled by the finisher controller
PCB and the punch controller PCB drives each puncher component.

Punch
Feed drive
drive system
system

Horizontal
registration
drive
system

Punch
Finisher unit controller
control system PCB

F-2-1

2-2
2
Technology > Basic Construction > Functional Construction
 2 Technology > Controls
2-3

Controls
Item Reference
1.Feed Drive System Overview Refer to page 2-4
Constraction of the Control System Refer to page 2-4
Punch Operation Refer to page 2-5
Horizontal Registration Operation Refer to page 2-7
2.Detecting Jams Detecting Jams Refer to page 2-9
3.Power Supply Power Supply Route Refer to page 2-10
Protection Function Refer to page 2-10
T-2-1

2-3
2
Technology > Controls
 2 Technology > Feed Drive System > Constraction of the Control System
2-4

Feed Drive System Constraction of the Control System

The puncher unit consists of a die and hole puncher (punch blade).
Overview The hole puncher is driven by the punch motor (M61). The hole puncher is attached to
the eccentric cam of the punch shaft, and rotary action of the punch shaft is converted to
The puncher unit is located on the feed path between the host machine and the finisher, and
reciprocal motion to perform punching.
successively punches holes when the paper stops temporarily.
Punch motor (M61) is a DC motor. The home position of the punch shaft is detected by punch
The paper delivered from the host machine is fed by the punch feed roller. The punch feed
home position sensor (PI63). To stop the DC punch motor accurately at its home position, the
roller is driven by the punch feed motor. When the trailing edge of the paper reaches the
punch motor clock sensor (PI62) counts a predetermined number of clock pulses to stop the
puncher unit, the inlet roller of the finisher unit temporarily stops the paper and holes are
punch motor. A single punch operation is performed by rotating the punch shaft 180 degrees
punched on the trailing edge of the paper.
from its home position.
The following shows the names and functions of the motors and sensors used in punching
Five light sensors (photosensor PCB) are located at the upper side of the inlet paper feed
operation:
path of the puncher unit and a set of five LEDs (LED PCB) are located at the lower side.
These sensors and LEDs function as five sensors. The frontmost sensor (LED5, PTR5)
Motor Function are the trailing edge sensor and are used for detecting the trailing edge of the paper. The
Punch motor (M61) Drives the punch unit.
remaining sensors (LED1 to LED4, PTR1 to PTR4) are horizontal registration sensors, and
Horizontal registration motor (M62) Drives the punch slide unit.
Punch feed motor(M63) Drives the punch feed roller. are used for detecting the inner position of the paper for determining the hole punching
T-2-2 position.
The punch motor, puncher unit and above sensors comprise the punch slide unit. This unit
Sensor Function
moves backwards and forwards according to the size of the paper. Backward and forward
Horizontal registration home position Detects the punch slide unit home position.
sensor (PI61) movement is driven by the horizontal registration motor (M62). The home position of the
Punch motor clock sensor (PI62) Detects the punch motor clock. punch slide unit is detected by the horizontal registration home position sensor (PI61). The
Punch home position sensor (PI63) Detects the punch shaft home position. horizontal registration motor (M62) is a 2-phase stepping motor.
Horizontal registration sensor (LED1 to Detects the position of the rear edge of paper.
The punch motor and horizontal registration motor is driven by the punch controller PCB
LED4,PTR1 to PTR4)
Trailing edge sensor (LED5,PTR5) Detects the trailing edge of paper. according to control signals from the finisher controller PCB.
Scrap full detector sensor (LED6,PTR6) Detects the state of the punch waste case (full). Punch scraps caused by punching are stored in the punched scrap container. Scrap full
T-2-3 detection is performed by a reflective sensor (LED6 and PTR6 on the scrap full detector PCB
unit).

2-4
2
Technology > Feed Drive System > Constraction of the Control System
2 Technology > Feed Drive System > Punch Operation
2-5

Punch controller PCB (1/2)

Punch Operation
The hole puncher is driven by the punch motor (M61), and its position is monitored by the

Punch motor clock (PI62)

detection signal PUNCHCLK
Punch motor (M61) drive signal
(LED1 to 4, PTR1 to 4) SREG1 to 4
Horizontal registration detection signal
Trailing edge detection signal PAEND

detection signal PUNCHHP

Punch home position (PI63)
punch home position sensor (PI63).
The hole puncher makes a single round-trip movement (punching) as the punch shaft rotates
180 degrees from home position.
In the case of a 2-or-3 hole type, the half sector of the punch shaft is used when punching 2
holes while the half sector on the opposite side is used when punching 3 holes as instructed
by the host machine.

<2-/4-hole Type>
At the home position, the punch home position sensor is ON. Punching of the first sheet ends
when the punch shaft has rotated in the forward direction 180 degrees,
T R1 and the state of the punch home position sensor has changed from OFF to ON. Punching of
2 P

4
3
the second sheet ends when the punch shaft has rotated in the reverse direction 180 degrees
5 D1
2
LE
, and the state of the punch home position sensor has changed from OFF to ON.
3
4
5 The following illustrates punching when two sheets are punched.
1) A hole is punched in the trailing edge of the first sheet.

Sensor flag
Punch home
position sensor
(PI63)

Horizontal registration motor (M62) drive signal

Punch shaft
Horizontal registration home position (PI61)

Punch feed motor (M63) drive signal

Eccentric Hole
cam puncher
detection signal SREGHP
Scrap full detection signal

Die Sheet
(LED6,PTR6) DFULL

Die Punched scrap

[punch shaft stopped/ [punch shaft rotated 90° [punch shaft rotated 180°
home position] in the forward direction / in the forward direction /
hole punched] punch operation completed]

F-2-3

Punch controller PCB (2/2)

F-2-2

2-5
2
Technology > Feed Drive System > Punch Operation
 2 Technology > Feed Drive System > Punch Operation
2-6
2) A hole is punched in the trailing edge of the second sheet. 1) A hole is punched in the trailing edge of the first sheet.

Punch home Sensor flag

position
sensor (PI63)

Punch shaft

Eccentric
Hole
cam
puncher
Die Sheet

Die Punched scrap

[punch shaft stopped/ [punch shaft rotated 90° [punch shaft rotated 180° [punch shaft stopped/ [punch shaft is rotated 90° [punch shaft is rotated 180°
home position] in the reverse direction/ in the reverse direction/ home position] in the forward direction/ in the forward direction/
hole punched] punch operation completed] hole punched] punch operation completed]

F-2-5
F-2-4
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction
<2-/3-hole Dual Use Type>
(hole puncher rise direction) as shown below.
At the home position, the punch home position sensor is ON. To punch two holes, punching
of the first sheet ends when the punch shaft half peripheral area has rotated in the forward
direction 180 degrees, and the state of the punch home position sensor has changed from
OFF to ON. At this time, the 3-hole puncher is moved reciprocally in the escape direction (hole
puncher rise direction) on the remaining half peripheral area on the punch shaft. Punching of
the second sheet ends when the punch shaft half peripheral area has rotated in the reverse
direction 180 degrees, and the state of the punch home position sensor has changed from
OFF to ON. Also at this time, the 3-hole puncher is moved reciprocally in the escape direction
(hole puncher rise direction) on the remaining half peripheral area on the punch shaft. To
punch three holes, the 2-hole puncher is moved reciprocally in the escape direction (hole
puncher rise direction).
The following illustrates punching when two sheets are punched with two holes. [punch shaft stopped/ [punch shaft is rotated 90° [punch shaft is rotated 180°
home position] in the forward direction/ in the forward direction/
hole puncher rises to hole puncher returns to
topmost position] original position]

F-2-6

2-6
2
Technology > Feed Drive System > Punch Operation
 2 Technology > Feed Drive System > Horizontal Registration Operation
2-7
2) A hole is punched in the trailing edge of the second sheet.
Horizontal Registration Operation
Horizontal registration drive of the punch slide unit is performed by the horizontal registration
motor (M62). The home position of the punch slide unit is detected by the horizontal
registration home position sensor (PI61). The punch slide unit detects the trailing edge of the
paper by the trailing edge sensor (LED5, PTR5) and horizontal registration sensors (LED1 to 4,
SREG1 to 4) and is moved to the trailing edge position matched to the paper size.
The following shows horizontal registration operation.

1) When the leading edge of the paper from the host machine is detected by the trailing edge
sensor (LED5, PTR5) on the puncher unit, the horizontal registration motor (M62) starts to
move the punch slide unit towards the front.

[punch shaft stopped/ [punch shaft is rotated 90° [punch shaft is rotated 180°
home position] in the reverse direction/ in the reverse direction/
hole punched] punch operation completed]
Punch slide unit

F-2-7
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction Horizontal registration motor (M62)
(hole puncher rise direction) as shown below.
Trailing edge detection sensor
(LED5,PTR5)

Sheet delivery direction

Sheet

[punch shaft stopped/ [punch shaft is rotated 90° [punch shaft is rotated 180° F-2-9
home position] in the reverse direction/ in the reverse direction/
hole puncher rises to hole puncher returns to
topmost position] original position]

F-2-8

2-7
2
Technology > Feed Drive System > Horizontal Registration Operation
 2 Technology > Feed Drive System > Horizontal Registration Operation
2) After the horizontal registration sensors (LED1 to 4, PTR1 to 4) detect the edge of the
paper at its inner side in keeping with the paper size signals arriving from the host machine,
the horizontal registration motor (M62) drives the punch slide unit to a predetermined position
further towards the front, and stops the unit at this position.
2-8
4) When punching ends, drive of the punch feed motor (M63) is started, the horizontal
registration motor (M62) is operated in the reverse direction, and the punch slide unit is
returned to its home position where it comes to a stop.
5) Even if paper to be punched continues to arrive, the punch slide unit returns to its home
position for each arriving sheet, and steps 1 to 4 are repeated.

Horizontal registration sensor 1(LED1,PTR1)

Trailing edge detection
: detects the edge of A3, A4, LTR, and sensor (LED5, PTR5)
279 mm x 432 mm (11'' x 17'') papers Horizontal registration sensor
Horizontal registration sensor 2 (LED2,PTR2) (LED1 to 4, PTR1 to 4)
: detects the edge of B4, B5, LTR-R, and LGL papers Punch home position
sensor (PI63)
Horizontal registration sensor 3 (LED3,PTR3) Horizontal registration home
: detects the edge of A4R paper position sensor (PI61)
Horizontal registration
Horizontal registration sensor 4 (LED4,PTR4) motor (M62)
: detects the edge of B5R paper
Punch motor (M61)

First feed motor (M63)

: Motor CW : Motor CCW

F-2-12

F-2-10
3) When the trailing edge sensor (LED5, PTR5) detects the trailing edge of the paper, the
punch feed motor (M63) stops to stop feeding paper. Next, the punch motor (M161) is driven
to punch holes in the paper.

Punch

F-2-11

2-8
2
Technology > Feed Drive System > Horizontal Registration Operation
 2 Technology > Detecting Jams > Detecting Jams
2-9

Detecting Jams

Detecting Jams
The finisher unit identifies any of the following conditions as a jam, and sends the jam signal
to the host machine. In response, the host machine may stop copying operation and indicate
the presence of a jam on its control panel.

Jam type Sensor Jam Condition

Feeding delay LED5,PTR5 When the rear end sensor (LED, PTR5) does not
detect paper after a prescribed time (distance) has
elapsed since receiving a delivery signal from the
host machine.
Feeding stationary LED5,PTR5 When paper does not exit the rear end sensor (LED,
PTR5) after feeding for a prescribed time (distance)
after the rear end sensor (LED, PTR5) has detected
paper.
Punch PI63 When the punch home position sensor (PI63) does
not turn on after a prescribe time has elapsed since
it is turned off.
Power-on LED5,PTR5 When paper is detected by the rear end sensor
(LED, PTR5) turning on the power.
T-2-4

2-9
2
Technology > Detecting Jams > Detecting Jams
 2 Technology > Power Supply > Protection Function
2-10

Power Supply Protection Function

The 24V power supplies are equipped with a fuse designed to blow when an overcurrent
Power Supply Route flows.

24V power and 5V power are supplied from the finisher controller PCB when the power
switch on the host machine is turned ON.
24V power is used for driving motors, while 5V power is used for driving sensors and the ICs
on the punch controller PCB.
24V power to the motors is not supplied when either of the two door switches on the puncher
unit is open.

Upper door Front door

switch switch
(MSW61) (MSW62)

24V 24V Motor system

24V
Motor system

Punch controller PCB

Finisher 5V
controller LED PCB
PCB
5V Sensors

5V 5V Logic

F-2-13

2-10
2
Technology > Power Supply > Protection Function
 2 Technology > Work of Service > Upgrading
2-11

Work of Service

When replacing the parts

Parts name Work contents

Punch controller PCB Registering the Number of Punch Holes (Refer to page 5-5)
Sensor Output Adjustment (Refer to page 5-5)
Transmittance sensor Sensor Output Adjustment (Refer to page 5-5)
T-2-5

Maintenance and Inspection

■■User Maintenance
• Punch waste removal:When prompted (indicator on host machine control panel)
■■Periodically Replaced Parts
• The Puncher unit does not have parts that must be replaced on a periodical basis
■■Durables
• There are no durables that require durables.
■■Periodic Servicing
• Transmittance sensor:250,000 sheets.(Wipe with dry cloth)

Upgrading
The downloader PCB (FY9-2034) is used when upgrading the Punch Controller PCB.

2-11
2
Technology > Work of Service > Upgrading
3 Periodic
Servicing
■
■List of Work for Scheduled
Servicing

3
Periodic Servicing
 3 Periodic Servicing > List of Work for Scheduled Servicing > Periodic Servicing
3-2

List of Work for Scheduled Servicing

Periodic Servicing
PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts)
CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
As of Nov 2011
No. Name Qty Life Reference
1 Transmittance sensor 1 CL/250,000 sheets Wipe with dry cloth
T-3-1

3-2
3
Periodic Servicing > List of Work for Scheduled Servicing > Periodic Servicing
 3 Periodic Servicing > List of Work for Scheduled Servicing > When replacing the parts
3-3

List of Work for Scheduled Servicing

List of Work for Scheduled Servicing

As for the user maintenance point as well, clean it at the time of the periodic maintenance.
PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts)
CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
As of Sep 2014
No. Name Qty Life Reference
1 Transmittance sensor 1 CL/250,000 sheets Wipe with dry cloth
T-3-2

User Maintenance
No. Item Timing Remarks
1 Punch waste removal When prompted
(indicator on host machine control panel)
T-3-3

Maintenance and Inspection

■■Periodically Replaced Parts
• The Puncher unit does not have parts that must be replaced on a periodical basis.
■■Durables
• There are no durables that require durables.
■■Periodic Servicing
• Transmittance sensor:250,000 sheets.(Wipe with dry cloth)

When replacing the parts

Parts name
Punch controller PCB
Transmittance sensor
Work contents
Registering the Number of Punch Holes
Sensor Output Adjustment
Adjust the vertical registration position
Adjust the horizontal registration position
Sensor Output Adjustment
T-3-4

3-3
3
Periodic Servicing > List of Work for Scheduled Servicing > When replacing the parts
4 Parts
Replacement
and Cleaning
Procedure
■
■Removing this Equipment
■
■List of Parts
■
■External Covers
■
■Main Units
■
■Motor
■
■PCB

4
Parts Replacement and Cleaning Procedure
 4 Parts Replacement and Cleaning Procedure > Removing this Equipment > Removing this Equipment
4-2

Removing this Equipment 3) Remove the stepped screw .

• 1 screw

Removing this Equipment

1) Disconnect the interface cable of the finisher from the host machine.
x1

x1

F-4-1
2) Open the Punch front cover.

F-4-3
4) Remove the rear cover
• 1 screw.

x3

F-4-2

F-4-4

4-2
4
Parts Replacement and Cleaning Procedure > Removing this Equipment > Removing this Equipment
 4 Parts Replacement and Cleaning Procedure > Removing this Equipment > Removing this Equipment
4-3
5) Remove the stepped screw .
1 screw 7) Remove the screw.
• 1 screw

x1

x1

F-4-7
8) Remove the punch front lower cover.
F-4-5

6) Disconnect the finisher and puncher unit from its host machine.

F-4-8

F-4-6

4-3
4
Parts Replacement and Cleaning Procedure > Removing this Equipment > Removing this Equipment
 4 Parts Replacement and Cleaning Procedure > Removing this Equipment > Removing this Equipment
4-4

9) Remove the rear cover of the Finisher. 11) Remove the two stepped screws.
• 4 screws.

x4

F-4-9

10) Remove the two connectors.

• 2 connectors
• 2 Wire saddles x2

F-4-11

12) Remove the punch unit.

x2

x2
F-4-10

F-4-12

4-4
4
Parts Replacement and Cleaning Procedure > Removing this Equipment > Removing this Equipment
 4 Parts Replacement and Cleaning Procedure > List of Parts > Sensors
4-5

List of Parts Sensors

External Covers
PI62

Front door Upper cover Upper cover 2

PI61
PI63

Rear cover

Right guide assembly

F-4-13

Part name Part number Reference

Upper cover - Refer to page 4-8
Upper cover 2 - -
Front door - -
Right guide assembly - Refer to page 4-8
Rear cover - Refer to page 4-8
T-4-1

Main Units
Part name Part number Reference
Punch Unit (2/3H) 4G3-2745 Refer to page 4-9
Punch Unit (2/4H) 4G3-2747
Punch Unit (4H) 4G3-2749
T-4-2

Consumable Parts Requiring Periodic Replacement. F-4-14

None Ref. Name Parts number Reference

PI61 Horizontal registration HP sensor - -
PI62 Punch motor clock sensor - -
PI63 Punch HP sensor - -
T-4-3

4-5
4
Parts Replacement and Cleaning Procedure > List of Parts > Sensors
 4 Parts Replacement and Cleaning Procedure > List of Parts > Motors
4-6
Microswitches Motors

M61

M62

MSW61 M63

MSW62

F-4-15 F-4-16

Ref. Name Parts number Reference Ref. Name Parts number Reference
MSW61 Upper door switch - - M61 Punch motor - Refer to page 4-15
MSW62 Front door switch - - M62 Horizontal registration motor - Refer to page 4-15
T-4-4 M63 Punch feed motor - -
T-4-5

4-6
4
Parts Replacement and Cleaning Procedure > List of Parts > Motors
 4 Parts Replacement and Cleaning Procedure > List of Parts > PCBs
4-7
PCBs

PCB12

PCB11

PCB13 PCB3

F-4-17

Ref. Name Parts number Reference

PCB3 Punch controller PCB - Refer to page 4-16
PCB12 Photosensor PCB - Refer to page 4-16
PCB11 LED PCB - Refer to page 4-17
PCB13 Scrap full detector PCB - Refer to page 4-17
T-4-6

4-7
4
Parts Replacement and Cleaning Procedure > List of Parts > PCBs
 4 Parts Replacement and Cleaning Procedure > External Covers > Removing the Upper Cover
4-8

External Covers Removing the Upper Cover

1) Remove the rear cover.
Removing the Rear Cover 2) Open the front door [1], remove the upper cover [3].
• 3 screws [2]
1) Remove the rear cover [2].
• 1 screws [2]

x3

x3

F-4-18

Removing the Right Guide Unit

F-4-20
1) Remove the right guide assembly [2].
• 4 screws [1]

x4

F-4-19

4-8
4
Parts Replacement and Cleaning Procedure > External Covers > Removing the Upper Cover
 4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit
4-9

Main Units 5) Turn the gear [1] in the direction of the arrow, and move the punch unit section [2] to the
front side.

Removing the Punch Unit

CAUTION:

When removing the punch unit, the punch unit section sometimes opens.
If necessary, perform work with the punch unit section in an open state.

1) Remove the rear cover."Removing the Rear Cover"(page 4-8).

2) Remove the right guide unit."Removing the Right Guide Unit"(page 4-8).
3) Remove the upper cover."Removing the Upper Cover"(page 4-8).
4) Remove E-ring [1], washer [2], and puncher spring [3].

F-4-22
6) Remove the sensor mount (upper) [2].
Then, remove the connector on the photosensor PCB.
• 3 screws [1]
• 1 connector [3]

x3
F-4-21

x1

F-4-23

4-9
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit
 4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit
4-10
7) Remove the horizontal registration home position sensor [3]. 9) Remove the harness guide [4].
• 1 screw [2] • 1 tie wrap with lock [1]
• 1 connector [1] • 3 connectors [2]
• 1 screw [3]
[3]
[1] [2]

x1
[2] x1

x1 [2]
x3 [3] [1]

F-4-24 [4]
8) Turn the gear [1] in the direction of the arrow, and move the punch unit section [2] to the far
x1
side.

F-4-26
10) Lift up the front side of the punch unit section [1] first, then move in the direction of the
arrow to remove the punch unit section [1].

F-4-27

F-4-25

4-10
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit
 4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit Harness
4-11
12) Disconnect the connector on LED PCB. Removing the Punch Unit Harness
• 1 connector [1]

CAUTION:

When removing the punch unit, the punch unit section sometimes opens.
x2 If necessary, perform work with the punch unit section in an open state.

1) Remove the rear cover."Removing the Rear Cover"(page 4-8).

[1]
2) Remove the right guide unit."Removing the Right Guide Unit"(page 4-8).
3) Remove the upper cover."Removing the Upper Cover"(page 4-8).
F-4-28
4) Disconnect the connectors on the punch controller PCB [1] and remove the harness from
13) Remove the slide shaft support [1], the sensor mount (lower) [2] and the puncher knob [3]
the edge saddle.
from the punch unit section.
• 2 connectors [2]
CAUTION: • 1 edge saddle [3]

The slide shaft support [1] is not attached to punch unit section that are currently set as
service parts. When replacing the punch unit section, be sure to attach the slide shaft
support that was in use beforehand.
If you forget to attach the slide shaft support, the machine may malfunction. x2

[1]
x1

F-4-30

[3]

[2]

F-4-29

4-11
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit Harness
 4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit Harness
4-12
5) Remove the harness [5]. 6) Turn the gear [1] in the direction of the arrow, and move the punch unit section [2] to the
• 1 tie wraps [4] front side.
• 2 reuse band [1]
• 3 connectors [2]
• 2 edge saddle

[2]

x4

[2]
[4]
x3
[1]

[3]

[1]

[5]
[3]
F-4-31 F-4-32

NOTE:
The tie wrap must be removed with out being cut

4-12
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit Harness
 4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit Harness
4-13
7) Remove the sensor mount (upper) [2]. 9) Remove the harness [2].
• 3 screws [1] • 4 Wire saddle [1]
8) Disconnect the connector on the photosensor PCB and the connector [4] on the LED PCB
and remove the harness from the edge saddle.
• 1 connector [3]
• 1 edge saddle [5]

x4

x3

x1

x1 F-4-34

F-4-33

4-13
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Punch Unit Harness
 4 Parts Replacement and Cleaning Procedure > Main Units > Installing the Punch Unit Harness
4-14
10) Disconnect the connector of the horizontal registration motor and the connector of the 4) Fasten the punch unit harnesses so that the two tie wraps [1] of the punch unit harnesses
horizontal registration home position sensor, and remove the punch unit harness. are on the outside of the wire saddle.
• 2 connector [1] [2] • 2 Wire saddle [2]

x2
x2

[2]

[1]
F-4-36
F-4-35
PI62
PI63
M61
Installing the Punch Unit Harness LED PCB [1]
Potosensor
1) Remove the rear cover."Removing the Rear Cover"(page 4-8). PCB
2) Remove the right guide unit."Removing the Right Guide Unit"(page 4-8).
PI61
3) Remove the upper cover."Removing the Upper Cover"(page 4-8). M62
[1]

CAUTION:

Offset punch unit harnesses can cause malfunction. The punch unit harnesses

PCB
Punch Controller
must be firmly installed at the positions described below.

F-4-37

4-14
4
Parts Replacement and Cleaning Procedure > Main Units > Installing the Punch Unit Harness
 4 Parts Replacement and Cleaning Procedure > Motor > Removing the Horizontal Registration Motor(M62)
4-15

Motor Removing the Horizontal Registration Motor(M62)

1) Remove the rear cover.
Removing the Punch Motor(M61) 2) Remove the right guide unit.
3) Slide the horizontal registration motor [3] in the direction of the arrow to remove
1) Remove the rear cover.
• 1 connectors [1]
2) Remove the upper cover.
• 2 screws [2]
3)Remove the punch motor [3].
• 2 screws [2]

x1
x1
x2
x2

F-4-39

F-4-38

4-15
4
Parts Replacement and Cleaning Procedure > Motor > Removing the Horizontal Registration Motor(M62)
 4 Parts Replacement and Cleaning Procedure > PCB > Removing the Photo sensor PCB
4-16

PCB Removing the Photo sensor PCB

1) Remove the upper cover.
Removing the Punch Controller PCB 2) Remove the screw [1].
3) Remove the Photosensor PCB [3].
1) Remove the rear cover."Removing the Rear Cover"(page 4-8). • 1 screw
2) Remove the punch controller PCB [3]. • 1 connectors [2]
• 2 screws [1]
• 7 connectors [2] CAUTION:

Perform the sensor output adjustment after having changed photo sensor PCB.
CAUTION:

Perform the numerical registration and sensor output adjustment of the punch hole
after having changed punch controller PCB.

x1

x1
x7

x2
F-4-41

F-4-40

4-16
4
Parts Replacement and Cleaning Procedure > PCB > Removing the Photo sensor PCB
 4 Parts Replacement and Cleaning Procedure > PCB > Removing the Scrap Full Detector PCB
4-17
Removing the LED PCB Removing the Scrap Full Detector PCB
1) Remove the rear cover. 1) Remove the right guide unit.
2) Remove the right guide unit. 2) Remove the scrap full detector PCB unit [3].
3) Remove the upper cover. • 1 screw [1]
4) Remove the punch unit. • 1 connector [2]
5) Remove the LED PCB [2].
• 1 screw [1] CAUTION:
Perform the sensor output adjustment after having changed scrap full detector PCB.
CAUTION:

Perform the sensor output adjustment after having changed LED PCB.

x1

x1
x1

F-4-42
F-4-43

4-17
4
Parts Replacement and Cleaning Procedure > PCB > Removing the Scrap Full Detector PCB
5 Adjustment
■
■Outline
■
■Adjustment
■
■Adjustment at Time of
Parts Replacement

5
Adjustment
 5 Adjustment > Outline > Adjustment item
5-2

Outline

Adjustment item
This machine can perform the following adjustment and function setting.

item Bit setting Service Range Unit Default Remarks

of DSW1 in mode
the finisher
controller
PCB
Adjusting the Punch - SORTER > -4 -> 2 1mm 0 -
Hole Position A ADJUST >
PUN-V-RG
Adjusting the Punch - SORTER > -4 -> 2 1mm 0 -
Hole Position B ADJUST >
PNCH-HLE
Sensor Output ON 1,3 - Self- - - -
Adjustment adjustment
Registering the Number ON 1,2,3 - - - - -
of Punch Holes
Punched Hole Skewing - - - - - Machine
Adjustment adjustment
T-5-1

5-2
5
Adjustment > Outline > Adjustment item
 5 Adjustment > Adjustment > Punched Hole Skewing Adjustment
5-3

Adjustment 4-C) Loosen the screw [1] of the clamping plate and move the clamping plate (front) [2] in
the direction of the arrow with reference to the graduation for adjustment. And secure the
screw.
Punched Hole Skewing Adjustment
.If the front and rear punched holes are misaligned with respect to the paper
feed direction, adjust the positions of the punched holes.
The clamping plate has graduations as shown below.
The skew adjustment of the punch hole is possible by changing the screw position
of this clamping plate.

[Previous Procedure]
1) Removing the Rear Cover [2]
2) Open the front door

[Adjustment Procedure] [1]

1) Eject the paper with punched holes from the host machine.
2) Check the amounts of skew of the punched holes in the ejected paper.
3) If punched holes are misaligned, make the following adjustment.
F-5-2
4-A) Separate the puncher unit and finisher from the host machine.
4-D) If the punched holes are misaligned as shown below, remove the clamping plate (rear).
4-B) If the punched holes are misaligned as shown below, remove the clamping
plate (front).
Punched hole
(rear)
Punched hole
(rear)

Paper eject Printed paper

direction (after being punched)
Paper eject Printed paper
direction (after being punched)
Punched hole
(front)
Punched hole
(front)

F-5-3

F-5-1

5-3
5
Adjustment > Adjustment > Punched Hole Skewing Adjustment
 5 Adjustment > Adjustment > Adjust the vertical registration position
5-4
4-E) Loosen the screw [1] of the clamping plate and move the clamping plate (rear) [2] in
Adjust the vertical registration position
the direction of the arrow with reference to the graduation for adjustment. And secure the
screw. This adjustment is possible only with the host machine service mode.
1) Do ejection of the paper which carried out a punch hole movement.
2) Confirm the position of the punch hole from the paper which did ejection.
(When adjustment is necessary, adjust it in the following procedures.)
3) On the Service Mode screen, touch the following notations to bring up the Adjustment
screen:
[1]
(LV.1) SORTER > ADJUST > PUN-V-RG
if the punch hole is near to the paper end, reduce adjustment value.
[2]
if the punch hole is far to the paper end, increase adjustment value.
unit of adjustment: 1 = 1 mm

F-5-4
5) Attach the clamping plate (front/rear).
6) Connect the host machine, puncher unit, and finisher, and then eject paper from the host
machine.
7) Measure the amounts of skew of the punched holes in the ejected paper to check that the
amounts of skews are within specifications.
(For the allowable amounts of skews specified for individual hole types (2-hole, 3-hole, etc.),
refer to "Specifications".)
8) Attach the removed covers.

5-4
5
Adjustment > Adjustment > Adjust the vertical registration position
 5 Adjustment > Adjustment at Time of Parts Replacement > Registering the Number of Punch Holes
5-5

Adjustment at Time of Parts Replacement 3) Turn on the power of the host machine.
4) Press SW602 on the punch controller PCB to select the number of punch holes.
• The items in the following table are displayed repeatedly in turn each time SW602 is
Sensor Output Adjustment pressed.

Perform this adjustment when replacing the punch controller PCB, transmittance sensor
Number of punch holes LED601 / LED602
(photosensor PCB/LED PCB), or deflection sensor (scrap full detector PCB unit).
2 hole 1 time per cycle, blinking the LED
2/3 hole 2 time per cycle, blinking the LED
1) Check that the power of the host machine is off and then remove the rear cover of the 2/4 hole 3 time per cycle, blinking the LED
puncher. 4 hole 4 time per cycle, blinking the LED
2) Set SW601 on the punch controller PCB as shown below.

ON 5) Press SW603 on the punch controller PCB. The number of punch holes is registered to the
punch controller PCB each time the switch is pressed.
Registration is complete if LED601 and 602 on the punch controller PCB flashes alternately.
1 2 3 4
6) Press SW602 or 603 on the punch controller PCB to end the adjustment mode and set all
F-5-5
bits of SW601 to OFF.
3) Turn on the power of the host machine.
7) Turn off the power of the host machine.
4) Press SW602 on the punch controller PCB. Sensor output is adjusted automatically when
the switch is pressed.
Sketch punch controller PCB
Adjustment is complete if LED601 and 602 on the punch controller PCB flashes alternately.
5) Press SW602 or 603 on the punch controller PCB to end the adjustment mode and set all
bits of SW601 to OFF.
6) Turn off the power of the host machine.

Registering the Number of Punch Holes

This operation registers which puncher unit is attached to the IC on the punch driver PCB so
that the puncher unit can be identified by the finisher. For this reason, this operation must be
performed when the punch driver PCB has been replaced.

LED601
1) Check that the power of the host machine is off and then remove the rear cover of the LED602 SW602
puncher. SW603

2) Set SW601 on the punch controller PCB as shown below.

ON SW601

1 2 3 4 F-5-7

F-5-6

5-5
5
Adjustment > Adjustment at Time of Parts Replacement > Registering the Number of Punch Holes
 5 Adjustment > Adjustment at Time of Parts Replacement > Horizontal registration position adjustment
5-6
Horizontal registration position adjustment 5) Press SW603 on the punch controller PCB. The number of punch holes is registered to the
punch controller PCB each time the switch is pressed.
If the punched holes are misaligned with respect to the paper feed direction, adjust the 6) Turn off the power of the host machine.
horizontal registration positions of the punched holes. 7) Attach the removed covers.
This adjustment must be performed when the punch driver PCB has been replaced.
1) Check that the power of the host machine is off and then remove the rear cover of the
puncher.
2) Set SW601 on the punch controller PCB as shown below.

ON

1 2 3 4

F-5-8
3) Turn on the power of the host machine.
4) Press the SW602 switch to view the current adjustment value in the LED indicator.

<LED indicator>
LED601 LED602 Indication contents of the LED
Blink Blink Adjustment values 0
lights 1 blink Position where adjustment value is 0.8mm away from the HP.
n blink Position where adjustment value is (0.8mm x n) away from the HP
10 blink Position where adjustment value is 8.0mm away from the HP.
1 blink lights Position where adjustment value nears 0.8mm from HP.
n blink Position where adjustment value nears (0.8mm x n) from HP.
10 blink Position where adjustment value nears 8.0mm from HP.
blink in turn Wait of adjustment completion.
OFF Blink Adjustment completion
T-5-2

5) Press the SW602 switch, to adjustment value increases and decreases.

(push one time of SW602: It is the increase and decrease of 0.8mm for current adjustment
value.)
Example:Indication of the LED when adjusted adjustment value to - 1.6mm from 6.4mm
1.Push down one time of SW602:Current adjustment value
(6.4mm: LED601 is lights, LED602 is 8 blink)
2.Push down six time of SW602:adjustment value -1.6mm
(-1.6mm: LED601 is 2 blink, LED602 is lights)
number that did first second third fourth fifth sixth
push
adjustment Adjustment 7.2 8.0 0 -0.8 -1.6
value (mm) value
indication
T-5-3

5-6
5
Adjustment > Adjustment at Time of Parts Replacement > Horizontal registration position adjustment
6 Installation
■
■How to Utilize This
Installation Procedure
■
■Checking Before
Installation
■
■Unpacking
■
■Checking the Contents
■
■Installation Procedure

6
Installation
 6 Installation > Product Name
6-2

How to Utilize This Installation Procedure Product Name

Safety regulations require the product's name to be registered. In some regions where this
Symbols in the Illustration product is sold, the following name may be registered instead.
The frequently-performed operations are described with symbols in this procedure. • F280440

Screw

1x 1x 1x 1x

Packaged Item Unused Parts Install Remove Tighten Loosen

Harness Connector Power Cord

(Common for Guides and Clamps)

1x 1x 1x 1x

Install Remove Connect Disconnect Connect Disconnect

Power

ON OFF Check the sound Check visually Check Push Cleaning

F-6-1

6-2
6
Installation > Product Name
 6 Installation > Checking Before Installation > Checking the Installation Site
6-3

Checking Before Installation [1]

Checking the Installation Site

When installing the finisher together with other options, first install the host machine and then
install options in the following order:
[3]
1) Power supply unit [1] (See its Installation Procedure.)
2) Staple Finisher [3], Booklet Finisher [4] (See the steps up to "Installation
procedure<Preparations for Host Machine" of Finisher installation procedure.)
3) External Puncher [2] (See this Installation Procedure.)
4) Staple Finisher [3], Booklet Finisher [4] (See the steps from "Installation
procedure<Attaching the Labels etc." of Finisher installation procedure.)

[2]

[4]

F-6-2

6-3
6
Installation > Checking Before Installation > Checking the Installation Site
 6 Installation > Checking Before Installation > Check Items when Turning OFF the Main Power
6-4
Points to Note on installation
When installing the machine, be sure to note the following points.
1.Since this machine is heavy (External puncher : approx.7.6kg), 2 or more persons are
required to install it. Be sure to perform the work in accordance with the standard to handle a
heavy load in each country.
In addition, be sure to keep the machine leveled when lifting it.

Check Items when Turning OFF the Main Power

Check that the main power switch is OFF.
1) Turn OFF the main power switch of the host machine.
2) Be sure that Control Panel Display and Main Power Lamp are both turned OFF, and then
disconnect the power plug.

6-4
6
Installation > Checking Before Installation > Check Items when Turning OFF the Main Power
 6 Installation > Unpacking > Unpacking Procedure
6-5

Unpacking 4) Remove the 2 fixing screws each, and remove the front and rear Punch Fixing plates.

Unpacking Procedure
Punch fixing plate
2x
NOTE:
The equipment is packed using tape and cushioning materials to be protected against
vibration and shock during transit.
Be sure to remove them before starting to install the equipment.
(It is a good idea to store away the removed tape and cushioning material for possible
relocation of the equipment , e.g., to a new site or for repairs.)

1) Remove the attachments and the equipment from the shipping box.

2) Remove the tape from the outside of the equipment.

F-6-4

5) Close the Punch upper cover and the Punch front cover.
3) Open the Punch front cover and Punch upper cover.

Punch upper cover Punch upper cover

Punch front cover

Punch front cover

F-6-5
F-6-3

6-5
6
Installation > Unpacking > Unpacking Procedure
 6 Installation > Checking the Contents
6-6

Checking the Contents

[5]

[1] [4]
[8]

[6]

[2]
[7] [7]
[3]

[7]

[9]

F-6-6

[1] External puncher 1pce.

[2] Punch front lower cover 1pce.
[3] Punch front lower cover fixing plate 1pce.
[4] JAM processing label 1pce.
[5] Stepped screw (M4×4) 2pcs.
[6] Stepped screw (M4×10) 2pcs.
[7] P tight screw (M4×12) 3pcs.
[8] Spacer 1pce.
[9] Punch front lower extension cover 1pce.

6-6
6
Installation > Checking the Contents
 6 Installation > Installation Procedure
6-7

Installation Procedure 3) Install the Rail extension plate the included with the finisher using the binding screw (M4x8)
included with the finisher to the Ground rail.
■■Preparing the Finisher for Installation
Prepare the equipment with the following procedure.

1) Fit the 2 supplied Stepped screw (M4×4) to the feed assembly of the finisher.

2x 1x

F-6-9

4) Install the earth plate removed in Step 2) with the screw removed in Step 2).

F-6-7

2) Remove the earth plate.

• 1 screw

1x

1x

F-6-10

F-6-8

6-7
6
Installation > Installation Procedure
 6 Installation > Installation Procedure
6-8
■■Connecting Puncher Unit to Finisher
2) Fix the equipment to the Finisher.
• Stepped screws (M4×10) 2pcs.
1) Route the connector cable of the equipment to the rear, and hold it as shown. Hook the
hole of the joint on the 2 Stepped screws.

connector cable

2x

F-6-11

F-6-12

6-8
6
Installation > Installation Procedure
 6 Installation > Installation Procedure
6-9

3) Remove the rear cover of the finisher. 5) Cut off the face cover using the side cutter.
• 4 screws
NOTE:
Be sure to check that there is no Burr after cutting with side cutter.
4x

rear small cover

face cover

F-6-13

4) Remove the rear small cover from the rear cover of finisher.
F-6-15
• 1 screw

6) Connect the 2 connectors of the puncher cable to the connectors on the finisher PBC, and
then fix the cable.
rear small cover
• Wire saddles 2pcs.

rear cover

connector

1x

2x

F-6-14

2x wire saddle

F-6-16

6-9
6
Installation > Installation Procedure
 6 Installation > Installation Procedure
6-10

7) Install the rear cover of finisher. 10) Fit the Positioning pin in the Hole of Finisher and install the Punch front lower cover.
• RS tight screws(M4x10) 4pcs.
Punch front lower cover

4x
Finisher
Positioning pin

F-6-17 Hole

8) Install supplied the Punch front lower cover fixing plate to supplied the Punch front lower
cover.
F-6-19
• P tight screw (M4×12)1pce.
9) Install supplied the Punch front lower extension cover to supplied the Punch front lower
11) Open the Punch front cover, and fix the Punch front lower cover.
cover.
• P tight screw (M4×12) 1pce.
• P tight screw (M4×12)1pce.

Punch front lower cover

Punch front lower cover fixing plate

Punch front cover

2x
Punch front lower cover
Punch front lower extension cover
F-6-20
F-6-18

6-10
6
Installation > Installation Procedure
 6 Installation > Installation Procedure > Connecting to Host Machine
6-11
Connecting to Host Machine
12) Close the Punch front cover.

NOTE:
When installing the finisher and the equipment at the same time, see “Preparation
for Host machine” in the finisher installation procedure. Then, perform the steps from
“Connecting to the Host Machine” in this installation procedure.

1) Fit the equipment to the host machine by inserting the pin of the host machine into the hole
Punch front cover
of the equipment.

F-6-21

F-6-22

2) Open the Punch front cover.

F-6-23

6-11
6
Installation > Installation Procedure > Connecting to Host Machine
 6 Installation > Installation Procedure > Connecting to Host Machine
6-12

3) Check that the screw hole is positioned between the marking-off lines of the Clamping plate 5) Check that the screw hole is positioned between the marking-off lines of the Clamping plate
(front). (rear).

NOTE: NOTE:
If the screw hole is not positioned between the marking-off lines, carry out the If the screw hole is not positioned between the marking-off lines, carry out the
adjustment described in "Adjusting the Height and Tilt." adjustment described in "Adjusting the Height and Tilt."

screw hole

marking-off line

screw hole

marking-off line

F-6-26
6) Fix the Clamping plate (rear) of the host machine in place to the equipment using the
Stepped screw (M4x4) included with the finisher.
F-6-24
4) Remove the rear cover of the equipment.
• 3 screws

3x

1x

F-6-25 F-6-27

6-12
6
Installation > Installation Procedure > Connecting to Host Machine
 6 Installation > Installation Procedure > Connecting to Host Machine
6-13

7) Install the rear cover of the equipment. 9) Remove the Face Cover by inserting a Flat-Blade Screwdriver.(The removed Face Cover
• RS tight screws(M4×10) 3pcs. will not be used).
• Protrusion 2pcs.

3x
Protrusion

Protrusion

F-6-28

F-6-30
8) Install the supplied Clamp in finisher to the Tape portion of the interface cable, and then fix
it to the equipment together with the rear small cover.
10) Connect the interface cable of the equipment to the host machine.
• Clamp 1pce.
• Tapping screw(m4x12) 1pce.
CAUTION :

Rear small cover When connecting the interface cable, be sure to turn off the host machine and
disconnect its power cable from the outlet. If you do not do so, electric shock can
result.

Tape portion
1x
1x

Clamp

F-6-31
F-6-29

6-13
6
Installation > Installation Procedure > Connecting to Host Machine
 6 Installation > Installation Procedure > Connecting to Host Machine > Attaching the Labels etc.
6-14

11) Fix the Clamping plate (front) of the host machine in place to the equipment using the 13) Lock the caster with the stoppers of the casters (front/rear).
Stepped screw (M4x4) included with the finisher.

1x

F-6-34

■■Attaching the Labels etc.

1) Open the the Punch front cover, and affix the JAM processing label of the appropriate
language where indicated.

Marking line

F-6-32

12) Close the Punch front cover.

F-6-35

2) Perform the steps from "Installation Procedure< Attaching the Labels etc." in the finisher
installation procedure.

F-6-33

6-14
6
Installation > Installation Procedure > Connecting to Host Machine > Attaching the Labels etc.
 Appendix
■
■Service Tools
■
■Signal Name List
■
■General Circuit Diagram
 Appendix > Service Tools > Special Tools
ii

Service Tools

Solvents and Oils

No. Name Uses Composition Remarks
1 Alcohol Cleaning; e.g., Fluoride-family hydrocarbon Do not bring near fire.
Glass, plastic, rubber, Alcohol Procure locally.
external covers Surface activating agent IPA (isopropyl alcohol)
Water may be substituted.
2 Solvent Cleaning; e.g., Fluoride-family hydrocarbon Do not bring near fire.
Metal, oil, toner stain Chlorine-family hydrocarbon Procure locally
Alcohol Substitute:
MEK(methyl ethyl
ketone)
3 Lubricating oil Lubrication; e.g., Synthetic hydrocarbon oil Tool No.: FY9-6022
Drive areas, friction Refined mineral oil
areas.
T-7-1

Special Tools
None

ii
Appendix > Service Tools > Special Tools
 iii

General Circuit Diagram

Horizontal registration
Appendix > General Circuit Diagram

Appendix > General Circuit Diagram

motor
M62
Horizontal registration Punch motor Punch home PCB11 PCB12 Punch motor Punch feed motor
home position sensor clock sensor position sensor M63
M LED PCB Photosensor M61
PI61 PI62 PI63 PCB
J610L 4 3 2 1
M
J614 J615
4 3 2 1
1 2 3 1 2 3 4 5 6
1 2 3 1 2 3
4 3 2 1 1 2 3 1 2 3 1 2 3 1 2 3 4 5 6 1 2 3 4 5 6 7 M 1 2 3 4 5 6
J619
J610D J611 J612 J613
2 1
J620 2 1

PUNCH_CLK_SEN

PUNCH_HP_SEN

TAIL EDGE PTR

TAIL EDGE LED
REG_HP_SEN

PCH-M-CCW*

PCH-M-CW*
A4R PTR
B5R PTR
A4R LED
B5R LED

A3 PTR
B4 PTR
A3 LED
B4 LED
GND

GND

GND

GND

GND
+5R
+5R

+5R

+5R

B*

A*
B*

A*

B
A
B

A
13 12 11 10 9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1 2 1 4 3 2 1

J605A J605WH J605B J603 J604

PCB3

Punch controller PCB

J607B J607WH J607A J601 J602 J606

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 1 2 3 4 5 6 1 2 3 4

GND
+5R
+5V

+5V
S-GND

S-GND
S-GND

S-GND

S-GND

S-GND

P-GND

DUST PT
PCH-RXD
PCH-OUT

+24V

+24V

+24V
PCH-TXD

DUST LED
FEED-M-B

FEED-M-A

UP-COVER-SW
FRONT-COVER-SW
PCH-IN

FEED-M-B*

FEED-M-A*
FEED-M-STB*
FEED-M-I1
FEED-M-I0
TAIL-EDGE-SEN2

J622 J621
1 2 3 1 2 3

3
2

3
NO NC
NO NC

10 9 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 1 2
4 3 2 1

COM
J618
J804B J804WH J804A J805

1
COM

1
MSW62 MSW61 PCB13
Scrap full
SUDDLE DRIVER Front door Upper door detector
switch switch PCB

F-7-1

iii
 Appendix > Signal Name List
iv

Signal Name List Jack No. Pin No Abbreviated Signal Name Signal Name
J 605B 1 TALL EDGE PTR Paper end signal(light receiving side)
2 B5R PTR B5R sensor
■■Signal Name List 3 A4R PTR A4R sensor
Jack No. Pin No Abbreviated Signal Name Signal Name 4 B4 PTR B4 sensor
J 601 1 24V 24V 5 A3 PTR A3 sensor
2 P-GND P-GND 6 +5R +5R
3 - - 7 GND GND
J 602 1 FRONT_DOOR_SWITCH Front door switch 8 TALL EDGE LED Paper end signal(light producing side.)
2 - - 9 B5R LED B5R LED
3 24V 24V 10 A4R LED A4R LED
4 UPPER_DOOR_SWITCH Upper door switch 11 B4 LED B4 LED
5 - - 12 A3 LED A3 LED
6 24V 24V 13 GND GND
J 603 1 PUNCH-M-CW* Punch motor CW* J 606 1 +5R +5R
2 PUNCH-M-CCW* Punch motor CCW* 2 DUST LED Scrap full detector LED
J 604 1 A* A* 3 DUST PTR Scrap full detector sensor
2 A A 4 GND GND
3 B B J 607A 1 S-GND S-GND
4 B* B* 2 FEED-M-STB* Punch feed motor STB*
J 605A 1 GND GND 3 FEED-M-I1 Punch feed motor I1
2 PUNCH_HP_SEN Punch HP sensor 4 FEED-M-I0 Punch feed motor I0
3 +5R +5R 5 FEED-M-B* Punch feed motor B*
4 GND GND 6 FEED-M-B Punch feed motor B
5 PUNCH-M-CLK_SEN Punch motor clock sensor 7 FEED-M-A* Punch feed motor A*
6 +5R +5R 8 FEED-M-A Punch feed motor A
7 +5R +5R 9 +5V +5V
8 GND GND 10 S-GND S-GND
9 REG_HP_SEN Registration HP sensor 11 - -
10 A A J 607B 1 S-GND S-GND
11 A* A* 2 +5V +5V
12 B B 3 TALL-EDGE-SEN2 Paper end signal 2
13 B* B* 4 S-GND S-GND
5 S-GND S-GND
6 PUNCH-IN Synchronization signal between
Punch-Suddle(input)
7 PUNCH-TXD Communication signal(transmission)
8 PUNCH-RXD Communication signal(reception)
9 PUNCH-OUT Synchronization signal between
Punch-Suddle(output)
10 S-GND S-GND
11 - -
T-7-2

iv
Appendix > Signal Name List