February 27, 2012

Revision 0

Cassette Feeding Unit-AF1

Service Manual

Specifications
Technology
Parts Replacement Procedure
Maintenance
Installation

Appendix
1 2 3 4 5
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the inconsistent with local law.
products are sold. For this reason, there may be information in this manual that does not
apply to your locality. Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections of the individual companies.
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this Copyright
manual, Canon will release technical information as the need arises. In the event of major This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the
edition of this manual. consent of Canon Inc.

© CANON INC. 2011

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
Explanation of Symbols The following rules apply throughout this Service Manual:
The following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation 1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
Check. Remove the claw.
In the diagrams, represents the path of mechanical drive; where a signal
name accompanies the symbol, the arrow indicates the direction of the
electric signal.
The expression "turn on the power" means flipping on the power switch, closing the
Check visually. Insert the claw.
front door, and closing the delivery unit door, which results in supplying the machine with
power.

Check the noise. Use the bundled part. 2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
Disconnect the connector. Push the part.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
Connect the connector. Plug the power cable.

Remove the cable/wire
from the cable guide or wire
saddle.
Set the cable/wire to the
cable guide or wire saddle.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
Turn on the power.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.

Remove the screw.

Tighten the screw.

 Contents
0 Safety Precautions
Notes Before it Works Serving----------------------------------------------0-2
1 Specifications
Specification---------------------------------------------------------------------1-2
Specifications------------------------------------------------------------------------ 1-2
Names of Parts---------------------------------------------------------------------- 1-2
External View--------------------------------------------------------------------------------- 1-2
4 Maintenance
Cross-Section View------------------------------------------------------------------------- 1-2
2 Technology
Function--------------------------------------------------------------------------2-2
Basic Configuration----------------------------------------------------------------- 2-2
Sensor / Solenoid---------------------------------------------------------------------------- 2-2
Technology-----------------------------------------------------------------------2-3
Pickup/Feed System--------------------------------------------------------------- 2-3
Overview--------------------------------------------------------------------------------------- 2-3
Sequence-------------------------------------------------------------------------------------- 2-3
Paper Size Detection----------------------------------------------------------------------- 2-4
Paper level sensor-------------------------------------------------------------------------- 2-6
5 Installation
JAM Detection----------------------------------------------------------------------- 2-7
Delay JAM------------------------------------------------------------------------------------- 2-7
Stationary JAM------------------------------------------------------------------------------- 2-8
Power ON JAM------------------------------------------------------------------------------- 2-8
Door open JAM------------------------------------------------------------------------------- 2-8
Power supply------------------------------------------------------------------------- 2-8
Power connection with each option----------------------------------------------------- 2-8
3 Parts Replacement Procedure
Parts Replacement------------------------------------------------------------3-2
Remove from the host machine------------------------------------------------- 3-2
Removing the Cassette Feed Roller------------------------------------------- 3-5
Removing the Separation Roller------------------------------------------------ 3-6
Removing the Pickup Roller------------------------------------------------------ 3-6
Removing the Pickup Assembly Idler Gear---------------------------------- 3-7
Removing the Cassette 3 Pickup Unit----------------------------------------- 3-7
Removing the Cassette Size Detection Unit--------------------------------- 3-9
Removing the Pickup Motor-----------------------------------------------------3-10
Removing the Cassette Right Lower Cover--------------------------------- 3-11
Maintenance---------------------------------------------------------------------4-2
Periodical maintenance----------------------------------------------------------- 4-2
Periodically replacement parts----------------------------------------------------------- 4-2
Consumables--------------------------------------------------------------------------------- 4-2
Parts Configuration / Role-------------------------------------------------------- 4-2
Parts Configuration / Role----------------------------------------------------------------- 4-2
How to Check this Installation Procedure--------------------------------4-4
Margin Adjustment (1st side)----------------------------------------------------- 4-4
Margin Adjustment (2nd side)---------------------------------------------------- 4-6
How to Check this Installation Procedure--------------------------------5-2
When using the parts included in the package------------------------------ 5-2
Symbols in the illustration--------------------------------------------------------- 5-2
Checking the Contents-------------------------------------------------------5-2
Checking the Contents-------------------------------------------------------5-3
Installation Outline Drawing-------------------------------------------------5-3
Check Item when Turning OFF the Main Power-----------------------5-3
Unpacking------------------------------------------------------------------------5-3
Installation Procedure---------------------------------------------------------5-4
Setting the Cassette-----------------------------------------------------------5-9
Adjustment--------------------------------------------------------------------- 5-11
[imageRUNNER ADVANCE C2030/C2025/C2020 Series]-------------- 5-11
 Margin Adjustment (1st side)---------------------------------------------------- 5-11
Margin Adjustment (2nd side)---------------------------------------------------5-13
[Models other than imageRUNNER ADVANCE C2030/C2025/C2020
Series]--------------------------------------------------------------------------------5-13
Image Position Adjustment------------------------------------------------------5-13
Left Edge Margin Adjustment (1st side)-----------------------------------------------5-13

Appendix
Service Tools---------------------------------------------------------------------- II
Special Tools---------------------------------------------------------------------------- II
General Circuit Diagram--------------------------------------------------------III
General Circuit Diagram (1/3)----------------------------------------------------- III
General Circuit Diagram (2/3)----------------------------------------------------- IV
General Circuit Diagram (3/3)------------------------------------------------------V
Safety Precautions
■
■Notes Before it Works Serving
 0-2

Notes Before it Works Serving

Caution

At servicing, be sure to turn off the power source according to the specified steps and
disconnect the power plug.

Caution

Do not turn off the power switch (of the host machine) when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.

0-2
 1 Specifications
■
■Specifications
■
■Names of Parts

1
Specifications
 1 Specifications > Specification > Names of Parts > Cross-Section View
1-2

Specification Names of Parts

■■External View
Specifications External Cover
[1] Left cover [6] Right lower cover
Item Specification Remarks
[2] Upper tray cover [7] Right rear cover
Paper storage method Front loading method
[3] Lower tray cover [8] Rear cover
Pickup method Separation retard method
[4] Right front cover [9] Connector cover
Paper stack capacity 550sheets (80g/m2 paper),
680sheets (64g/m2 paper) [5] Pedestal right cover
Cassette 2
[1]Left cover [9]Connector cover
Paper feed reference Center reference [2]Upper tray cover
Paper Type 60g/m2 ~163g/m2
Paper size Standard (universal) A3,B4,A4,B5,
LDR,LGL,LTR,A4R,B5R,LTRR, A5R,EX
EC,STMTR,12"x18",8K,16K,16KR [4]Right front cover
Paper grammage 60 to 163g/m2 [5]Cassette right
[3]Lower tray cover lower cover [8]Rear cover
[6]Right lower cover
Paper size switch Size auto detection
F-1-1 [7]Right rear cover
Control Panel None (Use the key on the host
machine)
F-1-2
Display None (Use the key on the host
machine)
■■Cross-Section View
Environmental measure Heater for paper humidity adjustment Cassette heater is available
Vertical path Roller 3
as an option Pickup Roller 3
Feed Roller 3
Power supply No Option power supply of the
host machine Separation Roller 3
Lifter Vertical path Roller 4
Size 565(W) - 650(D) - 248(H) [mm]
Feed Roller 4
Weight 27.5kg
Pickup Roller 4
Separation Roller 4
Max. power consumption 100W Lifter
T-1-1

F-1-3

1-2
1
Specifications > Specification > Names of Parts > Cross-Section View
2 Technology
■
■Basic
■
Configuration
■Pickup/Feed System
■
■JAM Detection
■
■Power supply

2
Technology
 2 Technology > Function > Basic Configuration > Sensor / Solenoid
2-2

Function

Basic Configuration
■■Sensor / Solenoid
Cassette 3 Cassette 3 Pre-registration sensor(PS108)
paper presence sensor(PS102)
Cassette 4 Pre-registration sensor(PS109)
Cassette 3
pickup solenoid(SL101)
Cassette 3
paper level sensorA(PS104)
Cassette 3
paper level sensor B(PS105)
Cassette 4
pickup solenoid(SL102)
Cassette 4
paper level sensor B(PS107)
Cassette 4
Cassette 4 paper presence sensor(PS103)
paper level sensor A(PS106)
Cassette 3 pickup motor(M101)
Pedestal controller
PCB(UN101) Cassette 3 pickup motor(M102)

Pedestal right cover sensor(PS101)

Cassette 3 size
switch A(SW101)
Cassette 3 size
switch B(SW102)

Cassette 4 size
switch A(SW103)

Cassette 4 size
switch B(SW104)

Cassette heater(H101)

F-2-1

2-2
2
Technology > Function > Basic Configuration > Sensor / Solenoid
 2 Technology > Technology > Pickup/Feed System > Sequence
2-3

Technology ■■Sequence
Print
start
Pickup/Feed System PRINT

■■Overview Cassette 3 pickup motor

(M101)
Papers in the cassette are lifted up with the Lifter Plate. Cassette 3 pickup
solenoid(SL101)
At pickup, the Pickup Roller picks up a paper by coming down and contact with paper surface. Cassette 3 retry sensor
(PS108)
The Pickup Roller comes down when the Pickup Solenoide turns ON.
: Cassette 3: The speed of pickup increases
A paper picked up by the Pickup Roller is fed to the feed path with the Separation Roller, and
F-2-3
then, is fed to the Registration Roller with the Vertical Path Roller.
Print
The Vertical Path Roller, Pickup Roller, Feed Roller and Separation Roller are driven by the start

Cassette Pickup Motor. PRINT

Vertical path Roller 3 Cassette 4 pickup motor

Pickup Roller 3 (M102)
Feed Roller 3 Cassette 4 pickup
solenoid(SL102)
Cassette 4 retry sensor
Separation Roller 3 (PS109)
Lifter Vertical path Roller 4
SL1 : Cassette 4: The speed of pickup increases
M1
Feed Roller 4 F-2-4
Pickup Roller 4
Separation Roller 4
Lifter
SL2 M2

F-2-2

2-3
2
Technology > Technology > Pickup/Feed System > Sequence
 2 Technology > Technology > Pickup/Feed System > Paper Size Detection
2-4
■■Paper Size Detection Cassette size
switch A
At the cassette pickup assembly, since the feed speed is increased, detection cannot catch
Rear detection
up with it. Thus, delay and stationary jam detection are not executed at the Cassette 1 Pre- rink
Registration Sensor. Instead of it, the Vertical Path Sensor executes the delay and stationary
jam detection. Since the residual jam should be detected on each cassette, the Cassette 1
Rear guide plate
Pre-Registration Sensor detects it. Because the Vertical Path Sensor is too close and it is
unnecessary to execute detection, the Vertical Path Sensor does not execute residual jam
detection.

Cassette 3 size switch B[SW102]

Cassette 3 size switch A [SW101]

Cassette size
switch B
Detection dial

Cassette 4 size switch A[SW103] Side guide plate

Detection dial
Cassette size switch B

Cassette 4 size switch B[SW104]

F-2-5

F-2-6

2-4
2
Technology > Technology > Pickup/Feed System > Paper Size Detection
 2 Technology > Technology > Pickup/Feed System > Paper Size Detection
2-5

Width detection Length detection ●● Setting method when the size detection patterns are overlapped
Width Length 1 2 3 4 1 2 3 4 Size should be found manually on the check screen for the combination of A5-Rand STMT-R
B5 257.0 182.0 0 ON ON 0 0 0 0 0 or the combination of B5-R and EXEC.
EXEC 267.0 184.0 0 ON ON 0 0 0 0 0
Specify the ecognition method for the special paper with user setting.
16K 270.0 195.0 0 ON ON 0 ON 0 0 0
The setting size is indicated below.
A5-R 148.5 210.0 ON 0 ON 0 ON ON 0 0
A4 297.0 210.0 0 ON 0 0 ON ON 0 0
STMT-R 139.7 215.9 ON 0 ON 0 ON ON 0 0 Related Service Mode
LTR 279.4 215.9 0 ON ON 0 ON ON 0 0
COPIER> OPTION> CST> CSTX-UY> Nomber
B5-R 182.0 257.0 ON 0 ON 0 0 ON ON ON
X shows Cassette Number. Y shows size category. (X, Y is one of the number 1/2/3/4.)
LTR-R 215.9 279.4 0 0 ON 0 ON 0 0 ON
A4-R 210.0 297.0 0 0 ON 0 0 ON ON 0 No. Size
LGL 215.9 355.6 0 0 ON 0 ON ON 0 ON U1 OFI, E-OFI, M-OFI, A-OFI, FLSP, A-FLSP, A-LTRR, FA4, G-LGL
B4 257.0 364.0 0 ON ON 0 ON ON ON 0 U2 G-LTR-R, K-LGL-R
8K 270.0 390.0 0 ON ON 0 ON ON ON ON U3 K-LGL, G-LTR, A-LTR
A3 297.0 420.0 0 ON 0 0 0 0 ON ON U4 B-OFI
LDR 279.4 431.8 0 ON ON 0 0 0 ON ON T-2-2
12x18 304.8 457.2 0 ON 0 0 0 0 0 ON
T-2-1
No. Size
22 K-LGL
Also, the cassette presence is detected when the size switch is pushed. (If no switch is 23 K-LGLR
pushed, it is determined as no cassette.)) 24 FLSC
25 A-FLS
27 E-OFI
28 B-OFI
29 A-LTR
30 A-LTRR
31 G-LTR
32 G-LTRR
33 A-LGL
34 G-LGL
36 A-OFI
37 M-OFI
42 FA4
Sample: When setting A_LTR
T-2-3 in the Cassette 3,

COPIER> OPTION> CST> CST3-U3>29

2-5
2
Technology > Technology > Pickup/Feed System > Paper Size Detection
 2 Technology > Technology > Pickup/Feed System > Paper level sensor
2-6
■■Paper level sensor If the paper is full
Cassette paper level sensor A
Paper level in a cassette is detected with the sensor indicated below.
Cassette paper level sensor B Paper
Cassette 3 Cassette 4
Cassette paper level sensor A PS104 PS106
Cassette paper level sensor B PS105 PS107
Cassette paper sensor PS102 PS103
T-2-4
Cassette paper sensor
OFFOFF
Lifter latch
If the paper is approx. half Cassette paper level sensor A Paper
Cassette
paper level sensor A Flag
Cassette paper level sensor B

Cassette
paper level sensor B

OFFON
Paper
If the paper is a little Cassette paper level sensor A

Cassette paper level sensor B

Paper sensor flag

Lifter gear ONON Cassette paper Presence sensor

Fulg
Paper tray
If the paper is absent

Tray
F-2-7

F-2-8

2-6
2
Technology > Technology > Pickup/Feed System > Paper level sensor
 2 Technology > Technology > JAM Detection > Delay JAM
2-7

Paper level Paper level Paperl Paper level Display JAM Detection
sensor A sensor B sensor
OFF OFF OFF 100% to 50%
■■Delay JAM
F-2-9 In case that the leading edge of paper does not reach to the sensor within the specified time
ON OFF OFF 50% to 50 sheets
after the speed of Cassette 3 and 4 Pickup Motor decreases to half.
ON ON OFF 50 sheet or less F-2-10
Start key ON
--- --- ON no paper F-2-11 or
Print start
F-2-12 T-2-5
INTR / PRINT

[1] [1]
Pickup motor
[2] [2]
Jam check
Sensor/PS108
normal error
/PS109

[1]:Provision feed time

:Motor speed up [2]:Jam margin

F-2-13

Cassette Motor Sensor

Cassette 3 Cassette 3 pickup motor Cassette 3 retry sensor (PS108)
(M101)
Cassette 4 Cassette 4 pickup motor Cassette 4 retry sensor (PS109)
(M102)
T-2-6

2-7
2
Technology > Technology > JAM Detection > Delay JAM
 2 Technology > Technology > Power supply > Power connection with each option
2-8
■■Stationary JAM Power supply
In case that the corresponding sensor is not turned ON within the specified time after it is
■■Power connection with each option
turned ON.
Indicating the power supply path between the Printer and Option.
Start key ON
or Reader / ADF Unit
Print start

INTR / PRINT

L L+A
Jam check
Sensor/PS108 normal error
/PS109 Inner Finisher-C1

(L = Paper length feed range A = Provision feed range)

Internal wiring
F-2-14

Sensor
Cassette 3 retry sensor (PS108)
Cassette 4 retry sensor (PS109)
T-2-7

■■Power ON JAM
Before starting the warm-up rotation at power ON, check that no paper is at the sensor
indicated below.
Sensor
Cassette 3 retry sensor (PS108) 2-Cassette Pedestal-AF1
Cassette 4 retry sensor (PS109) Connector inside the cover is used for the connection with the printer. F-2-15
T-2-8

■■Door open JAM

When it is detected that the door is opened during copy and printing.
Sensor
Pedestal right cover sensor(PS101)
T-2-9

2-8
2
Technology > Technology > Power supply > Power connection with each option
 2 Technology > Technology > Power supply > Power connection with each option
2-9
When power is turned ON, the connected equipment supplies 24VDC and 5VDC to the
Pedestal Controller PCB.
25VDC generates 3.3VDC in 3-Terminal Regulator in the Pedestal Control PCB, 5VDC is
used for sensors and IC driver and the 3.3VDC is used for the Control IC (Asic)

Connect in device Pedestal controller PCB

Controller 24V 24V Motor,

power supply Solenoid
PCB
+5U

DC Sensor
FU4
Controller 5V
PCB
IC7
+3.3V
CPU/IPC
Regulator

F-2-16

2-9
2
Technology > Technology > Power supply > Power connection with each option
3 Parts ■■Removing the Cassette Size
Detection Unit
Replacement ■■Removing the Pickup Motor
■■Removing the Pedestal
Procedure Controll PCB
■■Removing the Cassette
■■Remove from the host
Right Lower Cover
machine
■■Removing the Cassette
Feed Roller
■■Removing the Separation
Roller
■■Removing the Pickup Roller
■■Removing the Pickup
Assembly Idler Gear
■■Removing the Cassette 3
Pickup Unit

3
Parts Replacement Procedure
 3 Parts Replacement Procedure > Parts Replacement > Remove from the host machine
3-2

Parts Replacement CAUTION: Points to Note at Installation

• Be sure to pay attention to the orientation of the Grounding Wire.

Remove from the host machine • Be sure to connect the wire from the direction of the arrow marked on the plate.
Before removing the host machine
1) Remove the Connecter Cover
• 1 Screw

F-3-3

Screw
F-3-1 U Shape Terminal
How to remove
1) Loosen the screw on the Connector Cover, and Remove the grounding wire between it and
the toothed washer.

Toothed Washer
Screw
U Shape Terminal

Toothed Washer
F-3-4

F-3-2

3-2
3
Parts Replacement Procedure > Parts Replacement > Remove from the host machine
 3 Parts Replacement Procedure > Parts Replacement > Remove from the host machine
3-3
2) Remove the 3 Connectors and free the cables from the 3 guides. 3) Open the Cassette Right Lower Cover.
[imageRUNNER ADVANCE C2030/C2020 Series] 4) Remove the Cassettes 2 and 3.

x3

x3

F-3-7
F-3-5
[imageRUNNER ADVANCE 4051/4045/4035/4025 Series]

x3

x3

F-3-6

CAUTION: Points to Note at Installation

Be sure to tuck the extra slack of the harness to the host machine side to prevent the
cables from being trapped.

3-3
3
Parts Replacement Procedure > Parts Replacement > Remove from the host machine
 3 Parts Replacement Procedure > Parts Replacement > Remove from the host machine
3-4
5) Remove the Connecting Fixture.
• 1 Screw
• 1 Boss
[imageRUNNER ADVANCE C2030/C2020 Series] [imageRUNNER ADVANCE 4051/4045/4035/4025 Series]

NOTE:
Remove the boss, and remove the [A] part of the Connecting Fixture from the plate [B]
on the host machine side.

[A] [B]

F-3-9
CAUTION: Points to Note at Installation

When attaching the Connecting Fixture, be sure the attaching direction.

imageRUNNER ADVANCE imageRUNNER ADVANCE

C2030/C2020 Series 4051/4045/4035/4025 Series

F-3-8

F-3-10

3-4
3
Parts Replacement Procedure > Parts Replacement > Remove from the host machine
 3 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Feed Roller
3-5
6) Lift and remove the host machine.
Removing the Cassette Feed Roller
CAUTION: Before removing the Cassette Feed Roller
• The host machine weighs as shown below. It is recommended to lift it with 4 people • Remove the Cassette
or more. However, if there is a standard to handle a heavy load in each sales
company, follow it for operation. Also, make sure to lift the machine with keeping it NOTE:
level at operation. This procedure describes the removing steps of cassette 1 Feed Roller. Go through the
same procedure for the Feed Roller of cassette 3 and cassette 4.
• Because the gravity center is in the rear, lift with care.
• [imageRUNNER ADVANCE C2030/C2025/C2020 Series] the maximum weight of
the machine: 95kg (the host machine with 2 cassettes + ADF)
• [imageRUNNER ADVANCE 4051/4045/4035/4025 Series] the maximum weight Note:
of the machine: 75.4kg (the model with FAX) Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller.

How to remove
1) Remove the Cassette Feed Roller.
• 1 tab

Pin

F-3-11
7) Install the Cassettes 2 and 3.

F-3-12

3-5
3
Parts Replacement Procedure > Parts Replacement > Removing the Cassette Feed Roller
 3 Parts Replacement Procedure > Parts Replacement > Removing the Pickup Roller
3-6
Removing the Separation Roller Removing the Pickup Roller
Before removing the Separation Roller Before removing the Cassette Pickup Roller
• Remove the Cassette • Remove the Cassette

How to remove How to remove

NOTE: NOTE:
This procedure describes the removing steps of cassette 1 Separetion Roller. Go This procedure describes the removing steps of cassette 1 Pickup Roller. Go through
through the same procedure for the Separetion Roller of cassette 3 and cassette 4. the same procedure for the Pickup Roller of cassette 3 and cassette 4.

Note: Note:
Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller. Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller.

1) Removing the Separation Roller 1) Removing the Pickup Roller

• 1 tab • 1 pin
• 1 tab

F-3-13

F-3-14

3-6
3
Parts Replacement Procedure > Parts Replacement > Removing the Pickup Roller
 3 Parts Replacement Procedure > Parts Replacement > Removing the Cassette 3 Pickup Unit
3-7
Removing the Pickup Assembly Idler Gear Removing the Cassette 3 Pickup Unit
Before removing the Pickup Assembly Idler Gear Before removing the Cassette 3 Pickup Unit
• Remove the Cassette 1) Open the Cassette Right Lower Cover of the Cassette Feeding Unit.
• Remove the Pickup Roller
• Remove the Feed Roller
How to remove

NOTE:
This procedure describes the removing procedure of cassette 1 Pickup Assembly Idler
Gear. Go through the same procedure for the Pickup Assembly Idler Gear of cassette 3
and cassette 4.

Note:
Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller.

1) Remove the Pickup Assembly Idler Gear. 2) Pull out cassette.

• 1 tab 3)Remove the Right Front Cover of the Host Machine.
• 1 screw
• 1 claw

Hook

F-3-15

3-7
3
Parts Replacement Procedure > Parts Replacement > Removing the Cassette 3 Pickup Unit
 3 Parts Replacement Procedure > Parts Replacement > Removing the Cassette 3 Pickup Unit
3-8
4) Remove the Right Front Cover of the Cassette Feeding Unit. 6) Remove the Right Rear Cover.
• 1 screw • 1 screw

F-3-16 F-3-18
5)Remove the Right Rear Cover of the Host Machine. How to remove
• 1 screw
NOTE:
This procedure describes the removing procedure of Cassette 3 Pickup Assembly. Go
through the same procedure for the Cassette 4 Pickup Assembly.

1) Remove the Sensor Unit.

• 1 screw
• 1 connector
• 1 harness guide

Connector
Sensor Unit

F-3-17 Harness Guide

F-3-19

3-8
3
Parts Replacement Procedure > Parts Replacement > Removing the Cassette 3 Pickup Unit
 3 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Size Detection Unit
3-9
2)Remove the cassette 3 Pickup Unit
Removing the Cassette Size Detection Unit
• 4 screws
Before removing the Cassette Size Detection Unit
• Remove the Right Front Cover
• Remove the Right Rear Cover
x4 • Remove the Cassette Pickup Unit

How to remove

NOTE:
This procedure describes the removing steps of Cassette 3 Size Detection Unit. Go
through the same procedure for Cassette 4 Size Detection Unit.

1) Remove the Cassette 3 Size Detection Unit

• 1 connector
F-3-20
• 1 wire saddle
• 2 screws

x2

F-3-21

3-9
3
Parts Replacement Procedure > Parts Replacement > Removing the Cassette Size Detection Unit
 3 Parts Replacement Procedure > Parts Replacement > Removing the Pickup Motor
3-10
Removing the Pickup Motor
Before removing the Pickup Motor
• Remove the Connector Cover
• Remove 3 connectors
• Remove Rear Cover
• 3 screws x3
• 2 hooks

x3
F-3-23

Hook
Hook

F-3-22
How to remove

NOTE:
This procedure describes the removing step of cassette 3 Pickup motor. Go through the
same procedure for the Pickup motor of cassette 4.

1) Remove the upper pickup motor.

• 1 connector
• 3 screws

3-10
3
Parts Replacement Procedure > Parts Replacement > Removing the Pickup Motor
 3 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Right Lower Cover
3-11
Removing the Pedestal Controll PCB Removing the Cassette Right Lower Cover
Before removing the Pedestal Controll PCB
Before removing the Cassette Right Lower Cover
• remove the Connector Cover
• Open the cassette right lower cover
• Remove the 3 connectors
• Remove the Rear Cover
How to remove
1) Lift up lower guide and remove the arm
How to remove
1)Remove the Pedestal Controll PCB
• 6 connectors
• 4 screws
• 2 PCB support

x6

x4

F-3-25
2) Fit the D-cut and remove the cassette right lower cover

PCB Support

F-3-24

D-cut

F-3-26

3-11
3
Parts Replacement Procedure > Parts Replacement > Removing the Cassette Right Lower Cover
4 Maintenance
■
■Maintenance
■
■How to Check this
Installation Procedure

4
Maintenance
 4 Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role
4-2

Maintenance Parts Configuration / Role

■■Parts Configuration / Role
Periodical maintenance FUNCTION Pedestal
Mark Name Part No. Role >PART- controller
■■Periodically replacement parts
CHK PCB
N/A M101 Cassette 3 pickup motor FM3-6069 Drive the pickup unit 3 J3006
M102 Cassette 4 pickup motor FM3-6069 Drive the pickup unit 4 J3007
■■Consumables PS101 Pedestal right cover FH7-7312 Detects the right cover J3003
Parts Name Parts Num Interval Remarks sensor open
Number PS102 Cassette 3 paper sensor FK2-0149 Detects whether paper J3003
is loaded in the cassette
Pickup roller FB6-3405 1 150k 3
Feeding roller FC6-7083 1 150k PS103 Cassette 4 paper sensor FK2-0149 Detects whether paper J3004
Separation roller FC6-6661 1 150k is loaded in the cassette
4
Pickup idler gear FU3-0280 1 150k For China only PS104 Cassette 3 paper level FK2-0149 Detects the cassette 3 J3003
Flying Paper sensor A paper level
T-4-1
PS105 Cassette 3 paper level FK2-0149 Detects the cassette 3 J3003
sensor B paper level
PS106 Cassette 4 paper level FK2-0149 Detects the cassette 4 J3004
sensor A paper level
PS107 Cassette 4 paper level FK2-0149 Detects the cassette 4 J3004
sensor B paper level
PS108 Cassette 3 retry sensor FK2-0149 Cassette 3 Retry J3003
Detection
PS109 Cassette 4 retry sensor FK2-0149 Cassette 4 Retry J3004
Detection
SL101 Cassette 3 pickup FK2-0408 controll the cassette 3 J3003
solenoid pickup timing
SL102 Cassette 4 pickup FK2-0408 controll the cassette 4 J3004
solenoid pickup timing
SW101 Cassette 3 size switch A FM3-5933 Detects the cassette 3 J3003
paper size
SW102 Cassette 3 size switch B FM3-5933 Detects the cassette 3 J3003
paper size
SW103 Cassette 4 size switch A FM3-5933 Detects the cassette 4 J3004
paper size
SW104 Cassette 4 size switch B FM3-5933 Detects the cassette 4 J3004
paper size
H101 Cassette heater FM3-8915
UN1 Pedestal controller PCB FM4-1202 Controll the cassette
pedestal
T-4-2

4-2
4
Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role
 4 Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role
4-3
Cassette 3 Cassette 3 Pre-registration sensor(PS108)
paper presence sensor(PS102)
Cassette 4 Pre-registration sensor(PS109)
Cassette 3
pickup solenoid(SL101)
Cassette 3
paper level sensorA(PS104)
Cassette 3
paper level sensor B(PS105)
Cassette 4
pickup solenoid(SL102)
Cassette 4
paper level sensor B(PS107)
Cassette 4
Cassette 4 paper presence sensor(PS103)
paper level sensor A(PS106)
Cassette 3 pickup motor(M101)
Pedestal controller
PCB(UN101) Cassette 3 pickup motor(M102)

Pedestal right cover sensor(PS101)

Cassette 3 size
switch A(SW101)
Cassette 3 size
switch B(SW102)

Cassette 4 size
switch A(SW103)

Cassette 4 size
switch B(SW104)

Cassette heater(H101)

F-4-1

4-3
4
Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role
 4 Maintenance > How to Check this Installation Procedure > Margin Adjustment (1st side)
4-4

How to Check this Installation Procedure 3) Hold the lever of the Trailing Edge Guide Plate, and check the values of the scale on the 2
Adjustment Plates of the Trailing Edge Guide Plate.
NOTE:
The 2nd side of 2-sided print mentioned later means 2nd side in the image formation
order.
With this machine, 2nd side in the image formation order at duplex copy/print is
equivalent to the 1st side of the original.

Margin Adjustment (1st side)

1) Print from the Cassette 3 and 4, and check that the left edge margin is within 2.5 +/- 1.5mm.

Feed direction
of paper
image
L1

F-4-3
4) Loosen the 3 Fixation Screws.

<In Case of Out of Range> F-4-2

NOTE:
Adjustment method is the same for the Cassette 3 and 4.

2) Pull out the cassette.

F-4-4

4-4
4
Maintenance > How to Check this Installation Procedure > Margin Adjustment (1st side)
 4 Maintenance > How to Check this Installation Procedure > Margin Adjustment (1st side)
4-5

5) Move the Adjustment Plates back and forth according to the scale values checked in step 7) Return the cassette to its original position.
3. As the Adjustment Plate is moved toward the rear by 1 scale, the left edge margin is
decreased by 1mm. NOTE:
When moving the scales, be sure to move the same amount of the value for the 2
points.
NOTE:
When moving the scales, be sure to move the same amount of the value for the 2
points.

F-4-5
6) Tighten the Fixation Screws.

F-4-6
8) Print from the Cassette 3 and 4, and check that the left edge margin is within 2.5mm +/-
1.5mm. Margin Adjustment (2nd side)

4-5
4
Maintenance > How to Check this Installation Procedure > Margin Adjustment (1st side)
 4 Maintenance > How to Check this Installation Procedure > Margin Adjustment (2nd side)
4-6
Margin Adjustment (2nd side)

1) Execute duplex printing from the Cassette 3, and check that the left edge margin is within 2.5
+/- 2.0mm.

Feed direction
of paper
image

L1
F-4-7
2) If the margin is not within the range, change the left edge margin adjustment value for the
2nd side of the Cassette 3.
• As the value of COPIER > ADJUST > FEED-ADJ > ADJ-C3RE in service mode is
incremented by 1, the left edge margin is decreased by 0.1mm.
3) Enter the value same as the left edge margin adjustment value for the 2nd side of the
Cassette 3 to the side registration adjustment value for the 2nd side of the Cassette 4.
• Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-C4RE
4) Turn OFF and then ON the main power switch to enable the setting value.
5) Execute duplex printing from the Cassette 4, and check that the left edge margin is within 2.5
+/- 2.0mm.
6) If the margin is not within the range, change the left edge margin adjustment value for the
2nd side of the Cassette 4.
• As the value of COPIER > ADJUST > FEED-ADJ > ADJ-C4RE in service mode is
incremented by 1, the left edge margin is decreased by 0.1mm.
7) Write down the new adjustment value in the service label.
• ADJ-C3RE
• ADJ-C4RE
8) Get out from service mode.

4-6
4
Maintenance > How to Check this Installation Procedure > Margin Adjustment (2nd side)
5 Installation
■
■How to Check this
Installation Procedure
■
■Checking the Contents
■Installation
■ Procedure
■
■Adjustment

5
Installation
 5 Installation > Checking the Contents
5-2

How to Check this Installation Procedure Checking the Contents

When using the parts included in the package [1] Cassette Pedestal X 1 [2] Connecting Fixture X 1
A symbol is described on the illustration in the case of using the parts included in the package
of this product.

Packaged Item
F-5-1

Symbols in the illustration [3] Screw (RS Tightening; M3X8.5) X 1 [4] Size Plate X 2

The frequently-performed operations are described with symbols in this procedure.

Screw Connector Harness

Tighten Remove Connect Disconnect Secure Free

Claw

[5] Connector Cover X 1

Insert Remove Push Plug in Turn on

Checking instruction

Check Visual Check Sound Check

F-5-2 < CD/Guides > F-5-3
• FCC/IC Sheet (Only for USA and Europe)

5-2
5
Installation > Checking the Contents
 5 Installation > Unpacking
5-3

Checking the Contents Unpacking

Although pictures and illustrations of imageRUNNER ADVANCE C2030/C2025/C2020 Series
are used in this procedure, the procedure is the same in the case of models other than the 1) Remove the container box
series.

Installation Outline Drawing

F-5-5

2) Open the plastics, and remove the 2 pads by lifting the rear of the equipment. Then, tuck
the plastics toward the front.

Pad
F-5-4
Plastic

Check Item when Turning OFF the Main Power

Chek that the main power switch is OFF
1) Turn OFF the main power switch of the host machine.
2) Be sure that Control Panel Display and the Main Power lamp are both turned OFF, and Pad
then disconnect the power plug. F-5-6

5-3
5
Installation > Unpacking
 5 Installation > Installation Procedure
5-4

3) Remove the remaining 2 pads and plastics by lifting the front of the equipment.
Installation Procedure

1) Open the Right Lower Cover.

Pad
CAUTION:
If mounting the host machine without opening the Right Lower Cover, the cover may get
damage.

Plastic Pad
F-5-7

4) Lift the equipment down from pallet.

F-5-9
2) If the Right Lower Sub Cover is installed to the host machine, remove it using a flat-blade
screwdriver. (The removed Right Lower Sub Cover will not be used.)

NOTE:
When installing the host machine at the same time, skip this step because the Right
Lower Sub Cover is packed with the host machine.

F-5-8

5) Remove all tapes attached to the equipment and packing materials from the equipment.

CAUTION:
Be sure to remove tapes on the rear side of the host machine after completing the
installation of the equipment; otherwise, cables may be trapped.

5-4
5
Installation > Installation Procedure
 5 Installation > Installation Procedure
5-5

CAUTION:
• The host machine weighs as shown below. It is recommended to lift it with 4 people
or more. However, if there is a standard to handle a heavy load in each sales
company, follow it for operation. Also, make sure to lift the machine with keeping it
level at operation.
• Because the gravity center is in the rear, lift with care.
• [imageRUNNER ADVANCE C2030/C2025/C2020 Series] the maximum weight of
the machine: 95kg (the host machine with 2 cassettes + ADF)
• [imageRUNNER ADVANCE C2030/C2025/C2020 Series [imageRUNNER
ADVANCE C2030/C2025/C2020 Series] the maximum weight of the machine:
75.4kg (the model with FAX)

F-5-10
3) Mount the host machine by aligning the corners (right and left) of the front side of the host
machine with the corners (right and left) of the front side of the equipment.

CAUTION:
When mounting the host machine to the equipment, be sure to move the host machine
parallel and fit the 2 Positioning Pins on top of the equipment into the holes on the Base
Plate of the host machine.

F-5-12

Positioning Pins

F-5-11

5-5
5
Installation > Installation Procedure
 5 Installation > Installation Procedure
5-6
[imageRUNNER ADVANCE C2030/C2025/C2020 Series]
4) Press the cassette release button, and remove the Cassettes 2 and 3.

Button

F-5-13

5) Attach the Connecting Fixture.

• 1 Screw (RS Tightening; M3x8.5)
• 1 Boss

CAUTION:
When attaching the Connecting Fixture, be sure the attaching direction

imageRUNNER ADVANCE Models other than

C2030/C2025/C2020 Series imageRUNNER ADVANCE
C2030/C2025/C2020 Series
F-5-15

F-5-14

5-6
5
Installation > Installation Procedure
 5 Installation > Installation Procedure
5-7
[Models other than imageRUNNER ADVANCE C2030/C2025/C2020 Series]
8) Remove the Connector Cover of the host machine. (The removed Connector Cover will not
NOTE: be used.)
Hook the [A] part of the Connecting Fixture on the plate [B] on the host machine side, • 1 W Sems Screw (The removed screw will be used in step 11.)
aligning with the boss at installation.

[A] [B]

F-5-17

NOTE:
If a Protection Dummy Connector is attached to the AC Power Supply
Connector on the host machine side, remove the Dummy Connector before
F-5-16 connecting the AC Harness Connector from the Cassette Pedestal.
(The removed Dummy Connector will not be used.)
6) Install the Cassette 2 and 3.
7) Close the Cassette Right Lower Cover.

F-5-18

5-7
5
Installation > Installation Procedure
 5 Installation > Installation Procedure
5-8

9) Connect the 3 connectors to the host machine and put the cables through the guides. 10) Loosen the screw on the Connector Cover included in the package, and install the
grounding wire between it and the toothed washer.
CAUTION:
Be sure to tuck the extra slack of the harness to the host machine side to prevent the Screw
cables from being trapped. U Shape Terminal

[imageRUNNER ADVANCE C2030/C2025/C2020 Series]

Toothed Washer

x3

x3
F-5-21

CAUTION:
• Be sure to pay attention to the orientation of the Grounding Wire.
• Be sure to connect the wire from the direction of the arrow marked on the plate.

F-5-19
[Models other than imageRUNNER ADVANCE C2030/C2025/C2020 Series]

x3

x3

F-5-22

F-5-20

5-8
5
Installation > Installation Procedure
 5 Installation > Setting the Cassette
5-9

NOTE:
11) Install the Connector Cover.
• When installing the host machine at the same time, be sure to follow "Unpacking and
• 1 W Sems Screw (Use the screw removed in step 8.) Installation" in the Installation Procedure Manual.
• When installing this equipment later, be sure to follow the following procedure.

13) Connect the power plug of the host machine to the outlet.
14) Turn ON the main power.

Setting the Cassette

F-5-23
1) Press the Cassette Release button, and pull out the Cassette 3.

12) Secure the equipment in place with the 4 adjusters.

NOTE:
Securing of the adjuster is not earthquake resistant.

Button

F-5-25

F-5-24

5-9
5
Installation > Setting the Cassette
 5 Installation > Setting the Cassette
5-10

2) Hold the lever of the Side Guide Plate, and adjust the plate to the specified size. At this 6) Cut the 2 places of the Size Plates with nippers.
time, move the Side Guide Plate by referring to the Size Index (Label) of the sheet size to
Cut
be set, and adjust the Side Guide Plate to the click position (position where it clicks).
3) Hold the lever of the Trailing Edge Guide Plate, and adjust it to the specified size. At this
time, move the Trailing Edge Guide Plate by referring to the Size Index (Label) of the sheet
size to be set, and adjust the Trailing Edge Guide Plate to the click position (position where
it clicks).
Side Guide Plate

Trail Edge Guide Plate Lever Side Guide Plate Lever

F-5-28

7) Set the Size Plate according to the size being set. (Lump the Size Plates not in use
together and store them at the rear.)

Trail Edge Guide Plate

F-5-26

4) Place papers.
5) Open the cover at insertion area of the Size Plate.
Paper
Cover

F-5-29

8) Close the cover at insertion area of the Size Plate, and insert the cassette.
9) Set the Cassette 4 in the same way.

NOTE:
The paper size settings are recognized automatically.
F-5-27

5-10
5
Installation > Setting the Cassette
 5 Installation > Adjustment > Margin Adjustment (1st side)
5-11

Adjustment 3) Check the values of the scale on the 2 Adjustment Plates of the Trailing Edge Guide Plate.

[imageRUNNER ADVANCE C2030/C2025/C2020 Series]

NOTE:
The 2nd side of 2-sided print mentioned later means 2nd side in the image formation
order.
With this machine, 2nd side in the image formation order at duplex copy/print is
equivalent to the 1st side of the original.

Margin Adjustment (1st side)

1) Print from the Cassette 3 and 4, and check that the left edge margin is within 2.5 +/- 1.5mm.

Feed direction F-5-31

of paper
image 4) Loosen the 3 Fixation Screws.
L1

<In Case of Out of Range> F-5-30

NOTE:
Adjustment method is the same for the Cassette 3 and 4.

2) Pull out the cassette.

F-5-32

5-11
5
Installation > Adjustment > Margin Adjustment (1st side)
 5 Installation > Adjustment > Margin Adjustment (1st side)
5-12

5) Move the Adjustment Plates back and forth according to the scale values checked in step 6) Tighten the Fixation Screws.
3. As the Adjustment Plate is moved toward the rear by 1 scale, the left edge margin is 7) Return the cassette to its original position.
decreased by 1mm.
NOTE:
NOTE: When moving the scales, be sure to move the same amount of the value for the 2
When moving the scales, be sure to move the same amount of the value for the 2 points.
points.

F-5-33

F-5-34

8) Print from the Cassette 3 and 4, and check that the left edge margin is within 2.5mm +/-
1.5mm. Margin Adjustment (2nd side)

5-12
5
Installation > Adjustment > Margin Adjustment (1st side)
 5 Installation > Adjustment > Image Position Adjustment > Left Edge Margin Adjustment (1st side)
5-13
Margin Adjustment (2nd side) [Models other than imageRUNNER ADVANCE C2030/
C2025/C2020 Series]
1) Execute duplex printing from the Cassette 3, and check that the left edge margin is within 2.5
+/- 2.0mm. Image Position Adjustment
Feed direction
of paper ■■Left Edge Margin Adjustment (1st side)
image Adjustment of Cassettes 3 and 4
Print from each Cassettes 3 and 4, and check that the left edge margin of the image (L1) is

L1
within 2.5 +/- 1.5mm.
If it is not within the range, execute adjustment by following the procedure below.

F-5-35

Feeding direction
2) If the margin is not within the range, change the left edge margin adjustment value for the of paper
2nd side of the Cassette 3. image
• As the value of COPIER > ADJUST > FEED-ADJ > ADJ-C3RE in service mode is

L1
incremented by 1, the left edge margin is decreased by 0.1mm.
3) Enter the value same as the left edge margin adjustment value for the 2nd side of the
Cassette 3 to the side registration adjustment value for the 2nd side of the Cassette 4. F-5-36
• Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-C4RE
4) Turn OFF and then ON the main power switch to enable the setting value. 1) Adjust the image position in service mode.
5) Execute duplex printing from the Cassette 4, and check that the left edge margin is within 2.5 Cassette 3: Service mode (Level 2) > COPIER > ADJUST > MISC > C3-ADJ-Y
+/- 2.0mm. Cassette 4: Service mode (Level 2) > COPIER > ADJUST > MISC > C4-ADJ-Y
6) If the margin is not within the range, change the left edge margin adjustment value for the
2nd side of the Cassette 4.
• As the value of COPIER > ADJUST > FEED-ADJ > ADJ-C4RE in service mode is NOTE:
incremented by 1, the left edge margin is decreased by 0.1mm. <Setting Range>
-128 to 127 (0.1mm per unit)
7) Write down the new adjustment value in the service label.
As the value is incremented by 1, the left edge margin is increased by 0.1mm.
• ADJ-C3RE
• ADJ-C4RE
8) Get out from service mode.

2) When the setting value was changed in step 1), write down the new numerical value in the
service label.
3) Exit from the service mode.
4) Print from the Cassettes 3 and 4, and check that the left edge margin of the image is within
2.5 +/- 1.5mm.

5-13
5
Installation > Adjustment > Image Position Adjustment > Left Edge Margin Adjustment (1st side)
Appendix
■
■Service Tools
■
■General Circuit Diagram
(1/3)
■
■General Circuit Diagram
(2/3)
■
■General Circuit Diagram
(3/3)
 Installation > Service Tools > Special Tools
II

Service Tools

Special Tools
In addition to the standard tools set, the following special tools are required when servicing the machine:
Tool name Tool No. Ctgr Appearance Remarks
Digital multimeter FY9-2002 A Used as a probe extension when making electrical checks.

T-6-1

Reference: Category
A: Must be kept by each service engineer.
B: Must be kept by each group of about five engineers.
C: Must be kept by each warkshop

II
Installation > Service Tools > Special Tools
 III

General Circuit Diagram

General Circuit Diagram (1/3)

Installation > General Circuit Diagram > General Circuit Diagram (1/3)

Installation > General Circuit Diagram > General Circuit Diagram (1/3)
10 9 8 7 6 5 4 3 2 1

F F
UN101
Pedestal controller PCB

J3004
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

E E

GND

+5V
GND

GND

GND

GND

GND

GND

GND

GND
+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V
+24V

+24V

PEDE_DOOR_SNS
CST3_PAPER_SNS

CST4_PAPER_SNS
CST3_RETRY_SNS

CST4_RETRY_SNS
CST3_PICKUP_SL

CST4_PICKUP_SL
CST3_LEVEL_A_SNS

CST4_LEVEL_A_SNS
CST3_LEVEL_B_SNS

CST4_LEVEL_B_SNS
D D

J1D J2D
14 13 12 11 10 9 8 7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J1LH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J2LH

J1L J2L

C C

J3
3 2 1

J109D

J104D J109DH
3 2 1
2 1

B J100 J101 J102 J103

J104DH
2 1 B
J105 J106 J107 J108 1 2
J104L J109L
3 2 1 3 2 1 3 2 1 3 2 1 1 2 3 2 1 3 2 1 3 2 1 3 2 1 PS101
Pedestal right cover sensor
3 2 1 3 2 1 3 2 1 3 2 1 1 2 3 2 1 3 2 1 3 2 1 3 2 1 1 2

SL SL

PS102 PS104 PS105 PS108 SL102 PS103 PS106 PS107 PS109 SL103
Cassette 3 Cassette 3 Cassette 3 Cassette 3 Cassette 3 Cassette 4 Cassette 4 Cassette 4 Cassette 4 Cassette 4
paper sensor paper level paper level retry sensor pickup paper sensor paper level paper level retry sensor pickup solenoid
sensor A sensor B solenoid sensor A sensor B

A A

Cassette 3 Cassette 4

10 9 8 7 6 5 4 3 2 1

P.1
F-6-1

III
 IV
General Circuit Diagram (2/3)
10 9 8 7 6 5 4 3 2 1
Installation > General Circuit Diagram > General Circuit Diagram(2/3)

Installation > General Circuit Diagram > General Circuit Diagram(2/3)

F F

UN101
Pedestal controller PCB

E E
J3005 J3006 J3007
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 2 3 4 1 2 3 4

N.C.

CST4_A*

CST4_B*
CST4_A

CST4_B
CST3_A*

CST3_B*
CST3_A

CST3_B
CST3_SIZE_7
CST3_SIZE_6

CST3_SIZE_5
CST3_SIZE_4
CST3_SIZE_3
CST3_SIZE_2

CST3_SIZE_1
CST3_SIZE_0
CST4_SIZE_7
CST4_SIZE_6

CST4_SIZE_5
CST4_SIZE_4
CST4_SIZE_3
CST4_SIZE_2

CST4_SIZE_1
CST4_SIZE_0
CST_SIZE_PWR_ON

CST_SIZE_PWR_ON

CST_SIZE_PWR_ON

CST_SIZE_PWR_ON
D D

C C

J5D J8D J11 J12

11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1
6 5 4 3 2 1 6 5 4 3 2 1

J5LH J8LH
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 1 2 3 4 5 6

J5L J8L M M

M101 M102
Cassette 3 pickup motor Cassette 4 pickup motor

B B

J6 J7 J9 J10
5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1

SW107 SW106 SW109 SW108

Cassette 3 Cassette 3 Cassette 4 Cassette 4
size switch B size switch A size switch B size switch A

A A

10 9 8 7 6 5 4 3 2 1

P.2
F-6-2

IV
 V
General Circuit Diagram (3/3)
10 9 8 7 6 5 4 3 2 1
Installation > General Circuit Diagram > General Circuit Diagram(3/3)

Installation > General Circuit Diagram > General Circuit Diagram(3/3)

F F

UN101
Pedestal Controller PCB
E E

AC Driver PCB

J1012 J1001 J3101 J3102

1 2 3 4 5 6 1 2 3 1 2 3 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PEDE1_EX_S2M
PEDE1_EX_M2S
+5V
GND

GND

GND

GND

GND

GND
D D

PEDE1_READY
PEDE_DETECT1

PEDE1_EX_CLK

PEDE1_RESET*
PEDE1_CST1M_CLK

PEDE1_CST2M_CLK
C C

J23M
1 2 3 4 5 6

1 2 3 4 5 6
J23F

J26
J25F
1 2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

B B
To relay Boad To DC Controller PCB

1 2 1 2

H101
Cassette Heater

A A

10 9 8 7 6 5 4 3 2 1

P.3
F-6-3