February 27, 2012

Revision 0

DADF-AG1
Service Manual

Product Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation

Appendix
1 2 3 4 5 6
0
0-2
Application The following paragraph does not apply to any countries where such provisions are
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, inconsistent with local law.
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not Trademarks
apply to your locality. The product names and company names used in this manual are the registered trademarks
of the individual companies.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements Copyright
or changes in products. When changes occur in applicable products or in the contents of this This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
manual, Canon will release technical information as the need arises. In the event of major not be copied, reproduced or translated into another language, in whole or in part, without the
changes in the contents of this manual over a long or short period, Canon will issue a new consent of Canon Inc.
edition of this manual.

© CANON INC. 2011

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.

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0

Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation
Check.
Check visually.
Check the noise.
Disconnect the connector.
Connect the connector.
Remove the cable/wire
from the cable guide or wire
saddle.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
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The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
Symbols Explanation
operation.
Remove the claw. In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric
signal.
The expression "turn on the power" means flipping on the power switch, closing the
Insert the claw. front door, and closing the delivery unit door, which results in supplying the machine with
power.
Use the bundled part. 2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
Push the part. signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
Plug the power cable. are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
Turn on the power.
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
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Blank Page
0
Contents
0 Safety Precautions
Notes Before it Works Serving----------------------------------------------0-9
Points to Note at Cleaning---------------------------------------------------0-9
1 Product Outline
Features (DADF)---------------------------------------------------------------1-2
Specifications (DADF)--------------------------------------------------------1-2
Names of Parts (DADF)------------------------------------------------------1-2
External View------------------------------------------------------------------------ 1-2
Cross Section------------------------------------------------------------------------ 1-2
2 Technology
Basic Configuration (DADF)-------------------------------------------------2-2
Component Configuration-------------------------------------------------------- 2-2
Outline of Electric Circuits----------------------------------------------------------------- 2-2
Drive Configuration----------------------------------------------------------------- 2-2
Sensor Layout-------------------------------------------------------------------------------- 2-3
Outline of Operation Modes------------------------------------------------------ 2-3
Outline------------------------------------------------------------------------------------------ 2-3
Forward Pickup/Delivery Operation----------------------------------------------------- 2-3
Forward Pickup/Reverse Delivery Operation----------------------------------------- 2-4
Controls (DADF)----------------------------------------------------------------2-6
Document Detection--------------------------------------------------------------- 2-6
Outline------------------------------------------------------------------------------------------ 2-6
Initial Document Size Detection---------------------------------------------------------- 2-7
Document Pickup/Separation---------------------------------------------------- 2-8
Basic Pickup Operation-------------------------------------------------------------------- 2-8
Pickup Unit and Stopper------------------------------------------------------------------- 2-9
Document Reversing--------------------------------------------------------------- 2-9
Basic Operation------------------------------------------------------------------------------ 2-9
Document Feeding/Delivery-----------------------------------------------------2-10
0-5
Basic Operation-----------------------------------------------------------------------------2-10
Release Operation------------------------------------------------------------------------- 2-11
Detecting Jams--------------------------------------------------------------------- 2-11
Jams------------------------------------------------------------------------------------------- 2-11
Power Supply-----------------------------------------------------------------------2-12
Power Supply--------------------------------------------------------------------------------2-12
Stamp Operation-------------------------------------------------------------------2-12
Outline-----------------------------------------------------------------------------------------2-12
Fan------------------------------------------------------------------------------------2-13
Fan Operation-------------------------------------------------------------------------------2-13
Work of service (DADF)---------------------------------------------------- 2-14
When replacing the parts--------------------------------------------------------2-14
Periodic Servicing------------------------------------------------------------------2-14
3 Periodic Servicing
List of Work for Scheduled Servicing-------------------------------------3-2
4 Parts Replacement and Cleaning Procedure
List of Parts (DADF)-----------------------------------------------------------4-2
External Covers--------------------------------------------------------------------- 4-2
Consumable Parts Requiring Periodic Replacement and Cleaning
Points---------------------------------------------------------------------------------- 4-2
List of Clutchs, Solenoids, Motors, Fans, PCBs---------------------------- 4-3
List of Sensors----------------------------------------------------------------------- 4-3
External Covers (DADF)-----------------------------------------------------4-4
Removing the Front Cover------------------------------------------------------- 4-4
Removing the Rear Cover-------------------------------------------------------- 4-4
Removing the Feeder Cover----------------------------------------------------- 4-5
Main Units (DADF)-------------------------------------------------------------4-6
Removing the Feed Unit---------------------------------------------------------- 4-6
Consumable Parts Requiring Periodic Replacement and Cleaning
Points (DADF)------------------------------------------------------------------4-7
Removing the Pickup Roller Unit----------------------------------------------- 4-7
Removing the Separation Pad--------------------------------------------------- 4-8
Replacing the Stamp--------------------------------------------------------------- 4-8
Exchanging the Feed Guide----------------------------------------------------- 4-9
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Clutch Solenoid Motor Fan PCB (DADF)------------------------------ 4-10
Removing the ADF Motor(M1)--------------------------------------------------4-10
Removing the Release Motor(M2)---------------------------------------------4-10
Removing the Pressurization Solenoid(SL1)------------------------------- 4-11
Pickup Clutch/Registration Clutch(CL1/CL2)------------------------------- 4-11
Removing the ADF Driver PCB-------------------------------------------------4-12
Removing the LED PCB---------------------------------------------------------4-13
Removing the Fan-----------------------------------------------------------------4-13
Removing the Sensor(SR1,SR2,SR3)----------------------------------------4-14
Removing the Timing Sensor(SR4)-------------------------------------------4-18
Removing the Document Set Sensor(SR5)---------------------------------4-18
Removing the Cover Open/Closed Sensor(SR6)--------------------------4-18
Removing the Document Length Sensor(SR7,SR10)--------------------4-19
Removing the A4R/LTRR Identification Senso(SR8)---------------------4-19
Removing the Release Motor HP Sensor(SR11)--------------------------4-20
Removing the Document Width Volume(VR1)-----------------------------4-20
5 Adjustment
Overview (DADF)--------------------------------------------------------------5-2
Outline--------------------------------------------------------------------------------- 5-2
Adjustment Method (DADF)-------------------------------------------------5-3
Preparation or Creation of Test Chart------------------------------------------ 5-3
Adjusting the Height---------------------------------------------------------------- 5-3
Pre-check-------------------------------------------------------------------------------------- 5-3
Checking the left hinge height------------------------------------------------------------ 5-4
Adjustment Procedure---------------------------------------------------------------------- 5-5
Adjust the height of the left hinge-------------------------------------------------------- 5-5
Check the height of the right hinge------------------------------------------------------ 5-5
Adjust the height of the right hinge------------------------------------------------------ 5-5
Adjusting the Tray Width---------------------------------------------------------- 5-6
AB-Configuration Adjustment------------------------------------------------------------- 5-6
Inch-Configuration Adjustment----------------------------------------------------------- 5-6
Adjusting the Perpendicularity--------------------------------------------------- 5-6
Adjusting the Read Position------------------------------------------------------ 5-7
Adjusting the Horizontal Registration------------------------------------------ 5-8
Adjusting the Trailing Edge Registration-------------------------------------- 5-8
0-6
Adjusting the Magnification------------------------------------------------------- 5-9
Adjusting the White Level--------------------------------------------------------- 5-9
6 Installation
How to Utilize This Installation Procedure-------------------------------6-2
When using the parts included in the package------------------------------ 6-2
Symbols in the Illustration-------------------------------------------------------- 6-2
Confirmation before the installation---------------------------------------6-3
Check Items when Turning OFF the Main Power-------------------------- 6-3
Unpacking and Checking the Components------------------------------6-4
Unpacking and Checking the Contents--------------------------------------- 6-4
Installation Procedure---------------------------------------------------------6-5
Installing the DADF----------------------------------------------------------------- 6-5
Affixing Labels----------------------------------------------------------------------- 6-6
Others-----------------------------------------------------------------------------6-7
Attaching the Hinge Covers------------------------------------------------------ 6-7
Cleaning the Stream Reading Glass------------------------------------------- 6-7
Others-----------------------------------------------------------------------------6-8
Installing the Stamp(Option for ADF)------------------------------------------ 6-8
Checking the Operation----------------------------------------------------------- 6-8
Operation Check----------------------------------------------------------------------------- 6-8
Appendix
Service Tools (DADF)------------------------------------------------------------ii
Solvents and Oils------------------------------------------------------------------------------- ii
Special Tools------------------------------------------------------------------------------------- ii
Signal Name List (DADF)------------------------------------------------------ iii
Signal Name List--------------------------------------------------------------------------------iii
General Circuit Diagram (DADF)--------------------------------------------- iv
General Circuit Diagram (1/1)------------------------------------------------------iv
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 Safety Precautions
■
■Notes Before it Works Serving
■
■Points to Note at Cleaning
0 Safety Precautions > Points to Note at Cleaning
0-8

Notes Before it Works Serving

CAUTION:
At servicing, be sure to turn off the power source according to the specified steps and
disconnect the power plug.

CAUTION:
Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.

Points to Note at Cleaning

CAUTION:
When performing cleaning using organic solvent such as alcohol, be sure to check that
the component of solvent is vaporized completely before assembling.

0-8
0
Safety Precautions > Points to Note at Cleaning
 1 Product Outline
■
■Features
■
(DADF)
■Specifications (DADF)
■
■Names of Parts (DADF)

1
Product Outline
 1 Product Outline > Names of Parts (DADF) > Cross Section
1-2

Features (DADF) Names of Parts (DADF)

The mixed mode of the different width manuscript.
The detection of the different manuscript type (AB type / inch type). External View

Feeder Cover Slide guide

Specifications (DADF) Rear Cover

Item Specifications
Document pickup method Automatic pickup and delivery
Document loading direction Face-up
Document loading position Aligned to center
Document separation method Upper separation
Document type Single -sided AB type: 42-128 g/m2
Inch type: 50-128 g/m2
Double-sided 50-128 g/m2
Color document 64-128 g/m2 Front Cover
Black and White/ 50-128 g/m2 (Color:64-128 g/m2)
Color Mixed
Document longer Single-sided one sheetFeed: 60- 90g/ m2 Document supply tray
than 432 mm
Document size AB type: B6/A5/B5/A4/B5R/A5R/A4R/B4/A3 (B6:Cross feed only) Document delivery tray
INCH type: STMT/LTR/LTRR/LGL/11"×17" (STMT:Cross feed F-1-1
only)
Others:8K/16K Cross Section
Document width: 148-297mm
Document length (longitudinal): 128-432mm (“630mm” is held by
the operator.) Upper registration roller Feed roller Pickup roller Document supply tray
Lower registration roller Separation pad unit
Document tray capacity 100 sheets (80g/m2)
Platen roller
Document processing mode - Single-sided document processing
- Double-sided document processing Read roller
Document size recognition Available (Standard size)
Mixed document function Same types of paper can be mixed.
Equivalent to that in continuous feed mode is assured.
Different types of paper can be mixed. White sheet
Different types original mixable combination:
A/B type: A3/B4R,A4/B5,B4/A4R,B5/A5,A4R/B5R,A5/B6
Inch type: LDR/LGL,LTR/LGL,LTR/STMT Read roller 1 (lower) Read roller 2 (lower) Upper delivery reversal roller
Book document Supported (The document thickness must be 50 mm or less.) Read roller 1 (upper) Read roller 2 (upper) Lower delivery reversal roller
Interface with Install Connected Cereal Interface
Equipment
Power supply Supplied from host machine F-1-2
Dimensions 565 mm×510 mm×145 mm (W×D×H)
Weight Approx. 7.9 kg

1-2
1
Product Outline > Names of Parts (DADF) > Cross Section
2 Technology
■
■Basic
(DADF)
Configuration

■
■Controls (DADF)
■
■Work of service (DADF)

2
Technology
 2 Technology > Basic Configuration (DADF) > Drive Configuration
2-2

Basic Configuration (DADF) Drive Configuration

Component Configuration M1

■■Outline of Electric Circuits

SL1
Electric circuits of this machine are controlled by the main controller PCB2. The main
controller PCB2 detect the input signals from sensors to output the signals that CL2 CL1
drive DC loads such as motors, solenoids, clutches, and fans at the predetermined timings.
The ADF driver PCB does not have a memory area; data such as the data used in the service M2

mode is stored in main controller PCB2.

Clutch

Fan

ADF driver PCB Motor

Sensor

SL2
Solenoid F-2-2

No Part name Content

M1 ADF motor Feeds documents.
M2 Release motor Prevents a document from swaying.
SL1 Pressurization solenoid Shifts the delivery lower roller after reversal of the
dualsided document, etc.
SL2 Stamp solenoid Drives the stamp mechanism.
CL1 Pickup clutch Drives the pickup clutch to transmit the power of the
pickup/feed motor to the pickup roller unit.
CL2 Registration clutch Drives the registration clutch to transmit the power of
Main controller the pickup/feed motor to the registration roller.
Reader controller PCB PCB2 T-2-1

F-2-1

2-2
2
Technology > Basic Configuration (DADF) > Drive Configuration
 2 Technology > Basic Configuration (DADF) > Outline of Operation Modes > Forward Pickup/Delivery Operation
2-3
■■Sensor Layout ■■Forward Pickup/Delivery Operation
• Simplex read operation (when two document sheets are placed)
SR11 SR4 SR5 SR7 PS1/PS2 SR8 SR9

NOTE:
This operation is performed for all single-sided documents irrespective of whether
document widths are the same or different.

Document
SR2 SR1 SR3
F-2-3

No Sensor name
SR1 Registration sensor
SR2 Read sensor
SR3 Delivery reversal sensor
SR4 Timing sensor Reading of first document
SR5 Document set sensor sheet
SR7 Document length sensor 1
SR8 A4R/LTRR identification signal
SR10 Document length sensor 2
SR11 Release motor HP sensor
VR1 Document wide volumel
T-2-2

Outline of Operation Modes

Pickup of first document sheet/ Pickup of second document
sheet
■■Outline Formation of loop

This machine has two operation modes. This machine operates in the operation mode
specified by the host machine to perform printing. Operation mode names,
brief outline of operations, ad associated print modes are given in the following table.
Operation mode name Outline of operation Associated print mode
Forward pickup/delivery Picks up, reads, and then Single-sided document ->
delivers a document. Simplex printing
Single-sided document ->
Waiting for reading of the Formation of second document
Duplex printing
first document sheet
Forward feed/reverse delivery Picks up, reads, reverses, and Double-sided document ->
delivers a document. Duplex printing To next
Double-sided document ->
Simplex printing
F-2-4
T-2-3

2-3
2
Technology > Basic Configuration (DADF) > Outline of Operation Modes > Forward Pickup/Delivery Operation
2 Technology > Basic Configuration (DADF) > Outline of Operation Modes > Forward Pickup/Reverse Delivery Operation
2-4
■■Forward Pickup/Reverse Delivery Operation
Duplex read operation (when two document sheets are placed)

NOTE:
This operation is performed for all double-sided documents irrespective of whether
document widths are the same or different.

Completion of reading of Completion of reading of

first document sheet second document sheet Document

Start of reading of front side

of first document sheet
Start of reading of Completion of delivery of
second document sheet second document sheet

End ob job

Pickup and formation of loop End of reading of

of first document sheet first document sheet
Completion of delivery of
first document sheet

F-2-5

Waiting for reading of Stop after feeing the first

the first document document sheet to reversal
position

To next

F-2-6

2-4
2
Technology > Basic Configuration (DADF) > Outline of Operation Modes > Forward Pickup/Reverse Delivery Operation
2 Technology > Basic Configuration (DADF) > Outline of Operation Modes > Forward Pickup/Reverse Delivery Operation
Removal of registration loop of
reverse side of first document
sheet and release of re-pickup
and delivery roller
Feed of first document sheet
and start of reading of reverse
side
End of reading of reverse side
of first document sheet and
pressurization of delivery roller
2
Technology > Basic Configuration (DADF) > Outline of Operation Modes > Forward Pickup/Reverse Delivery Operation
2-5
Stop after feeding the first End of reading of front side
Start of separation of second
document sheet to reversal of second document sheet
document sheet and pressurization
position
of delivery roller
Removal of idle registration Start of reading of top side Stop after feeding the second
loop of first document sheet of second document sheet document sheet to reversal position
and release of re-pickup and
delivery roller
Idle feed of first document Delivery of first document sheet Removal of registration loop of
sheet reverse side of second document
sheet and release of re-pickup/
To next delivery roller
To next
F-2-7
F-2-8
2-5
2 Technology > Controls (DADF) > Document Detection > Outline
2-6

Controls (DADF)

Start of reading of reverse
side of second document sheet
Removal of idle reversal registration
loop of second document sheet and
release of re-pickup/delivery roller
Document Detection
■■Outline
This machine detects a document using either of the two methods depending on the print
mode.
• Normal print mode (other than mixed size print mode and banner paper mode)
• Mixed size print mode and banner paper mode

Normal print mode (other than mixed size print mode and banner paper mode)
In the normal print mode, the following Three document detection functions are used:
Function Description Description
Document presence/absence Detects whether there is a document on Document set sensor
detection the Detects whether there is a document (SR5)
on the
End of reading of reverse Pressurization of second document
Initial document Longitudinal Detects the length of the document placed Document length
side of second document sheet sheet delivery roller
sizeabsence direction on the document pickup tray sensor
detection 1/2(SR7/SR10)
Lateral Detects the width of the document placed Document width
direction on the document pickup tray. volume 1(VR1)
T-2-4

Mixed size print mode and banner paper mode

In the mixed size print mode and banner paper mode, the following three document
detection functions are used:
Stop after feeding the second Completion of delivery of second Function Description Description
document sheet to reversal document sheet and end of job Document presence/ Detects whether there is a document on the Document set sensor
position absence detection document pickup tray. (SR5)
Document length Detects the document length according to Read sensor(SR2)
detection the distance from the position where the
F-2-9 read sensor (SR2) turns on to the position
where the read sensor (SR2) turns off.
T-2-5

2-6
2
Technology > Controls (DADF) > Document Detection > Outline
 2 Technology > Controls (DADF) > Document Detection > Initial Document Size Detection
2-7
■■Initial Document Size Detection The following table shows the relationship among length detection sensor signals,
document widths, and initial document sizes.
The document length sensor 1 (SR7) and document length sensor 2 (SR10) detect the
Document width detection Document length Detected size
longitudinal size of the document placed on the document tray, and the document width
detection
volume (VR1) and A4R/LTRR identification sensor (SR8) detect the lateral size of the
Detection by A4R/LTRR Document Document AB/Inch AB Inch
document.
document width identification length length mixed system system
When a document is placed on the document tray, detection levers of the two document volume (VR1) (mm) sensor sensor 2 sensor 1 system
length sensors move the light shielding plate to prevent light from passing through the photo (SR8) (SR10) (SR7)
interrupter. W > 289 ― OFF OFF A4 A4 (LTR)
If the slide guide is adjusted to the document size, the resistance of the document width ― ON ― A3 A3 (LDR)
volume mounted inside the document tray changes to detect the document size. ― ― ON A3 A3 (LDR)
289 >/= W > 274 ― OFF OFF LTR (A4) LTR
Document sizes are determined by the combination of the ON/OFF states of document length
― ON ― LDR (A3) LDR
sensors, the combination of ON/OFF states of document width volume, and the combination ― ― ON LDR (A3) LDR
of ON/OFF states of A4R/LTRR identification sensor. 274 >/= W > 247 ― OFF OFF B5 B5 (LTR)
― ON ― (B4) (B4) (LDR)
― ― ON B4 B4 (LDR)
SR7 247 >/= W > 200 ON OFF OFF A5 A5 (STMT)
ON OFF A4R A4R (LTRR)
SR10
― ON (B4) (B4) (LGL)
SR8 OFF OFF OFF STMT (A5) STMT
ON OFF LTRR (A4R) LTRR
― ON LGL (B4) LGL
200 >/= W > 172 ― OFF OFF B6 B6 (STMT)
― ON OFF B5R B5R (LTRR)
― ― ON (B4) (B4) (LGL)
172 >/= W ― OFF OFF A5R A5R (STMT)
― ON OFF (B5R) (B5R) (LTRR)
― ― ON (B4) (B4) (LGL)
T-2-6

VR1

F-2-10

2-7
2
Technology > Controls (DADF) > Document Detection > Initial Document Size Detection
 2 Technology > Controls (DADF) > Document Pickup/Separation > Basic Pickup Operation
2-8
Document Pickup/Separation Feed
The pickup/feed motor (M1) turns in the reverse direction to drive the registration clutch (CL2),
■■Basic Pickup Operation thus allowing the registration roller to feed the document.
The read roller feeds the document to the read wait point.
With a document placed on the document tray, pressing the print start key will pick up the
When the document reaches the read wait point, the pickup/feed motor (M1) stops.
document in the following manner.
Registration
Pickup operation roller M1

When the pickup/feed motor (M1) turns in reverse direction, the pickup roller unit lowers to
CL2
rotate the pickup rollers, thus feeding the document.
The stopper rises in conjunction with the pickup roller unit.
The separation sheet and pad are used to prevent multiple sheets from being fed together.

M1 M1

Pickup roller unit

CL1 CL1 Pickup roller unit
Document
Read roller 1
Read wait point
F-2-13
Stream reading
When the leading edge of the document reaches the reading point, an image leading edge
Stopper Separation pad Separation sheet signal is sent to the host machine to start stream reading.
"Stream reading" is a scan mode in which a document is moved on the optical system's glass
F-2-11
Formation of loop using the platen roller.

While the pickup/feed motor (M1) is turning in the reverse direction, the document is fed The read image is stored in the memory of the host machine.

against the stationary registration roller to form a loop because the registration clutch is not M1
driven, thus preventing the document from skewing.

Registration roller

Formation of loop

Read roller 2
Platen roller
LED
Read glass
F-2-12
F-2-14

2-8
2
Technology > Controls (DADF) > Document Pickup/Separation > Basic Pickup Operation
 2 Technology > Controls (DADF) > Document Reversing > Basic Operation
2-9
■■Pickup Unit and Stopper Document Reversing
The pickup unit consists of a pickup roller and feed roller.
When the print start key is pressed or a document pickup signal is input, the pickup/feed ■■Basic Operation
motor (M1) turns in the reverse direction to lower the pickup unit via the pickup clutch (CL1), There are two types of document reversal operation: one that is performed from the top to the
turning the pickup roller and feed roller to feed the document. reverse side of the document and the other that is performed from the reverse side to the top
The stopper rises in conjunction with the pickup roller unit. of the document.
When the document is picked up, the separation pad and separation plate prevent multiple Since the basic operation methods are identical, only the reversal operation performed from
sheets from being fed together. the reverse side to the top is discussed below.
When the document is fed to the registration roller to be looped, the registration clutch (CL2)
operates and the power of the pickup/feed motor is transmitted to the registration roller to Top side pickup
feed the document. The pickup/feed motor (M1) drives the read roller 1 and platen roller to scan the surface of
the document.
ADF motor
After completion of scanning, the read roller 2 and delivery reversal roller feed the document
to the delivery unit.

M1 M1 Delivery reversal roller

Stopper arm Document
Pickup roller

Stopper arm S S
L L
2 2
Read roller 2
Pickup clutch (CL1) Platen roller
Read roller 1
Feed roller F-2-16

Separation pad unit

F-2-15

2-9
2
Technology > Controls (DADF) > Document Reversing > Basic Operation
 2 Technology > Controls (DADF) > Document Feeding/Delivery > Basic Operation
2-10
Reversal/feed 1
Document Feeding/Delivery
When the trailing edge of the fed document moves past the delivery reversal sensor (SR3),
the pickup/feed motor stops. Immediately after this, the pickup/feed motor starts turning in the ■■Basic Operation
reverse direction to feed the document to the registration roller, then it stops. At this time, the
After completion of stream reading on the document glass, the document is delivered to the
pressurization solenoid (SL2) turns on to release the delivery reversal roller.
document delivery unit as discussed below.
M1 M1
Document feed/delivery
After moving past the reading position, the document is fed by the read roller 2 and delivery
reversal roller driven by the pickup/feed motor (M1) which is turning in the reverse direction.
The delivery reversal roller is normally pressurized; the Shift solenoid (SL2) turns on only
when the document is reversed for duplex printing.

S S M1 M1
L L
2 2 Delivery reversal
Delivery reversal sensor roller
F-2-17
Reversal/feed 2
The pickup/feed motor turns to feed the document to the reading wait point and stops.
Thus, the document has been reversed. Next, the document is picked up again and its
reverse side is read, turning off the pressurization solenoid. After this, the
document is reversed again, fed, and then delivered.
S S
M1 Registration roller M1 L L
2 2
Reading position
Delivery reversal
roller F-2-19
CL2

S S
L L
2 2
Read roller 1
Reading wait position
F-2-18

2-10
2
Technology > Controls (DADF) > Document Feeding/Delivery > Basic Operation
 2 Technology > Controls (DADF) > Detecting Jams > Jams
2-11
■■Release Operation Detecting Jams
When a document is read, the read roller 1 (lower driven rollers) are pressurized/released to
■■Jams
prevent the training edge of the document from swaying.
After separation of the document, the read roller 1 (lower driven rollers) are pressurized by This machine detects document jams using the sensors shown below.
the Release motor (M2) during formation of a registration loop. Document jam check timings are stored in the ROM on the reader controller PCB to check
After lapse of the predetermined time since turning off of the document trailing edge whether a jam has occurred according to presence/absence of a document at the relevant
registration sensor, the Release motor is driven to release the read roller 1 (lower driven sensor position.
rollers). When a jam occurs, the host machine stores its code.
Jam codes can be checked by outputting a jam error log report in the service mode of the
Read roller 1
host machine.
Release motor HP sensor
SR5
Release motor SR6
SR4

Read roller 1 (lower rollers)

F-2-20

SR2

SR3
SR1 SR11
F-2-22

M2 M2

F-2-21

2-11
2
Technology > Controls (DADF) > Detecting Jams > Jams
 2 Technology > Controls (DADF) > Stamp Operation > Outline
2-12
ACC ID JAM Code JAM Type Sensor Name Sensor ID Stamp Operation
01 0003 DELAY Registration sensor SR1
01 0004 STNRY Registration sensor SR1 ■■Outline
01 0005 DELAY Read sensor SR2
If the stamp function is selected in the FAX mode of the host machine, the stamp solenoid
01 0006 STNRY Read sensor SR2
01 0007 DELAY Delivery reversal sensor SR3 drive signal received from the ADF driver PCB drives the stamp solenoid
01 0008 STNRY Delivery reversal sensor SR3 (SL1) to affix a stamp indicating that the document has been read or sent.
01 0044 STNRY Registration sensor SR1
01 0045 DELAY Read sensor SR2
01 0046 STNRY Read sensor SR2
01 0047 DELAY Delivery reversal sensor SR3
01 0048 STNRY Delivery reversal sensor SR3
01 0071 TIMING NG - -
01 0073 HP NG Release motor HP sensor SR11 Document
01 0090 DADF OP Copyboard cover open/closed (Reader)
sensor 1
01 0091 DADF OP Copyboard cover open/closed (Reader)

Stamp solenoid drive signal

sensor 2
01 0092 COVER OP Cover open/closed sensor SR6 Stamp solenoid
(SL1)
01 0093 COVER OP Cover open/closed sensor SR6
01 0094 RESIDUAL Registration sensor/Read sensor/ SR1/SR2/SR3

STMP_SOL
Delivery reversal sensor
01 0095 PICKUP NG - -
T-2-7

ADF driver PCB

Power Supply
F-2-24
■■Power Supply
The power supply lines are shown below.
This machine is powered via two power supply lines (24 V and 12 V) from the reader
controller PCB. The 12 V power is converted to the 5 V power by the DC/ DC converter in the
ADF driver PCB.

・Motor
24V 24V ・Solenoid
J11

・Fan
・Clutch
Host machine 5V 5V
J9

・Sonsor

ADF driver PCB

F-2-23

2-12
2
Technology > Controls (DADF) > Stamp Operation > Outline
 2 Technology > Controls (DADF) > Fan > Fan Operation
2-13
Fan
■■Fan Operation
The fan (FM1) mounted on this machine always operates at full speed from the time ADF
starts to feed paper until paper delivery is completed and exhausts the heat emitted by the
ADF driver PCB and pickup/feed motor (M1).
The air flow is shown below.

FM1

F-2-25

2-13
2
Technology > Controls (DADF) > Fan > Fan Operation
 2 Technology > Work of service (DADF) > Periodic Servicing
2-14

Work of service (DADF) Periodic Servicing

When the parts are reaching the expected service life, perform the parts replacement or
When replacing the parts cleaning etc if needed.

This machine has the following adjustment items. Carry out each adjustment after replacing Item Part name Expected Operation
service life
the relevant parts.
Periodically replaced No - -
Adjustment type Parts to replace Remarks Reference parts
Height adjustment Hinge Refer to page 5-3 Durables parts Pickup roller unit 80,000 Replacement
Perpendicularity adjustment Hinge Refer to page 5-6 Separation pad sheets
Reading position adjustment Platen roller Refer to page 5-7 Stamp 7,000 times
Side registration adjustment - During installation only Refer to page 5-8 Feed guide (dust collection 40,000
Trailing edge registration - During installation only Refer to page 5-8 tape) sheets
adjustment Periodically serviced Pickup roller unit 40,000 Cleaning
Magnification adjustment Motor/roller Refer to page 5-9 parts Separation pad sheets
White level position adjustment Platen roller Refer to page 5-9 Upper registration roller
T-2-8 Lower registration roller
Upper delivery reversal roller
Lower delivery reversal roller
Caution:
Various rollers/driven rollers
Carry out all the above adjustments after removing the DADF from the reader unit. Various scrapers
ADF height adjustment 40,000 Adjustment
sheets
T-2-9

2-14
2
Technology > Work of service (DADF) > Periodic Servicing
3 Periodic
Servicing
■
■List of Work for Scheduled
Servicing

3
Periodic Servicing
 3 Periodic Servicing > List of Work for Scheduled Servicing
3-2

List of Work for Scheduled Servicing

As for the user maintenance point as well, clean it at the time of the periodic maintenance.
PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
As of Nov 2011
No. Part name Part number Qty Work interval Remarks
40,000 sheets 80,000 sheets Timely Other
1 Pickup roller unit FM3-6892 1 CL CR
(Pickup roller, Separation roller)
2 Separation pad FL3-5538 1 CL CR
3 Upper registration roller 1 CL
4 Lower registration roller 1 CL
5 Feed guide (dust collection tape) FL3-2860 1 CR
6 Upper delivery reversal roller 1 CL
7 Lower delivery reversal roller 1 CL
Stamp FB5-9410 1 CR (7,000 times) User Maintenance
White plate (pressure plate) 1 CL
Platen roller 1 CL
White sheet 1 CL
Various rollers/driven rollers - - CL
Various scrapers - - CL
DADF height adjustment - - AD
Stream reading glass (reader unit) - LU Silicone oil
• The number of document sheets that have been used for the DADF actually can be checked in the service mode of the host machine. T-3-1

(LV.1)COPIER>COUNTER>FEEDER>FEED
[4] [3]
[2] [1]
CAUTION:
Use only the specified solvents and oil.Black
streaks can appear due to the paper dust and
other foreign particles on the rollers, scrapers,
and other part. Clean these parts with care.

[5] [7] [6]

F-3-1

3-2
3
Periodic Servicing > List of Work for Scheduled Servicing
4 Parts
Replacement
and Cleaning
Procedure
■
■List of Parts (DADF)
■
■External Covers (DADF)
■
■Main Units (DADF)
■
■Consumable Parts
Requiring Periodic
Replacement and
Cleaning Points (DADF)
■
■Clutch Solenoid Motor
Fan PCB (DADF)

4
Parts Replacement and Cleaning Procedure
 4 Parts Replacement and Cleaning Procedure > List of Parts (DADF) > Consumable Parts Requiring Periodic Replacement and Cleaning Points
4-2

List of Parts (DADF) Consumable Parts Requiring Periodic Replacement

and Cleaning Points
External Covers
[1]
Rear cover

Feeder cover Front cover

F-4-1
[4]
No. Part name Part number Reference
1 Front cover - Refer to page 4-4
2 Rear cover - Refer to page 4-4
3 Feeder cover - Refer to page 4-5
T-4-1

[2]

[3]
F-4-2

No. Part name Part number Reference

1 Pickup roller unit FM3-6892 Refer to page 4-7
2 Separation pad FL3-5538 Refer to page 4-8
3 Stamp FB5-9410 Refer to page 4-8
4 Feed guide (dust collection tape) FL3-2942 Refer to page 4-9
T-4-2

4-2
4
Parts Replacement and Cleaning Procedure > List of Parts (DADF) > Consumable Parts Requiring Periodic Replacement and Cleaning Points
 4 Parts Replacement and Cleaning Procedure > List of Parts (DADF) > List of Sensors
4-3
List of Clutchs, Solenoids, Motors, Fans, PCBs List of Sensors
PCB1 SR7
SL1
FM1
SR5 SR10
M1
SR6
CL1
SR8
SR4

CL2

PCB3
VR1
SR2
M2
SR3
SL2
SR1 SR11
F-4-3
F-4-4
No. Part name Part number Reference
No. Part name Part number Reference
M1 ADF motor - Refer to page 4-10
SR1 Registration sensor - Refer to page 4-14
M2 Release motor - Refer to page 4-10
SR2 Read sensor - Refer to page 4-14
SL1 Pressurization solenoid - Refer to page 4-11
SR3 Delivery reversal sensor - Refer to page 4-14
SL2 Stamp solenoid - -
SR4 Timing sensor - Refer to page 4-18
CL1 Pickup clutch - Refer to page 4-11
SR5 Document set sensor - Refer to page 4-18
CL2 Registration clutch - Refer to page 4-11
SR6 Cover open/closed sensor - Refer to page 4-18
PCB1 ADF driver PCB - Refer to page 4-12
SR7 Document length sensor 1 - Refer to page 4-19
PCB3 TRAY PCB - Refer to page 4-13
SR8 A4R/LTRR identification sensor - Refer to page 4-19
FM1 ADF Fan - Refer to page 4-13
SR10 Document length sensor 2 - Refer to page 4-19
T-4-3
SR11 Release motor HP sensor - Refer to page 4-20
VR1 Document wide volume - Refer to page 4-20
T-4-4

4-3
4
Parts Replacement and Cleaning Procedure > List of Parts (DADF) > List of Sensors
 4 Parts Replacement and Cleaning Procedure > External Covers (DADF) > Removing the Rear Cover
4-4

External Covers (DADF) 4) Detach the front cover.

- Screw 2 pcs.

Removing the Front Cover

1) Open the feeder cover. x2

F-4-7

Removing the Rear Cover

F-4-5 1) Open the feeder cover.
2) Remove the screw. 2) Move to the back of the host machine and detach the rear cover.
- Screw 2 pcs.

x1 CAUTION:
Remove the rear cover with the two claws released.

x2

F-4-6
3) Open the DADF.

F-4-8

4-4
4
Parts Replacement and Cleaning Procedure > External Covers (DADF) > Removing the Rear Cover
 4 Parts Replacement and Cleaning Procedure > External Covers (DADF) > Removing the Feeder Cover
4-5
Removing the Feeder Cover
1) Open the feeder cover.
2) Open the DADF.
3) Detach the front cover."Removing the Front Cover"(page 4-4).
4) Close the DADF.
5) Remove the feeder cover.
- Screw 1 pc.
- Positioning pin 1 pc.

x1

F-4-9

4-5
4
Parts Replacement and Cleaning Procedure > External Covers (DADF) > Removing the Feeder Cover
 4 Parts Replacement and Cleaning Procedure > Main Units (DADF) > Removing the Feed Unit
4-6

Main Units (DADF) • 11) Remove the harness guide.

- Connector 5 pcs.
- Screw 1 pcs.
Removing the Feed Unit
1) Remove the DADF from the host machine.
2) Open the feeder cover. x1
3) Remove the front cover."Removing the Front Cover"(page 4-4).
4) Remove the feeder cover."Removing the Feeder Cover"(page 4-5).)
5) Remove the tray holder.(Refer to page 4-14) x5
6) Remove the rear cover."Removing the Rear Cover"(page 4-4).
7) Disconnect the nine connectors from the ADF driver PCB."Removing the ADF Driver
PCB"(page 4-12).
8) Remove the document tray.(Refer to page 4-19)
9) Remove the ADF motor."Removing the ADF Motor(M1)"(page 4-10).
10) Remove the left hinge. F-4-11
- Screw 5 pcs. 12) Remove the pickup clutch/registration clutch."Pickup Clutch/Registration Clutch(CL1/
CL2)"(page 4-11).
13) Remove the feed unit.
- Screw 8 pcs.
x5

x8

F-4-10

F-4-12

4-6
4
Parts Replacement and Cleaning Procedure > Main Units (DADF) > Removing the Feed Unit
 4 Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points (DADF) > Removing the Pickup Roller Unit
4-7

Consumable Parts Requiring Periodic Replacement 3)Remove the pickup roller unit .
- Resin ring , 2 pcs.
and Cleaning Points (DADF) - Bearing , 2 pcs.

Removing the Pickup Roller Unit

1)Open the feeder cover.

2)Remove the inner cover from the feeder cover. F-4-13

-Hook 2 pcs.

F-4-15

x2 NOTE:
When replacing the consumable parts, be sure to clear the parts counter.
(Lv1.COPIER > COUNTER > DRBL-2 > DF-PU-RL)

F-4-14

4-7
4
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points (DADF) > Removing the Pickup Roller Unit
 4 Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points (DADF) > Replacing the Stamp
4-8
Removing the Separation Pad Replacing the Stamp
1)Open the feeder cover. 1)Open the feeder cover and separation guide.
2) Using tweezers, remove the stamp
3)Using tweezers or the like, attach a new stamp.
Be sure to attach the new stamp with the stamp face up.

F-4-16
F-4-18
2)Remove two hooks to remove the separation pad.
4)Close the feeder cover and separation guide.

CAUTION:

If the stamp is floating, a jam can occur. Be sure to push in the stamp until it clicks.
x2

NOTE:
When replacing the consumable parts, be sure to clear the parts counter.
(Lv1.COPIER > COUNTER > DRBL-2 > STAMP )

F-4-17

NOTE:
When replacing the consumable parts, be sure to clear the parts counter.
(Lv1.COPIER > COUNTER > DRBL-2 > DF-SP-PD)

4-8
4
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points (DADF) > Replacing the Stamp
 4 Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points (DADF) > Exchanging the Feed Guide
4-9
Exchanging the Feed Guide
1) Open the DADF.
2) Remove the feed guide .
-Screw , 2 pcs.

x2

F-4-19
3) Pell off the release paper of the new feed guide.
4) Attach the new feed guide.

NOTE:
When replacing the consumable parts, be sure to clear the parts counter.
(Lv1.COPIER > COUNTER > DRBL-2 > LNT-TAPE1 )

4-9
4
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points (DADF) > Exchanging the Feed Guide
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Release Motor(M2)
4-10

Clutch Solenoid Motor Fan PCB (DADF) Removing the Release Motor(M2)
1) Open the feeder cover.
Removing the ADF Motor(M1) 2) Open the DADF.
3) Detach the front cover."Removing the Front Cover"(page 4-4).
1) Open the feeder cover.
4) Close the DADF.
2) Remove the rear cover."Removing the Rear Cover"(page 4-4).
5) Remove the release motor support plate.
3) Remove the ADF motor unit.
- Connector 2 pcs.
- Connector 1 pc.
- Screw 5 pcs.
- Tension spring 1 pc.
- Screw 2 pcs.

x5
x2
x2

F-4-21
6) Remove the release motor.
- Screw 2 pcs.

F-4-20

x2

F-4-22

4-10
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Release Motor(M2)
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Pickup Clutch/Registration Clutch(CL1/CL2)
4-11
Removing the Pressurization Solenoid(SL1) Pickup Clutch/Registration Clutch(CL1/CL2)
1) Open the feeder cover. 1) Open the feeder cover.
2) Remove the rear cover."Removing the Rear Cover"(page 4-4). 2) Remove the rear cover."Removing the Rear Cover"(page 4-4).
3) Remove the pressurization solenoid 3) Remove the clutch support plate
- Connector 1 pc. - Connector 2 pcs.
- Screw 2 pcs. - Screw 2 pcs.

x2 x2

x1 x2

F-4-24

F-4-23

4-11
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Pickup Clutch/Registration Clutch(CL1/CL2)
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the ADF Driver PCB
4-12
4) Remove the clutch
Removing the ADF Driver PCB
- Resin ring 1 pc
- Bearing 1 pc 1) Open the feeder cover.
2) Remove the rear cover."Removing the Rear Cover"(page 4-4).
CAUTION: 3) Remove the ADF driver PCB.
Install the pickup clutch with the clutch gear (white) aligned with the mark "W" (white) - Connector 11 pcs
on the clutch support plate. - Screw 2 pcs.
Install the registration clutch with the gear (black) aligned with the mark "B" (black) on
the clutch support plate.

x2
CL1 White Black

CL2 x11

F-4-26

W B

F-4-25

4-12
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the ADF Driver PCB
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Fan
4-13
Removing the LED PCB Removing the Fan
1) Open the feeder cover. 1) Open the feeder cover.
2) Open the DADF. 2) Remove the rear cover."Removing the Rear Cover"(page 4-4).
3) Detach the front cover."Removing the Front Cover"(page 4-4). 3) Remove the fan
4) Close the DADF. - Screw 1 pc
5) Remove the LED PCB. - Connector 1 pc
- Screw 1 pc
- Connector 1 pc

x1

x1
x1

x1

F-4-28

F-4-27 CAUTION:
Install the fan with the arrow oriented as shown.

F-4-29

4-13
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Fan
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Sensor(SR1,SR2,SR3)
4-14
Removing the Sensor(SR1,SR2,SR3) 8) Remove the document tray.
- Connector 1 pc
1) Remove the DADF from the host machine. - Screw 1 pc
- Screw 2 pcs.
2) Open the feeder cover.
3) Detach the front cover."Removing the Front Cover"(page 4-4).
4) Remove the feeder cover."Removing the Rear Cover"(page 4-4).
x1
5) Remove the tray holder.
- Screw 1 pc.
x1

x1

F-4-32
9) Remove the ADF motor."Removing the ADF Motor(M1)"(page 4-10).
10) Remove the left hinge.(Refer to page 4-6)
11) Remove the harness guide
- Connector 5 pcs.
- Screw 1 pc

F-4-30
6) Remove the rear cover."Removing the Rear Cover"(page 4-4).
7) Disconnect the nine connectors from the ADF driver PCB. x1

x5
x9

F-4-33

F-4-31

4-14
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Sensor(SR1,SR2,SR3)
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Sensor(SR1,SR2,SR3)
4-15
12) Remove the pickup clutch/registration clutch support base."Pickup Clutch/Registration 16) Remove the resin ring, pulley, gear, E-ring, and bearing.
Clutch(CL1/CL2)"(page 4-11).
13) Remove the feed unit."Removing the Feed Unit"(page 4-6).
14) Remove the metal plate
- Screw 3 pcs.

x3

F-4-34 F-4-36
15) Remove the two timing belts. 17) Remove the gear, gear, gear, and bearing.

F-4-35

F-4-37

4-15
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Sensor(SR1,SR2,SR3)
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Sensor(SR1,SR2,SR3)
4-16
18) While pushing the hook in the direction of the arrow, remove the platen roller unit in the 19) Detach the cover
direction of the arrow. - Screw 2 pcs.

x2

F-4-39

F-4-38

4-16
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Sensor(SR1,SR2,SR3)
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Sensor(SR1,SR2,SR3)
4-17
20) Remove the read roller 2 21) Remove the sensor mount
- Resin ring 1 pc. - Hook 2 pcs.
- Pulley 1 pc. - Screw 2 pcs.
- Gear 2 pcs.
- E-ring 1 pc.
- Bearing 3 pcs.
x2

Hook

F-4-41
22) Remove the sensor(SR1,SR2,SR3)
- Connector 1 pc.

x1

F-4-40
SR3
SR1
SR2
F-4-42

4-17
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Sensor(SR1,SR2,SR3)
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Cover Open/Closed Sensor(SR6)
4-18
Removing the Timing Sensor(SR4) Removing the Cover Open/Closed Sensor(SR6)
1) Open the feeder cover. 1) Open the feeder cover.
2) Remove the rear cover."Removing the Rear Cover"(page 4-4). 2) Remove the rear cover."Removing the Rear Cover"(page 4-4).
3) Remove the timing sensor. 3) Remove the cover open/closed sensor
- Connector 1 pc. - Connector 1 pc.

x1 x1

F-4-43 F-4-45

Removing the Document Set Sensor(SR5)

1) Open the feeder cover.
2) Remove the rear cover."Removing the Rear Cover"(page 4-4).
3) Remove the document set sensor
- Connector 1 pc.

x1

F-4-44

4-18
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Cover Open/Closed Sensor(SR6)
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the A4R/LTRR Identification Senso(SR8)
4-19
Removing the Document Length Sensor(SR7,SR10) Removing the A4R/LTRR Identification Senso(SR8)
1) Detach the cover on the reverse side of the document tray. 1) Detach the cover on the reverse side of the document tray.(Refer to page 4-19)
- Screw 3 pcs. 2) Remove the A4R/LTRR identification sensor.
- Connector 1 pc
- Screw 2 pcs.
3) Removing the A4R/LTRR Identification Senso
x3
CAUTION:

Install the document width volume with its lower gear groove [1] fitting on the projection
[2] on the document tray side. Be sure to install it with the arrow on the gear aligned
with the arrow [3] on the tray cover.

SR8

x1

F-4-46 x2
2) Remove the document length sensor
- Connector 1 pc

x1
[3]

[2]

SR7 [2] [1]

SR10 F-4-48

F-4-47

4-19
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the A4R/LTRR Identification Senso(SR8)
 4 Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Document Width Volume(VR1)
4-20
Removing the Release Motor HP Sensor(SR11) Removing the Document Width Volume(VR1)
1) Open the feeder cover. 1) Detach the cover on the reverse side of the document tray.(Refer to page 4-19)
2) Open the DADF. 2) Remove the document width volume.
3) Detach the front cover."Removing the Front Cover"(page 4-4). - Connector 2 pcs.
4) Close the DADF. - Screw 2 pcs.
5) Remove the release motor HP sensor
- Connector 1 pc CAUTION:

nstall the document width volume with its lower gear groove [1] fitting on the projection
[2] on the document tray side. Be sure to install it with the arrow on the gear aligned
with the arrow [3] on the tray cover.
x1
VR1

x2

x2
F-4-49

[3]

[2]

[2] [1]

F-4-50

4-20
4
Parts Replacement and Cleaning Procedure > Clutch Solenoid Motor Fan PCB (DADF) > Removing the Document Width Volume(VR1)
5 Adjustment
■
■Overview
■
(DADF)
■Adjustment Method
(DADF)

5
Adjustment
 5 Adjustment > Overview (DADF) > Outline
5-2

Overview (DADF)

Outline
This machine has the following adjustment items. Carry out each adjustment
after replacing the relevant parts.
Adjustment type Parts to Remarks Reference
replace
Height adjustment Hinge Refer to page 5-3
Adjusting the Tray Width - During installation only Refer to page 5-6
Perpendicularity adjustment Hinge Refer to page 5-6
Reading position adjustment Platen roller Refer to page 5-7
Side registration adjustment - During installation only Refer to page 5-8
Trailing edge registration adjustment - During installation only Refer to page 5-8
Magnification adjustment Motor/roller Refer to page 5-9
White level position adjustment Platen roller Refer to page 5-9
T-5-1

CAUTION:

Carry out all the above adjustments after removing the DADF from the reader unit.

5-2
5
Adjustment > Overview (DADF) > Outline
 5 Adjustment > Adjustment Method (DADF) > Adjusting the Height > Pre-check
5-3

Adjustment Method (DADF) Adjusting the Height

Preparation or Creation of Test Chart
Prepare a test chart. If there is no test chart, create a test chart.
Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR paper.
■■Pre-check
Check whether the front and rear document glass spacers provided under the bottom of the
DADF are in close contact with the document glass when the DADF is closed.
If visual check is difficult, perform the check with reference to the next and subsequent pages.

NOTE:
Be sure to write a character or mark to identify the printed image direction. CAUTION:

10 mm • Use plain paper.

• Insert a sheet of paper in such a manner that the sheet material portion of the
stream reading glass is concealed.

NOTE:
10 mm 10 mm Insert a sheet of paper between the DADF scan glass and the document glass spacers
(two) and pull out the sheet. It is recommended that slight resistance is felt when
pulling out the sheet.

10 mm
F-5-1

F-5-2

5-3
5
Adjustment > Adjustment Method (DADF) > Adjusting the Height > Pre-check
 5 Adjustment > Adjustment Method (DADF) > Adjusting the Height > Checking the left hinge height
5-4
■■Checking the left hinge height 3) Checking the front-left height of the DADF.
Set paper against the protrusions of the stream reading glass in such a manner that the
1) Checking the rear-left height of the DADF.
seat of the stream reading glass is nearly hidden.
Cut a sheet of A4 paper to make a paper slip with width of 45mm.
Set paper against the protrusions of the stream reading glass in such a manner that the CAUTION:
seat of the stream reading glass is nearly hidden.
Set paper so that it does not reach the document reader.
CAUTION:

Set paper so that it does not reach the document reader.

NOTE:
By placing the paper slip as instructed, it does not interfere the soundproofing sheet
stuck on the bottom of the DADF when closing it.

Sheet
Sheet
Protrusions Document reader
Document reader Protrusions Paper
Protrusions Protrusions
Document reader Document reader
Paper Sheet Sheet

F-5-5
4) Pulling out the set paper.
Pull out the paper in the direction of the arrow to check that you feel slight resistance.

2) Pulling out the set paper F-5-3

Pull out the paper in the direction of the arrow to check that you feel slight resistance.

F-5-6

F-5-4

5-4
5
Adjustment > Adjustment Method (DADF) > Adjusting the Height > Checking the left hinge height
 5 Adjustment > Adjustment Method (DADF) > Adjusting the Height > Adjust the height of the right hinge
5-5
■■Adjustment Procedure ■■Check the height of the right hinge
(When the front or rear side is floating) 1) When the DADF is closed, the document hold sheet must be in contact with the
1) Adjust the left hinge height. document glass.
2) Adjust the right hinge height.
3) Adjust or check the left hinge height.
■■Adjust the height of the right hinge
(When both sides are floating)
1) Adjust the left hinge height. 1) If the height is improper, adjust it with the right hinge adjusting screw.
2) Adjust the right hinge height.
3) Adjust the left hinge height. CAUTION:
4) Adjust or check the right hinge height.
Loosen the lock nut before adjustment, and tighten it after adjustment.

■■Adjust the height of the left hinge • Turning the adjusting screw clockwise reduces the front-right side height of the DADF.
• Turning the adjusting screw counter clockwise increases the front-right side height of the
1) Adjust the height with the left hinge height adjusting screw. DADF.

CAUTION: Hinge height adjusting screw Lock nut

Loosen the lock nut before adjustment, and tighten it after adjustment.

• If the front spacer is floating, turn the adjusting screw clockwise to bring the spacer closer
to the glass.
• If only the rear spacer or both front and rear spacers are floating, turn the adjusting screw
counterclockwise to bring the rear spacer closer to the glass.

Hinge height adjusting screw

F-5-8

2) Check the height of the left hinge. If the height is inappropriate, adjust it again.

Lock nut

F-5-7

5-5
5
Adjustment > Adjustment Method (DADF) > Adjusting the Height > Adjust the height of the right hinge
 5 Adjustment > Adjustment Method (DADF) > Adjusting the Perpendicularity
5-6
Adjusting the Tray Width Adjusting the Perpendicularity
1) Load a test chart in the DADF to make a copy.
NOTE:
The result of this adjustment is retained on the reader controller PCB.
Assuch, unlike previous DADFs, you will need to make this adjustment at time of NOTE:
installation so that you will be able to store its result in the reader unit. The test chart is printed on the back cover of the Installation Procedure (this manual).
If you omit this adjustment, the following will likely occur: Copy it or clip it out.
- wrong original size detection.
2) Check the perpendicularity at the leading edges of the test chart and copy.
Measure dimensions A and B on the test chart and dimensions A' and B' on the copy. If
■■AB-Configuration Adjustment it is not (A-B) = (A'-B'), go through steps 3) and later.

1) Start service mode.

A
2) Touch the following notations in sequence to bring up the Adjustment screen:
(LV.1) FEEDER > FUNCTION > TRY-A4
3) Adjust the tray side guide to the A4/A3 index.
4) Touch [OK] to register the A4 width. feed direction Test chart
5) Touch [TRY-A5R] to highlight.
6) Adjust the tray side guide to the A5R index.
7) Touch [OK] to register the A5R width. B

8) Come out of a service mode.

■■Inch-Configuration Adjustment
A’
1) Start service mode.
2) Touch the following notations in sequence to bring up the Adjustment screen:
(LV.1) FEEDER > FUNCTION > TRY-LTR
3) Adjust the tray side guide to the LTR/11x17 index. feed direction Copy
4) Press [OK] to register the LTR width.
5) Press [TRY-LTRR] to highlight
6) Adjust the tray side guide to the LGL/LTRR/STMT INDEX. B’
7) Touch [OK] to register the LTRR width.
8) Come out of a service mode. F-5-9

5-6
5
Adjustment > Adjustment Method (DADF) > Adjusting the Perpendicularity
 5 Adjustment > Adjustment Method (DADF) > Adjusting the Read Position
5-7
3) Loosen the screw securing the right hinge.
Adjusting the Read Position
1) Start service mode.
2) On the Service Mode screen, touch the following notations in sequence to bring up the
Adjustment screen:
(LV.1) COPIER > FUNCTION > INSTALL
3) Press [STRD-POS] to highlight.
4) Touch [OK].
A press on [OK] will cause the scanner to start a scan; in several seconds,the machine
will end auto adjustment of the read position and indicate 'OK'.

CAUTION:

If the machine fails auto adjustment and indicates 'NG', go through the following:
(1) Clean the white roller of the DADF and the stream reading glass of the host
machine; then, execute auto adjustment once again.
(2)If the auto adjustment operation still fails, start service mode, and make adjustments
manually:
(LV.1) COPIER>ADJUST>ADJ-XY>STRD-POS

• A'>B' F-5-10
Slide the hinge of the DADF forward.
• B'>A'
Slide the hinge of the DADF backward

B’> A’

A’> B’
4) Tighten back the fixing screw you loosened in step 3). F-5-11

5-7
5
Adjustment > Adjustment Method (DADF) > Adjusting the Read Position
 5 Adjustment > Adjustment Method (DADF) > Adjusting the Trailing Edge Registration
5-8
Adjusting the Horizontal Registration Adjusting the Trailing Edge Registration
1) Place the test chart in the DADF, and make a copy. 1) Place the Test Chart in the DADF, and make a copy.
2) Compare the copy against the Test Chart for the horizontal registration; as necessary, 2) Compare the copy against the Test Chart for the trailing edge registration; as necessary,
make the following adjustments: make the following adjustments:
3) On the Service Mode screen, touch the following notations to bring up the Adjustment 3) On the Service Mode screen, touch the following notations to bring up the Adjustment
screen: screen:
(LV.1) COPIER > ADJUST > ADJ-XY (LV.1) FEEDER > ADJUST
4) Press [ADJ-Y-DF] to highlight. 4) Press [DOCST] to highlight.
• if the image is displaced to the rear, decrease the setting. • if the image is displaced to the leading edge, decrease the setting.
• if the image is displaced to the front, increase the setting. • if the image is displaced to the trailing edge, increase the setting.
unit of adjustment: 0.1 mm unit of adjustment: 0.1 mm

< If the image is displaced toward rear > < If the image is displaced toward front > < If the image is displaced toward trailing edge > < If the image is displaced toward leading edge >
Rear side of
printed image Image rear side of Leading edge of Image leading edge of
test chart Image leading edge of Leading edge of
test chart printed image test chart
printed image

A
A

A A
Image rear side of
test chart Rear side of
printed image

Feed direction Feed direction Feed direction Feed direction

F-5-12 F-5-13

CAUTION:

After completion of this adjustment, check the perpendicularity. If the perpendicularity

is not within spec, adjust it again following the procedures mentioned in "Adjusting the
Perpendicularity" and later.

5-8
5
Adjustment > Adjustment Method (DADF) > Adjusting the Trailing Edge Registration
 5 Adjustment > Adjustment Method (DADF) > Adjusting the White Level
5-9
Adjusting the Magnification Adjusting the White Level
1) Place the Test Chart in the ADF, and make a copy. Refer to the output as copy A.
2) Compare Test Chart and copy A in terms of the length of the image in feed direction; as NOTE:
This is a item of adjustment in which the white level of images made in stream reading
necessary, make adjustments in service mode.
mode are matched with the white level of images made in copyboard cover mode. If
3) From the Service Mode screen, touch the following notations to bring up the Adjustment you omit this adjustment, the following will likely occur:
screen: • inappropriate reproduction of background density in images made in stream reading
mode
(LV.1) FEEDER > ADJUST
• wrong speck detection in stream reading mode
4) Press [LA-SPEED] to highlight.
• if the image of copy A is shorter, decrease the setting (so that the speed at which
originals are moved in stream reading mode will be reduced). NOTE:
• if the image of copy A is longer, increase the setting so that the speed at which This system incorporates a 4-line CCD sensor which is used for two types of white
level adjustments: a monochromic adjustment and a color adjustment. "DF-WLVL1"
originals are moved in stream reading mode will be increased). and "DF-WLVL2" are for the monochromic adjustment, and "DF-WLVL3" and "DF-
unit of adjustments: 0.1% WLVL4" are for the color adjustment.

< If the image of print A is longer > < If the image of print A is shorter >
1) Touch the following notations in sequence to bring up the Adjustment screen:
Trailing edge of Trailing edge of (LV.1) COPIER > FUNCTION > CCD
Test Chart print A
Trailing edge of Trailing edge of 2) Place paper (of the type most often used by the user) on the copyboard glass, and close
print A Test Chart
the DADF.
3) Press [DF-WLVL1] to highlight.
4) Press [OK].
Automatic adjustment starts; if it ends successfully, the screen shows [OK!].
A A
5) Remove the paper from the copyboard glass, and place it on the original tray of the
DADF.
6) Press [DF-WLVL2] on the touch panel to highlight.
7) Press [OK].
- The machine executes auto adjustment (duplex stream reading).
- When the adjustment ends normally, the machine indicates 'OK!' on the screen.
Feed direction Feed direction 8) If the monochromic adjustment fails, perform steps 2) to 7) again.
F-5-14
9) Place paper (of the type most often used by the user) on the copyboard glass, and close
the DADF.
10) Press [DF-WLVL3] to highlight.
11) Press [OK].
Automatic adjustment starts; if it ends successfully, the screen shows [OK!].

5-9
5
Adjustment > Adjustment Method (DADF) > Adjusting the White Level
 5 Adjustment > Adjustment Method (DADF) > Adjusting the White Level
5-10
12) Remove the paper from the copyboard glass, and place it on the original tray of the
DADF.
13) Press [DF-WLVL4] on the touch panel to highlight.
14) Press [OK].
- The machine executes auto adjustment (duplex stream reading).
- When the adjustment ends normally, the machine indicates 'OK!' on the screen.
15) If the color adjustment fails, perform steps 9) to 14) again.
16) Come out of a service mode.

5-10
5
Adjustment > Adjustment Method (DADF) > Adjusting the White Level
6 Installation
■
■How to Utilize This
Installation Procedure
■
■Confirmation before the
installation
■
■Unpacking and Checking
the Components
■
■Installation Procedure
■
■Adjustment Method
(DADF)
■
■Others

6
Installation
 6 Installation > How to Utilize This Installation Procedure > Symbols in the Illustration
6-2

How to Utilize This Installation Procedure

When using the parts included in the package

A symbol is described on the illustration in the case of using the parts included in the package
of this product.

Packaged Item
F-6-1

Symbols in the Illustration

The frequently-performed operations are described with symbols in this procedure.

Screw Connector Harness

Tighten Remove Connect Disconnect Secure Free

Claw

Insert Remove Push Plug in Turn on

Checking instruction

Check Visual Check Sound Check

F-6-2

6-2
6
Installation > How to Utilize This Installation Procedure > Symbols in the Illustration
 6 Installation > Confirmation before the installation > Check Items when Turning OFF the Main Power
6-3

Confirmation before the installation

Check Items when Turning OFF the Main Power

Check that the main power switch is OFF.

1) Turn OFF the main power switch of the host machine.
2) Be sure that Control Panel Display and Main Power Lamp are both turned OFF, and then
disconnect the power plug.

6-3
6
Installation > Confirmation before the installation > Check Items when Turning OFF the Main Power
 6 Installation > Unpacking and Checking the Components > Unpacking and Checking the Contents
6-4

Unpacking and Checking the Components [2]

[6]
[2]
Unpacking and Checking the Contents
1) Make sure that none of the following parts is missing.
[1] DADF main unit 1unit [5] Stepped screw (M4X10) 2pcs.
[2] Hinge cover 2pcs. [6] Finger pinch caution label 1 1set.
[3] Face sticker 2pcs. [7] Finger pinch caution label 2 1set.
[4] Stepped screw (M5X6) 2pcs.
T-6-1

The labels No. 6 and 7 are different in a kind and the number of sheets by the type of DADF.
Refer to the following table to confirm it.
[1]
[4]

No Type of DADF A language to support [5]

[7]
[5] [3]
INCH/A INCH/AB/K
[6] A - ○ CHN,KOR,TWN [4]
B ○ ○ FRA,ESP,POR [3]
[7] C - ○ CHN,KOR,TWN
D ○ ○ FRA,ESP,POR
T-6-2

[6] [7]

[A] [B] [C] [D]

6-4
6
Installation > Unpacking and Checking the Components > Unpacking and Checking the Contents
 6 Installation > Installation Procedure > Installing the DADF
6-5

Installation Procedure

Installing the DADF

1) Remove packing materials and tapes from the DADF unit.
NOTE:
weight of the DADF is about 7.9 kg.
2) Peel off 2 pieces of face sticker (The face sticker which peel off is 4) Affix 2 pieces of the face stickers over the hinge holes.
unnecessary).
3) Remove the 2 screws (The screw which removed is unnecessary).
Face sticker

x2

F-6-4

F-6-3

5) Fix the 2 stepped screws (M5X6). 6) Engage the hinges of the DADF with the stepped screws from behind and slide them toward the front of the host
machine.

CAUTION:

When holding the DADF, be careful

not to touch the platen roller.

x2

F-6-5

F-6-6

6-5
6
Installation > Installation Procedure > Installing the DADF
 6 Installation > Installation Procedure > Affixing Labels
6-6

7) Secure the hinges with the 2 stepped screws (M4X10). 8) Close the DADF.
Secure the right hinge with the screw aligning the edge of the screw head with the mark-off line (long). 9) Detach the blind sheet and connect the cable of the DADF.

x2

F-6-7
1

F-6-8

Affixing Labels

1) Open the DADF. 3) Close the DADF.

2) Attach the supplied finger pinch caution label 2 of the appropriate language, 4) Attach the supplied finger pinch caution label 1 of the appropriate
if necessary. language to the DADF rear cover, if necessary.

CAUTION
To avoid injury, do not place your hands
or fingers in this space.

F-6-10
F-6-9

6-6
6
Installation > Installation Procedure > Affixing Labels
 6 Installation > Others > Cleaning the Stream Reading Glass
6-7

Others

Attaching the Hinge Covers

1) Attach the supplied 2 hinge covers.

F-6-11

Cleaning the Stream Reading Glass

1) Open the DADF.

2) Hardly squeeze the cloth soaked with water. Using this cloth,wipe
the stream reading glass clean.

F-6-12

6-7
6
Installation > Others > Cleaning the Stream Reading Glass
 6 Installation > Others > Checking the Operation > Operation Check
6-8

Others Checking the Operation

■■Operation Check
Installing the Stamp(Option for ADF)
1) Check the following operations.
1) Open the paper feeder cover and jam handling cover. - Check the single-sided and double-sided copy operations.
- If the machine has the stamp unit for the FAX,check the stamping operation in FAX mode.

F-6-13
2) Install the stamp using tweezers or the like.

CAUTION:

A loosely installed stamp will cause a paper jam.

Push the stamp all the way in until it clicks.

F-6-14
3) Close the jam handling cover and paper feeder cover.

6-8
6
Installation > Others > Checking the Operation > Operation Check
 Appendix
■
■Service Tools (DADF)
■
■Signal Name List (DADF)
■
■General Circuit Diagram
(DADF)
 Appendix > Service Tools (DADF)
ii

Service Tools (DADF)

■■Solvents and Oils
Name Uses Composition Remarks
Alcohol Cleaning; e.g., Fluoride-family hydrocarbon Do not bring near fire.
Glass, plastic, rubber, Alcohol Procure locally.
external covers Surface activating agent Substitute:
Water IPA (isopropyl alcohol)
Solvent Cleaning; e.g., Fluoride-family hydrocarbon Do not bring near fire.
Metal, oil, toner stain Chlorine-family hydrocarbon Procure locally
Alcohol Substitute:
MEK(methyl ethyl
ketone)
Lubricating oil Lubrication; e.g., Synthetic hydrocarbon oil Tool No.: FY9-6022
Drive areas, friction Refined mineral oil
areas.
Lubricant Lubrication; e.g., Silicone oil Tool No.: FY9-6020
Scanner rail
ADF scan glass
T-7-1

■■Special Tools
None

ii
Appendix > Service Tools (DADF)
 Appendix > Signal Name List (DADF)
iii

Signal Name List (DADF) Jack No. Pin No. Abbreviated Signal Name Signal Name
J5 1 +5V +5V
2 GND GND
■■Signal Name List
3 RKMOT HP Release motor HP sensor signal
Jack No. Pin No. Abbreviated Signal Name Signal Name 4 24V 24V
J1 1 +5V +5V 5 STMP SOL Stamp solenoid signal
2 GND GND 6 +5V +5V
3 REG_SEN Registration sensor signal 7 SET LED Document detection LED signal
4 +5V +5V 8 Unused Unused
5 GND GND J6 1 +24V 24V
6 RD_SEN Read sensor signal 2 RIKAN_SOL Pressurization solenoid signal
7 +5V +5V J7 1 +24V 24V
8 GND GND 2 PICK_CL Pickup clutch signal
9 EXIT_SEN Delivery reversal sensor signal 3 +24V 24V
10 Unused Unused 4 REG_CL Registration clutch signal
J2 1 +5V +5V J8 1 FAN FAN_+24V
2 GND GND 2 GND GND
3 TIMING_SEN Timing sensor signal 3 FAN_LOCK FAN lock signal
4 +5V +5V J9 1 GND GND
5 GND GND 2 GND GND
6 EMPTY_SEN Document set sensor signal 3 GND GND
7 +5V +5V 4 MOT_CLK ADF motor clock signal
8 GND GND 5 GND GND
9 COVER_SEN Cover open/closed sensor signal 6 RD_SEN Read sensor signal
J3 1 +5V +5V 7 REG_SEN Registration sensor signal
2 GND GND 8 GND GND
3 SIZE_L1_SEN Document length sensor 1 signal 9 GND GND
4 +5V +5V 10 R_LOAD Synchronization signal
5 GND GND 11 R_SCLK Serial communication clock
6 A4/LTR_SEN A4R/LTRR identification sensor signal 12 R_DATA_IN Reception signal from RCON board
7 +5V +5V 13 R_DATA_OUT Transmission signal to RCON board
8 GND GND 14 +12V 12V
9 SIZE_L2_SEN Document length sensor 2 signal 15 GND GND
10 +5V +5V J11 1 +24V 24V
11 GND GND 2 GND GND
12 TRAY_VOL Document width volume signal J14 1 RK-MOT A Release motor A
J4 1 ADF-MOT/A ADF motor A* 2 RK-MOT /A Release motor A*
2 BCOM(24V) 24V 3 RK-MOT B Release motor B
3 ADF-MOT/B ADF motor B* 4 RK-MOT /B Release motor B*
4 ADF-MOT A ADF motor A
5 ACOM(24V) 24V
6 ADF-MOT B ADF motor B

iii
Appendix > Signal Name List (DADF)
 iv

General Circuit Diagram (DADF)

General Circuit Diagram (1/1)

Appendix > General Circuit Diagram (DADF) > General Circuit Diagram (1/1)

Appendix > General Circuit Diagram (DADF) > General Circuit Diagram (1/1)
Pickup Registration
Release motor
clutch clutch
M2 ADF Fan ADF motor Pressurization
Registration Delivery reversal Document set CL1 CL2
Cover open/closed FM1 M1 solenoid
sensor sensor sensor M 1
sensor 1 SL1
Read sensor Timing sensor CL M
1 2 3 4
SR1 SR2 SR3 SR4 SR5 SR6 CL 1
1 2 3 4 5 6 SL
123 2
J89 MT4 2 1 2 3 4 5 6 2
J89H 1 2 3 4
4 3 2 1
3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1
J88 J112
3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1
J81 J83

EMPTY_SEN

COVER_SEN
TIMING_SEN
1 2 1 2
J101 J102 J103 J104 J105 J106 2 1 2 1
READ_SEN

J80H J82H

EXIT_SEN
REG_SEN

J80 J82

FAN_LOCK
GND

GND
GND

+5V

+5V
GND

GND

GND

+5V

RIKAN_SOL
ADF-MOT/A

ADF-MOT/B
ADF-MOT A

ADF-MOT B
+5V

+5V

+5V

BCOM(24V)

ACOM(24V)
BAND

RK-MOT A*

RK-MOT B*
RK-MOT A

RK-MOT B

GND
FAN

PICK_CL

REG_CL
+24V

+24V

+24V
MT5
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 1 2 3 4 5 1 2 3 1 2 3 4 1 2 3 4 5 6 1 2
J1 J2 J14 J8 J7 J4 J6

PCB1

ADF driver PCB

J11
MT2

J3 J9 J5 J12 J10
1 2
12 11 10 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 6 5 4 3 2 1 7 6 5 4 3 2 1

MT6
GND
12V
R_DATA_OUT
R_DATA_IN
R_SCLK
R_LOAD
GND
GND
RED_SEN
RD_SEN
GND
MOT_CLK
GND

GND
TRAY_VOL
GND
+5V
SIZE_L2_SEN
GND
+5V
A4R/LTRR_SEN
GND
+5V
SIZE_L1_SEN
GND
+5V

SET_LED
+5V
STMP_SOL
24V
RK-MOT_HP_SEN
GND
+5V
24V
GND
BAND

MT1
14

13

12

11

10

1
MT3

J113A_BUS[0:14]

J84 J111

J84H 1 2
1 2 3
2 1
J85 1 2 3

J86 SR11 MT7

SL
1 2 3

2
J86H 3 2 1 Release motor
J87 J110 J108 J107 HP sensor
SL2
1 2 3 1 2 3 1 2 3
A14 1 2 3 4 5

1 2 3 1 2 3 1 2 3 Stamp solenoid
J0113

SR10 SR7
2

SR8
3 1 PCB3
Document Length A4R/LTRR Document Length to reader 1 2 3

VR1 sensor 2 sensor 1 J114 LED PCB

identification
sensor
Document Width
Volume F-7-1

iv