Professional Documents
Culture Documents
*B0750CP* *B*
B0750CP
Rev B
March 25, 2016
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without the prior written permission of the Invensys Systems, Inc. No
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information contained herein. Although precautions have been taken
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assume no responsibility for errors or omissions. Neither is any
liability assumed for damages resulting from the use of the
information contained herein.
The information in this documentation is subject to change without
notice and does not represent a commitment on the part of Invensys
Systems, Inc. The software described in this documentation is
furnished under a license or nondisclosure agreement. This software
may be used or copied only in accordance with the terms of these
agreements.
Trademarks
Schneider Electric, Invensys, Foxboro, Foxboro Evo, Foxboro Evo
logo, and I/A Series are trademarks of Schneider Electric SE, its
subsidiaries and affiliates.
All other brand names may be trademarks of their respective owners.
iii
Contents
Contents..............................................................iii
CHAPTER 1: Introduction...................................1
Asset Condition Triage........................................................................... 1
Reporting................................................................................................ 2
Getting Started........................................................................................ 3
Internet Explorer Security Settings..................................................... 3
Setting System Date and Time ........................................................... 3
Accessing MRC .................................................................................. 4
Accessing Wonderware Skelta BPM .................................................. 4
Shelving Conditions..............................................................................22
Requesting Work Orders .......................................................................23
Asset Work Order History.....................................................................25
Tag Search.............................................................................................26
Index ..................................................................53
Revision Information
For Revision B of this document, the following changes were made:
Chapter 2, “MRC Dashboard”
• Added Search Button in Navigation section.
Chapter 3, “Condition Summary”
• Added several new sections:
• Requesting Work Orders
• Asset Work Order History
• Tag Search
Chapter 4, “Work Orders”
This is a new chapter.
Reference Documents
Refer to the following documents for additional information:
• Maintenance Response Center Installation Guide (B0750CQ)
• Foxboro Evo Control Software Deployment Guide (B0750BA)
• Using HART Instrumentation with the Foxboro Evo Process Automation
System (B0750CM)
• Implementing FOUNDATION fieldbus in the Foxboro Evo Process
Automation System (B0750DA)
• Asset Condition Monitor Installation Guide (B0750CR)
These documents are available in the Control Software media kit. They can be
accessed from the Global Customer Support web site:
https://support.ips.invensys.com
C H A P T E R 1
Introduction
This chapter discusses the basic functions and features of the Maintenance
Response Center (MRC) application.
Contents
• Asset Condition Triage
• Reporting
• Getting Started
NE 107
Category Description Symbol
Maintenance Required Output signal is valid, but
the wear reserve is nearly
exhausted or a function will
soon be restricted due to
operational conditions
(deposit build-up, for
example).
Out of Specification The device is operating
outside its specified range
or an internal diagnostic
indicates deviations from
measured or set values due
to internal problems in the
device or process
characteristics.
Function Check Output signal is
temporarily invalid.
Reporting
In addition to storing and sorting conditions and their level of severity, MRC
allows you to generate condition reports. MRC’s reporting feature not only
provides you with a glimpse of what is currently happening with your assets,
but it also allows you to run an inquiry on the asset condition history, providing
you with more background knowledge and a broader view of the conditions,
which can better assist you in making maintenance-related decisions.
For more information on MRC’s reporting features, see Chapter 5, “Reports
Portal”.
Getting Started
To run the MRC web application, the following browser requirements must be
met:
Device Browser
Desktop Internet Explorer 10 or
later
Windows 8.1 tablets Internet Explorer 11 or
later
iPad Safari 8.1 or later
Android tablets Chrome 40.0 or later
Accessing MRC
In the address bar of your browser, type in the MRC web app URL:
http://<servername>/MRC
Above, <servername> represents the server where MRC Web Server is
installed. You will be asked to log in using your credentials.
C H A P T E R 2
MRC Dashboard
This chapter discusses the features of the MRC Dashboard. The dashboard
serves as the home page for the application and provides an overview of all the
features and functions of MRC. It is initially displayed upon logging in to the
application via
http://<servername>/MRC
where <servername> represents the server where MRC Web Server has been
installed.
Contents
• Navigation
• Gadgets
Navigation
The MRC dashboard contains navigation bar buttons you can use to navigate
to other parts of the MRC web application.
Reports Portal - Loads the reports portal where you will have access to all the
reports generated for the MRC application. For more information about this
page, see Chapter 5, “Reports Portal”.
Search Button - Displays the Tag Search dialog where you can search for Tags
that match the search criteria. For more information about the Tag Search
dialog, see Chapter 3, “Condition Summary”.
Help - Displays the Help Topic for the current page in a separate browser
window.
On any of these additional screens, you can navigate back to the dashboard by
selecting the Home button.
Note If you are accessing the MRC application on certain versions of iOS
tablets, it might be necessary to tap these navigation buttons twice to access the
pages. This behavior is indicated when the first tap shows the button tooltip,
the second tap is then required to initiate the button action.
Gadgets
The MRC dashboard contains shortcuts or gadgets to the tools and information
you may need to frequently access. Gadgets will be filtered, displaying
conditions only for areas associated with the group or groups to which the
current user belongs. If the current user does not have any area filters set,
conditions from all areas are shown.
Note Assigning areas to groups provides a filtering function only. It does not
restrict groups from accessing assets in other areas. If a group's role has
acknowledging or shelving permissions, a member of that group can
acknowledge or shelve conditions in any area. For more information on
assigning areas to groups, see “Assigning Roles and Areas to Groups” on
page 49.
Tag - the tag associated with the asset. Selecting on any of the tags will take
you to the Condition Summary page. See Chapter 3, “Condition Summary” for
more information.
Timestamp - the date and time displayed in local time as set by the machine
hosting the browser when the condition occurred
Message - message describing the condition
Local Weather
This gadget displays the current weather conditions for your current location
based on the internal GPS of your computer (or your IP address if the system
does not have a GPS) so you can determine if it is safe to make repairs or
conduct maintenance on equipment located outdoors.
Shelved Conditions
The Shelved Conditions gadget displays the five highest priority shelved
conditions for a tag on the dashboard. The total number of shelved conditions
appears in the title bar in parentheses to inform you that there may be more
conditions that are shelved than what is displayed in the gadget. Clicking the
gadget will take you to the Shelved Conditions page.
C H A P T E R 3
Condition Summary
This chapter discusses the condition summary page and its features. The page
allows you to view a summary of the most recent highest priority condition for
a tag.
Contents
• Introduction
• Tag Detail Page
• Asset Detail Dialog
• Asset Condition History
• Condition Details
• Acknowledging Conditions
• Shelving Conditions
• Requesting Work Orders
• Asset Work Order History
• Tag Search
Introduction
The Condition Summary page is similar to the Recent Condition Activity
gadget. It displays the most recent highest severity active condition for each
tag, but it also displays more columns of information. Additionally, the page
contains features for viewing asset and condition details. This information can
provide more context for decision-making on prioritizing maintenance tasks.
After logging into the MRC application, the Recent Condition Activity gadget
should be displayed on the dashboard. Select the gadget to display the
Condition Summary page as shown in Figure 3-1.
The conditions are listed in a grid initially sorted by Impact, then by Safety —
meaning that conditions with the highest impact on the plant will be displayed
first. If there are multiple pages of conditions, the page links are located under
the grid to the left of the page.
The grid contains the following columns of information:
Severity - the NAMUR NE 107 symbol associated with the severity level. The
severity categories are described in Table 1-1, “NAMUR NE 107 Categories
and Symbols,” on page 2.
Tag - the tag associated with the asset. If other conditions exist for the Asset,
the number of conditions will be displayed along with the tag name. Clicking
any of the tags will take you to the Tag Detail page. See “Tag Detail Page” on
page 13 for more information.
State - the condition state:
• Active condition will display as “Active.”
• Active/Acknowledged condition will display “Active Acked.”
• Unacknowledged/Returned to Normal condition will display an
empty value.
Once a condition has been Acknowledged and Returned to Normal, the
condition will no longer be displayed in the grid.
Message - message describing the condition
Area - where the device is located in the plant; only the areas assigned to the
current user's group will be shown (refer to “Assigning Roles and Areas to
Groups” on page 49)
Manufacturer - the vendor for the device
Type - the type of device
Safety - indicates if this is a safety-related device. If the device is safety-
related, Yes will be displayed in the column.
Impact - the criticality level of the device defined by the ISA 108 standard.
The criticality level can be one of the following: None, Slight, Minor,
Moderate, Major, or Massive.
Timestamp - the date and time when the condition occurred, displayed in local
time as set by the machine hosting the browser.
The following sections describe how to access the additional features that you
can access through the Condition Summary page, such as the Tag, Asset, and
Condition Details.
Note Above the grid, click the Create Work Order Request button to create a
new Asset work order. For more information, see “Requesting Work Orders” in
Chapter 3, “Condition Summary”
On this page, you can access the Asset and Condition Detail dialog boxes for
more information about the asset or condition.
Until the device is commissioned the contents of the dialog will display as
"unknown".
To access this dialog:
1. Navigate to the Condition Summary page.
2. Select any tag hyperlink in the Tag column. This will bring you to the Tag
Detail page. For more information about this page, see the section “Tag
Detail Page” on page 13.
3. On the Tag Detail page, select the View Asset Detail link (see "Figure 3-3.
View Asset Detail Link" on page 16) located in the Asset Information
section.
The Asset Detail dialog pops up and displays the following information:
Manufacturer - manufacturer of the device
Model - device model
Asset Type - type of device
Descriptor ID - the electronic descriptor for the device
Version - release version of the device
Protocol - protocol in which the device communicates
Location Description - (if available) description of where the device is
installed
Location - the latitudinal and longitudinal coordinates of where the device is
located; also displays the elevation
Serial# - serial number on the device
Safety - Indicates if this is a safety-related device. If the device is safety-
related, Yes will be displayed in the column.
Impact - the criticality level of the device defined by the ISA 108 standard
Commissioned - the date the device was last commissioned
Age - the age of the device. The age is calculated based on the date the device
was first commissioned or a condition was first reported against the Tag.
The Asset Detail dialog contains an Asset Condition History button that, when
selected, will navigate you to the Asset Condition History page. This page
provides a history of conditions associated with the tag. Also in the Asset
Detail dialog is the Asset Work Order History button, which displays the Asset
Work Order History page. For more information, refer to “Asset Work Order
History” in Chapter 3, “Condition Summary”.
Condition Details
The MRC application provides detailed descriptions of the tag condition in an
effort to provide you with a full condition context. You can view these details
by accessing the Condition Detail dialog box.
To view the tag condition details:
1. Navigate to the Condition Summary page by selecting the Recent
Condition Activity gadget on the dashboard.
2. Click any tag hyperlink in the Tag column. This will bring you to the Tag
Detail page. For more information about this page, see the section “Tag
Detail Page” on page 13.
3. On the Tag Detail page, select any of the tag hyperlinks in the Active Tag
Conditions grid.
The Condition Detail dialog is displayed.
The Condition Detail dialog contains two panels and has buttons to
Acknowledge, Shelve, or request a Work Order for the condition.
Condition Panel
The Condition panel describes the condition and contains the following
information:
Message - the message describing the condition
Type - The condition type.
Area - location of the device in the plant
Severity - the NAMUR NE 107 symbol and severity category associated with
the condition. The severity categories are described in Table 1-1, “NAMUR
NE 107 Categories and Symbols,” on page 2.
Asset Panel
The Asset Panel describes the asset for which the condition occurred and
contains the following information:
Manufacturer - manufacturer of the device
Model - device model
Asset Type - type of device
Descriptor ID - the electronic descriptor for the device
Version - release version of the device
Protocol - protocol in which the device communicates
Location Description - (if available) description of where the device is
installed
Location - the latitudinal and longitudinal coordinates of where the device is
located; also displays the elevation if available
Serial# - serial number on the device
Safety - indicates if this is a safety-related device. If the device is safety-
related, Yes will be displayed in the column.
Impact - the criticality level of the device defined by the ISA 108 standard.
Commissioned - the date the device was last commissioned.
Age - the age of the device. The age is calculated based on the date the device
was first commissioned or a condition was first reported against the Tag.
Action Buttons
Under the Condition, there are three buttons in the Condition Detail dialog that
provide further action:
Ack - allows you to acknowledge the condition.
Shelve - allows you to shelve the condition; see “Shelving Conditions” on
page 22 for more information on how to shelve conditions.
Create Work Order Request - allows you to create a work order for the
condition; see “Requesting Work Orders” on page 23 for more information on
how to create a work order.
Note Roles must be configured and assigned to users if you want them to
perform these actions. See “Role and Permissions Management” on page 45
for more information.
Acknowledging Conditions
The MRC application does not acknowledge conditions. Rather, it sends a
request to a remote condition acknowledgment service running in the condition
monitoring adapter on the source process control system. The actual condition
acknowledgment is performed by the condition management component of the
source process control system. The source process control system condition
management component will then generate an acknowledgment state change
for the condition. The condition monitoring adapter will then forward the
acknowledgment on to the MRC. Only after this occurs is the change in the
state of the condition visible in MRC.
If the MRC cannot communicate with the remote condition acknowledgment
service for any reason, the condition will not be acknowledged and the state of
the condition in the MRC application will not change.
To acknowledge conditions:
1. Select the Ack action button in the condition details window.
2. A new pop-up window displays. Type in any comments (optional) and
confirm acknowledgement by selecting the Ack button.
To acknowledge multiple conditions:
1. On the Tag Detail page; in the Active Conditions grid, check each
condition that you want to acknowledge; and click the Ack button on the
Tag Detail page.
2. A new pop-up window displays. Type in any comments (optional) and
confirm acknowledgement by selecting the Ack button.
Shelving Conditions
To shelve the condition:
1. Select the Shelve action button in the Condition Detail dialog. The
“Shelve Condition Pop-up” dialog displays (Figure 3-8), presenting
choices for shelve durations.
2. Select the shelve duration time desired and select the Shelve button.
The shelved condition will no longer appear in the Active Conditions grid on
the Tag Detail page. It will now appear in the shelved conditions gadget on the
dashboard. It will also appear on the Shelved Conditions page, which you can
access through the gadget.
Unshelving Conditions
To unshelve a condition:
1. From the Dashboard, select the Shelved Conditions gadget to access the
Shelved Conditions page.
2. On the Shelved Conditions page, select the check box next to the
condition (or conditions) you would like to unshelve.
3. Select the Unshelve button.
The condition(s) will disappear from the Shelved Conditions grid on the page
and in the gadget. They will instead appear in the Active Conditions grid on the
Tag Detail page and gadget.
Once the work order has been submitted to Wonderware Skelta BPM, a work
order entry will be displayed in the Work Orders grid on the Tag Detail page.
Refer to Chapter 4, “Work Orders” for assigning the Work Order task to a
Technician.
As the work order task state changes, updates will be sent to MRC and
reflected in the Work Orders grid. The Work Order will be removed from the
grid if the Work Order task has been either rejected or closed by the
Supervisor.
Tag Search
The search button allows you to search for a Tag and display its Tag Detail
page. If the asset has not been commissioned or had a condition reported,
navigation to the Asset’s Tag Detail page is not possible.
To search for a Tag:
1. Click the Search button:
2. Enter any number of characters with which the tag name starts, and click
Search.
The results of the search will be displayed in the Tag Search Results grid.
A maximum of 15 results will be displayed.
The Tag Search Result grid will contain the following information:
Tag - Tag associated with the asset. Clicking any of the tags will take you to
the Tag Detail page. See “Tag Detail Page” on page 13 for more information.
Manufacturer - the vendor of the device
Type - the type of the device.
Area - Device location within the plant
C H A P T E R 4
Work Orders
Contents
• Introduction
• Supervisor Task
• Supervisor Form
• Supervisor Work Item Request
• Supervisor Work Item Completed
• Supervisor Work Item Rejected
• Supervisor Work Item Not Completed
• Technician Task
• Technician Form
• Technician Work Item Assigned
Introduction
Wonderware Skelta BPM is a BPM workflow software that enables business
users to design and deploy BPM workflow applications. A workflow process
has been designed in Wonderware Skelta BPM to automate the MRC Work
Order process. Work Orders are requested by MRC, for a Condition or Asset,
and the Work Order task is created in Wonderware Skelta BPM. The work
order process is handled entirely by Wonderware Skelta BPM. As the work
order task transitions through the workflow process states, updates are sent to
MRC and can be viewed on the Asset's Tag Detail page.
The Skelta Workflow described in this section is the default workflow installed
out of the box with MRC. However, within Skelta, the workflow can be highly
customized to suit the user’s needs. For more information, refer to
http://sun.skelta.com.
Supervisor Task
The Supervisor is responsible for reviewing the Work Order request and
assigning the Work Order task to a Technician. When a Work Order request is
triggered in MRC, the Work Order request gets assigned to a user that is a
member of "ERP Supervisors" group in Active Directory. The assignment is
handled in Wonderware Skelta BPM by its queue management system, using
“Round Robin.”
Upon logging into Wonderware Skelta BPM as a Supervisor, the Supervisor is
able to view Work Order tasks in their inbox.
The Work Item Inbox header displays the following information about the
work order task:
Subject – work order
Subject Line – the message that describes the condition
Severity – the severity category associated with the condition
Status – the status of the work order
Task – The work order task will be displayed as Supervisor Task
AssignedOn – Timestamp of the work order task
Supervisor Form
The Supervisor Form is displayed upon clicking a work order task in the inbox.
The Form displays the following information:
Subject – The subject of the work order, generally will be the condition
message.
Asset and Asset Class – contain information about the Asset such as the
manufacturer, model, and type for which the condition occurred.
Condition – contains information about the condition that was reported by the
Asset, such as the message and severity.
The Work Order State is shown as Requested.
The Supervisor must select a Technician from the Technician drop-down list,
in order to assign the work order task. The drop-down list is populated with
user accounts that are members of ERP Technicians group in Active Directory.
The Supervisor can add additional comments for the Technician.
The Technician Final Diagnosis and Work Performed to Resolve will be
read-only for the Supervisor.
Technician Task
The Technician is responsible for completing work order tasks that have been
assigned by their Supervisor.
Upon logging into Wonderware Skelta BPM as a Technician, the Technician is
able to view Work Order tasks in their inbox.
The Work Item Inbox header displays the following information about the
work order task:
Subject – work order
Subject Line – the message that describes the condition
Severity – the severity category associated with the condition
Status – the status of the work order
Task – The work order Task will be displayed as Technician Task.
AssignedOn – timestamp of the work order task
Technician Form
The Technician Form is displayed upon clicking a work order task in the inbox.
The Form displays the following information:
Subject – The subject of the work order, generally, will be the condition
message.
Asset and Asset Class – contain information about the Asset, such as the
manufacturer, model, and type for which the condition occurred.
Condition – contains information about the condition that was reported by the
Asset, such as the message and severity.
The Work Order State is shown as Assigned.
The Supervisor name is displayed so that the Technician knows who assigned
the work order task to them.
Prior to completing the work order task, the Technician must fill in Technician
Final Diagnosis and Work Performed to Resolve.
C H A P T E R 5
Reports Portal
This chapter explains the functions you will find in the Reports Portal of MRC.
Contents
• Introduction
• Customizing Reports
Introduction
The reports portal allows you to access different types of reports. The page can
be accessed by selecting the Reports button.
The reports page displays all available reports as tiles, as shown in "Figure 5-2.
Reports Page" on page 40.
Reports added to the "MRC Reports" SQL Server Reporting Services (SSRS)
folder are shown here automatically. This allows adding new MRC reports
created with Report builder to be accessible from the reports portal.
Selecting one of these tiles will display the report in a separate browser
window (see "Figure 5-3. Report in a Separate Window" on page 40), allowing
you to view multiple reports at once.
Customizing Reports
At the top of each report window, you will see the SSRS toolbar (Figure 5-4).
This allows you to customize the report. You can generate a report with the
following customized filters:
Start Date/End Date - allows you to specify a range of dates in a query for
active conditions
Start/End Time - allows you to specify the Start and End Time in UTC within
the date range query
Areas - allows you to specify the area(s) to filter
Tags - allows you to specify the tag(s) to filter
Once you finish setting up your search criteria, select the View Report button
and the report window below will refresh with the results of your query.
C H A P T E R 6
Administration Portal
This chapter explains the functions you will find in the Administration portal
of MRC.
Contents
• Introduction
• Application Themes Selection
• Role and Permissions Management
• Active Directory Group and Area Assignment
Introduction
You can access administrative options such as theme selection, roles and
permissions, and Active Directory group and area assignments from the
Administration Portal.
To view the portal, select the Administration Portal button.
In the Administration Portal, the administrative options are sorted into three
categories: General Settings, Roles, and Manage Groups.
The following sections describe the three areas of configuration found in the
Administration Portal.
The page should reload with the selected theme as shown in Figure 6-4.
Note The Role Name cannot be edited. In order to change the Role Name, the
role will need to be deleted and recreated with the new name. See “Deleting
Roles” on page 47 for information on how to delete roles.
4. Select Apply.
The grid in the Roles section should display the role and permissions with the
updated settings.
Deleting Roles
1. To delete a Role, expand the Roles accordion.
2. Select the Delete hyperlink next to the role that you would like to delete.
The grid in the Roles section should no longer display the role that has been
deleted.
Note If no check boxes are selected, the group will be able to see conditions
from all areas.
5. Select Apply.
The grid in the Groups section should display the group, roles, and areas with
the updated settings. When users from a group log in to MRC, they will see the
conditions for the areas to which they are assigned in the condition summary
and in the dashboard gadgets.
Deleting Groups
1. To delete a group, expand the Manage Groups accordion.
2. Highlight the row for the group you would like to delete. You must select
the area around the group name to highlight it. If you select the
hyperlinked group name, the group details dialog box will pop up.
3. With the group entry highlighted, select Remove.
The grid in the Groups section should no longer display the group that has been
deleted.
Index
A
Asset Condition Triage 1
Asset Work Order History 25
C
Condition Details 19
Action Buttons 20
Asset Panel 20
Condition Panel 19
Condition Summary 7
Conditions
Shelving 22
Unshelving 22
D
Dashboard 5
G
Gadgets 7
Condition Arrival Rate 8
Local Weather 8
Recent Condition Activity 7
Shelved Conditions 9
N
Navigation Buttons 6
R
Reporting 2
Reports
Customizing 41
S
Shelving Conditions 22
T
Tag Search 26
U
Unshelving Conditions 22
W
Work Order, Request 23
Work Orders 29
Supervisor Form 30
Supervisor Task 30
Supervisor Work Item Completed 33
Supervisor Work Item Not Completed 34
Supervisor Work Item Rejected 33
Supervisor Work Item Request 32
Technician Form 35
Technician Task 34