SEMESTER END REGULAR EXAMINATIONS (AR20), JUNE - 2022

U.G. MECHANICAL ENGINEERING Degree Bachelor of Technology

Academic Year 2021-2022 Sem. 4th
Course Title
Course Code 20ME403
Metal Cutting and Machine Tools
Duration 3 Hours Maximum Marks 60 (SIXTY)
Remember % 9 Understand % 11 Apply % 80 Analyze % -
SECTION-I
6 x 2 = 12 Marks
1.
No. Questions (a to f) RBT Level COs
a What is ASA system? Remember 1
List out the various work holding devices used in the lathe Remember
b 2
machine?
c List out any four operations performed on drilling machine? Remember 3
d How do you specify a planning machine? understand 3
e Classify the milling machine. Remember 4
f What is super finishing? Write any two features of it. Remember 5
SECTION-II
4 x 12 = 48 Marks
No. Questions (2 to 9) RBT Level COs Marks
In an orthogonal turning operation on a lathe the
following data were obtained. Cutting speed =
120m/min; diameter of the work piece is 100 mm;
cutting force =180kg; feed force = 60kg; back rake
2 Apply 1 12
angle = 100; feed rate = 0.3mm/rev; chip thickness =
0.4mm; depth of cut = 0.3mm. calculate chip thickness
ratio, shear plane angle, co-efficient of friction, friction
angle, shear stress, shear strain and chip flow thickness
OR
List the common methods of chip breaking and
a Understand 1 6M
3 explain
r cosα
b Prove that tan ∅= Understand 1 6M
1−rsinα
How does the apron mechanism of a lathe works?
a Understand 3 6M
Explain with the help of a neat diagram.
4
What is a twist drill? make a neat sketch of it and
b Understand 3 6M
show different parts on it
OR
Analyze the ideal properties of cutting tool. List out
a Understand 2 6M
different types of cutting tool materials.
5
With the help of a neat diagram discuss the
b Understand 3 6M
constructional features of a radial drilling machine.
 What is indexing? Briefly discuss about dividing
6 a Understand 3 6M
head.
b Sketch and describe a vertical milling machine. Understand 4 6M
OR
Explain the working of a slotted disc mechanism for
a Understand 3 6M
driving the ram of a slotting machine.
7
Write short note on the following milling operations
b Understand 4 6M
i) end milling ii) profile milling iii) gang milling
What is the use of cylindrical grinders? Explain the
a Understand 5 6M
principle of cylindrical grinding.
8 What are the different types of bonds used in the
b Understand 5 6M
manufacture of abrasive wheels? Explain.
OR
What is lapping? How is it done? How many types of
a Understand 6 6M
lapping operations are there? Explain.
9
Explain with neat sketches: i) centreless grinding
b Understand 5 6M
and ii) internal centreless grinding
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