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FOUR:1'H SEMESTER B.Tecb. (PE)

SUPPLEMENTARY EXAMINATION August-2018

PE-208 Metal Cutting & Tool Design

Time: 3:00 Hours Max. Marks: 40

Note:Answer any Five questions.
Assume suitable rnissin data, if an .

la Draw Merchant's circle diagram, explaining all the notations used. State 5
the assumptions made in the development of such a diagram
b How do you differentiate between orthogonal cutting and·oblique cutting? 3

2a Prove that 5
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State the assumptions made.
b What does the term size effect mean in metal cutting? 3

3a Explain the various methods of measuring the chip tool interface 5

temperature in metal _cutting.
b What are the benefits and harmful effects of cutting fluids? 3

--------- ---4a-Discuss the different mechanisms of tool wear.--- - - - - _ _ ___, _____ _

b Describe the criteria's which influence_machinability. 3

Sa Derive an expressio~ for optimum cutting speed for minimum cost in 5 .

turning. .
b A carbide . cutting tool lasted. for 2 hours while machining mild steel 3
workpiece at 45m/min. Compute the tool life if a similar tool is used for
machining mild steel at 20% higher sp~ Also what will be the value of
cutting speed if the tool is required to machine for 3 hours without
failing. Assume Taylor's exponent n = 02.7.

6What is the m~asure of performance of a grinding wheel? Define the 8

equivalent diameter of a grinding wheel and derive an expression in terms
of wheel diameter dt and workpiece diameter dw in internal and external
---cylindrical grinding;-··--,- -c·- -~ =-==== - --- -- - - ______ ___ __ ___ ____ _ ____ _
P.T.O
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·-l .
7a How broaches are classified? Explain with the help of a figure the 5
different portions ofa pull type broach?
b What are the steps that have to be considered when cutting tools have to 3
be designed?

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