PT DELI PRATAMA ANGKUTAN LAUT

MAINTENANCE SCHEDULE OF MAIN ENGINE

Vessel :

Last Overhauled Next Overhauled

Maintenance Interval Service Item M.E ( Starboard ) M.E ( Port ) M.E ( Starboard ) M.E ( Port ) Status Parts Use Remarks
Date Rhrs Date Rhrs Date Rhrs Date Rhrs
Oil Filter - Replace 01.12.2020 1,000 01.12.2022 2,000 ok Oil filter
By Pass Oil Filter - Replace
Fuel Filter - Replace
First 100 service hrs
Valve Clearance - Inspect
Valve Clearance _ Adjust
Engine External - Inspect
Every 100 service hrs O.W.S - Drain Water
Oil Filter - Replace
Bypass Oil Filter - Replace
Belt and Belt Tension - Inspect
Every 250 service hrs
Belt and Belt Tension - Adjust
Pre-cleaner - Clean, Inspect
Pre-cleaner - Clean, Replace
Zinc Rod - Inspect
Every 500 service hrs
Gauze Filter - Clean
Fuel Filter - Replace
O.W.S Element - Replace
S.W Pump Impeller - Inspect
T/C Rotor Movement and
Every 1000 service hrs Looseness - Inspect
Valve Clearance - Inspect
Valve Clearance - Adjust
Fuel Injection Nozzle - Inspect
Fuel Injection Nozzle - Adjust
High Pressure Fuel Injection Pipe
and Clamp Seat - Inspect
High Pressure Fuel Injection Pipe
and Clamp Seat - Replace
Low Pressure Fuel Pipe, Oil Pipe
and -Clip - Inspect
Every 2000 service hrs Low Pressure Fuel Pipe, Oil Pipe
or every 1 year and -Clip - Re-place
Fuel Injection Nozzle Tips - Replace
Fuel Control Link Ball Joint - Inspect
S.W Pump Impeller - Replace
Bolts and Nuts on Exhaust and
 Air Inlet Pipes - Retighten
Harness Damage and Terminal
Loose - Inspect
Engine Overhaul
Cylinder Head - Inspect
Cylinder Head - Disassembly
Valve Mechanism - Inspect
Cylinder Liner Inside - Inspect
Belt - Replace
Damper - Inspect
Fuel Injection Timing - Inspect
Fuel Injection Timing - Adjust
Every 4000 service hrs Fuel Injection Pump Coupling Bolt
or 2.5 years and Laminated Plate - Inspect
Fuel Link Ball Joint - Replace
(Around Stop Solenoid & Governor)
Heat Exchanger - Clean
Thermostat Operation - Check
Intercooler Element - Clean
Starter - Inspect
Alternator - Inspect
Protection System Operation -
Inspect
Coolant - Change ( Every 2 Years )
Engine Overhaul
Piston - Inspect
Crankshaft - Inspect
Main Bearing - Replace
Thrust Plate - Replace
Connecting Rod Bearing - Replace
Camshaft Bushing - Inspect
Cylinder Liners - Replace
Piston Ring - Replace
Inlet and Exhaust Valve - Replace
Inlet and Exhaust Valve Seat -
Replace
Valve Rotator - Replace
Damper - Replace
Fuel Flexible Hose - Replace
Every 8000 service hrs Fuel Injection Pump - Inspect/Test
or 5 years ( Replace Parts as Necessary )
Governor - Inspect and Test
( Replace Parts as Necessary )
High Pressure Fuel Injection Pipe
Clamp Seat - Replace
 Oil Cooler - Clean
Fresh Water Pump Unit Seal and
Ball Bearing - Replace
Sea Water Pump Unit Seal and
Ball Bearing - Replace
Tension Pulley Bearing - Replace
Thermostat - Replace
Coolant Hose - Replace
Fres Water Tank Cap - Replace
Turbocharger - Replace
Electrical Components - Inspect
Relays - Replace
Replace the Following Parts With
New Ones
Piston, connecting rod bushing,
piston pin,rocker bush,gear bushing
Every 16000 service hrs tappet, valve guide, valve spring,
or 10 years connecting rod bolt, main bearing
cap bolt, high pressure fuel
injection pipe, low pressure fuel
pipe, and oil pipe
Cylinder Head Bolt - Inspect

Total Running Hours

Chief Engineer