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ick EN 934-5

T.2

qu 88
pe K 8
a
M A F
Alkali-free setting accelerator for shotcrete

DESCRIPTION Some application examples


Mapequick AFK 888 is an alkali-free, inorganic salt- • Securing tunnels during boring operations.
based liquid accelerator, with which it is possible to
produce shotcrete characterised by rapid setting times • Shotcrete inner lining.
and a very quick development of its strength after only
a very short curing time. • Consolidation of rock and cliff-faces.

WHERE TO USE • Shotcrete for structural repairs in tunnels.


Mapequick AFK 888 is suitable for application by both
wet-mix and dry-mix spraying system and, thanks to its • Shotcrete applications with high mechanical strength.
acceleration properties and absence of alkali, it is
particularly suitable for spraying high quality concrete • Final lining of tunnels by applying shotcrete with high
which has high strength after a very short (0-60 min.), mechanical strength (≥ 40 N/mm2).
short (60 min.-24 hours) or long (> 24 hours) curing time.
TECHNICAL CHARACTERISTICS
Mapequick AFK 888, however, does not only act on
the hydration of the silicates present in the cement to Mapequick AFK 888 is a water solution of aluminium
give a quick setting time, but it also leads to the complexes to be added at the spraying nozzle during
concrete developing a high level of strength after only the spraying phase. The acceleration of the setting time
a few minutes of it being applied and practically and the development of mechanical performance vary
eliminates the reduction in resistance after long curing according to the dosage of the admixture, the type and
times compared with the same concrete with no amount of cement, the ageing of the cement and the
accelerator. water-binder ratio used.

Mapequick AFK 888, thanks to the absence of alkali, The temperature of the shotcrete also does influence
reduces the risk of alkali-aggregate reactions. the rate of setting and early performance.

Mapequick AFK 888 is suitable for grouts and concrete As far as the water-binder (only cement or cement-fly
application even in presence of water during the ash, silica fume or blast furnace slag, limestone powder,
tunnelling operations. In fact Mapequick AFK 888 etc) ratio of the concrete is concerned, the concept of
maintains its setting times and mechanical strength the water-binder ratio being no higher than 0.5 to
development although the water presence. As a result, promote durability and final mechanical performance
Mapequick AFK 888 reduces the risk of clogging when must be stressed. For this reason, the addition of a
draining off water. superplasticizer is absolutely recommended.

[sche UTT] 2234_mapequick afk 888_gb (14.04.2010 - 3ª Bozza/Ciano/PDF)


uick8 TECHNICAL DATA (typical values)
peq 88
Ma AFK PRODUCT IDENTITY

Consistency: liquid

Colour: brownish

Density (ISO 758) (g/cm3): 1.38 ± 0.03 at +20°C

Dry solids content (EN 480/8) (%): 49 ± 2

pH (ISO 4316): 2±1

Principal action: acceleration of setting time

Classification according to EN 934-5: non-alkaline sprayed concrete set accelerating


admixture, T.2

Alkali equivalent (Na2O) (EN 480/12) (%): ≤1

Chlorides (EN 480/10) (%): ≤ 0.1

Dosage (%): 3-8 in weight by weight of cement

Storage: 3 months from date of manufacture if stored in


original packaging at temperature between +5°C
and +40°C

Hazard classification according to EC 1999/45: irritant.


Before using refer to the “Safety instructions for
preparation and application” paragraph and the
information on the packaging and Safety Data Sheet

Customs class: 3824 40 00

The use of Mapequick AFK 888 means that HOW TO USE


shotcrete may even be applied in a single Example of shotcrete:
layer of approximately 20 cm. • 360-500 kg/m3 of cement (type and dosage
to be determined according to performance
A further characteristic of the shotcrete requirements);
when Mapequick AFK 888 is used, is
that the sprayed concrete bonds better to • if necessary, the addition of 3-8% of by
rocky surfaces. As a result, when using weight of cement of fine-graded material
with pozzolanic action. For example, silica
Mapequick AFK 888, the amount of waste
fume-based Mapeplast SF to improve the
due to rebound is strongly reduced, and its
rheological properties, thixotropy,
capacity of penetrating between the various permeability and resistance to aggressive
layers is improved. chemical agents.

RECOMMENDATIONS • Aggregates with a maximum diameter of


Do not use Mapequick AFK 888 with 8 to 12 mm.
ordinary concrete.
• Superplasticiser at a dosage of 0.8-1.5% in
volume by weight of cement to guarantee a
Mapequick AFK 888 must not be mixed
low water-binder ratio.
with other setting accelerators. When
another type of accelerator is used • Mapequick AFK 888 admixture at a
(especially alkali-based), the whole of the dosage of 3 to 8% in weight to be added
dosage equipment and piping where the at the spraying nozzle.
setting accelerator passes must be flushed
with water. • If necessary, use a retardant admixture
to inhibit cement hydration, such as
N.B. Do not add Mapequick AFK 888 Mapetard SD2000 or in alternative
directly into the cement mixer. Mapetard D, to keep it workable for up
to 72 hours even at high temperatures its characteristic which remains the same, it
(35°-40°C). can only assume a different colour, becoming
white. The product cannot be stored in
LABORATORY TESTING metallic containers, except those INOX
The company’s laboratory is available to AISI 316.
evaluate the compatibility and dosage of
Mapequick AFK 888 with the types of SAFETY INSTRUCTIONS FOR
cement available on site. To optimise the use PREPARATION AND APPLICATION
of Mapequick AFK 888, please contact the Mapequick AFK 888 contains aluminium salt
Underground Technology Team to verify complexes which are hazardous if swallowed
and perfect the characteristics of the and irritate skin. When in contact with eyes,
concrete used, according to local application it can cause serious damages. Avoid contact
conditions. with eyes and skin. If the product comes into
contact with the eyes, rinse immediately and
COMPATIBILITY WITH OTHER thoroughly with running water and seek
PRODUCTS medical advice. If swallowed, consult a
Mapequick AFK 888 is compatible with all doctor and show the product safety data
the superplasticisers of the Dynamon and sheet.
Mapefluid ranges. Always use suitable protective gloves,
goggles and a protective face mask.
The use of Mapequick AFK 888 with the For further and complete information about
pumping aid admixture Mapeplast UTT a safety use of our product please refer to
reduces the accelerating admixture dosage our latest version of the Material Safety
and limits the rebound during the shotcrete Data Sheet.
applications.
FOR PROFESSIONAL USERS.
CONSUMPTION
Dosage on weight: from 3 to 8 kg per 100 kg WARNING
of cement. While the indications and guidelines
contained in this data sheet correspond to
PACKAGING the company's knowledge and wide
Mapequick AFK 888 is supplied in 274 kg experience, they must be considered, under
drums and 1370 kg tanks. Bulk quantities are all circumstances, merely as an indication and
also available upon request. subject to confirmation only after long-term,
practical applications. Therefore, anybody
STORAGE who undertakes to use this product, must
3 months, stored in closed containers at a ensure beforehand that it is suitable for the
temperature between +5°C and +35°C, intended application and, in all cases, the
protected from frost and direct sunlight. If the user is to be held responsible for any
product has been stocked for a long period, it consequences deriving from its use.
is suggested to shake and homogenize it by
using mechanised mixers and/or recirculation Please refer to the current version of the
pumps. It is strongly recommended not Technical Data Sheet, available from our
to shake the product by means of web site www.mapei.com
compressed air. Please contact our
technical service Underground Technology
Team if the product is used after its expiring All relevant references
date or after freezing. for the product are available
Even if the product is exposed to long upon request and from
elevated storage temperature or to rapid
temperature changing, it does not change
www.mapei.com
p
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Ma AFK
eq 88
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