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Powermax30 AIR
Powermax30 XP
Powermax45 XP
Powermax105
Powermax125
Powermax65
Powermax85
®
®
SYNC
SYNC
SYNC
Recommended 10 mm (3/8") 8 mm (5/16") 16 mm (5/8") 20 mm (3/4") 25 mm (1") 32 mm (1‑1/4") 38 mm (1‑1/2")
Cut capacity
Mechanized
cutting
l l l l l
Drag cutting l l l l l l l
FineCut® l l l l l l
FineCut
Marking l
Application capabilities
Marking
Precision
gouging
l
Precision
gouging
Max control
gouging
l l l l l
Max control
gouging
Max removal
gouging
l l l l
Max removal
gouging
HyAccess™ l l
HyAccess
FlushCut™ l l l l l
FlushCut
Powermax30® XP
Duramax® LT hand torch consumables
4 www.hypertherm.com
Duramax® LT hand torch parts
For use with the Powermax30® XP
7
9
1 6
4
5
www.hypertherm.com 5
Powermax30® AIR
AIR T30 hand torch consumables
6 www.hypertherm.com
AIR T30 hand torch parts
For use with the Powermax30® AIR
7
9
1 6
4
5
www.hypertherm.com 7
Powermax45® XP
Duramax® Lock hand/machine consumables
8 www.hypertherm.com
Upgrade to the revolutionary Hypertherm cartridge for
Torch adapter Powermax® systems consumable platform with the installation
Part number 428951
of a torch adapter. See pages 40–41 to learn more.
www.hypertherm.com 9
Duramax® Lock 75° hand torch parts
For use with the Powermax45® XP
12
11
10
2 7
8
3
7
6
4
5 9
7
1
10 www.hypertherm.com
Duramax® Lock 15° hand torch parts
For use with the Powermax45® XP
12
11
10
2 7
3 8
7
4 6
5
9
1 7
www.hypertherm.com 11
Duramax® Lock 180° machine torch parts
For use with the Powermax45® XP
10
1
8
4 5
2
12 www.hypertherm.com
Duramax® 180° mini machine torch parts
For use with the Powermax45® XP
3 4
9
8
7
5
6
www.hypertherm.com 13
Duramax® 180° robotic torch parts
For use with the Powermax45® XP
6
4
5
1
2
7
8
3
14 www.hypertherm.com
Duramax® 90° robotic torch parts
For use with the Powermax45® XP
2
7
1
8
3
www.hypertherm.com 15
Duramax® 45° robotic torch parts
For use with the Powermax45® XP
2 7
8
3
16 www.hypertherm.com
Powermax65/85/105 SYNC ®
Channel partner minimum order quantity 5 Powermax65 SYNC Powermax85 SYNC Powermax105 SYNC
Process Amps Part number
45 428927 l l l
65 428931 l l l
Drag cutting
85 428935 l l
105 428937 l
18 www.hypertherm.com
A dramatically simplified consumable platform
7-step amperage LED scale
combined with advanced torch communication
for automated set-up makes Hypertherm’s new Active/Inactive/Fault LED Amperage adjustment button
Powermax65/85/105 SYNC plasma systems
®
the smarter choice for any cutting or gouging Gouging mode LED
Torch lock switch
application.
SmartSYNC ™ torches
• Advanced torch technology for enabling
automated process set-up
• Convenient power and amperage
adjustment controls for hand torches
Cartridge
• Single-piece
• Color coded cartridges are easy
to identify by process
• Simplifies consumable inventory management
Auto-set power supply
• Automated process
and amperage setting
• Data display
SmartSYNC™ 75° hand torch parts
For use with the Powermax65/85,105 SYNC™
3
2
4 5
15
14
13 10
12 7
9
6
11 8
6
1
20 www.hypertherm.com
SmartSYNC™ 15° hand torch parts
For use with the Powermax65/85,105 SYNC™
3
2
4 5
14
15
12
13
11
9 7
10 8 6
1 6
www.hypertherm.com 21
SmartSYNC™ 180° machine torch parts
For use with the Powermax65/85,105 SYNC™
5
3
2 4
13
12
11
9
10
7
8
6
22 www.hypertherm.com
SmartSYNC™ 180° mini machine parts
For use with the Powermax65/85,105 SYNC™
6
5
11
3
4
2 10
9
1
www.hypertherm.com 23
Powermax125®
Duramax® Hyamp™ hand/machine torch consumables
24 www.hypertherm.com
Minimum order quantity 1 1 5 5 1
Consumable type Torch type Shield/deflector Retaining cap Nozzle Electrode Swirl ring
Hand 220977 or 420159
FineCut® (30–45 A) 420152 420151 220971
Machine 420156 (ohmic) 220997
www.hypertherm.com 25
Duramax® Hyamp™ 85° hand torch parts
For use with the Powermax125®
6
8
2
5
26 www.hypertherm.com
Duramax® Hyamp™ 15° hand torch parts
For use with the Powermax125®
This torch is only compatible with Powermax125s built after November 14, 2017 (serial number 125-007944 or higher) or that have had the DSP board replaced with a board built after this date.
2
1
2
3 5
7
See page 38 for current system part number information.
www.hypertherm.com 27
Duramax® Hyamp™ 180° full-length machine torch parts
For use with the Powermax125®
1 2
4
8
7 6
28 www.hypertherm.com
Duramax® Hyamp™ mini machine torch parts
For use with the Powermax125®
This torch is only compatible with Powermax125s built after November 14, 2017 (serial number 125-007944 or higher) or that have had the DSP board replaced with a board built after this date.
2
1 2
4
8
6
7
www.hypertherm.com 29
Duramax® Hyamp™ 180° robotic torch parts
For use with the Powermax125®
6
5
4
2
3
30 www.hypertherm.com
Duramax® Hyamp™ 90° robotic torch parts
For use with the Powermax125®
6
5
4
2
3
www.hypertherm.com 31
Duramax® Hyamp™ 45° robotic torch parts
For use with the Powermax125®
6
5
2 4
32 www.hypertherm.com
Duramax® Hyamp™ 45° Long hand torch replacement parts
For use with the Powermax125®
5
7
www.hypertherm.com 33
Duramax® Hyamp™ 45° Long hand torch replacement parts (continued)
For use with the Powermax125®
The 0.6 m (2') torch body contains 1 foam strip around the middle; the 1.2 m (4') torch body contains
2 foam strips around the middle.
2 4
34 www.hypertherm.com
Duramax® Hyamp™ 90° Long hand torch replacement parts
For use with the Powermax125®
5 7
4
See page 38 for current system part number information.
www.hypertherm.com 35
Duramax® Hyamp™ 90° Long hand torch replacement parts (continued)
For use with the Powermax125®
The 0.6 m (2') torch body contains 1 foam strip around the middle; the 1.2 m (4') torch body contains
4 2 foam strips around the middle; the 1.8 m (6') torch body contains 3 foam strips around the middle.
2
3
36 www.hypertherm.com
Certification Power supply
Model and voltage Power supply includes Part number Handheld torch configurations Mechanized torch configurations
Full-length machine torches
75° or 85° hand torches
w/remote pendant
PWR SPLY W/CPC PORT V-DIV BD 059488 059536 059537 059539 059540
CSA
PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 059489
480 V
PWR SPLY W/CPC PORT V-DIV BD (No PWR CORD) 059669
PWR SPLY W/CPC PORT V-DIV BD 059509 059546 059547 059552 059553
Powermax125
CSA
600 V PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 059510
CE PWR SPLY W/CPC PORT V-DIV BD 059486 059526 059527 059530 059531
400 V PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 059487
CCC PWR SPLY W/CPC PORT V-DIV BD (No PWR CORD) 059490 059556 059557 059558
380 V PWR SPLY W/CPC PORT V-DIV BD/SER INTFC (No PWR CORD) 059491
PWR SPLY 059704 059625 059626
CSA
PWR SPLY W/CPC PORT V-DIV BD 059705 059627 059628 059636 059639
200–600 V
PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 059706
®
Powermax105 SYNC
PWR SPLY W/CPC PORT V-DIV BD 087214 087185 087186 087207 087208
Powermax85 SYNC
200–600 V
PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 087215
PWR SPLY 087210 087196 087197
CE/CCC
PWR SPLY W/CPC PORT V-DIV BD 087211 087198 087199 087201
380–400 V
PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 087212
PWR SPLY 083371 083343 083344
CSA
®
PWR SPLY W/CPC PORT V-DIV BD 083372 083345 083346 083348 083361
Powermax65 SYNC
200–600 V
PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 083373
PWR SPLY 083368 083356 083357
CE/CCC
PWR SPLY W/CPC PORT V-DIV BD 083369 083358 083359 083362 083363
380–400 V
PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 083370
PWR SPLY 088092 088112 088114
CSA PWR SPLY W/CPC PORT V-DIV BD 088104 088113 088115 088116 088117 088118
230 V
PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 088105
PWR SPLY 088095 088126 088128
CSA PWR SPLY W/CPC PORT V-DIV BD 088110 088127 088129
480 V PWR SPLY W/CPC PORT V-DIV BD/SER INTFC 088111
Powermax45 XP
120–230 V
PWR SPLY 088081
CE PWR SPLY 088082
120–230 V PWR SPLY AND CASE 088083
CE/CCC 230 V PWR SPLY 088084
PWR SPLY W/BLD AMERICA GRAPHIC 088096
Powermax30 AIR
CSA
120–230 V PWR SPLY 088097
CE
PWR SPLY 088098
120–230 V
38 www.hypertherm.com
Accessory
Educational combo
Mechanized torch configurations Torch combo configurations configurations configurations
Eliminizer filter
Full-length machine torches 75° or 85° hand torch plus 75° or 85° hand torch plus Curriculum plus
and guard plus
w/ interface serial w/o remote pendant 75° or 85° hand
15° hand torch Full-length machine torches 75° hand torch
and standard cables w/o interface cable torch
25' H
25' (20' for 75° on (20' for 75° on 25' H
25' 35' 50' 75' 25' 35' 50' 50' 50' 25' 25'
Powermax45 XP) Powermax45 XP) plus 35' M
plus 25' M
059538 059569 059541 (50'/25') 059571
059544 059545 059542 059543
059682 059683
059712 059764
059692
059693 059765 059681
059697 059698
088141 088138
088139 088140
www.hypertherm.com 39
Torch adapter and the Hypertherm cartridge
For Powermax45® XP/65/85/105 systems
Compatibility
The torch adapter allows for conversion to the
cartridge consumable platform if you have the
following systems and torch types.
40 www.hypertherm.com
Hnad cutting and FineCut for hand torches
®
www.hypertherm.com 41
Powermax30®
T30v hand torch consumables
42 www.hypertherm.com
T30v hand torch parts
For use with the Powermax30®
2
5
7
www.hypertherm.com 43
Powermax45®
T45v/T45m hand/machine torch consumables
30 A
45 A
44 www.hypertherm.com
Minimum order quantity 1 1 1 1
Consumable type Torch type Retaining cap Nozzle Electrode Swirl ring
HyAccess drag cutting (15–45 A) 420144
Hand 420148 420137 220670
HyAccess gouging (15–45 A) 420147
Quantity in kit 1 1 1 2 1
420144 420147
HyAccess kit – 428337 (15–45 A) Hand 420148 420137 4202114
(cutting) (gouging)
HyAccess cutting only starter pack – 4284435
HyAccess gouging only starter pack – 4284446
4
Part number 420211 is interchangeable with part number 220670
5
Starter pack contains 1 retaining cap (420148), 1 cutting nozzle (420144) and 1 electrode (420137)
6
Starter pack contains 1 retaining cap (420148), 1 gouging nozzle (420147) and 1 electrode (420137)
www.hypertherm.com 45
T45v hand torch parts
For use with the Powermax45®
8, 9
10
1
7
2 5
46 www.hypertherm.com
T45m machine torch parts
For use with the Powermax45®
8, 9, 10
7 4
6
3
See page 38 for current system part number information.
www.hypertherm.com 47
Powermax45®
Duramax® hand/machine consumables The Duramax torch series is an optional torch upgrade for Powermax45 systems.
The following are the compatible consumables.
48 www.hypertherm.com
Minimum order quantity 1 1 5 5 1
Consumable type Torch type Shield/deflector Retaining cap Nozzle Electrode Swirl ring
Hand 220931
220854 or
FineCut® (30–45 A) 220948 (ohmic) 220930 2 2208422 220947
Machine 220953 (ohmic)
220955
2
Consumable available in bulk packaging. See order information below.
www.hypertherm.com 49
Duramax® 75° hand torch parts
For use with the Powermax45®
1 059474 Duramax 75° hand torch assembly with 15.2 m (50') lead
1 228954 Kit: Duramax 75°/HRT Torch handle replacement
7
6 2 075714 Handle screws, #4 x 1/2 slotted TORX pan head, S/B
2 3 228721 Kit: Duramax 75°/Duramax 15°/HRT/HRTs (spring and trigger assembly)
4 228714 Kit: Duramax 75° Torch main body replacement (3/8" coupler)
4 4 228958 Kit: Duramax 75° Torch main body replacment (1/2" coupler)
3 5 058519 O-ring
5
6 228719 Kit: Duramax 75° Cap-sensor switch replacement
7 228959 Kit: Duramax 75° Torch lead replacement, 7.6 m (25')
7 228960 Kit: Duramax 75° Torch lead replacement, 15.2 m (50')
228300 Work lead with clamp, 6.1 m (20')
228307 Work lead with clamp, 15.2 m (50')
50 www.hypertherm.com
Duramax® 180° machine torch parts
For use with the Powermax45®
www.hypertherm.com 51
Duramax® 180° robotic torch parts
For use with the Powermax45®
6
4
6
4
52 www.hypertherm.com
Duramax® 45° robotic torch parts
For use with the Powermax45®
6
4
5
Duramax 45° robotic torch assembly
The entire Duramax 45° robotic torch assembly with leads can be replaced, or individual component parts can
be replaced.
2 7
Item Kit/Part number Description
1 059464 45° Duramax robotic torch assembly with leads
1 058519 O-ring
3
2 075504 Pilot terminal screw
3 075714 #4 x 1/2 slotted TORX pan head screws
4 228109 Kit: Cap-sensor switch replacement
5 428260 Kit: FastConnect replacement
6 228852 Kit: Robotic torch lead replacement, 7.6 m (25')
7 228855 Kit: 45° Robotic torch main body replacement
8 228858 Kit: 45° Robotic torch positioning barrel replacement
228806 Kit: Robotic torch clamp assembly
www.hypertherm.com 53
Powermax65®
Duramax® hand/machine torch consumables
54 www.hypertherm.com
Upgrade to the revolutionary Hypertherm cartridge for
Torch adapter Powermax® systems consumable platform with the installation
Part number 428951
of a torch adapter. See pages 40–41 to learn more.
www.hypertherm.com 55
Duramax® 75° hand torch parts
For use with the Powermax65®
7
6
4
3
5
56 www.hypertherm.com
Duramax® 15° hand torch parts
For use with the Powermax65®
6 7
5
3
www.hypertherm.com 57
Duramax® 180° machine torch parts
For use with the Powermax65®
3 4 1
9
8
7
5
6
58 www.hypertherm.com
Duramax® 180° mini machine torch parts
For use with the Powermax65®
3 4
9
8
7
5
6
www.hypertherm.com 59
Duramax® 180° robotic torch parts
For use with the Powermax65®
6
4
5
1
2
7
8
3
60 www.hypertherm.com
Duramax® 90° robotic torch parts
For use with the Powermax65®
2
7
1
8
3
www.hypertherm.com 61
Duramax® 45° robotic torch parts
For use with the Powermax65®
2 7
8
3
62 www.hypertherm.com
Powermax85®
Duramax® hand/machine torch consumables
Quantity in kit 2 1 7 7 1
Essential cutting kit – 851468
Hand 220818 220854 220816 220842 220857
(30–85 A)
1
For longer consumable life when cutting metal 1/2 inch (12 mm) and under, check out the CopperPlus electrode (part number 220777).
2
Consumable available in bulk packaging. See order information below.
64 www.hypertherm.com
Upgrade to the revolutionary Hypertherm cartridge for
Torch adapter Powermax® systems consumable platform with the installation
Part number 428951
of a torch adapter. See pages 40–41 to learn more.
Order quantity 25 25 25 25 25 25 25 10 10
Bulk kit part number 228934 228767 228761 228762 228765 228759 228760 228763 228764
220777 220842 220930 220797 220941 220819 220816 220817 220818
Contents
electrode electrode nozzle nozzle nozzle nozzle nozzle shield shield
www.hypertherm.com 65
Duramax® 75° hand torch parts
For use with the Powermax85®
7
6
4
3
5
66 www.hypertherm.com
Duramax® 15° hand torch parts
For use with the Powermax85®
6 7
5
3
www.hypertherm.com 67
Duramax® 180° machine torch parts
For use with the Powermax85®
3 4 1
9
8
7
5
6
See page 38 for current system part number information.
68 www.hypertherm.com
Duramax® 180° mini machine torch parts
For use with the Powermax85®
3 4
9
8
7
5
6
www.hypertherm.com 69
Duramax® 180° robotic torch parts
For use with the Powermax85®
6
4
5
1
2
7
8
3
70 www.hypertherm.com
Duramax® 90° robotic torch parts
For use with the Powermax85®
2
7
1
8
3
www.hypertherm.com 71
Duramax® 45° robotic torch parts
For use with the Powermax85®
2 7
8
3
72 www.hypertherm.com
Powermax105®
Duramax® hand/machine torch consumables
74 www.hypertherm.com
Upgrade to the revolutionary Hypertherm cartridge for
Torch adapter Powermax® systems consumable platform with the installation
Part number 428951
of a torch adapter. See pages 40–41 to learn more.
www.hypertherm.com 75
Duramax® 75° hand torch parts
For use with the Powermax105®
7
6
4
3
5
76 www.hypertherm.com
Duramax® 15° hand torch parts
For use with the Powermax105®
6 7
5
3
www.hypertherm.com 77
Duramax® 180° machine torch parts
For use with the Powermax105®
3 4 1
9
8
7
5
6
78 www.hypertherm.com
Duramax® 180° mini machine torch parts
For use with the Powermax105®
3 4
9
8
7
5
6
www.hypertherm.com 79
Duramax® 180° robotic torch parts
For use with the Powermax105®
6
4
5
1
2
7
8
3
80 www.hypertherm.com
Duramax® 90° robotic torch parts
For use with the Powermax105®
2
7
1
8
3
www.hypertherm.com 81
Duramax® 45° robotic torch parts
For use with the Powermax105®
2 7
8
3
82 www.hypertherm.com
Powermax1000® A Duramax® retrofit torch is available for this system see page 153.
See page 134 for the consumables that work with the Duramax retrofit torch.
Original consumables for the T60/T60M torches remain available and are listed below.
84 www.hypertherm.com
Minimum order quantity 1 1 5 5 1
Consumable type Torch type Amperage Shield/Deflector Retaining cap Nozzle Electrode Swirl ring
40 120979
Hand 120928 220327
40 CE3 220325
FineCut® 40 120979 220329 1209262
220404 (ohmic) 120928
Machine 120925
40 CE3 220325 220061 (ohmic)
220404 (ohmic)
2
Consumable available in bulk packaging. See order information below.
3
CE Shield for use in countries requiring CE,CCC,GOST marks.
www.hypertherm.com 85
T60 hand torch parts
For use with the Powermax1000®
7
8
9 10
2
1 6
3
4 7
5
86 www.hypertherm.com
T60M machine torch parts
For use with the Powermax1000®
1, 3
www.hypertherm.com 87
Powermax1250® A Duramax® retrofit torch upgrade is available see page 154. For the compatible
consumables for the Duramax retrofit torch see page 134–135.
Original consumables for the T80 and T80M torches remain available and are
listed below.
1
Consumable available in bulk packaging. See order information on next page.
1
Consumable available in bulk packaging. See order information on next page.
88 www.hypertherm.com
Minimum order quantity 1 1 5 5 1
Consumable type Torch type Amperage Shield/Deflector Retaining cap Nozzle Electrode Swirl ring
40 120979
Hand 220327
40 CE4 220325
40 120979 120928
FineCut® 220329 1209263
220404 (ohmic) 220061 (ohmic)
Machine 120925
40 CE4 220325
220404 (ohmic)
3
Consumable available in bulk packaging. See order information below.
4
CE Shield for use in countries requiring CE,CCC,GOST marks.
www.hypertherm.com 89
T80 hand torch parts
For use with the Powermax1250®
7
8
2
1 6
3
4
90 www.hypertherm.com
T80M machine torch parts
For use with the Powermax1250®
1, 3
www.hypertherm.com 91
RT80/RT80M retrofit torch
For Powermax1100®
92 www.hypertherm.com
Minimum order quantity 1 1 5 5 1
Consumable type Torch type Amperage Shield/Deflector Retaining cap Nozzle Electrode Swirl ring
40 120979
Hand 120928 220327
40 CE3 220325
FineCut® 40 120979 220329 1209261
220404 (ohmic) 120928
Machine 120925
40 CE 220325 220061 (ohmic)
220404 (ohmic)
1
Consumable available in bulk packaging. See order information on next page.
3
CE Shield for use in countries requiring CE,CCC,GOST marks.
www.hypertherm.com 93
RT80 hand torch parts
11, 12
5 14
4
8
1, 6
3
10
7
94 www.hypertherm.com
RT80M machine torch parts
12
9
5
4 10, 11
1, 6
www.hypertherm.com 95
96 www.hypertherm.com
Powermax1650® A Duramax® retrofit torch upgrade is available see page 154. Available consumables for the
Duramax retrofit torch see page 134–135.
Original consumables for the T100 torches remain available and are listed below.
98 www.hypertherm.com
Minimum order quantity 1 1 5 5 1
Consumable type Torch type Amperage Shield/Deflector Retaining cap Nozzle Electrode Swirl ring
60–80 120928 220059 1209261 120925
Gouging Hand/Machine 120977
100 220048 220063 2200371 220051
1
Consumable available in bulk packaging. See order information below.
www.hypertherm.com 99
T100 hand torch parts
For use with the Powermax1650®
This torch is also compatible with the Powermax1250 and Powermax1000.
11, 12
14
5
8
4
1, 6
3 7
10 9
100 www.hypertherm.com
T100M machine torch parts
For use with the Powermax1650®
This torch is also compatible for the Powermax1250 and Powermax1000.
5
4 10, 11, 12
7
8
3
2
1, 6
www.hypertherm.com 101
T100M-2 machine torch parts
For use with the Powermax1650®
This torch is also compatible for the Powermax1250 and Powermax1000.
15
Selected torches and repair parts are no longer available.
A Duramax® retrofit torch upgrade is available see page 154.
10
6
5 11, 12, 13, 14
8 2
9
4
3
1, 7
102 www.hypertherm.com
Duramax® HRT/HRTs/MRT retrofit torch
For Powermax1000®/Powermax1250®/Powermax1650®
104 www.hypertherm.com
Minimum order quantity 1 1 5 5 1
Consumable type Torch type Amperage Shield/Deflector Retaining cap Nozzle Electrode Swirl ring
45–105 220797 1 220857
Max removal gouginge Hand/Machine 220798 220854 2208421
105 2209911 220994
45–105 2207971 220857
Max control gouging4 Hand/Machine 420480 220854 2208421
105 220991 1 220994
1
Consumable available in bulk packaging. See order information below.
3
The max removal gouging shield is designed for aggressive metal removal, a deep gouge profiles and extreme metal washing.
4
The max control gouging shield is designed for more precise metal removal, a shallower gouge profile and light material washing.
www.hypertherm.com 105
Duramax® HRT/HRTs hand torch parts
1
6
7
4 3
1
6 7
4
3
5
106 www.hypertherm.com
Duramax® MRT machine torch parts
3 4 1 9
8
7
5 6
www.hypertherm.com 107
Duramax® HRT/MRT retrofit torch
For Powermax600®/Powermax800®/Powermax900® and MAX42®/MAX43®
108 www.hypertherm.com
Minimum order quantity 1 1 5 5 1
Consumable type Torch type Amperage Shield/Deflector Retaining cap Nozzle Electrode Swirl ring
Hand 220931 220854 220947
FineCut® 30–45 220955 220854 2209301 2208421
Machine 220857
220948 (ohmic) 220953 (ohmic)
1
Consumable available in bulk packaging. See order information below.
www.hypertherm.com 109
Duramax® HRT hand torch parts
6
6 7
4
3
5
110 www.hypertherm.com
Duramax® MRT machine torch parts
3 4 1 9
8
7
5 6
www.hypertherm.com 111
RT60/RT60M retrofit torch
For Powermax600®/Powermax800®/Powermax900® and MAX42/MAX43®
112 www.hypertherm.com
Minimum order quantity 1 1 5 5 1
Consumable type Torch type Amperage Shield/Deflector Retaining cap Nozzle Electrode Swirl ring
40 120979
Hand 120928 220327
40 CE3 220325
FineCut® 40 120979 220329 1209261
220404 (ohmic) 120928
Machine 120925
40 CE 220325 220061 (ohmic)
220404 (ohmic)
1
Consumable available in bulk packaging. See order information on next page.
3
CE Shield for use in countries requiring CE,CCC,GOST marks.
www.hypertherm.com 113
RT60 hand torch parts
13
11, 12
5 14
4
8
1, 6
3
10
7
114 www.hypertherm.com
RT60M machine torch parts
12
5 10, 11
4
3
2
1, 6
7
www.hypertherm.com 115
Powermax® bulk pack consumables
Contents of package Bulk part number (SKU, order number) Part type Quantity
120926 228437 Electrode 25
120927 228438 Nozzle 25
120929 228439 Shield 10
120930 228601 Shield 10
120931 228440 Nozzle 25
120932 228441 Nozzle 25
220011 228442 Nozzle 25
220037 228443 Electrode 25
220047 228600 Shield 10
220065 228444 Shield 10
220669 228844 Electrode 25
220671 228843 Nozzle 25
220673 228845 Shield 10
220777 228934 Electrode 25
220797 228762 Nozzle 25
220816 228760 Nozzle 25
220817 228763 Shield 10
220818 228764 Shield 10
220819 228759 Nozzle 25
220842 228767 Electrode 25
220930 228761 Nozzle 25
220941 228765 Nozzle 25
220990 228797 Nozzle 25
220991 228796 Nozzle 25
220992 228798 Shield 10
220993 228799 Shield 10
116 www.hypertherm.com
Appendix
In 2012, Hypertherm initiated a product lifecycle management process for legacy MAX® and Powermax® systems
designed to provide customers with a path for upgrading their torch and consumables to maximize performance and
ensure overall product satisfaction. Retrofit torch options to replace the original torches that are no longer available
are summarized by system in the charts below.
Please also refer to the systems and torch series by amperage charts found on pages 4 and 5 of the catalog for additional
information on torch series availability and recommended system upgrade paths for legacy MAX and Powermax systems.
www.hypertherm.com 117
Powermax800® and Powermax900® Duramax® retrofit torches
Original Duramax
part number Description part number Replacement description
083066 PAC125T hand torch assembly 25' 228916 Duramax RT hand torch assembly 25'
083067 PAC125T hand torch assembly 50' 228917 Duramax RT hand torch assembly 50'
083068 PAC125M machine torch assembly 25' 228920 Duramax RT mechanized torch assembly 25'
083069 PAC125M machine torch assembly 15' 228920 Duramax RT mechanized torch assembly 25'
083070 PAC125M machine torch assembly 35' QDisc 228921 Duramax RT mechanized torch assembly 50'
083071 PAC125M machine torch assembly 50' QDisc 228921 Duramax RT mechanized torch assembly 50'
083072 PAC125M machine torch assembly no-PGT 25' 228920 Duramax RT mechanized torch assembly 25'
083073 PAC125M machine torch assembly no-PGT 15' 228920 Duramax RT mechanized torch assembly 25'
083074 PAC125M machine torch assembly no-PGT 35' 228921 Duramax RT mechanized torch assembly 50'
083075 PAC125M machine torch assembly no-PGT 50' 228921 Duramax RT mechanized torch assembly 50'
083127 PAC125T-40A hand torch assembly 15' 228916 Duramax RT hand torch assembly 25'
083128 PAC125T-40A hand torch assembly 25' 228916 Duramax RT hand torch assembly 25'
083129 PAC125T-40A hand torch assembly 50' 228917 Duramax RT hand torch assembly 50'
083130 PAC125T-50A hand torch assembly 25' 228916 Duramax RT hand torch assembly 25'
083131 PAC125T-50A hand torch assembly 50' 228917 Duramax RT hand torch assembly 50'
083133 PAC125M-40A machine torch assembly 25' 228920 Duramax RT mechanized torch assembly 25'
083135 PAC125M-40A machine torch assembly 50' 228921 Duramax RT mechanized torch assembly 50'
083136 PAC125M-50A machine torch assembly 14' 228920 Duramax RT mechanized torch assembly 25'
083137 PAC125M-50A machine torch assembly 25' 228920 Duramax RT mechanized torch assembly 25'
083138 PAC125M-50A machine torch assembly 35' 228921 Duramax RT mechanized torch assembly 50'
083139 PAC125M-50A machine torch assembly 50' 228921 Duramax RT mechanized torch assembly 50'
083140 PAC125M-50A machine torch no-PGTL 14' 228920 Duramax RT mechanized torch assembly 25'
083141 PAC125M-50A machine torch no-PGTL 25' 228920 Duramax RT mechanized torch assembly 25'
083142 PAC125M-50A machine torch no-PGTL 35' 228921 Duramax RT mechanized torch assembly 50'
083143 PAC125M-50A machine torch no-PGTL 50' 228921 Duramax RT mechanized torch assembly 50'
083145 PAC125M machine torch 35 mm SLV 25' QDisc N/A
083148 PAC125M machine torch 35 mm SLV 50' QDisc N/A
083215 RT60 hand torch assembly 25' 228916 Duramax RT hand torch assembly 25'
083216 RT60 hand torch assembly 50' 228917 Duramax RT hand torch assembly 50'
083217 RT60M machine torch assembly 25' 228920 Duramax RT mechanized torch assembly 25'
083218 RT60M machine torch assembly 50' 228921 Duramax RT mechanized torch assembly 50'
118 www.hypertherm.com
Powermax1000® Duramax® retrofit torches
Original Duramax
part number Description part number Replacement description
083171 T60 hand torch assembly 50' 228789 Duramax HRT handheld 50'
083172 T60 hand torch assembly 25' 228788 Duramax HRT handheld 25'
083174 T60M machine torch 60A 25' 228790 Duramax MRT mechanized 25'
083175 T60M machine torch 60A 15' 228790 Duramax MRT mechanized 25'
083176 T60M machine torch 60A 35' 228791 Duramax MRT mechanized 50'
083177 T60M machine torch 60A 50' 228791 Duramax MRT mechanized 50'
www.hypertherm.com 119
Powermax1250® T100 replacement torches
Original T100
part number Description part number T100 replacement description
087001 T80 hand torch assembly 25' Not available
087002 T80 hand torch assembly 50' Not available
087003 T80M machine torch 80A 15' Not available
087004 T80M machine torch 80A 25' Not available
087005 T80M machine torch 80A 35' Not available
087006 T80M machine torch 80A 50' Not available
087029 T80M machine torch 80A 35 mm 15' Not available
087030 T80M machine torch 80A 35 mm 25' Not available
087031 T80M machine torch 80A 35 mm 50' Not available
087032 T80M machine torch 80A 35 mm 35' Not available
087047 T80 hand torch assembly 75' Not available
087048 T80M machine torch 80A 75' Not available
087064 T80M-2 machine torch 80A 75' Not available
087065 T80M machine torch ohmic 25’ Not available
087066 T80M machine torch ohmic 50’ Not available
087082 T80M-2 machine torch assembly 35 mm 75' Not available
120 www.hypertherm.com
Powermax65® Duramax® replacement torches
Original Duramax
part number Description part number Replacement description
083247 Powermax65 75° hand torch assembly 25' 059473 Powermax65/85/105 75° hand torch assembly 25'
083248 Powermax65 75° hand torch assembly 50' 059474 Powermax65/85/105 75° hand torch assembly 50'
083249 Powermax65 75° hand torch assembly 75' 059475 Powermax65/85/105 75° hand torch assembly 75'
083251 Powermax65 15° hand torch assembly 25' 059470 Powermax65/85/105 15° hand torch assembly 25'
083252 Powermax65 15° hand torch assembly 50' 059471 Powermax65/85/105 15° hand torch assembly 50'
083253 Powermax65 15° hand torch assembly 75' 059472 Powermax65/85/105 15° hand torch assembly 75'
083254 Powermax65 180° machine torch assembly 15' 059476 Powermax65/85/105 180° machine torch assembly 15'
083255 Powermax65 180° machine torch assembly 25' 059477 Powermax65/85/105 180° machine torch assembly 25'
083256 Powermax65 180° machine torch assembly 35' 059478 Powermax65/85/105 180° machine torch assembly 35'
083257 Powermax65 180° machine torch assembly 50' 059479 Powermax65/85/105 180° machine torch assembly 50'
083258 Powermax65 180 ° machine torch assembly 75' 059480 Powermax65/85/105 180° machine torch assembly 75'
083259 Powermax65 180 ° mini machine torch assembly 15' 059481 Powermax65/85/105 180° mini machine torch assembly 15'
083260 Powermax65 180° mini machine torch assembly 25' 059482 Powermax65/85/105 180° mini machine torch assembly 25'
083261 Powermax65 180° mini machine torch assembly 35' 059483 Powermax65/85/105 180° mini machine torch assembly 35'
083262 Powermax65 180° mini machine torch assembly 50' 059484 Powermax65/85/105 180° mini machine torch assembly 50'
083263 Powermax65 180° mini machine torch assembly 75' Not available
www.hypertherm.com 121
HYACCESS™ EXTENDED CONSUMABLES PROVIDE THE
EXTRA REACH NEEDED WHEN CUTTING OR GOUGING IN
HARD TO ACCESS OR CONFINED SPACES.
THE FLUSHCUT™ PROCESS FOR SELECT POWERMAX SYSTEMS
PROVIDES USERS WITH THE ABILITY TO CUT CLOSER TO BASE
MATERIALS THAN EVER BEFORE.
MAX REMOVAL GOUGING IS DESIGNED FOR
AGGRESSIVE METAL REMOVAL, ACHIEVING DEEP
GOUGE PROFILES AND EXTREME METAL WASHING.
NE
W
!
The new Powermax SYNC™ plasma cutting and gouging systems will revolutionize the way you work. The new
single-piece cartridge consumable is quick and easy to install, eliminates guess work on knowing when to
change consumables and simplifies inventory needs. Now you will waste less time and produce more high-quality
parts every time. Available in 65, 85, 105 amp systems. Discover more at Hypertherm.com/SYNC.
PLASMA | LASER | WATERJET | AUTOMATION | SOFTWARE | CONSUMABLES
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