You are on page 1of 77

Rev1.

Iss8

PARTS MANUAL:-

EXTEC SCREENS & CRUSHERS LTD


HEARTHCOTE ROAD,
SWADLINCOTE, DERBYSHIRE,
DE11 9DU, ENGLAND,
TEL:- +44 (0)1283 212121
FAX:- +44 (0)1283 217342

0
Rev1.Iss8

PARTS MANUAL:- CONTENTS

SERIAL NO. OF MACHINE WITH THIS MANUAL PAGE:- 2

LOOSE PARTS SUPPLIED WITH MACHINE PAGE:- 2

GENERAL MACHINE DIMENSIONS PAGE:- 3

CHASSIS, HOPPER & AUXILLARIES PAGE:- 4

DIESEL TANKS PAGE:- 7


HOPPER PAGE:- 4 & 5
HAND RAILS PAGE:- 6
JACKING LEGS PAGE:- 9 & 10
MAGNET PAGE:- 12 & 13
TRACKS PAGE:- 11
TRANSFER CHUTE PAGE:- 8 & 9
WALKWAYS PAGE:- 6 & 7
WEBTEC PAGE:- 6

FEEDER & VIBRATOR BOX ASSEMBLY PAGE:- 16 - 23


POWER UNIT SECTION PAGE:- 24 - 40
AIR CLEANER SYSTEM PAGE:- 32
BATTERY BOX & FITTINGS PAGE:- 36
ELECTRICAL CONTROL BOXES & FITTINGS PAGE:- 36
ENGINE & FITTINGS PAGE:- 28 & 29
EXHAUST SYSTEM PAGE:- 31
FRAME & PANELS PAGE:- 24, 25, 26 & 27
HYDRAULIC TANK & FITTINGS PAGE:- 33 & 34
OIL COOLER PAGE:- 24 & 27
RADIATOR & FITTINGS PAGE:- 30
VALVE PLATE & FITTINGS PAGE:- 35

MAIN CONVEYOR & FITTINGS PAGE:- 41 - 49

SIDE CONVEYOR & FITTINGS PAGE:- 50 - 55

CRUSHER BOX DETAIL PAGE:- 56 - 67

HYDRAULIC CIRCUIT PAGE:- 68

HYDRAULIC HOSE DETAILS PAGE:- 69, 70 & 71

WIRING DIAGRAM - (SOLENOIDS) PAGE:- 72

WIRING DIAGRAM - (ENGINE) PAGE:- 73

OPTIONAL WATER PUMP PAGE:- 74

1
Rev1.Iss8

LOOSE PARTS SUPPLIED WITH MACHINE

MACHINE SERIAL NO:-

2
1 4
3

11

10 9
7

ITEM NO. PART No. PART DESCRIPTION QTY


1 J 091 00 00 S O C K E T - C R U S H E R L O C K IN G P I N S 1

2 J 181 00 00 SOCKET - TENSION ROD 1

3 J 216 00 00 JAW PLATE LIFTING HOOK 1

4 TL 008A 1" DRIVE RATCHET 1

5 CH 41045 GREASE NIPPLE ADAPTOR (TRACKS) 1

6 J 198 00 00 T O G G L E S E A T S H IM (10mm THICK) 6

7 J 199 00 00 T O G G L E S E A T S H IM (5mm THICK) 8

8 M A N U A L - M A G N E T 1

9 MANUAL - ENGINE 3

10 O P E R A T O R S M A N U A L 1

11 A 515 00 00 JACKING LEG SUPPORT PINS 8

2
Rev1.Iss8

GENERAL MACHINE DIMENSIONS

3
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

9
3
7
6

5
10 8
1

HOPPER & CHASSIS VIEWED FROM REAR


R.H.S

10

HOPPER & CHASSIS VIEWED FROM REAR L.H.S

4
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

12
4 13
2

HOPPER VIEWED FROM FRONT

3 14 4

JOINT OF HOPPER REAR/SIDES ON INSIDE

15
13

12

END OF HOPPER CROSS TIE BOX

5
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

17

16

22 21
23
19

26
17

21

20 25

20
31
24
FINISHED WALKWAY - L.H.S

24

27

17 18

20

21 21 30

28
29

FINISHED WALKWAY - R.H.S

6
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

32
30

33

R.H.S WALKWAY VIEWED FROM FRONT OF CHASSIS

31 29
34
36
35
34

DIESEL TANK WITH STRAP

37

38

DIESEL TANK SIGHT GAUGE

36 34 39

L.H.S WALKWAY VIEWED FROM FRONT - DIESEL TANK BEING FITTED BELOW DIESEL TANK

7
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

41

40

42

43
45

46
44

VIEW ON L.H.S REAR OF TRANSFER CHUTE

48

40

TOP OF TRANSFER CHUTE


43 47

45

50
46
49

VIEW ON RH.S REAR OF TRANSFER CHUTE TRANSFER CHUTE RUBBER CLAMPS

8
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

40

51

51

VIEW ON INSIDE REAR OF CHASSIS - HOSE COVERS & TRANSFER CHUTE FITTED

52

52

53

54

55
REAR JACK TOP - TYPICAL BOTH SIDES

REAR JACK LEGS FITTED TO MACHINE

9
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

57
59

56
58

54

WATER MANIFOLD - BEHIND FRONT L.H JACK LEG

FRONT L.H JACK LEG

62
60

54 61

FRONT R.H JACK LEG FRONT JACK LEGS - OFF MACHINE

10
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

53

56

63

54

VIEW ON L.H.S TRACK FROM FRONT

65 66

REAR OF TRACK - INSIDE WITHOUT


COVER

64

VIEW ON R.H.S TRACK FROM FRONT

68

REAR OF TRACK - INSIDE WITH COVER

11
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

70

69
71

73

72

VIEW ON TOP OF MAGNET FROM REAR

70

72

74

73

76
75

VIEW ON MAGNET FROM FRONT OF CONVEYOR

12
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES

72
69

74

82
83
84
80 78
77

79

VIEW ON DISCHARGE SIDE OF MAGNET

79 81
80

69

75 82

75 83
77 84

VIEW ON DISCHARGE SIDE OF MAGNET

VIEW ON DISCHARGE SIDE OF MAGNET

13
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES


ITEM NO. PART No. PART DESCRIPTION QTY
1 A 573 00 00 C H A S S IS F R A M E 1

2 C 590 00 00 HOPPER SIDE - R.H.S 1

3 C 508 00 00 H O P P E R B A C K D O O R 1

4 C 591 00 00 HOPPER SIDE - L.H.S 1

5 HR 250 H Y D R A U L I C R A M - H O P P E R B A C K D O O R 1

6 A 582 00 00 R A M S H IELD 1

7 HR 255 HYDRAULIC RAM - HOPPER SIDES 2

8 C 513 00 00 PIN - SIDE RAM BASE 2

9 C 512 00 00 PIN - SIDE RAM TOP 2

10 M30400HT PIV O T B O L T - H O P P E R S I D E S 4

11

12 C 503 00 00 C R O S S - T IE BOX 1

13 C 106 00 00 PIN - CROSS TIE BOX 2

14 C 505 00 00 PIN - HOPPER SIDE/REAR 2

15 F A 6 0 1 R-CLIP 2

16 A 5 6 4 0 0 0 0 HAND RAIL - L.H.S 1

17 A 5 6 5 0 0 0 0 H A N D R A IL - UPPER 2

18 A 5 6 3 0 0 0 0 HAND RAIL - R.H.S 1

19 A 5 6 6 0 0 0 0 WEBTEC MOUNTING PLATE 1

20 A 5 6 7 0 0 0 0 H A N D R A IL MOUNTING BRAKET 3

21 A 5 6 8 0 0 0 0 H A N D R A IL MOUNTING BRAKET 3

22 A 5 6 9 0 0 0 0 H A N D R A IL MOUNTING BRAKET 1

23 A 5 7 0 0 0 0 0 H A N D R A IL MOUNTING BRAKET 1

24 H V 0 0 8 W E B T E C 1

25 ENPP 2110100 E M E R G E N C Y S T O P 1

26 A 1 1 9 0 0 0 0 G U A R D B R A C K E T - E M E R G E N C Y S T O P 1

27 B 007 00 00 W E B T E C M O U N T I N G B R A C K E T 1

28 F A 4 5 0 HINGE 6

29 A 5 5 4 0 0 0 0 HINGED COVER - DIESEL TANK 1

30 A 5 0 1 0 0 0 0 T O O L B O X L I D 2

31 A 5 5 3 0 0 0 0 W A L K W A Y A S S E M B L Y - L . H . S 1

32 A 5 5 2 0 0 0 0 W A L K W A Y A S S E M B L Y - R . H . S 1

33 A 5 5 9 0 0 0 0 FIXED COVER - DIESEL TANK 1

34 A 5 6 0 0 0 0 0 DIESEL TANK 2

35 MPI 001 FILLER CAP 2

36 A 5 5 7 0 0 0 0 DIESEL TANK STRAP 2

37 F A 2 9 3 JUBILEE CLIP 8

38 C O 3 3 0 PIPE - SIGHT GAUGE 2

39 H A 0 5 2 3/4" BSP BLANKING PLUG 2

40 A 5 4 4 0 0 0 0 T R A N S F E R C H U T E 1

41 A 5 7 6 0 0 0 0 MOUNTING BRACKET - TRANSFER CHUTE 4

42 A 5 0 7 0 0 0 0 H A N D L E 1

43 BT 019 B E A R ING 2

44 A 546 00 00 PIN - HANDLE SIDE 1

45 A 577 00 00 CLAMP STRIP 2

46 A 579 00 00 RUBBER 2

47 A 547 00 00 PIN - NON HANDLE SIDE 1

48 A 545 00 00 DEFLECTOR PLATE 1

49 A 510 00 00 RUBBER CLAMP - SIDE 2

50 A 509 00 00 R U B B E R C L A M P - F R O N T 1

51 A 572 00 00 H O S E C O V E R 2

52 A 578 00 00 J A C K L E G C O V E R - R E A R 2

53 A 513 00 00 TOP RAM PIN - JACK LEG 4

54 A 511 00 00 INNER JACKING LEG 4

55 A 514 00 00 BOTTOM RAM PIN 4

14
Rev1.Iss8

CHASSIS, HOPPER & AUXILLARIES


ITEM NO. PART No. PART DESCRIPTION QTY
56 A 525 00 00 OUTER FRONT L.H JACKING LEG 1

57 A 524 00 00 F R O N T L . H . J A C K L E G C O V E R P L A T E 1

58 A 571 00 00 W A T E R M A N IFOLD 1

59 HV 40497 3 / 4 " B S P B A L L V A L V E 2

60 A 523 00 00 F R O N T R . H J A C K L E G C O V E R P L A T E 1

61 A 512 00 00 OUTER FRONT R.H JACKING LEG 1

62 HR 200 H Y D R A U L I C R A M - J A C K L E G S 4

63 PIT TR002 TRACK - L.H.S 1

64 PIT TR001 TRACK - R.H.S 1

65 PIT HMTRK H Y D R A U L I C M O T O R - T R A C K S 2

66 TCR HV008 T R A C K M O T O R C O N T R O L B L O C K 2

67

68 A 581 00 00 C O V E R P L A T E - T R A C K M O T O R S 2

69 1005\011 M A G N E T F R A M E 1

70 A 558 00 00 M A G N E T S U P P O R T C R O S S C H A N N E L 1

71 F A 6 4 5 CHAIN - 6 LINK 2

72 F A 6 4 7 CHAIN - 12 LINK 2

73 F A 6 4 2 M24 LIFTING EYE 4

74 F A 6 3 2 C O U P L E X C O N N E C T O R 4

75 1005\005 B E A R ING 4

76 1005\012 BEARING ADJUSTER 2

77 1005\008 N.D.S M A G N E T S IDE GUARD - NON DRIVE SIDE 1

78 1005\008 D.S MAGNET SIDE GUARD - DRIVE SIDE 1

79 M A G 0 0 6 BELT - MAGNET 1

80 1005\003 H E A D D R U M - M A G N E T 1

81 HM 007 H Y D R A U L I C M O T O R - M A G N E T 1

82 1005\009 G U A R D P L A T E 1

83 1005\006 FLEXIBLE COUPLING - (NOT SHOWN) 1

84 1005\007 COUPLING ELEMENT - (NOT SHOWN) 1

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108

109

110

15
Rev1.Iss8

FEEDER & VIBRATOR BOX ASSEMBLY

35

FEEDER ASSEMBLY - TOP MOTOR SIDE

8
9 10

3 9

6
3

10
4 7 12 35
5
36
FEEDER ASSEMBLY - BOTTOM MOTOR SIDE

16
Rev1.Iss8

FEEDER & VIBRATOR BOX ASSEMBLY

13

FEEDER ASSEMBLY - VIEW ON BOTTOM OF GEAR SIDE

14
10

15
33

16
17

VIBRATOR BOX - GEAR SIDE WITHOUT GEARS FITTED

17
Rev1.Iss8

FEEDER & VIBRATOR BOX ASSEMBLY

45

20

19

18

VIBRATOR BOX - GEAR SIDE - GEARS FITTED

13
21

VIBRATOR BOX - GEAR SIDE WITH COVER

18
Rev1.Iss8

FEEDER & VIBRATOR BOX ASSEMBLY

14 22

34

VIBRATOR BOX - INSIDE

17

23

24 25
26

VIBRATOR BOX - MOTOR SIDE

19
Rev1.Iss8

FEEDER & VIBRATOR BOX ASSEMBLY

27

28
29

VIBRATOR BOX - MOTOR SIDE

30 31 32

VIBRATOR BOX - MOTOR SIDE

20
Rev1.Iss8

FEEDER & VIBRATOR BOX ASSEMBLY

37

30

38

VIBRATOR MOTOR ASSEMBLY

39

10
40

VIBRATOR MOTOR ASSEMBLY

21
Rev1.Iss8

FEEDER & VIBRATOR BOX ASSEMBLY

11

6 6

11 41
41

FEEDER FITTED TO CHASSIS - SPRING MOUNTS FRONT L.H & R.H

11

41

11

FEEDER FITTED TO CHASSIS - SPRING MOUNTS REAR

22
Rev1.Iss8

FEEDER & VIBRATOR BOX ASSEMBLY


ITEM NO. PART No. PART DESCRIPTION QTY
1 H 423 00 00 FEEDER 1

2 H 401 00 00 GRIZZLY BAR 1

3 H 429 00 00 FEEDER MOTOR GUARD 1

4 H 410 00 00 VIBRATOR HOUSING ASSEMBLY 1

5 H 216 00 00 MOTOR END COVER - DRIVE 1

6 H 426 00 00 FEEDER OUTLET CHUTE - REAR SECTION 1

7 H 425 00 00 FEEDER OUTLET CHUTE SIDE JOINT PLATE 2

8 H 430 00 00 FEEDER MOTOR GUARD SUPPORT PLATE 1

9 HM 020 HYDRAULIC MOTOR 1

10 H 215 00 00 V IBRATOR MOTOR COWL CASTING 1

11 H 409 00 00 DAMPER 16

12 H 411 00 00 INSPECTION COVER PLATE 1

13 H 208 00 00 GEAR END COVER - NON DRIVE 1

14 H 209 00 00 V IBRATOR BEARING CARTRIDGE 4

15 H 212 00 00 BEARING RETAINING PLATE - NON DRIVE 2

16 H 214 00 00 SPACER 2

17 BT 016 BEARING 4

18 H 206 00 00 SHAFT END PLATE 2

19 IFS 00178 KEY - 22 x 14 2

20 H 202 00 00 GEAR WHEEL 2

21 BT 027 O-RING - DIA. 4mm 4

22 H 205 00 00 INNER BOLT RETAINING PLATE 4

23 H 413 00 00 VIBRATOR SHAFT - DRIVE 1

24 BT 017 LOCK NUT 1

25 BT 018 LOCK WASHER 1

26 H 414 00 00 VIBRATOR SHAFT - NON DRIVE 1

27 H 207 00 00 SHAFT END PLATE 1

28 H 204 00 00 O IL THROWER 1

29 H 210 00 00 BEARING RETAINING PLATE - DRIVE SIDE 2

30 BT 065 COUPLING 1

31 BT 040 TAPER LOCK BUSH 1

32 FAKS 14X9 KEY - 14 x 9 1

33 BT 028 O-RING - DIA. 3.5mm 4

34 BT 127 O IL SEAL 4

35 H 424 00 00 FEEDER OUTLET CHUTE - FRONT SECTION 1

36 H 412 00 00 GASKET - INSPECTION COVER PLATE 1

37 BT 065A SPIDER 1

38 BT 044 TAPER LOCK BUSH 1

39 H 263 00 00 GASKET 1

40 H 262 00 00 GASKET 1

41 SB 035 SPRING - FEEDER MOUNT 8

42

43

44

45

46

47

48

49

50

51

52

53

54

55

23
Rev1.Iss8

POWER UNIT - FRAME & PANELS

1
2
4
3

POWER UNIT ASSEMBLY - VIEW FROM FRONT R.H.S

1
6
16
15

8
9

8
9 14
13 12 11 10

POWER UNIT ASSEMBLY - VIEW FROM REAR L.H.S

24
Rev1.Iss8

POWER UNIT - FRAME & PANELS

15

17

4 18

14

20

REAR LOWER PANEL - OPEN

19

R.H.S HINGED PANEL OPEN

25
Rev1.Iss8

POWER UNIT - FRAME & PANELS

23

24
4
21
22 16

16

VIEW ON TOP OF FINISED POWER UNIT

12

14

11 13

25

VIEW ON BOTTOM REAR OF FINISED POWER UNIT

26
Rev1.Iss8

POWER UNIT - FRAME & PANELS

27

26

28

29

BELOW POWER UNIT - VIEW FROM FRONT

30

31

32

OIL COOLER - SIDE OF POWER UNIT

27
Rev1.Iss8

POWER UNIT - ENGINE & ACCESSORIES


35

36
37

34

33

VIEW ON ENGINE SIDE

34

35

38
39

ENGINE ASSEMBLY - VIEW ON FAN END

40
47

VIEW ON FAN SIDE OF ENGINE

28
Rev1.Iss8

POWER UNIT - ENGINE & ACCESSORIES


45

42

44 43
37 39
41

ENGINE ASSEMBLY - VIEW FROM PUMP END

46
42
43

47
48

AUXILLARY PUMPS FITTING TO ENGINE AUXILLARY PUMPS FITTING TO ENGINE

52
49 41 37

51

50
53 54

MAIN PUMP FITTING TO ENGINE VIEW ON SIDE OF FAN END

29
Rev1.Iss8

POWER UNIT - RADIATOR & ACCESSORIES

55 64
67
55
56

63
57

58
66
59
61
65

60
54 57 64
62

RADIATOR ASSEMBLY - OUT OF MACHINE RADIATOR ASSEMBLY - OUT OF MACHINE

68

69
69

71
70

RADIATOR ASSEMBLY - FITTED TO MACHINE BOTTOM OF RADIATOR IN POWER UNIT

30
Rev1.Iss8

POWER UNIT - EXHAUST SYSTEM

76 75
74
78 77
79

76 80

73

72

EXHAUST SYSTEM - INSIDE POWER UNIT

82
83
88

80 87

85

81
86
80
80

EXHAUST SYSTEM - OUTSIDE POWER UNIT

31
Rev1.Iss8

POWER UNIT - AIR CLEANER SYSTEM

92

91 90

AIR CLEANER - OUTSIDE POWER UNIT

93

95

94

AIR CLEANER - INSIDE POWER UNIT

32
Rev1.Iss8

POWER UNIT - HYDRAULIC TANK

97
108 107
101

100

96
105
102 106

HYDRAULIC TANK - FRONT & TOP


99 104
98
103

HYDRAULIC TANK ASSEMBLY - REAR L.H VIEW

109

115
111 108 97

111
110
115 114

112

116

113 110 120


119
117 118

110

HHDRAULIC TANK - SIDE & TOP

33
Rev1.Iss8

POWER UNIT - HYDRAULIC TANK

118

121 110
97
119 119

HYDRAULIC TANK - VIEW INSIDE FRONT LID HYDRAULIC TANK - OPENED REAR LID

124

122

123
119

HYDRAULIC TANK - BELOW RETURN FILTERS

128

113

122
125
127 116

126

HYDRAULIC TANK - BELOW RETURN FILTERS

34
Rev1.Iss8

POWER UNIT - VALVE PLATE

130

132

131

129

96

133
105

VALVE PLATE - ASSEMBLED

138 139

137

136

134
105
135

140
132

141 105

142 140

131

143

141

142
35
Rev1.Iss8

POWER UNIT - ELECTRICAL & BATTERY BOXES

145

144

18
149

148
153
154
150 151
146
147
152

BATTERY BOX & FITTINGS

166
165 167

164

163

18
162

159
168

160 158 157 156 170


171
161
155 172
173 169

ELECTRICAL BOX & FITTINGS

36
Rev1.Iss8

POWER UNIT - PART LIST


ITEM NO. PART No. PART DESCRIPTION QTY
1 B 4 0 0 0 0 0 0 P O W E R U N I T F R A M E 1

2 B 4 0 5 0 0 0 0 F I X E D P A N E L - L . H . S 1

3 B 4 2 7 0 0 0 0 O IL CO O L E R G U A R D 1

4 B 4 0 7 0 0 0 0 R A D IA T O R C O V E R 1

5 E N 8 5 8 A IR C L E A N E R 1

6 B 4 1 6 0 0 0 0 P U M P C O V E R 1

7 B 4 0 6 0 0 0 0 H IN G E D P A N E L 1

8 5 C 0 2 2 7 0 0 D O O R H A N D L E 4

9 5 C 0 2 2 8 0 0 D O O R L O C K 4

1 0 B 4 1 0 0 0 0 0 R E A R S ID E P A N E L 1

1 1 F A 4 0 7 6 4 R U B B E R D O O R L A T C H 2

1 2 B 4 2 2 0 0 0 0 D IS T R IB U T IO N B L O C K 1

1 3 F A 4 0 7 6 0 H I N G E 2

1 4 B 4 0 9 0 0 0 0 L O W E R H ING E D P A N E L 1

1 5 B 4 1 1 0 0 0 0 L O U V E R E D P A N E L 1

1 6 F A 4 5 0 H I N G E 8

1 7 F A 4 5 5 G A S S T R U T 4

1 8 C H 4 0 7 5 5 A G A S S T R U T 6

1 9 F A 4 6 0 G A S S T R U T 2

2 0 F A 4 0 7 6 1 L O C K ING B A R 2

2 1 F A 3 0 5 A N T I L O O S E F A S T E N E R 8

2 2 B 1 7 6 0 6 0 0 H IN G E - T O P D E C K P L A T E S 3

2 3 B 4 1 3 0 0 0 0 F R O N T U P P E R D E C K P L A T E 1

2 4 B 4 1 4 0 0 0 0 R E A R U P P E R D E C K P L A T E 1

2 5 A 5 7 5 0 0 0 0 L O W E R D E C K P L A T E 1

2 6 B 4 2 1 0 0 0 0 B E L L Y P A N E L - R . H . S 1

2 7 B 4 2 0 0 0 0 0 B E L L Y P A N E L - L . H . S 1

2 8 A 5 3 0 0 0 0 0 H O S E T R A Y - A C R O S S C H A S S IS 1

2 9 A 5 3 1 0 0 0 0 H O S E T R A Y - C H A S S IS S IDE 1

3 0 B 2 4 4 0 0 0 0 O I L C O O L E R M O U N T ING B R A C K E T 2

3 1 B 2 4 5 0 0 0 0 O I L C O O L E R F IX IN G B R A C K E T S 2

3 2 T C R E N 0 0 4 O I L C O O L E R 1

3 3 E N 8 5 0 A E N G IN E 1

3 4 E N 8 0 2 A L T E R N A T O R 1

3 5 E N 8 0 4 F A N A S S E M B L Y 1

3 6 E N 8 0 6 S T A R T E R M O T O R 1

3 7 T C R H P 0 0 1 K A W A S A K I P U M P 1

3 8 E N 8 8 4 A L T E R N A T O R F A N B E L T 1

3 9 E N 8 0 8 E N G IN E M O U N T 4

4 0 E N 8 1 0 T I M I N G B E L T 1

4 1 B 4 3 9 0 0 0 0 P U M P M O U N T IN G P L A T E 1

4 2 H P 2 5 0 S ING L E P . T . O P U M P 1

4 3 H P 2 2 5 T R I P P L E P . T . O P U M P 1

4 4 H V 4 5 5 S U M P D R A IN 1

4 5 E N 8 2 4 R U N S O L E N O ID 1

4 6 E N 8 5 5 F U E L F I L T E R 1

4 7 E N 8 2 6 F U E L L I F T P U M P 1

4 8 E N 8 2 8 P U M P A D A P T O R S L E E V E 1

4 9 T C R E N 0 0 6 C O U P L ING 1

5 0 T C R E N 0 0 6 A C O U P L ING 1

5 1 E N 8 1 2 D I P S T I C K 1

5 2 E N 8 1 4 O I L F I L L E R C A P 1

5 3 E N 8 5 7 O I L F I L T E R 1

5 4 E N 8 2 0 R A D IA T O R 1

5 5 E N 8 2 0 A R A D IA T O R F I L L E R C A P 1

37
Rev1.Iss8

POWER UNIT - PART LIST


ITEM NO. PART No. PART DESCRIPTION QTY
56 F A 2 9 3 A JUBILEE CLIP - 11 - 16mm 4

57 EN 820D C O N N E C T O R H O S E ( 1 4 0 L G ) 2

58 F A 2 9 8 J U B ILEE CLIP - 55-70 15

59 EN 820E H O S E ( 4 0 0 L G ) 1

60 EN 820F C O N N E C T O R H O S E ( 8 0 L G ) 1

61 EN 820G C O N N E C T O R H O S E ( 8 5 L G ) 1

62 EN 820B L O W E R S T E E L R A D I A T O R P I P E 1

63 EN 820C U P P E R S T E E L R A D IA T O R P IPE 1

64 F A 2 9 4 J U B ILEE CLIP - 30-40 4

65 EN 820H H O S E - 9 2 0 L G 1

66 C O 3 2 9 O V E R F L O W P I P E 1

67 EN 877D L E V E L S W I T C H 1

68 B 412 00 00 R A D I A T O R M O U N T I N G B R A C K E T 1

69 F A W 0 8 R R U B B E R W A S H E R 12

70 H V 4 0 4 9 6 R A D I A T O R D R A I N T A P ( 1 / 2 " ) 1

71 EN 822 FUEL PRE-FILTER 1

72 EXH 13183 E X H A U S T O U T L E T E L B O W 1

73 EXH 99877 C L A M P

74 EXH 87176 F L E X I B L E H O S E 1

75 EXH 99277 C L A M P 2

76 EXH 96076 E X H A U S T E L B O W 2

77 EXH 13184 E X H A U S T E L B O W 1

78 EXH 90079 C L A M P 2

79 EXH 13216 STEEL PIPE 1

80 EXH 99877 C L A M P 5

81 EXH 13185 E X H A U S T E L B O W 1

82 B 153 00 00 E X H A U S T M O U N T IN G B R A C K E T 2

83 EXH 95681 H E A T S H I E L D 1

84 EXH 95885 H E A T S H I E L D M O U N T I N G S T R A P 2

85 EXH 13187 S I L E N C E R B O X M O U N T I N G S T R A P 2

86 EXH 13186 TAIL PIPE 1

87 EXH 87376 S I L E N C E R B O X 1

88 EXH 98476 T A IL PIPE COVER 1

89

90 EN 852 P R E - C L E A N E R 1

91 EN 859 O U T E R E L E M E N T 1

92 EN 861 INNER ELEMENT 1

93 F A 6 7 5 C L A M P 2

94 E X 0 2 0 A IR INLET PIPE 1

95 F A 2 9 8 B JUBILEE CLIP 4

96 B 401 00 00 H Y D R A U L I C T A N K 1

97 B 402 00 00 H Y D R A U L IC T A N K M A N I F O L D 1

98 H V 0 1 1 1 1 / 2 " B A L L V A L V E 1

99 H V 4 0 4 8 9 1 1 / 4 " B A L L V A L V E 1

100 H G 0 0 1 L E V E L G A U G E 1

101 H A 0 5 6 1 1 / 2 " B L A N K I N G C A P 1

102 B 425 00 00 SUCTION PIPE 1

103 F A 2 9 8 B JUBILEE CLIP 6

104 H A 4 6 0 R U B B E R H O S E 1

105 H V 0 1 9 A TEST POINT 1

106 H A 6 0 8 Q U I C K R E L E A S E C O U P L I N G 1

107 MPI 001 F I L L E R C A P 1

108 V A B 0 0 1 A I R B R E A T H E R 1

109 MPI 005 W A T E R T R A P 1

110 MP1 003A FILTER HOUSING 1

38
Rev1.Iss8

POWER UNIT - PART LIST


ITEM NO. PART No. PART DESCRIPTION QTY
111 MPI 009 S E R V I C E I N D I C A T O R 2

112 MPI 004 RETURN LINE ELEMENT 2

113 H A 1 1 9 2 1 / 2 " - 1 " A D A P T O R 4

114 H A 0 9 6 1 1 / 2 " M - F " A D A P T O R 4

115 F A 6 1 5 M IK A L O R C L IP - 47-51 24

116 H A 3 1 7 1 1/2" MALE TEE 4

117 H A 7 6 5 1 1 / 2 " S W E P T 9 0 D E G IN S E R T 4

118 B 417 00 00 T A N K L I D 1

119 B 404 00 00 T A N K L ID G A S K E T 2

120 B 418 00 00 T A N K L I D 1

121 H F 0 0 1 S U C T I O N S T R A I N E R 2

122 H V 0 0 7 3 / 4 " B S P 1 / 2 B A R C H E C K V A L V E 1

123 H V 0 0 6 1 " B S P 1 / 2 B A R C H E C K V A L V E 1

124 H A 1 1 7 1 1/2" - 3/4" ADAPTOR 1

125 H A 1 1 8 1 1 / 2 " - 1 " M - F A D A P T O R 1

126 H A 7 6 7 1 1/2" BSP 135 DEG. INSERT 2

127 H A 0 0 4 1 " B S P M - M A D A P T O R 1

128 H A 7 4 5 1" BSP 135 DEG. INSERT 2

129 B 403 00 00 V A L V E M O U N T I N G P L A T E 1

130 EL 004 S IG N A L R E C E IV E R B O X 1

131 T C R H V 0 0 6 4 S T A T I O N M A N I F O L D B L O C K 1

132 T C R H V 0 0 6 B S O L E N O I D 4

133 T C R H V 0 0 1 A T E E B L O C K 1

134 T C R H V 0 0 3 S O L E N O ID B L O C K 1

135 T C R H V 0 0 3 F S O L E N O I D V A L V E 1

136 T C R H V 0 0 3 E S O L E N O I D V A L V E 1

137 T C R H V 0 0 3 D S O L E N O I D V A L V E 1

138 T C R H V 0 0 3 C S O L E N O I D V A L V E 1

139 T C R H V 0 0 3 B R E L IEF V A L V E 1

140 T C R H V 0 0 4 D 2 0 S P O O L V A L V E 2

141 T C R H V 0 0 4 C R E L IEF V A L V E 2

142 T C R H V 0 0 4 B A N T I C A V A T IO N V A L V E 2

143 T C R H V 0 0 6 C R E L IEF V A L V E 4

144 B 415 00 00 B A T T E R Y B O X 1

145 H V 4 0 5 0 5 3 L E V E R S P O O L V A L V E 1

146 H V 4 0 5 0 0 B R E L IEF V A L V E 1

147 B 426 00 00 3 L E V E R S P O O L V A L V E M O U N T I N G B R A C K E T 1

148 B 419 00 00 5 L E V E R S P O O L V A L V E M O U N T I N G B R A C K E T 1

149 T C R H V 0 0 5 5 L E V E R S P O O L V A L V E 1

150 B B 0 0 2 B A T T E R Y 2

151 B 216 00 00 B A T T E R Y C L A M P 1

152 L E A D 0 0 3 B A T T E R Y C R O S S L E A D 1

153 L E A D 0 0 4 R E D B A T T E R Y L E A D 1

154 L E A D 0 0 5 B L A C K B A T T E R Y L E A D 1

155 B 423 00 00 E L E C T R IC S B O X 1

156 EL 009A C H A R G E R - R E M O T E C O N T R O L H A N D S E T 1

157 EL 003 F E E D E R R E M O T E C O N T R O L 1

158 EL 005 R E M O T E C O N T R O L H A N D S E T 1

159 TED 4002 T E M P E R A T U R E G A U G E 1

160 EL 014 ENGINE SPEED SWITCH 1

161 EL 007 M A N U A L H A N D S E T L E A D 1

162 EL 006 M A N U A L H A N D S E T 1

163 EL 002 E N G I N E P R O T E C T I O N U N I T - ( N O T S H O W N ) 1

164 EL 013 R E V C O U N T E R 1

165 TED 4001 H E A T L I G H T 1

39
Rev1.Iss8

POWER UNIT - PART LIST


ITEM NO. PART No. PART DESCRIPTION QTY
1 6 6 T E D 4 0 0 0 S T O P B U T T O N 1

1 6 7 E L 0 1 1 B L A C K B U T T O N 8

1 6 8 E L 0 1 0 R E D B U T T O N 8

1 6 9 E N P P 2 1 1 0 1 0 0 E M E R G E N C Y S T O P 1

1 7 0 E L 0 0 9 L A R G E R E L A Y - ( N O T S H O W N ) 3

1 7 1 E L 0 0 8 S M A L L R E L A Y - ( N O T S H O W N ) 8

1 7 2 T E D 4 0 0 3 N O R M A L L Y O P E N C O N T A C T - ( N O T S H O W N ) 9

1 7 3 T E D 4 0 0 4 N O R M A L L Y C L O S E D C O N T A C T - ( N O T S H O W N ) 7

1 7 4

1 7 5

1 7 6

1 7 7

1 7 8

1 7 9

1 8 0

1 8 1

1 8 2

1 8 3

1 8 4

1 8 5

1 8 6

1 8 7

1 8 8

1 8 9

1 9 0

1 9 1

1 9 2

1 9 3

1 9 4

1 9 5

1 9 6

1 9 7

1 9 8

1 9 9

2 0 0

2 0 1

2 0 2

2 0 3

2 0 4

2 0 5

2 0 6

2 0 7

2 0 8

2 0 9

2 1 0

2 1 1

2 1 2

2 1 3

2 1 4

2 1 5

2 1 6

2 1 7

2 1 8

2 1 9

2 2 0

40
Rev1.Iss8

MAIN CONVEYOR SECTION

6 4

20

19
1

12
7
18
2 5

BOTTOM SECTION - WITHOUT FEEDBOOT OR FLARES

6
8

22

14
13

4
4
12
5 3
18 21
17 15

BOTTOM SECTION - WITHOUT FEEDBOOT OR FLARES


41
Rev1.Iss8

MAIN CONVEYOR SECTION

32
35
38
36

37

VIEW ON HEAD SECTION - WITHOUT FEEDBOOT OR FLARES

20

24
23 19 25 24
14
26
DETAIL VIEW ON ALUMINIUM BELT SUPPORTS
VIEW ON L.H SIDE OF UPPER SECTION FROM REAR

32 31
26 20

33 28 19
30 29
35 34 27

DETAIL OF HEAD SECTION WITHOUT FLARES UPPER L.H.S VIEWED FROM REAR

42
Rev1.Iss8

MAIN CONVEYOR SECTION

25
19
14

23

20

VIEW ON HEAD SECTION - WITHOUT FEEDBOOT OR FLARES

33 39 40
36 42 43 39
38

37 37
41 36
32 29 30 34

37
45
46
44 43
42
42

43
Rev1.Iss8

MAIN CONVEYOR SECTION

47
48

59

53
56
55 18 50
51

TAIL SECTION - FEEDBOOT FITTED WITHOUT COVER FLARES

58 49
50

47

52 53
54

TAIL SECTION - FEEDBOOT FITTED WITHOUT COVER FLARES

44
Rev1.Iss8

MAIN CONVEYOR SECTION

47

57 53

58

59

64

55 62

63

54

VIEW ON TAIL SECTION - WITH FEEDBOOT & FLARES

60
59

61

58

VIEW ON TAIL SECTION - WITH FEEDBOOT & FLARES

45
Rev1.Iss8

MAIN CONVEYOR SECTION

80
77
69 73

90
77
72
91

65
71 68
66

67

54
55

VIEW ON HEAD SECTION - FROM REAR WITH FLARES

73
90
91
69

76 75
78 79

77
74
55
77

VIEW ON HEAD SECTION - FROM FRONT WITH FLARES & SPRAY BAR

46
Rev1.Iss8

MAIN CONVEYOR SECTION

85

79
82 81

84
83

VIEW ON UNDER SIDE OF CONVEYOR VIEWED FROM FRONT TO REAR

34

85
81
87
86

83
84

VIEW ON UNDER SIDE OF CONVEYOR VIEWED FROM FRONT R.H.S

88

83 89

84

88
LIFT RAM - CONV. FITTED TO CHASSIS
VIEW ON UNDER SIDE OF CONVEYOR TAIL SECTION

47
Rev1.Iss8

MAIN CONVEYOR SECTION


ITEM NO. PART No. PART DESCRIPTION QTY
1 D 4 5 2 0 0 0 0 L O W E R S E C T I O N F R A M E 1

2 D 4 5 4 0 0 0 0 T A IL D R U M M O U N T - L . H . S 1

3 D 4 5 3 0 0 0 0 T A I L D R U M M O U N T - R . H . S 1

4 K 1 1 7 0 0 0 0 T A IL D R U M 1

5 B T 0 0 6 B E A R ING - TAIIL DRUM 2

6 T C R C B 0 0 5 B E L T 1

7 D 4 5 9 0 0 0 0 P L O U G H S C R A P E R 1

8 R U 1 0 3 A R U B B E R - P L O U G H S C R A P E R 1

10

11

12 C R 5 0 2 T R A N S I M W IN G R O L L E R 6

13 C R 1 0 3 3 0 D E G . R O L L E R B R A C K E T 2

14 C R 1 0 5 4 0 D E G . R O L L E R B R A C K E T 14

15 C R 5 1 1 T R A N S I M C E N T R E R O L L E R 3

16

17 D 4 7 2 0 0 0 0 B E A R I N G A D J U S T E R 2

18 F A 2 8 8 A D J U S T E R B O L T 2

19 C R 5 0 5 C E N T R E R O L L E R ( 4 2 4 L O N G ) 8

20 C R 1 0 2 W I N G R O L L E R 16

21 F A W 2 4 T 2 4 m m T A P E R W A S H E R 2

22

23 D 4 5 1 0 0 0 0 U P P E R S E C T I O N F R A M E 1

24 D 5 4 8 0 0 0 0 A L U M I N I U M B E L T S U P P O R T - W I N G 1

25 D 5 6 6 0 0 0 0 A L U M I N I U M B E L T S U P P O R T - C E N T R E 1

26 D 4 9 1 0 0 0 0 S I N G L E F L A R E M O U N T I N G B R A C K E T 13

27 D 4 9 2 0 0 0 0 D O U B L E F L A R E M O U N T IN G B R A C K E T 1

28 D 4 9 4 0 0 0 0 E X T E N D E D L . H . S F L A R E M O U N T IN G B R A C K E T 1

29 F A 2 9 0 A D J U S T E R B O L T - H E A D D R U M 2

30 D 4 7 7 0 0 0 0 C R O S S P L A T E - H E A D D R U M G U A R D 1

31 D 4 7 8 0 0 0 0 H E A D D R U M S C R A P E R A N G L E 1

32 K 1 1 6 0 0 0 0 H E A D D R U M 1

33 B T 0 1 1 B E A R I N G - H E A D D R U M 2

34 D 5 5 3 0 0 0 0 R O S T A M O U N T IN G B R A C K E T 2

35 D 4 7 6 0 0 0 0 H E A D D R U M M O U N T I N G A R M - L . H . S 1

36 H M 4 0 5 8 2 H Y D R A U L IC M O T O R 1

37 D 0 1 8 0 0 0 0 M O T O R M O U N T IN G B R A C K E T 1

38 D 2 4 0 0 0 0 0 C A P P L A T E - M O T O R M T G . B R A C K E T 1

39 D 4 7 5 0 0 0 0 H E A D D R U M M O U N T I N G A R M - R . H . S 1

40 D 4 9 3 0 0 0 0 E X T E N D E D R . H . S F L A R E M O U N T I N G B R A C K E T 1

41 F A S 1 6 X 1 0 0 F IX I N G B O L T - M O T O R M T G . B R A C K E T 1

42 B T 0 6 0 C O U P L IN G 1

43 B T 0 6 1 S P I D E R - R U B B E R I N S E R T 1

44 B T 0 4 8 T A P E R L O C K B U S H - M O T O R 1

45 B T 0 5 1 T A P E R L O C K B U S H - D R U M 1

46 F A K S 1 6 X 1 0 K E Y - 1 6 X 1 0 X 4 0 1

47 D 4 6 2 0 0 0 0 F E E D B O O T B A C K P L A T E 1

48 D 4 6 4 0 0 0 0 F E E D B O O T R . H S I D E P L A T E 1

49 D 4 6 3 0 0 0 0 F E E D B O O T L . H S I D E P L A T E 1

50 D 4 6 1 0 0 0 0 F E E D B O O T S U P P O R T L E G 4

51 D 4 6 7 0 0 0 0 R U B B E R C L A M P - F E E D B O O T R . H . S 1

52 D 4 6 6 0 0 0 0 R U B B E R C L A M P - F E E D B O O T L . H . S 1

53 D 4 6 5 0 0 0 0 R U B B E R C L A M P - F E E D B O O T B A C K 2

54 R U 4 7 5 R U B B E R - L . H . S S K I R T 1

55 R U 4 7 5 R U B B E R - R . H . S S K I R T 1

48
Rev1.Iss8

MAIN CONVEYOR SECTION


ITEM NO. PART No. PART DESCRIPTION QTY
56 D 5 7 2 0 0 0 0 R U B B E R - F E E D B O O T R E A R O U T S I D E 1

57 D 5 7 1 0 0 0 0 R U B B E R - F E E D B O O T R E A R IN S I D E 1

58 D 4 7 1 0 0 0 0 F L A R E - L O W E R S E C T IO N - L . H . S 1

59 D 4 7 0 0 0 0 0 F L A R E - L O W E R S E C T IO N - R . H . S 1

60 D 4 6 9 0 0 0 0 F E E D B O O T C O V E R F L A R E - R . H . S 1

61 D 4 6 8 0 0 0 0 F E E D B O O T C O V E R F L A R E - L . H . S 1

62 D 4 7 3 0 0 0 0 R U B B E R C L A M P P L A T E - L O W E R L . H . S 1

63 D 5 5 5 0 0 0 0 R U B B E R C L A M P P L A T E - L O W E R L . H . S 1

64 D 5 7 0 0 0 0 0 R U B B E R - F E E D B O O T I N S I D E S 2

65 D 4 8 3 0 0 0 0 F L A R E - T O P S E C T I O N L O W E R R . H . S 1

66 D 4 8 4 0 0 0 0 F L A R E - T O P S E C T I O N L O W E R L . H . S 1

67 D 5 5 4 0 0 0 0 C L A M P P L A T E - L W R R . H F L A R E - T O P S E C T I O N 1

68 D 4 8 5 0 0 0 0 C L A M P P L A T E - L W R L . H F L A R E - T O P S E C T IO N 1

69 D 5 7 4 0 0 0 0 S M A L L F L A R E - L . H . S 1

70

71 D 5 6 9 0 0 0 0 A L U M IN I U M D I S C H A R G E C H U T E E X T E N S I O N 1

72 D 5 6 7 0 0 0 0 A L U M I N I U M D I S C H A R G E C H U T E 1

73 D 4 9 8 0 0 0 0 S P R A Y B A R A S S E M B L Y 1

74 D 4 8 9 0 0 0 0 T O P F L A R E - R . H . S 1

75 D 4 9 0 0 0 0 0 T O P F L A R E - L . H . S 1

76 D 4 8 6 0 0 0 0 S M A L L F L A R E - R . H . S 1

77 D 4 9 7 0 0 0 0 C L A M P P L A T E - S M A L L F L A R E 2

78 W A 0 3 5 S P R A Y N O Z Z L E H O U S ING 3

79 W A 0 2 0 /0 2 5 / 0 3 0 S P R A Y N O Z Z L E A S S E M B L Y 3

80 A R I E L - R E M O T E C O N T R O L 1

81 R U 6 5 0 R O S T A M O U N T 2

82 D 5 5 2 0 0 0 0 C L A M P P L A T E - T O P S C R A P E R 1

83 C R 5 0 1 R E T U R N R O L L E R 4

84 C R 4 0 7 7 T R A C K ING R O L L E R 6

85 D 4 8 0 0 0 0 0 A C C E S S C O V E R P L A T E 2

86 D 5 5 1 0 0 0 0 T O P S C R A P E R M O U N T I N G P L A T E 1

87 R U 1 0 3 A R U B B E R - T O P S C R A P E R 1

88 D 5 5 6 0 0 0 0 R A M S U P P O R T B R A C K E T 1

89 H R 2 2 0 L I F T R A M 2

90 D 5 7 5 0 0 0 0 C E N T R E F L A I R L H 1

91 D 5 7 6 0 0 0 0 C L A M P P L A T E - C E N T R E F L A IR 1

92

93

94

95

96

97

98

99

1 0 0

1 0 1

1 0 2

1 0 3

1 0 4

1 0 5

1 0 6

1 0 7

1 0 8

1 0 9

1 1 0

49
Rev1.Iss8

SIDE CONVEYOR

3
6 1

5
2
8
7

10
9
4

VIEW ON HEAD SECTION

11 12

14

13

VIEW ON REAR L.H.S - FEEDBOOT & GUARD FITTED

50
Rev1.Iss8

SIDE CONVEYOR
22

3
16 15
20

20
20 23 16

19
21

18

VIEW ON TAIL SECTION - WITHOUT FEEDBOOT

15
24

21

18
27 26

22
16 25

VIEW ON TAIL SECTION - WITHOUT FEEDBOOT

51
Rev1.Iss8

SIDE CONVEYOR
28 31

11

14

13
29

32

30

20

VIEW ON TAIL SECTION FROM FRONT L.H.S - WITH FEEDBOOT

28
11

13

30

24
19

VIEW ON TAIL SECTION FROM FRONT R.H.S - WITH FEEDBOOT

52
Rev1.Iss8

SIDE CONVEYOR

36
34

34

35 33
4 10 33

HEAD DRUM COUPLING WITHOUT SPIDER

38
20

19

9
37

HEAD DRUM COUPLING - WITH SPIDER HEAD SECTION - DRIVE SIDE

39

40

10 44
17

43

VIEW ON HEAD SECTION FROM UNDERNEATH

53
Rev1.Iss8

SIDE CONVEYOR

41

42

VIEW ON SIDE CONVEYOR FITTED TO MACHINE

41

42

DETAIL VIEW OF LOOSE MOUNTING BRACKETS DETAIL VIEW OF FIXED MOUNTING BRACKETS

54
Rev1.Iss8

SIDE CONVEYOR
ITEM NO. PART No. PART DESCRIPTION QTY
1 E 162 00 00 L O W E R S E C T I O N F R A M E 1

2 E 161 00 00 U P P E R S E C T I O N F R A M E 1

3 T C R C B 0 0 2 A B E L T 1

4 E 007 00 00 H E A D D R U M 1

5 E 114 00 00 N I P G U A R D - L . H . S 1

6 E 115 00 00 N IP G U A R D - R . H . S 1

7 H M 0 0 4 H Y D R A U L I C M O T O R 1

8 E 024 00 00 C A P P L A T E - M O T O R M O U N T IN G B R A C K E T 1

9 E 144 00 00 M O T O R M O U N T I N G B R A C K E T 1

10 B T 0 1 1 B E A R I N G - H E A D D R U M 2

11 E 1 0 6 0 7 0 0 F E E D B O O T - L . H S I D E P L A T E 1

12 E 1 0 6 0 5 0 0 F E E D B O O T B A C K P L A T E 1

13 E 1 1 3 0 0 0 0 T A I L D R U M G U A R D 1

14 E 1 0 6 0 1 0 0 F E E D B O O T S U P P O R T L E G 4

15 E 0 0 8 0 0 0 0 T A IL DRUM 1

16 B T 0 0 6 B E A R IN G - T A IL D R U M 2

17 H R 2 1 0 H Y D R A U L I C R A M 1

18 C R 1 0 3 3 0 D E G . R O L L E R B R A C K E T 4

19 C R 1 0 5 4 0 D E G . R O L L E R B R A C K E T 4

20 C R 3 0 1 B W I N G R O L L E R - 1 9 0 L O N G 5

21 C R 3 0 3 C E N T R E R O L L E R 4

22 E 1 0 3 0 0 0 0 P L O U G H S C R A P E R 1

23 F A W 2 4 T T A P E R W A S H E R - M 2 4 2

24 C R 3 0 1 W I N G R O L L E R - 2 1 3 L O N G 3

25 R U 1 0 0 R U B B E R - P L O U G H S C R A P E R 1

26 E 0 1 5 0 0 0 0 B E A R I N G A D J U S T E R 2

27 F A 2 8 8 B O L T - B E A R IN G A D J U S T E R 2

28 E 1 0 6 0 6 0 0 F E E D B O O T - R . H S I D E P L A T E 1

29 E 1 0 9 0 0 0 0 R U B B E R C L A M P - F E E D B O O T R E A R 1

30 E 1 0 7 0 0 0 0 R U B B E R C L A M P - F E E D B O O T S I D E 2

31 R U 5 0 0 R U B B E R - F E E D B O O T R E A R 1

32 R U 4 7 5 R U B B E R - F E E D B O O T S I D E 2

33 F A S 1 6 X 1 0 0 M 1 6 X 1 0 0 L G . S E T S C R E W 4

34 B T 0 6 5 C O U P L I N G 1

35 F A K S 1 4 X 0 9 K E Y - 1 4 X 9 X 4 0 L O N G 1

36 B T 0 4 0 T A P E R L O C K B U S H 1

37 B T 0 6 5 A S P ID E R 1

38 B T 0 3 7 T A P E R L O C K B U S H 1

39 C R 5 1 5 S L A P P E R R O L L E R 1

40 C R 5 0 9 R E T U R N R O L L E R 1

41 E 1 4 3 0 0 0 0 M O U N T I N G B R A C K E T - R E A R L . H . S 1

42 E 1 3 2 0 0 0 0 M O U N T IN G B R A C K E T - R E A R R . H . S 1

43 E152 00 00 R A M M O U N T IN G B R A C K E T ( R O D E N D ) 1

44 E153 00 00 L O W E R C R O S S B R A C E 1

45

46

47

48

49

50

51

52

53

54

55

55
Rev1.Iss8

CRUSHER BOX DETAIL


7
5
6

8 4 2

2 4
3 9
10

VIEW ON FRONT R.H.S OF CRUSHER BOX

6
11
5

12

12

VIEW ON REAR L.H.S OF CRUSHER BOX

56
Rev1.Iss8

CRUSHER BOX DETAIL

13
13 11
16 11

17

3
3
18

15

14

VIEW ON INSIDE OF CRUSHER BOX

21

19
20

21

4 20 4 19

TOGGLE SEAT & WEDGES FITTED TO BACK BEAM - INSIDE CRUSHER BOX

57
Rev1.Iss8

CRUSHER BOX DETAIL

22

24

23

VIEW ON REAR OF CRUSHER INLET CHUTE

29

30

3 28

27

25

26

VIEW ON L.H.S OF CRUSHER BOX FITTED TO CHASSIS

58
Rev1.Iss8

CRUSHER BOX DETAIL

32 34
35 33 38

36 31
37

TENSION ROD ASSEMBLY

35 37

41

40
39

25 TENSION ROD CLEVIS & PIN

LOWER FRONT OF ASSEMBLED CRUSHER BOX

44
40
42
43 44

TOGGLE - OUT OF MACHINE

SPRAY BAR & TENSION ROD FITTED UNDER CRUSHER BOX

59
Rev1.Iss8

CRUSHER BOX DETAIL


49
45

50

51

48
46
47

28

26

FLYWHEEL & PULLEY ARM FITTED TO DRIVE SIDE OF CRUSHER BOX

45 54 55
52 53

53
56

57

BELTS & PULLEY WHEEL FITTED TO PULLEY ARM DETAIL VIEW ON PULLEY WHEEL

54

58 60 67
61
59
62
63 66 65
64

60
Rev1.Iss8

CRUSHER BOX DETAIL

71

68

69 72

88
87

FLYWHEEL GUARDS FITTED TO DRIVE SIDE FLYWHEEL GUARDS FITTED TO NON DRIVE SIDE
OF CRUSHER BOX OF CRUSHER BOX

88

70

FLYWHEEL GUARD FILLER PLATE


- DRIVE SIDE

CRUSHER INLET CHUTE COVER


89

CRUSHER INLET CHUTE COVER

61
Rev1.Iss8

CRUSHER BOX DETAIL

75 85
73
77 51

74

13

76

78

79

81 82

80
77

JAWSTOCK ASSEMBLY

62
Rev1.Iss8

CRUSHER BOX DETAIL

81 82
86

51

77

76

73

84
83

79

JAWSTOCK ASSEMBLY

63
Rev1.Iss8

SECTIONAL VIEW ON JAWSTOCK

64
Rev1.Iss8

SECTIONAL VIEW ON PULLY ARM ARANGEMENT

65
Rev1.Iss8

CRUSHER BOX DETAIL


ITEM NO. PART No. PART DESCRIPTION QTY
1 J 186 00 00 C R U S H E R B O X 1

2 J 187 00 00 B A C K B E A M 1

3 J 140 00 00 D O W E L - B A C K B E A M 4

4 J 141 00 00 D O W E L R E T A I N ING P L A T E 4

5 J 133 00 00 B E A R I N G C A P - N O N D R I V E S I D E 1

6 J 132 00 00 BEARING CAP - DRIVE SIDE 1

7 J 134 00 00 B E A R ING C A P S T U D 4

8 F A 5 1 0 D O W E L - B E A R I N G C A P 4

9 J 109 00 00 T O G G L E R A M M O U N T I N G B R A C K E T 1

10 HR 240 T O G G L E R A M 1

11 J 131 00 00 M O U N T I N G B O L T - F I X E D J A W P L A T E W E D G E 4

12 J 236 00 00 C R U S E R B O X P I V O T B U S H 2

13 J 190 00 00 W E D G E - J A W P L A T E S 4

14 J 189 00 00 F I X E D J A W P L A T E 1

15 J 126 00 00 I N N E R W E A R P L A T E - L O W E R R . H . S 1

16 J 124 00 00 INNER WEAR PLATE - UPPER R.H.S 1

17 J 125 00 00 INNER WEAR PLATE - UPPER L.H.S 1

18 J 127 00 00 I N N E R W E A R P L A T E - L O W E R L . H . S 1

19 J 118 00 00 T O G G L E B E A M W E D G E 2

20 J 193 00 00 T O G G L E B E A M 1

21 F A S 2 0 X 1 9 0 B Z P A D J U S T E R B O L T 2

22 J 196 00 00 INLET CHUTE FRONT PLATE 1

23 J 184 00 00 INLET CHUTE - R.H SIDE PLATE 1

24 J 185 00 00 INLET CHUTE - L.H SIDE PLATE 1

25 J 115 00 00 C R U S H E R B O X L O C K I N G P IN 2

26 HR 205 H Y D R A U L I C R A M - C R U S H B O X L IFT 2

27 A 1 4 3 0 0 0 0 R A M P IN - B A S E 2

28 A 1 4 5 0 0 0 0 RAM PIN - TOP 2

29 A 1 4 1 0 0 0 0 C R U S H E R B O X P I V O T P I N 2

30 A 4 6 9 0 0 0 0 PIV O T P I N R E T A I N I N G P L A T E 2

31 J 121 00 00 TENSION ROD 1

32 S B 0 4 0 S P R I N G - T E N S IO N R O D 1

33 J 171 00 00 SPRING END PLATE 1

34 J 120 00 00 S P A C E R P L A T E 5

35 J 170 00 00 TENSION ROD CLEVIS 1

36 BT 024 B E A R ING 2

37 J 122 00 00 PIN - TENSION ROD CLEVIS 1

38 F A N 3 6 M36 PLAIN NUT 2

39 F A 1 7 0 A SPLIT PIN 1

40 J 174 00 00 S P R A Y B A R 1

41 J 123 00 00 S P R I N G R O D G U A R D 1

42 W A 0 3 5 S P R A Y N O Z Z L E H O U S ING 3

43 W A 0 2 0 /025/030 S P R A Y N O Z Z L E A S S E M B L Y 3

44 J 194 00 00 T O G G L E 1

45 J 154 00 00 F L Y W H E E L 2

46 J 164 00 00 P U L L E Y A R M A S S E M B L Y 1

47 J 165 00 00 P U L L E Y A R M P I V O T P I N 1

48 J 166 00 00 PIVOT PIN RETAINING PLATE 1

49 T C R F A 0 0 2 R IN G F E E D E R 2

50 J 156 00 00 B R O N Z E B U S H 2

51 J 191 00 00 S H A F T - J A W S T O C K 1

52 BT 120 P U L L E Y B E L T 6

53 BT 084 P U L L E Y W H E E L 1

54 BT 125 T U R N B U C K L E 1

55 BT 055 T A P E R L O C K B U S H 1

66
Rev1.Iss8

CRUSHER BOX DETAIL

ITEM NO. PART No. PART DESCRIPTION QTY


56 K E Y 1

57 BT 200 G R E A S E N IPPLE 1

58 J 209 00 00 A L I G N M E N T I N D I C A T O R A R R O W 1

59 J 157 00 00 S H A F T E N D P L A T E 2

60 J 070 00 00 F L Y W H E E L B A L A N C E W E I G H T - 2 0 m m T H IC K TO SUIT

61 J 069 00 00 F L Y W H E E L B A L A N C E W E I G H T - 1 5 m m T H IC K TO SUIT

62 J 046 00 00 F L Y W H E E L B A L A N C E W E I G H T - 1 0 m m T H IC K TO SUIT

63 J 047 00 00 F L Y W H E E L B A L A N C E W E I G H T - 5 m m T H IC K TO SUIT

64 J 048 00 00 F L Y W H E E L B A L A N C E W E I G H T - 3 m m T H IC K TO SUIT

65 T C R H M 0 0 1 H Y D R A U L IC M O T O R 1

66 T C R H V 0 0 2 C O N T R O L B L O C K 1

67 T C R H V 0 0 2 B R E L I E F V A L V E 1

68 J 106 00 00 U P P E R F L Y W H E E L G U A R D - D R I V E S I D E 1

69 J 258 00 00 L O W E R F L Y W H E E L G U A R D - D R I V E S ID E 1

70 J 110 00 00 F I L L E R P L A T E - D R I V E S I D E F L Y W H E E L G U A R D 1

71 J 108 00 00 U P P E R F L Y W H E E L G U A R D - N O N D R I V E S I D E 1

72 J 259 00 00 L O W E R F L Y W H E E L G U A R D - N O N D R I V E S I D E 1

73 J 188 00 00 J A W S T O C K A S S E M B L Y 1

74 J 197 00 00 J A W S T O C K U P P E R W E A R P L A T E 1

75 J 149 00 00 J A W S T O C K E N D C O V E R P L A T E 1

76 J 159 00 00 J A W P L A T E W E D G E M O U N T I N G B O L T 4

77 BT 23238 BEARING 2

78 J 195 00 00 M O V I N G J A W P L A T E 1

79 J 114 00 00 E N D P L A T E - T O G G L E S E A T 2

80 J 151 00 00 L A Y B R I N T H S P A C E R 2

81 BT 017A L O C K N U T 2

82 BT 018A L O C K W A S H E R 2

83 J 200 00 00 R U B B E R C L A M P P L A T E

84 J 192 00 00 T O G G L E S E A T 1

85 J 148 00 00 B E A R I N G C L A M P S L E E V E 1

86 J 150 00 00 J A W S T O C K E N D C O V E R P L A T E 1

87 J 255 00 00 F L Y W H E E L G U A R D M T G B R K T - D R IV E S I D E 1

88 J 256 00 00 F L Y W H E E L G U A R D M T G B R K T - N O N D R IV E S I D E 1

89 J 257 00 00 INLET CHIUTE COVER 1

90 H A N D L E 2

91 J 167 00 00 P U L L E Y A R M S H A F T 1

92 J 168 00 00 P U L L E Y A R M E N D C O V E R 1

93 BT 022 I N N E R B E A R I N G A S S E M B L Y 1

94 BT 023 O U T E R B E A R I N G A S S E M B L Y 1

95 BT 124 O I L S E A L 2

96

97

98

99

100

101

102

103

104

105

106

107

108

109

110

67
Rev1.Iss8

HYDRAULIC CIRCUIT

68
Rev1.Iss8

HYDRAULIC HOSE DETAILS


HYDRAULIC TANK, VALVE PLATE & ENGINE. TO POWER UNT
HOSE NO. TYPE LENGTH m FITTINGS DESCRIPTION
HH 5023 1" R2T 2 F - 90S SPOOL VALVE TO TANK RETURN MANIFOLD
HH 5024 1" R2T 1.7 F - 90S SPOOL VALVE TO TWIN FAN COOLER BULKHEAD

HH 5025 1" R2T 1.345 F - F TWIN FAN RETURN BULKHEAD TO TANK MANIFOLD

HH 5027 1 1/4" R2T 3 F - F DISTRIBUTION BLOCK TO TANK MANIFOLD

HH 5028 1" MS 3.04 F - 90S DISTRIBUTION BLOCK TO SPOOL VALVE


HH 5029 1" MS 2.9 F - 90S DISTRIBUTION BLOCK TO SPOOL VALVE

HH 5030 3/4" R2T 0.52 F - F KAWASAKI PUMP TO DISTRIBUTION BLOCK

HH 5031 1" R2T 2.32 F - F 4 STATION MANIFOLD BLOCK TO TANK MANIFOLD

HH 5032 1" R2T 2.46 F - F 4 STATION MANIFOLD BLOCK TO TANK MANIFOLD


HH 5033 1" MS 0.8 F - 90S KAWASAKI PUMP TO SPOOL VALVE

HH 5034 1" MS 2.15 F - 90S KAWASAKI PUMP TO SPOOL VALVE

HH 5037 1" MS 1 F - 90S SPOOL VALVE TO TEE BLOCK

HH 5038 1" MS 0.8 F - 90S SPOOL VALVE TO TEE BLOCK


HH 5043 3/4" R2T 1.735 F - 90S 4 STATION MANIFOLD BLOCK TO P.T.O PUMP

HH 5044 3/4" R2T 1.9 F - 90S 4 STATION MANIFOLD BLOCK TO P.T.O PUMP

HH 5045 3/4" R2T 1.89 F - 90S 4 STATION MANIFOLD BLOCK TO P.T.O PUMP

HH 5055 1/2" R2T 1.93 90C - 90S TRIPPLE P.T.O PUMP TO 3 LEVER SPOOL VALVE
HH 5059 1" R2T 0.35 135DEG -135DEG TWIN FAN OIL COOLER TO BULKHEAD - FEED

HH 5060 1" R2T 1.17 90C - 90S TWIN FAN OIL COOLER TO BULKHEAD - RETURN

HH 5061 3/4" R2T 2.03 F - F KAWASAKI PUMP TO TANK

HH 5026 1 1/4" MS 1.87 F - F DISTRIBUTION BLOCK TO TEE BLOCK


HH 5087 3/4" R2T 1.365 F - 90S KAWASAKI PUMP TO WATER TRAP

HH 5088 1/2" R2T 1.26 F - 90S SOLENOID BLOCK TO WATER TRAP

HH 5089 3/4" R2T 0.5 90S - 90S KAWASAKI PUMP CROSS PIPE

1 1/2" R1T 0.3 90S - 90S TANK BALL VALVE TO PUMP


1 1/4" R1T 0.28 90S - 90S TANK BALL VALVE TO PUMP

MAIN CONVEYOR
HOSE NO. TYPE LENGTH m FITTINGS DESCRIPTION
HH 5001 3/4" R2T 0.67 90S - 90S(350) MAIN CONVEYOR MOTOR FEED FROM BULKHEAD
HH 5019 3/4" R2T 0.76 90S - 90S MAIN CONVEYOR MOTOR RETURN TO BULKHEAD
HH 5021 3/4" R2T 3.05 90C - 135 MAGNET RETURN TO POWER PACK
HH 5022 3/4" R2T 0.82 90C - 90C MAIN CONVEYOR RETURN BULKHEAD TO MAGNET FEED
HH 5096 3/4" R2T 0.68 F-F BULK HEAD TO MAGNET FEED
HH 5097 3/4" R2T 0.68 F-F MAGNET RETURN TO BULKHEAD
HH 5017 3/8" R2T 4.85 F - 90S MAIN CONVEYOR LIFT RAM
HH 5018 3/8" R2T 4.85 F - 90S MAIN CONVEYOR LIFT RAM
HH 5020 3/4" R2T 3.95 90S - 90C MAIN CONVEYOR FEED TO TOP BULKHEAD

SIDE CONVEYOR
HOSE NO. TYPE LENGTH m FITTINGS DESCRIPTION
HH 5090 3/4" R2T 0.875 90S - 90C(0) BULK HEAD TO MOTOR
HH 5091 3/4" R2T 3 90S - 90S(270) BULKHEAD AT TOP TO CROSS TEE
HH 5093 3/4" R2T 0.91 90S - 90C(0) BULK HEAD TO MOTOR
HH 5094 3/4" R2T 3 90S - 90S(270) BULK HEAD AT TOP TO STRAIGHT PRESSURE PIPE
HH 5100 3/8" R2T 1.95 F - 90C LIFT RAM TO TEE
HH 5101 3/8" R2T 0.76 F - 90S LIFT RAM TO TEE
HH 5102 3/8" R2T 1 F - 90C LIFT RAM TO TEE
HH 5103 3/8" R2T 2.15 F - 90C LIFT RAM TO TEE

69
Rev1.Iss8

HYDRAULIC HOSE DETAILS

HYDRAULIC TANK & VALVE PLATE


HOSE NO. TYPE LENGTH m FITTINGS DESCRIPTION
HH 5008 1/4" R2T 0.24 F - 90S KAWASAKI PUMP CROSS PIPE
HH 5009 1/4" R2T 0.24 F - 90C BOTTOM SPOOL VALVE TO TEE ON TOP SPOOL VALVE
HH 5010 1/4" R2T 1.06 F - 90S TEE ON BOTTOM OF SOLENOID BLOCK TO TEE
HH 5011 1/4" R2T 0.825 F - 90S SOLENOID BLOCK TO SPOOL VALVE
HH 5012 1/4" R2T 0.23 F-F SOLENOID BLOCK TO SPOOL VALVE
HH 5013 1/4" R2T 0.185 F-F SOLENOID BLOCK TO SPOOL VALVE
HH 5014 1/4" R2T 0.235 F - 90C LOWER SPOOL VALVE TO TEE ON TOP SPOOL VALVE
HH 5015 1/4" R2T 0.495 F - 90S SOLENOID BLOCK TO SPOOL VALVE
HH 5016 1/4" R2T 1.245 F - 90S SOLENOID BLOCK TO SPOOL VALVE
HH 5041 3/8" R2T 3.45 90C - 90S TOP OF SOLENOID BLOCK TO 5 LEVER SPOOL VALVE
HH 5042 1/4" R2T 2.865 F - 90S BOTTOM OF SOLENOID BLOCK TO KAWASAKI PUMP
HH 5062 1/4" R2T 0.5 90C - 90S KAWASAKI PUMP CROSS PIPE
HH 5120 3/4" R2T 0.475 F - 90S INSIDE HYDRAULIC TANK
HH 5121 3/4" R2T 0.475 F - 90S INSIDE HYDRAULIC TANK
HH 5122 1 1/2" R1T 0.6 UNSWAGED TOP OF HYDRAULIC TANK
HH 5123 1 1/2" R1T 0.6 UNSWAGED TOP OF HYDRAULIC TANK
HH 5124 1 1/2" R1T 0.6 UNSWAGED TOP OF HYDRAULIC TANK
HH 5125 1 1/2" R1T 0.6 UNSWAGED TOP OF HYDRAULIC TANK
HH 5126 1 1/2" R1T 1 UNSWAGED INSIDE HYDRAULIC TANK
HH 5127 1 1/2" R1T 1.1 UNSWAGED INSIDE HYDRAULIC TANK

POWER PACK TO CHASSIS


HOSE NO. TYPE LENGTH m FITTINGS DESCRIPTION
HH 5005 3/8" R2T 1.05 F - 90C TEE TO R.H. CRUSHER RAM
HH 5006 3/8" R2T 2.245 F - 90C TEE TO L.H. CRUSHER RAM
HH 5007 3/8" R2T 2.95 90S - 90C SPOOL VALVE TO TOGGLE RAM
HH 5056 3/8" R2T 2.1 90S - 90S SPOOL VALVE TO CRUSHER RAM TEE
HH 5057 1/2" R2T 2.7 F - 90S SPOOL VALVE RETURN TO TANK
HH 5063 1/4" R2T 0.25 F - 90C GREASE PIPE - PULLEY ARM TO FLYWHEEL GUARD
HH 5067 3/4" R2T 2.06 F-F DISTRIBUTION BLOCK TO CRUSHER MOTOR CONTROL BLOCK
HH 5068 1 1/4" MS 1.87 F - 90S DISTRIBUTION BLOCK TO CRUSHER MOTOR CONTROL BLOCK
HH 5069 1 1/4" MS 1.945 F - 90S DISTRIBUTION BLOCK TO CRUSHER MOTOR CONTROL BLOCK
HH 5070 1 1/4" R2T 1.885 F - 90S DISTRIBUTION BLOCK TO CRUSHER MOTOR CONTROL BLOCK
HH 5071 3/8" R2T 0.755 F-F MAIN CONVEYOR LIFT RAM CROSS PIPES
HH 5072 3/8" R2T 0.755 F-F MAIN CONVEYOR LIFT RAM CROSS PIPES
HH 5073 3/8" R2T 0.45 90C - 90C BULK HEAD TO MAIN CONV LIFT RAM
HH 5074 3/8" R2T 0.45 90C - 90C BULK HEAD TO MAIN CONV LIFT RAM
HH 5083 3/8" R2T 0.56 F - 90S SPOOL VALVE TO FRONT JACK LEGS
HH 5084 3/8" R2T 0.54 F - 90S SPOOL VALVE TO FRONT JACK LEGS
HH 5085 3/8" R2T 2.77 F - 90C FRONT JACK LEGS CROSS PIPE
HH 5086 3/8" R2T 2.75 F - 90C FRONT JACK LEGS CROSS PIPE
HH 5112 3/16" R1T 0.5 90C - 90C SIDE CONV. GREASE PIPE
HH 5113 3/16" R1T 0.5 90C - 90C SIDE CONV. GREASE PIPE
HH 5117 1/2" R2T 0.76 F - 90C 3 LEVER SPOOL RETURN TO TEE
HH 5118 1/2" R2T 0.33 90C - 90C 5 LEVER SPOOL VALVE TO 3 LEVER SPOOL VALVE.
HH 5128 1/2" R2T 2.1 F-F
HH 5129 1/2" R2T 1 90S - 90S

70
Rev1.Iss8

HYDRAULIC HOSE DETAILS

CHASSIS & AUXILLARY PIPES


HOSE NO. TYPE LENGTH m FITTINGS DESCRIPTION
HH 5035 1" MS 10 90S - 90S(90) TRACK MOTOR TO SPOOL VALVE
HH 5036 1" MS 10.1 90S - 90S(270) TRACK MOTOR TO SPOOL VALVE
HH 5039 1" MS 8.4 90S - 90S(130) TRACK MOTOR TO SPOOL VALVE
HH 5040 1" MS 8.4 90S - 90S(180) TRACK MOTOR TO SPOOL VALVE
HH 5046 3/4" R2T 9.7 F -F FEEDER RETURN TO TANK MANIFOLD
HH 5047 3/4" R2T 8.85 F - 90S TEE IN CHASSIS TO CASE DRAIN
HH 5048 1/4" R2T 10.4 F -F BRAKE LINE - MOTOR TO SOLENOID BLOCK ON VALVE PLATE
HH 5049 3/4" R2T 1.3 F - 90S TEE TO TRACK MOTOR
HH 5050 3/4" R2T 2.2 F - 90S TEE TO TRACK MOTOR
HH 5051 1/4" R2T 9.4 F -F BRAKE LINE - MOTOR TO SOLENOID BLOCK ON VALVE PLATE
HH 5052 3/4" R2T 10.1 F - 90S
HH 5053 3/4" R2T 2.6 F -F CROSS IN CHASSIS TO FEEDER RETURN
HH 5064 3/4" R2T 4.85 F -F WEBTEC TO FEEDER MOTOR
HH 5065 3/4" R2T 5.33 F -F WEBTEC RETURN TO CROSS
HH 5077 3/8" R2T 1.55 F - 90S FROM TEE TO REAR JACKING LEG
HH 5078 3/8" R2T 1.54 F - 90S FROM TEE TO REAR JACKING LEG
HH 5079 3/8" R2T 2.73 F -F FROM TEE TO REAR JACKING LEG
HH 5080 3/8" R2T 2.74 F -F FROM TEE TO REAR JACKING LEG
HH 5081 3/8" R2T 6.5 F - 90S FROM TEE TO JACK LEG SPOOL VALVE
HH 5082 3/8" R2T 6.5 F - 90S FROM TEE TO JACK LEG SPOOL VALVE
HH 5092 3/4" R2T 8.3 F - 90S
HH 5095 3/4" R2T 1.03 F - 90S SIDE CONV. RETURN TO BULKEHEAD
HH 5098 3/8" R2T 7.05 F - 90S SIDE CONV. RAM TEE TO SPOOL
HH 5099 3/8" R2T 7.1 F - 90S SIDE CONV. RAM TEE TO SPOOL
HH 5107 3/8" R2T 9 F - 90S REAR HOPPER DOOR RAM TO SPOOL VALVE
HH 5108 3/8" R2T 7.4 F - 90S L.H HOPPER SIDE RAM TO SPOOL
HH 5109 3/8" R2T 7.4 F - 90S L.H HOPPER SIDE RAM TO SPOOL
HH 5110 3/8" R2T 6.1 F - 90S R.H HOPPER SIDE RAM TO SPOOL
HH 5111 3/8" R2T 6.1 F - 90S R.H HOPPER SIDE RAM TO SPOOL
HH 5114 3/16" R1T 2 F - 135 L.H MAIN CONV. GREASE PIPE
HH 5116 3/16" R1T 3 F - 135 R.H MAIN CONV. GREASE PIPE

71
Rev1.Iss8

WIRING DIAGRAM - SOLENOIDS

72
Rev1.Iss8

WIRING DIAGRAM - ENGINE

73
Rev1.Iss8

OPTIONAL WATER PUMP ARRANGEMENT

ITEM NO. PART No. PART DESCRIPTION QTY


1 HP 515 WATER PUMP 1

2 HP 515A OUTLET FITTING - (STRAIGHT) 1

3 HP 515B OUTLET FITTING - (90 DEG. BEND) 1

4 HV 40545 SINGLE LEVER SPOOL VALVE 1

5 HV 008 WEBTEC 1

6 PUMP MOUNTING BRACKET 1

74
75
Extec Screens & Crushers
Hearthcote Rd
Swadlincote
Derbyshire DE11 9DU
England
Tel: +44 (0) 1283 212121
Fax: +44 (0) 1283 217342

Douglas Siebtechnik GmbH


Am Frauenberg 2
36820 Oberaula
Deutschland
Telefon: +49 (0) 6628 9211-0
Telefax: +49 (0) 6628 9211-11

Extec USA, Inc


PO Box 355
Essington
PA, 19029-0355
Tel: +1 610 521 1448
Tel: 1-800-44SCREEN
Fax: +1 610 521 1863

76

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