ESN V12197 Mini Pack AJW Leasing

Engine Mini Pack
Engine Model: V2527-A5

ESN: V12197
Time Since New: 33,825
Cycles Since New: 19,356
LLP Limiter: 3320
Last Shop Visit: IHI
Time Since Last Shop Visit: 3,895
Cycles Since Last Shop Visit: 3,137
EGT Margin: ° C Approximately
Location: UK
Available Immediately
,
T: +44 7552 812215 E: engines@ajw-leasing.com
SECTION 1
ENGINE RELEASE CERTIFICATE/FORM 8130
A J Walter Leasing Limited, Exchange House, 54-58 Athol Street, Douglas, IM1 1JD, Isle of Man,
Wasim.Akhtar@ajw-group.com
SECTION 2
LLP SHEETS
SECTION 3
NON INCIDENT STATEMENT/NON
GOVERNMENT USE STATEMENT
SECTION 4
PRESERVATION CERTIFICATE
SECTION 5
TEST CELL
SECTION 6
BORESCOPE REPORT
Borescope Inspection Report
Ref: AM0178-V12197-08DEC2022-AJWG
Engine Type : I.A.E. V2527
Engine Serial No.: V12197
Customer:
APMS Aviation Ltd

Hangar K4, Cotswold Airport, Gloucestershire, GL7 6BA, United Kingdom.
www.apmsaviation.com
(V2500 : Issue 3 – JAN2021)

Ref: AM0178-V12197-08DEC2022-AJWG
Contents
Section 1
• General Information
Section 2
• Nose Cone
• Fan Blades
• Fan Track
• OGV’s
Section 3
• LP (Booster) Compressor Blades Stages 1.5 - 2.5
Section 4
• Stages 3 - 12 Blades
• Stage 3 Clapper Condition
• Stator Path Liner Detachment (Stg. 6-11)
• Rotor Path Liner Stg. 6
Section 5
• Combustion Liner
• High Pressure Nozzle Guide Vanes
• High Pressure Turbine Blades & Duct Segments
Section 6
• Low Pressure Turbine Blades Stages 3 & 7
Section 7
• General Comments & Recommendations
The complete video borescope findings are recorded and available on the
USB Card supplied or by download via the file transfer link if provided.
APMS Aviation Ltd 2

Hangar K4, Cotswold Airport, Gloucestershire, GL7 6BA United Kingdom.
(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Section 1
General Information
Engine Type: V2527
Aircraft: A320 Reg/MSN/Position : In stand
Engine S/N V12197

Rating V2527-A5
TSN 33825
TSLSV -
CSN 19356
CSLSV -
Inspection Details:
Location : Aircamo Aviation, Date : 08 DEC 2022

Broughton.
Purchase Order number: 1056
Reason For Inspection : Pre-purchase inspection.
Technical Reference Data Used:

Publication Name Revision Number Revision Date
AMM 4 01 NOV 2022
Borescope Inspection Procedures Contained in ATA Section(s):
72-00-00-200 & 72-00-00-210
APMS Aviation Ltd 3

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Section 2
Fan Section
• Nose cone.
• Fan blades.
• Fan track.
• Fan Exit Guide Vanes
These items are subject only to a general visual inspection

which is not part of the internal borescope inspection procedure
and not included in the certification that may be provided.
Inspection Findings:
Nose Cone:
Not inspected.
Fan Blades (22ea):

Not inspected.
Fan Track:
Not inspected.
Fan Exit Guide Vanes:

Not inspected.
General Comments – Fan:

Not inspected.
APMS Aviation Ltd 4

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Section 3
LP (Booster) Compressor Blades
• Stages 1.5 & 2.5
• Stages 2 & 2.3

Note: Fan exit guide vane removal required for
access. Inspection only on customer request or
if significant defects are noted on LPC 1.5 & 2.5.
Stage 1.5 Blades (58ea):

No significant defects noted.
Stage 1.5 Abradable Rubber Seal:

Minor erosion noted. All within Reference Data normal service limits.
APMS Aviation Ltd 5

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Stage 2 Blades (78ea):

No significant defects noted. Previous blends noted.

APMS Aviation Ltd 6

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG

General Observations – Booster Compressor:

No significant defects noted on module.
APMS Aviation Ltd 7

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Section 4
High Pressure Compressor
• Stages 3 - 12 Blades
• Stage 3 Clapper Condition
• Stator Path Liner Detachment (Stg. 6-11)
• Rotor Path Liner Stg. 6

Stage 3 Clapper condition:

APMS Aviation Ltd 8

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG


APMS Aviation Ltd 9

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG



Minor erosion and minor impacts noted within Reference Data normal service limits.
APMS Aviation Ltd 10

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG




(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Stator Path Liner Detachment:

Stage 6 Stator Path;
Stage 7 Stator Path:


Minor coating loss noted. All within Reference Data normal service limits.
Minor ceramic coating loss noted,
approx 1% and therefore within AMM
limits without reduced inspection
interval.
SUBTASK 72-00-00-220-145-A
L. Stator Path Liner
(c) Stage 8
1 Not more than 40 percent of the ceramic coating
and not more than 25 percent of the bond coating
missing: - Accept.

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG

Minor coating loss noted. All within Reference Data normal service limits.
Minor ceramic coating loss noted,

approx 8% and therefore within AMM
limits without reduced inspection
interval.
SUBTASK 72-00-00-220-145-A
(d) Stages 9 to 11 cumulative
cumulative and not more than 25 percent of the
bond coating per stage missing: - Accept.

Missing coating noted within Reference Data normal service limits.
Approx 55% ceramic coating loss noted

and 10% of bond coat missing, therefore
within AMM limits without reduced
inspection interval.
SUBTASK 72-00-00-220-145-A

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG

Missing coating noted within Reference Data normal service limits.
Approx 75% of ceramic coating loss
and 5% bond coat missing noted and
therefore within AMM limits without
reduced inspection interval.
SUBTASK 72-00-00-220-145-A
Stage 9 – 11 cumulative: (Pre SB 72-0273 only)

Not Applicable to Post SB 72-0273 configuration.
Stage 6 – 11 cumulative:
Total amount of coating loss noted is within Reference Data normal service limits.
Approx 139% total ceramic coating missing.
Rotor Path Liner:

Stage 6 Rotor Path:
Damper Wire (Non Select One engines):

Stages 6, 7 and 8 Front and Rear Damper Wires:
No defects noted.
General Observations – HP Compressor:
Noted defects on module are all within Reference data normal service limits.

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Section 5
Combustion & HP Turbine
• Combustion Liner
• High Pressure Nozzle Guide Vanes
• HP Turbine Blades & Duct Segments
Combustion Liner:
Minor defects noted. All within Reference Data normal service limits. Areas of TBC
noted missing from combustion chamber.
Example of fuel nozzle deflector radial
burnback, within AMM limits without
reduced inspection interval.
SUBTASK 72-00-00-220-134-A
S. Bulkhead Deflector Burns (1) Accept all
bulkhead deflectors without a decreased borescope
time if:
(a) There are surface burns or base material burns
that are less than the full deflector thickness.
Example of segment edge burnback,

within AMM limits without reduced
SUBTASK 72-00-00-220-114-A
M. Segment Edge Burnback
1) Accept segments without a decreased borescope
inspection if: (a) There is edge burnback less than
0.70 in. (17.78 mm) and the following conditions
are met: 1 There is no liner shell damage (burn-
through or cracks). 2 There is damage to rails
around the igniter holes on the row 1 igniter
segment less than 135 degrees. 3 You must not be
able to see an attachment post.

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Example of missing TBC, within AMM

without reduced inspection interval.
Illustration to show general condition.
HP Nozzle Guide Vanes – Stage 1:


(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
HP Turbine Stage 1 Blades (64ea):
Minor defects noted. All within Reference Data normal service limits.
TBC loss noted.
Example of minor tip radial crack

measured at 2.04mm noted, within
AMM limit of <5.08mm without reduced
HP Turbine Stage 1 Duct Segments:

Minor defects noted. All within Reference Data normal service limits.
Coating loss noted, within AMM limits

without reduced inspection interval.
SUBTASK 72-00-00-220-100-A
J. Examine the Stage 1 HPT Duct Segments
The HTP stage 1 BOAS has a protective coating
underneath the ceramic coating. Chipping and
spalling of the ceramic coating is acceptable
without a decrease in the borescope inspection
interval.

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
HP Nozzle Guide Vanes – Stage 2:

HP Turbine Stage 2 Blades (72ea):


(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
HP Turbine Stage 2 Duct Segments:

General Observations – Combustion / HPT:

Noted defects on module are all within Reference Data normal service limits.

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Section 6
Low Pressure Turbines
• LP Turbine Vanes Stages 3

• LP Turbine Blades Stages 3
• LP Turbine Blades Stages 7*
*Viewed from rear of engine through exhaust.
Note: No borescope access for LPT Stages 4, 5 and 6.
LP Turbine Vanes - Stage 3:


(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
LP Turbine Stage 3 Blades (97ea):

LP Turbine Stage 7 Blades (89ea):

General Comments – LP Turbine:

No significant defects noted on module.

(V2500 : Issue 3 – JAN2021)
Ref: AM0178-V12197-08DEC2022-AJWG
Section 7
General Comments:
The engine gaspath areas inspected are all within Reference Data borescope
inspection limits.
Recommendations:
Maintain normal inspection interval as per Operator’s maintenance programme.
Inspection Performed and Report Prepared by:
Inspector: Andrew Murphy
Date: 09 DEC 2022
IMPORTANT NOTICE
The content of this report is based on attentive inspection and review within the capabilities
of the inspection equipment used (as recommended by the OEM) and in accordance with
documentation and procedures noted in Section 1. It is exclusive of any damage not
detectable without removal and disassembly of the unit. It is believed to be a true
representation of the engine condition at the specific time of inspection and prior to any
further operation. This report is submitted in confidence to the above named client and is
without responsibility to others to whom it may be shown.

(V2500 : Issue 3 – JAN2021)
SECTION 7
INVENTORY CHECKLIST
V2500 - Components Items List
Engine Model: V2500 MSN 2692

POS: N/A TSN: 33825 Compilation Date: 12-Dec-22
ESN: V12197 CSN: 19356 Compilation Issue: 1
Part Name Part Number Serial Number Comments

Anti Ice Upper Duct Assembly Not Visible Not Visible
Middle Anti-Ice Duct Not Visible Not Visible
Engine Electronic Control 894972-4 2540-1482
Data Entry Plug 2A3106 PSGCAL8201
IDG Harness Not Visible Not Visible
Solenoid Valve Stage 10 HPC AC69576 ELR454
Cowl Inlet Duct Not Visible Not Visible
Upper Starter Duct 740-5121-509 29051480
HP Bleed Valve Hose Not Visible Not Visible
Stage 10 Bleed Solinoid Valve AC69576 ELS162
Solenoid Valve - Stage 7 HPC AC69572 ELS066, ELT388, ELT391
ACOC Modulating Valve 8910-620 20384389
Oil Temperature Thermocouple 73984300 Not Visible
Air Cooled Oil Cooler (ACOC) 50029001-1 HEX35-0195
Scavenge No.4 Bearing Valve 32F0003 TE001086
Starter 790425A8 A12476
Starter Valve 790424-4 A6806
Duct Gearbox Breather Not Visible Not Visible
No. 4 Bearing Pressure Transducer 41SG272-5 F019977
QAD Ring Starter 43176AC 54508
Lower Starter Duct 745-5122-503 FRO17/AX
Anti Ice Valve 326975 3161
QAD Adaptor Kit 99167 1437
Deoiler Not Visible Not Visible
Drain Tube Mast 740-5284-501 Not Visible
IDG 772292 1853
Anti Ice Upper Duct Assy Not Visible Not Visible
Ignition Cooling Hose Upper Not Visible Not Visible
Ignition Cooling Hose Lower Not Visible Not Visible
1/4


Slave-LPC Bleed Actuator 1778MK1 SAD05-776
HPT LPT ACC Actuator Valve 5860017-139 2772
Cooling - Ignition Box (Front) 9045415-5 9048467F
Cooler - Ignition Box (Rear) 9045415-5 9048466K
Ignition Exciter 9045415-5 9048466K
Bifurcation Panel Not Visible Not Visible
VIGV Actuator-Crankshaft 6A7976 CTL75
Bleed Valve Stage 10 5950041-108 2749
Fuel Flow Divider Valve 796050-1 F63558
Fuel Nozzle 2A3449-01 Multiple
Fuel Manifold Not Visible Not Visible
Igniter Plug Not Visible Not Visible
Ignition Lead 9045405-7 20504
Shroud Lead Exciter End Not Visible Not Visible
ACC Front Duct Not Visible Not Visible
ACC Rear Duct 2A1569 JM2477
HPT LPT ACC Air Valve 5860016-139 2718
TCA Supply Tube 2A1492 283886
TCA Supply Tube 2 2A0711 957682
RH Turbine Manifold Not Visible Not Visible
Air Pipe LP ACC Tube Not Visible Not Visible
TEC Harness Box Assembly 25975-000 820578
Nose Cone Not Visible Not Visible
Nose Cone Fairing 5A1833 JIA8317
Oil Pressure Diff Transmitter 41SG240-1 X018701
Low Oil Pressure Switch 21SN04-275A F036388
Low Pressure Hydraulic Warning Switch Not Visible Not Visible
Case Drain Quick Release Hose AE707876-2 Not Visible
Supply Quick Release Hose AE707874-3 Not Visible
2/4


Pressure Quick Release Hose AE707875-2 Not Visible
Case Drain Filter QA06305 RJ11-1130
Vibration Transducer Harness 144-171-000-111 260
Fuel Hose Flexible AE707632-1 Not Visible
Flexible Fuel Hose AE707631-1 Not Visible
Rear Lower Rigid Fuel Pipe 745-5650-501 Not Visible
Forward Lower Rigid Fuel Pipe 740-5654-501 B410283
Fuel Diverter & Return Valve 17300G09 3611
FCOC 55022001-11 60894
Fuel Temperature Thermocouple Not Visible Not Visible
Oil Tank 4A7004-01D FAEH3735
Oil Pressure Valve Not Visible Not Visible
Harness EEC, Fan & Ignition Not Visible Not Visible
IDG Oil Fuel Cooler 16844-000 2414
Fuel Filter Differential Pressure Switch 21SN04-300B F028798
IDG Oil Temperature Thermocouple 73984300 6173
Relief Valve Not Visible Not Visible
Hydraulic Pump (Abex) 4205401 265875CR
Harness - Accessory Zone Not Visible Not Visible
Accessory Gearbox 4A1076 603967
Oil Pressure Pump Filter Assembly 4A7110-A FAEW3772
Air Shroud Not Visible Not Visible
Dedicated Engine Alternator 430153 A686
Oil Scavenge Filter Housing Assy 4A7033 FAEG4RJ9
Filter Bypass Valve Not Visible Not Visible
Magnetic Chip Detector (MCD) 1A6794-1 17256
Fuel Pump 5009913G 5703
Adaptor Housing Not Visible Not Visible
Angle Gearbox 4A0074-N FAEH3738
3/4


Rotor Not Visible Not Visible
Coupling Fuel Pump 5A0249 Not Visible
Fuel Metering Unit - FMU 8061-636 14416130
Oil Scavenge Pump 4A7124 FA689968
Cap Assy Not Visible Not Visible
Transmitter Oil Qty 76-167-4 518023
Oil Scavenge Tube Not Visible Not Visible
Scavenge Oil Thermocouple Not Visible Not Visible
Fuel Flow Transmitter 9-217-59 T9010
Master LPC Bleed Actuator Not Visible Not Visible
Stator Vane Actuator 2607MK3 SAD05-767
Bleed Valve - Stage 7 HPC AC69924 ELN416, ELP259, ELP198
Front Mount Assembly 740-2011-505 8505
IP Check Valve 2293B020000 10870
Bleed Duct Upper Not Visible Not Visible
Bleed Duct - Y Duct Not Visible Not Visible
Bleed Duct Lower Not Visible Not Visible
HP Bleed Valve 6773F010000 6773-08537
Pressure Regulating Valve 6714A01 6774-12737
Harness - Accessory Core Not Visible Not Visible
Temperature & Pressure Diffuser Probe Case P3 T3 Not Visible Not Visible
Air-No.4 Bearing Comp. Cooler 1876-1000A 0015433370
No.4 Bearing Inlet Duct Not Visible Not Visible
No.4 Bearing Outlet Duct Not Visible Not Visible
LH Turbine Manifold Not Visible Not Visible
EGT Thermocouple Not Visible Not Visible
Rear Mount Support 740-2041-503 81405
4/4
SECTION 8
AIRWORTHINESS DIRECTIVES (AD)
A J Walter Leasing Limited, Exchange House, 54‐58 Athol Street, Douglas, IM1 1JD, Isle of Man,
SECTION 9
SERVICE BULLTINS (SB)
Page 1 of 4
Page 2 of 4
Page 3 of 4
21-Jan-2022
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Engine Mini Pack

Engine Model: V2527-A5

Cycles Since New: 19,356

LLP Limiter: 3320

Last Shop Visit: IHI

Time Since Last Shop Visit: 3,895

Cycles Since Last Shop Visit: 3,137

EGT Margin: ° C Approximately

Engine Type : I.A.E. V2527

Engine Serial No.: V12197

APMS Aviation Ltd

(V2500 : Issue 3 – JAN2021)

APMS Aviation Ltd 2

Engine S/N V12197

Location : Aircamo Aviation, Date : 08 DEC 2022

Reason For Inspection : Pre-purchase inspection.

Technical Reference Data Used:

72-00-00-200 & 72-00-00-210

APMS Aviation Ltd 3

These items are subject only to a general visual inspection

Fan Blades (22ea):

Fan Exit Guide Vanes:

General Comments – Fan:

APMS Aviation Ltd 4

• Stages 1.5 & 2.5

• Stages 2 & 2.3

Stage 1.5 Blades (58ea):

Stage 1.5 Abradable Rubber Seal:

APMS Aviation Ltd 5

Stage 2 Blades (78ea):

Stage 2.3 Blades (88ea):

APMS Aviation Ltd 6

Stage 2.5 Blades (72ea):

General Observations – Booster Compressor:

APMS Aviation Ltd 7

Stage 3 Blades (31ea):

Stage 3 Clapper condition:

APMS Aviation Ltd 8

Stage 5 Blades (64ea):

Stage 6 Blades (89ea):

APMS Aviation Ltd 9

Stage 7 Blades (93ea):

Stage 8 Blades (89ea):

Stage 9 Blades (93ea):

APMS Aviation Ltd 10

Stage 10 Blades (97ea):

Stage 11 Blades (85ea):

Stage 12 Blades (89ea):

APMS Aviation Ltd 11

Stator Path Liner Detachment:

Stage 7 Stator Path:

Stage 8 Stator Path:

APMS Aviation Ltd 12

Stage 9 Stator Path:

Minor ceramic coating loss noted,

Stage 10 Stator Path:

Approx 55% ceramic coating loss noted

APMS Aviation Ltd 13

Stage 11 Stator Path:

Stage 9 – 11 cumulative: (Pre SB 72-0273 only)

Rotor Path Liner:

Damper Wire (Non Select One engines):

APMS Aviation Ltd 14

Example of segment edge burnback,