Professional Documents
Culture Documents
net
Smo9901a.fm Page 0 Friday, September 4, 1998 9:31 AM
◆ SAFETY WARNING
AFTER-SALES SERVICE
BOMBARDIER
RECREATIONAL PRODUCTS
VALCOURT, QC
CANADA J0E 2L0
www.SeaDooManuals.net
Smo9901aTOC.fm Page 2 Thursday, October 1, 1998 1:38 PM
TABLE OF CONTENTS
FOREWORD ................................................................................ 5
; SAFETY WARNING .................................................................. 6
LIST OF DISTRIBUTORS ............................................................. 9
BOMBARDIER LIMITED WARRANTY:
1999 SEA-DOO® WATERCRAFT .................................................. 10
REGISTRATION NUMBER LOCATION ......................................... 12
LOCATION OF THE IMPORTANT LABELS ................................... 13
WATERCRAFT IDENTIFICATION.................................................. 20
Hull Identification Number....................................................................... 20
Engine Identification Number .................................................................. 20
COMPONENTS IDENTIFICATION................................................ 22
COMPONENTS FUNCTIONS ....................................................... 28
1) Handlebar.......................................................................................... 28
2) Throttle Lever.................................................................................... 28
3) Engine Start/Stop Button .................................................................. 28
4) Choke Lever ...................................................................................... 28
5) Fuel Valve.......................................................................................... 29
6) Safety Lanyard Switch ...................................................................... 29
7) Docking Eyelets ................................................................................ 30
8) Seat Latch ......................................................................................... 30
9) Rear Grab Handle .............................................................................. 31
10) Boarding Pads ................................................................................... 31
11) Cooling System Bleed Outlet(s) ........................................................ 31
12) Jet Pump Nozzle ............................................................................... 32
13) Air Intake Opening ............................................................................ 32
14) Bilge Drain Plugs ............................................................................... 32
15) Bow and Stern Eyelets ..................................................................... 32
16) Variable Trim System Button ............................................................ 33
17) Floorboard ......................................................................................... 33
18) Variable Trim System Gauge............................................................. 33
19) Storage Compartment Cover ............................................................ 33
20) Cover Latch ....................................................................................... 33
21) Storage Compartment ...................................................................... 33
22) Boarding Platform ............................................................................. 34
23) Seat Strap ......................................................................................... 34
24) Monitoring Beeper ............................................................................ 34
25) Fuel Gauge/Low Oil Warning Light ................................................... 34
26) Speedometer .................................................................................... 35
27) Engine Compartment ........................................................................ 35
28) Oil Injection Tank Cap ....................................................................... 35
29) Tool Kit .............................................................................................. 36
30) Storage Compartment Cover Hinge/Locking Mechanism................. 36
2
www.SeaDooManuals.net
Smo9901aTOC.fm Page 3 Thursday, October 1, 1998 1:38 PM
3
www.SeaDooManuals.net
Smo9901aTOC.fm Page 4 Thursday, October 1, 1998 1:38 PM
4
www.SeaDooManuals.net
Smo9901b.fm Page 5 Friday, September 4, 1998 10:45 AM
FOREWORD
The Operator’s Guide and Safety Although the mere reading of such in-
Handbook have been prepared to ac- formation does not eliminate the haz-
quaint the owner/operator or passen- ard, the understanding and application
ger with this personal watercraft and of the information will promote its cor-
its various controls, maintenance and rect use.
safe riding instructions. Each is indis- The information and components/sys-
pensable for the proper use of the tem descriptions contained in this
product, and should be kept in a wa- Guide are correct at the time of publi-
terproof bag with the watercraft at all cation. Bombardier Inc. however,
times. maintains a policy of continuous im-
For any questions pertaining to the provement of its products without im-
warranty and its application, consult posing upon itself any obligation to in-
the WARRANTY section in this Guide, stall them on products previously
or an authorized SEA-DOO dealer. manufactured.
This Guide uses the following sym- Bombardier Inc. reserves the right at
bols to emphasize particular informa- any time to discontinue or change
tion. specifications, designs, features,
models or equipment without incur-
◆ WARNING ring obligation.
The illustrations show the typical con-
Identifies an instruction which, if struction of the different assemblies
not followed, might cause seri- and may not represent the full detail or
ous personal injuries including exact shape of the parts which have
the possibility of death. the same or a similar function.
Specifications are given in the SI met-
- CAUTION ric system with the SAE U.S. equiva-
lent in parenthesis. Where precise ac-
Denotes an instruction which, if curacy is not required, some conver-
not followed, might damage the sions are rounded off for easier use.
watercraft and/or components. A Shop Manual can be obtained for
complete service, maintenance and
NOTE: Indicates supplementary infor- more repair information.
mation needed to fully complete an in-
struction.
5
www.SeaDooManuals.net
Smo9901b.fm Page 6 Friday, September 4, 1998 10:45 AM
◆ SAFETY WARNING
To fully appreciate the pleasures, en- Operator and passenger(s) should
joyment and excitement of boating wear suitable body protection, as well
there are some basic rules that MUST as deck shoes or booties. Long hair or
be observed and followed by any boat- loose clothes should be securely at-
er. Some rules may be new to you tached to prevent snagging in the wa-
while others may be common sense ter intake.
or obvious, irrespective, we ask that Coast Guard approved personal flota-
you please take a few minutes of your tion devices (PFD) must be worn
time to read these safety instructions when riding the watercraft.
completely before you operate your
craft. Failure to follow this safety in- Operation of this craft by a minor or
formation and safe boating rules disabled person is NOT recommend-
could result in injury, including the ed.
possibility of death to you, your Do not operate the craft after consum-
passenger(s), or other water users. ing alcohol or drugs.
Information in this Guide is limited. It Always perform the pre-operation
is strongly recommended that you ob- checks as specified in this Guide. This
tain further boating information from includes:
the local Coast Guard or Power Squad-
ron. We further recommend you take – Attaching the safety lanyard.
a boating safety course. Check local – Verification of throttle lever and
and federal boating laws applicable to steering movement.
the waterways where you intend to – Verification of start/stop button op-
use the craft. Learn the local rules of eration.
the road.
– Oil and fuel levels.
Become completely familiar with the
controls and operation of the craft be- – Adequate water depth.
fore taking on a passenger(s) or em- – Required boating equipment. (Know
barking on a trip. If you have not had how to use each).
the opportunity to do so with your
dealer, practice driving solo in a suit- The operator and passenger(s) must
able area and feel the response of be properly seated before starting or
each control. Be fully familiar with all moving the craft.
controls before fully advancing the Wave or wake jumping can be danger-
throttle. ous and in many regions illegal.
The performance of this craft may sig- Most boating accidents result from
nificantly exceed that of other craft the failure of the operator to keep a
you may have operated. Therefore, lookout for other water users or other
use of this craft by a novice or inexpe- potential hazards. Keep a safe dis-
rienced operator is not recommended. tance from other boats. Do not at-
Observe and follow all on-product tempt to splash others with your
warning labels and the content of this wake. Do not ride on the surf line.
Guide. To prevent accidental starting or unau-
Always use spark plug cable ground- thorized use, always detach the safety
ing device when removing spark lanyard from the boat, especially dur-
plugs. ing maintenance, cleaning of the in-
take grate, or when swimmers are
nearby.
6
www.SeaDooManuals.net
Smo9901b.fm Page 7 Friday, September 4, 1998 10:45 AM
Ensure that all passengers know how Like any other boat, this craft has no
to reboard the craft from the water. brake. Stopping distance will vary de-
Always have an observer while towing pending on initial speed, load, wind,
a skier. and water conditions. Practice stop-
ping and docking in a safe area to have
Know the waters in which the craft is an idea of how long it will take to stop
to be operated. Current, tides, rapids, the craft under varying conditions.
shallow water, hidden obstacles etc.,
can affect safe operation. Prolonged exposure to the sun, wind,
etc., causes fatigue and may affect
When boating, apply the principle of your reaction time.
1/3 fuel to destination, 1/3 back and
1/3 reserve fuel supply. Do not overload the craft or take on
more passengers than designated for
Maintain the craft and equipment in the intended type of boating. Load and
top condition at all times. Adhere to altitude will also affect craft perfor-
the prescribed maintenance sched- mance.
ules.
Riding with a passenger(s) makes the
The bilge must be kept clean of oil, craft handle differently and requires
water or other foreign materials. Do greater skill.
not carry spare fuel and inflammable
liquids in any of the storage or engine Proceed with caution and at very low
compartments. speeds in shallow water. Grounding or
abrupt stops may result, or debris may
Avoid adding on accessories, or equip- be picked up and be jettisoned rear-
ment which may alter the craft's con- ward to people or property.
figuration or balance.
As the “skipper” of a boat you are re-
Only perform servicing procedures sponsible for damage to other boats
which are detailed in this Guide. Fur- caused by the wake of your craft. Re-
ther assistance or information can be spect no wake zones.
obtained from your dealer. In many in-
stances proper tools and training is re- Respect the rights of other water us-
quired for certain servicing or repair ers and the environment. Allow no
procedures. one to throw refuse overboard.
Gasoline fumes are inflammable and Do not operate the craft in inclement
explosive. Always adhere to the fuel- weather.
ing procedure contained in this Guide This watercraft is not designed for
and those given to you by the marina. night-time operation.
Always keep in mind that as the Lifting the craft requires special equip-
throttle lever is released to idle po- ment and experience. Do not attempt
sition, less directional control is to lift the craft without such experi-
available. To turn the craft, both ence or equipment.
steering and throttle are necessary. Respect the safety and comfort of
This craft has the capability of turn- your passenger(s) and persons being
ing more sharply than other boats, towed on skis or other water toys.
however, unless in an emergency,
do not negotiate sharp, high speed Always carry the regulatory required
turns. safety items on board. Check with lo-
cal regulations or your dealer.
7
www.SeaDooManuals.net
Smo9901b.fm Page 8 Thursday, October 1, 1998 1:39 PM
- CAUTION
This vehicle is not designed for
underwater operation. Combus-
tion engine needs air to operate;
consequently this vehicle can not
be totally watertight. Any man-
ouvers that keep the upper deck
under water may cause severe
engine problems due to water in-
gestion. Refer to the Limited War-
ranty further in this guide.
8
www.SeaDooManuals.net
Smo9901b.fm Page 9 Friday, September 4, 1998 10:45 AM
LIST OF DISTRIBUTORS
NORTH AMERICA
U.S.A. BOMBARDIER MOTOR CORPORATION
(Except Puerto Rico) OF AMERICA
7575 BOMBARDIER COURT
P.O. BOX 8035
WAUSAU, WI
54402-8035
Phone: (715) 842-8886
FAX: (715) 848-3455
CANADA BOMBARDIER
Alberta RECREATIONAL PRODUCTS
British Columbia 726, ST-JOSEPH ST.
Manitoba VALCOURT, QC
North West Territories J0E 2L0
Ontario Phone: (450) 532-2211
Quebec FAX: (450) 532-5077
Saskatchewan
Yukon
New-Brunswick
Nova Scotia
Prince Edward Island
If your SEA-DOO watercraft requires warranty service, you must take it to any
authorized SEA-DOO dealer. Be sure to bring your warranty registration card or
other valid proof of the original date of purchase. If a question or problem arises
regarding warranty, first contact the service manager or owner of the SEA-DOO
dealership.
To find the nearest authorized Sea-Doo dealer, dial: 1-800-882-2900.
NOTE: If outside North America, consult the local distributor.
9
www.SeaDooManuals.net
Smo9901b.fm Page 10 Friday, September 4, 1998 10:45 AM
10
www.SeaDooManuals.net
Smo9901b.fm Page 11 Friday, September 4, 1998 10:45 AM
5. LIMITATIONS OF LIABILITY
This warranty gives you specific rights, and you may also have other legal rights
which may vary from state to state, or province to province. WHERE APPLICA-
BLE, THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF
ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD-
ING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.
Neither the distributor, any authorized SEA-DOO dealer nor any other person has
been authorized to make any affirmation, representation or warranty other than
those contained in this warranty, and if made, such affirmation, representation or
warranty shall not be enforceable against BOMBARDIER or any other person.
In no event shall BOMBARDIER be liable for special, consequential or incidental
damages, including but not limited to loss of use and transportation costs. Some
states or provinces do not allow the exclusion or limitation of incidental or conse-
quential damages, or limitations on how long an implied warranty lasts, so the
above limitation or exclusion may not apply.
BOMBARDIER reserves the right to modify this warranty at any time, being un-
derstood that such modification will not alter the warranty conditions applicable
to the SEA-DOO watercraft sold while this warranty is in effect.
6. CONSUMER ASSISTANCE
a) In the event of a controversy or a dispute arising in connection with this BOM-
BARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to re-
solve the issue at the dealership level. We recommend discussing the issue
with the authorized dealer's service manager or owner.
b) If further assistance is required, the DISTRIBUTOR's service department
should be contacted in order to resolve the matter. In the USA, SEA-DOO
Products are distributed by B.M.C.A.
c) If the issue has still not been resolved, please submit in writing your complaint
to:
In Canada: In USA:
BOMBARDIER BOMBARDIER MOTOR
RECREATIONAL PRODUCTS CORPORATION OF AMERICA
CUSTOMER ASSISTANCE CENTER RECREATIONAL PRODUCTS
VALCOURT QC J0E 2L0 CUSTOMER ASSISTANCE CENTER
Tel: (450) 532-5000 P.O. BOX 8035
7575 BOMBARDIER COURT
WAUSAU WI 54402 8035
Tel: (715) 848-4957
BOMBARDIER
RECREATIONAL PRODUCTS
JUNE 1998
® Registered trademark of Bombardier Inc. and/or affiliates.
11
www.SeaDooManuals.net
Smo9901b.fm Page 12 Friday, September 4, 1998 10:45 AM
1
F07A08L
TYPICAL
1. Registration number location
NOTE: The registration number must be above the water line. Ensure also that
the numbers are of the correct size and color. Check with local regulations.
12
www.SeaDooManuals.net
Smo9901b.fm Page 13 Friday, September 4, 1998 10:45 AM
F01L8WM 5
TYPICAL
13
www.SeaDooManuals.net
Smo9901b.fm Page 14 Friday, September 4, 1998 10:45 AM
GS Series
2 1
F06L0RM 4 5 6-11 3 7
TYPICAL
14
www.SeaDooManuals.net
Smo9901b.fm Page 15 Friday, September 4, 1998 10:45 AM
XP Series
1 7
F08L0PM 6 3 2-11
TYPICAL
15
www.SeaDooManuals.net
Smo9901b.fm Page 16 Friday, September 4, 1998 10:45 AM
GTS Series
3 2-11 9 1 8
F02L2QM 7 6 5
TYPICAL
16
www.SeaDooManuals.net
Smo9901b.fm Page 17 Friday, September 4, 1998 10:45 AM
GT Series
1 6 3
10 5 11 2 7
F07L0TM
TYPICAL
17
www.SeaDooManuals.net
Smo9901b.fm Page 18 Friday, September 4, 1998 10:45 AM
1
WARNING
Read all warning label, Operator Guide & safety documents before operating.
Severe injury or death can result from ignoring such information or improper use of the watercraft.
Check throttle & steering operation before starting engine. Properly attach safety tether to your PFD.
Directional control is lost when throttle is released or engine shut off. Keep a safe distance from other water users. Observe boating regulations.
Do not splash others or jump waves or wakes with this watercraft. This watercraft is not design for night-time operation.
F00A0RL
Read
all w G.
ELIN G.
docu arnin ORE FU LIN
ments g labe ER BEF HILE FUE
ls, Ope E COV W
or de befo rator G WARNING ENGIN LEVEL
ath ca re operatin uide & CLOSE ERCR A FT
infor n resu g. Seve safety • Check throttle & KEEP W AT
LL.
matio lt fr re injury steering before starting engine. rned off. OVERFI .
n or im om ignoring • Directional control
• Do not splash otheris lost when throttle is rele
ased or engine tu DO NOT LEVEL.
OIL EL SY
STEM
proper such or jump waves or wakes. CHECK ECK FU
use of th • Properly attach s. OD IC ALLY, CH
e watercr • Kee safe ty tether to your PFD.
p a safe distance from other water users. Observe boating regulatio
n PERI
aft.
• This watercraft
is not design for night time operation.
F08L04M
XP LIMITED
F01L83Z
F06A03Y
18
www.SeaDooManuals.net
Smo9901b.fm Page 19 Friday, September 4, 1998 10:45 AM
5 8
WARNING
WHILE FUELING, STOP ENGINE. FUEL TANK MAY BE
PRESSURIZED, SLOWLY TURN CAP WHEN OPENING.
KEEP WATERCRAFT LEVEL. DO NOT OVERFILL. CHECK
OIL LEVEL. PERIODICALLY, VERIFY FUEL SYSTEM.
F01L6VY
6
F02L3FY
• WARNING
GTS MODEL
DO NOT BOOST BATTERY
WHILE INSTALLED.
9 WARNING
F00L05Y NOT A GRAB HANDLE
USE REVERSE ONLY AT VERY LOW SPEED
1 2
CAUTION
TO AVOID POSSIBLE ENGINE FLOODING WHEN ROLLED OVER :
F02L2EY
10
GS, GTS AND GTI MODELS
WARNING
ENGINE MUST BE OFF WHEN USING BOARDING STEP.
KEEP AWAY FROM JET OR INTAKE GRATE. STAY ON
7 CAUTION CENTER OF THE STEP. ONLY ONE PERSON AT THE
TO AVOID POSSIBLE ENGINE FLOODING WHEN ROLLED OVER: TIME ON THE STEP. NEVER USE THE STEP FOR
PULLING, TOWING, DIVING OR JUMPING, BOARDING
MAKE SURE ENGINE IS OFF
A PWC THAT IS OUT OF WATER OR ANY OTHER
PURPOSE FOR WHICH IT WAS NOT DESIGNED.
GRAB INLET GRATE AND STEP
ON BUMPER RAIL F07L11Y
ROLL BOAT COUNTERCLOCKWISE
F06L0DY 11
GSX LIMITED, XP LIMITED, GTX LIMITED,
GTX RFI AND GSX RFI MODELS Emission Control Information BOMBARDIER
RECREATIONAL PRODUCTS
THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE AND CONFORMS
TO 1999 U.S. EPA REGULATIONS FOR MARINE SI ENGINES.
F01L6U0
SPX MODEL
19
www.SeaDooManuals.net
Smo9901b.fm Page 20 Friday, September 4, 1998 10:45 AM
WATERCRAFT IDENTIFICATION
The main components of the water- It is composed of 9 digits:
craft (engine and hull) are identified by
different serial numbers. It may some-
times become necessary to locate ZZN12345L495
these numbers for warranty purposes Model year
or to trace the watercraft in the event
Serial Year of production
of theft. number*
Month of production
Hull Identification Number
F00A0CY
F01L8XY 1
1. Hull Identification Number (H.I.N.)
F01D01Y
TYPICAL
1. Engine Identification Number (E.I.N.)
F08L0QY 1
1. Hull Identification Number
20
www.SeaDooManuals.net
Smo9901b.fm Page 21 Friday, September 4, 1998 10:45 AM
787 Engine
The Engine Identification Number
(E.I.N.) is located on the upper crank-
case on PTO side.
F01D87Y 1
1. Engine Identification Number
947 Engine
The Engine Identification Number
(E.I.N.) is located on the upper crank-
case on MAGNETO side.
F06D15Y 1
1. Engine Identification Number
21
www.SeaDooManuals.net
Smo9901b.fm Page 22 Friday, September 4, 1998 10:45 AM
COMPONENTS IDENTIFICATION
NOTE: Some components do not apply or are optional on some models.
SPX Model
19 20 1 17 23 8 10-22
13
12
9 17 27 28 13 24 31 29 21
11
15
14 15
32
18 25
3
16 2
7
4
6
F01L91L
TYPICAL
22
www.SeaDooManuals.net
Smo9901b.fm Page 23 Thursday, October 1, 1998 1:39 PM
GS Series
19 20 1 13 17 23 8 10-22
31
12
9 27 17 28 24 29 21 30
37
11
15
14 15
32
49 26
44
16 2
7 7
6
4
5
F06L0ZL
23
www.SeaDooManuals.net
Smo9901b.fm Page 24 Friday, September 4, 1998 10:45 AM
XP Limited
41 37 24 1 5 17 9 42 10-22
13
7
12
11
23 17 29 21-27
40
13
28
15 15
14
32
43 26
18 25
3
16
2
6
4
31
F08L0SM
TYPICAL
24
www.SeaDooManuals.net
Smo9901b.fm Page 25 Friday, September 4, 1998 10:45 AM
GTS Model
19 20 1 17 23 8 33 10-22
13
12
38
9 17 27 28 24 29 31 21
11 30
15
39
15
14
32
25
2
4
34
6 5
F02L3IL
TYPICAL
25
www.SeaDooManuals.net
Smo9901b.fm Page 26 Thursday, October 1, 1998 1:39 PM
GT Series
19 45 20 1 34 17 23 8 47 35
15
10
22
31
48
15
13 14
36 47 27 17 46 24 28 29 21
37
12
38
13
14
32 49 45 26 44
7 2
6 46
F07L1CL
26
www.SeaDooManuals.net
Smo9901b.fm Page 27 Thursday, October 1, 1998 1:40 PM
27
www.SeaDooManuals.net
Smo9901b.fm Page 28 Friday, September 4, 1998 10:45 AM
COMPONENTS FUNCTIONS
1) Handlebar 3) Engine Start/Stop
The handlebar controls the direction of Button
the watercraft. Turning the handlebar To start engine, depress and hold the
to the right steers the watercraft to button. Release immediately after en-
the right and inversely. gine is started.
◆ WARNING F01L63Y
28
www.SeaDooManuals.net
Smo9901b.fm Page 29 Friday, September 4, 1998 10:45 AM
5) Fuel Valve
All Models except GTX RFI and
GSX RFI
A 3-position rotating valve: OFF, ON
and RESERVE:
OFF: Stop fuel supply to carburetor(s).
- CAUTION
Turn valve to OFF position when
watercraft is not operated. F00L07Y 1 2
1. Safety lanyard cap on the switch
ON: Allows fuel to flow to carbure- 2. Safety lanyard secured on operator’s PFD
tor(s). This is the normal position
for operation of watercraft.
◆ WARNING
- CAUTION Should the engine be stopped,
watercraft directional control is
A partially open fuel valve will not available. Always disconnect
lead to fuel starvation and possi- safety lanyard when leaving wa-
ble engine damage. tercraft.
RES: Use when the watercraft has run
out of fuel in the ON position. Digitally Encoded Security System
Always refill the fuel tank at the first This system allows an anti-start pro-
opportunity. After refueling, turn the tection against unauthorized use of
fuel valve to the ON position to contin- the craft. Dealer programmed, the
ue operation. safety lanyard provided with your wa-
tercraft is the only one that allows en-
6) Safety Lanyard Switch gine starting.
NOTE: Two short beeps must be
The safety lanyard cap must be se- heard when installing the safety lan-
curely snapped onto its switch to be yard cap on the switch. Otherwise, re-
fully operational. fer to the TROUBLESHOOTING sec-
Pulling the safety lanyard cap from the tion.
switch stops the engine operation. At- The watercraft micro-processor can
tach the safety lanyard to the opera- be programmed to allow the use of up
tor's Personal Flotation Device and to 8 safety lanyards. For your conve-
snap the cap to the switch to be able nience, we recommend the purchase
to start the engine. of additional safety lanyards from your
authorized dealer. It will prove to be
◆ WARNING useful in case of loss as well as for ad-
ditional operators.
Should the safety lanyard cap be-
come loose or fails to remain on With the DESS, leaving the safety lan-
its switch, replace it immediately. yard for more than 10 minutes after
stopping the engine will require the re-
moval and reinstallation of the safety
lanyard on the switch to allow engine
starting.
29
www.SeaDooManuals.net
Smo9901b.fm Page 30 Friday, September 4, 1998 10:45 AM
7) Docking Eyelets
All Models Except XP Limited
These eyelets can be temporarily
used for docking, while refueling for
example.
F01L8XZ 1
TYPICAL
1. Seat latch
F08L0TZ 1 F01L92Y 1 2
1. Docking eyelets SPX AND GTX MODELS
1. Insert this tab in hook
8) Seat Latch 2. Hook
30
www.SeaDooManuals.net
Smo9901b.fm Page 31 Friday, September 4, 1998 10:45 AM
F06L12Y 2 1
ALL MODELS EXCEPT SPX AND GTX
◆ WARNING
Periodically verify the seat lock
pin and tighten if needed. Make 1
sure seat is securely latched.
F01L94Y
- CAUTION
Never use the grab handle to tow
anything or to lift the watercraft.
31
www.SeaDooManuals.net
Smo9901b.fm Page 32 Friday, September 4, 1998 10:45 AM
- CAUTION
Should water not flow from out-
let a few seconds after engine
starts, immediately stop engine
and refer to POST-OPERATION
CARE and look for cooling sys- F02L2FY
tem flushing or refer to an autho-
rized Sea-Doo dealer for servicing. 1. Unscrew
2. Tighten
12) Jet Pump Nozzle Tilt the watercraft slightly to the rear
so that the water can completely flow
It is turned from side to side via rider out of the bilge.
input at the handlebar. This provides
watercraft directional control when
engine is running. ◆ WARNING
Never use nozzle as a supporting point Always make sure bilge drain
to board the watercraft or to lift it. plugs are properly tightened.
13) Air Intake Opening 15) Bow and Stern Eyelets
This is where air enters to supply the
engine and ventilate the engine com- Bow Eyelet
partment. If the air intake opening is Eyelets can be used for mooring, tow-
kept under water for a long period wa- ing and as a tie-down point during
ter will get inside bilge. transportation.
- CAUTION
If the air intake opening is kept
under water for a long period,
such as turning constantly in
tight circles, water will get inside
bilge, which may cause severe
damage to internal parts of the
engine.
1
14) Bilge Drain Plugs
Should water be found in the bilge, it
can be easily drained by unscrewing F00L0EY
32
www.SeaDooManuals.net
Smo9901b.fm Page 33 Friday, September 4, 1998 10:45 AM
1
VTS
2
Bombardier
F07L0YY 1 F01H4RY
◆ WARNING
Never leave any heavy or break-
able objects in the storage bas-
ket. Never store or carry anything
below basket.
33
www.SeaDooManuals.net
Smo9901b.fm Page 34 Friday, September 4, 1998 10:45 AM
2
1 1
F08L0UY
34
www.SeaDooManuals.net
Smo9901b.fm Page 35 Friday, September 4, 1998 10:45 AM
0 1
Bombardier
F01G07Y
35
www.SeaDooManuals.net
Smo9901b.fm Page 36 Friday, September 4, 1998 10:45 AM
1
31) Fuel Tank Cap
Unscrew the cap counterclockwise to
allow fuel tank filling. Fully tighten
when finished.
◆ WARNING
Never use a lit match or open
flame to check fuel level.
36
www.SeaDooManuals.net
Smo9901b.fm Page 37 Friday, September 4, 1998 10:45 AM
37
www.SeaDooManuals.net
Smo9901b.fm Page 38 Thursday, October 1, 1998 1:40 PM
F07L1IY
TYPICAL F07L0WY 1
1. Safety lock
TYPICAL
1. Adjustment knob
To lock the storage compartment cov-
er, insert key and rotate it 1/2 turn.
47) Cargo Cleats
1 These cleats are provided for securing
baggage.
- CAUTION
Do not use the cleats as a tie-
down point for transportation or
mooring.
F07L1JY
TYPICAL
1. Insert key and rotate it 1/2 turn to lock cover
F07L0XY 1
1. Cargo cleats (each side)
38
www.SeaDooManuals.net
Smo9901b.fm Page 39 Thursday, October 1, 1998 1:40 PM
39
www.SeaDooManuals.net
Smo9901b.fm Page 40 Friday, September 4, 1998 10:45 AM
40
www.SeaDooManuals.net
Smo9901b.fm Page 41 Friday, September 4, 1998 10:45 AM
41
www.SeaDooManuals.net
Smo9901b.fm Page 42 Friday, September 4, 1998 10:45 AM
- CAUTION
The 947 engine and the 787 RFI
engine requires the use of BOM-
BARDIER-ROTAX Formula XP-S
synthetic injection oil (or the
equivalent synthetic oil).
42
www.SeaDooManuals.net
Smo9901b.fm Page 43 Friday, September 4, 1998 10:45 AM
BREAK-IN PERIOD
Engine To add injection oil in the fuel tank, pro-
ceed as follows:
With Bombardier-Rotax® watercraft
engines, a break-in period is required Fill fuel tank with approximately 15 li-
before operating the engine at full ters (4 gal) of gasoline; then, add the
throttle. Engine manufacturer recom- required quantity of injection oil in the
mendation is about 10 operating hours. fuel tank.
During this period, maximum throttle Fill up fuel tank with gasoline. Do not
should not exceed 3/4, however, brief overfill.
acceleration and speed variations con-
tribute to a good break-in. Continued
wide open throttle accelerations, pro-
- CAUTION
longed cruising speeds and overload- It is important to proceed in this
ing the engine are detrimental during order to allow a proper mixing of
the break-in period. the oil in the gasoline.
To assure additional protection during
the initial engine break-in, BOMBAR- 10-Hour Inspection
DIER-ROTAX injection oil should be
added in the fuel tank for the first full It is highly recommended that after
fuel tank filling only. the first 10 hours of operation, the wa-
tercraft be checked by an authorized
MODELS QUANTITY dealer. This inspection will also pro-
vide the opportunity to discuss the un-
700 mL answered questions you may have en-
SPX countered during the first hours of
(24 oz)
operation.
GS, GSX Limited,
GTI, GTX Limited 1L The 10-hour inspection is at the
GSX RFI and (1.05 qt) expense of the watercraft owner.
GTX RFI
XP Limited 900 mL
and GTS (30 oz)
43
www.SeaDooManuals.net
Smo9901b.fm Page 44 Friday, September 4, 1998 10:45 AM
Dealer code
44
www.SeaDooManuals.net
Smo9901b.fm Page 45 Friday, September 4, 1998 10:45 AM
PRE-OPERATION CHECKS
Some of the following items may not have been previously covered in this Guide,
however they will be described in the MAINTENANCE or SPECIAL PROCE-
DURES section. Please refer to these sections to have more detailed informa-
tion.
◆ WARNING
Safety lanyard must always be removed from switch prior to verifying
any of the following.
ITEM OPERATION ✓
Hull Inspect.
Jet pump water intake Inspect/clean.
Bilge Drain. Ensure plugs are secured.
Battery Inspect tightness of cables and retaining
strap(s).
Fuel and oil tanks Refill.
Engine compartment Verify for any fuel leak/odor.
Fire extinguisher Inspect condition/mounting.
Steering and throttle systems Check operation.
Reverse system (if applicable) Check operation.
VTS (if applicable) Check operation.
Safety lanyard, engine start/stop Check operation.
button
Hull
Inspect hull for cracks or damage.
45
www.SeaDooManuals.net
Smo9901b.fm Page 46 Friday, September 4, 1998 10:45 AM
46
www.SeaDooManuals.net
Smo9901b.fm Page 47 Friday, September 4, 1998 10:45 AM
◆ WARNING
If engine does not shut-off when
pushing engine start/stop button
or by disconnecting the safety
lanyard, stop the engine by ap-
plying the choke and turning fuel
valve to OFF position. Do not op-
erate the watercraft further, see
an authorized Sea-Doo dealer.
Clothing
◆ WARNING
Always wear a Coast Guard ap-
proved PFD. It is also recommend-
ed that gloves, wet suit, and deck
shoes/booties be worn when op-
erating the watercraft. In some
instances, for example racing or
buoy courses, an approved hel-
met should be worn.
47
www.SeaDooManuals.net
Smo9901b.fm Page 48 Friday, September 4, 1998 10:45 AM
OPERATING INSTRUCTIONS
Neutral and Reverse
◆ WARNING (if applicable)
Neutral and reverse are obtained by
Always perform the PRE-OPERATION
CHECKS before operating the moving a reverse gate, which deviates
watercraft. Become thoroughly the thrust of water.
familiar with all controls and the To obtain neutral position, pull shift le-
function of each. Should any con- ver halfway. The reverse gate will be
trol or instruction not be fully un- in the middle position, deviating half of
derstood, refer to an authorized the thrust to minimize watercraft move-
Sea-Doo dealer. ment.
F02L3LY 1
GTS MODEL
1. Shift lever in neutral position
F01J3YY
TYPICAL
◆ WARNING
Whenever the engine is to be start-
ed, the operator and any passen-
ger(s) should always be sitting on F07L0RY 1
the watercraft. GTI, GTX LIMITED AND GTX RFI MODELS
1. Shift lever in neutral position
48
www.SeaDooManuals.net
Smo9901b.fm Page 49 Friday, September 4, 1998 10:45 AM
F07J0NY F07J0OY 1
TYPICAL TYPICAL
1. Reverse gate in middle position 1. Reverse gate in downward position
To obtain reverse position, pull shift le- NOTE: To get maximum efficiency and
ver completely. The reverse gate will control from the reverse, increase en-
be in downward position, deviating all gine speed to just above idle.
the thrust toward the front of the wa- In reverse position, turn the handlebar
tercraft. the opposite direction that you want
to move the rear of the watercraft.
For example, to steer the rear of the
watercraft to the left side, turn the
handlebar to the right side.
1 2
F02L3MY 1
GTS MODEL
1. Shift lever in reverse position
F07A0CY
◆ WARNING
Shift lever should only be used
when the engine is idling.
F07L0SY 1
GTI, GTX LIMITED AND GTX RFI MODELS
1. Shift lever in reverse position
49
www.SeaDooManuals.net
Smo9901b.fm Page 50 Thursday, October 1, 1998 1:41 PM
50
www.SeaDooManuals.net
Smo9901b.fm Page 51 Friday, September 4, 1998 10:45 AM
1 F07A0AY
START
STOP
Turning the handlebar pivots the jet
VTS
pump nozzle which controls the wa-
tercraft direction. Turning the handle-
bar to the right will turn the watercraft
to the right and inversely. The throttle
Bombardier must be applied to turn the watercraft.
RES
◆ WARNING
Directional control is lost when
the throttle is closed. Throttle
must be applied and handlebar
turned to change the direction of
2 the watercraft. Steering efficien-
3 cy will differ with carrying loads
and water conditions.
51
www.SeaDooManuals.net
Smo9901b.fm Page 52 Friday, September 4, 1998 10:45 AM
◆ WARNING
Do not touch electrical parts or jet
pump area when engine is run-
ning.
- CAUTION ◆ WARNING
Only start the watercraft once all
The engine should be started controls have been checked and
with at least 90 cm (3 ft) of water operate properly. Operator and
below the hull. passenger (if applicable) should
be sitting on the watercraft seat
prior to starting the engine.
Cold Engine
Turn the fuel valve to ON position.
Firmly grip handlebar with your left
hand and place both feet on the floor-
board.
Fully pull the choke lever with your
right hand and depress the start/stop
button.
A
F01L4WY
A. 90 cm (3 ft)
52
www.SeaDooManuals.net
Smo9901b.fm Page 53 Friday, September 4, 1998 10:45 AM
F02L3JY
All Models
Slowly accelerate to reach deeper
TYPICAL water. Do not apply full throttle until
1. Fully pulled the engine is warm.
Immediately after engine is started,
release start/stop button and release
choke lever half way.
- CAUTION
To avoid starter motor overheat-
ing, the cranking period should
not exceed 5-10 seconds and a
rest period should be observed F07A0DY
between cranking cycles to let
the starter cool down and its
mechanism disengage. ◆ WARNING
A few seconds after, release the In shallow water, shells, sand,
choke lever and if necessary, slightly pebbles or other objects could be
apply throttle to keep engine running. drawn up by the jet pump and
damage impeller, components or
Warm Engine clog the cooling system. Also, de-
The same procedure as a cold engine bris could be thrown rearward
applies, except the choke does not into bystanders.
need to be applied and throttle lever
has to be slightly depressed. Obstacles
Verify that the path ahead of the wa-
Cold and Warm Engine tercraft is clear of other craft or obsta-
To start engine, depress and hold the cles. Avoid riding close to swimmers.
start/stop button. Check local boating laws for safe oper-
If engine fails to start after 10 sec- ation.
onds, wait a few seconds then repeat
procedure.
Release start/stop button immediately
after engine is started.
53
www.SeaDooManuals.net
Smo9901b.fm Page 54 Friday, September 4, 1998 10:45 AM
◆ WARNING
Inexperienced riders should prac-
tice how to get aboard close to
shore first before venturing into
deep water.
Operator Alone
F01L4KY
Swim to the rear of the watercraft.
Sit astride the seat.
Attach the safety lanyard to the opera-
tor’s PFD and snap the cap to the
switch before starting the engine.
Start the engine.
- CAUTION
Never use jet pump components
as a supporting point to board
the watercraft.
F01L4MY
F01L4JY
F01L4NY
54
www.SeaDooManuals.net
Smo9901b.fm Page 55 Thursday, September 17, 1998 2:13 PM
Stopping/Docking
The watercraft is slowed by water
drag. The stopping distance will vary
depending on the watercraft size, car-
rying weight, water condition, wind
and current.
F01L4OY
◆ WARNING
Do not start engine until the pas-
senger(s) are properly seated. Do F01L50Y
◆ WARNING
◆ WARNING
When crossing wakes, slow down. No directional control is available
Operator and passenger(s) can when the throttle is closed or en-
brace themselves by posting. Do gine is shut off.
not jump waves or wakes.
55
www.SeaDooManuals.net
Smo9901b.fm Page 56 Friday, September 4, 1998 10:45 AM
Beaching
Proceed the same way as for docking
except for the following:
Approach the beach slowly and shut off
the engine when there is about 90 cm
(3 ft) of water under the hull.
F07A0EY
◆ WARNING
In shallow water, shells, sand,
pebbles or other objects could be
drawn up by the jet pump and
damage impeller, components or
clog cooling system. Also, debris
could be thrown rearward into
bystanders.
◆ WARNING
Should the engine be shut off,
watercraft directional control is
not available. Never leave the
safety lanyard on an unattended
watercraft.
56
www.SeaDooManuals.net
Smo9901b.fm Page 57 Friday, September 4, 1998 10:45 AM
POST-OPERATION CARE
General Care Engine lubrication and flushing should
be performed when the watercraft is
Remove the watercraft from the wa- not expected to be used further the
ter every day to prevent marine organ- same day or when the watercraft is
isms growth. stored for any extended time.
Should any water be present in the Proceed as follows:
hull, unscrew the drain plugs and tilt
the watercraft to the rear in order to
allow water to flow out. ◆ WARNING
Wipe up any remaining liquid in the en- Perform this operation in a well
gine compartment (bilge, engine, bat- ventilated area.
tery, etc.) with clean dry rags (this is
particularly important in salt water Clean jet pump by spraying water in its
use). inlet and outlet and then BOMBAR-
DIER LUBE lubricant.
Additional Care for Foul
Water or Salt Water SPX and GTS Models
When the watercraft is operated in Remove seat to allow access to cool-
foul water and particularly in salt wa- ing system.
ter, additional care must be taken to Remove dust cap from fitting spigot
protect the watercraft and its compo- and attach coupler hose (P/N 295 500
nents. Rinse bilge area with fresh wa- 258). Make sure coupler hose is prop-
ter. erly locked to fitting spigot.
Install a hose pincher on water outlet
- CAUTION hose.
Failure to perform proper care NOTE: This prevents water from di-
such as: watercraft rinsing, cool- rectly exiting cooling system.
ing system flushing and anticor-
rosion treatment, when water-
craft is used in salt water, will re-
sult in damage to the watercraft
and its components. Never leave
the watercraft stored in direct sun-
light.
57
www.SeaDooManuals.net
Smo9901b.fm Page 58 Friday, September 4, 1998 10:45 AM
All Models
Start the engine then immediately
open the water tap.
◆ WARNING
Do not touch any electrical parts
or jet pump area when engine is
running.
F02E03Y 1 2 3 - CAUTION
GTS MODEL Never flush a hot engine. Always
1. Fitting spigot start the engine before opening
2. Coupler hose
3. Hose pincher the water tap. Open water tap im-
mediately after engine is started
Attach other end of coupler hose to a to prevent overheating.
garden hose. Do not open water tap
yet. Run the engine about 3 minutes at a
fast idle around 3500 RPM.
All Models Except SPX and GTS
Spray BOMBARDIER LUBE lubricant
To flush engine, connect a garden into air intake silencer keeping engine
hose to connector located at the rear at fast idle.
of watercraft near the jet pump.
NOTE: A quick connect adapter can 2
be used (P/N 295 500 473). No hose
pincher is required to flush engine.
1
3
F01F25Y
58
www.SeaDooManuals.net
Smo9901b.fm Page 59 Friday, September 4, 1998 10:45 AM
- CAUTION
When engine begins to run irreg-
ularly because of fuel starvation,
immediately stop water flow be-
fore engine dies.
- CAUTION F01H64Y 1
Always close the water tap be- GTS MODEL
fore stopping the engine. 1. Spark plug cables on grounding device
- CAUTION
Serious engine damage can oc-
cur if hose pincher is not removed. F00H0DY 1
SPX, GS AND GTI MODELS
All Models 1. Spark plug cables on grounding device
◆ WARNING
Always use spark plug cable
grounding device when remov-
ing spark plugs.
F06H1WY 1
GSX LIMITED
1. Spark plug cables on grounding device
59
www.SeaDooManuals.net
Smo9901b.fm Page 60 Friday, September 4, 1998 10:45 AM
Anticorrosion Treatment
To prevent corrosion, spray a corro-
sion inhibitor (salt water resistant)
such as BOMBARDIER LUBE lubri-
cant or equivalent over metallic com-
ponents in engine compartment.
Apply dielectric grease (salt water re-
sistant) on battery posts and cable
connectors.
F07H0AY 1
GTX RFI AND GSX RFI MODELS
- CAUTION
1. Grounding device Never leave rags or tools in the
engine compartment or in the
Remove both spark plugs and spray bilge.
BOMBARDIER LUBE lubricant into
each cylinder.
Install safety lanyard on the switch.
Fully apply throttle lever then depress
start/stop button to crank the engine a
few turns to distribute the oil onto cyl-
inder wall.
60
www.SeaDooManuals.net
Smo9901b.fm Page 61 Friday, September 4, 1998 10:45 AM
SPECIAL PROCEDURES
Engine Overheating GTS, GTI, GTX Limited and GTX RFI
Models
If the monitoring beeper sounds con-
tinuously, stop engine immediately. If the aforementioned method does
not work, the following can be per-
Perform Jet Pump Water Intake and formed:
Impeller Cleaning procedure shown
in this section. – With engine running, put shift lever
in reverse position and vary throttle
Flush cooling system, refer to POST- quickly several times.
OPERATION CARE.
– Repeat procedure if necessary.
If engine still overheats, refer to an au-
thorized Sea-Doo dealer for servicing. On Beach Cleaning
Jet Pump Water Intake Place a cardboard or a carpet beside
the watercraft to prevent scratching
and Impeller Cleaning when turning the watercraft for clean-
Weeds, shells or debris can get ing.
caught on the intake grate, drive shaft
and/or impeller. A clogged water in-
take may cause troubles such as: ◆ WARNING
1. Cavitation: Engine speed is high Always remove safety lanyard
but watercraft moves slowly due to cap from switch to prevent acci-
reduced jet thrust, jet pump com- dental engine starting before
ponents may be damaged. cleaning the jet pump area.
2. Overheating: Since the jet pump
operation controls the flow of water SPX, GS, GTS and GTI Models
to cool the engine, a clogged intake Rotate the watercraft counterclock-
will cause the engine to overheat wise (seen from rear) to its left side
and damage engine internal com- for cleaning. Rotating watercraft coun-
ponents. terclockwise eliminates the possibility
A weed clogged area can be cleaned of residual water in the tuned pipe en-
as follows: tering the engine and causing engine
damage.
In Water Cleaning
Rock the watercraft several times Max. 90°
while repeatedly pressing start/stop
button for short period without start-
ing engine. Most of the time, this will
result in letting the weeds fall from the
intake area. Start engine and make
sure water flows out from bleed out-
let(s) and watercraft operates properly.
F01L450
61
www.SeaDooManuals.net
Smo9901b.fm Page 62 Friday, September 4, 1998 10:45 AM
62
www.SeaDooManuals.net
Smo9901b.fm Page 63 Friday, September 4, 1998 10:45 AM
F06L0DZ
Submerged Watercraft
If the watercraft is submerged and en-
gine is water-flooded, it is strongly rec-
ommended that the watercraft be ser-
viced by an authorized Sea-Doo dealer F01B23Y
immediately.
In the event the engine cannot be ser- This will prevent the cooling system
viced within a few hours, remove from filling which may lead to water
spark plug cables and connect them being injected into and filling the ex-
on the grounding device. haust system. Without the engine run-
ning there isn’t any exhaust pressure
◆ WARNING
to carry the water out the exhaust out-
let.
Never crank engine with spark
plugs removed unless spark plug - CAUTION
cables are connected to the
Failure to do this may result in
grounding device. damage to the engine. If you
must tow a stranded watercraft in
Remove spark plugs and dry them water and do not have a hose
with a clean and dry cloth. pincher be sure to stay well be-
Cover spark plug holes with a rag. low the maximum towing speed
Crank engine for approximately 10 of 24 km/h (15 MPH).
seconds to allow water to escape
from spark plug openings. Snugly install the hose pincher on the
water supply hose as shown.
63
www.SeaDooManuals.net
Smo9901b.fm Page 64 Friday, September 4, 1998 10:45 AM
F02E04Y 1 F07E03Y 1
GS, GTS AND GTI MODELS GSX LIMITED AND GTX LIMITED
1. Hose pincher 1. Hose pincher
F07E04Y 1
F01E29Y
GSX RFI AND GTX RFI MODELS
SPX MODEL 1. Hose pincher
1. Hose pincher
1 - CAUTION
When finished towing the water-
craft, hose pincher must be re-
moved before operating it.
Low-charge Battery
Condition
See your Sea-Doo dealer to have it
charged or replaced.
F08E03Y
◆ WARNING
XP LIMITED Do not charge or boost the bat-
1. Hose pincher tery while installed on the water-
craft.
64
www.SeaDooManuals.net
Smo9901b.fm Page 65 Friday, September 4, 1998 10:45 AM
Flooded Engine
If the engine does not start and it is
suspected to be flooded, proceed as
follows:
Remove spark plug cables and con-
nect them on the grounding device.
◆ WARNING
Always use spark plug cable
grounding device when remov-
ing spark plugs.
65
www.SeaDooManuals.net
Smo9901b.fm Page 66 Friday, September 4, 1998 10:45 AM
MAINTENANCE
◆ WARNING 2
PTO Flywheel
All Models Except XP Limited
Remove the wing nuts, washers and
pull out PTO flywheel guard.
◆ WARNING F01I0AY 1
SPX, GSX LIMITED, GTX LIMITED,
Always remove safety lanyard GSX RFI AND GTX RFI MODELS
cap from its receptacle to prevent 1. Flywheel guard
accidental engine starting before 2. Wing nuts
removing the PTO flywheel guard.
Using a grease gun, carefully lubricate
PTO flywheel at grease fitting until
boot is just beginning to expand.
- CAUTION
Immediately stop lubricating as
soon as boot begins to expand.
66
www.SeaDooManuals.net
Smo9901b.fm Page 67 Friday, September 4, 1998 10:45 AM
Electrical Connections
As necessary, apply anticorrosion
product such as dielectric grease on
battery posts and all exposed cable
connectors.
- CAUTION
Do not lubricate connectors of
the Multi-Purpose Electronic
F01I0BY 1 Module.
1. Grease PTO flywheel
Additional Lubrication
Secure PTO flywheel guard.
BOMBARDIER LUBE lubricant will
Seal Carrier help to prevent corrosion and keep
proper operation of moving mecha-
XP Limited nisms.
Using a grease gun, carefully lubricate Lubrication of the following items
seal carrier of mid bearing until grease should be performed every 50 hours
is just coming out of seal. in fresh water use but every 10 hours
in salt water use.
Choke Lever
Fully pull choke lever and lubricate the
metallic portion.
Seat Opening Mechanism, Tab,
Hook and Lock Pin
All Models Except XP Limited
F08I01Y 1 1
1. Grease seal carrier of mid bearing
Anticorrosion Protection
Throttle/Choke Cables
Lubricate the throttle and choke ca-
bles with BOMBARDIER LUBE lubri-
cant every 25 hours (or every 10 hours 2
in salt water use).
F01L7UY
1. Front tab
2. Rear mechanism
67
www.SeaDooManuals.net
Smo9901b.fm Page 68 Friday, September 4, 1998 10:45 AM
Reverse System
START
STOP
GTS Model
Lubricate support plate sliding area of
sliding block and triangular lever with
synthetic grease.
Also lubricate sliding washer and shift
lever stem.
F01L51Y
2
TYPICAL
1. Sliding block
2. Sliding washer
3. Support plate
Periodic Inspection
Routine maintenance is necessary for
all mechanized products. A periodic in-
spection contributes to the product’s
life span.
The following maintenance chart
gives guidelines for regular watercraft
servicing scheduled to be performed
F01F07Y by you and/or by an authorized Sea-
TYPICAL
Doo dealer. The schedule can be ad-
justed according to operating condi-
tions and use.
IMPORTANT: Schedule for watercraft
rental operations or higher number of
hour use, will require greater frequen-
cy of inspection and maintenance.
68
www.SeaDooManuals.net
Smo9901b.fm Page 69 Friday, September 4, 1998 10:45 AM
NOTE: Some items are included in the PRE-OPERATION CHECKS and not nec-
essarily repeated in this chart.
➀ Every 10 hours in salt water use.
➁ These items have to be initially checked after 25 hours. Thereafter, servicing
to be made as specified in this chart.
➂ Daily flushing in salt water or foul water use.
69
www.SeaDooManuals.net
Smo9901b.fm Page 70 Thursday, October 1, 1998 1:42 PM
-
ically return, do not operate wa-
tercraft and see your Sea-Doo CAUTION
dealer.
An obstructed oil filter will cause
oil starvation resulting in serious
engine damage.
Steering Alignment
When the handlebar is aimed in
1 straight ahead position, the jet pump
nozzle should be in the same direction
F01K01Y allowing the watercraft to run in a
1. Must move freely straight line.
Refer to an authorized Sea-Doo dealer
Choke Cable Inspection if an adjustment is necessary.
All Models except GSX RFI and GTX
RFI ◆ WARNING
Ensure it operates smoothly and with- Ensure the handlebar/jet pump
out any hesitation from fully open to nozzle operate freely from side to
fully closed. When the choke lever is side and are not stressing the
fully pulled, choke must be fully ap- steering cable and/or bracket.
plied. Refer to an authorized Sea-Doo
dealer if necessary. Steering system should be inspected
every 50 hours by an authorized Sea-
Carburetor Adjustment Doo dealer.
All Models Except GSX RFI and GTX VTS Adjustment
RFI
Carburetor adjustment is very impor- SPX, GSX Limited, GSX RFI and
tant to allow good engine operation XP Limited
and therefore watercraft perfor- Push on arrow pointing upward on
mance. Carburetor adjustment re- VTS button until the VTS stops. The
quires technical knowledge and expe- nozzle should be up without interfer-
rience to have the correct mixture ing with the venturi.
supplied to the engine. This critical ad-
justment must be performed by an au-
thorized Sea-Doo dealer once a year or
more often if necessary.
70
www.SeaDooManuals.net
Smo9901b.fm Page 71 Thursday, October 1, 1998 1:42 PM
2
Vacuum Bailer Pick-Ups
They are located each side of the drive
shaft tunnel.
START
STOP 3 Two pick-ups use a low pressure area
in the jet pump to siphon the water
out of the bilge when the watercraft in
moving forward.
Inspect each pick-up screen for ob-
structions, clean as necessary.
F01J5CY
1
TYPICAL
1. Push on arrow pointing upward on VTS
button
2. No interference
3. Nozzle up
- CAUTION
Trim ring and/or nozzle must not
interfere at any position.
F02L3KY
1. Outlets
71
www.SeaDooManuals.net
Smo9901b.fm Page 72 Thursday, October 1, 1998 1:42 PM
Fuses 3 2
◆ WARNING
I f w ir es o r co n n ec ti o n s a r e
frayed, squeezed or broken, see
an authorized Sea-Doo dealer im-
mediately.
SPX Model
The electrical system is protected with
4 fuses.
Two 15 A fuses protect the charging F01H79Y 1
system. One fuse is mounted on the FRONT ELECTRICAL BOX OPENED
MPEM located in the front electrical 1. MPEM
box and the other one is in the rear 2. Spare fuse holder
electrical box. If the battery is regularly 3. Fuse caps
discharged, check fuses.
Remove fuse caps to check fuse con-
A 5 A fuse protects the MPEM, acces- dition.
sories and controls. The fuse is
mounted on the MPEM located in the To access fuses in the rear electrical
front electrical box. If the starter does box, remove seat and vent tube sup-
not operate, check condition of this port.
fuse. Unclip cover of rear electrical box and
A 7.5 A fuse protects the variable trim move cover beside box.
system (VTS). The fuse is located in
the rear electrical box. 1
To access fuses in the front electrical
box, open storage compartment cover
and remove basket.
Unplug connectors of the front electri-
cal box.
Unclip the electrical box from its seat
and remove it.
Open the electrical box.
F01H5KY
72
www.SeaDooManuals.net
Smo9901b.fm Page 73 Thursday, October 1, 1998 1:42 PM
F06H1SY 2
TYPICAL
1. MPEM
2. Fuse cover
73
www.SeaDooManuals.net
Smo9901b.fm Page 74 Thursday, October 1, 1998 1:42 PM
F07H0HY 2
F06H1TY 1 2
REAR ELECTRICAL BOX OPENED
1. Fuse cover 1. Fuse holders (20 A)
2. Fuse tabs 2. Fuse holder (1 A)
NOTE: There are 3 spare fuses on the Unclip and pull out fuse holders to
MPEM. check fuse condition.
To access the 20 A fuses in the rear
electrical box, remove seats. All Models Except SPX and GTS
Remove basket. Two 15 A fuses protect the charging
system. One fuse is mounted on the
Unclip and remove cover of the rear MPEM located in the front of the wa-
electrical box. tercraft and the other one is in the
electrical box. If the battery is regularly
discharged, check fuses.
A 5 A fuse protects the MPEM, acces-
sories and controls. The fuse is
mounted on the MPEM located in the
front of the watercraft. If the starter
does not operate, check condition of
this fuse.
A 7.5 A fuse protects the variable trim
system (if applicable). The fuse is
mounted on the MPEM.
F07H08Y 1
On the XP Limited, a 3 A fuse located
1. Rear electrical box in the electrical box protects the bilge
pump.
To access fuses on the MPEM, open
storage compartment cover (engine
cover for the XP Limited) and remove
storage basket.
74
www.SeaDooManuals.net
Smo9901b.fm Page 75 Thursday, October 1, 1998 1:42 PM
F06H1UY 1
GS AND GTI MODELS
1. Fuse holder
1
F06H1SY 2
TYPICAL
1. MPEM
2. Fuse cover
F07H0IY
All Models
If defective, replace the fuse by one of
the same rating.
1 2
-
F06H1TY
75
www.SeaDooManuals.net
Smo9901b.fm Page 76 Thursday, October 1, 1998 1:42 PM
◆ WARNING
If any gasoline leak or odor is
found, do not start the engine.
Have the watercraft serviced by
an authorized Sea-Doo dealer im-
mediately.
Care
Twice a year, the bilge should be
cleaned with hot water and detergent
or bilge cleaner to remove any possi-
ble fuel/oil/electrolyte deposits and
mildew.
Occasionally, wash the body with wa-
ter and soap (only use mild detergent).
Remove any marine organisms from
engine and/or hull. Apply non-abrasive
wax such as silicone wax.
- CAUTION
Never clean apparent fiberglass
and plastic parts with strong de-
tergent, degreasing agent, paint
thinner, acetone, etc.
76
www.SeaDooManuals.net
Smo9901b.fm Page 77 Friday, September 4, 1998 10:45 AM
TRANSPORTATION, STORAGE
AND PRE-SEASON PREPARATION
Transportation Storage
It is recommended that the watercraft
◆ WARNING be serviced by an authorized Sea-Doo
dealer for storage but the following
Always turn the fuel valve to OFF operations can be performed by you
position when transporting or with a minimum of tools.
docking the watercraft.
77
www.SeaDooManuals.net
Smo9901b.fm Page 78 Friday, September 4, 1998 10:45 AM
F02E05Y 1 F07E06Y 1 1
TYPICAL 1. Make sure water flows out of fitting and
1. Engine drain hose hose
- CAUTION
Use only SEA-DOO jet pump oil
or equivalent synthetic gear oil,
otherwise component service life
could be reduced. Do not mix oil
brands or types.
F07E05Y 1 Grease lubrication point(s) of propul-
1. Disconnect this hose sion system as explained in MAINTE-
NANCE section.
Water should flow out of the fitting
(magneto cooling circuit) and hose Fuel System
(crankcase heat exchanger). SEA-DOO fuel stabilizer (or equiva-
lent), can be added in fuel tank to pre-
vent fuel deterioration and carburetor
gumming. Follow manufacturer’s in-
structions for proper use.
78
www.SeaDooManuals.net
Smo9901b.fm Page 79 Friday, September 4, 1998 10:45 AM
Additional Recommended
- CAUTION Protection
Fuel stabilizer should be added In cool regions (where freezing point
prior to engine lubrication to en- may be encountered), cooling system
sure carburetor protection should be filled with an equal part of
against varnish deposits. water and antifreeze solution.
- CAUTION
◆ WARNING
During winter storage in cold cli-
Fuel is flammable and explosive mates (where freezing may oc-
under certain conditions. Always cur), always add antifreeze and
work in a well ventilated area. Al- water solution to cooling system.
ways wipe off any fuel spillage Mix in equal parts.
from the watercraft. Always turn
the fuel valve to OFF position Always use ethylene glycol antifreeze
when storing the watercraft. containing corrosion inhibitors specifi-
cally recommended for aluminum en-
Cooling System Flushing and gines.
Engine Internal Lubrication SPX and GTS Models
Refer to procedure in POST-OPERATION Install a hose pincher to engine drain
CARE. hose near the PTO flywheel guard.
Battery
Contact your authorized Sea-Doo deal-
er or refer to the appropriate Shop
Manual for proper storage procedure.
Anticorrosion Treatment
Wipe off any residual water in the en-
gine compartment.
Spray BOMBARDIER LUBE lubricant
over metallic components in engine
compartment. F02E06Y 1
Lubricate the throttle cable with BOM- TYPICAL
BARDIER LUBE lubricant. 1. Hose pincher installed on engine drain hose
The front seat should be partially left
opened during storage. This will avoid Install coupler hose to fitting spigot.
engine compartment condensation Install a hose pincher to engine water
and possible corrosion. outlet hose (beside fitting spigot).
79
www.SeaDooManuals.net
Smo9901b.fm Page 80 Friday, September 4, 1998 10:45 AM
1 3 2
F06E0EY 1
F01E1EY 717 AND 787 ENGINES
1. Disconnect engine water outlet hose
1. Coupler hose
2. Hose pincher
3. Fitting spigot
F06E0DY 1
TYPICAL
1. Hose pincher installed on engine drain hose
80
www.SeaDooManuals.net
Smo9901b.fm Page 81 Friday, September 4, 1998 10:45 AM
81
www.SeaDooManuals.net
Smo9901b.fm Page 82 Friday, September 4, 1998 10:45 AM
Pre-Season Preparation
Use the following chart.
Since technical skills and special tools
are required, some operations should
be performed by an authorized dealer.
◆ WARNING
Observe all WARNINGS and
CAUTIONS mentioned through-
out this guide which are pertinent
to the item being checked. When
component conditions seem less
than satisfactory, replace with
genuine BOMBARDIER parts or
approved equivalents.
82
www.SeaDooManuals.net
Smo9901b.fm Page 83 Friday, September 4, 1998 10:45 AM
➀ Before installing new spark plugs, it is suggested to burn the excess BOM-
BARDIER LUBE lubricant by starting the engine using the old spark plugs.
➁ Safety item covered in the annual safety inspection.
83
www.SeaDooManuals.net
Smo9901b.fm Page 84 Friday, September 4, 1998 10:45 AM
TROUBLESHOOTING
All Models Except GTX RFI and GSX RFI
The following chart is provided to help in diagnosing the probable source of sim-
ple troubles. You may be able to solve many of these problems rather quickly, but
others may require the skills of a mechanical technician. In such cases, consult
an authorized Sea-Doo dealer for servicing.
84
www.SeaDooManuals.net
Smo9901b.fm Page 85 Friday, September 4, 1998 10:45 AM
Engine Overheats
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Monitoring beeper sounds • Clogged jet pump water Clean.
continuously. intake.
• Clogged coolant system. Flush cooling system with coupler
hose.
85
www.SeaDooManuals.net
Smo9901b.fm Page 86 Friday, September 4, 1998 10:45 AM
86
www.SeaDooManuals.net
Smo9901b.fm Page 87 Friday, September 4, 1998 10:45 AM
87
www.SeaDooManuals.net
Smo9901b.fm Page 88 Friday, September 4, 1998 10:45 AM
Engine Overheats
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Monitoring beeper sounds • Clogged jet pump water Clean.
continuously. intake.
• Clogged coolant system. Flush cooling system.
88
www.SeaDooManuals.net
Smo9901b.fm Page 89 Friday, September 4, 1998 10:45 AM
SPECIFICATIONS
89
www.SeaDooManuals.net
Smo9901b.fm Page 90 Friday, September 4, 1998 10:45 AM
90
www.SeaDooManuals.net
Smo9901b.fm Page 91 Thursday, September 17, 1998 2:14 PM
91
www.SeaDooManuals.net
Smo9901b.fm Page 92 Friday, September 4, 1998 10:45 AM
92
www.SeaDooManuals.net
Smo9901b.fm Page 93 Thursday, September 17, 1998 2:15 PM
93
www.SeaDooManuals.net
Smo9901b.fm Page 94 Friday, September 4, 1998 10:45 AM
94
www.SeaDooManuals.net
Smo9901b.fm Page 95 Friday, September 4, 1998 10:45 AM
95
www.SeaDooManuals.net
Smo9901b.fm Page 96 Friday, September 4, 1998 10:45 AM
96
www.SeaDooManuals.net
Smo9901b.fm Page 97 Thursday, September 17, 1998 2:16 PM
97
www.SeaDooManuals.net
Smo9901b.fm Page 98 Friday, September 4, 1998 10:45 AM
98
www.SeaDooManuals.net
Smo9901b.fm Page 99 Thursday, September 17, 1998 2:16 PM
99
www.SeaDooManuals.net
Smo9901b.fm Page 100 Friday, September 4, 1998 10:45 AM
100
www.SeaDooManuals.net
Smo9901b.fm Page 101 Friday, September 4, 1998 10:45 AM
BASE UNITS
DESCRIPTION UNIT SYMBOL
length ................................................. meter ................................. m
mass ................................................... kilogram ............................. kg
force ................................................... newton .............................. N
liquid ................................................... liter..................................... L
temperature........................................ Celsius ............................... °C
pressure.............................................. kilopascal ........................... kPa
torque ................................................. newton-meter.................... N•m
land velocity........................................ kilometer per hour ............. km/h
navigation velocity .............................. knot.................................... kn
PREFIXES
PREFIX SYMBOL MEANING VALUE
kilo ...................... k ........................ one thousand..................... 1000
centi.................... c ........................ one hundredth of ............... 0.01
milli ..................... m....................... one thousandth of ............. 0.001
micro................... µ........................ one millionth of .................. 0.000001
CONVERSION FACTORS
TO CONVERT TO ➀ MULTIPLY BY
in......................................................... mm .................................... 25.4
in......................................................... cm...................................... 2.54
in² ....................................................... cm² .................................... 6.45
in³ ....................................................... cm³ .................................... 16.39
ft ......................................................... m ....................................... 0.3
oz ........................................................ g......................................... 28.35
lb......................................................... kg ....................................... 0.45
lbf ....................................................... N ........................................ 4.4
lbf•in .................................................. N•m ................................... 0.11
lbf•ft ................................................... N•m ................................... 1.36
lbf•ft ................................................... lbf•in ................................. 12
PSI ...................................................... kPa..................................... 6.89
imp. oz ................................................ U.S. oz ............................... 0.96
imp. oz ................................................ mL ..................................... 28.41
imp. gal ............................................... U.S. gal .............................. 1.2
imp. gal ............................................... L......................................... 4.55
U.S. oz ................................................ mL ..................................... 29.57
U.S. gal ............................................... L......................................... 3.79
knot .................................................... MPH .................................. 1.15
MPH ................................................... km/h................................... 1.61
Fahrenheit........................................... Celsius ............................... (°F - 32) ÷ 1.8
Celsius ................................................ Fahrenheit.......................... (°C x 1.8) + 32
hp ....................................................... kW ..................................... .75
101
www.SeaDooManuals.net
Smo9901b.fm Page 102 Friday, September 4, 1998 10:45 AM
DESCRIPTION DESCRIPTION
AC Alternate Current N/A Not applicable
CDI Capacitor discharge ignition OPT Optional
DC Direct current P/N Part number
DESS Digitally encoded security PFD Personal flotation device
system
E.I.N. Engine identification number PTO Power take off
ECU Electronic control unit RAVE Rotax adjustable variable
exhaust
HP Horse power RFI Rotax fuel injection
LED Light emitting diode RPM Revolution per minute
MAG Magneto STD Standard
MPEM Multi-purpose electronic VROI Variable rate oil injection
module
MPH Mile per hour VTS Variable trim system
102
www.SeaDooManuals.net
Smo9901b.fm Page 103 Friday, September 4, 1998 10:45 AM
PUBLICATION P/N
103
www.SeaDooManuals.net
Smo9901b.fm Page 104 Friday, September 4, 1998 10:45 AM
HULL
IDENTIFICATION NUMBER (H.I.N.) ________________________________
ENGINE
IDENTIFICATION NUMBER (E.I.N.) _________________________________
Purchase Date
year month day
Please verify with your selling dealer to ensure your SEA-DOO watercraft
has been registered with Bombardier.
104
www.SeaDooManuals.net
Smo9901c.fm Page 105 Thursday, August 26, 1999 2:41 PM
CHANGE OF ADDRESS
If your address has changed, be sure to fill out and mail the card provided on this
page.
Such notification is likewise necessary for your own safety even after expiration
of the original warranty, since Bombardier will be in a position to contact you if
correction to your watercraft becomes necessary.
NOTE: This card is strictly for change of address only.
CHANGE OF ADDRESS
CHANGE OF ADDRESS
WATERCRAFT
IDENTIFICATION NUMBERS
Model Number Hull Identification Number (H.I.N.)
________________________________________________________________
NO. STREET APT
________________________________________________________________
CITY STATE/PROVINCE ZIP/POSTAL CODE
________________________________________________________________
NO. STREET APT
________________________________________________________________
CITY STATE/PROVINCE ZIP/POSTAL CODE
STOLEN UNITS
In the event that your watercraft is stolen, you should notify your area’s distributor
warranty department of such.
Please provide your name, address, phone number, Hull Identification Number and
date it was stolen.
Bombardier will provide a list of stolen units to all watercraft dealers on a monthly
basis to aid in recovery of such units to their owners.
www.SeaDooManuals.net
Smo9901c.fm Page 106 Friday, September 4, 1998 10:24 AM
CHANGE OF ADDRESS
If your address has changed, be sure to fill out and mail the card provided on this
page.
Such notification is likewise necessary for your own safety even after expiration
of the original warranty, since Bombardier will be in a position to contact you if
correction to your watercraft becomes necessary.
NOTE: This card is strictly for change of address only.
CHANGE OF ADDRESS
✁
STAMP
BOMBARDIER
RECREATIONAL PRODUCTS
SEA-DOO WARRANTY
VALCOURT, QUEBEC
CANADA J0E 2L0
www.SeaDooManuals.net
www.SeaDooManuals.net