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VARIOKLAV® Steam Sterilizers

75 S and 135 S - Safe and NEW


Safe and fast
for
l Liquids, culture media
l Instruments, glass and fermenters
l Pipette tips
l Laundry, textiles and filters
l Waste

Automated closing system

Our new VARIOKLAV Safe and easy operation


steam sterilizers 75 S and
l Minimal loading height, very compact
135 S
guarantees rapid, safe and design VARIOKLAV Steam sterilizer 75 S
reproducible sterilization pro- l Quick closure and easy opening thanks
cesses. All components and
to automated closing system
options are designed with a
Safe and innovative
long useful life in mind. This l Baskets cannot damage silicone seal
ensures problem-free routine l Ultra-flat steam generator inside double bottom
operations. l Integrated seal rotates out of the way
with the lid l Separate steam generator and chamber -
stores heat, feed water and heats the
l Easy cleaning - no feed water inside the chamber
chamber
l Condensate automatically heated
l Easy program selection (3 predefined l Rapid heating to selected liquid temperature
programs), practical sterilizing programs with no ballistic effects
(liquids, instruments, waste). Additional l Optional preheating and efficient drying in
programs can be freely configured vacuum or in the sterile air stream
l Secured by key-operated switch l Automated feed water pump
Special benefits l Thermolock according to TRB 402 l Locking system with circumferential safety ring
Easy to operate
Fast heating
Easy to load
Safe and future-proof
Short batch times
l TÜV-inspected for safety
Future-proofed l Pressure vessel made of titanium-stabilized
expansion levels
stainless steel (V4A), electrically polished
l Multiple documentation modes
l No inaccessible spaces, no contaminated
ducts
l Pressure vessel and steam generator
according to European pressure equipment
directive 97/23/EC

Large volume, very compact design


VARIOKLAV® Steam Sterilizers
75 S and 135 S - Safe and NEW
VARIOKLAV Steam Sterilizers
75 S and 135 S

Our new VARIOKLAV steam sterilizers 75 S


and 135 S offer the combined advantages of
a double-walled sterilizer (energy savings,
optional pre-heating, efficient drying) and a
single-walled sterilizer (fast processing,
excellent recooling, low cost). Operating the
new automated lock is child's play.
We use only high-quality industry-standard
components.

Big inside - small outside


VARIOKLAV Steam sterilizer 75 S
75 litres, steam generator inside double bottom, Accessories and retrofitting options
thermolock acc.TRB 402, automated closing Preheating and steam removal program for significantly shorter batch times
system, fully automated control unit, timer, Media temperature control with flexible probe and time trigger
wear-free pneumatic lid seal, insert tray, feed Water recooling unit RM, no supporting pressure required, saves
water pump, powder-coated housing approx. 60 % of the recooling time (incl. media temperature probe)
Supporting pressure ST for water recooling system RM to reduce liquid
loss (pressurized air required)
Batch printer, document-proof, built-in version, documents up to two
temperatures and one pressure value as well as any error messages
VARIOKLAV Steam sterilizer 135 S VARIOSOFT software for recording measured values, CD-ROM
135 litres, steam generator inside double bot- RS 232 interface
tom, thermolock acc. TRB 402, automated clo- Exhaust-air filtration FA, self-sterilizing, temperature-controlled,
sing system, fully automated control unit, timer, incl. filter cartridge
wear-free pneumatic lid seal, insert tray, feed Exhaust-air filtration FV, similar to FA but in combination with vacuum pump,
water pump, powder-coated housing incl. filter cartridge
Drying in sterile air stream, ideal drying process for glassware, instruments and
pipette tips (pressurized air required)
Vacuum pump for simple and fractionated pre-vacuum and for drying.
Stainless-steel pump housing and bronze running wheel

Technical specifications
Right for tecnical modifications is reserved - da0630e.qxd 05/00

Free-standing unit: (type) 75 S 135 S


Dimensions (WxDxH): (mm) 500 x 650 x 1000 600 x 750 x 1050
Chamber dimensions (ØxD): (mm) 400 x 615 500 x 700
Loading height: (mm) 750 800
Usable volume: (litres) 75 135
Steam generator: (litres) 6 8
Power requirement (3N~400V/50Hz): (kW) 6 7,5
Weight: (kg) 140 170
Material pressure vessel: 1.4571 DIN 17440 (V4A)
Max. operating temperature: (°C) 135° 124° or 135°
Max. operating pressure: (bar) 2,5 / Vacuum 1,4 or 2,5 / Vacuum
Mark of conformity: CE CE

Individual APPLICATIONS require individual SOLUTIONS


H+P Labortechnik GmbH Bruckmannring 28 Tel: (+49) (0)89 31 58 22-0 E-Mail: hpinfo@hp-lab.de
D-85764 Oberschleißheim, Germany Fax: (+49) (0)89 3 15 44 53 Internet: www.hp-lab.de
FREE-STANDING UNITS 75 S AND 135 S

Free-standing units - proven design for decades VARIOKLAV STEAM STERILIZERS


facilitate fast loading and removal 75 S AND 135 S
The VARIOKLAV 75 S and 135 S steam sterilizers with
Universal basic versions for the microbiological standard their ultra-flat steam generators in their double bottoms
laboratory for combine the advantages of a double-walled device
• Liquids, culture media - low energy consumption, permanently ready for use, effec-
tive deaeration and drying by built-in jacket heater - with
• Solids such as instruments, glassware and devices
those of a single-wall device - fast cooling.
• Waste The chamber is free of furnishings and feed water and therefore
easy to clean.
Safe and future-proof
• Modules available for fast cooling, prevacuum and drying The basic version features four sterilizing programs, two for
and for exhaust-air filtration with condensate sterilization liquids and one each for solids and for waste. Up to 16 programs
• Direct and independent batch documentation can be stored by the control unit, depending on the modules and
options installed.
• Newly developed fitting blocks without dead spaces ensure
sterilization quality and eliminate problem zones when
Up to eight pressure changes combined with effective steam
sterilizing waste
flushing drive out the residual air from solids and waste, allowing
• Abundant supply of accessories faster heating by pulsating steam.

One sterilizer with many advantages And after your purchase?


• No cheap compromises: Processes, measurements, fittings, Benefit from fast batch processing, low operating cost thanks
stainless steel finishing and batch documentation compliant to efficient steam management and our close-knit service and
with DIN and industry standards consulting network.
• Fast closure - easy opening thanks to our Fingertip
Quick Lock
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Free-standing units with 75 and 135 litres


FREE-STANDING UNITS 75 S AND 135 S

Safe and easy operation


• Direct selection of your three most important programs
• Extensive loading capacity of 75 and 135 litres
• Minimum loading height of 750 and 800 mm
• Two gas pressure springs equalize the weight of the lid
• No feed water in the chamber, a great advantage during
loading and unloading, low steam escape when lifting the lid
• No heating elements in the chamber, no burning of agar

Advantages
• Ultra-narrow design, only 500 and 600 mm in width Mixed loads
• Innovative thermolock pursuant to TRB 402 for liquids
• Automatic spent-steam condensation
• Versatile control unit, simple for operators and flexible for
lab management Unique Fingertip Quick Lock*
Never before has opening and closing a lid been so simple and
Control unit: Sterilizing parameter ranges convenient. When a button is pressed, a safety ring locks the
Sterilizing temperature: 98 - 134 °C (target value) lid. It is tensed pneumatically, circumferentially encloses the lid
Sterilizing time: 1 - 999 minutes
Removal temperature: 40 - 95 °C (thermolock) and places itself immovably inside the closing ring. A movable
Key-operated switch: For program configurations seal closes the sterilizing chamber, making it pressure-tight and
Timer: Start of sterilizing cycle by date and time vacuum-tight.
Removal pressure: 105 - 120 kPa
* Design patent
Customized settings can be configured by manufacturer‘s customer service:
Temp. increase beyond target: Up to +8 K in steam gener. during heating phase
Pressure changes: 0 - 8, adjustable
For more information see Technical Specifications datasheet

Additional button for


raising the lid

Safety
• The steam pressure on the lid is transferred with maximum
safety to innumerably many points on the closing ring -
not just to two positions as with clip locks
• Two pressure sensors check for complete pressure release
before the lid can be opened
• Silicone seal movable by pressurized air:
- uniform closing pressure, reliable seal
- wedge-shaped profiles automatically retract the seal
when the pressure is gone
- long life
Option
Opening aid actuated by pressurized air
• Lid swings back on pressing a button
• Raises lid by up to 60°
FREE-STANDING UNITS - A NEW MILESTONE

Double bottom as steam generator


This ultra-flat double bottom rapidly generates steam - a new
milestone in steam sterilizer technology. This gives the sterilizers
an unusually compact design.

Advantages
• Steam generation and chamber are separated - stores CH = chamber
heat and feed water, preheats the sterilizing chamber, SG = steam generator
collects and separates condensate and permits the drying of FP = feed water pump
solids
• No contamination of feed waters by drop condensates, waste,
or culture media, leaving the sterile supplies free of deposits
by impure steam
• Minimum water volumes in the steam generator make
economic use of heating energy and reduce the amount of
water used for fast cooling
• Water level control by exploiting the differences in heat
conductivity between water and steam - no maintenance
• Fast heating and effective deaeration through tangential
steam entry

Fitting blocks: e.g. Floor Drain Valve*


Double bottom and available modules (diagram)
• Drain valve in the chamber floor eliminates dead spaces and
thereby non-sterilizing zones, ensures a sterile condensate
and prevents the spread of pathogens

Universal feed water connector


• Optionally suction from non-pressurized reservoir or feeding
via demineralized water feed
• Integrated pump equalizes all pressure variations in external
supply lines
• Automatic level control before, during and after the process
ensures that the system is permanently ready for use

non-sterilizing zones Options

Separate steam generator control


A comprehensive program package for chamber and steam
• The valve seat closes directly inside the sterilizer and can be
generation that controls both pressure chambers separately
steam-sterilized from all sides
offers extra versatility.
• A chamber sensor for the condensate temperature is
integrated in the valve (flow sensor) and measures the Advantages
temperature in the coldest spot - in the disposal line
• Preheating: Steam generator permanently under pressure
• Drain valve is heated by double bottom - preventing agar
• More efficient air removal by faster pressure changes and
deposits
shorter intervals, which is a great advantage especially when
*Patent pending
sterilizing waste in waste bags
• Following sterilization, the chamber is free of condensate,
Loading capacity 75 S 135 S which further reduces the amount of steam that escapes
Round laboratory flasks (500 ml) 26 63 - 66 when the lid is opened and additionally helps avoid
Round laboratory flasks (1.000 ml) 16 - 18 30 unpleasant odours when sterilizing waste
Round laboratory flasks (2.000 ml) 8 16
Square laboratory flasks (250 ml) 80 140 • Shortens batch processing times by up to 30 %
Square laboratory flasks (500 ml) 28 66
Erlenmeyer flasks (1.000 ml) 10 24
Solids ≤ 25 kg ≤ 30 kg Aquastop at sterilizer water intake avoids water damage and
Waste ≤ 25 kg ≤ 30 kg turns water supply lines off even in standby mode.
FREE-STANDING UNITS - PROVEN DESIGN FOR DECADES

VARIOKLAV Steam Sterilizers Order No.


Media temperature controlled timing 24415
Separate steam generator control (preheating) 20029
Batch documentation, direct or independent 20061 or 20062
Modules
Fast liquid cooling (RM) 20034 (RO) 20041, or (RG) 20042
Prevacuum, single or fractionated 20026 or 20027
Drying, in vacuum or in sterile air stream 20028, 20029 or 20040
Exhaust-air filtration with condensate sterilization 20068
Operation supply and spent steam removal
Sterile steam, spent steam condenser, aquastop, e.g.
on request
Additional options
e.g. cooling with coiled tubing or air, stainless-steel cover, sterile venting,
higher sterilizing temperatures, chamber extension / volume enlargement,
prion programs, additional sterilizing programs on request
Accessories
Sterilization baskets, lifting jack for sterilization baskets,
bases, consumables on request

135 S with lifting jack These innovative VARIOKLAV steam sterilizers represent the
current state of the art and guarantee rapid, safe and reprodu-
Media temperature controlled timing cible sterilization processes. This ensures long-term problem-
Product temperature is attained more free routine operations.
quickly through controlled temperature
increments. 1-year warranty against material and manufacturing defects,
No overheating of medial, except for consumables
timer-controlled sterilizing times, 3-years warranty on electric heating elements
includes flexible liquid sensor. 5-years warranty for stainless-steel pressure vessel

Electrolytically polished chamber - long-term assurance of high


infection control standards and corrosion protection

Composition of batch times*


Program steps Deaeration / Heating Sterilization Steam release Cooling ST Fast cooling module
Prevacuum 121 / 134 °C 90 °C RM RO RG
Liquids (min) 15 - 45 20 / 10 - 30 - 110 15 - 60 10 - 45 10 - 50
Solids (min) 15 - 30 20 / 10 2-4 - - - -
Waste (min) 15 - 30 - / 15 4-8 - - - -
* Load: empty and fully loaded Captions: ST= forced cooling RM = jacket cooling RO/RG = with fan

75 S 135 S
External dimensions (WxDxH) (mm) 500 x 650 x 1000 600 x 750 x 1050
Status 0802 We reserve the right to make technical alterations.
We do not assume liability for errors in printing, typing or transmission.

Internal dimensions (ØxH) (mm) 400 x 600 500 x 700


Loading height (mm) 750 800
Usable volume (Litres) 75 135
Steam generator (water vol./ total vol.) (Litres) 4,0 / 6,0 5,0 / 8,0
Power requirement / Heat output (kW) 4,8 / 4,5* 7,8 / 7,5
Power / Supply frequency (V/Hz) 3N ~ 400 / 50* 3N ~ 400 / 50
Quick lock ring quick lock ring quick lock
Weight (kg) 140 170
Material for pressure vessel 1.4571 DIN 17440 1.4571 DIN 17440
Standards DIN 58951-2 DIN 58951-2
Max. operating temperature (°C) 138 138
Max. operating pressure / vacuum (bar) 2,5 / -1 2,5 / -1
Mark of conformity / Notified body CE / 0036 CE / 0036
European Pressure Equipment Directive (category) II II
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Order No. 22425 22525


*) instead of 4,5 kW Ÿ 3,0 kW for 230 V mains connection

H+P Labortechnik AG
Bruckmannring 28 Tel: +49 (0) 89 31 58 22-0 E-Mail: hpinfo@hp-lab.de
85764 Oberschleißheim/Germany Fax: +49 (0) 89 31 54 45 3 Internet: www.hp-lab.de

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