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Article No : o15_o13

Laundry Detergents, 2. Ingredients and Products


EDUARD SMULDERS, Henkel KGaA, D€usseldorf, Germany
ERIC SUNG, Henkel KGaA, D€usseldorf, Germany

1. Detergent Ingredients . . . . . . . . . . .... 393 1.4.7. Fragrances. . . . . . . . . . . . . . . . . . . . . . . . 430


1.1. Surfactants. . . . . . . . . . . . . . . . . . . .... 394 1.4.8. Dyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
1.1.1. Anionic Surfactants . . . . . . . . . . . . . .... 398 1.4.9. Fillers and Formulation Aids . . . . . . . . . . 431
1.1.2. Nonionic Surfactants . . . . . . . . . . . . .... 402 2. Laundry Products . . . . . . . . . . . . . . . . . 431
1.1.2.1. Alcohol Ethoxylates (AE) . . . . . . . . .... 402 2.1. Heavy-Duty Detergents . . . . . . . . . . . . . 431
1.1.2.2. Alkylphenol Ethoxylates (APE) . . . . .... 404 2.1.1. Conventional Powder Heavy-Duty Detergents 433
1.1.2.3. Fatty Acid Alkanolamides (FAA) . . . .... 404 2.1.2. Compact and Supercompact
1.1.2.4. Alkylamine Oxides . . . . . . . . . . . . . .... 404 Heavy-Duty Detergents . . . . . . . . . . . . . . 433
1.1.2.5. N-Methylglucamides (NMG) . . . . . . .... 405 2.1.3. Extruded Heavy Duty Detergents . . . . . . 436
1.1.2.6. Alkylpolyglycosides (APG) . . . . . . . .... 405 2.1.4. Heavy-Duty Detergent Tablets . . . . . . . . 437
1.1.3. Cationic Surfactants. . . . . . . . . . . . . .... 405 2.1.5. Color Heavy-Duty Detergents . . . . . . . . . 437
1.1.4. Amphoteric Surfactants . . . . . . . . . . .... 407 2.1.6. Liquid Heavy-Duty Detergents. . . . . . . . . 438
1.2. Builders . . . . . . . . . . . . . . . . . . . . . .... 407 2.2. Specialty Detergents. . . . . . . . . . . . . . . . 439
1.2.1. Alkalies . . . . . . . . . . . . . . . . . . . . . .... 408 2.2.1. Powder Specialty Detergents . . . . . . . . . . 439
1.2.2. Complexing Agents . . . . . . . . . . . . . .... 408 2.2.2. Liquid Specialty Detergents . . . . . . . . . . . 440
1.2.3. Ion Exchangers . . . . . . . . . . . . . . . . .... 412 2.3. Laundry Aids. . . . . . . . . . . . . . . . . . . . . 441
1.2.4. Builder Combinations . . . . . . . . . . . .... 415 2.3.1. Pretreatment Aids . . . . . . . . . . . . . . . . . . 441
1.3. Bleaches . . . . . . . . . . . . . . . . . . . . . .... 415 2.3.2. Boosters . . . . . . . . . . . . . . . . . . . . . . . . . 442
1.3.1. Bleach-Active Compounds. . . . . . . . .... 416 2.3.3. Aftertreatment Aids . . . . . . . . . . . . . . . . . 442
1.3.2. Bleach Activators . . . . . . . . . . . . . . .... 419 2.3.3.1. Fabric Softeners . . . . . . . . . . . . . . . . . . . 443
1.3.3. Bleach Catalysts . . . . . . . . . . . . . . . .... 421 2.3.3.2. Stiffeners . . . . . . . . . . . . . . . . . . . . . . . . 444
1.3.4. Bleach Stabilizers . . . . . . . . . . . . . . .... 422 2.3.3.3. Laundry Dryer Aids. . . . . . . . . . . . . . . . . 444
1.4. Further Detergent Ingredients . . . . .... 422 2.3.4. Other Laundry Aids. . . . . . . . . . . . . . . . . 445
1.4.1. Enzymes . . . . . . . . . . . . . . . . . . . . . .... 422 2.3.4.1. Refreshing Products for Dryer Application 445
1.4.2. Soil Antiredeposition Agents, Soil 2.3.4.2. Odor Removers for Washer Application . . 445
Repellent/Soil Release Agents . . . . . .... 424 3. Industrial and Institutional Detergents . 445
1.4.3. Foam Regulators . . . . . . . . . . . . . . . .... 426 References . . . . . . . . . . . . . . . . . . . . . . . 447
1.4.4. Corrosion Inhibitors. . . . . . . . . . . . . .... 427
1.4.5. Fluorescent Whitening Agents . . . . . .... 427
1.4.6. Dye Transfer Inhibitors . . . . . . . . . . .... 430

1. Detergent Ingredients Bleaching agents


Auxiliary agents (additives)
Detergents for household and institutional use
are complex formulations containing up to more Each individual component of a detergent
than 25 different ingredients. These can be cate- has its own very specific functions in the wash-
gorized into the following major groups: ing process. To some extent they have synergis-
tic effects on one another. In addition to the
Surfactants above ingredients, certain additives are made
Builders necessary for production reasons, whereas other

 2012 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim


DOI: 10.1002/14356007.o15_013
394 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 1. Surfactants of various ionic nature [7]

materials may be added to improve product relatively poor wetting characteristics, whereas
appearance. more highly branched surfactants are good
wetting agents but have unsatisfactory deter-
gency performance. For compounds containing
1.1. Surfactants an equal number of carbon atoms in their hydro-
phobic chains, wetting power increases markedly
Surfactants constitute the most important group as the hydrophilic groups move to the center of
of detergent components, and they are present in the chain or as branching increases. Simulta-
all types of detergents. Generally, surfactants are neously a decrease in adsorption and detergency
water-soluble surface-active agents comprised of performance occurs (Figs. 1 and 2).
a hydrophobic portion (usually a long alkyl The changes with respect to adsorption,
chain) attached to hydrophilic or solubility- wetting, and detergency performance that result
enhancing functional groups. from varying the degree of branching are far more
A surfactant can be grouped in one of four significant for ionic surfactants than for nonionic
classes, depending on what charge is present in surfactants. In the case of anionic surfactants,
the chain-carrying portion of the molecule after
dissociation in aqueous solution:

Anionic surfactants
Nonionic surfactants
Cationic surfactants
Amphoteric surfactants

Table 1 [7] provides an overview of these


classes.
In general, both adsorption and detergency
performance increase with increasing chain
length. For example, ionic surfactants bearing
n-alkyl groups show a linear relationship bet-
ween the number of carbon atoms in the surfac- Figure 1. Decrease in adsorbed amount Q at equilibrium
tant molecule and the logarithm of the amount of with increased branching of the hydrophobic residue [8]
Adsorbent: activated carbon M; amount of adsorbent:
surfactant adsorbed on activated carbon or kaolin 0.050 g; particle diameter: 0.084 cm; surfactant:
clay.
The structure of the hydrophobic residue also
has a significant effect on surfactant properties.
Surfactants with little branching in their alkyl
chains generally show a good cleaning effect but surfactant concentration: 1104 mol/L; temperature: 25  C
Vol. 20 Laundry Detergents, 2. Ingredients and Products 395

Anionic surfactants are the most common


ingredients in detergents designed for laundry,
dishwashing, and general cleansing. Nonionic
surfactants such as alcohol ethoxylates have
acquired great importance during the last dec-
ades. Cationic surfactant use is largely restric-
ted to fabric softeners because of the funda-
mental incompatibility of these materials with
anionic surfactants and their poor cleaning effi-
ciency. Amphoteric surfactants still lack a
significant place in the market. Around the
Figure 2. Decrease in soil removal S from soiled cotton as a world a remarkable variability in the types of
function of increased branching in the hydrophobic residue surfactants employed in products for similar
[8] purposes can be seen. The reasons are to be
Surfactant:
found in the variations in the kinds of fabric
encountered worldwide, the diversity in wash-
ing machine technology, and different regional
habits for fabric use and care (Fig. 3).
temperature: 90  C; bath ratio: 1 : 12.5; water hardness: 16  d Wash technology has been the subject of
(285 ppm); surfactant concentration: 2.91103 mol/L major changes and developments during the past
50 years. The textile market has also changed,
losses in detergency performance caused by with synthetic fibers playing an increasingly large
increased branching can be compensated for to role. The wide variety of textile fibers and fiber
some extent, provided the overall number of blends and their differing characteristics have
carbon atoms is increased appropriately. forced manufacturers to devise surfactants with
Household washing of textiles normally poses a broad performance range. No single surfactant
few situations requiring extraordinary wetting is capable of fulfilling all demands in an optimal
power. If problems arise, they can usually be way; consequently, the trend has been increasing-
overcome by increasing the wash time or the ly toward using surfactant blends, in which the
amount of detergent used. Most important is the characteristics of each component are intended to
effectiveness of the rolling-up process. Optical supplement those of the others. The widening
microscopy has revealed that oily and greasy soil scope of the demand for surfactants used in
tends to reside in more or less evenly distributed detergents not only relates to performance, but
layers on the surface of fibers. These layers are encompasses toxicological, ecological, and
gradually constricted by the action of a surfactant economic considerations as well. Surfactants
and its associated spreading pressure, with the suitable for detergent use are expected to demon-
layers ultimately being reduced to drops resting strate the following characteristics [11, 12]:
loosely on the fibers, which are then easily de-
tached. Thus, oily residue as a fiber wetting agent Specific adsorption
is replaced by aqueous wash solution. Excellent soil removal
The number of types of surfactants suitable Low sensitivity to water hardness
for use in laundry products has increased Good dispersion properties
considerably in the past 50 years. The principal Good soil antiredeposition capability
criteria for judging surfactant suitability apart High solubility
from performance are toxicological and eco- Sufficient wetting power
logical characteristics. Cationic and nonionic Desirable foam characteristics
surfactants have come to play an increasingly Neutral odor
important role along with their anionic counter- Low intrinsic color
parts (cf. Table 2). Despite the wide choice of Sufficient storage stability
possibilities, however, only few surfactants Good handling characteristics
account for the major share of the market, partly Low toxicity to humans
as a result of economic factors [3, 9]. Favorable environmental behavior
396 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 2. Key surfactants

Structure Chemical name Acronym

Anionic surfactants
R ¼ C10–16 soaps

R–C6H4–SO3Na R ¼ C10–13 alkylbenzenesulfonates LAS


R1 þ R2 ¼ C11–17 alkanesulfonates SAS

n þ m ¼ 9–15
n ¼ 0,1,2. . . m ¼ 1,2,3. . .
R ¼ C7–13 x ¼ 1,2,3 a-olefinsulfonates AOS

R ¼ C14–16 a-sulfo fatty acid methyl esters MES

R–CH2–O–SO3Na R ¼ C11–17 alcohol sulfates, alkyl sulfates AS


(linear and branched)
a) R1 ¼ H alkyl ether sulfates AES
R2 ¼ C10–12 a) fatty alcohol ether sulfates
b) R1 þ R2 ¼ C11–13 b) oxo alcohol ether sulfates
R1 ¼ H, C1, C2. . .
n ¼ 1–4
Cationic surfactants
R1, R2 ¼ C16–18 quaternary ammonium compounds
R3, R4 ¼ C1 tetraalkylammonium chloride

Nonionic surfactants
alcohol ethoxylates AE
a) R1 ¼ H R2 ¼ C6–16 a) fatty alcohol ethoxylates
b) R1 þ R2 ¼ C7–13
R1 ¼ H, C1, C2. . . b) oxo alcohol ethoxylates
n ¼ 3–15
R–C6H4–O–(CH2–CH2–O)nH R ¼ C8–12 n ¼ 5–10 alkylphenol ethoxylates APE

R ¼ C11–17
n ¼ 1, 2 m ¼ 0, 1 fatty acid alkanolamides FAA

R ¼ C8–18
n ¼ 3–6 m ¼ 3–6 alcohol alkoxylates (EO/PO adducts)

n ¼ 2–60 ethylene oxide–propylene oxide EPE


m ¼ 15–80 block polymers

R ¼ C12–18 alkyldimethylamine oxides


Vol. 20 Laundry Detergents, 2. Ingredients and Products 397
Table 2 (Continued)

Structure Chemical name Acronym

x ¼ 0–2
n ¼ 11–17 alkyl polyglycosides APG

n ¼ 10–16 fatty acid N-methylglucamides NMG

N-methyl-N,N-bis[2-(C16/18- EQ
acyloxy)ethyl]-N-(2-hydroxyethyl)
ammonium-methosulfate

N,N,N-trimethyl-N-[1,2-dl(C16/18- DEQ
acyloxy)propyl]-ammonium-chloride

R ¼ C12–18 alkyl betaines

R ¼ C12–18 alkylsulfobetaines

Figure 3. 1995 Global use pattern of major surfactants [10]


398 Laundry Detergents, 2. Ingredients and Products Vol. 20

Assured raw material supply In the 1950s TPS had largely replaced soap as
Competitive costs an active ingredient in laundry detergents in
Europe, the USA, and Japan. It was later found,
1.1.1. Anionic Surfactants however, that the branched side-chain present in
TPS prevents the compound from undergoing
Most detergents contain larger amounts of an- sufficient biodegradation. Thus, means were
ionic surfactants than nonionic surfactants. The developed to replace it by more readily biode-
following discussion deals with anionic surfac- gradable straight-chain homologues. Since that
tants that are in widespread use and/or have time, favorable economic circumstances and
favorable characteristics. Anionic surfactants good performance characteristics have permit-
and their manufacturing processes are amply ted straight-chain or linear alkylbenzenesulfo-
described in the literature [122]. nates (LAS) to take the lead among laundry
detergent surfactants in Europe, the Americas,
Soap. Soap is no longer as important in and Asia. Nevertheless, a few countries remain
many parts of the world as it was before the in which TPS continues to be used in detergents
existence of mass-produced synthetic surfac- (see ! Laundry Detergents, 4. Ecology and
tants. Although soap powders for washing once Toxicology, Section 1.3.1). The large-scale
contained as much as 40 % soap as their sole manufacturing methods for LAS have been
surfactant, powder detergents have since the reviewed [19].
1950s been formulated with mixtures of far
more effective surfactants in considerably smal-
ler proportion. A further reason for the decreas-
ing use of soap in laundry detergents is its
sensitivity to water hardness, manifested
through inactivation due to the formation of
lime soap, which tends to accumulate on fabrics
and washing machine parts. Such accumulation
reduces the absorbency of fabrics and their n þ m ¼ 7–10 LAS
permeability to air, and eventually through
‘‘aging’’ causes laundry to become discolored Apart from their very good detergency per-
and to develop malodors. The primary function formance, LAS have interesting foaming char-
that remains for soap currently is as a foam acteristics, which are of great significance to their
regulator in laundry detergents in Europe. use in detergents. Their foaming ability is high,
Nonetheless, soap has remained worldwide the and the foam that is produced is readily stabilized
largest surfactant by volume. It is still the by foam stabilizers, an important factor in many
surfactant of choice in many countries with low parts of the world. At the same time, however,
gross national product (cf. ! Laundry Deter- LAS can be controlled easily by foam regulators,
gents, 3. Production, Testing and Economic and this is significant with respect to detergents
Aspects, Chapter 4 and cf. Section 1.4.3). for the European market, where horizontal-axis
drum-type washing machines are common.
Alkylbenzenesulfonates (LAS and TPS). As a result of their high solubility, LAS are
Until the mid-1960s, this largest class of synthet- also frequently employed in formulations for
ic surfactants was most prominently represented liquid detergents. However, LAS are sensitive
by tetrapropylenebenzenesulfonate (TPS): to water hardness: the detergency performance of
LAS diminishes as the hardness of the water
increases. The relationship between water hard-
ness and performance for a series of surfactants in
the absence of builders or sequestrants is well
demonstrated by soil removal from wool, as
illustrated in Figure 4.
The decline in detergency performance with
increasing water hardness is most dramatic with
Vol. 20 Laundry Detergents, 2. Ingredients and Products 399

Figure 4. Detergency performance on wool by various


surfactants as a function of water hardness [13]
Time: 15 min; temperature: 30  C; bath ratio: 1 : 50; concen-
tration: 0.5 g/L surfactant þ 1.5 g/L sodium sulfate
a) Nonylphenol 9 EO; b) C12–14 Alcohol 2 EO sulfates;
c) C15–18 a-Olefinsulfonates; d) C16–18 a-Sulfo fatty acid
esters; e) C12–18 Alcohol sulfates; f) C10–13 Alkylbenzene-
sulfonates; g) C13–18 Alkanesulfonates

Figure 5. Detergency performance on wool of various syn-


soap. Sensitivity to water hardness largely thetic anionic surfactants as a function of concentration [11]
disappears in built formulations (zeolite A, Product: 25 % surfactant þ 75 % sodium sulfate; tempera-
ture: 30  C; wash time: 15 min; bath ratio: 1 : 30; water
triphosphate, soda ash, etc.) because of seques- hardness: 16  d (285 ppm CaCO3)
tration, binding, or ion exchange of the water a) C12–14 Alcohol 2 EO sulfates; b) C15–18 a-Olefinsulfo-
hardness ions (cf. ! Laundry Detergents, 1. nates; c) C16–18 a-Sulfo fatty acid esters; d) C13–18 Alkane-
Introduction, Section 2.4.1.3, ! Laundry Deter- sulfonates; e) Alkylbenzenesulfonates
gents, 1. Introduction, Figure 17). Figure 5 illus-
trates wool wash performance for various readily valued as specialty anionic surfactants for con-
accessible anionic surfactants in the absence of sumer products. Their 1998 demand amounted to
complexing agents, plotted as a function of only 60  103 t. SAS feature high solubility, fast
surfactant concentration. It can be seen that wetting properties, chemical stability to alkali,
products with a lower sensitivity to hardness acids, and strong oxidants including chlorine.
display only a slight advantage. Sodium alkanesulfonates are produced by photo-
chemical sulfoxidation or sulfochlorination of
Secondary Alkanesulfonates (SAS) suitable C12–C18 paraffin cuts. Manufacturing,
properties, applications, and characteristics
of SAS have been reviewed [14–17]. Sodium
alkanesulfonates are the compounds that closely
R1 þ R2 ¼ C11–17 resemble LAS in terms of solubility, solubilizing
properties, wetting power and other detergency
Sodium alkanesulfonates (SAS) have been properties. Therefore, SAS can largely be substi-
known as commercial surfactants since the tuted for LAS in most formulations.
1940s. Their large-scale production began in the Alkanesulfonates are completely insensitive
late 1960s. Sodium alkanesulfonates are still to hydrolysis even at extreme pH values, a
400 Laundry Detergents, 2. Ingredients and Products Vol. 20

result of the presence of the stable carbon–


sulfur bond.
The water hardness sensitivity and foaming
characteristics of SAS largely resemble those of
LAS, as discussed above.

a-Olefinsulfonates (AOS)

R1–CH2–CH¼CH–(CH2)n–SO3Na Alkenesulfonates
Hydroxyalkanesulfonates

R1 ¼ C8–C12 n ¼ 1, 2, 3
R2 ¼ C7–C13 m ¼ 1, 2, 3

a-Olefinsulfonates (AOS) are produced com-


mercially starting from a-olefins. Alkaline Figure 6. Performance of various olefinsulfonates [18]
hydrolysis of the sultone intermediate results in Water hardness: 16  d (285 ppm CaCO3); wash time:
ca. 60–65 % alkenesulfonates and ca. 35–40 % 30 min; wash temperature: 60  C
hydroxyalkanesulfonates. Because of the use of a) 0.75 g/L C15–18 Internal olefinsulfonates þ 2.0 g/L sodi-
um triphosphate; b) 0.75 g/L C15–18 a-Olefinsulfonates þ 2.0
olefinic precursors, these mixtures are customar- g/L sodium triphosphate
ily called a-olefinsulfonates.
In contrast to LAS and SAS, AOS show little
sensitivity to water hardness (cf. Fig. 4). This a-Sulfo Fatty Acid Esters (MES)
apparent advantage is only of significance in a
few very special applications, however. Depend-
ing on chain length, AOS may cause foaming
problems in drum-type washing machines, which
requires the addition of special foam regulators. R ¼ C12–16
Since this problem does not arise with washing a-Sulfo fatty acid methyl esters
machines of the type used in Japan, AOS have
long been an important component of some Another class of anionic surfactants is the a-
Japanese detergents. sulfo fatty acid esters, particularly the methyl
In addition to a-olefinsulfonates, sulfonates derivatives. This group of surfactants is also
prepared from olefins with internal or central called methyl ester sulfonates (MES). Methyl
double bonds and from vinylidene olefins also ester sulfonates are derived from a variety of
exist. These types of olefinsulfonates are unsuit- methyl ester feedstocks from renewable re-
able for detergent use, however, because of their sources, such as coconut, palm kernel, palm
poor performance characteristics. In Figure 6, a stearin, beef tallow, lard, and soy. Good deter-
C1518 a-olefinsulfonate is compared with a gency performance is attained with products
C1518 internal olefinsulfonate, the inferior having rather long hydrophobic residues (e.g.,
performance of which is clearly apparent. The palmitic and stearic acid derivatives) [19]. The
reason for the difference is the fact that AOS sensitivity of MES to water hardness is small
have their hydrophilic group in a terminal posi- relative to that of LAS and SAS, more closely
tion, whereas with the internal olefinsulfonates, resembling that of AOS. One of the interesting
additional isomers can arise in which hydrophi- detergency properties of a-sulfo fatty acid
lic groups are distributed throughout the entire methyl esters is their exceptional dispersion
hydrophobic chain. This has the same con- power with respect to lime soap.
sequences as branching (cf. Section 1.1). How- Special attention is to be paid to the
ever, olefinsulfonates prepared from internal manufacturing of finished laundry products
olefins generally show very good textile wetting based on MES. Insufficient storage stability of
characteristics. MES has so far impeded their large-scale use in
Vol. 20 Laundry Detergents, 2. Ingredients and Products 401

detergents; they have only been used in a few Low sensitivity to water hardness (cf. Fig. 4)
Japanese detergents [20]. High solubility
Good storage stability at low temperature in
Alkyl Sulfates (AS) liquid formulations

Commercial AESs consist of alkyl ether


sulfates and alkyl sulfates as the main compo-
nents. Unsulfated alcohols, alcohol ethoxylates,
R ¼ C11–17
inorganic salts, and poly(ethylene oxide) sulfates
are contained as byproducts [9]. Manufacturing,
Alkyl sulfates (AS), also known as alcohol
properties, and analysis of AES have been
sulfates, achieved prominence as early as the
reviewed [25].
1930s in detergents for delicate fabrics in
Alcohol ether sulfates that are least sensitive
Germany and the USA and as components of
to water hardness, e.g., sodium C1214 n-alkyl
textile auxiliaries. Their availability resulted
diethylene glycol ether sulfates, actually demon-
from the development by SCHRAUTH to produce
strate increased detergency performance (e.g., on
primary fatty alcohols by high-pressure hydro-
wool) as the hardness increases. This is a result of
genation of fatty acids and their methyl esters.
the positive electrolyte effects attributable to
Alkyl sulfates are produced either from natural
calcium/magnesium ions. Addition of sodium
fatty alcohols derived from palm oil, palm kernel
sulfate produces a slight improvement of deter-
oil, or coconut oil, or from oxo alcohols, i.e., of
gency performance only in regions of low water
petrochemical origin [9]. They are characterized
hardness. However, detergency performance
by desirable detergency properties, and have
declines in the presence of sodium triphosphate
found increasing application not only in specialty
due to calcium/magnesium sequestration
products, but also in heavy-duty detergents,
(cf. Fig. 7).
especially in those concentrated products pro-
Binding of alkaline earth ions can occur not
duced by nontower technology (cf. ! Laundry
only through complexation, but also as a result of
Detergents, 3. Production, Testing and Economic
ion exchange. Calcium ions can be exchanged
Aspects, Section 1.2.3).
Alcohol sulfates derived from natural, renew-
able feedstocks have been playing a steadily
increasing role as surfactants in laundry deter-
gents since the 1980s. They have found increas-
ing application at the expense of LAS [2, 9,
21–24].

Alkyl Ether Sulfates (AESs)

Alkyl ether sulfates

1. R1 ¼ H, R2 ¼ C10–12 Fatty alcohol ether sulfates


2. R1 þ R2 ¼ C11–13 Oxo alcohol ether sulfates
R1 ¼ H, C1, C2. . .
n ¼ 1–2

Alkyl ether sulfates (AES), also known as


alcohol ether sulfates, are obtained by ethoxyla- Figure 7. Soil removal S from wool as a function of water
tion and subsequent sulfation of alcohols derived hardness at 30  C with 0.5 g/L sodium C12–14 n-alkyl diethy-
lene glycol ether sulfates containing no added electrolyte
from natural feedstocks or of synthetic alcohols. a. with 1.5 g/L sodium sulfate
They exhibit the following unique characteristics b. and with 1.5 g/L sodium triphosphate
relative to alkyl sulfates: c. [1]
402 Laundry Detergents, 2. Ingredients and Products Vol. 20

particularly effectively and with favorable kine- 1.1.2. Nonionic Surfactants


tics by using zeolite A. The properties discussed
above in the context of calcium sequestration 1.1.2.1. Alcohol Ethoxylates (AE)
can be equally well described in terms of ion
exchange. Nonionic surfactants of the alcohol ethoxylate
From the foregoing, it follows that if one were (AE) type do not dissociate in aqueous solution.
to undertake the development of, for example, a Some of their properties can be singled out for
wool detergent, an important consideration special attention:
would be the careful choice of supplemental
salts; i.e., the presence of complexing agents or The absence of electrostatic interactions
ion exchangers is not always advantageous in a Behavior with respect to electrolytes
detergent formulation containing surfactants if The possibility of favorable adjustment of
these are insensitive to water hardness. On the hydrophilic–lipophilic balance values (HLB)
other hand, a surfactant that is sensitive to water Anomalous solubility in water
hardness is not necessarily inferior, provided it is
combined with the proper complexing agents or Adsorption phenomena involving nonionic
ion exchangers. The situation can be somewhat surfactants can be explained on the basis of
more complicated, however, if a detergent has to hydrophobic interactions, in some cases coupled
be developed for fibers whose nature requires the with steric effects. Electrolytes have no direct
presence of complexing agents for proper influence on adsorption with nonionic surfactants.
washing. Nonionic surfactant detergency performance is
Alkyl ether sulfates are very intensively adversely affected by the presence of polyvalent
foaming compounds that are well suited for cations. These cations cause reduced negative z-
usein high-foam detergents for vertical-axis potentials of fiber surface and soil, leading to
washing machines, but are less directly applica- reduced repulsion and correspondingly poor soil
ble to detergents for horizontal-axis drum-type removal.
machines. Because of their specific properties, An important advantage of nonionic surfac-
alkyl ether sulfates are preferred constituents of tants of the alcohol ethoxylate type is the fact that
detergents for delicate or wool washables, as a proper balance (HLB) can be easily achieved
well as foam baths, hair shampoos, and manual between the hydrophobic and hydrophilic por-
dishwashing agents. The optimal carbon chain tions of the nonionic surfactants. For example,
length has been established to be C1214 with ca. the hydrophilic portion of the molecule can
2 mol of ethylene oxide. be extended gradually by stepwise addition of
Alcohol ether sulfates have achieved some ethylene oxide moieties. This leads to a stepwise
importance in the U.S. and Japanese markets. increase in hydration and corresponding succes-
This is because their critical micelle concentra- sive increase in solubility. On the other hand,
tion is considerably lower than that for LAS, with ionic surfactants, the presence of even one
resulting in very satisfactory washing power ionic group makes such a strong contribution to
even at the low detergent concentrations typical hydrophilic character that the introduction of
in these countries. In Europe, the use of alcohol further ionic groups totally eliminates the possi-
ether sulfates has so far been largely restricted to bility of any equilibrium relationship with
specialty detergents. respect to the hydrophobic portion. The result
Alkyl ether sulfates were formerly prepared is a rapid deterioration of typical surfactant
exclusively by ethoxylation and sulfation of characteristics. For a surfactant bearing two
native fatty alcohols. For a long time, synthetic strong ionic hydrophilic groups to show washing
alcohols have also been used, particularly the activity, a considerably longer alkyl chain
partially branched oxo alcohols. Oxo alcohol (> C20 ) would be necessary.
ether sulfates have good wetting properties Nonionic surfactants with a given hydropho-
comparable to those of straight-chain native bic residue can be adjusted to have optimal
fatty alcohol ether sulfates, whereas their properties for various substrates with respect
detergency performance is inferior to the latter to adsorption and detergency performance
[26]. simply by changing the degree of ethoxylation.
Vol. 20 Laundry Detergents, 2. Ingredients and Products 403

greatly exceeded, then the largely aqueous


phases and largely surfactant phases form an
emulsion. For a given surfactant, adsorption
(hence, detergency performance) decreases
when the cloud point is surpassed to a significant
extent. The main reason for this behavior is the
reduced solubility of the alcohol ethoxylates,
which are then expelled from the aqueous
phase. Nevertheless, nonionic surfactants with
a cloud point somewhat below the application
temperature commonly show better performance
Figure 8. Detergency performance on wool and cloud point than those whose cloud point is higher (Fig. 8).
of C13–15 oxo alcohols as a function of degree of ethoxylation Thus, the wash temperature is a significant
[11] factor in determining an optimal degree of
a) Detergency performance on wool (temperature: 30  C;
water hardness: 16  d (285 ppm CaCO3); bath ratio: 1 : 30; ethoxylation (Table 3). The table shows that the
time: 15 min; concentration: 0.75 g/L surfactant þ2.25 g/L best detergency performance is obtained when
sodium sulfate); b) Cloud point (surfactant concentration the temperature is maintained near the cloud
10 g/L) point.
The cloud point can be greatly reduced by
addition of several grams of electrolytes per liter,
Performance shows an initial increase with an depending on the surfactant. However, every-
increasing degree of ethoxylation, but a point is thing said in this section is strictly applicable
then reached after which it declines markedly only to systems comprised of pure nonionic
(Fig. 8). Textile wetting power often decreases surfactants. For binary mixtures of nonionic and
only at very high degrees of ethoxylation, ionic surfactants, it is important to recognize that
whereas the wetting power for hard hydropho- even a small amount of ionic surfactant can cause
bic surfaces continues to climb as the number of the cloud point to rise more or less dramatically.
ethoxy groups increases. The share of nonionic surfactants in overall
Alcohol ethoxylates show a solubility anom- surfactant production and use has been increas-
aly: when they are heated in aqueous solution, ing since the 1970s. The major contributors
suddenly turbidity appears, usually at a relatively to this increase have been fatty alcohol, oxo
precise temperature. This is caused by a separa- alcohol, and secondary alcohol ethoxylates, all
tion of the alcohol ethoxylate solution into two of which are obtained by reaction of the corre-
phases, one with a high water content and one sponding alcohols with ethylene oxide. By
with a low water content. The corresponding varying the carbon chain length and the degree
characteristic temperature for a given surfactant of ethoxylation, these nonionic surfactants can be
is known as its cloud point. The cloud point tailor-made with respect to the washing temper-
moves to a higher temperature as the number of ature. For these reasons, the increased use of
ethoxy groups increases. If the cloud point is not nonionic surfactants has been partly concomitant

Table 3. Detergency performance (in % remission) of alcohol ethoxylates with comparable cloud points [13]

Permanent-press Polyester/
Surfactant* Cloud point, Cotton cotton cotton

C 60  C 90  C 60  C 90  C 60  C 90  C

C11–15 sec-Alcohol 9 EO 59 71 53 69 55 65 48
C9–11 Oxo alcohol 7 EO 61 57 44 66 52 53 43
Oleyl/cetyl alcohol 10 EO** 89 60 68 70 72 57 67
C13–15 Oxo alcohol 11 EO 88 54 69 67 69 53 58
*
Surfactant concentration: 0.75 g/L; water hardness: 16  d (285 ppm); wash time: 30 min.
**
Iodine number 45.
404 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 4. Critical micelle concentration cM of various surfactants [13] ly the extent of their biodegradability and the fish
Surfactant cM, g/L
toxicity of certain metabolites resulting from
partial biodegradation (see ! Laundry Deter-
LAS (C10–13 alkyl) 0.65 gents, 4. Ecology and Toxicology, Chapter 1).
C12–17 Alkanesulfonates 0.35
C15–18 a-Olefinsulfonates 0.30
C12–14 Fatty alcohol 2 EO sulfates 0.30 1.1.2.3. Fatty Acid Alkanolamides (FAA)
Nonylphenol 9 EO 0.049
Oleyl/cetyl alcohol 10 EO* 0.035 Fatty acid alkanolamides are ethanolamides of
*
Iodine number 45. fatty acids with the following structure:

with the trend to wash at lower temperature and


with changes in the production shares of different
R ¼ C11–17 n ¼ 1, 2 m ¼ 0, 1
fibers [2, 27].
The reasons for the increased use of nonionic
surfactants are found in their favorable detergen- Fatty acid alkanolamides find only little
cy properties, particularly with respect to syn- application in laundry detergents. Their most
thetics, and the decrease in wash temperatures important feature is foam boosting, i.e., adding
observed since the 1970s. desired stability to the foam produced by de-
Favorable detergency properties of nonionic tergents prone to heavy foaming. This property
surfactants derive largely from the following is not desirable for horizontal-axis drum-type
factors: washing machines employed, e.g., in Europe.
Nevertheless, small amounts of FAA as cosur-
Low critical micelle concentration (cM ) factants are capable of enhancing the soil
Very good detergency performance removal properties of the classical detergent
Excellent soil antiredeposition characteristics components at low washing temperatures.
with synthetic fibers
1.1.2.4. Alkylamine Oxides
The low cM values of nonionic surfactants
indicate that they display high detergency per- The alkylamine oxides are produced by oxidation
formance even at relatively low concentrations. of tertiary amines with hydrogen peroxide. They
Table 4 provides data illustrating the low cM of are compounds that exhibit cationic behavior in
these compounds relative to that of anionic acidic conditions (pH < 3), but they behave as
surfactants. nonionic surfactants under neutral or alkaline
conditions. For this reason they are included in
1.1.2.2. Alkylphenol Ethoxylates (APE) the nonionic surfactant category.

Alkylphenol ethoxylates (APE), are based on


p-octyl-, nonyl-, and dodecylphenol poly(ethyl-
ene glycol) ethers. They achieved early success
R ¼ C12–16
due to their exceptional detergency properties,
particularly their oil and fat removal character-
istics. Compounds in this class have been known
since 1934 and were described as detergent
components in a patent issued to IG-Farbenfab-
riken. Combinations of alkylbenzenesulfonates
and specific amine oxides are reputed to be
R ¼ C8–12 n ¼ 5–10 especially gentle to the skin. Despite good
detergency properties, however, they are rarely
The usage of APE has greatly declined, included in laundry detergent fromulations. The
however, especially in Europe since 1986, due reasons for this include high cost, low thermal
to their environmental characteristics, particular- stability, and high foam stability.
Vol. 20 Laundry Detergents, 2. Ingredients and Products 405

1.1.2.5. N-Methylglucamides (NMG)

N-Methylglucamides are a new type of nonionic


surfactants, that has been introduced in deter-
gents in the 1990s. N-Methylglucamides derive
their hydrophilic character from the hydroxyl
groups of sugar or starch glucose moieties.
These surfactants are obtained by reacting
sugars with methylamine and subsequent acyla-
tion with fatty acid. They have increasingly
been used as co-surfactants in powder and liquid
detergent formulations.

1.1.2.6. Alkylpolyglycosides (APG)

Alkylpolyglycosides are produced by the de-


hydration–condensation reaction of alcohols
with glucose. Alkylpolyglycosides have dis- Figure 9. Adsorption isotherms of distearyldimethylam-
tinct lathering characteristics, especially in monium chloride (DSDMAC) on wool (a), cotton (b), and
polyacrylonitrile (c) [29]
combination with anionic surfactants. Due to Temperature: 23  C; time: 20 min; bath ratio: 1 : 10
their good foaming properties APG are pre-
dominantly used in dishwashing detergents,
exhibit extraordinarily high sorption power with
liquid detergents, and specialty detergents for
respect to a wide variety of surfaces [29, 30, 33,
fine fabrics.
34]. They are very strongly absorbed to the
surface of natural fibers, such as cotton, wool,
and linen. Adsorption on synthetic fibers is much
less pronounced. Figure 9 shows this behavior
for several textile fibers. Adsorption rises steeply
at low surfactant concentrations, followed by
rapid saturation as the concentration increases.
This behavior suggests complete coverage of
Excellent skin compatibility is one of the boundary surfaces.
outstanding characteristics of alkylpolyglyco- At the same time, cationic surfactants display
sides. Many APG compounds with special behavior opposite to that of anionic surfactants as
properties can be synthesized by varying the regards charge relationships on solids. Since the
alkyl chain length and the degree of glucose surfactant molecules bear a positive charge, their
polymerization [28]. Since APG are completely adsorption reduces the negative z-potential
based on natural resources, they biodegrade of solids present in aqueous solution, thereby
easily and rapidly to carbon dioxide and water reducing mutual repulsions, including that
only. between soil and fibers. Use of higher surfactant
concentrations causes charge reversal; thus, solid
particles become positively charged, resulting
1.1.3. Cationic Surfactants again in repulsion. Soil removal can be achieved
if adequate amounts of cationic surfactants
Long-chain cationic surfactants such as distear- are present and if their alkyl chains are some-
yldimethylammonium chloride (DSDMAC) what longer than those of comparable anionic
406 Laundry Detergents, 2. Ingredients and Products Vol. 20

surfactants. This fact has little practical signifi-


cance, however, since the subsequent rinse and
dilution processes cause charge reversal in the
direction of negative z-potentials, whereby a
large fraction of the previously removed soil is
once more attracted to the fibers. Therefore,
cationic surfactants are employed only for the
purpose of achieving certain special effects,
which include applications in rinse-cycle fabric
softeners, antistatic agents, and microbicides.
Mixtures made up of equivalent amounts of
anionic surfactant and cationic surfactant remain
virtually unadsorbed on surfaces and thus display
no washing effect. Reactions between anionic
and cationic surfactants produce neutral salts
with extremely low water solubility. Regarding
the washing process, these salts behave like an
additional load of greasy soil. On the other hand,
addition of small amounts of certain specific
cationic surfactants to an anionic surfactant – or
even a nonionic surfactant – can enhance
detergency performance.
Nonionic surfactants are more tolerant of the Figure 10. Adsorption isotherms of distearyldimethylam-
presence of cationic surfactants than anionic monium chloride (DSDMAC) on cotton as a function of the
surfactants. Mixtures of the two are sometimes alkyl polyglycol ether : DSDMAC ratio at equilibrium [29]
used in specialty detergents intended to have a Temperature: 23  C; time: 20 min; bath ratio: 1 : 10
wash-cycle fabric-softening effect. In such cases,
it must be taken into account that adsorption of Imidazolinium Salts such as 1-(alkylami-
the cationic surfactant can be greatly reduced doethyl)-2-alkyl-3-methylimidazoliniummethyl-
by the presence of the nonionic surfactant, de- sulfate have achieved a place as rinse-cycle soft-
pending on the concentration of the latter, a ening agents, although not nearly as significant as
phenomenon that can have a negative influence that of DSDMAC.
on the fabric-softening characteristics (Fig. 10).

Dialkyldimethylammonium Chlorides.
The first surfactant developed in this category
was distearyldimethylammonium chloride
(DSDMAC), introduced in 1949 as a fabric R ¼ C16–18
softener for cotton diapers and presented to the
U.S. market a year later as a laundry rinse-cycle Alkyldimethylbenzylammonium Chlor-
fabric softener. ides. Compounds of the alkyldimethylbenzy-
lammonium chloride type show only limited
fabric softening character, but they have been
used in laundry disinfecting agents as a result of
their activity toward gram-positive and gram-
R ¼ C16–18 negative bacteria.

Only in the mid-1960s did these surfactants


begin to have a major impact as laundry after-
treatment aids on the U.S. and Western European
markets (especially in the Federal Republic of
Germany). R ¼ C8–18
Vol. 20 Laundry Detergents, 2. Ingredients and Products 407

The high adsorption capability of alkyldi- characteristics that are very similar to those of
methylbenzylammonium chloride also leads to DSDMAC, as shown in Figure 9.
applications as antistatic agents in laundry after-
treatment products.
1.1.4. Amphoteric Surfactants
Esterquats (EQ). In the new generation of
fabric softeners that came up in the 1980s/1990s, Compounds of the alkylbetaine or alkylsulfobe-
DSDMAC has been largely replaced by ester- taine type possess both anionic and cationic
quats, e.g., products with the following structures groups in the same molecule even in aqueous
[31, 32]: solution. Despite what could be seen in some
respects as excellent detergency properties, these
surfactants are only rarely employed in laundry
detergents, primarily for cost reasons. They are
mainly applied in manual dishwashing products.

N-Methyl-N,N-bis[2-(C16/18-acyloxy)ethyl]-N-(2-hydro- R ¼ C12–18 Alkylbetaines


xyethyl)ammonium-methosulfate EQ (Esterquat)

R ¼ C12–18 Alkylsulfobetaines

1.2. Builders

N,N,N-Trimethyl-N-[1,2-di(C16/18-acyloxy)propyl] Detergent builders play a central role in the


ammonium chloride DEQ (Diesterquat) course of the washing process [35]. Their
function is largely that of supporting detergent
action and of water softening, i.e., eliminating
calcium and magnesium ions, which arise from
the water and from soil.
The category of builders is predomintantly
comprised of several types of materials: specific
precipitating alkaline materials such as sodium
carbonate and sodium silicate; complexing
Diethylester dimethyl ammonium chloride agents like sodium triphosphate or nitrilotriacetic
(DEEDMAC)R ¼ Tallow fatty acid acid (NTA); and ion exchangers, such as water-
soluble polycarboxylic acids and zeolites (e.g.,
Due to their ester bonds, which are potential zeolite A).
breaking points, esterquats are readily biode- Detergent builders must fulfill a number of
gradable in contrast to DSDMAC, which is only criteria [1]:
poorly biodegradable (see ! Laundry Deter-
gents, 4. Ecology and Toxicology, Chapter 1). 1. Elimination of alkaline earth ions originating
Esterquats have favorable ecotoxicological and from
toxicological properties. All available data water
proves that esterquats present no hazard for textiles
living organisms. soil
Esterquats have similar physicochemical and 2. Soil and stain removal
chemical properties as DSDMAC [31, 32]. It may high specific detergency performance for par-
be assumed that esterquats exhibit adsorption ticulate soil and fats
408 Laundry Detergents, 2. Ingredients and Products Vol. 20

distinct detergency performance on specific


textile fibers
enhancement of surfactant properties
dispersion of soil in detergent solutions
favorable influence on foam characteristics
3. Multiple wash cycle performance
good soil antiredeposition capability
prevention of lime deposits on textiles and
washing machine parts
anticorrosion properties
4. Handling properties
sufficient chemical stability
no hygroscopicity
good color and odor qualities
compatibility with other detergent ingredients
good storage stability Figure 11. Comparison of soil removal (given as remission R
assured raw material basis in %) on permanent-press cotton at 0  d and 90  C for sodium
5. Human toxicological safety assurance triphosphate- and sodium carbonate-containing detergents,
formulated on the basis of
6. Environmental properties a) 40 % Sodium triphosphate; b) 20 % Sodium triphosphate
response to deactivation by biological degra- 20 % sodium sulfate; c) 40 % Sodium carbonate
dation, adsorption, or other mechanisms
no adverse effects on the biological systems
found in sewage plants and surface water
complexation (sequestration) or ion exchange.
no uncontrolled accumulation
Even commercial laundries using soft water have
no heavy-metal ion remobilization
converted to detergents that are low in soda ash
no eutrophication
and contain the complexing agent sodium
no detrimental effects on drinking water
triphosphate. The latter has many valuable prop-
quality
erties, among which are better detergency per-
7. Cost effectiveness
formance than soda ash (Fig. 11) [36].

1.2.1. Alkalies 1.2.2. Complexing Agents

Alkalies such as potash and soda ash have been Soda ash induces precipitation of calcium and
used to enhance the washing effectiveness of magnesium salts from wash water. This can lead
water since antiquity. Their activity is based on to formation of lime deposits on both laundry and
the fact that soil and fibers become more nega- washing machine parts. By contrast, sequestering
tively charged as the pH value increases, result- agents form stable, water-soluble complexes with
ing in increased mutual repulsion. Alkali also alkaline-earth ions, as well as with traces of
precipitates ions that contribute to water heavy-metal present in water. Often the resulting
hardness. complexes are chelates (Fig. 12). Sodium
At the beginning of the 20th century, the triphosphate forms a stable water-soluble com-
principal ingredients (apart from soap) of all plex with calcium when their stoichiometric
detergents were soda ash and silicate, which ratio is 1 : 1 (Fig. 12). However, when a substoi-
often made up nearly 50 % of the formulation chiometric quantity of sodium triphosphate is
of a powder detergent. These detergent ingre- present, the water-insoluble dicalcium triphos-
dients were partly replaced during the 1930s by phate is formed, which precipitates on textile
sodium monophosphate and diphosphate. All fibers and washing machine parts. Its precipita-
these builders removed water hardness by tion can be impeded by adding small amounts
precipitation. of hydroxyethanediphosphonate and/or special
Modern builders no longer precipitate hard- polycarboxylates to the detergent formulation
ness; instead, water hardness is removed by [49].
Vol. 20 Laundry Detergents, 2. Ingredients and Products 409

Figure 12. Metal complexes

Temperature and complexing agent concen- If a sequestering agent is present in less than
tration are generally the decisive factors in stoichiometric amounts relative to polyvalent
successful elimination of polyvalent metal ions. metal ions, precipitation of carbonates and insol-
Table 5 shows the calcium binding capacity of uble salts of the sequestering agent with the ions
various sequestering agents as a function of causing the water hardness usually results. Even
temperature. Calcium binding capacity is here with adequate amounts of sequestering agent,
to be viewed as a quantitative measure of the this effect is important because dilution during
stoichiometry of the resulting complexes. For the rinse cycle can cause sequestrant concentra-
most sequestering agents, this capacity decreases tion to drop below the necessary value, thereby
markedly with increasing temperature. permitting undesirable precipitates to form.
Regarding stability, the data presented show These can build up on both fabric and washing
only that the stability constants (which are a machine components, leading eventually to
function of the method of study employed, serious accumulations. The problem can be
e.g., the dissolving power for freshly precipitated particularly severe if conditions permit large
calcium carbonate) exceed a specific value that crystals to form as a result of seed crystals located
is dependent on the solubility of the calcium on fabric or machine components.
carbonate. Extremely high stability constants or There are a number of compounds that even in
stabilities, which would result in very low calci- substoichiometric amounts are capable of retard-
um ion concentrations, are not required; indeed, ing, hindering, or otherwise interfering with
they are normally undesirable. It is important that precipitation of insoluble salts. In some cases
those salts present to the greatest extent, such as their action induces salts to precipitate in amor-
calcium carbonate or others with even higher phous form, thereby strongly reducing the
solubility products, be prevented from precipi- tendency toward formation of crystals such as
tating during the washing process. Less soluble calcite, whose sharp edges can be damaging to
calcium salts normally play a minor role. fabrics. Sodium polycarboxylates and sodium
Relative to other polyvalent ions, sequestra- hydroxyethanediphosphonate are frequently used
tion of alkaline earth ions is of primary concern additives in modern detergents, which strongly
because these ions are likely present in high exhibit the latter property even at low concentra-
concentration in tap water. Nevertheless, tions; this is known as a threshold effect [49].
heavy-metal ions must also be eliminated because Despite the many desirable properties shown
even in trace amounts their presence can have a by sodium triphosphate in the washing process,
negative effect on the washing process. For this its continued use has been the subject of an
reason, low concentrations of selective complex- international debate between industry, govern-
ing agents are generally added as well, usually ments, and water authorities in Europe, the USA,
specific phosphonic acids, e.g., sodium hydro- Japan, and other regions for many years. The
xyethanediphosphonate or sodium diethylenetria- problem has been that sodium triphosphate is
minepentakis (methylenephosphonate). a contributor to eutrophication of standing or
410 Laundry Detergents, 2. Ingredients and Products Vol. 20
Table 5. Calcium binding capacity of selected sequestering agents [1]
Vol. 20 Laundry Detergents, 2. Ingredients and Products 411

slowly flowing surface waters; that is, it may lead


to overfertilization, which in turn encourages
extreme algal growth and adversely affects
marine organisms. Recognition of the problem
led to an intense worldwide search for suitable
replacements in the 1960s and 1970s (see also
! Laundry Detergents, 4. Ecology and Toxicol-
ogy, Chapter 1). Developments have been con-
centrated not only on sequestering agents, but
also on ion exchangers, since these are capable of
binding polyvalent metal ions [37–39]. Most of
the promising substitutes examined so far were
organic compounds, primarily those derived from
raw materials produced by the petrochemical
industry. However, few of these substances were Figure 14. Sediment volume Vs of graphite as a function of
active ingredient concentration [1]
available in large quantity. The cost for commer- a) Sodium sulfate; b) Sodium triphosphate; c) Sodium
cial production on the necessary scale of > 106 t/a n-dodecyl sulfate; d) Sodium n-dodecyl sulfate þ 1.5 g/L
was in many cases prohibitive. sodium sulfate; e) Sodium n-dodecyl sulfate þ 1.5 g/L
Apart from eliminating cations and achieving sodium triphosphate
good soil and stain removal, other important
factors in the washing process are dispersion
of soil and prevention of soil redeposition soil pigments where the sediment volume is
(cf. ! Laundry Detergents, 1. Introduction, understood as an indicator of the effectiveness
Chapter 2). Because of the presence of distinct of the dispersion process. Voluminous sediments
localized charges, sequestering agents are readily are formed in the presence of poor dispersing
adsorbed onto particulate soil. As a result, these agents; adsorption is insufficient to produce an
compounds often act as effective dispersing adequate negative surface charge, and the result
agents for such soils. is coagulation. Figure 13 shows that the extent of
Figures 13 and 14 show the relationship dispersion, in this case of kaolin clay, depends on
between dispersing agent concentration and the specificity with which a sequestering agent is
sediment volume for two structurally different adsorbed. Virtually no effect is produced by
sodium sulfate (a) and a nonionic surfactant
(b). Anionic surfactants begin to show stabiliza-
tion only at high concentrations that are rarely
used in practice (f).
With graphite, the results are exactly opposite
to those observed with kaolin clay (Fig. 14).
Sodium triphosphate alone shows no effect and
is thus analogous to sodium sulfate (curves a and
b), whereas sodium n-dodecyl sulfate has a very
significant stabilizing effect. Because n-dodecyl
sulfate is sensitive to water hardness, the dispers-
ing effect increases with diminishing hardness;
hence, the sediment volume decreases (both
curves c: 16 and 0  d). Although neither electro-
lytes nor sequestering agents alone are capable of
Figure 13. Sediment volume Vs of kaolin clay as a function
stabilizing the particulate soil graphite, they are
of active ingredient concentration for water of hardness 16  d capable of exerting a positive influence, either
(285 ppm CaCO3) [1] indirectly through an electrolyte effect (curve d)
a) Sodium sulfate; b) C16–18 n-Alkyl decaglycol or in hard water as a result of fixation of alkaline-
ethers; c) Hydroxyethyliminodiacetic acid, sodium salt;
d) Nitrilotriacetic acid, sodium salt; e) Sodium triphosphate;
earth ions (curve e). With sodium triphosphate,
f) Sodium n-dodecyl sulfate sequestration is accompanied not only by an
412 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 6. Evaluation of sequestering agents according to various criteria

Incrustation on
fabrics and
Calcium Detergency washing
Ingredient (as sodium salt) sequestration performance machines Hygroscopicity

Sodium diphosphate low very good very heavy insignificant


Sodium triphosphate adequate very good little insignificant
1-Hydroxyethane-1,1-diphosphonic acid very high very good very little hygroscopic
Nitrilotrimethylenephosphonic acid high good little very hygroscopic
Nitrilotriacetic acid high very good very little hygroscopic
N-(2-hydroxyethyl)iminodiacetic acid less adequate good very hygroscopic
Ethylenediaminetetraacetic acid high good very little very hygroscopic
1,2,3,4-Cyclopentanetetracarboxylic acid high fair little hygroscopic
Citric acid low fairly low little insignificant
O-Carboxymethyltartronic acid high good little hygroscopic
O-Carboxymethyloxysuccinic acid less adequate fair hygroscopic

electrolyte effect, but also by a pH effect. An cates. Systematic investigation revealed that,
increase in the hydroxide ion concentration and among the many known types of sodium alumi-
accompanying hydroxide ion adsorption causes num silicates, those with a regular crystalline
increased electrostatic repulsion and, hence, form were appropriate for use in the washing
better dispersion (reduced sediment volume). process. One particular modification proved
The indirect effect of sequestering agents on especially applicable and economically interest-
the dispersion of hydrophobic particulate soil ing: zeolite A [4–6, 41–45], manufactured under
applies also in principle to emulsification of the registered name ‘‘Sasil’’ (sodium aluminum
water-insoluble greasy soil. silicate) [37–39]. The ion-exchange behavior of
A number of additional factors must be con- this particular water-insoluble crystalline sodium
sidered when selecting a sequestering agent for aluminum silicate (Table 7) depends on ionic
detergent use. Several important criteria have size and on the state of hydration of the ions. In
been listed in Section 1.2. The extent to which addition to Ca and Mg, exchange also takes place
evaluation of a sequestering agent can vary with, e.g., Pb, Cu, Ag, Cd, Zn, and Hg ions. The
depends on how the several criteria are weighted, elimination of calcium ions – and to a lesser
as is apparent from Table 6. extent magnesium ions – is of greatest impor-
tance for the washing process, but ion exchange
capacity for heavy metal ions is also important
1.2.3. Ion Exchangers from an ecological standpoint.
Ion exchange is dependent not only on ionic
The disruptive effect of polyvalent metal ions can size, but also on concentration, time, tempera-
be reduced not only by the use of low molecular ture, and pH value. Figure 15 shows the
mass sequestering agents, but also by ion ex- exchange kinetics as a function of concentration
changers [38]. Table 7 shows that ion exchangers and time. Calcium ions are exchanged very rap-
generally have a high binding capacity for calci- idly. The process occurs somewhat more slowly
um but that this usually decreases with increasing with magnesium, although exchange becomes
temperature. more rapid at higher temperature. These results
In the early years the idea of introducing can be explained by the larger hydration shell of
water-insoluble substances into detergents had magnesium ions that impedes exchange at low
never been seriously investigated. This was pri- temperature but is largely destroyed at higher
marily because the known materials lacked temperature.
sufficient calcium binding ability, were available The fact that ion exchange occurs in a hetero-
only in forms with unsuitable particle structure, geneous phase and that adsorption–desorption
and were deemed impractical for economic phenomena are absent means it is advantageous
reasons. Success was first achieved through to employ combinations of sodium aluminum
research in the field of sodium aluminum sili- silicates with water-soluble sequestering agents.
Vol. 20 Laundry Detergents, 2. Ingredients and Products 413

Table 7. Calcium binding capacity of selected ion exchangers [40]

Calcium binding
capacity**, mg CaO/g

Formula Chemical name Water solubility* 20  C 90  C

Poly(acrylic acid) s 310 260

Poly(acrylic acid-co-allyl alcohol) s 250 140

Poly(acrylic acid-co-maleic acid) s 330 260

Poly(a-hydroxyacrylic acid) s 300 240

Poly(tetramethylene-1,2- s 240 240


dicarboxylic acid)

Poly(4-methoxytetramethylene-1,2- s 430 330


dicarboxylic acid)

xNa2O  Al2O3  ySiO2  zH2O Sodium aluminium silicate (Zeolite A) i 165 190
*
s ¼ soluble, i ¼ insoluble.
**
Sodium salt.

The latter have the ability to remove polyvalent 6. Renewed sorption of the carrier on the fiber–
cations, especially calcium and magnesium, soil interface and further complexation with
from a solid surface, transport them through an calcium and magnesium ions
aqueous medium, and then release them to the ion
exchanger. This property is best described as a If the properties of sodium triphosph-
carrier effect consisting of the following steps ate (a water-soluble sequestering agent) are
(cf. also ! Laundry Detergents, 1. Introduction, compared with those of sodium aluminum
Figure 22): silicate (zeolite A), a number of similarities
become apparent, as do typical differences
1. Sorption of the carrier onto the fiber–soil [38, 46]:
interface
2. Complexation of calcium and magnesium Characteristics of sodium triphosphate:
ions 1.
3. Transfer from the solid fiber–soil interface a. complex formation with polyvalent ions
through the wash liquor to the sodium alumi- b. alkaline reaction
num silicate–water interface c. specific adsorption on particulate soil and
4. Dissociation of the complex into carrier and fibers
calcium and magnesium ions d. specific electrostatic charging of particu-
5. Ion exchange of calcium and magnesium ions late soil and fibers, dissolution of poly-
for sodium ions in the sodium aluminum valent ions from soil and fibers
silicate crystalites e. nonspecific electrolyte effect
414 Laundry Detergents, 2. Ingredients and Products Vol. 20

Ca2þ binding by ion exchange (zeolite A):

Additional differences result from the excep-


tional adsorption capability of the triphosphate
anion.
The binary builder system sodium triphos-
phate–zeolite A assures outstanding multiple
wash cycle performance; that is, incrustations
resulting from precipitation of calcium and mag-
Figure 15. Kinetics of calcium binding to zeolite A [46]
nesium phosphates are largely avoided.
Initial hardness: 30  d (530 ppm CaCO3); temperature: Replacement of sodium triphosphate by zeolite
25  C A in a detergent leads to some deterioration in
removal of some soils and stains. By reoptimiza-
Characteristics of sodium aluminum silicate: tion of the detergent formulation with respect to
2. surfactants, bleach system, enzymes, etc., this
a. binding capability for polyvalent ions effect can be easily compensated for.
through ion exchange Alternative ion exchangers like certain water-
b. alkaline reaction soluble polycarboxylic acids have also achieved
c. adsorption of molecularly dispersed great importance for phosphate-free and low-
substances phosphate detergents (see Section 1.2.4).
d. heterocoagulation with particulate soil Zeolite A, as it is mass produced for use
e. crystallization surface for poorly soluble in detergents, appears as cubic crystals with
compounds rounded corners and edges. These crystalline
particles show a tendency to form agglomerates
The different properties of sodium triphos- [38, 42] (Fig. 16).
phate and sodium aluminum silicates can be The average diameter of a zeolite A particle is
explained on the basis of their differing solubili- ca. 4 mm. A diameter distribution curve obtained
ties and the divergent ways they eliminate ions by differentiation of a residue summation curve
contributing to water hardness. In the case of (determined by using a Coulter counter) shows
sodium triphosphate, calcium binding occurs quite a sharp maximum at the corresponding
by chelation, whereas with sodium aluminum abscissa value (Fig. 17).
silicates, calcium binding is a result of ion Zeolite A is specially optimized for
exchange [46]. use in detergents. Its unique particle form,
Ca2þ binding by chelation (sodium tri- cubes with rounded corners, protects fibers
phosphate): against damage, and the tiny particles with their
narrow range of particle sizes ensures that de-
position on laundry is practically nonexistent
[38].
Table 8 summarizes a number of important
criteria for the evaluation of water-soluble and
water-insoluble ion exchangers.
Vol. 20 Laundry Detergents, 2. Ingredients and Products 415

carbonate–sodium polycarboxylate are also


frequently applied, of course only in those
global regions where phosphate-built laundry
detergents are common. The use of substoichio-
metric quantities of high molecular mass poly-
mers or copolymers of acrylic and maleic acid in
these formulations enables a reduction in the
content of sodium triphosphate and its partial
substitution by the more cost effective sodium
carbonate. This is due to the ability of the
polycarboxylates to retard or inhibit crystal
growth of sparingly soluble salts, such as calci-
um phosphate and calcium carbonate. Increas-
ing charge density of the polycarboxylic acid
(i.e., maleate content in the copolymer) in-
creases its sequestration capacity [49, 50].
Special crystalline and amorphous silicates,
sodium carbonate–silicate compounds, and
Figure 16. Scanning electron micrograph of zeolite A [42]
zeolite P are also used as alternatives to zeolite
A. These alternatives are found in some Europe-
1.2.4. Builder Combinations an, U.S., and Japanese nonphosphate detergent
formulations [51, 52]. Zeolite P was introduced
Since the beginning of the 1980s, the ternary as a builder in laundry detergents in 1994 [53,
builder combination zeolite A–polycarboxy- 54]. It has the chemical formula Na2O  Al2O3 
late–soda ash has been increasingly used in non- (2–5) SiO2  x H2O and is also known under the
phosphate detergents all over the world [47]. trade names zeolite MAP, Doucil A 24, and
Polycarboxylates – polyacrylate and poly(acry- Wessalith NaP. Zeolite P has the advantage of
late-co-maleinate) – have an outstanding func- substantially stronger calcium binding than zeo-
tion in this ternary builder system in that they lite A. Furthermore, zeolite P exhibits a superior
effectively prevent lime and soil depositions on uptake for nonionic surfactants due to is smaller
laundry and washing machines. The mechanism average particle size and, hence, larger surface
of action is based on the threshold effect (see per unit weight than zeolite A [121, 124–126].
Section 1.2.2) [48, 49]. Further ternary builder This property can be essential for special deter-
systems such as sodium triphosphate–sodium gent manufacturing technologies.
Unlike zeolites, silicate-based builders are
water-soluble and contribute to the alkalinity of
the washing liquor. They are generally better
compatible with sensitive bleach components
such as percarbonate. Crystalline layered disili-
cate Na2Si2O5 and sodium carbonate–sodium
silicate are most suitable for use as detergent
builders. They are commercially available under
the tradenames SKS-6 and Nabion 15, respective-
ly. Due to their superior efficiency in preventing
buildup of lime deposits, they can replace zeolite
A in nonphosphate detergents [51, 52, 123].

1.3. Bleaches
Figure 17. Residue summation curve and particle diameter
distribution curve for zeolite A [42]
Coulter counter, 50 mm cell The term bleach can be taken in the widest sense
a) Residue distribution; b) Particle frequency to include the induction of any change toward a
416 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 8. Comparison of various ion exchangers [1]

Incrustation
seque- on fabrics
Calcium Detergency and washing
Substance (as sodium salt) stration performance machines Hygroscopicity Biodegradability*

Poly(acrylic acid) very high good little very hygroscopic minimal


Poly(a-hydroxyacrylic acid) high very good little hygroscopic minimal
Poly(acrylic acid-co-allyl alcohol) high fairly good little very hygroscopic minimal
Poly(4-methoxytetramethylene-
1,2-dicarboxylic acid) high good little very hygroscopic minimal
Poly(tetramethylene-1,2-dicarboxylic acid) high good little very hygroscopic minimal
Poly(acrylic acid-co-maleic acid) high good little hygroscopic minimal
Sodium aluminum silicate (zeolite A) high good** little minimal irrelevant
*
Under the conditions of the Closed Bottle Test [127].
**
In combination with appropriate soluble sequestering agents or soluble ion exchangers.

lighter shade in the color of an object. Physically, Bleachable soils encountered in household
this implies an increase in the reflectance of and institutional laundry consist of a broad
visible light at the expense of absorption. spectrum of diverse materials which are gener-
Bleaching effects can occur through mechan- ally of vegetable origin and contain primarily
ical, physical, and/or chemical means, specifical- polyphenolic compounds. These include the
ly through change or removal of dyes and soil anthocyanin dyes derived from, e.g., cherries,
adhering to the bleached object. In the washing blueberries, and currants, and curcuma dyes
process, all of these processes occur in parallel, from curry and mustard. The brown tannins
but to varying extents. The relative significance found in, e.g., fruit, tea, and wine stains arise
of each is determined in part by the nature of the from condensation of polyphenols with
soil and dyes present. Mechanical/physical proteins. Other brown organic polymers include
mechanisms are effective primarily for the re- the humic acids present, for example, in coffee,
moval of particulate and greasy soil. Chemical tea, and cocoa. The green dye chlorophyll
bleaching is employed for the removal of colored and the red betanin from beets are pyrrole
nonwashable soils and stains adhering to fibers derivatives, as are the urobilin and urobilinogen
and is accomplished by oxidative or reductive dyes derived from degradation of hemoglobin
decomposition of chromophoric systems. Only and discharged in urine. Carrot and tomato
oxidative bleaches are used in laundry products stains contain carotenoid dyes. Dyes of com-
to a great extent; many soils commonly encoun- mercial origin such as those found in cosmetics,
tered in everyday laundry contain compounds hair coloring agents, and ink are also important.
which, if bleached reductively, become colorless Blood is also a bleachable soil, but its removal
but may later return to their colored forms as can sometimes present problems.
a result of subsequent atmospheric oxidation. Two procedures have attained major impor-
Nevertheless, this generalization does not rule tance in oxidative bleaching during the washing
out the use of special reductive bleaches (e.g., and rinsing processes: peroxide bleaching and
NaHSO3, Na2S2O4) to treat specific types of hypochlorite bleaching. The relative extent of
discoloration occurring in either household or their application varies, depending heavily on
institutional settings. laundering habits in the different global regions.
The extent of the bleaching effect that can
be achieved is dependent on a number of factors,
including the type of bleach, its oxidation 1.3.1. Bleach-Active Compounds
potential and concentration, as well as the resi-
dence time in the washing or rinsing process, the The dominant bleaches in Europe and many other
wash temperature, the type of soil to be bleached, regions of the world are of the peroxide variety.
and the nature of the fabric. Hydrogen peroxide is converted by alkaline
Vol. 20 Laundry Detergents, 2. Ingredients and Products 417

medium to the active intermediate hydrogen contrast to sodium perborate, sodium percarbo-
peroxide anion according to the following equa- nate is a true peroxohydrate (Na2CO3  1.5
tion: H2O2). In order to achieve a good storage stabili-
ty for the bleach, coated or stabilized percarbo-
H2 O2 þOH
H2 OþHO
2 nate must be used.
The salts of peroxomono- and peroxodisulfu-
The perhydroxyl anion oxidizes bleachable ric acid and peroxomono- and peroxodiphospho-
soils and stains. The usual sources of hydrogen ric acid are not significant as detergent bleaches.
peroxide are inorganic peroxides and peroxo- This results largely from their insufficient
hydrates. The most frequently encountered bleaching power in wash liquor, either because
source is sodium perborate (sodium peroxobo- they are insufficiently hydrolyzed to hydrogen
rate tetrahydrate, NaBO3  4 H2O) [55], which peroxide in an alkaline medium or because their
in crystalline form contains the peroxodiborate oxidation potential is too low.
anion: Comparison shows that sodium perborate and
sodium percarbonate have the most preferred
prerequisites for use as a detergent bleach addi-
tive. Oxygen bleaches have been reviewed
[56–59].
The concentration of bleach-active hydrogen
Peroxodiborate is hydrolyzed in water to form peroxide anion increases with pH value and
hydrogen peroxide. Sodium perborate monohy- temperature. Sodium perborate exhibits signifi-
drate and sodium percarbonate, which dissolve cantly less bleaching efficiency at temperatures
more quickly than perborate tetrahydrate, have below 60  C. Even at low temperatures (i.e.,
been increasingly used either as separate color- where the reaction equilibrium is unfavorable),
safe bleach or in bleach-containing detergents at hydrogen peroxide anions are present in the wash
the expense of sodium perborate tetrahydrate. water, but show only modest bleaching power
The monohydrate version has an improved stor- (Fig. 18). The bleaching effect also increases
age stability as compared with the tetrahydrate markedly with increasing perborate concentra-
version. Sodium perborate monohydrate is the tion (Fig. 19) and time.
preferred ingredient for laundry products in Many attempts were made in the 1980s to
countries having high ambient temperatures be- improve the performance of a detergent by using
cause, contrary to perborate tetrahydrate, the organic peroxy acids, for example, monoperox-
monhydrate does not cause caking of powder yphthalic acid and diperoxydodecanedioic acid
products upon storing at elevated temperatures (DPDDA) salts, as bleach components:
for prolonged periods. In contrast to what its
name would suggest, sodium perborate mono-
hydrate contains no water of crystallization. Its
molecular structure is [56]:

Monoperoxyphthalic acid monomagnesium salt

On a per weight basis the monohydrate has a


considerably higher content of active oxygen
than the tetrahydrate. For this reason, the mono-
hydrate has become the favorite form of perbo- Diperoxydodecanedioic acid sodium salt
rate in compact detergents.
The use of sodium percarbonate has gained With these it is possible to obtain significant
importance in those countries in which boron is bleaching at a temperature as low as 30  C.
either banned or restricted for environmental and However, for several reasons (dye damage and
regulatory reasons, or negatively discussed. In cost effectiveness) a technical and commercial
418 Laundry Detergents, 2. Ingredients and Products Vol. 20

Figure 18. Bleach performance of sodium perborate vs. temperature [60]


Initial perborate tetrahydrate concentration 1.5 g/L ¼ 150 mg of active oxygen/L

breakthrough with these peroxyacids has not Hypochlorite can be used in either the wash or
been achieved so far. the rinse cycle at concentrations between ca. 50
Hypochlorite is used for bleaching in many and 400 mg/L active chlorine (Fig. 20) and a
global regions where laundry habits, such as cold wash liquor ratio (bath ratio) between 1 : 15 and
water washing, cause sodium perborate to be less 1 : 30.
effective. In an alkaline medium, hypochlorite Normally, an aqueous solution of sodium
bleaches are converted to the hypochlorite anion: hypochlorite (NaOCl) is used as a source of
active chlorine. Organic chlorine carriers (e.g.,
HOClþOH
ClO þH2 O
sodium dichloroisocyanurate), which are hydro-
lyzed to hypochlorite in an alkaline medium, are
Hypochlorite bleach chemistry and applica- only common in automatic dishwashing deter-
tions have been reviewed [61–63]. gents. Figure 21 shows a comparison of the
Vol. 20 Laundry Detergents, 2. Ingredients and Products 419

Figure 21. Stain removal comparisons


& Hypochlorite (200 ppm active chlorine) þ 0.15 % deter-
Figure 19. Bleach performance of sodium perborate vs. gent; * Perborate bleach (28 ppm active oxygen) with
concentration (red wine soil) [60] protease enzymes þ 0.15 % detergent; ~ 0.15 % Detergent
only [65]

bleaching properties of sodium hypochlorite and


sodium perborate as a function of temperature content of impurities, particularly traces of heavy
and pH value. metal ions. On the other hand, hypochlorite
bleaches can be used in both wash and rinse
One of the major advantages of powdery
sodium perborate over liquid sodium hypochlo- cycles independent of temperature. They provide
rite is the fact that whereas the latter must be effective bleaching and disinfection (hygiene)
even at very low temperature. However, because
added separately in either the wash or the rinse
cycle, perborate can be incorporated directly into of its great reactivity and extraordinarily high
a powder laundry product. This results in a mild oxidation potential, sodium hypochlorite, in con-
trast to sodium perborate, may cause problems
color-safe bleach. By contrast, successful addi-
with textile dyes and most fluorescent whitening
tion of chlorine bleach solution, whether in a
household or an institutional machine, is heavily agents, both of which often show poor stability in
dependent on experience of the user and on the presence of chlorine. Studies of washing and
bleaching habits show that peroxide bleach use
observing the manufacturer’s recommendations.
Incorrect dosage of sodium hypochlorite may dominates in Europe, chlorine bleach being used
easily occur, and this may cause significant dam- predominantly in Mediterranean countries.
Hypochlorite bleach in either the wash or the
age to laundry and colors. A further advantage of
sodium perborate is its long shelf life, whereas rinse cycle is still the preferred bleaching agent in
sodium hypochlorite solutions have limited stor- a large part of the world (cf. Table 9). The use of
peroxide (‘‘oxygen’’) bleach in laundry products
age stability, which depends very much on the
has increased significantly in the USA, Japan,
and other regions of the world during the 1980s
and 1990s.

1.3.2. Bleach Activators

To achieve satisfactory bleaching with sodium


perborate and sodium percarbonate at tempera-
tures  60  C, so-called bleach activators are
commonly utilized. These are mainly acylating
agents incorporated in laundry products. When
Figure 20. Recommended concentrations of active chlorine present in a wash liquor of pH value 9–12, these
as a function of wash temperature [64] activators preferentially react with hydrogen
a) Maximum concentration of application; b) Minimum peroxide (perhydrolysis) to form organic peroxy
concentration of application
‘‘Active or available chlorine’’ is calculated as twice the acids in situ. As a result of their higher oxidation
actual weight percent of chlorine in the hypochlorite molecule potentials relative to hydrogen peroxide, these
420 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 9. Washing habits in different regions

Washing conditions United States Japan Europe

Washing machine vertical axis/agitator type vertical axis/pulsator type horizontal axis drum type
Heating equipment no no yes
Fabric load, kg 23–5 4–8 2–5
Amount of water, L medium loads: ca. 50–60 low: 30 low: 10–16
large loads: ca. 65–75 high: 65 high: 20–25
Total water consumption, L 120 120–150 55–90
(regular cycle)
Wash liquor ratio ca. 1 : 25 ca. 1 : 10–1 : 15 ca: 1 : 4–1 : 10
Washing time, min 8–18 5–15 50–60 (90  C)
20–30 (30  C)
Washing, rinsing, and 20–35 15–35 100–120 (90  C)
spinning time, min 50–70 (30  C)
Washing temperature,  C hot: 55 (130  F) 5–25 90
warm: 30–45 (90–110  F) 60
cold: 10–25 (50–80  F) 40
30
Water hardness (average), ppm CaCO3 relatively low, 100 very low, 30 relatively high, 250
Detergent dispenser mostly no mostly no yes
Recommended detergent dosage*, g/L 1.0–1.2 0.5–0.8 4.5–8.0
g/kg laundry 15–30 5–7 15–35
Peroxide bleach mostly added separately mostly dosed separately mostly incorporated in
detergent
Chlorine bleach added separately dosed separately predominantly in
mediterranean countries
*
In the United States and Japan mostly without bleaching components.

intermediates demonstrate effective low- The first activator reacts with hydrogen
temperature bleaching properties. Due to the low peroxide according to the following scheme to
concentration, resulting from the in situ genera- produce peroxyacetic acid:
tion, these peroxyacids are much less aggressive
to fabric dyes and fluorescent whitening agents
than sodium hypochlorite. However, activated
peroxy bleach systems may adversely affect the
color fastness of fibers treated with some specific
dyes upon multiple washing [66]. Among the
wide variety of bleach activators investigated
[67], only the following compounds have been
incorporated on a large scale in laundry products
worldwide:

Under the conditions of the washing process


Tetraacetylethylenediamine (TAED) [68]. the reaction activates only two acetyl groups.
TAED has been used in laundry products in
Europe since 1977 and has became state-of-the-
art in many laundry detergents and bleaches.
TAED has remained the bleach activator of
Sodium p-nonanoyl-oxybenzenesulfonate (NOBS) [75] choice in Europe, whereas NOBS has been
Vol. 20 Laundry Detergents, 2. Ingredients and Products 421

tures used in large regions of the world. How-


ever, soaking of the laundry in a detergent con-
taining activated perborate prior to washing can
greatly enhance the removal of bleachable stains
due to the prolonged time of soaking [77]. The
problem of graying of white textiles caused by
dye transfer during soaking can be reduced by the
addition of perborate–TAED to a detergent.

1.3.3. Bleach Catalysts

Numerous attempts have been made to introduce


into sodium perborate and/or percarbonate based
Figure 22. Bleaching effect as a function of bleach concen- laundry products small amounts of catalysts that
tration [76] would increase their bleaching performance,
especially at low temperature. In most cases,
traces of heavy metal ions have been used. While
predominantly used in the Americas and Asia.
addition of heavy metal ions alone can indeed
The broad spectrum of effectiveness of TAED has
cause decomposition of sodium perborate, it does
been reviewed [69–72]. Sodium p-nonanoylox-
not lead to a better bleach. In fact, bleaching
ybenzenesulfonate (NOBS) reacts with hydrogen
action is usually diminished, and serious fiber
peroxide (is perhydrolyzed) to produce peroxy-
and color damage may occur. The patent litera-
nonanoic acid. Aside from their efficiency regard-
ture describes a number of examples in which the
ing improvement of low-temperature bleaching,
bleaching power of sodium perborate can be
these bleach activators markedly contribute to
increased by heavy metal ion chelates. However,
enhancing the hygiene of laundry due to the
the effectiveness of such systems remains con-
biocidal effect of the peracids generated in situ
troversial, and catalysts have not been accepted
[73, 74]. The effectiveness of the system sodium
as a part of the washing process. Excellent cata-
perborate–TAED on tea stains as a function of
lytic bleach enhancement by manganese com-
concentration and temperature is shown in
plexes derived from 1,4,7-trimethyl-1,4,7-triaza-
Figures 22 and 23.
cyclononane and related ligands has been
Perborate–TAED bleach systems are not
reported [78]. However, under certain conditions
sufficiently effective at cold washing tempera-
severe dye and fiber damage has been observed in
connection with this catalyst system. For this
reason detergents using manganese catalysts
introduced on the European markets in 1994
were later withdrawn.
Photobleaching with aluminum or zinc phtha-
locyaninetetrasulfonate represents another form
of bleach catalysis. With photobleaching,
oxygen from the atmosphere is catalytically
activated by the phthalocyanine compound, and
the active oxygen generated in turn bleaches
oxidizable stains. Suitable conditions for the few
detergents that contain photobleaches include –
apart from soaking in sunlight – slow drying of
the laundry under conditions of high humidity
and high light intensity. Therefore, photobleach
catalysts are of interest and have been employed
in laundry products only in regions with intense
Figure 23. Bleaching effect as a function of temperature [76] solar radiation.
422 Laundry Detergents, 2. Ingredients and Products Vol. 20

1.3.4. Bleach Stabilizers ularly in low-temperature washing. Proteolytic,


amylolytic, and lipolytic enzymes are usually
Traces of ions such as copper, manganese, and capable of eliminating such soil without major
iron catalyze the release of oxygen from bleach problems during washing.
systems. This reduces bleach effectiveness and at Use of enzymes in detergents was first
the same time causes damage to fabrics and dyes. described by OTTO R€oHM in a 1913 patent
The addition of small amounts of finely divided application. Enzyme-containing detergents
magnesium silicate largely suppresses this catal- failed to play a major role in the following
ysis as a result of absorption of the heavy metal decades because the only available proteolytic
ions. Therefore, magnesium silicate was used in enzyme preparation, a pancreatic extract ob-
perborate based laundry detergents until the tained from slaughtered animals, was too sen-
1980s. sitive to the alkaline and oxidative components
Another possibility for elimination of trace of detergents. Only in 1959 were R€oHM’s ideas
heavy metal ions is the addition of selective realized by the use of proteolytic enzymes
complexing agents. Sodium triphosphate has from fermentation with specific strains of
only a modest complexing effect with heavy bacteria (Bacillus subtilis, later on Bacillus
metal ions and is incapable of causing suffi- licheniformis). These protease enzymes were
cient bleach stabilization in their presence. By highly resistant to alkali and showed adequate
contrast, complexing agents such as sodium stability at temperatures as high as ca. 65  C
hydroxyethanediphosphonate (HEDP) or sodi- for the time period required by normal washing
um diethylenetriamine pentakis(methylene- processes. The first successful detergents on
phosphonate), as well as other phosphonic the market containing these proteases were Bio
acids, exhibit a marked stabilizing effect. The 40 from Gebr. Schnyder in Switzerland in
use of these phosphonates is state of the art in 1959, followed by Biotex produced by Kort-
many modern laundry products. Amounts of man & Schulte in The Netherlands in 1963.
much less than 1 wt % of these strong, selec- Commercial production of detergent enzymes
tive complexing agents suffice in detergent experienced rapid expansion in the years that
formulations. followed. For example, by 1969 nearly 80 %
of the detergents marketed in the Federal
Republic of Germany contained proteases as
1.4. Further Detergent Ingredients enzyme additives. Industry reduced this
proportion to < 50 % as a result of public
Surfactants, builders, and bleaches are quantita- discussion of certain toxicological concerns.
tively the major components of modern deter- The reservations regarding detergent enzymes
gents; the auxiliary agents – also called addi- have since been addressed and overcome by
tives – discussed in this section are introduced technical modifications, particularly those in-
only in small amounts, each to accomplish its volving the delivery form in which enzymes are
own specific purpose. Today, their absence from introduced into detergents: enzymes have been
detergent formulations is difficult to imagine. manufactured since 1971 as dust-free granulates,
They have greatly contributed to making laundry prills, extrudates, or pellets. Today’s detergent
detergents more multifunctional during the last enzymes are perfectly safe. As a result, nearly all
30 years. detergents produced in Europe, North America,
Japan and many other countries worldwide con-
tain enzymes today. Table 10 provides a brief
1.4.1. Enzymes historical review of the production and applica-
tion of detergent enzymes.
Stubborn proteinaceous stains derived from The effectiveness of proteolytic, amylolytic,
sources such as milk, cocoa, blood, egg yolk, and lipolytic detergent enzymes is based on
and grass are resistant to removal from fibers by enzymatic hydrolysis of peptide, glucosidic, or
enzyme-free detergents, particularly when stains ester linkages, respectively. To be well suited for
have dried-on. So are chocolate and starch-based use in detergents, enzymes must exhibit the
food stains as well as greasy/fatty stains, partic- following properties [79]:
Vol. 20 Laundry Detergents, 2. Ingredients and Products 423

Table 10. Historical review of the preparation and use of detergent enzymes [79, 80]

Year Enzyme Enzyme-containing detergents

1913 Otto R€
ohm claims the use of tryptic enzymes for detergents
1931 detergents containing pancreatic enzymes (Burnus, Germany)
1959 Bacterial protease Bio 49 (Gebr. Schnyder, Switzerland)
1960 Alcalase and Maxatase, microbial proteases made available
on a commercial scale by Novo Industri, Bagsvaerd, Denmark
and Gist-Brocades, Delft, The Netherlands, respectively
1963 prewash detergent Biotex (Kortman & Schulte, The Netherlands)
1966 first heavy-duty detergent with microbial proteases
1969 microbial proteases contained in 80 % of all
detergents in Germany
1970 severe setback of production of microbial proteases
due to public criticism (the ‘‘allergy debate’’)
1972 Additional microbial enzymes made commercially available enzymes in detergents declared to be safe by the
for use in detergents (amylases) German Federal Health Agency
1973 Amylase introduced in Germany presoak and prewash detergent (Mustang, Henkel, Germany)
1975 market share of enzyme-containing detergents in
Germany is 80 %
1975 Liquid proteases for HDL (Maxatase LS, Alcalase L)
1980s High-alkaline proteases become available (Savinase, Novo; improved efficacy and storage stability for enzymes in
Maxacal, IBIS; BLAP, Henkel; Purafect, Genencor) heavy-duty detergents
1986 Cellulase (Celluzyme, Novo)
1987 heavy-duty detergent containing cellulase KAC (Attack,
Kao, Japan)
1988 Lipase (Lipolase, Novo) heavy-duty detergent containing lipase (Hi Top, Lion, Japan)
1988–1989 Bleach-resistant proteases (Maxapem, Gist-Brocades;
Durazym, Novo)
1990s Enzymes spreading out in detergents worldwide roll-out of multifunctional detergents with more than
(China, India, South America) one enzyme in Europe, Japan, and the USA

Activity optimum at alkaline pH Increased activity per unit weight of finished


Efficacy at low wash temperatures of 20–40  C product
Stability at wash temperatures up to 60  C Storage stability
Stability in the presence of other detergent Resistance to active oxygen
ingredients, such as surfactants, builders, Effectiveness, functionality
and activated bleach, both during storage and Genetic and enzyme engineering
use Decreasing market prices
Low specificity to soils, i.e., a specificity
broad enough to enable the degradation of Enzymes in detergents have therefore mean-
a large variety of proteins, starches, and while become state-of-the-art worldwide. Their
triglycerides

The activity of enzymes depends on tempera-


ture and pH value of the wash bath. Figures 24
and 25 show these respective dependencies of a
typical commercially available protease (Savi-
nase) [81].
Ever since detergent-grade enzymes were
introduced in the 1960s there has been made
considerable progress in terms of

Delivery form
Reduced dust content
Improved alkali resistance Figure 24. Activity of Savinase at different temperatures
Increased low-temperature activity [81]
424 Laundry Detergents, 2. Ingredients and Products Vol. 20

choice of enzyme type and the appropriate


formulation.
Especially in the U.S. and European markets,
amylases have been added to detergents along
with proteases since 1973 to capitalize on the
activity of the amylases toward starch-containing
soils. Of the different amylases available, only
a-amylases are used for detergents. They are able
to catalyze the hydrolysis of the amylose and
amylopectin fractions of starch, i.e., cleavage of
the a-1,4-glycosidic bonds of the starch chain
[83]. This eases the removal of starch-based stains
Figure 25. Activity of Savinase at different pH values [81] by the detergent.
In this context, the lipases which, due to their
use spread dramatically in Western Europe, substrate specificity, ease the removal of trigly-
North America, and Japan in the 1970s and cerides-containing soils are also worth mention-
1980s. The 1990s saw also the opening up ing. The activity of lipases is highly dependent on
of the vast detergent markets of China, South temperature and concentration. Studies on model
America, and India for enzymes [80]. Figure 26 greasy soils have shown that removal of solid fats
[82] shows the geographical use and value of at very low temperatures (e.g., 20  C) is largely
enzymes in the world. Penetration of enzymes in due to the action of added lipases [84]. Lipases
the U.S. market is 75 %, compared with 95 % for produced economically by applying genetic
both Europe and Japan. The mainstay of the engineering techniques have been commercially
market have been the protease types. available since 1988. The removal of triglycer-
Only above a certain temperature of the wash ide-based fatty stains is mostly evident after
bath (mostly 55  C) does the activity of enzymes several washings and drying cycles. At present
decrease, and then very rapidly. Other modes lipases are contained as further enzymes in
of decomposition present little problems. For premium branded detergents.
example, intensive research has shown that Cellulases are capable of degrading the struc-
detergent-grade enzymes currently available are ture of damaged (amorphous) cellulose fibrils,
not subject to significant damage during storage which exist mostly at the surface of cotton fibers
or in the wash liquor, provided detergents con- after multicycle washing and using. Cotton
taining them are properly formulated. Stability textiles treated with a cellulase-containing deter-
problems with respect to anionic surfactants and gent have a smooth surface. For these reasons
active oxygen were once the subject of debate, cellulases are preferably applied in specialty
but usually these are readily solved by the proper detergents for delicate fabrics or in color
heavy-duty detergents for colored textiles.
Cellulases also help prevent redeposition of soil
on cotton fibers. As such, garments treated with
cellulase-containing detergents look new for a
longer time, i.e., whites and coloreds do not look
dull or dingy after multicycle washing. Today
many detergents contain blends of two, three, or
even four enzymes [85].

1.4.2. Soil Antiredeposition Agents, Soil


Repellent/Soil Release Agents

The principal characteristic expected of a deter-


Figure 26. Regional detergent enzyme market values (1995, gent is that it will cause soil to be removed
103 $) from textile fibers during the washing process.
Vol. 20 Laundry Detergents, 2. Ingredients and Products 425

Removed soil is normally finely dispersed, and if of cotton and synthetic fibers. With the increasing
a suboptimal detergent formulation is employed, replacement of these natural fibers by synthetics,
or too little detergent is used, some may return to on which CMC has virtually no effect, the need
the fibers. This is termed a wash liquor showing arose to develop other effective antiredeposition
‘‘insufficient soil antiredeposition capability’’. agents and soil repellents. Some surfactants have
The problem becomes especially apparent after been found to be well-suited to the purpose
multicycle washing as a distinct graying of the (Fig. 27), as are such nonionic cellulose ethers
laundry, which then looks dull and dingy. [86, 87] as the following:
Redeposition of displaced soil can be largely
prevented by carefully choosing the various
detergent components (surfactants and builders),
but addition of special antiredeposition agents is
also helpful. Such agents act by becoming
adsorbed irreversibly, i.e., in a way that prevents
their removal by water, on both textile fibers and
soil particles. Adherence of the soil to fibers is
thereby hindered. This phenomenon is called soil
repellent or soil release effect. Classical antire-
deposition agents are carboxymethyl cellulose
(CMC) derivatives bearing relatively few sub-
stituents. Analogous derivatives of carboxy-
methyl starch (CMS) have played a similar role. Also anionic derivatives of polymers from
These substances are effective only with cellu- terephthalic acid and polyethylene glycol have
lose-containing fibers such as cotton and blends proved to be very effective soil repellents,

Figure 27. Influence of specific surfactants on the soil antiredeposition capability of detergents [11]
DR indicates the improvement in the soil antiredeposition capability conferred by a given additive
a) Cotton, 95  C; b) Permanent-press cotton, 95  C; c) Polyester, 60  C; d) Polyester/cotton, 60  C
5 g/L Detergent; 0.2 g/L surfactant; number of wash cycles: 3; time: 30 min
426 Laundry Detergents, 2. Ingredients and Products Vol. 20

particularly on polyester fibers and polyester– certain specialty detergents (e.g., detergents
cotton blends. They impart hydrophilic proper- for hand washables). Especially at high temper-
ties to these fibers and thus strongly repel oily/ ature, heavy foaming may cause overfoaming in
greasy soil [88–90]. drum-type machines, often accompanied by
Because of the multitude of fabrics currently considerable loss of active ingredients. Further-
on the market, manufacturers supplement most more, large amounts of foam reduce the me-
modern detergents with mixtures of anionic and chanical action to which laundry is subjected in
nonionic polymers (e.g., carboxymethyl cellu- horizontal axis machines and hence the washing
lose–methyl cellulose) and polymers from poly- performance. Moreover, excessive foam may
ethylene glycol and terephthalic acid and their result in poor rinsing, spinning, and draining of
anionically modified derivatives. the washing machine. On the other hand, too
Polymer cobuilders, such as sodium polycar- little foam must be avoided because consumers
boxylates, and cellulose enzymes have also have the perception that low foam levels are a
proved to exert a very good soil antiredeposition sign of poor cleaning performance. A certain
effect with cotton fibers. level of foam can be beneficial for delicate
fabrics to reduce fabric damage. For these
reasons, foam regulators – often somewhat
1.4.3. Foam Regulators incorrectly described as ‘‘foam inhibitors’’ – are
commonly added to minimize detergent foam-
For soap detergents, which are very popular in ing tendencies.
regions with low per capita income worldwide, Ensuring effective foam regulation requires
foam is understood as an important measure for that the regulating system be precisely matched
washing performance. With detergents based on to the other detergent components present. The
synthetic surfactants, however, soap has lost most difficult cases are surfactants with excep-
virtually all of its former significance in the tionally high foam stability, such as alcohol
industrialized countries. Nonetheless, most con- sulfates, alcohol ether sulfates, alkylpolyglyco-
sumers – apart from those using horizontal axis sides, and alkylglucamides. By contrast, an
drum-type washing machines – still expect their unstable foam, even if present in large amounts,
detergent to produce voluminous and dense like that produced by LAS or SAS, seldom
foam. The reason for this seems to be largely causes a problem. The principal requirements
psychological (i.e., foam provides evidence for a substance to show foam regulating capa-
of detergent activity and it hides the soil). bility are extremely low water solubility and
Consequently, detergents designed for use in high surface spreading pressure. Typically, an
vertical-axis washing machines (i.e., products antifoam is a dispersion of hydrophobic solid
mainly for the non-European market) are quite particles in a hydrophobic liquid (! Foams and
frequently given the desired foam characteristics Foam Control). Foam regulators show a wide
by incorporating small amounts of foam boos- range of physicochemical properties, but their
ters. Compound types suited to the purpose mechanism of action can usually be explained
include by assuming that they either force surfactant
molecules away from interfaces or they pene-
Fatty acid amides trate interfaces that are already occupied by
Fatty acid alkanolamides surfactants, thereby creating defects. These
Betaines defects weaken the mechanical strength of the
Sulfobetaines foam lamellae and cause their rupture.
Amine oxides A great many foam regulators are described
in the patent literature, but relatively few have
In Europe, horizontal axis drum-type washing had any real impact. The detergents on the
machines are very common; with such machines, market that are based on LAS/alcohol ethoxy-
only weakly or moderately foaming detergents lates can be effectively controlled by soaps with
are permissible. Thus, foam boosters have lost a broad chain length spectrum (C1222). Such
their former significance in the European market, soaps have limitations, however, for the follow-
with the exception of the role they retain in ing reasons:
Vol. 20 Laundry Detergents, 2. Ingredients and Products 427

1. The foam-depressing activity of soaps is Intensive investigations have shown that


largely due to calcium salts that form during specific silica–silicone mixtures or paraffin oil
the washing process, with the calcium origi- systems are considerably more universal in their
nating either from hard water or from calci- applicability and that their effectiveness is inde-
um-containing soil. In other words, satisfac- pendent of both water hardness and the nature of
tory foam regulation occurs only when a the surfactant–builder system employed [91–94].
sufficiently high calcium ion content is Therefore, most heavy-duty detergents in Europe
assured. It is absent when exceptionally soft have silicone oil and/or paraffins as foam depres-
water is used and when the laundry is only sors. Soap has almost lost its importance as foam
lightly soiled, and foaming problems may regulator. Silica–silicone systems, frequently
result. called silicone antifoams, are usually commer-
2. The foam regulating power of soap is sub- cially available as concentrated powders. They
stantially lower with detergents based on are robust and effective over a wide range of
anionic surfactants other than alkylbenzene- washing conditions for a wide range of laundry
sulfonates (e.g., a-olefinsulfonates, alcohol products at quite low levels in the formulation
sulfates, a-sulfo fatty acid esters). (typically 0.1–0.4 %). The key silicone oils used
3. When soap is used as a foam regulator, the for antifoams are dimethylpolysiloxanes [95].
only complexing agents that can be added as Silicone antifoam powders are easily processed
builders are those with limited stability con- as postaddition components for detergent
stants; i.e., even in the presence of builders, manufacturing. It is not recommended to process
the calcium ion concentration must remain them in the detergent slurry during production,
high enough to permit formation of sufficient because the antifoam performance is largely
lime soap able to act as a foam regulator. An destroyed during spray drying.
advantage of sodium triphosphate, widely
used as a complexing agent in detergents, is
that stability constant values for calcium tri- 1.4.4. Corrosion Inhibitors
phosphate complexes are quite low. Other
complexing agents (e.g., nitrilotriacetic acid, Washing machines currently on the market are
NTA), that have higher stability constants, constructed almost exclusively with drums and
prevent the formation of foam-regulating lime laundry tubs of corrosion-resistant stainless steel
soaps (Fig. 28). or with an enameled finish that is inert to alkaline
wash liquors or plastic. Nevertheless, various
machine components are made of less detergent
resistant metals or alloys. To prevent corrosion of
these parts, modern detergents contain corrosion
inhibitors in the form of sodium silicate. The
colloidal silicate that is present deposits as a thin,
inert layer on metallic surfaces, thereby protect-
ing them from attack by alkali.

1.4.5. Fluorescent Whitening Agents


(see also ! Optical Brighteners)

Properly washed and bleached white laundry,


Figure 28. Foaming behavior in a drum-type washing ma-
even when clean, actually has a slight yellowish
chine [1] tinge. For this reason, as early as the middle of the
A) Schematic drawing of the inner drum of a drum-type 19th century, people began treating laundry with
washing machine, including dispenser a trace of blue dye (blueing agents, e.g., ultrama-
a) 7.5 g/L Detergent based on 40 % sodium triphosphate;
b) 7.5 g/L Detergent based on 40 % NTA
rine blue) so that the color was modified slightly
Foam grading: 0, no foam; 4, foam at the upper edge of the and a more intense visual sensation of improved
front door; 5, foam in the dispenser; 6, foam overflow whiteness was produced. Blueing agents are still
428 Laundry Detergents, 2. Ingredients and Products Vol. 20

Figure 29. Remission–emission curve of a bleached fabric Figure 30. Remission curve of a bleached fabric after appli-
after application of a fluorescent whitening agent [7] cation of ultramarine blue [7]
a) Bleached fabric; b) Fabric treated with small amounts of a) Bleached fabric; b) Weakly blued fabric; c) Intensely blued
whitener; c) Fabric treated with large amounts of whitener fabric
popular in some regions of the world. Modern
detergents contain fluorescent whitening agents The major commercially available optical
(FWA), also known as optical brighteners brighteners for laundry products are based on
(! Optical Brighteners), to accomplish the same four basic structural frameworks: distyrylbiphe-
purpose. Fluorescent whitening agents are organ- nyl, stilbene, coumarin, and bis(benzoxazole).
ic compounds that convert a portion of the invis- Table 11 provides an overview of the most im-
ible ultraviolet light into longer wavelength portant optical brighteners. Those mentioned
visible blue light. It is well known that the here are estimated to cover more than 95 % of
yellowish cast of freshly washed and bleached optical brighteners for laundry products on the
laundry is a result of partial absorption of the blue market.
radiation reaching it, resulting in reflected light The application of FWA in the wash liquor is
that is partially deficient in the blue region of its essentially a dyeing process (FWA are actually
spectrum. The radiation emitted by optical dyes). In the case of cotton and chlorine-resistant
brighteners makes up for this deficiency, so that FWA, binding occurs through the formation of
the laundry becomes both brighter and whiter hydrogen bonds to the fibers. Permanent-press
(Fig. 29). easy-care cotton is generally less susceptible to
This process of compensating for differences the effects of FWA. Whitening effects achieved
in yellow and blue radiation is fundamentally with polyamide whiteners, and particularly poly-
different from treatment with a blueing agent ester whiteners (which tend to be less adsorbed),
(washing blue). The latter entails subtractive are due largely to the diffusing power of whiten-
absorption of yellow light, which results in an ing agent molecules present at the fiber surfaces.
overall reduction in brightness (Fig. 30). Fluorescent whitening agents are evaluated
Limits exist for the extent of whitening that not only on the basis of their affinity for the
can be achieved by fluorescent whitening agents. relevant fibers, but also on their stability and
This is due in part to the fact that these agents are fastness. ‘‘Stability’’ means their resistance to
themselves dyes that exhibit a certain extent chemical change during the washing process
of reflectance in the visible region in addition prior to their adsorption on fibers. ‘‘Fastness’’
to their emission. Thus, any agglomeration or refers to their chemical resistance after adsorp-
buildup of fluorescent whitening agent on the tion. Of primary concern is fastness against light
fibers eventually becomes apparent. Further- and oxygen, as well as good oxygen stability
more, the absorption edge gradually shifts into and, in countries where chlorine bleach is used,
the visible region of the spectrum, leading to fastness and stability to hypochlorite bleaches.
emission at higher wavelengths. These factors Most detergents currently on the market con-
can work in combination with the innate color of tain fluorescent whitening agents. A concern to
the fabric, however, and eventually result in a detergent formulators is the difficulty to define
visible shift of the hue (discoloration). optimal FWA type(s) and concentration in
Vol. 20 Laundry Detergents, 2. Ingredients and Products 429

Table 11. Summary of key fluorescent whitening agents for laundry products [96]

Structure Chemical Name

4,40 -di(2-sulfostyryl)biphenyl disodium salt

4,40 -Bis[[6-anilino-4-(methylamino)-1,3,5-
triazin-2-yl]amino]stilbene-2,20 -disulphonic
acid, disodium salt

4,40 -bis[[6-anilino-4-[(2-hydroxyethyl)
methylamino]-1,3,5-triazin-2-yl]amino]
stilbene-2,20 -disulphonic acid, disodium salt

4,40 -Bis[[2-anilino-4-[bis(2-hydroxyethyl)
amino]-1,3,5-triazin-6-yl]amino]stilbene-
2,20 -disulfonic acid, disodium salt

4,40 -Bis[(2-anilino-4-morpholino-1,3,5-
triazin-6-yl)amino]-2,20 -stilbenedisulfonic
acid, disodium salt

4,40 -bis[(4,6-dianilino-1,3,5-triazin-2-yl)
amino]stilbene-2,20 -disulphonic acid, disodium salt

(Continued)
430 Laundry Detergents, 2. Ingredients and Products Vol. 20
Table 11 (Continued)

Structure Chemical Name

2,5-bis(benzoxazol-2-yl)thiophene

7-diethylamino-4-methylcoumarin

laundry detergents for sufficient whiteness main- resulting either from detergents or from fabric
tenance because of the wide variety of washing softeners have become a more and more impor-
habits and fiber types used for white textiles [97]. tant factor in the 1990s.
The use of FWA-containing detergents on certain Detergent fragrances are generally present
pastel fabrics can cause unwanted color shifts; only in very low concentrations, usually < 1 %
for this reason special FWA-free detergents in powder products. They are all complex
are very popular [e.g., color detergents (see mixtures of many individual ingredients
Section 2.1.5) and detergents for woolens)]. (Table 12).
Several factors are involved in establishing
the composition of a fragrance mixture apart
1.4.6. Dye Transfer Inhibitors from odor and the cost of the often expen-
sive individual components. In particular, the
Frequently used dye transfer inhibitors are poly
(N-vinylpyrrolidone) and poly(vinylpyridine
Table 12. Hypothetical formulation of a fragrance blend for detergent
N-oxide). These inhibitors form stable com- use
plexes with dye molecules that detach from
colored textiles and diffuse into the wash bath. Ingredient Quantity, g
As such, the dye transfer inhibitors impede the Cyclohexyl salicylate 200.0
re-adsorption or redeposition of the dyestuff on Iso E Super 100.0
other textiles. The result is that white and colored Vertofix Coeur 80.0
garments look new longer after multicycle Boisambrene Forte 50.0
Sandelice 40.0
washing. A dull and dingy look of the textiles Dihydromyrcenol 70.0
is avoided. Benzyl acetone 35.0
Verdyl propionate 30.0
Verdyl acetate 20.0
Isoraldein 70 75.0
1.4.7. Fragrances Floramat 25.0
O-tert-butylcyclohexyl acetate 20.0
Fragrances were first added to detergents in the Cironellol 20.0
1950s. Their presence is more than simply a fad Geraniol 20.0
Linalyl acetate 50.0
or a matter of fashion. Thus, apart from their role Hedione 50.0
in providing detergents with a pleasant odor, an Neroli phase oil 40.0
important function of fragrances is to mask Linalool 20.0
certain odors arising from the wash liquor during Diphenyl ether 10.0
Anisaldehyde 5.0
washing. This is particularly important because Cyclovertal 3.0
most washing machines are installed in the living Styrolyl acetate 5.0
areas of homes. Fragrances are also intended to Isobornyl acetate 15.0
confer a fresh, pleasant odor on the laundry itself. Ambroxan 2.0
Herbavert 15.0
For this, long-lasting fragrances on dry laundry,
Vol. 20 Laundry Detergents, 2. Ingredients and Products 431

detergent formulation must be taken into careful pose is to confer the following properties on a
account, as must the properties of the fabrics to be detergent:
washed. Chemical stability relative to other
detergent ingredients is especially important, Flowability
as is the limited volatility of the individual Good flushing properties
fragrances. Temperatures to which the detergent High solubility
will be exposed during storage must also be No caking of the powder even under highly
considered. humid conditions
The fragrance industry has at its disposal for No dusting
the preparation of detergent fragrance oils not
only a large selection of synthetic compounds, Compact detergents usually contain no fillers.
but also a wide range of natural fragrances. The
overall selection is, nevertheless, restricted Formulation Aids are materials required in
considerably due to the instability of many the manufacturing of liquid detergents. The most
fragrances and the fact that some have a ten- important of these have the assignment of ensur-
dency to discolor detergents to which they are ing through their own hydrotropic characteristics
added. There are also restrictions for toxicologi- that the other detergent components can be com-
cal and ecological reasons (cf. ! Laundry De- bined in a stable way in an aqueous environment.
tergents, 4. Ecology and Toxicology, Chapter 1 Above all, these ingredients must prevent phase
and ! Laundry Detergents, 4. Ecology and separation occurring with time, and precipitation
Toxicology, Chapter 2). occurring as a result of shifts in temperature.
Commonly used materials include short-chain
alkylbenzenesulfonates (e.g., toluenesulfonate
1.4.8. Dyes and cumenesulfonate) and, less frequently, urea,
as well as low-molecular mass alcohols (ethanol,
Until the 1950s, powder detergents were more or 2-propanol, glycerol) and polyglycol ethers [poly
less white, consistent with the color of their (ethylene glycols)]. These alcohols are frequent-
components. Thereafter, products were com- ly called solubilizers.
monly encountered in which colored granules
were present along with the basically white
powder: certain components had been deliber- 2. Laundry Products
ately dyed to make the finished detergent more
distinctive, featuring speckles. Uniformly col- Laundry products currently on the market in
ored detergents have also appeared on the mar- various parts of the world can be classified into
ket, and the idea of introducing coloring agents the following groups from a product standpoint:
has become quite common. The preferred colors
for both powders and liquids are blue, green, and Heavy-duty detergents
pink. Specialty detergents
There are two important criteria for selecting a Laundry aids
coloring agent:
Quite large differences exist in the per capita
1. Good storage stability with respect to other consumption of detergents in various countries of
detergent components and to light and the world. As depicted in Figure 31, it amounted
temperature to 2–3 kg/a in countries such as Brazil, China,
2. No significant tendency to adversely affect and Russia and to more than 10 kg/a in Mexico
textile fibers through adsorption after multiple and some European countries in 1997 [98, 99].
washing

1.4.9. Fillers and Formulation Aids 2.1. Heavy-Duty Detergents

The usual fillers for powder detergents are inor- The category of heavy-duty detergents includes
ganic salts, especially sodium sulfate. Their pur- those detergent products suited to all types of
432 Laundry Detergents, 2. Ingredients and Products Vol. 20

Figure 31. Per capita consumption of detergents in 1996 (kg/a)

laundry and to all wash temperatures. They are another. For example, detergent manufacturers
offered in the delivery forms of conventional market laundry detergents with and without
powders, extrudates, tablets, bars, and liquids phosphate in various regions and countries for
and pastes. Figure 32 indicates that worldwide ecological and regulatory reasons. Figure 33
powders have been the dominant delivery form provides an overview of global production
of detergents over the years. They account for shares of individual heavy-duty detergent types
ca. 65 % of the world production of detergents. in 1994 and 1998.
Compact powders worldwide accounted for The world production of laundry detergents
24 % of total detergent powder production in amounted to 21.5  106 t in 1998. Table 13
1998. Depending on quality, product concept, shows the proportions of the tonnages of individ-
manufacturing process, local standards, local ual delivery forms of detergents in 1994 and 1998.
regulations, and voluntary agreements, great As can be seen, the total produced volume re-
differences are found from one formulation to mained nearly constant in the 1990s worldwide.

Figure 32. World production of individual heavy-duty detergents (in 103 t)


(source: Ciba Speciality Chemicals Ltd., Switzerland)
Vol. 20 Laundry Detergents, 2. Ingredients and Products 433

Figure 33. Detergent production, world total (103 t)


(source: Ciba Speciality Chemicals Ltd., Switzerland)

2.1.1. Conventional Powder Heavy-Duty 5. Washing Conditions and Washing Machines,


Detergents Chapter 2). These detergents lack foam sup-
pressors. They sometimes even contain foam
Significant differences in composition exist boosters instead.
among powder heavy-duty detergents around the The rise in popularity of ever more colored
world. An approximate breakdown of detergent and easy-care fabrics in the last 30 years, along
formulations for various global regions is pro- with the trend toward energy conservation, has
vided in Table 14. resulted in a large decline in the once common
Recommended detergent dosages in Europe European practice of washing at 95  C, while
generally lie between 3 and 8 g detergent per the 30–60  C wash temperatures have signifi-
liter of wash water, whereas values of 0.5– cantly gained favor. The change is illustrated in
1.5 g/L are usual in the Americas and Eastern Figure 34 for the time period 1972 to 1995 in
and Southern Asia. There are a number of Germany. A similar trend from hot ( 50  C) to
reasons for the latter being so much lower; for warm (27–43  C) and cold washing is apparent
example, differences in washing habits (differ- in the USA (Fig. 35). Detergent manufacturers
ent washing machines, handwashing), softer have responded to these changes by increasing
water, higher bath ratios, separate addition of the content of surfactants that are effective in
bleach, e.g., hypochlorite solution or sodium low-temperature washing, as well as by adding
perborate, and different detergent formulations. various enzymes, bleach activators, soil repel-
Detergents in North America, Japan, and Brazil lents, and phosphonates. Detergents have be-
are designed for agitator and impeller type come more and more multifunctional over the
washing machines (cf. ! Laundry Detergents, last decades, particularly those for use at low
washing temperatures.

Table 13. Worldwide production Detergent Industry 2.1.2. Compact and Supercompact
Heavy-Duty Detergents
Production, 103 t 1994 1998

Soap bars 4579 3651 Apart from a few minor and temporary attempts
Detergent bars 1251 968 in Japan, Germany, and the USA in the 1970s and
Powders 13 310 14 137
Pastes 496 505
early 1980s [27], this heavy-duty detergent cate-
Liquids 2052 2372 gory was introduced on a large scale for the first
Total 21 688 21 633 time in Japan in 1987. Within a couple of years it
World Average per capita consumption, kg/a 4.5 3.9 almost completely replaced the conventional
(Source: Ciba Speciality Chemicals Ltd., Switzerland) powders. The wave of compact detergents
434 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 14. Powder heavy-duty detergent formulations around the world in 1999a

Composition, %

Ingredients Examples USA South America Europe China, India Japan

Surfactants alkylbenzenesulfonate, alcohol sulfate, alcohol 10–25 18–25 10–25 8–18 25–40
ethoxylate
Builders zeolite, sodium tiphosphate, Na-citrate, Na-silicate, 40–65 40–55 30–55 30–50 40–55
Na-carbonate/Na-bicarbonate
Cobuilders sodium polycarboxylate 0–5 – 3–8 – 0–5
Bleaching agents sodium perborate, sodium percarbonate 0–10 – 8–15 – 0–6
Bleach activators TAED, NOBS 0–3b – 1–7c – 0–3b
Antiredeposition carboxymethyl cellulose, cellulose ethers 1–2 0.5–1 0–1 0.5–1 0.5–1
agents
Stabilizers phosphonates – – 0–1 – –
Foam regulators soap, silicone oil and/or paraffins – – 0.1–4 – –
Enzymes protease, cellulase, amylase, lipase 0.3–2 0.3–0.8 0.3–2 0.3–0.8 0.3–1.5
Optical brighteners stilbene-, biphenyldistyryl derivatives 0.1–0.3 0.1–0.3 0.1–0.3 0.1–0.2 0.1–0.2
Soil repellents poly(ethylene glycol terephthalate) derivatives 0–1 – 0–1.5 – –
Fillers/processing aids sodium sulfate 5–30 20–35 0–30 20–40 5–15
Minors Fragrance þ/ þ þ/ þ þ
Water 5–15 5–15 5–15 5–15 5–15
a
All figures expressed as 100 % active material, except for enzymes for which figures relate to % granulate.
b
Nonanoyloxybenzenesulfonate (NOBS).
c
Tetraacetylethylenediamine.

reached Europe in 1989. North America followed compact detergents have markedly higher con-
shortly afterwards [101]. The global introduction tents of surfactants, active oxygen for bleach,
of compact and supercompact powder detergents bleach activators, and enzymes than convention-
in the late 1980s and early 1990s has had a major al detergents. On the other hand, the total level
impact on detergent categories of large markets of alkaline builders has been reduced and the
such as Japan, Europe, and the USA, as well as on conventional filler/processing aid sodium sulfate
composition and manufacturing processes of has been omitted to a large extent (Fig. 36 [98,
heavy-duty detergents [101]. Production pro- 99]). The apparent density of most compact
cesses of concentrated detergents are described detergents is above 0.75 kg/L. Most of the
in Chapter ! Laundry Detergents, 3. Produc- first-generation compact detergents were pro-
tion, Testing and Economic Aspects, Chapter 1. duced by the method of downstream compaction
A comparison of the composition of convention- of tower powder.
al versus compact heavy-duty detergents in Eur- Heavy-duty detergents featuring bulk den-
ope is depicted in Table 15 [98, 99]. For reasons sities of from 0.8 to 1.0 kg/L are called
of significantly reduced recommended dosage
along with increased detergency performance

Figure 34. Percentage of wash loads versus washing tem-


perature in Germany (source: Leading German Market Re- Figure 35. Home laundry washing temperature trends in the
search Institute) USA
Vol. 20 Laundry Detergents, 2. Ingredients and Products 435

Table 15. Composition of conventional versus compact heavy-duty supercompact detergents or second-generation
detergents in Europe, % [98]
compact detergents. The prevailing manufactur-
Ingredients Conventional Compact ing methods used are wet granulation/com-
pounding and extrusion. Supercompact deter-
Anionic and nonionic surfactants 10–15 10–25
Builders 25–50 25–40
gents have made their way worldwide since
Cobuilders 3–5 3–8 1992 and are meanwhile state of the art in many
Bleaching agents 10–25 10–20 countries. Consumer relevant properties of (su-
Bleach activators 1–3 3–8 per)compact vs. conventional detergents are de-
Antiredeposition agents 0–1 0–1
Corrosion inhibitors 2–6 2–6
picted in Figure 37 [98, 100]. Market shares of
Stabilizers 0–1 0–1 compact/supercompact powder heavy-duty de-
Foam regulators 0.1–4.0 0.1–2.0 tergents in Europe as compared with convention-
Enzymes 0.3–0.8 0.5–2.0 al powders and liquid detergents are indicated in
Optical brighteners 0.1–0.3 0.1–0.3
Soil repellents þ/ þ/ Figure 38 [100] for 2000. The market shares
Fillers/processing aids 5–30 – significantly vary from country to country and
Minors, water balance balance from region to region. In the USA compact
Bulk density, g/L 500–650 600–900 powders accounted for 80 % of total detergent
powders, whereas their share in Japan was even
92 % in the total powder category in 1998.
Sodium triphosphate has been increasingly
losing its importance as a key ingredient in
detergents in Europe, the USA, and some
East-Asian countries since the mid-1980s.
1998 market shares of nonphosphate powder
detergents in most European countries are
shown in Figure 39 [101]. Triphosphate has
been replaced mainly by zeolite A, special
silicates, sodium carbonate, specific polycar-
boxylates, and citrate (see Section 1.2). A key
driving force for the increasing market shares of
nonphosphate powder heavy-duty detergents
has been the proliferation of supercompact
detergents [98, 99]. Generally, the use of
(super)compact detergents has contributed to
Figure 36. Formulations of heavy-duty detergents [98] decreasing their influx into wastewaters, much
to the benefit of the environment [107].

Figure 37. Consumer-relevant characteristics of heavy-duty detergents


436 Laundry Detergents, 2. Ingredients and Products Vol. 20

Figure 38. Individual heavy-duty detergents in Europe, market shares (value) 2000 in % [100]

2.1.3. Extruded Heavy Duty Detergents registered trademark of ‘‘Megaperls’’ by Henkel


[106] throughout Europe.
Extruded detergents feature spherical parti-
Extruded detergents have been an innovative and cles of uniform particle size (for example
unconventional delivery form of second-genera- 1.4 mm) whereas conventional spray-dried
tion compact detergents. The large-scale extru- detergent powders and granulated supercompact
sion process for detergents was applied for the detergents are characterized by a broad particle
first time in 1992 and is described in ! Laundry size distribution. The density of an extruded
Detergents, 3. Production, Testing and Economic particle is approximately 1.4 kg/L. Extruded
Aspects, Chapter 1 [108–111]. Extruded deter- detergents have one of the highest densities
gents have since then been marketed under the achieved in detergent manufacturing.

Figure 39. Market shares of nonphosphate HDD powders in Europe in 1998 [101]
Vol. 20 Laundry Detergents, 2. Ingredients and Products 437

Apart from being an extraordinary basis for washing times used in Japan, the USA and,
manufacturing supercompact products, extruded recently, Europe. Special precautions must
detergents feature additional advantages such as therefore be taken to avoid intermediate forma-
complete absence of dust particles, very high tion of viscous liquid-crystalline phases (gelling
homogeneity, no segregation of particles, and effect) of the surfactants in the tablet detergent
excellent free-flowing characteristics. Extruded during contact with water. To enable fast disin-
detergents allow anionic surfactant contents of tegration laundry detergent tablets generally
more than 20 % along with very high densities. contain special disintegrants. These can be
classified into four groups:

2.1.4. Heavy-Duty Detergent Tablets 1. Effervescents such as carbonate/hydrogen-


[112–115] carbonate/citric acid
2. Swelling agents like cellulose, carboxy-
Busier consumer lifestyles have increased methyl cellulose, and cross-linked poly(N-
demand for laundry products that emphasize vinylpyrrolidone)
convenience and ease of use, as exemplified by 3. Quickly dissolving materials such as Na (K)
detergent tablets. Apart from very few regional acetate or Na (K) citrate
distributions in the past, detergent tablets were 4. Rapidly dissolving water-soluble rigid
first introduced on a large scale in Europe in coating such as dicarboxylic acids
late 1997. Ever since they have spread out on
the European market and held a share of 10 % or combinations thereof.
in the heavy-duty detergent category by mid- Another specific demand made on heavy-duty
2000. The Japanese, Canadian, and U.S. markets detergent tablets is sufficient hardness to enable
saw their introduction during the year 2000. In handling during packaging, transportation, and
the wide field of laundry products, tablets mean- in-home use. The conflicting desired properties
while also cover the categories of bleach boosters of sufficient hardness and fast disintegration have
and water softeners in Europe. to be well balanced. Usually, laundry detergent
Consumer-relevant characteristics of tablets tablets have weights of ca. 35 to 45 g and dia-
are ease of dispensing and convenience in han- meters in the range of 40 to 45 mm. The most
dling, i.e., no dosing and dispensing aids are common recommended dosage in Europe is two
needed. Other advantages include precise dosing, tablets per wash cycle. One- and two-phase
smaller packages as compared with powder pro- (colored) tablets are available on the market.
ducts due to the highly concentrated form, extra Two-phase tablets allow separation of certain
portability, and more accurate sense of how many detergent ingredients that otherwise might
washes remain in the detergent box. adversely affect each other during storage, for
Tablets are the most compact delivery form of example, enzymes and activated bleach.
nonliquid detergents. They have densities of 1 to In terms of their composition, heavy-duty
1.3 kg/L. This results in benefits in terms of detergent tablets differ from other supercompact
lower packaging volume, ease of transportation detergents mostly with regard to the disinte-
and storage, and reduced shelf space. Detergent grants. Table 16 lists the composition of Euro-
tablets therefore belong to the supercompact pean detergent tablets. All compact heavy-duty
detergent category (see Section 2.1.2). detergents in Europe have been nonphosphate
One of the key requirements of laundry zeolite-based thus far [98]. The reappearance of
detergent tablets is fast disintegration. Upon phosphate in the detergent tablet category in
their first contact with water, be it in the washing Europe (see Table 16) may therefore be conside-
machine dispenser of a European drum-type red a remarkable development [112].
washer or in the basket of top-loading agitator
(North America) or pulsator machines (East
Asia), tablets must disintegrate within seconds 2.1.5. Color Heavy-Duty Detergents
or at least within a minute or so. This is a
necessary prerequisite for the next step of In 1991, a new category of heavy-duty detergents
dissolving, particularly with regard to the short appeared on the West European market, for
438 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 16. Composition of heavy-duty detergent tablets on the Euro- heavy-duty detergents (HDL) in the world. The
pean market [112]
market share of HDL in the USA was some 50 %
Ingredients Zeolite-based, % Phosphate-based, % in 1999. Until 1987, such products were insig-
nificant in Europe, although liquid heavy-duty
Surfactants 13–18 15–18
Bleaching agents 13–15 12–16 detergents had been available on the European
TAED 3–7 4–7 market since 1981. In 1998, liquid heavy-duty
Zeolite 11–25 detergents represented 12 % of the market in
Sodium triphosphate 25–47 Europe, and their worldwide share was 14 % of
Layered silicate 0–9 –
Sodium polycarboxylate 2–3 2 total detergent production.
Disintegrants 5–17 0–12 Liquid heavy-duty detergents are distinctive
Enzymes 2–4 2–3 because of their usually high surfactant content
(up to ca. 50 %). They rarely contain builders
such as zeolite or triphosphate and are generally
which the name color detergents was coined. So devoid of bleaching agents, the latter for reasons
far, this type of compact detergent has mainly of loss of active oxygen and incompatibility with
spread out on the market in Western Europe. enzymes during storage. They are most effective
1999 market shares of color detergents in some in removing greasy and oily soil, especially at
countries on the European continent are shown in wash temperatures below 60  C. A comparison
Figure 40. Color detergents differ from conven- of the detergency characteristics of European
tional European heavy-duty detergents in that liquid and powder heavy-duty detergents is
they contain neither bleach nor optical bright- depicted in Table 17 [2]. From the characteristics
eners and in that they feature specific dye transfer of the two types of detergent it is obvious that
inhibitors such as poly(N-vinylpyrrolidone) or both products have different but distinct fields of
poly(vinylpyridine N-oxide). Color detergents optimal performance. Depending on washing
are recommended and used for washing colored habits, HDL are alternatives to powders especial-
laundry, for which improved color care is ly for washing in the lower temperature range
claimed. [116].
HDL are marketed both with and without
added builders. Formulations for liquid heavy-
2.1.6. Liquid Heavy-Duty Detergents duty detergents with (structured) and without
builders (unstructured) in Europe are given in
Liquid detergents have been common in the USA
since the 1970s for a variety of reasons. Today,
Table 17. Performance of powder versus liquid heavy-duty detergents
the USA is the largest single market of liquid
Powder Liquid
Product characteristics 60–90  C 30–60  C

Removal of
Fatty/oil soil þþ þþþ
Particulate soil þþ þ
Bleachable stains þþþ þþ
Proteinaceous stains þþ þþ
Detergency performance on
Cotton þþ þ
Cotton/polyester blends þþ þþ
Synthetics þ þþ
Wool þ þþ
Antiredeposition/whitening
30 to 60  C þþ þþ
90  C þþ þ
Prevention of inorganic salt deposits þ þþ
Fabric care þ þþ
Solubility/dispersability þ þþþ

Figure 40. Market Shares (value) of Color Heavy-Duty +


¼ excellent;
Detergents in the Total HDD Category (source: Leading ++
¼ very good;
International Market Research Institute) +++
¼ good
Vol. 20 Laundry Detergents, 2. Ingredients and Products 439

Table 18. Composition of liquid heavy-duty detergents in Europe higher viscosities than conventional HDL (ca.
(2000), %
1500–3000 mPa  s). Gels were introduced in
Ingredients Unstructured Structured almost all European markets in 1997. Because
of their high viscosity and rheological properties
Anionic surfactants 7–18 10–25
Nonionic surfactants 15–30 6–10 gels show improved detergency performance in
Soaps 10–22 4–6 pretreating stains as compared with conventional
Builders 0–8 15–30 HDL [117]. Due to the continuous increase in the
Solubilizers 0–12 0–5 use of liquid concentrates and the reduction of
Alcohols 8–12 0–5
Enzymes 0–2.5 0–1.5 the recommended dosage, it has been possible to
Optical brighteners 0.05–0.25 0.05–0.25 reduce package sizes without decreasing the
Stabilizers þ/ þ/ number of wash loads per package. This has
Fragrance þ þ resulted in large savings on packaging material
Minors, water 30–50 30–50
and transportation costs.

Table 18 [98]. Liquid detergents with builders 2.2. Specialty Detergents


typically contain 15–30 % surfactants; the total
amount of surfactants in products without Specialty detergents play a relatively minor role
builders can be as high as 50 %. The unstructured outside Europe, but they are quite important in
liquid detergents have continued to dominate the Europe.
market. Besides having a high content of syn- Specialty detergents are products developed
thetic surfactants, they include a large proportion for washing specific types of laundry. Such
of soap with a defined carbon chain length as a detergents are generally used in washing ma-
water-softening component, as well as ingredi- chines but also for hand washing. They usually
ents needed as formulation aids. The total content require the use of special washing programs
of washing active components can be as high as (e.g., a wool cycle to prevent felting or a gentle
60 %. The liquid products still contain water and cycle to prevent wrinkling). They can be char-
are free of bleaching agents. Although many acterized by the fact that fabric care ranks high
patents have been filed for liquid detergents that and is a more important feature than with heavy-
contain bleaching agents, none have yet been duty detergent for which soil and stain removal
marketed successfully. In common with the in- is the key characteristic.
creasing multifunctionality of powders, liquid
heavy-duty detergents show a steady trend to-
wards a higher enzyme content and incorporation 2.2.1. Powder Specialty Detergents
of more types of enzymes.
Increasing concentrations of total active in- Distinction is made among products of the fol-
gedients have been introduced in liquid deter- lowing types:
gents in the first half of the 1990s, although the
degree of compaction has not been as drastic as Detergents for delicate and colored laundry
with powdered products. Conventional liquid Detergents for woolens
heavy-duty detergents still dominate the market Detergents for curtains
in some European countries. Detergents for washing by hand
The physical appearance of liquid laundry
detergents remained unchanged for a long Many of these products are appropriate for
time. They were marketed as low-viscosity either machine or handwashing. Most of them
(250–300 mPa  s) products with a Newtonian are marketed with an average bulk density of
flow behavior. This changed with the launch 0.4–0.5 kg/L.
of detergent gels in Europe. Gel-like pourable Detergents specially designed for delicate and
heavy-duty detergent concentrates that feature colored laundry contain neither bleach nor fluo-
a specific rheological behavior represent a rescent whitening agent which may adversely
new delivery form in the liquid segment affect sensitive dyes used with some of these
in Europe [117]. These gel detergents have much fabrics. These detergents are particularly useful
440 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 19. General formulations of West European powder specialty detergents

Composition, %

Detergents for Detergents Detergents Handwashing


Ingredients delicate textiles for woolens for curtains detergents

Anionic surfactants 5–20 10–20 10–16 12–25


(alkylbenzenesulfonates, fatty alcohol ether sulfates)
Nonionic surfactants 2–10 2–20 2–7 1–4
(alcohol ethoxylates)
Soaps 1–5 0–5 2–6 0–5
Cationic surfactants 0–5
Zeolite A 20–40 5–40 25–40 7–30*
Sodium perborate 0–15
Sodium silicate 0–7 0–3 2–5 2–9
Sodium polycarboxylate 2–5 2–5 2–5 2–5
Antiredeposition agents 0.2–1.5 0–1.5 0.5–1.5 0.5–1.5
Enzymes 0–1 0–1
Optical brighteners 0–0.2 0.1–0.2 0–0.1
Dye Transfer Inhibitors 0–0.5
Fragrances þ þ þ þ
Fillers and water balance balance balance balance
*
Some hand washing detergents contain 15–30 % sodium triphosphate instead.

for laundry colored with dyes sensitive to oxida- ing. However, most specialty liquid products are
tion or for pastel fabrics that otherwise might intended for washing machine application, e.g.,
experience color shifts if treated with fluorescent detergents for woolens. The latter may be free of
whitening agents. Most products today contain anionic surfactants, in which case they usually
cellulases, which help fabrics look new longer contain mixtures of cationic and nonionic surface
and keep colors bright. Dye transfer inhibitors are active agents. The cationic agents act as fabric
added to some specialty detergents. softeners to help keep wool soft and fluffy.
Detergents for wool are primarily intended for Table 20 describes typical formulations for
use in washing machines. Particular care must be liquid specialty detergents.
exercised to prevent damage to the sensitive
fibers that constitute natural wool, including
applying low-temperature washing, short wash-
Table 20. Frame formulations of European liquid detergents for
ing times, high bath ratios, and avoiding vigorous woolens
mechanical action.
High-foaming detergents for washing by hand Composition, %
are intended for washing small amounts of laun-
With Without
dry in the sink or in a bowl. Due to the increased incorporated incorporated
number of household washing machines, the use Ingredients softeners softeners
of specialty handwashing detergents has been
Anionic surfactants 0–1 10–15
gradually declining in Europe through the last (alkylbenzenesulfonates,
decades. Their share was ca. 3 % in the entire fatty alcohol ether sulfates)
detergent category in 1999. Nonionic surfactants 15–20 0–2
(alcohol ethoxylates,
Table 19 provides the compositions of vari-
fatty acid amides)
ous types of specialty detergents. Cationic surfactants 2–4 –
(esterquats)
Solubilizers
(ethanol, propylene glycol) 0–5 0–5
2.2.2. Liquid Specialty Detergents Hydrotropes
(toluenesulfonates, 0–3
Liquid specialty detergents have been on the xylenesulfonates, cumenesulfonates)
market in Europe for a long time. Some liquid Fragrances, dyes þ þ
Water 60–70 60–80
specialty detergents are intended for handwash-
Vol. 20 Laundry Detergents, 2. Ingredients and Products 441

2.3. Laundry Aids past have gradually lost their market importance
in the industrialized countries.
Laundry aids are products developed to meet
the varying needs of often widely divergent Soil and Stain Removers, also called pre-
washing habits and practices in different parts spotters or pretreatment aids, are frequently pro-
of the world. For example, most powdered ducts with high surfactant contents. Their direct
heavy-duty detergents in Europe contain oxy- application helps removing greasy and/or
gen bleach. Most in the Americas, Africa, and bleachable stains (Table 21). Such products are
Asia do not, and hence separate addition of applied to soiled areas prior to washing. They are
bleach may be required. Depending on their supplied as pastes, sticks, or aerosols or in trigger
use, laundry aids can be divided into the spray bottles. The major targets of such products
following categories: are fabrics that require low-temperature washing.
The regular use of soil and stain removers can
Pretreatment aids (prespotters, water softeners) also help prevent the buildup of soil on problem
Bleaches areas such as shirt collars and cuffs after multi-
Detergent boosters cycle wear/washing.
Fabric softeners Spray stain removers mainly consist of
Stiffeners mixtures of solvents and surfactants. Solvents
Laundry dryer aids similar to those employed in dry cleaning loosen
Refreshing products for dryer application grease so that it can subsequently be emulsified
Odor removers by appropriate surfactant blends. Sprays gener-
ally work more rapidly than paste products.
The global laundry aids market was worth Proper application of such products prevents
$ 38.7  109 in 1998. Western Europe accounted formation of undesirable rings around stains, a
for 30.4 %, while the USA ranked second with consequence that is nearly unavoidable when
20.8 % of global sales [118]. stains are subjected to local treatment with pure
solvents instead.

2.3.1. Pretreatment Aids Water Softeners are used both in the USA
and in Europe. European manufacturers recom-
The most important pretreatment aids are soil and mend that these softeners be used in combination
stain removers and water softeners. Special pre- with detergents for applications involving water
soaking agents that were frequently applied in the of medium to high hardness. However, the great

Table 21. Frame formulations of soil and stain removers in Europe and the USA

Composition, %

Europe USA

Components Pastes Sprays Liquid/sprays Sticks Gels

Anionic surfactants 15–30 0–3 10–15 0–0.5


(alkylbenzenesulfonates, alcohol sulfates, soaps)
Nonionic surfactants 3–10 15–40 1–15 25–35 8–45
(nonylphenol ethoxylates, alcohol ethoxylates, amine oxides)
Hydrotropes 0–10 0–5 0–5
(sodium xylenesulfonate)
Builders 0–3.5 1–2 0–2
(sodium citrate, sodium carbonate)
Oxidants 0–3.5 – –
(hydrogen peroxide)
Bleach activator 0–0.5 – –
Solvents, solubilizers 30–80 0–12 25–35 0–35
Enzymes 0.2–1 2–3 0–2
Dyes, fragrance, stabilizers, water balance balance balance balance balance
442 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 22. Frame formulation of water softeners in Europe Table 24. Frame formulations of laundry boosters in the USA

Ingredients Composition, % Composition, %

Zeolite A 45–60 Ingredients Powders Liquids


Sodium polycarboxylate 10–15
Sodium silicate 10–15 Builders
Sodium sulfate, minors, water balance Sodium carbonate 30–40 –
Sodium borate 0–50 0–1
Sodium silicate 0–5 –
majority of heavy-duty laundry detergents con- Anionic surfactants 0–10 0–5
tain sufficient builders and cobuilders to prevent (alkylbenzenesulfonates, alcohol
build-up of lime deposits upon multicycle wash- sulfates, alcohol ether sulfates)
ing even in hard water. European water softeners Nonionic surfactants – 0–1
(alcohol ethoxylates, amine oxides)
generally contain ion exchangers, usually zeolite Hydrotropes – þ
A and polymeric carboxylic acids (Table 22). Fluorescent whitening agents 0–1 0–0.5
Enzymes 0–2 0–1
Dyes, fragrances, neutralizing agents þ þ
Water balance balance
2.3.2. Boosters

Boosters are products that can be added sepa- agents are dilute solutions of sodium hypochlo-
rately to detergents to exert specific influences on rite or hydrogen peroxide. Bleaches are usually
the washing process and thereby improve its applied optionally when needed along with
effectiveness. The principal types of boosters detergent. Sodium hypochlorite is to be used
offered on the market are bleaching agents and for whites only, whereas hydrogen peroxide so-
laundry boosters. lutions and powder and tablet peroxygen
bleaches (perborate/percarbonate) are consid-
Bleaching Agents are found worldwide on ered color-safe products.
the market. They have been common in the
Americas and Asia for a long time, where they Laundry Boosters are marketed largely in
are available in both powder and liquid form. the USA; various formulations exist. They con-
Powder bleaching agents generally contain sodi- tain either sodium silicate, sodium citrate, sodi-
um perborate or sodium percarbonate um borate, or sodium carbonate, usually in com-
(Table 23), whereas most liquid bleaching bination with surfactants. Enzymes are often
present as well (Table 24).
Table 23. Frame formulations of all-fabric bleaches in the USA

Composition, % 2.3.3. Aftertreatment Aids


Ingredients Powders Liquids After the washing process has been completed
Builders 60–75 – and soil removal has been accomplished, fabrics
(sodium carbonate, zeolite, sodium are sometimes subjected to some type of after-
citrate, sodium silicate)
Anionic surfactants 5–15 2–10
treatment. The goal is to increase the usefulness
(alkylbenzenesulfonates, alcohol of laundry by restoring textile characteristics that
sulfates, alcohol ether sulfates) have suffered in the course of the wash. Needs in
Nonionic surfactants 0–trace 0.3–5 this respect can vary considerably, depending on
(alcohol ethoxylates, amine oxides)
Bleach 3–15 3–4*
the fabric involved. Thus, products in this cate-
(sodium perborate, sodium gory may be called on to provide elastic stiffness,
percarbonate, hydrogen peroxide) improved fit and body (shirts and blouses);
Fillers 5–20 0–2 smoothness, sheen; good drape (curtains); fluffi-
(sodium sulfate, sodium chloride)
Fluorescent whitening agents 0.2–0.5 0.1–0.2
ness and softness (underwear, towels, bath
Enzymes 0–1 – gowns); or antistatic properties (garments, under-
Dyes, fragrances, pH-regulators þ þ wear, hosiery, and other easy-care articles made
Water balance balance from synthetic fibers). To achieve such effects,
*
Hydrogen peroxide. the following product groups are marketed:
Vol. 20 Laundry Detergents, 2. Ingredients and Products 443

Fabric softeners Table 25. Sorption of distearyldimethylammonium chloride* [29]


Stiffeners Adsorbed amount**
Laundry dryer aids
Textiles mg/g mol/g mg/m2 %
2.3.3.1. Fabric Softeners Wool 1.20 2.06 301 100
Resin-finished cotton 1.18 2.01 133 98
Textiles washed by machine are subjected to Cotton 1.17 2.00 169 96
greater mechanical stress than those washed Polyester/cotton 1.17 2.00 110 98
Polyamide 0.96 1.63 66 79
by hand. Indeed, machine-washed laundry Polyacrylonitrile 0.90 1.53 68 74
may be so severely jammed that the pile of Polyester 0.57 0.97 109 47
the fibers at the fabric surface is reduced to an *
Equilibrium conditions: time ¼ 60 min, t ¼ 23  C, bath
extreme state of disarray, especially in the case ratio ¼ 1 : 10; initial concentration: 120 mg/L.
**
of natural fibers such as cotton and wool. Based on the mass and geometric surface of the textiles.
During subsequent drying in static air (e.g.,
when laundry is dried hanging indoors), this
condition tends to become fixed in the fabrics,
and the laundry acquires a harsh feel. Addition replaced in many countries by softener concen-
of a liquid fabric softener in the final rinse trates having some 12–30 % active material. This
(rinse-cycle softener) results in fabrics that development is an answer to the increasing pub-
feel softer. lic environmental criticism centered on the bulky
The conditions described above are frequent- plastic packaging of conventional softeners. Bot-
ly found in Europe, Japan, and other regions of tles with volumes of 4–6 L of conventional fabric
the world. Fabric softeners play another role in softener need large amounts of plastic for their
the USA, where laundry is mostly dried in manufacture, and also present waste disposal
mechanical dryers. The tumbling of the laundry problems.
in the dryer accomplishes its own softening Due to its poor biodegradability the formerly
effect. The chief task of household fabric soft- widespread distearyldimethylammonium chlo-
eners in the USA is rather to impart antistatic ride (DSDMAC) [31], the former active material
properties and a pleasant odor to the laundry. of most softeners in Europe, the USA, and Japan,
Therefore, fabric softeners in the USA are fre- has been replaced by the readily biodegradable
quently applied as sheets impregnated with (see ! Laundry Detergents, 4. Ecology and
active material which are added to the moist Toxicology, Section 1.5.1) esterquats in the
laundry at the beginning of the dryer cycle (see 1980s and 1990s. Frame formulations of liquid
Section 2.3.3.3) fabric softeners are given in Table 26.
The principal active ingredients in commer- The formulation of products with higher
cially available rinse-cycle softeners are usually amounts of active material requires a well-
cationic surfactants of the quaternary ammoni- balanced system of selected emulsifiers to main-
um type [31–34, 119, 120]. When applied in tain good dispersion stability upon storage.
appropriate concentrations, cationic surfactants Fabric softeners have additional benefits.
are adsorbed nearly quantitatively onto natural They impart good antistatic properties on fabrics.
fibers, in contrast to their behavior with synthet- They prevent the build-up of electrostatic
ic fibers (Table 25) [102–104]. charges on synthetic fibers, which in turn elim-
To prevent undesired interactions between the inates such unpleasant phenomena as fabric cling
anionic surfactants of a detergent and the cationic during handling and wearing, crackling noises,
surfactants of a fabric softener, the latter must be and dust attraction. Also, fabric softeners make
introduced only in the last rinse cycle. Overuse of fabrics easier to iron and help reduce wrinkles in
fabric softener must be avoided. Otherwise, the garments. In addition, they reduce drying times
absorbency characteristics of the textiles de- so that energy is saved when softened laundry is
crease which in turn adversely affects the func- tumble-dried. Last but not least, they also impart
tion of towels. a pleasant fragrance to the laundry. That is why
Conventional softeners, which contain on av- branded softeners are frequently offered with
erage 4–8 % active material, have been partially different fragrances.
444 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 26. Formulations of fabric softeners in Europe, the USA, and Japan

Composition, %

Europe USA

Ingredients Regular Concentrate Conditioner Regular Concentrate Conditioner Japan

Quaternary ammonium compoundsa 3–11 11–20 11–26 3–11 10–30 15–35 0–20
Aminoamide 0–2 0–2 0–2 0–2 0–2 0–2 0–5
Nonionic surfactants 0–0.8 0–3 0–3 0–0.8 0–3 0–3 0–5
Additional softening compoundsb 0–1 0–4 0–4 0–1 0–4 0–4 0–1
Preservatives, antibacterial agents 0–0.5 0–0.3 0–0.1 0–0.5 0–0.3 0–0.1 0–2
Dye fixatives 0–0.2 0–0.2 0–0.2 0–0.2 0–0.2 0–0.2
Ironing aidsc – – 0–6 – – 0–6 0–5
Dyes, fragrances þ þ þ þ þ þ þ
Ethanol/isopropanol solvents 0.2–2.5 0.5–3 0.5–4 0.2–2.5 0.5–3 0.5–4 0–3
Diol solvents – – 0–12 – – 0–15 0–10
Viscosity regulatorsd 0–0.2 0–0.6 0–0.7 0–0.2 0–0.6 0–0.7 0–0.5
Water balance balance balance balance balance balance balance
a
Esterquat type: triethanol amine, diethanol amine, or epichlorohydrine esterified with tallow-based acids or oil-based acids are preferred in
Europe. Diesters are preferred due to superior softening performance. Aside from esterquats, distearyl dimethyl ammonium chloride
(DSDMAC) types, imidazolines, and amino ester salts are used in some countries.
b
Fatty alcohols, fatty acids, triglycerides.
c
Silicone oils, dispersed polyethylene.
d
Magnesium chloride, calcium chloride, sodium chloride, sodium acetate.

2.3.3.2. Stiffeners European liquid stiffeners. Such products are


offered not only as dispersions, but also as aero-
If stiffness and body are desired rather than soft sol sprays. The latter allow local treatment of
and fluffy laundry, stiffeners can be added as garments, for example, collars and cuffs.
aftertreatment. Usual agents for this purpose Synthetic polymeric stiffening agents are
include natural starch derived from rice, corn, called permanent stiffeners because, unlike
or potato, which can be used to impart extreme starch, their effectiveness endures through several
stiffness to fabrics. Synthetic polymeric stiffen- wash cycles. This property also has its negative
ers are good alternatives. They impart a more aspects, however, since poly(vinyl acetate) film
modest degree of stiffness than natural starch on a fabric can attract both soil and dyes, thereby
does, which is more closely attuned to contem- leading to discoloration.
porary taste. Products of the latter type are gen-
erally liquid and are easier to apply than natural 2.3.3.3. Laundry Dryer Aids
starch. Stiffeners are supplied as dispersions and
contain, in addition to a small amount of starch, Laundry dryers are far more widespread in the
substances such as poly(vinyl acetate), which has USA than in Europe. They have held a significant
been partially hydrolyzed to poly(vinyl alcohol). place in the U.S. market since the early 1970s.
Table 27 shows a frame formulation for typical Dryer aids are introduced into the dryer along
with the damp, spin-dried laundry. During the
Table 27. Formulation of liquid stiffeners in Europe drying process, they impart to the laundry both
softness and a pleasant odor. Most importantly,
Ingredients Composition, %
however, they prevent static buildup on the
Alkyl/alkylaryl polyglycol ethers 0.1–2 fabric. The latter point is particularly significant
Poly(vinyl acetates) in the USA, where synthetic fabrics are quite
(partially hydrolized) 10–30
Starch 0–10
frequently used. Synthetic fabrics are less popu-
Poly(ethylene glycols) 0.5–1.5 lar in Europe and elsewhere.
Fluorescent whitening agents þ/ Laundry dryer aids are almost exclusively
Dyes þ/ applied as sheets, which serve as carrier. The
Water balance
sheets are made from nonwoven material and
Vol. 20 Laundry Detergents, 2. Ingredients and Products 445

impregnated with both fabric softeners and 3. Industrial and Institutional


temperature-resistant fragrance oils. During the Detergents
drying process, active ingredients from the
dryer sheet are transferred to the laundry Even though the principles that determine the
through frictional contact. The sheet materials effectiveness of detergents for household and
are designed for single use and are discarded at professional laundries are the same, detergents
the end of the drying cycle. for large-scale institutional use generally differ
An additional reason for the popularity of insofar as they must be designed to meet the
dryer aids in the USA is the fact that washing special circumstances associated with laundry on
machines in the USA often lack dispensers for an industrial scale [105]. In contrary to home
automatic addition of liquid fabric softeners to laundering, professional laundries have to deal
the rinse cycle. with large volumes of textile garments and re-
quire therefore completely automatic processing
2.3.4. Other Laundry Aids with microprocessor-controlled machines and
dosing units. They also need data retrieval sys-
2.3.4.1. Refreshing Products for Dryer tems for complete process control. The washing
Application process is in general much shorter and is operated
with soft water. For environmental and economic
Refreshing products form a new subsector in the reasons energy and water recycling is essential.
laundry aids category. They were introduced in Since soil levels are commonly much higher in
the USA and Europe in the late 1990s. These professional than in household laundry and the
products are used for dry-clean and handwash- variety of textiles is very large, concentrated
able clothes. They do not replace professional products, special bleaches, and stain-removal
dry cleaning, but they allow the consumers to processes are often applied. In many cases disin-
refresh their garments any time at home. The fection of the laundry load is necessary. Specific
custom products have two main features: a packaging for laundry products in large quanti-
refreshing and a spot-cleaning action. The ties and safe storage systems are frequently
refreshing action is achieved inside the tumble required. On the whole, a professional laundry
dryer by using a moist impregnated sheet along process is a thorough balance between economy,
with the item to be treated. Some systems use a ecology, quality, and safety.
plastic bag for producing a damp microclimate A large variety of products for professional
inside the dryer, whereas other systems work laundries is available today. These products be-
without a bag. In both cases the water vapor long to one of the following three major
removes unpleasant odors from the garments. categories:
For spot cleaning either the moist sheet or a
separate stain remover liquid is used in conjunc- Base detergents
tion with an absorbent layer of cloth or paper Detergent additives
placed underneath the stained garment to pick Specialty detergents
up dissolved soil.
Table 28 shows the formulation of these pro-
2.3.4.2. Odor Removers for Washer ducts for institutional use.
Application
Base Detergents. In principle, such pro-
Laundry odor removers are liquid products. They ducts are completely built detergents and they
were introduced on the U.S. market in the year are primarily responsible for a good basic deter-
2000. Their formulation and technology allows gency. Base detergents are usually highly alka-
the removal of (unpleasant) odors from laundry. line and contain no bleach. The major ingredients
The product is dispensed directly into the washer are surfactants, builders (either phosphate or
along with the detergent at the beginning of the zeolite with polymer cobuilder), alkalies, fluo-
wash cycle. Their main active component is rescent whitening agents, complexing agents,
based on cyclodextrins. antiredeposition agents, and enzymes. Currently,
446 Laundry Detergents, 2. Ingredients and Products Vol. 20

Table 28. Formulations of various types of detergents for institutional use

Detergents Partially built products

Components Base Specialty Surfactant boosters Bleaching agents Enzyme boosters

Surfactants    
Sodium triphosphate  
or zeolite/polycarboxylate
Alkalies (soda ash, metasilicate)   
Bleaching agents 
Fluorescent whitening agents   
Enzymes  
Complexing agents (phosphonates)  
Antiredeposition agents   

they are used quite commonly in continuous monium compounds, and other organic chlorine
batch washing machines with counterflow sys- carriers which liberate active chlorine in the
tems. Oxygen or chlorine bleach can be added presence of water. Disinfecting procedures of
depending on the degree of soiling. The addition this kind are mainly common in Europe. Laundry
of other detergent additives such as disinfecting sterilization in the USA is accomplished either
agents or enzyme boosters is optional. Base thermally or by active chlorine bleaches.
detergents are available in form of powders,
liquids, and pastes. Specialty Detergents are products formu-
lated in such a way as to meet the demands of
Detergent Additives. In order to improve particular kinds of laundry or particular launder-
the removal of heavy soilings and tough stains, ing processes. These include, for example, de-
which are quite common in professional laun- tergents without whitening agents for easy-care
dries, detergent additives are frequently used. and colored fabrics, detergents with high con-
Special products like surfactant, alkaline, bleach, tents of nonionics for heavily soiled working
and enzyme boosters are commonly available. clothes, and enzyme-containing products for pro-
One of the most important additives is the disin- teinaceous soils.
fectant for hospital use. Such disinfectant addi- In many semiprofessional laundries like in
tives are specifically designed to handle laundry small hotels and restaurants, detergents which
originating from isolation wards and therefore are more or less comparable to those for the
require thermal and chemothermal sterilization. household sector are required. For example, per-
Common disinfectants for this purpose include borate-containing detergents have been very
peracetic acid–hydrogen peroxide mixture, sodi- popular especially in Europe. The formulation
um N-chloro-p-toluenesulfonamide (chloramine of a perborate containing detergent is given in
T), dichlorodimethylhydantoin, quaternary am- Table 29.

Table 29. Formulation of a perborate-containing detergent for institutional use

Components Examples Composition, %

Surfactants alkylbenzenesulfonates, soaps, alcohol ethoxylates 10–15


Sequestering agents pentasodium triphosphate, zeolite, polymer cobuilder 20–30
Alkalies sodium carbonate/silicates 10–20
Bleaching agents sodium perborate, TAED 15–30
Fluorescent whitening agents stilbene derivatives 0.1–0.3
Antiredeposition agents carboxymethyl cellulose, polymers 0.5–2
Corrosion inhibitors sodium silicate 3–5
Foam iregulators silicone/paraffin 0.1–0.3
Stabilizers phosphonates 0.2–2
Fragrance oils 0.1–0.2
Enzymes protease, amylase 0.5–1.0
Vol. 20 Laundry Detergents, 2. Ingredients and Products 447

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