550 Operator Manual1000301079 - 20

1000301079_US 2.
From serial no. 349 00 0215
Wheel loader
WL 550
OPERATOR’S MANUAL
www.wackerneuson.com
1 0 0 0 3 0 1 0 7 9
Documentation
Title Order no.
Operator’s Manual 1000301079_US
Legend
Edition Issued
2.0 06/2013
Copyright – 2013 Kramer-Werke GmbH

Printed in Germany
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
No part of this publication may be reproduced, translated or used in any form or by any means— graphic, elec-
tronic or mechanical including photocopying, recording, taping or information storage or retrieval systems—without
prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of
Kramer-Werke GmbH.
Any infringement of legal provisions, in particular of those regarding copyright protection, shall be subject to civil
and criminal law prosecution.
Kramer-Werke GmbH keep abreast of the latest technical developments and constantly improve their products.
For this reason, we may from time to time need to make changes to diagrams and descriptions in this documenta-
tion which do not reflect products which have already been delivered and which will not be implemented on these
machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions not
accepted.
The cover features the machine with possible optional equipment
Kramer-Werke GmbH
Wacker-Neuson-Str. 1
D-88630 Pfullendorf
Tel. 0080090209020
E-mail info@kramer.de
www.kramer.de
Document: BA 34900 US *
Table of contents
Table of contents
Table of contents
1 Introduction
1.1 Operator’s Manual .............................................................................................................................................................. 1-1
Notices on this Operator’s Manual ....................................................................................................................................1-1
Explanations, abbreviations and symbols .........................................................................................................................1-2
1.2 Machine safety information ................................................................................................................................................. 1-3
Handling the machine .......................................................................................................................................................1-3
Warranty and liability .........................................................................................................................................................1-3
Maintenance, repair work, spare parts ..............................................................................................................................1-4
1.3 Brief description of the machine .......................................................................................................................................... 1-5
Models and trade name of the machine ............................................................................................................................1-5
Machine licensing .............................................................................................................................................................1-5
Permissible temperature range .........................................................................................................................................1-5
Main components of machine ...........................................................................................................................................1-6
Hydrostatic drive ...............................................................................................................................................................1-6
Operating hydraulics and 4 wheel steering .......................................................................................................................1-6
Cooling system .................................................................................................................................................................1-6
1.4 Machine outside view .......................................................................................................................................................... 1-7
1.5 Legal regulations regarding machine operation .................................................................................................................. 1-8
Principal regulations for the operating personnel ..............................................................................................................1-8
Driving license ...................................................................................................................................................................1-8
Machine inspection, registration, identification .................................................................................................................1-8
On-board documents and equipment: ..............................................................................................................................1-8
1.6 Fields of application and using a machine with an attachment ........................................................................................... 1-9
Instructions regarding the use of attachments ..................................................................................................................1-9
Fitting attachments onto the machine ...............................................................................................................................1-9
Overview of certified attachments ...................................................................................................................................1-10
1.7 Type labels, warning and information labels, component numbers .................................................................................. 1-11
Explanation of “Book” symbol .........................................................................................................................................1-11
Serial number ..................................................................................................................................................................1-11
Cabin number .................................................................................................................................................................1-12
Engine number ................................................................................................................................................................1-12
Variable displacement pump number .............................................................................................................................1-12
Variable displacement motor number .............................................................................................................................1-13
Number of transfer gearbox ............................................................................................................................................1-13
Front or rear axle number ...............................................................................................................................................1-13
1.8 Machine signs and labels (overview) ................................................................................................................................ 1-14
1.9 Description of machine signs and labels ........................................................................................................................... 1-15
Labels on the outside of the machine .............................................................................................................................1-15
Signs and labels in the cabin ..........................................................................................................................................1-17
Labels in the engine compartment ..................................................................................................................................1-21
2 Safety Instructions
2.1 Signal Words Used in this Manual ...................................................................................................................................... 2-1
2.2 Designated use ................................................................................................................................................................... 2-2
2.3 General conduct and safety instructions ............................................................................................................................. 2-2
Conditions for use .............................................................................................................................................................2-2
User training and knowledge ............................................................................................................................................2-3
Preparing for use ..............................................................................................................................................................2-3
Modifications and spare parts ...........................................................................................................................................2-3
2.4 Operator/technician qualifications and basic responsibilities .............................................................................................. 2-4
User/owner responsibility ..................................................................................................................................................2-4
Repair person qualifications ..............................................................................................................................................2-4
BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm I-1

Table of contents
2.5 Safety instructions regarding operation .............................................................................................................................. 2-4

Preparing for use .............................................................................................................................................................. 2-4
Startup and shutdown ...................................................................................................................................................... 2-4
Work area awareness ...................................................................................................................................................... 2-4
Risk area awareness ........................................................................................................................................................ 2-5
Machine operation ............................................................................................................................................................ 2-5
Carrying passengers ........................................................................................................................................................ 2-6
Mechanical integrity ......................................................................................................................................................... 2-6
Traveling .......................................................................................................................................................................... 2-6
2.6 Applications with lifting gear ............................................................................................................................................... 2-7
General notices ................................................................................................................................................................ 2-7
Safety criteria ................................................................................................................................................................... 2-7
Conditions for safe operation ........................................................................................................................................... 2-7
2.7 Trailers and attachments .................................................................................................................................................... 2-8
General information regarding attachments ..................................................................................................................... 2-8
Installation notes .............................................................................................................................................................. 2-8
2.8 Transporting and towing ..................................................................................................................................................... 2-9
Towing .............................................................................................................................................................................. 2-9
Transportation .................................................................................................................................................................. 2-9
2.9 Safety guidelines for maintenance ..................................................................................................................................... 2-9
General maintenance notes ............................................................................................................................................. 2-9
Personal safety measures .............................................................................................................................................. 2-10
Preparing for maintenance and repair work ................................................................................................................... 2-10
Performing maintenance and repairs ............................................................................................................................. 2-11
2.10 Special hazards ................................................................................................................................................................ 2-11
Battery ............................................................................................................................................................................ 2-11
Tires ............................................................................................................................................................................... 2-11
Electric energy ............................................................................................................................................................... 2-12
Hydraulic system ............................................................................................................................................................ 2-12
Noise .............................................................................................................................................................................. 2-12
Safety data sheet ........................................................................................................................................................... 2-12
2.11 Safety guidelines while using internal combustion engines ............................................................................................. 2-13
Running engine .............................................................................................................................................................. 2-13
Fueling the engine .......................................................................................................................................................... 2-13
3 Operation
3.1 Description of control elements .......................................................................................................................................... 3-1
3.2 Inside of cabin (overview) ................................................................................................................................................... 3-2
3.3 Instrument panel, multifunctional lever and drive lever (overview) ..................................................................................... 3-4
3.4 Functional description: indicator lights ............................................................................................................................... 3-6
Indicator light check ......................................................................................................................................................... 3-6
Indicator lights and warning lights on the indicating instrument ....................................................................................... 3-6
3.5 Putting the machine into operation ..................................................................................................................................... 3-9
Operating personnel ......................................................................................................................................................... 3-9
Running-in period of wheel loader ................................................................................................................................... 3-9
3.6 Checklist ........................................................................................................................................................................... 3-10
Starting checklist ............................................................................................................................................................ 3-10
Operation checklist ......................................................................................................................................................... 3-11
Parking checklist ............................................................................................................................................................ 3-11
3.7 Cabin ................................................................................................................................................................................ 3-12
Safety instructions for prevention of contact with hazardous substances ...................................................................... 3-12
Safety instructions regarding cabin entrance and exit ................................................................................................... 3-12
Locking/unlocking the door ............................................................................................................................................ 3-13
Securing an open door ................................................................................................................................................... 3-14
Opening, closing and locking the right window .............................................................................................................. 3-15
3.8 Right window emergency exit ........................................................................................................................................... 3-16
Emergency exit .............................................................................................................................................................. 3-16
I-2 BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm

Table of contents
3.9 Operator seat .................................................................................................................................................................... 3-17

Important information ......................................................................................................................................................3-17
Seat adjustment: overview ..............................................................................................................................................3-17
Weight adjustment ..........................................................................................................................................................3-18
Horizontal adjustment .....................................................................................................................................................3-18
Backrest adjustment .......................................................................................................................................................3-18
3.10 Air-suspension seat .......................................................................................................................................................... 3-19
Important information ......................................................................................................................................................3-19
Weight adjustment (air suspension) ................................................................................................................................3-19
Horizontal adjustment (air suspension) ...........................................................................................................................3-20
Backrest adjustment (air suspension) .............................................................................................................................3-20
Backrest extension (air suspension) ...............................................................................................................................3-21
Lumbar support (option) ..................................................................................................................................................3-21
3.11 Seat belt (lap belt) ............................................................................................................................................................. 3-22
Specific notices on the seat belt .....................................................................................................................................3-22
Fastening the seat belt ....................................................................................................................................................3-22
Unfastening the seat belt ................................................................................................................................................3-23
Longer/shorter lap belt adjustment .................................................................................................................................3-23
3.12 Fire extinguisher (option) .................................................................................................................................................. 3-23
Fire extinguisher operation .............................................................................................................................................3-23
3.13 Engine cover lock .............................................................................................................................................................. 3-24
Opening/closing the engine cover ...................................................................................................................................3-24
3.14 Battery master switch ........................................................................................................................................................ 3-24
Battery master switch operation ......................................................................................................................................3-24
3.15 Key-based drive interlock (option) ..................................................................................................................................... 3-25
Key-based drive interlock: scope of delivery ...................................................................................................................3-25
Coding (“training”) new ignition keys ...............................................................................................................................3-25
Enabling (locking) the drive interlock ..............................................................................................................................3-26
Disabling (releasing) the drive interlock ..........................................................................................................................3-26
Deleting coded keys ........................................................................................................................................................3-26
Safety functions ..............................................................................................................................................................3-27
3.16 Drive interlock with code input (option) ............................................................................................................................. 3-28
Keyboard for entering codes (overview) .........................................................................................................................3-28
Entering/changing the personal code .............................................................................................................................3-29
Enabling the drive interlock .............................................................................................................................................3-29
Disabling the drive interlock ............................................................................................................................................3-30
Putting the drive interlock out of operation ......................................................................................................................3-31
Putting the drive interlock back into operation again ......................................................................................................3-32
Interruption of drive interlock power ................................................................................................................................3-32
Drive interlock maintenance ............................................................................................................................................3-32
3.17 Hydraulic oil preheating (option) ....................................................................................................................................... 3-33
Important information on putting the preheating into operation ......................................................................................3-33
Putting the preheating into operation ..............................................................................................................................3-33
3.18 Fuel preheater (option) ..................................................................................................................................................... 3-33
3.19 Putting the diesel engine into operation ............................................................................................................................ 3-34
Notices on preparing to start the engine .........................................................................................................................3-34
Preparing to start the engine ...........................................................................................................................................3-35
Starting the engine ..........................................................................................................................................................3-36
Avoiding running the engine under low-load conditions ..................................................................................................3-37
Stopping the engine ........................................................................................................................................................3-37
3.20 External starting aid (battery) ............................................................................................................................................ 3-38
Instructions regarding external starting aids ...................................................................................................................3-38
Providing external starting aid .........................................................................................................................................3-39

Table of contents
3.21 Initial steps for putting the machine into operation ........................................................................................................... 3-40
Putting the machine into operation ................................................................................................................................. 3-40
Preparing for traveling on public roads .......................................................................................................................... 3-41
Functional check of all control elements ........................................................................................................................ 3-42
Transportation position of bucket ................................................................................................................................... 3-42
Transportation position of pallet forks ............................................................................................................................ 3-42
Mechanical locking of loader unit and 3rd control circuit control levers ......................................................................... 3-43
Mechanical locking of loader unit control lever (option) ................................................................................................. 3-43
Locking the electrically actuated 3rd control circuit (option) ........................................................................................... 3-44
3.22 Checking and synchronizing the steering system ............................................................................................................ 3-45
Check the steering system for correct operation ............................................................................................................ 3-45
Wheel synchronization ................................................................................................................................................... 3-46
3.23 Changing from 4 wheel to front axle steering (option) ...................................................................................................... 3-47
Changing steering mode ................................................................................................................................................ 3-47
Changing to front axle steering or 4 wheel steering ....................................................................................................... 3-47
3.24 Accelerator pedal ............................................................................................................................................................. 3-48
Speed control with the accelerator pedal ....................................................................................................................... 3-48
3.25 Manual throttle (option) .................................................................................................................................................... 3-49
Engine speed regulation with manual throttle ................................................................................................................ 3-49
3.26 Low-speed control (option) ............................................................................................................................................... 3-50
Operation of low-speed control ...................................................................................................................................... 3-50
3.27 Brake/inching pedal .......................................................................................................................................................... 3-51
Inching with the brake/inching pedal .............................................................................................................................. 3-51
Braking with the brake/inching pedal ............................................................................................................................. 3-51
3.28 Parking brake ................................................................................................................................................................... 3-52
Applying the parking brake ............................................................................................................................................. 3-52
3.29 Starting machine travel ..................................................................................................................................................... 3-53
Selecting speed range and traveling direction ............................................................................................................... 3-53
3.30 Differential lock (option) .................................................................................................................................................... 3-54
Switching the differential lock ON or OFF ...................................................................................................................... 3-54
3.31 Load stabilizer (option) ..................................................................................................................................................... 3-55
Load stabilizer function .................................................................................................................................................. 3-55
Switching the load stabilizer ON and OFF ..................................................................................................................... 3-55
3.32 Backup warning system ................................................................................................................................................... 3-56
Instructions regarding the backup warning system ........................................................................................................ 3-56
3.33 Electric connection – front socket (option) ....................................................................................................................... 3-56
Putting the front socket into operation ............................................................................................................................ 3-56
3.34 Rear window heating (option) ........................................................................................................................................... 3-57
3.35 Machine lights .................................................................................................................................................................. 3-58
Machine lights operation ................................................................................................................................................ 3-58
Working lights operation ................................................................................................................................................. 3-59
Interior light operation .................................................................................................................................................... 3-59
3.36 Signaling system .............................................................................................................................................................. 3-60
Turn indicator operation ................................................................................................................................................. 3-60
Hazard warning system operation ................................................................................................................................. 3-60
3.37 Rotating beacon (option) .................................................................................................................................................. 3-61
Rotating beacon operation ............................................................................................................................................. 3-61
3.38 Cabin heating and ventilation ........................................................................................................................................... 3-61
Heating and ventilation system operation ...................................................................................................................... 3-61
3.39 Auxiliary heating (option) .................................................................................................................................................. 3-62
Operating and setting the auxiliary heating .................................................................................................................... 3-62
3.40 Air conditioning (option) .................................................................................................................................................... 3-63
Air conditioning operation ............................................................................................................................................... 3-63
3.41 Front/rear wipers .............................................................................................................................................................. 3-64
Window wiper operation ................................................................................................................................................. 3-64
3.42 Loader unit control lever (overview) ................................................................................................................................. 3-65
Operating the control lever for the lift and tilt cylinders, and for the additional control circuit (option) ........................... 3-65

Table of contents
3.43 Operating and securing the 3rd control circuit .................................................................................................................. 3-66
Locking and unlocking attachments (standard mechanical actuation) ............................................................................3-66
Locking and unlocking attachments (optional electrical actuation) .................................................................................3-66
3.44 Pressure release on quick couplers (3rd control circuit) ................................................................................................... 3-67
Releasing the pressure on the hydraulic quick couplers .................................................................................................3-67
3.45 Emergency lowering of loader unit in case of diesel engine breakdown ........................................................................... 3-68
Lowering or raising ..........................................................................................................................................................3-68
3.46 Equipping the machine with a standard bucket ................................................................................................................ 3-69
Field of application and use of bucket .............................................................................................................................3-69
Checking the mounting bore of the attachment ..............................................................................................................3-69
Picking up a standard bucket ..........................................................................................................................................3-70
Locking a standard bucket ..............................................................................................................................................3-71
Removing a standard bucket ..........................................................................................................................................3-72
3.47 Working with a bucket ....................................................................................................................................................... 3-73
Instructions on work operation ........................................................................................................................................3-73
Instructions for transporting material in a full bucket .......................................................................................................3-74
Loading loose material ....................................................................................................................................................3-75
Loading if the material is hard to penetrate .....................................................................................................................3-75
Removing material/digging in soft soil ............................................................................................................................3-76
Removing material/digging in hard soil ...........................................................................................................................3-77
Grading ...........................................................................................................................................................................3-77
Loading heaped material (non-compacted material) ......................................................................................................3-77
Loading heaped material (compacted material) ..............................................................................................................3-78
Practical recommendations for loading vehicles .............................................................................................................3-78
Freeing the machine .......................................................................................................................................................3-78
3.48 Fitting pallet forks .............................................................................................................................................................. 3-79
Fields of application for pallet forks .................................................................................................................................3-79
Picking up pallet forks with the quickhitch .......................................................................................................................3-79
Removing the pallet forks from the quickhitch ................................................................................................................3-80
Traveling on public roads with pallet forks ......................................................................................................................3-80
3.49 Working with the pallet forks ............................................................................................................................................. 3-81
Instructions regarding the use of the pallet forks ............................................................................................................3-81
Load diagram for pallet forks ..........................................................................................................................................3-83
Adjusting the fork arms of the pallet forks .......................................................................................................................3-84
Picking up loads with the pallet forks ..............................................................................................................................3-85
Transporting loads with the pallet forks ..........................................................................................................................3-86
3.50 Continuous operation of 3rd control circuit (option) .......................................................................................................... 3-87
Continuous operation (3rd control circuit with mechanical actuation) .............................................................................3-87
Continuous operation (3rd control circuit with electrical actuation) .................................................................................3-88
3.51 Hydraulic additional control circuit (option) ....................................................................................................................... 3-89
Using the additional control circuits ................................................................................................................................3-89
Additional control circuit connections (overview) ............................................................................................................3-89
“plus powerflow” operation (switchable pressure relief valve) (under preparation) .........................................................3-90
Safety instruction regarding the additional front control circuit .......................................................................................3-91
Continuous operation of additional front control circuit ...................................................................................................3-92
Continuous operation of additional functions of additional front control circuit ...............................................................3-93
3.52 “Load holding control valve” safety feature (option) .......................................................................................................... 3-94
Switching off the load holding control valve ....................................................................................................................3-94
3.53 Towing the machine .......................................................................................................................................................... 3-95
Instructions for towing away ............................................................................................................................................3-95
Towing gear (towing eye hooks) .....................................................................................................................................3-95
Getting ready for towing ..................................................................................................................................................3-96
Towing the machine ........................................................................................................................................................3-97
Once towing is over ........................................................................................................................................................3-97
3.54 Crane-lifting the machine .................................................................................................................................................. 3-98
Instructions regarding crane-lifting ..................................................................................................................................3-98
Crane-lifting the machine ................................................................................................................................................3-99

Table of contents
3.55 Loading and transporting the machine on a transportation vehicle ................................................................................ 3-100
Instructions regarding loading on a transportation vehicle ........................................................................................... 3-100
Loading and tying down the machine ........................................................................................................................... 3-101
3.56 Long-term storage .......................................................................................................................................................... 3-102
Preserving the piston rods of the hydraulic cylinders ................................................................................................... 3-102
Preserving the engine .................................................................................................................................................. 3-102
3.57 Final decommissioning of machine ................................................................................................................................ 3-103
Notice on decommissioning ......................................................................................................................................... 3-103
Preparing disposal ....................................................................................................................................................... 3-103
Disposal ....................................................................................................................................................................... 3-103
4 Troubleshooting
4.1 Engine malfunctions ........................................................................................................................................................... 4-1
4.2 Malfunctions in the air conditioning system (option) ........................................................................................................... 4-4
5 Maintenance
5.1 Important information on maintenance and service work ................................................................................................... 5-1
Important information for maintenance personnel ............................................................................................................ 5-1
Instructions on maintenance work .................................................................................................................................... 5-2
5.2 Safety prop for loader unit .................................................................................................................................................. 5-3
Installing the safety prop .................................................................................................................................................. 5-3
5.3 Fuel system ........................................................................................................................................................................ 5-4
Fuel specification ............................................................................................................................................................. 5-4
Stationary fuel pumps ...................................................................................................................................................... 5-5
Refueling .......................................................................................................................................................................... 5-5
Bleeding the fuel system .................................................................................................................................................. 5-6
Checking/cleaning the additional fuel filter (water separator, option) ............................................................................... 5-6
5.4 Engine lubrication system .................................................................................................................................................. 5-7
Inspections and maintenance work on the engine ........................................................................................................... 5-7
Checking the engine oil level ........................................................................................................................................... 5-7
Adding engine oil .............................................................................................................................................................. 5-8
5.5 Washer system tank ........................................................................................................................................................... 5-8
Refilling washer fluid ........................................................................................................................................................ 5-8
5.6 Engine and hydraulics cooling system ............................................................................................................................... 5-9
Instructions regarding cooling system maintenance ........................................................................................................ 5-9
Notices on inspection and cleaning work on the cooling system ..................................................................................... 5-9
Temperature gauge: diesel engine coolant .................................................................................................................... 5-10
Checking the coolant level ............................................................................................................................................. 5-10
Adding coolant ............................................................................................................................................................... 5-11
Cleaning the radiator fins ............................................................................................................................................... 5-12
5.7 Air filter ............................................................................................................................................................................. 5-13
Checking the air filter for dirt .......................................................................................................................................... 5-13
Replacing the air filter cartridge ..................................................................................................................................... 5-14
5.8 V-belt ................................................................................................................................................................................ 5-15
Checking/retightening the V-belt on the fan wheel ......................................................................................................... 5-15
Checking/retightening the V-belt (compressor of optional air conditioning) ................................................................... 5-16
5.9 Hydraulic system .............................................................................................................................................................. 5-17
Instructions regarding maintenance of the hydraulic system ......................................................................................... 5-17
Monitoring the hydraulic oil and the return filter ............................................................................................................. 5-18
Checking the hydraulic oil level ...................................................................................................................................... 5-19
Adding hydraulic oil ........................................................................................................................................................ 5-20
Notices on the use of biodegradable oil ......................................................................................................................... 5-21
5.10 Checking hydraulic pressure lines .................................................................................................................................... 5-22
Instructions regarding checks ........................................................................................................................................ 5-22
5.11 Lubrication work on the axles ........................................................................................................................................... 5-23
Lubricating the rear axle ................................................................................................................................................. 5-23
Lubricating the front and rear axle planetary drive bearings .......................................................................................... 5-23

Table of contents
5.12 Lubrication work on the loader unit ................................................................................................................................... 5-24

Instructions regarding lubrication work on the loader unit ...............................................................................................5-24
Lubricating the loader unit, lift, tilt and lock cylinders ......................................................................................................5-24
5.13 Lubricating with the central lubrication system (option) .................................................................................................... 5-26
Functional description of the central lubrication system .................................................................................................5-26
Lubrication time control ...................................................................................................................................................5-26
Repair work .....................................................................................................................................................................5-26
Setting the lubrication and break times ...........................................................................................................................5-27
Filling the central lubrication system ...............................................................................................................................5-27
5.14 Maintenance of the braking system .................................................................................................................................. 5-28
Specific instructions regarding the braking system .........................................................................................................5-28
Checking/adding brake fluid ............................................................................................................................................5-28
5.15 Tires .................................................................................................................................................................................. 5-29
Daily tire checks ..............................................................................................................................................................5-29
Wheel change .................................................................................................................................................................5-30
5.16 Heating and ventilation system maintenance .................................................................................................................... 5-31
Cleaning the dust filter of the heating system .................................................................................................................5-31
5.17 Air conditioning (option): maintenance .............................................................................................................................. 5-32
Instructions regarding the air conditioning ......................................................................................................................5-32
Daily functional and visual checks of the air conditioning ...............................................................................................5-32
Cleaning the heat exchanger (condenser) ......................................................................................................................5-33
5.18 Electrical system ............................................................................................................................................................... 5-34
Instructions regarding the electrical system and the battery ..........................................................................................5-34
Checking the battery .......................................................................................................................................................5-35
Replacing the battery ......................................................................................................................................................5-36
Inspection and maintenance work on the electrical system at regular intervals .............................................................5-36
Checking the alternator ...................................................................................................................................................5-37
Checking/replacing fuses on the board ...........................................................................................................................5-37
Checking/replacing fuses of the front socket ..................................................................................................................5-38
Checking/replacing fuses of the main fuse box ..............................................................................................................5-39
5.19 Cleaning and maintenance work ....................................................................................................................................... 5-40
Instructions regarding cleaning work ..............................................................................................................................5-40
Cleaning inside the cabin ................................................................................................................................................5-41
Cleaning the pedals ........................................................................................................................................................5-41
Cleaning the door locks and arresters ............................................................................................................................5-42
Cleaning the seat belt .....................................................................................................................................................5-42
Cleaning the exterior of the machine ..............................................................................................................................5-42
Cleaning the engine compartment ..................................................................................................................................5-43
Checking threaded fittings ..............................................................................................................................................5-43
Checking pivots and hinges ............................................................................................................................................5-43
5.20 Maintenance of attachments and of the work equipment .................................................................................................. 5-43
5.21 Maintenance work “Aggressive Media” (option) ................................................................................................................ 5-44
Anticorrosion protection applied in the factory ................................................................................................................5-44
Components coated with anticorrosive wax ....................................................................................................................5-44
Measures for maintaining anticorrosive protection .........................................................................................................5-45
Applying the protective anticorrosion coating .................................................................................................................5-46
Treatment of oxidized surfaces .......................................................................................................................................5-46
5.22 Fluids and lubricants ......................................................................................................................................................... 5-47
5.23 Explanation of symbols on the maintenance label ............................................................................................................ 5-48
5.24 Maintenance label ............................................................................................................................................................. 5-49
5.25 Maintenance plan .............................................................................................................................................................. 5-50
Maintenance plan overview ............................................................................................................................................5-50

Table of contents
6 Specifications
6.1 Models and trade names (overview) .................................................................................................................................. 6-1
6.2 Frame ................................................................................................................................................................................. 6-1
6.3 Engine ................................................................................................................................................................................ 6-1
6.4 Drive ................................................................................................................................................................................... 6-2
Variable displacement pump ............................................................................................................................................ 6-2
6.5 Front/rear axles .................................................................................................................................................................. 6-3
Front axle ......................................................................................................................................................................... 6-3
Rear axle .......................................................................................................................................................................... 6-3
6.6 Brakes ................................................................................................................................................................................ 6-4
Service brake ................................................................................................................................................................... 6-4
Parking brake ................................................................................................................................................................... 6-4
6.7 Steering system .................................................................................................................................................................. 6-4
6.8 Operating hydraulics .......................................................................................................................................................... 6-5
Hydraulic pump, control valve, hydraulic oil tank ............................................................................................................. 6-5
Protection: lift, tilt and quickhitch cylinders ....................................................................................................................... 6-5
Lift and tilt cylinder speed ................................................................................................................................................. 6-6
Usable consumer pressure at 3rd control circuit .............................................................................................................. 6-6
Usable consumer pressure at additional control circuit (option) ...................................................................................... 6-6
6.9 Electrical system ................................................................................................................................................................ 6-7
Electric units/light bulbs .................................................................................................................................................... 6-7
Checking/replacing the main fuse box and the switching relays ...................................................................................... 6-7
Fuse assignment .............................................................................................................................................................. 6-8
Fuse assignment for 14-pole front socket ........................................................................................................................ 6-9
Switching relay assignment on board ............................................................................................................................ 6-10
Switching relay assignment on bracket .......................................................................................................................... 6-10
6.10 Tires ................................................................................................................................................................................. 6-11
Tires ............................................................................................................................................................................... 6-11
6.11 Weights ............................................................................................................................................................................ 6-11
6.12 Noise levels ...................................................................................................................................................................... 6-12
Noise levels (self-propelled work machines) .................................................................................................................. 6-12
6.13 Coolant compound table .................................................................................................................................................. 6-12
6.14 Vibrations, oscillation and acceleration value ................................................................................................................... 6-12
6.15 DIN/EN – American measures ......................................................................................................................................... 6-13
6.16 Tightening torques ............................................................................................................................................................ 6-14
General tightening torques ............................................................................................................................................. 6-14
Specific tightening torques ............................................................................................................................................. 6-14
6.17 Payloads and capacities ................................................................................................................................................... 6-15
Loader unit with bucket .................................................................................................................................................. 6-15
Loader unit with pallet forks ........................................................................................................................................... 6-15
6.18 Dimensions with bucket .................................................................................................................................................... 6-16
6.19 Dimensions with pallet forks ............................................................................................................................................. 6-17
Index
Index ............................................................................................................................................................................................. S-1

Table of contents
Index Introduction
Introduction 1
1 Introduction
1.1 Operator’s Manual
Notices on this Operator’s Manual
This Operator’s Manual applies only to the wheel loader models: 349-00 (see type label
on machine)
It is primarily designated for the machine operator and provides instructions on:
• use
• mode of operation
• safety instructions
• operation, set-up and maintenance of the machine.
Important! Carefully read and understand the Operator’s Manual before starting up, ser-
vicing or repairing the machine.
Pay particular attention to the “Safety Instructions” given in chapter 2.
• The Operator’s Manual and any supplements must always be at hand at the place of
use of the machine, and must therefore be kept in the storage compartment or net
behind the operator seat.
• Immediately replace an incomplete or illegible Operator’s Manual by a new one.
• In addition to the Operator’s Manual, observe and instruct the operator in all other
generally applicable legal and other mandatory regulations relevant to accident
prevention and environmental protection.
• Observe the Operator’s Manual of the attachments.
Wacker Neuson keep abreast of the latest technical developments and constantly improve
their products.
We may from time to time need to make changes to diagrams and descriptions in this
documentation which do not reflect products which have already been delivered and which
will not be implemented on these machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for
errors or omissions not accepted.
Please contact your dealer if you require more information on the machine or the
Operator’s Manual.
BA 34900 US * 2.0 * 34901b110_usa.fm 1-1

1 Introduction
Explanations, abbreviations and symbols

The indication left or right in the descriptions always refers to the traveling direction of the
machine.
Symbols Explanation
• Identification of general enumerations or lists of an activity
☞ Identification of activities to be performed
➥ Identification of results of an enumeration or lists of an activity
Abbreviations Explanation
l litre
MAX maximum
MIN minimum
min. Minutes
sec Seconds
e.g. for example
Fig. Figure
s/h Service hours
Hydr. Hydraulic
Without teeth
Order no. Order or part number
Doc. Document
(opt) Option
1-2 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
1.2 Machine safety information

Handling the machine
Knowledge of the safety instructions and regulations is a prerequisite for the safe handling
and correct operation of the machine
• All persons operating or working on this machine must observe this Operator’s Manual,
in particular the safety instructions
• The national accident prevention rules and regulations that apply to the place of use of
the machine must be followed
• The machine has been designed and built in accordance with state-of-the-art standards
and the recognized safety regulations. Nevertheless, its use can constitute a risk to life
and limb of the user or of third parties, or cause damage to the machine or to other
material property
• The machine may only be used according to its designated use and only in a
technically perfect and safe condition.
• Your own safety, as well as the safety of others, depends to a great extent on how the
machine is moved and operated. Therefore careful and prudent working is the best way
to avoid accidents
• Have defects affecting safety rectified immediately
Warranty and liability

The “Conditions of Sales and Delivery” of our sales partners apply as a rule.
In case of personal injury or damage to property, warranty and liability claims are excluded
if injury or damage is due to one or more of the following causes:
• Non-designated use of the machine
• Incorrect start, operation and maintenance of machine
• Operation of machine with safety and protective equipment that is malfunctioning,
incorrectly installed or not in working order
• Failure to observe instructions in the Operator’s Manual regarding putting into
operation, operation, fitting attachments, maintenance, transportation and shut-down or
storage of the machine
• Modifications on the cabin, protective structures or machine without proper authority,
for example modifications affecting the drive (output, engine speed)
• Inadequate monitoring of machine parts crucial to safety and subject to wear
• Incorrect maintenance and repair work
BA 34900 US * 2.0 * 34901b110_usa.fm 1-3

1 Introduction
Maintenance, repair work, spare parts

In order to ensure the machine’s operational safety, readiness and service life,
maintenance work must be performed regularly.
➥ – see chapter 5 “Important information on maintenance and service work” on page 5-1
and Maintenance plan on page 5-50
Important
Repair work, maintenance or modifications may only be performed by

specifically trained technical personnel or by a service center
Insist on using original spare parts for repairs
The machine’s permits, certifications, registrations, etc., may be withdrawn if
machine parts/components with a prescribed condition or quality, or machine
parts/components that can put persons at risk during operation, are
subsequently modified or exchanged
1-4 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
1.3 Brief description of the machine

Models and trade name of the machine
Wheel loader model Trade name

349-00 WL 550
Machine licensing
The wheel loader is a self-propelled work machine.
See also the wheel loader’s “Data Confirmation” (Germany) and “License Certificate”
(Germany).
National regulations must be observed for license certificates for traveling on public
roads.
Possible applications – see Fields of application and using a machine with an attach-
ment on page 1-9.
Important
The machine is not certified for applications with lifting gear. Fitting hooks,
eyelets, etc. on the bucket or loader unit is not allowed – see Warranty and lia-
bility on page 1-3 and Applications with lifting gear on page 2-7!
Permissible temperature range
Important
The operating temperature range for a machine serviced in compliance with

the maintenance instructions is −15 to +40 °C (5 to 104 °F) during normal
operation with short intervals of operation at maximum output
Operating temperatures below −15 °C or above +40 °C (below 5 °F or above
104 °F) require special equipment and/or material (fuel, engine and hydraulic
oil).
Please contact your dealer if you require more information on operation in
extreme temperature ranges.
BA 34900 US * 2.0 * 34901b110_usa.fm 1-5

1 Introduction
Main components of machine

• ROPS/FOPS tested cabin (roll-over/falling object protection)
– see Cabin number on page 1-12
➥ ROPS is the abbreviation for “Roll Over Protective Structure”
➥ FOPS is the abbreviation for “Falling Object Protective Structure”
• Water-cooled four-cylinder Yanmar diesel engine,
exhaust emissions according to EC standard 2004/26 EC
• Sturdy steel sheet frame; engine installed on vibration elements
• Automotive drive, infinitely variable hydrostatic axial-piston gearbox;
- Maximum speed 20 kph (12.5 mph)
- Maximum speed option 30 kph (18.6 mph)
• Hydraulic four-wheel power steering with emergency steering features
• Front and rear planetary steering axles, rear axle with oscillation
• Service brake (brake disc on front axle drive shaft – brake effect on rear axle via cardan
shaft)
• Parking brake (brake disc on front axle drive shaft)
Hydrostatic drive
The diesel engine permanently drives a hydraulic pump (variable displacement pump), the
oil flow of which is sent to a hydraulic motor flanged on the transfer gearbox. The output of
the hydraulic motor is transmitted to the front axle via the transfer gearbox (flanged on rear
axle) and the cardan shaft connection. This creates a permanent 4 wheel drive transmis-
sion.
Operating hydraulics and 4 wheel steering

A gear pump (flanged on the variable displacement pump of the drive) supplies the operat-
ing hydraulics and, via a priority valve, also the hydrostatic steering.
The oil flow of the pump depends on the diesel engine speed.
When the machine is in operation, the entire diesel engine output can be transmitted to the
gear pump for operating hydraulics and steering.
This is made possible by a so-called inching valve that responds as soon as the brake/
inching pedal is used, reducing or cutting off power input of the drive.
Therefore, engine output is fully available for the operating hydraulics (loader unit) by
pressing the accelerator pedal and the brake/inching pedal at the same time.
Cooling system
A combined water/hydraulic oil radiator (for the diesel engine and the hydraulic oil) is
located in the engine compartment.
Indicator lights on the instrument panel illuminate in case of overheating of the hydraulic oil
temperature and the cooling temperature of the diesel engine.
1-6 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
1.4 Machine outside view

4 5 6 7 8 9 10 11 12 13
1 14
15 15
27 26 25 18 24 23 22 21 20 16 17 19 18 17 16
Fig. 1: Machine outside view
Pos. Description Pos. Description

1 Bracket for warning stripe (option) Rear hooks for loading/tying down the machine (left/
17
right)
2 Headlights with turn indicators
18 Quickhitch couplers for additional control circuit (option)
3 Radio aerial (option)
19 Towing gear2 (option)
4 Left/right rearview mirrors
20 Handhold
5 Front working lights (option)
21 Socket for hydraulic oil preheater (option)
6 Protective FOPS screen (option)
22 Safety prop for loader unit
7 4 eye hooks for removing the cabin1
23 Wheel chock
8 Door arrester
24 Bracket for numberplate and warning stripe (option)
9 Rear working lights (standard on left/option on right)
Hooks for loading/tying down the machine at front of
10 Rotating beacon (option) 25
frame (left/right)
11 Backup warning system (option)
26 Front right towing gear 2
12 Numberplate bracket with light (option)
27 Front-edge protection
13 Rear right working light (option)
1. Eye hooks are for removing the cabin only, and may not be used for crane-lifting the
14 Engine cover lock machine.
2. Not certified as a trailer coupling or for loading or tying down the machine.
Additional reflectors (required for attachments over
15
1710 mm/67.32 in wide)
16 Turn indicator/brake/rear lights and reflectors
BA 34900 US * 2.0 * 34901b110_usa.fm 1-7

1 Introduction
1.5 Legal regulations regarding machine operation

Principal regulations for the operating personnel
• Read and understand the Operator’s Manual before putting the machine into service
➥ Pay particular attention to the chapter on safety starting page 2-1
• Be sure to observe the “Safety and Warning Instructions” labels on the wheel loader
• Have damaged or illegible safety instructionss immediately replaced by new ones
• Transporting accompanying persons in the cabin, on the wheel loader or in/on the
attachments is not allowed
• The machine may be put into operation and the loader unit may be operated from the
operator seat only
• Before leaving the operator seat, lower the loader unit completely, apply the parking
brake, stop the diesel engine and remove the ignition key
• The wheel loader may not be used for applications with lifting gear
• As a self-propelled work machine, the wheel loader may not be used for transpor-
tation jobs on public roads
If this machine is licensed for agriculture and forestry, the national regulations and laws
apply (see also the “Data Confirmation and License Certificate” of the wheel loader)
Driving license
Wheel loaders may be driven on public roads only if the operator has a driving license as
defined by national traffic regulations.
Machine inspection, registration, identification

Follow the national safety regulations when operating the machine.
The competent inspection authority may require the inspection report to be available at the
place where the machine is used.
On-board documents and equipment:

Operator’s Manual and supplements to it, machine documentation, registration, driving
license, etc.
Observe the legal regulations of your country.
1-8 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
1.6 Fields of application and using a machine with an attachment

Instructions regarding the use of attachments
The attachments will decide in the first place how the machine is used.
NOTICE
In order to avoid damage to the machine, installing attachments from other manufacturers
is only allowed if they correspond to the description in chapter “Operation” “Equipping the
machine with a standard bucket” on page 3-69 and Fitting pallet forks on page 3-79.
The following table lists the certified attachments with the possible applications
Important
Traveling on public roads with an attachment is only allowed if this is in

compliance with national regulations.
Fitting attachments onto the machine

This Operator’s Manual only describes how to install and use the standard bucket and pal-
let forks.
– see chapter 3 “Working with a bucket” on page 3-73
– see chapter 3 “Working with the pallet forks” on page 3-81
Refer to the Operator’s Manuals of the attachments for information on installing and using
other attachments.
BA 34900 US * 2.0 * 34901b110_usa.fm 1-9

1 Introduction
Overview of certified attachments

ISO 7546
Description of Wheel Part no. Dimension capacity
Use
attachment loader (model) mm (in) struck/heaped m³
(in³)
1650 (64.96) Loosening, picking up, transporting
1 1000288406 with teeth 0.5 (31) / and loading loose or solid material
Bucket (normal material) 349-00
1000288672 1650 (64.96) 0.65 (40) (material density  p = 1.8 t/m³
without teeth (material density p =112 lb/ft³)
Picking up, transporting and loading
Bucket 1850 (72.83) without 0.6 (37)/ very lightweight material
349-001 1000288421
(lightweight material) teeth 0.9 (55) (material density  p = 1.3 t/m³
(material density p = 81 lb/ft³)
Picking up, transporting and loading
Bucket 1850 (72.83) without 0.8 (49)/ very lightweight material
349-001 1000288606
(superlightweight material) teeth 1.0 (61) (material density  p = 0.9 t/m³
(material density p = 56 lb/ft³)
Werk-Brau Co. Inc.
Picking up and transporting pallets
Pallet forks 349-001 WBPF2-48
and stacked material
WBPF3-48
1. With additional counterweight 1000260391 (182 kg/401.2 lbs)
1-10 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
1.7 Type labels, warning and information labels, component numbers

Explanation of “Book” symbol
The “Book” symbol on the warning, information and type labels indicates that the
Operator’s Manual contains more detailed information and explanations.
Fig. 2: Explanation of “Book” symbol
Serial number
The serial number A is stamped on the machine frame (next to the mudguard attachment,
at the front right). It is also located on the type label B.
The CE mark on the type label means that the machine meets the requirements of the
A Machine Directive 2006/42 EC and that the conformity procedure has been performed.
Example: Type label information

1 Machine designation Wheel loader (WL 550)
2 Serial no. 349 00 0215
3 Machine model 349
4 Output (kW) 35 (46.94 hp)
1 5 Machine model/version 349-00
2 6 Dead weight (kg) 3800 (8377.4 lbs.)
3 4 5
6 7 7 Transportation weight (kg) –
8 9 8 Gross weight rating (kg) 4500 (9920.6 lbs.)
10 11 9 Maximum payload (kg) –
12 13 10 Front gross axle weight rating (kg) 3200 (7054.7 lbs.)
14 15 11 Rear gross axle weight rating (kg) 3200 (7054.7 lbs.)
16 17
Fig. 3: Serial number, type label 12 Gross unbraked trailer weight rating1 (kg) –
13 Gross braked trailer weight rating1 –

overrun brake (kg)
14 Gross braked trailer weight rating1 (kg) –
overrun brake (1 axle)
15 Gross trailer weight rating1 (kg) –
(compressed-air brake)
16 Not assigned –
17 Year of construction 2013
Other information – see chapter 6 “Specifications” on page 6-1
1. The trailer coupling option is only for machines with agricultural or forestry registration
BA 34900 US * 2.0 * 34901b110_usa.fm 1-11

1 Introduction
Cabin number
The cabin serial number (arrow) is located in the cabin, on the top right frame member.
Fig. 4: Cabin type label
Engine number
The engine serial number (arrow) is located on the cylinder-head cover (engine).
• Example: Yanmar 46557
Fig. 5: Diesel engine number
Variable displacement pump number

The hydraulic pump serial number (arrow) is located on the variable displacement pump
housing
(flanged on the diesel engine).
Fig. 6: Hydraulic pump type label
1-12 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
Variable displacement motor number

Seen on lower side of machine.
The displacement motor serial number (arrow) is located on the housing of the variable
displacement motor
(rear axle).
Fig. 7: Variable displacement motor type label
Number of transfer gearbox

The gearbox serial number (arrow) is located on the housing of the transfer gearbox (rear
axle).
Fig. 8: Gearbox type label
Front or rear axle number

The axle serial number is located on the axle support (arrow).
➥ Rear axle (on the left in traveling direction)
➥ Front axle (on the right in traveling direction)
Fig. 9: Rear axle and gearbox type label
BA 34900 US * 2.0 * 34901b110_usa.fm 1-13

1 Introduction
1.8 Machine signs and labels (overview)
XX
1-14 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
1.9 Description of machine signs and labels

CAUTION
Risk of accidents. Risk of injury.
☞ Damaged or missing safety and warning signs and symbols must be imme-
diately replaced with new ones.
☞ !In particular this applies to information labels referring to hazards!
Labels on the outside of the machine

Label: cabin eye hooks
The eye hooks on the cabin are for removing the cabin only and may not be used for
crane-lifting the machine.
Location
Cabin roof (4x).
Fig. 10: Eye hook label
Description
A Slinging points (eyelets) for crane-lifting
A B B Slinging points (eyelets) for tying down the machine for transportation
Location
On left and right of machine frame above the front axle attachment and on the frame at the
Fig. 11: Label for points used for tying down the machine
rear.
Description
Safety alert symbol
This label alerts persons to possible safety hazards in the area where the symbol is
located.
Fig. 12: Safety alert symbol
Location
Front left and right of machine frame, and at rear of machine.
BA 34900 US * 2.0 * 34901b110_usa.fm 1-15

1 Introduction
Description
Filler opening for diesel fuel.
Use only the diesel fuels indicated!
• DIN EN 590 (EU)/ASTM D975-94 (USA)/EN 14214 (biodiesel)
• Do not use diesel fuel with additives
Notice: If other fuels are used, warranty rights shall not apply in case of diesel engine
damage (guarantee)
Location
Fig. 13: Label: fuel filler opening
Near the filler inlet of the fuel tank (left side of machine).
Label: lift cylinder – loader unit prop

Caution! Install the prop before performing maintenance work on the loader unit!
Location
On the prop (left cabin access)
Fig. 14: Label: lift cylinder prop
Description
Crushing hazard label. This label alerts persons standing or working near the machine to
an existing safety hazard within the area around the machine. Stay clear of the machine!
Location
On the loader unit on the left and right, and at the rear on the engine cover.
Fig. 15: Keep distance
1-16 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
Signs and labels in the cabin

Load diagram label (A)
The weight indications state the maximum authorized load on the pallet forks for industrial
and offroad applications.
A The maximum load varies according to the distance between the load center and the rear
end of the pallet forks.
Example how to read the load diagram – see chapter 3 “Load diagram for pallet forks” on
page 3-83
Location
Inside the cabin on the left window or on the left on the instrument panel trim
Important
The load diagram only applies to the released pallet forks of the machine. Pay
B attention to the specific load diagrams of other attachments used!
Tire pressure table label (B)

Example
List of authorized types of tires with prescribed tire inflation pressures.
Location
Inside the cabin on the left window or on the left on the instrument panel trim
Fig. 16: Load diagram
Brake fluid label

A Caution! Do not add any water!
A
B Use only ATF brake fluids – see chapter 5 “Fluids and lubricants” on page 5-47
Location
B
Next to the brake-fluid tank
Fig. 17: Brake fluid label
Noise level label

Noise levels produced by the machine.
LWA = sound power level – see chapter 6 “Noise levels” on page 6-12
XX
Fig. 18: Noise level label
BA 34900 US * 2.0 * 34901b110_usa.fm 1-17

1 Introduction
3 Joystick and control lever label (3rd control circuit) with mechanical lock.
A
4 Position: front right trim
9 A Traveling direction: (F) forward/(R) reverse and (N) neutral position
B 0
B Operation: front coupling plug of additional control circuit (option)
E 0
0 C Operation: joystick – loader unit float position (option)
2 D Operation: joystick – raise/lower/tilt out/tilt in the loader unit
C 1 E Operation: 3rd control circuit: unlock/lock attachments on quickhitch, and hydraulic
5 control circuit for attachment
F F Operation: differential lock (option)
D G Mechanical control lever lock (joystick) for road travel
H Mechanical control lever lock (3rd control circuit) for work and road travel
For more information on loader unit operation – see chapter 3 “Loader unit control lever
(overview)” on page 3-65
G H
Fig. 19: Control lever operation
Description
A
Control lever elements (joystick)
Position: front right trim
B E
A Traveling direction: (F) forward/(R) reverse and (N) neutral position
B Operation: front coupling plug of additional control circuit (option)
C Operation: joystick – loader unit float position (option)
D Operation: joystick – raise/lower/tilt out/tilt in the loader unit
C
F E Mechanical control lever lock (joystick) for road travel
F Operation: 3rd control circuit: unlock/lock attachments on quickhitch, and hydraulics for
D G attachments
G Operation: differential lock (option)
For more information on loader unit operation – see chapter 3 “Loader unit control lever
Fig. 20: Control lever operation (overview)” on page 3-65
Description
Caution! Read and understand the Operator’s Manual before starting up, servicing or
repairing the machine.
Location
On the right pillar inside the cabin.
Fig. 21: Operator’s Manual label
1-18 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
Description
Caution! Risk of being thrown from machine.
• Operate the machine only from the operator seat.
• Fasten your seat belt before driving and operating the machine.
Location
On the right pillar inside the cabin
Fig. 22: Seat belt label
Description
• Operate within stability limits of machine to avoid tipping over.
• Read and understand the Operator’s Manual
Location
On the right pillar inside the cabin
Fig. 23: Machine stability label
Description
Caution! Remove ignition key before performing inspection and maintenance work on the
machine.
• Before maintenance work: read the service manual
• Repair work may only be performed by trained personnel and an authorized service
center
Location
On the right pillar inside the cabin.
Fig. 24: Label: read and understand the service manual
Description
Warning! Lifting or transporting persons on the wheel loader, in the bucket or on the pallet
forks is not allowed.
Location
Inside the cabin, on right side of front window
Fig. 25: Prohibitive label: transportation of persons
BA 34900 US * 2.0 * 34901b110_usa.fm 1-19

1 Introduction
Description
Indicates the emergency exit in case of an emergency!
– see chapter 3 “Right window emergency exit” on page 3-16
Location
Fig. 26: Label: emergency exit
On the right window.
Label for air conditioning system refill (option)

Use only the refrigerants (R 134a, see arrow) indicated on the label for refilling the air con-
ditioning system.
Refill must be performed by an authorized service center only
Location
Inside the cabin, on the left cabin door
Fig. 27: Label for air conditioning system refill (option)
Description
Risk of collisions. Bystanders must keep a safe distance away from the machine during
operation.
Location:
In the cabin at the rear above the rear window.
Fig. 28: Safety alert: safety distance to persons
1-20 BA 34900 US * 2.0 * 34901b110_usa.fm

Introduction 1
Labels in the engine compartment

Description
Shearing hazard. Do not touch any moving or turning parts!
Location
In the area of the engine cooling (V-belt guard)
Fig. 29: Prohibitive label: shearing hazard
Description
Burn hazard. The container is hot and under pressure.
• Do not open the tank when it is hot.
• Carefully and slowly open the cover only after the cooling fluid has cooled down, to
allow the pressure to escape.
• Open the cover carefully to the first stop notch to allow the pressure to escape.
Location
Fig. 30: Label: hot fluid (coolant)
On the radiator in the engine compartment
Description
Burn hazard. Do not touch
Wear protective gloves and clothing during maintenance work
Location
Next to the muffler.
Fig. 31: Label: hot surface
Description
Filler opening for hydraulic oil.
A Hydraulic oil
B Biodegradable hydraulic oil
Location
A B Next to the filler opening (hydraulic oil tank)
Fig. 32: Label: filler opening for hydraulic oil
BA 34900 US * 2.0 * 34901b110_usa.fm 1-21

1 Introduction
Notes:
1-22 BA 34900 US * 2.0 * 34901b110_usa.fm

Safety Instructions
Safety Instructions 2
2.1 Signal Words Used in this Manual
This is the safety alert symbol. It is used to warn against potential personal risk or danger.
• Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will cause
death or serious injury.
☞ To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could cause

death or serious injury.
☞ To avoid possible death or serious injury from this type of hazard, obey all
safety messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could cause
minor or moderate injury.
☞ To avoid possible minor or moderate injury from this type of hazard, obey
all safety messages that follow this signal word.
NOTICE
Used without the safety alert symbol. NOTICE indicates a situation which, if not avoided,
could cause property damage.
Notice: A Note contains additional information important to a procedure.
Important
Important identifies an instruction that, when followed, provides for a more effi-
cient and economical use of the machine.
Environment
Failure to observe the instructions identified by this symbol can cause damage
to the environment. The environment is in danger if environmentally hazardous
material (waste oil, for example) is not subject to proper use or disposal.
BA 34900 US * 2.0 * Sicherheitshinweise_usa.fm 2-1

2.2 Designated use

1 In accordance with its designated use, the machine may be used ONLY for moving
earth, gravel, coarse gravel or ballast and rubble. It may also be used for working with
the attachments approved in the – see chapter 1 “Brief description of the machine” on
page 1-5.
2 No other applications are designated for the use of the machine. Wacker Neuson will
not be liable for damage resulting from use other than mentioned above. The user
alone will bear the risk.
3 “Designated use” also includes observing the instructions set forth in this Operator's
Manual and observing the maintenance schedule.
4 Machine safety can be negatively affected by performing machine modifications without
proper authority and by using spare parts, equipment, attachments and optional
equipment which have not been checked and released by Wacker Neuson. Wacker
Neuson will not be liable for damage resulting from unapproved parts or unauthorized
modifications.
5 Wacker Neuson shall not be liable for injury and/or damage to property caused by fail-
ure to observe the safety instructions on labels and in this Operator's Manual, and by
the negligence of the duty to exercise due care when:
• transporting the machine
• working with the machine
• servicing the machine and performing maintenance work
• repairing the machine, even if special attention has not been drawn to the duty to
exercise due care.
6 Read and understand this Operator's Manual before starting up, moving, operating,
servicing, or repairing the machine. Observe all safety instructions.
7 The machine shall NOT be used for transportation jobs on public roads!
2.3 General conduct and safety instructions

Conditions for use
• The machine has been designed and built in accordance with state-of-the-art standards
and the recognized safety regulations. Nevertheless, its use can constitute a risk to the
user or to third parties, or cause damage to the machine and to other property.
• Read and follow this Operator's Manual and other manuals that accompany the
machine.
• The machine must only be used in accordance with its designated use and the
instructions set forth in this Operator's Manual.
• The machine must only be used by qualified operators who are fully aware of the risks
involved in operating the machine.
• Do not start, move, or operate a damaged or malfunctioning machine. Any mechanical
malfunctions, especially those affecting the safety of the machine, must be repaired
immediately. Only qualified technicians shall determine how to move a damaged or
malfunctioning machine to a safe place for diagnosis and repair.
• The user/owner commits himself to operate and keep the machine in serviceable
condition and, if necessary or required by law, to require the operating or servicing
persons to wear protective clothing and safety equipment.
2-2 BA 34900 US * 2.0 * Sicherheitshinweise_usa.fm

User training and knowledge

• Always keep this Operator's Manual and other manuals that accompany the machine in
their storage compartment provided in the operator station on the machine.
Immediately replace an incomplete or illegible Operator's Manual.
• All persons working on or with the machine must read and understand the safety
information in this Operator's Manual before beginning work. This applies especially to
persons working only occasionally on the machine, such as performing set-up or
maintenance tasks.
• Follow and instruct the operator in legal and other mandatory regulations relevant to
accident prevention and environmental protection. These can include handling
hazardous substances, issuing and/or wearing personal protective equipment, or
obeying traffic regulations.
• The user/owner must regularly ensure that all persons entrusted with operation or
maintenance of the machine are working in compliance with this Operator's Manual and
are aware of the risks and safety factors of the machine.
Preparing for use

• Before starting up the machine, ALWAYS inspect the machine to ensure that it is ready
for safe work and travel operation.
• Wear close-fitting work clothes that do not hinder movement. Tie back long hair and
remove all jewelry (including rings).
Modifications and spare parts

• NEVER make any modifications, additions, or conversions to the machine and its
superstructures (for example, cabin), or the machine's attachments, without the
approval of Wacker Neuson! Such modifications may affect safety and/or machine
performance. This also applies to the installation and the adjustment of safety devices
and valves, as well as to welding work on load-bearing elements.
• Spare parts must comply with the technical requirements specified by Wacker Neuson.
Contact your Wacker Neuson dealer for assistance.

2.4 Operator/technician qualifications and basic responsibilities

User/owner responsibility
• Only allow trained and experienced individuals to travel, maintain, or repair the
machine. NEVER let unauthorized or underaged persons operate the machine.
• Clearly and unequivocally define the individual responsibilities of the operator and
technician for operation, maintenance, and repair.
• Define the machine operator's responsibilities on the job site and for observing traffic
rules. Give the operator the authority to refuse instructions by third parties that are
contrary to safety.
• Do not allow persons to be trained or instructed by anyone other than an experienced
person. Also, NEVER allow persons taking part in a general training course to work on
or with the machine without being supervised by an experienced person.
Repair person qualifications

• Work on the electrical system and equipment, on the chassis, and the steering and
braking systems may be performed only by skilled individuals who have been specially
trained for such work.
• Work on the hydraulic system of the machine must be performed only by a technician
with special knowledge and experience in hydraulic equipment.
2.5 Safety instructions regarding operation

Preparing for use
• Keep the machine clean. This reduces the risk of fire hazards (such as from combus-
tible materials like rags), and reduces the risk of injury or operational accidents that can
be caused by dirt build-up on the travel pedals or foot rests and steps.
• Observe all safety, warning, and informational signs and labels on the machine.
• Adjust the seat position before starting work so that you are able to press the brake
pedal as far as it can go. Never change the seat position when traveling or working!
• Ensure that all safety devices are properly installed and functional before starting work.
• Before putting the machine/attachment into operation (startup/moving), ensure that no
one in the immediate vicinity will be at risk.
Startup and shutdown

• Perform startup and shutdown procedures according to this Operator's Manual.
• Observe all indicator lights.
• Do not use starting fluid (for example, ether) especially in those cases in which a heater
plug (intake air pre-heating) is used at the same time.
• Ensure that the brakes, steering, signaling, and light systems are functional before
operating the machine, and also before restarting after an interruption of work.
•
Work area awareness

• Before beginning work, familiarize yourself with the surroundings and circumstances of
the work site. Be aware of:
• Obstacles in the working and traveling area
• Soil weight-bearing capacity
• Any necessary barriers separating the work site from public roads

• Always keep at a safe distance from the edges of building pits and slopes.
• When working in buildings or in enclosed areas, look out for:
• Height of the ceiling/clearances
• Width of entrances
• Maximum load of ceilings and floors
• Sufficient room ventilation – risk of carbon monoxide poisoning!
• Observe the risk area. See “Risk area awareness”.
• Use the rearview mirror to stay aware of work area obstacles and personnel.
• Always switch on the work lights in conditions of poor visibility and after dark. However,
ensure that users of public roads will not be temporarily blinded by the work lights.
• Provide additional lighting of the work area if the lights of the machine are not sufficient
for performing work safely.
Risk area awareness

• The risk area is the area in which persons risk injury due to the movements of the
machine, work equipment, additional equipment, or material.
• The risk area also includes the area affected by falling material, equipment, or
construction debris. The risk area must be extended by 0.5 m (20”) in the immediate
vicinity of buildings, scaffolds, or other elements of construction.
• Seal off the risk zone should it not be possible to keep a safe distance. Stop work
immediately if persons do not leave the risk area in spite of warnings!
Machine operation
• Never operate the machine if you are standing on the ground.
• Operate the machine ONLY when you are seated and you have fastened your seat
belt. Stop the engine before releasing the seat belt.
• During operation on slopes, drive or work uphill or downhill. If traveling across a slope
cannot be avoided, bear in mind the tilting limit of the machine. Always keep the
attachments/work equipment close to the ground. This also applies to traveling
downhill. When traveling or working across a slope, the load must be on the uphill side
of the machine.
• On sloping terrain, adapt your travel speed to the prevailing ground conditions.
• Never get on or off a moving machine, and do not jump off the machine.
• Hydrostatic four wheel steering requires practice before a user becomes familiar with
the control response. Therefore, adjust the travel speed to your abilities and the
surroundings. Select and change the steering mode only when the machine is at a
standstill.

Carrying passengers
• If a passenger accompanies the operator, he or she must sit on the designated
passenger seat to the left of the operator seat.
• Never install a man basket or a working platform to the machine.
Mechanical integrity
• Take the necessary precautions to ensure that the machine is used only when in a safe
and serviceable state.
• Operate the machine ONLY if all protective and safety-oriented devices (ROPS,
removable safety devices, soundproofing elements, mufflers, etc.) are in place and fully
functional.
• Check the machine before entering the cabin for visible damage and defects. Report
any changes, including changes in the machine's function and response, to your super-
visor immediately!
• If the machine is functioning unpredictably, stop the machine immediately, lock it, and
report the malfunction to a qualified technician or supervisor. Safety-relevant damage
or malfunctions of the machine must be rectified immediately.
Traveling
• When traveling on or in public areas, observe all applicable regulations. Ensure
beforehand that the machine is in compliance with these regulations.
• Installed work lights must NOT be used for travel.
• When crossing underpasses, gates, bridges and tunnels, or when passing under
overhead lines, ensure that the clearance height and width are sufficient to avoid
contact.
• Empty the bucket before traveling on public roads.

2.6 Applications with lifting gear

General notices
• Applications with lifting gear are understood as procedures involving raising, trans-
porting and lowering loads with the help of slings and load-securing devices (ropes,
chains, etc.). In doing so, the help of persons is necessary for securing and detaching
the load. This applies, for example, to lifting and lowering pipes, shaft rings or
containers.
• The machine may be used for applications with lifting gear ONLY if the prescribed
safety devices are in place and functional.
Safety criteria
• When used for craning applications, the machine must meet the following criteria:
• Proper equipment for slinging and securing the load
• Proper lift capacity per tables in this Operator's Manual
Conditions for safe operation

• Secure the load to prevent it from falling or slipping. Install an OSHA-approved load
hook after removing the bucket or other approved attachment to provide a secure
attachment point for the lifting sling, chain, or cable.
• Have loads fastened, and crane operators instructed, by a qualified person competent
in craning operation and standard hand signals. The person giving instructions to the
operator must be within sight of the operator during load attachment and load
disconnection.
• The load shall be kept as close to the surface as practical to accomplish the craning
operation. The operator shall gently move the controls and machine to avoid swing or
oscillating motion of the load. A tether line is recommended to dampen the tendency of
the load to swing or oscillate during the craning operation.
• Machine travel with a raised load must be done very carefully on a level surface,
moving very slowly to avoid sudden motion that can cause swinging or oscillating
motion of the load.
• The person(s) attaching the load to the machine shall approach the boom only from the
side, and only if the operator is in visual contact with them. No one shall approach the
machine or attempt to attach the load until the machine has stopped and the operator
has signaled for the attachment.

2.7 Trailers and attachments

General information regarding attachments
• Prior to traveling, remove all attachments which cannot be secured in compliance with
the legal regulations of your locality.
• The machine operating characteristics, including steering, vary with different option
attachments and counterweights. The operator shall be familiar with the variations and
act accordingly.
• Use only approved attachments and connecting hardware.
• Attach and remove attachments carefully to avoid damage and potential injury.
• Confirm that the attachment has been properly and securely attached to the machine
according to the instructions. Before using the attachment, the operator shall confirm
that the attachment performs correctly in response to control actuation.
• Do not attach the attachment with the engine running and the machine moving.
• Trailer operation with the towing gear of the machine is not permitted!
• Before putting the machine/attachment into operation (startup/moving), ensure that no
one in the immediate vicinity will be at risk.
• Before leaving the operator seat, always secure the machine against unintentional
movement and unauthorized use. Lower the attachments to the ground.
Installation notes
• Couple and uncouple hydraulic hoses/lines (hydraulic quick couplers) only if the engine
is stopped and the controls actuated to release the hydraulic pressure remaining in the
circuit. Follow the operating instructions for releasing the pressure.
• Operate the machine only if all protective devices for the attachments have been
installed and are functional, and if all brake, light, and hydraulic connections have been
connected.
• If an optional attachment is installed, ensure that all lights and associated indicator
lamps are installed and functional.
• The lock pin of the quickhitch shall be visible at each end of the pin to confirm that the
attachment is securely locked in place. The operator shall perform a check operation to
confirm the latching integrity before operating at a production pace.
• Crushing and shearing hazard: Ensure that no one is between the attachment and the
machine while coupling attachments to the loader unit. Secure the machine and
attachments against unintentional movement.

2.8 Transporting and towing

Towing
The machine must be towed, loaded and transported according to the procedures
described within this Operator's Manual. See section Towing the machine on page 3-95.
Transportation
• The transportation vehicle must have sufficient load capacity and platform size to safely
transport the machine. Refer to section 6 of this manual to determine the physical
characteristics of the machine before loading and transporting.
• Use OSHA-approved straps, chains or cables to securely fasten the machine to the
surface of the transportation vehicle.
• Use the tie-down points provided on the load surface of the transportation vehicle.
• Attach the tie-down devices to the machine at the designated tie-down points.
• Confirm that the machine tie-down procedures will prevent sideways, forward,
rearward, and upward motion of the machine in the event the transportation vehicle is
involved in an incident or sudden avoidance maneuver.
2.9 Safety guidelines for maintenance

General maintenance notes
• Adhere to prescribed intervals or those specified in this Operator's Manual for routine
checks/inspections and maintenance work.
• For inspection and maintenance work, ensure that all tools and service center
equipment are capable of performing the tasks prescribed. Do not use any damaged or
malfunctioning tools. Use certified measuring devices that are routinely calibrated for
accuracy (torque wrench, pressure gage, ammeter, etc.).
• Replace hydraulic hoses within stipulated and appropriate intervals even if no
safety-relevant defects have been detected.
• Ensure that all consumables and replaced parts are disposed of safely and with
minimum environmental impact.
• Always tighten any screws, electrical connections, or hose connections that may have
become loose during maintenance.
• Upon completion of the maintenance and repair work, immediately refit and check any
safety devices removed for set-up or maintenance purposes.

Personal safety measures

• Brief the technician and the operator before beginning maintenance or repair work.
Appoint someone to supervise the activities.
• Always work in groups of two when diagnosing a machine problem requiring the engine
to be running. Both persons must be trained on the machine – one person must be
seated on the seat and maintain visual contact with the other person.
• Observe the specific safety instructions in the maintenance section of this Operator's
Manual.
• Always keep a safe distance from all rotating and moving parts, for example, fan
blades, V-belt drives, PTO shaft drives, fans, etc.
• Before starting work on the machine, always ensure safe blocking/support.
• Apply special care when working on the fuel system due to the increased risk of fire.
• Engine and exhaust system become very hot during operation and require cool-down
time after machine is shut off. Avoid contact with hot parts. Wait for the machine to cool
before touching components.
• Retainer pins can fly out or splinter when struck with force. Avoid striking the pins
during operation, repair, or maintenance.
Preparing for maintenance and repair work

• Prior to performing repair and maintenance work, always attach a warning label such
as “Repair work – do not start machine!” to the control elements as a precautionary
measure.
• Observe the startup and shutdown procedures set forth in this Operator's Manual. This
applies to any work concerning the operation, conversion or adjustment of the machine
and its safety-oriented devices, or any work related to inspection and maintenance.
• Prior to performing assembly work on the machine, stabilize the area under repair and
use proper lifting and support devices to change parts weighing more than
9 kg (20 lbs.).
• Perform maintenance work ONLY if:
• the machine is positioned on firm and level ground
• the machine is secured against unintentional movement
• all hydraulically movable attachments and working equipment have been lowered to
the ground
• the engine is stopped
• the ignition key has been removed
• the pressure accumulator is discharged
• Perform maintenance work beneath a raised machine, attachments or additional
equipment ONLY if a safe and secure support has been provided. The use of hydraulic
cylinders or jacks as the sole method of support does NOT sufficiently secure raised
machines or equipment/attachments!

Performing maintenance and repairs

• Observe the adjustment, maintenance and inspection activities and intervals set forth in
this Operator's Manual, including information on the replacement of parts and
subassemblies. These activities must be performed only by qualified personnel.
• Disconnect the negative battery terminal when working on the electrical system.
• The machine may not be serviced, repaired or test-driven by unauthorized personnel.
• Wear a safety harness when performing maintenance work at greater heights. Keep all
handholds, steps, handrails, platforms, landings, and ladders free from dirt, snow, and
ice.
• Always use specially designed or otherwise safety-oriented ladders and working
platforms to perform overhead assembly work. NEVER use machine parts or
attachments/superstructures as a climbing aid!
• Do not use the work equipment as lifting platforms for persons.
• In accordance with this Operator's Manual and instructions for the respective assembly,
release the pressure in all system sections and pressure lines (hydraulic system)
before performing any maintenance work!
• Straightening and welding work on the ROPS is prohibited. Replace ROPS parts by
original Wacker Neuson spare parts.
2.10 Special hazards

Battery
• In case of a frozen battery or of an insufficient electrolyte level, do not try starting the
machine with battery jumper cables. The battery can burst or explode.
• Batteries contain caustic sulphuric acid. When handling the battery, observe the
specific safety instructions and regulations relative to accident prevention.
• A volatile oxyhydrogen mixture forms in batteries during normal operation and
especially when charging. Always wear gloves and eye protection when working with
batteries.
• Starting the machine with a battery jumper cable can be riskous if performed
improperly. Observe the safety instructions regarding the battery.
Tires
• Repair work on the tires must be performed only by trained technical personnel or by an
authorized service center.
• Damaged tires and incorrect tire pressure reduce the operational safety of the machine.
Check the tires regularly for correct tire pressure and visible damage.
• Risk of explosion: Do not use flammable gases to inflate tires. Use only compressed
air.
• Check the tightness of the wheel lug nuts regularly per the Maintenance Plan in this
Operator's Manual.

Electric energy
• Use only original fuses with the specified current rating.
• In case of electrical system malfunctions, stop the machine immediately, disconnect the
battery (by using the battery master switch), and perform troubleshooting procedures.
• When working with the machine, maintain a safe distance from overhead electric lines!
If work must be performed close to overhead lines, the equipment and attachments
must be kept well away from them.
• If the machine comes into contact with a live wire:
• Immediately drive the machine out of the risk area.
• Warn others against approaching and touching the machine.
• Do not leave the machine until the line that has been touched or damaged has been
safely de-energized!
• Ensure that work on the electrical system is performed only by a technician with
appropriate training, in accordance with applicable electrical engineering codes.
• Inspect and check the electric equipment of the machine at regular intervals. Defects
such as loose connections or scorched cables must be repaired immediately.
• Observe the operating voltage of the machine/attachments. The voltages must be
compatible (12 V), and confirm that an appropriate fuse or circuit breaker is
incorporated in the system to prevent damage from malfunction or short circuit.
• Always remove the grounding strap from the battery when working on the electrical
system.
Hydraulic system
• Check all lines, hoses and threaded fittings regularly for leaks and visible damage.
Repair any damage and leaks immediately. Splashed oil can cause injury and fire!
Noise
• Close all doors and windows if practical.
• Wear ear protection. This is especially important when working in enclosed areas.
Safety data sheet

• When handling oil, grease, and other chemical substances such as battery electrolyte
or hydraulic fluid, observe the product-related safety regulations (Material Safety Data
Sheet, MSDS).

2.11 Safety guidelines while using internal combustion engines

WARNING
Internal combustion engines present special hazards during operation and

fueling. Failure to follow the warnings and safety instructions can cause severe
injury or death.
☞ Read and follow the warning instructions in the engine owner's manual and
the safety guidelines below.
Running engine
When running the engine:
• Keep the area around exhaust pipe free of flammable materials.
• Check the fuel lines and the fuel tank for leaks and cracks before starting the engine.
Do not run the machine if fuel leaks are present or the fuel lines are loose.
When running the engine:
• Engine exhaust CAN KILL YOU IN MINUTES. Engine exhaust contains carbon
monoxide. This is a poison you cannot see or smell. Never run the machine indoors or
in an enclosed area such as a deep trench unless adequate ventilation, through such
items as exhaust fans or hoses, is provided.
• Do not smoke while operating the machine.
• Do not run the engine near open flames.
• Do not touch the engine or muffler while the engine is running or immediately after it
has been turned off.
• Do not operate a machine when its fuel cap is loose or missing.
• Do not remove the radiator cap when the engine is running or hot. The radiator fluid is
hot and under pressure, and can cause severe burns!
Fueling the engine

When fueling the engine:
• Wipe away fuel spills immediately.
• Refill the fuel tank in a well-ventilated area.
• Replace the fuel tank cap after refueling.
When fueling the engine:
• Do not smoke.
• Do not refuel a hot or running engine.
• Do not refuel the engine near an open flame.

Notes:

Operation
Operation 3
3 Operation Inside of cabin (overview) see overleaf
3.1 Description of control elements

This chapter describes the controls, and contains information on the function and the handling of the indicator lights and controls in the
cabin.
The pages stated in the table refer to the description of the controls.
You can unfold pages Inside of cabin (overview) and Instrument panel, multifunctional lever and drive lever (overview) for a better over-
view.
BA 34900 US * 2.0 * 34901b310.fm 3-1

3 Operation
3.2 Inside of cabin (overview)

Inside of cabin (overview) For more information see page
1 Sun visor
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2 Front and left/right window air vents............................................................................................................................................ 3-61
3 Timer – auxiliary heating programming (option) ........................................................................................................................... 3-62
4 Interior light................................................................................................................................................................................... 3-59
16
5 Radio (option)
6 Side window opener and lock (left/right)....................................................................................................................................... 3-14
17 7 Accelerator pedal.......................................................................................................................................................................... 3-48
8 Low-speed control (option) ........................................................................................................................................................... 3-50
9 Manual throttle (option)................................................................................................................................................................. 3-49
18 10 Joystick lock for road travel .......................................................................................................................................................... 3-43
11 3rd control circuit lock................................................................................................................................................................... 3-43
12 Control lever (joystick) ................................................................................................................................................................. 3-65
19
37 13 Lock/unlock – arrester for open side window (left/right) .............................................................................................................. 3-15
14 3rd control circuit control lever (quickhitch) .................................................................................................................................. 3-43
2 20 15 Fire extinguisher (option).............................................................................................................................................................. 3-23
16 Hazard warning switch ................................................................................................................................................................. 3-60
36 17 Relay bracket – special equipment and options ........................................................................................................................... 6-10
18 Loudspeakers (option)
2 19 Rear window wiper motor ............................................................................................................................................................. 3-64
21 20 Arrester for open side window (left/right)...................................................................................................................................... 3-15
21 12 V socket
22 Board – relays and fuses (under the switch console)................................................................................................................... 5-37
23 Preheating start switch for diesel engine...................................................................................................................................... 3-36
22 24 Storage net for documents
25 Operator seat................................................................................................................................................................................ 3-17
35
26 Document box (only for machines with canopy option)
27 ATF brake fluid tank ..................................................................................................................................................................... 5-28
23 28 Storage – first-aid kit, warning triangle, tool bag, etc.
29 Seat belt ....................................................................................................................................................................................... 3-22
30 Hook
34 31 Parking brake lever....................................................................................................................................................................... 3-17
32 Fresh air filter for cabin and heating ............................................................................................................................................. 3-61
24
33 Brake/inching pedal ...................................................................................................................................................................... 3-51
34 Outside door handle with lock ...................................................................................................................................................... 3-13
35 Washer system tank ....................................................................................................................................................................... 5-8
36 Multifunctional lever – turn indicators, wipers, horn...................................................................................................................... 3-60
33 32 13 31 30 29 28 27 20 26 18 25 37 Front window wiper motor ........................................................................................................................................................... 3-64
Fig. 33: Cabin overview
3-2 BA 34900 US * 2.0 * 34901b310.fm

Operation 3
Instrument panel, multifunctional lever and drive lever (overview) see overleaf Instrument panel, multifunctional lever and drive lever (overview) see overleaf
BA 34900 US * 2.0 * 34901b310.fm 3-3

3 Operation
45
46
47 3.3 Instrument panel, multifunctional lever and drive lever (overview)
44 48 57 58
Indicating instrument For more information see page
43 49 38 Indicator light (green) – differential lock........................................................................................................................................ 3-54
39 Indicator light (yellow) – load stabilizer, load holding control valve (option) ................................................................................. 3-55
50 40 Not assigned
42
41 Indicator light (green) – right/left turn indicator for rear attachments/trailer.................................................................................. 3-60
51 42 Indicator light (green) – right/left turn indicators ........................................................................................................................... 3-60
41 43 Indicator light (red) – hydraulic oil temperature ............................................................................................................................ 5-18
44 Indicator light (red) – hydraulic oil filter......................................................................................................................................... 5-18
52
45 Diesel engine coolant temperature indicator light (red) ................................................................................................................ 5-10
59 60 61 62 63 64
40 46 Alternator charge function indicator light (red).....................................................................................................................3-36, 5-35
53
47 Indicator light (red) – parking brake.............................................................................................................................................. 3-52
39 54 48 Indicator light (red) – engine oil pressure ..................................................................................................................................... 3-36
38 55 49 Tank gauge (fuel) ........................................................................................................................................................................... 5-5
56
50 Indicator light (red) – 3rd control circuit (hydraulics)..................................................................................................................... 3-44
Fig. 34: Indicating instrument overview
51 Indicator light (blue) – high beam ................................................................................................................................................. 3-58
52 Indicator light (yellow) – cold starter ............................................................................................................................................. 3-36
Fig. 35: Front switch panels (left and right)
53 Indicator light (yellow) – service interval indication................................................................................................................3-8, 5-50
54 Indicator light (red) – water separator (fuel filter) (option) .............................................................................................................. 5-6
65 66 36 12 67
55 Indicator light (red) – air filter........................................................................................................................................................ 5-14
56 Hour meter...................................................................................................................................................................................... 3-8
68
Heating/ventilation switch console For more information see page
69 57 Rotary switch – heating temperature............................................................................................................................................ 3-61
58 Rotary switch – heater fan (heating, ventilation) .......................................................................................................................... 3-61
71
70 Front left/right switch console For more information see page
72 59 Pushbutton switch (gray) – front socket with two circuits (option) ............................................................................................... 3-56
Fig. 36: Multifunctional lever
60 Switch (gray) – air conditioning (option) ....................................................................................................................................... 3-63
Fig. 37: Control lever (joystick) 61 Switch with lock (green) – front/rear additional control circuit (option) ......................................................................................... 3-89
78 62 Switch (blue) – speed range selection.......................................................................................................................................... 3-53
63 Switch with lock (blue) – front axle steering (option) .................................................................................................................... 3-47
77 A 84 B
64 Indicator light (green) – front axle steering/4 wheel steering (option)........................................................................................... 3-47
76 83 Multifunctional lever turn indicators, wipers, horn For more information see page
65 Horn pushbutton switch ................................................................................................................................................................ 3-60
75 82
66 Rotary switch and pushbutton switch – front wiper, washer pump............................................................................................... 3-64
74 81 Control lever (joystick) For more information see page
67 Pushbutton switch – front socket with 3rd control circuit (option) ................................................................................................. 3-56
73 80 68 Switch – additional front control circuit (option) ............................................................................................................................ 3-89
69 Switch – forward/reverse traveling direction................................................................................................................................. 3-53
79
70 Pushbutton switch – traveling direction in neutral ........................................................................................................................ 3-53
71 Switch – locking/unlocking the 3rd control circuit/quickhitch (option) ........................................................................................... 3-66
72 Pushbutton switch – differential lock (option) ............................................................................................................................... 3-54
Fig. 38: Switch console (A) Fig. 39: Switch console (B)
3-4 BA 34900 US * 2.0 * 34901b310.fm

Operation
Operation 3
Switch console (A) For more information see page

73 Switch (gray) – lights .................................................................................................................................................................... 3-58
74 Switch with lock (green) – switching the 3rd control circuit ON/OFF (option)............................................................................... 3-66
75 Switch with lock (green) – continuous operation of 3rd control circuit (option)............................................................................. 3-87
76 Switch (green) – emergency lowering of loader unit with load holding control valve (option)/
quickhitch lock (option) ................................................................................................................................................................. 3-68
77 Pushbutton switch (gray) – heated rear window (option) ............................................................................................................. 3-57
78 Switch (green) – additional control circuit (38/90 l option) ........................................................................................................... 3-89
Switch console (B) For more information see page
79 Switch (green) – load stabilizer (option) ....................................................................................................................................... 3-55
80 Switch (gray) – front working light (option) ................................................................................................................................... 3-59
81 Switch (gray) – rotating beacon (option)....................................................................................................................................... 3-61
82 Switch (gray) – rear working light (standard on left, option on right) ............................................................................................ 3-59
83 Not assigned
84 Not assigned
BA 34900 US * 2.0 * 34901b320.fm 3-5

3 Operation
3.4 Functional description: indicator lights

Indicator light check
When starter is switched on, all indicator lights on the indicating instrument illuminate
briefly for a check and then go out after a few seconds.
46
Important
47 P Indicator lights 46/47/48 remain lit when the starter is turned on
48
Indicator lights and warning lights on the indicating instrument

Indicator light (red) – engine oil pressure
48 Illuminates if the engine oil pressure is too low.
☞ Stop the machine and the engine immediately, check the oil level and add oil
Indicator light (red) – alternator charge function

Illuminates when the ignition is turned on and goes out as soon as the engine runs.
46 The V-belt is malfunctioning or there is an error in the charging circuit of the alternator if
the indicator light illuminates with the engine running. The battery is no longer charged.
Indicator light (green) – right/left turn indicator light

42 Flashes intermittently when the turn indicators are used
Indicator light (green) – right/left turn indicator light on rear attachment

41 Flashes intermittently when the turn indicators are used and a front or rear attachment is
connected electrically.
Indicator light (blue) – high beam

51 Illuminates if high beam is switched on, or during headlight flashing.
3-6 BA 34900 US * 2.0 * 34901b320.fm

Operation 3
Diesel engine temperature indicator

If the coolant temperature is too high, the indicator light illuminates and a warning signal
45 sounds (max. admissible temperature is 110 °C/230 °F).
NOTICE
In order to avoid engine damage, let the diesel engine run briefly at idling speed until the
warning signal does not sound any longer!
☞ Stop the diesel engine and check the coolant level
☞ Clean the radiator fins
• Engine temperature should be between 80 °C (176 °F) and 105 °C (221 °F)
Indicator light (red) – parking brake

47 P Illuminates when the parking brake is applied.
Indicator light (red) – hydraulic oil filter

44 Illuminates to indicate inadmissibly high pressure in the hydraulic return line to the tank.
☞ The filter element is dirty and must be replaced
The filter element and the hydraulic oil may be replaced by an authorized service
center only
Indicator light (red) – hydraulic oil temperature

43 Illuminates if the temperature in the hydraulic system is too high.
☞ Check the hydraulic oil level (not enough oil in the tank)
– see chapter 5 “Checking the hydraulic oil level” on page 5-19
Indicator light (yellow) – air filter

55 Illuminates if the air filter is dirty.
☞ Replace the air filter – see chapter 5 “Replacing the air filter cartridge” on page 5-14
BA 34900 US * 2.0 * 34901b320.fm 3-7

3 Operation
Indicator light (yellow) – service intervals and hour meter

53 Indicator light 53 always illuminates 30 hours before a service is due and goes out again
after 10 seconds.
Every time the engine starts (starter is switched on), the service hours 56 that remain to
the next service interval are displayed and indicator light 53 illuminates for 10 seconds.
When reaching the service hours for a specific service interval (once at 100 s/h or every
500 s/h after a reset), the indicator light does not go out any more.
➥ Have the maintenance work for a specific service interval performed by an authorized
service center – see chapter 5 “Maintenance plan” on page 5-50
56 ➥ The display is reset by the service center once the maintenance work is over
Indicator light (red) – continuous operation of 3rd control circuit (hydraulics)

50 (option)
Illuminates if the 3rd control circuit is in continuous operation (for example rotary broom
with hydraulic motor).
Preheating indicator light (yellow)

52 Illuminates when the key in preheating start switch is in position 1 or 2.
➥ The diesel engine is preheated with glow elements (4 x)
Important
Preheating time depends on the outside temperature which must be estimated

by the user himself.
Reference values: up to 0 °C (32 °F) about 10 seconds
up to −10 °C (14 °F) about 30 seconds
up to −20 °C (−4 °F) about 50 seconds
Indicator light (red) – water separator (fuel system)

54 Illuminates if there is too much water in the water separator
☞ Drain water – see chapter 5 “Checking/cleaning the additional fuel filter (water separa-
tor, option)” on page 5-6
Indicator light (yellow) – load stabilizer/load holding control valve
39 Illuminates if the load stabilizer is switched on (load holding control valve is switched off)
– see Load stabilizer (option) on page 3-55.
Indicator light (green) – differential lock (option)

38 Illuminates if the differential lock is switched on
3-8 BA 34900 US * 2.0 * 34901b320.fm

Operation 3
3.5 Putting the machine into operation

Operating personnel
• The machine may be put into operation by instructed and authorized personnel only
– see chapter 1 “Driving license” on page 1-8 and Operator/technician qualifications
and basic responsibilities on page 2-4 of this Operator’s Manual.
• The operating personnel must have read and understood this Operator’s Manual
before putting the machine into operation
• Only use the steps and handholds when entering and leaving the cabin
• Face the machine as you enter and leave it
• Never use the controls or movable lines and cables as handholds
• Keep the footholds and the handholds clean to ensure a safe hold at all times;
immediately remove dirt, such as oil, grease, earth, snow or ice
• The machine may be put into operation only when the operator is seated
• Fasten the seat belt (lap belt) before putting the machine into operation
• Never get on or off a moving machine! Never jump off the machine
• Before leaving the machine, lower the loader unit, stop the diesel engine and apply the
parking brake
• Carrying or transporting accompanying persons in the cabin and/or on the machine is
not allowed
• The machine may be used only in technically perfect condition and only
according to its designated use
➥ – see chapter 1 “Fields of application and using a machine with an attachment” on
page 1-9
• Always observe the warning and information labels, and the load diagrams
(pallet forks, for example) affixed on the machine
• Immediately replace (or have replaced) damaged or illegible warning and
information labels with new ones
• Run through the checklists on the following pages
• – see Starting checklist on page 3-10
• – see Operation checklist on page 3-11
• – see Parking checklist on page 3-11
Running-in period of wheel loader

Handle the machine carefully during its first 100 operating hours.
• Do not put a cold diesel engine under load
• Let the diesel engine warm up at low engine speed (1/4 throttle) for about 30 seconds
• Avoid loading the diesel engine at idling speed, and do not run the diesel engine at high
speed for extended periods
• Increase the load gradually while varying the diesel engine speed
Important
Full travel speed (machine dynamics) is reached as soon as the temperature

of the drive reaches 20 – 30 °C (68 – 86 °F)
BA 34900 US * 2.0 * 34901b320.fm 3-9

3 Operation
3.6 Checklist
These checklists cannot claim to be exhaustive; they are merely intended as an aid for you
in fulfilling your duties as a conscientious operator.
Before putting the machine into operation, starting the engine or stopping the machine,
perform the following check and monitoring work by means of the checklists.
The checking and monitoring work listed below is described in greater detail in the
following chapters of the Operator’s Manual.
If the answer to one of the following questions is NO, first rectify the cause of the fault
(or have it rectified) before starting or continuing work.
Starting checklist
No. Starting checklist ✔
1 Enough fuel in the tank? (➠ 5-5)
2 Engine oil level OK? (➠ 5-7)
3 Coolant level OK? (➠ 5-10)
4 Oil level in hydraulic tank OK? (➠ 5-19)
5 Water level in washer tank OK? (➠ 5-8)
6 V-belt condition and tension checked? (➠ 5-15)
7 Loader unit lubricated? (➠ 5-24)
8 Braking system (including parking brake) OK? (➠ 3-51)
9 Brake fluid level (ATF) OK? (➠ 5-28)
10 Tire condition and inflation pressure OK? (➠ 5-29)
11 Wheel nuts safely tightened (especially after a wheel change)?
12 Pedal area clean?
13 Lights, signals, indicators, warning lights and indicator lights OK? (➠ 3-58)
14 Windows, mirrors, lights and steps clean?
15 Attachment on the loader unit safely locked? (➠ 3-66)
16 Engine cover safely locked?
Especially after cleaning, maintenance or repair work:
17
Rags, tools and other loose objects removed?
Approved warning triangle, hazard warning light and first aid kit in the
18
machine?
19 Seating position adjusted correctly? (➠ 3-17)
20 Rearview mirror adjusted correctly? (➠ 3-40)
21 Battery master switch switched on? (➠ 3-24)
3-10 BA 34900 US * 2.0 * 34901b320.fm

Operation 3
Operation checklist
No. Operation checklist ✔
1 Indicator lights for engine oil pressure and alternator gone out? (➠ 3-36)
2 Braking effect sufficient?
3 Temperature gauge for engine coolant in normal range? (➠ 3-6)
4 Steering system working properly? (➠ 3-45)
5 Anyone too close to the machine?
6 Attachment locked in quickhitch? (➠3-65)
When traveling on public roads, particular attention should be paid to the follow-
ing points:
7 Bucket and attachments in transportation position? (➠ 3-42)
8 Transportation locks fitted (if a load is transported with a trailer)?
Control lever for lift and tilt hydraulics of the loader unit locked with the stop
9
cock? (➠ 3-66)
10 Front-edge protection fitted to bucket?
Compliance with requirements of machine documentation (Data Confirmation
11
(Germany)/General Certification for Vehicles (Germany))?
Parking checklist
No. “Parking” checklist ✔
1 Attachments on the loader unit lowered to the ground? (➠ 3-72)
2 Parking brake applied? (➠ 3-52)
3 Diesel engine stopped? (➠ 3-37)
4 Cabin locked, especially if the machine cannot be supervised?
When parking on public roads:
5 Machine adequately secured?
When parking on slopes:
Machine additionally secured with chocks under the wheels to prevent it from
6
rolling away?
BA 34900 US * 2.0 * 34901b320.fm 3-11

Operation
3 Operation
3.7 Cabin
Safety instructions for prevention of contact with hazardous substances
The mark means that the cabin does not protect against substances that constitute
a risk to health and that therefore the machine is not certified for work operation
with sprays.
Fig. 40: Filter grade
Safety instructions regarding cabin entrance and exit
WARNING
Slipping Hazard. Risk of injury.

☞ Risk of slipping! Remove dirt (oil, grease, earth, snow and ice) from hand-
holds, footholds and shoes before entering the cabin.
☞ Use only the steps and handholds for entering the cabin
☞ Face the machine as you enter or leave it
3-12 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Locking/unlocking the door
CAUTION
Crushing hazard. Risk of injury.
☞ Close the doors and windows when operating the machine!
☞ Lock the door or secure it in the door arrester before moving the machine.
See Securing an open door on page 3-14 and Opening, closing and locking
the right window on page 3-15
☞ Open/close the door from the outside

• Press door button A
• Lock the door with the ignition key (turn to the right)
• Unlock the door with the ignition key (turn to the left)
Fig. 41: Outside door opener and lock
☞ Open/close the door from the inside

• Push handhold B up
Fig. 42: Inside door opener
BA 34900 US * 2.0 * 34901b330.fm 3-13

3 Operation
Securing an open door
Important
Never open or close the door when machine is in operation.
☞ Secure the door as follows

13 • Press the door against bracket 13 of the door arrester until it engages with an audible
click
Important
Lubricate door arrester 13 regularly!
Fig. 43: Securing an open door
☞ Release the door from the arrester as follows:

B • The door arrester is located on the left door
• Press button B in the door arrester
➥ The door is released from the lock by spring action
• Close the door
Fig. 44: Unlocking the door arrester
3-14 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Opening, closing and locking the right window
A
CAUTION
Pinching or crushing hazard. Risk of injury.
B
C ☞ Safely lock an open or closed side window when operating the machine
Fig. 45: Locking/unlocking the side window
☞ Open (to a gap) and close the side window as follows:

D A
• Open = pull lock lever A upward B
• Close = press lock lever A downward C
• Open to a gap = pull lock lever A upward B, press the side window outward and
press the end of the lever downward in lock pin D
☞ Fully open the side window
• Slide lock lever A to the center position and pull it out of lock pin D
• Fold the side window completely to the outside and safely lock it into place in door
Fig. 46: Opening the side window
arrester 13
Important
13
Lubricate the arrester regularly to ensure the correct function!
Fig. 47: Locking the side window in the arrester
☞ Release an open side window from the door arrester as follows:

B • Press pushbutton switch in arrester B
➥ The side window is released from the lock by spring action
• Make lock lever A engage in lock pin D and lock it (see above)
Fig. 48: Unlocking the side window:
BA 34900 US * 2.0 * 34901b330.fm 3-15

3 Operation
3.8 Right window emergency exit
Important
In case of an emergency, the right window can be used to exit from the cabin if
the door can no longer be used (see label).
In an emergency, a window can be smashed with the emergency hammer and
used as an emergency exit.
The hammer is located at the right above the fuse box.
CAUTION
Cutting Hazard. Risk of injury due to broken glass
☞ Protect face and eyes sufficiently from glass splinters before breaking a
window pane
Emergency exit
☞ Exit the cabin in an emergency as follows:
• Stop the diesel engine immediately if possible
• Stop all electric consumers
• Remove the ignition key
• Open the right window completely or break it with an emergency hammer if the
machine is equipped accordingly
• Carefully exit the cabin
Important
Before taking the machine back into service, put the emergency hammer back
in place and seal it
Have the damaged (side) window replaced by an authorized service center
3-16 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.9 Operator seat

Important information
Correct seat operation and adjustment increases drive comfort and avoids back problems.
Therefore, adjust the seat to the operator’s weight before putting the machine into opera-
tion and when changing operators
• In order to avoid injuries, do not store any objects in the suspension travel range of the
operator seat.
• Do not modify the operator seat (for example by retrofitting spare parts other than
original. Functions that are important for safety can be affected. In case of personal
injury or damage to property, warranty and liability claims would be excluded.
• If the operator seat functions do not work as usual (seat suspension, for example),
contact an authorized service center immediately for repair.
• Failure to do this can cause health hazards and increased risk of accidents.
Seat adjustment: overview
WARNING

A
☞ Adjust the operator seat before putting the machine in operation
☞ Never adjust the operator seat during operation
A Weight adjustment
B Backrest adjustment
B C C Horizontal seat adjustment
Fig. 49: Seat adjustment

Important
This operator seat is not certified for machines with agricultural certification
– see Air-suspension seat on page 3-19.
Please contact your dealer if you require more information.
BA 34900 US * 2.0 * 34901b330.fm 3-17

3 Operation
Weight adjustment
☞ Adjust as follows:
• Sit down on the operator seat
• Adjusting to a higher weight: press handle A downward (10 kg (22 lb) per notch)
• Adjusting to a lower weight: press handle A against the lower limit
A ➥ The weight adjustment automatically returns to the upper 50 kg (110.2 lb) position
• Press handle A downward to the required position
Fig. 50: Weight adjustment
Horizontal adjustment
• Pull lever C up and at the same time, move the operator seat forward or backward
• Release the lever when reaching the required position
C
307b0330.ai
Fig. 51: Horizontal seat adjustment
Backrest adjustment
• Pull handle B up and at the same time, move the operator seat forward or backward,
the backrest moves to the required position
B ➥ Operator seat moved forward – flatter backrest inclination
➥ Operator seat moved backward – steeper backrest inclination
307b0350.ai
C • Release the handle if the adjustment is correct

Fig. 52: Backrest adjustment
3-18 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.10 Air-suspension seat

Important information
Correct seat operation and adjustment increases drive comfort and avoids back problems.
Therefore, adjust the seat to the operator’s weight before putting the machine into opera-
tion and when changing operators
• In order to avoid injuries, do not store any objects in the suspension travel range of the
operator seat
• Do not modify the operator seat (for example by retrofitting spare parts other than
original. Functions that are important for safety can be affected. In case of personal
injury or damage to property, warranty and liability claims would be excluded
• If the operator seat functions do not work as usual (seat suspension, for example),
contact an authorized service center immediately for repair
Weight adjustment (air suspension)
A
NOTICE
In order to avoid damage to the compressor, do not make the compressor run more than
1 minute as you adjust the weight!
Sit down on the operator seat and adjust it to the specific weight by pulling or pressing the
weight adjustment lever.
• Pull handle A up – high weight
Fig. 53: Weight adjustment
• Press handle A down – low weight
➥ The operator seat is adjusted to the correct weight if the arrow is in the medium
range of the window
➥ Within this visible range, the individual height can be adjusted up to the minimum
suspension travel
➥ The minimum or maximum weight adjustment is indicated with the audible upper
and lower limits
BA 34900 US * 2.0 * 34901b330.fm 3-19

3 Operation
Horizontal adjustment (air suspension)

Horizontal adjustment is performed by actuating lock lever B upward.
• Pull lever B up and at the same time, move the operator seat forward or backward
➥ Once the operator seat is adjusted, engage the lever in the required position. It
must not be possible to move the operator seat to another position
B
Fig. 54: Horizontal adjustment
Backrest adjustment (air suspension)

☞ Adjust the backrest as follows:
• To release, pull handle C upward.
➥ The required position is adjusted by pressing against the backrest or releasing the
pressure against it
• To lock, release handle C
C
Fig. 55: Backrest adjustment
3-20 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Backrest extension (air suspension)

☞ Adjust the backrest extension as follows:
• Pull or push the backrest extension beyond the notch
➥ The backrest extension can be adjusted up to the limit
• To remove, pull the backrest extension upward sharply beyond the limit
Fig. 56: Backrest extension
Lumbar support (option)

☞ Adjust the backrest curvature as follows:
• Turn the handwheel upward to adjust the curvature in the upper part, and downward
to adjust it in the lower part of the backrest cushioning
➥ 0 = no curvature
➥ 1 = maximum curvature in upper part
➥ 2 = maximum curvature in lower part
Fig. 57: Head rest
BA 34900 US * 2.0 * 34901b330.fm 3-21

3 Operation
3.11 Seat belt (lap belt)

Specific notices on the seat belt
CAUTION
Risk of accidents. Risk of being thrown from machine.
☞ Bear in mind the following when fastening the seat belt:
• The seat belt must not be twisted as you fasten it
• Seat belt must run over the hips – not over the stomach – and must
always be applied tightly
Fig. 58: Seat belt symbol • Do not place the seat belt over hard, edged or fragile items (tools, meter
rule, glasses, pen) carried inside your clothes
• Never buckle up several persons
• Check the condition of the seat belt regularly. Have damaged seat belts
immediately replaced by an authorized service center
• Always keep the seat belt clean, as coarse dirt can impair proper
functioning
• After an accident the belt strap is stretched and must be replaced by a
new one by an authorized service center
Fastening the seat belt

☞ Fasten the seat belt as follows before starting machine travel:
• Hold the belt at buckle latch A and run it slowly and steadily over the hips to buckle B
• Insert buckle latch A into buckle B until it engages audibly (pull test)
A • Tighten the seat belt by pulling at its end
➥ The seat belt must always be tightly in place over the hips
0763b0007.eps
Fig. 59: Fastening the seat belt
3-22 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Unfastening the seat belt

☞ Unfasten the seat belt as follows:
• Hold the seat belt
• Press red button C on buckle B
➥ Latch A is released from buckle B by spring action
• Slowly return the seat belt to the retractor (option)
A
B
30763b0006.eps
Fig. 60: Unfastening the seat belt
Longer/shorter lap belt adjustment

☞ Lengthen the seat belt as follows:
A
• Hold buckle latch A at a right angle to the seat belt and pull the seat belt to the
required length
• To shorten the seat belt, just pull the free end D of the belt
D
30763b0005.eps
Fig. 61: Longer/shorter seat belt adjustment
3.12 Fire extinguisher (option)

Fire extinguisher operation
The fire extinguisher is not included in the machine’s standard equipment (option).
• If a fire extinguisher is retrofitted according to DIN-EN 3, then this must be performed
by an authorized service center
• It is installed on the right on the seat pan, below the control lever base
• Fire extinguisher operation is described with the symbols on the fire extinguisher
• The fire extinguisher must be refilled and sealed by authorized personnel after it has
been used
Fig. 62: Fire extinguisher (option)
BA 34900 US * 2.0 * 34901b330.fm 3-23

3 Operation
3.13 Engine cover lock

Opening/closing the engine cover
CAUTION
A Cutting Hazard. Risk of injury.

☞ Stop the diesel engine before opening the engine cover
☞ Open the engine cover

• Stop the diesel engine and remove the ignition key
• Press lock A
Fig. 63: Engine cover lock ➥ The engine cover is raised with a gas strut
☞ Close the engine cover
• Firmly press down the engine cover until lock A engages with an audible click
☞ Lock and unlock the engine cover:
• Close the engine cover with the ignition key of the preheating start switch
3.14 Battery master switch

Battery master switch operation
Battery master switch A is located in the engine compartment on the right next to the
engine oil filter
☞ Interrupting power supply
• Turn and remove the key of the battery master switch (notched position)
☞ Switching on power supply
• Insert the key in the battery master switch
A • Turn the key to the notched position
NOTICE
In order to avoid damage to the auxiliary heating (option), do not interrupt the electric
Fig. 64: Battery master switch
circuit with the battery master switch as long as the auxiliary heating is still running or
shortly after switching it off!
After stopping the engine, the auxiliary heating still runs for about 2 minutes to cool down.
☞ Interrupt the electric current only if the auxiliary heating no longer runs – see also the
information label.
3-24 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.15 Key-based drive interlock (option)

Key-based drive interlock: scope of delivery
The drive interlock is integrated in the starter lock and can be enabled only with the blue
ignition keys
Scope of delivery:
• Drive interlock installed in the machine
• 2 x blue keys (coded)
• 1 x red master key (for training the blue keys)
Coding (“training”) new ignition keys

New personal keys are coded with the master key (red). This is why it must be carefully
stored outside the machine.
Important
Switch on the machine lights (side marker lights) before coding the new key
(blue).
☞ Switch on the machine lights – see chapter 3 “Machine lights” on page 3-58
Important
Each drive interlock has only one master key!

• The drive interlock must be replaced if the master key is lost
• The master key is only used for coding new keys, and cannot be used for disabling the
drive interlock
• Coding is performed by inserting the master key in the ignition lock and by turning it to
position 1 for a maximum 5 seconds. After the master key has been returned to position
0 and removed, you have 15 seconds for inserting a key that requires coding. It must
be inserted in the ignition lock and turned to position 1 in order to be registered as a
valid key
• Coding is automatically stopped if no key requiring coding is detected within 15
seconds
• Several keys requiring coding can be inserted one after another in the ignition lock
• Each key must remain at least 1 second in position 1
• Coding can be performed for a maximum 10 keys
BA 34900 US * 2.0 * 34901b330.fm 3-25

3 Operation
Enabling (locking) the drive interlock

☞ Proceed as follows:
• Apply the parking brake – see Parking brake on page 3-52
• Stop the engine
• Remove the ignition key (blue)
➥ The drive interlock is enabled in 30 seconds
Important
The drive interlock remains disabled if the ignition key (blue) is not removed
from the starter lock
Disabling (releasing) the drive interlock

Start and stop the engine exactly as described on page 3-36 “Starting the engine”.
• The system is enabled 5 seconds after the ignition key is inserted in the starter lock
• Start the engine – see Starting the engine on page 3-36
➥ The drive interlock is disabled if the engine is running
Deleting coded keys

Deleting coded keys is necessary whenever a coded key is lost
• All coded keys are deleted during deletion
• Deletion is performed by inserting the master key in the ignition lock and by turning it to
position 1 for a minimum 20 seconds
• All coded keys are then deleted, and all existing keys can be recoded
• The master key code is not deleted during deletion
3-26 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Safety functions
The drive interlock remains enabled for 15 minutes and does not accept any valid keys if
more than 5 keys with different invalid codes are inserted and turned in the ignition lock
within 1 minute.
This function avoids ‘finding’ the correct key by chance by trying different keys. It is only
available if the control valve relay is connected in addition with terminal 30.
The drive interlock remains enabled for 15 minutes and does not accept any valid keys if
several invalid keys have been detected without having set the ignition lock to position 0.
Valid keys are accepted only after 15 minutes and after the position 0 of the ignition lock
has been detected. This avoids testing keys without actuating the mechanical ignition lock,
for example by moving the ignition lock to position 1 by force.
Interruptions of the supply line or other control lines do not disable the drive interlock or
delete data (data codes, for example). All important data is saved in a non-volatile mem-
ory.
BA 34900 US * 2.0 * 34901b330.fm 3-27

3 Operation
3.16 Drive interlock with code input (option)

Keyboard for entering codes (overview)
The drive interlock is enabled or disabled with “personal” codes entered via the keypad.
Two codes are available:
• The existing unchangeable six-digit main code for disabling the drive interlock, for
entering a personal code or for changing the personal code
• The four, five or six-digit personal code is used for disabling the drive interlock and is
entered by the operator
Important
We recommend using the personal code for disabling the system.

LED • Keep the main code in a safe place
Fig. 65: Drive interlock (code input option)
The keypad consists of:
• 10 numeric keys for entering the codes
• A (*) key for confirming the code that has been entered
• An LED (red indicator light)
• An internal acoustic signal for signaling specific procedures
➥ Example: a signal sounds to confirm a key has been pressed
The keypad illuminates:
• When pressing any key
• The keypad flashes to indicate specific system statuses
3-28 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Entering/changing the personal code

In order to enter or modify the personal code, disable the drive interlock by entering the
main code (6 digits) and pressing the (*) key
• Turn the ignition key to position 1
➥ The LED illuminates for 2 seconds
• Enter the 4, 5 or 6-digit new personal code and confirm with the (*) key within
20 seconds after the LED has gone out
• Enter the new personal code again and confirm it with the (*) key after a short flashing
of the LED
➥ Confirmation: LED flashes twice briefly, then illuminates for 2 seconds
• Turn the ignition key to the ZERO position and remove it as soon as the LED goes
out
➥ The new personal code is now set and can be used for disabling the drive
interlock.
Important
The personal code must be entered correctly twice consecutively otherwise an

error is indicated by means of a single flashing of the LED:
• Codes consisting of 3 and less, or of more than 6 digits are ignored by the
system
• Simple codes (with identical or consecutive digits, for example 1, 2, 3, 4) are
rejected by the system with four short acoustic signals
• Entering a new personal codes replaces the previous code. A code can be
changed any time if the main code is known
Enabling the drive interlock

• Stop the engine
➥ The drive interlock is automatically enabled
➥ Flashing LED (on the keypad)
BA 34900 US * 2.0 * 34901b330.fm 3-29

3 Operation
Disabling the drive interlock

• Enter the personal code or main code (6 digits).
• Press the (*) key.
➥ Confirmation: 2 long acoustic signals and long LED flashing
➥ LED OFF = drive interlock is disabled
➥ Diesel engine can be started
The diesel engine will not start if a wrong code has been entered
➥ Confirmation: 4 short acoustic signals, flashing LED = wrong code
• Re-enter the code
• Turn the ignition key and start the engine before the LED flashes again (30 seconds)
Important
The keypad is blocked for 5 minutes and no codes can be entered if the wrong
code is entered four times consecutively.
• Enter the code after 5 minutes
• The keypad does not illuminate as long as it is blocked. It illuminates briefly
every 4 seconds and an acoustic signal sounds
• Press the (*) key after every code
• The LED illuminates briefly when turning the ignition key to the engine start
position
3-30 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Putting the drive interlock out of operation

We recommend putting the drive interlock out of operation if the machine has to stay in a
service center, for example, or if the machine does not require any protection. This avoids
having to communicate the code.
1 Disable the system by entering the personal or main code and by confirming with the (*)
key
2 Turn the ignition key to position 1
➥ The LED illuminates for 2 seconds
3 As soon as the LED goes out, press the (*) pushbutton switch for about 2 seconds until
a short acoustic signal, followed by two further signals, sounds
➥ The LED now flashes very slowly, and the keypad is disabled
4 Turn the ignition key to the zero position and remove it
5 The engine can be started without entering the code. The system is out of service even
if electric power is interrupted.
Important
If the system is out of operation, the LED flashes slowly even if the ignition key
is in position 1.
☞ Entering the personal or main code does not have the effect of putting the
system back into operation again (the acoustic signals for confirmation are
still given). See the following procedure (“Putting the drive interlock back
into operation again”) to leave the out-of-operation status again
BA 34900 US * 2.0 * 34901b330.fm 3-31

3 Operation
Putting the drive interlock back into operation again

• Press the (*) key for 2 seconds (ignition key in position 0) until two short acoustic
signals are given for confirmation
➥ The system is enabled again. The code must be entered to start the engine.
Interruption of drive interlock power

If the drive interlock was enabled before electric power was interrupted, short acoustic
signals are given upon switching on the keypad (similar to those that are given when
entering the wrong code four times). In this case, wait until the acoustic signals are no
longer given. Then disable the drive interlock with the personal or main code.
The LED still does not illuminate if the drive interlock was disabled. The engine can be
started before the LED starts flashing again.
If the drive interlock was out of operation, this status remains unchanged and the LED
flashes slowly.
Drive interlock maintenance

The drive interlock does not require any maintenance.
Protect the keypad and the control unit from heat and humidity.
3-32 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.17 Hydraulic oil preheating (option)

Important information on putting the preheating into operation
A heating element in the oil tank of the hydraulic system warms up the oil and the coolant
thoroughly.
This is achieved only if the heating element is connected over a longer period of time –
preferably over night.
A mains socket A (220 V or 110 V) for the heating element is located on the left in the
access. (A special cable for the mains socket is included in the scope of delivery of this
option)
• Connect the hydraulic oil preheating only to an earthed socket (220 V or 110 V)
• Check the connecting cable regularly for damage
• Replace a damaged cable by a new one immediately
• The heating element can be damaged:
– If the preheater is connected to intermittent (pulsing) tension,
– If dirty or not enough oil is used
Putting the preheating into operation

☞ Put the preheating into operation as follows:
• Park the machine near a socket
• First connect special cable A with the machine socket, then insert the plug into the
mains socket
☞ Stop the preheating as follows:
• Before starting the diesel engine, first remove special cable A from the mains socket,
A then remove it from the machine socket
• Close the machine socket with a protective cap
Fig. 66: Socket for preheating
3.18 Fuel preheater (option)

The fuel preheater prevents paraffin crystals forming, which otherwise clog the fuel filter
and the fuel system at low temperatures.
At temperatures below +10 °C (50 °F), a temperature switch automatically switches on the
fuel preheater when starter is switched on.
The heating element in the fuel line (between the fuel tank and the prefilter) is
energized by the machine’s electrical system.
BA 34900 US * 2.0 * 34901b330.fm 3-33

3 Operation
3.19 Putting the diesel engine into operation

CAUTION
☞ The machine may be put into operation only when the operator is seated
Important
Machines with canopy are equipped with operator presence switches that pre-
vent the diesel engine from starting unless the operator is seated on the oper-
ator seat
Notices on preparing to start the engine

0
Important
The starter cannot be actuated if the engine is already running

(start repeat interlock).
• Interrupt the start attempt after a max. 10 seconds so that the battery can
recover
• Repeat the start attempt after about 1 minute
The engine cannot be started by tow starting the machine, as there is no driv-
ing connection between the engine and the gearbox (cardan shaft, for exam-
ple) when the engine is stopped.
NOTICE
In order to avoid damage to the starter, do not immediately start the engine again
after stopping it
☞ After stopping the engine, wait at least 10 seconds before starting it again
NOTICE
In order to avoid damage to the engine and the exhaust turbocharger due to
insufficient lube oil supply:
☞ Do not run the cold engine at full throttle when starting
☞ Let the diesel engine warm up at low engine speed (1/4 throttle) for about 30 seconds
3-34 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Preparing to start the engine

0☞ Prepare to start the engine as follows:
• Run through the “Start-up” checklist on page 3-10

• Switch on the battery master switch – see Battery master switch on page 3-24
• Apply the parking brake – see Parking brake on page 3-52 (the engine cannot start
unless the parking brake is applied)
• Adjust your seating position – see Operator seat on page 3-17
➥ All controls must be within easy reach
➥ You must be able to move the brake and accelerator pedals to their limit positions
• Adjust the rearview mirror (you must be able to see the rear area of the machine)
• Fasten the seat belt – see Seat belt (lap belt) on page 3-22
• Disable the drive interlock (option) – see Key-based drive interlock (option) on
page 3-25 or Drive interlock with code input (option) on page 3-28
• Set the manual throttle (option) to idling speed – see Manual throttle (option) on
page 3-49
• Set the low-speed control to the zero position
– see Low-speed control (option) on page 3-50
• Set the control lever for the loader unit to neutral
– see Selecting speed range and traveling direction on page 3-53
BA 34900 US * 2.0 * 34901b330.fm 3-35

3 Operation
Starting the engine
CAUTION
Risk of accidents due to missing safety measures
☞ Ensure that the preparations for starting the engine have been made –
see Notices on preparing to start the engine on page 3-34
Preheating start switch 23 is located on the right control lever console.

I ☞ Turn the ignition key (preheating start switch 23) to position 1
0 II ➥ All warning and indicator lights must illuminate briefly (indicator light check!)
P III ➥ The following indicator lights must illuminate permanently
➥ Engine oil pressure indicator light 48
23 ➥ Indicator light 47 if the parking brake is applied
Fig. 67: Preheating start switch
➥ Indicator light 46 (alternator)
46 47 48 Important
Have a malfunctioning indicating instrument replaced by an authorized ser-

vice center.
52
☞ Turn and hold the ignition key in position 2 (preheating)
➥ Indicator light 52 (preheating) illuminates
Important
Fig. 68: Indicating instrument indicator lights Preheating time depends on the outside temperature which must be estimated
by the user himself.
Reference values: Up to 0 °C (32 °F) about 10 seconds
Up to −10 °C (14 °F) about 30 seconds
Up to −20 °C (−4 °F) about 50 seconds
At very low temperatures, or if the battery is low, repeat the preheating proce-
dure before turning the ignition key to position 3.
• Press the accelerator pedal through about 1/4 of its travel

• Turn the ignition key to position 3 and hold it until the engine runs
• Release the ignition key
• Check that the following indicator lights have gone out:
➥ Engine oil pressure indicator light 48
➥ Indicator light 46 (alternator)
➥ Preheating indicator light 52
Important
If the indicator lights indicated above do not go out, stop the engine immedi-
ately and have the reason checked by an authorized service center!
• Have a malfunctioning indicating instrument immediately replaced
3-36 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Avoiding running the engine under low-load conditions
NOTICE
The running performance of the diesel engine can be negatively affected if it runs at higher
speed and at less than 20 % of the load
Effects:
– Operating temperature is not reached
– Increased lube oil consumption
– Lube oil in exhaust system
– Engine contamination
– Blue smoke in exhaust
☞ Always run the diesel engine at a load of over 20 %
Stopping the engine
I II NOTICE
0
P III In order to avoid heat accumulation and damage to the exhaust gas turbocharger, do not
stop the engine from full throttle
☞ Let the engine run at idling speed for about 2 minutes and then switch it off
23
☞ Stop the diesel engine as follows:
Fig. 67: Stopping the engine
• Apply the parking brake
• Turn the ignition key (preheating start switch 23) to position 0
NOTICE
In order to avoid damage to the starter, do not immediately start the engine again
after stopping it
☞ After stopping the engine, wait at least 10 seconds before starting it again
BA 34900 US * 2.0 * 34901b330.fm 3-37

3 Operation
3.20 External starting aid (battery)

Instructions regarding external starting aids
WARNING
Risk of explosion. A frozen battery can explode during a jump-starting

operation.
☞ Do not jump-start the engine if the battery is frozen.
☞ Dispose of the frozen battery in accordance with local environmental regu-
lations
☞ Replace the battery
WARNING
Possibility of equipment damage or injury from improper jump-starting.

☞ Ensure that the jumper cables are rated for 12 V and the maximum CCA
rating of the battery.
☞ The cable clamping ends must be colored red for positive + terminal, and
black for the negative − terminal.
☞ To avoid sparking, the loader must not touch the jump-starting vehicle
when connected with jumper cables.
☞ Use a 12 V source, either in the form of another battery or a charger
equipped for jump-starting. Using higher or lower voltage sources can
damage the electrical system and potentially cause injury.
☞ To avoid short circuits, the jumper cable connected to the positive + termi-
nal of the starting battery must never be brought into contact with
electrically conductive vehicle parts.
☞ Route the jumper cables so they do not become entangled in rotating
components in the engine compartment.
3-38 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Providing external starting aid

☞ Drive the jump-starting vehicle close enough to the wheel loader so that the battery
jumper cables can reach to connect the two batteries
☞ Let the engine of the jump-starting vehicle run
Discharged ☞ First connect one end of the red cable (+) to the + terminal of the discharged battery,
battery then connect the other end to the + terminal of the starting battery
12 V ☞ Connect one end of the black cable (−) to the – terminal of the starting battery
☞ Connect the other end of the black jump lead (−) onto a solid metal component fimly
installed on the engine block or onto the engine block itself. Do not connect it to the
negative terminal of the discharged battery, as otherwise explosive gas emerging from
the battery can ignite if sparks are formed
12 V ☞ Start the engine of the machine with the discharged battery
Starting battery
Once the engine has started:
• With the engine running, disconnect both jump leads in exactly the reverse order (first
34001b710_05.eps
Fig. 68: Starting aid with jump leads
remove the – terminal, then the + terminal). This prevents sparking in the vicinity of
the battery
BA 34900 US * 2.0 * 34901b330.fm 3-39

3 Operation
3.21 Initial steps for putting the machine into operation

Putting the machine into operation
• Keep the pedal area clean
• Carrying or transporting accompanying persons in the cabin or on the machine is not
allowed
• Driving or operating the wheel loader outside the operator’s compartment is not allowed
• Put the machine into operation only when seated
• Observe the applicable national road traffic regulations
• Traveling on public roads is only allowed with attachments that are in compliance with
the national road traffic regulations
• Adjust the correct seat position – see Operator seat on page 3-17
• Adjust the mirrors
WARNING
Risk of collisions. Risk of accidents.

☞ Adjust the rearview mirrors ensuring good visibility to the rear (rear part of
machine)
WARNING
Risk of accidents and injury. The towing gear at the rear of the machine is
not certified for trailer operation and may be used only for towing away the
machine (without drawbar load)!
NOTICE
When traveling downhill, the brake pedal (intermittent braking) must be used to
support the braking effect of the drive. This avoids damage to the drive and the
engine due to excessive speed.
☞ Shift to 1st speed on extremely steep slopes – see Selecting speed range and trave-
ling direction on page 3-53.
Important
When equipped with a high speed gearbox, the wheel loader reaches
maximum speed only on a level and asphalted surface, without a trailer and
with an empty standard bucket
3-40 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Preparing for traveling on public roads

☞ Prepare to start the engine as follows:
• Remove attachments that are not in compliance with the national road traffic regula-
tions
• Empty and tilt back the bucket as far as it will go – see Working with a bucket on
page 3-73
➥ The machine can also be driven on public roads without an attachment (does not
apply to trailer operation)
• Raise the loader unit to transportation position (ground clearance about 250 mm/
9.84 in)
(see page 3-42)
• Install the protection on the leading edge of the bucket
• If the machine is equipped with the high speed option (30 kph/18.65 mph), select
front axle steering – see Changing from 4 wheel to front axle steering (option) on
page 3-47
• Adjust the correct seat position – see Operator seat on page 3-17
• Adjust the mirrors
WARNING
Risk of collisions. Risk of accidents.

☞ Adjust the rearview mirrors ensuring good visibility to the rear (rear part of
machine)
• Switch off the working lights when traveling on public roads

• High speed version (30 kph/18.65 mph option): switch the steering system to front
axle steering – see Changing from 4 wheel to front axle steering (option) on
page 3-47
• Switch on the load stabilizer – see Load stabilizer (option) on page 3-55
• Secure the control lever (joystick) and the 3rd control circuit of the loader unit –
see Mechanical locking of loader unit and 3rd control circuit control levers on
page 3-43
• Check all signaling and light systems for correct function
BA 34900 US * 2.0 * 34901b330.fm 3-41

3 Operation
Functional check of all control elements

• – see Checking and synchronizing the steering system on page 3-45
• – see Brake/inching pedal on page 3-51
• – see Machine lights on page 3-58
• – see Operating and securing the 3rd control circuit on page 3-66
• – see Signaling system on page 3-60
• – see Front/rear wipers on page 3-64
Transportation position of bucket

Loader unit operation – see Equipping the machine with a standard bucket on page 3-69
A ☞ Set the bucket to transportation position as follows:
• Empty and tilt back the bucket B
• Raise the loader unit so that both red marks D on the lift frame and the bulkhead are
aligned
B ➥ Ground clearance C about 250 mm (9.84 in)
C • Cover the blade or teeth of the bucket across their entire width with the tooth guard A
provided
• Secure the control lever (joystick) – see Mechanical locking of loader unit and 3rd
control circuit control levers on page 3-43
D Important
Remove buckets/attachments that are not certified for transportation on public

roads, and move or transport them with a suitable means of transportation
– see chapter 1 “Overview of certified attachments” on page 1-10
Fig. 69: Transportation position of bucket
Transportation position of pallet forks

Pallet forks operation – see Fitting pallet forks on page 3-79
☞ Set the pallet forks with foldable fork arms to the transportation position as follows:
• Remove the load off the pallet forks
• Fold up and safely lock the fork arms
• Raise the loader unit to a ground clearance of about 250 mm (9.84 in)
➥ The two red marks D on the lift frame and the bulkhead do not apply to the trans-
portation position of the pallet forks with foldable fork arms
• Secure the control lever (joystick) – see Mechanical locking of loader unit and 3rd
control circuit control levers on page 3-43
3-42 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Mechanical locking of loader unit and 3rd control circuit control levers
12 14
CAUTION
Loss of machine control. Unlocked control levers carry a risk of
accidents.
11
☞ In order to avoid this, lock control lever 12 (joystick) against unintentional
10 actuation when traveling on public roads.
☞ Also lock the 3rd control circuit against unintentional operation after fitting
an
☞ Lock/unlock the control lever (loader unit) as follows:

• Set control lever 12 to neutral (center position)
Fig. 70: Control lever lock (standard)
• Pull lock pin 10 out of the control lever console
➥ The control lever is locked in this position and can no longer be moved
• Press lock pin 10 into the control lever console until it engages audibly in the
detent
➥ Control lever 12 can be operated
☞ Lock/unlock the control lever (3rd control circuit) as follows:
• Set control lever 14 to neutral (center position)
• Press lock pin 11 into the control lever console until it engages audibly in the
detent
• Pull lock pin 11 out of the control lever console
➥ Control lever 14 can be operated
Mechanical locking of loader unit control lever (option)
DANGER
Risk of accidents due to unlocked control lever!
In order to avoid risk of accidents when traveling on public roads:
☞ Lock control lever 12 (joystick/loader unit) against unintentional actuation
12
Fig. 71: Locking the control levers (option)
☞ Secure control lever 12 (joystick/loader unit)
• Push control lever 12 down vertically in neutral position
➥ The loader unit is secured against unintentional actuation
BA 34900 US * 2.0 * 34901b330.fm 3-43

3 Operation
Locking the electrically actuated 3rd control circuit (option)
50 CAUTION
74 Loss of machine control. Risk of accidents and injury.
A • If the machine is equipped with the “Electrically actuated 3rd control cir-
cuit” option, lock the attachment to prevent it from being unlocked uninten-
B tionally after fitting it onto the quickhitch.
☞ Lock the 3rd control circuit as follows:

• Slide the lock in switch 74 downward and press the switch to position A at the same
Fig. 72: Locking the electrically actuated 3rd control circuit
(option)
time
➥ Indicator light 50 goes out and the 3rd control circuit is locked against uninten-
tional operation
3-44 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.22 Checking and synchronizing the steering system

CAUTION
Loss of machine control. Risk of accidents.
☞ Have a steering system that leaks or does not work correctly immediately
repaired by an authorized service center.
Check the steering system for correct operation

☞ Check the function of the steering system as follows:
• With the engine running, turn the steering wheel to the left and right
• Check and if necessary, synchronize the track (synchronization) of the wheels of the
front and rear axles – see Checking and synchronizing the steering system on
page 3-45
Important
Emergency steering feature! The machine can still be steered if the diesel
engine or the pump drive breaks down
Turning the steering wheel requires greater effort. Take this into account
especially when towing the machine – see Towing the machine on page 3-95!
BA 34900 US * 2.0 * 34901b330.fm 3-45

3 Operation
Wheel synchronization
Due to internal leakage in the steering cylinders, the front and rear axle wheels no longer
follow the same track after operation under extreme conditions or after extended
straight-ahead traveling. The steering system must be synchronized from time to time.
If the machine is equipped with the “Front axle steering” option, the steering system
can be synchronized only if the “4 wheel steering” mode is selected.
WARNING
Risk of collisions. Risk of accidents and injury. Do not synchronize the

wheels during machine travel, neither off-road nor on public roads.
☞ Synchronize the steering system before putting the machine into operation
☞ Synchronize (align the front and rear axle wheels) as follows:

• At low travel speed, slowly turn the steering wheel to the left and right as far as it will
go and try turning it even further in the end position for a few seconds (as for
cornering)
• Turn the steering wheel rapidly back to straight-ahead position
➥ Synchronization is over
Important
Have the cause immediately repaired by an authorized service center if this

does not synchronize the wheels!
3-46 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.23 Changing from 4 wheel to front axle steering (option)

Changing steering mode
WARNING
Danger of tipping over! Risk of accidents and injury.

☞ Use front axle steering when operating the machine with a trailer or high
speed gearbox (30 kph/18.65 mph) on public roads.
☞ Furthermore, do not change steering mode when traveling
☞ Change steering mode only at a standstill
WARNING
Loss of machine control. Risk of accidents. The machine accelerates in an

uncontrolled manner if the traveling direction switch is actuated at full throttle.
☞ Always press and hold the brake/inching pedal and then slowly release it
when you press the traveling direction switch.
Changing to front axle steering or 4 wheel steering

☞ Changing over from 4 wheel steering to front axle steering
• Synchronize the steering system as required (drive straight ahead a short distance
until the front axle wheels are aligned with the rear axle wheels)
A • Stop the machine
• Slide lock S in switch 63 downward and press the switch to position B at the same
B time
➥ Rear axle steering is locked
➥ Indicator light 64 illuminates, front axle steering is enabled
63 64 ☞ Changing over from front axle steering to 4 wheel steering
Fig. 73: Steering mode selection (option) • Synchronize the steering system as required (drive straight ahead a short distance
until the front axle wheels are aligned with the rear axle wheels)
• Stop the machine
• Slide lock S in switch 63 downward and press the switch to position A at the same
time
➥ Indicator light 64 illuminates, 4 wheel steering is enabled
• Synchronize the wheels again if necessary – see Wheel synchronization on
page 3-46
BA 34900 US * 2.0 * 34901b330.fm 3-47

3 Operation
3.24 Accelerator pedal

Speed control with the accelerator pedal
The travel speed is set continuously with the accelerator pedal
Important
Maximum speed depends on the speed range selected – see Selecting speed
range and traveling direction on page 3-53!
3-48 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.25 Manual throttle (option)

Engine speed regulation with manual throttle
The manual throttle function is especially useful for operation of hydraulic attachments in
order to ensure a continuous oil supply and/or travel speed of the machine.
A
B WARNING
9
Loss of machine control. Risk of accidents. On public roads, the machine
cannot be driven in a controlled manner if the engine speed is preselected
☞ When traveling on public roads, do not preselect the engine speed with the
manual throttle lever
WARNING
Fig. 74: Manual throttle (option)
Loss of machine control. Risk of accidents. The machine accelerates in an

uncontrolled manner if the traveling direction switch is actuated at preselected
engine speed
☞ Actuate the forward-reverse control only if the brake/inching pedal is
pressed or if the manual throttle lever is in neutral position
☞ Preselect the engine speed as follows:

• Press the brake/inching pedal to the inching range – see Inching with the brake/
inching pedal on page 3-51
• Preselect the traveling direction – see Selecting speed range and traveling direction
on page 3-53
• Set the required engine speed with the manual throttle lever
➥ A = idling speed (minimum engine speed)
➥ B = full speed (maximum engine speed)
• Slowly release the brake/inching pedal
WARNING
Loss of machine control. Risk of accidents. In an emergency situation,

immediately press the brake/inching pedal and push the manual throttle
lever 9 forward to the limit A
Furthermore, reset the manual throttle lever 9 to the limit A before starting the
diesel engine again
BA 34900 US * 2.0 * 34901b330.fm 3-49

3 Operation
3.26 Low-speed control (option)

Operation of low-speed control
The “Low-speed control” function is useful for a regular travel speed setting independently
of the engine speed. Maximum travel speed depends on the speed range selected.
Note: For safety reasons, the low-speed control does not work unless the operator is
seated on the seat (operator presence switch)!
A ☞ Set as follows:
• Select the traveling direction – see Selecting speed range and traveling direction on
B
page 3-53
• Select a speed range – see Selecting speed range and traveling direction on
8 page 3-53
• Set constant engine speed with the accelerator pedal or the manual throttle (option)
Fig. 75: Low-speed control (option)
• Select the required travel speed. To do this: move control lever 8 to position B
• Stop the machine. To do this: pull back control lever 8 to the limit to position A
➥ Limit B – maximum speed
➥ Limit A – machine is at a standstill
NOTICE
In an emergency situation, immediately press the brake/inching pedal and push control
lever 8 forward to the limit A!
WARNING
Loss of machine control. Risk of accidents, push control lever 8 forward to

the limit A before starting the diesel engine again
3-50 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.27 Brake/inching pedal

Important
The brake/inching pedal is located on the left side of the operator’s station.
• Inching – engine speed does not change, however travel speed is reduced
to increase the output of the operating hydraulics
• Brakes
WARNING
Loss of machine control. Risk of accidents and injury. Dirt and objects in
the area of the brake/inching pedal cause the pedal to get stuck and cause
brake malfunctions
☞ Keep the brake/inching pedal clean and remove all objects in the area of
the pedal
Inching with the brake/inching pedal

☞ Press the brake/inching pedal down slightly
➥ In the inching range (pedal pressed lightly), the pedal can be used like a car’s clutch
➥ The drive’s output is reduced and the engine power is now available for the
operating hydraulics
➥ This makes it possible to raise the loader unit more quickly
Important
The brake lights do not illuminate in the inching range
Braking with the brake/inching pedal

☞ Check the brakes as follows:
• After looking in the rearview mirror and at low speed, press down the brake/inching
pedal and check the brake effect
➥ A firm resistance must be felt in the brake/inching pedal after half the pedal travel,
and the brake lights must illuminate
NOTICE
Before traveling downhill, select the “Turtle” speed range and use the brake pedal to
support the braking effect of the drive (intermittent braking). This ensures safety when
traveling downhill and avoids possible damage to the drive and/or the diesel engine due to
excessive speed. This applies to trailer operation in particular
BA 34900 US * 2.0 * 34901b330.fm 3-51

3 Operation
3.28 Parking brake

The parking brake is located to the right of the control lever base.
A starting interlock prevents the machine from starting even with the parking brake slightly
applied.
Important
The traveling direction can only be selected if the parking brake is completely
released
Applying the parking brake
WARNING
Risk of collisions. Loss of machine control.

☞ When operating the machine, apply the parking brake only in an emer-
gency. The brake lights do not illuminate in this case.
☞ In normal operation use only the brake/inching pedal as a service brake
☞ Apply the parking brake

47 P • Pull parking brake lever up with force
➥ Indicator light 47 on the indicating instrument illuminates
➥ The engine can be started
☞ Release the parking brake
• Pull parking brake lever up a little
• Press button A.
• Move the parking brake lever down as far as it will go
A
➥ Indicator light 47 on the indicating instrument goes out
Fig. 76: Applying and releasing the parking brake
3-52 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.29 Starting machine travel

The machine has two speed ranges (see table).
• Select the speed range with switch 62 (see switch panel at the front right on the
instrument panel)
WARNING
Loss of machine control. Risk of accidents and injury. Changing direction

(reversing operation) at high speed causes the machine to brake abruptly.
☞ Reduce engine speed before changing direction
☞ Brake the machine to walking pace with the brake/inching pedal
Selecting speed range and traveling direction

☞ Start machine travel
• Select the “Turtle” or “Hare” speed range. To do this: press
switch 62 to positions A or B
69
V • Select the traveling direction (forward or reverse) with switch 69 (on the joystick)
• Slowly press the accelerator pedal – the machine moves off
70
☞ Stop the machine
• Release the accelerator pedal
R
• Brake the machine with the brake/inching pedal
62 • Set the traveling direction to neutral with pushbutton switch 70 on the joystick
A Speed range
Speed range Recommended
symbol
B Used for work involving short loading
cycles, that is a rapid succession of
Fig. 77: Selecting speed range and traveling direction 1st speed range loading and unloading operations, for
0 – 5 kph/0 – 3.10 mph example onto a truck, and for work
requiring precise speed adjustment, for
example rotary broom applications
2nd speed range
0 – 20 kph/0 – 12.42 mph For long-haul travel
(30 kph/18.65 mph option)
NOTICE
Before traveling downhill, select the “Turtle” speed range and use the brake pedal to
support the braking effect of the drive (intermittent braking). This ensures safety when
traveling downhill and avoids possible damage to the drive and/or the diesel engine due to
excessive speed. This applies to trailer operation in particular
BA 34900 US * 2.0 * 34901b330.fm 3-53

3 Operation
3.30 Differential lock (option)

Switching on the 100 % differential lock neutralizes the compensating effect of the
differential, traction acts evenly on the front axle wheels
NOTICE
In order to avoid damage to the differential:
☞ Switch on the differential lock only if you expect a wheel to spin, for example when
working on slopes or on slippery ground
☞ Switch on the differential lock only at machine standstill
☞ Switch off the differential lock when cornering
Switching the differential lock ON or OFF
Important
38
The differential lock can only be switched on by pressing pushbutton switch 72
on the joystick and the brake/inching pedal at the same time
☞ Switching on the differential lock

• Stop the machine
• Press and hold pushbutton switch 72 on the joystick
72 • Press the brake/inching pedal briefly (3 – 5 sec) until indicator light 38 on the
indicating instrument illuminates
Fig. 78: Pushbutton switch for differential lock ➥ The differential lock is enabled
• Carefully start machine travel with pushbutton switch 72 pressed
☞ Switching off the differential lock
• First reduce travel speed and engine speed
• Release pushbutton switch 72 on the joystick
➥ Indicator light 38 on the indicating instrument goes out
Important
After the indicator light goes out, the differential lock can still be active for a
while for reasons of tension in the power train
Perform the load shift.
3-54 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.31 Load stabilizer (option)

Load stabilizer function
When traveling longer distances off-road or on public roads, the load stabilizer dampens
the movements of the loader unit and avoids pitching movements of the machine. This
increases drive comfort and safety.
Important
Always switch on the load stabilizer when traveling on public roads

Remark: If the machine is equipped with a high speed gearbox (30 kph/18.65
mph), always switch on the load stabilizer for traveling on public roads
• In order not to impair the load stabilizer function in transportation position of
the loader unit, do not retract the tilt cylinder to the limit (pressure release)
CAUTION
Loss of machine control. If the machine is equipped with the “Load holding
control valve” option, switching on the load stabilizer automatically disables
the load holding control valve – see “Load holding control valve” safety feature
(option) on page 3-94
Switching the load stabilizer ON and OFF

The switch is located on the right side of the switch console in instrument panel
39
CAUTION
Risk of accidents. Possible loss of machine control.
79 The load stabilizer is intended for use only while the loader is in the transpor-
tation position. Activating the load stabilizer at other times will impair the lifting
capabilities of the machine.
A ☞ Deactivate the load stabilizer while the machine is in operation.
B
☞ Switch the load stabilizer on and off as follows:
Fig. 79: Switch for load stabilizer (option) • Switch on the load stabilizer. To do this: press switch 79 to position B
➥ Indicator light 39 illuminates (load holding control valve is switched off)
• Switch off the load stabilizer. To do this: press switch 79 to position A
➥ Indicator light 39 goes out (load holding control valve is switched on)
Important
Depending on the load, the loader unit can rise or lower slightly as you switch
on the load stabilizer
BA 34900 US * 2.0 * 34901b330.fm 3-55

3 Operation
3.32 Backup warning system

Instructions regarding the backup warning system
The backup warning system consists of a signal transmitter fitted on the rear of the cabin.
The signal transmitter generates an acoustic signal when shifting into reverse.
The acoustic level is about 103 dB (A) at a distance of 1 m and at a frequency of 2800 Hz.
CAUTION
Risk of collisions. Risk of injury or accidents. Do not rely on the backup
warning system under any circumstances when reversing with the machine
☞ Ensure that nobody is within the risk zone of the machine when
changing the traveling direction.
3.33 Electric connection – front socket (option)

Putting the front socket into operation
The machine can be equipped with a 14-pole socket (at the front left on the loader unit).
59 Two electrical circuits can be switched with pushbutton switch 59 on the center console of
A the instrument panel, for example for attachments with two different electrical functions.
The 3rd electrical circuit can be enabled/disabled with pushbutton switch 67 on the joy-
0 stick.
B Power supply of 14 pole socket Function

Press pushbutton switch 59 to Power supply for electrical circuit 1
ON (I)
67 position A is active
Press pushbutton switch 59 to
OFF Power supply is switched OFF
center position 0
Press pushbutton switch 59 to Power supply for electric circuit 2 is
ON (II)
position B active
Power supply for electrical circuit 3
ON/OFF Press pushbutton switch 67
is active or interrupted
Fig. 80: Front socket (option)
3-56 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.34 Rear window heating (option)

The pushbutton switch for the rear window heating is located on the control lever console
on the right.
77
A Rear window heating (option) Function
Press pushbutton switch 77 to Indicator light in switch illuminates
ON
B position B Rear window heating in operation
Press pushbutton switch 77 to Rear window heating out of opera-
OFF
position A tion
Important
Fig. 81: Rear window heating switch
For safety reasons, the rear window heating is automatically switched off after
about 5 minutes (time-lag relay)
BA 34900 US * 2.0 * 34901b330.fm 3-57

3 Operation
3.35 Machine lights

Machine lights operation
The switch for the machine lights is located on the left switch panel on the side
console (control valve).
51 Side marker light operation
ON Press switch 73 to position A Indicator light in switch illuminates
OFF Press switch 73 to position 0 Indicator light in switch goes out
Low/high beam operation
73 Low beam
0 1 Press switch 73 to position B
2 Pull multifunctional lever 36 Indicator light in switch illuminates
A toward the steering wheel
B and release it (position I)
ON
High beam
I
1 Press switch 73 to position B Indicator light 51 (blue) on the
II 2 Pull multifunctional lever 36 indicating instrument illuminates if
0
toward the steering wheel high beam is switched on

I
and release it (position II)
36 OFF Press switch 73 to position 0 Indicator light in switch goes out

Headlight flasher operation
Fig. 82: Machine lights Pull multifunctional lever 36 at
Indicator light (blue) 1 on the
ON short intervals toward the steering
indicating instrument illuminates
wheel
Important
The side marker lights stay lit if starter is switched off while low beam is still
switched on
3-58 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
Working lights operation

• Rear left working light (standard)
• Front and/or rear right working lights (option)
WARNING
Risk of collisions. Stop the working lights to avoid blinding motorists on public
roads.
☞ Do not switch on the working lights when traveling on public roads
☞ When operating the machine, only switch on the working lights when no-
one can be dazzled by them
A
Function Indicator light
B
Press switch 80 (front) and/or
ON Indicator light in switch illuminates
switch 82 (rear) to position B
80 82
Press switch 80 (front) and/or
OFF Indicator light in switch goes out
Fig. 83: Working light switches switch 82 (rear) to position A
Interior light operation
Function
ON Press switch 4 upward or downward
4 OFF Move switch 4 to center position
Fig. 84: Switch for interior light
BA 34900 US * 2.0 * 34901b330.fm 3-59

3 Operation
3.36 Signaling system

Turn indicator operation

Push multifunctional lever 36
Right Indicator light 42 flashes
forward R
42 Indicator light 41 flashes during
Pull multifunctional lever 36 to the trailer operation
Left
41 rear L
NOTICE
R
If indicator lights 41 and/or 42 are flashing twice as fast as normally, the turn indicator
0 system is malfunctioning.
I
• Have the turn indicators checked and, if necessary, repaired by an authorized service
L center
36
Fig. 85: Turn indicators
Hazard warning system operation
16 ON Press hazard warning switch 16 The indicator light flashes

Press hazard warning switch 16
OFF The indicator light goes out
again
Fig. 86: Switch for hazard warning system
3-60 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.37 Rotating beacon (option)

Rotating beacon operation
• Fold up and lock the rotating beacon before using it
• In order to avoid damage to the rotating beacon, fold it down and lock it again after
using it

ON Press switch 81 to position B Indicator light in switch illuminates
81 OFF Press switch 81 to position A Indicator light in switch goes out
A
Important
B
Get informed on and follow the legal regulations of your country.
Fig. 87: Switch for rotating beacon
3.38 Cabin heating and ventilation

Heating and ventilation system operation
The air flows to the front window via the left and right vents, to two leg-room vents and to
57 58 the rear window via two vents. – see Inside of cabin (overview) on page 3-2.
K Each nozzle can be closed and directed separately.
2 operating modes can be selected:
• Ventilation, fresh air
W
• Heating
The rotary switches (heating/ventilation) are located on the switch console to the right
(near the door)
☞ Ventilation, fresh air
• Turn fan switch 58 to positions 1 – 3
Fig. 88: Heating adjustment
• Turn temperature switch 57 to the limit to position K (cold)
☞ Heating
• Turn fan switch 58 to positions 1 – 3
• Set the required temperature with temperature switch 57
➥ K = cold
➥ W = warm
BA 34900 US * 2.0 * 34901b330.fm 3-61

3 Operation
3.39 Auxiliary heating (option)

Operating and setting the auxiliary heating
At engine standstill, the auxiliary heating warms up the coolant which flows through the
cabin heating to warm up the cabin.
Double advantage: warm cabin and preheated engine
3
The heaters (engine heating and auxiliary heating) can be used independently of each
other.
Important
57 K Before you operate and program the timer 3 (auxiliary heating), adjust the fan
and the temperature of the cabin heating
58
W ☞ Operate and program the timer (auxiliary heating) as follows:

• Set fan 58 to the required output (1 – 3)
• Set the required temperature with temperature switch 57
➥ W = warm
• Set and program timer 3 of the auxiliary heating
Fig. 89: Auxiliary heating timer
➥ Refer to the Operator’s Manual of the auxiliary heating supplied with the
machine for operating and programing the timer.
NOTICE
In order to avoid damage to the auxiliary heating, do not interrupt the electric circuit with
the battery master switch!
After switching it off, the auxiliary heating still runs for about 2 minutes to cool down.
☞ Interrupt the electric circuit only if the auxiliary heating does not run any more
WARNING
Danger of explosion near filling and service stations and places where
flammable vapors or dust may arise!
Risk of poisoning and suffocation when operating the auxiliary heating in
enclosed areas!
☞ Switch off the auxiliary heating before refueling the machine
☞ Do not operate the auxiliary heating in enclosed areas
3-62 BA 34900 US * 2.0 * 34901b330.fm

Operation 3
3.40 Air conditioning (option)

The air conditioning system dehumidifies and cools the fresh air and recirculated air in the
cabin.
Close the door and the windows to achieve best air conditioning results.
Important
The air conditioning system allows you to select the same operating modes as
for normal heating and ventilation – see Heating and ventilation system opera-
tion on page 3-61!
Air conditioning operation

☞ Put the air conditioning system into operation as follows:
• Press switch 60 to position B
• In order to cool the cabin quickly: set fan switch 58 to maximum output first, then
58 adjust as required
• The indicator light in the switch illuminates, the air conditioning system is in operation
• In order to prevent condensation water from forming on the condensor, switch off the
heating/air conditioning system in due time before stopping the machine
60 NOTICE
In order to avoid malfunctions, possible losses of refrigerant and drying of the seals,
perform the following checks:
A
☞ Run the air conditioning system at least once a month
(always running the air conditioning system is ideal)
☞ In dusty or dirty work conditions, clean the heat exchanger (condensor) daily
B – see chapter 5 “Cleaning the heat exchanger (condenser)” on page 5-33
☞ Check the V-belt on the compressor for cracks and correct tension
– see chapter 5 “Checking/retightening the V-belt (compressor of optional air condi-
Fig. 90: Air conditioning switch
tioning)” on page 5-16
☞ Have the air conditioning checked at least once a year by an authorized service
center
☞ The air conditioning system must only be repaired and filled with a refrigerant by
trained personnel and an authorized service center
BA 34900 US * 2.0 * 34901b330.fm 3-63

3 Operation
3.41 Front/rear wipers

Window wiper operation
Refill washer fluid – see chapter 5 “Washer system tank” on page 5-8.
66 Front window wiper Function1
Turn rotary switch 66 on the
ON multifunctional lever to the first Normal wipe
position
OFF Turn the rotary switch fully back Wipers return to base position
1.The wiper has no intermittent-wipe function
Fig. 91: Front wiper switch
Washer pump for front and rear window

66 Slide and hold rotary switch 66 on the multifunctional lever toward the
ON
steering column (see symbol on rotary switch)
OFF Release the rotary switch
Fig. 92: Washer pump switch
Rear wiper Function

A Press switch A on the rear wiper
ON Rear wiper is on
to position 1
Press switch A on the rear wiper
OFF Rear wiper returns to base position
to position 0
Fig. 93: Rear wiper switch
3-64 BA 34900 US * 2.0 * 34901b330.fm

Operation
Operation 3
3.42 Loader unit control lever (overview)

Operating the control lever for the lift and tilt cylinders, and for the additional control circuit
(option)
D WARNING
B
C
67
Loss of machine control. Risk of accidents and injury. The control lever
(loader unit) and the 3rd control circuit must be locked against unintentional
A 68 actuation before leaving the operator seat, and when traveling on public roads
☞ Lock the control lever (joystick) and the 3rd control circuit
E – see chapter 3 “Operating and securing the 3rd control circuit” on
page 3-66
71 Important
Fig. 94: Control lever (joystick)
For safety reasons, the loader unit cannot be lowered with the load holding
control valve (option) if the diesel engine is stopped and the ignition is
switched off
• – see Emergency lowering of loader unit in case of diesel engine breakdown
on page 3-68
Operation Function
A To the left Tilts in the attachment
B To the right Tilts out the attachment
C Forward Lowers the loader unit
Fully forward
D Lowers the loader unit to float position (option)
(2nd position)
E Backward Raises the loader unit
Switchable hydraulic pressure limiting valve for
67 Pushbutton switch (option) additional control circuit (additional function
“plus” for “powerflow")
68 Switch (option) Hydraulic additional control circuit
3rd control circuit for locking/unlocking the
71 Switch (option)
quickhitch and for hydraulic attachment
Important
As an option the control valve can be fitted with a float position. This is benefi-
cial when working with a rotary broom or snowplows and for grading bulk
material in reverse.
BA 34900 US * 2.0 * 34901b340.fm 3-65

3 Operation
3.43 Operating and securing the 3rd control circuit

Locking and unlocking attachments (standard mechanical actuation)
☞ Lock and unlock attachments as follows:
A • Unlock control lever 14. To do this: pull lock pin 11 out of the control lever console
B • If the machine is equipped with an electrical lock (option), press pushbutton switch 76
to position B
14 • Push control lever 11 forward A
➥ The attachment is unlocked from the quickhitch – see Equipping the machine with
11 a standard bucket on page 3-69
• Pull the control lever to the rear B
(do not engage it in the notch for continuous operation)
➥ The attachment is locked in the quickhitch – see Equipping the machine with a
standard bucket on page 3-69
76 • Lock control lever 11. To do this: press lock pin 11 into the control lever console as far
A as it will go
B
Fig. 95: 3rd control circuit lock (standard)
Locking and unlocking attachments (optional electrical actuation)
DANGER
50
When working with attachments without hydraulic functions, unintentionally
actuating the switch on the control lever (3rd control circuit) can unlock the
attachment from the quickhitch!
B A ☞ Lock the 3rd control circuit when working with attachments without
hydraulic functions
71
The function of switch 71 on the control lever is described as seen in traveling direction!
74 76
☞ Lock and unlock attachments as follows:
A • Unlock the 3rd control circuit. To do this: slide the lock in switch 74 downward and
B press the switch to position B at the same time
➥ Indicator light 50 illuminates, the 3rd control circuit is active
Fig. 96: 3rd control circuit lock (option) • If the machine is equipped with a lock, press pushbutton switch 76 to position B
• Press switch 71 on the control lever to position B (right)
➥ The attachment is unlocked from the quickhitch
• Press switch 71 on the control lever to position A (left)
➥ The attachment is locked in the quickhitch
• Lock the 3rd control circuit. To do this: slide the lock in switch 74 downward and
press the switch to position A at the same time
➥ Indicator light 50 goes out, the 3rd control circuit is locked, the switch on the
control lever is not functional
3-66 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
3.44 Pressure release on quick couplers (3rd control circuit)

Releasing the pressure on the hydraulic quick couplers
A Important
B The hydraulic system of the machine is still pressurized even when the engine
is not running! The hydraulic quick couplers can be released, however they
14 cannot be re-attached because the pressure in the hydraulic lines has not
been released.
11
☞ Release the pressure as follows (machine with mechanical actuation):
•Apply the parking brake
•Stop the diesel engine, but do not switch off ignition
•Unlock control lever 50. To do this: pull lock pin 10 out of the control lever console
76
•If the machine is equipped with a lock (option), press pushbutton switch 76 to
A position B
• Move the control lever forward and backward repeatedly to release the pressure in
B
the quick couplers
Fig. 97: Pressure release (machine with mechanical actu- • Change over the quick couplers – see Equipping the machine with a standard bucket
ation) on page 3-69
☞ Release the pressure as follows (machine with electrical actuation):
50 • Apply the parking brake
• Stop the diesel engine, but do not switch off ignition
• Unlock the 3rd control circuit. To do this: slide the lock in switch 74 downward and
press the switch to position B at the same time
B A • If the machine is equipped with a lock, press pushbutton switch 76 to position B
• Press switch 71 on the control lever repeatedly in either direction to release the
71 pressure on the quick couplers
• Change over the quick couplers – see Equipping the machine with a standard bucket
74 76
on page 3-69
A
Fig. 98: Pressure relief (machine with electrical actuation)
BA 34900 US * 2.0 * 34901b340.fm 3-67

3 Operation
3.45 Emergency lowering of loader unit in case of diesel engine breakdown

Lowering or raising
C Important
If the machine is equipped with the load holding control valve option, the
loader unit cannot be lowered with the ignition switched off and/or in case of
diesel engine breakdown
☞ Lower the loader unit as follows:

1
• Ensure that no-one is dangerously close to the machine
76 • Apply the parking brake
• If the machine is equipped with a load holding control valve (option), stop starter and
A
press pushbutton switch 76 to position B
B • Slowly push the control lever forward C until the loader unit is fully lowered
• Return the control lever to neutral
Fig. 99: Emergency lowering of the loader unit
• Stop starter and remove the ignition key
☞ Raise the loader unit as follows:
• Fasten lifting gear (crane) onto the loader unit
• Pull and hold the control lever backward
• Raise the loader unit to transportation position with the lifting gear
• Release the control lever
• In case of diesel engine breakdown, have an authorized service center perform
checks and repair work
3-68 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
3.46 Equipping the machine with a standard bucket

Field of application and use of bucket
The standard bucket is mainly used for digging earth, and for loosening, picking up,
transporting and loading loose or solid materials.
In addition, bear in mind the mandatory regulations relevant to accident prevention.
NOTICE
The bucket is not certified for applications with lifting gear
Hitching hooks, eyelets or other lifting gear onto the bucket is prohibited as well
The legal regulations of your country may prohibit traveling on public roads with a full
bucket
Use of attachments on public roads – see Preparing for traveling on public roads on
page 3-41!
Checking the mounting bore of the attachment
L CAUTION
Crushing hazard. Risk of accidents and damage on the quickhitch, check
mounting bore L of the attachment regularly for damage
• Lock pin E is not aligned with mounting bore L of the attachment.

• Bent lock pin E
➥ Have the lock pin replaced by an authorized service center
E
Fig. 100: Mounting bore of attachment
BA 34900 US * 2.0 * 34901b340.fm 3-69

3 Operation
Picking up a standard bucket
C B CAUTION
A
Crushing hazard. Risk of injury or accidents, ensure that before starting
D work that the attachment is safely locked onto the quickhitch by means of the
lock cylinder!
☞ You must be able to see the lock pins on either side of the mounting holes
on the attachment
☞ Pick up the bucket as follows:

• Approach the machine to the attachment
• Lower the loader unit. To do this: push the control lever forward C
• Tilt the quickhitch forward. To do this: push the control lever to the right B
• Drive the machine forward until mounts G of the quickhitch are directly beneath the
catch hooks of the attachment
• Raise the loader unit until the quickhitch engages in the mount of the attachment. To
G do this: pull back D control lever
• Fully tilt in the quickhitch. To do this: push the control lever to the left A
Fig. 101: Pick up the attachment
3-70 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Locking a standard bucket

☞ Lock the bucket as follows:
C • Lock the attachment in the quickhitch. To do this: press and hold switch 71 (option)
B
71 on the control lever to the left A until the catch bolts engage in the mounting bores of
the attachment
D • Ensure that the attachment is visibly locked on either side with lock pins H
B A • – see Locking and unlocking attachments (standard mechanical actuation) on
page 3-66
Fig. 102: Locking the attachment
BA 34900 US * 2.0 * 34901b340.fm 3-71

3 Operation
Removing a standard bucket
C B
NOTICE
71 A
Place the attachment on the ground to ensure stability and avoid damage.
D
☞ Set down the bucket as follows:
B A
76 • Empty the attachment and drive it to the drop-off position
A • Align the attachment parallel with the ground. To do this: push the control lever to the
left A
B • Lower the loader unit until the attachment is about 5 – 10 cm (0.2 – 0.39 in) above the
ground. To do this: push the control lever forward C
• Unlock the attachment. To do this: move the lock (option) – pushbutton switch 76 – to
position B (see also on page 3-66)
• Press and hold switch 71 (option) on the control lever to the right B until the catch bolt
fully comes out of the mounting bores of the attachment
• Tilt the attachment slightly forward. To do this: push the control lever to the right B
• Lower the loader unit. To do this: push the control lever to the front C until the
attachment is on the ground without risking falling over
• Reverse the machine away from the attachment
Fig. 103: Lowering and tilting in the attachment
3-72 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
3.47 Working with a bucket

Instructions on work operation
Important
Bear in mind the safety instructions given in chapter 2 before working with the
machine
• – see chapter 2 “Designated use” on page 2-2
• – see chapter 2 “General conduct and safety instructions” on page 2-2
• – see chapter 2 “Safety instructions regarding operation” on page 2-4
WARNING
Electric shock hazard. Risk of fatal injuries. When working with the
machine, look out for high-voltage cables, underground cables, gas and water
pipes
WARNING
Tipping or falling hazard. Risk of accidents and injury. Never drive up to

the edge of a pit from outside, never undermine the foundations of walls
• Bear in mind the mandatory regulations for accident prevention

• Secure the 3rd control circuit against unintentional operation – see Locking a standard
bucket on page 3-71
• Do not perform any jerky movements with the control lever (joystick)
• Set down and pick up loads carefully at low diesel engine speed
• When loading with the machine, switch off the load stabilizer (option), as it will yield
very easily, making it difficult to perform any precise lifting movements – see Load
stabilizer (option) on page 3-55
Before leaving the machine, lower the bucket to the ground, stop the diesel engine, turn off
the starter and remove the key
BA 34900 US * 2.0 * 34901b340.fm 3-73

3 Operation
CAUTION
work that the attachment is safely locked onto the quickhitch by means of the
lock cylinder
☞ You must be able to see lock pins H on either side of the mounting holes on
the attachment
☞ – see Picking up a standard bucket on page 3-70
H
Fig. 104: Locking the attachment NOTICE

In order to avoid damage to the tires, do not move the machine with the bucket fully
tilted out.
☞ Tilt in the bucket and lower loader unit to transportation position
Instructions for transporting material in a full bucket
CAUTION
Crushing hazard. Risk of accidents, do not transport loads with a raised
loader unit
• Tilt in the bucket and lower it the nearest possible to the ground for trans-
portation. Observe minimum ground clearance
• Whenever possible, travel in reverse when transporting a bucket loaded
with material down a steep slope.
CAUTION
Tipping hazard. Risk of injury.
☞ Do not perform any U-turns on steep slopes
• Ensure good visibility of the material you want to pick up and of the work and travel
range
• Raise a full bucket only at the tilt-out position, and only when the machine is at a stand-
still
• The bucket is moved parallel to its initial position as the loader unit is raised. If the
bucket is unintentionally tilted in to the limit in the raised position, material can fall over
the rear of the bucket
➥ Do not completely tilt in a full and raised bucket, slightly readjust it (tilt out) if
necessary
• In case of a bulky load, secure the load and if necessary, fit the rear of the bucket with a
protection
Important
Get informed on and follow the legal regulations of your country.
3-74 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Loading loose material

☞ Loading loose material
C • Align the blade parallel with the ground A
• Lower the loader unit to the ground B. To do this: push the control lever forward C
Fig. 105: Horizontal lowering of the loader unit
• Drive forward into the material A

When the engine speed decrease due to too much material:
• Slightly raise the loader unit B. To do this: pull the control lever backward D
D
B
A
Fig. 106: Traveling into the material
Loading if the material is hard to penetrate

☞ Loading if the material is hard to penetrate
A B • As for loading loose material, but in addition:
• Tilt the bucket in and out a little. To do this: move the control lever to the left and right
A and B
Fig. 107: Loading if the material is hard to penetrate
When the bucket is full:

A • Tilt in the bucket C. To do this: push the control lever to the left A
• Reduce engine speed
• Reverse out of the material
• Raise the bucket to transportation position B
B
Fig. 108: Tilting in the bucket
BA 34900 US * 2.0 * 34901b340.fm 3-75

3 Operation
Removing material/digging in soft soil

☞ Remove and dig as follows:
C
• Place the bucket horizontally on the ground B. To do this: push the control lever
forward C
Fig. 109: Lowering the loader unit to the ground
• Adjust the digging angle 1. To do this: push the control lever to the right B
B • Drive forward
α 1
1
Fig. 110: Adjusting the digging angle
• Set the digging angle a little flatter 2. To do this: push the control lever to the left A, so
A that the layer being removed is as even as possible and so that the wheel spin is
reduced
• Proceed as for loading loose material
1
2
Fig. 111: Removing an even layer
3-76 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Removing material/digging in hard soil

☞ Remove and dig as follows:
C • Lower the bucket parallel to the ground (1). To do this: push the control lever
A B forward C
• Adjust the digging angle flatter 1 than for digging in soft soil. To do this: push the
control lever to the right B
• Drive forward and press the bucket downward a little as you do so. To do this: push
1 the control lever forward C a little
2
Fig. 112: Removing hard soil
Once the bucket has penetrated the soil:

• Set the digging angle a little flatter 1. To do this: push the control lever to the left A, so
A B that the layer being removed is as even as possible and so that the wheel spin is
reduced
• When the machine moves forward, move the control lever quickly to the left and right
A and B to loosen the material
• Proceed as for loading material hard to penetrate
1
Fig. 113: Adjusting the digging angle flatter
Grading
☞ Grade as follows:
• Lower the loader unit horizontally to the ground 1
2 1
• Reverse across the surface to be graded 2
Fig. 114: Grading
Loading heaped material (non-compacted material)

C • Set the blade parallel to the ground. To do this: push the control lever to the left or
A B right A and B
• Lower the loader unit parallel to the ground. To do this: push the control lever forward
D C
• Drive forward
• After penetrating the heaped material:
• Raise the loader unit evenly. To do this: pull the control lever backward D
Fig. 115: Penetrating heaped material
• Tilt in the bucket. To do this: push the control lever to the left A
• Reverse out of the material
• Lower the loader unit to transportation position
1
Fig. 116: Reversing away from heaped material
BA 34900 US * 2.0 * 34901b340.fm 3-77

3 Operation
Loading heaped material (compacted material)

A B • Proceed as for non-compacted material, however when raising the loader unit
through the heaped material, tilt the bucket slightly in and out (1). To do this: move
the control lever alternately to the left and right (A and B)
➥ The material is loosened
1
Fig. 117: Heaped compacted material
Practical recommendations for loading vehicles

• If possible, the truck and the working direction of the loader should form an angle of 45°
• Do not raise a full bucket until the machine is in the unloading position.
• To keep dust away from eyes, air filters, and fans while tilting the bucket, align the
loader so that the wind is at your back.
Fig. 118: Loading vehicles.
Freeing the machine

Proceed as follows if the machine should get stuck when picking up material:
• Tilt out the bucket until the blade is vertical above the ground
• Lower the loader unit all the way
• Gradually tilt in the bucket
• The machine is pushed backward
• Reverse slowly
• Repeat this procedure until the wheels reach firm ground
• Reverse the machine away
3-78 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
3.48 Fitting pallet forks

Fields of application for pallet forks
The pallet forks are mainly used for picking up, transporting and loading palletized
material, pallets and other stacked material
Transporting loads on pallet forks on public roads is not allowed
In addition, bear in mind the mandatory regulations relevant to accident prevention
CAUTION
Loss of machine control. Risk of accidents or injury, before leaving the
machine, lower the pallet forks to the ground, stop the diesel engine, stop
starter and remove the key
NOTICE
The pallet forks are not certified for applications with lifting gear
Do not hitch any hooks, eyelets, etc. either onto the pallet forks or fork arms as lifting gear
Picking up pallet forks with the quickhitch
WARNING
Crushing hazard. Risk of accidents and damage, on the quickhitch, check

the mounting bore of the attachment regularly for damage – see Checking the
mounting bore of the attachment on page 3-69
The pallet forks are picked up and installed on the quickhitch in the same way as the
bucket.
➥ – see Picking up a standard bucket on page 3-70
CAUTION
work that the attachment is safely locked onto the quickhitch by means of the
lock cylinder
☞ You must be able to see the lock pins on either side of the mounting holes
on the attachment
☞ Secure the 3rd control circuit after locking the attachment – see Locking
and unlocking attachments (standard mechanical actuation) on page 3-66
BA 34900 US * 2.0 * 34901b340.fm 3-79

3 Operation
Removing the pallet forks from the quickhitch
Important
The pallet forks are removed from the quickhitch in the same way as the
standard bucket.
• If the machine is equipped with pallet forks with foldable fork arms, fold them
down to the work position and secure them before they are removed
Traveling on public roads with pallet forks

Pallet forks with fixed fork arms are not certified for traveling on public roads. They must be
removed and transported with a suitable means of transportation.
Pallet forks with foldable fork arms are certified for transportation on public roads.
CAUTION
Crushing or impalement hazard. Risk of accidents and injury. In order to
ensure traffic safety, do not transport the pallet forks in a bucket installed on
the machine!
3-80 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
3.49 Working with the pallet forks

Instructions regarding the use of the pallet forks
Picking up loads
• Secure the 3rd control circuit against unintentional operation – see Picking up a
• Stay clear of suspended loads A
• Do not transport persons in the attachment
• The pallet forks may not be used to lift items other than pallets
• Follow the safety instructions in the Operator’s Manual of the attachment
• Before starting work, ensure that the fork arms on the fork frame are safely locked!
A Secure with locking lever against sliding sideways
• Never use bent, cracked or otherwise damaged fork arms/pallet forks
• Do not overload the attachment or the machine, observe the load diagram
– see Load diagram for pallet forks on page 3-83
• Ensure machine stability
• Never exceed the maximum load
• Move the machine as close as possible to the load
B • Straighten the wheels when approaching the load
• Always load on firm and level ground with sufficient load-bearing capacity only
• Never raise a load with only one fork arm
• Insert the fork completely into the pallet. The full load must be as close as possible to
the machine.
• Move under the load with the straight fork arms as far apart as possible and at an equal
distance from the left and right side of the load B
• Never leave the machine with the load raised
126801d0.ai
Fig. 119: Instructions for pallet forks operation

(overview)
BA 34900 US * 2.0 * 34901b340.fm 3-81

3 Operation
Transporting loads
• Always tilt the attachment a little (toward the machine) for transportation
• Always transport the load close to the ground
• Maintain a distance of a minimum 6 m (236.20 in) between the loader unit/load and
overhead lines
• Never operate the loader unit and the attachments at higher machine speed
• Never leave the machine with the load raised
• In order to avoid unlocking the pallet forks, secure the 3rd control circuit on the machine
– see Mechanical locking of loader unit and 3rd control circuit control levers on
page 3-43
• When traveling or working across a slope, the load must be on the uphill side of the
machine/attachment. Drive the machine backward on sloping terrain to prevent the load
from falling off and the machine from tilting forward when braking
• When transporting large bulk loads travel backward with the machine for improved
visibility
• Observe the load-bearing capacity of bridges, basement ceilings, vaults, etc., before
operating the machine on them
• Bear in mind the clearances of underpasses, tunnels, gates, etc. before traveling
through or under them
Setting down loads
• Loads must only be set down on a suitable base with sufficient stability and load-
bearing capacity
• Do not stack or set down in higher places loads which are not properly packaged or
which have shifted, or load units with damaged pallets/stacking containers
• Set down loads only in places where they will stand safely without tilting, falling down or
sliding
• Affix appropriate marks to loads which have been set down, especially in the area of
public and private traffic
• Observe the load-bearing capacity of the set-down area (for example truck platforms,
storage area in high-bay warehouses, etc.)
• Load the loading area of vehicles or trailers evenly and distribute the load evenly on the
axles
• Stack loads only up to the authorized maximum pallet height
• Do not set down loads too near to slopes, construction pits, etc.
• Do not block transit routes, escape routes, safety facilities, or electrical equipment.
These must be kept accessible at all times.
3-82 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Load diagram for pallet forks
NOTICE
Risk of accidents and damage to the machine, observe the load diagram under all
circumstances during fork lift operation
The load diagram is located inside the cabin on the left of the front window or on the
instrument panel trim.
• Do not exceed the maximum loads stated, otherwise machine stability is no longer
ensured.
• The framed row of numbers A on the left states the maximum load for applications on
level ground (stability s = 1.25)
• The framed row of numbers B on the right states the maximum load for off-road appli-
cations (stability s = 1.67).
A B • The maximum load is a function of the distance (load distance) of the load center to the
fork frame C (lower row of figures).
• Take this into account also when using fork arm extensions!
Example:
• Safety factor for off-road applications S = 1.67 (framed row of figures on the right B)
C
➥ Load distance = 600 mm (23.62 in) (vertical center line)
• The maximum load C amounts to xxxx! (Intersection of the middle vertical line with the
slanting line)
• Payloads – see chapter 6 on page 6-15
D
Fig. 120: Load diagram
BA 34900 US * 2.0 * 34901b340.fm 3-83

3 Operation
Adjusting the fork arms of the pallet forks

Explanation based on Wacker Neuson pallet forks
DANGER
In order to prevent the fork arms from slipping or sliding sideways, the safety
pins of the fork arms must be correctly locked in the notches on the fork frame!
☞ Before using the pallet forks, check whether both locking levers (a) on the
fork arms are folded down and safely engaged in the fork frame!
126801f0.ai
• When the fork arms are moved under the load, they must have the biggest possible
spacing between them, or be introduced at the positions or in the fixtures provided for
A to this effect.
• The fork arms must always be evenly aligned with the fork frame.
☞ Adjust the fork arms as follows:
• Set the locking lever to the vertical position A
➥ The fork arms can be moved on the fork frame
• Slide the fork arms to the required distance until the safety pin engages in a slot on
the fork frame
• Fold down the locking lever again, position B
➥ The upper edge of the locking lever must be flush with the edge C
126801e0.ai
Fig. 121: Adjusting the fork arms
3-84 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Picking up loads with the pallet forks
CAUTION
Crushing hazard. Risk of accidents and injury. If the machine is equipped
with the “Load holding control valve” option, ensure that the load stabilizer
(option) is switched off
If the load stabilizer is switched on, the load holding control valve is disabled
and offers no protection in the event of line damage, that is the loader unit can
be lowered and an attachment tilted out
☞ Pick up loads as follows:

• Move the machine up to the load so that the pallet forks or the fork arms are at a right
angle to the load
➥ The fork arms must be the furthest possible apart, and at an equal distance from
the left and right side of the load.
Ansicht_021.iso
Fig. 122: Position of fork arms with regard to load
• Drive the machine forward and move the fork arms as far as possible underneath the
pallet until the material touches the fork frame
Ansicht_022.iso
Fig. 123: Picking up a load
• Raise the load carefully and tilt it in slightly
NOTICE
Risk of damage to the machine, do not exceed the machine’s output limit
☞ Observe the load diagram – see Load diagram for pallet forks on page 3-83
Ansicht_023.iso
Fig. 124: Raising the load
BA 34900 US * 2.0 * 34901b340.fm 3-85

3 Operation
Transporting loads with the pallet forks
WARNING
Risk of accidents and injury

When transporting loads with the pallet forks raised, the load can fall down or
the machine can tilt
☞ After picking up the load, lower the loader unit to transportation position and
tilt the pallet forks
☞ Raise the loader unit just before setting down the load
☞ Never raise the load over persons
☞ Never park the machine with the load raised
☞ Never leave the machine with the load raised
☞ Avoid any operation that might be a risk to machine stability
☞ Transport material as follows:

• Move the load only when it is safely placed on the fork arms
• Raise the load and move the machine only if you have sufficient visibility
• Start, turn and stop smoothly
Ansicht_024.iso
• Concentrate on your work, avoid distractions
• When moving and transporting loads, always tilt it slightly back toward the machine
Fig. 125: Transporting loads
and raise or lower it to transportation position (bear in mind the ground clearance)
• Always travel slowly in off-road applications, to avoid strong swinging movements of
the load
• When traveling or working across a slope, the load must be on the uphill side of the
machine/attachment.
• Drive the machine backward on sloping terrain to prevent the load from falling off and
the machine from tilting forward when braking
• When transporting large bulk loads travel backward with the machine for improved
Ansicht_020.iso
visibility.
Fig. 126: Setting down the load
3-86 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
3.50 Continuous operation of 3rd control circuit (option)

Important
Continuous operation is used for movements/procedures over a long period of

time or operation of hydraulic motors (rotary broom, for example) or for opera-
tion of attachments with an integrated control valve adjusted to maximum oil
flow, with a non-pressurized return.
NOTICE
Risk of hydraulic damage (for example overheating of hydraulic oil flowing against
pressure), always stop continuous operation of the 3rd control circuit after it is no longer
required
Put the control lever in the zero position before starting the diesel engine again
Continuous operation (3rd control circuit with mechanical actuation)
DANGER
In order to avoid risk of accidents, switch off continuous operation of the 3rd
control circuit before starting the diesel engine!
☞ Move control lever 14 out of the detent and put it in the zero position
A ☞ Apply the parking brake
☞ Start the diesel engine
Important
12 A
0 Before connecting the flexible lines, ensure that the attachment is safely
B locked in the quickhitch.
• Catch bolts A must be visible on either side of the mounting bores on the
14 attachment (see also “Fitting an attachment” on page 3-70)
☞ Switching on continuous operation

11
• Connect the flexible lines of the 3rd control circuit onto the attachment
• Unlock control lever 14. To do this: pull lock pin 11 out of the control lever console
• Pull control lever 14 fully back B beyond the notch
☞ Switching off continuous operation
Fig. 127: Continuous operation of the 3rd control circuit with • Push control lever 14 forward out of the notch into the zero position
mechanical actuation
• Lock control lever 14. To do this: press lock pin 11 into the control lever console as
far as it will go
BA 34900 US * 2.0 * 34901b340.fm 3-87

3 Operation
Continuous operation (3rd control circuit with electrical actuation)

Continuous operation is switched on with switches 74 and 75 (right control lever console).
Important
Before connecting the flexible lines, ensure that the attachment is safely
locked in the quickhitch.
A • Catch bolts A must be visible on either side of the mounting bores on the
attachment (see also “Fitting an attachment” on page 3-70)
☞ Switching on continuous operation

• Connect the flexible lines of the 3rd control circuit onto the attachment
• Unlock the 3rd control circuit. To do this: slide the lock in switch 74 downward and
50 press the switch to position B at the same time
➥ Indicator light 50 illuminates, the 3rd control circuit is enabled
74 75 • Slide the lock in switch 75 downward and press the switch to position B at the same
A time
➥ Continuous operation of 3rd control circuit is enabled
B ☞ Switching off continuous operation
• Press switch 75 to position A
➥ Continuous operation of 3rd control circuit is disabled
• Lock the 3rd control circuit. To do this: slide the lock in switch 74 downward and
press the switch to position A at the same time
Fig. 128: Continuous operation of the 3rd control circuit with
electrical actuation ➥ Indicator light 50 goes out and the 3rd control circuit is locked against uninten-
tional operation
Important
Start interlock of diesel engine in continuous operation!

For safety reasons, the diesel engine cannot be started again after it has been
stopped with continuous operation switched on. Continuous operation has to
be enabled again.
• Switch off continuous operation of the additional control circuit
• Start the diesel engine
• Switch on continuous operation again
.
3-88 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
3.51 Hydraulic additional control circuit (option)

Using the additional control circuits
The 38 or 90 l/min (9.88 or 23.4 gal/min) additional control circuits are for the operation of
hydraulic attachments, for example a rotary broom or snow cutter with additional “Swive-
ling ejection” function.
NOTICE
Risk of damage to the machine and/or the attachment, check the flow rate of the
attachment before putting it into operation
• Flow rate indications and consumer pressure on the quick couplers of the machine –
see chapter 6 “Usable consumer pressure at additional control circuit (option)” on
page 6-6
Additional control circuit connections (overview)
Hydraulic connections on distributing block
A Front quick coupler (return without pressure to tank)
B Front quick coupler (pressure)

A D C Quick coupler (leak oil line)
C D Front quick coupler (pressure) for additional functions
E Front quick coupler (return without pressure to tank) for additional func-
B E
tions
Important
The hydraulic system of the machine is still under pressure even when the
Fig. 129: 3rd control circuit connections (overview) engine is not running: the hydraulic quick couplers can be released, however
they cannot be re-attached because the pressure in the hydraulic lines has not
been released – see Pressure release on quick couplers (3rd control circuit)
on page 3-67.
• See also the Operator’s Manuals of the attachment manufacturers for
installing and operating the attachments!
BA 34900 US * 2.0 * 34901b340.fm 3-89

3 Operation
“plus powerflow” operation (switchable pressure relief valve) (under preparation)

The additional function “plus powerflow” is only used in connection with the “Additional
control circuit with additional function”!
If an attachment with an additional function is installed (for example a rotary broom) that
makes it impossible to raise and/or tilt in the loader unit, the additional function “plus pow-
erflow” can then be used to increase the working pressure on the loader unit by pressing
pushbutton switch 67 . This makes it possible to operate the attachment and the loader
unit at the same time.
Note: Pressing the pushbutton switch reduces the flow rate of the attachment.
☞ Operate as follows:
67 • Press and hold pushbutton switch 67 before raising or tilting in the loader unit,
• Raise and/or tilt in the loader unit
• Release pushbutton switch 67
Important
The machine is preset to an installed load of about 500 kg.

If heavier attachments are installed, the additional function “plus powerflow”
cannot be used unless the pressure relief valve is adapted to the higher load.
Fig. 130: Pushbutton switch “plus powerflow” (option)
In order to avoid damage to the hydraulic system, have the setting only
performed by an authorized service center!
The pressure relief valve is located behind the left access.

☞ Readjust as follows:
• Loosen lock nut ( 19 mm) on set screw A of the pressure relief valve
• Adjust set screw A (allen key 5 mm) according to the specified values
➥ Pressure reduction => turn set screw A counterclockwise
➥ Pressure increase => turn set scew A clockwise
• Tighten the lock nut on set screw A
A • Make a test run
Fig. 131: Pressure relief valve “plus powerflow” (option) Readjustment values:
➥ Installed load: 500 kg (60 bar) => preset
➥ Installed load: 1000 kg (80 bar) => about 4 clockwise turns
➥ Installed load: 2000 kg (125 bar) => about 8 clockwise turns
3-90 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Safety instruction regarding the additional front control circuit
NOTICE
In order to avoid leaks on the quick couplers and dirt in the hydraulic oil, carefully clean the
quick couplers and flexible lines before connecting them!
Note: Stop the diesel engine before connecting the flexible lines!
Important
• Catch bolts A must be visible on either side of the mounting bores on the
Important
Start interlock of diesel engine in continuous operation!

For safety reasons, the diesel engine cannot be started again after it has been
stopped with continuous operation switched on. Continuous operation has to
be enabled again.
☞ Switch off continuous operation of the additional control circuit
☞ Apply the parking brake
☞ Start the diesel engine
☞ Switch on continuous operation again
.
BA 34900 US * 2.0 * 34901b340.fm 3-91

3 Operation
Continuous operation of additional front control circuit
Putting the additional front control circuit (38 l/min or 10 gal/min) into continuous
50 61 operation
A
1 Connect the flexible lines of the attachment to
B the coupling ports of distributing block A + B • Pressure is applied to quick
2 Enable the additional control circuit. To do this: coupler B
slide the lock in switch 61 downward and press • Quick coupler A (return with-
74 78
the switch to position B out pressure to tank)
A 3 Press switch 78 to position B (MIN)
B Putting the additional front control circuit (90 l/min or 79 gal/min) into continuous
operation
1 Connect the flexible lines of the attachment to

the coupling ports of distributing block A + B
2 Enable the 3rd control circuit. To do this: slide • Indicator light 50 illuminates
the lock in switch 74 downward and press the • Pressure is applied to quick
A switch to position B coupler B
3 Enable the additional control circuit. To do this: • Quick coupler A (return with-
slide the lock in switch 61 downward and press out pressure to tank)
C the switch to position B
4 Press switch 78 to position A (MAX)
B
Putting out of continuous operation temporarily
1 Disable continuous operation. To do this: press • Continuous operation disa-

switch 78 to the center position bled
Putting out of operation permanently: continuous operation of additional control

Fig. 132: Operation of 3rd control circuit circuit
1 Disable continuous operation. To do this: press

switch 78 to the center position
• No pressure is applied to
2 Disable the additional control circuit. To do this:
quick coupler B at the front
slide the lock in switch 61 downward and press
• 3rd control circuit is secured
the switch to position A
against unintentional actua-
3 Disable the 3rd control circuit. To do this: slide
tion
the lock in switch 74 downward and press the
switch to position A
3-92 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Continuous operation of additional functions of additional front control circuit
50 Important
68 61
A
B • Catch bolts A must be visible on either side of the mounting bores on the
74 78
Putting the additional front control circuit with additional functions (90 l/min or 79
A
gal/min) into continuous operation
B 1 Connect the flexible lines of the attachment to
the coupling ports of distributing block A + B at
the front
2 Connect the flexible lines of the additional func-
• Indicator light 50 illuminates
tions of the attachment to coupling ports
• Continuous operation of the
D and E of the distributing block
additional control circuit with
3 Enable the 3rd control circuit. To do this: slide
additional functions is enabled
A D the lock in switch 74 downward and press the
• Pressure is applied to quick
switch to position B
coupler B at the front
C 4 Enable the additional control circuit. To do this:
E the switch to position B
B
5 Press switch 78 to position B (MAX)
6 Operate the additional function with pushbutton • Pressure is applied to quick

switch 68 on the control lever coupler D or E
Putting the additional control circuit temporarily out of continuous operation

Fig. 133: Continuous operation of 3rd control circuit (over-
view of connections) • Continuous operation disa-
bled
1 Disable continuous operation. To do this: press • No pressure is applied to
switch 78 to the center position quick coupler B front
quick couplers E and F
Putting out of operation permanently: continuous operation of additional control

circuit
• Continuous operation disa-

1 Disable continuous operation. To do this: press
bled
switch 78 to the center position
2 Disable the additional control circuit. To do this:
quick coupler B at the front
the switch to position A
quick couplers E and F
3 Disable the 3rd control circuit. To do this: slide
• 3rd control circuit is secured
the lock in switch 74 downward and press the
against unintentional actua-
switch to position A
tion
BA 34900 US * 2.0 * 34901b340.fm 3-93

3 Operation
3.52 “Load holding control valve” safety feature (option)
Important
In the event of a bursting hose or pipe, the “Load holding control valve” safety
feature prevents the loader unit from being lowered or the bucket from being
tilted out in an uncontrolled manner.
If a hose bursts, the lift or tilt cylinders are blocked and cannot be operated.
Important
Switching on the load stabilizer automatically switches off the load holding
control valve!
Stop the load stabilizer to ensure that the load holding control valve works
correctly – see Load stabilizer (option) on page 3-55
Switching off the load holding control valve

In order to drive the machine out of the risk zone, it may be necessary to lower the loader
unit with drain valve A on the lift cylinder.
WARNING
A
Crushing hazard. Risk of accidents, all persons must stay clear of the
machine.
Perform emergency lowering with the drain valve with extreme care
• Stop the machine immediately
Fig. 134: Load holding control valve emergency lowering
• Secure the risk zone
• Stop the engine and remove the ignition key
• Remove the rubber cover from drain valve A of the load holding control valve
• Put a fitting hose onto drain valve A (about 1.5 m/50 in) and insert it into a container
• Carefully unscrew drain valve A 1 to 2 turns with a fork spanner (10 mm) until the
loader unit starts to lower itself
• Carefully lower the loader unit to transportation position
• Tighten drain valve A and close it with a rubber cover
• If possible, drive the machine out of the risk zone with the loader unit lowered
• Have damage to the hydraulic system and to the load holding control valve immedi-
ately checked and repaired by trained personnel or an authorized service center
Environment
Dispose of drained hydraulic oil by an ecologically safe method
3-94 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
3.53 Towing the machine

Instructions for towing away
If the diesel engine and/or the hydraulic drive breaks down, the machine can be towed out
of the risk zone under the following conditions.
• Be aware of the risks towing implies and if necessary, have a recovery service or an
authorized service center tow away the machine
• The towing vehicle (tractor vehicle) must have enough tractive power and be fitted with
a safe braking system!
• The machine may only be towed using suitable towing equipment (towing bar) in
connection with suitable towing gear, such as a towing coupling, hooks and eyes!
• When towing with the front towing eye, ensure that the tires do not touch the towing
gear by limiting the steering angle, especially in curves!
• Ensure that no-one is between the vehicles!
• The machine may be towed with a cable if the service brakes and steering are fully
operational!
• If possible, run the diesel engine at idling speed when towing the machine
Towing gear (towing eye hooks)
A NOTICE
Towing gear A at the rear and B at the front of the machine are only certified for towing the
machine
They are not certified as a trailer coupling, for fitting attachments or for raising, loading
and tying down the machine
Fig. 135: Front/rear towing gear
BA 34900 US * 2.0 * 34901b340.fm 3-95

3 Operation
Getting ready for towing
NOTICE
The hydrostatic power train can be damaged when towing the machine
☞ Tow the machine out of the risk zone only with the pressure relief valves open A
• Towing speed => max. 8 kph (5 mph)
• Distance => max. 300 m (328 yd.)
A ☞ Change over the variable displacement pump as follows for towing:

B C • Stop the diesel engine
Fig. 136: Disabling the variable displacement pump
• Change over both pressure relief valves A on the variable displacement pump. To do
this: loosen locknut C
• Screw in hexagon socket screws B until they are flush with the locknut
• Secure hexagon socket screws B with locknuts C
NOTICE
Reset the variable displacement pump to travel operation once towing the machine is over!
☞ – see Once towing is over on page 3-97
3-96 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Towing the machine
WARNING
A
Loss of machine control. Risk of accidents, bear in mind the following
notices:
• Tow away with a towing bar if the service brake and the steering system
do not work!
• Install a towing bar (cable) on the prescribed towing eye hooks
(at front right and left of machine frame)
• Secure linch pin A with a split pin
• The towing vehicle must have enough tractive power and be fitted with a
Fig. 137: Towing eye hook
safe braking system
• Bear in mind the machine’s dimensions and weights
– see chapter 6 “Specifications” on page 6-1!
• If possible, run the engine at idling speed when towing the machine
• Note: Steering and braking requires greater effort if the diesel engine
breaks down
• Towing speed => max. 8 kph (5 mph)
• Distance => max. 300 m (328 yd.)
Once towing is over

Reverse the changeover of the pressure relief valves A before putting the machine back
into operation.
☞ Set the variable displacement pump to drive operation as follows:
• In case of diesel engine and/or hydraulic drive breakdown, have an authorized
service center perform repair work
• Unscrew hexagon socket screws B on either pressure relief valve to the limit
• Secure both hexagon socket screws with locknuts C
A
B C
Fig. 138: Enabling the variable displacement pump
BA 34900 US * 2.0 * 34901b340.fm 3-97

3 Operation
3.54 Crane-lifting the machine

Instructions regarding crane-lifting
CAUTION
Crushing hazard. Risk of accidents, observe the following instructions when
loading the machine
• Seal off the risk zone
• The crane and the lifting gear must have suitable dimensions
• Take into account the machine’s overall weight – see page 6-1
• Use only tested ropes, belts, hooks and shackles (lockable brackets with
screws or socket pins) for fastening
• Have loads fastened and crane operators guided by experienced persons
only
• The person guiding the crane operator must be within sight or sound of
him
• The crane operator must observe all movements of the load and the lifting
gear
• The crane operator may move a load only after making sure that the load
is safely fastened and nobody is within the risk zone, or after receiving a
signal from the persons attaching or securing loads.
• The load must not be fastened by winding the lifting rope or lifting chain
around it
• Bear in mind the load distribution (center of gravity) when fastening the
lifting gear
• Load the machine only with the standard bucket empty and in transporta-
tion position
• Ensure that no one is in or on the machine
• Stay clear of suspended loads
• Bear in mind the safety instructions of this Operator’s Manual on page 2-1
and the safety-specific legal regulations of your country under all circum-
stances
3-98 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Crane-lifting the machine

☞ Handle the machine with a crane as follows:
• Install and safely lock the standard bucket – see Equipping the machine with a
• Set the drive to neutral – see Selecting speed range and traveling direction on
page 3-53
• Apply the parking brake – see Applying the parking brake on page 3-52
• Do not allow anyone to stay in the cabin, and close the doors and the engine cover
• Use OSHA-rated and approved lifting devices capable of lifting the machine. Connect
the lifting gear to the designated lifting hooks.
• Slinging points on the machine, see labels A at the front left and right of the frame,
A and at the rear left and right under the counterweight – see chapter 1 “Machine
outside view” on page 1-7
• Carefully raise the machine with the crane
B CAUTION
Crushing hazard. Risk of injury, accidents, and damage to the machine.
Do not use the slinging points B (eyelets) on the cabin or on the towing gear
Fig. 139: Crane-lifting
for loading the machine!
• Slinging points B (eyelets) are only certified for removing the cabin
• The towing gear is only certified for towing the machine
BA 34900 US * 2.0 * 34901b340.fm 3-99

3 Operation
3.55 Loading and transporting the machine on a transportation vehicle

Instructions regarding loading on a transportation vehicle
• The transportation vehicle must be of adequate size
➥ See the chapter on safety Transporting and towing on page 2-9
➥ See chapter “Specifications”, Weights on page 6-11 for the machine’s dimensions
and weights
• Ensure that the authorized maximum height of the transportation vehicle is not
exceeded
• Remove any mud, snow or ice from the tires so that the machine can safely travel onto
the ramps
• When placing the load on the platform, ensure that the load is at the lowest possible
position and that the center of gravity of the load is in the center line of the vehicle if
possible (load distribution plan).
• Do not exceed the gross weight rating and the gross axle weight rating of the transpor-
tation vehicle when loading and transporting the machine.
• Ensure that the load does not fall short of the minimum axle load of the steering axle of
the transportation vehicle. Failure to meet the minimum rated capacity will cause a
hazardous loss of steering control.
• Place partial loads so as to ensure an even load on all axles of the transportation
vehicle.
• Store or secure the load with suitable auxiliary means so that it cannot slip, slide, roll,
tip over or fall, or cause the vehicle to tip over under usual transportation conditions.
• Usual transportation conditions are conditions in the which the brakes are slammed on,
evasive maneuvers are performed with the vehicle or in which uneven roadways are
traveled on. Auxiliary means are for example anti-slip bases and linings, load-securing
straps and chains, clamping beams, protective paddings, nets, edge protectors, etc.
• Depending on the load, adapt your travel speed to the road and traffic conditions and to
the handling of the transportation vehicle.
• When using belts and chains, always use the existing lashing points (symbol A)
– see chapter 2 “Transporting and towing” on page 2-9.
• When you lash the machine with belts, do not place and tighten them in sharp-edged
A eyelets
NOTICE
When loading and traveling on ramps, the diesel engine can be damaged if the engine oil
level is too low.
Fig. 140: Label: eyelets for tying down the machine ☞ Before loading, check the oil level in the diesel engine
• The oil level must be visible at the MAX mark of the oil dipstick
3-100 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
Loading and tying down the machine

☞ Load the machine as follows:
• Secure the transportation vehicle with chocks to prevent it from rolling
• Place the access ramps on the transportation vehicle at the smallest possible angle –
do not exceed an angle of 20°
• Use access ramps with an antiskid surface only
20° • Ensure that the loading area of the transportation vehicle is clear and that access to it
30864brampe.eps is not obstructed
Fig. 141: Access ramps • Ensure that the access ramps and the wheels of the machine are free of oil, grease
and ice
• Check the engine oil level of the machine to be loaded
– see chapter 5 “Checking the engine oil level” on page 5-7.
• Start the engine of the machine you want to load
• Raise the loader unit enough so that it will not touch the access ramps
• Carefully drive the machine onto the middle of the transportation vehicle
• Set the speed range of the wheel loader to neutral – see Selecting speed range and
traveling direction on page 3-53
• Lower the loader unit (bucket) to the loading area of the transportation vehicle
• Stop the engine
• Firmly apply the parking brake – see Parking brake on page 3-52
• Do not allow anyone to stay in the cabin, and close the doors and the engine cover
☞ Lash the machine as follows:
• Firmly lash the machine at the eye hooks (see figure) with belts or chains of sufficient
size onto the platform.
• If possible, secure the wheels with additional chocks at the front, rear and at the sides
• Before transporting the machine over longer distances and in heavy rain: close the
outlet of the muffler with a simple cap or suitable adhesive tape
• Ensure that the operator of the transportation vehicle knows the overall height, width
and weight of his vehicle (including the load) before driving off, and that the operator
observes the legal transportation regulations of the country or countries in which
transportation will take place
Fig. 142: Tying down the machine
BA 34900 US * 2.0 * 34901b340.fm 3-101

3 Operation
3.56 Long-term storage

WARNING
Risk of collisions. Loss of machine control. Risk of accidents and injury,

secure the machine on a slope with additional chocks to prevent it from rolling
☞ Put the machine out of operation as follows:

• Lower the loader unit completely and set the bucket horizontally with the ground
– see Loader unit control lever (overview) on page 3-65
• Park the machine.
NOTICE
After operation under full load:
☞ Allow the engine to run for a while so that the temperature can cool, then stop the
engine
• Apply the parking brake – see Parking brake on page 3-52

• Close and lock the windows and the door as you leave the cabin
• Lock the engine cover securely
• Remove the key from the battery master switch – see Battery master switch on
page 3-24
• Take additional measures to secure the machine by placing chocks under the
downhill sides of the wheels
Preserving the piston rods of the hydraulic cylinders

• If possible, retract the piston rods of the hydraulic cylinders to protect them against
damage. If this is not possible, apply grease to the piston rods and to the bare parts
of the hydraulic cylinders that are not paint-coated
• Before putting the machine into operation, do not clean the piston rods with a
grease solvent or a high-pressure cleaner
➥ The scraper is not water-tight
➥ Water in the guide bushing causes corrosion and damage to the piston rod
Preserving the engine

• Preserving inside
• Preserving outside
Important
Preserving work on the engine may only be performed by an authorized

service center according to Yanmar specifications
3-102 BA 34900 US * 2.0 * 34901b340.fm

Operation 3
3.57 Final decommissioning of machine

Notice on decommissioning
If the machine is no longer used according to its designated use, ensure that it is
decommissioned or taken out of service and disposed of according to applicable
regulations.
Important
The final decommissioning of the machine must be performed by an

authorized service center or an approved recycling company
Preparing disposal
• Follow all applicable national safety regulations regarding machine decommissioning
• Park the machine where it is protected against access by persons without proper
authorization
• Ensure that the machine cannot be operated between decommissioning and disposal
• Ensure that the machine presents no hazards at its storage place
• Ensure that the loader unit is fully lowered, that the bucket is placed horizontally on the
ground and that protective devices are installed
• Ensure that the parking brake is used to park the machine safely and to prevent it
rolling away and that the machine is secured in addition by placing chocks under the
downhill sides of the wheels
• Ensure that all openings (doors, windows, engine cover) of the machine are safely
locked
• Ensure that there are no leaks on the engine, tanks, gearbox and hydraulic system
• Remove the battery
Environment
Avoid environmental damage
Do not allow the oil and oily wastes to get into the ground or stretches of water!
Dispose of different materials and consumables separately and in an
environmentally friendly manner
Disposal
Further recycling of the machine must be made in accordance with state-of-the-art
standards applicable at the time of recycling, and in compliance with the national safety
regulations regarding accident prevention
• All parts must be disposed of (depending on material) at appropriate sites
• Separate the material as you recycle parts
• Ensure environmentally compatible disposal of consumables as well
BA 34900 US * 2.0 * 34901b340.fm 3-103

3 Operation
Notes:
3-104 BA 34900 US * 2.0 * 34901b340.fm

Troubleshooting
Troubleshooting 4
4 Troubleshooting
The information given in this chapter is provided for the fast and reliable detection of mal-
functions and their appropriate repair.
Repairs must be performed by an authorized service center only.
4.1 Engine malfunctions
Engine malfunctions Possible causes Remedy See page

Parking brake not applied Apply the parking brake 3-52
3rd control circuit is switched on Move the lever to neutral 3-65
Wrong SAE grade of engine lubrication Contact an authorized service center
–
oil
Fuel grade does not comply with Observe fuel specification when adding
5-4
specifications fuel
Engine does not start or is not easy to Insufficient fuel supply Contact an authorized service center –
start Malfunctioning or discharged battery Replace the battery with a new one 5-35
Loose or oxidized cable connections in Contact an authorized service center
–
starter circuit
Malfunctioning starter, or pinion does
–
not engage
Wrong valve clearance –
Malfunctioning fuel injector –
Fuel grade does not comply with Observe fuel specification when adding 5-4
specifications fuel
Engine starts, but does not run smoothly Wrong valve clearance Contact an authorized service center –
or faultless
Injection line leaks –
BA 34900 US * 2.0 * 34901b410.fm 4-1

4 Troubleshooting

Add engine oil
Oil level too low 5-8
Observe engine oil specification
Oil level too high Contact an authorized service center –
Dirty air filter Replace air filter 5-14
Engine overheats. Temperature warning
Malfunctioning air filter maintenance Contact an authorized service center
system responds –
switch or gauge
Dirty oil/water radiator fins Clean the radiator 5-12
Malfunctioning fan, torn or loose V-belt Contact an authorized service center –
Oil level too high –
5-4
specifications fuel
Dirty air filter Replace air filter 5-14
Insufficient engine output Malfunctioning air filter maintenance Contact an authorized service center
–
switch or gauge
Engine does not run on all cylinders Insufficient fuel supply –
Add engine oil
Oil level too low 5-8
Observe engine oil specification
Insufficient or no engine oil pressure Machine inclination too high Move machine out of inclination –
Wrong SAE grade of engine lubrication Contact an authorized service center
–
oil Observe engine oil specification
Malfunctioning piston rings –
Engine oil consumption too high
Engine inclination too high Move machine out of inclination –
Low-load operation of engine Avoid too long engine idle times –
Blue engine smoke
Engine inclination too high Move machine out of inclination –
4-2 BA 34900 US * 2.0 * 34901b410.fm

Troubleshooting 4

Engine starting temperature too low Contact an authorized service center –
5-4
White engine smoke specifications fuel
Wrong valve clearance Contact an authorized service center –
Dirty air filter Replace the air filter. 5-14
Malfunctioning air filter maintenance Contact an authorized service center
–
Black engine smoke switch or gauge
BA 34900 US * 2.0 * 34901b410.fm 4-3

4 Troubleshooting
4.2 Malfunctions in the air conditioning system (option)
NOTICE
Only authorized service centers and trained technical personnel may perform
repairs, and fill up and empty the air conditioning system
Malfunctions in the air conditioning

Possible causes Remedy See page
system
Malfunctioning or loose fuse Replace fuses 6-8
Interrupted line –
Fan does not run
Malfunctioning fan motor –
Malfunctioning fan switch Contact an authorized service center –
Fan cannot be switched off Short circuit in cable or in fan switch –
Dirty contacts –
Reduced fan output
Heat exchanger extremely dirty Clean the heat exchanger 5-33
Flow temperature too low –
Contact an authorized service center
Malfunctioning thermostat –
Insufficient heating output or none at all
Dirty heat exchanger fins Clean the heat exchanger 5-33
Dirty filter Clean the filter 5-31
Loose hose connection –
Loss of refrigerant on equipment Damaged hose –
Damaged heat exchanger –
Interruption in solenoid coil of
–
compressor
Loose or torn V-belt 5-32
V-belt pulley does not turn even though
–
Compressor does not run magnetic clutch is applied
Compressor clutch slips –
Malfunctioning controls –
Connect the connector again and secure
Loose connection on compressor –
it with insulating tape
Expansion valve is stuck in open
Condensor overflow –
position
Thermostat sensor in wrong position Contact an authorized service center –
Iced-up evaporator Malfunctioning expansion valve or ther-
–
mostat
Clogged condensor Dirty radiator fins Clean the condensor 5-33
4-4 BA 34900 US * 2.0 * 34901b410.fm

Troubleshooting 4
Malfunctions in the air conditioning

Possible causes Remedy See page
system
Refrigerating-agent line interrupted –
Loss of refrigerant
System leak –
Clogged fan duct Contact an authorized service center –
Insufficient refrigerating output Level of refrigerant too low –
Humidity in system –
Line interruption, insufficient ground
connections or loose contacts in –
System cools with interruptions solenoid coil of compressor
Malfunctioning fan motor –
Loose or excessively worn V-belt –
Loose condensor bracket or inside parts
–
of compressor
Very loud system
Excessive wear of fan motor –
System overfill –
Not enough refrigerant in the system –
BA 34900 US * 2.0 * 34901b410.fm 4-5

4 Troubleshooting
Notes:
4-6 BA 34900 US * 2.0 * 34901b410.fm

Maintenance
Maintenance 5
5 Maintenance
5.1 Important information on maintenance and service work
Important information for maintenance personnel
Operational readiness and the service life of your wheel loader are heavily dependent on
maintenance.
• Daily and weekly service and maintenance work must be performed by a
specifically trained operator
• All other maintenance work that is not described in this Operator’s Manual must be
performed only by the trained and qualified personnel of an authorized service
center
• Have maintenance work, the Delivery Inspection, the 1st Inspection at 100 s/h and the
2nd Inspection every 500 and 1500 s/h (once a year) performed by an authorized
service center, otherwise warranty claims will not be acknowledged
Important
The maintenance intervals are indicated by the maintenance indicator light 53

53 of the indicating instrument on the instrument panel.
• Description – see chapter 3 “Indicator light (yellow) – service intervals and
hour meter” on page 3-8
Fig. 143: Maintenance indicator light
• Refer to the maintenance plan for the maintenance work – see Maintenance
plan on page 5-50!
• Ensure that only original spare parts are used for repairs.
• The machine’s permits, certifications, registrations, etc., may be withdrawn if machine
parts/components with a prescribed condition or quality, or machine parts/components
that can put persons at risk during operation, are subsequently modified or exchanged
• The manufacturer shall not be liable for damage to the machine or personal injury
caused by failure to observe the specific notices and descriptions
• Please contact your dealer if you require more information on maintenance work
BA 34900 US * 2.0 * 34901b510.fm 5-1

5 Maintenance
Instructions on maintenance work

• Follow all safety instructions given in this Operator’s Manual
• In order to avoid risk of injury, do not perform work on a hot and running diesel engine
• Wear protective gloves and clothing
• Read, understand, and follow all safety-related information, alerts, and instructions
when performing maintenance work
• Park the machine on level and firm ground and prevent it from rolling away
• Secure the raised loader unit against unintentional lowering
• Remove the key from the battery master switch
• Follow the maintenance and safety instructions given in the Operator’s Manuals of the
attachments
• Use a suitable container to collect oil and fuel as it drains and dispose of it in an
environmentally friendly manner
5-2 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
5.2 Safety prop for loader unit

Installing the safety prop
The safety prop is located in the left cabin access.
CAUTION
A Crushing hazard. Risk of injury. Do not perform assembly and maintenance

work on the loader unit if it is raised and not secured
☞ Install safety prop A over the piston rod on the extended lift cylinder and
B C secure it with pin B (or a screw, see figure)
☞ Install safety prop A as follows:

• Empty and remove the attachment (bucket)
• Park the machine on firm and level ground
• Raise the loader unit
A • Apply the parking brake
• Remove fastening screws B and the safety prop
• Remove lock pin C from the safety prop
• Slide safety prop A from below over the piston rod of the extended lift cylinder and
turn it upward 180°
• Install lock pin C and secure it with a safety pin
C
NOTICE
Install it as shown in order to avoid damage to the piston rod and the safety prop.
☞ Carefully lower the loader unit (without pressure) onto the safety prop
• Once maintenance work is over, remove the safety prop and put it back in its storage
place (in the left cabin access)
Fig. 144: Safety prop for loader unit
BA 34900 US * 2.0 * 34901b510.fm 5-3

5 Maintenance
5.3 Fuel system

WARNING
Fire hazard. Risk of burns, explosion, or injury.

☞ Never perform work on the fuel system near open flames or sparks
☞ Do not smoke when working on the fuel system or when refueling
☞ Before refueling, stop the engine and remove the ignition key
☞ Do not refuel in closed rooms
Environment
Use a suitable container to collect the fuel as it drains and dispose of it in an
environmentall friendly manner. Keep the machine clean to reduce the risk of
fire and wipe away fuel spills immediately
Fuel specification
NOTICE
In order to avoid engine damage, use only the fuel specified in the table
• If other fuels are used, warranty rights shall not apply in case of engine damage
(guarantee)
• When adding additives to the fuel, use only the ones authorized by YANMAR
• Please contact your dealer if you require more information on fuel
Cetane
Specification Use (°C)
number
DIN 51628/DIN EN 590 (EU), Up to −40 °C (−40 °F)
Min. 49
ASTM D975-94 (USA) outside temperatures
Min. 51 Up to −20 °C (−4 °F)
EN 14214 (biodiesel)
outside temperatures
Important
Do not run the engines with pure biofuel according to EN 14214

Only B7 fuels (addition of a max. 7 % biofuel to normal diesel fuel) are allowed.
5-4 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Stationary fuel pumps

NOTICE
Wrong ✗ Only refuel from stationary fuel pumps. Fuel from barrels or cans is usually contaminated.
Even small dirt particles cause increased engine wear and fuel system malfunctions, and
reduce fuel filter effectiveness
Refueling from barrels

Right ✓ If refueling from barrels cannot be avoided, note the following points:
• Barrels must neither be rolled nor tilted before refueling
• Protect the suction pipe opening of the barrel pump with a fine-mesh strainer
Fig. 145: Refueling from a barrel
• Immerse it down to a max. 15 cm (5.9 in) above the floor of the barrel
• Only fill the tank using refueling aids (funnels or filler pipes) with integral microfilter
• Keep all refueling containers clean at all times
Refueling
Filler inlet A of the fuel tank is located on the right side of the machine.
WARNING
Fire and fume inhalation hazards.

☞ Do not refuel in closed rooms.
☞ Never perform maintenance or repair work on the fuel system in the vicinity
of open flames or sparks.
☞ Never smoke when working on the fuel system or when refueling.
A ☞ Before refueling, stop the engine and remove the ignition key.
☞ Wipe away fuel spills immediately.
Fig. 146: Fuel filler inlet
☞ Remove spilled fuel from the machine components and surfaces before use
to reduce the risk of fire.
☞ Refuel the machine as follows:

• Lower the loader unit to the ground
• Clean the area around the filler opening before opening the filler cap
• Open the filler cap
• Fill up the fuel tank through the filling screen
Important
Fuel may be drained and the fuel tank may be cleaned only by an author-
ized service center
BA 34900 US * 2.0 * 34901b510.fm 5-5

5 Maintenance
Bleeding the fuel system
Important
If the fuel tank has been run empty, or after having performed
maintenance work on the fuel system (for example filter replacement, water
separator cleaned, etc.), the fuel system bleeds itself automatically when start-
ing the engine
Checking/cleaning the additional fuel filter (water separator, option)

Drain the condensation water every 50 s/h (service hours)
54 Drain the condensation water in the additional fuel filter at the latest if indicator light 54 on
the indicating instrument illuminates.
A • Stop the engine and remove the ignition key
B • Open the engine cover
• Place a container to collect the fuel
• Open drain cock B on the additional fuel filter and drain the condensation water
Fig. 147: Bleeding the fuel system • Close drain cock B
• Start the engine and check the additional fuel filter for leaks
Important
Have the additional fuel filter A (cartridge) replaced by an authorized service

center every 500 s/h
5-6 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
5.4 Engine lubrication system

Inspections and maintenance work on the engine
WARNING
Burn hazard. Do not perform maintenance work on a hot engine

☞ Bear the warning label in mind
☞ Wear protective gloves and clothing during maintenance work
Fig. 148: Label: hot surface
After switching off the engine, wait at least 10 minutes before checking the oil level
• Check the engine oil level every 10 service hours or once a day before starting work
• Do not check the oil level if the engine is running
Checking the engine oil level
NOTICE
If the engine oil level is too low or if an oil change is overdue, this can cause engine
damage or loss of output
☞ Have an authorized service center perform the 1st oil change at 100 service hours,
then every 500 service hours
☞ Check the engine oil as follows:

max
• Park the machine on level ground
min
• Stop the engine and switch off the starter
• Apply the parking brake and open the engine cover
A
• Pull out oil dipstick A and wipe it with a lint-free cloth
• Push the oil dipstick back in as far as possible and pull it back out again
• Read off the oil level
• Add oil when the oil level reaches the MIN mark on oil dipstick A – see Adding engine
Fig. 149: Checking the oil level
oil on page 5-8
BA 34900 US * 2.0 * 34901b510.fm 5-7

5 Maintenance
Adding engine oil
NOTICE
Too much or incorrect engine oil can cause engine damage
B ☞ Do not add engine oil above the MAX mark of the oil dipstick A
☞ Use only the specified engine oil – see Fluids and lubricants on page 5-47
Environment
Use a suitable container to collect the engine oil as it drains and dispose of it in
an environmentally friendly manner
☞ Add engine oil as follows:

max
min
• Clean the area around oil filler cap B with a lint-free cloth
• Open filler cap B
• Pull out oil dipstick A and wipe it with a lint-free cloth
A • Add engine oil
• Wait a moment until all the oil has run into the oil sump
• Check the oil level with oil dipstick A – see Checking the engine oil level on page 5-7
• Add oil if necessary and check the oil level again
Fig. 150: Adding engine oil
• Close filler cap B and completely remove all oil spills from the engine
5.5 Washer system tank

Refilling washer fluid
Tank filler inlet 35 is located in the cabin to the left of the operator seat.
35
Important
MAX Add clean tap water only
Add a suitable cleaning agent if required.
MIN In winter: add antifreeze for washer systems to the water. Refer to the
antifreeze instructions for further information on concentrations.
Fig. 151: Tank for washer system
5-8 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
5.6 Engine and hydraulics cooling system

Instructions regarding cooling system maintenance
The combined water/oil radiator is located in the engine compartment. It cools both the
engine and the hydraulic oil of the drive and operating hydraulics.
WARNING
Burn hazard. The cooling system is hot and under high pressure. Never
open the coolant tank or drain coolant if the engine is hot.
☞ Wait at least 10 minutes after stopping the engine, then open the filler cap
to the first notch and release the pressure – see Adding coolant on
Fig. 152: Label: hot surface page 5-11
☞ Wear protective gloves and clothing
WARNING
Poison hazard. Risk of swallowing antifreeze when handling it.

☞ Seek medical attention immediately if antifreeze has been swallowed
☞ Keep antifreeze out of reach of children
Notices on inspection and cleaning work on the cooling system

Dirt on the radiator fins reduces the radiator’s heat dissipation capacity
• Check the radiator once a day for dirt and clean it if necessary. Refer to the
maintenance plan for the intervals
• In dusty or dirty work conditions, clean more frequently than indicated in the mainte-
nance plan, in particular during mowing or mulching operation
• An insufficient coolant level reduces the heat dissipation capacity and can lead to
engine damage
• Check the coolant level at regular intervals. Refer to the maintenance plan for the
intervals – see Maintenance plan on page 5-50
• If the coolant must be replaced frequently, have the cooling system checked for leaks
by an authorized service center
• Never add cold water/coolant if the engine is warm
• After filling the expansion tank, make a test run with the engine and check the coolant
level again after stopping the engine
• Add enough antifreeze to the coolant.
• Use brand-name antifreeze compounds with anticorrosion additives – see Fluids and
lubricants on page 5-47
• Do not use radiator cleaning compounds if an antifreeze compound has been added to
the coolant – otherwise this causes sludge to form that can damage the engine
Environment
Use a suitable container to collect the coolant as it drains and dispose of it in
an environmentally friendly manner
BA 34900 US * 2.0 * 34901b510.fm 5-9

5 Maintenance
Temperature gauge: diesel engine coolant

Indicator light 45 on the indicating instrument (with acoustic warning) monitors the cooling
45 system.
CAUTION
Burn hazard. Engine temperature should be between 80 and 105 °C (176 and
221 °F).
☞ If indicator light 45 illuminates and an acoustic warning sounds
• Let the diesel engine run briefly without any load at idling speed until the
acoustic warning does not sound any more
• Stop the diesel engine and check the coolant level
Fig. 153: Temperature gauge • Clean the radiator fins
Checking the coolant level
Important
Check the coolant level every 10 s/h (service hours) or once a day.
Check before starting the engine
☞ Checking the coolant level

• Lower the loader unit
A
FULL • Open the engine cover
LOW • Check the coolant level in the transparent tank A
If the coolant level is below seam LOW of the expansion tank:
• Add coolant – see Adding coolant on page 5-11
Fig. 154 : Expansion tank for coolant
5-10 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Adding coolant
WARNING
Burn hazard. The cooling system is hot and under high pressure
A Never open the coolant tank or drain coolant if the diesel engine is hot
FULL ☞ Wait at least 10 minutes after stopping the engine
LOW ☞ Wear protective gloves and clothing
☞ Open filler cap B to the first notch and release the pressure
☞ Add coolant as follows:

A
Z • Apply the parking brake
• Open the engine cover
• Open the filler cap toward A up to the first notch
• Release the pressure
• Open the filler cap fully
• Add coolant up to the lower edge of the filler inlet (radiator)
➥ Use antifreeze compounds with anticorrosion additives – see Fluids and lubri-
Fig. 155 : Adding coolant
cants on page 5-47
• Close the radiator with the filler cap by turning it toward Z
• Start the engine and let it warm up for about 5 – 10 minutes
• Open the heating circuit fully for this
• Stop the engine and check the coolant level again
➥ The coolant level must be between LOW and FULL on the tank
• If necessary, add coolant and repeat the procedure until the coolant level remains
constant
Important
Check the cooling system and the heating circuit for leaks
• Have leaks immediately repaired by an authorized service center
BA 34900 US * 2.0 * 34901b510.fm 5-11

5 Maintenance
Cleaning the radiator fins
WARNING
Burn hazard.
☞ Wait at least 10 minutes after stopping the engine until the cooling system
has cooled down
☞ Wear safety glasses, protective gloves and clothing.
NOTICE
Dirt on the radiator fins reduces the radiator’s heat dissipation capacity and can cause
damage to the engine and the hydraulic system
☞ Check and clean the outside of the radiator once a day.
☞ During mowing and mulching operation, clean the radiator and the protective screen
on the engine cover more frequently because of the increased dust (plant particles)
☞ Clean the radiator as follows:

• Lower the loader unit fully
• Stop the engine and switch off the starter
• Remove the key and let the engine cool down
• Clean the radiator fins by blowing compressed air from either side of the radiator
• Remove dirt in the intake area of the radiator
Fig. 156 : Cleaning the radiator

NOTICE
In order to ensure the radiator’s cooling capacity, do not damage the radiator fins as you
clean them with a compressed-air gun
5-12 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
5.7 Air filter

Checking the air filter for dirt
55
NOTICE
The filter housing is fitted with a discharge slot E for removing the dust.
Observe the following to avoid premature engine wear
☞ Do not wash, brush or clean the filter cartridge with compressed air
☞ Replace the filter cartridge when indicator light 55 illuminates
☞ Never reuse a damaged filter cartridge!
☞ Ensure cleanliness when replacing the filter cartridge
☞ Do not clean the safety cartridge – replace it every third time maintenance is
performed on the filter
E
☞ Checking the dust valve
• Stop the engine
E
• Remove the ignition key and stop the battery master switch if necessary
D
• Squeeze the discharge slot of dust valve E
F
• Remove hardened dust by compressing the upper area of the valve
Fig. 157: Air filter with safety cartridge • Clean the discharge slot if necessary
Important
Replace the air filter cartridge as soon as indicator light 55 on the indicating
instrument illuminates – see Replacing the air filter cartridge on page 5-14
• At the latest after 1500 service hours (however once a year)
NOTICE
Filter cartridges degrade prematurely when in service in acidic air for longer periods of
time
☞ Replace filter cartridge D and safety cartridge F at the latest after 500 service hours
☞ – see Replacing the air filter cartridge on page 5-14
BA 34900 US * 2.0 * 34901b510.fm 5-13

5 Maintenance
Replacing the air filter cartridge

☞ Change the filter cartridge as follows:
H • Park the machine on level ground
• Lower the loader unit fully
G
K • Stop the engine and switch off the starter
• Fold both bow hooks G on the air filter to the outside, off the notch of the upper
housing section H
Fig. 158: Removing 307b0700.ai
the lower housing section
• Remove the lower housing section K
• Carefully pull out filter cartridge D with slightly turning movements
• In addition, every 3rd time the filter is replaced, carefully remove the safety cartridge
H D F with slightly turning movements
NOTICE
Before inserting the new filter, ensure that all dirt (dust) inside the upper and lower housing
307b0710.ai sections has been removed
• Carefully insert new safety cartridge F into the upper housing section H
• Carefully insert new filter cartridge D into the upper housing section H
• Clean the dust valve – see Checking the air filter for dirt on page 5-13
• Position lower housing section K (ensure that it is properly seated)
• Fold and close both bow hooks G on the notch of the upper housing section H
Fig. 159: Removing the filter element
5-14 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
5.8 V-belt
Checking/retightening the V-belt on the fan wheel
WARNING
Shearing hazard. Turning parts, risk of injury.

Only check or retighten/replace the V-belt when the engine is stopped
About
10 mm ☞ Stop the engine before performing inspection work in the engine compart-
0.4 in ment
NOTICE
Cracked and stretched V-belts cause engine damage
1 ☞ Have the V-belt replaced by an authorized service center every 2 years at the latest
– see Maintenance plan on page 5-50
Check the V-belt once a day or every 10 service hours, and retighten it if necessary.
B Retighten new V-belts after about 15 minutes of running time.
☞ Check the V-belt as follows
2 • Lower the loader unit fully
Fig. 160: Checking V-belt tension/retightening the V-belt • Stop the engine and remove the ignition key
• Switch off the battery master switch – see Battery master switch on page 3-24
• Carefully inspect the V-belt for damage
➥ Have a damaged V-belt replaced by authorized personnel
• Press with your thumb to check whether the V-belt can be deflected between the
pulleys by no more than about 10 mm (0.4 in)
• Retighten the V-belt if necessary
☞ Retighten the V-belt as follows
• Loosen fastening screws 1 on the clamping collar of the alternator
• Tighten fastening screws 2 at the bottom of the alternator
• Use a suitable tool to push the alternator in the direction of arrow B until the correct
V-belt tension is obtained
• Keep the alternator in this position, and at the same time retighten fastening screws 1
on the clamping collar
• Tighten fastening screws 2 at the bottom of the alternator
• Start the engine
• Check V-belt tension after about 15 minutes
BA 34900 US * 2.0 * 34901b510.fm 5-15

5 Maintenance
Checking/retightening the V-belt (compressor of optional air conditioning)
1 2 WARNING
A Shearing hazard. Turning parts, risk of injury.

Only check or retighten/replace the V-belt when the engine is stopped
☞ Stop the engine before performing inspection work in the engine compart-
About 10 mm ment
/ 0.4 in
Important
Fig. 161: Air conditioning V-belt
Have the V-belt replaced by an authorized service center every 2 years at the
latest – see Maintenance plan on page 5-50
☞ Check the V-belt as follows

• Stop the engine
• Switch off the battery master switch – see Battery master switch on page 3-24
• Remove V-belt guard A
• Carefully inspect the V-belt for damage
➥ Have a damaged V-belt replaced by authorized personnel
• Press with your thumb to check whether the V-belt can be deflected between the
pulleys by no more than about 10 mm (0.4 in)
• Retighten the V-belt if necessary
• Install V-belt guard A
☞ Retighten the V-belt as follows
• Slightly loosen fastening screw 1
• Turn hexagon nut 2 on the clamping screw to the right until the correct V-belt tension
on the compressor is reached
• Tighten fastening screw 1
• Start the engine
• Check V-belt tension after about 15 minutes
• Install V-belt guard A
5-16 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
5.9 Hydraulic system

Instructions regarding maintenance of the hydraulic system
WARNING
Burn hazard. Do not perform maintenance work on a hot engine and hydraulic
system
☞ Wait at least 10 minutes after stopping the engine
WARNING
Risk of injury. Hydraulic oil escaping under high pressure can penetrate the
skin and cause serious injuries.
☞ Always consult a doctor immediately even if the wound seems insignificant
– otherwise serious infections could set in
Before starting maintenance work on the hydraulic system, bear in mind the following
instructions:
• Lower the loader unit to the ground.
• Lower all hydraulically controlled attachments to the ground.
• Stop the engine and remove the ignition key.
• Stop the battery master switch.
• Use the parking brake to park the machine safely and to prevent it from rolling away
• After stopping the engine, release the pressure in the hydraulic system. To do this:
move all control levers of the hydraulic control valves repeatedly
– see chapter 3 “Pressure release on quick couplers (3rd control circuit)” on page 3-67
• Wear protective clothes during maintenance work.
• Always add hydraulic oil before the level gets too low.
• Always add hydraulic oil using the filling screen – see Adding hydraulic oil on page 5-20
• Only use authorized oils of the same type – see Fluids and lubricants on page 5-47.
• If the hydraulic system is filled with biodegradable oil, then only use biodegradable oil of
the same type for adding oil – observe the sticker on the hydraulic oil tank
• Immediately contact an authorized service center if the filter insert is contaminated with
metal chippings, otherwise follow-on damage can result
• Collect drained hydraulic oil and biodegradable oil in a suitable container
• Dispose of drained oil and used filters by an ecologically safe method.
BA 34900 US * 2.0 * 34901b510.fm 5-17

5 Maintenance
Monitoring the hydraulic oil and the return filter

Two indicator lights on the indicating instrument monitor the return filter (dirt) and the oil
43 44 temperature
• Indicator light 43 oil temperature
• indicator light 44 return filter flow (dirt)
NOTICE
Indicator light 44 on the indicating instrument illuminates if the flow resistance in the return
filter is too high
☞ The filter element is dirty and must be replaced by an authorized service center
The indicator light 43 on the indicating instrument illuminates if the operating temperature
Fig. 162: Preheating start switch of the hydraulic oil is too high
☞ Check the hydraulic oil level (not enough oil in the tank)
☞ The filter element or the hydraulic oil is dirty and must be replaced by an authorized
service center
Important
Indicator light 43 on the indicating instrument can illuminate in cold weather

immediately after starting the engine. This is caused by increased oil viscosity.
In this case:
• Set engine speed so that the indicator light goes out
• Bear in mind the instructions concerning warmup – see chapter 3 “Starting
the engine” on page 3-36
5-18 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Checking the hydraulic oil level
WARNING
Burn hazard. Do not perform maintenance work on a hot engine and hydraulic
system
☞ Check the oil as follows:

• Retract all hydraulic cylinders
• Check the oil level in sight glass B
B
☞ If the oil level is visible in the lower half of the oil level sight glass
➥ OK
☞ If the oil level is not visible in the oil level sight glass (not enough oil)
Fig. 163: Oil level sight glass on the hydraulic oil tank
➥ Add hydraulic oil
Important
If the hydraulic oil in the sight glass is cloudy, this indicates that water or air
has penetrated the hydraulic system.
Have the hydraulic system immediately checked by an authorized service
center
BA 34900 US * 2.0 * 34901b510.fm 5-19

5 Maintenance
Adding hydraulic oil
Important
Do not add hydraulic oil unless the engine is stopped. Otherwise, hydraulic oil
will run out of the filler opening on the hydraulic tank.
☞ Add hydraulic oil as follows:

A • Park the machine on level ground
• Stop the engine
• Clean the area around the filler and breather filter B with a cloth
B
• Place a container to collect the oil as it drains
• Open breather filter A by hand
• Add hydraulic oil with the filter insert in place
Fig. 164: Filler cap for hydraulic oil tank
➥ Only use authorized oils – see Fluids and lubricants on page 5-47
• Check the hydraulic oil level in sight glass B
• Add oil if necessary and check again
• Firmly close breather filter B by hand
Important
Any excess quantity of hydraulic oil in the tank escapes via the breather as
soon as the temperature rises
If the oil level is no longer visible in the upper half of the oil level sight glass
☞ Drain the hydraulic oil.
5-20 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Notices on the use of biodegradable oil

• Use only the biodegradable hydraulic fluids which have been tested and approved by
Wacker Neuson – see Fluids and lubricants on page 5-47. Always contact Wacker
Neuson for the use of other products which have not been recommended. In addition,
ask the oil supplier for a written declaration of guarantee. This guarantee is applicable
to damage occurring on the hydraulic components that can be proved to be due to the
hydraulic fluid
• Use only biodegradable oil of the same type for adding oil. In order to avoid misunder-
standings, a label providing clear information is located on the hydraulic oil tank (next to
the filler inlet) regarding the type of oil currently used! Replace missing labels! The joint
use of two different biodegradable oils can affect the quality of one of the oil types.
Therefore, ensure that the remaining amount of initial hydraulic fluid in the hydraulic
system does not exceed 8 % when changing biodegradable oil (manufacturer indica-
tions)
• Do not add mineral oil – the content of mineral oil should not exceed 2 % in order to
avoid foaming problems and to ensure biological degradability
• When running the machine with biodegradable oil, the same oil and filter replacement
intervals are valid as for mineral oil – see maintenance plans in the appendix
• Have the condensation water in the hydraulic oil tank drained by an authorized service
center every 500 service hours, in any case before the cold season. The water content
must not exceed 0.1 % by weight
• The instructions in this Operator’s Manual concerning environmental protection are
also valid for the use of biodegradable oil
• If additional hydraulic attachments are installed or operated, use the same type of
biodegradable oil for these attachments to avoid mixtures in the hydraulic system
Important
Subsequent change from mineral oil to biodegradable oil must only be

performed by an authorized service center
BA 34900 US * 2.0 * 34901b510.fm 5-21

5 Maintenance
5.10 Checking hydraulic pressure lines

Instructions regarding checks
WARNING
Risk of injury. Hydraulic oil escaping under high pressure can penetrate the
skin and cause serious injuries.
☞ Always consult a doctor immediately even if the wound seems insignificant
– otherwise serious infections could set in
☞ Always observe the following instructions:
• Retighten leaking threaded fittings and hose connections only when the
system is not under pressure; for example release the pressure before
working on pressurized lines
• Never weld or solder damaged or leaking pressure lines and threaded
fittings. Replace damaged parts with new ones
• Never search for leaks with your bare hands, but wear protective gloves
• Have damaged flexible lines replaced by authorized service centers only
The entrepreneur/owner of the machine must ensure that flexible lines are replaced in
appropriate intervals, even if no safety-relevant defects can been detected on the flexible
line.
Flexible lines must be inspected by an expert (competent person) before the first
commissioning, and then at least once a year for safe working condition.
• Leaks and damaged pressure lines must be immediately repaired or replaced by an
2 Q/13 authorized service center. This not only increases the operating safety of your machine
but also helps to protect the environment
• Replace hydraulic hoses every 6 years after the date of manufacture, even if they do
not seem to be damaged
In this respect, we recommend that you observe all the relevant safety regulations for
hydraulic lines, as well as the safety regulations regarding accident prevention and occu-
Fig. 165: Hydraulic hose identification
pational health and safety in your country. Also observe DIN 20 066, part 5.
The date of manufacture (month or quarter and year) is indicated on the flexible line.
Example:
The indication “2 Q/13” means manufactured in the 2nd quarter of 2013.
5-22 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
5.11 Lubrication work on the axles
NOTICE
In order to avoid damage to the lubrication points, use only lithium-saponified brand-name
grease – see Fluids and lubricants on page 5-47
Lubricating the rear axle
Important
The machine has an oscillation-type rear axle. Lubricate the bearing every
20 service hours
A
☞ Lubricate the oscillation-type bearing as follows:
Fig. 166: Grease nipples for oscillation-type bearing • Stop the engine and remove the ignition key
• Lubricate grease nipple A of the oscillation-type bearing
Lubricating the front and rear axle planetary drive bearings

☞ Lubricate the planetary drive bearing as follows:
B • Lubricate grease nipples B (2 x) on each planetary drive bearing
Fig. 167: Grease nipples on planetary drive bearings
BA 34900 US * 2.0 * 34901b510.fm 5-23

5 Maintenance
5.12 Lubrication work on the loader unit

Instructions regarding lubrication work on the loader unit
Important
Bear in mind the following points before lubricating the loader unit:
• Park the wheel loader on level ground
• Apply the parking brake and if necessary, secure the machine with wheel
chocks
• Raise the loader unit and secure it with the safety prop on the lift cylinder
NOTICE
In order to avoid damage to the lubrication points, use only lithium-saponified brand-name
grease
Lubricating the loader unit, lift, tilt and lock cylinders

☞ Lubricate the following lubrication points on the loader unit:
C • Lubricate grease nipple C of the tilt cylinder bearing on the frame every 10 service
hours. Lubricate more frequently when in heavy-duty operation
• Lubricate grease nipple D of the loader unit bearing every 10 service hours. Lubricate
D more frequently when in heavy-duty operation
• Lubricate grease nipple E on the lift cylinder bearing on the frame every 20 service
hours
E
Fig. 168: Lubrication points on frame
5-24 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
• Lubricate grease nipple F of the tilt rod bearing every 10 service hours. Lubricate
more frequently when in heavy-duty operation
F • Lubricate grease nipple G of the tilt cylinder bearing every 20 service hours
• Lubricate grease nipple H of the lift cylinder bearing every 20 service hours. Lubricate
• Lubricate grease nipple I of the tilt lever bearing every 10 service hours. Lubricate
G more frequently when in heavy-duty operation
• Lubricate grease nipples K of the quickhitch bearing every 10 service hours.
H
Lubricate more frequently when in heavy-duty operation
I • Lubricate grease nipples L of the tilt lever bearing every 10 service hours. Lubricate
• Lubricate grease nipples M of the tilt lever bearing every 10 service hours. Lubricate
K more frequently when in heavy-duty operation
L M M L
Fig. 169: Lubrication points for lift and tilt cylinder bearings
BA 34900 US * 2.0 * 34901b510.fm 5-25

5 Maintenance
5.13 Lubricating with the central lubrication system (option)

Functional description of the central lubrication system
The central lubrication system allows you to lubricate all lubrication points of the wheel
loader in one single step.
• The LED on the central lubrication system illuminates for 1.5 seconds upon switching
on ignition to indicate functional readiness of the controls (switch-on check). It stays lit
during the entire lubrication procedure.
• The integrated electronic control unit has a data memory for saving the times that have
been set or that have elapsed. The time is taken and saved if ignition is switched off
during lubrication or during a break. The remaining lubrication time or break time is
read from the memory upon switching ignition on again, and lubrication is resumed
where it was interrupted.
Lubrication time control

• Break and lubrication times can be set with the time-dependent control of the central
lubrication system. Break times are the periods between two lubrication times.
Important
Pressing the pushbutton switch A on the side of the pump starts intermediate
lubrication at any given time if starter is switched on. This also serves as a
functional check.
• The pump then immediately starts with a lubrication cycle. The lubrication or
A break time that has elapsed so far or that has been saved is reset and starts
over again.
Fig. 170: Filling the central lubrication system • A lubrication system malfunction can also be reset by pressing the
intermediate lubrication switch, and the pump restarts lubrication.
Repair work
Repair work on the central lubrication system may be performed only by authorized
service centers
5-26 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Setting the lubrication and break times

Break times and lubrication times are set with the notched switches (S and P) in the win-
Break time dow of the controls.
Lubrication time • Remove the red frame on the protective motor housing of the pump with a flat
screwdriver to set the time
• Loosen the four cross-slotted screws and remove the transparent cover
• Set the break time P and the lubrication time S with a flat screwdriver
Lubrication times (S):
➥ 1 to 16 minutes (16 notches, 1 minute each)
➥ 2 to 32 minutes (16 notches, 2 minutes each)
Break time (P):
S P L ➥ 0.5 to 8 h (16 notches, 0.5 h each)
LED (L)
➥ (B) lubrication system in operation
B
➥ (A) lubrication in progress: 0.5 seconds LED ON/0.5 seconds LED OFF
A • Install the transparent cover (window) once the settings are performed
Fig. 171: Setting the lubrication times

NOTICE
Water can penetrate into the controls and damage them if the cover is not fitted and closed
correctly
Filling the central lubrication system

The lubrication system is filled via conical grease nipple 1 or a fill coupling with a manual or
max. pneumatic grease gun.
1 NOTICE
Only fill up to the maximum level in order to ensure the ventilation of the central lubrication
system.
NOTICE
Use only commercially available greases up to NLGI-Kl. 2 to avoid damage to the
Fig. 172: Filling the central lubrication system lubrication system and the lubrication points!
☞ – see Fluids and lubricants on page 5-47
BA 34900 US * 2.0 * 34901b510.fm 5-27

5 Maintenance
5.14 Maintenance of the braking system

Specific instructions regarding the braking system
WARNING
Loss of machine control. Brakes are crucial to safety. Incorrect mainte-

nance can cause brake failure.
All repair work on the brakes may be performed only by trained personnel of
an authorized service center.
An exception to this is the following work which must be performed by the
operator:
☞ Daily check of the brake lines
☞ Daily check of the level in the brake fluid tank
WARNING
Loss of machine control. Malfunctioning brake lines or hoses carry a risk of

accidents
☞ Have malfunctioning brake lines or hoses immediately replaced by an
authorized service center
Checking/adding brake fluid

The brake-fluid tank is located inside the cabin to the left of the operator seat.
WARNING
A
Loss of machine control. Risk of accidents. An incorrect brake fluid grade
or an insufficient brake fluid level can impair the safety of the braking system.
AT
F • Check the brake fluid in the tank at regular intervals
MI X
• Add brake fluid up to the upper edge of the sight glass

MA
N
• The brake fluid must comply with the SAE specification

(ATF Suffix) – see Fluids and lubricants on page 5-47
• The brake fluid must be replaced every 2 years by an authorized ser-
vice center
Fig. 173: Brake fluid level in the tank • If the braking system loses too much brake fluid, have the braking sys-
tem checked by an authorized service center
☞ If the level is below the upper edge of the sight glass:

• Clean the area around the opening with a clean cloth
• Open tank cover A
• Add brake fluid up to the upper edge of the sight glass MAX
➥ – see Fluids and lubricants on page 5-47
• Close tank cover A
5-28 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
5.15 Tires
Daily tire checks
NOTICE
All repair work on tires and rims may only be performed by authorized service centers.
Important
Regular checks for damage and of the tire pressure increase operational
safety and the service life of the tires, and reduce the machine’s downtimes.
☞ Check the tires as follows:

• Check the tire pressure with a measuring instrument
➥ Refer to the label (on the front window) or Tires on page 6-11 in this Operator’s
Manual
Fig. 174: Tire table
• Check the tires and the rims – also on the inside – for cracks, ageing and tread
thickness
• Remove foreign bodies from the tire tread
• Remove traces of oil and grease from the tires
BA 34900 US * 2.0 * 34901b510.fm 5-29

5 Maintenance
Wheel change
WARNING
Loss of machine control. Risk of accidents, use only wheels and tires that
have been released for the machine – see chapter 6 “Tires” on page 6-11, the
label on the front window, the General Certification for Vehicles (Germany) or
the Data Confirmation (Germany) of the machine.
NOTICE
The threads on the wheel bolts can be damaged when mounting the heavy wheels
☞ Use suitable assembly tools, such as covering sleeves for the bolts, a jack, etc.
WARNING
Tipping and crushing hazard. risk of crushing and injury, an incorrectly

raised machine can tip over.
☞ Use only jacks that have been certified for the machine
☞ After raising the machine, install additional safety elements (trestles)
☞ Seal off the work area and ensure constant supervision of the machine
☞ Remove the wheels as follows:

• Place the machine on firm and level ground
• Prevent the machine from rolling away (wheel chocks)
• Loosen the wheel nuts a little of the wheel you want to remove
• Install a jack (certified for the machine) under the axle body ensuring stability
• Check the safe position of the jack and raise the machine
• Install trestles to ensure safety
• Completely remove the wheel nuts
• Remove the wheel
☞ Fit the wheels as follows:
• Fit the covering sleeves to the wheel bolts
• Place the wheel onto the wheel bolts
• Tighten all wheel nuts part-way
• Lower the raised axle and remove the jack
• Tighten the wheel nuts to the specified tightening torque
5-30 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
5.16 Heating and ventilation system maintenance

Important
The heating system of the machine is equipped with a fine-dust filter.

• Clean the fine-dust filter every 20 service hours, however replace it every
500 service hours at the latest.
WARNING
Health hazard! In order to comply with the required safety measures

regarding occupational safety and health, malfunctioning or dirty fine-dust
filters must be replaced by new ones
Cleaning the dust filter of the heating system

The dust filter is located in the leg room at the left behind the instrument panel trim.
☞ Clean the filter as follows:
• Remove the fastening screws on the left side of the trim A
(allen key 3 mm/0.1 in)
A • Pull away trim A a little
• Pull out dust filter B and check it for damage
• Knock the dust filter on a plate on either side, or blow compressed air from the inside
to the outside to clean the filter, or wash it with water and allow to dry
➥ Replace or clean the filter more frequently if the machine is used in severe dust
conditions
• Insert dust filter B (ensure that it is seated properly)
• Install trim A
Important
Replace the fine-dust filter every 500 s/h (service hours) by a new one.
Fig. 175: Replacing the dust filter of the heating system
BA 34900 US * 2.0 * 34901b510.fm 5-31

5 Maintenance
5.17 Air conditioning (option): maintenance

Instructions regarding the air conditioning
NOTICE
Functional and visual checks must be performed by the operator/user
Maintenance and repair work may only be performed by the trained personnel of an
authorized service center.
• Careful when performing maintenance and repair work. There are sharp-edged fins on
the condensor and the heat exchanger
• Wear protective equipment (protective gloves and glasses) during maintenance and
repair work
• Lines and hoses containing refrigerants and cooling fluids are under pressure and can
be hot
• Avoid touching parts containing refrigerants
• Do not perform maintenance work unless the heating and air conditioning systems are
switched off
• Observe the pertinent regulations relevant to accident prevention, other generally
acknowledged regulations regarding safety and occupational medicine
Daily functional and visual checks of the air conditioning
WARNING
Risk of injury. Do not perform maintenance work when the engine is running
☞ Stop the engine and switch off the starter
☞ Wear protective gloves
☞ Perform a daily visual check as follows:

• Stop the engine
• Check the heating and coolant lines for damage
• Check the hoses for tightness, leaks and chafing
• Check the electric connections for correct condition and tightness
• Check V-belt tension and if necessary, retighten the V-belt – see Checking/retight-
ening the V-belt (compressor of optional air conditioning) on page 5-16
Important
The air conditioning must be checked and serviced twice a year by trained
technical staff in an authorized service center.
For the first fill, see the air conditioning label inside the cabin on the door.
5-32 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Cleaning the heat exchanger (condenser)

☞ Clean as follows:
• Stop the engine
• Remove cover A from the protective screen
• Clean heat exchanger C with a water jet (do not use a high-pressure cleaner or
compressed air)
• Clean the air intake area
• Install cover A
A
NOTICE
B
Dirt on the protective screen and heat exchanger reduces the cooling capacity
☞ Check and clean the heat exchanger once a day.
☞ During mowing and mulching operation, clean the heat exchanger and the protective
C screen more frequently because of the increased dust (plant particles)
NOTICE
Do not damage the fins as you clean the heat exchanger
Fig. 176: Air conditioning: heat exchanger, dehumidifier
Important
Have the air conditioning system checked twice a year by trained personnel in
an authorized service center!
Replace dehumidifier B every 2 years
BA 34900 US * 2.0 * 34901b510.fm 5-33

5 Maintenance
5.18 Electrical system
Important
Maintenance and repair work on the electrical system (including the battery)
may be performed only by trained personnel and/or authorized service centers
Instructions regarding the electrical system and the battery
CAUTION
Chemical burn hazard. The battery contains sulfuric acid. This acid must
not be allowed to come into contact with the skin, the eyes, clothing or the
machine. Therefore when recharging or working near the battery, always wear
safety glasses and protective clothing with long sleeves
CAUTION
If acid is spilled:
☞ Thoroughly wash any part of the body touched by the acid immediately with
plenty of water and seek medical attention at once
☞ Immediately rinse acid splashes in the eyes with clear water for several
minutes! Then seek medical attention at once
☞ Immediately neutralize acid splashes on skin or clothing with an acid
neutralizer or soap, and rinse with plenty of water
☞ Immediately seek medical attention if acid has been swallowed
☞ Thoroughly rinse all affected surfaces immediately with plenty of water
WARNING
Battery maintenance – risk of explosion

☞ Avoid open flames and sparks and do not smoke in the vicinity of open bat-
tery cells, otherwise gas can ignite
☞ When charging batteries, as well as during normal operation of batteries,
an oxyhydrogen mixture is formed in the battery cells
☞ Disconnect the negative (−) battery terminal before starting repair work
WARNING
Jump-starting
☞ Use only 12 V power sources. Higher voltages will damage the electrical
components
☞ When connecting the battery leads, ensure that the poles +/− are not
inverted, otherwise sensitive electrical components will be damaged
☞ Spark hazard. Do not interrupt voltage-carrying circuits at the battery termi-
nals
☞ A short circuit could occur if tools or other conductive articles are placed on
the battery
5-34 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Important
Putting the machine out of operation

• Remove the battery, store it in a dry and frost-free place
• If the machine is put out of operation for extended periods, charge the
battery every 2 months or use a battery charge maintainer
• Always charge the battery when storing it. A discharged battery must be
recharged as soon as possible
Important
Before putting the machine into operation

• Charge the battery and clean the terminals before installing it
Important
Disposal of old battery

• For safe transportation to a recycling point, place the protective cap on the
positive terminal of the old battery and dispose of if properly
Checking the battery

The battery is low in maintenance and no fluid needs to be refilled under normal operating
conditions.
However have the battery checked at regular intervals to ensure that the electrolyte level is
between the MIN and MAX marks.
WARNING
Risk of explosions or chemical burns. When charging batteries, as well as

during normal operation of batteries, an oxyhydrogen mixture is formed in the
battery cells.
☞ Therefore when recharging and/or working near the battery:
• Always wear safety glasses and protective clothing with long sleeves
• Open the caps of the battery openings by half a revolution before
recharging the battery
• Avoid open lights and sparks near the battery and do not smoke during
recharging.
• Always disconnect the negative terminal (−) from the battery before
starting repair work on the electrical system
• Stop the battery master switch (option) and remove the key
☞ If acid is spilled:
• Thoroughly rinse all affected surfaces immediately with plenty of water
• Thoroughly wash any part of the body touched by the acid immediately
with plenty of water and seek medical attention at once in case of injury
BA 34900 US * 2.0 * 34901b510.fm 5-35

5 Maintenance
Replacing the battery
CAUTION
Fire hazard. In order to avoid short circuits when disconnecting or connecting
the battery leads, always bear in mind the order for connecting the leads under
all
circumstances!
The battery is located in the engine compartment in front of the radiator.

☞ Replace the battery as follows:
A • Lower the loader unit to the ground
• Remove the key from the battery master switch – see chapter 3 “Battery master
switch operation” on page 3-24
B
• Remove fastening nut A from the battery cover
• Remove the battery cover
Disconnecting the battery leads
• First disconnect the negative terminal (−) lead, then the positive terminal (+) lead
- + • Remove battery fixture B
• Replace the battery with a new one
• Install battery fixture B
Connecting the battery leads
• First connect the positive terminal (+) lead, then the negative terminal (−) lead
• Install the positive terminal (+) cover
• Install the battery cover
Fig. 177: Battery
• Install fastening nut A
Inspection and maintenance work on the electrical system at regular intervals

☞ Daily checks before operating the machine
• Light system
• Signaling and warning systems
• Ignition lock
☞ Weekly checks
• Electric fuses – replace defective fuses by new ones with the specified amperage
only
• Charge condition of battery – see Checking the battery on page 5-35
Important
Malfunctioning relays must be checked and replaced by an authorized service

center only
5-36 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Checking the alternator

Observe the following under all circumstances:
• Only test run the engine with the battery connected
• When connecting the battery, ensure that the poles (+/−) are not inverted
• Replace malfunctioning charge indicator lights immediately
NOTICE
In order to avoid voltage damage on the alternator, always disconnect the battery leads
from the battery terminals before performing welding work or connecting a quick battery
charger!
Checking/replacing fuses on the board

The fuses are located under cover A on the right on the control lever console.
For fuse assignment information, see label B on cover A
☞ Checking/replacing fuses
A • Lower the loader unit
• Stop the engine
• Remove cover A and the defective fuses or relays from the relay bracket, and replace
B them by new ones
• Check the electrical system for correct function
CAUTION
Fire hazard. Blown fuses indicate overloading or short circuits
☞ Have the electrical system checked by an authorized service center
before inserting new fuses
• In order to avoid damage to the electrical system, use only fuses and
relays of the specified load capacity (amperage) – see chapter 6 “Fuse
assignment” on page 6-8 and Checking/replacing the main fuse box and
the switching relays on page 6-7
Fig. 178 : Fuses
BA 34900 US * 2.0 * 34901b510.fm 5-37

5 Maintenance
Checking/replacing fuses of the front socket

Fuses A of the socket are located under a cover at the right behind the control lever con-
A sole.
Fuse assignment – see Fuse assignment for 14-pole front socket on page 6-9
☞ Checking/replacing fuses
• Stop the engine
• Remove the cover, remove defective fuses from the relay bracket and replace them
by new fuses
Fig. 179 : Front socket fuses • Check the electrical system for correct function
CAUTION
• In order to avoid damage to the electrical system, use only fuses of the
specified load capacity (amperage) – see chapter 6 “Fuse assignment for
14-pole front socket” on page 6-9
5-38 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Checking/replacing fuses of the main fuse box

The main fuse box with the power relays and the preheating time control unit is located on
the left in the engine compartment (near the hydraulic oil tank).
☞ Checking/replacing fuses and switching relays
A
• Stop the engine
• Remove the key from the battery master switch A (option) or disconnect the negative
lead (−) from the battery
• Remove cover A from the fuse box
Fig. 180: Main fuse box • Replace the defective fuse or relay
➥ Main fuse and relay descriptions and output indications
– see chapter 6 “Checking/replacing the main fuse box and the switching relays”
on page 6-7
• Check the electrical system for correct function
CAUTION
• In order to avoid damage to the electrical system, use only fuses and
relays of the specified load capacity (amperage) –
see chapter 6 “Checking/replacing the main fuse box and the switching
relays” on page 6-7
BA 34900 US * 2.0 * 34901b510.fm 5-39

5 Maintenance
5.19 Cleaning and maintenance work

Instructions regarding cleaning work
CAUTION
The wrong choice of cleaning equipment and agents can impair the operating
safety of the machine and undermine the health of the persons in charge of
cleaning the machine.
☞ Therefore always observe the following instructions
Environment
In order to avoid damage to the environment, clean the machine only in wash
bays and places provided to this effect!
Cleaning with washing solvents

• Ensure adequate room ventilation
• Wear suitable protective clothing
• Do not use flammable liquids, such as gasoline or diesel fuel
Cleaning with compressed air
• Work carefully
• Wear safety glasses and protective clothing
• Do not aim the compressed air at the skin or at other people
• Do not use compressed air for cleaning your clothing
Cleaning with high-pressure cleaners
• Electrical components and damping material must be covered and not directly exposed
to the jet
• Cover the vent filter on the hydraulic oil tank and the filler caps for fuel, hydraulic oil,
etc.
• Cover the piston rods of the hydraulic cylinders (the scraper is not water-tight, and
water in the guide bushing causes corrosion and damage to the piston rod)
• Cover electric parts, such as the alternator, the ignition lock, the turn indicator and light
switches, the relays, etc.
• Cover the controls and seals
• Cover the air-intake filter, etc.
Cleaning with flammable anticorrosion agents and sprays
• Do not use unprotected lights or open flames
• Do not smoke while cleaning with these products
5-40 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Cleaning inside the cabin
NOTICE
Never use high-pressure cleaners, steam jets or high-pressure water to clean inside the
cabin.
☞ Water under high pressure can penetrate into the electrical system, cause short
circuits, damage seals and disable the controls
We recommend using the following aids to clean the cabin:

• Broom or vacuum cleaner
• Damp cloth
• Bristle brush with water and mild soap solution
Cleaning the pedals
CAUTION
Loss of machine control due to dirt or malfunction of the pedals
☞ Keep the floor under the pedals clean
☞ Keep the hinges clean and in good operating condition
☞ Clean the pedals
☞ Apply spray oil to the pedal hinges if necessary
☞ – see chapter 5 “Maintenance plan” on page 5-50
CAUTION
Risk of injury. Risk of accidents.
Secure the machine correctly before cleaning or servicing the pedals
☞ Place the machine on firm and level ground
☞ Apply the parking brake – see Parking brake on page 3-52
☞ Stop the engine, but leave the ignition switched on
☞ Lower the loader unit and the attachment to the ground without applying
any pressure to it
☞ Place the attachment, for example a bucket, on the ground so that the edge
applies slight pressure to the ground
☞ Switch off ignition and remove the ignition key
BA 34900 US * 2.0 * 34901b510.fm 5-41

5 Maintenance
Cleaning the door locks and arresters

☞ Keep the door locks, arresters and hinges clean
☞ Apply spray oil to the hinges and joints if necessary
☞ – see chapter 5 “Maintenance plan” on page 5-50
Cleaning the seat belt

CAUTION
Risk of injury. Dirty belts, in particular automatic seat belts, hinder winding
and jeopardize the operator’s safety!
☞ Clean dirty belt straps and wind them only when they are dry!
☞ Have an authorized service center replace a malfunctioning seat belt by a
new one
The following auxiliary means are recommended for cleaning:

• Mild soap solution. Clean the seat belt without removing it
• Do not use any chemical agents – the material can be destroyed!
Cleaning the exterior of the machine
NOTICE
In order to avoid corrosion on the machine (paint finish, joints, threaded fittings, etc.),
thoroughly clean the machine with water after driving on saline ground or roads and after
driving the machine to a different site!

• High-pressure cleaner or bristle brush with water and mild soap solution
Important
A machine with anticorrosion protection (“aggressive media”) must be cleaned

separately! – see Maintenance work “Aggressive Media” (option) on
page 5-44!
5-42 BA 34900 US * 2.0 * 34901b510.fm

Maintenance 5
Cleaning the engine compartment

• High-pressure cleaner
• Steam jet
WARNING
Shearing hazard, turning parts – risk of accidents. Do not clean when the
engine is running
NOTICE
The engine must be cold before cleaning it with a water or steam jet
☞ Do not point the jet directly at the electric sensors such as the oil pressure switch or
the electronics on the hydraulic pump.
• The humidity penetrating any such sensors causes them to fail and leads to engine
damage
Checking threaded fittings

• Check all threaded fittings regularly, even if they are not listed in the maintenance
plans.
• Tighten loose threaded fittings immediately. Refer to chapter “Specifications” for the
tightening torques.
Checking pivots and hinges

• Lubricate all mechanical pivot points on the machine (door hinges, joints, for example)
and fittings (door arresters, for example) regularly, even if they are not listed in the lubri-
cation plan.
5.20 Maintenance of attachments and of the work equipment

Correct maintenance and service is absolutely necessary for smooth and continuous
operation, and for an increased service life of the attachments.
Observe the lubrication and maintenance instructions in the Operator’s Manuals of the
attachment
BA 34900 US * 2.0 * 34901b510.fm 5-43

Maintenance
5 Maintenance
5.21 Maintenance work “Aggressive Media” (option)

The machine is specially protected against corrosion for work in aggressive media (a
saline environment, for example).
However, this anticorrosion protection is affected by external factors, for example dirt,
cleaning, etc. This is why it only has ongoing effect if checked at regular intervals and
renewed or reapplied as required.
If no anticorrosion protection is applied to the machine, for example for work in a saline
environment, we recommend retrofitting your machine with the “Aggressive Media” option
by a sales partner.
Anticorrosion protection applied in the factory

The following anticorrosive wax has been used in the factory:
Designation: ANTICORIT BW 366

Manufacturer: FUCHS MINERALOELWERKE GMBH/Mannheim
Specification: TI 8030-015/K 19/MIL-C-16 173 C-Grade 4
Components coated with anticorrosive wax
Component Remarks
Before applying the wax:
• Apply contact spray to contact surfaces and
connect the plug-and-socket connections
All electric plug-and-socket, earthing
again
and crimp connections
• Apply a particularly thick anticorrosion layer
to the connecting parts of the fuel level trans-
mitter
Except:
• Piston rods (chromium coating)
• Cabin, cabin bearings
• Engine cover, engine mounting
All machine parts such as axles, gear- • Air filter
box, trim panels, servicing lids, loader • Counterweight
unit, quickhitch • Fastening surfaces for installing parts on
frame
• Radiator and insulating mat
• Mudguards, rubber and plastic parts
• Light elements
Flange surfaces For example axles, engine and cabin bear-
ing:
• Seal gaps with anticorrosion wax after
assembly
5-44 BA 34900 US * 2.0 * Aggressive Medien.fm

Maintenance 5
Measures for maintaining anticorrosive protection

Safety instructions
• When handling chemical substances of any kind, such as solvents, wax, etc., observe
the specific product-related safety regulations (safety data sheet)
• When using volatile and easily flammable anticorrosive agents and solvents:
• Do not use unprotected lights or open flames
• Do not smoke when using these products
• Corrosion on electrical connections or components can lead to dangerous operating
malfunctions. Therefore check the electric functions of the machine with special care.
Immediately put the machine out of operation if you detect any defects and have
defects rectified immediately.
• Perform work on the electrical system only with the battery disconnected and the
engine stopped
Cleaning
• If the machine is used in corrosive environment over a longer period of time, we
recommend removing the floor mat in the cabin to avoid collecting corrosive humidity.
• Thoroughly clean machines that are put out of operation over a longer period of time.
• Clean the machine at least once a week. In particular, remove corrosive deposits (such
as salt crusts) as fast as possible.
• Clean the machine with cold running water preferably.
NOTICE
Contrary to the instructions given in Chapter “General maintenance work” in the Operator’s
Manual of the machine, neither clean the machine with a bristle brush nor with a steam jet
or a high-pressure cleaner. Otherwise the anticorrosive protection will be heavily affected.
☞ If cleaning the machine with these means cannot be avoided, check the wax coating
very carefully and have it renewed or reapplied as required.
If you replace components, check whether they are classified as in Components coated
with anticorrosive wax on page 5-44 and whether they are subject to special treatment
before assembly.
BA 34900 US * 2.0 * Aggressive Medien.fm 5-45

5 Maintenance
Applying the protective anticorrosion coating

Bear in mind the following instructions as you apply the anticorrosive wax:
Important
Carefully cover all fastening surfaces and elements to which the

anticorrosive protection may not be applied
– see Components coated with anticorrosive wax on page 5-44
• ANTICORIT BW 366 can be applied with a brush, by means of immersion or with all
commercially available spray guns.
• ANTICORIT BW 366 protective coating can be removed with gasoline, RENOCLEAN
E/K or FUCHS MULTICLEAN as required.
• ANTICORIT BW 366 spots are difficult to remove on clothing.
• Affix a “Wet paint!” or a similar sign to newly coated machines.
Treatment of oxidized surfaces

If in spite of all precautionary measures some components should be affected by corrosion
(oxidized), proceed as follows:
☞ In the case of electric plug-and-socket connections, perform the treatment as follows:
• Remove the remaining protective wax in the oxidized area with gasoline,
RENOCLEAN E/K or FUCHS MULTICLEAN
• Treat the affected area with an oxide solvent, such as KONTAKT 60, and rinse it with
KONTAKT WL, for example
• Treat the contact surfaces of the connection with KONTAKTSPRAY WD 40, for
example
• Establish the connection
• Apply/spray anticorrosion wax onto the electric connection from all sides
☞ In the case of sheet-metal parts, perform the treatment as follows:
• Remove the remaining protective wax in the oxidized area with gasoline,
RENOCLEAN E/K or FUCHS MULTICLEAN
• Remove all remaining corrosion and paint coating from the affected area down to the
bare material, otherwise the paint coating will not adhere properly
• Clean the affected area with a cleaning solvent, and apply a 2-component prime
coating and then a 2-component paint coating to it
• Then preserve the area with anticorrosion wax
5-46 BA 34900 US * 2.0 * Aggressive Medien.fm

Maintenance
Maintenance 5
5.22 Fluids and lubricants

Season/temper-
Component/application Engine/machine fluid1 SAE grade Specification Capacities2
ature
10W-40; EO1040B4 Year-round
3
Engine Engine oil with oil filter +/−30 °C About 7.5 l (2 gal)
5W-305
(+86 °F/−22 °F)
Gearbox 20 kph/12.43 mph
0.3 l (0.08 gal)
(30 kph/18.65 mph option)
Front or rear axle differentials7 Gearbox oil6 SAE 90 LS (hypoid gear oil) Year-round 3.0 l (0.8 gal) each
Left or right planetary drives,
0.5 l (0.13 gal) each
front or rear axles7
HVLPD 46 Year-round
Hydraulic oil8 +/−30 °C
HVLPD 325 About 58 l9
Hydraulic system/oil tank (+86 °F/−22 °F)
(15.32 gal)
AVILUB Syntofluid 46
Biodegradable oil Year-round
PANOLIN HLP Synth 46
Grease nipples Lithium-saponified brand-name
Multipurpose grease
loader unit/axles grease MPG-A4
Year-round As required
Battery terminals Acid-proof grease SP-B4
Aggressive media (option) Anticorrosion protection Anticorit BW 36610
DIN 51628/DIN EN 590 (EU) Year-round About 60 l
Fuel system, fuel tank Diesel fuel11, 12
ASTM D975-94 (USA) −40 °C (−40 °F) (15.85 gal)
Braking system Brake fluid13 ATF Suffix type A – 0.5 l (0.13 gal)
About 0.85 kg
Air conditioning (option)14 Refrigerant R 134a –
(1.9 lb)
Water
Radiator – engine and Year-round 3.0 l (0.8 gal)
Antifreeze15, 16 HAVOLINE XLC
hydraulics −28 °C (−18.4 °F) Antifreeze
4.0 l (1.1 gal)
Water
Year-round 0.5 l (0.13 gal)
Washer system Cleaning agent16 Water + antifreeze
−20 °C (−4 °F) Antifreeze
1.0 l (0.26 gal)
1. Bear in mind the safety data sheet of the engine/machine fluids

2. The capacities indicated are approximate values; the oil level check alone is relevant for the correct oil level
3. Specification: MIL-L-2104C; API CD/CE/CH4; CCMC-D4
4. Abbreviation for lubricants (Hauptverband der Deutschen Bauindustrie e. V. – German construction engineering association)
5. Used in Scandinavian countries only
6. Specification: API GL 5 MIL-L-2105 D
7. Capacity indications for each axle or planetary drive
8. DIN 51 524/ISO 11158-HM
9. After an oil change, fill up to the middle of the sight glass (complete new fill of hydraulic system about 75 l/19.8 gal)
10. Specification: TI 8030-015/K 19/MIL-C-16 173 C-Grade 4
11. In order to avoid engine damage, add only additives to the diesel fuel that have been certified by Yanmar!
12. If fuels are used that do not comply with the indicated standards, warranty rights shall not apply in case of diesel engine damage
13. In order to avoid braking system failure, use only ATF brake fluids.
14. Maintenance work may only be performed by trained technical personnel
15. Factory fill – antifreeze concentrate −60 °C (−76 °F)
Complete refill, see Coolant compound table on page 6-12 and manufacturer indications on the packaging
16. Have the coolant replaced every 2 years by an authorized service center
BA 34900 US * 2.0 * 34901b520.fm 5-47

5 Maintenance
5.23 Explanation of symbols on the maintenance label
Symbol Explanation
Before starting maintenance work, follow the safety instructions in the Operator’s Manual
Before starting maintenance work, read the “Maintenance” chapter in the Operator’s Manual
Perform a functional check of the light system
Check tires for damage, pressure and tread depth
Perform a functional check and synchronize the steering system
Perform a functional check of the braking system
Check hydraulic oil level. Add oil if necessary
Check engine oil level. Add oil if necessary
Compress the dust valve
Check radiator for engine coolant and hydraulic oil for dirt. Clean if necessary
Check condition and initial tension of V-belt. Retighten or replace if necessary
Leakage check:
Check for tightness, leaks and chafing: pipes, flexible lines and threaded fittings. Rectify if necessary
Leakage check:
Check the fuel/water separator. Drain water if necessary
Lubrication service:
Lubricate the assemblies concerned
5-48 BA 34900 US * 2.0 * 34901b520.fm

Maintenance 5
5.24 Maintenance label

Affixed on left window
349-00
BA 34900 US * 2.0 * 34901b520.fm 5-49

Maintenance
5 Maintenance
5.25 Maintenance plan
Important
For service and maintenance work on the attachment, please refer to the
Operator’s and maintenance manual of the attachment manufacturer as well.
Have maintenance work, the Delivery Inspection, the 1st Inspection at 100 s/h
and the 2nd Inspection every 500 and 1500 s/h (once a year) performed by an
authorized service center, otherwise warranty claims will not be acknowl-
edged.
Maintenance plan overview
Service
Operator Service center
center
Maintenance work
2nd Inspection1
1st Inspection1
every 1500 s/h

every 500 s/h
(once a day)
Every 20 s/h
once a year
Work description
inspection
at 100 s/h
Delivery
“A”
“B”
“C”
Oil and filter changes, fan bearing ( )
• Change the engine oil ● ● ●
• Replace the engine oil filter ● ● ●
• Replace the fuel filter, fuel prefilter ● ● ●
• Replace the air filter insert2 ● ●
3
• Replace the safety cartridge of the air filter insert ●
• Change the gearbox oil in the rear axle gearbox ● ● ●
• Change the gearbox oil in the differential
● ● ●
(front and rear axles)
• Change the gearbox oil in the left and right planetary drives
● ●
(front and rear axles)
• Replace the hydraulic oil4 ●
• Replace the hydraulic oil filter insert (return) ● ●
• Replace the hydraulic oil tank suction filter ●
• Replace the hydraulic oil tank breather filter3 ●
5
• Replace the fine-dust filter of the heating ● ●
Inspection work ( ):
• Check engine oil level ● ●
• Check hydraulic oil level ● ● ● ● ●
6
• Check coolant level ● ● ● ● ●
• Check gearbox oil level in front and rear axle differential ● ● ● ●
• Check gearbox oil level in gearbox ● ● ● ●
• Check gearbox oil level in front and rear axle, left and right
● ● ● ●
planetary drives
5-50 BA 34900 US * 2.0 * 34901b540.fm

Maintenance 5
Service
center
Maintenance work
2nd Inspection1
1st Inspection1
every 1500 s/h

every 500 s/h
(once a day)
Every 20 s/h
once a year
Work description
inspection
at 100 s/h
Delivery
“A”
“B”
“C”
• Brake fluid (ATF): check the level6 ● ● ● ● ●
7
• Check water/oil radiator for dirt and clean if necessary ● ● ● ●
• When using biodegradable oil: drain the condensation water
● ●
in the hydraulic oil tank4
• Clean dust valve on air filter housing2 ● ● ● ● ●
• Check condition and pre-tension of V-belt. Retighten or
● ● ● ● ●
replace if necessary
• Check the pedals. Clean them and apply grease or oil if nec-
● ● ● ●
essary
• Check the locks/door arrester. Clean them and apply grease
● ● ● ●
or oil if necessary
• Drain the water in the fuel/water separator (option) ● ● ● ●
• Check valve clearance (engine management). Set if neces-
● ● ●
sary
• Check battery charge condition. Charge if necessary8 ● ● ●
• Clean the fine-dust filter of the heating system (replace every
● ● ●
500 s/h)
• Check and set service and parking brake pads9. Replace if
● ● ●
necessary
• Tire check (damage, air pressure, tread depth) ● ● ● ● ●
• Aggressive media (option): check anticorrosion protection,
● ● ● ●
renew if necessary10
Check screws and nuts or threaded fittings for tightness on the following assemblies/components. Retighten if necessary
• Engine and engine bearing ● ● ●
9
• Steering system ● ● ●
• Hydraulic system ● ● ●
• Loader unit (pin locking) ● ● ●
• Axle mounting, axle suspension ● ● ●
• Counterweight (attachment) ● ● ●
• Fastening screws of cardan shafts ● ● ●
• Cabin fastening screws ● ● ●
• Wheel nuts ● ● ● ●
• Electrical system: check electric and earth connections,
● ● ● ●
chafing on wiring harness, battery terminals
BA 34900 US * 2.0 * 34901b540.fm 5-51

5 Maintenance
Service
center
Maintenance work
2nd Inspection1
1st Inspection1
every 1500 s/h

every 500 s/h
(once a day)
Every 20 s/h
once a year
Work description
inspection
at 100 s/h
Delivery
“A”
“B”
“C”
Lubrication ( ):11 (Note: lubricate more frequently when in heavy-duty operation!)
• Hinges, joints (door arresters, for example) ● ● ● ●
• Rear axle oscillating bearing ● ● ● ● ●
• Front and rear axle planetary drive bearings (left and right) ● ● ● ● ●
Loader unit – see Lubricating the loader unit, lift, tilt and lock cylinders on page 5-24
• Slide plates of telescopic boom ● ● ● ●
• Compensating cylinder bearing ● ● ● ●
• Lift frame bearing ● ● ● ● ●
• Tilt rod bearing ● ● ● ● ●
• Tilt lever bearing ● ● ● ● ●
• Lift cylinder bearing ● ● ● ● ●
• Tilt cylinder bearing ● ● ● ● ●
• Quickhitch: bearing on lift frame ● ● ● ● ●
Functional check ( ):
• Service and parking brake ● ● ● ● ●
• Steering system9 synchronous position of wheels ● ● ● ● ●
• Electrical system – lights, indicator lights, signaling system,
● ● ● ● ●
washer system
• Air conditioning (option) ● ● ● ● ●
• Drive interlock (option) ● ● ● ● ●
• Seat adjustment, seat belt ● ● ● ● ●
• Lock – control lever (joystick) and 3rd control circuit (road
● ● ● ● ●
travel)
• Loader unit load stabilizer (option) ● ● ● ● ●
• Hydraulic additional control circuit (option) ● ● ● ● ●
5-52 BA 34900 US * 2.0 * 34901b540.fm

Maintenance 5
Service
center
Maintenance work
2nd Inspection1
1st Inspection1
every 1500 s/h

every 500 s/h
(once a day)
Every 20 s/h
once a year
Work description
inspection
at 100 s/h
Delivery
“A”
“B”
“C”
Leakage check ( ): Check for tightness, leaks and chafing: pipes, flexible lines and threaded fittings. Have rectified by an authorized
service center if necessary.
• Air intake line12 (air filter – engine) ● ● ● ● ●
• Engine lubrication (engine – filter) ● ● ● ● ●
13
• Fuel lines ● ● ● ● ●
• Cooling system (engine – hydraulic oil) ● ● ● ● ●
9
• Steering system (flexible lines and steering cylinders) ● ● ● ● ●
• Hydraulic system (flexible lines14 and cylinders) ● ● ● ● ●
9
• Braking system (flexible lines and cylinders) ● ● ● ● ●
• Loader unit safe load indicator ● ● ● ● ●
• Air conditioning system (option) – flexible lines, condenser,
● ● ● ● ●
dehumidifier
1. Have the 1st Inspection at 100 service hours and the 2nd Inspection at 500 service hours performed by an authorized service center otherwise warranty claims will not be acknowledged
2. Replace filter insert at least every 12 months or 1500 s/h
3. When working in an acidic environment, replace the filter every 300 s/h
4. When using biodegradable oil in the hydraulic oil tank: drain the condensation water every 500 s/h, in any case before the cold season.
5. Depending on operation and dust conditions, it may be necessary to replace the fine-dust filter more frequently
6. Replace every 2 years
7. Clean radiator more frequently depending on operation and dust conditions, in particular if the machine is used for mowing and mulching applications
8. Make a note of the date the battery is charged
9. Safety part! All maintenance and repair work must be performed by an authorized service center
10. See maintenance instructions for aggressive media, order no. 1000108296
11. Observe the manufacturer’s indications for lubrication of the attachment!
12. In order to avoid engine damage, have air intake lines with cracks and chafe marks immediately replaced by an authorized service center
13. Replace flexible fuel leak oil lines (plastic) every 2 years
14. Replace flexible lines every 6 years (DIN 20066 part 5)
BA 34900 US * 2.0 * 34901b540.fm 5-53

5 Maintenance
Notes:
5-54 BA 34900 US * 2.0 * 34901b540.fm

Specifications
Specifications 6
6 Specifications
Important
Measures in brackets (...) are American measures
6.1 Models and trade names (overview)

Wheel loader model Trade name
349-00 550
6.2 Frame
Sturdy steel sheet chassis, rubber-mounted engine
6.3 Engine
Wheel loader model 349-00
Product Yanmar
Type 4TNV 88 (BKNKR)
Design Water-cooled 4 stroke diesel engine
Number of cylinders 4
Displacement 2190 cm³ (133.62 in³)
88 x 90 mm
Nominal bore and stroke
(3.46 x 3.54 in)
35 kW (47 hp)
Output (kW) as per ISO
at 2800 rpm
136.3 Nm (100.5 ft.lbs.)
Max. torque
at 1680 rpm
Max. engine speed without load 2995 rpm
Idling speed 1100 rpm
Specific fuel consumption 266 g/kWh (9.38 oz/kWh)
Fuel injection system Direct injection
Firing order 1–3– 4–2
Glow plugs/preheating time
Starting aid Above 0 °C (32 °F) about 10 seconds
Below 0 ° C (32 °F) about 10 – 50 seconds
30° in all directions
Max. inclined position (engine no longer
Observe the tilting limit1 of the machine
supplied with oil):
(20° laterally)
Exhaust values according to 97/68 EC and 2004/26 EC
1. Loader unit in transportation position
BA 34900 US * 2.0 * 34901b610.fm 6-1

6 Specifications
6.4 Drive
Variable displacement pump

Automotive, infinitely variable hydrostatic axial-piston
Design
gearbox
0 – 40 cm³/rev
Displacement
(0 – 2.44 in³/rev)
460 bar
Max. operating pressure
(6542 psi)
1250 – 1350 rpm
Starting engine speed
at 50 bar HP (715 psi) HP
Speed-sensitive, hydraulic displacement adjustment with
Control
pressure cutoff
Traveling direction Electrohydraulic control
Inching Inching valve via brake/inching pedal
Pushing power 27.5 kN1 (20.28 ft. lbs.)
Boost pump integrated in variable displacement pump
Design Internal gear pump
11.6 cm³/rev
Displacement
(0.71 in³/rev)
25 – 30 bar (355 – 427 psi)
Charging/boost pressure
at 2800 rpm
1. Standard tires 10.5-18
6-2 BA 34900 US * 2.0 * 34901b610.fm

Specifications 6
6.5 Front/rear axles

Front axle

Planetary steering and drive axle, rigid screw connection
Design
with frame
Traction is evenly distributed to all 4 wheels by means of
Differential lock1 (100 %)
the cardan shaft
King-pin inclination 7°
Camber 1.5°
Steering angle 38°
Toe-in 0 mm (0 in)
Track width2 1262 mm (49.7 in)
1. Option
Rear axle

Design Oscillating axle carrier suspension on frame
Differential lock None
King-pin inclination 7°
Camber 1.5°
Oscillation  8°
Steering angle 38°
Toe-in 0 mm (0 in)
Track width1 1262 mm (49.7 in)
BA 34900 US * 2.0 * 34901b610.fm 6-3

6 Specifications
6.6 Brakes
Service brake

Design Foot-operated hydrostatic disc brake
Location Input shaft – front axle input
Effect On both axles via cardan shaft
Parking brake

Design Manual mechanical disc brake
Location Input shaft – front axle input
6.7 Steering system

Hydrostatic 4 wheel steering with emergency steering fea-
Design
tures
Steering mode 4 wheel steering/front axle steering (option)
Hydraulic pump, steering unit with priority valve, one steer-
Assemblies ing cylinder per axle, automatic synchronization in final
positions (left and right)
Displacement (servostat) 60 cm³/rev / steering wheel rotation
Steering pressure 180 bar (2560 psi)
Hydraulic pump displace-
20 cm3/rev (1.22 in³/rev)
ment
6-4 BA 34900 US * 2.0 * 34901b610.fm

Specifications 6
6.8 Operating hydraulics

Hydraulic pump, control valve, hydraulic oil tank

Hydraulic pump Gear pump
3
20 cm /rev  56 l/min (1.22 in³/rev 14.8 gal/min)
Displacement
at 2800rpm
Max. operating pressure1 235 bar (3345 psi)
Operation: raise/lower with joystick,
Control valve (3-fold) Operation: 3rd control circuit with control lever or
switch on joystick (option)
Return suction filter 0.5 bar (711 psi) pre-tension
Hydraulic oil tank About 58 l (15.33 gal)
1. Measured at control valve test port
Protection: lift, tilt and quickhitch cylinders

20 cm3/rev  56 l/min (1.22 in³/rev 14.8 gal/min)
Hydraulic pump
at 2800rpm
Max. operating pressure1 235 bar (3345 psi)
Tilt cylinder Rod side 260 bar (3698 psi)
Secondary protection: Base side 120 bar (1707 psi)
Lift cylinder None on rod side
Secondary protection: Base side 260 bar (3698 psi)
Quickhitch cylinder
260 bar (3698 psi)
Secondary protection:
1. Measured at control valve test port
BA 34900 US * 2.0 * 34901b610.fm 6-5

6 Specifications
Lift and tilt cylinder speed

20 cm3/rev 56 l/min (1.22 in³/rev 14.8 gal/min)
Hydraulic pump
at 2800rpm
Raise 4.8 sec
Lift cylinder
Lower 3.2 sec
Tilt in 2.1 sec
Tilt cylinder
Tilt out 2.0 sec
Usable consumer pressure at 3rd control circuit

Rpm / l/min / bar
Hydraulic pump Function
(rpm / gal/min / psi)
On the coupling block 3rd con- 3rd control circuit control 2800/50/150
trol circuit quick couplers valve (2800/13.20/2175)
Usable consumer pressure at additional control circuit (option)

Tandem hydraulic pump
Rpm / l/min / bar
20 + 14 cm3/rev Function
(rpm / gal/min / psi)
(1.22 + 0.85 in³/rev)
Solenoid valve with
electric actuation with
Additional front control circuit
additional control: 2800/90/120
(on left of loader unit with
3rd control circuit via (2800/23.77/1740)
external return)
locked control lever or
switch on joystick
6-6 BA 34900 US * 2.0 * 34901b610.fm

Specifications 6
6.9 Electrical system

Electric units/light bulbs
Description Output
Alternator 12 V 55 A/12 V 80 A (option)
Starter 12 V 2.3 kW (12 V 3.1 hp)
Battery 12 V 74 Ah 680 A
Light bulb – high beam (left/right) 12 V 55 W/H3
Light bulb – low beam (left/right) 12 V 55 W/H7
Light bulb – side marker light (left/right) 12 V 4 W
Light bulb – front and rear turn indicators
12 V 21 W
(left/right)
Light bulb – brake/rear lights (left/right) 12 V 21/5 W
Light bulb – working light 12 V 55 W/H3
Light bulb – rotating beacon 12 V 55 W/H1
Light bulb – interior light 12 V 10 W
Checking/replacing the main fuse box and the switching relays

The main fuse box is located in the engine compartment (on the left on the rear wall)
K005 K009 F026 F027
Rated cur-
Fuse Protected circuit
rent (A)
F025 40 A Cutoff solenoid relay
F026 40 A Start high-current relay
F027 100 A Main fuse
F028 40 A High-power connection
Relay no. Protected circuit

F025 F028
Fig. 181: Main fuse box
K005 Preheating high-current relay
K009 Start high-current relay
BA 34900 US * 2.0 * 34901b610.fm 6-7

6 Specifications
Fuse assignment
Rated cur-
No. Symbol Protected circuit
rent (A)
F001 7.5 High beam (left)
F002 7.5 High beam (right)
F003 5 Side marker light (left)
F004 5 Side marker light (right)
Interior light, glow control unit, hazard warning
F005 10
lamp
F006 15 Front working light, rotating beacon
F007 25 Low/high beam
F008 7.5 Low beam (left)
F009 7.5 Low beam (right)
F7 F6 F5 F4 F3 F2 F1
Cutoff solenoid, indicating instrument,
F010 5
fuel pump
F16 F15 F14 F13 F12 F11 F10 F9 F8
F011 15 Front/rear wiper, horn
F24 F23 F22 F21 F20 F19 F18 F17 F012 7.5 Solenoid valves, load stabilizer
Backup warning system, joystick,
F013 7.5
drive solenoid valve
F34 F35 F36 F37
Window heating, air-suspension seat,
F014 25
quickhitch lock
Fig. 182: Fuse assignment F015 15 Turn indicators, brake lights
F016 5 Radio, safe load indicator
F017 10 Front socket
F018 15 Heating fan, air conditioning (option)
Solenoid valve for differential lock and
F019 5
steering modes
Solenoid valve, additional control circuit and
F020 15
air conditioning fan
F021 1 Telematic (option)
F022 1 Telematic (option)
F023 15 Rear working lights
F024 15 12 V socket (12 V power outlet)
F034 10 Future function/Chute up/down
F035 10 Chute right/left
F036 10 Front socket
F037 10 — Front socket
6-8 BA 34900 US * 2.0 * 34901b610.fm

Specifications 6
Fuse assignment for 14-pole front socket

F1 F2 F3 F4 F5 F6 F7 F8
Rated cur-
No. Protected circuit
rent (A)
F1 10 Front socket
Fig. 183: Fuse assignment of front socket F2 10 Front socket
F3 – Not assigned
F4 – Not assigned
F5 – Not assigned
F6 – Not assigned
F7 10 Front socket
F8 10 Front socket
BA 34900 US * 2.0 * 34901b610.fm 6-9

6 Specifications
Switching relay assignment on board

The relays are located under the fuse board.
K010 K018
K017 Switching
Protected circuit
relay no.
K003 K001 High-current relay
K004 K003 Reverse traveling switching relay
K004 Forward traveling switching relay
K016
K010 Switching relay – turn indicators
K027 K016 Not assigned
K017 Switching relay for unlocking the quickhitch (option)
K023
K018 Switching relay for locking the quickhitch (option)
K001 K023 Switching relay for wiper
K027 Step-by-step relay for window heating (option)
Fig. 184: Relays on board
Switching relay assignment on bracket

The relays are located under the trim of the control lever console.
B018 K025 K073 K002 K070 K047
Switching
Protected circuit
relay no.
B018 Buzzer
K002 Power supply high current relay
K021 Differential lock switching relay
K021 K030 K053 K075 K025 Intermittent-wipe switching relay
K030 Brake lights
K047 Switching relay for rear working light
K095 K096 K097 K098 K099 K100
K053 Air conditioning fan (option)
K070 Switching relay (diesel engine runs)
K073 Switching relay for operator presence switch (option)
K075 Switching relay for additional control circuit (option)
K095 Chute right switching relay
K096 Chute left switching relay
K101 K102 V034 K097 Chute up switching relay
Fig. 185: Relay bracket K098 Chute down switching relay
K099 switch setting switching relay
K100 Future function III switching relay
K101 Future function III switching relay
K102 Step relay button switching relay
V034 Combination of diodes for diodes
6-10 BA 34900 US * 2.0 * 34901b610.fm

Specifications 6
6.10 Tires
Tires
Tire pressure
Wheel rims
1
(bar/psi)
Tire size
Wheel offset
Front Rear size
(mm/in)
2.5 2.0
10.5-182 MPT 317 126G
(36 psi) (29 psi)
38
12.0/75-183 12PR TR11 9x18
3.0 2.5 (0.15 in)
TBL 123A8
(43 psi) (36 psi)
325/70 R18 MPT AC70G TL125G
365/70 R18 EM-01 135 B/146A2
365/70 R18 SPT09 164A2/135B 2.5 2.0
335/80 R18 151A2/139B XZSL (36 psi) (29 psi) 25
11x18
340/80 R 18 550 143A8/138D (0.1 in)
3.0 2.5
15.5/55 R18 140A8/140B
(43 psi) (36 psi)
1. Increase front tire pressure by 0.5 bar (7.11 psi) during pallet forks operation!
2. Standard tires/not allowed for “30 kph (18.65 mph) high speed” option
3. Not allowed for “30 kph high speed” option
6.11 Weights
1, 2
Curb weight with canopy 3700 kg (8157 lb)
Curb weight1, 2 with cabin 3850 kg (8487.8 lb)
Gross weight rating 4500 kg (9920.6 lb)
Front axle weight rating
3200 kg (7054.7 lb)
Rear axle weight rating
1. With standard bucket (1000288406), without operator and full fuel tank, without FOPSII fence, tire 12.0-18
2. With counterweight 1000260391 (182 kg/401.2 lb)
BA 34900 US * 2.0 * 34901b610.fm 6-11

6 Specifications
6.12 Noise levels

Noise levels (self-propelled work machines)

Measured value 100.3 dB
Guaranteed value 101 dB
Operator-perceived noise level
79 dB
(cabin)
Operator-perceived noise level
82 dB
(canopy)
Important
Measurement of sound power level according to Directives 2000/14 EC,

ISO 6395: 1995 and EN ISO 3711: 1995.
6.13 Coolant compound table

Outside temperature Water1 Antifreeze2
Up to °C (°F) % by volume % by volume
4 °C (39.2 °F) 99 –
−10 °C (14 °F) 79 20
−20 °C (−4 °F) 65 34
−25 °C (−13 °F) 59 40
−35 °C (−31 °F) 55 45
−42 °C (−43 °F) 50 50
1. Water quality at 20 °C (68 °F) = 6.5 – 8.5 ph/overall hardness 3 – 20 °dGH

2. Antifreeze concentrate −90 °C (−130 °F)
6.14 Vibrations, oscillation and acceleration value

Vibration1
Overall vibration value for upper m
< 2.5 ------ (< 8.2 feet/s²)
extremities of the body s2
Maximum effective value of m

< 0.5 ------ (< 1.64 feet/s²)
weighted acceleration for body s2
1. The operator must be informed of the risks if the vibration values are higher than those indicated (Directive 2002/44/EC and
78/764/EEC)
6-12 BA 34900 US * 2.0 * 34901b610.fm

Specifications 6
6.15 DIN/EN – American measures

Volume
1 litre 2.1 pts (pints)
1 litre 1.06 qts (quarts)
1 litre 0.26 gals (gallons)
1 cm³ 0.0611 cu. in. (cubic inch)
Length indications
1 mm 0.03937 in (inches)
1 m (meter) 3.281 feet
1 m (meter) 1.0936 yards
1 km (kilometer) 0.622 miles
1 mile 1.607 km (kilometer)
Mass (weights)
1 kp/cm² (kilopond/cm²) 2.2 lbs
1 kg (kilogram) 2.205 lbs (pounds)
1 g (gram) 0.035 oz (ounces)
Torques
1 Nm (Newton meter) 0.737 ft/lbs (foot-pounds)
Pressure
1 bar 14.29 psi
Force/output
1 hp (horsepower) 0.735 kW (kilowatts)
1 hp (horsepower)
0.985 hp (horsepower)
0.735 kW (kilowatts)
BA 34900 US * 2.0 * 34901b610.fm 6-13

6 Specifications
6.16 Tightening torques

General tightening torques
Screw Tightening torques1

dimensions 8.8 10.9 12.9
M4 3 Nm (2.2 ft.lbs.) 4 Nm (2.9 ft.lbs.) 5 Nm (3.7 ft.lbs.)
M5 5.5 Nm (4.1 ft.lbs.) 8 Nm (5.9 ft.lbs.) 10 Nm (7.4 ft.lbs.)
M8 23 Nm (17 ft.lbs.) 34 Nm (25 ft.lbs.) 40 Nm (29.5 ft.lbs.)
M14 125 Nm (92.1 ft.lbs.) 185 Nm (136 ft.lbs.) 220 Nm (162 ft.lbs.)
M16 195 Nm (144 ft.lbs.) 290 Nm (214 ft.lbs.) 340 Nm (250 ft.lbs.)
1450 Nm 1700 Nm
M27 1000 Nm (737 ft.lbs.)
(1069 ft.lbs.) (1253 ft.lbs.)
1950 Nm 2300 Nm
M30 1350 Nm (995 ft.lbs.)
(1437 ft.lbs.) (1695 ft.lbs.)
1. These values are valid for screws with untreated, non-lubricated surfaces.
Specific tightening torques
Description Torque
Wheel nut 390 ±10 Nm (287.6±7 ft.lbs.)
6-14 BA 34900 US * 2.0 * 34901b610.fm

Specifications 6
6.17 Payloads and capacities

Loader unit with bucket
Bucket Wheel loader model 349-00

Bucket capacity1, heaped, as per ISO 7546 0.65 m³ (23 ft³)
Tipping load 2340 kg (5158.8 lb)
Payload2 1170 kg (2579.4 lb)
Breakout force: lift cylinder 32.5 kN (23.97 ft.lbs.)
Breakout force: tilt cylinder 25 kN (18.43 ft.lbs.)
3
Scraping depth −70 mm (−2.8 in)
1. With standard bucket

2. Loader unit in horizontal position
3. With tires 12.0-18
Loader unit with pallet forks

Loader unit in horizontal position, 500 mm (19.68 in)
Model 349-00
load distance
Payload1
1640 kg (3616 lb)
safety factor 1.25
Payload1
1220 kg (2690 lb)
safety factor 1.67
Transportation position:
2050 kg (4520 lb)
movable payload1 safety factor 1.25
Transportation position:
1540 kg (3396 lb)
movable payload1 safety factor 1.67
1. Applies to pallet forks type Werk-Btau Co., Inc.; WBPF3-48, WBPF2-48
BA 34900 US * 2.0 * 34901b610.fm 6-15

6 Specifications
6.18 Dimensions with bucket
d
b
a
1700
2390
2470
2590
f 250
280
1780 1850 1320 1262

4950 1650
Fig. 186: Machine dimensions with bucket

– Overall length1, 2 4950 mm (194.9 in)
– Overall width1 1650 mm (64.9 in)
– Overall height with cabin3, 4, 5 2390 mm (94 in)
– Overall height with protective FOPS screen3, 5 2470 mm (97.24 in)
3, 5
– Overall height, upper edge of engine cover 1700 mm (67 in)
Ground clearance in transportation position of
– 250 mm (9.85 in)
loader unit
– Ground clearance3, 5 280 mm (11 in)
a Pin height3, 5 3050 mm (121 in)
b Load-over height3, 5 2750 mm (108.2 in)
c Tilt height3, 5 2310 mm (90.9 in)
1
d Tilt reach 315 mm (12.4 in)
e Tilt-out angle1 45°
f Tilt-in angle1 43°
– Front/rear track width3 1262 mm (49.7 in)
– Wheelbase (front/rear axles) 1850 mm (72.8 in)
Turning radius between curbs3 2700 mm (106.3 in)
–
Between walls1 3550 mm (139.7 in)
1. With standard bucket order no. 1000288643

2. With towing gear
3. With tires 12.0-18
4. With rotating beacon + 200 mm (+7.9 in)
5. With tires 325/70 R18 (−10 mm) (−0.39 in)/ with tires 365/70 R18 (+10 mm) (+0.39 in)/
with tires 335/80 R18 (+30 mm) (+1.81 in)/ with tires 340/80 R 18 (+25 mm) (+0.98 in)
6-16 BA 34900 US * 2.0 * 34901b610.fm

Specifications 6
6.19 Dimensions with pallet forks
d
b
a
c
Fig. 187: Machine dimensions with pallet forks

a Pin height1, 2 3050 mm (194.9 in)
b Pallet height1, 2 2900 mm (114.2 in)
c Tilt-in angle in transportation position (250 mm) 25°
d Tilt-out angle 60°
Turning radius with pallet forks
– 4150 mm (163.4 in)
(horizontal fork arms in transportation position)
1. Measured with pallet forks Werk-Brau Co., Inc. (WBPF3-48; WBPF2-48) and tires 12.0-18
2. With tires 325/70 R18 (−10 mm) (−0.39 in)/ with tires 365/70 R18 (+10 mm) (+0.39 in)/
with tires 335/80 R18 (+30 mm) (+1.81 in)/ with tires 340/80 R 18 (+25 mm) (+0.98 in)
Other information – see Dimensions with bucket on page 6-16
BA 34900 US * 2.0 * 34901b610.fm 6-17

6 Specifications
Notes:
6-18 BA 34900 US * 2.0 * 34901b610.fm

Index
Index
Index
Index
Symbole E
“Load holding control valve” safety feature (option) ................3-94 Emergency lowering of the loader unit with
A the engine stopped ..................................................................3-68
Engine
Accelerator pedal .....................................................................3-48
Adding engine oil .................................................................5-8
Adding coolant .........................................................................5-11
Avoiding running the engine under low-load conditions ....3-37
Additional control circuits (option)
Check the engine oil ............................................................5-7
Front quick couplers ..........................................................3-92
Preparing to start the engine ....................................3-34, 3-35
Air conditioning (option) ........................................................... 3-63
Start ...................................................................................3-36
Air filter ....................................................................................5-13
Stopping ............................................................................3-37
Attachments
Engine cover lock ....................................................................3-24
Overview ...........................................................................1-10
External starting aid .................................................................3-38
Auxiliary heating (option) .........................................................3-62
F
B
Fields of application
Backup warning system (option) .............................................3-56
Bucket ...............................................................................3-69
Battery master switch .............................................................. 3-24
Pallet forks .........................................................................3-79
Biodegradable oil .....................................................................5-21
Fluids and lubricants ................................................................5-47
Brake/inching pedal .................................................................3-51
Front axle steering (option) ......................................................3-47
Braking system ........................................................................5-28
Front socket (option) ................................................................3-56
Brake fluid .........................................................................5-28
Front/rear wipers .....................................................................3-64
Specific instructions ........................................................... 5-28
Fuel preheater (option) ............................................................3-33
C Fuel system
Cabin Bleeding ..............................................................................5-6
Door ...................................................................................3-12 Checking/cleaning the water separator ...............................5-6
Right window .....................................................................3-15 Refueling .............................................................................5-5
Side window emergency exit .............................................3-16 Functional check of all control elements ..................................3-42
Cabin overview ..........................................................................3-2 Fuses ..................................................................................6-8, 6-9
Central lubrication system (option) ..........................................5-26 H
Changing wheels .....................................................................5-30
Hazard warning system ...........................................................3-60
Checking the alternator ........................................................... 5-37
Heating system dust filter ........................................................5-31
Checking the battery ................................................................5-35
Checking the mounting bore of the attachment .......................3-69 I
Checking/replacing fuses Indicator lights and warning lights .............................................3-6
Board .................................................................................5-37 Installing
Main fuse box ....................................................................5-39 Pallet forks .........................................................................3-79
Continuous operation of mechanical 3rd control circuit Standard bucket ................................................................3-69
(option) ....................................................................................3-87 Instrument panel overview .........................................................3-4
Continuous operation of the 3rd control circuit with electrical Interior light ..............................................................................3-59
actuation ..................................................................................3-88 K
D Key-based drive interlock (option) ...........................................3-25
Differential lock ........................................................................3-54
Disposal of machine ..............................................................3-103
Drive interlock with code ..........................................................3-28
Driving license ...........................................................................1-8
BA 34900 US * 2.0 * BA_34900_V2_us_enSIX.fm S-1

Index
L Maintenance work if the machine is used in a

Labels saline environment ............................................................5-44
in the engine compartment ................................................1-21 Pivots and hinges ..............................................................5-43
Inside the cabin .................................................................1-17 Threaded fittings ................................................................5-43
On the outside of the machine ...........................................1-15 Tire care ............................................................................5-29
Type labels and component numbers ...............................1-11 V-belt .................................................................................5-15
Legal regulations .......................................................................1-8 Maintenance plan ....................................................................5-50
Light system .............................................................................3-58 Malfunctions
Load diagram ...........................................................................3-83 Air conditioning (option) .......................................................4-4
Load holding control valve (option) ..........................................3-94 Engine .................................................................................4-1
Load stabilizer (option) ............................................................3-55 Mechanical locking of 3rd control circuit ..................................3-43
Loader unit operation ...............................................................3-65 Mechanical locking of loader unit control lever ........................3-43
Locking the electrically actuated 3rd control circuit (option) ....3-44 Mechanical locking of loader unit control lever (option) ...........3-43
Lowering the loader unit with the engine stopped ...................3-68 Models and trade name of the machine .....................................1-5
Lubrication work O
Axles ..................................................................................5-23 Oil preheater (option) ...............................................................3-33
Loader unit .........................................................................5-24 Operating personnel ..................................................................3-9
With the central lubrication system (option) .......................5-26 Operation of 3rd control circuit .................................................3-66
M Operator seat ...........................................................................3-17
Machine Air suspension (option) ......................................................3-19
Brief description ...................................................................1-5 Backrest adjustment ..........................................................3-18
Crane-lifting .......................................................................3-98 Backrest adjustment (air suspension option) .....................3-20
Fields of application .............................................................1-9 Backrest extension (air suspension option) .......................3-21
Instructions on use ..............................................................1-9 Horizontal adjustment ........................................................3-18
Loading and transporting .................................................3-100 Horizontal adjustment (air suspension option) ...................3-20
Machine overview ................................................................1-7 Lumbar support (air suspension option) ............................3-21
Regulations on use ..............................................................1-8 Seat adjustment (overview) ...............................................3-17
Machine lights ..........................................................................3-58 Seat belt ............................................................................3-22
Machine safety ...........................................................................1-3 Weight adjustment .............................................................3-18
Maintenance, repair work, spare parts ................................1-4 Weight adjustment (air suspension) ..................................3-19
Maintenance Operator’s Manual
Adding hydraulic oil ...........................................................5-20 Explanation of abbreviations and symbols ..........................1-2
Air conditioning ..................................................................5-32 Notices on this Operator’s Manual ......................................1-1
Air filter cartridge ...............................................................5-14 Overview of additional control circuit connections (option) ......3-89
Braking system ..................................................................5-28 Overview of additional control circuit connections with
Checking the engine oil level ...............................................5-7 additional functions (option) .....................................................3-93
Checking the hydraulic oil level .........................................5-19 Overview of machine outside view .............................................1-7
Electrical system ................................................................5-34 P
Engine and hydraulics cooling system ................................5-9 Pallet forks ...............................................................................3-81
Engine lubrication system ....................................................5-7 Adjusting the fork arms ......................................................3-84
Fluids and lubricants ..........................................................5-47 Parking brake ...........................................................................3-52
Fuel system .........................................................................5-4 Payloads
General cleaning and maintenance work ..........................5-40 Bucket ................................................................................6-15
Heating and ventilation system ..........................................5-31 Pallet forks .........................................................................6-15
Hydraulic pressure lines ....................................................5-22 Pressure relief valve “plus powerflow” (option) ........................3-90
Hydraulic system ...............................................................5-17 Putting the machine into operation ............................................3-9
Maintenance of attachments .............................................5-43 Preparing the machine ......................................................3-40
Traveling on public roads ..................................................3-41
Putting the machine out of operation
Final .................................................................................3-103
Temporarily ......................................................................3-102
S-2 BA 34900 US * 2.0 * BA_34900_V2_us_enSIX.fm

Index
R S
Rear window heating (option) ..................................................3-57 Safety instruction
Regulations Accessing/exiting the cabin ...............................................3-12
Documents ..........................................................................1-8 Changing steering mode ...................................................3-47
License, identification ..........................................................1-8 Cleaning ............................................................................5-40
Machine inspections, regulations for accident prevention ...1-8 Crane-lifting .......................................................................3-98
Relays ......................................................................................6-10 External starting aid ...........................................................3-38
Releasing the pressure on the quick couplers .........................3-67 Loading on a transportation vehicle ................................3-100
Removing Towing the machine ..........................................................3-95
Standard bucket from the quickhitch .................................3-72 Transporting with a full bucket ...........................................3-74
The pallet forks from the quickhitch ...................................3-80 Work operation (pallet forks) .............................................3-81
Replacing the battery ...............................................................5-36 Work operation with a bucket ............................................3-73
Rotating beacon (option) .........................................................3-61 Safety instructions
Running-in period ......................................................................3-9 Additional front control circuits (option) .............................3-91
Seat belt ..................................................................................3-22
Selecting speed range and traveling direction .........................3-53
Serial number ..........................................................................1-11
Service brake ...........................................................................3-51
Signaling system .....................................................................3-60
Spare parts ................................................................................1-4
Specifications ............................................................................6-1
Additional control circuit (option) .........................................6-6
Axles ....................................................................................6-3
Brakes .................................................................................6-4
Coolant compound table ...................................................6-12
Dimensions with bucket .....................................................6-16
Dimensions with pallet forks ..............................................6-17
Electric units ........................................................................6-7
Electrical system .................................................................6-7
Engine .................................................................................6-1
Frame ..................................................................................6-1
Front socket fuses ...............................................................6-9
Fuses ...................................................................................6-8
Light bulbs ...........................................................................6-7
Main fuse box with switching relays ....................................6-7
Metric/American measures ................................................6-13
Noise levels .......................................................................6-12
Operating hydraulics ...........................................................6-5
Steering system ...................................................................6-4
Switching relays ................................................................6-10
Tightening torques .............................................................6-14
Tires ..................................................................................6-11
Vibration values .................................................................6-12
Weights .............................................................................6-11
Steering system
Changing to front axle steering or 4 wheel steering ..........3-47
Checking ...........................................................................3-45
Wheel synchronization ......................................................3-46
BA 34900 US * 2.0 * BA_34900_V2_us_enSIX.fm S-3

Index
T
Tires ................................................................................5-29, 6-11
Transportation position
Bucket ................................................................................3-42
Pallet forks .........................................................................3-42
Transporting loads with the pallet forks ...................................3-86
Traveling on public roads
With bucket ........................................................................3-69
With the pallet forks ...........................................................3-80
W
Warranty and liability .................................................................1-3
Washer system ........................................................................3-64
Tank .....................................................................................5-8
Working
With standard bucket .........................................................3-73
With the pallet forks ...........................................................3-81
Working lights ..........................................................................3-59
S-4 BA 34900 US * 2.0 * BA_34900_V2_us_enSIX.fm

Kramer-Werke GmbH keep abreast of the latest technical developments and constantly
improve their products. For this reason, we may from time to time need to make changes to
diagrams and descriptions in this documentation which do not reflect products which have
already been delivered and which will not be implemented on these machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for
errors or omissions not accepted.
No reproduction or translation of this publication, in whole or part, without the written con-
sent of Kramer-Werke GmbH.
All rights under the provision of the Copyright Act are reserved.
Kramer-Werke GmbH
D-88630 Pfullendorf
Germany
Wacker Neuson Corporation
P. O. Box 9007
Menomonee Falls, WI 53052-9007
Tel. (262) 255-0500
Fax: (262) 255-0550
Tel. (800) 770-0957
www.wackerneuson.com
Kramer-Werke GmbH
D-88630 Pfullendorf
Phone 0080090209020
E-mail info@kramer.de
www.kramer.de
Order no.1000301079_US

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1000301079_US 2.

From serial no. 349 00 0215

Title Order no.

Operator’s Manual 1000301079_US

Copyright – 2013 Kramer-Werke GmbH

BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm I-1

2.5 Safety instructions regarding operation .............................................................................................................................. 2-4

I-2 BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm

3.9 Operator seat .................................................................................................................................................................... 3-17

BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm I-3

I-4 BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm

BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm I-5

I-6 BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm

5.12 Lubrication work on the loader unit ................................................................................................................................... 5-24

BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm I-7

I-8 BA 34900 US * 2.0 * BA_34900_V2_us_enIVZ.fm

BA 34900 US * 2.0 * 34901b110_usa.fm 1-1

Explanations, abbreviations and symbols

1-2 BA 34900 US * 2.0 * 34901b110_usa.fm

1.2 Machine safety information

Warranty and liability

BA 34900 US * 2.0 * 34901b110_usa.fm 1-3

Maintenance, repair work, spare parts

Repair work, maintenance or modifications may only be performed by

1-4 BA 34900 US * 2.0 * 34901b110_usa.fm

1.3 Brief description of the machine

Wheel loader model Trade name

Permissible temperature range

The operating temperature range for a machine serviced in compliance with

BA 34900 US * 2.0 * 34901b110_usa.fm 1-5

Main components of machine

Operating hydraulics and 4 wheel steering

1-6 BA 34900 US * 2.0 * 34901b110_usa.fm

1.4 Machine outside view

Fig. 1: Machine outside view

Pos. Description Pos. Description

BA 34900 US * 2.0 * 34901b110_usa.fm 1-7

1.5 Legal regulations regarding machine operation

Machine inspection, registration, identification

On-board documents and equipment:

1-8 BA 34900 US * 2.0 * 34901b110_usa.fm

1.6 Fields of application and using a machine with an attachment

Traveling on public roads with an attachment is only allowed if this is in

Fitting attachments onto the machine

BA 34900 US * 2.0 * 34901b110_usa.fm 1-9

Overview of certified attachments

1. With additional counterweight 1000260391 (182 kg/401.2 lbs)

1-10 BA 34900 US * 2.0 * 34901b110_usa.fm

1.7 Type labels, warning and information labels, component numbers

Fig. 2: Explanation of “Book” symbol

Example: Type label information

13 Gross braked trailer weight rating1 –

BA 34900 US * 2.0 * 34901b110_usa.fm 1-11

Fig. 4: Cabin type label

Fig. 5: Diesel engine number

Variable displacement pump number

Fig. 6: Hydraulic pump type label

1-12 BA 34900 US * 2.0 * 34901b110_usa.fm

Variable displacement motor number

Fig. 7: Variable displacement motor type label

Number of transfer gearbox

Fig. 8: Gearbox type label

Front or rear axle number