3.

4 Service procedures overview

Service procedure A B C B D B C B E Chap.

Running hours 250 1500 3000 4500 6000 7500 9000 10500 12000

Running years 0,5 1,5 3 4,5 6 7,5 9 10 12

Oil change X X X X X X X X X 4.2

Oil filter replacement X X X X X X X X X 4.2

Air filter replacement X X X X X X X X X 4.3
Valve LP replacement X X X X 4.7
Valve HP replacement X X X X 4.8
Gudgeon bearing + pin X 4.11
X
replacement 4.12
Non return valve replacement X X 4.18
Drain / unload valve HP + coil X
X 4.19
replacement
Bearing crank replacement X X 4.14
Bearing fan side replacement X X 4.13
Piston ring LP replacement X 4.11
Piston ring HP replacement X 4.12
Bearing motor side X 4.17
replacement

Valve LP check* X* X* X* X* 4.7

Valve HP check* X* X* X* X* 4.8
Gudgeon bearing + pin 4.11
X** X**
check** 4.12
Bearing crank check** X** X** 4.14
Air cooler LP check*** X*** X*** 4.5
Air cooler HP check*** X*** X*** 4.6
Flexible tubes check**** X**** X****
Safety valve LP check***** X***** 4.4
Safety valve HP check***** X***** X***** 4.4
* Please check the valve LP and HP condition, and if there is carbon deposit, the valve(s) must be replaced. Sperre recommend for
this compressor valve check every 1.500 hours.
** Please check the gudgeon bearing and the crank bearing condition, and if worn or damaged complete bearing(s) must be
replaced. Sperre recommend for this compressor bearing check every 3.000 hours.
****Please check the cooler condition, and if the cooler have particles in the airflow area inlet, the cooler must be replaced. Sperre
recommends for this compressor cooler check every 6.000 hours.
**** Please check all flexible tubes for wear and aging every 6.000 hours. Refer to standard BS 5244 for details regarding testing
and checking.
***** Please check safety valves and change if necessary (see chapter 4.4).
Compressor serial number must be provided when ordering!

PMS input

The technical data above is the basis for the onboard planned maintenance system. Contact Sperre for the digital version for direct
implementation.

www.sperre.com Service Manual XW150 Version 03 13

3.5 Kit overview
The letters on the illustration below refer to service and maintenance kits for the compressor, listed in the table on next page, and
described in chapter 3.4.

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 Ordering number Chapter
Letter Kit Name
Service Maintenance Recommended kit Service Procedures
Kit kit

- Service Kit A XAW120-150 50008 3.4

- Service Kit B XAW120-150 50045 3.4
- Service Kit C XAW120-150 50074 3.4
- Service Kit D XW120-150 50114 3.4
- Service Kit E XW150 50175 3.4
MR Kit XW150 XW150-MR 3.4
CR Kit XW150 XW150-CR 3.4
MK Compressor gasket XW150 50915 3.4
a MK Cylinder head LP XW120-150 50345 3.4 4.7
b MK Cylinder head HP XW120-150 50375 3.4 4.8
c MK Valve LP XAW120-150 50438 3.4 4.7
d MK Valve HP XAW120-150 50468 3.4 4.8
e MK Cylinder LP XAW150 50568 3.4 4.9
f MK Cylinder HP XAW120-150 50608 3.4 4.10
g MK Piston rings LP XAW150 50638 3.4 4.11
h MK Piston rings HP XAW120-150 50668 3.4 4.12
i MK Piston LP XAW150 50708 3.4 4.11
j MK Piston HP XAW120-150 50738 3.4 4.12
k MK Connecting rod LP XAW120-150 50775 3.4 4.14
l MK Connecting rod HP XAW120-150 50845 3.4 4.14
m MK Crankshaft XAW120-150 50815 3.4 4.17
Sperre Tool Box XAW120-150 50968
Starter kit 48-65/65/230-K 59216
Starter kit 48-65/65/115-K 59246
Starter kit 30-40/65/230-K 59322
Starter kit 30-40/65/115-K 59372
Soft starter kit 57-75/80A/1-2-S 59430
Soft starter kit 9-47/47A/2-S 59446
Soft starter kit 9-47/47A/1-S 59466
Aux relay 3NO+2NC 230V 66720
Aux relay 3NO+2NC 115V 66725
Control kit XW120-150 59936

* Safety valve HP / LP 4.4

* Air cooler LP 4.5
* Air cooler HP 4.6

* Compressor serial number must be provided when ordering!

www.sperre.com Service Manual XW150 Version 03 15