Technical Guide Flue System - Vitorondens

VIESMANN VITOLADENS, VITORONDENS
Flue systems for oil condensing boilers
Technical guide
Vitoladens and Vitorondens flue systems

Vitoladens 300-C
Vitoladens 300-T
Vitoladens 300-W
Vitoladens 333-F
Vitorondens 200-T
Vitorondens 222-F
5822 452 GB 5/2012

Index
Index
1. Flue systems 1.1 ....................................................................................................................................... 4

■ Structural unit ............................................................................................................ 4
■ System certification ................................................................................................... 4
1.2 Balanced flue operation ................................................................................................ 4
1.3 Open flue operation (type B23) ..................................................................................... 4
1.4 Flue gas temperature protection ................................................................................... 5
1.5 Lightning protection ...................................................................................................... 5
1.6 CE certification for the PPs flue systems (rigid and flexible) for the Vitoladens ........... 6
1.7 Flue installation options for balanced flue operation ..................................................... 7
■ In an installation room with one or more full storeys above ...................................... 8
■ In an installation room immediately below the roof or with only the roof space above 8
■ In an installation room with ventilation air supplied through the external wall ........... 9
1.8 Flue installation options for open flue operation ........................................................... 9
■ In an installation room (non-living space) with one or more full storeys above ......... 9
2. Design and sizing information for 2.1 Plastic (PPs) balanced flue system for routing through a shaft with balanced flue oper-
the Vitoladens 300-C, -T, and Vitor- ation (type C63 to TRÖI 2009) ....................................................................................... 10
ondens 200-T, 222-F ■ Internal shaft dimensions .......................................................................................... 10
■ Flue, system size 80 and 100 (components) (type C63x to TRÖI 2009) .................... 11
■ Vitoladens in conjunction with solid fuel boilers ........................................................ 12
■ Flue, flexible, system size 80 and 100 (components) (type C63x to TRÖI 2009) ....... 14
2.2 Plastic (PPs) flue gas/ventilation air system for separate ventilation air and flue gas
routing (type C83 to TRÖI 2009) .................................................................................... 15
2.3 Plastic (PPs) balanced flue system for routing over external walls (type C53 to TRÖI
2009) ............................................................................................................................. 17
■ Max. total length of the flue pipe ............................................................................... 18
2.4 Plastic (PPs) balanced flue system for routing through a lightweight shaft .................. 18
■ Shaft modules "UNIFIX" offered by Skoberne (made from aerated concrete) .......... 18
■ "SKOBIFIXnano" and "SKOBIFIXXs 30" shaft profiles offered by Skoberne (made
from foamed ceramics) ............................................................................................. 18
■ Anchoring for roof outlets with shaft profiles ............................................................. 18
■ Promat shaft profiles ................................................................................................. 19
■ Roof outlet for shafts with Promat profiles ................................................................ 20
2.5 Plastic (PPs) flue pipe for routing through a shaft with open flue operation (type B to
TRÖI 2009) ................................................................................................................... 20
■ Internal shaft dimensions .......................................................................................... 20
■ Flue, system size 80 and 100 (components) (type B23 to TRÖI 2009) ..................... 21
■ Flue, flexible, system size 80 and 100 (components) (type B23 to TRÖI 2009) ........ 23
2.6 Plastic (PPs) flue pipe for routing the flue over external walls (type B23 to TRÖI 2009) 23
■ Max. total length of the flue pipe ............................................................................... 24
3. Design and sizing information for 3.1 Plastic (PPs) balanced flue system for routing through a shaft with balanced flue oper-
the Vitoladens 300-W and 333-F ation (type C63x to TRÖI 2009) ...................................................................................... 25
■ Flue, system size 60/100 and 80/125 (components) (type C63x to TRÖI 2009) ........ 26
■ Vitoladens in conjunction with solid fuel boilers ........................................................ 27
■ Flue, flexible, system size 60/100 and 80/125 (components) (type C63x to TRÖI
2009) ......................................................................................................................... 28
3.2 Plastic (PPs) balanced flue system for routing flues over an external wall (type C53x to
TRÖI 2009) ................................................................................................................... 29
routing (type C83x to TRÖI 2009) .................................................................................. 31
3.4 Plastic (PPs) balanced flue system for vertical routing through a pitched or flat roof
(type C33x to TRÖI 2009) .............................................................................................. 32
■ For vertical roof outlet ............................................................................................... 32
■ Vertical flat roof outlet ............................................................................................... 32
3.5 Plastic (PPs) balanced flue system for routing through a lightweight shaft .................. 33
TRÖI 2009) ................................................................................................................... 34
■ Flue, system size 60 and 80 (components) (type B23 to TRÖI 2009) ....................... 35
■ Flue, flexible, system size 60 and 80 (components) (type B23x to TRÖI 2009) ......... 36
■ Connection to a moisture-resistant chimney (MR chimney negative pressure) with a
5822 452 GB
plastic (PPs) flue pipe (type B23 to TRÖI 2009) ........................................................ 37
2 VIESMANN VITOLADENS, VITORONDENS

Index (cont.)
4. Components of the plastic flue 4.1 ....................................................................................................................................... 37

systems ■ Balanced flue components ........................................................................................ 37
■ Components for external wall installation ................................................................. 43
■ Single pipe system components ............................................................................... 44
■ Components of the flexible single pipe system for a flexible flue .............................. 46
■ Components for separate ventilation air and flue gas routing — Vitoladens 300-W
and 333-F .................................................................................................................. 48
■ Roof elements ........................................................................................................... 48
5. Keyword index .............................................................................................................................................. 50

5822 452 GB
VITOLADENS, VITORONDENS VIESMANN 3

Flue systems
The following requirements regarding design and installation apply to Combustion equipment must be connected to the domestic chimney
flue systems for condensing combustion equipment: stack on the same floor as the one on which it is installed (no transition
Prior to starting work on the flue system, your heating contractor through separating ceilings).
should confer with the flue gas inspector responsible [where We recommend installation in a separate room.
1 applicable].
Structural unit
The aforementioned conditions are generally met when one of the flue ■ Envisaged for the future is a simplified visual inspection by the flue
systems (accessories) listed below is used. gas inspector on a biennial basis
The following Viessmann balanced flue systems for balanced flue ■ No additional approval certificate by the flue pipe manufacturer is
operation are tested to DVGW [standard] as a single technical unit required
with the Vitoladens, similar to gas condensing boilers:
■ Vertical roof outlets The flue pipe may also be routed through the installation room with-
■ Separate ventilation air and flue gas routing out secondary ventilation. However, the installation room must then
■ External routing through a coaxial pipe provide a vent to the outside of at least 150 cm2 or 2 × 75 cm2.
The plain flue pipe must be type approved by the Deutsche Institut für
Advantages of single structural units: Bautechnik (DIBt) [Germany] (open flue operation).
■ No calculated performance verification for flue pipes to DIN The flue available as an accessory is CE-designated and approved in
EN 13384 is required for individual cases accordance with DIN EN 14471.
■ According to the Landesbauordnung, some Federal States (e.g.
North Rhine-Westphalia) do not require a tightness test to be carried
out during commissioning by the flue gas inspector [check local reg-
ulations]
System certification
System certification similar to DVGW-VP 113 and EC Gas Appliances ■ Vitoladens 333-F: CE-0035BM112
Directive 90/396/EEC in conjunction with PPs flue pipes offered by ■ Vitorondens 200-T: CE-0035CL102
Skoberne: ■ Vitorondens 222-F: CE-0035CL102
■ Vitoladens 300-C: CE-0035BS104 General building approval:
■ Vitoladens 300-T: CE-0035BO107 Approval certificate Z-43.11-153
■ Vitoladens 300-W: CE-0035BM112
1.2 Balanced flue operation

The Vitoladens and Vitorondens are suitable for balanced flue oper- The CE-designated flues from the Viessmann range can be used in
ation. equipment type C63.
Vitorondens 200-T from 63 kW can only operate in open flue mode. Use a condensate trap above the boiler flue connection if an aluminium
The Vitoladens 300-W and 333-F are categorised as C33x, C53x, C63x flue pipe is installed. Install the connecting lines with a fall of at least
or C83x. 3° to the boiler.
The Vitoladens 300-C, Vitoladens 300-T, Vitorondens 200-T up to The balanced flue system is CE-designated and approved in accord-
54 kW and Vitorondens 222-F are categorised as appliances type ance with DIN EN 14471 (see page 6).
C53, C63 or C83. If installing the boiler in a basement or on a lower floor, an existing
In accordance with TRÖI 2009, a joint approval for the Vitoladens, chimney or shaft of sufficient size may be used for routing the balanced
Vitorondens and the balanced flue system applies to this type of equip- flue pipe.
ment. According to TRÖI 2009, flue pipes that bridge several floors must be
For balanced flue systems tested together with the boiler, some routed inside a shaft with a fire rating of at least 90 minutes, and for
authorities waive the requirement for a tightness test (overpressure buildings in categories 1 and 2, a fire rating of at least 30 minutes.
test) during commissioning by the flue gas inspector and the verifica- The balanced flue gas/ventilation air is routed in a balanced flue pipe
tion of CE designation. up to the chimney or shaft. The flue pipe is routed inside the chimney
If this applies, we recommend that your heating engineer carries out or shaft to above roof level.
a simple tightness test during the commissioning of your system. For Where no suitable shaft is available, the flue may be routed to the roof
this it is sufficient to check the CO2 concentration in the combustion air through a retrofitted shaft. For this shaft, a Building Regulations test
at the annular gap of the balanced flue pipe. The flue is considered certificate or a CE designation corresponding to the design of the shaft
sufficiently gas-tight if the CO2 concentration in the combustion air is is required. In addition, the shaft must have a fire rating of L30 or
L90.
no higher than 0.2 %, or if the O2 concentration is at least 20.6 %. If
higher CO2 or lower O2 values are captured, check the flue system for
tightness.
In conjunction with the concentric coaxial pipe (balanced flue system),
the surface temperature of the boiler or that of the balanced flue sys-
tem will never exceed 85 ºC. Therefore, clearances to combustible
components according to TRÖI are not required.
1.3 Open flue operation (type B23)

5822 452 GB
Flue gas is routed through single wall plastic pipes (PPs). The flue Supplying combustion air:
system is CE-designated and approved in accordance with EN 14471
(see page 6).

Flue systems (cont.)
■ Vitoladens 300-C: Via the ventilation air connector on top of the

boiler
■ Vitoladens 300-T, Vitorondens 200-T, 222-F: Direct on the burner
casing
■ Vitoladens 300-W and 333-F: By the annular gap between the flue
1
pipe and ventilation air inlet on the boiler flue connection of the Vito-
ladens.
1.4 Flue gas temperature protection

The following Viessmann balanced flue systems for balanced flue Features inside the equipment ensure that the max. permissible flue
operation are tested to the DVGW standard as a single technical unit gas temperature is not exceeded.
with the Vitoladens or Vitorondens 200-T up to 54 kW, as with gas An additional flue gas high limit safety cut-out is therefore not
condensing boilers: required.
■ Vertical roof outlet (only Vitoladens 300-W and 333-F)
■ Separate ventilation air and flue gas routing
■ External routing through a coaxial pipe
If a different flue is used, ensure connection in accordance with the
guidelines for the approval of flue systems for low temperature flue
gas. For the Vitoladens, these are plastic flue pipes type B (max. per-
missible flue gas temperature 120 °C).
1.5 Lightning protection

If a lightning protection system is installed, any metallic flue system
should be included in the lightning protection scheme.
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1.6 CE certification for the PPs flue systems (rigid and flexible) for the Vitoladens
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1.7 Flue installation options for balanced flue operation

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No separate vents required in the installation room.

Shown with the Vitoladens 300-W.
In an installation room with one or more full storeys above

1
Routing through a shaft (type C63x or C63, to TRÖI 2009)
A The boiler draws combustion air from the atmosphere through the
annular gap inside the shaft (chimney) and expels the flue gas via the
B flue pipe above roof level.
The shaft is not part of the standard delivery. For a detailed description,
A see pages 26 to 28.
Retrofitted shaft
For installation into a retrofitted, Building Regulations-approved shaft
made of shaft elements or mineral profiles.
For a detailed description of shafts, see page 18.
A Flue gas
B Ventilation air
Routing over external walls

(type C53x or C53, to TRÖl 2009)
The boiler draws combustion air from the atmosphere via a horizontal,
concentric coaxial pipe on the external wall and expels flue gas to the
atmosphere via the roof.
A In its vertical section, the outside pipe of the concentric coaxial pipe
acts as thermal insulation thanks to its static air gap.
The combustion air is supplied via the balanced flue air inlet.
For a detailed description, see page 29.
A Flue gas
B Ventilation air
In an installation room immediately below the roof or with only the roof space above
Vertical outlet, if no shaft is available
A (type C33x, to TRÖl 2009)
B (various options)
1 Direct, vertical roof outlet through a pitched roof
2 Indirect, vertical roof outlet through a pitched roof with protective
pipe inside the attic space (if not converted) or fire protection
brickwork (if attic converted)
3 Direct, vertical roof outlet through a flat roof
1 C The boiler draws combustion air from the atmosphere and expels flue
gas to the atmosphere via a concentric coaxial pipe through the roof.
A Flue gas
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B Ventilation air
C Protective pipe against mechanical damage

In an installation room with ventilation air supplied through the external wall
Separate ventilation air and flue gas routing
(type C83x, to TRÖl 2009)
The boiler draws combustion air from outside via a separate supply
1
A pipe routed through the external wall, and expels flue gas to the atmos-
phere via a shaft leading through the roof.
The connection piece to the chimney is designed as a coaxial pipe.
This balanced flue system is used if the existing chimney is unsuitable
for routing combustion air due to its dimensions or characteristics
(deposits).
B
A Flue gas
B Ventilation air
1.8 Flue installation options for open flue operation

(Separate ventilation air aperture with 150 cm2 or 2 × 75 cm2 cross-section required)
Shown with the Vitoladens 300-W.
In an installation room (non-living space) with one or more full storeys above
Routing through a shaft
A (type B23, to TRÖl 2009)
The boiler draws combustion air from the installation room and expels
B
flue gas through the flue via the roof (balanced flow).
A
B
C
A Flue gas
B Secondary ventilation
C Ventilation air
Connection to a moisture-resistant chimney (MR chimney)

(type B23, to TRÖl 2009)
The boiler draws combustion air from the installation room and routes
flue gas through the moisture-resistant chimney via the roof.
A For a detailed description, see page 37.
B
C
A Flue gas
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C Ventilation air

Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F
2.1 Plastic (PPs) balanced flue system for routing through a shaft with balanced flue
operation (type C63 to TRÖI 2009)
For balanced flue operation, a coaxial flue (internal pipe for flue gas, Check prior to installation whether the shaft runs straight from top to
external pipe for combustion air) is required as a connection piece bottom or if it is corbelled (check with mirrors).
between the boiler and the shaft. If it is corbelled, we recommend the installation of a flexible flue pipe
Up to 35.4 kW: (see page 28).
Internal flue diameter: Ø 80 mm Inside the installation room, at least one inspection port must be pro-
Internal diameter, ventilation air pipe: Ø 125 mm vided in the flue system for checking and cleaning as well as for check-
From 42.8 kW: ing the pressure (if required). If the flue pipe is inaccessible from the
Internal flue diameter: Ø 100 mm roof, a second inspection port must be provided in the attic behind the
Internal diameter, ventilation air pipe: Ø 150 mm chimney cleaning hatch.
2 The connection piece is fitted to the boiler flue connection and must Provide an inspection port at the base of the shaft for checking the
provide an inspection port. secondary ventilation. Safeguard the draining of the condensate from
For installation through shafts or channels with longitudinal ventilation the flue pipe to the boiler with a fall of at least 3º.
which meet the requirements for domestic chimney stacks to DIN V The flue system must be routed to above the roof (protrusion above
18160-1, or with a fire rating of 90 minutes (L90), or a fire rating of 30 the roof according to local regulations).
minutes (L30) for buildings in categories 1 and 2 (max. 2 storeys). Alternative plastic flue pipes with Building Regulation approval may be
Prior to installation, the flue gas inspector should check that the shaft used, for example, if a larger pipe diameter is required because of
to be used is suitable and approved for this purpose. greater flue length. The performance verification to EN 13384 should
Shafts that were previously connected to oil or solid fuel boilers must then be provided by the respective flue manufacturer.
be thoroughly cleaned by a chimney sweep. Loose deposits compris- If flue pipes other than those offered as accessories are used, the flue
ing sulphur and soot must not remain on the inside of the chimney. If system must be checked for tightness by the flue gas inspector prior
this is not possible, the ventilation air can be routed separately (see to commissioning.
page 31). This may be carried out, in accordance with the flue system approval
Close off and seal any other connection apertures with appropriate certificate, by measuring the CO2 or O2 value inside the annular gap.
materials. If this test results in a CO2 content of more than 0.2 % or an O2 content
This does not apply to any cleaning or test apertures that are provided below 20.6 %, check the flue system.
with chimney cleaning covers and to which an appropriate test mark
has been affixed.
Internal shaft dimensions
a a
b c
Minimum shaft dimensions to DIN V 18160
Note
According to the approval certificate, internal shaft dimensions smaller
than shown in the table may also be used for balanced flue operation,
if this is indicated by the performance verification to DIN EN 13384.
System size A External diameter; Minimum internal shaft dimension

female connection a b c
square or rectangular round
Ø mm (short side) Ø mm
mm
80 94 135 155
80 (flexible) 100 140 160
100 128 170 190
100 (flexible) 125 165 185
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Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.)
Reduced internal shaft dimensions

System size A External diameter; Reduced internal shaft dimension
female connection
a b c
(short side)
Ø mm mm Ø mm
80 94 120 135
100 128 150 165
Minimum dimension of shafts in which a flue may be used (positive

pressure operation) without separate calculation.
2
Flue, system size 80 and 100 (components) (type C63x to TRÖI 2009)
Rated heating output (kW) up to from

B 35.4 42.8
System size
A 2 Ø mm
1 Boiler flue connection 80/125 100/150
For balanced flue operation and coaxial
3 balanced flue routing
(Part of the standard boiler delivery)
C Balanced flue pipe 80/125 100/150
4 With test ports (160 mm long)
2 Standard shaft pack (PPs, rigid) 80 100
2 Comprising:
– Support bend
– Support rail
3 – Shaft cover (PPs)
– Spacers (5 pce, max. clearance 5 m)
or
2 Standard shaft pack (metal/PPs, rigid) 80 100
For twin flue chimneys; one flue for solid
fuel boilers
3 Comprising:
– Support bend
– Support rail
18 9 7 6 – Shaft cover (metal)
A – Terminal pipe (stainless steel)
C Spacers (3 pce, max. clearance 5 m) 80 100
2 3 Pipe 80 100
1.95 m long (2 pce = 3.9 mm)
B 1.95 m long (1 pce)
5
A 1 m long (1 pce)
2
0.5 m long (1 pce)
Bend (for use in corbelled chimneys) 80 100
C 30º (2 pce)
15º (2 pce)
D
4 Inspection piece, straight (1 pce) 80 100
5 Balanced flue inspection piece, straight 80/125 100/150
(1 pce)
6 Wall bezel 125 150
7 Balanced flue pipe 80/125 100/150
Illustration with the Vitoladens 300-C 1 m long
0.5 m long
A Ventilation air 8 Balanced flue bend 80/125 100/150
87º (1 pce)
B Flue gas
45º (2 pce)
C Inspection port
or
D Connection piece
Balanced flue inspection bend 87º 80/125 —
(1 pce)
or
Balanced flue inspection tee 87º — 100/150
(1 pce)
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9 Balanced flue slide coupling 80/125 100/150


35.4 42.8
System size
Ø mm
Fixing clamp, white (1 pce) 80/125 100/150
Stainless steel extension, 380 mm long 80 100
for shaft cover, metal/PPs, rigid
Max. total length of the flue up to the boiler flue connection
Rated heating output kW 19.3 20.2 23.5 24.6 28.9 35.4 42.8 53.7 67.6 85.8 107.3
2 at system temperature 50/30 °C
Max. length for system size Ø 80 mm m 15 15 18 18 18 22 — — — — —
Max. length for system size Ø 100 mm m — — — — — — 22 22 22 22 22
The following components are taken into consideration for the maxi- ■ Balanced flue bends 45º: 0.5 m
mum flue lengths: ■ Balanced flue bends 87º: 1 m
■ Balanced flue connection pipe D 0.5 m long. ■ Balanced flue inspection tee: 1.5 m
■ 1 balanced flue bend 87º and 1 support bend 87º
or Note
■ 2 balanced flue bends 45º and 1 support bend 87º Observe the specifications regarding internal shaft dimensions (see
page 10).
Subtract other bends, tees and extension pieces from the maximum
length using the following values:
■ Balanced flue connection pipe 0.5 m long: 1 m
■ Balanced flue connection pipe 1 m long: 2 m
Vitoladens in conjunction with solid fuel boilers

Routing a plastic flue adjacent to a shaft at risk of chimney fire from
soot (e.g. two draught chimney with wood burning stove) is generally ØD
permitted. Subject to the design of the chimney top and the operation
of the condensing systems (open or balanced flue), fire regulations
A Lg 300
D
specify different measures. Design the balanced flue terminals so that

flue gas will not be drawn into the air shaft in dangerous amounts and
that pressure fluctuations due to wind influence affect the balanced B
flue shaft as evenly as possible.
For the essential steps, see the following sections:
Open flue operation or if the ventilation air is not supplied through

the shaft C
For fire safety reasons, the top sections of flammable flue terminals
should not be made from flammable materials. The length of the flue
pipe made from non-combustible materials in the section protected
from heat radiation Lg must be at least 300 mm long. The length of the
external terminal pipe of the shaft cover must be at least equivalent to
the external diameter D of the internal flue pipe. E D
The standard shaft pack delivery (metal/PPs) includes a stainless steel F
pipe (380 mm long). A stainless steel extension (380 mm long) is
available as an additional accessory.
A Metal shaft cover
B End piece made from non-combustible material
C Secondary ventilation
D Vitoladens flue
E Chimney for solid fuel boilers
F Minimum clearance to DIN V 18160 (see page 10)
Balanced flue operation – ventilation air is supplied through the

shaft
Design the balanced flue terminals so that flue gas will not be drawn
into the air shaft in dangerous amounts and that pressure fluctuations
due to wind influence affect the balanced flue system as evenly as
possible.
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■ When using a plastic shaft cover: C Ventilation/secondary ventilation

The chimney for solid fuel boilers must stand at least 1000 mm proud D Vitoladens flue (rigid or flexible)
of the Vitoladens flue. For the chimney extension, only use compo- E Chimney for solid fuel boilers
nents that are resistant to soot fires. F Minimum clearance to DIN V 18160 (see page 10)
■ When using a common downdraught plate:

The flue end piece and the shaft cover must be made from non-
≥ 1000
A combustible material (e.g. metal).
B B
A
C 2
ØD
≥2xD
C
E D
F
A Chimney extension made from soot-resistant and fire-resistant F E

G
material
B Plastic shaft cover
C Ventilation/secondary ventilation
D Vitoladens flue A Chimney extension made from soot-resistant and fire-resistant
E Chimney for solid fuel boilers material
F Minimum clearance to DIN V 18160 (see page 10) B End piece made from non-combustible material
C Shaft cover (on-site)
■ When using a metal shaft cover: D Ventilation/secondary ventilation
The chimney for solid fuel boilers must stand at least 2 x Ø D proud E Vitoladens flue
of the Vitoladens flue. For the chimney extension, only use compo- F Chimney for solid fuel boilers
nents that are resistant to soot fires. G Minimum clearance to DIN V 18160 (see page 10)
The metal end piece and shaft cover are part of the standard shaft
pack (metal/PPs).
The standard shaft pack (metal/PPs) is available as an accessory.
≥ 2xD
A
B
ØD
E D
F
A Chimney extension made from soot-resistant and fire-resistant

material
B Metal shaft cover
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Flue, flexible, system size 80 and 100 (components) (type C63x to TRÖI 2009)

B 35.4 42.8
System size
A 2 Ø mm
Standard shaft pack (metal/PPs, flexi- 80 100
ble)
fuel boilers.
C Comprising:
5 – Support bend
2 – Support rail
– Shaft cover (metal)
3 – Terminal pipe (stainless steel)
2
Spacers (5 pce, max. clearance 2 m) 80 100
3 Flue pipe, flexible, as a roll 80 100
12.5 or 25 m
4 Connection piece 80 100
4 For connecting residual lengths of the flex-
ible flue pipe
2
Pipe lowering attachment with 25 m 80 100
rope
1 9 qP 8 6 7 A For installation into the flexible flue pipe
6 Balanced flue inspection piece, straight 80/125 100/150
2 (1 pce)
2 7 Wall bezel 125 150
8 Balanced flue pipe 80/125 100/150
B C
1 m long
A 2 0.5 m long
9 Balanced flue bend 80/125 100/150
87º (1 pce)
45º (2 pce)
C or
D Balanced flue inspection bend 87º 80/125 —
(1 pce)
(1 pce)
qP Balanced flue slide coupling 80/125 100/150
Illustration with the Vitoladens 300-C Fixing clamp, white (1 pce) 80/125 100/150
A Ventilation air for shaft cover, metal/PPs, flexible
B Flue gas
C Inspection port Note
D Connection piece Install the flexible flue with a maximum offset of 45° from the vertical.

35.4 42.8
System size
Ø mm
1 Boiler flue connection 80/125 100/150
For balanced flue operation and coaxial
balanced flue routing
(Part of the standard boiler delivery)
Balanced flue pipe 80/125 100/150
With test ports (160 mm long)
2 Standard shaft pack (PPs, flexible) 80 100
Comprising:
– Support bend
– Support rail
– Shaft cover (PPs)
or
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at system temperature 50/30 °C
The following components are taken into consideration for the maxi- ■ Balanced flue bends 45º: 0.5 m
mum flue lengths: ■ Balanced flue bends 87º: 1 m
■ Balanced flue connection pipe D 0.5 m long. ■ Balanced flue inspection tee: 1.5 m
or
■ 2 balanced flue bends 45º and 1 support bend 87º 2
■ Balanced flue connection pipe 0.5 m long: 1 m
routing (type C83 to TRÖI 2009)
■ Ventilation air pipe from the back edge of the boiler: 14 m
Max. number of bends
The Vitoladens may be operated with separately routed flue gas and ■ Flue pipe
ventilation air in balanced flue mode, subject to the flue system meet- – 87º: 2 pce
ing the following conditions: or
■ Connection to a chimney that is unsuitable for providing the com- – 45º: 3 pce
bustion air supply because of deposits. ■ Ventilation air pipe
■ Connection to a moisture-resistant chimney. – 87º: 4 pce
The combustion air is then supplied through a separate ventilation air or
pipe that is routed separately from the flue pipe. – 45º: 6 pce
Observe the design information to TRÖI 2009, point 5.6. Max. pressure drop in the air supply pipe: 35 Pa.
Up to 35.4 kW: Internal diameter, balanced flue pipe: Ø 80 mm Combustion air temperature at the burner: min. 5 ºC/max. 30 ºC.
From 42.8 kW: Internal diameter, balanced flue pipe: Ø 100 mm Install an inspection port for checking and cleaning the flue pipe.
Max. pipe length:
5822 452 GB


B 35.4 42.8
A System size
Ø mm
3 For twin flue chimneys; one flue for solid
fuel boilers
Comprising:
4 – Support bend
– Support rail
– Terminal pipe (stainless steel)
2 3 – Spacers (5 pce, max. clearance 5 m)
3 Pipe 80 100
1.95 m long (2 pce = 3.9 m)
2 1.95 m long (1 pce)
1 m long (1 pce)
0.5 m long (1 pce)
3 4 Inspection piece, straight (1 pce) 80 100
F 5 Bend 80 100
5 3 6 87º (1 pce)
45º (2 pce)
6 Ventilation bezel (1 pce) 80 100
30º (2 pce)
2
15º (2 pce)
Inspection tee 87º (1 pce) 80 —
4 Inspection bend 87º (1 pce) — 100
2
3 Ventilation air damper 80 100
D A
1 for shaft cover, metal/PPs, rigid
Max. total length of the flue pipe up to the boiler flue connection
E5
when routing through a shaft: 20 m
C The following components are taken into consideration for the maxi-
mum flue lengths:
3 ■ Connection pipe D 0.5 m long.
■ 1 bend 87º and 1 support bend 87º
or
Illustration with the Vitoladens 300-T ■ 2 bends 45º and 1 support bend 87º
A Secondary ventilation
B Flue gas
■ Connection pipe 0.5 m long: 0.5 m
C Inspection port
■ Connection pipe 1 m long: 1 m
D Connection piece
■ Bend 45º: 0.3 m
E Ventilation air
■ Bend 87º: 0.5 m
F Ventilation air aperture, min. 150 cm2 or 2 × 75 cm2
■ Inspection tee: 0.3 m
35.4 42.8
System size
Ø mm
1 Boiler flue connection (part of the stand- 80 100
ard boiler delivery)
2 Standard shaft pack (PPs, rigid) 80 100
Comprising:
– Support bend
– Support rail
or
5822 452 GB

2.3 Plastic (PPs) balanced flue system for routing over external walls (type C53 to TRÖI
2009)
The Vitoladens may also be connected, without shaft, to a flue pipe C Connection piece
that is routed over an external wall. D Maximum length, external wall flue
The combustion air is drawn in via the air inlet piece. The vertical outer
pipe acts as protection and as thermal insulation thanks to its static air Rated heating output (kW) up to from
gap. 35.4 42.8
Up to 35.4 kW: System size
Internal flue diameter: Ø 80 mm Ø mm
Internal diameter, ventilation air pipe: Ø 125 mm 1 Boiler flue connection 80/125 100/150
From 42.8 kW:
Internal flue diameter: Ø 100 mm
For balanced flue operation and coaxial 2
balanced flue routing
Internal diameter, ventilation air pipe: Ø 150 mm (Part of the standard boiler delivery)
The flue for routing over external walls has been tested as a concentric Balanced flue pipe 80/125 100/150
balanced flue system as a single technical unit with the Vitoladens With test ports (160 mm long)
condensing boiler. 2 Balanced flue inspection bend 87º 80/125 —
A performance verification according to EN 13384 is not required. (1 pce)
(1 pce)
B or
B Balanced flue inspection piece, straight 80/125 100/150
8 (1 pce)
and
Balanced flue bend 87º (1 pce) 80/125 100/150
Balanced flue bend 45º (2 pce) 80/125 —
qP
2 or
2 Inspection piece for flues routed over — 100/150
qQ
C external walls, straight (1 pce)
29 and
3 Balanced flue bend 87º (1 pce) 100/150
Balanced flue bend 45º (2 pce) 100/150
3 Balanced flue slide coupling 80/125 100/150
4 4 Balanced flue pipe 80/125 100/150
1.95 m long
1 m long (1 pce)
0.5 m long (1 pce)
or
External wall pipe — 100/150
2m
1.95 m long
1 m long (1 pce)
0.5 m long (1 pce)
5 Wall bezel 125 150
6 6 Fixing clamp, white (1 pce) 80/125 100/150
7 External wall pack 80/125 100/150
Comprising:
12 34 7 – Balanced flue bend
A – Air inlet piece
C – Wall bezel
C 2 8 External wall terminal 80/125 100/150
B 7 For a short roof overhang
A 9 Universal cover plate 80/125 100/150
5 qP Balanced flue roof outlet 80/125 100/150
Colour: black or terracotta
Above-roof extensions, 80/125 100/150
D 0.5 or 1.0 m long available on request
qQ Universal roof tile 80/125 100/150
For Roman tiles, pantiles, plain tiles, slate
and other types of roof
Pipe outlet for Klöber roof tiles 80/125 —
Illustration with the Vitoladens 300-C
Colour: black or terracotta (provide the cor-
responding Klöber tile on site to match the
A Flue gas roof outlet selected for the particular type
B Ventilation air of roof)
5822 452 GB

Max. total length of the flue pipe

2 x 87° balanced flue bends are taken into consideration for the max- Subtract other bends, tees and extension pieces from the maximum
imum flue lengths. length using the following values:
■ Balanced flue bends 45º: 0.5 m
■ Balanced flue bends 87º: 1 m
■ Balanced flue inspection tee: 1.5 m
2
2.4 Plastic (PPs) balanced flue system for routing through a lightweight shaft
A space saving shaft for reduced temperature requirements may be The shaft used must comply with the requirements for domestic chim-
retrofitted if the Vitoladens is installed in the living space with one or neys to DIN V 18160-1 or must be generally approved by the building
more full storeys above and there is no shaft available. inspectorate.
Shaft modules "UNIFIX" offered by Skoberne (made from aerated concrete)

Ø mm a b Fire rating
mm mm
165 240 500 90 min
210 300 500 90 min
a
240 360 249 90 min

b
280 400 249 90 min

Ø
"SKOBIFIXnano" and "SKOBIFIXXs 30" shaft profiles offered by Skoberne (made from foamed ceramics)
Fire rating 30 min.
Ø 60 Ø 80 Skoberne offer a shaft system made from breeze concrete or foamed
ceramics with general Building Regulations approval [Germany].
Address for Skoberne:
Skoberne Schornsteinsysteme GmbH
Ostendstrasse 1
10
80
D-64319 Pfungstadt
0
14
0
10
0
1000
1000
16 20
0 130 0 150
Anchoring for roof outlets with shaft profiles

(Where the shaft is run up to the roof skin)
5822 452 GB

Available from Skoberne:

A Roof outlet
B Universal roof tile
A C Terminal shaft profile
D Anchoring of the roof outlet
B During installation, match terminal shaft profile C to the roof pitch.

C
D
2
Promat shaft profiles
b a b
c
A
d
B
1200
A PROMATECT® female connection

B PROMATECT® profile
C Flue
System a b c d Fire rating

size mm mm mm mm
Ø mm C
80 140 25 128 190 30 min
140 40 128 220 90 min
100 180 25 168 230 30 min
180 40 168 260 90 min
A PROMATECT® female connection

B PROMATECT® profile
C Flue
Promat offer a shaft system made from calcium silicate fire barriers
with general Building Regulations approval [Germany].
Address for Promat:
Promat GmbH
Postfach 109 564
D-40835 Ratingen
5822 452 GB

Roof outlet for shafts with Promat profiles

During installation, match the terminal shaft profile to the roof pitch.
C
2
A Vertical coaxial roof outlet (balanced flue system)

B Universal roof tile
C Lightweight shaft made from PROMATECT ® mineral fibre pro-
files
TRÖI 2009)
Open flue operation requires a flue pipe as the connection piece Check prior to installation whether the shaft runs straight from top to
between the Vitoladens and the shaft as well as for the routing through bottom or if it is corbelled (check with mirrors).
the shaft. If it is corbelled, we recommend the installation of a flexible flue pipe
The installation room must provide a ventilation air aperture with (see page 36).
an unrestricted cross-section of at least 150 cm2 or 2 × 75 cm2. The local flue gas inspector should check the system for tightness prior
Up to 35.4 kW: Internal flue diameter: Ø 80 mm to commissioning (where applicable).
From 42.8 kW: Internal flue diameter: Ø 100 mm In the case of open flue operation, this can only be done by means of
The flue system is connected to the boiler flue connection. a pressure test.
The combustion air is drawn from the boiler installation room. Inside the installation room, at least one inspection port must be pro-
For installation through shafts or channels with longitudinal ventilation vided in the flue system for checking and cleaning as well as for check-
meeting the requirements for domestic chimney stacks to ing the pressure.
DIN V 18160-1, or with a fire rating of 90 minutes (L90), or a fire rating If the flue pipe is inaccessible from the roof, a second inspection port
of 30 minutes (L30) for buildings in categories 1 and 2. must be provided in the attic behind the chimney cleaning hatch.
Prior to installation, the flue gas inspector should check that the shaft Safeguard the draining of the condensate from the flue pipe to the
to be used is suitable and approved for this purpose. boiler with a fall of at least 3º.
Shafts that were previously connected to oil or solid fuel boilers must Route the flue system to above the roof (observe the roof protrusion
be thoroughly cleaned by a chimney sweep. Loose deposits of sulphur parallel to the roof inclination according to local regulations).
and soot must not remain on the inside of the chimney. Alternative flue pipes with Building Regulation approval may be used,
Close off and seal any other connection apertures with appropriate for example, if a larger pipe diameter is required because of greater
materials. flue length. In that case, the performance verification to EN 13384
This does not apply to any cleaning or inspection apertures that are should be provided by the relevant flue pipe manufacturer.
provided with chimney cleaning covers and that are identified with an
appropriate test mark.
a a
b c
5822 452 GB

Minimum internal shaft dimensions to DIN V 18160

mm
80 94 135 155
80 (flexible) 100 140 160
100 128 170 190
100 (flexible) 125 165 185
Max. number of bends: ■ 30º: 4 pce 2

■ 87º: 3 pce or
or ■ 15º: 4 pce
■ 45º: 3 pce
or The annular gap must be at least 3 cm wide at the shaft inlet.
Flue, system size 80 and 100 (components) (type B23 to TRÖI 2009)
C Inspection port
B D Connection piece = ¼ of the vertical length or max. 3 m
E E Secondary ventilation
2
3 35.4 42.8
4 System size
Ø mm
C 1 Boiler flue connection (part of the stand- 80 100
2 2 Standard shaft pack (PPs, rigid) 80 100
Comprising:
3 – Support bend
– Support rail
2 or
Standard shaft pack (metal/PPs, rigid) 80 100
3 fuel boilers
Comprising:
– Support bend
56
E – Support rail
2 Spacers (3 pce, max. clearance 5 m) 80 100
A C 3 Pipe 80 100
4 1.95 m long (2 pce = 3.9 m)
2 1.95 m long (1 pce)
1 m long (1 pce)
D 0.5 m long (1 pce)
5 Bend 80 100
87º (1 pce)
1 45º (2 pce)
6 Ventilation bezel (1 pce) 80 100
30º (2 pce)
15º (2 pce)
E
Inspection bend 87º (1 pce) — 100
Illustration with the Vitoladens 300-C

5822 452 GB
A Ventilation air aperture, min. 150 cm2 or 2 × 75 cm2

B Flue gas

Rated heating output (kW) up to from Subtract other bends, tees and extension pieces from the maximum
35.4 42.8 length using the following values:
System size ■ Connection pipe 0.5 m long: 0.5 m
Ø mm ■ Connection pipe 1 m long: 1 m
Balanced flue air inlet adaptor 80 — ■ Bend 45º: 0.3 m
Ø 80/125 mm ■ Bend 87º: 0.5 m
For installing the boiler with a balanced flue ■ Inspection tee: 0.3 m
pipe up to the shaft inlet in an installation
room where the combustion air is supplied
via interconnected rooms
for shaft cover, metal/PPs, rigid
2
Max. total flue length: 20 m
The following components are taken into consideration for the maxi-
mum flue lengths:
■ Connection pipe D 0.5 m long.
or
■ 2 bends 45º and 1 support bend 87º
5822 452 GB

Flue, flexible, system size 80 and 100 (components) (type B23 to TRÖI 2009)

B 35.4 42.8
E System size
2 Ø mm
1 Boiler flue connection (part of the stand- 80 100
2 Standard shaft pack (PPs, flexible) 80 100
5 Comprising:
– Support bend
C – Support rail
– Shaft cover (PPs) 2
or
3 Standard shaft pack (metal/PPs, flexi- 80 100
ble)
2 For twin flue chimneys; one flue for solid
fuel boilers.
Comprising:
– Support bend
– Support rail
4 – Shaft cover (metal)
2 – Spacers (5 pce, max. clearance 2 m)
3 Flue pipe, flexible, as a 12.5 or 25 m roll 80 100
9 7 4 Connection piece for connecting residual 80 100
lengths of the flexible flue
2
rope
2 5 Inspection piece, straight (1 pce) for 80 100
installation into the flexible flue
C
E 7 Ventilation bezel (1 pce) 80 100
A 2
8 Pipe 80 100
D 1 m long (1 pce)
8 0.5 m long (1 pce)
9 Bend 80 100
87º (1 pce)
1 45º (2 pce)
or
Inspection bend 87º (1 pce) — 100
E for shaft cover, metal/PPs, flexible
Max. total flue length: 18 m
The following components are taken into consideration for the maxi-
Illustration with the Vitoladens 300-C mum flue lengths:
A Ventilation air aperture, min. 150 cm2 or 2 × 75 cm2 ■ 1 bend 87º and 1 support bend 87º
B Flue gas or
C Inspection port ■ 2 bends 45º and 1 support bend 87º
D Connection piece = ¼ of the vertical length or max. 3 m
E Secondary ventilation Subtract other bends, tees and extension pieces from the maximum
Note ■ Connection pipe 0.5 m long: 0.5 m
Install the flexible flue with a maximum offset of 45° from the vertical. ■ Connection pipe 1 m long: 1 m
■ Bend 45º: 0.3 m
■ Bend 87º: 0.5 m
2.6 Plastic (PPs) flue pipe for routing the flue over external walls (type B23 to TRÖI 2009)
5822 452 GB
The Vitoladens may also be connected, without shaft, to a flue pipe

that is routed over an external wall.

Up to 35.4 kW: Rated heating output (kW) up to from

Internal flue diameter: Ø 80 mm 35.4 42.8
Internal diameter, external pipe: Ø 125 mm System size
From 42.8 kW: Ø mm
Internal flue diameter: Ø 100 mm 1 Boiler flue connection 80 100
Internal diameter, external pipe: Ø 150 mm (Part of the standard boiler delivery)
2 Pipe 80 100
1.95 m long (2 pce of 1.95 m = 3.9 m)
B B 1.95 m long (1 pce)
1 m long (1 pce)
2 4 Bend 80 100
qQ 87º (1 pce)
7 45º (2 pce)
qW
qP 5 Wall bezel (1 pce) 80/125 100/150
C 6 Balanced flue pipe 80/125 —
7 1.95 m long (1 pce)
1 m long (1 pce)
0.5 m long (1 pce)
or
External wall pipe — 100/150
1.95 m long (1 pce)
6 1 m long (1 pce)
2m
0.5 m long (1 pce)

7 Balanced flue bend
87º (1 pce) 80/125 —
8 45º (2 pce) 80/125 —
or
45 External wall bend
87º (1 pce) — 100/150
C 45º (2 pce) — 100/150
8 Fixing clamp, white (1 pce) 80/125 100/150
7 (For balanced flue and pipe for routing over
A 5 external walls)
C 3
6 9 External wall terminal 80/125 100/150
For a short roof overhang
2 qP Universal cover plate 80/125 100/150
qQ Balanced flue roof outlet outside wall, 80/125 100/150
1 with fixing clamp
Above-roof extensions,
0.5 or 1.0 m long
are available upon request
qW Universal roof tile
For Roman tiles, pantiles, plain tiles, slate 80/125 100/150
or
Illustration with the Vitoladens 300-C Pipe outlet for Klöber roof tiles 80/125 —
A Ventilation air (provide the corresponding Klöber tile on
B Flue gas site to match the roof outlet selected for the
C Inspection port particular type of roof)
Max. total length of the flue pipe

The following components are taken into consideration for the maxi- Subtract other bends, tees and extension pieces from the maximum
mum flue lengths: length using the following values:
■ Connection pipe D 0.5 m long. ■ Connection pipe 0.5 m long: 0.5 m
■ 2 bends 87º ■ Connection pipe 1 m long: 1 m
5822 452 GB
or ■ Bend 45º: 0.3 m

■ 3 bends 45º ■ Bend 87º: 0.5 m

Design and sizing information for the Vitoladens 300-W and 333-F
3.1 Plastic (PPs) balanced flue system for routing through a shaft with balanced flue
operation (type C63x to TRÖI 2009)
For balanced flue operation, a coaxial flue (internal pipe for flue gas, If it is corbelled, we recommend the installation of a flexible flue pipe
external pipe for combustion air) is required as a connection piece (see page 28).
between the boiler and the shaft. In the installation room, at least one inspection port must be provided
Internal flue diameter: Ø 60 or 80 mm in the flue system for inspection and cleaning as well as for testing the
Internal diameter, ventilation air pipe: Ø 100 or 125 mm pressure (if required). If the flue pipe is inaccessible from the roof, a
The connection piece is fitted to the boiler flue connection and must second inspection port must be provided in the attic behind the chim-
provide an inspection port. ney cleaning hatch.
For installation through shafts or channels with longitudinal ventilation Provide an inspection port at the base of the shaft for checking the
meeting the requirements for domestic chimney stacks to DIN V secondary ventilation. Safeguard the draining of the condensate from
18160-1, or with a fire rating of 90 minutes (L90), or a fire rating of 30 the flue pipe to the boiler with a fall of at least 3º.
minutes (L30) for buildings in categories 1 and 2 (max. 2 storeys). The flue system must be routed to above the roof (protrusion above
Prior to installation, the flue gas inspector should check that the shaft the roof according to local regulations).
to be used is suitable and approved for this purpose. Alternative plastic flue pipes with Building Regulation approval may be
Shafts that were previously connected to oil or solid fuel boilers must used, for example, if a larger pipe diameter is required because of
be thoroughly cleaned by a chimney sweep. Loose deposits (in par- greater flue length. The performance verification to EN 13384 should
ticular sulphur and soot deposits) must not remain on the inside of the then be provided by the respective flue manufacturer.
chimney. If this is not possible, the ventilation air can be routed sepa- If flue pipes other than those offered as accessories (which are
rately (see page 31). approved with the Vitoladens as one technical unit) are used, the flue 3
Close off and seal any other connection apertures with appropriate system must be checked for tightness by the flue gas inspector prior
materials. to commissioning.
This does not apply to any cleaning or test apertures that are provided This may be carried out, in accordance with the flue system approval
with chimney cleaning covers and to which an appropriate test mark certificate, by measuring the CO2 or O2 value inside the annular gap.
has been affixed. If this test results in a CO2 content of more than 0.2 % or an O2 content
Check prior to installation whether the shaft runs straight from top to below 20.6 %, check the flue system.
bottom or if it is corbelled (check with mirrors).
a a
b c
Note
According to the approval certificate, reduced clearances may also be
selected, if this is indicated by the performance verification to EN
13384 (not applicable to flexible flue pipes).

mm
60 73 113 133
60 (flexible) 64 104 124
80 94 135 155
80 (flexible) 100 140 160
5822 452 GB

Design and sizing information for the Vitoladens 300-W and 333-F (cont.)
Reduced internal shaft dimensions

System size A External diameter; Reduced internal shaft dimension
female connection
a b c
(short side)
Ø mm mm Ø mm
60 73 112 112
80 94 120 135
Minimum dimension of shafts in which a flue may be used (positive

pressure operation) without separate calculation.
Flue, system size 60/100 and 80/125 (components) (type C63x to TRÖI 2009)
System size
B Ø mm
A Boiler flue connection (part of the stand- 60/100 80/125
2 1 ard boiler delivery)
and
3 Balanced flue adaptor 60
3 Ø 80/125 mm to Ø 60/100 mm
Standard shaft pack (PPs, rigid) 60 80
C 2 Comprising:
4 – Support bend
– Support rail
– Spacers (5 pce, max. distance 5 m)
or
fuel boilers.
2 Comprising:
– Support bend
– Support rail
3 – Shaft cover (metal)
– Spacers (5 pce)
1 8 9 756 Spacers (3 pce, max. distance 5 m) 60 80
A Flue pipe 60 80
3 1.95 m long (2 pce = 3.9 m)
1.95 m long (1 pce)
2 1 m long (1 pce)
C 0.5 m long (1 pce)
Flue bend (for use in corbelled chim- 60 80
2 neys)
30º (2 pce)
D 15º (2 pce)
Inspection piece, straight (1 pce) 60 80
4
Balanced flue inspection piece, straight 60 80
5 (1 pce)
Wall bezel 60 80
6 Ø 125 mm
Balanced flue pipe 60 80
7 1 m long
0.5 m long
C Balanced flue bend 60 80
8 87º (1 pce)
45º (2 pce)
or
Balanced flue inspection bend 60 80
87º (1 pce)
A Ventilation air Balanced flue slide coupling 60 80
B Flue gas 9
C Inspection port
Fixing clamp, white (1 pce) 60 80
5822 452 GB
D Connection piece
Stainless steel extension 60 80
(Metal/PPs, rigid)
380 mm long for shaft cover, metal/PPs,
rigid

Rated heating output kW 12.9/19.3 16.1/23.5 Subtract other bends, tees and extension pieces from the maximum
at system temperature 50/30 °C length using the following values:
Max. length for system size 60/100 m 16 9 ■ Balanced flue connection pipe 0.5 m long: 1 m
Max. length for system size 80/125 m 7 11 ■ Balanced flue connection pipe 1 m long: 2 m
The following components are taken into consideration for the maxi- ■ Balanced flue bends 87º: 1 m
mum flue lengths: ■ Balanced flue inspection tee: 1.5 m
■ Balanced flue connection pipe D 0.5 m long.
or
■ 2 balanced flue bends 45º and 1 support bend 87º
Vitoladens in conjunction with solid fuel boilers

See page 12.
3
5822 452 GB

Flue, flexible, system size 60/100 and 80/125 (components) (type C63x to TRÖI 2009)
System size
B Ø mm
Boiler flue connection (part of the stand- 60/100 80/125
A 2 1 ard boiler delivery)
and
Balanced flue adaptor 60
Ø 80/125 mm to Ø 60/100 mm
Standard shaft pack (PPs, flexible) 60 80
C 2 Comprising:
5 – Support bend
– Support rail
3 – Spacers (5 pce, max. distance 2 m)
or
ble)
fuel boilers.
3 4 Comprising:
– Support bend
2 – Support rail
1 9 qP 8 6 7 – Spacers (5 pce, max. distance 2 m)
A Spacers (5 pce, max. distance 2 m) 60 80
Flue pipe, flexible, as a roll 60 80
3 12.5 or 25 m
2 Connection piece 60 80
C 4 For connecting residual lengths of the flex-
ible flue pipe
D 2 Pipe lowering attachment 60 80
With 25 m rope
5 For installation into the flexible flue pipe
6 (1 pce)
Wall bezel 60 80
C 7 Ø 125 mm
8 1 m long
0.5 m long
Balanced flue bend 60 80
9 87º (1 pce)
A Ventilation air 45º (2 pce)
B Flue gas or
C Inspection port Balanced flue inspection bend 60 80
D Connection piece 87º (1 pce)
qP Balanced flue slide coupling 60 80
(Metal/PPs, flexible)
flexible
Note
Install the flexible flue with a maximum offset of 45° from the vertical.
Rated heating output kW 12.9/19.3 16.1/23.5 The following components are taken into consideration for the maxi-
at system temperature 50/30 °C mum flue lengths:
Max. length for system size 60/100 m 16 9 ■ Balanced flue connection pipe D 0.5 m long.
Max. length for system size 80/125 m 7 11 ■ 1 balanced flue bend 87º and 1 support bend 87º
or
5822 452 GB
■ 2 balanced flue bends 45º and 1 support bend 87º

Subtract other bends, tees and extension pieces from the maximum ■ Balanced flue bends 45º: 0.5 m
length using the following values: ■ Balanced flue bends 87º: 1 m
■ Balanced flue connection pipe 0.5 m long: 1 m ■ Balanced flue inspection tee: 1.5 m
3.2 Plastic (PPs) balanced flue system for routing flues over an external wall (type C53x to
TRÖI 2009)
The Vitoladens may also be connected, without shaft, to a flue pipe Various routing options are available subject to the length of pipe pro-
that is routed over an external wall. truding above the roof.
The combustion air is drawn in via the air inlet piece. The vertical outer The flue for routing over external walls has been tested as a concentric
pipe acts as protection and as thermal insulation thanks to its static air balanced flue system as a single technical unit with the Vitoladens
gap. condensing boiler.
Internal flue diameter: Ø 60 or 80 mm A performance verification according to EN 13384 is not required.
Internal diameter, external pipe: Ø 100 or 125 mm
3
5822 452 GB

System size
A A Ø mm
9 Boiler flue connection (part of the stand- 60/100 80/125
1 ard boiler delivery)
and
qE Balanced flue adaptor 60
qP Ø 80/125 mm to Ø 60/100 mm
7 qR Balanced flue inspection bend 87º (1 60 80
C qW 2 pce)
qQ qP 3 or
(1 pce)
and
Balanced flue bend 87º (1 pce) 60 80
Balanced flue bend 45º (2 pce) 60 80
Balanced flue slide coupling 60 80
3
4 1.95 m long
1 m long (1 pce)
3 qQ
0.5 m long (1 pce)
Wall bezel (Ø 125 mm) 60 80
5
≤ 2,0 m

6
3 External wall pack 60 80
7 Comprising:
6 – Balanced flue bend
– Air inlet piece
– Wall bezel
12 34 8 External wall terminal (with low protru- 60 80
8 sion above the roof)
B
7 Universal cover plate 60 80
9
8 qP Balanced flue roof outlet 60 80
(For a large roof overhang)
5 Colour: black or terracotta
qQ Universal roof tile
≤ 2,5 m Colour: black or terracotta
or
Pipe outlet for Klöber roof tiles
For Roman tiles, pantiles, plain tiles, slate
(provide the corresponding Klöber tile on
site to match the roof outlet selected for the
particular type of roof)
A Flue gas
B Ventilation air
C Elbow in the external wall flue, see page 42
Max. total length of the flue up to the boiler flue connection Subtract other bends, tees and extension pieces from the maximum
Rated heating output kW 12.9/19.3 16.1/23.5 ■ Balanced flue bends 45º: 0.5 m
at system temperature 50/30 °C ■ Balanced flue bends 87º: 1 m
Max. length for system size 60/100 m 18 9 ■ Balanced flue inspection tee: 1.5 m
Max. length for system size 80/125 m 14 19
2 x 87° balanced flue bends are taken into consideration for the max-
imum flue lengths.
5822 452 GB

routing (type C83x to TRÖI 2009)
The Vitoladens may be operated with separately routed flue gas and Max. number of bends (flue pipe and ventilation air pipe):
ventilation air in balanced flue mode, subject to the flue system meet- ■ 87º: 2 pce each
ing the following conditions: or
■ Connection to a chimney that is unsuitable for providing the com- ■ 45º: 3 pce each
bustion air supply because of deposits. Install an inspection port for checking and cleaning the flue pipe.
■ Connection to a moisture-resistant chimney. As part of the CE approval test, it was verified that no surface temper-
The combustion air is then supplied through a separate ventilation air atures on the Vitoladens or its balanced flue system will exceed 85
pipe that is routed separately from the flue pipe. °C.
Observe the design information to TRÖI 2009, point 5.6. The flue system for separate ventilation air and flue gas routing has
Internal flue diameter: Ø 60 or 80 mm been tested as a single technical unit with the Vitoladens condensing
Internal diameter, external pipe: Ø 100 or 125 mm boiler.
Internal diameter, ventilation air pipe: Ø 125 mm A performance verification according to EN 13384 for the ventilation
Max. pipe length: air side and the connection pieces is not required.
■ Connection piece: 3 m
■ Ventilation air pipe: 4 m
System size
Ø mm 3
≤4m D 1 ard boiler delivery)
G and
7 61 5 3 4 2 Balanced flue adaptor 60
Ø 80/125 mm to Ø 60/100 mm
B 2 1 m long
0.5 m long
C Balanced flue bend 60 80
A 87º (1 pce)
5 5 45º (2 pce)
3
4 (1 pce)
Balanced flue tee C 8 with wall bezels 60 80
5
10 mm Ventilation air pipe Ø 100 mm
6 1 m long (may be trimmed to size)
0.5 m long (may be trimmed to size)
E F Ventilation air bend Ø 100 mm
87º (1 pce)
45º (2 pce)
Ventilation air damper
7
Fixing clamp, white (1 pce) (balanced flue 60 80
A Ventilation air pipe)
B Flue gas
C Inspection port
D Connection piece
E Ventilation aperture
F Shaft L90 or L30
G Flue
Note The following components are taken into consideration for the maxi-
Where the flue pipe is routed through an existing chimney or shaft (not mum flue lengths:
moisture-resistant), use flue pipe components according to page 26. ■ Connection pipe D 0.5 m long.
Max. total length of the flue up to the boiler flue connection or
Rated heating output kW 12.9/19.3 16.1/23.5
at system temperature 50/30 °C Subtract other bends, tees and extension pieces from the maximum
Max. length for system size 60/100 m 18 9 length using the following values:
Max. length for system size 80/125 m 23 23 ■ Connection pipe 0.5 m long: 0.5 m
■ Connection pipe 1 m long: 1 m
5822 452 GB
■ Bend 45º: 0.3 m

■ Bend 87º: 0.5 m

3.4 Plastic (PPs) balanced flue system for vertical routing through a pitched or flat roof
(type C33x to TRÖI 2009)
For vertical roof outlet
Use the vertical roof outlet only in single storey buildings. Internal flue diameter: Ø 60 or 80 mm
If the balanced flue system is routed through roof spaces that are not Internal diameter, ventilation air pipe: Ø 100 or 125 mm
used as accommodation, run the balanced flue pipe through an addi- Max. number of 45° bends: 2 pce
tional metal pipe as protection against mechanical damage (TRÖI If the number of bends differs, for each 45° bend, deduct or add
2009, point 5.6.1.2). 0.3 m from/to the maximum extended pipe length.
It may also be routed behind a jamb wall or a solid wall of a converted Install an inspection port for checking and cleaning the flue pipe inside
attic, if the fire protection class of the jamb wall corresponds to that of the installation room.
the ceiling (e.g. B30). The vertical roof outlet has been tested as a concentric balanced flue
Minimum clearances to combustible materials inside the installation system as a single technical unit with the Vitoladens condensing
room or around the roof outlet are not required. boiler.
As part of the CE approval test, it was verified that no surface temper- A performance verification according to EN 13384 is not required.
atures on the Vitoladens or its balanced flue system will exceed
85 °C.
3 Vertical flat roof outlet

Integrate the flat roof collar into the roof skin according to the flat roof If installing several vertical roof outlets adjacent to each other, maintain
guidelines (see page 49). Push the roof outlet into the roof from minimum clearances of 1.5 m between each outlet and from other
above and position it on the flat roof collar. components in accordance with local regulations.
Note
The ceiling opening should have a diameter of at least 130 mm.
Secure the roof outlet on site with a clamp only after the installation
has been completed.
5822 452 GB

System size
b b Ø mm
B B
2 2 1 ard boiler delivery)
and
A A Balanced flue adaptor 60
Ø 80/125 mm to Ø 60/100 mm
Balanced flue roof outlet with fixing
3 3 2 clamp
4 4
a
Up to 4 m total flue pipe length

2 2 – Colour: black – 80
– Colour: terracotta – 80
6
a
From 4 m total flue pipe length
5
– Colour: black 60 80
5 – Colour: terracotta 60 80
1 Above roof extension with clamp (brace
on site)
6 Colour: black
0.5 m long 60 80
1 m long, with bracing clamp 60 80
5
1
Colour: terracotta 3
0.5 m long 60 80
1 m long, with bracing clamp 60 80
Universal roof tile
3 Colour: black or terracotta
or
Flat roof collar
or
A Ventilation air Pipe outlet for Klöber roof tiles
B Flue gas Colour: black or terracotta (provide the cor-
responding Klöber tile on site to match the
roof outlet selected for the particular type
of roof)
Universal cover plate 60 80
4
5 (1 pce)
6
Balanced flue bend 60 80
87º (1 pce)
45º (2 pce)
1 m long
0.5 m long
Rated heating output kW 12.9/19.3 16.1/23.5 Note

at system temperature 50/30 °C Separate above-roof extensions are available (see table) if the length
Max. length a for system size m 15 9 of 400 mm above the roof line and vertical to the roof surface is insuf-
60/100 ficient because of specific requirements.
Max. length a for system size m 7 11 Approval is ensured as part of the flue system.
80/125
b (min.) mm 400 400
2 x 87° balanced flue bends are taken into consideration for the max-
imum flue lengths.
■ Balanced flue bends 87º: 1 m
■ Balanced flue inspection tee: 1.5 m
5822 452 GB
3.5 Plastic (PPs) balanced flue system for routing through a lightweight shaft
See page 18.

TRÖI 2009)
Open flue operation requires a flue pipe as the connection piece Check prior to installation whether the shaft runs straight from top to
between the Vitoladens and the shaft as well as for the routing through bottom or if it is corbelled (check with mirrors).
the shaft. If it is corbelled, we recommend the installation of a flexible flue pipe
The installation room must provide a ventilation air aperture with (see page 36).
an unrestricted cross-section of at least 150 cm2 or 2 × 75 cm2. The local flue gas inspector should check the system for tightness prior
Internal flue diameter: Ø 60 or 80 mm to commissioning (where applicable).
The flue system is connected to the boiler flue connection. In the case of open flue operation, this can only be done by means of
The combustion air is drawn from the installation room via the annular a pressure test.
gap in the boiler flue connection. Inside the installation room, at least one inspection port must be pro-
For installation through shafts or channels with longitudinal ventilation vided in the flue system for checking and cleaning as well as for check-
meeting the requirements for domestic chimney stacks to DIN V ing the pressure.
18160-1, or with a fire rating of 90 minutes (L90), or a fire rating of 30 If the flue pipe is inaccessible from the roof, a second inspection port
minutes (L30) for buildings in categories 1 and 2. must be provided in the attic behind the chimney cleaning hatch.
Prior to installation, the flue gas inspector should check that the shaft Safeguard the draining of the condensate from the flue pipe to the
to be used is suitable and approved for this purpose. boiler with a fall of at least 3º.
Shafts that were previously connected to oil or solid fuel boilers must Route the flue system to above the roof (observe the roof protrusion
be thoroughly cleaned by a chimney sweep. Loose deposits (in par- parallel to the roof inclination according to local regulations).
3 ticular sulphur and soot deposits) must not remain on the inside of the Alternative flue pipes with Building Regulation approval may be used,
chimney. for example, if a larger pipe diameter is required because of greater
Close off and seal any other connection apertures with appropriate flue length. In that case, the performance verification to EN 13384
materials. should be provided by the relevant flue pipe manufacturer.
This does not apply to any cleaning or inspection apertures that are
provided with chimney cleaning covers and that are identified with an
appropriate test mark.
a a
b c

mm
60 73 113 133
60 (flexible) 64 104 124
80 94 135 155
80 (flexible) 100 140 160
Max. number of bends ■ 30º: 4 pce

■ 87º: 3 pce or
or ■ 15º: 4 pce
■ 45º: 3 pce
or The annular gap must be at least 3 cm wide at the shaft inlet.
5822 452 GB

Flue, system size 60 and 80 (components) (type B23 to TRÖI 2009)
System size
B Ø mm
E 1 ard boiler delivery)
2
and
3 Ø 80/125 mm to Ø 60/100 mm
Standard shaft pack (PPs, rigid) 60 80
2 Comprising:
C – Support bend
4 – Support rail
3 or
Standard shaft pack (metal/PPs, rigid) 60 80
2 fuel boilers
Comprising:
– Support bend 3
3 – Support rail
1 5 4 6 – Terminal pipe (stainless steel)
E – Spacers (5 pce, max. distance 5 m)
Spacers (3 pce, max. distance 5 m) 60 80
Pipe 60 80
A 2 3 1.95 m long (2 pce @ 1.95 m = 3.9 m)
C 1.95 m long (1 pce)
1 m long (1 pce)
4
D
Bend 60 80
5 87º (1 pce)
45º (2 pce)
Ventilation bezel (1 pce) 60 80
A 6
E Flue bend (for use in corbelled chim- 60 80
neys)
30º (2 pce)
15º (2 pce)
Inspection tee 60 80
Ventilation air aperture, min. 150 cm2 or 2 × 75 cm2 Balanced flue air inlet adaptor 60 80
B Flue gas Ø 80/125 mm
C Inspection port For installing the boiler with a balanced flue
D Connection piece pipe up to the shaft inlet in an installation
E Secondary ventilation room where the combustion air is supplied
via interconnected rooms
(Metal/PPs, rigid)
rigid
Max. length for system size 80/125 m 23 23 ■ Connection pipe 1 m long: 1 m
■ Bend 45º: 0.3 m
The following components are taken into consideration for the maxi- ■ Bend 87º: 0.5 m
mum flue lengths: ■ Inspection tee: 0.3 m
5822 452 GB
or

Flue, flexible, system size 60 and 80 (components) (type B23x to TRÖI 2009)
System size
B Ø mm
E 1 ard boiler delivery)
2
and
Ø 80/125 mm to Ø 60/100 mm
Standard shaft pack (PPs, flexible) 60 80
C 2 Comprising:
5 – Support bend
– Support rail
3 – Spacers (5 pce, max. distance 2 m)
or
ble)
fuel boilers.
3 4 Comprising:
– Support bend
2 – Support rail
19 6 8 7E Spacers (5 pce, max. distance 2 m) 60 80
Flue pipe, flexible, as a 12.5 or 25 m roll 60 80
3
A 2 Connection piece for connecting residual 60 80
C 4 lengths of the flexible flue
2 rope
D Inspection piece, straight (1 pce) for 60 80
5 installation into the flexible flue
6
Ventilation bezel (1 pce) 60 80
A 7
E Flue pipe 60 80
8 1 m long (1 pce)
0.5 m long (1 pce)
Flue bend 60 80
9 87º (1 pce)
Ventilation air aperture, min. 150 cm2 or 2 × 75 cm2 or
B Flue gas Inspection tee 60 80
C Inspection port 87º (1 pce)
D Connection piece Stainless steel extension 60 80
E Secondary ventilation (Metal/PPs, flexible)
flexible
Note
Install the flexible flue with a maximum offset of 45° from the vertical.
Max. length for system size 80/125 m 21 21 ■ Connection pipe 1 m long: 1 m
■ Bend 45º: 0.3 m
The following components are taken into consideration for the maxi- ■ Bend 87º: 0.5 m
mum flue lengths: ■ Inspection tee: 0.3 m
5822 452 GB

or

Connection to a moisture-resistant chimney (MR chimney negative pressure) with a plastic (PPs) flue pipe
(type B23 to TRÖI 2009)
Vitoladens condensing boilers may be connected to moisture-resist- A flue pipe that is pressure sealed, moisture-resistant and approved
ant chimney stacks to EN 13384, if the chimney manufacturer can by the building inspectorate should be used as the connection piece.
verify their suitability based on the specified flue gas values and in The plastic (PPs) flue system offered as an accessory to the Vitoladens
consideration of local conditions (e.g. heating water return tempera- may be used for this purpose.
ture, design of the connection piece, etc.). The adaptor from the flue pipe to the MR chimney must be purchased
from the chimney manufacturer.
1 Boiler flue connection (part of the standard boiler delivery)

A 2 Flue pipe
1.95 m long (1 pce)
B 1 m long (1 pce)
0.5 m long (1 pce)
3 Inspection piece, straight (1 pce)
4 Flue bend
C 87º (1 pce)
45º (2 pce)
Inspection tee
87º (1 pce)
4 23 2
G
1
4
D
E
F
B
A Flue gas
C For example: Plug-in adaptor by Schiedel
D For example: Plug-in adaptor by Plewa
E MR chimney
F Inspection port
G Ventilation air
Components of the plastic flue systems
Balanced flue components

Boiler flue connection ■ Included in the standard delivery for the following boilers, subject to
For balanced flue operation and coaxial balanced flue routing. the type of order:
– Vitoladens 300-C
– Vitoladens 300-T
– Vitorondens 200-T
– Vitorondens 222-F
5822 452 GB

Components of the plastic flue systems (cont.)
Balanced flue adaptor

Ø 126 For system size 80/125 to system size 60/100.
Ø 80.5
A B
Ø 60/100
Ø 80/125
49
45
Balanced flue pipe

A
(these pipes may be trimmed as required)
a
500/1000/1950
50
Øb
Øa
b
c c
A Ventilation air
System size Ø 60 and 80 mm
B Flue gas
Boiler Dimensions [mm]

4 a b c d 500/1000/1950
Vitoladens 300-C 241.5 60 80 80
Vitoladens 300-T 221.5 40 70 64.5
Vitorondens 200-T 221.5 40 70 64.5
Øa
Øb
Vitorondens 222-F 221.5 40 70 64.5
■ For the Vitoladens 300-W and 333-F, the boiler flue connection is
fitted to the boiler in the delivered condition. c
For flue system Ø 60/100 mm, the balanced flue adaptor
(part no. 7373 239 ) must be ordered separately.
System size Ø 100 mm
Horizontal boiler flue connection
For balanced flue operation and coaxial balanced flue routing. Instal- System size Dimensions [mm]
lation only in connection with the flue gas silencer supplied with the Ø mm a b c
boiler. 60 60 100 40
Subject to order, the following are included in the standard delivery of 80 80 125 40
the Vitorondens 200-T up to 35 kW: 100 110 150 40
■ Boiler flue connection
■ Flue bend 87° Balanced flue pipe
■ Ventilation air hose With connection for a flue gas temperature sensor.
314 95
49 Rp¼"
A
B
Øb
Øa
85
133
101
c
160
64 70
185 System size Dimensions [mm]
Ø mm a b c
60 60 100 40
A Ventilation air
5822 452 GB
80 80 125 40
B Flue gas 100 110 150 40

Balanced flue bend (87º)
45°
c
c
°
87
d
Øa
Øa
Øb
Øb
d System size Ø 100 mm

System size Dimensions [mm]
Ø mm a b c
60 60 100 40
c
80 80 125 40
100 110 150 40
87
Balanced flue inspection piece (straight)

°
d
d
Øb
4
a
c Øa
b
d
System size Ø 100 mm Ø mm a b c d
60 60 100 40 250

Ø mm a b c d 270
60 60 100 40 110
80 80 125 40 120
100 110 150 40 170

Ø 125
Ø 80
Standard pack 2 pce

45
c
d
c
Øa
Øb
a

5822 452 GB

System size Dimensions [mm] Balanced flue wall bezel

Ø mm a b c d
100 110 150 40 270
Balanced flue inspection bend (87º)
130
a
b
120

Ø mm a b
Ø 80 60 102 194
Ø 125 80 130 230
100 152 230
Universal cover plate
Balanced flue inspection tee (87º)
c max.
b min.
4
°
87
c a
Øa
Øb
System size Ø 100 mm Ø mm a b c
60 250 246 310
80 250 246 310
100 280 280 350
Ø mm a b c d e
100 110 150 40 130 140
Fixing clamp
For routing over internal or external walls, white.
Balanced flue slide coupling
30 a
M8
b
a
255
Ø mm a b
60 100 100
80 125 100
Ø mm a b
100 150 100
60 60 100
80 80 125
Balanced flue roof outlet
100 110 150
With fixing clamp
5822 452 GB

Above roof extension
A B
500/1000
548
1154
80/125
Øa
Øb C
Ø142
A Above roof extension

System size Dimensions [mm] B Casing pipe 4
Ø mm a b C Bracing clamp
60 60 100
80 80 125
Ø 179
455
500
775
1195
Ø 110
Balanced flue air inlet adaptor
0.6
Ø 110
Ø 150
250
210
Øb
Øa
155
10
10
250
5822 452 GB

System size Dimensions [mm] System size Ø 60 mm

Ø mm a b Offset A (mm) 150 200 250 300 350 390
60 60 100 Extension B (mm) 153 224 295 372 436 487
80 80 125 Installed C (mm) 250 300 350 400 450 490
height
Elbow in the balanced flue pipe
Smallest offset A (2 x 45° balanced flue bend): Offset A (mm) 150 200 250 300 350 390
■ 74 mm for system size Ø 60 mm (C = 174 mm) Extension B (mm) 123 194 265 335 406 463
■ 93 mm for system size Ø 80 mm (C = 223 mm) Installed C (mm) 280 330 380 430 480 520
■ 140 mm for system size Ø 100 mm (C = 328 mm): height
Push two 45° balanced flue bends into each other and into the bal- System size Ø 100 mm
anced flue. Offset A (mm) 200 250 300 350 390
Extension B (mm) 134 205 275 346 403
Offset: Installed C (mm) 390 438 488 538 578
■ In excess of 74 mm for system size Ø 60 mm height
■ In excess of 93 mm for system size Ø 80 mm
■ In excess of 140 mm for system size Ø 100 mm:
Subject to the offset (dimension A) between both 45° bends, insert a

balanced flue extension (dimension B).
4 B
C
5822 452 GB

Components for external wall installation

Note C Twin female connection
For system size 60/100 and 80/125: For a flue routed over an external D Wall bezel
wall, suitable bends and inspection pieces, the corresponding bal-
anced flue components are used (see page 37). System size Dimensions [mm]
Ø mm a b c d e
External wall pack 100 110 150 295 170 165
External wall pipe

Øb
Ûb
e
500/1000/2000
Øa
Øb
d
Øb
Øa
4
c
c Ûa

A External wall bend Ø mm a b c
B Air inlet piece 100 110 150 40
System size Dimensions [mm] Balanced flue bend (45º)

Ø mm a b c d e
60 60 100 110 110 250
80 80 125 120 120 250
b
Ø
Øb
c
B
e
Øa
Øa
Øb System size Dimensions [mm]
Ø mm a b c
C D 100 110 150 40

d
Øb
Øa
Øb
c
c
d

Øa
5822 452 GB
A External wall bend d

B Air inlet piece

System size Dimensions [mm] External wall end piece

Ø mm a b c d
100 110 150 40 170
57
External wall inspection piece
Ûb
Øb
Øa
c
270
Ûa
c

Ø mm a b c
100 110 152 85
Ø mm a b c
100 110 150 40
Single pipe system components

Flue pipe
(These pipes may be trimmed as required)
c
4 b
45°
d
c
Ûa
Ûb
System size Dimensions [mm] System size Dimensions [mm]

Ø mm a b c d Ø mm a b c
60 60 73 58 500/1000/1950 60 60 73 55
80 80 94 57 500/1000/1950 80 80 94 60
100 110 128 72 500/1000/2000 100 110 128 72
Flue bend (87º) Boiler flue connection

■ For the Vitoladens 300-C and 300-T, subject to order part of the
standard delivery of the boiler.
c
8 7°
Ø 80
Ûb
d
106
Ûa
e
57
Ø 80
Ø mm a b c d e
60 60 73 55 110 120 ■ For the Vitoladens 300-W and 333-F, the boiler flue connection is
80 80 94 60 120 130 fitted to the boiler in the delivered condition.
100 110 128 72 130 130 For flue system Ø 60/100 mm, the balanced flue adaptor
(part no. 7373 239 ) must be ordered separately.
5822 452 GB
Flue bend (45º) For open or balanced flue operation and parallel balanced flue rout-
Standard pack 2 pce ing.

Standard shaft pack Metal shaft cover

Comprising support bends, support rail, shaft cover and spacer. (Fixing material is part of the standard delivery)
Support bend
Øa
Ûb
196
c
87°
130
e
Ûa
350
d
f
Ø mm a
80 80
System size Dimensions [mm] 100 110
Ø mm a b c d e f
60 60 73 55 60 180 110 Spacers
80 80 94 60 80 210 120 Standard pack 3 pce (applicable to internal shaft dimensions 130 ×
100 110 128 72 112 245 120 130 mm to 250 × 250 mm or Ø 150 mm to Ø 300 mm)
Support rail
4
b
400
a

Ø mm a b c
60 350 50 50 Inspection piece (straight)
80 350 50 50
100 350 50 50
c d
Shaft cover, PPs
(Fixing material is part of the standard delivery)
a
b
Øa

Ø mm a b c d
60 60 73 55 195
b
80 80 94 60 210
100 110 128 72 201
□ 350

5822 452 GB
Ø mm a b
60 60 198
80 80 229
100 111 201

Inspection tee System size Dimensions [mm]

Ø mm a b c d e
100 110 128 72 143 142
Vent bezel
b
°
87
e 30 300
30
40
a
d Ød
300
Ø mm a b c d e
60 60 73 55 130 100
80 80 94 60 142 130 A
Inspection bend 2.5
5
d
c A Spacers

Ø mm a
80 80
Øb
100 110
4
e
Øa
Components of the flexible single pipe system for a flexible flue

Flue pipe, flexible Pipe lowering attachment
Standard pack (length L) 12.5 or 25 m on a roll With 25 m rope.
Øa a
Øb
L

Ø mm a b
60 58 50
80 88 77
100 113 101
5822 452 GB

System size Dimensions [mm] System size Dimensions [mm]

Ø mm a Ø mm a
60 56 60 60
80 88 80 80
100 111 100 110
Inspection piece (straight) Spacers

Standard pack 5 pce
Applicable to internal shaft dimensions 130 × 130 mm to 250 ×
a 250 mm or Ø 150 mm to Ø 300 mm.
190
b

Ø mm a b
4
60 72 310
80 102 325
100 127 326
Connection piece
400
a

Ø mm a b
60 72 140
80 102 140
100 127 140
Shaft cover
With end piece
a
198
5822 452 GB
350

Components for separate ventilation air and flue gas routing — Vitoladens 300-W and 333-F
Ventilation air pipe Balanced flue tee C 8
These pipes may be trimmed as required.
240
500/1000
100
Û 100
120
60
Ventilation air bend (87º) 100
120
87
°
120
Ventilation air damper
Ø 100
120
15
205
Ventilation air bend (45º)

4 Standard pack 2 pce
150
45
°
100
Roof elements
Universal roof tile Pipe outlet for Klöber roof tiles
Suitable for roof pitches of 25 to 45°. Suitable for roof pitches of 20 to 50°.
Ø 134
Ø 119
Ø 115
B
25
39
A
110
199
A Universal roof tile

B Pipe outlet for universal roof tile
5822 452 GB

Flat roof collar C Aeration layer

D Thermal insulation
E Insulation
Øa F Ceiling
G Vertical coaxial roof outlet
A
c
B Ø mm a b c
C 60 135 390 250
D Øb
80 135 390 250
E
100 170 470 250
C
F
A Gravel ballast layer

B Insulation layer
4
5822 452 GB

Keyword index
A M
Air inlet adaptor................................................................................41 Moisture-resistant chimney..............................................................37
Approval certificate.............................................................................6
O
B Open flue operation............................................................................4
Balanced flue operation.....................................................................4
Balanced flue system.................................................................10, 25 R
Building Regulations Approval [Germany].....................................4, 6 Roof elements..................................................................................48
Roof outlet, vertical..........................................................................32
C Routing flues over external walls.....................................................29
Components, flue system.................................................................37
S
F Shaft dimensions..............................................................................21
Flue gas high limit safety cut-out........................................................5 Structural unit.....................................................................................4
Flue systems
■ For balanced flue operation............................................................4 V
■ For open flue operation...................................................................4 Vertical roof outlet............................................................................32
5822 452 GB

5822 452 GB

Subject to technical modifications.
Viessmann Werke GmbH&Co KG Viessmann Limited

D-35107 Allendorf Hortonwood 30, Telford
5822 452 GB
Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB

Fax: +49 6452 70-2780 Telephone: +44 1952 675000
www.viessmann.com Fax: +44 1952 675040
E-mail: info-uk@viessmann.com

Technical Guide Flue System - Vitorondens

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Technical Guide Flue System - Vitorondens

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VIESMANN VITOLADENS, VITORONDENS

Flue systems for oil condensing boilers

Vitoladens and Vitorondens flue systems

5822 452 GB 5/2012

1. Flue systems 1.1 ....................................................................................................................................... 4

plastic (PPs) flue pipe (type B23 to TRÖI 2009) ........................................................ 37

2 VIESMANN VITOLADENS, VITORONDENS

4. Components of the plastic flue 4.1 ....................................................................................................................................... 37

5. Keyword index .............................................................................................................................................. 50

VITOLADENS, VITORONDENS VIESMANN 3

1.2 Balanced flue operation

1.3 Open flue operation (type B23)

4 VIESMANN VITOLADENS, VITORONDENS

■ Vitoladens 300-C: Via the ventilation air connector on top of the

1.4 Flue gas temperature protection

1.5 Lightning protection

VITOLADENS, VITORONDENS VIESMANN 5

6 VIESMANN VITOLADENS, VITORONDENS

1.7 Flue installation options for balanced flue operation

No separate vents required in the installation room.

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Shown with the Vitoladens 300-W.

In an installation room with one or more full storeys above

Routing over external walls

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1.8 Flue installation options for open flue operation

Connection to a moisture-resistant chimney (MR chimney)

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Internal shaft dimensions

Minimum shaft dimensions to DIN V 18160

System size A External diameter; Minimum internal shaft dimension

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Reduced internal shaft dimensions

Minimum dimension of shafts in which a flue may be used (positive

Rated heating output (kW) up to from

9 Balanced flue slide coupling 80/125 100/150

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Rated heating output (kW) up to from

Max. total length of the flue up to the boiler flue connection

Vitoladens in conjunction with solid fuel boilers

specify different measures. Design the balanced flue terminals so that

Open flue operation or if the ventilation air is not supplied through

Balanced flue operation – ventilation air is supplied through the

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■ When using a plastic shaft cover: C Ventilation/secondary ventilation

■ When using a common downdraught plate:

A Chimney extension made from soot-resistant and fire-resistant F E

A Chimney extension made from soot-resistant and fire-resistant

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Rated heating output (kW) up to from

Rated heating output (kW) up to from

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Max. total length of the flue up to the boiler flue connection

VITOLADENS, VITORONDENS VIESMANN 15

Rated heating output (kW) up to from

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Max. total length of the flue pipe

Shaft modules "UNIFIX" offered by Skoberne (made from aerated concrete)

240 360 249 90 min

280 400 249 90 min

Anchoring for roof outlets with shaft profiles

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