Advantage M8 Service Manual - 20170703

Advantage M8
Card Printer & Embosser
Service Manual
Manual No. Advantage M8-UM-251
NBS Technologies Inc.

Advantage M8-UM-251-01-9370
Contents Table
1. Equipment Overview & Specifications 1-1
1.1 Equipment Overview ···································································· 1-1
1.2 Specifications ·············································································· 1-1
2. Description of mechanical parts 2-1

2.1 Main body ···················································································· 2-1
2.2 Output Stacker Unit ······································································· 2-4
2.3 Reject Unit ···················································································· 2-4
2.4 Main Transfer Unit ········································································· 2-5
2.5 Printer Unit ··················································································· 2-8
2.6 Rotary transfer Unit ······································································· 2-9
2.7 Emboss Unit ················································································· 2-10
2.8 Indent Unit ···················································································· 2-11
2.9 Tipper Unit ···················································································· 2-12
2.10 Carriage Unit ··············································································· 2-13
2.11 Device List ·················································································· 2-14
3. Unpacking procedure 3-1
4. USB Driver Installation Manual 4-1

4.1 AdvantageM8 USB Driver Installation ················································ 4-1
4.2 Javelin KIOSK Driver Installation ······················································ 4-4
5. List of Tools
5.1 Tools···························································································· 5-1
5.2 Jigs / Measuring instruments························································· 5-2
5.3 Grease / Glue··············································································· 5-3
5.4 Others··························································································· 5-3
6. Disassembly,Assembly,Cleaning 6-1
6.1 Cover 6-1
6.1.1 Front Top Cover ··········································································· 6-1
6.1.2 Left side cover ············································································· 6-2
6.1.3 Right side cover ·········································································· 6-4
6.1.4 Front door ··················································································· 6-7
6.2 Base Unit 6-8

6.2.1 Cleaning for each sensor 6-8
6.2.2 Power Supply unit ········································································ 6-11
6.2.3 Main Board ················································································· 6-15
6.2.4 SSR Board ·················································································· 6-17
6.2.5 USB-IF Board ·············································································· 6-18
6.2.6 LCD Assy···················································································· 6-19
6.2.7 Fan Motor Assy ··········································································· 6-20
6.2.8 Counter Assy ·············································································· 6-21
6.2.9 CVRS Solenoid ··········································································· 6-22
6.2.10 CVSO Sensor ············································································ 6-25
6.2.11 CVTO Sensor ············································································· 6-26
6.2.12 CVFO Sensor ············································································· 6-29
6.2.13 CVFR Sensor ············································································· 6-31
6.3 Out put Stacker 6-34

6.3.1 Out put Stacker ··········································································· 6-35
6.3.2 OSFL Sensor ··············································································· 6-36
6.4 Reject Unit 6-37

6.4.1 Reject unit ·················································································· 6-38
6.4.2 RJFL Sensor ··············································································· 6-39
6.5 Main Transfer Unit 6-40

6.5.1 Main Transfer Unit ········································································ 6-43
6.5.2 EJEJ Sensor ··············································································· 6-47
6.5.3 MNC1 Sensor, MNC2 Sensor ························································· 6-48
6.5.4 MNZH Sensor ·············································································· 6-52
6.5.5 MNPH Sensor ·············································································· 6-54
6.5.6 MNYH Sensor ·············································································· 6-56
6.5.7 MNPM Motor ··············································································· 6-57
6.5.8 MNZM Motor ················································································ 6-60
6.5.9 MNYM Motor ··············································································· 6-62
6.5.10 MNCM Motor ·············································································· 6-65
6.5.11 Rubber Roller ASSY ···································································· 6-67
6.5.12 Rubber Roller ASSY ··································································· 6-70
6.5.13 Timing Belt 1098-3 GT-6 and 186-3 GT-6 ········································ 6-72
6.5.14 Timing Belt 446-2 GT-4 ································································ 6-74
6.5.15 Timing Belt 204-2GT-4 ································································· 6-76
6.5.16 Main Junction Board (5-2382-1B) ················································· 6-78
Main Junction Board (5-2382-1A) ················································· 6-79
6.5.17 Input Hopper Board ···································································· 6-81
6.6 Printer Unit 6-82

6.6.1 Printer Unit ················································································ 6-83
6.7 Rotary Transfer Unit 6-85

6.7.1 Rotary Transfer Unit ····································································· 6-86
6.7.2 VRC1 Sensor ··············································································· 6-87
6.7.3 VRC2 Sensor ··············································································· 6-88
6.7.4 VRHP Sensor ·············································································· 6-89
6.7.5 VRVP Sensor ··············································································· 6-90
6.7.6 CVRM Motor ················································································ 6-92
6.7.7 VRCM Motor ················································································ 6-94
6.7.8 Rubber Roller ASSY (Drive) ··························································· 6-96
6.7.9 Rubber Roller ASSY (Passive) ······················································· 6-97
6.7.10 Timing Belt (170-2GT) ································································· 6-98
6.7.11 Roller Gap adjustment ································································ 6-99
6.8 Emboss Unit 6-100
6.8.1 Emboss Unit ··············································································· 6-101
6.8.2 EMCH Sensor ·············································································· 6-103
6.8.3 EMDH Sensor ·············································································· 6-104
6.8.4 EMPH Sensor ·············································································· 6-106
6.8.5 EMPM Motor ················································································ 6-107
6.8.6 EMDM Motor ··············································································· 6-109
6.8.7 EMCS Solenoid ············································································ 6-111
6.8.8 Timing Belt (309-3GT) ··································································· 6-114
6.8.9 Timing Belt (258-2GT) ··································································· 6-118
6.8.10 Emboss Type ············································································ 6-120
6.8.11 Clutch Spring ············································································· 6-121
6.9 Indent Unit 6-126

6.9.1 Indent Unit ·················································································· 6-127
6.9.2 IDEF Sensor ················································································ 6-128
6.9.3 IDFR Sensor ················································································ 6-129
6.9.4 IDCS Sensor ················································································ 6-130
6.9.5 IDUH Sensor ··············································································· 6-131
6.9.6 IDRS Solenoid ············································································· 6-133
6.9.7 IDDS Solenoid ············································································· 6-134
6.10 Tipper Unit 6-136

6.10.1 Tipper Unit ················································································ 6-137
6.10.2 TPCS Sensor ············································································· 6-139
6.10.3 TPPH Sensor ············································································· 6-140
6.10.4 TPHR Sensor ············································································· 6-142
6.10.5 TPPM Motor ··············································································· 6-143
6.10.6 TPRM Motor ·············································································· 6-145
6.10.7 Thermal Fuse ············································································· 6-147
6.10.8 Thermistor ASSY ········································································ 6-148
6.10.9 Cartridge Heater ASSY ································································ 6-149
6.10.10 Rubber Plate ············································································ 6-150
6.11 Carriage Unit 6-151

6.11.1 Carriage Unit ············································································· 6-152
6.11.2 CRXH Sensor ············································································· 6-154
6.11.3 CRYH Sensor ············································································· 6-156
6.11.4 CRXM Sensor ············································································ 6-157
6.11.5 CRYM Motor ·············································································· 6-160
6.11.6 CRRS Solenoid ·········································································· 6-163
6.11.7 Timing Belt (936-3GT) ································································· 6-167
6.11.8 Timing Belt (866-2GT) ································································· 6-169
6.11.9 Carriage Junction Board ····························································· 6-172
7. Error message and solution 7-1

7.1 Error during waiting ······································································· 7-2
7.2 Consumable error ·········································································· 7-3
7.3 Error during operation ···································································· 7-4
8. Firmware Installation Manual 8-1
8.1 Windows Operating environment ····················································· 8-1
8.2 Advantage M8 Firmware Download ·················································· 8-2
8.3 Javelin KIOSK Firmware Download ·················································· 8-4
9. Maintenance Application Operators Manual 9-1

9.1 Overview ······················································································ 9-1
9.2 Adjustment by Easy Mode ····························································· 9-7
9.3 Setting by the Details Mode ··························································· 9-32
10. Description of Electrical units 10-1

10.1 Block diagram ············································································· 10-1
10.2 Power Supply unit ········································································ 10-2
10.3 Display ························································································ 10-2
10.4 Main Controller Board ··································································· 10-2
10.5 Input Hopper Board ······································································ 10-4
10.6 SSR Board ··················································································· 10-5
10.7 USB-IF Board ··············································································· 10-5
10.8 Main transfer junction Board ·························································· 10-6
10.9 Carriage junction board ································································· 10-6
1. General Description
1.1 Equipment Overview & Specifications
1) Equipment Overview
This equipment is a personalized card issuing machine capable of encoding, printing, embossing,
indenting and tipping on designated plastic cards.
2) Specifications
* The following specifications are subject to change without notice.
・ Name Desktop Card Printer & Embosser
・ Model Advantage M8
・ Usable Card
Magnetic Stripe/IC ISO 7810 ID-1
Magnetic Stripe ISO 7811-2/-6
IC ISO 7816/EMV4.0
* Height of warped card must be less than 1mm including thickness of

the card.
・ Encode
Magnetic stripe ISO 7811-1/-2/-6 (Track 1,2,3 : Hi-co & Lo-co)
encode
IC encode ISO 7816 , EMV Level 1 and PBOC 3.0
・ Emboss
Emboss printing 62 characters (standard) 80 characters at maximum (Including indent
type capacity printing type）
Emboss printing character English (1/10) : 26 (A - Z)

type Numerals (1/10) : 10
Numerals (1/7) : 10 (OCR-7B)
Symbols (1/10) : 8 characters - / . ' , ( ) &
Permitted emboss Lower limit : (5.1mm from bottom edge of the card to character center line)
area Upper limit : (21.4mm from bottom edge of the card to character center line)
Right limit : (7.7mm from bottom edge of the card to character center line)
Left limit : (80.9mm from bottom edged of the card to character center line)
・ Indent
Permitted area Number 0-9
Indent
Type Lower limit : (15.2mm from bottom edge of the card to character center line)
Upper limit : (37.8mm from bottom edge of the card to character center line)
Permitted Indent area Right limit : (3.7mm from bootm edge of the card to character center line)
Left limit : (81.3mm from bottom edge of the card to character center line)
Available
Gold, Silver, Black, White
Indent film detection Available
・ Tipper Within 6 minutes (Tipper in use)

Tipper foil colour
Tipper foil detection

Color : Direct thermal Printing
Heater warming Monochrome : Thermal transfer
up time
300dpi
・ Print
Printer Type available
All areas except 1mm from each card edge and **mm from IC Chip
Print resolution contact area
Duplex printing ******available
Printable area
5 Cassettes 15 Hoppers (Maximum 15 different types of cards)
Thermal transfer 50 cards per individual cassette, 3 cassettes per 1 hopper.

ribbon detection
Available
・ Input Hopper
capacity Available
Hopper empty detection
Manual insert 25 cards.

mode
Available
・ Reject hopper
capacity
20 cards
Reject hopper full detection
・ Output hopper Available

capacity
Output hopper full detectio

n
・ Card Issuing Speed 120 seconds / card *1
・ Dimensions 380mm(Width)×660mm(Height)×780mm(Depth)
・ Weight 84.5/kg excluding Cards and consumables.
・ Connection Interface Ethernet 10BASE-T/100BASE-TX

USB2.0(Full Speed)
・ Display Liquid Cristal Display(16digits ×1Line) with character back light
・ Security Software lock

Key lock (Front, Side, Top) : with Keys (same key for all locks)
Hopper cassette : with Keys (same key for all locks)
・ Power voltage AC220V to 230V 50Hz/60Hz
・ Power consumption At Idle : under 90W (Tipper heater not heating up)
At operation under 550W (Tipper heater heating up)
・ Circuit breaker 250V 10A
・ User Environmnet During operation: Temperature 10~32°C Humidity 20~65% (no

condensation)
Recommended operation Temperature 18~28 °C, Humidity 40~65%
(no condensation)
(See chart 1. Operation environment)
In storage : Temperature 0~40°C Humidity 20~70% (no condensation)
* amount of saturated water vapor under 40g/m3
*1 Issuing condition: Duplex colour print, encode, emboss, indent, tipping
● Card Restrictions
・ Cannot print on non flat areas such as signature panel or Hologram .
・ For magnetic cards with signature panel, use cards with the signature panel position more than
19.5mm away from the upper edge of the card.
User environment
Guaranteed Temperature 18 to 28 degrees

accuracy Celsius
environment
Humidity 40 to 65% R.H.
Operating Temperature 10 to 32 degrees

environment Celsius
Humidity 20 to 65% R.H.
100%
80%
60% Guaranteed
accuracy
environment
40%
Operating environment
20%
Temperature×Humidity
= 900
0%
0°C 10°C 20°C 30°C 40°C
2. Description of mechanical parts
2.1 Main body
1. Overview
Power Switch
Top Cover
Front Top
Cover
Card
Insertion Slot
Side Cover right
Right side door
Display
Front door
LAN Connector
USB Connector
AC Inlet
(Front) (Back)
Circuit breaker
2. Unit layout
Printer unit
Tipper unit
Output Stacker unit
Carriage unit
Reject hopper unit

Emboss unit
Main transfer unit Vertical rotation Indent unit

unit
3. Main body interior, Base unit sensor locations
Right side (cover removed)

Vertical Rotation Unit Printer Unit
Card Insertion Slot
Output Stacker
Unit
Tipper Unit
Input Hopper
Board (B) Counter
CVSOSensor
Reject unit
CVFRSensor
CVFOSensor
Main Transfer unit Carrier Indent Unit Emboss unit Carrier Unit
Left side ( cover removed)
Power Switch
CVTOSensor Input Hopper
SSR Board Board (A)
Main
Controller Board
USB-IF Board
Power
Supply unit
【Base unit】
・ CVTO sensor : Top cover open detection
・ CVSO sensor : Right cover open detection
・ CVFO sensor : Front door open detection
・ CVFR sensor : Front door lock detection
2.2 Output Stacker Unit
1. Holds issued Cards
2. Stacker full detected OSFL sensor
OSFL Sensor (P-Tr)
OSFL Sensor (LED)
【 Output Stacker Unit 】

・ OSFL Sensor : Stacker full detection
2.3 Reject stacker

1. Holds faulty cards
2. Stacker full detected by RJFL sensor
RJFL sensor (P-Tr)
RJFL sensor (LED)
【Reject Stacker】
・ RJFL Sensor : Stacker full detection
2.4 Main Transfer Unit
1. Z carrier is moved horizontally (Z-direction) by MNZM motor and Y carrier is moved vertically (Y
-direction) by MNYM motor.
2. Pusher is driven by MNPN motor and a single card is pushed out from the selected hopper
cassette via picker. The IHP sensor detects pusher’s home position.
3. The Extracted card is inserted in to the Z carrier by MNCN motor. The MNCI sensor detects the
card is inserted correctly.
4. Z, Y carrier is moved to the specified position and transfers the card to each unit. The MNCZ
sensor detects card progress.
5. IHE1 to IHE15 sensor detects card placement or emptyin the hopper cassettes.
6. Manual Card insertion is detected by EJEJ sensor.
EJEJ Sensor (P-Tr)
EJEJ Sensor (LED)
IHC Sensor (Upper is No.1)
IHE Sensor (Upper left is No.1)
Z-Carrier
Y-Carrier
MNYH Sensor
MNYH Motor
Y-Carrier
Z-Carrier
MNZM Motor
MNZM Sensor
Z-Carrier
MNC2 Sensor (P-Tr) MNC1 Sensor (P-Tr)
MNCM Motor
Pusher
MNC2 Sensor (LED)
MNPM Motor
MNC1 Sensor (LED)
MNPH Sensor
【Main Transfer Unit】

・ IHC1～IHC15 Sensor : Cassette detection
・ IHE1～IHE15 Sensor : Card End detection
・ EJEJ Sensor : Card detection at Card Insertion Slot
・ MNC1 Sensor : Card front detection
・ MNC2 Sensor : Card rear detection
・ MNPH Sensor : Pusher Home position detection
・ MNZH Sensor : Carrier Z position detection
・ MNYH Senseo : Carrier Y position detection
・ MNPM Moter : Pusher drive DC24V motor
・ MNZM Motor : Carrier moves to Z direction Stepping motor
・ MNYM Motor : Carrier moves to Y direction Stepping motor
・ MNCM Motor : Card transfer Stepping motor
2.5 Print / Encoder Unit
1. Javelin kiosk perform print-encoding processing.
OPEN button
Card turn over mechanism
Front Side Back Side
Print Head
Cleaning roller
Card transfer roller

Card Inlet/Outlet
Platen roller
IC contact mechanism Magnetic head (Lower side of the card transfer roller)
Inside of Top Cover

2.6 Vertical Rotation Unit
1. Rotates a horizontal positioned card to a vertical position ready for transfer to the Carriage Unit, it
also rotates a vertical positioned card to horizontal position for transferto the Main Transfer Unit
by CVRM Motor.
2. The VRHP and VRVP Sensors check for correct rotation of card and unit.
3. The Card is transferred by VRCM Motor.
4. The VRC1 and VRC2 sensors check the cards position after transfer.
VRCM Motor
VRVP Sensor
VRHP Sensor
VRC1 Sensor (P-Tr)
VRC1 Sensor (LED)
CVRM Motor
VRC2 Sensor (P-Tr)
RRC2 Sensor (LED)
【Vertical Rotation Unit】

・ VRC1 Sensor : Card front detection
・ VRC2 Sensor : Card rear detection
・ VRHP Sensor : Horizontal position detection
・ VRVP Sensro : Veritical position detection
・ CVRM Motor : Horizontal/Vertical movement DC24V Motor
・ VRCM Motor : Card transfer Stepping Motor
2.7 Emboss Unit
1. Before embossing begins, the carriage detects the right hand edge of a Card by EMCH Sensor.
2. The home position of the emboss drum is checked by detecting a slot in the 0 (zero) character in
the drum.
The“0” of Number (1/7):10(OCR7B) Indicates the Home Position.
3. The characters are selected by rotating the drum by EMDM Motor
4. Embossing timing is by detected by sensor disk with EMPH Sensor.
5. Release Clutch stopped by EMCS solenoid, and a clutch is ennabled. EMPM Motor drives the
two emboss arms and compresses the type to emboss the selected Character.
Emboss Drum
EMCS Solenoid
EMDM Motor
Press Bar
EMCH Sensor
EMDH Sensor
EMPH Sensor
Clutch Stopper
Clutch
Sensor Disc
EMPH Sensor
【Emboss Unit】
・ EMCH Sensor : Card right edge detection
・ EMDH Sensor : Emboss Drum home position detection
・ EMPH Sensor : Press timing detection DC24V Motor
・ EMDM Motor : Emboss Drum rotation Steppin Motor
・ MCS Solenoid : Move cluch DC Solenoid
2.8 Indent Unit
1. Before indent operation (emboss press) The indent unit is set to indent position by activating the
indent solenoid. and detected by IDUH sensor ON.
2. The indent font is selected in character drum, and the IDRS Solenoid is activatedto advance the
indent foil. During the indent operation, the indent foil advancement is checked by IDFR sensor
3. IDCS sensor detects the indent foil end. And the Indent cassette insertion is detected by IFS
sensor.
IDFE sensor (LED) IDRS Solenoid
IDUH sensor
IDFE sensor (P-Tr)
IDCS sensor
IDDS sensor IDFR sensor
【Indent Unit】
・ IDFE Sensor : Indent foil end detection
・ IDFR Sensor : Indent foil advance detection
・ IDCS Sensor : Ribbon cassette detection
・ IDUH Sensor : Indent vertical motion detection
・ IDRS Solenoid : Film rewind (DC solenoid)
・ IDDS Solenoid : Indent vertical motion (DC solenoid)
2.9 Tipper Unit
1. TPCS sensor detects the tipper foil cassette by sensor tab on the cassette.
2. Tipping is performed by cycling the heater block back and forth towards the pressure block by the
TPPM motor. The TPPM motor rotates until the TPPH sensor is interrupted by the pressure block.
3. TPHR sensor counts the pulses from the rotating sensor disc and TPPR motor winds the tipper
foil up to the specified winding length.
TPCS Sensor
TPRM Motor
Cam
TPPM Motor
TPPH Sensor
Heater block
Press frame TPHR Sensor
【Tipper Unit】
・ TPCS Sensor : Cassette detection
・ TPPH Sensor : Press home position detection
・ TPHR Sensor : Foil rewind detection
・ TPPM Motor : Tip press (DC24V Motor)
・ TPPM Motor : Foil rewind (DC24V Motor)
2.10 Carriage Unit
1. By activating and releasing the CRRS solenoid, the clamping needles are opened /closed,
enabeling the hold and release of a card
2. Movement of X carriage horizontally is performed by CRNM motor and movement of Y carriage
Vertically is performed by the CRYM motor, and enables the transportation of a Card to any
specified position.
3. CRXH sensor checks the X direction home position and CRYH sensor checks the Y direction
home position.
CRYH Sensor
CRRS Solenoid
CRYM Motor
CRXH Motor CRXH Sensor
【Carriage Unit】
・ CRXH Sensor : X position detection
・ CRYH Sensor : Y position detection
・ CRXM Motor : Carriage move to X direction (Stepping Motor)
・ CRYM Motor : Carriage move o Y direction (Stepping Motor)
・ CRRS Solenoid : Card release (DC Solenoid)
2.11 Device List
1. Sensors, Switches
Name Unit Function Type

CVTO Top cover open detection Switch
CVSO Right cover open detection Switch
Base unit
CVFO Front door open detection Thru-beam
CVFR Front door lock detection Thru-beam
OSFL Output Stacker Card full detection Separation
RJFL Reject stacker Card full detection Separation
IHC1 Cassette 1 detection Separation
IHE1 Cassette 1 Card Empty detection Separation
· · ·
Main Transfer
· · ·
EJEJ Card detection at Card Insertion Slot Separation
MNC1 Card front detection Separation
MNC2 Card rear detection Separation
MNPH Pusher home position detecton Thru-beam
MNZH Carrier Z Position Thru-beam
MNYH Carrie Y Position Thru-beam
VRC1 Card front detection Separation
VRC2 Card rear detection Separation
Vertical Rotation
VRHP Horizontal position detection Thru-beam
VRVP Vertical position detection Thru-beam
EMCH Card right edge detection Separation
EMDH Emboss Emboss Drum home position detection Thru-beam
EMPH Press timing detection Thru-beam
IDFE Foil end detection Separation
IDFR Foil rewind detection Thru-beam
Indent
IDCS Ribbon cassette detection Thru-beam
IDUH Indent vertical motion detection Thru-beam
TPCS Cassette detection Thru-beam
TPPH Tipper Press home position detection Thru-beam
TPHR Foil rewind detection Thru-beam
CRXH X position detection Thru-beam
Carriage
CRYH Y position detection Thru-beam
2. Motor

MNPM Pusher drive DC
MNZM Carrier movement in Z direction Stepping
Main Transfer
MNYM Carrier movement in Y direction Stepping
MNCM Card transfer Stepping
CVRM Horizontal/Vertical movement DC
Vertical Rotation
CVCM Card transfer Stepping
EMPM Emboss press DC
Enboss
EMDM Emboss Drum rotation Stepping
TPPM Tipper press DC
Tipper
TPRM Foil rewind DC
CRXM Carriage move to X direction Stepping
Carriage
CRYM Carriage move to Y direction Stepping
3. Solenoid

CVRS Base Cover lock -
EMCS Emboss Release Clutch -
IDRS Rewind Foil -
Indent
IDDS Indent vertical movement -
CRRS Carriage Card release -
3. Unpacking procedure
1. Instructions for unpacking
1) Removal of PP bands hanging on outer box.
Remove the fastener of the PP bands (2 places) and remove the PP bands.
Fastener
PP bands
2) Open the outer case lid

a. Cut the tape (3 places) stuck on the outer box.
Tape
b. Open the outer case lid.
1
3) Removal of accessories box
Accessories box
4) Removal of cushion
Take out the upper cushion (4 places) and the middle cushion (4 places) that are put around the
main body.
Upper cushion Middle cushion
2
5) Removals of the main unit
a. Removal the outer case.
Outer case
b. Remove the plastic bag from the main body.
Plastic bag
Flat bottom panel
c. Unload the main body from the flat bottom panel.
3
2. Remove the fixed part inside the main body
1) Remove of fixing part of main transport section
a. Remove the Vinyl tie
Vinyl tie
b. Remove the Vinyl tie
Vinyl tie
4
2) Remove Y carriage fixing part
Remove the Vinyl tie.
Vinyl tie
3) Remove X carriage fixing part

Vinyl tie
4) Remove of fixed part of Vertical Rotation unit.

Vinyl tie
5
5) Remove of fixed part of Tipper cassette
Remove the tape.
Tape
6
3. Unpacking the accessory box
1. Key
Key for cover 2 pieces x 3
Key for cassette 2 pieces x 2
2. Power cord (1piece) *Option

It is included as an accessory only when "with power cord".
3. Weight (15Pieces)
(15 pieces)
7 pieces and 8 pieces
7
4. Indent cassette (1 piece)
* In the case when the Indent function (Option) is not installed in your machine, you don’t have to
set the Indent Cassette.
5. Tipper Foil (1 piece)
8
6. Thermal Transfer Ribbon (1 piece)
7. Reel hardware for tipper (with paper core)
8. Cleaning roller (1 piece)
9. Power cable
10. CD (User’s Manual (pdf))
9
4. Installing of thermal transfer ribbon
1) Turn On power, turn the top cover key clockwise and open it in the upward direction.
Turn clockwise
Top cover
Turn this key clockwise Open the top cover
Buzzer is beeping and display.
CV402 Top / Side
Error message on LCD panel.
2) Push the button shown in the picture strongly downwards and open the cover of the
print / encoding unit.
Print/Encode Unit Open Print/Encode

unit cover
Print/Encode Unit
Cover Open Button
10
3) Install the cleaning roller
Push the cleaning roller until the click sounds in the mounting part indicated by the arrow.
Cleaning roller
4) Load a new thermal transfer ribbon in the correct orientation.

Please do not slacken the ribbon at this time.
Take the slack after loading Thermal transfer ribbon
11
5) Close the cover of the Print/Encode Unit.
Please push the cover until click sounds.
6) Press the "RIBBON SET" switch
"RIBBON SET" switch
7) Close TOP Cover and lock the key.
Caution
・Do not forget to push “RIBBON SET” switch after set new ribbon.
Otherwise the unit makes print failure
・Print after tighten the ribbon. If the ribbon is loose, you cannot get good
print quality.
12
5. Installing of Tipper foil
1) Turn Off the power, turn the top cover key clockwise, and open it upward.
Turn this key clockwise
Top cover
Open the top cover

Turn this key clockwise
2) Pull out the tipper cassette whose tipper foil you want to exchange upward.
Handle part
13
3) Set the accessory paper core to the reel hardware.
Be sure to insert the paper core until hits the reel hardware flange.
Reel hardware
Paper core
4) Pull the knob in the direction of the arrow and attach the reel hardware to the tipper cassette.
At this time, please attach the mounting hole on the reel metal fitting side to the pin on the cassette
side.
Mounting hole
Knob
14
5) As with the unreel flange also pull the knob in the direction of the arrow and set a
new tipper wheel.
New Foil
Unreel flange
6) As with the unreel flange also pull the knob in the direction of the arrow and set
a new tipper wheel.
Fix the foil to the paper core Wind by about one round
15
7) Lower the set part of the tipper cassette slowly to the original position following the
guide of the main body. Check that both right and left guides are properly set.
Slide in the tipper

cassette along the
guide rail slowly
as shown in the
figure.
Guide Fin
Tipper Cassette
Guide Fin
Tipper
Cassette Holder
8) Close the top cover and lock the key.
16
6. Installing of Indent Film (It is included as an accessory only when "with Indent").
* In the case when the Indent function (Option) is not installed in your machine, you don’t have to
set the Indent Cassette.
1) Loosen the hand screw and open the film guide.
Film guide
Hand screw
2) Set the empty reel on the right side.

Peel off the tape at the top of the new ribbon
Empty reel New Film Top of the tape
17
3) Set a new ribbon as shown in the "Ribbon Path" guide.
Fasten the top of ribbon to empty reel with tape or cellophane tape.
At this time, please do not stick out the film from the reel.
“Ribbon Path” guide
View arrow A
Set a new ribbon as shown in the Tape the ribbon to the empty reel
"Ribbon Path" guide.
4) Wrap the film around the empty core about 3 laps.

Lose the film slack, close the film guide, and tighten the hand screw.
Film guide
Hand screw
18
5) Set the Indent Cassette to the main body. Fit a hole of the cassette guide into the Guide Shaft
in from of the main body and lower and set the cassette until it clicks and is locked.
(Refer to the guidance figure for “Indent Cassette Setting” on the Side Cover.)
Guide Hole
Guide Shaft
Push down to position to hear

click sound
19
6) After attaching the cassette, check that the film has no slack, close the Side Cover, and
lock the key.
Caution
・Take up the slack in the film before setting. Failure to do so may cause printing failure.
・Before setting the halfway used film again, be sure to wind the used part completely.
20
In the case when not using the Indent function
Remove the Indent cassette when not using the Indent function.
1.Open the Side cover with the power OFF.
Indent cassette
2.Push the Lock lever while holding the Handle of the Indent cassette. Unlock the Indent cassette to
remove it from the Indent unit.
Lock lever
Handle
Indent cassette
21
4. USB Driver Installation
4.1 AdvantageM8 USB Driver Installation
Run “dpinst_x86.exe” when host is 32 bit PC.
Run “dpinst_amd64.exe” when host is 64 bit PC.
When below dialog is displayed, click “Next” button.
Driver copy start.

After a while below dialog is displayed.
Click “Install this driver software anyway”.
After a while below dialog is displayed, then click “Finish” button.
USB driver install is completed.

Connect PC to AdvantageM8 by USB Cable.
Open| Control Panel |System| Device Manager.
Check if the NBS Card and ADVANTAGE M8 USB exists.

4.2 Javelin KIOSK Driver Installation
Run “INSTALL.EXE”
When below dialog is displayed, click “Start” button.
When the below dialog is displayed, click “Next” button.

Click “Agree”, then click “ Next” button.
When below dialog is displayed, select “Local Port (USB)” and click “Next”.
Driver Copy start .
When below dialog is displayed, click ”OK”.
When below dialog is displayed, click “Finish”.
Drive install is completed.

5. List of Tools
5.1 Tools
No. Tool Size Purpose Remarks
1 No.1
Philips-head screwdriver（＋）
2 No.2
Philips-head short screwdriver
3 No.2
（＋）
Philips-head long screwdriver
4 No.2
（＋）
5 For removing E ring
Flat-head screwdriver（－）
6 For tightening/loosing emboss crank
7 1.5
8 2
Hexagon wrench
9 2.5
10 3
11 Wrench 5.5
12 Long-nose plier For Installing E ring
13 Nippers For cutting cable tie
14 Hammer For knocking roll pin in
15 Punch For pulling spring pin out
16 Torque driver 1.4～22 kgfcm
17 Tweezers For installing/removing spring etc.
18 Monkey wrench N2.3 nut（Replacing Carriage solenoid）
1) Tightening Torque
Each screw must be tightened to the following tightening Torque.
Unit：kgf-cm Object to be tightened

Exterior Exterior
Screw size Type Iron Aluminium Resin
(Iron/Aluminium) (Resin)
Binding screw 2 2 1.5 2 1.5
M2 Set screw 2 2 1.5 - -
Tapping screw 2 2 1.5 2 1.5
Binding screw 8(Note2) 8 5 8 5
Set screw 8 6 5 - -
M3
Tapping screw 8 8 5 8 5
TP Screw 14 - - - -
Binding screw 14 14 8 14 8
Set screw 12 10 8 - -
M4
Tapping screw 12 12 6 12 6
TP Screw 22(Note3) - - - -
Binding screw 29 29 - 26 12
M5
Set screw 25 29 29 - 26
Binding screw 49 49 - - -
M6
Set screw 42 35 - - -
2-2
(Note: 1)
If other assembly instructions specifies required tightening torque, then these instructions need
to be followed.
(Note: 2)
Torque for fixing plastic sensors should be 4kgf-cmIf.
(Note: 3)
If mounting materials width is less than 1.6mm, then the tightening torque should be 18kgf-cm
These rules follow for all screw types listed below.
Binding Screws: binding head, pan head, set screws, cap screws, flat head, etc.
2) Loctite
・Countersunk Screws, Set screws must be applied by Loctite 222 before tightening.
Unless the target materials to be fixed are resin.
・After any adjustment work, every screws to be applied with Thread Locker 1401C except all the
outer covers. Be careful not to apply Thread Locker to the socket on the head of the screws.
2-2
5.2 Jigs / Measuring instruments
No. Tool Size Purpose Remarks
For adjusting the clutch or the gap
1 0.1～0.2mm
between rollers
Thickness gauge
2 0.5mm
3 1.0mm For adjusting the Lock lever
4 Thick：10mm
Jig（Block） For adjusting the Cover
5 Thick：20mm
6 Tester For measuring power supply boltage
Mitsutoyo 546-138
equivalent For measuring belt tension
7 Measuring range （8.2 mm deflection when pushing the Main Transfer Unit (Y)
0.3～3N center of the belt with 1.9 N ±10%）
Scale interval 0.1N
Mitsutoyo 546-138
8 Measuring range （0.89 mm deflection when pushing the Main Transfer Unit (Y motor)
Scale interval 0.1N
Mitsutoyo
546-136 equivalent For measuring belt tension
9 Measuring range （3.18 mm deflection when pushing the Main Transfer Unit (Z)
Scale interval 0.05N
Mitsutoyo 546-138
10 Tension gauge *1 Measuring range （2 mm deflection when pushing the Vertical Rotation
0.3～3N center of the belt with 2 N ±10%）
Scale interval 0.1N
Mitsutoyo 546-138
11 Measuring range （5.5mm deflection when pushing the Carriage Unit(X)
0.3～3N center of the belt with 1.5N±10%）
Scale interval 0.1N
Mitsutoyo 546-136
12 Measuring range （6.5 mm deflection when pushing the Carriage Unit(Y)
Scale interval 0.05N
Mitsutoyo 546-139
Emboss
13 Measuring range （1.5mm deflection when pushing the
( EMPM Motor)
Scale interval 0.2N
14 Scale
15 Vernier Caliper
16 Micrometer For checking the height of Emboss
2-2
5.3 Grease / Glue
No. Item Manufacturer Purpose Remarks
1 LOCTITE 222
2 LOCTITE 243 Henkel
3 LOCTITE 262 For glueing
4 TB1360N
ThreeBond
5 TB1401C
6 MOLYKOTE EM-30L Dow Corning Toray
For lubricating
7 TRI-FLOW
8 Alcohol For cleaning
Screw locking
● Spread a suitable quantity of LOCTITE 222 when tightening a flat-head screw or a set screw.
Spread TB1401C when tightening a screw through resin object.
● Spread TB1401C on the screw when loosening/removing the screw except for the screw for the
outer casing.
Be careful not to drop TB1401C into the groove on the screw head.
5.4 Others
No. Item Manufacturer Purpose Remarks
1 PC(OS: Windows7 or later) For using the maintenance application
Maintenance
2 AdvantageM8Maintenancefull
application
3 LAN cable
4 USB cable Length: 3 m or less
SHINAGAWA
5 INSULOK T-18R For holding harness
SHOKO
Acetate-Based Adhesive Tape NITTO
6 For protecting harness
No.5 DENKO
7 Card For adjusting or replacing Emboss types
8 Cleaning card For cleaning the Printer
9 Cotton swab
For cleaning
10 Waste cloth
11 Scotch tape For replacing Tipper foil/ Indent foil
2-2
6. Regular maintenance and how to remove parts
Used Solvents：Ethanol (99.5% or more), TRI-FLOW
CAUTION
Be sure to close the cover or remove the part from the main unit when cleaning with a blower. Dust
in the main unit may adversely affect the printing quality.
6.1 cover
Removal Procedure
*1. All removal process should be undertaken, after turning OFF the Power Switch and removing
power cord.
*2. Follow 2.4 Tightening torque and Screw locking glue procedures.
6.1.1 Front Top Cover

1) Unlock the software lock using the check application of the software. Use a Key and unlock the
front door.
2) Open the Front door.
3) Removing 4 screws (M3x6 black pan head screw), pull the front cover forwards in the direction of
the yellow arrow, and lift up the cover.
2-7
4) When re-assembling, make sure that the center of the long hole is aligned to the center of Card
Insertion/Exit slot of the front cover.
Card Insertion/Exit Slot Long hole
6.1.2 Left side cover

1) Unlock software lock using check application of software. Use a Key and unlock key lock of front
door.
3) Remove the 5 screws (M3x6 black pan head screw.)
2-8
4) After Removal of the 5 screws (M3x6 black pan head screw.) Tilt cover back and lift off frame of
machine.
5) When re-assembling, hook the tangs at the base.
Hook part
6) Replace all of the set of screws (M3x6 black pan head screw), but do not tighten them.
First tighten the 2 screws at the front behind the front door, and then tighten the 3 remaining
screws of the left-side cover located at the top.
2-9
6.1.3 Right side cover
1) Unlock the electronic lock using check application of the software. Unlock the lock of the front
door with key provided.
3) Remove the 5 screws holding the cover to the frame (M3x6 black pan head screw)
2-10
4) Pull the right side cover away from the frame and lift it up to remove the cover.Do not try to
remove the cover when right side door is opened.
It may damage the door.
5) When re-assembling , hook the tangs into the slots in the base of the frame first.
Hook part
2-11
6) Replace all of the set of screws (M3x6 black pan head screw), but do not tighten them.
First tighten 2 screws on the front of the frame behind the front door, and then tighten the 3
remaining screws of the side cover located at the top of the frame.
When re-assembling, make sure of the following.
・ When opening and closing the Top cover, the right side cover does not interfere with the
movement of the top cover.
・ Ensure surface of door cover and right side cover are level.
Smooth opening
and closing.
No height difference
2-12
6.1.4 Front door
1) Unlock electronic lock using check application of software, and unlock key lock with key provided.
2) Remove the 4 screws (M4x8 white TP machine screw) holding the door and remove the door.
* When re-assembling, Ensure the

surfaces of the door panel and
right Side cover are level and
aligned.
No height difference
2-13
6.2 Base Unit
Be sure to turn OFF the power before starting the maintenance work.
6.2.1 Cleaning the sensors

Clean the following sensors by using a blower or cotton swabs.
・ CVFO sensor ・・・・・・・・・ Front door open detection

・ CVFR sensor ・・・・・・・・・ Front door lock detection
CVFR sensor
CVFO sensor
2-14
Cleaning the CVFR sensor
1. Turn OFF the power.

2. Open the Right Side Cover.
3. Remove a black M3x6 hexagon socket bolt, and remove the Release Cover.
Release Cover
4. Clean the CVFR sensor with a blower.
Release Cover
CVFR sensor
5. Attach the Release Cover, then close the Right Side Cover.
2-15
Cleaning the CVFO sensor
1. Unlock the software lock by using

the diagnostic software application
Unlock the Front Door with Key and
open the door.
2. Clean the CVFO sensor with a blower.
3. Close the Front Door.
2-16
6.2.2 Power Supply unit
1) Turn power OFF. Unplug the power cord from the AC outlet.
2) Remove the Left Side Cover.
Refer to 6.1.2 Left side cover “of this Manual for removal of cover.
3) Disconnect the 4 Connectors for the 5V and 24V supply.
4) Remove the Power Supply Assy. by removing the 3 black M3x6 posidrive head screws.
Power Supply Assy
2-17
5) Removal of the two Power Supply Boards,
a. 5V Power Supply Board (S8EX-N01505)

Remove the 5V Power Supply Board by removing the 2 black M3x6 posidrive head screws.
S8EX-N01505
5V Power Supply Board
b. 24V Power Supply Board (S8EX-BP24024)

Remove the 24V Power Supply Board by removing the 4 black M3x6 posidrive head screws
S8EX-BP24024
24V Power Supply Board
6) Reverse the procedures 3) to 5) to install new Power Supply Boards.
2-18
7) Check and adjustment of electrical Power. Connect AC power cord. Turn Power ON.
a. 5V Power
Check the 5v supply on the indicated test point at location shown below.
The Tolerance should be 5V±0.1V.
If the power is out of tolerance, adjust by rotating the 5 v Variable Resistor.
b. 24V Power
Check the 24v supply on the indicated test point at location shown below.
The Tolerance should be 24.3V±0.1V.
If the power is out of tolerance, adjust by rotating the 24v Variable Resistor.
5V power check point 24V power check point
2-19
5V Adjustment
VR 24V Adjustment VR
8) Turn Power OFF. Unplug the power cord from AC outlet.

9) Reinstall the Left Side cover
Refer to 6.1.2. Left side cover “of this Manual for instructions on how to reinstall left side cover.
2-20
6.2.3 Main Board
Note : Use an earthing strap to Remove Static Electricity from your person touching a board
by hand is necessary as It may damage the board.
1. Before replacing the Main Circuit Board, be sure to save all of the offset values by use of the
diagnostic software application as a back up.
2. Turn Power OFF. Unplug the power cord from the AC outlet.
3. Remove the Left side cover.
Refer to 2.2 “2. Left side cover” of this Manual for procedure to remove left side cover.
4. Disconnect all the cable connectors from the Main Board.
5. Remove 4 white M3x6 posidrive head screws.
55-23820
Main Board
6. When reinstalling the Circuit Ensure the comms ports align centrally to the slots on the back panel
for easy fitting of comms cables.
Install direction
Adjust Center
2-21
7. Reconnect all the cable connectors to Main Board.
( Be careful not to misconnect the cable connectors as it can cause damage to the
main circuit boards )
8. Install The Left side cover.

Refer to 6.1.2 Left side cover “ of this Manual for procedure to reinstall left side cover.
Uploading and downloading machines settings.
9. Remove 1 black M3x6 posidrive binding screw,

remove the IF Cover.
IF Cover
10. Turn Power ON
11. Down load Main Firmware utilizing the upper USB port. (this is for diagnostics only)
Refer to Firmware Installation Guide for downloading and uploading settings.
12. Retrieve back up setting values and upload them to the replacement circuit board.
13. Turn Power OFF.
14. Install IF Cover by 1 black M3x6 posidrive head screw.

IF Cover should be pushed towards the left. Of the back plate
Install
Direction
2-22
6.2.4 SSR Board
Note : Use an earth strap to Remove Static Electricity from person operator if it is necessary
to touch a Circuit Board with bare hands as It may cause damage to the circuit board.
Refer to 6.1.2 Left side cover “ of this Manual for procedure to remove left side cover.
3. Disconnect all the cable connectors from the SSR Board.
4. Remove 3 M3x6 posidrive head screws.
55-23990
SSR Board
* Reverse the above procedure for reinstalling the SSR Board.
2-23
6.2.5 USB-IF Board
Note : Use an earth strap to Remove Static Electricity from ones person if it is necessary to
touch a Board by bare hands as It may cause damage to the circuit board.
Refer to 6.1.2.of this Manual for procedure to remove left side cover.
3. Unplug the USB cable connector.
4. Remove 3 silver M3x6 posidrive head screws.
55-23790
USB-IF Board
5. When reinstalling the circuit Board, ensure the USB connector is centralliy aligned with the slot on
the back panel to allow easy connection with USB cable
Center
Adjustment
Install direction
Back side
6. Connect USB Cable connector.

7. Install Left side Cover. Refer to 6.1.2 (1),(2),(3) of this Manual for procedure to install left side
cover.
2-24
6.2.6 LCD Assy
1. Turn Power OFF. Remove power cord from the AC outlet.

2. Remove Font Top Cover and Right Side Cover
Refer to 6.1.1. Front Top Cover , 6.1.2. Left side cover “ of this Manual procedures to remove
these covers.
3. Disconnect Remove LCD Assy. Wiring Harness.
4. Remove 3 silver M3x6 posidrive pan head screws.

Remove the LCD Bracket.
LCD Bracket
5. Remove the 2 silver M2x6 posidrive pan head screws.

Remove the LCD Assy.
51-03603
LCD Assy.
When reinstalling
Push down so it rests on the
bottom of the base unit then fix.
* Reverse the above procedure for reinstalling the LCD Assy.
2-25
6.2.7 Fan Motor Assy
1. Turn Power OFF. Remove power cord from the AC outlet

2. Open Right Side Door
Refer to “6.1.2 Left side cover “ of this Manual for procedure to opening the right side door.
3. Open Top Cover.
4. Remove the 3 black posidrive head screws, and remove the cable Cover.
Cable Cover
5. Remove harness from the 2 cable clamps, and disconnect the fan connector.
6. Remove the 2 white M3x30 posidrive binding head screws, and remove the Fan Motor Assy.
When replacing to new fan motor, be careful to install it in the orientation to ensure correct
direction of airflow through machine.
51-03619
Fan Motor Assy.
* When reinstalling the fan Assy., Check

for proper airflow direction.
* Reverse the above procedure for reinstalling the fan Assy.
2-26
6.2.8 Counter Assy
1. Turn Power OFF and remove power cord from AC outlet.

2. Open the Right side Door.
51-03605
Counter Assy.
3. Remove the counter harness from the cable clamp, and disconnect the counter connector.
4. Squeeze the counter hooks and remove the counter by pulling through mounting bracket towards
the right side cover.
Remove
* Reverse the above procedure to reinstall the counter Assy.
2-27
6.2.9 CVRS Solenoid

2. Remove Right side Cover
Refer to “6.1.3 Right side cover “ of this Manual for procedure to remove right side
cover.
3. Remove 1 black M3x6 hexagon socket bolt, remove Release Cover.
Release Cover
4. Remove the CVFR sensor harness, disconnect the solenoid Connector.
5. Remove the 3 silver M4x8 posidrive pan head screws, and remove the Solenoid Assy.
Solenoid Assy.
2-28
6. Remove the 2 white M3x6 posidrive head screws of the electronic lock sensor,
and remove Cover lock sensor Assy.
Cover Lock
Sensor Assy.
7. Remove the extension coil spring.

8. Remove 2 M3x6 posidrivre screws, and remove the Release Guide.
Release Guide
Extension coil
spring
9. Insert screw driver through access hole, and remove the 3 silver posidrive head screws.
10. Remove the E ring, and remove the Solenoid
Bracket by pulling away from base unit.
Access Hole
Solenoid Bracket
Remove direction
2-29
11. Remove Spring Ring Pin, and remove the DC Solenoid.
When installing a new solenoid, be careful to set Spring Ring Pin in correct
orientation described below.
TDS-10A-5149
DC Solenoid
Spring Pin face

must have gap
Spring Pin
12. Reverse the procedures 6) to 11) for reinstallation of the solenoid.

13. Push Solenoid upwards, and tighten 3 white silver head screws temporarily.
Fixing direction
14. Lock Front Door with the Key, and tighten firmly the 3 silver pan head screws
setting the Gap between the lock lever and Solenoid Lever is 1.0±0.05mm.
Solenoid Lever
1.0±0.05
Lock Lever
Key
15. Reverse the procedures 1) to 4) for completing the replacement of electronic

lock solenoid.
2-30
6.2.10 CVSO Sensor

2. Remove Right side cover.
Refer to “6.1.3. Right side cover “ of this Manual for procedure to remove right side
cover
3. Remove the 2 silver M3x6 posidrive head screws, and remove the Switch Bracket.
Switch Bracket
4. Disconnect the Switch connector.

5. Pull out the Switch from Switch Bracket by squeezing the 2hooks of the Switch
assembly. When installing a new switch, be careful not to insert it in the opposite
orientation.
6. When installing a new switch, be careful not to insert it in the opposite orientation.
Switch Bracket
Hook D3D-131
Inter Lock Switch
* Reverse the above procedure for reinstalling the Switch.
2-31
6.2.11 CVTO Sensor
1. Turn Power OFF and remove Power cord from AC outlet.

2. Remove Right side cover and Printer.
Refer to “6.2.3. Right side cover “of this Manual for procedure to
remove right side cover.
3. Remove the 3 black M3x6 posidrive head screws, and remove the Cable Cover.
Cable Cover
4. Remove the 2 silver M3x6 posidrive pan head screws, and remove the Switch Bracket.
5. Disconnect the Switch Connector.

6. Pull out the Switch from the Switch Bracket by squeezing the 2 hooks of the Switch assy.
When installing a new switch, ensure to insert it following the described directionions below.
Switch Bracket
D3D-131
Inter Lock Switch
Hook
2-32
7. Set Switch Connector.
8. Push the Switch Bracket fully down, and tighten temporally the 2 white M3x6 posidrive
pan head screws.
9. Set a gap between the Base and the Top Cover to 10mm.
TOP Cover
10mm
Base
2-33
10. Run diagnostic software application, select “TOP Cover” and “Start”, the machine
should emit a beeping sound.
11. Move the Switch Bracket upwards slowly to find a position where it stops beeping.
When the beeping stops, tighten firmly the 2 screws.
12. Check that the buzzer beeps when the Top Door is open and the gap set between the
base and Top Cover is 20mm.
20mm
13. Reverse the procedures 1) – 5) to complete the replacement of the power switch.
2-34
6.2.12 CVFO Sensor

2. Remove Right Side Cover.
Refer to “6.1.3. Right side cover “ of this Manual for procedure to remove right side
cover.
3. Remove 1 black M3x6 hexagon socket bolt, and remove the Release Cover.
Release Cover
4. Unlock the software lock by using the diagnostic software application,

and unlock the Front Door with Key and open the Door.
2-35
5. Remove 1 silver M3x6 binding head screw,and remove the Cover Front Sensor Assy.
Before removing the Assy, disconnect the sensor Harness. Remove the Assy.
as described direction.
Removal direction
Cover Front Sensor
6. Remove 1 white M3x6 pan head screw,and remove the Cover Front Sensor.
KI-1233-AALF
Transmission photo
sensor (CVFO)
Position setting Pin
Sensor Bracket
When install a Sensor, to adjust position of sensor setting pin and sensor bracket hole.
* Reverse the procedure for completion of the replacement part.
2-36
6.2.13 CVFR Sensor

2. Remove the Right Side Cover.
Refer to 6.1.3 of this Manual for procedure to remove right side cover.
3. Remove 1 black M3x6 hexagon socket bolt, and remove the Release Cover.
Release Cover
4 .Disconnect the Cover Lock Sensor (CVFR) harness, and solenoid.
5. Remove the 3 Silver M4x8 pan head screws, and remove the Solenoid Assy.
Solenoid Assy.
2-37
6. Remove 2 silver M3x6 posidrive screws,and remove the Cover Lock Sensor Assy.
Cover Lock
Sensor Assy
7. Remove 1 silver M3x6 pan head screw, and remove the Cover Lock Sensor Assy.
When reinstalling the Assy, follow procedures
below to adjust position of setting pin andsensor bracket hole.
Position setting Pin
KI1233-AALF
Transmission photo sensor
(CVFO)
KI1233-AALF
透過型フォトセンサ
Sensor Bracket
8. Refit the Cover Lock Sensor Assy. by reversing procedure 6).

9. Push the Solenoid Assy, upwards and tighten the 3 silver M4x8 screws temporarily.
Fixing Direction
2-38
10. Close the Front Cover and lock with the Key.
Adjust a gap between the Lock Lever and the Solenoid Lever to be 1.0± 0.05mm, and
tighten the 3 silver pan head screws.
1.0 ± 0.05
Key
11. Reverse procedures 1) to 4) for the completion of the Sensor replacement.
2-39
6.3 Output Stacker
1. Clean the following sensors by using a blower or cotton swabs.
・ OSFL sensor ・・・・・・・・・ Stacker full detection
KB1242-AA23LF
（Withblackconnector）
KB1242-AA14LF
（Withwhiteconnector）
2-40
6.3.1 Output Stacker
1. Remove Front the Top cover and the Left side cover.
Refer to 6.1.3 of this Manual for procedure to remove right side cover.
2. Open the right side door, disconnect the Output Stacker connector from the Input Hopper Board.
3. Remove the Output Stacker Harness from the 2 clamps.

Remove the 3 silver M3x6 posidrive head screws, and remove the output Stacker.
Clamps
* Reverse the procedure above to re- assemble the Output Stacker.
2-7
6.3.2 OSFL Sensor
1. Turn the Power OFF. Unplug the machine from the AC Outlet.
2. Remove the Output Stacker Unit from the front of the machine.
Refer to 6.1 (5) of this Manual.
3. Remove the Harness connectors from both the emitter and receiver of the Sensor.
4. Remove the 2 screws, 1 from the emitter and 1 from the receiver and remove the
two halves of the Sensor.
KB1242-AA23LF
(Black Connector)
KB1242-AA14LF
(White Connector)
* Reverse the above procedure to install a new sensor.
2-8
6.4 Reject Stacker Unit
・ RJFL sensor ・・・・・・・・・ Stacker full detection
KB1242-AA23LF
(Withblackconnector)
KB1242-AA14LF
(Withwhiteconnector)
2-9
6.4.1 Reject Stacker Unit
1. Remove the Left side cover and the Right side cover.
Refer to “6.1.2. Left side cover” and “6.1.3. Right side cover “ of this manual.
2. Disconnect the Reject Stacker Unit connector from the Input Hopper Board.
3. Remove the 4 black M3x6 posidruve head screws.
Left side Right side
4. Remove the 2 Black M3x6 posidrive head screws, and remove the Reject Stacker Unit.
* Reverse the above procedure to re- assemble the Reject Stacker Unit.
2-7
6.4.2 RJFL Sensor
1. Turn the Power OFF. Unplug the machine from the from AC outlet.
2. Remove Reject Stacker Unit
3. Remove Harness connectors from both the emitter and receiver of the Sensor.
4. Remove 2 screws, 1 from the emitter and 1 from the receiver and remove the two halves
of the Sensor.
KB1242-AA23LF
(Black Connector)
KB1242-AA14LF
(White Connector)
* Reverse the above procedure to install a new sensor.
2-8
6.5 Main Transfer Unit
・ IHC1～IHC5 sensors ・・・・・ Cassette detection

・ IHE1～IHE15 sensors ・・・・・ Card End detection
・ EJEJ sensor ・・・・・・・・・ Card detection at Card Insertion/Exit Slot
・ MNC1 sensor ・・・・・・・・・ Card front detection
・ MNC2 sensor ・・・・・・・・・ Card rear detection
・ MNPH sensor ・・・・・・・・・ Pusher Home position detection
・ MNZH sensor ・・・・・・・・・ Carrier Z position detection
・ MNYH sensor ・・・・・・・・・ Carrier Y position detection
EJEJ sensor (P－Tr)
EJEJ sensor (LED)
IHC sensor (P－Tr)

(1 to 5 from the top)
IHE sensor (P－Tr)

(1 to 15 from the upper left )
IHC sensor (LED)
(1 to 5 from the top)
MNYH sensor IHE sensor (LED)

(1 to 15 from the upper left)
2-9
MNC1 sensor (P－Tr)
MNC2 sensor (P－Tr)
Robber Roller ASSY
Front
MNC1 sensor (LED)
MNZH sensor
Robber Roller ASSY

Front
MNC2 sensor
(LED)
MNPH sensor
2-10
2. Clean the Transfer Rollers with ethanol.
(Refer to the Chapter 1.2 “Description of mechanical part” 4) Main “Transfer Unit”.)
CAUTION
Be careful not to get your hands or a cotton swab caught in the belt or the rollers.
Be careful not to be injured by sheet metal or others.
The Transfer Rollers move when cleaning.
3. Apply the TRI-FLOW to the two Y shafts and the Z shaft.
Y shaft
Transfer Rollers
Z shaft
2-11
6.5.1 Main Transfer Unit
1. Remove the Front Door, Left side Cover and Right side Cover, and Output Stacker.
Refer to “6.1.1 Front Top Cover “, “6.1.2 Left side cover “, “6.1.3 Right side cover “, “6.1.4 Front
door “,”6.3 Output Stacker“ of this Manual for removal of covers and stacker.
2. Release the connector lock of the socket and disconnect the flexible cable.
* Check the correct orientation to * Push the lock of the flexible cable socket
connect Flexible cable. to secure cable.
3. Remove the flexible cable from 3 FFC clamp hooks along the strut of the frame.
Flexible Cable FFC Clamp Huck
4. Remove Disconnect the 5 junction connectors.
5 Junction Connectors
2-7
5. Pull out the 2 connectors from Input Hopper Board.
6. Remove the 12 Black M4x6 black TP machine screws.
Left side Front side
2-8
7. Remove the frame fixing plate, and remove the Main Transfer Unit by pulling away from the frame.
Take care of the flexible cable and connecters do not get them caught in the frame when
removing.
 Caution:
Do not catch flexible
cable when removing
Frame fixing plate

 Caution
Do not catch Junction
connectors when removing
* When installing a new Main Transfer Unit.

Remove the 4 black M4x6 TP machine screws.
Remove the Top Frame L2 and the side frame,
L.
Top Frame L2
Side Frame L
2-9
8. When re-assembling the Main Transfer Unit, to fit the fixing plate to the unit *first, and reverse
procedure of above.
* New Main Transfer Unit Install procedure.

A) Use the above procedure to fit the Main Transfer Unit to Base Unit.
B) Tighten the 7 screws (A).
C) Fit side Flame L by pushing down andtoward the frame tighten the 3 screws (B)
D) Replace the Frame fixing plate and Top Frame L2 by tightening the 6 screws (C).
E) Then Reverse the removal procedure above 1) to 5).
Screw A
Screw C
Screw B
Screw A
Screw B
Screw C
Caution 1: After the Main Transfer Unit is reinstalled or replaced, check the
following with the diagnostic software application.
【Main Transfer Unit / Output Stacker Position】
【Main Transfer Unit / Vertical Rotation Unit YZ position coordinate】
【Main Transfer Unit / Printer YZ position coordinate】
2-10
6.5.2 EJEJ Sensor (Insertion Slot Card detection)
1. Turn Power OFF. Unplug from AC Outlet.

2. Remove Main Transfer Unit
Refer to 6.5.1 of this Manual.
3. Remove 4 screws described below chart, and remove 2 Sensor ASSY. from Main Transfer Unit.
EJEJ Sensor Assy. A
EJEJ Sensor Assy. A
4. Unplug Harness connector from EJEJ Sensor, remove 2 screws described below chart,
and replace new Sensor.
White Connector
EJEJ Sensor
（White Connector）
EJEJ Sensor
（Black Connector）
Black Connector
Note 1: Reverse procedure for install the Sensor Assy.

Note 2: When connect Harness to EJEJ sensor, be careful to connect same color’s one.
2-11
6.5.3. MNC1 Sensor (Z Carrier Card front detection) , MNC2 Sensor (Z Carrier Card rear detection)

3. Remove only outside of Flat Clamp, and remove Flat Cable from Y Carrier ASSY.
Flat Clamp
Flat Cable
4. Remove 2 screws described below chart, and remove 2 Belt Bracket.
Belt Bracket Belt Bracket
2-12
5. Remove 10 screws described below chart (8 M4x8 screws, 2 M4x6 screws), remove Main
Carrier Flame Top from Main Transfer Unit, and remove Y Carrier Assy.
Main Carrier Flame Top
M4 x 6
M4 x 6
6. Lift up and remove Y Carrier ASSY from Main Transfer Unit.
Y Carrier Assy.
2-13
7. Push Z Carrier Assy. to right end. Remove 4 Harness by unplug connector to MNC1
and MNC2.
Black Connector
Black Connector
Z Carrier Assy.
ＭＮＣ１/２センサを止めているねじを外します。
White Connector
White Connector
8. Remove 4 screws as described below chart, replace MNC1 and MNC2 sensor.
MNC2 (P-Tr)
Black Connector
MNC1 (P-Tr)
Black Connector
MNC1 (LED)
White Connector
MNC2 (LED)
White Connector
Note 1: Reverse procedure for install the Sensor Assy.

Note 2: When connect Harness to EJEJ sensor, be careful to connect same color’s one.
Note3：Adjust the tension of the Timing Belt 1098-3GT-6 after replacement with the following
procedure.
2-14
● Tension adjustment for Timing Belt
In the case when you remove the Timing belt, adjust the tension of the Timing belt
after replacement.
1. Timing Belt 1098-3GT-6

Secure the Y Idler BKT while measuring the tension at the center of the belt by using the
sonic belt tension meter.
Installation tension 29 N ±10%
【Setting value of the sonic belt tension meter】
MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm
(e.g.) When measuring the tension with tension gauge

Adjust the tension so that the belt deflects 8.2 mm when pushing the center of the belt with
1.9 N ±10%.
2-15
6.5.4 MNZH Sensor (Carrier Z position detection)

3. Remove Y Carrier ASSY.
Refer to 6.5.3 1- 7
Y Carrier ASSY.
MNZH Sensor
4. Remove Harness by unplug connector from MHZH Sensor.

Remove 1 screw as described below, and replace the MNZH sensor.
MNZH Sensor
Note 1：Reverse procedure for completion of the replacement.

Note 2：Adjust the tension of the Timing Belt 1098-3GT-6 after replacement with the
following procedure.
2-16
after replacement.

Installation tension 29 N ±10％
MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10％.
2-17
6.5.5 MNPH Sensor (Pusher Home position detection)

Refer to 6.5.3 1- 7
4. Remove Harness by unplugging connector from MNPH Sensor.
Remove a Screw as described below chart, and remove P Sensor Bracket ASSY.
P Sensor Bracket ASSY.
5. Remove a Screw as described below chart, remove the P Sensor Bracket ASSY and
replace it.
MNPH Sensor
Note 1: Reverse procedure for completion of the replacement.

Note2：Adjust the tension of the Timing Belt 1098-3GT-6 after replacement with the
2-18
after replacement.

MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10%.
2-19
6.5.6 MNYH Sensor (Carrier Y position detection)

3. Transfer Y Carrier to upper position. Remove Harness by unplugging MNYH Sensor Connector.
Remove a Screw described below chart, and remove the MNYH Sensor and replace it.
MNYH Sensor
2-20
6.5.7 MNPM Motor (Drive Pusher)

Refer to 6.5.5 1 - 7
4. Remove 3 Screws as described below chart, and remove Z Belt Bracket from Z Carrier ASSY.
Z Belt Bracket
Z Belt
5. Remove a Screws as described below chart, and remove Z Shaft from Z Carrier ASSY. Remove
Z Carrier ASSY. from Y Carrier ASSY.
Z Shaft
2-21
6. Remove Harness by unplugging Connector from MNPH Sensor.
Cut 4 Insulocks, remove from Harness.
Remove 3 Screws described below chart, remove Board from Z Carrier ASSY.
Insulock
MNPH Sensor Connector

Board
7. Unplug MNPM Motor Connector from Board.
MNPM Motor Connector

Green: Red x Black
Remove 4 Screws as described below chart (2 Screws are countersunk

screw). Remove Pusher Unit from Z Carrier ASSY.
Counntersunk
Screw
Counntersunk
Screw
Pusher Unit
2-22
8. Remove Link B, by removing 2 E Rings from Pusher ASSY.
E Ring E Ring
Link B
9. Remove a Screw fixing Link A as descried below chart, and remove Link A ASSY.
Link A ASSY
10. Remove 2 Screws fixing MNPM Motor as described below chart, and remove MNPM Motor
and replace.
MNPM Motor
2-23
6.5.8. MNZM Motor (move Carrier to Z direction)

Refer to 6.5.3 1 - 7
4. Remove Flat Cable from Junction Board of Y Carrier ASSY., Cut Insulock, and remove Harness
by unplugging MNZM Motor connector from the Junction Board.
Remove one side of 2 Flat Clump and 3 Screws described below chart, remove Y Carrier Base B.
Insulock
Junction Board
Flat Cable
MNZM Motor Connector
Flat Clump
Y Carrier Base B
2-24
MNZM Motor
5. Remove 2 Screws described below chart, remove MNZM Motor and replace.

after replacement.

Installation tension 29 N ±10％
MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10％.
2-25
6.5.9 MNYM Motor (move Carrier to Y direction)

2. Remove Main Transfer Unit .
Refer to 6.5.1of this Manual.
3. Remove Y Carrier ASSY from Main Transfer Unit.
Refer to 6.5.3 1 - 6
4. Remove 10 screws described below chart (8 M4x8 screws, 2 M4x6 screws), remove Main Carrier
Flame, Input Hopper Unit and Reject Stacker Unit. .
Main Carrier Flame
In Hopper Unit
Reject StackerUnit
M4 x 6 M4 x 6
2-26
5. Remove Harness by unplugging MNYM Motor Connector. Remove 4 Screws as described
below chart, remove Y Motor ASSY.
Y Motor ASSY.
MNYM Motor Connector
6. Remove 3 Screws described below chart, remove Y Motor from Y Motor Brakcet.
MNYM Motor
7. Remove 2 Set Screws described below chart, remove Y Pulley from MNYN Motor and
replace MNYM Motor.
Y Pulley A
2-27
Note2：Adjust the tension of the Timing Belt 1098-3GT-6 and 186-3GT-6 after replacement
with the following procedure.
after replacement.

MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10%.

Secure the Stepping motor while measuring the tension at the center of the belt by using the
Sonic belt tension meter.
Installation tension 16～31.9 N
MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：57 mm

1.9 N ±10%.
2-28
6.5.10 MNCM Motor (Card Transfer)

Refer to 6.5.3 1 - 7
4. Remove Z Carrier A ASSY. from Y Carrier ASSY.
Cut 4 Insulocks. Refer to 6.5.4 1 - 6
5. Unplug MNCM Motor Connector (Green; black x blown x orange x yellow) from Junction Board.
MNCM Motor Connector
6. Remove 2 Screws described below chart, remove MNCM Motor and replace it.

2-29
after replacement.

MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10%.
2-30
6.5.11. Robber Roller ASSY (drive side)

Refer to 6.5.3 1 - 7
4. Remove Y Carrier A ASSY. from Z Carrier ASSY.
Cut 4 Insulocks. Refer to 6.5.6 1 - 7
5. Cut Insulock binding L Hook and Harness.
Cut Insulock
8 6. Remove 4 Screws (2 Screws are countersunk screw), and remove Pusher Unit from Z Carrier
Assy.
Countersunk
Screw
Countersunk
Screw
Pusher Unit
2-31
7. Remove a Set Screw, and remove a Knob.
Remove E Ring, Polystyrene washer, Bearing and 2 Screw as described below.
Remove Z Side Flame R.
Z Side Flame R
Bearing
Polystyrene Washer
E Ring
Knob
Set Screw
8. Remove 4 Screws as described below chart, remove 2 Robber Roller ASSY from Shaft
and replace them.
Robber Roller ASSY.

2-32
after replacement.

MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10%.
2-33
6.5.12 Robber Roller ASSY (passive side)

Refer to 6.5.3 1 - 7
4. Remove 2 Screws as described below, and remove Passive Roller ASSY.
Passive Roller ASSY
5. Remove 2 Screws as described below char, and remove Robber Roller ASSY. (Passive Sid) and
replace them.
Robber Roller ASSY.(Passive Side)

2-34
after replacement.

MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10%.
2-35
6.5.13 Timing Belt 1098-3 GT-6 and 186-3 GT-6

3. Remove Y Motor ASSY from Main Transfer Unit.
Refer to 6.5.10 1 - 6
4. Remove 6 Screws (4 M4x4, 2 M4x3) fixed Pulley as described below chart.
Remove 2 of each E Ring, Polystyrene washer, and Bearing as described below.
Remove Shaft, Pulley and 2 set of Y Idler ASSY.
Y Idler ASSY.
M4 x 3
Bearing
Y Idler ASSY. M4 x 3
Bearing
E Ring
Polystyrene washer E Ring
Polystyrene washer
5. Remove Timing Belt 186-3 GT-6 from NNYM Motor Pulley, and replace it.
Remove a E Ring from Y Idler ASSY. Remove Shaft and replace Timing Belt 1098-3 GT-6.
E Ring
Shaft
186-3 GT-6
1098-3 GT-6

2-36
after replacement.

MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10%.

Secure the Stepping motor while measuring the tension at the center of the belt by using the
Sonic belt tension meter.
Installation tension 16～31.9 N
MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：57 mm

1.9 N ±10%.
2-37
6.5.14 Timing Belt 446-2 GT-4

3. Remove Y Motor ASSY from Main Transfer Unit.
Refer to 6.5.3 1 - 7
4. Remove Z Belt Bracket from Z Carrier ASSY.
Refer to 6.5.6 1 - 4
5. Remove 2 Screws fixed Z Idler Bracket as described below chart.
Remove Timing Belt 446-2 GT-4 from 2 of each Bracket and Pulley.
Pulley
446-2GT-4
Pulley
Z Idler Bracket

Note 2：Adjust the tension of the Timing Belt 1098-3GT-6 and 446-2GT-4 after replacement
2-38
after replacement.

MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10%.

Secure the Z Idler BKT while measuring the tension at the center of the belt by using the
Installation tension 9.4 N ±10%
MASS ：1.3 g/mm
WIDTH ：4.0 mm
SPAN ：199 mm

0.59 N ±10%.
2-39
6.5.15 Timing Belt 204-2GT-4

3. Remove Z Carrier ASSY from Main Transfer Unit, and remove Robber Roller ASSY.
Refer to 6.5.9 1 - 8
4. Remove Timing Belt 204-2GT-4 from Pulley.
Pulley
204-2GT-4
Pulley

Note 2：It is not necessary to adjust the tension of the timing belt 204-2GT-4.
(The tension depends on the installed position of the pulley.)
Note 3：Adjust the tension of the Timing Belt 1098-3GT-6 after replacement with the
2-40
after replacement.

MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm

1.9 N ±10%.
2-41
6.5.16. Main Junction Board
Main Junction Board (5-2382-1B)

3. Remove Z Carrier ASSY from Main Transfer Unit.
Refer to 6.5.6 1 - 5
4. Remove Harness by unplugging connector from the Board.
Remove 3 Screws as described below chart, and remove the Junction Board 5-2382-1B from Z
Carrier ASSY and replace it.
5-2382-1B

after replacement.

MASS ：2.5 g/mm
WIDTH ：6.0 mm
SPAN ：525 mm
2-42
1.9 N ±10%.
2-43
Main Junction Board (5-2382-1A)

Refer to 6.5.3 1 - 7
4. Remove Harness by unplugging flat cable and 2 connectors from the Board.
5-2382-1A
Connector
Flat Cable
5. Remove 4 screws as described below chart, and remove Junction Board 5-2382-1A, and
replace it.
2-44
6.5.17 Input Hopper Board

3. Remove Harness by unplugging all connectors from the Board.
Remove 4 screws as described below chart, and remove the board and replace it.
55-23810-* B Board 55-23810-* A Board
2-45
6.6 Print/Encode Unit
1. Cleaning the Encode Head
Put several drops of ethanol included in the cleaning kit in the area of the cleaning card as
shown in the figure below. Dry the card a little if ethanol is dropped too much.
Cleaning Card
Put several drops of

ethanol here.
2. Perform cleaning according to the procedure in chapter 11 “Cleaning” in the Maintenance

Application Operators Manual.
Turn the card upside down as shown in the figure below to clean both sides.
Above / Front Below / Rear

Check the position of the absorbed area with ethanol.
3. The cleaning card will be ejected through the Card Insertion/Exit Slot after cleaning.
4. Wait until ethanol completely dries (around three minutes) to use.
2-46
6.6.1Print/Encode Unit
1. Open the Top Door and the Right Side Door.

2. Pull out and remove the Tipper Cassette.
3. Open the coated clamp, and disconnect the 2 connectors.
Coated clamp
2-47
4. Remove the 3 black M3x6 TP binding head screws, remove the Print/Exit Unit by lifting the unit
upwards. Be careful not hit the unit on the Base Unit or Tipper Unit.
Note 1: Reverse the above procedure to reinstall the Print/Exit Unit.

Note 2: When reinstalling or replacing the Print/Exit Unit, check the following
With the diagnostic software application.
Check Card transfer position
by【Main Transfer Unit / Printer YZ coordinate】
2-48
6.7 Vertical Rotation Unit
・ VRC1 sensor ・・・・・・・・・ Card front detection

・ VRC2 sensor ・・・・・・・・・ Card rear detection
・ VRHP sensor ・・・・・・・・・ Horizontal position detection
・ VRVP sensor ・・・・・・・・・ Veritical position detection
2. Clean the Transfer Rollers with ethanol.
CAUTION
Be careful not to get your hands or a cotton swab caught in the belt or the rollers.
Be careful not to be injured by sheet metal or others.
The Transfer Rollers move when cleaning.
VRVP sensor
VRHP sensor
VRC1 sensor (P－Tr)
VRC1 sensor (LED)
Rubber Roller Assy

(Passive Roller)
Rubber Roller Assy VRC2 sensor (P－Tr)
(Dirve Roller)
VRC2 sensor (LED)
2-49
6.7.1 Vertical Rotation Unit
1. Remove right side cover.

Refer to “6.1.3 Right side cover “ of this Manual for removal of cover.
2. Disconnect the 2 connectors from the junction board.
3. Loosen the screw (A) (black M4x10 pan head screw). Be careful not to remove completely screw
A. Remove the 2 screws (B)(black M4x8 pan head screw). Push the Vertical Rotation Unit to right
side, and remove the unit by pulling the Unit outwards away from the frame of the machine.
Screw A Screw B
Screw B
* Removal direction
* Install direction
To be fixed at left end
position.
Note 1: Reverse the above procedure for reinstalling of the unit.

* Push the unit towards the left and then tighten the 3 screws.
Note 2: When reinstalling or replacing the Unit, check the following
with the diagnostic software application.
【Main Transfer Unit / Vertical Rotation unit YZ position coordinate】
【Carriage Unit / Vertical Rotation Unit Y position coordinate】
2-50
6.7.2 VRC1 Sensor

2. Remove Vertical Rotation Unit
3. Remove 2 screws (M3x10 W sems) described below chart, and remove 2 Sensors and replace
them.
KB1242-AA23LF
(Black Connector)
KB1242-AA14LF
(White Connector)
Note
Tightening torque of screws is 3.5kgf cm.
Be careful to connect proper color connector.
* Reverse procedure for install Sensors.
2-51
6.7.3 VRC2 Sensor

3. Remove 1 screws (M3x6 Binding) described below chart, and remove Sensor Bracket.
Note
Tightening torque of screws is 8kgf cm.
4. Remove 2 screws (M3x10 W sems) described as below chart, and remove 2 Sensors and
replace them.
KB1242-AA23LF
(Black Connector)
KB1242-AA14LF
(White Connector)
Note
Tightening torque of screws is 3.5kgf cm.
Be careful to connect proper color connector.
* Reverse procedure for installing those Sensors.
2-52
6.7.4 VRHP Sensor

3. Remove 1 screws (M3x6 Binding) described below chart, and remove Sensor Bracket.
Note
4. Remove 1 screws (M3x10 W sems) described as below chart, and remove 1 Sensors and
replace it.
LG2A18D2
Note
* Reverse procedure for installing the Sensor.
2-53
6.7.5 VRVP Sensor

3. Remove 2 screws (M3x6 W Sems) described as below chart, and remove Sensor Bracket.
4. Remove 1 screws (M3x10 W sems) described as below chart, and remove 1 Sensor and replace
it.
LG2A18D2
Note
2-54
5. Adjust Sensor Bracket in order that A face and B face to be parallel by rotating the vertical
rotation part. Tighten 2 screws (M3x6 W Sems) as described below chart.
A face and B face

to be parallel
Note
Tightening torque of screws is 8kgf cm
After tightening screws apply lock paint 1401C
* Reverse procedure for installing the Sensor.
2-55
6.7.6 CVRM Motor

3. Remove 1 screw (M3x6 Binding) described as below chart, and remove Sensor Bracket.
* Do not need unplug Sensor Harness.
Note
4. Remove 4 Screws (M3x6 Binding), and remove Roller Bracket (A).
Note
When reinstalled or placed the Motor, adjust roller
Gap .
Refer to 6.7.11 Roller Gap Adjustment.
2-56
5. Cut Insulock that fix Motor cable and remove spiral tube, and get out motor cables. Then unplug
connector.
Cut Insulock Remove spiral tube motor

along dotted line cable
6. Remove 2 Screws (M3x6 W Sems) described as below chart, and remove the Motor.
51-03612-* + 2-28978-*
Stepping Motor Assy
When reinstall it, push the motor to upper

direction
Note
* Reverse procedure for reinstall the Motor.
2-57
6.7.7 VRCM Motor

3. Remove 3 screws (M3x6 W Sems) described as below chart, and remove Motor.
Note
Target of Belt tension adjustment.
Target tension 9.4±1.4N
Target of Soundware Tension Meter
M=1.3g/mm W=4mm S=54.2mm
・ When measuring the tension with tension gauge
Adjust the tension so that the belt deflects 2 mm
when pushing the center of the belt with
2 N ±10%.
2-58
4. Remove 1 Screw descried as below chart, and remove Pulley.
NO. Part Number Part Name
1 51-03611-* DC Motor Assy
2 2-40147-* Pulley
3 M4x4 Hexagon Socket Set Screw
Note
Tightening torque of Screw is12kgf cm.
Apply Loctite 222 to ※ part.
Fix the Pulley as described above position.
* Reverse Procedure for reinstalling or replace the Motor.
2-59
6.7.8 Robber Roller ASSY (Drive)

3. Remove 1 screw (M3x6 Binding) described as below chart, and remove VRC1 Sensor Bracket.
Do not need to unplug Sensor Harness.
Note
4. Remove 2 Screws (M3x3 Hexagon socket head set screw) and remove Drive Roller.
SDE02389-* Drive Roller
Note: for reinstallation

Two faces must be flat.
Apply Loctite 222 to screw part.
Tightening torque is 8kgf cm
* Reverse procedure for reinstalling the ASSY.
2-60
6.7.9 Robber Roller ASSY (Passive)

3. Remove 1 screw (M3x6 Binding) described as below chart, and remove VRC1 Sensor Bracket.
Do not need to unplug Sensor Harness.
Note
4. Remove each 3 Screw (M3x8 Countersunk) as described below, and remove Passive Roller.
SDE02392-*
Passive Roller Bearing press fit
W3 Plain washer
Note
Apply Loctite 262 to screw part.
* Reverse procedure for reinstalling the ASSY.
2-61
6.7.10 Timing Belt (170-2GT)

3. Loosen 3 screws (M3x6 W Sems) that fixed Motor described as below chart.
4. Bent the Motor toward inside and replace the Belt.
Notice
・ The tightening torque of the screw should be
8kgf･cm.
・ Tension adjustment for belt
Installation tension：9.4±1.4N
170-2GT-4 Setting value of the sonic belt tension meter
GT Belt
M=1.3 g/ mm，W=4 mm，S=54.2 mm
・ When measuring the tension with tension gauge
Adjust the tension so that the belt deflects 2 mm
5. Adjust Belt tension.
when pushing the center of the belt with
2 N ±10%.
6. Apply Lockpaint to screw part.
Note
After tighten screws, apply Lockpaint 1401C.
* Reverse procedure for reinstalling the Belt.
2-62
6.7.11 Roller Gap adjustment
1. Loosen 2 Screws (M3x6 W Sems) that fixed Roller Bracket, adjust roller gap.
Adjustment method of ※ part.
A side rollers are driving.

B side rollers are idling.
And
When 0.2mmt thickness gauge was inserted, B side
rollers are driving.
2. Apply Lockpaint to screws.
Lockpaint
Note
After tighten screws, apply Lockpaint
2-63
6.8 Emboss Unit
6.8.1 Emboss Unit
・ EMCH sensor ・・・・・・・・・ Card right edge detection

・ EMDH sensor ・・・・・・・・・ Emboss Drum home position detection
・ EMPH sensor ・・・・・・・・・ Press timing detection
EMCH sensor
EMDH sensor
EMCH sensor
EMPH sensor
2-64
1. Remove the Left side cover, Right side cover and the Carriage Unit.
Refer to “6.1.2 Left side cover “, “6.1.3 Right side cover “, “6.11.1 Carriage Unit “ of this Manual for
removal.
2. Disconnect the 5 electrical Connectors.
2 Connectors
3 Connectors
3. Remove the Indent Cassette from the emboss unit.
Indent Cassette
4. Remove 1 black M4x8 TP screw and 2 black M4x8 Hex socket screws.
Remove emboss unit by lifting up a little and pull the unit toward operator.
When reinstaling,
firmlybutt the emboss
Position
unit up to the setting
setting Plate
plate.
2-65
Note 1: Reverse the procedure above for reinstalling the Unit.
Fit the emboss unit to locate tightly against the setting plate and tighten the 3 screws.
Note 2: When reinstaling or replacing the Unit, check the following by checking application.
【Emboss Unit Z position coordinate】
【Carriage Unit / Tipper Unit position coordinate】
【Emboss Unit / Emboss position coordinate】
2-66
6.8.2 EMCH Sensor
2. Remove Emboss Unit
3. Unplug Harness connector from the Sensor.
4. Remove 2 Screws as described below chart, and remove Sensors.
KB1242-AA23LF
KB1242-AA14LF Black Connector
White Connector
* Reverse procedure for reinstalling the Sensors.
2-67
6.8.3 EMDH Sensor

3. Remove 1 Screw as described below chart, and remove EMDH Sensor ASSY..
EMDHSensorASSY
5. Remove a Screw as described below, and remove the Sensor.
LG2A18D2
* Reverse procedure for reinstalling the Sensor. And make adjustment as described on next
Page of this Manual.
2-68
Adjustment of EMDH Sensor ASSY.
1. Ren Checker Application. Click 【個別調整開始】on 工場 TAB.
1-1
1-2
2. Select 『ドラムホーム』
3. Move Dram Home Positon “0” to Emboss Pin Position, and click”Energize”
4. Move EMDH Sensor ASSY right and left, and search Center position of LED right turning on.
2-69
6.8.4 EMPH Sensor

4. Remove 1 Screw as described below chart, and remove EMPH Sensor ASSY.
EMPH Sensor ASSY.
LG2A18D2
* Reverse procedure for reinstalling the Sensor.
2-70
6.8.5 EMPM Motor

3. Unplug Harness connector from Flame.
4. Remove 1 Screw as described below chart, and remove EMPM Motor ASSY.
EMDH Sensor ASSY
5. Remove a Screw as described below, and remove a Pulley.
DC Motor ASSY
TP-6287A-CM-12.5-A065-24
* Reverse procedure for reinstalling the Motor.
Adjustment as described on next Page of this Manual
2-71
Timing belt Tension Adjustment
Measure middle position belt tension by Soundwave Belt Tension Meter,
and fix the Motor.
Target tension 44N±10%
[Target of Soundwave Tension Meter]
Mass: 2.5g/mm
WIDTH: 9.0 mm
SPAN: 95.0 mm

2.9 N ±10%.
Screw
Motor
Screw
2-72
6.8.6 EMDM Motor

Refer to 6.8.1 of this Manual
3. Remove 2 Screws as described below chart, and remove EMDM Motor ASSY.
EMDM Motor ASSY
4. Remove a Counter sunk Screw, and remove a Pulley.
Stepping Motor
103H7123-7441
Note: When reinstalling the Pulley to fix it as above described position.
2-73
Adjust the belt tension by adjusting the motor while measuring the tension at the center of the
belt by using the sonic belt tension meter.
MASS ： 1.3 g/mm
WIDTH ： 9.0 mm
SPAN ： 76.0 mm

Adjust the tension so that the belt deflects 1.2mm when pushing the center of the belt with
1.6 N ±10%.
EMDM Motor Assembly
2-74
6.8.7 EMCS Solenoid

3. Remove 2 Screws as described below chart, and remove EMCS Solenoid ASSY.
EMCS Solenoid ASSY
4. Remove Extension Spring and a E Ring as described below.
Extension Spring
2-7
5. Remove 2 Screws as described below, and remove Solenoid Stopper.
Solenoid Stopper
6. Remove Hexagon Nut, and remove the Solenoid.
7. Remove Spring Pin ( Set ware side as described below )
DC Solenoid ASSY
51-03613-*
Spring Pin
Wave side direction
* Reverse procedure for reinstalling the Solenoid.

Adjustment as described on next page of this Manual.
2-8
Adjustment of Clutch Stopper Gap
Adjust a Gap between Clutch and Solenoid to 0.1mm – 0.2 mm, and Fix EMCS Solenoid Assy.
Note: When adjust the above fix position, push the Clutch toward Stopper and rotate once to
minimize the Gap.
Stopper
Clutch
2-9

3. Remove a Screw as described below chart, and remove EMPH Sensor ASSY.
EMPH Sensor ASSY

4. Remove 3 Screws as described below, and remove Fulcrum Base ASSY.
Fulcrum Base ASSY.
2-10
5. Loosen 2 Screws as described below and remove Clutch ASSY.
Note: When remove the Clutch ASSY, be careful not to lose a KEY
Key
Clutch ASSY.
6. Remove Timing Belt
Timing Belt
309-3GT-9
* Reverse procedure for reinstalling the Timing Belt.
* How to install the Clutch ASSY, refer to the next page of this Manual.
2-11
Install Clutch ASSY.
1. Turn Crank Shaft to keep Press lever open.

2. Adjust Fulcrum Base ASSY in order that Clutch ASSY could move up and down about 0.1mm
and fix it.
Note: Hook of the Clutch ASSY should toward Emboss Drum side.
3. Couple Clutch ASSY and Crank ASSY and fix them by Coupling.
Note: Fix Coupling to the position, that Joint part of Crank Shaft and Crank ASSY could be
seen through Gap of Coupling.
Screw direction of Coupling to be vertical against Clutch Hook.
Press lever
Emboss Drum
CrankShaft
Can be moved
0.1mm up and down
Key
Coupling
HooktheClutchASSY
ClutchASSY.
toTimingBelt
FulcrumBase
Gap
Screw direction of Coupling

Clutch Hook direction Vertical against Clutch Hook
Emboss Drum side
2-12
MASS ： 2.5 g/mm
WIDTH ： 9.0 mm
SPAN ： 95.0 mm

Adjust the tension so that the belt deflects1.5 mm when pushing the center of the belt with
2.9 N ±10%.
Screw
Motor
Screw
2-13

3. Remove a Screw as described below chart, and remove EMDM Motor ASSY.
DMDM Motor ASSY
4. Remove Timing Belt
Timing Belt
258-2GT-9
2-14
MASS ： 1.3 g/mm
WIDTH ： 9.0 mm
SPAN ： 76.0 mm

1.6 N ±10%.
EMDM Motor Assembly
2-15
6.8.10 Emboss Type

Refer to 6.8.1of this Manual
3. Turn Emboss Drum by hand to the position, that replace emboss type can be seen as described
below.
Turn the Drum

to this position
4. Remove a Emboss Type by insert Minus Driver to the Gap between the Type and Emboss Drum.
At that time the Emboss Drum must be hold by a Card or something alike.
Minus Driver
Convex side
Card
Emboss Type (Convex side)
5. Insert a new Emboss Type to the Emboss Drum.

Note: Be careful Chamfered part of Emboss Type to be outside of Emboss Drum.
2-16
6.8.11 Clutch Spring

3. Remove a Screw as describe below, and remove EMPH Sensor ASSY.
EMPH Sensor ASSY
4. Remove 3 Screws as described below, and remove Fulcrum Base ASSY.
Fulcrum Base ASSY
2-17
5. Remove 2 Screws as described below, remove Clutch ASSY A.
Note: Be careful not lose the Key when remove the ASSY.
KEY
Clutch ASSY
6. Remove 2 Countersunk Screws, and remove Clutch C from the Shaft by rounding it clockwise.
Clutch C
7. Remove Clutch A and Clutch Spring at once from Clutch C and remove the spring from Clutch A.
Clutch Spring
2-42181-*
Clutch A
* Reverse procedure for reinstalling the Clutch Spring.

* Refer to 2.3.6.(7) for installing Clutch ASSY.
2-18
Install Clutch ASSY.
1. Turn Crank Shaft to keep Press lever open.

2. Adjust Fulcrum Base ASSY in order that Clutch ASSY could move up and down about 0.1mm
and fix it.
Note: Hook of the Clutch ASSY should toward Emboss Drum side.
3. Couple Clutch ASSY and Crank ASSY and fix them by Coupling.
Note: Fix Coupling to the position, that Joint part of Crank Shaft and Crank ASSY could be
seen through Gap of Coupling.
Screw direction of Coupling to be vertical against Clutch Hook.
Press lever
Emboss Drum
CrankShaft
Can be moved
0.1mm up and down
Key
Coupling
HooktheClutchASSY
ClutchASSY.
toTimingBelt
FulcrumBase
Gap
Screw direction of Coupling

Clutch Hook direction Vertical against Clutch Hook
Emboss Drum side
2-19
MASS ： 2.5 g/mm
WIDTH ： 9.0 mm
SPAN ： 95.0 mm

Adjust the tension so that the belt deflects1.5 mm when pushing the center of the belt with
2.9 N ±10%.
Screw
Motor
Screw
2-20
6.9 Indent Unit
・ IDFE sensor ・・・・・・・・・ Indent foil end detection

・ IDFR sensor ・・・・・・・・・ Indent foil advance detection
・ IDCS sensor ・・・・・・・・・ Ribbon cassette detection
・ IDUH sensor ・・・・・・・・・ Indent vertical motion detection
IDUH sensor IDFE sensor (LED)
IDFE sensor(P－Tr)
IDFR sensor IDCS sensor
2-21
6.9.1 Indent Unit
1. Remove the Left side cover, Right side cover, Carriage Unit and the Emboss Unit. Refer to “6.1.2
Left side cover “, “6.1.3. Right side cover “, “6.11.1 Carriage Unit “,and “6.8.1. Emboss Unit” of this
Manual for removal procedure.
2. Remove the 2 M4x8 hexagon socket bolt and 2 black M4x8 pan head screws.
3. Remove Indent Unit by moving it towards the direction indicated below.
When reinstaling
Set the unit to the latch the tongue into
the slot.
Note 1: Reverse the above procedure for reinstallation of the indent Unit
2-22
6.9.2 IDEF Sensor

2. Remove Indent Unit
4. Remove 2 Screw as described below, and remove IDFE Sensors.
KB1242-AA14LF
White Connector
KB1242-AA23LF
Black Connector
* Reverse procedure for reinstalling the sensors.
2-7
6.9.3 IDFR Sensor

4. Remove a Screw as described below, and remove IDFR Sensor ASSY.
IDFR Sensor ASSY
LG2A18D2
2-8
6.9.4 IDCS Sensor

4. Remove a Screw as described below, and remove IDCD Sensor ASSY.
IDFR Sensor ASSY.
LG2A18D2
2-9
6.9.5 IDUH Sensor

3. Remove 3 Screws as described below.
5. Remove a Screw and E-Ring as described below, and remove Fulcrum Shaft.
Fulcrum Shaft
2-10
6. Remove Extension Spring from Hook, move upper ASSY toward the below described direction.
7. Remove a Screw described below, and remove the Sensor.
LG2A18D2
2-11
6.9.6 IDRS Solenoid
3. Remove Spring Pin.
Wave side direction of the Pin must be as below described direction
Wave side
direction of the
Spring Pin
4. Remove 2 Screws as described below, and remove IDRS Solenoid.
IDRS Solenoid ASSY
5. Remove 2 Screws described below, and remove the Solenoid.
DC Solenoid
TDS-10A-5132
Note: Refer to above chart position when reinstall the Solenoid.

2-12
6.9.7 IDRS Solenoid

3. Remove 3 Screws as described below.
4. Remove a Screw and E-Ring as described below, and remove Fulcrum Shaft.
Fulcrum Shaft
2-13
5. Remove Extension Spring from Hook, move upper ASSY toward the below described direction.
6. Remove a Screw as described below, remove Solenoid link shaft, and remove IDDS Solenoid
ASSY.
IDDS Solenoid
ASSY
7. Remove Spring Pin.

Wave side direction of the Pin must be as below described direction
Wave side
direction of the
Spring Pin
DC Solenoid
TDS-12M-584
2-14
6.10 Tipper Unit
・ TPCS sensor ・・・・・・・・・ Cassette detection

・ TPPH sensor ・・・・・・・・・ Press home position detection
・ TPHR sensor ・・・・・・・・・ Foil rewind detection
TPCS sensor
TPHR sensor
TPPH sensor
2-15
6.10.1 Tipper Unit
1. Open theTop Door.
2. Remove the Tipper cassette
3. Remove the 3 M3x6 posidrive head screws, and remove the cable cover.
Cable cover
4. Release harness from cable clamp, disconnect the 3 connectors from the Junction Board and the
2 connectors from the SSR Board.
SSR Board
3 Junction
Connector
Cable Clamp
2-16
5. Remove 3 black M4x8 TP screws, remove the Tipper Unit by lifting up and away from base unit.
Be careful not to hit the Base.
When reinstaling
Position
Fit the position setting
setting
plate
plate
Note 1: Reverse the above procedure to reinstall the Unit.

Note 2: When reinstaling or replacing the Tipper Unit, check the following
With the diagnostic software application.
【Tipper Unit Z position coordinate】
【Carriage Unit / Tipper Unit X position coordinate】
【Tipper Unit / Tipping density coordinate】
2-17
6.10.2 TPCS Sensor

2. Remove Tipper Unit
4. Remove a Screw as described below, and remove TPCS Sensor.
LG2A18D2
2-18
6.10.3 TPPH Sensor

3. Remove 2 Screws as described below, and remove TOP Cover ASSY.
Note: Remove the ASSY after confirming Heater has completely cooled down.
TOP Cover ASSY
Heater Block
2-19
4. Remove Connector
5. Remove a Screw described below, and remove Sensor.
LG2A18D2
2-20
6.10.4 TPHR Sensor

3. Remove 1 Screw and 1 E-ring as described below, and remove Shaft.
<Note for reinstallation>

Tightening Torque 6kgf-cm
Apply Thread Locker TB1401C
4. Remove Connector.
5. Remove a Screw described below, and remove Sensor.
LG2A18D2
2-21
6.10.5 TPPM Motor

4. Remove 4 Screws as described below, and remove TPPM Motor ASSY.
TPPM Motor ASSY

Apply Thread Locker TB1401C to screw part of 4 Screws.
Adjust backlash.
2-22
5. Remove a Set Screw, 3 screws as described below, and remove TPPM Motor.
DC Motor ASSY
51-0316-*

・ Tightening Torque of Set Screw 18kgf-cm.
・ Apply Loctite 243 to screw part of Set Screw.
・ Apply Loctite 262 to screw part of 3 Screws.
・ Apply Thread Locker TB1401C to 3 Screws.
Mounting Dimensions
2-23
6.10.6 TPRM Motor

Refer to 6.10.3 3
4. Remove a E-Ring, a Screw, and remove Flat Gear, Shaft, Thrust washer.

6. Remove 3 Screws, and remove TPRM Motor ASSY.
TPRM Motor ASSY.
2-24
7. Remove Spacer.
DC Motor ASSY
51-03615-*
＜Note for reinstallation＞

・ Tightening Torque 8kgf-cm.
・ Apply Loctite 262 to screw part.
2-25
6.10.7 Thermal Fuse

Refer to 6.10.3
4. Remove 2 Screw, and remove Thermal Fuse.
Thermal Fuse ASSY

51-03617-*
Mounting Dimensions
* Reverse procedure for reinstalling the Thermal Fuse.
2-26
6.10.8 Thermistor ASSY

3. Cut Insulok, and remove Harness Clamp
4. After Heater Brock has been cooled down, remove a Set Screw, and remove Thermistor ASSY.
Cut Insulok
Thermistor ASSY.
51-03616-*

・ Tightening Torque 1.4kgf-cm
・ Apply Loctite 1360N to screw part
・ Insulok must be tighten the position prevent from being stretched when Heater Brock moves.
締付けトルク1.4kgf-cm
* Reverse procedure for reinstalling the Thermistor.
2-27
6.10.9 Cartridge Heater ASSY

3. Remove Coating Clip and remove Harness Clamp
4. After Heater Brock has been cooled down, remove a Set Screw, and remove Cartridge Heater.
Coating Clip
Cartridge Heater ASSY.

51-03618-*

・ Tightening Torque 18kgf-cm
・ Not apply Loctite to screw part
（Not apply also No.222）
Mounting Dimensions
* Reverse procedure for reinstalling the Heater ASSY.
2-28
6.10.10 Robber Plate

3. After Heater Brock has been cooled down, remove a Robber Plate by expanding both side metal
hooks.
Note: Remove the Plate after confirming Heater has completely cooled down
Robber Plate
2-10024-*
* Reverse procedure for reinstalling the Plate.
2-29
6.11 Carriage Unit
・ CRXH sensor ・・・・・・・・・ X position detection

・ CRYH sensor ・・・・・・・・・ Y position detection
2. Apply the TRI-Flow to the Needle Frame, sliding part of shaft, Y carrier, and sliding part of
Roller Frame shaft.
3. Apply the TRI-FLOW to the two Y shafts and the two Z shaft.
Y shaft
CRYH sensor
X shaft
CRXH sensor
2-30
6.11.1 Carriage Unit
1. Remove the Right side cover.

Refer to “6.1.3 Right side cover “ of this Manual for removal of right side cover.
2. Remove the Indent Cassette from emboss unit.
3. Disconnect the 5 connectors indicated in the diagram below.
Before pulling out connector from Junction Board, open the coated clamp.
* Note
When reinstalling the Unit, clamp the
harness so not to hit belt cover.
After installation, check it by moving X
carrier to the right home position
Belt Cover
2-31
4. Move X Carrier to position indicated below, remove the 2black M4x8 TP screws and 1 black M3x6
TP screw.
Note When removing these 3 screws the X Carrier must be held by hand .
X Carrier
5. Push X Carrier Bush Bracket to right end of the machine, lower the X Carrier Assy so that the
groove can be removed from X dir shaft.
6. Angle the X dir Carrier Assy. Towards the inside of the machine and raise it up
7. Move the bottom of the X Carrier Assy. Towards the opening and slide the whole assembly out of
the machine.
5. 6. 7.
Remove from Shaft
Be careful not to hit

X Carrier Bush the X Carriage Assy.on
the X shaft
2-32
8. Remove the 4 black M4x8 TP screws to remove X axis shaft.
When reinstalling move the x axis shaft to the

left.To attach it to the Base of the Frame.
ベースフレームに当てて取り付ける。
Base Frame
9. Angle the Carriage base as indicated below , and remove the unit by pulling away from the base
unit. Be careful not hit the unit on the Base Frame.
Be careful.
Not hit unit on base.
Be careful
Not hit unit on base.
Note 1: Reverse the above procedure to reinstall the Unit.

Note 2: When reinstalling or replacing the Unit, check the following by using the diagnostic
software application.
【Carriage Unit / Vertical Rotation Unit Y position coordinate】
【Carriage Unit / Vertical Rotation Unit X position coordinate】
【Carriage Unit / Tipper Unit X position coordinate】
【Emboss Unit / Emboss position coordinate】
2-33
6.11.2 CRXH Sensor
1.Turn Power OFF. Unplug from AC Outlet.

2. Remove Carriage Unit
4. Remove a Screw as described below, and remove Sensor Bracket.
5. Remove a Screw, and remove Sensor.
* Reverse procedure for reinstalling the Sensor
2-34
6.11.3 CRYH Sensor

4. Remove a Screw, and remove Sensor.
* Reverse procedure for reinstalling the Sensor
2-35
6.11.4 CRXM Sensor

Refer to 2.2 (10) of this Manual
4. Remove 2 Screws and remove X Belt Bracket and Coating Clip.
Coating Clip
X Belt Bracket

・ Push X Belt Bracket slit to grip firmly to teeth of toothed Belt.
2-36
5. Remove 2 Screws as described below, remove Idler Bracket.
Loosen Belt, remove the Belt from Motor Pulley.
・ Measure middle position belt tension by Soundwave Belt Tension Meter, and adjust it.
Target tension 29±4.4N (3.0±0.4kgf)

Mass: 2.5g/mm
WIDTH: 6.0 mm
SPAN: 444mm
(e.g.) When measuring the tension with tension gauge Adjust the tension so that the
belt deflects 5.5 mm when pushing the center of the belt with 1.5 N ±10%.
6. Remove 2 Screws as described below, and remove Motor ASSY.

・ Motor ASSY must be pushed toward above described direction.
2-37
7. emove 2 Screws as described below, and remove Pulley and replace Motor.
M4×3 M4×4

・ Be careful 2 screw size are different.
・ Apply Loctite t222 to screw part.
・ Pulley must be fixed by screws to D Cut face of the Shaft.
・ Edge face of the Pulley must be attached to edge face of the Motor Shaft.
* Reverse procedure for reinstalling the Motor
2-38
6.11.5 CRYM Motor

Remove 2 Screws as described below, and remove Y Belt Bracket (A,B).
A
B

・ Push Y Belt Bracket slit to grip firmly to teeth of toothed Belt.
2-39
4. Remove 2 Screws as described below, and remove Idler Bracket.
Target tension 9,4±1.4N (0.96±0.14kgf)

Mass: 1.3g/mm
WIDTH: 4.0 mm
SPAN: 409mm
(e.g.) When measuring the tension with tension gauge Adjust the tension so that the belt
deflects 6.5 mm when pushing the center of the belt with 0.6 N ±10%.
2-40
5. Remove 2 Screws as described below, and remove Motor.
6. Remove a Screw as described below, and remove Pulley, and replace Motor.

・ Apply Loctite 242 to screw part.
・ Pulley must be fixed by screws to D Cut face of the Shaft.
・ Edge face of the Pulley must be attached to edge face of the
Motor Shaft.
* Reverse procedure for reinstalling the Motor
2-41
6.11.6 CRRS Solenoid

3. Unplug Joint connector of Solenoid Harness
Cut an Insulok as described below.
Remove 2 Screws as described below, and remove Y Belt Bracket (A,B).
(From Back side view)
Insulok
* Remove Insulok cut by Wire
Cutter. Be careful not to
damage Cables.
Joint Connector

・ Wind protection tape some 25mm at
the Metal Plate edge part. 2-42
4. Remove an Insulok, remove Spiral Tube from Harness.
Spiral Tube
* Not cut the spiral tube

・ Rewind the remove spiral Tube
again after replaced the Solenoid.
Insulok
* Remove Insulok cut by Wire

Cutter. Be careful not to
damage Cables.

・ Use new Insulok and fix as
described above picture.
From bottom side view
2-43
5. Remove springs from hooks, and remove 3 Screws as described below.
6. Remove Solenoid ASSY.
2-44
7. Remove 2 Nuts as described below, and replace Solenoid.

・ Tightening Torque: 7kgf-cm
2-45

3. Remove 2 Screws as described below, and remove X Belt Bracket and remove Coating Clip
X Belt Bracket Coating Clip

2-46
4. Remove 2 Screws as described below, remove Idler Bracket.
Loosen Belt, remove the Belt from Motor Pulley.
Target tension 29±4.4N (3.0±0.4kgf)

Mass: 2.5g/mm
WIDTH: 6.0 mm
SPAN: 444mm
(e.g.) When measuring the tension with tension gauge Adjust the tension so that the belt deflects
5.5 mm when pushing the center of the belt with 1.5 N ±10%.
5. Replace the Belt

・ Flange part of the bearing must
be outside of Idler Bracket.
2-47
1.Turn Power OFF. Unplug from AC Outlet.

3. Remove 2 Screws as described below, and remove Y Belt Bracket (A, B)
A
B

・ Push Y Belt Bracket slit to grip firmly to teeth of toothed Belt.
2-48
4. Remove 2 Screws as described below, and remove Idler Bracket.

・ Measure middle position belt tension by Soundwave Belt Tension Meter, and
adjust it.
Target tension 9.4±1.4N (0.96±0.14kgf)

Mass: 1.3g/mm
WIDTH: 4.0 mm
SPAN: 409mm
Adjust the tension so that the belt deflects 6.5 mm when pushing the
center of the belt with 0.6 N ±10%.
2-49
5. Replace the Belt.

・ Flange part of the bearing must
be outside of Idler Bracket.
2-50
6.11.9 Carriage Junction Board

3. Loosen 2 Screws that fixed flexible cable, and release cable stopper.
X Carrier
Belt Cover
＜Junction Board A Assy.side＞＜Junction Board B Assy. side＞
Loosen Screw Flex. Cable Stopper

Loosen Screw Flex. Cable Stopper
Flat Cable
Flat Cable

・ To check Flat Cable does not hit to Belt Cover by moving X Carrier horizontally.
2-51
4. Remove Flat Cable by pulling Connector.
[Junction Board A Assy. Side]
Connector
Connector
（Released）
（Cramped）
Flat Cable
* Terminal face
must be up side
[Junction Board B Assy. Side]
Connector
Flat Cable Connector （Released）
（Cramped）
* Terminal face
must be up side

・ To insert Flat Cable to the very end of the Connector and to be cramped.
・ Terminal face of Flat Cable must be up side.
2-52
5. Remove 4 Connectors.
[Junction Board A Assy. Side]
6. Remove 3 Screws, and replace Junction Board A ASSY.

・ Push the Junction Board A ASSY. toward above described direction.
2-53
7. Remove 2 Screws, and remove X Belt Bracket, remove Coating Clip.
X Belt Bracket
Coating Clip

2-54
8. Remove 3 Screws, and replace Junction Board B ASSY.
* Rotate X Carrier for easy operation.

Take care not to damage Belt.

・ Push the Junction Board B ASSY. toward above described direction.
* Reverse procedure for reinstalling the Junction Board.
2-55
7. TROUBLESHOOTING
This manual describes error contents of messages displayed on the LCD, check parts / replacement
parts, operation procedures (reference points in the service manual).
Refer to the reference page of the service manual and the maintenance application operation manual
in the reference column, so please use it in conjunction.
Unit Identifier
The following contents are displayed on the LCD. Insertion/Exit Slot IN
Carrier CA
Display type : AA BBB △ CCCCCCCCCC (Maximum 16digits) Printer PR
Encoder EC
Detail : AA : Units identifier (See the table on the right) Carriage CG
BBB : Error number Vertical Rotation VR
△ : Space Emboss EM
CCCCCCCCCC : Message Tipper TP
Indent ID
Drum DR
Reject RJ
Out Stacker EJ
Cover CV
System SY
Command CM
In Hopper IH
☆Error Category
●Error during waiting Error occurring in the power ON state
●Consumable error Error occurring when consumables disappear
●Error during operation Error occurring during operation
☆About replacement and confirmation method from the check point at the time of error occurrence.
(Example)
1) Confirm error contents from error number
2) Confirm check point → Confirmation method (Please refer to the maintenance application
operation manual).
3) If parts replacement is necessary, please do the replacement work according to the
replacement method (refer to service manual).
4) After replacement, please verify according to the confirmation method (Please refer to the
maintenance application operation manual).
Message on LCD Error Description Check point,Replacement part Replace method Confirmation method
9.3.3 Card
Detect electric lock 6.2 Base Unit
Check the CVFR sensor and transport / Issuing
CV301 Lock error abnormality on Front
replace as necessary. 6.2.13CVFRSensor Test
Cover
Reference page of the “6. Maintenance application to check

Disassembly, Assembly, Cleaning” after replacement reference page
that describes parts replacement of “9,operation manual”.
Service manual Maintenance

application
operation manual
1
7.1 Error during waiting
It is displayed when sensors are broken down at waiting or the machine is not ready for starting
operation. Please check error messages displayed on PC screen during Operation.
Confirmation
Message on LCD Error Description Check point,Replacement part Replace method
method
CV301 Lock error Detect electric lock Check the CVFR sensor and 6.2 Base Unit 9.3.3
abnormality on Front replace as necessary. 6.2.13 CVFR Sensor Card transport /
Cover Issuing Test
CV302 Unlock err Detect electric unlock Check the CVFR sensor and 6.2 Base Unit 9.3.3
abnormality on Front replace as necessary. 6.2.13 CVFR Sensor Card transport /
Cover Issuing Test
CV401 Front Detect Top / Side cover If error cancellation does not 6.2 Base Unit 9.3.5 Unit Test
is open.(during waiting) occur even if closing the front 6.2.12 CVFO Sensor 7. Cover Status
cover, please replace the Test
CVFO sensor.
CV402 Top / Side Detect Top / Side cover If error cancellation does not 6.2 Base Unit 9.3.5 Unit Test
is open.(during waiting) occur even if close the top / 6.2.10 CVSO Sensor 7. Cover Status
side cover, please replace the 6.2.11 CVTO Sensor Test
CVTO sensor and CVSO
sensor.
CV512 Sensor err Detect cover sensor Turn OFF the power supply 6.2 Base Unit 9.3.5 Unit Test
abnormality. and turn it ON again. If this 6.2.3 Main Board 7. Cover Status
error still occurs, please Test
replace the main board.
EJ101 Card full Out Stacker is full. Open the front cover and 6.3 Out put Stacker 9.3.6 Sensor Test
remove the out stackers card. 6.3.2 OSFL Sensor 2. Port Sensor
If this error appears even after Test
removal, please replace the
OSFL sensor (LED, P-Tr).
IH512 Sensor err Detect In Hopper sensor Turn OFF the power supply 6.2 Base Unit 9.3.6 Sensor Test
error. and turn it ON again. If this 6.2.3 Main Board 3. Input Hopper
error still occurs, replace the 6.5 Main Transfer Unit Test
Main Board or the In Hopper 6.5.17 Input Hopper
board. Board
RJ101 Card full Reject Stacker Unit is Open the front cover and 6.4 Reject Stacker 9.3.6 Sensor Test
full by Cards remove the out stackers card. Unit 2. Port Sensor
If this error appears even after 6.4.2 RJFL Sensor Test
removal, please replace the
RJFL sensor (LED, P-Tr).
SY221 Fan1 error Detect abnormality of Check the rotation of the 6.2 Base Unit 9.3.6 Sensor Test
Cooling Fan cooling fan. If it is not rotating 6.2.7 Fan Motor Assy. 2. Port Sensor
due to dust, please remove the Test
dust. If dust does not rotate
and it does not rotate, please
replace the cooling fan.
2
7.2 Consumable error
When you try to issue a card with any consumables that are run out or not set properly, the following
errors are occurred. Please set proper consumables according to those messages.
Check point,Replacement Confirmation

Message on LCD Error Description Replace method
part method
ID101 No film No Indent film. If you can not cancel the 6.9 Indent Unit 9.3.6 Sensor Test
error even if you replenish 6.9.2 IDEF Sensor 1. Analog Sensor
the indent film, please Test
replace the IDFE sensor.
ID121 No cst Indent film cassette has not If the error can not be 6.9 Indent Unit 9.3.6 Sensor Test
set. canceled even after 6.9.4 IDCS Sensor 2. Port Sensor
setting the indent Test
cassette, please replace
the IDCS sensor.
IH101 No card 1 No card in Hopper 1 If this error occurs even if 6.5 Main Transfer Unit 9.3.6 Sensor Test
IH102 No card 2 No card in Hopper 2 you replenish the card, 6.5.17 Input Hopper 3. Input Hopper
IH103 No card 3 No card in Hopper 3 please replace the In Board Test
IH104 No card 4 No card in Hopper 4 Hopper board.
IH105 No card 5 No card in Hopper 5
IH121 No cst 1 Hopper cassette 1 is not set If this error occurs even if 6.5 Main Transfer Unit 9.3.6 Sensor Test
IH122 No cst 2 Hopper cassette 2 is not set you set the cassette, 6.5.17 Input Hopper 3. Input Hopper
IH123 No cst 3 Hopper cassette 3 is not set please replace the In Board Test
IH124 No cst 4 Hopper cassette 4 is not set Hopper board.
IH125 No cst 5 Hopper cassette 5 is not set
TP101 No foil No Tipper foil If replacing the tipper 6.10 Tipper Unit 9.3.5 Unit Test
wheel can not cancel the 6.10.4 TPHR Sensor 4. Tipper Unit Test
error, please replace the
TPHR sensor.
TP121 No cst Tipper cassette is not set If the error can not be 6.10 Tipper Unit 9.3.6 Sensor Test
canceled even after 6.10.2 TPCS Sensor 2. Port Sensor
setting the tipper cassette, Test
please replace the TPCS
sensor.
3
7.3 Error during operation
When the machine does not run properly during operation or initial operation at power-on, an error
message is shown. If the same error is occurring repeatedly, please contact your distributor.
Confirmation
method
CA201 Card jam Card Jam. (caused by (Remove the residual card 6.5 Main Transfer Unit 9.3.5 Unit Test
malfunction of motor or from the carrier of the main MNC1 /2 Sensor 1 Test move
sensor) transport section) 9) MNCM Motor 3.6.1 Analog Sensor
Please turn on the power and
initialize it. If the same error
appears again, please replace
MNC 1 (LED, P-Tr), MNC 2
(LED, P-Tr) sensor or MNCM
motor.
CA221 Pusher err Pusher motor error Please turn on the power and 6.5 Main Transfer Unit 9.3.5 Unit Test
detected. initialize it. If the same error 6.5.5 MNPH Sensor 1. Card Moving /
appears again, please replace 6.5.7 MNPM Motor Motor Test
the MNPH sensor or MNPM 9.3.6 Sensor Test
motor. 2. Port Sensor Test
CA303 Home err Y Home detection Please turn on the power and 6.5 Main Transfer Unit 9.3.1 Adjustment
error.(carrier vertical initialize it. If the same error 6.5.6 MNYH Sensor 1. Carrier Part
direction) appears again, please replace 6.5.9 MNYM Motor
the MNYH sensor or MNYM
motor.
CA304 Home err Z Home detection Please turn on the power and 6.5 Main Transfer Unit 9.3.1 Adjustment
error.(carrier horizontal initialize it. If the same error 6.5.4 MNZH Sensor 1. Carrier Part
direction) appears again, please replace 6.5.8 MNZM Motor
the MNZH sensor or MNZM
motor.
CA421 Card exist Detect a card remaining (Remove the residual card 6.5 Main Transfer Unit 9.3.1 Adjustment
on carrier. from the carrier of the main 6.5.3 MNC1 /2 Sensor 1. Carrier Part
transport section)
Please turn on the power and
initialize it. If the same error
the MNC 1 (LED, P - Tr)
sensor or the MNC 2 (LED,
P-Tr) sensor.
CG302 Home err X Home detection error. Please turn on the power and 6.11 Carriage Unit 9.3.5 Unit Test
(horizontal direction) initialize it. If the same error 6.11.2CRXH Sensor 1. Card Moving /
appears again, please replace 6.11.4CRXM Sensor Motor Test
the CRXH sensor or CRXM 5. Vertical Rotation /
motor. Carriage Unit Test
CG303 Home err Y Home detection Please turn on the power and 6.11 Carriage Unit 9.3.5 Unit Test
error.(vertical direction) initialize it. If the same error 6.11.3 CRYH Sensor 1. Card Moving /
appears again, please replace 6.11.5 CRYM Motor Motor Test
the CRYH sensor or CRYM 5. Vertical Rotation /
motor. Carriage Unit Test
4
Confirmation
method
CG421 Card exist Detect a card remaining (Remove card on carriage ) 6.8 Emboss Unit 9.3.5 Unit Test
on carriage. Please turn on the power and 6.8.2 EMCH Sensor 1. Card Moving /
initialize. If the same error Motor Test
appears again, please replace 5. Vertical Rotation /
the EMCH sensor. Carriage Unit Test
CM501 Unknown Receive unknown Please check LAN and USB - -
command. connections.
CM502 Sequence Detect sequence error. If there are no problems, there
CM503 Parameter Detect parameter error. may be a problem with the
CM513 Receive Detect receiving error. application software.
Please consult your dealer.
CM514 Send Detect sending error.
CV411 Front Detect front cover open If this error still appears even 2.3.1 Base Unit 9.3.5 Unit Test
during card issuance after closing the front cover 11) CVFO Sensor 7. Cover Status Test
operation. and initializing, please replace
the CVFO sensor.
CV412 Top / Side Detect Top/Side cover If this error still appears even 6.2 Base Unit 9.3.5 Unit Test
open during Card after closing the top / side 6.2.10 CVSO Sensor 7. Cover Status Test
issuance operation. cover and initializing, please 6.2.11 CVTO Sensor
replace the CVTO sensor and
the CVSO sensor.
DR307 D Pos err Detect an error during Please turn on the power and 6.8 Emboss Unit 9.3.5 Unit Test
searching home initialize. If the same error 6.8.3 EMDH Sensor 3.Emboss / Indent
position. appears again, please replace 6.8.6 EMDM Motor Movement Test
EMDH sensor or EMDM motor.
DR401 D Rota err Detect an error during Please turn on the power and 6.8 Emboss Unit 9.3.5 Unit Test
searching home initialize. If the same error 6.8.3 EMDH Sensor 3.Emboss / Indent
position. appears again, please replace 6.8.6 EMDM Motor Movement Test
EMDH sensor or EMDM motor.
EM211 Press err Detect an error during Please turn on the power and 6.8 Emboss Unit 9.3.5 Unit Test
embossing operation. initialize. If the same error 6.8.4 EMPH Sensor 3.Emboss / Indent
appears again, please replace 6.8.5 EMPM Motor Movement Test
EMPH sensor or EMPM motor.
EM501 Area err Send data that try to There is a problem with the - -
emboss outside of application software. Please
emboss available area. consult your dealer.
ID401 Cst down Cassette not moved Please turn on the power and 6.9 Indent Unit 9.3.5 Unit Test
down position. initialize it. If the same error 6.9.5 IDUH Sensor 3.Emboss / Indent
appears again, please replace 6.9.6 IDRS Solenoid Movement Test
the IDUH sensor or IDDS
solenoid. 9.3.6 Sensor Test
2. Port Sensor Test
5
Confirmation
method
ID402 Cst up Cassette not moved up Please turn on the power and 6.9 Indent Unit 9.3.5 Unit Test
position. initialize it. If the same error 6.9.5 IDUH Sensor 3.Emboss / Indent
appears again, please replace 6.9.6 IDRS Solenoid Movement Test
the IDUH sensor or IDDS 9.3.6 Sensor Test
solenoid. 2. Port Sensor Test
ID403 Feed err Error detected during Please turn on the power and 6.9 Indent Unit 9.3.5 Unit Test
film rotate operation. initialize it. If the same error 6.9.3 IDFR Sensor 3.Emboss / Indent
appears again, replace IDFR 6.9.6 IDRS Solenoid Movement Test
sensor or IDRS solenoid. 9.3.6 Sensor Test
2. Port Sensor Tes
ID501 Area err Send data that try to There is a problem with the - -
emboss outside of application software. Please
indent .available area. consult your dealer.
IN201 Card jam Card Jam. (caused by (Remove the residual card 6.5 Main Transfer Unit 9.3.5 Unit Test
malfunction of motor or from the carrier of the main 6.5.2 EJEJ Sensor 2. Carrier Unit Test
sensor) transport section)
Please turn on the power and 9.3.6 Sensor Test
initialize it. If the same error 3. Input Hopper Test
the EJEJ(LED, P-Tr) sensor.
IN401 Card eject It was taken in after the Occurs with timeout waiting for - -
waiting time of the eject card removal at insertion slot.
card Please reset the error.
IN403 Timeout Insert waiting time out. The operation to insert the 6.5 Main Transfer Unit 9.3.3 Card transport
card from the insertion slot 6.5.2 EJEJ Sensor / Issuing Test
timed out. If this error occurs 6.5.10 MNCM Motor
even if the card is inserted 9.3.5 Unit Test
before the timeout occurs, 2. Carrier Unit Test
replace the EJEJ (LED, P-Tr)
sensor or MNCM motor.
IN421 Card exist Detect a card remaining Please remove the remaining 6.5 Main Transfer Unit 9.3.5 Unit Test
on insert slot. card at the insertion slot. 6.5.2 EJEJ Sensor 1. Card Moving /
If this error occurs even if it is Motor Test
removed, please replace the 9.3.6 Sensor Test
EJEJ sensor (LED, P-Tr). 1. Analog Sensor
Test
SY101 No Card Not find a card. There is a possibility that the - -
card dropped from the carriage
unit. Make sure there are no
remaining cards in the carriage
unit, indent unit, emboss unit,
or rotating conveyance unit.
After removing the card,
remove the card, turn on the
power and initialize.
SY501 Not init Send issuance Perform initialization - -
command before operation.
initialization.
6
Confirmation
method
SY904 FRAM error Detect FRAM ( for data Please turn on the power 6.2 Base Unit 9.3.5 Unit Test
storage ) error. supply. 6.2.3 Main Board
If this error occurs again,
please replace the main board
and readjust all the units.
TP211 Press err Detect an error during (Remove the carriage card) 6.10 Tipper Unit 9.3.5 Unit Test
pressing operation. Please turn on the power and 6.10.3 TPPH Sensor 4. Tipper Unit Test
initialize. If the same error 6.10.5 TPPM Motor
the TPPH sensor or TPPM
motor.
TP301 HP err Detect an error during Please turn on the power and 6.10 Tipper Unit 9.3.5 Unit Test
searching home initialize. 6.10.3 TPPH Sensor 4. Tipper Unit Test
position. If the same error appears 6.10.5 TPPM Motor
again, please replace the
TPPH sensor or TPPM motor.
TP401 Wup err Heater is still on Check the set temperature of 6.10 Tipper Unit 9.3.2 Environment
warming up. the heater. 6.10.8 Thermistor ASSY configuration
If the setting is correct, please 6.10.9 Cartridge Heater 9.3.5 Unit Test
replace the heater of the tipper ASSY 4. Tipper Unit Test
or the thermistor.
TP901 Temp err Heater did not reach Check the set temperature of 6.10 Tipper Unit 9.3.2 Environment
tipping temperature the heater. 6.10.8 Thermistor ASSY setting
after passing warming If the setting is correct, please 6.10.9 Cartridge Heater 9.3.5 Unit Test
up time. replace the heater of the tipper ASSY 4. Tipper Unit Test
or the thermistor.
VR201 Card jam Card Jam.(caused by (After removing the card in the 6.7 Vertical Rotation Unit 9.3.5 Unit Test
malfunction of motor or rotary transport section) 6.7.2 VRC1 Sensor 5 Vertical Rotation /
sensor) Please turn on the power and 6.7.3 VRC2 Sensor Carriage Unit Test
initialize. If the same error 6.7.7 VRCM Motor 9.3.6 Sensor Test
appears again, please replace 2 Port Sensor Test
the VRC 1 (LED, P-Tr), VRC 2
(LED, P-Tr) sensor or VRCM
motor.
VR221 V Rota err Detect an error during Please turn on the power and 6.7 Vertical Rotation Unit 9.3.5 Unit Test
rotating operation. initialize. 6.7.4 VRHP Sensor 5 Vertical Rotation /
If the same error appears 6.7.5 VRVP Sensor Carriage Unit Test
again, please replace the 6.7.6 CVRM Motor 9.3.6 Sensor Test
VRVP, VRHP sensor or CVRM 2 Port Sensor Test
motor.
VR421 Card exist Detect a card remaining (After removing the card in the 6.7 Vertical Rotation Unit 3.1 Adjustment
on vertical rotation unit. rotary transport section) 6.7.2 VRC1 Sensor 2. Threshold of
Please turn on the power and 6.7.3 VRC2 Sensor Sensor
initialize it. If the same error 6.7.7 VRCM Motor
the VRC 1 (LED, P-Tr), VRC 2
(LED, P-Tr) sensor or VRCM
motor.
7
8. Firmware Installation guide
8.1 Windows Operating environment
1) Advantage M8 Firmware Download Application

OS Windows 7（32bit/64bit）or later
Display XGA (1024×768 pixels) or more.
16bit（High Color）or more
Runtime Visual C++ Redistributable Packages for Visual Studio 2013
2) Javelin KIOSK Firmware Download Application

OS Windows 7（32bit/64bit）or later
Display XGA (1024×768 pixels) or more.
16bit（High Color）or more
Runtime Visual C++ Redistributable Packages for Visual Studio 2008
Caution
It does not guarantee that this application can be used on all personal computers that satisfy the
operating environment.
8.2 Advantage M8 Firmware Download
Connect PC and AdvantageM8 by USB cable and power on Advantage M8
Upper USB Connector

(it is used maintenance purpose
only)
Advantage M8 LCD displays “DL mode MB1.01”

Run “ AdvantageM8_Update.exe”
Below Dialog BOX is displayed
Click “…” Button
When “File select dialog” is displayed, select “Advantage M8” and click “OPEN”.
Click “Download” button.
Down load is started.
The Dialog is displayed during download
When below is displayed, the download is completed.
Turnaround (Power OFF and ON ) AdvantegeM8k, when the LCD displayed “ power off”.
8.3 Javelin KIOSK Firmware Download
Connect PC and AdvantageM8 Lower USB Connector by USB cable, and power on Advantage M8.
Lower USB connector
Run “NewCIT_FWDownload.exe”
When the below dialog box is displayed, click “...” button
※If any problem has happened, set up “Microsoft Visual C++ 2008 redistributable package (x86)”
And setup “vcredist_x86.exe” in “Redistributable PackageRedistributable Packag” folder.
When “File select dialog” is displayed, select “Javelin KIOSK firmware” and click “OPEN”. File
extension of the firmware is ".rbn".
Click “Download” button.
Below is displayed during download.

When the number changed “DOWNLOAD 100%”,the download completed.
Javelin KIOSK starts initialization, when the firmware download completed.

Firware version is displyed on Javelin KIOSK LCD.
JAVELIN
Kiosk
Ready
xxxx.xx.xx(vxxx)
9. Maintenance Application Operators Manual
9. 1 Overview
This manual instruct how to adjust each unit of Advantage M8 by Maintenance Application.
Application AdvantageM8Maintenance.exe
Operational OS : Windwos7, 8, 8.1, 10 (x86, x64)
environment Display : XGA (1024 ×768) or upper
Runtime: .Net Framework 3.5 SP1
Interface : LAN port、USB2.0/3.0 port
Preparation Install Javelin USB driver following 「 Firmware Installation Guide(M8 & Javelin
KIOSK)
9.1.1 Start-Up Mode Selection
In this application we can use “Easy Mode” for easy adjustment of each unit and “Detail Mode” for detail setting of
each unit. “East Mode” you can adjust each unit mechanics by setting value on screen. “Detail Mode” you can
adjust more detail setting and can check unit condition.
Typical usage of this application is to check machines condition by “Detail Mode”, and after replacing any parts to
adjust mechanics by “Easy Mode”. Finally to check machine condition again by “Detail mode”. And to save
the adjusted setting, if it is necessary.
When the application was started up, “Easy Mode” screen is displayed. You can see Adjustable item List.
Easy Mode Screen
-1-
When you click “Detail” button on upper left of the screen, “Detail Mode” screen is displayed.
Detail Mode Screen
9.1.2 Description of Screen
After start-up
-2-
1. Tool Bar
Tool Bar
Button ・ Text Box Function
Easy ／ Detail Exchange Easy Mode to Detail Mode
IP Address Input IP address of the machine
Connect (C) Connect to the machine
Disconnect (D) Disconnect to the machine
Acquire all setting (A) Get all setting information of the machine
Error reset (E) Clear error condition of the machine
Initialization (I) Initialize the machine
Status (S) Get machine status and display to status screen.
Unlock (U) Unlock front cover lock
Heater On (H) Start Tipper Heater control
Heater Off (L) Stop Tipper Heater control
2. Status pain
Status pain
Title Function
Response Display response result from the machine
Tipper Heater Display Tipper Heater Status On/Off
(Monitor) Display command sending or receiving status
(Blue)：Display command
(Green)：Normal response
(Red )：Display Error condition
-3-
3. Status Screen
When click “Status” button on Tool Bar, machine status are displayed as below.
Status Screen
When you click “Refresh” button, get machines status and refreshed display status.
Close the screen by clicking “Close” button.
-4-
9.1.3 Setting up
1) Connect Cables
・ Connect Power Supply Cable to the machine.
・ Connect PC to the machine by LAN cable and USB cable.
※LAN Cable must be connected directly from PC to the machine
2) Check IP Address.
・ Open side cover, pushing down indent cassette and Turn Power ON.
・ IP address, subnet mask , default gateway are displayed on LCD
＜LCD display ; example＞
IP Address ：[ I192.168.001.001]
Subnet mask ：[255.255.255.000]
Default gateway ：[G192.168.001.001]
・ Write down IP address, Turn Power OFF, close side cover.
3) Set the same IP address to PC.

・ Open Local area Connection Property (TCP/IPv4 Property),
change IP Address, subset mask, Default gateway
4) Turn Power ON
・[ Not initialized] is displayed on LCD
5) Start up the application
Tool Button
6) Input IP Address
7) Click Connect Button.
・”Not initialized” is displayed and the first digit N is flashing.
8) Click “Get All Adjustment” to get all settings.
9) Click “Initialize” to execute initial reset of the machine.
・ After initialization “ Issuing Mode” is displayed and the first digit T is flashing.
※Flashing the first digit of LCD shows the machine is in Maintenance Mode. No first digit is flashing in Normal
Mode. In Maintenance Mode, the machine neglect open/close sensor of each cover and you can make
maintenance activities.
-5-
9.1.4 Adjustable item list
Below list shows adjustable items in Easy Mode.
Item List
・ Drum Home Adjustment
・ Master Position Adjustment
・ Hopper Position Adjustment(Y1/Y2/Y3/Y4/Y5/Z1/Z2/Z3)
・ Out Stacker Position Adjustment
・ Reject Position Adjustment
・ Insert/Exit Position Adjustment
・ Vertical Rotation Unit Position Adjustment（Z/Y/YZ/X）
・ Emboss Position Adjustment(Z)
・ Tipper Position Adjustment(Z/X)
・ Cover Switch B/Assay Adjustment
・ Printer /YZ Position Adjustment
・ Fit Emboss Character / Emboss Heights Adjustment
・ Emboss Position Adjustment
・ Tipping Density Adjustment
Below list shows adjustable items in Detail Mode.
Item List
・ Setting Value － Carrier Unit
・ Setting Value － Sensor Threshold
・ Setting Value － Emboss Unit
・ Setting Value － Tipper Unit
・ Setting Value － Emboss Character
・ Setting Value － Indent Character
・ Setting Value － Unit Presence or absence
・ Setting Value － Initialization
・ Environmental Setting
・ Card Transfer, Emboss, Indent, Tipper Test
・ Check Counter, Firmware
・ Unit Test － Start Up Card / Motor Energization
・ Unit Test － Carrier Unit
・ Unit Test － Emboss / Indent Unit
・ Unit Test － Tipper Unit
・ Unit Test － Vertical Rotation / Carriage Unit
・ Unit Test － LCD ・ Buzzer
・ Unit Test － Cover Open/Close, Lock condition
・ Unit Test － Analog Sensor
・ Unit Test － Port Sensor, Heater Temperature
・ Unit Test － Hopper Condition
・ Save and retrieve Setting Value, Analog Setting
・ Get Log
-6-
9.2 Adjustment by Easy Mode
9.2.1 Operating Procedure
1) Click the Select Setting button to display the menu below.
2) Select Adjustment item from Adjustable List.

※Initialize the unit, if selected item need to initialize the unit before adjustment,
※Turn Tipper control OFF, if selected items to require.
-7-
3) Click button or change adjustable value following operational procedure.
4) After finishing all procedure click Completed button.
5) If you want to cancel selected procedure, click cancel button.
-8-
9.2.2 Drum Home Adjustment
Chart 8 : Drum Home Adjustment
● Adjustment Procedure
1. Adjust Drum Hope position “O” to emboss PIN position, pull release solenoid and turn Crankshaft
2. Loosen 2 screws on Set Color
3. Click Energize and Driver Reset Button.
4. Tighten 2 screws on Set Color by tightening torque 18 Kgf ・ cm.
Be careful not causing any looseness between pulley and frame in thrust direction.
5. Turn crankshaft to original position.
6. Pull release solenoid again and turn crankshaft to check if top of emboss pin do not tough both side emboss
drum wings.
※ If emboss pin touch to both side emboss wings, click De-Energize and do the above operation from 1 to 6.
7. Adjust Drum Hope position “O” to emboss PIN position and click Energize button. And adjust DHP Sensor Assy
to the center position where LED on board can be lit.
Apply Rockpaint (1401C) to screws that fixed DHP Sensor Assy after the adjustment.
※Do not leave the unit long time on the condition that any Emboss pin keep pushing emboss font.
-9-
- 10 -
9.2.3 Main transfer unit / Master Position Adjustment
Adjust master positon of Carrier and Input Hopper
Chart 8: Main Transfer Unit / Master Position Adjustment

● Setting Value
【Input Hopper master position adjustment Ｙ】
【Input Hopper master position adjustment Ｚ】
● Adjustment procedure
1. Remove all hopper cassette
2. Click “Move to Adjusting Position”.
3. Check master hole and Pusher position. Adjust value of “Master Y” and “Master Z” in order that master hole
center position to be fit with center of Pusher.
4. After entering new values , Click “Move to Adjusting Position” and check those positions.
- 11 -
9.2.4 Main Transfer Unit / Hopper Position Adjustment(Y-1～Y-5）
Adjust carrier and Input Hopper position
Chart 8. Main Transfer Unit / Hopper position Adjustment
● Adjustment Value
【Hopper position Adjustment１－Ｙ】～【Hopper position Adjustment５－Ｙ】
1. Click “Move to Adjusting Position”
2. Check First row Hopper hole and Pusher position, and adjust “Hopper Y-1” value in order that the center of hole
position to be fit to center of the pusher in Y direction.
3. After entering new values , Click “Move to Adjusting

Position” and check those positions.
※ Same procedure to 2nd to 5th row Hoppers.
- 12 -
9.2.5 Main Transfer Unit / Hopper Position Adjustment(Z-1~Z-5)
Adjust carrier and Input Hopper position
Chart 9 Main Transfer Unit / Hopper position Adjustment

【Hopper position Adjustment Z－1】～【Hopper position Adjustment Z－3】
1. Click “Move to Adjusting Position”
2. Check First row Hopper hole and Pusher position, and adjust “Hopper Z-1” value in order that the center of hole
position to be fit to center of the pusher.
3. After entering new values , Click “Move to Adjusting
Position” and check those positions.
※ Same procedure to 2nd to 3rd row Hoppers
- 13 -
9.2.6 Main Transfer Unit / Out Stacker Adjustment Position
Adjust Out Stacker Position of Carrier.
Chart 8: Main Transfer Unit / Out Stacker Position Adjustment
【Upper Box Y】
【Upper Box Z】
1. Click 【 Move to Output Stacker 】
2. Inset Card from Card Insertion/Exit Slot, and move the Card to Out Stacker position
3. Click 【Cover Unlock】in upper Tab.
4. Open front cover, check card position from the front.
※Adjust the card must be positioned in the center ( both Y and Z direction ) of Out Stacker ( shutter has to be
opened.)o the center if it is necessary. After finishing the adjustment Click 【 Reflect input value and move
to Output Stacker And check the card position.
- 14 -
9.2.7 Main Transfer Unit / Reject Position Adjustment
Adjust Reject Position
Chart 8 Main Transfer Unit / Reject Position adjustment
【Lower Box Y】
【Lower Box Z】
●
1. Click 【 Move to Reject 】
2. Insert a Card from Card Insertion/Exit Slot, and move the Card to reject position,
3. Check Card position form Right side
※Check if the Card is located in the Center of Square hole, both Y and Z direction.
4. Adjust “Lower Box Y” and “ Lower Box Z” value in order that the card to be located in the Center of the Square
hole. Click 【 Reflect input value and move to Reject 】And check the card position.
- 15 -
9.2.8 Main Transfer Unit / Insertion/ExitSlot adjustment
Adjust Carrier and Insertion/Exit Slot position
Main Transfer Unit / Insertion Slot position adjustment
【Insertion/Exit Slot Y】
【Insertion/Exit Slot Z】
1. Click 【 Move to Insertion/Exit Slot 】
2. Insert a Card from Insertion/Exit Slot, move the Card to Insertion/Exit Slot again.
3. Check the Card position from Front.
※Adjust the Card position to be the Center of the Insertion/Exit Slot, both Z and Y direction.
4. Click 【 Move to Insertion/Exit Slot 】. And check the Card positin.
- 16 -
9.2.9 Vertical Rotation Unit / Z position adjustment
Adjust Carriage and Vertical Rotation Unit Z position.
Vertical Rotation Unit / Z position adjustment
1. Click【 Move to Ready Position】and move Vertical Rotation Unit to Vertical Position.
2. Release carriage needle by pushing Carriage roller toward arrow direction, and grab the Card by carriage.
3. Move the Carriage to nearest position of Vertical Rotation Unit.
4. See from Top, and adjust the Vertical Rotation Unit position in order that far side rollers face to be flat with far
side face of the Card, and fix screws.
5. Remove the card from the Carriage。
6. Apply Paintrock 1401C to 3 fix screws.
- 17 -
9.2.10 Carriage Unit, Vertical Rotation Unit / Y position adjustment
Adjust Vertical Rotation Unit and Carriage Y position
Carriage / Vertical Rotation Unit Y position adjustment
【Vertical Transfer Y】
2. Click 【 Move to Transfer Position Y 】
3. Move the Carriage to the position the Card to attach to 2 rollers of Vertical Rotation Unit. And adjust Value of
【Vertical Transfer Y 】in order that Gap between lower edge of the Card and leaf spring of the Vertical Rotation
Unit is 0 ~ 0.2 mm
4. Move the Carriage toward rear side where
the Card went separate positon from
rollers, and Click【 Move to Transfer
Position Y 】
5. Move the Carriage to the position the Card
to attach to 2 rollers of Vertical Rotation
Unit. Check the Card position again.
6. Remove the Card from the Carriage.
- 18 -
9.2.11 Main Transfer Unit, Vertical Rotation Unit / YZ position adjustment
Adjust YZ position of Vertical Rotation unit and Main Transfer Unit.
Main Transfer Unit/Vertical Rotation Unit YZ direction adjustment
【Vertical Transfer Y】
【Vertical Transfer Z】
1. Click 【 Move to Vertical Transfer Position 】
2. Insert a Card from Card Insertion/Exit Slot, and move Z carrier to nearest position to Vertical Transfer Position.
3. To check Z position, remove 2nd row Hopper Cassette. Click【Reflect input value and move card a little】and
adjust “Vertical Transfer Z” in order that left Card Guide of Vertical Rotation Unit to be flat as Card face.
4. To check Y position, Click【 Reflect input value and move card a lot 】and adjust “Vertical Transfer Y” in order
that the center of the Card to be fit in between rollers of the Vertical Rotation Unit.
5. Click 【 Transfer Card 】check if the Card transfer could be done smoothly by moving the Card back and forth
3 times.
- 19 -
9.2.12 Carriage Unit, Vertical Rotation Unit / X position adjustment
Adjust X position of Vertical Rotation unit and Main Transfer Unit.
Main Transfer Unit/Vertical Rotation Unit X direction adjustment
【Vertical Transfer X】
1. Click【Transfer Card to Carriage and Eject】
2. Insert a Card from Card Insertion/Exit Slot, and move the Card to Carriage and eject the Card.
3. Measure distance of Needle scratches of ejected Card.
4. Adjust “Vertical Transfer X” value in order that the needle distance is measured to be 13.5 ± 0.5 mm.
5. Click【Transfer Card to Carriage and Eject】again to fix the adjusted distance.
- 20 -
9.2.13 Emboss Unit / Z position adjustment.
Adjust Z position of Carriage and Emboss Indent Unit.
Emboss Unit / Z position Adjustment
1. Remove Indent Cassette.
2. Click [Carriage De-energize].
3. Release carriage needle by pushing Carriage roller toward arrow direction, and grab the Card by
carriage.
4. Rotate crankshaft in the condition of opening emboss solenoid, and engage Emboss type.
5. Move Card grabbed Carriage to top position of Emboss type.
6. Adjust the Z position of the Emboss unit so that it is in the position shown below. (3 fix screws).
7. Attach the indent cassette and check that the clearance between the card and the screw washer of the
indent cassette is 0.2mm or more. （Refer to the figure below）
8. After adjustment, fix the positioning plate by screw against the Emboss unit. (2 fix screws).
9. Turn the crankshaft and return it to the original position.
10. Apply screw lock agent 1401C to the fixing screws (2 places) of the positioning plate.
- 21 -
- 22 -
9.2.14 Tipper Unit / Z position adjustment
Adjust Z position of Carriage unit and Tipper unit.
Tipper Unit Z position adjustment
1. Remove Tipper Cassette.
2. Click 【 Move Heater Block Toward You 】
4. Move Carriage to Tipper position,
5. Adjust Z position a gap between Rubber of Heater block and Card to 0 ～ 0.2 mm. Fix three Screws.
6. Push position setting plate toward Tipper unit,

fix it by 2 fixed screws.
7. Apply Lockpaint 1401C to the 2 fixed screws.
- 23 -
9.2.15 Carriage Unit / Tipper Unit X position adjustment
Adjust Carriage move X position to Tipper.
Carriage Unit / Tipper Unit X position adjustment
【 Move to Tipper Position 】
1. Click【Correct】
2. Insert a Card to Insertion/Exit Slot with vertical 2 lines on the position 0.5mm from both side edges, in the face
with lines up.
3. Adjust “Tipper X Position” in order that you cannot see the line through Card Guide both when the Tipper
Cassette was to be moved right end and left end.
4. Click 【Reflect input value and move to adjusting position】
- 24 -
9.2.16 Cover Switch B Assy adjustment
Cover Switch B Assy adjustment

1. Temporarily secure the cover switch B Assy all the way down.
2. As shown in the figure, let the top cover float 10mm from the base.
3. Adjust top cover with inspection application.
4. Leave the right side cover switch pushed in until the adjustment is completed.
5. Click [Start] and confirm that the sound is heard from the PC.
6. Move the cover switch B Assy slowly upward, and fasten the screw A (2 places) at the position where the
sound stops.
7. Make sure the top cover is floating 20 mm from the base and that the sound is ringing.
8. Click [Completes] and restore the right side cover to original position.
9. Apply screw lock agent 1401C to the screw head of screw A (2 places).
- 25 -
- 26 -
9.2.17 Main Transfer Unit / Printer Unit YZ Adjustment
Adjust YZ position of Main Transfer Unit and Printer Unit.
Main Transfer Unit / Printer Unit YZ position adjustment
【 Printer Unit Position Adjustment Y】
【 Printer Unit Position Adjustment X】
1. Remove Front Top Cover (See right fig.).
2. Connect PC and Machine by USB Cable.
3. Turn the Power [ON], and Click [Connect] of check Program.
4. Click [Initialize].
5. Click [Move to Printer].
6. Insert the card from the Insertion/Exit slot and move to the printer
position.
7. Set the numerical values of "Printer Y" and "Printer Z" so that the
Z position and Y position of the card are at the center of the
Insertion/Exit slot of the printer.
Z position : Check from the square hole on the top of the main unit.
Y position : Check from the left side of the main unit.
8. Click [Reflect input value and move to printer].
9. Click [Transfer Card], transfer the card 3 times back and forth,
and confirm that the transfer of the card is smooth.
- 27 -
9.2.18 Emboss / Fit Emboss Character･Emboss Height
Adjust the left-right balance of Emboss character.
Emboss / Fit Emboss Character･Emboss Height

<Adjustment of Fit Emboss>
1. Click [Make Card 1 (Fit)].
2. Insert "White card" from Insertion/Exit slot and make card.
3. Confirm left-right balance of Embossed character "0".
4. If the left-right balance is bad, move the Emboss pin guide on the carriage side to the left and right
to adjust. Tightening torque of screw A is 22 kgf･cm.
5. Click [Make Card 2 (Fit)].

6. Insert the "navy card" from the Insertion/Exit slot and make the card.
7. Make sure that all Emboss character are not offset.
(Confirm by looking at the edge)
8. After adjustment, apply screw lock agent 1401C to screw A (2 places).
- 28 -
<Adjustment of Emboss Height>
1. Click [Make Card (Emboss Height)].
3. Measure the Emboss height of "2" of the Emboss character (OCR 7B) with a micrometer, loosen the
eccentric pin fixing screws (2 places) and shift the eccentric pin with a flat head screwdriver so that the
Emboss height becomes 0.43 to 0.47 mm turn to adjust.
4. Again, click [Make Card (Emboss height)] and make the card to confirm the Emboss height.
* Please note that the Emboss height is the height from the card surface.
* Tightening torque of eccentric pin is 14 kgf･cm.
* Turning it clockwise will increase the Emboss height.
- 29 -
9.2.19 Emboss / Embossing Position Adjustment
Adjust the embossed position to match ISO emboss format.
Emboss / Embossing Position Adjustment
[Embossed reference position X]
[Embossed reference position Y]
1. Click [Make Card].
4. Check the position of the Emboss character with the projector.
5. Change the numerical values of "Emboss X" and "Emboss Y" so as to match the ISO Emboss format.
* When X is set to +, the carriage moves backward.

When Y is set to +, the carriage moves upward.
- 30 -
9.2. 20 Tipper / Tipping Density Adjustment
Check the tipping state and adjust the tipping density.
Tipper/Tipping Density Adjustment
1. Click [Make Card].
2. Insert the card into the Insertion/Exit slot and perform the Emboss/Tipping operation.
3. Make sure that the tipping state of the card ejected from the Insertion/Exit slot is within limit sample (high
density, low density).
4. Make sure the Emboss height of numbers (large) 0 to 9 is 0.40mm to 0.48mm.
5. Remove the screw A (3 places) and remove the adjustment cover.
6. Apply screw lock agent 1401C to the screw head of screw C (4 places).
7. Attach the adjustment cover.
* If density adjustment is required, follow the procedure below.

1) Remove the screws A(3 places) and remove the adjustment cover.
2) Loosen screw B(4 places).
3) Adjust the tipping state with screw C(4 places).
(Turn right will make it light. Turn left will make it dark.)
4) After adjustment, tighten screw B(4 places). (Tightening torque : 14 kgf･cm)
5) Tighten the screws C(4 places). (Tightening torque : 14 kgf･cm)
6) Perform Emboss/Tipping operation again with [Make Card], and confirm that within the limit sample
(high density, low density).
7) Make sure the Emboss height of numbers (large) 0 to 9 is 0.40mm to 0.48mm.
8) Apply screw lock agent 1401C to the screw head of screw C (4 places).
9) Attach the adjustment cover.
- 31 -
9.3 Setting by the Details Mode
9.3.1 Adjustment
Refer to the “Adjustment by easy mode” if adjustment procedures are described in the easy mode.
1. Carrier Part
This will perform to confirm delivery position and the operation test for the each cord of carrier.
* Each adjustments of delivery position are corresponding to the adjustable list of from No.2 to No.13, No.16, and
No.22 in the Easy Mode.
Carrier Unit Adjustment Menu
Setting item
Insertion/Exit slot position (Y, Z), Hopper position 1 to 5 (Y1 to Y5, Z1 to Z3), Javelin position (Y, Z),
Box upper position (Y, Z), Box lower Position (Y, Z), Input Hopper Master (Y, Z), V rotation unit position (Y,
Z)
* The number of pulses specifies the setting values. (Y: 1 pulse = 0.06 mm, Z: 1 pulse = 0.075 mm)
Testing item
Confirming the position of carrier
Operation method
a. Confirming setting value
1) The current values (Y, Z) are displayed when the Get button is clicked.
b. Update of the value

- 32 -
1) Sets each adjustment position.
2) The setting values are updated when the Set button is clicked.
3) Confirm the position of carrier by the Confirming Position of Carrier.
c. Confirming Position of Carrier

* Refer to the adjustable list from No.2 to No.13, No.16, and No.22 in the Easy Mode menu.
Reference section Page
2.3 Main transfer unit / Master Position Adjustment -9-9-
2.4 Main Transfer Unit / Hopper Position Adjustment (Y-1～Y-5) - 9 -10 -
2.5 Main Transfer Unit / Hopper Position Adjustment (Z-1～Z-3) - 9 -11 -
2.6 Main Transfer Unit / Out Stacker Adjustment Position - 9 -12 -
2.7 Main Transfer Unit / Reject Position Adjustment - 9 -13 -
2.8 Main Transfer Unit / Insertion/Exit Slot adjustment - 9 -14 -
2.11 Main Transfer Unit, Vertical Rotation Unit / YZ position adjustment - 9 -17 -
2.17 Main Transfer Unit / Printer Unit (Javelin) YZ Adjustment - 9 -23 -
<Confirming the hopper position>

1) Specify the destination for carrier by pull down menu.
2) Specify the movement of after carrier movement of pusher by radio button.
3) Click the Run button to perform the hopper position test.
4) Confirm the hopper hole and pusher hole position.
<Confirming other positions>

1) Insert the card, and then click the "Insert a card" button to insert the card.
2) Specify the destination for carrier by pull down menu.
3) Specify the unit by the radio button of Transport Rotation menu.
4) Specify the Rotate length with 1 mm unit.
5) Confirm the card delivery position by pressing the Turn to Eject Direction button or the Turn
to Insert Direction button a little to transport a card a little.
* The Home Position Detection button is used when the carrier needs to move to home
position.
- 33 -
2. Threshold of Sensor
This will set the threshold of analog sensor and confirm.
Sensor threshold Adjustment menu
Setting item
Insert slot card detect sensor (EJEJ), Carrier card detect front se (MNC1), Carrier card detect front re
(MNC2), Emboss unit right sensor (EMCH), Emboss press motor abnormal detect sensor (EMAB), Indent
unit film end sensor (IDFE), Vertical rotation units card detect front sensor (VRC1), Vertical rotation units
card detect sensor (VRC2)
* Specify each value of threshold by the 0.1 V units.
Testing item
Analog sensor test
Operation method
1) The current threshold values are displayed when the Get button is clicked.
1) Sets each threshold values.
c. Analog sensor test

1) Click the Run button, and then confirm each analog sensor of voltage and ON/OFF status.
- 34 -
3. Emboss Unit
This will be able to set or confirm the base position of embossing and the delivery position for vertical rotation unit.
* The base position of embossing is corresponding to the adjustable list of No.24 in the Easy Mode.
And the delivery position for vertical rotation unit is corresponding to the adjustable list of No.15 in the Easy
Mode.
Emboss Unit Adjustment menu
Setting item
Emboss base position (X, Y)
Vertical rotation unit transfer position (XY)
*The number of pulses specifies the X and the Y positions. (1 pulse = 0.06 mm)
Operation method
1) The current values are displayed when the Get button is clicked.
1) Sets the Emboss base position values.
2) Sets the Vertical rotation unit of transfer position value.
c. Confirming Position of Emboss base and the Vertical rotation unit of transfer position
* Refer to the adjustable list of No.24 in the Easy Mode menu for the Emboss base position.
Refer to the adjustable list of No.15 in the Easy Mode menu for the Vertical rotation unit of transfer
position.
- 35 -
2.19 Emboss Unit / Emboss Position Adjustment - 9 -26-
2.10 Carriage Unit, Vertical Rotation Unit / Y position adjustment - 9 -16-
2.12 Carriage Unit, Vertical Rotation Unit / X position adjustment - 9 -18-
- 36 -
4. Tipper Unit
This will set the tipper position adjustment, the Press time, the heater temperature and the heater control.
* The tipper X position adjustment is corresponding to the adjustable list of No.20 in the Easy Mode.
Tipper Unit Adjustment menu
Setting item
Tipper stop position adjustment (X, Y)
* The number of pulses specifies the X and the Y positions. (1 pulse = 0.06 mm)
Press time, Stop time
* Specify time in 0.1 sec unit.
Heater temperature adjustment
* Specify temperature in 1 degree C unit.
Heater control
* Select heater control YES/NO by radio button.
Rewind length
* Specify length in 1 mm unit at each 2 mm.
Operation method
1) The current values are displayed when the Get button is clicked.
1) Sets the each adjustment values.
c. Confirming the tipper stop position
* Refer to the adjustable list of No.20 in the Easy Mode menu.
- 37 -
2.15 Carriage Unit / Tipper Unit X position adjustment - 9- 21 -
- 38 -
5. Emboss Character
This will set the Emboss Character and the offset of each character.
Emboss Character Adjustment menu
Setting item
Font of Character settings
* Specify the font by HEX of ASCII code with reference to the ASCII Codes Table.
The offset of Character
* Specify offset positions for the X and the Y in pulse unit. (1 pulse = 0.06 mm)
Operation method
1) The current font code values are displayed when the Code Get button is clicked.
2) The current offset values are displayed when the Offset Get button is clicked.
1) Sets the font and the offset values.
* Specify space (20) for unused font.
* Specify from F0 to F9 for the OCR character of 0 to 9.
2) The font settings are updated when the Code Set button is clicked.
3) The offset settings are updated when the Offset Set button is clicked.
- 39 -
6. Indent Character
This will set the Indent Character and the offset of each character.
Indent Character Adjustment menu
Setting item
Font of Character settings
* Specify the font by HEX of ASCII code with reference to the ASCII Codes Table.
The offset of Character
* Specify offset positions for the X and the Y in pulse unit. (1 pulse = 0.06 mm)
Operation method
1) The current font code values are displayed when the Code Get button is clicked.
2) The current offset values are displayed when the Offset Get button is clicked.
1) Sets the font and the offset values.
* Specify space (20) for unused font.
* Specify from F0 to F9 for the OCR character of 0 to 9.
2) The font settings are updated when the Code Set button is clicked.
3) The offset settings are updated when the Offset Set button is clicked.
- 40 -
ASCII Code Table for Emboss/Indent
・ Indent characters are available as an optional extra. Specify Code 30 - 39 for the Indent position 11 - 20.
・ The flat-faced Emboss Types are installed on the position 21 through 36.
・ Specify Code 20 for the positions of Dummy or Indent (when not used).
Embos Code Emboss Code

Position Remarks Position Remarks
s Font (HEX) Font (HEX)
1 0 30 41 2 F2
2 1 31 42 3 F3
3 2 32 43 4 F4
4 3 33 44 5 F5 Num
Num
5 4 34 45 6 F6 (10 CPI)
(7 CPI)
6 5 35 46 7 F7
(OCR-7B)
7 6 36 47 8 F8
8 7 37 48 9 F9
9 8 38 49 A 41
10 9 39 50 B 42
11 * 20 51 C 43
12 * 20 52 D 44
13 * 20 53 E 45
14 * 20 54 F 46
15 * 20 Indent 55 G 47
16 * 20 (option) 56 H 48
17 * 20 57 I 49
18 * 20 58 J 4A
19 * 20 59 K 4B
20 * 20 60 L 4C
21 * 20 61 M 4D Alpha
22 * 20 62 N 4E (10 CPI)
23 * 20 63 O 4F
24 * 20 64 P 50
25 * 20 65 Q 51
26 * 20 66 R 52
27 * 20 67 S 53
28 * 20 68 T 54
Dummy
29 * 20 69 U 55
30 * 20 70 V 56
31 * 20 71 W 57
32 * 20 72 X 58
33 * 20 73 Y 59
34 * 20 74 Z 5A
35 * 20 75 - 2D
36 * 20 76 / 2F
37 ' 27 Symbol 77 . 2E Symbol
38 & 26 (10 CPI) 78 , 2C (10 CPI)
39 0 F0 Num 79 ( 28
40 1 F1 (10 CPI) 80 ) 29
- 41 -
7. Each Unit Settings (Enable/Disable)
This will specify enable or disable of each unit.
Each Unit Settings (Enable/Disable) menu
Setting item
Emboss Unit enable or disable
Indent Unit enable or disable
Tipper Unit enable or disable
Electric lock enable or disable
Operation method
a. Confirming settings
1) The current settings are displayed when the Get button is clicked.
1) Specify the enable setting (0:not exist) or specify the disable setting (1:exist).
2) The settings are updated when the Set button is clicked.
3) Turn off the power, and then turn on the power.
- 42 -
9.3.2 Environment configuration
This will set the LCD setting, Buzzer setting, IP address setting and Tipper temperature setting etc.
Environment configuration menu
Setting item
Buzzer sound setting for Error (Yes, No)........................... The error sound beeps when yes is selected.
LCD contrast setting ......................................................... Strong, Weak, Normal
Reject Box setting ............................................................. Upper, Lower
Interface setting (DHCP, IP address)
Confirming the MAC address
Tipper Heater temperature setting
Cover lock release time...................................................... Set auto cover lock time
Eco Mode setting............................................................... Set Heater off time, Motor off time
Operation method
Error Buzzer, LCD
1) The current settings are displayed when the Sound LCD of Get button is clicked.
1) Specify the error buzzer setting (0:Yes) or (1:No).
2) Select the contrast for LCD.
3) The settings are updated when the Sound LCD of Set button is clicked.
Reject Box
1) The current setting is displayed when the Select Reject Box of Get button is clicked.
- 43 -
1) Specify the Reject Box setting 0 (Upper) or 1(Lower).
2) The settings are updated when the Select Reject Box of Set button is clicked.
Interface setting
1) The current settings are displayed when the Interface setting of Get button is clicked.
1) Specify the DHCP, IP Address, Subnet Mask, default Gateway.
2) The settings are updated when the Interface setting of Set button is clicked.
3) Turn off the power, and then turn on the power.
MAC address
1) The current setting is displayed when the MAC address of Get button is clicked.
Tipper Heater temperature setting

1) The current setting is displayed when the Tipper Heater temperature of Get button is clicked.
1) Specify the Tipper Heater temperature.
2) The settings are updated when the Tipper Heater temperature of Set button is clicked.
*This setting will be affected after the set button was clicked.
Cover lock release time setting

1) The current setting is displayed when the Cover lock release time of Get button is clicked.
1) Specify the Cover lock release time, which is automatically locked after the cover closed.
2) The setting is updated when the Cover lock release time of Set button is clicked.
Eco Mode setting

1) The current setting is displayed when the Eco Mode of Get button is clicked.
1) Specify the Time before Eco Mode of Tipper heater.
2) Specify the Time before Eco Mode of Motor.
2) The setting is updated when the Eco Mode of Set button is clicked.
- 44 -
9.3.3 Card transport / Issuing Test
This will test for card transport, embossing, indent, and tipper.
Card transport / Issuing Test menu
Testing item
Card Insertion Test............................................................. Performing the insertion test for from card
Insertion/Exit Slot and hopper.
Card Deliver to or Receive from Print/Encode Unit Test... Performing the transport test between carrier
and Print/Encode Unit.
Embossing, Indent and Tipping Test
Card Eject and Reject Test
Cover Lock and Unlock Test
Operation method
Card Insertion Test
1) Specify the Card Insertion slot or Hopper number from the Card Insertion/Exit Slot location.
Specify wait time when the Card Insertion/Exit slot was selected.
2) The card will be loaded from the specified location when the Card Insertion of Run button is clicked.
Card Deliver to or Receive from Print/Encode Unit Test

*This test performs when the card is in the carrier or the Print/Encode Unit.
a. When the card deliver to the Print/Encode Unit.
1) Click the “Deliver a card to Print/Encode unit” button.
b. When the card receive from Print/Encode Unit.
1) Click the “Receive a card from Javelin + Run eject to Print/Encode Unit” button.
- 45 -
Embossing, Indent and Tipping Test
*This test performs when the card is in the carrier.
a. Card issuing Test by the Test Pattern

1) Specify a test pattern between “Pattern 1” from “Pattern 4”.
2) The emboss or Indent is performed to the specified row, and then the tipping is performed.
b. Manual Card issuing Test

1) Check the Emboss check boxes to use the Emboss row from 1 to 7 when each row is used.
2) Check the Indent check boxes to use the Indent row for 1 and 2 when each row is used.
3) Specify horizontal and vertical position in 0.1 mm for the start location of Embossing, which for the
row check box was checked.
4) Specify the pitch for the character, which for the row check box was checked.
* Character is specified by the size for the Emboss.
When the 1/7 inch was specified, the OCR characters are embossed.
When the 1/10 inch was specified, the alphabets & numbers are embossed.
Indent will be printed with the specified pitch.
5) Input the character to the data boxes, which for the row check box was checked.
* OCR character of Embossing specify with numbers 0 to 9 only.
* Indent specify with numbers 0 to 9 only.
6) Specify the tipper from the radio button.
7) The Card is issued when the Emboss Indent Tipping of Run button was clicked.
Card Eject and Reject Test

*This test performs when the card in other than the Print/Encode Unit.
a. Card Eject to Insertion/Exit slot
1) Click the Eject of Insertion slot button.
b. Card Eject to Out stacker
1) Click the Eject of Out stacker button.
c. Card Eject to Reject Box
1) Click the Reject of Run Reject button.
Cover Lock and Unlock Test

a. Cover Unlock
1) Click the Cover Lock/Cover Unlock of Run Unlock button.
b. Cover Lock
1) Click the Cover Lock/Cover Unlock of Run Lock button.
- 46 -
9.3.4 Counter / Firmware Version
This will confirm each counter and the firmware version.
Counter / Firmware Version Menu
Confirming item
Confirming each counter of value...................................... The number of times for User Issuance, The
number of times for Embossing, The number of
times for Tipping, The number of times for
Indent, The number of times for reject
Resetting the counter for User Issuance........................... Only the counter for User Issuance is possible
to reset.
Confirming the firmware version........................................ Confirming the firmware version for the Main
board and the Sensor board.
Operation method
Confirming each counter of value
1) Displays each value when the "Counter Get/Reset” of “Get" button was clicked.
Resetting the counter for User Issuance

1) Check the Box of User Issuance.
2) Resets the counter for User Issuance value when the " User Issuance Counter Reset” button was
clicked.
Confirming the firmware version

1) The firmware version is displayed when the Firmware Information of Get button was clicked.
- 47 -
9.3.5 Unit Test
This will test to the card movement and motion of each unit.
1. Card Moving / Motor Test

This will test for insertion and movement of the card.
Card Moving / Motor TEST menu
Test item
Card Input Test................................................................... The card is able to move from the location
specified to the carrier.
Card Movement Test.......................................................... The card is able to move from Insertion location
to the location specified.
Transport Motor Rotation Test........................................... The Transport Motor is able to rotate by the
specified distance.
Motor Excitation Control Test............................................. The pulse motor of Excitation is able to control.
Operation method
Card Input Test
1) Select the Card Input of Move Type on the Test Move.
2) The card Input Position menu is displayed.
3) Select the card Input Position. Select the hopper number too when the hopper is selected for the
card Input Position.
- 48 -
4) The card input movement is performed when the Test Move of Run button is clicked.
Card Movement Test

1) Select the Card Transfer of Move Type on the Test Move.
2) The card Transfer Designation menu is displayed.
3) Select the card Transfer Designation.

4) The card Transfer Designation movement is performed when the Test Move of Run button is
clicked.
Transport Motor Rotation Test

1) Select the Carrier Transport Motor Rotation or vertical Transport Motor Rotation on the Transport
Motor Rotation.
2) Specify the Rotation length in 1 mm units.
3) The motor rotates to the eject direction when the Turn to Eject Direction button is clicked.
The motor rotates to the insert direction when the Turn to Insert Direction button is clicked.
Motor Excitation Control Test

1) Select ON or OFF for each motor of excitation.
2) The motor excitation is performed when the Motor Excitation Control of Run button is clicked.
- 49 -
2. Carrier Unit Test
This will test for movement of carrier unit.
Carrier Unit Test menu
Test item
Carrier Unit Test.................................................................. The carrier is able to move to the location
specified.
Pusher movement Test .................................................... The pusher is pushed with the specified
position.
Operation method
Carrier Unit Test
1) Select the destination on the Carrier Unit Test.
2) Select the "None" to the Pusher movement.
3) The Carrier moves to the selected position when the Run button is clicked.
Pusher movement Test

1) Select the destination from the following positions.
01: Hopper 1 to 15: Hopper 15 or 16: Carrier master adjustment
* When other than destination above was selected the pusher will not move.
2) Select the Pusher movement other than "None".
3) The Pusher performs on the selected position with selected movement when the Run button is
clicked.
- 50 -
3. Emboss / Indent Movement Test
This will test for movement of the Emboss and the Indent.
Emboss / Indent Movement Test menu
Test item
Emboss Unit Test
There are following movement of tests.
Drum home position setting, Drum anticlockwise rotation, Emboss press motor from on to off, EMG
Solenoid from on to off, Single character emboss, Drum Motor reset, Drum home position detection
Indent Unit Test ................................................................. Solenoid from on to off, Film transfer
Operation method
Emboss Unit Test
1) Select the movement from the Emboss Unit Test.
2) The Emboss unit test performs with selected movement when the Run button is clicked.
Indent Unit Test

1) Select the movement from the Indent Unit Test.
2) The Indent unit test performs with selected movement when the Run button is clicked.
- 51 -
4. Tipper Unit Test
This will test the movement of Tipper unit.
Tipper Unit Test menu

Test item
Tipper Movement Test....................................................... Press movement, Heater control, Foil rewind
Operation method
Tipper Movement Test
1) Select the Press movement from the Tipper Unit Test.
2) The Movement detail menu is displayed as shown below when the movement of Press is
selected.
3) Select the Movement detail.

4) Tipper Movement test performs with selected movement when the Run button is clicked.
Heater control Test

1) Select the Heater control movement from the Tipper Unit Test.
2) The Movement detail menu is displayed as shown below when the movement of Heater control is
selected.
- 52 -
3) Select the Movement detail.
4) The Heater control Test performs with selected movement when the Run button is clicked.
Foil rewind Test

1) Select the Foil rewind movement from the Tipper Unit Test.
2) Foil rewind Test performs when the Run button is clicked.
- 53 -
5. Vertical Rotation / Carriage Unit Test
This will test the vertical rotation unit and the carriage unit movement.
Vertical Rotation / Carriage Unit Test menu

Test item
Vertical Rotation Unit Movement Test................................ Horizontal position (Home position), Vertical
position
Carriage Unit Movement Test............................................ X axis home position, Y axis home position,
Carriage release solenoid from on to off,
Carriage Movement by specified position
Operation method
Vertical Rotation Unit Movement Test
1) Select the movement of Vertical Rotation Unit from the Vertical Rotation Unit Test.
2) The Vertical Rotation Unit Movement test performs with selected movement when the Run button
is clicked.
Carriage Unit Movement Test

1) Select the movement of Carriage Unit from the Carriage Unit Test.
2) The Carriage Unit Movement Test performs with selected movement when the Run button is
clicked.
- 54 -
6. LCD / Buzzer Test/ Mecha Counter
This will test the LCD and the Buzzer, Mecha Counter
LCD / Buzzer, Mecha Counter Test menu
Test item
LCD Test............................................................................. All character display sequentially, Flush Back
Light and Change contrast
Buzzer Test......................................................................... Beeps 5 times
Mecha Counter Count up Test

Count up Test ……………… The value of Mecha Counter is increased.
Operation method
LCD Test
1) Select the movement of LCD test from the LCD Test.
2) The LCD test performs with selected movement when the Run button is clicked.
Buzzer Test
1) The Buzzer beeps 5 times when the Run button is clicked.
Mecha Counter Test

1) Mecha Counter Test is performed by clicking “Run”.
- 55 -
7. Cover Status Test
This will test the status of cover.
Cover Status Test menu
Test item
Cover Open/Close and Cover Lock status Test................ Confirming the cover status periodically.
Operation method
Cover Open/Close and Cover Lock status Test
1) Specify the interval time in 1 ms units to confirm the cover status periodically.
2) The status of cover is confirmed when Start polling button is clicked.
3) Confirm the cover status box when the each cover was open or closed.
* *When the sound radio box is selected, the status of cover is able to confirm with sound.
4) Click the Stop polling button to stop confirming cover status.
- 56 -
9.3.6 Sensor Test
This will test each sensor of ON/OFF status.
1. Analog Sensor Test

This will test the each analog sensor of ON/OFF status.
Analog Sensor Test menu
Test item
Analog sensor voltage and ON/OFF status Test
Operation method
Analog sensor voltage and ON/OFF status Test
1) Each sensor of voltage and ON/OFF status is displayed when the Run button is clicked.
- 57 -
2. Port Sensor Test
This will confirm the ON/OFF status and temperature for each Port sensor.
Port Sensor Test menu

Test item
Port sensor of ON/OFF status and temperature
Operation method
Port sensor of ON/OFF status and temperature Test
1) Each sensor of ON/OFF status and temperature are displayed when the Run button is clicked.
- 58 -
3. Input Hopper Test
This will confirm detection of each input hopper cassette and the card end sensor detection and status.
Input Hopper Test menu
Test item
Each input hopper cassette and the card end sensor detection test
Operation method
1) Each input hopper cassette of ON/OFF status and he card end sensor status are displayed when
the Run button is clicked.
- 59 -
4. Switching the mode of Cleaning and Machine Mode
This will change the mode of Cleaning and Machine Mode.
Cleaning menu
Setting item
Print/Encode Unit Cleaning … Used to clean the Magnetic head by using the CR80
CLEANING CARD.
Change Machine Mode
User Mode … Change the modes for normal operation.
Maintenance Mode … Change the mode for maintenance that the cover sensor is
unavailable.
Operation method
Print/Encode Unit Cleaning

1) Specify the repeat times of cleaning and click “Run” button. Insert the cleaning card (CR80
CLEANING CARD) to the Card Insertion/Exit Slot.
2) The cleaning card will pass out from Insertion/Exit Slot after specified times of cleaning in the
Print/Encode Unit.
Change Machine Mode

1) When clicking "User Mode", the machine will change its mode and the cursor on the LCD will stop
blinking.
2) When clicking "Maintenance Mode", the machine will change its mode and the cursor on the LCD
will blink.
- 60 -
9.3.7 Load Settings , Save Settings and Get Machine Logs
This will load setting or save settings to the machine or the file.
Load Settings and Save Settings menu

There are two memories area for this machine, which are factory default memory and normal memory.
And the machine works based on the normal memory of adjustment values.
Setting item
Setting Save/Load
Change Default Setting.................... Renews the factory default settings from the normal memory area.
Return to Default.............................. Loads the factory default settings to the normal memory area.
Get Machine Logs … Gets the machine logs to save to the file.
Value
All Get............................................... Gets all settings of normal memory area to App from machine.
Save File.......................................... Save all settings from App to the data file.
Load File........................................... Load all settings from the data file to App.
All Set............................................... Save all settings from App to the machine.
Mode of machine
User mode....................................... The machine works with normal mode.
Maintenance mode.......................... The machine works with maintenance mode. (Some of cover
sensors do not detect.)
- 61 -
Operation method
Change Default Setting
1) Renews the factory default settings from the normal memory area when the Change Default
Setting button is clicked.
* The factory default settings will be renewed.
Use this function when the main board was replaced or it needs to reset the default value.
2) The confirmation message is displayed twice.
3) The factory default settings are renewed when the OK is clicked twice.
Return to Default
1) Loads the factory default settings to the normal memory area when the Return to Default button is
clicked.
* The normal settings will be renewed by factory default settings.
2) The confirmation message is displayed
3) The normal setting is renewed when the OK is clicked.
All Get
1) Loads the normal setting to the App when the All Get button is clicked.
Save File
1) Save all settings from App to the data file when the Save File button is clicked.
2) The dialog of file saving is displayed.
3) Specify the file name and destination, and then click OK button to save the file.
Load File
1) Load all settings from the data file to App when the Load File button is clicked.
2) The dialog of file loading is displayed.
3) Specify the file, and then click OK button to load the file.
All Set
1) Save all settings from App to the machine when the All Set button is clicked.
- 62 -
9.3.8 Log of unit
This will get unit log and save unit log.
Log of unit menu
Operation method
1) Log is displayed when the Get Log button is clicked.
And the logging data is saved with the following file name.
File name: “GLG”YYYYMMDD-HHMMSS.txt

“GLG”: Fixed
YYYYMMDD: Year, Month, Date
HHMMSS: Hour, Minute, Second
- 63 -
10. Description of Electrical unit
10.1 Block diagram
Sensors for
cover open
Print / Encode unit
USB
* USB-IF Board
Out Stacker Unit
Main transfer unit

Reject unit
* Main transfer
junction Board
* Input Hopper
Board
Flipper unit
sensors input
Internal communication
(RS-232)
DC24V
Driver control signals
Emboss /
Indent unit
Main Controller
Tipper unit
Board
DC5V
* SSR Board
LAN
USB（for maintenance） Carriage unit

* Carriage junction
Board
control signals
Power supply unit

AC220V * DC24V PS Display unit
* DC5V PS
1-0
10.2 Power Supply unit
Control Voltage DC5V (3A), Driving Voltage DC24V(10A, Peak12.5A)Two self Switching Power
devices, one , DC Power 5V, and one 24V are supplied in each unit.
10.3 Display
16 digit / 1 line Liquid crystal display for displaying operation and error conditions.
10.4 Main Controller Board

Communication with external device (LAN), internal communication with main transfer unit, control
operation Main transfer unit, Output stacker unit, Reject Stacker unit, Emboss unit Indent Unit,
Vertical rotation unit, Tipper Unit , Carriage Unit, and LCD display. Data storage for Setting Data,
Logging data, ustalising serial FRAM (Ferroelectric Random Access Memory).
CPU
Flash
for internal
memory
A/D
Sensor
convertor
SRAM Input
RS232 UART
Driver Controller I/O Port
Drivers
USB
Controller
for external
LAN
CPLD
Controller
for external
Bus
SRAM FRAM
CPU : R5F72867N100FP （Renesasa Electronics）

SRAM : IS61WV25616BLL-10TL （ISSI）
FRAM : MB85R256FPNF-G-JNE2 （Fujitsu）
CPLD : 5M80ZT100C5 （Altera）
LAN Controller : AX88796BLF （ASIX）
1-1
DIP Switch layout, setting and power checking points.
TP2
CN4 TP1
SW2 TP13
TP14
SW1
TP15
SW1: CPU Flush memory writing mode change

bit1 bit2 bit3 bit4 Mode
OFF OFF OFF OFF Normal mode
ON OFF ON OFF USB boot mode (internal Flush memory overwrite mode)
CN4: Connect to PC via USB cable for overwriting boot program (Firmware to be saved to internal
CPU flush memory)
TP1 : +24V : DC24V supplied by Power Unit
TP2 : PG : Voltage check point between TP1 and TP2 by DVM.
It is OK if +24.0～+25.0V
TP14 : +5V : DC5V supplied by Power Unit
TP15 : GND: Voltage check point between TP14 and TP15 by DVM.
It is OK if +4.8～+5.2V
1-2
TP13 : +3.3V : DC3.3V generated on Main Controller Board
Voltage check point between TP13 and TP15 by DVM.
It is OK if +3.2～+3.4V
SW2 : System reserve ( Use all bit OFF )

bit1～8 Mode
OFF Normal mode
10.5 Input Hopper Board

Check sensor condition of Main transfer unit, and reports those conditions to Main Controller Board
via RS-232
・ IHC1 - IHC5 sensor : Cassette detection
・ IHE1 - IHE15 sensor : Card end detection
IHC1 - IHC15 (P-Tr)
IHE1 - IHE15 (P-Tr)
Input Hopper Board A (P-Tr side)
IHE1 – IHE15 (LED)

IHC1 – IHC5 (LED)
Input Hopper Board B (LED side)
1-3
10.6 SSR Board
Receives heater control signals from Main Controller Board and controls the AC220V applied
voltage to the heater element.
SSR
Input control signal

form Main Board
Output to heater
AC220V
10.7 USB-IF Board

Relay board Print / Encode Unit USB to external device
Connect to
Connect to Print / Encode unit
external device
1-4
10.8 Main transfer junction Board
Junction board: Main Transfer unit sensor / motor cables to Main Controller Board. These are two
circuit boards, Y Board and Z Board.
Connect to Connect via

Main Board FFC
Main transfer junction Board A(Y Board) Main transfer junction Board B(Z Board)
10.9 Carriage junction board

Junction board: Carriage unit sensor / motor cables to Main Controller Board. Carriage
These are two circuit boards A Board and B Board
Connect via Connect to

FFC Main controller
Board
Connect to
Main controller
Carriage junction board A Board
Carriage junction board B
1-5
Specifications are subject to change without notice.
Advantage M8 Service Manual

Advantage M8-UM-251
June 6 2017 1st edition
Sales origin : NBS Technologies Inc.

Manufacturer : NBS Card Corporation

Advantage M8 Service Manual - 20170703

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Advantage M8 Service Manual - 20170703

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Advantage M8

Card Printer & Embosser

NBS Technologies Inc.

2. Description of mechanical parts 2-1

3. Unpacking procedure 3-1

4. USB Driver Installation Manual 4-1

6.2 Base Unit 6-8

6.3 Out put Stacker 6-34

6.4 Reject Unit 6-37

6.5 Main Transfer Unit 6-40

6.6 Printer Unit 6-82

6.7 Rotary Transfer Unit 6-85

6.9 Indent Unit 6-126

6.10 Tipper Unit 6-136

6.11 Carriage Unit 6-151

7. Error message and solution 7-1

9. Maintenance Application Operators Manual 9-1

10. Description of Electrical units 10-1

Magnetic Stripe ISO 7811-2/-6

* Height of warped card must be less than 1mm including thickness of

IC encode ISO 7816 , EMV Level 1 and PBOC 3.0

Emboss printing character English (1/10) : 26 (A - Z)

Indent film detection Available

・ Tipper Within 6 minutes (Tipper in use)

Tipper foil detection

Duplex printing ******available

Thermal transfer 50 cards per individual cassette, 3 cassettes per 1 hopper.

Hopper empty detection

Manual insert 25 cards.

・ Output hopper Available

Output hopper full detectio

・ Weight 84.5/kg excluding Cards and consumables.

・ Connection Interface Ethernet 10BASE-T/100BASE-TX

・ Display Liquid Cristal Display(16digits ×1Line) with character back light

・ Security Software lock

・ Power voltage AC220V to 230V 50Hz/60Hz

・ Circuit breaker 250V 10A

・ User Environmnet During operation: Temperature 10~32°C Humidity 20~65% (no

*1 Issuing condition: Duplex colour print, encode, emboss, indent, tipping

Guaranteed Temperature 18 to 28 degrees

Operating Temperature 10 to 32 degrees

Humidity 20 to 65% R.H.

Side Cover right

Right side door

Output Stacker unit

Reject hopper unit

Main transfer unit Vertical rotation Indent unit

Right side (cover removed)

Card Insertion Slot

Left side ( cover removed)

CVTOSensor Input Hopper

SSR Board Board (A)

OSFL Sensor (P-Tr)

OSFL Sensor (LED)

【 Output Stacker Unit 】

2.3 Reject stacker

RJFL sensor (P-Tr)

RJFL sensor (LED)

EJEJ Sensor (P-Tr)

EJEJ Sensor (LED)

IHC Sensor (Upper is No.1)

IHE Sensor (Upper left is No.1)

MNC2 Sensor (P-Tr) MNC1 Sensor (P-Tr)