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Producto: WHEEL LOADER

Modelo: 988K WHEEL LOADER LWX
Configuración: 988K Wheel Loader LWX00001-UP (MACHINE) POWERED BY C18 Engine

Desarmado y Armado
836K Landfill Compactor,
834K Wheel Dozer and
988K Wheel Loader Power Train
Número de medio -KENR6490-01 Fecha de publicación -01/06/2014 Fecha de actualización -09/06/2014

i05314230

Differential and Bevel Gear - Remove and I nstall - Rear

SM CS - 3254-010; 3256-010; 3258-010; 3265-010

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
4C-6486 Stand 2
8S-7615 Pin 2
A
8S-8048 Saddle 2
8S-7611 Tube 2
B 138-7576 Link Bracket 3

Start By:

A. Remove the rear axle. Refer to Disassembly and Assembly, "Oscillating Axle (Rear) -
Remove".
B. Remove the axle shafts. Refer to Disassembly and Assembly, "Axle Shaft - Remove and
Install".
C. Remove the front trunnion support of the rear axle. Refer to Disassembly and Assembly,
"Trunnion Support (Oscillating Axle, Front) - Remove".

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Illustration 1 g00684975

1. Place the axle assembly on Tooling (A) with the differential pinion in a vertical position, as
shown.

Illustration 2 g00684976

2. Remove bolts (2), cover (1) and the shim pack from the axle housing.

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Illustration 3 g00684977

3. Remove pin (3) and O-ring seal (4) .

Illustration 4 g00684979

4. Remove bolts (5) that fasten differential and bevel gear (6) to the axle assembly.

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Illustration 5 g00684981

5. Attach Tooling (B) to differential and bevel gear (6), as shown.

6. Attach a suitable lifting device to Tooling (B) .

7. Install bolts (5) in the threaded holes of differential and bevel gear (6). Tighten the bolts evenly
in order to separate the differential and bevel gear from the housing.

Illustration 6 g00684982

8. Remove differential and bevel gear (6). The weight of differential and bevel gear (6) is
approximately 590 kg (1300 lb).

Illustration 7 g00684984

9. Remove O-ring seal (7) .

I nstallation Procedure

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Table 2
Required Tools
Tool Part Number Part Description Qty
4C-6486 Stand 2
8S-7615 Pin 2
A
8S-8048 Saddle 2
8S-7611 Tube 2
B 138-7576 Link Bracket 3
C 1U-7234 Feeler Gauge 1

Illustration 8 g00684984

1. Install O-ring seal (7) .

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Illustration 9 g00684982

2. Attach Tooling (B) and a suitable lifting device to differential and bevel gear (6) .

3. Install differential and bevel gear (6) in the axle housing. The weight of differential and bevel
gear (6) is approximately 590 kg (1300 lb).

Illustration 10 g00684979

4. Remove Tooling (B) and the suitable lifting device.

5. Install bolts (5). Tighten bolts (5) to a torque of 230 ± 30 N·m (170 ± 22 lb ft) plus an
additional 120 degrees ± 10 degrees.

Illustration 11 g00684977

6. Install O-ring seal (4) on pin (3) .

7. Lubricate pin (3) and O-ring seal (4) with oil. Install pin (3) in the axle housing.

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Illustration 12 g01147049

8. Install cover (1) without shims.

9. Install bolts (2). Tighten bolts (2) enough to remove the end play between pin (3) and cover
(1) .

10. Use Tooling (C) in order to measure the gap between the cover and the axle housing. Record
this measurement. Use this measurement in order to determine the correct thickness of required
shims.

11. Install a thickness of shims that will establish a −0.03 mm (−0.001 inch) preload to a 0.03 mm
(0.001 inch) end play in pin (3) .

Illustration 13 g00684976

12. Install cover (1) with the measured amount of shims.

13. Install bolts (2). Tighten bolts (2) to a torque of 105 ± 20 N·m (78 ± 15 lb ft).

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Copyright 1993 - 2023 Caterpillar Inc. Sat Jul 22 21:24:14 EST 2023
Todos los derechos reservados.
Red privada para licenciados del SIS.

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