Professional Documents
Culture Documents
Service manual
TM-T88III series
Issued Date , ,
Issued by
English
401440401
Rev. B
EPSON
Confidential TM-T88III Series Service Manual
Revision Sheet
Rev. A
Rev. B i
Confidential
ii Rev. B
Confidential TM-T88III Series Service Manual
CONFIDENTIALITY AGREEMENT
BY USING THIS DOCUMENT, YOU AGREE TO ABIDE BY THE TERMS OF THIS AGREEMENT. PLEASE RETURN
THIS DOCUMENT IMMEDIATELY IF YOU DO NOT AGREE TO THESE TERMS.
❏ This document contains confidential, proprietary information of Seiko Epson Corporation or its affiliates. You
must keep such information confidential. If the user is a business entity or organization, you must limit disclosure
to those of your employees, agents, and contractors who have a need to know and who are also bound by
obligations of confidentiality.
❏ On the earlier of (a) termination of your relationship with Seiko Epson, or (b) Seiko Epson’s request, you must
stop using the confidential information. You must then return or destroy the information, as directed by Seiko
Epson.
❏ If a court, arbitrator, government agency, or the like orders you to disclose any confidential information, you must
immediately notify Seiko Epson. You agree to give Seiko Epson reasonable cooperation and assistance in the
negotiation.
❏ You may use confidential information only for the purpose of operating or servicing the products to which the
document relates, unless you obtain the prior written consent of Seiko Epson for some other use.
❏ Seiko Epson warrants that it has the right to disclose the confidential information. SEIKO EPSON MAKES NO
OTHER WARRANTIES CONCERNING THE CONFIDENTIAL INFORMATION OR ANY OTHER
INFORMATION IN THE DOCUMENT, INCLUDING (WITHOUT LIMITATION) ANY WARRANTY OF TITLE
OR NON-INFRINGEMENT. Seiko Epson has no liability for loss or damage arising from or relating to your use of
or reliance on the information in the document.
❏ You may not reproduce, store, or transmit the confidential information in any form or by any means (electronic,
mechanical, photocopying, recording, or otherwise) without the prior written permission of Seiko Epson.
❏ Your obligations under this Agreement are in addition to any other legal obligations. Seiko Epson does not waive
any right under this Agreement by failing to exercise it. The laws of Japan apply to this Agreement.
Cautions
❏ No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
Seiko Epson Corporation.
❏ The contents of this document are subject to change without notice. Please contact us for the latest information.
❏ While every precaution has been taken in the preparation of this document, Seiko Epson Corporation assumes no
responsibility for errors or omissions.
❏ Neither is any liability assumed for damages resulting from the use of the information contained herein.
❏ Neither Seiko Epson Corporation nor its affiliates shall be liable to the purchaser of this product or third parties
for damages, losses, costs, or expenses incurred by the purchaser or third parties as a result of: accident, misuse, or
abuse of this product or unauthorized modifications, repairs, or alterations to this product, or (excluding the U.S.)
failure to strictly comply with Seiko Epson Corporation’s operating and maintenance instructions.
❏ Seiko Epson Corporation shall not be liable against any damages or problems arising from the use of any options
or any consumable products other than those designated as Original EPSON Products or EPSON Approved
Products by Seiko Epson Corporation.
Rev. B iii
Confidential
Contents
Revision Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
For Safe Repair and Maintenance Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Key to Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Safety Precautions on Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
iv Rev. B
Confidential TM-T88III Series Service Manual
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Specified paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28
External Power Supply PS-180 and PS-170 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
Chapter 4 Troubleshooting
Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Diagnosing Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
How to Use the Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Print Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Symptoms and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Error Types and Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Error types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Test Points on the Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Rev. B v
Confidential
Locations of the Main Elements on the Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Test Points on the Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Appendix A Interface
IEEE 1284 Bidirectional Parallel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Switching between online and offline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Reverse Mode (Data Transmission from Printer to Host) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Interface Pin Assignments for Each Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
Notes on resetting the printer through the interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4
Parallel I/F connection example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5
RS-485 Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5
Switching between online and offline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
Interface pin assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8
XON/XOFF transmit timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-10
vi Rev. B
Confidential TM-T88III Series Service Manual
Rev. B vii
Confidential
For Safe Repair and Maintenance Work
Key to Symbols
The symbols in this manual are identified by their level of importance, as defined below. Read
the following carefully before handling the product.
WARNING:
You must follow warnings carefully to avoid serious bodily injury.
CAUTION:
Observe cautions to avoid minor injury to yourself, damage to your equipment, or loss of
data.
Note:
Notes have important information and useful tips on the operation of your equipment.
WARNING:
Shut down your equipment immediately if it produces smoke, a strange odor, or unusual
noise. Continued use may lead to fire or electric shock. Immediately unplug the
equipment.
Only disassemble this product as described in this manual. Do not make modified to the
unit. Tampering with this product may result in injury, fire, or electric shock.
Be sure to use the specified power source. Connection to an improper power source
may cause fire or shock.
Never insert or disconnect the power plug with wet hands. Doing so may result in severe
shock.
Do not allow foreign matter to fall into the equipment. Penetration of foreign objects
may lead to fire or shock.
If water or other liquid spills into this equipment, unplug the power cord immediately.
Continued usage may lead to fire or shock.
Do not place multiple loads on the power outlet (wall outlet). Overloading the outlet
may lead to fire.
viii Rev. B
Confidential TM-T88III Series Service Manual
Handle the power cord with care. Improper handling may lead to fire or shock.
CAUTION:
Do not connect cables in ways other than those mentioned in this manual.
Different connections may cause equipment damage and burning.
Be sure to set this equipment on a firm, stable, horizontal surface. Product may break or
cause injury if it falls.
Do not use in locations subject to high humidity or dust levels. Excessive humidity and
dust may cause equipment damage, fire, or shock.
Do not place heavy objects on top of this product. Never stand or lean on this product.
Equipment may fall or collapse, causing breakage and possible injury.
To ensure safety, please unplug this product prior to leaving it unused for an extended
period.
Do not touch the thermal head or paper feed motor. Wait for the head and the motor
to cool. The head and the motor can be very hot after printing for a long time. Touching
them may cause burns.
WARNING:
Be sure to use the designated type of fuse for the circuit board. Use of a different type
may result in fire.
Remove the power cord and all other cables from this product before disassembly or
reassembly to prevent electrical shock.
Rev. B ix
Confidential
CAUTION:
Wear a grounded wrist band when handling the internal circuit board to prevent
damage from static electricity.
When removing the internal circuit board, place it on an anti-static rubber sheet or
similar surface to prevent damage from static electricity.
Parts on the circuit board may become hot during operation. Therefore, wait
approximately 10 minutes after turning the power off before touching them.
Be careful not to subject the circuit board to shock or vibration, because this may
damage it.
Do not touch the circuit board or cable terminals with your hands to prevent
contamination that may result in a malfunction.
Wipe off any dirt with a dry or slightly moist cloth. Be sure to remove the power cord
from the outlet at this time.
Note on Disposal
Note:
Make sure to follow current laws or regulations when disposing the product.
Modular Connector
The following label is visible near the modular connector (drawer kick-out connector) on the
back of this product.
Use modular connector specifically designed for cash drawers for this product. Do not connect
this connector to an ordinary telephone line.
x Rev. B
Confidential TM-T88III Series Service Manual
Introduction
This specification applies the following models of the TM-T88III series printer:
Printing
❏ High-speed printing at approximately 35.5 lps (4.23 mm {1/6"} feed) maximum. [lps: lines
per second]
Application Software
❏ Command protocol is based on EPSON’s proprietary ESC/POS®.
❏ Characters can be scaled up to 64 times as large as the standard size. Smoothing is also
possible.
❏ Bar code printing is possible by using a bar code command. Bar codes can be printed both in
the vertical direction (fence bar code) and in the horizontal direction (ladder bar code) (*2).
❏ Repeated operation and copy printing are possible by using macro definitions.
❏ Character font size (12 × 24 font or 9 × 17 font) can be selected using a command.
Printer Handling
❏ Easy paper roll setting.
❏ The printer allows easy maintenance for tasks such as head cleaning.
Rev. B xi
Confidential
xii Rev. B
Confidential TM-T88III Series Service Manual
Chapter 1
Features and General Specifications
Printer Parts
Printer cover
Control panel
Cutter cover
Dot density: 180 dpi × 180 dpi. The number of dots per 25.4 mm {1"}
56 (font B)
Printing speed:
Notes: Printing speed may be slower depending on the data transmission speed and the
combination of control commands.
There may be variations in printing after switching the mode of the printing speed.
To prevent this for logo printing, using a downloaded bit image is recommended.
Character Specifications
Number of characters:
Alphanumeric characters: 95
International characters: 32
24 × 24 (Kanji)
Character size:
Double-width/
Standard Double-height Double-width
Double-height
Autocutter
Partial cut: Cutting with one point left uncut (selectable by GS V)
Note:
To prevent dot displacement, after cutting, paper must be fed approximately 1 mm {14/360 or
0.04 inch} or more before printing.
Near-end sensor
Outside: 18 mm {.71"}
#2 (approximately 27 mm {1.06”})
Note:
You can use a command to stop printing upon detection of a paper near-end.
Paper Specifications
Paper type: Specified thermal roll paper
Packaged roll paper Original paper: PD160R Oji Paper Mfg. Co. Ltd.
Note:
The following paper can be used instead of the specified paper above.
Outside: 18 mm {.71"}
CAUTION
Paper must not be pasted to the paper roll spool.
Printable Area
Paper roll The printable area of a paper with width of 79.5 ± 0.5 mm
{3.13" ± 0.02"} is 72.2 ± 0.2 mm {2.84" ± 0.008"} (512 dots)
and the space on the right and left sides are
approximately 3.7 mm {0.146"}.
b
a = 79.5 ± 0.5 mm {3.13" ± 0.02"}
b = 0.141 mm ± 0.05 mm {.006" ± .002"}
c
c = 72.2 mm ± 0.2 mm {2.84 ± .008"}
d = 3.7 mm {0.146”}
e = 3.7 mm {0.146”}
[All the numeric values are typical.]
d e
Note:
The print position within the printable area of the thermal elements for dots 257 to 512 is shifted
approximately 0.07 mm {.003"} in the paper feed direction from the position for dots 1 to 256. Be
sure not to print a ladder bar code across both printable areas, as this can cause variations in
printing which are difficult to read. However, when the ladder bar code is printed with level 2 of
print density, the difference is only approximately 0.04 ~ 0.05 mm {.0015 ~ .0019"}.
1 256
257 512
Approximately 0.07 mm {0.0028"}
Approximately 0.07mm (0.0028")
Manual-cutter
Manual-cutter position
position Approx.
29
26.3
Autocutter Approx.14.8
15
Auto-cutterblade position
blade position
Center of of
Center thetheprint
print dot line
dotline
Note:
Numeric values used here are typical values; the values may vary slightly as a result of paper slack
or variations in the paper.
Internal Buffer
Receive buffer selectable as 45 or 4KB using the DIP switch.
User-defined buffer (both for user-defined characters and user-defined bit images): 1KB
Macro buffer: 2KB
Non-volatile bit image buffer: 256KB
Electrical Specifications
Supply voltage: +24 VDC ± 7%
Current consumption (at 24V, normal temperature)
High-speed mode: Mean:
Approximately 1.8A
(Font A alphanumeric character printing for all columns)
Peak:
Approximately 7.7A
Low-power consumption Mean:
mode: Approximately 1.2A
(Font A alphanumeric character printing for all columns)
Peak:
Approximately 6.6A
Standby Mean:
Approximately 0.2A
Note:
Maximum 1A for drawer kick-out driving.
Conditions of acceptability
1. This component has been judged on the basis of the required spacing in the Standard for
Information Technology Equipment, including Electrical Business Equipment, UL 1950
and CSA22.2 No. 950. sub-clause 2.9, which would cover the component itself if
submitted for Listing.
3. The terminals and connectors have not been evaluated for field wiring.
Reliability
Life: Mechanism: 15,000,000 lines
Environmental Conditions
Temperature:
Humidity:
Operating: 10 to 90% RH
[% RH]
90 34 ˚C, 90 %
80
40 ˚C, 65 %
60
Relative humidity
45 ˚C, 50 %
Operating environment
40 range
20
10
0
0 10 20 30 40 50
Ambient [˚C]
temperature
Paper-end Sensor
Type: Reflection type photo sensor
Autocutter Unit
Type: DC brush motor
Connectors
Power supply
FG
FG DC24V
DK
Drawer kick-out
Interface
Grounding screw
(*) The shape of the interface connector is different from the illustration above if the printer has a parallel interface.
1 +24 VDC 2
2 GND 3 1
3 NC
Shell
Shell Frame GND
Note:
Be sure to connect the ground wire to the printer using the FG screw on the bottom of the printer.
Connector model:
1 Frame GND —
4 +24 V —
6 Signal GND —
CAUTION
Pin 4 must be used only for the drawer.
1 6
CAUTION:
To avoid an overcurrent, the resistance of the drawer kick-out solenoid must be
24 Ω or more.
Output waveform: Outputs the waveforms in Figure 1-9 to the points A and
B in Figure 1-10.
t 1x2
t 1x m sec tt1x
2 msec 2x22 m sec
msec
FG
F. G Drawer kick-out connector
1
Withshielded
With shielding
Drawer kick-out solenoid
2
A
+24V
P-GND 4
5
B
P-GND
CAUTION:
Use a shielded cable for the drawer connector cable.
Two driver transistors cannot be energized simultaneously.
The drawer drive duty must be as shown below.
ON Time
(ON time + OFF time) ≤ 0.2
Be sure to use the printer power supply (connector pin 4) for the drawer power
source.
The resistance of the drawer kick-out solenoid must not be less than specified (24 Ω).
Otherwise, an overcurrent could damage the solenoid.
Do not connect a telecommunication network to the drawer kick-out connector.
Interfaces
Note:
See the appendix for the information about the IEEE 1284 parallel interface and the RS-485 serial
interface.
Synchronization: Asynchronous
Notes:
The handshaking, data word length, baud rate, and parity depend on the DIP switch settings.
Data transmitted from the printer has 1 stop bit (fixed).
1 FG — Frame ground
6 DSR Input This signal indicates whether the host computer can receive data.
SPACE indicates that the host computer can receive data, and
MARK indicates that the host computer cannot receive data.
When XON/XOFF control is selected, the printer does not check this
signal.
The printer is reset when the signal remains MARK for 1 ms or more.
7 SG — Signal ground
20 DTR Output 1) When DTR/DSR control is selected, this signal indicates whether
the printer is busy. SPACE indicates that the printer is ready to
receive data, and MARK indicates that the printer is busy. The busy
condition can be changed by using DIP SW 2-1 as follows:
25 INIT Input Changing the DIP switch setting enables this signal to be used as a
reset signal for the printer.
The printer is reset when the signal remains SPACE for 1 ms or more.
1) When the receive buffer capacity is specified as 4KB (DIP switch 1-2 is OFF):
➀ If DIP switch 2-5 is OFF, when the remaining space in the receive buffer drops to 128 bytes,
the printer status becomes “buffer full” and it remains “buffer full” until the space in the
receive buffer increases to 256 bytes.
➁ If DIP switch 2-5 is ON, when the remaining space in the receive buffer drops to 128 bytes, the
printer status becomes “buffer full” and it remains “buffer full” until the space in the receive
buffer increases to 138 bytes.
2) When the receive buffer capacity is specified as 45 bytes (DIP switch 1-2 is ON):
Regardless of the DIP switch settings, when the remaining space in the receive buffer drops to
15 bytes, the printer status becomes “buffer full” and it remains “buffer full” until the space in
the receive buffer increases to 26 bytes.
• The receive “buffer full” status in the case mentioned above is “BUSY,” and conditions to escape
from receive “buffer full” status are the same as those to release “receive buffer BUSY.”
• The printer ignores the data received when the remaining space in the receive buffer is 0 bytes.
XON transmission 1) When the printer goes online after turning on the power (or Transmit Transmit
reset using interface)
2) When the receive buffer is released from the buffer full state Transmit Transmit
4) When the printer recovers from an error using the DLE ENQ 1 or — Transmit
DLE ENQ 2 commands
XOFF Transmission 5) When the receive buffer becomes full Transmit Transmit
Notes:
Host Printer
(DTE ex. 8251)
FG –––––––––––––––– FG
SG –––––––––––––––– SG
Notes:
❏ When setting DIP switch 2-1 to ON to enable handshaking with the printer, be sure to check
the printer status using the GS a command and the ASB function. In this setting, the default
value of n for GS a is 2. The printer automatically transmits the printer status, depending on
online/offline changes.
❏ When using DLE EOT and DLE ENQ, be sure that the receive buffer does not become full.
• When using a host that cannot transmit data when the printer is busy:
If an error has occurred, DLE EOT and DLE ENQ cannot be used when the printer is
busy due to a receive buffer-full state.
• When using a host that can transmit data when the printer is busy:
When the receive buffer becomes full while transmitting bit-image data, and DLE EOT
or DLE ENQ is used that code is processed as bit-image data. The data transmitted
when the receive buffer is full may be lost.
Example: Check the printer status using GS r after transmitting each line of data and
use the 4KB receive buffer. Transmit one line of data so that the receive
buffer does not become full.
Reset switching
Signal Line DIP Switch Reset Condition
❏ DC characteristics:
Reset DC characteristics
❏ AC characteristics:
TRS
TRS
Notes:
When a signal that does not satisfy the requirements above is input, printer operation is not
guaranteed. When a signal is input to pin 25 (INIT) at the TTL level, the requirements above
must also be satisfied. Although a signal is input to pin 6 (DSR) at the TTL level, according to the
DC characteristics described above, the operation is not guaranteed and pin 6 cannot be controlled.
When pin 6 (DSR) and pin 25 (INIT) are open, the printer is operating.
Power Switch
Type: Rocker switch
Note:
Turn on the power only after connecting the power supply.
[Function] If you push this button once and release it, the printer
feeds paper for one line based on the line spacing set by
ESC 2 and ESC 3. If you hold down the button, the
printer will feed paper continuously.
Note:
The ESC c 5 command enables or disables the panel button. When disabled, the button will not
function.
Panel LEDs
POWER LED: Green
flashing: Error
Waiting for self-test printing PAPER OUT Pressing the PAPER FEED
to be continued or macro button causes self-test printing
execution ready state. Approx. 320 ms
to be continued or executes
the macro.
Note: A macro can be executed r times (r specifies the number of times to execute the macro)
within the specified definition range. The macro can be executed continuously or can be
executed by pressing the button. If the macro is executed by pressing the FEED button, the
PAPER LED blinks to indicate the macro execution ready state.
DIP switch 1
DIP Switch Function ON OFF
Transmission speed
Transmission Speed (BPS) SW 1-7 SW 1-8
4800 OFF ON
9600 ON OFF
38400 ON ON
DIP switch 2
SW 2 Function ON OFF
3
Selects print density Refer to the print density selection table below.
4
Sets the release condition of the Releases the BUSY state Releases the BUSY state
receive buffer BUSY state (This function when the remaining when the remaining
5
is effective when the capacity of the capacity of the receive capacity of the receive
receive buffer is set to 4KB.) (*1) buffer reaches 138 bytes. buffer reaches 256 bytes.
(*2) With the RS-485 serial interface specification (a dealer option), DIP switches 2-7 and 2-8 are
disabled.
ON OFF
Notes:
❏ Changes in DIP switch settings (excluding switches 2-7 and 2-8 interface reset signals) are
recognized only when the printer power is turned on or when the printer is reset by using the
interface. If the DIP switch setting is changed after the printer power is turned on, the change
does not take effect until the printer is turned on again or is reset.
❏ If you turn ON DIP switch 2-7 or 2-8 while the printer power is on, the printer may be reset,
depending on the signal state. DIP switches should not be changed while the printer power is
on.
❏ If the print density is set to dark, printing speed is inclined to be low speed.
❏ In low power consumption mode, printing speed is fixed to 70 mm/sec.
DIP switch 2
DIP Switch Function ON OFF
• Offline
• Receive buffer full
1 Handshaking (BUSY condition) • Receive buffer full
• Data reading
• Data reading
Reserved (do not change the
2 Fixed to OFF
setting)
3 Selects print density Refer to the print density selection table below.
4
Sets the release condition of
Releases the BUSY state when Releases the BUSY state when
the receive buffer BUSY state.
the remaining capacity of the the remaining capacity of the
5 (This function is effective when
receive buffer reaches 138 receive buffer reaches 256
the capacity of the receive
bytes. bytes.
buffer is set to 4KB.)
Reserved Fixed to OFF
6
(do not change the setting)
Reserved Fixed to OFF
7
(do not change the setting)
I/F pin 31 reset signal (do not
8 Fixed to ON
change the setting)
Notes:
❏ Changes in DIP switch setting (excluding 2-8, interface reset signal) are recognized only when the
printer power is turned on or when the printer is reset by using the interface. If the DIP switch
setting is changed after the printer power is turned on, the change does not take effect until the
printer is turned on again or is reset.
❏ If you turn ON DIP switch 2-8 while the printer power is on, the printer may be reset, depending
on the signal state. DIP switches should not be changed while the printer power is on.
❏ If the print density is set to dark, printing speed is inclined to be low speed.
❏ In low power consumption mode, printing speed is fixed to 70 mm/sec.
Self-test
The printer has a self-test function that checks the following:
❏ Printer mechanisms
❏ Print quality
See Chapter 4 for instructions on running a self-test. After confirming a self-test, refer to Page 1-
22 for setting the Dip Switches.
Hexadecimal Dump
Notes:
If no characters correspond to the data received, the printer prints "."
During hexadecimal dumping, any commands other than DLE EOT and
DLE ENQ do not function.
Insufficient print data to fill the last line can be printed by setting the printer
offline.
<Printing example>
1B 21 00 1B 26 02 40 40 . ! . . & .@ @
1B 25 01 1B 63 34 00 1B . % . . c4 . .
41 42 43 44 45 46 47 48 ABCDEFGH
Note:
After installing new paper roll, close the printer cover; then the printer restarts printing.
Notes:
Be sure to use the cover open button to open the printer cover.
Do not open the cover during printing.
Do not open the cover during the autocutting operation; otherwise the mechanism may be damaged.
Note:
Whether the cover is open or not does not affect the status reported by the paper roll end sensor.
Standard Accessories
❏ Paper roll (diameter 50 mm {1.96"}) × 1 roll
❏ Operator's Manual
❏ Exclusive external power supply unit: PS-175 (North America only) or PS-180 (power supply
packaged specification only)
❏ Switch cover
Options
❏ Affixing tapes (model: DF-10)
Note:
Use only the EPSON PS-180 power supply to avoid damage to the printer and the power supply.
Specified paper
Specified paper Roll paper: NTP080-80
Packaged roll paper Original paper: PD160R Oji Paper Mfg. Co. Ltd.
Note:
The following paper can be used instead of the specified paper above.
Note:
Do not use any paper other than these specified above. Otherwise, print head reliability and print
quality are affected adversely.
Output specifications
Output voltage 24 VDC ± 5%
Chapter 2
Mechanisms and Operation
Power
Host interface Drawer
supply unit
CN4
Receipt paper
near end detector CN
204
Main circuit board unit
CN
203
Receipt cover
open detector CN
205
CN
202
Receipt paper detector CN CN
201 CN502 5
CN
503
Switch circuit board
assembly
Autocutter Power
supply
Thermal head
Receipt paper
feed motor
The component connection diagram for the electrical circuitry components is shown below.
Address bus
ROM
for "M"
version
ROM
CPU
RAM
Autocutter CN
CN2 201 Autocutter
drive circuit
Drawer
Drawer kick +24F
Thermal head CN
circuit Malfunction
502 Thermal head
protection drive circuit
circuit
CN1
_ Paper feed CN
VCC
Power Power motor 503
+24V
supply drive circuit Receipt paper
supply unit +
circuit feed motor
Control CN
panel 202
circuit Switch circuit board assembly
CN5 Main circuit board unit
LED, SW
Power switch
Memory Map
The following components are mapped in the memory map of this printer:
❏ CPU
RAM
receive buffer, CS1 = 0
printer buffer, etc.
01FFFFH
200000H
Undefined
3FFFFFH
400000H
Gate arrays
(I/O, other) CS0 = 0
4000FFH
400100H
Undefined
7FFFFFH
800000H
Flash memory
(UN10: 8M bits)
Undefined
87FFFFH multi-lingual
character CS3 = 0
880000H Flash memory
generator,etc.
(UN10: 4M bits)
multi-lingual
character
8FFFFFH generator,etc.
900000H
Undefined
EFFFFFH
F00000H
Flash memory
(U6: 8M bits)
Undefined
program
F7FFFFH character
F80000H CS2 = 0
Flash memory generator,
(U6: 4M bits) etc.
program
character
generator,
etc.
FFFFFFH
A separate type gear train is used for this mechanism. When the motor rotates in reverse, the
pressure angle relationship causes power to work in the direction that the gear train is
separated, so reverse motor operation is impossible.
Frame cover
Platen gear
Platen
Reduction gear
Platen shaft holder
Head-holding mechanism
Slots are formed on the right and left sides of the thermal head and fit over burring dowels on
the main frame so that it can rotate. The head-holding plate affixed to the main frame has two
head holding springs that apply pressure to the back of the thermal head. While the frame cover
is open, the thermal head is in contact with the stopper on the main frame.
Head-holding plate
Main frame
Head-holding spring
Paper guide
Head tip
The pressure being applied to the platen by the thermal head acts as downward force on the
frame cover, and the platen is fixed in the positioning slot in the main frame. At this time, the
slots in the thermal head are open in the direction of the front of the head, so that the thermal
head can move along the platen applying even pressure in the direction of the print line.
Platen
Head-holding plate
Roll paper
Head-holding spring
Platen
Thermal head
Main frame
Paper guide
Frame cover
Thermal
head
When the roll paper is larger than the prescribed roll paper diameter, the pressure of the outer
surface of the roll paper on the N.E. sensor lever causes the lever to press the microswitch,
maintaining it in an ON state.
When the remaining paper on the roll is below the prescribed diameter, contact between the tip
of the N.E. sensor lever and the roll paper surface is broken, causing the lever to move in the
direction of arrow ➀, into the core of the roll paper. This causes the microswitch to turn OFF,
indicating near end of the roll paper.
The prescribed near-end roll paper amount can be changed between two different levels: one
with the N.E. sensor tab fixed in a raised position, and one with the N.E. sensor tab fixed in a
lowered position.
Microswitch
Roll paper
Paper guide
Photosensor
Shield plate
Printer Mechanism
The thermal head is designed so its heating element is positioned where it comes into contact
with the platen. The roll paper wrapped around the platen is kept in contact with the thermal
head’s heating element at a prescribed pressure, and printing is performed when heat is
generated by the heating element.
This printer employs a thick-film thermal head that consists of a head tip equipped with a
heating element, a driver IC for driver control of the heating element, a thermistor that monitors
the temperature of the thermal head, and a heat shield that protects the head tip from abnormal
heat build up. The thermal head is connected to the main circuit board unit by an FFC via a
connector. Figure 2.4.12. shows cross sections of the thermal head heating element and the roll
paper (thermal paper).
1. The print signal sends a prescribed energizing pulse to the electrodes that correspond to
each dot to be printed.
3. The heat energy generated by the resistors is transmitted to the roll paper surface through
the protective layer to the paper’s heat-sensitive layer, causing coloration of the paper.
Head tip
Radiation plate
Connector
Base Board
Protective layer
There are two strobe pins, STROBE 1 and STROBE 2, and the drive operation is divided between
them.
Thermisto
Cutter Mechanism
This printer is equipped with an autocutter mechanism for cutting of the roll paper and a
manual cutter for manual cutting.
Autocutter mechanism
The autocutter has two opposing cutter blades that operate like a scissors to cut the paper. It is a
separate cutter blade-type mechanism that does not require passage of the roll paper through an
autocutter mechanism slit. Opening the frame cover causes the stationary blade to separate
completely from the moving blade. The stationary blade is fixed to the frame cover, while the
moving blade is attached to the main frame.
Movable blade
holding spring
Frame cover
Stationary blade
A microswitch is fixed to the paper cutter cover in order to sense the position of the stationary
blade. A cam is molded onto the driver gear, and engagement with this cam repeatedly turns the
microswitch on and off. The paper cutter motor and microswitch are connected to the main
circuit board assembly by the paper cutter lead.
Stationary blade
Drive pin
Movable blade
Microswitch
Lead
Paper cutter motor
Paper cutter cover
Autocutter operation
The frame cover can be closed while the movable blade is in the home position. Closing the
frame cover causes the stationary blade to come into partial contact with the paper cutter frame,
and the stationary blade and movable blade are brought into relative position. This is the
autocutter enabled state.
1. Application of voltage between paper cutter motor terminals causes the motor to rotate
clockwise.
2. The drive pin moves the movable blade towards the stationary blade.
3. The movable blade and stationary blade intersect to cut the paper from right to left.
4. An uncut portion is retained on the left and the movable blade returns.
5. The microswitch detects when the movable blade returns to the home position, motor
operation is stopped, and movable blade operation is stopped.
When the stationary blade is not in the home position during normal use, the paper cutter motor
rotates in reverse to move the stationary blade to the home position. The cutter motor gear has a
knob that makes it possible to move the movable blade when the drive force of the motor is
unable to return the movable blade to the home position.
A window is provided in the paper cutter cover to make it possible to check whether the
movable blade has returned to the home position.
Manual cutter
Window
Manual cutter
The manual cutter can be used to cut paper manually whenever the autocutter mechanism does
not operate properly because of some problem. The manual cutter is affixed to the paper cutter
cover by screws.
Manual cutter
Movable blade
Cover Mechanism
The frame cover passes through the cover shaft, allowing the roll paper cover to hinge on the
main frame. A cover spring affixed to the main frame comes into contact with the shaft on the
frame cover, providing optimum load when the frame cover is opened and closed.
Switch circuit
board assembly
Main frame
Cover spring
Cover shaft
Frame cover
Cover
Main frame
Photosensor
The cover also can be opened by directly pulling up on the thermal cover (plastic cover) with
strong force.
Thermal cover
Display panel
Blade shutter
Display Mechanism
The display panel, located inside the paper guide, has three LEDs (POWER, ERROR, PAPER
OUT) and one push button (FEED).
LED
Display panel
Pushbutton
CPU
RAM
ROM
Gate array
Reset circuit
Filter circuit
+24V output circuit
+5V output circuit
1 P65 RPF_IN4 Receipt side paper feed motor drive control: O TTL
2-2 phase drive or 1-2 phase drive
7 P75 RPF_I1 Paper feed motor drive control: live current O TTL
changeover
9 P77 RPF_IN3 Paper feed motor drive control: 2-2 phase drive or O TTL
1-2 phase drive
20 P90/AN0 AN0OUT V DTC: +24V power supply voltage value detection I Analog
99 P64 IN1 Receipt side paper feed motor drive control: O TTL
2-2 phase drive or 1-2 phase drive
Gate array
The gate array (U5) of this printer controls power to the impact head and thermal head. It is
equipped with four 8-bit I/O ports, PS-RAM controller, and a +24V control time-limit circuit.
The gate array has its own independent 8 MHz external clock. The table below shows the
function of each gate array pin.
76 PE2 O TTL
77 PE1 O TTL
78 PE0 O TTL
83 PF4 PTLED_COM Paper sensor LED drive signal for receipt; L: ON O TTL
Reset circuit
The reset circuit protects against runaway CPU processing during unstable voltages
immediately after power up, abnormal printing, and other unforeseen operations. Output of the
OUT pin (pin 6) of the reset IC (U2) is supplied to the CPU (U4) as a RESET input signal (pin 30).
The reset IC (U2) monitors the +5V voltage and releases the CPU reset when voltage rises above
4.5V, which enables printer operation. The reset IC (U2) terminal (pin 5) is connected to the reset
signal (DSR signal or pin 25 input signal) from the host interface, via DIP switch 2-7 or 2-8. Reset
signals can be supplied power to cause the reset IC output to become LOW, which resets the
CPU.
Reset from the host interface differs based on the interface specifications, as shown below.
Changes in head temperature causes fluctuation of the resistance value of the thermistor built
into the head, which is output as temperature signal THR. This signal is read by the analog port
of the CPU (U4).
L L Not used
H L Clockwise
L H Counterclockwise
H H Brake
❏ Output of SW24V_2 signal from the gate array (U5) due to runaway processing by the CPU.
When any of the above triggers occur the power supply to the printer mechanism is turned off
(Q208 OFF) to protect the printer mechanism.
Filter Circuit
A +24VDC (24 ±7%) power supply is input from connector CN1 after passing through the filter
circuit. The filter circuit reduces external noise and protects against noise that is generated
internally from escaping through the +24VDC power supply.
If abnormal voltage is detected, if the CPU detects an error, or if a CPU abnormality is detected,
the FET automatically turns OFF, and +24V output is stopped. +24V output is OFF during
system reset and if +24V is not being used by the printer mechanism.
The RS-232 power supply is generated by a charge up circuit built into the RS-232 interface’s
onboard driver.
For details on each type of interface, see the interface board circuit diagrams in the Appendix E
at the end of this document.
Chapter 3
Handling, Maintenance, and Repairs
Handling
Transport Precautions
Take the following steps to protect the unit against vibration and impact whenever
transporting it:
CAUTION:
❏ We recommend that each unit be packed individually in the boxes supplied by
EPSON.
Setup Precautions
Note:
The cover of the unit is secured in place with tape. Remove the tape before using the unit.
Operational Precautions
Observing the following operational precautions protects the unit against damage.
CAUTION:
❏ The back of the unit is equipped with a grounding screw. Be sure to use this screw to ground
the unit before using it.
❏ Connect the interface cable, power cable, and drawer cable to the applicable connectors of
the unit. Do not use undue force when plugging cables into connectors.
❏ Do not turn unit power off during normal operation. Be especially careful to avoid turning
power off while a paper cut operation is being performed. Doing so can result in the cutter
blade being exposed, which will make it impossible to open the paper roll cover.
❏ Never pull out paper while the paper roll cover is open.
❏ During normal operation, never open the cutter cover and rotate the cutter manual knob by
hand. Doing so can cause the cutter blade to be exposed, making it impossible to open the
paper roll cover.
❏ The heating element of the printer mechanism’s thermal head and the driver IC are easily
damaged. Never allow these components to come into contact with metal or other hard
objects.
❏ The head and motor areas are very hot during and immediately after printing. Do not touch
components in these areas directly with your hand.
Paper Precautions
CAUTION:
❏ Be sure to use only paper that conforms with the specifications in the preceding section of
this manual. Thermal paper that includes Na, K, or C1 ions can affect proper operation of the
thermal head’s heating element.
❏ Thermal paper starts to color at around 70°C. Take care to protect unused and printed
thermal paper against the effects of heat, light, and humidity, which can cause the paper to
color and characters on the paper to fade.
❏ Take the paper roll out of the printer when you will not use the printer for a long time in a
high temperature and humidity environment.
Printer cover
Control panel
Cutter cover
Power switch
Figure 0-1
Note:
Be sure to use paper rolls that meet the specifications. Do not use paper rolls that have the paper
glued to the core because the printer cannot detect the paper end correctly.
1. Make sure that the printer is not receiving data; otherwise, data may be lost.
2. Open the paper roll cover by pressing the cover-open button. If the cover-open button will
not open the cover, see page 3-8.
5. Be sure to note the correct direction that the paper comes off the roll.
Note:
The factory setting is based on a paper roll core with an outside diameter of 18 mm {0.71"} and an
inside diameter of 12 mm {0.47"}. If you use paper roll with a core with an outside diameter of more
than 18 mm, it is better to change to the upper position as described below.
1. Open the paper roll cover, and remove the paper roll.
Knob
Detector screw
Detector lever
Figure 0-2
4. Tighten the adjustment screw, and check to be sure that the detecting lever moves freely.
Note:
For your reference, this shows the diameter at which the near-end sensor is triggered. Note that this
figure is a calculated value, and there may be some variations depending on the printer.
1. Loosen the detector screw with a coin or similar tool. Turn the screw at least 3 or 4 times.
2. Push the detector lever in until it touches the back of the hole.
3. While pushing the lever, turn the knob toward you until the detector lever clicks into place
in the other hole.
4. While pressing the knob toward you, secure the detector screw.
Note:
To use the printer mounted on a wall, you need the optional Wall Hanging Bracket: Model WH-10.
This is a kit that contains roll-paper stoppers, brackets, screws for brackets, a wall mount, an
operation panel sheet, and an installation manual.
Other hole
Knob
Detector screw
Detector lever
WARNING:
If an accident occurs when the power switch cover is attached, unplug the power
supply cord from the outlet immediately. Continued usage may lead to fire or shock.
You can use the power switch cover to make sure that the power switch is not accidentally
pressed. If you want to use this cover, install it as shown in the illustration below.
Figure 0-3
You can turn the power switch on or off using the two holes in the cover. Insert a pointed object
into the holes and press the power switch.
Errors
See Chapter 4, Error Types and Processing.
Paper roll cover does not open (paper roll cover button does not work)
1. Open the autocutter cover.
2. Then turn the knob until you see a triangle in the opening, as shown in the illustration
below. This returns the cutter blade to the normal position. Also notice that there is a label
near the cutter to assist you.
TURN KNOB
UNTIL YOU SEE
TRIANGLE IN OPENING
Autocutter cover
Figure 0-4
Notes:
Other than a paper jam, the autocutter locking up could have been caused by a foreign object such
as a push pin or paper clip. If this is the case, follow the same procedure described above to return
the cutter to its normal position.
Do not open the cutter cover unless you find that the paper roll cover does not open.
CAUTION:
Take care not to let metal objects come into contact with the thermal head. Metal can
damage the head.
Do not touch the thermal head or radiation plate. Printing can cause them to become very hot.
Note:
See the previous section for steps to take if the paper roll cover does not open.
3. Grasp the leading end of the receipt paper and pull the jammed paper.
Note:
Be sure to remove all of the paper. Leaving part of the paper in the unit can cause the sensor to
malfunction.
4. Correct the problem that caused the paper jam and reload the paper roll into the unit.
Note:
See the section “Loading paper roll” for details on how to load paper roll.
Maintenance Procedures
The inspection procedures described here are divided between two types: daily inspection,
which can be performed by the individuals who use the unit on a daily basis, and periodic
inspection, which should be performed by individuals who have a more detailed technical
knowledge of the unit.
Setup Check for proper connection of cables. Reconnect any cables that have come
loose.
Check for proper installation of paper roll. Correctly install paper roll.
Make sure the paper roll cover and cutter Close all covers.
cover are closed.
Paper particles, paper Open the paper roll cover and make sure Clean out any paper or foreign matter.
scraps, foreign matter there are no large pieces of paper or other
foreign matter present.
Dirt, lint, and dust inside Check for dirt, lint, and dust in the paper Use a vacuum cleaner to completely
components path. remove all dirt, lint, and dust.
Check for any foreign matter on the Wipe away foreign matter with paper or
surface of or in the paper end sensor. some other soft material.
Wipe off the roller with a cotton swab
Check if the platen roller has become
moistened with water.
white with paper particles.
Springs Check the frame shutter spring and all If you discover a problem, correctly install
other springs for deformation and the spring or replace it with a new one.
disconnection.
Lubrication Check to make sure that all components Lubricate any component as required.
are properly lubricated.
Operation Check for abnormal noise during Correct any problems in accordance with
operation and any abnormal printing. the Troubleshooting Guide in Chapter 4.
Cleaning
Thermal head
CAUTION:
❏ Turn off the printer power before cleaning.
❏ Note that the thermal head (thermal element and radiation plate) becomes very
hot during normal operation, creating the danger of burn injury. Be sure to wait for
about 10 minutes after turning printer power off before beginning the cleaning.
2. Clean the thermal element (the area that looks like it is marked with a thin black line) of the
thermal head with a cotton swab moistened with an alcohol solvent (ethanol, methanol, or
IPA).
Radiation plate
Thermal element
Resin (black)
Figure 0-5
CAUTION:
Never touch the thermal element with your hand. Doing so can damage the thermal
element.
3. After confirming that the alcohol solvent has dried up completely, close the paper roll cover.
Exterior dirt
Use a clean, dry cloth to wipe off dirt from the exterior of the unit. If this does not get the unit
clean, wipe with a cloth moistened with a small amount of water or a solution of water and a
mild neutral detergent.
CAUTION:
Do not use alcohol, benzene, thinner, trychloroethylene, ketone or other similar agents
for cleaning. Such agents can cause deformation, deterioration, and damage to
plastic and rubber components.
CAUTION:
After vacuuming, check all components for proper lubrication. If lubrication is
deteriorated or low, wipe it away and re-lubricate.
Lubricants
Lubrication is critical to retaining the printer at its initial performance level throughout its
product life, as well as avoiding potential problems. Always lubricate at prescribed intervals,
using the correct lubricants. Also lubricate each time you clean any parts.
Standard lubrication
❏ Always lubricate whenever you assemble or replace the parts, even if the time for
lubrication has not been reached.
❏ Also lubricate if you wipe out the lubrication during cleaning, even if the time for
lubrication has not been reached.
❏ To lubricate, clean the parts first to remove old lubrication; then lubricate them.
G-15
G-19
Lubrication points
See the Lubrication points diagram section in Appendix D.
Tool list
Name Standard
Tension gauge
Lubricant list
Type/Name Quantity
Chapter 4
Troubleshooting
Before Servicing
Pages vii to ix at the beginning of this manual provide precautions you should observe to
perform work safely and the necessary information to service this product safely. Always read
that information before starting your work.
Diagnosing Failures
Use one of the following methods to identify the area where a failure occurred.
❏ See Table 4-2 for diagnosing failures by the symptom of the problem.
❏ See tables 4-3, 4-4, and 4-5 on pages 4-3 and 4-4 for diagnosing failures using the ERROR
LED codes.
❏ See Table 4-6 on page 4-7 when to check the main circuit board unit.
❏ Print tests
Print Tests
Testing the Thermal Printer
Execute this test using the following procedure.
1 Turn the power supply ON while pressing the The printer will print the status of the printer settings.
FEED button. Afterward, the autocutter will cut the roll paper and the
PAPER OUT LED will flash.
2 Press the FEED button after the PAPER OUT LED The print test will be executed. When the print test is
flashes. completed, the printer will print ***completed***. The
printer will enter the normal printing mode when the test is
ended.
Note:
You can interrupt the test print by pressing the FEED button during the test. To continue, press the
FEED button again.
Power does not turn on. 1. Check the power supply unit. Check that 24V is coming out of
Power on self check is not completed. the power supply.
Or, POWER LED does not light. 2. Check the main circuit board unit. (See page 4-6.)
3. Unplug the printer. Then unplug each motor or coil's connector
from the main board one by one; plug the printer back in, and
power it on. This will let you know if any motor or coil has
burned out and is pulling down the power. (See pages 1-9 and
4-9.)
4. Replace the I/F circuit board. (See page 5-9.)
There are missing dots Receipt printing 1. Clean the thermal print head. (See page 3-10.)
in the print. 2. Replace the thermal print head. (See page 5-17.)
3. Replace the main circuit board unit. (See page 5-9.)
The print is thin. Receipt printing 1. Clean the thermal print head. (See page 3-10.)
2. Adjust DIP switches DSW 2-3 and 2-4 (print density selection
switches). (See page 1-20.)
3. Replace the thermal print head. (See page 5-17.)
4. Replace the main circuit board unit. (See page 5-9.)
Unevenness occurs in the Receipt printing 1. Clean the thermal print head. (See page 3-10.)
concentration of the print. 2. Replace the thermal print head. (See page 5-17.)
3. Replace the main circuit board. (See page 5-9.)
Paper feed failure. Thermal printer 1. Check that the roll paper is properly loaded. (See page 3-3.)
2. Check the receipt paper feed motor. (See page 4-9.)
3. Replace the main circuit board. (See page 5-9.)
Missing characters/misprinted characters/font 1. Check the DIP switch settings. (See page 1-20.)
breakdown. 2. Replace the interface cable. (See page 1-17.)
Error types
Automatically recoverable errors
Note: If the paper jams, turn the printer off and remove jammed paper; then turn the printer on
again.
CAUTION:
When any error shown below occurs, turn off the power as soon as possible
● Parity error
● Framing error
● Overrun error
1 Voltage input CN5, pin 1 Output when 24 V ± 10 % It is possible that the problem is pre-
from the power the power arcing of the F201 fuse. The fuse may
supply supply is ON. have pre-arced because of an
unusual input circuit.
2 Voltage input V201, pin 6 Output when 24 V ± 10 % It is possible that the problem is pre-
from the power the power arcing of the R35 fuse. The fuse may
supply supply is ON. have pre-arced because of a
problem in the logic power supply
circuit or because of a VCC over-
voltage.
3 Logic voltage VCC pad Output when 5V±5% It is possible that the logic power
(VCC) (back) the power supply circuit has malfunctioned.
supply is ON.
If you find this line has a problem, do
not repair the main circuit board unit.
The quality of several parts on the
circuit board is weakened, and safe
operation cannot be guaranteed.
Fuse (F201)
CN5
U201
Q208
U202
Logic voltage
VCC pad
Mechanism voltage
+24 VF
Mechanism voltage
+24 V
Thermal Paper cutter sub- DC brush motor Autocutter drive Remove the cable There is
mechanism assembly motor connector continuity.
assembly connected to
CN201 on the
main circuit
board. Test
between pin 1
and pin 2.
Receipt paper 4-phase stepping Receipt paper Remove the cable Approximately
feed motor motor feed connector 11.5 Ω (per
connected to phase)
A B CN503 on the
ROTOR
A B
main circuit
board. Test
between pin 1
and pin 2 and
between pin 4
and pin 5.
Chapter 5
Disassembly, Assembly, and Adjustment
CAUTION:
Disconnect the power supply unit from the printer before beginning work. Current
continues to flow through internal circuitry even when the printer’s power switch is
turned off. Performing work without disconnecting the power supply can cause serious
damage to the printer.
Perform all disassembly in accordance with the procedures in this manual. Incorrect
disassembly can cause serious damage to the printer.
Never touch an FPC or its connectors with your fingers. Getting dirt on the FPC or its
connectors can result in improper connection.
Small Parts
This section lists the names and terms used in this manual when referring to screws and other
small parts.
CPS-tite (0) S6 Cross-recessed Pan head S-tite screw with outside toothed lock washer
B (Bind) T-B
C (Cup) B-tite
P-tite
Titles
The titles that appear inside the sections of this manual describe the assembly and disassembly
of major parts and blocks. Not all of the parts (service parts) are indicated as titles.
Disassembly of some parts and blocks may be impossible unless performed in accordance with
the procedures described in this manual.
First detach the four dowels and then remove the {thermal cover}.
Note:
When changing the thermal cover, attach the {handling label (FA type)}.
C
B
A
b
c
f e
d
a
c e
a d
A
D b
C
B
Lever
CAUTION:
During installation, make sure you do not pinch the {FFC} or {lead wire} between the
case and mechanism. Doing so can result in a malfunction.
Note:
See page 5-8 for further disassembly and assembly of the [lower case block].
C
B
A
b
c
f e
d
a
c e
a d
A
D b
C
FFC B
IC cover
You will see three screws when you open the roll paper cover. Remove the one on the back
of the printer.
Remove the {upper thermal case} while pressing the lever to cause bending on the inside.
Note:
During installation, insert the {lead wire} inside the case.
CAUTION:
During installation, make sure you do not a pinch the {lead wire} between the case
and mechanism. Doing so can result in malfunction.
Attach the thermal case diagonally from above to avoid peeling the switch panel.
CCS-tite M3 x 8
C
B
A
b
c
f e
d
a
c e
a d
A
D b
C
B
Lever
C
B
A
b
c
f e
d
a
c e
a d
A
D b
C
Cutter cover
B
3. Remove the three screws shown as 1 , 2 , and 3 in the illustration on page 5-7. Open the
roll paper cover before you remove screw 2 .
Note:
<About screw 2 >
You will see three screw holes when you open the roll paper cover. Remove the screw from the
middle hole.
4. Remove the [TM-T88III printer mechanism block] from the [circuit board plate block].
Note:
During installation, align the two [circuit board block plate] dowels into the two holes in the
[TM-T88III printer mechanism block].
Note:
See page 5-13 for further disassembly and assembly of the [TM-T88III printer mechanism
block].
5. Detach the {power switch assembly} connector from the {main circuit board unit}.
6. Pull up the catching part of the {circuit board plate} a little to remove the {power switch
assembly} cable.
7. Slide the switch part of the {power switch assembly} upward to remove it from the {circuit
board plate}.
CAUTION:
When fitting, pay close attention to the direction of the switch. The [●] mark on the
switch should be aligned with the [ON] mark.
There is a sharp edge on the hook. During installation of the cable onto the hook,
make sure you do not damage the cable.
Note:
See page 5-9 for further disassembly and assembly of the [circuit board plate block].
TM-T88III printer
mechanism block
Circuit board
1 CCS-tite M3 x 5 plate block
2 CC M3 x 4 Hook
f
3 CCS-tite M3 x 5
E
E
D
C
B
A
b
c
f e
d
FFC a
c e
a d
A
D b
C
Power switch B
assembly
Lower case
Rubber feet
Y24N5
CAUTION:
When performing this procedure, be sure to use a grounded wrist band and take other
measures to protect against electrostatic charge.
Internal circuit board components become hot during normal use. Make sure they have
cooled sufficiently before performing this procedure.
After removing these circuit boards, be sure to protect them against electrostatic
charge damage by placing them in an anti-static bag.
1. Remove the two {CCS-tite(0) M3 x 6} screws and remove the [I/F circuit board assembly
block].
2. Remove the five {CCS-tite(0) M3 x 6} screws and remove the {main circuit board unit}.
Put side (b) of the {main circuit board unit} close to the plate circuit board and lift up the unit
from side (a) to disengage.
3. Remove the three {CCS-tite(0) M3 x 6} screws and remove the {rear plate} from the {circuit
board plate}.
Note:
During installation, align the two {circuit board plate} dowels into the two {rear plate} holes;
then secure the screws.
FG
FG DC24V
DK
CPS-tite(0) M3 x 6
Rear CPS-tite(0) M3 x 6
Caution seal
EPSON/T88 - File: BACK.eps
plate
W. Swanlund June 11, 1996
CPS-tite(0) M3 x 6
Waterproof seal
CPS-tite(0) M3 x 6
1. First of all, fit the FFC cable to the main circuit board.
2. Attach the {caution seal} at the position shown in the illustration on the previous page.
3. Align the two positioning holes and two dowels, and then fix the {rear plate} to the {circuit
board plate} using three {CCS-tite(0) M3 x 6} screws.
4. Align the two positioning holes and two dowels, and then fix the [TM-T88III mechanism
assembly block] to the {circuit board plate} using three screws (two S4s and one S1).
6. Fit the {main circuit board unit} to the {circuit board plate}. When fitting the {main circuit
board unit}, align side (b) shown in the illustration to the circuit board plate first and then
align side (a).
CAUTION:
Do not secure {main circuit board unit} at this point. Doing so can cause a
malfunction of the printer due to a connection failure between {main circuit board
unit} and [I/F circuit board assembly block] connectors.
7. Install the [I/F circuit board assembly block] and secure it with the two {CCS-tite(0) M3 x 6}
screws.
8. Attach the connector of the {main circuit board unit} to the connector of the [I/F circuit
board assembly block], and align DC24 connector and DK connector to the holes in the
circuit board plate and fix the {main circuit board unit} using five {CCS-tite(0) M3 x 6}
screws.
9. Feed the {paper feed motor sheet lead wire}, {paper cutter lead wire}, {paper end detector
assembly lead wire}, {circuit board assembly lead wire}, {wire circuit board assembly lead
wire} and {NE detector lead wire} of the [TM-T88III mechanism block] through the square
window in the side of the {circuit board plate} and fit them to the {main circuit board unit}.
Note:
No adjustments are required for the TM-T88III printer mechanism. However, for “Printer
Mechanism Disassembly and Assembly” carry out these levels after the disassembly mentioned on
page 5-3, “Level 1 Disassembly and Assembly” is completed.
Hooks
Hook Hook
1. Install the cables onto the hooks of the {main frame unit} as shown in the illustrations.
2. Bend the tips of the two hooks on the right side of the {main frame unit} 1 or 2 mm (about 1/
2”) to secure the cables in place.
CAUTION:
Do not bend the two hooks on the right side of the {main frame unit} more than 2 mm
(about 3/4”). Doing so can cut the cable and cause a short circuit, which will result in
malfunction of the printer.
CBS-tite M3 x 5
Note:
Move the switch circuit board assembly toward the switch panel during assembly.
Note:
See page 5-28 for further disassembly and assembly of the [frame cover assembly block].
E ring (R.E3)
E ring (R.E3)
Cover shafts
1. Raise the cover when fitting the [frame cover assembly block].
2. Fit two {cover shafts} from both sides and fix them using two {R.E3} E rings.
Note:
See page 5-30 for further disassembly and assembly of [autocutter unit block].
Two dowels on
main frame unit
A
CBS-tite
M3 x 5
2. Run the [autocutter unit block] cables through the holes in the {main frame unit}.
Make sure that the two dowels on the {main frame unit} align with the two cutouts in the
[autocutter unit block] when installing the [autocutter unit block].
4. Following the steps below, secure the [autocutter unit block] in place with two {CBS-tite M3
x 5} screws.
CAUTION:
You must follow the steps below. If you do not follow them, it could cause an autocutter
operation failure.
(1)
Note:
While securing these screws, do not deform the {main frame unit}. This can damage the cutter.
Thermal head
CAUTION:
Note that the {thermal head} becomes very hot during normal operation, creating the
danger of burn injury. Be sure to wait for about 10 minutes after turning printer power off
before beginning the following procedure.
When performing this procedure, be sure to use a grounded wrist band or take other
measures to protect against electrostatic charge. Failure to do so can result in damage
to the {thermal head}.
Never touch the thermal element (the area that looks like it is marked with a thin black
line) of the {thermal head} with your hand. Doing so can damage the heating element.
Whenever there is dirt or any other foreign matter on the {thermal head}, clean it off with
a cotton swab moistened with alcohol.
1. Remove the four {CBS-tite M3 x 5} screws and then {frame 1 strengthening plate}.
2. Press the {spring press plate} toward the [paper guide unit block] and then detach the
{spring press plate} from the two {main frame unit} tabs.
3. While holding the two {head press springs} so they do not fly out, remove the {spring press
plate}.
CAUTION:
Be sure to hold the two {head press springs} while removing {spring press plate}.
Otherwise, the {head press springs} may suddenly fly out, creating the danger of eye
injury.
4. Detach the {head press springs} from the {spring press plate}.
Paper guide
A unit block
Head press
springs
CBS-tite M3 x 5
Spring press plate
Thermal head
2. Engage the {head press springs} on the two dowels of the {spring press plate}.
3. Fit the slots in both sides of the {thermal head} over the two dowels on the main frame unit.
5. Insert the two {head press springs} into the groove in the {thermal head} dowels.
6. While holding the two {head press springs} so they do not fly out, install the {spring press
plate}.
CAUTION:
Be sure to hold the two {head press springs} while installing the {spring press plate}.
Otherwise, the {head press spring} may suddenly fly out, creating the danger of eye
injury.
When installing the {spring press plate}, align it with the two tabs on the {main frame unit},
as shown in the illustration below.
7. Check that the {head press springs} are fitted on the dowels on the {thermal head} properly.
8. Install the {frame 1 strengthening plate} and secure it with the four {CBS-tite M3 x 5} screws.
Note:
Use a flatblade screwdriver or coin to rotate the {detector adjustment screw}.
See page 5-33 for further disassembly and assembly of [N.E. detector assembly block].
N.E. detector
assembly block
2. Press the main frame unit to remove the {frame 1 strengthening plate. (See page 5-17.)
4. Detach the tabs on the back of the [paper guide unit block] from the {main frame unit}.
Note:
See page 5-34 for further disassembly and assembly of the [paper guide unit block].
A
Tabs on the front
of paper guide
unit block
2. Install the [paper guide unit block] on the {main frame unit}.
When installing the [paper guide unit block], make sure that the {receipt paper feed motor}
and the {paper detector assembly} cables are positioned as shown in the illustration below.
CAUTION:
Make sure that cables are not pinched between the [paper guide unit block] and
the {main frame unit}. Doing so can cut the cable and cause a short circuit, which
will result in a malfunction of the printer.
Paper detector
assembly cable
3. Secure the [paper guide unit block] in place with one {CBS-tite M3 x 5} screw.
2. Remove one {CBS-tite M3 x 5} screw and then the {detector circuit board assembly-A}.
CBS-tite M3 x 5
E ring (R.E1)
Detector circuit
board assembly-A
At this time, align the arm of the {cover open lever} between the two dowels on the {main
frame unit}, as shown in the illustration.
2. Remove the two {CBS-tite M3 x 5} screws and then the {receipt paper feed motor}.
CBS-tite M3 x 5
CBS-tite
M3 x 5
2. Install the {deceleration gear} and secure it with one {R.E1} E ring.
Note:
Note that the {deceleration gear} must be oriented correctly when it is installed. See the illustration
above
for the correct orientation.
A CBS-tite M3 x 5
Cover spring
G-15
CBS-tite M3 x 5
2. Install the {cover spring} and secure it with one {CBS-tite M3 x 5} screw.
3. Lubricate the {cover spring} with G-15. Apply G-15 on the surface where the [frame cover
assembly block] shaft contacts it.
Note:
When a paper guide is attached, the main frame should be fitted after first attaching the paper guide.
CAUTION:
Be careful because the {stationary blade} is sharp. Handle it with care.
Note:
Note that the {stationary blade} must be oriented correctly when installed.
During installation, insert the {stationary blade} under the {stationary blade holder spring}.
2. Remove the {stationary blade holder spring} and detach the tabs, and then slide the holders
off.
Note:
Take care not to bend or twist the {stationary blade holder spring}.
During installation, make sure the {stationary blade holder spring} are securely locked in place
by the tabs.
3. Remove one {R.E1} E ring, and then remove the {platen assembly} and the {platen shaft
holder}.
Note:
Note that the {platen shaft holder} must be oriented correctly when installed. See the illustration
below for the correct orientation.
Stationary blade
Stationary blade holder spring
E ring (R.E1)
Caution seal
Platen assembly
Note:
If you replaced the {frame cover}, affix the {caution seal}.
2. Remove one {manual cutter screw} and then the {paper cutter cover assembly}.
3. Remove one {CB M2 x 2.5} screw and then the {paper cutter motor subassembly}.
5. Remove the four {shield tubes} from the {paper cutter lead wires}.
6. Use a soldering iron to detach the {paper cutter lead wires} from the {paper cutter motor
subassembly} and the {microswitch MLS-1Aus}.
Manual cutter
Shield tubes
G-19 Tape
Microswitch
MLS-1Aus
G-15
Guard tube
Paper cutter
frame
G-15
assembly
Switch screw
2. Solder the {paper cutter lead wires} to the {paper cutter motor subassembly} and the
{microswitch MLS-1Aus} in accordance with the following table.
3. Move the four {shield tubes} to the soldered connection and use a dryer to shrink them.
4. Install the {microswitch MLS-1Aus} on the {paper cutter cover assembly}, and secure it with
the {switch screw}.
CAUTION:
Tighten this screw with the specified torque of 0.176 N·m {1.8 Kg·cm}. Overtightening
this screw can deform the {microswitch MLS-1Aus} and result in printer malfunction.
5. Hook the {microswitch MLS-1Aus} lead wire in the cutout in the {paper cutter cover
assembly }.
6. Install the {paper cutter motor subassembly} on the {paper cutter cover assembly} and secure
it with one {CB M2 x 2.5} screw.
CAUTION:
Tighten this screw with the specified torque of 0.245 N·m {2.5 Kg·cm}. Overtightening
this screw can damage the screw and the parts around the screw.
7. Wind tape around the {paper cutter lead wires}. Start winding tape from a position approx.
10 mm (0.4”) away from the {paper cutter motor subassembly}.
8. Pass the {paper cutter lead wire} through the hole in the {paper cutter assembly frame}.
10. Lubricate three locations on the {paper cutter assembly frame} with G-15.
11. Lubricate the {drive gear} on the {paper cutter cover assembly} with G-19. See the illustration
in step 12 of this procedure for the location of the {drive gear}.
Note:
The {drive gear} is an unremovable part.
CAUTION:
Make sure that the {paper cutter lead wire} is not pinched between {paper cutter
cover assembly} and the {paper cutter assembly frame}.
Install the {paper cutter cover assembly} while aligning the drive shaft on the {paper cutter
cover assembly} into the slot on the blade of {paper cutter assembly frame}. See the
illustration below.
Tape
13. Secure the {paper cutter cover assembly} with one {manual cutter screw}.
14. Install the {manual cutter} on the {paper cutter cover assembly} and secure it with two
{manual cutter screws}.
3. Detach the two dowels and then remove the {N.E. detector lever}.
Microswitch D2A-1120
Dowels on N.E.
detector lever
CAUTION:
The two {N.E. detector lever} dowels break easily. Take care when performing the
above step.
After installation, check for smooth operation of the {N.E. detector lever}. If operation is not
smooth, remove {N.E. detector lever} and re-install it.
2. Engage the {N.E. detector spring} on the convex part of the {N.E. detector holder} and the
concave part of the {N.E. detector lever}.
3. Align one dowel and install the {microswitch D2A-1120} on the {N.E. detector holder}.
4. Secure the {microswitch D2A-1120} in place with one {N.E. detector screw}.
CAUTION:
Tighten this screw with the specified torque of 0.176 N·m {1.8 Kg·cm}. Overtightening
this screw can deform the {microswitch D2A-1120} and result in printer malfunction.
2. Detach the two tabs and remove the {paper detector assembly}.
CAUTION:
Be sure to hold the {button spring} while removing the {open button}. Otherwise, the
{button spring} may suddenly fly out, creating the danger of eye injury.
To remove the {open button}, keep it depressed while you remove the protruding part of the
{open button} from the groove in the {paper guide assembly}.
Shield plate
Open button
3. Align the top of the {button spring} with the inside of the {open button}.
CAUTION:
Be sure to hold the {button spring} during this procedure. Otherwise, the {button
spring} may suddenly fly out, creating the danger of eye injury.
4. Insert the protruding part of the {open button} into the groove in the {paper guide
assembly}. See the illustration below.
5. Check that the force of the {button spring} moves the {open button} to its original position
when you remove your hand from the {open button}. Press the {open button} two or three
times to check for correct operation.
6. Install the {paper detector assembly} in its position. Make sure it is secured with the two
dowels.
Appendix A
Interface
Specifications
Data transmission: 8-bit Parallel
1. When the power is turned on or until the printer becomes ready for data transmission after it
is initialized by the reset signal (nInit) from the interface.
5. When the printer stops printing due to a paper-end (in cases when empty paper supply is
detected by either the paper roll end detector or the paper roll near-end detector with a
printing halt due to paper shortage enabled by ESC c 4).
Data transmissions in the Nibble Mode are made via the existing control lines in units of four
bits (a Nibble). In the Byte Mode, data transmissions proceed by making the eight-bit data lines
bidirectional.
Both modes fail to proceed concurrently in the Compatibility Mode, causing half duplex
transmission.
* NC : Not Connected
ND : Not Defined
1. A prefix "n" to signal names indicates "L" active signals. To the host not provided with the
signal lines listed above, both-way communication fails.
2. For interfacing, signal lines shall use twisted pair cables with the return sides connected to
signal ground level.
3. Interfacing conditions all shall be based on the TTL level to meet the characteristics
described below. In addition, both rise time and fall time of each signal shall be 0.5 µs or
less.
4. Data transmission shall not ignore the signal nAck or Busy. An attempt to transmit data with
either signal, nAck or Busy, ignored can cause lost data.
5. Interface cables shall be the minimum length required and as short in length as possible.
❏ DC characteristic:
TTL level
❏ AC characteristics:
Note:
When a signal that does not satisfy the requirements above is input, printer operation is not
guaranteed. When a signal is input to pin 25 (INIT) at the TTL level, the requirements above must
also be satisfied. Although a signal is input to pin 6 (DSR) at the TTL level, according to the DC
characteristics described above, the operation is not guaranteed and pin 6 cannot be controlled.
When pin 6 (DSR) and pin 25 (INIT) are open, the printer is operating.
Note:
Set the handshaking so that the transmit data can be received.
Transmit data to the printer after turning on the power and initializing the printer.
Specifications
Data transmission: Serial
Synchronization: Asynchronous
Note:
Set the handshaking so that the transmit data can be received.
The handshaking data word length, baud rate, and parity depend on the DIP switch (See page 1-18)
❏ Between when the power is turned on (including reset using the interface) and when the
printer is ready to receive data.
❏ When the printer stops printing due to paper-end (in cases when an empty paper supply is
detected by either paper roll and detector or the paper roll near-end detector with a printing
halt feature set enabled due to paper shortage by ESC c 4).
If the DIP SW2-5 is off, when the remaining space in the receive buffer drops to 128 bytes,
the printer status becomes "buffer full" and it remains "buffer full" until the space in the
receive buffer increases 256 bytes.
If the DIP SW2-5 is on, when remaining space in the receive buffer drops to 128 bytes, the
printer status becomes "buffer full" and it remains "buffer full" until the space in the
receive buffer increases 138 bytes.
In the above status, "BUSY" indicates when the receive buffer is full, and "release the receive
buffer BUSY" indicates the condition to become out of the receive buffer full state:
The printer ignores the data received when the remaining space in the receive buffer is 0
bytes.
* Refer to the page on the RS232 Serial Interface (1-13) for notes, etc. in the case that Dip
switch 2-1 is to be turned ON.
1 FG -- Frame ground
7 SG -- Signal ground
ON
OFF
Offline
2.During the period from when the power is turned on
(including resetting using the interface) to when the printer
is ready to receive data.
BUSY
BUSY
10 CS1 Input This signal indicates whether the host computer is BUSY or
11 CS2 READY.
CS1>CS2 indicates that the printer is READY and CS1<CS2
indicates that the printer is BUSY.
1) When DTR>DSR is selected
The signal is checked and data is transmitted only when
the host is ready to receive data (READY) (except for
transmitted by DLE EOT or GS a).
2) When XON/XOFF control is selected:
Transmits data regardless of the status of this signal.
If the DIP SW2-5 is off, when the remaining space in the receive buffer drops to 128 bytes,
the printer status becomes "buffer full" and it remains "buffer full" until the space in the
receive buffer increases 256 bytes.
If the DIP SW2-5 is on, when remaining space in the receive buffer drops to 128 bytes, the
printer status becomes "buffer full" and it remains "buffer full" until the space in the
receive buffer increases 138 bytes.
In the above status, "BUSY" indicates when the receive buffer is full, and "release the receive
buffer BUSY" indicates the condition to become out of the receive buffer full state:
The printer ignores the data received when the remaining space in the receive buffer is 0
bytes.
For the DIP switch settings of the offline status, refer to page 1-13.
Appendix B
Parts Layout
Figure B-1
Figure B-2
UB-P01
Figure B-3
UB-P02
Figure B-4
Figure B-5
Appendix C
Parts List
Alphanumeric List
Parts
Name for this manual Name for parts price list Qty Page Ref. #
supply
main circuit board unit MAIN CIRCUIT BOARD UNIT,AB 1 D-1 201 Yes
N.E. detector sub assembly N.E.DETECTOR SUB ASS'Y,AA(ASP) 1 D-2 524 Yes
paper cutter frame assembly FRAME,PAPER CUTTER ASS'Y,AA 1 D-2 516 Yes
paper cutter motor subassembly MOTOR,PAPER CUTTER SUB ASS'Y 1 D-2 517 Yes
paper end detector assembly PAPER END DETECTOR ASS'Y,AA 1 D-2 512 Yes
power switch subassembly POWER SWITCH SUB ASS'Y,AA 1 D-1 102 Yes
RS-233 I/F circuit board unit RS-233 I/F CIRCUIT BOARD UNIT 1 D-1 107 Yes
Parts
Name for this manual Name for parts price list Qty Page Ref. #
supply
switch circuit board assembly SWITCH CIRCUIT BOARD ASS'Y,AA 1 D-2 534 Yes
thermal print head assembly THERMAL PRINT HEAD ASS'Y,AA 1 D-2 532 Yes
power switch subassembly POWER SWITCH SUB ASS'Y,AA 1 D-1 102 Yes
RS-233 I/F circuit board unit RS-233 I/F CIRCUIT BOARD UNIT 1 D-1 107 Yes
main circuit board unit MAIN CIRCUIT BOARD UNIT,AB 1 D-1 201 Yes
paper end detector assembly PAPER END DETECTOR ASS'Y,AA 1 D-2 512 Yes
paper cutter frame assembly FRAME,PAPER CUTTER ASS'Y,AA 1 D-2 516 Yes
paper cutter motor subassembly MOTOR,PAPER CUTTER SUB ASS'Y 1 D-2 517 Yes
Parts
Name for this manual Name for parts price list Qty Page Ref. #
supply
N.E. detector sub assembly N.E.DETECTOR SUB ASS'Y,AA(ASP) 1 D-2 524 Yes
thermal print head assembly THERMAL PRINT HEAD ASS'Y,AA 1 D-2 532 Yes
switch circuit board assembly SWITCH CIRCUIT BOARD ASS'Y,AA 1 D-2 534 Yes
Appendix D
Exploded Diagrams
Case Unit
S4 114
109
107
S6 S6
S4 141 105
S3
113
S5 900
128 S6
S1
1007
g
106
D
S4
1011
108
E
S6
110
C
B 112
A
a
201
S6
1009 D
d f S6 112
b e 112
A S5
c
1008 S5
C 112
B 102
f
S6 101
b
a g c e S6 S5
d
S6
506
511
111
E3
530
S1 509
F
E3
528 505
529 1003
524
527
E1 1001
513
1002
E2
531 512
515 510
508 S3
526 406
1012
515 508
521 514 1004
530
515 501
F S3
525 S3 S3
E1
520
534
532
S3
S2
517 503
518
S3 503
522
S3
S3 502
519 E1
504
S3
130
523
535
533
516 S3
1006
1005
S3
Appendix E
General Lubrication Points Diagram
G-15
F
G-19
G-19
G-15
G-15
Appendix F
Circuit Board Unit Circuit Diagrams