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Koerner Et Al., (2018)
Koerner Et Al., (2018)
A R T I C LE I N FO A B S T R A C T
Keywords: In 2013, the authors wrote a paper which was published in the Journal of Geotextiles and Geomembranes on the
Geosynthetics failure of 171-mechanically stabilized earth (MSE) walls reinforced with geotextiles or geogrids, Koerner and
Geogrids Koerner (2013). The paper generated many reprint requests via both the publisher and the authors, and it won
Geotextiles the best paper of the year award. Furthermore, it generated considerable awareness of the situation and gen-
Walls
erated additional case histories while providing details of such failures. Presently, we have 320 failures which
Slopes
are reported in this paper. The database includes 99 cases of excessive deformation and 221 cases of collapse of
Reinforcement
at least part of the respective walls.
The main statistical findings (including the original 171 failures) are as follows:
1. 313 (98%) were private (as opposed to public) financed walls.
2. 253 (79%) were located in North America; the vast majority being in the U.S.
3. 240 (75%) were masonry block faced.
4. 226 (71%) were 4–12 m high.
5. 301 (94%) were geogrid reinforced; the other 6% were geotextile reinforced.
6. 246 (77%) failed in less than four years after their construction (12 of which actually failed during con-
struction).
7. 232 (73%) used silt and/or clay backfill soils in the reinforced zone.
8. 245 (76%) had poor-to-moderate compaction.
9. 317 (99%) were caused by improper design or construction (incidentally, none were caused by geosynthetic
manufacturing material failures).
10. 201 (63%) were caused by internal or external water (the remaining 37% were caused by soil related issues).
While the number of reported walls in this paper is almost double the number reported in 2013, the change in
percentages of the above items is relatively small with the notable exceptions of walls failing in longer time
intervals (by 9%) and even greater use of fine grained backfill soils (by 12%).
As with the original paper, updated opinions and recommendations in several of the above listed areas are
presented. Also, several new types of failures are reported, such as guard fence instability and soil erosion at the
toe of the wall. However, the overall critical issues continue to occur and no lessening of failures is apparent with
this new set of data. The critical issues are the following;
• fine grained silt and clay soils continue to be used for the reinforced zone backfill.
• poor placement and compaction of these same fine grained backfill soils is regularly reported.
• drainage systems and utilities continue to be located within the reinforced soil zone.
• there is little attempt at water control either behind, beneath or above the reinforced soil zone, and.
• While
design details appear to be inadequate or not followed by the installation contractor.
the issues reported in 2013 did indeed prompt the initiation of an inspector's certification program
(Geosynthetic Certification Institute - Inspector Certification Program) it has not been very successful and has
attracted only 24-participants to date. Hopefully this updated paper will energize the parties involved and the
MSE reinforced wall community at large to take appropriate action in correcting the situation described herein.
∗
Corresponding author.
E-mail address: rmk27@drexel.edu (R.M. Koerner).
https://doi.org/10.1016/j.geotexmem.2018.07.013
Received 26 March 2018; Received in revised form 19 July 2018; Accepted 22 July 2018
Available online 29 August 2018
0266-1144/ © 2018 Published by Elsevier Ltd.
R.M. Koerner, G.R. Koerner Geotextiles and Geomembranes 46 (2018) 904–912
Fig. 1. Cross section and principal elements of a mechanically stabilized earth (MSE) wall (ref. Elias et al., 2001).
• published cases = 98
state and local agencies, and 313 (98%) by private owners. Among the
private owners the distribution of applications was as follows;
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R.M. Koerner, G.R. Koerner Geotextiles and Geomembranes 46 (2018) 904–912
Fig. 2. Various types of geosynthetic reinforcement used in MSE walls and slopes. (GSI photographs).
(a) Various types of reinforcing geotextiles. (b) Various types of reinforcing geogrids.
While the large majority of the failures were in North America • 240 (75%) were modular concrete blocks,
(almost all being in the USA), there are cases in all parts of the world as • 55 (17%) were welded wire mesh with geogrid backup,
the following indicates; • 13 (4%) were wrap-around geosynthetics,
• 8 (3%) were discrete concrete panels, and
• 253 (79%) were in North America, • 4 (1%) were timber faced.
• 45 (14%) were in Asia,
• 14 (5%) were in Europe,
• 4 (1%) were in Africa, 3.4. Maximum height
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R.M. Koerner, G.R. Koerner Geotextiles and Geomembranes 46 (2018) 904–912
different locations with repairs being made after each incident. The 3.5. Type of geosynthetic reinforcement
most common failure heights were in the 4–8 m range as given in the
following data; By far the most common type of reinforcement was geogrids which
occurred in 301 (94%) of the cases. The remainder were geotextile
• 39 (12%) were less than 4 m, reinforced, i.e., 19 (6%). None were polymer straps or anchors although
• 136 (43%) were from 4 to less than 8 m, this type of geosynthetic reinforcement is rarely used.
• 90 (28%) were from 8 to less than 12 m,
• 24 (8%) were from 12 to less than 16 m, 3.6. Failure timeline and service lifetime
• 11 (3%) were from 16 to less than 20 m, and
• 20 (6%) were greater than 20 m. The oldest three failures occurred in 1987 and only 31 (10%) failed
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R.M. Koerner, G.R. Koerner Geotextiles and Geomembranes 46 (2018) 904–912
Fig. 5. Backfill soils used in 320 (100%) MSE wall failures. (GSI figure).
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R.M. Koerner, G.R. Koerner Geotextiles and Geomembranes 46 (2018) 904–912
2015) accounts for 71 (22%) cases. Wide reinforcement spacings and behind or beneath such a reinforced soil zone can mobilize hydrostatic
short reinforcement lengths are the most common. External instability; pressures, which, we feel, are rarely accounted for in the design process.
e.g., poor foundation soils, erosion control at the wall toe, sloping exit If such fine grained soils are used, the design must include (in the au-
angles, excessive surcharge loads, seismicity and low global shear thors opinion) back and base drains so as to route water away from the
strength accounts for 48 (14%) cases. High surcharge and toe erosion reinforced soil zone; see Berg et al. (2009), Collin et al. (2002) and
are the most common. Internal water; e.g., leaking drainage systems Bernardi et al. (2009). This is well within the state-of-the-practice using
(catch basins, inlets and pipe joints), broken water mains, and in- drainage geocomposite materials for the back drain and a wide selec-
filtrating or perched water accounts for 114 (37%) cases. Leaking tion of materials (drainage geocomposites, gravel, sands, pipes, etc.) for
drainage systems and pressure pipe breakage are the most common. the outlet base drain. In addition, the upper ground surface must be
External water; e.g., from surface infiltration, the retained zone, tension sealed and properly drained so as not to allow surface water to
cracks and elevated water level accounts for 87 (27%) cases. Tension permeate into the reinforced soil zone or cascade over the wall facing;
cracks and infiltration are the most common. see Berg et al. (2009), Collin et al. (2002) and Bernardi et al. (2009).
Fig. 7 illustrates both of these protection details when using fine-
4. Most common failure issues grained soil backfills in the reinforced zone.
The following five topic areas appear to the authors to be at the core 4.2. Poor placement and compaction of fine grained backfill soils
of most of the 320 MSE wall failures under discussion. Each will be
briefly explained along with suggested recommendations for avoidance It was noted that 245 (76%) of the failure case histories had poor-or-
in the future. moderate compaction. When using sands and gravels, compaction is
almost automatic, with placement equipment often achieving the de-
4.1. Fine grained soil in reinforced zone backfill sired density. With silts and clays, however, compaction is more diffi-
cult, yet well within the state-of-the-practice. In general, 95% standard
Fig. 5 presented the various types of soils used in the reinforcement Proctor compaction should be achieved throughout the reinforced soil
zone of the 320 case history failures. Readily seen is that 232 (72%) of zone; see Berg et al. (2009), Collin et al. (2002) and Bernardi et al.
the failure cases used silt and/or clay soil types. The reason for use of (2009). To be noted is that construction equipment must stay away
such soils is felt to be their availability at a low or even zero cost in from the wall facing (from 1 to 2 m) at all times since outward de-
comparison to the cost of sands and gravels, which usually have to be formation of the facing has occurred in the past.
imported to the site. The concern over, and critical issue of using, such
fine grained soils is that they have low to extremely low hydraulic 4.3. Drainage systems located within the reinforced soil zone
conductivity. Of course, this can be properly avoided by proper design,
see Kempton et al. (2000) among others. If present, water within, It was noted that 47 of the 114 (41%) internal water failures were
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R.M. Koerner, G.R. Koerner Geotextiles and Geomembranes 46 (2018) 904–912
(a) As the reinforcement length shortens, both internal linear and ex-
ternal circular arc failures are negatively affected.
Fig. 7. MSE wall section showing drainage geocomposite back drain and outlet
(b) As the reinforcement spacing increases, internal piecewise linear
system, geotextile filters, as well as a geomembrane surface waterproofing
failures are negatively affected.
layer. Also note that the soil shading in the reinforced soil zone suggests
granular soil or gravel which is usually not the situation as reported herein (c) As the exit angle at the toe of the slope increases, external circular
(compl. TenCate Geosynthetics Inc.). arc failures become more prevalent.
(d) As the backfill soil shear strength decreases, internal piecewise
linear failures become more prevalent.
“plumbing related”. In this regard, both pressure pipelines and drainage
(e) As water filled tension cracks occur, both internal linear and ex-
pipelines with catch basins must be removed from the reinforced soil zone.
ternal circular types of failures are negatively affected.
MSE walls, particularly when backfilled with fine grained soils, in-
(f) As the phreatic surface in front of and within the backfill soil in-
variably settle vertically downward and move laterally outward. Such
creases, external circular arc failures become more prevalent.
settlement can even result in a backward rotation of the structure; see
Jewell (1996). Pipelines simply cannot respond to such movements,
Obviously additional design variables can be selected for in-
i.e., they break if pressure related and they pull apart if drainage re-
vestigation, all of which give the necessary insight into the behavior of
lated; see Fig. 8 for the latter. The resulting discharged water escaping
MSE structures. In this regard, the Federal Highway Administration
within the reinforced zone is simply unacceptable. Recommended in
Design and Construction Guidelines (Berg et al., 2009) describe other
this regard is to move the drainage system to behind the reinforced soil
situations of concern.
zone and furthermore to couple it with the back and base drains as
shown in Fig. 9; see Berg et al. (2009). This also requires the slope to
drain away from the top of the wall facing thereby avoiding a waterfall- 5. Summary and recommendations
effect with its possible toe erosion. In this way, all possible water
sources (with their accompanying hydrostatic pressures) are removed This paper (building on previous reports and papers) presents 320
from entering the reinforced soil zone. cases of MSE wall failures resulting in either excessive deformation or
actual collapse. The primary causes of the failures are felt to be in-
adequate or improper design and/or construction. The major design
4.4. Improper external water control inadequacy appears to be the use of fine grained soils in the reinforced
soil zone and the lack of proper drainage procedures along with the
It was noted that 29 of the 87 (33%) external water failures were poor practice of placement of “plumbing” and other utilities within the
surface water related. Again, the upper surface of the reinforced soil reinforced soil zone. This combination must be halted along with the
zone should slope backward and away from the face of the wall, recall shifting of all utilities from out of the reinforced soil zone, per Fig. 9, is
Fig. 9, and furthermore it should be sealed with a geomembrane or highly recommended. The major construction inadequacy is the approved
geosynthetic clay liner as shown in Fig. 7; see Berg et al. (2009), Collin use of fine grained silt and clay backfill soils insofar as their inadequate
et al. (2002) and Bernardi et al. (2009). As is commonly the case, when placement and compaction. The incorporated water stemming from
the reinforced soil zone deforms away from the retained soil zone, a such situations leads to hydraulic pressures being mobilized behind the
tension crack is formed between the two zones; recall Fig. 3b upper facing or within the reinforced soil zone and requires the use of back
right photograph. Such cracks must be immediately and continuously and base drains so as to dissipate the pressures and properly remove the
filled with soil and joint sealer or else the hydrostatic pressure scenario water at the front of the wall. Thus, both design and construction issues
depicted in Fig. 10 is likely to occur. are negatively interrelated with one another when it comes to the use of
fine grained soils and proper drainage controls.
Interestingly, there are no cases involving improper manufactured
Fig. 8. Improper location of drainage inlets and related piping within reinforced soil zone and subsequent pipe separation and leakage. (GSI photographs).
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R.M. Koerner, G.R. Koerner Geotextiles and Geomembranes 46 (2018) 904–912
Fig. 9. Suggested shifting of internal drainage systems from within to behind the reinforced soil zone.
geotextile or geogrid reinforcement products. Yet, the geosynthetics man- disparity between private and public owned walls are conjecture (e.g.,
ufacturer is often the first organization challenged when excessive de- lack of peer review of plans and specifications, less control over backfill
formation or collapse occurs. One other final point to be emphasized is soil, lack of inspection during construction, etc.) but are most important
the realization that 313 (98%) of the cases were in the private sector. so as to correct this situation going forward. Clearly, authoritative and
Thus it appears that liberties are being taken for MSE walls at shopping regularly updated codes, guides and practice documents along with
centers, industrial parks, housing developments, private facility infra- qualified and/or certified field inspectors (see GCI-ICP) are critical to
structure projects and the like, that are not being taken by public sector have and to be implemented accordingly.
(federal, state and local) regulatory agencies. The reasons for this Whatever the cause or causes of this large number of MSE wall
Fig. 10. Modular block wall collapse progression due to hydraulic pressure in tension cracks.
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R.M. Koerner, G.R. Koerner Geotextiles and Geomembranes 46 (2018) 904–912
failures having geosynthetic reinforcement, the situation sheds a poor National Concrete Masonry Association, Herndon, VA, pp. 96.
light on everyone involved in the process. This large number of failures Elias, V., Christopher, B.R., Berg, R.R., 2001. Mechanically Stabilized Earth Walls and
Reinforced Soil Slopes Design and Construction Guidelines. FHWA-NHI-00-043
should be mitigated going forward so as to continue the use of such Report. National Highway Institute, Washington, DC, pp. 393.
geosynthetically reinforced MSE walls. Hopefully this paper will aid in Geosynthetic Certification Program-Inspectors Certification Program (GCI-ICP) for me-
this regard. chanically stabilized earth (MSE) walls, berms and slopes using geosynthetic re-
inforcement, available at: www.geosynthetic-institute.org/icpintro2.htm.
Jewell, R.A., 1996. Soil Reinforcement with Geotextiles, Construction Industry Research
Acknowledgements and Information Association (CIRIA) Special Publication 123. Thomas Telford, pp.
332.
Kempton, G.T., Jones, C.J.F.P., Jewell, R.A., Naughton, P.J., 2000. Construction of slopes
This paper is made available through financial assistance of the using cohesive fills and new innovative geosynthetic material. In: 2nd European Conf.
Members, Affiliated Members and Associate Members of the On Geosynthetics, vol. 2. Pation Editore, Bologna, pp. 825–828.
Geosynthetic Institute (GSI). We sincerely thank them in this regard. Koerner, R.M., Koerner, G.R., 2013. A data base, statistics and recommendations re-
garding 171 failed geosynthetic reinforced mechanically stabilized earth (MSE) walls.
See our website at www.geosynthetic-institute.org for member organi-
Journal Geotextiles and Geomembranes 40, 20–27.
zations along with contact persons. Koerner, R.M., Koerner, G.R., 2009. A Data Base and Analysis of Geosynthetic Reinforced
In addition, the authors specifically acknowledge the following Wall Fabrics. GRI Report #38. GSI Publication, Folsom, PA, pp. 165.
persons who contributed multiple case histories to the data base: Felix Koerner, R.M., Soong, T.-Y., 2001. Geosynthetic reinforced segmental retaining walls.
Journal Geotextiles and Geomembranes 19 (6), 359–386.
Jaecklin, Dov Leshchinsky, Blaise Fitzpatrick, Steve Wendland, Jay Leshchinsky, D., 1997. Reinforced and Unreinforced Slope Stability Analysis Computer
McKelvey, Jason Wu, Rick Valentine and John Wolosick … Thank you! Program. Adama Engineering Inc., Newark, DE.
McKelvey, J.A., 2015. Hydraulic performance of mechanically stabilized earth structures.
In: Proceedings of Geosynthetic Conference. IFAI Publ., Portland, Oregon Feb. 16-19
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