Professional Documents
Culture Documents
DOI 10.1007/s12205-011-1307-5
www.springer.com/12205
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Abstract
A series of field-scaled pullout tests were carried out to investigate the pullout behavior of cell-type tires in reinforced soil
structures. It is difficult to perform laboratory-scale pullout tests due to the size and geometry of the cell-type tires. Therefore it was
necessary to perform field tests. The purpose of the field tests carried out in this study was to investigate the effects of surcharge
height, effective anchorage length, tires connection materials, and the number of tires on the pullout behavior of cell-type tires. The
ultimate tensile strength of cell-type tires was determined for the design and construction of reinforced soil structures. For
comparison, pullout testing of the commercially available geocell was also conducted. The pullout resistance of cell-type tire
increased with increasing surcharge height, effective anchorage length, and the number of tires. The ultimate pullout resistance of
cell-type tires was approximately 1.25 times that of the geocell reinforcement. This difference was mainly due to the high-strength
steel wires inside the tires. The pullout resistance normalized by the number of tires and the surcharge height was 4 kN.
Keywords: pullout test, cell-type tire, geocell, pullout resistance, ultimate tensile strength
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1. Introduction well as greenhouse gas. The recycling of tires into rubber goods
is steadily increasing, however its rate is much lower than that of
The annual generation of waste tires is rapidly increasing as other recycling methods because of the recycling processes cost.
the vehicle industry is expanding. Therefore, the disposal of The use of waste tires in reinforced soil structures such as retain-
waste tires has become a major worldwide environmental issue. ing walls and slope stabilization does not pollute the environment
In advanced countries the numbers of waste tires generated in with greenhouse gas or various dangerous pollutants, and the
2005 were approximately 300 million, 104 million, and 30 million, construction cost is lower than that of the conventional method.
for the United States, Japan and Canada respectively (RMA, 2009; In other words, it is an efficient and beneficial method compared
Kamokar et al., 2007; Eco-flex, 2009). In Korea, the number of to other methods.
vehicles increased from 10 million in 1997 to 16 million in 2008 A new recycling method called the “cell-type tire” has been
(MLTM, 2009), and the generation of waste tires during the proposed to utilize waste tires as a reinforcement material in
same period increased quickly from 17 million to 29 million reinforced soil structures. To make a cell-type tire unit, both
(KECO, 2009). sidewalls are removed from a tire as shown in Figs. 1(a) and (b).
The Korean government legislated the ‘Act on the promotion A shallow, large-diameter cylinder-type tire is folded to assemble
of saving and recycling of resources’ in December 1992, so that into a small two-cell unit forming an Arabic number 8 as shown
recycling waste tires began to be possible. Accordingly, waste in Fig. 1(c). Several cell-type tire units can be combined to
tires are being utilized since then in various applications such as complete a cell-type tire.
retreaded tire, tire derived fuel (TDF), and rubber goods manu- For the design and construction of cell-type tire-reinforced soil
facturing. Retreaded tires are reused with used cars, and TDF is structures, it is necessary to understand the pullout behavior of cell-
available as an energy alternative to fossil fuel. However, TDF is type tires and to estimate their ultimate tensile strength. Laboratory-
significantly undesirable because it is extremely dangerous to scale pullout testing is not possible because of the geometry and
human health and to the natural environment. Incineration of size of cell-type tires; hence, all pullout tests were conducted in the
tires emits toxic pollutants (dioxins, and furans), and a number of field. The factors that influence the ultimate pullout resistance of
other harmful chemicals known as carcinogen (PCBs, chlorine- cell-type tires are the surcharge height, effective anchorage
based pollutants, and non-chlorinated hydrocarbon pollutants) as length, connection materials, and the number of tires.
− 1209 −
Keun Soo Kim, Yeo Won Yoon, and Gil Lim Yoon
The main issue that should not be overlooked is that the waste 3. Field Pullout Tests
tire reinforcement materials should not affect humans and the
environment. They have to sustain high tensile forces and pro- 3.1 Pullout Test Apparatus
perly withstand the most important internal or external effects A schematic diagram and a list of the principal components of
(physical-chemical aging, creep, UV radiation, pH, and sea water), the pullout test apparatus are presented in Fig. 2 and Table 1,
and damage that may occur during the construction phase as well respectively. The pullout forces are transmitted from a hydraulic
as during the structure expected life. cylinder ( ① ) to the crossbeams (② -II, III), strands ( ③ ), and
In this respect, the environmental assessment of toxic com- reinforcement materials embedded in the test embankment. To
pounds emitted from waste tires used as construction materials, ensure an equal transfer of pullout force to each frontal cell-type
has been performed by several researchers in the last decade. tire unit, the measuring system, comprising two load cells ( ④ )
Humphrey and Katz (2000) and Humphrey and Katz (2001)
monitored effluents, and the results indicated that toxic com-
pounds had no significant adverse effects on ground water
quality above or below the water table over a period of 5 years.
O’Shaughnessy and Garga (2000b) and Yoon et al. (2004b)
obtained results showing that waste tires are harmless, because
steel wires which may provide adverse effect to water quality or
soil are covered by vulcanized rubber or polymer material.
Usually, tires are strongly reinforced with synthetic fibers, textile
cords, high-strength steel, and reinforcing beads. In addition to
very high tensile strength, tires have high frictional resistance
(Yoon et al., 2007). Tires are not susceptible to corrosion, and the
deterioration of tires is negligible in the pH range from 4 to 5,
which are the usual acidic groundwater conditions (O’Shaughnessy
and Garga, 2000b). Though tires are susceptible to fire and UV
radiation, tires embedded in soil will not present such problems. Fig. 2. Schematic of Pullout Test Apparatus
Therefore, tires are desirable and attractive as soil reinforcement
materials in addition to their original purpose. Table 1. Principal Components of Pullout Test Apparatus (in Fig.
Waste tires have already been used as soil reinforcement 2)
materials to recycle resources and to minimize environmental No. Remarks
effect in the United States, Canada, England, France, Japan, ① Hydraulic Cylinder (Cap.: 1370 kN, Stroke: 200 mm)
Australia, and Brazil (Forsyth and Egan, 1976; Hausmann, 1990; ② Crossbeam (H beam: 300×300×12×10)
Garga and O’Shaughnessy, 2000; Ecoflex, 2009). In Australia, ③ Strand (Cap.: 78 kN/ea.)
waste tires are utilized in various civil engineering structures, Load Cell (Cap.: 196 kN, Standard Error: 0.098 kN)
④
such as retaining walls, roads, and embankment stabilization. LVDT (Sens.: 0.01 mm, Stroke: 200 mm)
⑤
The utilization ways are accredited under ISO 14001, the inter-
⑥ Reaction Pile (H beam: 300×300×12×10)
national standard concerning environmental management sys-
⑦ Channel
tems, and are also certified by the Australian ecolabel program.
⑧ Supplementary Beam (H beam: 300×300×12×10)
The usefulness of waste tires in civil engineering structures has
Table 5. Frictional Parameters between Soil and Tire Tread step, 4.9 kN, obtained by dividing the expected maximum force
by 30~40 steps. The strain is defined as the ratio of the frontal
Strength Parameter
Condition of Test displacement to the total reinforcement length. The test was
(R.C: 90%) Friction Angle Cohesion
Rϕ1) Rc2) stopped when the strain reached 20%, except for the case when a
(°) (kPa)
Soil-Soil ϕ=34.7 - c=39.7 -
definite peak value occurs before the 20% strain value is attained.
When a clear peak value is observed, it becomes the ultimate
Soil-Outside of Tread δout=33.9 0.97 ca-out=13.2 0.33
pullout resistance. Otherwise, the ultimate pullout resistance is
Soil-Inside of Tread δin=31.9 0.90 ca-in=18.4 0.46
the pullout force when the strain reaches 20%.
Note : 1) Rϕ = reduction factor on friction = tanδ/tanϕ
Note : 2) Rc = reduction factor on cohesion = ca/c
The failure of the soil mass that occurred in this test is shown
in Fig. 5(b). As reported by FHWA (2001) reinforcement
materials can fail in two different ways. The first failure mode is
characteristics between soil and tire treads are excellent. the failure by pullout. This will happen when the tensile force in
The test embankment was built by conventional construction the reinforcements is larger than the pullout resistance, that is,
techniques. The reinforcement materials used in the test were the force required to pull the reinforcements out of the soil mass.
placed on a compacted soil bed 0.6 m high and were spaced at However, if the tensile force in the reinforcements becomes
distance twice their width, and thereafter, the surcharge was greater than the tensile strength of the reinforcements, they will
placed. Every layer 300 mm thick was compacted to 90% RC excessively elongate or break. The second mode is called failure
using a 98 kN vibrating roller. by elongation or breakage of the reinforcements. Consequently,
failure by both modes leads to large movements and possible
3.4 Pullout Test collapse of the structure.
Figure 5(a) shows a photograph of the pullout test apparatus. This study investigates the failure mode and pullout behavior
The frontal and rear displacements measured at every loading of cell-type tires by observation and measurement. One method
Fig. 5. Performance of Field Pullout Test: (a) Full-Scale Test Fig. 6. Deformed Shape of Cell-Type Tires after Pullout Test: (a)
Setup, (b) Tension Crack 2×7 Cell-Type Tire, (b) 2×7 (R) Cell-Type Tire
Table 7. Test Setup Configurations for Pullout of Tire Mats in Other Studies
O’Shaughnessy
Present Work Gerscovich et al. (2001)
and Garga (2000a)
Compaction in dense state for simul-
Density of Slope of Keep in a loose state to reduce pas- Keep in a loose state to reduce pas-
taneous installation of reinforce-
Surcharge Load sive resistance of the soil sive resistance of the soil
ments in the test embankment
Whole tire (Fig. 1(a)) and Whole tire (Fig. 1(a)) and
Type of Tire Used Cell-type tire
cut tire with one sidewall removed cut tire with one sidewall removed
High-strength bolt and polypropy-
Connecting Material of Tire Polypropylene rope (d = 9.5 mm) Polypropylene rope (d = 6 mm)
lene rope (d = 10 mm)
Sand (SP) and cohesive soil (MH
Soil Weathered soil (SM) Sand (SP)
and CH)
Range of Surcharge Height
0.5, 1.5, 2.5, 3.2 0.5, 1.0 0.5, 1.5, 2.5
(m)
Fig. 9. Pullout Resistance (kN/m) of Cell-Type Tires with Various Fig. 10. Typical Pullout Behavior of 2×7 (F) Cell-Type Tire at Mea-
Configurations suring Points
4.2.3 Connecting Means slide along their lower surface, and the peak value gradually de-
A 2×7 (R) cell-type tire was made by connecting cell-type tire creases. Because of this pullout behavior, pullout failure develops
units with rope. The ultimate pullout resistance of 2×7 (F) connect- in most cell-type tires. In 2×7 cell-type tire with a 3.2 m high
ed by bolts is 1.25 times larger than that of 2×7 (R). Yoon et al. surcharge, excessive elongation failure occurred without pullout
(2007) also obtained similar results from tensile tests for connec- failure because the pullout resistance was greater than the pullout
tion joints of cell-type tire units (connected by bolt or rope) using force.
a universal testing machine. Therefore, the stiffness and strength In the field-scale pullout tests carried out by Long (1993),
of connection materials should be considered an important factor O’Shaughnessy and Garga (2000a), and Gerscovich et al. (2001),
in utilizing waste tires in reinforced soil structures. in addition to the progressive failure of the subsequent rows, it
was observed that the rope knots connecting adjacent tires were
4.2.4 Pullout Behavior at Measuring Points tightened with the pullout force application. It results in the un-
On applying the pullout force, the pullout apparatus shown in foreseen displacements that range between 0.02 m to 0.04 m.
Fig. 2 is moved as a unit. Frontal displacement indicates the Also, The tire elements connected with the rope were elongated
displacement of crossbeam II measured with LVDT, and rear in the direction of the pullout force due to transforming from a
displacement means the displacement at the end points of the circular shape to a pronounced oval form.
first and second rows of cell-type tires measured with wires (Fig. As shown in Fig. 6(b), the tightening of rope knots and the
3). The deformation of 2×7 (F) and 2×7 (R) cell-type tires after deformation of tires were also observed in 2×7 (R). The middle
the test is respectively shown in Figs. 10 and 11, and each failure parts of 2×7 (R) were usually deformed from an Arabic number
mode of cell-type tires is given in Table 6. 8 shape to a diamond shape. Fig. 11 shows the pullout behavior
Long (1993), O’Shaughnessy and Garga (2000a), and Gerscovich of 2×7 (R), which developed more excessive extension than 2×7
et al. (2001) reported that progressive failure was clearly observed (F). Therefore, the middle and last displacement of 2×7 (R) was
in the tire mats. Usually, on applying the pullout force, the first observed near the considerable strain of about 20%. This
row of the tire mats is extended in the direction of the pullout indicates that excessive elongation failure and pullout failure
force. The first row is fully mobilized, and then the force is developed at almost the same time.
transmitted to the next row. Finally, the last row is elongated after FHWA (2001) classified reinforcement extensibility into two
full mobilization of the previous row. After failure of the last classes. Inextensible reinforcement and extensible reinforce-
row, the entire tire mat begins to slide along the bottom interface
of the tire mat and to carry the soil mass above it as shown in Fig.
5(b).
This progressive failure also developed in every cell-type tire
of this study; however, connection materials have a slight influ-
ence on the failure. The behavior of 2×7 (F) was generally observed
in other cell-type tires (Fig. 10). At application of the pullout
force, the displacement is observed at only the frontal row of the
cell-type tires. The pullout force is increasingly transferred from
the first row to the next row. Thereafter, middle displacement is
gradually observed and the last displacement is also observed
before or after the peak value. In other words, cell-type tires only
extend before the last displacement. When the pullout force is Fig. 11. Pullout Behavior of 2×7 (R) Cell-Type Tire at Measuring
greater than the pullout resistance of cell-type tires, cell-type tires Points
ment refer to deformation of the reinforcement at failure which is resistance stress is calculated as the pullout resistance divided by
much less than or greater than the deformability of the soil. BS the effective area, where the effective area is calculated as the
8006 (1995) also classified inextensible or extensible reinforce- unit width multiplied by the effective length. Note that the
ment based on the axial strain to which the design load is effective area agrees well with the total area when the entire
subjected. Axial strain of inextensible reinforcement is less than reinforcement is completely pulled out. Therefore, the pullout
1%, whereas it is more than 1% for extensible reinforcement. resistance stresses for 1×7, 2×7 (F), and 4×7 were respectively
Therefore steel reinforcement is included in inextensible rein- 26.75 kPa, 22.99 kPa, and 20.12 kPa corresponding to effective
forcement materials, while extensible reinforcement include not areas of 2.56 m2, 5.12 m2, and 10.24 m2. Therefore, the pullout
only geosynthetic material but also reinforcement materials resistance stresses of 2×7 (F) and 4×7 were respectively 14.0%
made from tires. and 24.7% lower than that of 1×7. As the shear area increases,
pullout resistance stress converged to some value. The pullout
4.2.5 Evaluation Method of the Shear Stress resistance stress of 2×7 (H) with an effective area of 2.56 m2 was
In evaluation of the interface shear stress of extensible rein- 24.94 kPa.
forcement materials from the pullout test, using the total area of
reinforcement can underestimate the practical shear stress that 4.3 Cell-Type Tire and Geocell
develops. Ochiai et al. (1996) discussed methods evaluating the In order to demonstrate the suitability of the cell-type tires for
pullout resistance in terms of shear stress. The shape of tensile reinforced soil structures, it is necessary to compare the perfor-
force distribution curves along the geogrid depends on the pulling mance of cell-type tires with commercial reinforcement materials.
force and the vertical stress. Based on this pullout mechanism, In this study, geocell was adopted for comparison because of the
the methods to evaluate pullout resistance are classified into two similarities between geocell and cell-type tire both in shape and
types. In the first type, all of the mobilizing processes of the failure mechanism. As shown in Fig. 13, the pullout resistances
pullout resistance at any pulling force are used for evaluation. of 2×7 (F), 2×7 (R), and geocell were respectively 73.6 kN/m,
This is called the mobilizing process method. In the second type, 55.2 kN/m, and 58.3 kN/m. The pullout resistance of 2×7 (F) is
the distribution curve at the maximum value of the pulling force approximately 1.26 times that of geocell. Therefore, cell-type
is taken into consideration, and the average values are used for tires can be used in place of geocell in reinforced soil structures.
evaluation. This is called the average resistance method. After testing, it was seen that geocell was broken at the frontal
The average resistance method is classified again into three parts connected with pullout strands. In this study, cell-type tires
methods based on the determination of the average values. The showed failure by pullout, elongation, or a combination of both,
first one is a total area method, in which the pulling force at the while geocell showed failure by breaking.
front and over the whole area of the geogrid in the pullout box is
taken into consideration for the resistance evaluation. The second 4.4 Ultimate Tensile Strength of Cell-Type Tire
is an effective area method which is defined by the effective The ultimate tensile strength of cell-type tires was conserva-
force with the related area for evaluating the pullout resistance. tively determined since the design and construction of cell-type
To determine the effective length, the displacement of each grid tire-reinforced soil structures was tried for the first time with this
junction in the soil has to be measured as well as the pulling type, i.e. small cell type tires without both sidewalls. FHWA
force at the front of the geogrid. The third is a maximum slope (2001) recommended that the minimum anchorage length for
method using the slope of the tangent at the point of maximum pullout resistance should be more than 1.0 m. Cell-type tires are
tangent of the slope on the distribution curve. an appropriate material for use in reinforced soil structures of 3
Fig. 12 shows the variation of the pullout resistance stress with m to 5 m in height. High-strength bolts are recommended as a
frontal displacement for cell-type tires. In this figure, pullout connecting material for cell-type tire units due to their simplicity
and efficiency. Therefore, this study proposed the ultimate tensile
strength of 73.6 kN/m, which corresponds to the ultimate pullout design.” Canadian Geotechnical Journal, Vol. 37, No. 1, pp. 75-96.
resistance of 2×7 (F) cell-type tire under a surcharge height of Gerscovich, D. M. S., Medeiros, L. V., and Sayao, A. S. F. J. (2001).
1.5 m with an effective anchorage length of 1.6 m. Because 4×7 “Field pullout test of scrap tire reinforcement layers under different
soil surcharges.” Proceeding of the 15th International Conference
gives too high values of pullout resistance as shown in Fig. 9,
on Soil Mechanics and Geotechnical Engineering, Istanbul, Vol. 2,
and 1×7 has a shorter length than the minimum anchorage length pp. 1587-1590.
of 1.0 m. Hausmann, M. R. (1990). “Slope remediation, in stability and perfor-
mance of slopes and embankments.” Proceedings of Specialty
5. Conclusions Conference, ASCE, Berkeley, California, Edited by R. B., Seed and
R. W. Boulanger, Geotechnical Special Publication Vol. 31, No. 2,
A series of field-scaled pullout tests were carried out to investi- pp. 1274-1317.
gate the pullout characteristics and to determine the ultimate Humphrey, D. N. and Katz, L. E. (2000). “Five-year field study of water
quality effects of tire shreds placed above the water table.” Trans-
tensile strength of cell-type tires in reinforced soil structures. The
portation Research Record No.1714, Transportation Research
ultimate pullout resistance of cell-type tires increased with the Board, Washington, D.C.
increase of surcharge height, effective anchorage length, and the Humphrey, D. N. and Katz, L. E. (2001). “Field study of water quality
number of tires. However, as the effective anchorage length effects of tire shreds placed below the water table.” Proceedings of
increased the pullout resistance stress with the effective area the Conference on Beneficial Use of Recycled Materials in Trans-
decreased. The ultimate pullout resistance of 2×7 (F) cell-type portation Applications, Air and waste Management Association, pp.
tire was about 1.25 times larger than those of 2×7 (R) cell-type 1-10.
tire and geocell. This was mainly due to the high-strength bolts Karmokar, A. K., Takeichi, H., Kawaida, M., and Yasuhara, K. (2007).
“Evaluation of load bearing capacity of shredded scrap tire geo-
and the high-strength steel wires inside the tires, respectively.
materials.” International Workshop on Scrap Tire Derived Geoma-
The pullout resistance normalized by the number of tires and the terials, Japanese Geotechnical Society, Yokosuka, Japan, pp. 132.
surcharge height was 4 kN, in agreement with other research KECO (2009). http://www.keco.or.kr
results. From most test results for cell-type tires, the failure mode Long, N. T. (1993). Le pneusol, recherche-realisations-perspectives,
of pullout was observed. The ultimate tensile strength of 73.6 These de Doctorat, Institut National des Science Appliquees de
kN/m is conservatively suggested for cell-type tire-reinforced Lyon, Lyon, France.
soil structures, and that corresponds to the ultimate pullout MLTM (2009). http://www.mltm.go.kr
resistance of 2×7 (F) cell-type tire under a surcharge height of Ochiai, H., Otani, J., Hayashic, S., and Hirai, T. (1996). “The pull-out
resistance of geogrids in reinforced soil.” Geotextiles and Geomem-
1.5 m with an anchorage length of 1.6 m.
branes, Vol. 14, No. 1, pp. 19-42.
O'Shaughnessy, V. and Garga V. K. (2000a). “Tire-reinforced earthfill.
Acknowledgements Part 2: Pull-out behaviour and reinforced slope design.” Canadian
Geotechnical Journal, Vol. 37, No. 1, pp. 97-116.
The authors are grateful to INHA University for financial sup- O'Shaughnessy, V. and Garga V. K. (2000b). “Tire-reinforced earthfill.
port. Thanks are extended to INHA University graduate students Part 3: Environmental assessment.” Canadian Geotechnical Journal,
Mr. Sung Soo Cho and Mr. Seung Won Lee for their assistance. Vol. 37, No. 1, pp. 117-131.
RMA (2009). Scrap tire markets in the united states-9th biennial report,
Rubber Manufacturers Association, Federal Highway Administra-
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