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Journal of Cleaner Production 238 (2019) 117882

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Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Waste tire rubber and pozzolans in concrete: A trade-off between


cleaner production and mechanical properties in a greener concrete
Mostafa Jalal a, b, *, Navid Nassir c, Hamid Jalal d
a
Zachry Department of Civil Engineering, Texas A&M University, College Station, TX, 77843, USA
b
Texas A&M Transportation Institute, Texas A&M University, 3135 TAMU, College Station, TX, 77843, USA
c
Department of Civil Engineering, Pouyandegan Danesh University, Chalus, Mazandaran, Iran
d
Department of Civil Engineering, Semnan University, Semnan, Iran

a r t i c l e i n f o a b s t r a c t

Article history: This study presents a cleaner production of a concrete by incorporating waste rubber chips and poz-
Received 28 June 2018 zolans to make a greener concrete through partial replacement of aggregates and cement. For this
Received in revised form purpose, aggregate was replace by 10 and 15% by graded waste rubber (RB) and cement was partially
6 July 2019
replaced by pozzolans, namely silica fume (SF) and zeolite (ZE) by 10%. Fresh and hardened properties of
Accepted 1 August 2019
Available online 2 August 2019
the concrete was investigated through slump, compressive strength and elasticity modulus. The effect of
RB, SF and ZE addition on fresh properties was assessed which indicated 5% and 14.6% slump reduction
Handling editor. Baoshan Huang for 10% and 15% rubber replacement, 4% increase due to SF addition, and 4% decrease as a result of ZE
addition. The microstructure of the pozzolans was also investigated using SEM micrographs. Compres-
Keywords: sive strengths of the samples were measured at different ages of 3, 7, 28, and 42 days and compared with
Greener concrete ACI 318 equation in order to modify the coefficients for the greener concrete. Elasticity moduli of the
Cleaner product concrete mixes were determined according to ASTM C469. The results indicated that 10% and 15% rubber
Waste tire rubber replacement led to 30% and 50% strength drop, respectively. The corresponding reduction in elastic
Pozzolans
modulus was observed as 14% and 32%. The elastic modulus was also estimated using relationships
Mechanical properties
presented in different standards based on compressive strength. It was found that ACI 318 relationship
Strength prediction
underestimates the elastic modulus for which the correction factors were determined. Three different
regression models namely Linear, Logarithmic, and Power were also developed in order to predict the
compressive strength of greener concrete. Power regression with R2 ¼ 0.92 proved to be more powerful
among other assessed regression models.
© 2019 Elsevier Ltd. All rights reserved.

1. Introduction Kellett, 1995). On the other hand, the latter is environmentally


and economically challenging due to its carbon footprint and pro-
Concrete is the most widely used building material in the world duction costs.
for which the aggregates and cement are the main constituents. As a results, recycling remains the best alternative to reduce the
The former comprises about 70% of the concrete which is a high impact that the environment in terms of the consumption of raw
demand. Aggregate products play an important role in the everyday materials, CO2 emission, and the accumulation of waste materials.
life as these materials are used in almost all forms of built infra- In this regard, the construction and concrete industry can be
structure, such as roads, sidewalks, foundations, sewers, and the considered as one of the best alternatives to consume recycled
buildings themselves (MNR, 2010a). Aggregate extraction has been materials and industrial by-products.
identified as one of the controversial land-uses which is largely due Several studies have addressed the application of waste tires in
to the environmental consequences and the social costs associated concrete in different aspects such as fibers and aggregate partial
with aggregate extraction activities (Winfield and Taylor, 2005; replacement. Some studies have already confirmed the viability of
using the vulcanized rubber fiber into construction materials (Chiu,
2008; Estevez, 2009; Hern andez-Olivares et al., 2007; Milanez and
* Corresponding author. Zachry Department of Civil engineering, Texas A&M Bührs, 2009; Sunthonpagasit and Duffey, 2004). Some others have
University, College Station, TX, 77843, USA. investigated the mechanical and darability properties of the
E-mail addresses: m.jalal.civil@gmail.com, mjalal@tamu.edu (M. Jalal).

https://doi.org/10.1016/j.jclepro.2019.117882
0959-6526/© 2019 Elsevier Ltd. All rights reserved.
2 M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882

concrete containing up to 30% of waste tire rubber (Khaloo et al., two main ingredients of concrete. Due to concrete being the most
2008; Turatsinze and Garros, 2008; Tortum et al., 2005). widely used made-made material in the world, replacing even a
Many studies have also been conducted on cement replacement small portion of its ingredients with waste materials can be of
by various pozzolans and industrial by-products in different types huge significance. In this study, a cleaner concrete product is
of concrete. This supplementary cementitious materials include investigated from two perspectives: aggregate replacement by
nanomaterials (Jalal et al., 2012a,b; Jalal and Mansouri, 2013; Jalal, waste rubber, and cement replacement by silica fume (SF) as an
2014, Jalal et al., 2015; Jalal and mansouri, 2012; Jalal and Noorzad, industrial by-product, and zeolite (ZE) as a natural pozzolan. In this
2012; Sotoudeh and Jalal, 2013; Vazinram et al., 2015), fly ash (Jalal way, less cement is consumed which leads to less CO2 footprint.
et al., 2012; Jalal and Mansouri, 2012; Jalal and Tahmasebi, 2015), Moreover, cutting down on natural aggregates’ consumption by
silica fume (Arabali and Shekarchi, 2015; Jalal et a., 2015; Guneyisi waste rubber replacement will result in more environment-
et al., 2004; Jalal et al., 2015; Jalal, 2012; Jalal, 2014), slag friendly product.
(Teimortashlu et al., 2018; Jalal et al., 2019a,b,c), zeolite Even though several studies have investigated a wide range of
(Nagrockiene and Girskas, 2016; Tran et al., 2019; jokar et al., rubber fractions in concrete (Li et al., 2003; Huang et al., 2004,
2019), and some other types of pozzolans that can help reduce 2013; Shu and Huang, 2014; Dong et al., 2013), however, this
the cement content, and hence leading to a cleaner and more research has focused on optimum percentage, namely up to 15%, to
sustainable production. The Zeolite that is investigated in this make a trade-off between waste management and structural con-
study is known as a natural pozzolan that has been studied by a crete strength. This study also investigates for the first time the
few studies. However, it can be classified as zeolite clinoptilolite- comparative effects of SF and ZE on rubberized concrete. The op-
Na, which does not thoroughly conform to the maximum limit of timum fractions of pozzolans to replace cement was selected as 10%
SO3 described in ASTM C618 for a pozzolan, but it has pozzolanic according to available literature for SF (Cohen et al., 1990;
behavior in concrete mixture (Raggiotti et al., 2018). Regarding its Mohammed et al., 2012; Gupta et al., 2016) and ZE (Nagrockiene
influence on fresh properties of concrete, it was reported that and Girskas, 2016; Tran et al., 2019; jokar et al., 2019). Another
zeolite can lead to decreased workability and setting time of significance of this study is that regression models as simple and
conventional concrete (Najimi et al., 2012), and viscosity increase robust tools were utilized for the first time in this study for strength
of the fresh state of self-compacting concrete (Samimi et al., 2018). prediction of the rubberized concrete mixtures. It should be
Nagrockiene and Girskas (2016) showed that the density of con- mentioned that the models developed in this study are valid
crete increases by increasing the zeolite content. Most of the within the range of variables studies herein and similar type of
studies have investigated the zeolite content in concrete up to 30% materials.
and shown that durability properties improve by increasing the
zeolite up to 30% (Tran et a. 2019; Samimi et al., 2018;
3. Materials
Ramezanianpour et al., 2015; Najimi at al. 2012). However, ma-
jority of the studies show that the optimum content of zeolite for
3.1. Mineral admixtures
enhancement of mechanical properties is 10% (Nagrockiene and
Girskas, 2016; Markiv et al., 2016; Tran et al., 2019; jokar et al.,
3.1.1. Silica fume (SF)
2019; Ramezanianpour et al., 2015; Najimi et al., 2012). There-
As defined in ASTM C1240, silica fume is a very fine white to
fore, 10% cement replacement by zeolite was considered as the
grayish pozzolanic, amorphous powder which is a by-product of
optimum content in this study.
production of silicon or ferrosilicon alloys in electric arc furnaces.
Potential applications of rubberized cement composites include
The main field of application is as pozzolanic material for high
impact barriers, asphalt or concrete pavements, playground floors,
performance concrete. Standard specifications for silica fume used
and sports area pavements, which have been suggested by various
in cementitious mixtures can be found in ASTM standard (ASTM
sectors in industry (Jiang et al., 2018; Akhtar and Sarmah, 2018; Jalal
C1240, 2003).
et al., 2019a,b,c). It is preferred in some applications for a concrete
Prior to the mid-1970s, nearly all silica fume was discharged into
to have lower unit weight, higher energy absorption, and impact
the atmosphere. After environmental concerns necessitated the
strength (Topçu, 1997). Besides, rubberized concrete with reduced
collection and landfilling of silica fume, it became economically
mechanical properties can also be used for hollow concrete blocks
viable to use silica fume in various applications, in particular high-
(Mohammed et al., 2012).
performance concrete (ACI 234R-06, 2006). Chemical and Physical
Tire rubber particle size have been classified into three groups,
Characteristics of the SF used in this study are listed in Table 1.
namely shredded or chipped, crumb and ground rubber with par-
ticle size range of 150-13 mm, 0.425e4.75 mm, 0.075e0.475 mm,
respectively (Ganjian et al., 2009). In this study, 10 and 15% of the 3.1.2. Zeolite (ZE)
aggregate was replaced by waste rubber chips, and the effect of 10% Natural zeolite called Clinoptilolite is comprising a microporous
cement replacement by silica fume and zeolite was investigated. arrangement of silica and alumina tetrahedrals. It has a complex
Nine mixes were designed with different replacement levels. Fresh formula as following:
properties of concrete were assessed through slump test and the
mechanical properties were investigated by compressive strength ðK2 ; Na2 ; Ca2 ; MgÞ3 Al2 Si2 O2 :24 H2 O (1)
and elastic modulus. The compressive results were compared with
It forms as white to light greenish crystals with an ion exchange
ACI equation and the coefficients were modified for the rubberized
capacity of 140e160 milli-equivalent per gram (mEq/g). The zeolite
concrete. The elastic moduli were measured according to ASTM
used had a density of 1e1.83 g/cm3 and minerals purity of 85e95%.
C469. Regression models namely linear, logarithmic, and power
Chemical composition of zeolite is as listed in Table 1.
were also developed to predict the compressive strength.

2. Research significance 3.2. Cement

This research has investigated a greener concrete as a cleaner In this study, cement type II was used for which the physical and
product mainly from two aspects, namely aggregate and powder as chemical characteristics are presented in Table 1.
M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882 3

Table 1
Properties of cement, silica fume, and zeolite.

Chemical analysis (wt%)

Composition SiO2 Al2O3 Fe2O3 CaO MgO SO3 Na2O K2O L.O.I

Cement 21.37 4.83 3.34 62.46 3.62 1.76 0.18 0.51 1.87
Silica fume 93.16 1.13 0.72 e 1.6 0.05 e e 1.58
Zeolite 66.5 11.81 1.3 3.11 0.72 0.26 2.01 3.12 12.05

Physical Characteristics of Cement

Initial setting time (min) Initial setting time 3- day compressive 7- day compressive 28- day compressive
(min) strength (MPa) strength (MPa) strength (MPa)
135 175 19.2 26.9 39.7

Physical Characteristics of Silica fume

Form Color Specific gravity pH


powder gray 1.3e1.5 8.5e9

3.3. Aggregate properties rough sand leads to reduced workability and possible entrapped
voids while placing the concrete.
3.3.1. Sand
The sand used for this study was prepared form river sand, 3.3.2. Gravel
crushed, washed and sieved with maximum size as retained on Maximum nominal size of the gravel used was 19 mm. Other
sieve #4. Water absorption and specific gravity in SSD state for the properties such as water absorption and specific gravity in satu-
sand were 2% and 2.51, respectively. Sand equivalent as well as rated surface dry (SSD) state for the gravels were determined as
fineness modulus (FM) were determined as 79% and 3.09, based on 2.37% and 2.57 respectively. Coarse aggregate gradation was carried
ASTM D2419 and ASTM C33 respectively. The gradation curve of the out in the lab conforming to ASTM C33 standard. The gradation
sand used is shown in Fig. 1a, which is lied between upper and curve is presented in Fig. 1b which is between upper and lower
lower limits specified by ASTM C33. Fineness modulus is supposed specs as specified in the standard.
to be between 2.3 and 3.1 to ensure it is neither too rough nor too
fine; since very fine particles increase the water demand and too 3.4. Waste tire rubber chips

The rubber chips for this study were provided from waste tires
chopped up, washed and sieved so that different sizes of the tire
chips can be stored separately. A view of the plant with crushing
machine where waste tire rubber chips were prepared for the
experiment is displayed in Fig. 2a.
Most of the tires include reinforcing threads and wires. On the
one hand, the aim of this study is to investigate the effect of rubber
chips as a partial replacement of coarse aggregates and on the other
hand, rusting of wires may lead to some strength reduction. Hence,
an attempt was made to put all the rubber chips in a huge water
container so that in addition to having them washed, the threads
can be separated from the rubber chips. Then a big magnet was
passed over the rubber chips to get the remaining steel wires
separated from them. A sample of rubber chips after processing and
preparation is illustrated in Fig. 2b.
Since the rubbers chips are prepared from waste tires, and there
is no particular standard and industrial production unit for them,
the particle shape and gradations may not be desirable, and thereby
leading to some variability and error in the results of concrete
samples. Nevertheless, it was tried to follow the gravel gradation
conforming to ASTM C33 for the rubber chips, which is shown in
Fig. 1b. The maximum size of the rubber particles used was 19 mm.

3.5. Super plasticizer (SP)

Due to selection of water to cement ratio of 0.4 from one hand,


and incorporation of rubber chips on the other hand, super plas-
ticizer needed to be used in this study to maintain a desirable
workability of the concrete. Polycarboxylate-based super plasti-
cizer conforming to ASTM C494 Type F, G was used in this research
which is compatible with different types of pozzolanic admixtures.
The properties of the SP used along with the recommended dosage
of the manufacturer are summarized in Table 2. In this study, a
Fig. 1. Gradation curve of the (a) sand, (b) gravel and rubber. constant optimum value of 0.37% of cement weight was chosen for
4 M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882

(a) (b)
Fig. 2. A view of tire crushing plant (a), and ready rubber chips (b).

Table 2 aggregates. Cement content was considered as 400 kg/m3 and a


Properties of superplasticizer (SP). relatively low water to binder ratio (w/b) was selected as 0.4. Waste
Phase Liquid tire rubber chips were also added to the concrete as 10 and 15%
Color Dark brown replacement of coarse aggregate.
Density (g/ml) 1.08e1.10 The designation for each mix design is composed of RB as for
pH 6e7 “rubber” preceded by rubber replacement percentage, followed by
Optimum (wt % of cement) 0.3e0.7
C, SF or ZE as for “control”, “silica fume” and “zeolite” respectively.
Presented in Table 3 are the mix design details along with the
SP amount for all mixes, based on trial and error carried out on sample designations for each mixture.
preliminary samples.
4.2. Mixing and sample preparation
4. Test methods
In this research, cubic and cylindrical molds were used with
4.1. Mix design dimensions of 150*150*150 and 150*300 mm to cast concrete
samples to measure mechanical properties such as compressive
In this study, original concrete mixture was designed based on strength and elasticity modulus. SP was added to the mixing water
ACI-211-92 and accordingly the amount of coarse and fine aggre- and was mixed properly. To mix the concrete ingredients, a drum
gates, water, cement and other admixtures were determined. To mixer of 62lit capacity with speed of 18 rpm was used. Since for this
determine the coarse aggregate volume, according to fineness type of concrete containing rubber chips, mixture uniformity is of
modulus of the sand, the ratio of gravel to sand was roughly utmost importance and may easily affect the workability and me-
selected as 60 to 40%. It was tried to use the relative optimum chanical properties of the samples, especial care was taken to the
percentage of silica fume and zeolite found in the literature, i.e. 10% mixing process and after several trial and error, the following steps
of cement, to partially make up the strength loss due to rubber were determined to be taken for all mixtures:
chips addition to the concrete as a partial replacement of coarse First, the inner surface of the mixture was washed and the

Table 3
Mix design proportions of a batch of 3 samples of 15*15*15 cm dimensions.

Sample ID Binder content (kg/m3) w/b SP (kg) Rubber (kg) Gravel (kg) Sand (kg) Water (kg) Zeolite (kg) Silica fume (kg) Cement (kg)

0RB.C 400 0.4 0.005 0 3.726 2.487 0.54 0 0 1.350


0RB.SF 400 0.4 0.005 0 3.726 2.487 0.54 0 0.135 1.215
0RB.ZE 400 0.4 0.005 0 3.726 2.487 0.54 0.135 0 1.215
10RB.C 400 0.4 0.005 0.373 3.352 2.487 0.54 0 0 1.350
10RB.SF 400 0.4 0.005 0.373 3.352 2.487 0.54 0 0.135 1.215
10RB.ZE 400 0.4 0.005 0.373 3.352 2.487 0.54 0.135 0 1.215
15RB.C 400 0.4 0.005 0.558 3.168 2.487 0.54 0 0 1.350
15RB.SF 400 0.4 0.005 0.558 3.168 2.487 0.54 0 0.135 1.215
15RB.ZE 400 0.4 0.005 0.558 3.168 2.487 0.54 0.135 0 1.215
M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882 5

excessive water was removed. Then coarse aggregates along with et al., 2018a,b), optimization (Garmsiri and Jalal, 2014; Jalal and
rubber chips were placed in the mixer and while mixing, half of the Goharzay, 2018), and modeling (Jodaei et al., 2013; Jalal et al.,
mixing water was added and mixing continued for 30 s. After that 2013a,b) and prediction (Fathi et al., 2015; Saeidi Marzangoo and
the fine aggregates were added while mixing for another 60s. Jalal, 2014). Prediction models using regressions are among the
Cement was then added while mixing was going on for 30 s. Af- most widely-used models which are quite straight forward, prac-
terwards, other binders i.e. zeolite and silica fume were added and tical and accurate. In this study, several multivariable regression
allowed to be mix for 30 s. Rest of water was gradually added to the models namely linear, power and logarithmic were used to predict
mixture in 30 s while mixing being carried out. Finally, mixing compressive strength of rubberized concrete by taking into account
continued for 3 min to ensure a totally uniform mixture would be five variables. Table 4 shows the equations along with the variables
achieved. Therefore, mixing process of the concrete was carried out and coefficients used for the regression models. Variables comprise
in 6 min. cement (C), Silica Fume (SF), Zeolite (ZE), rubber (RB), and Age,
After getting the mixture prepared, cubic and cylindrical molds while a0, …an are calibration coefficients of the models.
with dimensions of 150*150*150 and 150*300 were cast for However, in experimental and practical applications, sometimes
compressive test and elasticity modulus respectively. After 24 h, the the predictor variables are interdependent. This interdependency
samples were demoded and placed in water tank for curing until can result in some analysis problems by magnifying the strength of
the day of testing. relationships between the variables. This is a simple case
commonly known as the problem of multicollinearity (Dunlop and
4.3. Fresh and hardened concrete tests Smith, 2003). If the absolute vale of the correlation coefficient (R)
between two variables is higher than 0.8, there is a strong corre-
4.3.1. Slump test lation between these variables (Smith, 1986). Hence, in order to
Slump test was conducted to evaluate the effect of rubber assess the interdependency of the variables in this study, the cor-
addition as a partial replacement of coarse aggregates, and relation coefficient between each pair of variables were calculated
pozzolanic admixtures as a partial replacement of cement on by using Eq. (3), the results of which are presented in Table 5. As is
workability of rubberized concrete. In this study, the concrete noted form the table, the maximum absolute R value is 0.5.
slump test was performed conforming ASTM C 143. Consequently, all of the five variables were considered to develop
the regression models.
4.3.2. Compressive tests Pn  
Cubic samples with 150*150*150 dimensions were prepared for i¼1 hi  hi ðti  t i Þ
R ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi (3)
compressive strength test (BS, 2001). Loading rate of the apparatus Pn  2 Pn 2
i¼1 hi  hi i¼1 ðti  t i Þ
was specified as 680 kgf/sec for cubic samples. Three samples were
cast for each mix and the average value was considered as the
compressive strength.

4.3.3. Elasticity modulus test 6. Results and discussion


The test was carried out on cylindrical samples of 150*300 mm
dimensions conforming ASTM C469 to measure static modulus of 6.1. Workability
elasticity of the rubberized concrete. In this experiment, to elimi-
nate the effects of creep, the main loading was preceded by a quite The results of slum tests for different mixes are reported in
number of loading and unloading. During load application, the Fig. 3. For better comparison of the workability results of various
applied load and axial strain were recorded in two steps: (1) when mixes, slump values are also displayed in the figure. As is noted
strain value of 0.000050 was reached (ε1 ¼ 50*106 ), (2) Once 40% from Fig. 3, workability of the concrete reduces with increased
of ultimate load is reached (ε2 ). Then the static elasticity modulus percentage of the rubber chips so as 14% slump reduction occurred
can be calculated by Eq. (2): for the mixtures containing 15% rubber particles. This fact has been
proved also by other researchers (Sgobba et al., 2010) which was
. 
attributed to more specific surface area of rubber chips compared to
E ¼ ðS2  S1 Þ ε2  50 * 106 (2)
coarse aggregates, and thereby leading to more water consumption
for surface coverage of the rubber particles as a sort of lubrication
where, E, S1, S2, and ε2 are chord modulus of elasticity, stress cor-
responding to a longitudinal strain of ε1 at 0.000050, stress cor-
responding to 40% of the ultimate load of the concrete, and Table 5
longitudinal strain produced by S2, respectively. Correlation coefficients between all pairs of the variables.

Variables C SF ZE RB Age
5. Regression-based prediction model for compressive C 1 0.5 0.5 0 0
strength SF 0.5 1 0.5 0 0
ZE 0.5 0.5 1 0 0
Computer-aided techniques are robust tools that have been RB 0 0 0 0 0
Age 0 0 0 0 0
efficiently used in engineering design (Goharzay et al., 2017; Jalal

Table 4
Equations of multiple regression models.

Regression Type Equation

Linear fc ¼ a0 þ a1 C þ a2 SF þ a3 ZE þ a4 RB þ a5 Age (3)


Logarithmic fc ¼ a0 þ a1 LnðCÞ þ a2 LnðSFÞ þ a3 LnðZEÞ þ a4 LnðRBÞ þ a5 LnðAgeÞ (4)
Power fc ¼ a0 þ a1 C a2 þ a3 SF a4 þ a5 ZEa6 þ a7 RBa8 þ a9 Agea10 (5)
6 M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882

6.2. Compressive strength

The samples were tested at the age of 3, 7, 28, and 42 days. For
more reliability, average of three samples for each mix was taken
and reported as the compressive strength. Plotted in Fig. 5 are the
compressive strengths of different mixtures. For the sake of better
comparison of the effects of rubber chips and mineral admixtures,
the strength values are also displayed in Fig. 5 for all mixtures.
As obviously is clearly noted from the figure, compressive
strengths decrease with increased percentage of waste rubber
replacement. The curves also show a consistent ascending trend in
compressive strength due to strength evolution in later ages.
To scrutinize the compressive strength increase by time, the
incremental strength evolution bar chart is presented in Fig. 6. As is
observed from the plots, the compressive strengths differences at
early ages are relatively low compared to those of later ages. This
phenomenon can be attributed to two main reasons. Firstly, as the
Fig. 3. Comparison of slump results for different RB, SF, and ZE percentage. mixing water is consumed for cement hydration by time, the
interface of rubber chips and binder gets drier. Since the bonding of
rubber and binder is not as well as aggregate and binder on the one
and less free water to maintain a higher workability. As is obvious
hand, and the potential shrinkage occurrence is relatively high for
from the plot, silica fume and zeolite additions reduce the work-
rubber compared to aggregate on the other hand, microcracks may
ability as well, which results from higher specific surface area of
form around the rubber particles which can be the source of stress
these admixtures compared to cement.
concentration and crack propagation. Secondly, as rubber is a
An interesting point regarding workability of mixture contain-
flexible material, once the load is applied to the concrete sample,
ing SF and ZE is that lower workability of ZE mixtures compared to
deformation of rubber particles will be higher relative to that of
SF mixtures can be explained by microstructure of these mineral
binder and thereby leading to some incompatibility of deformation
admixtures. As illustrated in the SEM micrographs of Fig. 4. ZE
resulting in microcrack formation at the interface of rubber particle
particles are porous and amorphous and the lattice structure can
and binder.
restrict the particles form skidding on top of each other and ease of
It is observed from this bar chart that a higher strength evolu-
movement in the mixture, and thereby limiting the ball-bearing
tion have occurred in 0e3 day and 7e28 day intervals, with the
effect of the admixture particles. However, the SF particles are
highest strength gain at 7e28 period for samples congaing mineral
more spherical and even in case of flocculated particles, the sur-
admixtures. This observation may indicate that most of pozzolanic
faces are more smooth which make the particles or floccules
activity of the admixtures has occurred in this period to enhance
capable of better skidding and moving through the mixture. On the
the strength of the concrete samples.
other hand, even though the SF particles are spherical and can
According to the results gained from compressive strength tests,
move more easily compared to cement particles in control samples,
it can be said that incorporation of waste tire rubber chips as a
however, the SF particles are several times finer than cement par-
partial replacement of the coarse aggregates as a solution to cleaner
ticles. This can lead to higher water or SP demand to lubricate all of
production for greener concrete, to some extent compromise the
the SF particles in fresh concrete, and thereby leading to reduced
compressive strength of the concrete product at different ages. It is
workability of SF-contained mixtures compared to control
observed in this study that 10% and 15% addition of rubber chips
mixtures.

(a) (b)
Fig. 4. SEM micrographs of (a) zeolite and (b) silica fume.
M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882 7

Fig. 5. Comparative strength results for different percentages of RB, SF, and ZE.

Fig. 6. Strength evolution of the concrete mixes at different ages.

can lead to 35% and 50% strength reduction respectively. Ganjian interfacial transition zone (ITZ) between the rubber particles and
et al. (2009) replaced up to 10% of coarse aggregates by waste the paste. Another reason of weak bonding can be attributed to
rubber and reported around 23% strength loss. The 12% less hydrophobicity of rubber particles that forms a thin layer of air
strength loss could be due to the higher specific gravity of coarse around the rubber. This could lead to incomplete cement hydration,
aggregates they used (2.65) compared to that used in this study weaker bond and ITZ, and thereby stress concentration and crack
(2.51) (Pelisser et al., 2011). However, application of 10% rubber initiation at loading (Raffoul et al., 2016).
crumbs as replacement of fine aggregates has led to less strength However, addition of pozzolans such as SF and ZE can enhance
loss, as studied by a few researchers (Richardson et al., 2016; the bonding between rubber and binder by improving the inter-
Thomas et al., 2014; Huang et al., 2013). Khatip and Bayomy, facial transition zone (ITZ) that can lead to less strength loss
(1999) have attributes this strength reduction to two main factor (Ramezanianpour et al., 2015; Tran et al., 2019). It can be explained
as flexibility of rubber particles under loading and improper by the fact that the calcium hydroxide (CH) formed during cement
bonding of rubber and binder. The former is considered the main hydration has a weak structure and can be also dissolved in mois-
factor (Pham et al., 2018), while the latter can be improved by ture (Tran et al., 2019). On the other hand, pozzolans contain high
rubber pre-treatment (Huang et al., 2013; Pham et al., 2018) and content of SiO2 and Al2O3 that react with CH to form calcium silicate
addition of admixtures (Raffoul et al., 2016) in order to improve the hydrate (CSH) gel (3CaO.2SiO2.3H2O) and calcium aluminate
8 M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882

hydrate gel (3CaO.2Al2O3.3H2O), as shown in the following (Mehta, of reduction in elastic modulus. Jokar et al. (2019) reported 22% and
1987): 41% elastic modulus reduction for 10% and 15% of rubber crumb
replacement, respectively. They concluded that rubber pre-
2SiO2 þ 3CaðOHÞ2 /3CaO:2SiO2 :3H2 O ðCSHÞ (4) treatment can also improve the elastic modulus by 11% compared
to that of untreated rubber due to bond improvement of rubber
Al2 O3 þ 3CaðOHÞ2 þ 3H2 O/3CaO:Al2 O3 :6H2 O (5) particles and cement paste. Pelliser et al. (2010) reported 49% loss of
elastic modulus due to 10% replacement of rubber crumb, which is
The these gels are mainly responsible for concrete compressive quite higher compared to others. They concluded this modulus loss
strength (Tran et al., 2019) that are provided by pozzolans, and is due to much lower elastic modulus of rubber relative to that of
thereby leading to a denser microstructure of concrete. According sand. It can also be due to the fact that rubber shows larger strain
to the results, 10% SF enhanced the compressive strength of the compared to aggregate at a given stress (Pelliser et al., 2010). Be-
concrete without and with rubber chips at the age of 42 days by 4% sides, reduced strength of the rubberized samples can lead to lower
and 12% respectively. 3% and 8% strength improvement was also stress to strain ratio which means lower elasticity modulus (Pham
observed for 10% ZE addition at the same age for plain and et al., 2018). On the other hand, 10% of SF and ZE led to a little in-
rubberized concrete respectively. This strength enhancement could crease in the static elastic modulus of concrete. However, this in-
be attributed to filler effect of the admixtures and especially crease was negligible and respectively around 2% and 1% for SF and
pozzolanic activity (Tran et al., 2019; Mohammed et al., 2012). ZE, for both 10% and 15% of rubber replacement. It is observed that
Besides, addition of SF and ZE results in the phase modification of mitigation of modulus loss by admixtures addition is less effective
hydration products due to extra formation of CSH, ettringite, and compared to that of compressive strength, as proved by
hydrogelenites (Markiv et al., 2016). It is worth mentioning that Onuaguluchi and Panesar (2014). A few researches have shown that
strength enhancement performance of ZE is kind of sensitive to rubber pre-treatment and admixtures can enhance the pore
water to binder ration (w/b). Najimi et al. (2012) reported that for structure and ITZ of rubberized concrete, and thereby greatly affect
w/b ¼ 0.5, concrete containing ZE showed strength decrease the transport properties (Pham et al., 2018; Onuaguluchi and
around 37% in some cases, however for w/b ¼ 0.4 strength Panesar, 2014; Pelisser et al., 2010). Again it can be attributed to
enhancement was observed in all ages. filler effect of the admixtures which refines the pore structure of
the concrete and shift the pores to a less harmful pore size distri-
6.3. Elasticity modulus bution which strengthens the binder of the concrete, as well as
bonding enhancement of the binder and rubber particles
The results obtained from static elasticity modulus tests on cy- (Mohammed et al., 2012). This fact has been verified by Mousa et al.
lindrical samples are plotted in Fig. 7. For the sake of clarity, the (2015). They have also maintained that binder content increase and
values of the static elasticity modulus at different ages are also w/b decrease can improve the elasticity modulus of concrete.
displayed in this figure. As is noted from the figure, rubberized However, the admixtures effect on elastic modulus would be slight
concrete samples obviously show lower modulus relative to control (Pham et al., 2018). Jokar et al. (2019) also found that pre-treatment
samples so as the values obtained for samples containing 10% and and addition of 5% zeolite could improve the elastic modulus only
15% of rubber chips at the age of 28 days were respectively lower by 5%.
than control samples by 14% and 32%. However, the modulus loss
decreased to 10% and 16% at 42 days of age. It is observed that the 6.4. Comparison with standards and potential applications
reduction in compressive strength is less that elastic modulus, as
proved by other researchers (Pelliser et al., 2010). In a study by Since compressive strength is the most important characteristic
Ganjian et al. (2009), 10% rubber chips replacement resulted in 25% of concrete to which other properties are somehow related. Various

Fig. 7. Elastic modulus comparison for different mixes at various ages.


M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882 9

standards recommend different relationships to estimate elastic


modulus of concrete from its compressive strength. For better Ecm ¼ 22½ðfcm Þ=100:3 (9)
comparison in this study, different relationships from four different
standards are employed and compared for estimation of elastic where, Ecm is mean modulus of elasticity, and fcm is mean
modulus, as presented in the following. compressive strength of concrete at 28 days.
American standard (ACI 318): The values of elasticity modulus obtained from compressive
strength based on the above relationships form different standards
are plotted and compared with the experimental values in Fig. 8a,
qffiffiffiffiffi
E ¼ 4700 f 0c (6) along with the estimation error in Fig. 8b. As is noted from the
figure, BS relationship gives the closet estimation of elastic
Canadian Standard Association (CSA A23.3): modulus to the experimental values. ACI and CSA though under-
estimate the elastic modulus, and overestimation is observed in the
results obtained from EC relationship.
qffiffiffiffiffi
Since ACI relationship underestimates the values of elastic
E ¼ 4500 f 0c (7)
modulus in this study, an attempt was made to correct the equation
British Standard (BS 8110): by adding a calibration coefficient (correction factor) to modify it
for rubberized concrete. The correction factor for each data was
calculated as the ratio of measured elasticity modulus to calculated
Ec; 28 ¼ ko þ 0:2fcu;28 (8) elasticity modulus from Eq. (6). Then, as there was three levels of
rubber replacement as 0, 10, and 15%, so average of three factors for
where, ko is 20 kN/mm2, and fcu,28 is concrete compressive strength each level was calculated as the correction factor of that replace-
at 28 days. ment level which resulted in three correction factors as following
Euro Code (EC): for this study:

Fig. 8. Comparison of elastic modulus obtained from experiment with different standards.
10 M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882

pffiffiffi0ffi hollow blocks and non load-bearing ones can be produced by using
E ¼ a*4700 f ; a ¼ 1:06 ; for concrete without rubber chips up to 6.5% and 40.7% rubber crumbs, respectively. Elchalakani
(10) (2015) studied and designed the reinforced rubberized concrete

pffiffiffi0ffi
E ¼ b*4700 f ; b ¼ 1:31; for concrete containing 10% rubber chips (11)

pffiffiffi0ffi
E ¼ c*4700 f ; c ¼ 1:38; for concrete containing 15% rubber chips (12)

for roadside barrier application and observed more resilient


The results of elasticity modulus vs. compressive strength for behavior compared to pain concrete. He concluded that the new
ACI original and modified equations are plotted in Fig. 9. design is applicable to medium performance concrete road sided
Thomas et al. (2014) have recommended the application of barrier but not to special performance ones. ACI 318 and Interna-
rubberized concrete for pavements, non-structural works, and tional Building Code (IBC) indicate 17 MPa (2500 psi) as the mini-
structural works (up to 7.5% leading to compressive strength of over mum strength of structural concrete. However, there are different
35 MPa). It has also been suggested for lightweight structures grades of concrete for various applications. British standard (BS
(20 MPa reference) and building panels, as well as facades for the 8500, 2006) classifies the concrete with compressive strength of
purpose of energy saving (Pelisser et al., 2010). Richardson et al. less than 25 MPa as normal grade and above that as standard grade.
(2016) recommended that rubberized concrete is promising due Based on the standards such as BS, ACI 318 and Eurocode 2, it can be
to the synergy of enhanced toughness and freeze-thaw perfor- concluded that the rubberized concrete with specified strength of
mance. Rubber fiber concrete with 10% replacement of fine aggre- 17e25 MPa (2500e3500 psi) can be suggested for applications such
gates also maintained compressive strength over 35 MPa, for which as driveways, garages, and floor slabs. However, for pavements with
applications such as earthquake shockwave absorbers, foundation heavy traffic, specified strength of 30 MPa is required (Arabali et al.,
pad of machinery, highway pavement, airport barrier, and crash 2017). Therefore, according to this study, the rubberized with up to
barrier have been recommended (Gupta et al., 2016). In a research 10% rubber replacement is recommended for driveways, garages,
by Mohammed et al. (2012), it was recommended that load-bearing and floor slabs. Since building codes and standards have specified

Fig. 9. Experimental results vs. ACI 318 (a) original and (b) modified equations.
M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882 11

Table 6 regression models were developed and the models’ coefficients


Statistical analysis of the variables used in regression models. were obtained. The coefficients of Eqs (3)e(5) pertaining to the
variable Beta t Sig. multiple regression models are listed in Table 7. By using the close
Age 0.731 13.979 0.000
form equations of the models, compressive strengths of the
RB 0.613 11.719 0.000 rubberized concrete were predicted that can be seen in Fig. 10. As
C 0.046 0.387 0.701 can be seen from the plots, even though the correlation factor (R2)
SF 0.047 0.398 0.693 of the models are rather close, nonetheless, the power regression
ZE 0.001 0.011 0.991
models shows the highest correlation.

different applications based on compressive strength, elastic 7. Conclusion


modulus of rubberized concrete for various applications can be
accordingly determined form the relationships given in each, In this research, cleaner concrete was produced and studied by
where the a specific modulus is required in certain applications. incorporation of 10e15% of waste tire rubber as a partial replace-
ment of the aggregates and 10% of cement replacement by SF and
ZE. Fresh properties of the greener concrete was tested and it was
6.5. Prediction models results found that rubber and ZE addition decreases the workability, while
SF increases. The effect of SF and ZE on workability was investigated
In order for regression models development, analysis of variance through SEM images of SF and ZE powders. The results obtained
(ANOVA) was performed and significance of each variable was indicated 5% and 14.6% slump reduction at 10% and 15% rubber
investigated to better understand the contribution of each variable replacement, 4% increase in slump due to SF addition, and 4% slump
to the model. Presented in Table 6 are the results of the statistical decrease as a result of ZE addition. Compressive strengths of the
analysis. The variables are listed in this table in descending order of rubberized concretes were measured at different ages and around
significance, i.e. Age is the most significant and ZE is the least sig- 30% and 50% reductions were observed for 10% and 15% rubber
nificant one. Beta is also a parameter indicating the relative replacements, respectively. The strength results were compared
strength of the variables. with ACI equation and the coefficients were modified for rubber-
Once the significance of the variables were determined, the ized concrete. Elastic moduli of rubberized concrete were measured

Table 7
Coefficients of multiple regression models.

Regression a0 a1 a2 a3 a4 a5 a6 a7 a8 a9 a10

Linear 2754.85 6.93 6.97 6.95 1.04 0.47 e e e e e


Logarithmic 82.11 13.94 0.02 0.06 1.45 7.11 e e e e e
Power 331.30 5.62 0.80 91.05 0.06 56.21 0.10 1095.66 0.001 6.86 0.39

Fig. 10. Strength prediction results by multiple regressions: (a) linear, (b) logarithmic, (c) power.
12 M. Jalal et al. / Journal of Cleaner Production 238 (2019) 117882

according to ASTM C469. It was found that 10% and 15% rubber Jalal, M., Mortazavi, A.A., Hassani, N., 2012a. Thermal properties of TiO2 nano-
particles binary blended cementitious composites. J. Am.Sci. 8, 391e394.
replacement can respectively lead to reduction in elastic modulus
Jalal, M., Goharzay, M., 2018. Cuckoo search algorithm for applied structural and
around 14% and 32% at 28 days and 10% and 16% at 42 days. Com- design optimization: float system for experimental setups. J. Comput. Des. Eng.
parison of the elastic modulus values obtained from relationships https://doi.org/10.1016/j.jcde.2018.07.001.
in different standards such as ACI, CSA, EC, and BS with those of Jalal, M., Mansouri, E., 2012. Effects of fly ash and cement content on rheological,
mechanical, and transport properties of high-performance self-compacting
experiment showed that ACI 318 relationship underestimates the concrete. Sci. Eng. Compos. Mater. 19 (4), 393e405.
elastic modulus of rubberized concrete, for which the correction Jalal, M., Noorzad, A., 2012. Effect of binder content, pozzolanic admixtures and
factors was determined based on the results in this study. Regres- SiO2 nanoparticles on thermal properties and capillary water absorption of
high performance concrete. J. Am.Sci. 8 (7), 395e399.
sion models namely linear, logarithmic, and power were also used Jalal, M., Tahmasebi, M., 2015. Assessment of nano-TiO2 and class F fly ash effects on
to predict the compressive strength of the rubberized concrete in flexural fracture and microstructure of binary blended concrete. Sci. Eng.
terms of the influencing variable such as cement, SF%, ZE%, RB%, and Compos. Mater. 22 (3), 263e270.
Jalal, M., Mansouri, E., Sharifipour, M., Pouladkhan, A.R., 2012b. Mechanical, rheo-
age. Power regression model was found to be more accurate to logical, durability and microstructural properties of high performance self-
predict the compressive strength of the rubberized concrete. It compacting concrete containing SiO2 micro and nanoparticles. Mater. Des. 34,
should also be noted that the predictions of the models are valid 389e400.
Jalal, M., Ramezanianpour, A.A., Pool, M.K., 2013a. Split tensile strength of binary
within the range of the variables used and for similar materials blended self-compacting concrete containing low volume fly ash and TiO2
used in this study. nanoparticles. Compos. B Eng. 55, 324e337.
Jalal, M., Ramezanianpour, A.A., Pouladkhan, A.R., Tedro, P., 2013b. Application of
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