Professional Documents
Culture Documents
Effect of partial replacement of sand with dry oyster shell on the long-term
performance of concrete
Eun-Ik Yang a, Myung-Yu Kim a, Hae-Geun Park b, Seong-Tae Yi c,*
a
Department of Civil Engineering, Kangnung-Wonju National University, 123, Chibyon-dong, Kangnung-si, Kangwon-do 210-702, South Korea
b
Civil Engineering and Technology Team, SAMSUNG Corporation Co., Ltd., 1321-20, Seocho-dong, Seocho-gu, Seoul-si 137-070, South Korea
c
Department of Civil and Environmental Engineering, Inha Technical College, 253, Yong Hyun-dong, Nam-Ku, Inchon-si 402-752, South Korea
a r t i c l e i n f o a b s t r a c t
Article history: To evaluate the practical application of crushed oyster shells (OS) as construction materials, an experi-
Received 9 April 2009 mental study was performed based on equal materials proportion and the partial replacement of satu-
Received in revised form 17 September rated-surface-dry (SSD) sand with dry oyster shell. More specifically, the long-term mechanical
2009
properties and durability of concrete with OS partially substituted for fine aggregate were investigated.
Accepted 26 October 2009
Available online 24 November 2009
Test results indicate that long-term strength of concrete with 10% OS replacement is almost identical to
that of normal concrete. However, the long-term strength of concrete with 20% OS replacement is appre-
ciably lower than that of normal concrete. Therefore, higher OS substitution has the possibility of nega-
Keywords:
Oyster shell
tively influencing the concrete long-term strength increment. Elastic modulus of concrete with OS
Substitution ratio replacement decreases as the substitution mixture ratio increases. Specifically, the modulus is reduced
Long-term performance by approximately 10–15% when OS are used for 20% of the fine aggregate.
Durability The drying shrinkage strain increases as the substitution ratio (SR) of OS is increased. In addition, the
existing model code for drying shrinkage and creep does not coincide with the test results of the present
study. A prediction equation for drying shrinkage has been developed. The utilization of OS as a fine
aggregate in concrete has a positive effect on freezing and thawing resistance and water permeability
is also considerably improved. However, OS has no apparent effect on carbonation and chemical attack
of concrete.
Finally, it is noted that the strength, elastic modulus, drying shrinkage, freezing and thawing resistance,
and permeability are significantly affected by increased OS substitution, particularly for long-term per-
formance, while other properties such as creep and carbonation, as well as chemical attack test results,
were not substantially affected.
Ó 2009 Elsevier Ltd. All rights reserved.
1. Introduction on farmland. Accordingly, most OS are not reused but are illegally
discarded in the surrounding area.
Oyster farming in the southern sea and a portion of western sea In attempt to find uses for OS in large quantities, several studies
of South Korea has become a major income source of the local fish- [1,3] of substitution of OS for fine aggregate in concrete have been
ermen and provides a steady supply source to meet the domestic performed. The authors whose aims of this study are focused not
oyster demand. However, large quantity of oyster shells (OS), only on an engineering aspect of OS concrete but also on a
which is an industrial waste, result in the vicinity of an oyster con- matter-of-fact use of the OS as fine aggregate, have agreed that
tainer freight station because the shells are discarded during pro- OS should show various possibilities for application. Presently,
cessing. Approximately 3.0 105 tons per year of OS occurs in however, most studies [1–4] have been performed for early ages.
the vicinity of Geoje and Tongyeong cities in South Korea [1–3]. Generally speaking, the concrete properties are changed with
Currently, although a limited amount of OS is reused for OS seed age. In other words, with increasing age, the development of con-
collection breeding and fertilizer etc., the extent of reuse is re- crete strength and/or the deterioration of concrete durability are
stricted due to problems of limits on reuse volumes, security of occurred. Accordingly, to predict the long-term properties of con-
the container freight station at the time of handling, and soil solid- crete from short-term characteristics is not reasonable. Therefore,
ification and economic problems associated with spreading of OS for application in actual structures, studies on long-term mechan-
ical characteristics and durability of concrete with OS substitution
are necessary.
* Corresponding author. Tel.: +82 32 870 2237; fax: +82 32 870 2510. In some countries, sand dredged from sea bottom is used in
E-mail address: yist@inhatc.ac.kr (S.-T. Yi). concrete without any process (for example without sieving) and
0950-0618/$ - see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2009.10.032
E.-I. Yang et al. / Construction and Building Materials 24 (2010) 758–765 759
Nomenclature
as a result, concrete can contain high amounts seashells. The pur- used. The concrete mixture proportions selected with mixture type for all test spec-
imens are listed in Table 1. In this table, the values (70 and 130 kg/m3) in parenthe-
pose of this study is to experimentally evaluate the possibility of
ses are the substitution amount of dry OS.
putting OS into practical use as a construction material by quanti- The water–cement ratio in Table 1 is a value required to ensure durability of
tatively evaluating the effect of substitution of crushed OS on long- marine concrete [5–7]. The expected average concrete compressive strength fc0 is
term mechanical characteristics and durability of concrete. This 28 MPa. Substitution ratio (SR) of OS was determined considering chloride ion
manuscript is prepared using study results performed as a contin- amounts contained in OS to satisfy the requirements (0.3 kg/m3) of Korea Concrete
Institute (KCI) [6] and Architectural Institute of Korea (AIK) Codes [8]. More specif-
uation of previous research [1].
ically, SR was limited to 10% based on the test results of the chloride ions brought
from OS composition. However, to consider the extreme case of 0.6 kg/m3 for chlo-
2. Experimental program ride ion content, which surpasses the code rules, SR of 20% was also selected for a
comparison test. In Table 1, NN0, OS10, and OS20 represent SR of 0%, 10%, and 20%,
2.1. Material properties correspondingly.
Ordinary Portland cement (ASTM Type I) was used in all mixtures. Crushed 2.3. Main test items and test procedure
gravel was used as the coarse aggregate and the maximum aggregate size, Gmax,
is 25 mm. Specific gravity and absorption ratio of the coarse aggregate were 2.75 To investigate long-term mechanical properties and durability as a function of
and 0.57%, respectively. Specific gravity, absorption ratio, and Fineness Modulus SR, experiments in this study are divided into two groups. For evaluation of long-
(FM) of the fine aggregate were 2.58, 1.64%, and 2.98, correspondingly. OS mixed term properties, compressive strength, elastic modulus, drying shrinkage, and creep
in concrete is reduced to powder to pass a 5-mm sieve using a jaw crusher after tests were conducted. For evaluation of durability, freezing and thawing, carbon-
dehydration in a dryer at 110 ± 10 °C for 24 h. The shape of crushed OS is more flaky ation, chemical attack, and permeability tests were performed. Test variables and
and elongated compared to the more ‘cubical’ shape of the sand. Grading character- measured properties are listed in Tables 2 and 3.
istics of OS were discussed with Fineness Modulus (FM) in the previous paper by For compressive strength and elastic modulus tests, a cylinder (100 mm diam-
Yang et al. [1]. The method of mixing OS under dry conditions is selected to simu- eter 200 mm height) was prepared based on ASTM C 39 [9]. Specimens were re-
late expected practical in fields. moved from the mold after 24 h and were wet-cured in a water chamber at
Specific gravity, absorption ratio, and Fineness Modulus (FM) of crushed OS 23 ± 2 °C until the testing date. The compressive strength test with age was per-
were 2.48, 2.9%, and 2.8, correspondingly. To compensate for less/poor workability formed, after finishing smoothly by grinding each loading surface of the specimen.
by the substitution of OS, air entraining admixture (AEA), water-reducing admix- The compressive load was supplied by a universal testing machine (UTM, Closed-
ture (WRA), high-range water-reducing admixture (HWRA) or various combina- Loop Servo-Hydraulic Testing Machine) with a capacity of 2000 kN.
tions were used. However, the additional water was not added to give the water– For elastic modulus tests, the concrete strain gage was attached to opposite side
cement ratio (W/C) specified when saturated-surface-dry (SSD) sand was replaced surfaces of cylindrical specimen at mid-height (measuring distance = 60 mm) and
by dry OS. Investigation on SSD of OS will be performed in a future study. A vibrator the strain value from the attached strain gages was obtained. The load was mea-
was also used to improve consolidation of concrete. sured using the load cell of UTM. The elastic modulus was calculated from the
stress–strain relationship obtained at each step. The modulus of elasticity [10], Ec,
2.2. Mixture proportioning and test variables outlined in ASTM C 469 [11], was used and calculated at 40% of the ultimate load.
For drying shrinkage tests, all specimens had 100 mm 100 mm square sec-
In this study to experimentally investigate variances of concrete characteristics tions and all were 400 mm in height. Measuring points were located 250 mm apart
with OS substitution amounts, slump and air content volume were 100 ± 15 mm on both side surfaces of the specimen and length variances at the expected ages
and 5.5 ± 1.0%, respectively. To obtain the air content volume, an admixture was were measured using a demec (demountable mechanical) gage (minimum sca-
Table 1
Mixture proportions of concrete.
Type of mixture W/C S/a Air content (%) Unit weight (kg/m3)
W C S G
NN0 0.45 0.43 4.5 175 389 723 (0)b 1021
OS10 0.45a 0.43 4.6 175 389 651 (70)b 1021
OS20 0.45a 0.40 5.3 175 389 538 (130)b 1075
a
Values unadjusted the reduction of water due to the usage of dried OS.
b
Values in parentheses mean the substitution amount of dried OS.
Table 2
Test variables for long-term mechanical properties.
Table 3
Test variables for durability.
Table 4
Summary of compression properties.
le = 1 m). Specimens for drying shrinkage tests were removed from the mold after surfaces of the specimen are water-proofed using a paraffin or epoxy resin. (4) After
24 h and were wet-cured in a curing water tank for 6 days. After that the specimens perfect hardening of the water-proofer, the weight (W1) of the specimen is mea-
were cured under uniform drying conditions at a temperature of 23 ± 1 °C and RH of sured. (5) Using the water permeability test apparatus shown in Fig. 1b, rubber gas-
50 ± 3%. Drying started at 7-day age. kets with 50 mm diameter and 10 mm thickness are located at the center of the top
For creep tests, the load was applied using a spring-loaded creep frame of and bottom surfaces of the specimen. Any gaps are uniformly and tightly fastened.
300 kN capacity with a load cell and basic creep tests excluding drying of specimen (6) During 1 h, 1 N/cm2-hydraulic water pressure is applied at the top surface of the
were carried out. The room temperature and RH were 20 ± 3 °C and 70 ± 5%, respec- specimen. (7) Finally, after pressurizing is completed, the moisture is removed from
tively. After grinding the specimens, the load was applied vertically to three iden- both surfaces and the weight (W2) of the water pressurized specimen is measured.
tical cylinders (100 mm diameter 200 mm height) in which the specimens are
aligned in the axial direction and the eccentricity is small. The applied load was
approximately 30% of compressive strength measured during testing and it was ap- 3. Test results and evaluation
plied at 14-day age.
Freezing and thawing tests were performed according to ASTM C 666 [12]. For 3.1. Long-term mechanical properties
carbonation and chemical attack tests, a cylinder (100 mm diameter 200 mm
height) was used.
For permeability tests, a cylinder (150 mm diameter 40 mm height, Fig. 1a) 3.1.1. Compressive strength and elastic modulus
was prepared using normal mortar with a flow value based on ASTM C 109 [13]. Test results for compressive strength and elastic modulus over a
Specimens were removed from the mold after 48 h and were wet-cured in a moist 1 year period are shown in Table 4 and Figs. 2–4. All test results
room at a temperature of 20 ± 3 °C and RH greater than that of 80% for 19 days. The
and values calculated from the several codes (i.e., ACI and CEB-
input method of permeability tests was selected and the tests were carried out in
seven steps. (1) After curing, a circular area of the top and bottom surfaces located
FIP model equations [14,15]) are shown together in Fig. 3. In this
at approximately 25-mm distance outward from the center line of the specimen are figure, the solid circular data points, the solid line, and the dashed
slightly brushed and skin parts of the outside are removed. (2) After that, the spec- line represent the experimental data and the results from several
imen is dried at a temperature of 80 °C until its weight ceases to change. (3) Side codes (ACI and CEB-FIP model equations), correspondingly.
Fig. 1. Water permeability test specimen and apparatus: (a) test specimen and (b) test apparatus.
E.-I. Yang et al. / Construction and Building Materials 24 (2010) 758–765 761
45 4.0
Compressive strength (MPa)
SR=0%
35
3.0
30
2.5 SR=0%
25 SR=10%
SR=20%
20 2.0
7 14 28 56 91 180 365 14 days 28 days 6 months 1 year
Age (day) Age
Fig. 2. Relationship between compressive strength and age with SR. Fig. 4. Relationship between elastic modulus and age with SR.
From Fig. 2, it is noted that the substitution of OS as a fine From Fig. 3, it can be seen that the values from ACI and CEB-FIP
aggregate shows an insignificant effect on concrete compressive model equations did not accurately reflect the effect of SR. Accord-
strength up to an age of 28 days. However, after 28 days, the effect ingly, it is necessary to propose a new model equation considering
is apparent. Development of compressive strength after 28 days SR to obtain more exact long-term compressive strength of con-
was smaller as SR of OS increases. The increases in strength com- crete partially using OS instead of fine aggregate. In the case of
pared with values at an age of 1 year were approximately 40%, substituting higher OS amounts, the strength decrease at old ages
35%, and 25%, correspondingly, at SR of 0%, 10%, and 20%. However, is due to stress concentration occurring with the relative lower
the compressive strength variances were not proportional to SR. strength of OS present in concrete.
Meanwhile, as shown in Fig. 4, the elastic modulus with the
substitution of OS decreased inversely proportionally to SR. At
20% SR, the elastic modulus decreased approximately 10–15% com-
50 pared with other SR cases. It is because the elastic modulus of OS is
SR=0%
lower than that of fine aggregates.
40 Fig. 5 shows that the stress–strain curves with SR at 28-day age.
From this figure, it is found that the stress–strain curves with SR
30 show a similar trend (i.e., the maximum stress values and the cor-
responding strain values with SR have relatively similar values).
20 Exactly speaking, however, since the strength of OS itself is fixed
and concrete strength is progressively with increasing age, SR of
10 OS has little effect on strength characteristics at early ages. But,
when concrete strength developed considerably at later ages, SR
0 of OS affects the strength of concrete negatively.
50
Compressive strength (MPa)
10 30
0 25
50
SR=20% 20
Stress (MPa)
40
15
30
10
20
Measured value SR=0%
5 SR=10%
10 ACI
CEB-FIP SR=20%
0 0
0 500 1000 150 2000
0 100 200 300 400
Age (day) Strain (x10-6)
Fig. 3. Compressive strength development with SR. Fig. 5. Comparisons of stress–strain relationship with SR.
762 E.-I. Yang et al. / Construction and Building Materials 24 (2010) 758–765
Measured value ACI CEB-FIP BP coefficients R2 were also shown. In this figure, the hollow circular
Proposed Eq. data points, the thick solid line, the thin solid line, the thin dashed
1000 line, and the thick dashed line represent the experimental data and
the results from this study and several codes (ACI, CEB-FIP, and BP
SR=0%
model equations [14–16]), correspondingly.
800
According to Fig. 6, the BP model equation and the proposed
equation show the largest value and the smallest value, respec-
600 tively, and the values from CEB-FIP and ACI model equations are
middle level. The difference between CEB-FIP and ACI model equa-
400 tions is minimal. In the case of the BP model equation, the change
x in predicted values increased rapidly at the initial stage. The com-
y=
200 0 . 0022 x + 0 . 034 parison of the analytical and experimental values indicates that
even though there is a scatter between calculated and measured
R 2 = 0 . 98
0 values the equation proposed in this study shows a good agree-
ment with the experimental data.
1000
Fig. 7 shows the variation of drying shrinkage with increasing
Shrinkage strain (x10-6)
SR=10%
SR of OS. The absolute value of drying shrinkage and the shrinkage
800
rate increased with increasing SR. According to suggested model
equations, when the age was infinite the final shrinkage strain ap-
600 proached 456 106, 487 106, and 581 106, correspond-
ingly, at each SR. The increase in drying shrinkage based on
400 regression analyses was 7% and 28% at SR of 10% and 20%, respec-
x tively, compared with SR of 0%. These changes result from the low-
y=
200 0 . 0021 x + 0 . 027 er rigidity of OS and the effect of size of fine powder.
R2 = 0 . 97
0
3.1.3. Creep
1000
The creep variance of concrete using OS as fine aggregate sub-
SR=20%
stitution material causes additional deformation and stress redis-
800
tribution of structures. Accordingly, evaluation of this item is
also required. A series of creep tests were performed and the sum-
600 marized results are shown in Figs. 8 and 9. Applied loading was
70 kN corresponding to approximately 30% of compressive
400 x strength. In Fig. 8, all test results and values calculated from several
y= codes (i.e., ACI, CEB-FIP, and BP model equations [14–16]) were
200 0 .0017 x + 0 .027 shown together. In this figure, the hollow circular data points,
R 2 = 0 .98 the solid line, the thin dashed line, and the thick dashed line rep-
0 resent the experimental data, and the results from several codes
0 100 200 300 400 (ACI, CEB-FIP, and BP model equations [14–16]), correspondingly.
Age (day) In this test, originally, creep data were measured during
8 months. However, a mistake occurred in measurements after
Fig. 6. Shrinkage strain–age curve with SR.
1 month. Thus, only data up to 1 month was used in the analyses.
According to Fig. 8, the value from the CEB-FIP model equation is
the smallest and the BP model equation shows the largest value.
600 The ACI model equation shows that the variance of expected values
with increasing SR of OS was larger. This is because the change of
500 mixture with SR is somewhat reflected in the ACI model equation.
-6
Shrinkage strain x10
400 Table 5
Summary of each strain with SR (at 1 month) (unit; 106).
SR=0%
SR (%) Instantaneous elastic strain Creep strain Total strain
300
0 267 183 450
10 305 159 464
20 318 181 499
200
100 was 8.91 MPa. From the results, it is noted that the relative vari-
ance between the applied and calculated stresses is not significant.
0
400 3.2. Durability characteristics
SR=10%
Creep strain (x10-6)
100
200
Measured value
ACI
100 CEB-FIP 90
BP
0
0 100 200 300 400 80
Age (day)
Fig. 8. Creep strain–age curve with SR. Dynamic modulus of elasticity
70
100
200
99
Variance (%)
Creep strain (x10-6)
150
98
100 97
Weight
96
50
SR=0% 101
SR=10%
SR=20%
0 100
0 1 20 30
Age (day)
99
Fig. 9. Influence of SR on creep strain.
SR=0%
98
SR=10%
Generally, the modulus of elasticity at application of load times SR=20% Length
the elastic strain at the time gives the stress. From Tables 4 and 5, it 97
can be seen that the instantaneous elastic strain at 28-day age 0 50 100 150 200 250 300
shows good correlation with the elastic modulus. Namely, the Cycle
stress values for NN0, OS10, and OS20, are 8.95, 9.52, and
9.51 MPa, respectively, where the stress applied from the outside Fig. 10. Resistance to freezing and thawing.
764 E.-I. Yang et al. / Construction and Building Materials 24 (2010) 758–765
Table 6
Permeability characteristics with SR of OS.
SR (%) Initial weight (g) Dried weight, W1 (g) Permeated weight, W2 (g) Permeated content (g) Average permeated content (g) Permeability ratio
0 1530.98 1483.50 1486.11 2.61 2.845 1.00
1510.27 1463.40 1466.48 3.08
10 1478.78 1426.00 1426.52 0.52 0.640 0.23
1474.24 1423.20 1423.96 0.76
20 1353.61 1304.90 1305.34 0.44 0.525 0.19
1350.59 1301.80 1302.41 0.61
be studied in future research. The conclusions obtained from this [2] Yang EI, Yi ST, Kim HM, Shim JS. Long-term performance evaluation of concrete
utilizing oyster shell in lieu of fine aggregate. J Korea Concr Inst
study can be summarized as follows:
2003;15(2):280–7 [in Korean].
[3] Eo SH, Hwang KH, Kim JG. Application of oyster shells as aggregates for
1. The effect of SR of OS on the compressive strength at day-28 age concrete. J Korea Concr Inst 2002;14(4):540–8 [in Korean].
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2. The elastic modulus with SR of OS is proportionally decreased [6] Korea Concrete Institute. Standard specifications for concrete; 1999. 250 pp [in
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these model equations is required. Philadelphia.
[10] Neville AM. Properties of concrete. John Wiley & Sons; 1997. 844 pp.
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[12] American Society for Testing and Materials. Standard test method for
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Acknowledgments [13] American Society for Testing and Materials. Standard test method for
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