Ideematec-LTEC 1P-Assembly Instructions 6795 Rev.1

Subject to Installation Instructions
technical changes
The manual LTEC 1P
includes project- 6795 Glodeni
specific
adaptations. CONFIDENTIAL
Contents
1 Overview of Revisions 2
2 Table Drawings 3
3 Notes 5
3.1 Safety information 5
3.2 National and international standards and directives 5
3.3 Installation/ Handling electronic components 5
3.4 Safety before/while aligning tracking system 6
3.5 Handling with steel components 6
3.6 Symbols used and their meanings 6
3.7 Disclaimer 7
3.8 Storage Regulations 7
3.9 Minimum Load Calculation 7
3.10 Bonding / Grounding Illustration 8
4 Screw tightening torques 9
4.1 Frame tightening torques 9
4.2 Gear unit tightening torques 9
5 Pre-installation 10
5.1 Pre-installation Gearbox (one per Tracker) 10
5.2 Pre-Installation Power Lock Sprocket 11
5.3 Pre-Installation Bearingplate Driven 12
5.4 Pre-installation Bearingplate Drive with Driveshaft Bearing (Hexagon) 13
5.5 Pre- installation Head Plate Sprocket 14
5.6 Pre-Installation 1P Sliding Bearing 15
6 installation of LTEC 16
6.1 Assembly of Head plate (Posts With Power Lock Sprocket 16
6.2 Assembly of 1P Bearing Plate Drive 17
(Posts without Power Lock Sprocket) 17
6.3 Assembly of 1P Bearing Plate Driven 18
(Without Power Lock Sprocket) 18
6.4 Assembly of Head Bearing Light 19
6.5 Aligning Head Plates and Lower Racket 20
6.6 Assembly of Head Bearing bottom part & 1P Sliding 22
6.7 Assembly of Main Carrier 23
6.8 Assembly of Main Carrier Connector 25
6.9 Assembly of Head Bearing Top Part & Upper Racket 26
6.10 Assembly of Power Lock Sprocket 28
6.11 Assembly of Driveshafts and Drive Transmission 30
6.12 Assembly of Gearbox & Drive 32
Rev. 1 CONFIDENTIAL Installation Instructions LTEC 1

6.13 Assembly of Additional Bearing Holder 1P 36
6.14 Installation of Universal Joint 37
6.15 Assembly of Panel Support 39
6.16 Assembly of Solar Panels 39
6.17 Assembly of Solar Panels 41
7 Mechanical Checklist 41
1 OVERVIEW OF REVISIONS
Rev. 0 25.05.2023
Rev. 1 13.06.2023 → Update 3.8 Storage Regulations

2 TABLE DRAWINGS

Drive Transmission & Main Carrier Plan
S07 Drive Transmission Plan

Full Site Plan available:

3 NOTES
3.1 SAFETY INFORMATION
PAY ATTENTION TO THE FOLLOWING CRITICAL SAFETY INFORMATION.

FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY, DEATH OR PROPERTY
DAMAGE.
The 5 Rules of Safety should always be followed when working with electrical
parts:
- Isolate
- Protect against unauthorized restarting
- Confirm absence of voltage
- Ground and short circuit
- Cover neighboring live parts or make them inaccessible
• Always use personal protective equipment that includes, but is not limited to a
safety helmet, safety boots, and safety gloves.
• Never enter the restricted area during a thunderstorm or severe weather.
• In the event that a thunderstorm or severe weather occurs while you are in the
restricted area, leave that area immediately and seek shelter.
• Never enter the restricted area alone.
• Never stand within the tracker’s slewing range.
• The solar modules must be treated as live parts.
• The design load the tracker is designed to is 800Pa with a safety factor of 1,5
according to UL 2703.
• The Bonding Grounding has been evaluated according to UL2703.
• Never install damaged parts.
• Only schooled workers are allowed to enter the restricted area
This tracking system may be used to ground and/or mount a PV module

complying with UL 1703 only when the specific module has been evaluated for
grounding and/or mounting in compliance with the included instructions
3.2 NATIONAL AND INTERNATIONAL STANDARDS AND DIRECTIVES

• Ensure that all applicable national and international standards and directives are
followed and implemented.
• Only use approved materials and tools described in this manual.
• The dimensions in this manual are based on the metric system.
• For solar panel installation the specifications of the respective module
manufacturer must be observed unless otherwise specified here in this manual
• Failure to do so may result in property damage or bodily injury.
3.3 INSTALLATION/ HANDLING ELECTRONIC COMPONENTS

• The electronic components are Electrostatic Sensitive Devices (“ESD”). Ensure
that proper precautions are taken, so that personnel are properly grounded when
handling the parts.
• Failure to do so may result in damage or destruction of the
components and may hinder the operation of the Tracking System.
• Ensure that electronic components are protected from dirt and moisture during
transportation, mounting, and installation.
• Once the components are properly and fully installed, they will become sealed as
described in this Manual.

• Only use the Tracking System components as intended. Failure to do so shall void
any and all manufacturer warranties
3.4 SAFETY BEFORE/WHILE ALIGNING TRACKING SYSTEM

• Do NOT get in touch with the Power Lock Sprocket while the
Tracker is moving automatically or manually. Risk of crushing!
• Before aligning the Tracker, always make sure, that nobody is working on the
system or standing nearby.
• Before aligning the Tracker, remove obstacles from the swiveling range of the
tracking system
3.5 HANDLING WITH STEEL COMPONENTS

• Take care when handling with steel components due to sharp
edges or slipping and falling down of heavy components.
• Ensure correct storage and handling according recognized roles of technic
and component suitable. The substrate of the laydown area must be dry,
clean and stable. Humidity and stagnant water should be avoided.
Failure to do so may result in IN SERIOUS INJURY, DEATH OR PROPERTY
DAMAGE and under the liability of the installer.
• Damaged surfaces of steel components should be properly treated with zinc
paste according ISO 1461
• Any loose components shall be retightened in accordance with this manual.
• Any components showing signs of damage that compromise safety shall be
replaced immediately
3.6 SYMBOLS USED AND THEIR MEANINGS

Risk of injury. This symbol indicates a
hazardous situation that, if not avoided, could result in minor or moderate
injuryisk of serious injury and / or death. This symbol indicates a hazardous
situation that, if not avoided, could result in death or serious injury.
Read the following important Information! Failure to do so can result in death,

serious injury or property damage.
This symbol indicates a hazardous situation that, if not avoided, could result in
damage to or destruction of the Product or other property.
Beware in particular of "ESD" (Electro Static Discharge)
Take note of special points.
Viewing direction
Assembly Tools

3.7 DISCLAIMER
Ideematec Deutschland, Ideematec Inc. and its affiliates expressly disclaim any and all
liability for any injury or damage resulting from the following:
• Failure to follow the safety information stipulated in this Manual and/or any other
operating Manual provided by the manufacturer or its affiliates
• Failure to follow the safety information provided on the product
• Failure to comply with national and international standards and directives
• Improper transportation
• Improper storage
• Improper use of the product or use in a manner other than which was intended
by the manufacturer or its affiliates
• Incorrect assembly and installation
• The usage of tools for tracker installation only by briefed personal and exclusive
for assembly operations due to installation instructions for SafeTrack Horizon of
Ideematec Deutschland GmbH allowed
• Failure to properly handle Electrostatic Sensitive Devices (“ESD”) as directed
• Faulty storage of the components on sit
3.8 STORAGE REGULATIONS
The storage area should be prepared properly. The area should be flat compacted
ground with additional top layer of gravel. The gravel will minimize the dust and mud
and will prevent water from accumulating.
Materials stored at site, depending on the individual characteristics, shall be protected
properly to avoid deterioration:
• Motorized gearboxes, control units and electronic components must be stored
in dry, dust-free and temperature-controlled rooms as per datasheet.
• All parts that are packed in boxes, such as: fasteners, cables, bearings, etc.
should be stored in dry conditions (protected from rain, flood and mud).
• Long steel parts may be stored outdoors. When storing steel parts with
corrosion protection, ensure that the items are stacked using spacers in
between the parts and are well ventilated and away from direct soil contact.
Moisture between metal sheets or other adjacent parts made of hot-dip coated
flat products can lead to formation of corrosion products.
3.9 MINIMUM LOAD CALCULATION

The minimum load ratings and post distances according to UL2703 are
determined upon engineering specifications for the site and can be calculated
with these formulas:

3.10 BONDING / GROUNDING ILLUSTRATION

4 SCREW TIGHTENING TORQUES
4.1 FRAME TIGHTENING TORQUES

During the installation work the bolts should preferably be tightened loosely only; they
should not be tightened with full torque before the end of the installation work.
Size Nm ft / lbs
M 4 5.6 Torques 1,4 Nm 1,1
M 5 5.6 Torques 2,8 Nm 2,1
M 6 8.8 Torques 10 Nm 7,4
M 8 8.8 Torques 25 Nm 18,5
M 8 grub screw Torques 8 Nm 6,0
M10 8.8 Torques 50 Nm 36,9
M12 8.8 Torques 87 Nm 64,2
M12 DIN 936 Torques 50 Nm 36,9
M16 8.8 Torques 200 Nm 147,6
M20 8.8 Torques 400 Nm 295,0
Use these torque values only if no other values are given in this installation manual!
Ideematec accepts bolt torque tolerances of +-10%. It is not allowed to use high torque
impact wrench which lead to defect the fasteners and as sequence to avoidable
corrosion.
4.2 GEAR UNIT TIGHTENING TORQUES

The gear unit bolts M16 8.8 DIN 933 must be fitted in diagonally opposite sequence
with a tightening torque of 87 Nm / 64,2 ft/lbs

5 PRE-INSTALLATION
5.1 PRE-INSTALLATION GEARBOX (ONE PER TRACKER)
Drawing Nr. Quantity

1PLT-02-800_2 1
MS-16x35 DIN 933 8
BS-17-30 DIN125A 8
SD5-3.7-HIS-2434230_A-dc 1
1P Gearbox Fixation Plate
8x M16x35 ISO 4017 / DIN 933

Torque 87Nm / 64,2 ft/lbs Torque unit bolts in opposite diagonally sequence

5.2 PRE-INSTALLATION POWER LOCK SPROCKET
1 1PLT-05-352-6438-I_1 1
4x 20,5 Limesring 4x M20x1,5x50 DIN 961

Bolt Holder Sprocket
DIN 74361-C
Use Bolt Holder Sprocket to fix the screws

and tighten the nuts with 400 Nm.
Remove the tool after torquing
4x M20x1,5x50 DIN 961

.
3 4x 20,5 Limesring
DIN 74361-C

5.3 PRE-INSTALLATION BEARINGPLATE DRIVEN
Role
1P Bearingplate Driven

1PLT-04-305 1
Leave the red marked 2 Roles loose for later MS-08x55-A2 DIN 931 3
assembly. M08-A4-SPZ DIN 6923 6
1PLT-04-010_2 3
5mm +- 1mm
Roles should have enough space to rotate

5.4 PRE-INSTALLATION BEARINGPLATE DRIVE WITH DRIVESHAFT BEARING
(HEXAGON)
Tighten by hand in this step

1PLT-04-600 1
MS-10x25 DIN 933 3
M10 DIN 934 3
LTEC-04-320_2 1
Driveshaft Bearing
Bearingplate Drive

5.5 PRE- INSTALLATION HEAD PLATE SPROCKET
For posts with Power Lock Sprocket, use the parts shown Tighten by hand in this step
below.

1PLT-03-503_1 1
1PLT-03-421-6438 1
M10-SPZ DIN 6923 4
MS-10x25 DIN 933 4
1P Twist Adjustment Plate
Sprocket
1P Slope Adjustment Sprocket 2

5.6 PRE-INSTALLATION 1P SLIDING BEARING
Tighten by hand in this step

1PLT-07-200 1
MS-10x70 DIN 931 1
M10-LNG DIN 6334 1
BS-10,5-30 DIN 9021 2

6 INSTALLATION OF LTEC
6.1 ASSEMBLY OF HEAD PLATE (POSTS WITH POWER LOCK SPROCKET

1PLT-03-503_1 Preassembled 1
1PLT-03-421-6438 Preassembled 2
M10-SPZ DIN 6923 4
MS-10x25 DIN 933 4
BS-11-20 DIN 125A 2
Tightening by hand in this step
Post
Use the mid holes for default assembly.

It is also possible to mount the Head Plate
using the upper or lower boreholes, to obtain
deviations of the post height.
Change hole pattern while 6.5 Aligning
Head Plates and Lower Racket

6.2 ASSEMBLY OF 1P BEARING PLATE DRIVE
(POSTS WITHOUT POWER LOCK SPROCKET)
Posts with Sprocket

1PLT-04-600 Preassembled 1
MS-16x40 DIN933 2
BS-17-40x6 DIN 7349 2
M16-SPZ DIN 6923 2
Only mount on Posts with Power Lock Sprocket
Positions of Sprocket are

dependent on wether it is
internal or external table
→ See technical tabledrawings

6.3 ASSEMBLY OF 1P BEARING PLATE DRIVEN
(WITHOUT POWER LOCK SPROCKET)

Posts without Sprocket

MS-10x25 DIN 933 2
M10-SPZ DIN 6923 2
Only mount on Posts without Power Lock Sprocket

6.4 ASSEMBLY OF HEAD BEARING LIGHT
Lower Racket
Posts without Sprocket

1PLT-03-602_7 1
Tighten by hand in this step MS-10x20 DIN 933 4
M10-SPZ DIN 6923 4
BS-11-20 DIN 125A 4
Use the mid holes for default assembly.
It is also possible to mount the Head Plate
using the upper or lower boreholes, to obtain
deviations of the post height.
Change hole pattern while 6.5 Aligning
Head Plates and Lower Racket

6.5 ALIGNING HEAD PLATES AND LOWER RACKET
Use the HML-Leveler to align every position (post). They have to be in one axis.
Torque the Lower Racket at the first and last post in optimal position.
1PLT 1PLT Top Plate/

Leveling Device Bearing Adjustment
Torque screws after each step

1PLT Top Plate/
Bearing Adjustment
The 1PLT Top Plate/Bearing Adjustment Tool fits for

Post with & Post without Sprocket
Align the top plate in one table to each other to guarantee a straight rotation axis.
Align the first and last Head Plate in one table to the center position of the hole
pattern and torque the first and last one
Torque upper 4 screws
± 30 mm

6.6 ASSEMBLY OF HEAD BEARING BOTTOM PART & 1P SLIDING

1PLT-07-300 1
1PLT-07-500_3 1
1PLT-07-200 1
BS-13-37 DIN 9021 2
Check that the washer is in place on both sides

1P Sliding for Post
w/o Sprocket

1PLT-07-400_2 1
6.7 ASSEMBLY OF MAIN CARRIER
Lift the main carrier and Power Lock Sprocket onto the bearings.
Tube positions according to table overview drawings

Torque DIN 936 M12 with 50
Nm / 36,9 ft/lbs after torque
sequence shown below
Torque screws marked below
Inner Area Outer Area Quantity

1PLT-05-352-6795 1PLT-05-352-6795 1
1PLT-08-200-120-length x / 1PLT-08-250-120-length x /
x
2,00 mm 2,5 mm
MS-12x140 DIN 933 MS-12x140-ZiNi DIN 933 8
Power Lock M12 DIN 934 M12-ZiNi DIN 934 8
Sprocket
M12-NF DIN 936 M12-NF-ZiNi DIN 936 8
BS-13-37 DIN 9021 BS-13-37-ZiNi DIN 9021 16
Main Carrier
Use the same fastening material as

show above
First tighten vertical fitting fasteners with

about 50% torque value. Afterwards
tighten the other fasteners with 50% value
Then finish with the required torque value,
beginning with the vertical fitting fasteners

6.8 ASSEMBLY OF MAIN CARRIER CONNECTOR
Main Carrier
Bolts has to stay loose in this step
Torque DIN 936 M12 with 50

Nm / 36,9 ft/lbs after torque
sequence shown below
1PLT-08-810 1PLT-08-830 1
1PLT-08-200-120-7700 1PLT-08-250-120-XXX
1
2,00 mm 2,5 mm
MS-12x140 DIN 931 MS-12x140 DIN 931 8
M12 DIN 934 M12 DIN 934 8
M12-NF DIN 936 M12-NF DIN 936 8
BS-13-37 DIN 9021 BS-13-37 DIN 9021 16
Main Carrier Positions acc. to tube plan

Adjust Tubes and torque all connections
The Main Carrier will adapt to the shape of
the connector
First tighten vertical fitting fasteners with

about 50% torque value. Afterwards tighten
the other fasteners with 50% value
Then finish with the required torque value,
beginning with the vertical fitting fasteners

6.9 ASSEMBLY OF HEAD BEARING TOP PART & UPPER RACKET

1PLT-07-100_1 1
1PLT-07-200 1
M12-NF DIN 936 2
M12 DIN 934 2
BS-13-37 DIN 9021 2
Torque DIN 936 M12

with 50 Nm / 36,9 ft/lbs

Assemble the Upper Racket of Head Bearing Light

1PLT-03-601_6 1
1PLT-07-400_2 1
MS-10x20 DIN 933 2
M10-SPZ DIN 6923 2

6.10 ASSEMBLY OF POWER LOCK SPROCKET
Secure the Power Lock Sprocket against moving back and forth

MS-10x150 DIN 933 1
M10 DIN 934 2
80mm – 100mm (4 – 4 inch)
distance
Measured from the lowest point of
Power Lock Sprocket to the Post
Torque M10x150 screw inside

long nut
Torque M10 nuts onto sprocket

to secure connection

Make sure the Main Carrier is in 0 degree position with a spirit level
Secure the main carrier at 0 degrees with the

Power Lock Sprocket Lock Tool & a screw clamp temporary
Lock Tool

6.11 ASSEMBLY OF DRIVESHAFTS AND DRIVE TRANSMISSION
Drive Transmission positions

according to drive plan!
Use LTEC-06-004_7 at motorposition

&
LTEC-06-000_7 for positions without motor

LTEC-06-000_7 / LTEC-06-004_7 1
1PLT-06-125-XXX 1
M10 DIN 934 2
MS-10x80 DIN 933 2
LTEC-06-802 4
Radius Washer
Drive Transmission
Position the drive horizontal on the roles at
other posts

Adjust Drive
Recommended Gearbox tightening sequence to avoid bracing. See tightening torques on page 7
Use Tooth-
Adjustment Plier 1P
& Spacer
to get correct
position of the drive
Tooth adjustment
plier 1P in connection with
the Sprocket teeth
Spacer is used as a
stop that the
Driveshaft cannot be
assembled too high
Tighten and torque

M10 screw
connection of the
Driveshaft Bearing
Tighten the M16

screw connections
of the Bearing Plate
Drive
& remove the

assembly Tools

6.12 ASSEMBLY OF GEARBOX & DRIVE
Assembly of Drive starting from Gearbox (middle Post of Tracker)
2x 1P Gearbox Fixation

1PLT-02-600 2
1PLT-02-800-6338 &
1
SD5-3.7-HIS-2434230_A-dc
BS-17-40x6 DIN 7349 16
MS-16x50 DIN 933 8
Gearbox Fixations are not tightened in this step M16-NF DIN 936 8
M16 DIN 934 8
Gearbox hexagon has to be in correct

position. Make sure the drive is still in
locking position after gearbox mounting.

Drive Transmission
Hexagon Round Adapter

1PLT-06-125-XXX 1
MS-10x14 DIN 933 4
LTEC-06-802 4

Power Lock Sprocket tooths must fit centered in Driveshaft Assembly to avoid wear
2x Bearing Clamping Ring
M8 grub screws
8 Nm / 6,0 ft/lbs
Role
1-2 mm space
Move the lower role with at long hole to the

maximum upper position.
Example

Drive Transmission Connection
Drive Transmission
Radius Washer 1P Drive Transmission Connector

1PLT-06-502_2 1
1PLT-06-125-XXX 1
M10 DIN 934 4
MS-10x80 DIN 933 4
LTEC-06-802 8

6.13 ASSEMBLY OF ADDITIONAL BEARING HOLDER 1P
The Drive Transmission needs to be supported with
Additional Bearing Holder 1P.
Necessary at the first south & last north post with a Power Lock Sprocket per Tracker.
1P Additional
Bearing
Holder

1PLT-04-500 4
M12-SPZ DIN 6923 4
MS-12x25 DIN 933 4

MS-16x40 DIN 933 2
BS-17-40x6 DIN 7349 2
M16-SPZ DIN 6923 2
See Installation of Bearing at 7.9
Use Drive Shaft Assembly Motor

(LTEC-06-004_7) for the First
southern Post with a Power Lock
Sprocket
Use Preassembled Bearing

Holder with Driveshaft
Bearing

Additional Bearing Holder 1P Position for Inner Area South
6.14 INSTALLATION OF UNIVERSAL JOINT
Differences in height of the terrain are to be matched with different lengths of

foundation posts according to the pile ramming plan. The maximum deviation
without universal joint is 1.4°.
The position of universal joint (if necessary) is always only between the tables.
1 Universal Joint necessary from 1,5°
See definition of the length below:
1,5°- 9°
After cutting the drive, fit in the Universal Joint and screw the connections

Drive
2x Drivetransmission
Transmission

LTEC-06-551 1
M10 DIN 934 4
Universal Joint MS-10x80 DIN 933 4
LTEC-06-802 8
If drive tansmission is to long due to ramming tolerances or other factors,

cutting of tube is necessary:
During different slope of the

terrain on site, the length of
the tube for cardan can vary
and has to be cut on one
side and drilled with
assistance of HML Drill-
Sleeve and also treated with
zinc paste. The holes must
HM-Drill-Sleeve 4 60 be on the same height on
Cut drive transmission to the both ends. Use water level
needed length and drill holes after to guarantee the correct
aligning 90 degree to each other position
HM-Drill-Sleeve 60 alignment
Safe position with 2 screws here

Make sure the connections along the drive are completely torqued.
6.15 ASSEMBLY OF PANEL SUPPORT
1P Panel Support Bracket
Panel Support Reinforcement
1P Panel Support
Fastening Panel Support
Torque with 18 Nm / 13 ft/lbs

6.16 ASSEMBLY OF SOLAR PANELS
1PLT-09-100_2 1PLT-09-100_2 1
1PLT-09-800 1PLT-09-800-6795 1
1PLT-09-400-6795-2 1PLT-09-400-6795-3 1
1PLT-09-701-6795 1PLT-09-702-6795 1
M08-SPZ DIN 6923 M08-SPZ DIN 6923 2

Torque with 18 Nm / 13,3 ft/lbs
Panel Support Spacer
Use Panel Support Spacer temporary for Start Panel Support Assembly from
mounting the Panel Supports and safe the south to north
correct distance between the panel supports.
After that tighten the nuts of the Panel Support
Bracket

6.17 ASSEMBLY OF SOLAR PANELS
Panel
Only put 1 BS-12,5-20,5-ZS DIN 9796 tooth washer per

panel for grounding.

BS-6,4-18 DIN 9021 4
BS-12,5-20,5-ZS DIN 6796 1
M06-spz DIN 6923 4
MS-06x20 DIN 933 4
One Person should secure the panels from falling down while the other
person torques the fixation.
7 MECHANICAL CHECKLIST

Mechanical Checklist
L-TEC
Project Number & Name: ______________________________________ Tracker Row Number_____________
Inspector/Supervisor: _________________________________________ Date: ________________________________
Posts Initial Comments

Confirm the direction poles for profile board installed perpendicular.
Confirm heights of profile boards according to ramming plan / or adapted to actual slope.
Confirm post Orientation is correct.
Confirm post and wing type is according to project specific Work Plans / minimum embedded
depth is achieved.
Confirm post protrudes >32cm than standard height is protected by concrete foundation.
Alignment of the foundation is correct, within tolerances:
- Maximum height deviation from Profile board ±20 mm.
- Maximum distance deviation from Profile board in E-W direction is 20 mm.
- Maximum deviation from the 90 °angle is ± 1 °in N-S and E-W direction.
- Rotation (twisting) ≤ 1.5 Degree.
- Maximum deviation in distance between posts in the same table is ±30 mm measured
from the 1st post in the table.
Components not damaged / damages in galvanization are repaired with zinc paint.
Head Plates Initial Comments

All parts are mounted according to installation Manual.
If different Top Plate thicknesses are available, make sure the thickness is placed correct.
All head plates in one table are aligned to each other and leveled.
All Fasteners are torqued to the specified torque range and torque marked.
Head Bearing Initial Comments

All parts are mounted according to installation Manual.
Sliding Plate is installed.
Washer is installed below Sliding Base.
All fasteners for Head Bearing installation are torqued to the specified torque range and torque
marked.
Main Carrier Initial Comments

All parts are mounted according to Installation Manual.
Correct length and thickness of Main Carrier is used on correct location according to Main
Carrier Plan in the Installation Manual.
Main Carrier connectors are installed according to Installation Manuals and all fasteners are
torqued to the specified torque range and torque marked.
Rev. 02 L-TEC Mechanical Checklist 1

Sprocket Initial Comments
Confirm correct type of Sprocket based on Internal /External Trackers. (If applicable)
Orientation of Sprocket is correct and according to installation manual.
Distance measured between Sprocket and post at lowest Sprocket point is between 8-10cm.
Sprocket movement protection is installed.
All fasteners are torqued to the specified torque range and torque marked.
Gearbox and Drive Initial Comments

All parts are mounted in the correct order according to Installation Manual.
Confirm:
- Main carrier is leveled and secured.
- Drive Shaft Assembly Motor fingers (Power Lock Bolt) are in correct position and checked
by the special tools: Tooth-Adjustment Plier and Spacer according to installation manual.
- Sprocket teeth must fit centered in Driveshaft Assembly.
Bearing Plate Drive / Bearing Plate Driven including roles are installed according to installation
manual.
Confirm Driveshaft Bearing:
- Orientation is correct according to installation manual.
- Bearing is not braced.
Proper Gearbox alignment, Gearbox Fixation Plate is straight (no bending).
Drive Transmission lengths & thicknesses installed according to the Drive Transmission
Distribution Plan (S7).
Additional Bearing Holders installed in southern and northern Sprocket per each tracker.
Cardan joint is installed between tables according to Cardan Position Plan (S6) and/or actual
measured deviation between tables as following: (if applicable)
- Cardan Joint is installed when the deviation between tables between 1.5 ͦ and 9 ͦ.
Panel Support and PV Panels Initial Comments

All Fasteners connecting PV Panels and Panel supports are secure and fastened as specified
in the Installation Manual.
Bolts/nuts are torqued to specified torque range and torque marked.
Installation of first Panel Support according to table drawing.
Distance between Panel Supports according to hole pattern of PV Panel.
At least, one tooth washer for each PV Panel shall be installed as per installation manual. (if
applicable)
Confirm that panels cables management are not interfering with tracker movement.

High Inclination Upgrade if applicable Initial Comments
Bracing is installed according to Rope Bracing Plan (S8) and in all tables with deviation over
2.5°.
Main Carrier Wing is installed in correct position according to installation manual.
Lower Parts are installed on the lowest position on the post.
Ropes are routed properly and tensed evenly with 50KG. Post is not deformed.
Rope is secured by rope clamps at the rope ends with clearance (d) = 40-75 mm.
The Lug of rope clamp is always on the short side of the rope.
First Movement of Tracker Initial Comments

Confirm Tracker’s smooth movement of Sprocket and Drive Shaft Assembly Motor
Notes:
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
Approval Signature: _________________________________________

Subject to technical changes
The manual has project-specific adaptations.
IDEEMATEC Deutschland GMBH
Neusling 9c
94574 Wallerfing
Germany

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Subject to Installation Instructions

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 1

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 2

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 3

S07 Drive Transmission Plan

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 4

PAY ATTENTION TO THE FOLLOWING CRITICAL SAFETY INFORMATION.

This tracking system may be used to ground and/or mount a PV module

3.2 NATIONAL AND INTERNATIONAL STANDARDS AND DIRECTIVES

3.3 INSTALLATION/ HANDLING ELECTRONIC COMPONENTS

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 5

3.4 SAFETY BEFORE/WHILE ALIGNING TRACKING SYSTEM

3.5 HANDLING WITH STEEL COMPONENTS

3.6 SYMBOLS USED AND THEIR MEANINGS

Read the following important Information! Failure to do so can result in death,

Beware in particular of "ESD" (Electro Static Discharge)

Take note of special points.

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 6

3.8 STORAGE REGULATIONS

3.9 MINIMUM LOAD CALCULATION

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 7

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 8

4.1 FRAME TIGHTENING TORQUES

4.2 GEAR UNIT TIGHTENING TORQUES

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 9

5.1 PRE-INSTALLATION GEARBOX (ONE PER TRACKER)

Drawing Nr. Quantity

8x M16x35 ISO 4017 / DIN 933

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 10

4x 20,5 Limesring 4x M20x1,5x50 DIN 961

Use Bolt Holder Sprocket to fix the screws

4x M20x1,5x50 DIN 961

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 11

Drawing Nr. Quantity

Roles should have enough space to rotate

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 12

Tighten by hand in this step

Drawing Nr. Quantity

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 13

Drawing Nr. Quantity

1P Slope Adjustment Sprocket 2

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 14

Tighten by hand in this step

Drawing Nr. Quantity

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 15

Drawing Nr. Quantity

Tightening by hand in this step

Use the mid holes for default assembly.

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 16

(POSTS WITHOUT POWER LOCK SPROCKET)

Posts with Sprocket

Drawing Nr. Quantity

Only mount on Posts with Power Lock Sprocket

Tightening by hand in this step

Positions of Sprocket are

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 17

(WITHOUT POWER LOCK SPROCKET)

Drawing Nr. Quantity

Only mount on Posts without Power Lock Sprocket

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 18

Posts without Sprocket

Drawing Nr. Quantity

Rev. 1 CONFIDENTIAL Installation Instructions LTEC 19

1PLT 1PLT Top Plate/