You are on page 1of 620

OD

TURNING
INSERTS
DATA
KM_Master12_Turning_A002_A003_Metric.qxp:Layout 1 3/6/12 8:55 AM Page A2

Turning
Insert Selection Reference Guide Tool

 ISO Turning Inserts


Step 1 • Select Insert Style

Kenloc™ Screw-On Kendex™ Positive Kendex Negative

Carbide: B38–B47 Carbide: B86–B93 Carbide: B82 Ceramic: B120


C Ceramic: B116 Superhard: B185–B188 Superhard: B183 Superhard: B180–B181
Superhard: B172–B174

Carbide: B47–B56 Carbide: B93–B98 Ceramic: B121


D Ceramic: B117 Superhard: B189–B192 — Superhard: B181
Superhard: B174–B176

Carbide: B56–B57 Carbide: B82–B83 Ceramic: B122


R Ceramic: B117 Carbide: B98–B100
Ceramic: B126–B127 Superhard: B180

Carbide: B57–B64 Carbide: B83–B84 Ceramic: B123–B124


S Ceramic: B118 Carbide: B101–B104 Ceramic: B127–B128 Superhard: B180, B182
Superhard: B176–B177

Carbide: B64–B71 Carbide: B104–B110 Carbide: B84–B85 Ceramic: B124


T Ceramic: B118 Superhard: B192–B194 Ceramic: B128 Superhard: B182
Superhard: B177–B179 Superhard: B183–B184

Carbide: B72–B76 Carbide: B111–B112


V Ceramic: B118 Superhard: B194–B195 — Ceramic: B124
Superhard: B178–B179

Carbide: B76–B81
W Ceramic: B119 Carbide: B112–B113 — Ceramic: B125
Superhard: B179

 Threading, Grooving, and Cut-Off

LT Top Notch™ Threading Top Notch Grooving A4™ A3™ A2™

inserts E40–E64 E8–E21 D116–D131 D68–D79 D30–D33 D12–D16

toolholders E66–E71 E22–E34 D132–D139 D80–D107 D34–D57 D18–D24

 Application Specific

Top Notch Profiling Kendex Mini K-Lock™ Railroad/Bar Peeling Beyond BLAST™ Fix-Perfect™

inserts F39–F44 F63 F59 F80–F83, F91–F93, F6–F9 F14–F28


F103–F105

toolholders F45–F46 F64–F65 F60–F61 F68–F79, F85–F90, F10–F11 F30–F37


F95–F102

7
KM_Master12_Turning_A002_A003_Metric.qxp:Layout 1 3/6/12 8:55 AM Page A3

Turning
Insert Selection Reference Guide Tool

Step 2 • Select Application and Clamping System

External Kendex Positive


Kenclamp™ Kenloc™ Kenlever™ Kendex™ Negative Screw-On
Machining

C conventional C6–C8 C24–C26 C15–C17 C36 C42–C47 —

D conventional C8–C9 C26–C27 C183 — C47–C49 —

R conventional C9 C27 — — C50–C51 —

S conventional C10–C12 C28–C30 C19–C20 C36–C37 C51–C53 C38–C39

T conventional C12–C13 C30–C32 C21 — C53–C54 C40

V conventional C13–C14 C32–C33 — — C55–C57 —

W conventional C14–C15 C33 C22 C37 C57 —

Internal Kendex Positive


Kenclamp Kenloc Kenlever Kendex Negative Screw-On
Machining

C conventional C78 C82 C105 C107 C87–C94 —

D conventional C78–C79 C82 — C107–C108 C94–C97 —

R conventional — — — — — —

S conventional C80 C83 C105 C108–C109 C97–C98 C85

T conventional C80 C83 C106 — C98–C102 C85–C86

V conventional C81 C83 — — C102–C103 —

W conventional C81 C84 C106 C109 C103–C104 —

8
Kennametal Inserts
Catalogue Numbering System

How Do Catalogue Numbers Work?


Each character in our catalogue number signifies a specific
trait of that product. Use the following key columns and
corresponding images to easily identify which attributes apply.

CNMG120408FP

C N M G 12

Insert Shape Insert Clearance Tolerance Insert Size


Angle Class Features

Code for inch


N cutting edge
Hexagon Tolerances apply prior length “L10”
H 120° A to edge prep and coating
R
“D”

F inch mm C D R S T V W
1.2 (5) 3,97 S4 04 03 03 06 — —
Octagon
O 135° B A 1.5 (6) 4,76 04 05 04 04 08 08 S3
1.8 (7) 5,56 05 06 05 05 09 09 03
M
— 6,00 — — 06 — — — —
Pentagon 2 6,35 06 07 06 06 11 11 04
P 108° C G
Rε Rε 2.5 7,94 08 09 07 07 13 13 05
W — 8,00 — — 08 — — — —
3 9,52 09 11 09 09 16 16 06
Round T
R — D — 10,00 — — 10 — — — —
Q 3.5 11,11 11 13 11 11 19 19 07
— 12,00 — — 12 — — — —
U
4 12,70 12 15 12 12 22 22 08
Square
S 90° E 4.5 14,29 14 17 14 14 24 24 09
B
5 15,88 16 19 15 15 27 27 10
Rε H — 16,00 — — 16 — — — —
Triangular 5.5 17,46 17 21 17 17 30 30 11
T 60° F C
6 19,05 19 23 19 19 33 33 13
J — 20,00 — — 20 — — — —
C Rhomboid D = Theoretical diameter X Special 7 22,22 22 27 22 22 38 38 15
D 80° of the insert inscribed Design
55° circle — 25,00 — — 25 — — — —
E 75° G
S = Thickness 8 25,40 25 31 25 25 44 44 17
M 86° B = See figures below
V 35° 10 31,75 32 38 31 31 54 54 21
— 32,00 — — 32 — — — —
Trigon
80°
W with enlarged N
corner angles

tolerance tolerance tolerance tolerance


class on “D” on “B” on “S”
Rectangular
L 90° P C ±0,025 ±0,013 ±0,025
H ±0,013 ±0,013 ±0,025
E ±0,025 ±0,025 ±0,025
A Parallelogram Indicated for
G ±0,025 ±0,025 ±0,013
85° other clearance
B 82° O angles requiring M See tables on next page ±0,013
N/K 55° descriptions.
U See tables on next page ±0,013

Language Version: KMT_Master_Catalog_B_004_005_Metric_NEW


KMT_Master_Catalog_B_004_005_Metric_NEW.indd 4 March 13, 2015 8:33 AM 3/13/15 8:55 AM
Kennametal Inserts
Catalogue Numbering System

By referencing this easy-to-use guide, you can


identify the correct product to meet your needs.

CNMG120408FP

04 08 FP
Thickness Corner Hand of Insert Cutting Edge Chipbreaker
S Radius “Rε” (optional) (optional) (optional)

F = Sharp
corner R = Right hand F Sharp
symbol thickness symbol FF = Fine Finishing
radius

mm mm mm mm FN = Finishing Negative
L = Left hand E Rounded
— 0,79 X0 0,04
MN = Medium Negative
T0 1,00 01 0,1
01 1,59 02 0,2 N = Neutral T Chamfered RN = Roughing Negative

T1 1,98 04 0,4 UN = Universal Medium


R
02 2,38 08 0,8
S Chamfered FP = Finishing Positive
03 3,18 12 1,2
and Rounded
T3 3,97 16 1,6 MP = Medium Positive
04 4,76 20 2,0
RP = Roughing Positive
05 5,56 24 2,4 K Double-
L Chamfered
06 6,35 28 2,8 RM = Roughing Medium

07 7,94 32 3,2
RH = Roughing Heavy
9 9,52 00 P Double-
round Chamfered FW = Finishing Wiper
11 11,11 M0 insert N and Rounded
12 12,70 — MW = Medium Wiper

FS = Finishing Sharp

MS = Medium Sharp

RW = Roughing Wiper
± Tolerance on “D” ± Tolerance on “B”
HP = High Positive
Class M Tolerance Class U Tolerance Class M Tolerance Class U Tolerance
Shapes Shapes UP = Universal Positive
S, T, C, Shape Shape Shapes S, T, C, Shape Shape Shapes
“D” R, & W D V S, T, & C “D” R, & W D V S, T, & C K = Light-Feed
mm mm mm mm mm mm mm mm mm mm Chip Control
3,97 0,05 – – – 3,97 0,08 – – – UF = Ultra-Fine Finishing
4,76 0,05 – – 0,08 4,76 0,08 – – 0,13
5,56 0,05 0,05 0,05 0,08 5,56 0,08 0,11 – 0,13 LF = Light Finishing
6,35 0,05 0,05 0,05 0,08 6,35 0,08 0,11 – 0,13
7,94 0,05 0,05 0,05 0,08 7,94 0,08 0,11 – 0,13 MF = Medium Finishing
9,52 0,05 0,05 0,05 0,08 9,52 0,08 0,11 0,18 0,13
11,11 0,08 0,08 0,08 0,13 11,11 0,13 0,15 – – E = Hone Only
12,70 0,08 0,08 0,08 0,13 12,70 0,13 0,15 0,25 0,20
T = Negative Land
14,29 0,08 0,08 0,08 0,13 14,29 0,13 0,15 – –
15,88 0,10 0,10 0,10 0,18 15,88 0,15 0,18 – 0,27
S = Negative Land
17,46 0,10 0,10 0,10 0,18 17,46 0,15 0,18 – 0,27 Plus Hone
19,05 0,10 0,10 0,10 0,18 19,05 0,15 0,18 – 0,27
22,22 0,13 – – 0,25 22,22 0,15 – – 0,38 MP-K = Medium Positive
25,40 0,13 – – 0,25 25,40 0,18 – – 0,38
31,75 0,15 – – 0,25 31,75 0,20 – – 0,38 MG-P = Medium Positive

10

KMT_Master_Catalog_B_004_005_Metric_NEW.indd 5 Language Version: KMT_Master_Catalog_B_004_005_Metric_NEW March 13, 2015 8:33


3/13/15 AM
8:55 AM
KM_Master12_Turning_B006_B007_Metric.qxp:Layout 1 3/6/12 8:56 AM Page B6

Kennametal Inserts
Grade Naming System

A system of grades, geometries, and application guidelines to provide optimal solutions


for your metalcutting needs. It’s easy to determine which Kennametal chip-control cutting
tool will work best in your specific workpiece materials and applications!

 Grade • Beyond™

K C P M 25 A
Brand Insert Primary Secondary Application Future
Material Workpiece Material Workpiece Material Range Upgrades
(ISO 513) (optional) (optional)

K= A=
P Steel
Kennametal Generation 1
M Stainless Steel
K Cast Iron
B=
N Non-Ferrous Materials
Generation 2
S High-Temp Alloys
H Hardened Materials
C=
U = Universal Machining
Generation 3

etc.
Blank = Carbide, uncoated Hardest

5 fine finishing
C = Carbide, coated
10 finishing
T = Cermet
15
medium to roughing
20
Y = Ceramic
25
D = PCD 30 roughing
35
B = PCBN
40
45 heaviest roughing
S = Steel
50

Toughest

NOTE: Application range does not apply to PCBN grades.

 Grade • Kenna Perfect™

K C 9 2 25
Coating Material Group Wear Application
Type Range/Toughness
Range

9 = CVD Hardest
1= P Steel
(Chemical
2= M Stainless Steel
Vapor
3= K Cast Iron
Deposition)
4= N Non-Ferrous Materials
10 highly wear resistant
5= S High-Temp Alloys
5 = PVD 6= H Hardened Materials
(Physical to
0= Universal Machining
Vapor
Deposition) 50 extremely tough

Toughest

NOTE: Application range does not apply to PCBN grades.

11
KM_Master12_Turning_B008_B009_Metric.qxp:Layout 1 3/6/12 8:56 AM Page B8

Kennametal Inserts
Insert Selection System

Insert Selection System


How to Use
Inserts

Kennametal’s three-step insert selection system makes choosing and applying the most productive
tool as easy as 1, 2, 3. Tool recommendations are based on six workpiece material groups, optimising selection accuracy.

Example:
Six workpiece material groups

 Step 1 • Select the insert geometry Given: depths of cut = 1mm


feed = 0,4mm
Unknown: insert geometry
Solution: -MN

 Step 2 • Select the grade Given: cutting conditions:


lightly interrupted cut
Geometry: -MN
Unknown: grade
Solution: KCP25

 Step 3 • Select the cutting speed Given: grade KCP25


cutting conditions
material CK15
Unknown: cutting speed
Solution: 280 m/min

Need help in selecting a product?


Additional information can be obtained by contacting
Kennametal’s Customer Application Support Team.
Go to www.kennametal.com for your country’s phone number.

12
KM_Master12_Turning_B008_B009_Metric.qxp:Layout 1 3/6/12 8:56 AM Page B9

Kennametal Inserts
Insert Selection System

 Step 1 • Select the insert geometry P Steel


M Stainless Steel
K Cast Iron
Negative Inserts N Non-Ferrous Materials
S High-Temp Alloys
feed rate (mm/rev)
H Hardened Materials

-RN -RP*
(positive)
Roughing

depth of cut (mm)


depth of cut (in)

-FN -MN
Finishing Medium
Machining

feed rate (in/rev)


-FF
Fine Finishing *-RP – Supplemental geometry for
high-strength materials

 Step 2 • Select the grade

cutting condition -FF -FN -MN -RN -RP -11 -UF -LF -FP -MF -MP

heavily interrupted cut KCP10 KCP25 KCP30 KCP30/KCP40 KCP30/KCP40 — KC5010/KCP25 KCP25 KCU25/KCP25 KCP40 KCM25

lightly interrupted cut KCP10 KCP25 KCP25 KCP30/KCP40 KCP30/KCP40 — KC5010/KCP25 KCP25 KCP25 KCP25 KCP25

varying depth of cut,


KCP05/KT315 KCP10 KCP10 KCP30/KCP40 KCP30/KCP40 KT315 KCP10 KCP10 KCP10 KCP10 KCP10
casting, or forging skin

 Step 3 • Selecting the cutting speed

Low-Carbon (<0,3% C) and Free-Machining Steel speed — m/min (SFM) starting conditions
material 135 180 225 275 320 360 410 455 495
group grade (450) (600) (800) (900) (1050) (1200) (1350) (1500) (1650) m/min SFM
KCP05/KTP10 435 1450
KCP10 395 1320
P1
KCP25 275 925
KCP30/KCP40 210 700

New Beyond™ Material Group Selection Guide:


To optimise speed recommendations, Beyond material subgroups have been added
to each of the six workpiece material groups.

material group number of material


material ISO code subgroups
steel P 1–6
stainless steel M 1–3
cast iron K 1–3
non-ferrous materials N 1–8
high-temp alloys S 1–4
hardened materials H 1

13
KM_Master12_Turning_B010_B011_Metric.qxp:Layout 1 3/22/12 1:54 PM Page B10

Kennametal Inserts • Beyond™


Steel • Carbon, Alloy, and Tool Steels up to 450 HB (48 HRC)

-
 Step 1 • Select the insert geometry
Inserts

Negative Wiper Inserts Positive Wiper Inserts


feed rate (mm/rev) feed rate (mm/rev)

-RW
Rough Wiper
-MW
Medium Wiper

depth of cut (mm)


depth of cut (mm)

depth of cut (in)


depth of cut (in)

-MW
Medium Wiper

-FW
Finishing Wiper
-FW
Finishing Wiper feed rate (in/rev) feed rate (in/rev)

 Step 2 • Select the grade


Negative Insert Geometry Positive Insert Geometry
cutting condition -FW -MW -RW -FW -MW
heavily interrupted cut – – KCP25 – KCP25
lightly interrupted cut KCP10 KCP25 KCP25 KCP25 KCP25
varying depth of cut, casting,
or forging skin KCP05/KT315 KCP10 KCP10 KCP10/KCK20 KCP10/KCK20
smooth cut, pre-turned surface KCP05/KT315 KCP05 KCP10 KCP10/KT315 KT315/KT315

 Step 1 • Select the insert geometry


Negative Inserts Positive Inserts
feed rate (mm/rev) feed rate (mm/rev)

-RN -RP* -MF -MP


(positive) Positive
Roughing Medium Machining

depth of cut (mm)


depth of cut (mm)
depth of cut (in)

depth of cut (in)

-FN -MN -LF -FP


Finishing Medium Positive
Machining Finishing

feed rate (in/rev) feed rate (in/rev)


-FF *-RP – Supplemental geometry for -11 -UF
Fine Finishing high-strength materials Fine Finishing

 Step 2 • Select the grade


cutting condition -FF -FN -MN -RN -RP -11 -UF -LF -FP -MF -MP

heavily interrupted cut KCP10 KCP25 KCP30 KCP30/KCP40 KCP30/KCP40 — KC5010/KCP25 KCP25 KCU25/KCP25 KCP40 KCM25

lightly interrupted cut KCP10 KCP25 KCP25 KCP30/KCP40 KCP30/KCP40 — KC5010/KCP25 KCP25 KCP25 KCP25 KCP25

varying depth of cut,


KCP05/KT315 KCP10 KCP10 KCP30/KCP40 KCP30/KCP40 KT315 KCP10 KCP10 KCP10 KCP10 KCP10
casting, or forging skin

smooth cut, pre-turned


KCP05/KT315 KCP05 KCP05 KCP30/KCP40 KCP30/KCP40 KT315 KCP05 KCP05/KT315 KCP05/KTP10 KCP05 KCP05
surface

14
KM_Master12_Turning_B010_B011_Metric.qxp:Layout 1 3/22/12 1:54 PM Page B11

Kennametal Inserts • Beyond™


Steel • Carbon, Alloy, and Tool Steels up to 450 HB (48 HRC)

 Step 3 • Select the cutting speed


Low-Carbon (<0,3% C) and Free-Machining Steel speed — m/min (SFM) starting conditions
material 135 180 225 275 320 360 410 455 495
group grade (450) (600) (800) (900) (1050) (1200) (1350) (1500) (1650) m/min SFM
KCP05/KTP10 435 1450
KCP10 395 1320
KCP25 275 925
P0/P1
KCP30/KCP40 210 700
KT315 440 1450
KCU10/KC5010 280 925

Medium- and High-Carbon Steels (>0,3% C) speed — m/min (SFM) starting conditions
material 135 180 225 275 320 360 410 455 495
group grade (450) (600) (800) (900) (1050) (1200) (1350) (1500) (1650) m/min SFM
KCP05/KTP10 240 800
KCP10 265 880
KCP25 195 650
P2
KCP30/KCP40 150 500
KT315 270 880
KCU10/KC5010 200 650

Alloy Steels and Tool Steels (≤330 HB) (≤35 HRC) speed — m/min (SFM) starting conditions
material 135 180 225 275 320 360 410 455 495
group grade (450) (600) (800) (900) (1050) (1200) (1350) (1500) (1650) m/min SFM
KCP05/KTP10 205 680
KCP10 190 630
KCP25 155 510
P3
KCP30/KCP40 120 400
KT315 210 680
KCU10/KC5010 155 510

Alloy Steels and Tool Steels (340–450 HB) (36–48 HRC) speed — m/min (SFM) starting conditions
material 60 90 120 150 180 210 240 270 300
group grade (200) (300) (400) (500) (600) (700) (800) (900) (1000) m/min SFM
KCP05/KTP10 160 530
KCP10 145 480
KCP25 105 360
P4
KCP30/KCP40 95 325
KT315 210 530
KCU10/KC5010 110 360

Ferritic, Martensitic, and PH Stainless Steels (≤330 HB) (≤35 HRC) speed — m/min (SFM) starting conditions
material 120 150 180 210 240 270 300 330 360
group grade (400) (500) (600) (700) (800) (900) (1000) (1100) (1200) m/min SFM
KCP05/KTP10 240 800
KCP10 215 720
KCP25 195 650
P5
KCP30/KCP40 135 450
KT315 250 800
KCU10/KC5010 200 660

Ferritic, Martensitic, and PH Stainless Steels (340–450 HB) (36–48 HRC) speed — m/min (SFM) starting conditions
material 105 135 165 195 225 255 285 315 345
group grade (350) (450) (550) (650) (750) (850) (950) (1050) (1150) m/min SFM
KCP05/KTP10 200 660
KCP10 180 600
KCP25 150 500
P6
KCP30/KCP40 105 350
KT315 200 660
KCU10/KC5010 150 500

15
KM_Master12_Turning_B012_B013_Metric.qxp:Layout 1 3/6/12 8:56 AM Page B12

Kennametal Inserts • Beyond™


Stainless Steel • Austenitic Stainless Steels

-
 Step 1 • Select the insert geometry
Inserts

Negative Wiper Inserts Positive Wiper Inserts


feed rate (mm/rev) feed rate (mm/rev)

-MW -MW
Medium Wiper Medium Wiper

depth of cut (mm)

depth of cut (mm)


depth of cut (in)

depth of cut (in)


-FW -FW
Finishing Wiper Finishing Wiper

feed rate (in/rev) feed rate (in/rev)

 Step 2 • Select the grade


Negative Insert Geometry Positive Insert Geometry
cutting condition -FW -MW -FW -MW
heavily interrupted cut — — — —
lightly interrupted cut KCM15 KCM25 KCM15 KCM15
varying depth of cut, casting,
or forging skin KCM15/KCU10/KC5010 KCM15 KCU10/KC5010 KCU10/KC5010
smooth cut, pre-turned surface KCM15/KT315 KCM15 KT315 KT315

 Step 1 • Select the insert geometry


Negative Inserts Positive Inserts
feed rate (mm/rev) feed rate (mm/rev)

-RP -P -MP
Roughing Medium Machining
-MU1
-MS1
depth of cut (mm)
depth of cut (mm)

depth of cut (in)


depth of cut (in)

-MP -UP -LF ..GT-LF


Medium Machining Finishing

-FP -FF -11 -UF


Finishing Fine Finishing
feed rate (in/rev) feed rate (in/rev)

 Step 2 • Select the grade


Negative Insert Geometry

cutting condition -FF -FP -MP/-UP -P/-RP


heavily interrupted cut KCU10/KC5010 KCM15 KCM35 KCM35
lightly interrupted cut KCU10/KC5010 KCM15 KCM25 KCM25
varying depth of cut, casting,
or forging skin KT315 KCM15/KC5010 KCM15 KCM15/KCM25
smooth cut, pre-turned surface KT315 KCM15/KT315 KCM15/KU10 KCU10

(continued)

16
KM_Master12_Turning_B012_B013_Metric.qxp:Layout 1 3/6/12 8:56 AM Page B13

Kennametal Inserts • Beyond™


Stainless Steel • Austenitic Stainless Steels

 Step 2 • Select the grade (continued)


Positive Insert Geometry
cutting condition -11 -UF -LF -MP/-MF -FP
heavily interrupted cut — KCU25/KC5025 KCM35 KCM25 KCU25/KCM25
lightly interrupted cut — KCU10/KC5010 KCM25 KCM25 KCM15
varying depth of cut, casting,
or forging skin KT315 — KCM15/KCU10 KCM15 KCU10
smooth cut, pre-turned surface KT315 — KCM15/KT315 KCM15 KTP10

 Step 3 • Select the cutting speed

Austenitic Stainless Steel speed — m/min (SFM) starting conditions


material 90 135 180 225 270 315 360 405 450
group grade (300) (450) (600) (800) (900) (1050) (1200) (1350) (1500) m/min SFM
KCM15 180 600
KCM25 150 500
KCM35 120 400
M1
KT315 230 750
KCU10/KC5010 215 700
KCU25/KC5025 180 550

Austenitic Stainless Steel speed — m/min (SFM) starting conditions


material 90 135 180 225 270 315 360 405 450
group grade (300) (450) (600) (800) (900) (1050) (1200) (1350) (1500) m/min SFM
KCM15 165 550
KCM25 140 450
KCM35 105 350
M2
KT315 215 700
KCU10/KC5010 200 650
KCU25/KC5025 165 500

Austenitic Stainless Steel: Duplex (Ferritic and Austenitic Mixture) speed — m/min (SFM) starting conditions
material 90 135 180 225 270 315 360 405 450
group grade (300) (450) (600) (800) (900) (1050) (1200) (1350) (1500) m/min SFM
KCM15 150 500
KCM25 120 400
KCM35 90 300
M3
KT315 200 650
KCU10/KC5010 185 600
KCU25/KC5025 150 450

17
KM_Master12_Turning_B014_B015_Metric.qxp:Layout 1 3/6/12 2:06 PM Page B14

Kennametal Inserts • Beyond™


Cast Iron • Grey and Ductile Irons • Wiper Inserts

 Step 1 • Select the insert geometry


Inserts

Negative Wiper Inserts Positive Wiper Inserts


feed rate (mm/rev) feed rate (mm/rev)

-MW -S...MW
..MW
Medium Wiper Medium Wiper

depth of cut (mm)

depth of cut (mm)


depth of cut (in)

depth of cut (in)


-FW -FW
-T-20FW
-FW
Finishing Wiper

-FW
feed rate (in/rev) feed rate (in/rev)
-T-20FW
Finishing Wiper

 Step 2 • Select the grade


Grey Iron
Negative Insert Geometry Positive Insert Geometry
cutting condition -FW -T-20FW -S...MW... -FW -MW
heavily interrupted cut — KY3500 KB1345 — KCK20
lightly interrupted cut KCK15 KY3500 KB1345 KCK20 KCK20
varying depth of cut,
KCK05/KT315 KYK10 KB1345 KCK20 KCK20
casting, or forging skin
smooth cut, pre-turned surface KCK05/KT315 KYK25 KB1345 KCK20/KT315 KT315/KCK20

Ductile Iron
Negative Insert Geometry Positive Insert Geometry
cutting condition -FW -T-20FW- -FW -MW
heavily interrupted cut — — — —
lightly interrupted cut KCK15 KY3500 KCK20 KCK20
varying depth of cut
KCK05/KT315 KYK10 KCK20 KCK20
casting, or forging skin
smooth cut, pre-turned surface KCK05/KT315 KYK25 KCK20/KT315 KCK20/KT315

18
KM_Master12_Turning_B014_B015_Metric.qxp:Layout 1 3/6/12 2:06 PM Page B15

Kennametal Inserts • Beyond™


Cast Iron • Grey and Ductile Irons • Wiper Inserts

 Step 3 • Select the cutting speed


Grey Cast Iron speed — m/min (SFM) starting conditions
material 60 150 240 330 420 510 600 690 780
group grade (200) (500) (800) (1100) (1400) (1700) (2000) (2300) (2600) m/min SFM
KCK05 450 1500
KCK15 360 1200
K1
KCK20 300 1000
KT315 275 900

Ductile, Compacted Graphite, and Malleable Cast Irons (<80 KSI tensile strength) speed — m/min (SFM) starting conditions
material 60 150 240 330 420 510 600 690 780
group grade (200) (500) (800) (1100) (1400) (1700) (2000) (2300) (2600) m/min SFM
KCK05 360 1200
KCK15 270 900
K2
KCK20 240 800
KT315 275 900

Ductile, Compacted Graphite, and Malleable Cast Irons (>80 KSI tensile strength) speed — m/min (SFM) starting conditions
material 60 150 240 330 420 510 600 690 780
group grade (200) (500) (800) (1100) (1400) (1700) (2000) (2300) (2600) m/min SFM
KCK05 240 800
KCK15 215 725
K3
KCK20 210 700
KT315 230 750

19
KM_Master12_Turning_B016_B017_Metric.qxp:Layout 1 3/6/12 2:06 PM Page B16

Kennametal Inserts • Beyond™


Cast Iron • Grey and Ductile Irons

 Step 1 • Select the insert geometry


Inserts

Negative Inserts Positive Inserts


feed rate (mm/rev) feed rate (mm/rev)

..MA -T-20 -MF -T-20


-S-20

-MP -C

depth of cut (mm)


-S-20

depth of cut (mm)


depth of cut (in)
depth of cut (in)

Roughing Medium Machining


-MP

-FP
-MT
-UN -RP -LF -T-20
-MT

-T-20
Medium Machining -FP -MT
feed rate (in/rev) feed rate (in/rev)
Finishing

-FN -T-20 -MT -11 -UF


Finishing Fine Finishing

* Geometry can be used in medium machining operations to reduce tool pressure in high-strength metals.

 Step 2 • Select the grade Carbide Grades


Grey Iron
Negative Insert Geometry Positive Insert Geometry
cutting condition -FN -UN(-RP) -MA -LF -FP -MF -MP -MW
heavily interrupted cut KCK15 KCK20 KCK20 KCK20 KCK20 KCK20 KCK20 KCK20
lightly interrupted cut KCK15 KCK20 KCK20 KCK20 KCK20 KCK20 KCK20 KCK20
varying depth of cut,
KCK05/KT315 KCK15 KCK15 KCK15 KCK20 KCK15 KCK20 KCK20
casting, or forging skin
smooth cut, pre-turned surface KCK05/KT315 KCK05 KCK05 KCK05 KCK20 KCK15 KCK20 KCK20

Ductile Iron
Negative Insert Geometry
cutting condition -FN -UN(-RP) -MA
heavily interrupted cut KCK15 KCK20 KCK20
lightly interrupted cut KCK15 KCK20 KCK20
varying depth of cut, casting, or forging skin KCK05/KT315 KCK15 KCK15
smooth cut, pre-turned surface KCK05/KT315 KCK05 KCK05

Positive Insert Geometry


cutting condition -11/-UF -LF -MF -FP -MP -MW
heavily interrupted cut — KCK20 KCK20 KCK20 KCK20 KCK20
lightly interrupted cut KCU10/KC5010 KCK20 KCK20 KCK20 KCK20 KCK20
varying depth of cut,
KCU10/KC5010 KCK15 KCK15 KCK20 KCK20 KCK20
casting, or forging skin
smooth cut, pre-turned surface KT315 KCU10/KC5010 KCK15 KCK20 KCK20 KCK20

(continued)

20
KM_Master12_Turning_B016_B017_Metric.qxp:Layout 1 3/6/12 2:06 PM Page B17

Kennametal Inserts • Beyond™


Cast Iron • Grey and Ductile Irons

 Step 2 • Select the grade (continued)


Ceramic and PCBN Grades
Grey Iron Negative Insert Geometry
-T-20 -T-20 -T-20
cutting condition Finishing MT Medium Roughing -S20
heavily interrupted cut KY3500 KCK20 KY3500 KY3500 KB1340
lightly interrupted cut KY3500 KB1345 KYK10 KY3500 KB1340
varying depth of cut,
KYK10 KB1345 KYK10 KYK10 KB1340
casting, or forging skin
smooth cut, pre-turned surface KYK25 KB1345 KYK25 KYK25 KB1340
Positive Insert Geometry
-T-20 -T-20
cutting condition Fine Finishing Medium MT C
heavily interrupted cut — KY3500 KB1630/KB1345 KB1630/KB1345
lightly interrupted cut — KY3500 KB1630/KB1345 KB1630/KB1345
varying depth of cut, casting, or forging skin KY3500 KY3500 KB1630/KB1345 KB1630/KB1345
smooth cut, pre-turned surface KY3500 KY3500 KB1630/KB1345 KB1630/KB1345
Negative Insert Geometry Positive Insert Geometry
Ductile Iron
-T-20 -T-20 -T-20 -T-20 -T-20 -T-20
cutting condition Finishing Medium Roughing Fine Finishing Finishing Medium
heavily interrupted cut — KY3500 KY3500 — KY3500 KY3500
lightly interrupted cut — KYK25 KYK25 — KYK25 KYK25
varying depth of cut,
KYK25 KYK25 KYK25 KYK25 KYK25 KYK25
casting, or forging skin
smooth cut, pre-turned surface KYK25 KYK25 KYK25 KYK25 KYK25 KYK25

 Step 3 • Select the cutting speed (Optimal speed depends on casting quality and disposition.)

Grey Cast Iron speed — m/min (SFM) starting conditions


material 60 180 305 430 550 675 800 920 1040 1160
group grade (200) (600) (1000) (1400) (1800) (2200) (2600) (3000) (3400) (3800) m/min SFM
KT315 275 900
KB1340/KB1345 760 2500
KYK25 760 2500
KY3500 760 2500
K1
KYK10 760 2500
KCK05 450 1500
KCK15 360 1200
KCK20 300 1000

Ductile, Compacted Graphite, and Malleable Cast Irons


(<600 MPa tensile strength) speed — m/min (SFM) starting conditions
material 90 135 180 225 275 320 360 410 460 500 550 600
group grade (300) (450) (600) (750) (900) (1050) (1200) (1350) (1500) (1650) (1800) (1950) m/min SFM
KT315 275 900
KCU10/KC5010 200 650
KYK25 430 1400
KY3500 365 1200
K2
KYK10 365 1200
KCK05 360 1200
KCK15 270 900
KCK20 240 800

Ductile, Malleable, and Austempered Cast Irons


(>600 MPa tensile strength) speed — m/min (SFM) starting conditions
material 90 135 180 225 275 320 360 410 460 500 550 600
group grade (300) (450) (600) (750) (900) (1050) (1200) (1350) (1500) (1650) (1800) (1950) m/min SFM
KT315 230 750
KCU10/KC5010 150 500
KYK25 365 1200
K3
KCK05 240 800
KCK15 215 725
KCK20 210 700

21
KM_Master12_Turning_B018_B019_Metric.qxp:Layout 1 3/22/12 1:55 PM Page B18

Kennametal Inserts • Beyond™


Non-Ferrous Materials • Aluminium Alloys

 Step 1 • Select the insert geometry


Inserts

Negative Wiper Inserts Positive Wiper Inserts


feed rate (mm/rev) feed rate (mm/rev)

..GP ..MS ..GT-HP


Medium Finishing Medium Finishing

depth of cut (mm)


depth of cut (mm)

depth of cut (in)


depth of cut (in)

..MS-E ..GA-F ..GT-LF


(PCD) (PCD) Finishing
Finishing

..GW-F ..GW-E
..GA-E (PCD) (PCD) (PCD)
Fine Finishing feed rate (in/rev) feed rate (in/rev)

 Step 2 • Select the grade


Negative Insert Geometry Positive Insert Geometry
..GA-E ..MS-E ..GA-F ..GW-E ..GW-F
cutting condition (PCD) (PCD) (PCD) ..GP ..MS (PCD) (PCD) ..GT-LF ..GT-HP
heavily interrupted cut — — KD1400 KC5410/K313 KC5410 — KD1400 — KC5410
lightly interrupted cut KD1405 KD1405 KD1400 KC5410/K313 KC5410 KD1405 KD1400 KC5410 KC5410
varying depth of cut,
KD1405 KD1405 KD1425 KC5410/K313 KC5410 KD1405 KD1425 KC5410 KC5410
casting, or forging skin
smooth cut, pre-turned surface KD1405 KD1405 KD1425 KC5410/K313 KC5410 KD1405 KD1425 KC5410 KC5410

 Step 3 • Select the cutting speed

Low-Silicon Aluminium Alloys


(hypoeutectic <12,2% Si) and Magnesium Alloys speed — m/min (SFM) starting conditions
material 250 500 750 1000 1250 1500 1750 2000 2250 2500
group grade (800) (1600) (2400) (3200) (4000) (4800) (5600) (6400) (7200) (8000) m/min SFM
KC5410 550 1800
N2
KD1400 765 2500

High-Silicon Aluminium Alloys


(hypereutectic >12,2% Si) and Magnesium Alloys speed — m/min (SFM) starting conditions
material 250 500 750 1000
group grade (800) (1600) (2400) (3200) m/min SFM
KD1405 580 2000
N3
KD1425 520 1700

22
KM_Master12_Turning_B018_B019_Metric.qxp:Layout 1 3/22/12 1:55 PM Page B19

Kennametal Inserts • Beyond™


Non-Ferrous Materials • Miscellaneous Workpiece Materials

 Additional Cutting Speed Recommendations for Miscellaneous Workpiece Materials

Copper-, Brass-, Zinc-Based on a Machinability Index Range of 70–100 speed — m/min (SFM) starting conditions
material 250 500 750 1000
group grade (800) (1600) (2400) (3200) m/min SFM
KD1400/ KD1405 520 1700
KD1425 500 1600
N4
KC5410 275 900
K313 260 850

Nylon, Plastics, Rubbers, Phenolics, Resins, Fibreglass, and Glass speed — m/min (SFM) starting conditions
material 250 500 750 1000
group grade (800) (1600) (2400) (3200) m/min SFM
KD1400/ KD1405 400 1300
N5 KD1425 365 1200
KC5410 170 550

Carbon and Graphite Composites:


Brush Alloys, Kevlar, and Graphite (280–400 HB) (30–43 HRC) speed — m/min (SFM) starting conditions
material 250 500 750 1000
group grade (800) (1600) (2400) (3200) m/min SFM
KD1400/ KD1405 760 2500
N6
KC5410 200 650

MMCs (Aluminium-Based Metal Matrix Composites) speed — m/min (SFM) starting conditions
material 250 500 750 1000
group grade (800) (1600) (2400) (3200) m/min SFM
KD1405 460 1500
N7
KD1400 365 1200

Tin Alloys, Cast: ASTM 823, Alloys 1, 2, 3, 11 speed — m/min (SFM) starting conditions
material 250 500 750 1000
group grade (800) (1600) (2400) (3200) m/min SFM
KC5410 215 700
N
K313 180 600

23
KM_Master12_Turning_B020_B021_Metric.qxp:Layout 1 3/6/12 8:57 AM Page B20

Kennametal Inserts • Beyond™


High-Temp Alloys • Iron-, Cobalt-, and Nickel-Based and Titanium Alloys

 Step 1 • Select the insert geometry


Inserts

Negative Inserts Positive Inserts


feed rate (mm/rev) feed rate (mm/rev)

-RP MT-LF R.GV-T MT-FP


Roughing Medium Machining

depth of cut (mm)

depth of cut (mm)


depth of cut (in)

depth of cut (in)


-MS .NG ..GT-LF R.GV

-UP
Medium Machining
..GT-HP
Fine Finishing
feed rate (in/rev) feed rate (in/rev)

-FS
Finishing

 Step 2 • Select the grade


Negative Insert Geometry
cutting condition -FS .NG -MS -UP -RP
heavily interrupted cut KCU25/KC5525 — KCU25/KC5525 KCM35 KCM25/KCM35
lightly interrupted cut KCU10/KC5510 KYS30/KY1540 KCU25/KC5525 KCM25 KCM15KC5525
varying depth of cut, KYS30/KY1540/
KCU10/KC5510 KCU10/KC5510 KCM15 KCU25/KC5525
casting, or forging skin KYS25/KY4300
smooth cut, KCU10/KC5510/ KCU10/KC5510
KYS25/KY4300 KCU10/KC5510 KCU10/KC5510
pre-turned surface K313 K313

Positive Insert Geometry


cutting condition -FP ..GT-HP MT-LF R.GV-T ..GT-LF R.GV
heavily interrupted cut KCU25 — KCU25/KC5025 — KCU25/KC5025 —
lightly interrupted cut KCU25 KCU25/KC5025 KCU25/KC5025 KYS30/KY1540 KCU25/KC5025 KYS30/KY1540
varying depth of cut, KYS30/KY1540/ KYS30/KY1540/
KCU10/KU10 KCU10/KC5510 KCU10/KC5510 KCU10/KC5510
casting, or forging skin KYS25/KY4300 KYS25/KY4300
smooth cut, KCU10/KC5510 KCU10/KC5510 KCU10/KC5510
KCU10/KU10 KYS25/KY4300 KYS25/KY4300
pre-turned surface K313 K313 K313

24
KM_Master12_Turning_B020_B021_Metric.qxp:Layout 1 3/6/12 8:58 AM Page B21

Kennametal Inserts • Beyond™


High-Temp Alloys • Iron-, Cobalt-, and Nickel-Based and Titanium Alloys

 Step 3 • Select the cutting speed

Iron-Based, Heat-Resistant Alloys (135–320 HB) (≤34 HRC) speed — m/min (SFM) starting conditions
material 15 45 75 105 140 170 200 230 260 290 310 350 380
group grade (50) (150) (250) (350) (450) (550) (650) (750) (850) (950) (1050) (1150) (1250) m/min SFM
K313/KU10 30 100
KCU10/KC5510/KC5010 55 180
KCU25/KC5525/KC5025 40 125
S1 KYS25/KY4300 200 650
KYS30/KY1540 170 550
KCM15 55 180
KCM25/KCM35 40 125

Cobalt-Based, Heat-Resistant Alloys (150–425 HB) (≤45 HRC) speed — m/min (SFM) starting conditions
material 15 45 75 105 140 170 200 230 260 290 310 350 380
group grade (50) (150) (250) (350) (450) (550) (650) (750) (850) (950) (1050) (1150) (1250) m/min SFM
K313/KU10 35 110
KC5510/KC5010 60 195
KC5525/KC5025 30 100
S2 KYS25/KY4300 220 720
KYS30/KY1540 185 600
KCM15 60 195
KCM25/KCM35 30 100

Nickel-Based, Heat-Resistant Alloys (140–475 HB) (≤48 HRC) speed — m/min (SFM) starting conditions
material 15 45 75 105 140 170 200 230 260 290 310 350 380
group grade (50) (150) (250) (350) (450) (550) (650) (750) (850) (950) (1050) (1150) (1250) m/min SFM
K313/KU10 40 125
KCU10/KC5510/KC5010 70 225
KCU25/KC5525/KC5025 40 125
S3 KYS25/KY4300 250 820
KYS30/KY1540 215 700
KCM15 70 225
KCM25/KCM35 40 125

Titanium and Titanium Alloys (110–450 HB) (≤48 HRC) speed — m/min (SFM) starting conditions
material 15 45 75 105 140 170 200 230 260 290 310 350 380
group grade (50) (150) (250) (350) (450) (550) (650) (750) (850) (950) (1050) (1150) (1250) m/min SFM
K313/KU10 45 150
KC5510/KC5010/KC9225 70 225
S4 KC5525/KC50225/KC9240 55 175
KCM15 70 225
KCM25/KCM35 55 175

25
KM_Master12_Turning_B022_B023_Metric.qxp:Layout 1 3/6/12 8:58 AM Page B22

Kennametal Inserts • Beyond™


Hardened Materials • Hardened Steels and Irons 450–750 HB (48–65 HRC)

-
 Step 1 • Select the insert geometry
Inserts

Negative Wiper Inserts Positive Wiper Inserts


feed rate (mm/rev) feed rate (mm/rev)

-S..MWMT -EFWC (full face)


(multitipped) -EFWM (single tipped)
Medium Wiper Finishing Wiper

depth of cut (mm)


depth of cut (mm)
depth of cut (in)

depth of cut (in)


-EFWMT
(multitipped)

-S..FWM
(single tipped)
-S..FWMT GA-FW -S..FWMT
(multitipped) (multitipped)
Finishing Wiper Fine Finishing Wiper
feed rate (in/rev) feed rate (in/rev)

 Step 2 • Select the grade


Negative Insert Geometry Positive Insert Geometry
-S..FWM -EFWC
cutting condition GA-FW -S..FWMT -EFWMT -S..FWMT -S..FWMT -EFWM
heavily interrupted cut — KB5630 KB1625 — — —
lightly interrupted cut — KB1610/KB5610 KB5625 KB9610 KB1610 KB5610
varying depth of cut,
KY4400 KB1610/KB5610 KB1610/KB5610 KB9610 KB1610 KB5610
casting, or forging skin
smooth cut, pre-turned surface KY4400 KB9610 KB9610 KB9610 KB9610 KB9610

 Step 1 • Select the insert geometry


Negative Inserts Positive Inserts
feed rate (mm/rev) feed rate (mm/rev)

-S-20 -T-15
Medium Machining Medium Machining
depth of cut (mm)

depth of cut (mm)


depth of cut (in)

depth of cut (in)

-S..ST (single tipped) -EC (full-face)


-S..MT (multitipped) -EM (single tipped)
Finishing -EMT (multitipped)
Finishing

-T..10 -T.10 -T-20 -S....C (full face)


feed rate (in/rev) feed rate (in/rev)
-T.20 -T.20 -S....M (single tipped)
Fine Finishing -S....MT (multitipped)
Fine Finishing

 Step 2 • Select the grade Negative Insert Geometry Positive Insert Geometry
-T.10 -S..ST -S..C/-S..M -EC/-EM
cutting condition -T.20 -S..MT -S-20 -S..MT -T-20 -EMT -T-15
heavily interrupted cut — KB1630/KB5630 KB1340 KB1630/KB5630 — KB1630/KB5630 —
lightly interrupted cut — KB1625/KB5625 KB1340 KB1625/KB5625 KY4400 KB1625/KB5625 KY1615
varying depth of cut,
KY1615/KY44O0 KB1625/KB5625 — KB1625/KB5625 KY4400 KB1625/KB5625 KY1615
casting, or forging skin
smooth cut,
KY1615/KY44O0 KB1610/KB5610 — KB1610/KB5610 KY4400 KB1610/KB5610 KY1615
pre-turned surface

26
KM_Master12_Turning_B022_B023_Metric.qxp:Layout 1 3/6/12 8:58 AM Page B23

Kennametal Inserts • Beyond™


Hardened Materials • Hardened Steels and Irons 450–750 HB (48–65 HRC)

 Step 3 • Select the cutting speed


speed — m/min (SFM) starting conditions
material 15 45 75 110 140 170 200 230 260
group grade (50) (150) (250) (350) (450) (550) (650) (750) (850) m/min SFM
KY4400 135 450
KY1615 100 325
KB1610 140 460
KB1625 110 360
H1
KB1630 90 295
KB5610 150 490
KB5625 120 400
KB5630 105 345

27
KM_Master12_Turning_B024_B025_Metric.qxp:Layout 1 3/6/12 8:58 AM Page B24

Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing.
Inserts

K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45

Composition: A hard, low binder content, WC/Co fine-grain grade. M


Application: The KU10 grade has excellent abrasion resistance for machining cast irons, austenitic
K
KU10

stainless steels, non-ferrous metals, non-metals, and most high-temperature alloys. Use as a
general-purpose grade for non-ferrous materials. N

S
C3
Uncoated Carbide Grades

M
Composition: A hard, low binder content, unalloyed WC/Co fine-grain grade.
Application: Exceptional edge wear resistance combined with very high strength for machining K
K313

titanium, cast irons, austenitic stainless steels, non-ferrous metals, non-metals, and most
high-temp alloys. Superior thermal deformation and depth-of-cut notch resistance. The grain N
structure is well controlled for minimal pits and flaws, which contributes to long, reliable service.
S
C3–C4

M
Composition: A hard, low binder content, alloyed grade WC/Co fine-grain grade.
Application: The K68 grade has excellent abrasion resistance for machining cast irons, austenitic K
K68

stainless steels, non-ferrous metals, non-metals, and as an alternative to the K313 grade on most
N
high-temperature alloys. Use as a general-purpose grade for non-ferrous materials.
S
C3

Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed M


carbide substrate. The new and improved coating improves edge stability with wide range speed
K
and feed capabilities.
KCU10

Application: The KCU10 grade is ideal for finishing to general machining of most workpiece N
materials at a wide range of speed and feed capabilities. Excellent for machining most steels,
stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness S
and higher cutting speed/feed capability.
C3–C4 H
PVD-Coated Carbide Grades

Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. M
The new and improved coating improves edge stability with wide range speed and feed capabilities.
KCU25

Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, K
high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds
N
with improved edge toughness for interrupted cut and high feed rates.
S
C2, C6

P
M
Composition: An advanced PVD AlTiN coating over a very deformation-resistant unalloyed carbide
substrate. The new and improved coating enables speeds to be increased by 50–100%. K
KC5010

Application: The KC5010 grade is ideal for finishing to general machining of most workpiece
N
materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons,
non-ferrous materials, and super alloys under stable conditions. It also performs well machining S
hardened and short chipping materials.
C3–C4 H

28
KM_Master12_Turning_B024_B025_Metric.qxp:Layout 1 3/6/12 8:58 AM Page B25

Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


P

Composition: An advanced PVD-AlTiN-coated grade with a tough, ultra-fine-grain M


KC5025

unalloyed substrate. K
Application: For general-purpose machining of most steels, stainless steels, high-temp alloys,
titanium, irons, and non-ferrous materials. Speeds may vary from low to medium and will handle N
interruptions and high feed rates. S
C2, C6

Composition: A PVD TiB2 coating over a very deformation-resistant unalloyed substrate.


Application: Designed for roughing, semi-finishing, and finishing of free machining (hypoeutectic
<12,2% Si) aluminium, aluminium alloys, and magnesium alloys. The TiB2 coating is harder than
TiN and TiAlN coatings and has an extremely smooth surface, resulting in reduced surface friction,
KC5410

N
speedy chip flow, and outstanding wear resistance. Built-up edge is prevented because this coating
has a very low affinity for aluminium. The substrate is unalloyed and fine grained and offers sharp
PVD-Coated Carbide Grades

edges, smooth surfaces, and excellent thermal deformation resistance and edge integrity. Inserts
with a ground periphery are polished before coating and have a sharp edge. Moulded inserts have
C3–C4 a light hone.

M
Composition: An advanced PVD AlTiN-coated fine-grain tungsten carbide grade.
KC5510

Application: The KC5510 grade is specifically engineered for the productive machining K
of high-temp alloys. The fine-grain tungsten carbide 6% cobalt substrate has excellent
toughness and deformation resistance while the advanced PVD coating enables metalcutting N
speeds double those of conventional PVD-coated cutting tools.
S
C3–C4
H

M
Composition: Advanced PVD AlTiN-coated fine-grain high-cobalt carbide grade.
KC5525

Application: The KC5525 grade utilises the same advanced PVD coating as the KC5510 grade in K
conjunction with a fine-grained tungsten carbide 10% cobalt substrate. The higher cobalt enables
added security in interrupted cuts while the fine-grained WC maintains hardness-resisting N
deformation at higher speeds. Designed for medium to heavy interruptions in high-temp alloys.
S
C2–C6

Composition: An innovative, highly deformation-resistant, cobalt-enriched substrate with a specially


designed, adherent MTCVD-TiCN-Al2O3 coating.
KCP05

Application: For finishing to semi-finishing of most steels, ferritic, martensitic, and PH stainless K
steels and cast irons. Provides excellent combination of deformation resistance and insert edge
strength. The new coating combined with a state-of-the-art post-coat treatment provides
CVD-Coated Carbide Grades

high-productivity with long predictable tool life and superior workpiece surface finish.
C3–C4

Composition: A specially engineered cobalt-enriched carbide grade with thick MTCVD-TiCN-Al2O3


coating for maximum wear resistance. K
Application: An excellent finishing to medium machining grade for a variety of workpiece materials,
KCP10

including most steels, ferritic, martensitic, and PH stainless steels, and cast irons. The cobalt-
enriched substrate offers a balanced combination of deformation resistance and edge toughness,
while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for
high-speed machining. Smooth coating provides resistance to edge build-up and microchipping and
produces excellent surface finishes.
C3, C7

29
KM_Master12_Turning_B026_B027_Metric.qxp:Layout 1 3/6/12 8:58 AM Page B26

Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing.
Inserts

K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45

Composition: A tough cobalt-enriched carbide grade with a newly designed multilayer


MTCVD-TiCN-Al2O3 coating with superior interlayer adhesion. K
KCP25

Application: Best general-purpose turning grade for most steels and ferritic and martensitic
stainless steels. The substrate design ensures adequate deformation resistance with excellent insert
edge strength. Coating layers offer good wear resistance over a wide range of machining conditions
and the post-coat treatment minimises microchipping and improves coating adhesion to substrate
leading to long tool life and improved workpiece finishes.
C2–C3, C6–C7

Composition: A newly engineered, tough cobalt-enriched carbide grade with an advanced


KCP30

multilayer TiN-MT-TiCN-Al2O3 coating.


Application: For medium to rough machining of all carbon, alloy, and stainless steels. The substrate
design provides superior insert strength that is required for this application, and the multilayer
coating adds wear resistance to the insert resulting in long tool life.

C5–C6

M
Composition: A tough carbide grade with a moderately thick TiN-MT-TiCN-Al2O3 coating.
KCP40

Application: For heavy roughing of carbon, alloy, and stainless steels. The substrate-coating
combination provides unbelievable toughness and operational security allowing high metal removal
CVD-Coated Carbide Grades

rates even in most demanding interrupted cuts.

C5–C6

P
Composition: A multilayered coating with moderately thick MTCVD TiCN-Al2O3 layers over a highly
deformation-resistant carbide substrate.
Application: Designed for high-speed machining of grey and ductile irons. The substrate and
KCK05

K
coating architecture together with CW5 post-coat treatment ensure a tremendous tool life advantage,
especially when cutting higher tensile strength ductile and grey irons where workpiece size
consistency and reliability of tool life are critical. Excellent both in straight and varied depths of cut.

C3–C4

Composition: A multilayered coating with thick MTCVD TiCN-Al2O3 layers applied over a carbide
substrate specifically engineered for cast irons. K
KCK15

Application: Delivers consistent performance in high-speed machining of grey and ductile irons.
The substrate design permits the insert to stay in the cut for a long time at high speeds with minimum
deformation. The thick CVD coating and post-coat treatment provide superior wear resistance
ensuring long and consistent tool life. Can be applied both in straight and lightly interrupted cuts.
C3–C4

Composition: A specially toughened MTCVD-TICN-Al2O3 coating over a wear-resistant substrate.


Application: The KCK20 grade is specifically engineered to maximise coating adhesion and edge
KCK20

strength making this grade ideal in wet interrupted cutting of grey and ductile irons. It can be used K
in a wide range of applications from finishing to roughing to maximise productivity wherever
strength and reliability are needed.

C2–C3

30
KM_Master12_Turning_B026_B027_Metric.qxp:Layout 1 3/6/12 8:58 AM Page B27

Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45

M
Composition: A multilayer MTCVD-TiCN-Al2O3 coated carbide grade.
Application: An excellent finishing to medium machining grade for austenitic stainless steels at
KCM15

higher speeds and covers a broad range of steel applications in the P20–25 range. KCM15 grade
in combination with unique geometries have been designed to resist depth-of-cut notching and
minimise burr formation. The post-coat treatment reduces coating stresses, improves coating
adhesion, minimises microchipping and edge build-up, and improves workpiece finish.
C2–C3
CVD-Coated Carbide Grades

M
Composition: A multilayer CVD coating comprised of TiN-MT-TiCN-Al2O3 layers over a tough,
KCM25

cobalt-enriched carbide substrate.


Application: This CVD-coated grade is designed for general-purpose machining of austenitic
stainless steels at moderate speeds and feeds. KCM25 inserts offer an extraordinary combination
of toughness, built-up edge resistance, and wear resistance in stainless steel applications.
C1–C2

M
Composition: A multilayer TiN-MT-TiCN-Al2O3 CVD coating over a super-tough substrate.
Application: The KCM35 grade is engineered to take on the most brutal cast stainless steel
KCM35

machining applications. The substrate withstands heavy interruptions, while the coating provides the
wear resistance needed for long tool life. The polished surface resists edge build-up, even at slow
cutting speeds. KCM35 grade is available in insert sizes and geometries appropriate for heavy feeds
and large depths of cut.
C1–C2

M
Composition: A multilayer PVD-TiN/TiCN/TiN-coated cermet turning grade.
KT315

Application: Ideal for high-speed finishing to medium machining of most carbon and alloy steels K
and stainless steels. Performs very well in cast and ductile iron applications, too. Provides long and
PVD-Coated Cermet Grades

consistent tool life and will produce excellent workpiece finishes.

C3, C7

M
Composition: A multilayer, PVD-TiN/TiCN/TiN-coated cermet turning grade.
KTP10

Application: Ideal for high-speed finishing to medium machining of most carbon and alloy steels K
and stainless steels. Performs very well in cast and ductile iron applications, too. Provides long and
consistent tool life and will produce excellent workpiece finishes.

C3, C7

31
KM_Master12_Turning_B028_B029_Metric.qxp:Layout 1 3/6/12 2:07 PM Page B28

Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing.
Inserts

K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45

Composition: SiAlON ceramic with a multi-layered alumina-TiCN CVD coating.


Application: Compliments the KYS30 grade when machining high-temp and nickel-based alloys
KYS25

and cast materials with high Brinell hardness. This advanced CVD coating provides excellent
chemical and depth-of-cut notch resistance compared to whisker ceramics.

S
C4
H

Composition: Latest and most advanced sialon material developed.


Application: Combines excellent wear properties, fracture toughness, and thermal shock resistance
KYS30

for general-purpose to finish machining of high-temp alloys. Provides superior depth-of-cut notch
resistance compared to whisker ceramics.

S
C4
Ceramic Grades

Composition: An advanced sialon ceramic grade.


KYK10

K
Application: Provides maximum wear resistance. Use for high-speed continuous turning
of grey cast iron, including through scale.

Composition: Pure silicon nitride ceramic with an alumina CVD coating.


KYK25

Application: Excellent combination of toughness and edge wear resistance. Used K


for general-purpose machining of grey, ductile, or nodular cast irons.

C3

32
KM_Master12_Turning_B028_B029_Metric.qxp:Layout 1 3/6/12 2:07 PM Page B29

Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45

M
KY4300

Composition: Whisker ceramic with a matrix of AI2O3 + SiCW.


Application: The SiC whiskers embedded in the micro structure give this ceramic excellent
toughness for cutting high-temp alloys and cast materials with high Brinell hardness.
S
C4
H
Ceramic Grades

KY3500

Composition: Pure silicon nitride grade. K


Application: Maximum toughness. Used at high feed rates for rough machining of grey cast iron,
including machining through interruptions.

C2

Composition: A PVD TiN coating over an aluminium oxide and titanium carbonitride composite
KY4400

ceramic (Al2O3/TiCN).
Application: Used for finish turning of hardened steels and irons (greater than 45 HRC). Where
possible, use under dry conditions in smooth or varied depths of cut. Can also be applied in finish
turning of nickel alloys, cobalt alloys, and powder metals.
C4, C8
H

Composition: A high CBN content, solid PCBN insert having multiple cutting edges.
Application: Applied in roughing to finishing of fully pearlitic grey cast iron, chilled irons, high- K
KB1340

chrome alloyed steels, sintered powdered metals, and heavy cuts in hardened steels (>45 HRC).
Also use for finishing chilled cast iron and fully pearlitic cast iron. The solid PCBN insert offers better
security and shock resistance compared to tipped PCBN inserts, while also enabling deeper
PCBN – Polycrystalline Cubic Born Nitride Grades

depth-of-cut capabilities.

Composition: A high CBN content, PCBN tip brazed onto a carbide insert.
Application: Applied in roughing to finishing of fully pearlitic grey cast iron, chilled irons,
KB1345

high-chrome alloyed steels, sintered powdered metals, and heavy cuts in hardened steels K
(>45 HRC). Also use for finishing chilled cast iron and fully pearlitic cast iron. The tipped
PCBN insert is available in a wide range of insert styles including positive rake geometries
that are ideally suited for boring applications.

H

Composition: A low CBN content, PCBN tip brazed onto a carbide insert.
Application: Designed for precision finishing in smooth cuts on hardened steels (>45 HRC) where
KB1610

optimal surface finish is needed. Use on bearing steel, hot and cold work tool steels, high-speed
steels, die steels, case hardened steels, carburised and nitrided irons, and some hard coatings.
Do not apply on soft steel.


H

33
KM_Master12_Turning_B030_B031_Metric.qxp:Layout 1 3/6/12 8:59 AM Page B30

Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing.
Inserts

K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45

Composition: A medium CBN content, PCBN tip brazed onto a carbide insert.
KB1625

Application: Designed for roughing to finishing of hardened steels (>45 HRC) where optimal surface
finish is needed. It can be used in continuous to interrupted cutting of bearing steel, hot and cold
work tool steels, high-speed steels, die steels, case-hardened steels, carburised and nitrided irons,
and some hard coatings.


H

Composition: A high CBN content, PCBN tip brazed onto a carbide insert.
KB1630

Application: Designed for roughing to finishing in interrupted cuts on hardened steels (>45 HRC). K
It can also be applied on grey cast iron, chilled irons, high-chrome alloyed steels, and sintered
powdered metals. The tipped PCBN insert is available in a wide range of insert styles, including
positive rake geometries, that are ideally suited for boring applications.
S
PCBN – Polycrystalline Cubic Born Nitride Grades


H

Composition: A low content PCBN grade with a PVD TiAlN coating for added wear resistance.
Application: Designed for the precision machining of hardened steels (>45 HRC). The PVD coating
KB5610

offers improved wear resistance and excellent surface finish capabilities. It can be very effectively
applied on bearing steels, hot and cold work tool steels, high-speed steels, die steels, case-
hardened steels, carburised and nitrided irons, and some hard coatings. Available in a multitip
format with a tremendous breadth of edge preps, insert styles, and wiper geometries.
C4, C8 H

Composition: A PVD TiAlN coating over a medium content, PCBN tip brazed onto a carbide insert.
KB5625

Application: Designed for roughing to finishing of hardened steels (>45 HRC). Use on bearing steel,
hot and cold work tool steels, high-speed steels, die steels, case-hardened steels, carburised and
nitrided irons, and some hard coatings.

C4, C8
H

Composition: A high content PCBN grade with a PVD AlTiN coating for added wear resistance.
Application: Designed for roughing to finishing in hardened steels (>45 HRC), abrasive workpiece K
KB5630

materials such as sintered valve seat materials, powder metallurgy tool steels, and hard high-alloy
cast irons. The PVD coating provides resistance to crater wear and increased resistance to chipping.
The tipped PCBN insert is available in a wide range of insert styles, including positive rake
S
geometries, that are ideally suited for boring applications.
C4, C8 H

34
KM_Master12_Turning_B030_B031_Metric.qxp:Layout 1 3/6/12 8:59 AM Page B31

Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45

Composition: An ultra-fine-grain, polycrystalline diamond (PCD) tip brazed onto a carbide substrate.
Application: Designed for general-purpose turning of primarily non-ferrous materials. It can be
KD1400

applied over a wide range of continuous to interrupted cuts where superior surface finish is needed.
Use on low to medium silicon-content aluminium alloys, non-metallics, copper, and brass- and zinc- N
based alloys. The ultra-fine-grain diamond particle size enables superior surface finishes while
S
ensuring the best mechanical shock resistance of any PCD cutting tool.

PCD – Polycrystalline Diamond Grades

KD1405

Composition: A pure CVD-deposited diamond-sheet tool brazed directly to a carbide substrate.


Application: KD1405 is Kennametal’s most abrasion-resistant tool material for non-ferrous and N
non-metallic materials. Best applied when abrasion resistance is the desired benefit.
S

Composition: A multimodal PCD grade with a range of grain sizes brazed onto a carbide substrate.
KD1425

Application: Engineered for extreme abrasion resistance, combined with good edge strength for
demanding applications. An ideal choice for high-silicon aluminium alloys, bi-metallic (AL/GCI)
materials, MMC, carbon-fibre reinforced plastics, and other abrasive non-metallic materials. N

35
KM_Master12_Turning_B032_B033_Metric.qxp:Layout 1 3/6/12 8:59 AM Page B32

Chip Control Geometries


Overview

 Select the geometry — P Steel


Inserts

based on feed rate and depth of cut M Stainless Steel


K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

feed rate — mm
0,04 0,063 0,01 0,16 0,25 0,4 0,63 1,0 1,6 2,5 5,0

0,1 0,16 0,25 0,4 0,63 1,0 1,6 2,5 4,0 6,3 10,0
insert style insert
operation application geometry profile depth of cut — mm

0,2–0,5
medium
MG-MP
machining
0,8–5,1

Feed Rate Range —


for best results, use the
centre 60% of the range
Pictorial View Depth-of-Cut Range —
of Insert for all inserts in the program,
select smaller inserts for lighter
cuts and larger inserts for heavy cuts

Chipbreaker Geometry —
section is through nose radius of insert
Primary Workpiece
Material Group
P Steel
M Stainless Steel
K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

Chip Control Geometry Designation —


example: MG-MP = CNMG-432MP

Machining Operation —
for what the insert geometry is designed

NOTE: For detailed grade and geometry recommendations,


reference the Kennametal Beyond™ Selection System on pages B8–B23.

36
Chip Control Geometries
Kenloc™ Inserts

 Select the geometry — P Steel


based on feed rate and depth of cut M Stainless Steel
K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

feed rate — mm
0,04 0,063 0,01 0,16 0,25 0,4 0,63 1,0 1,6 2,5 5,0

0,1 0,16 0,25 0,4 0,63 1,0 1,6 2,5 4,0 6,3 10,0
insert style insert
operation application geometry profile depth of cut — mm

0,2–2,0
MG-FW
0,3–2,0
wiper
finishing
0,1–1,5
MG-FW1
0,1–1,5

0,3–0,6
MG-MW
0,8–5,1
wiper
medium
machining
0,15–0,5
MG-MW1
0,5–3

0,3–1,3
wiper
MM-RW
roughing
1,3–12,7

0,1–0,3
fine
MG-FF
finishing
0,1–2,0

0,07–0,25
GG-FS
finishing
precision
sharp
ground
0,20 - 2,0

0,1 - 0,5
GG-LF
finishing precision
ground
0,5–3,0

37
KM_Master12_Turning_B034_B035_Metric.qxp:Layout 1 3/6/12 2:06 PM Page B34

Chip Control Geometries


Kenloc™ Inserts

 Select the geometry — P Steel


Inserts

based on feed rate and depth of cut M Stainless Steel


K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

feed rate — mm
0,04 0,063 0,01 0,16 0,25 0,4 0,63 1,0 1,6 2,5 5,0

0,1 0,16 0,25 0,4 0,63 1,0 1,6 2,5 4,0 6,3 10,0
insert style insert
operation application geometry profile depth of cut — mm

0,1–0,3
MG-FP
0,3–2,5

0,05–0,25
MG-FH
0,25–1

0,1–0,3
finishing MG-FN
0,3–2,5

0,07–0,22
MG-FX
0,2–1

0,1–0,3
MP-K
0,2–2,5

0,15–0,5
MG-MH
0,3–2
medium
machining
0,15–0,35
MG-MX
0,5–1,5

0,12–0,35
medium
MG-MS
sharp
0,76–5,0

38
Chip Control Geometries
Kenloc™ Inserts

 Select the geometry — P Steel


based on feed rate and depth of cut M Stainless Steel
K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

feed rate — mm
0,04 0,063 0,01 0,16 0,25 0,4 0,63 1,0 1,6 2,5 5,0

0,1 0,16 0,25 0,4 0,63 1,0 1,6 2,5 4,0 6,3 10,0
insert style insert
operation application geometry profile depth of cut — mm

0,2–0,6
MG-UP
1,0–6,4

0,3–0,5
__GP*
0,5–3,2

0,2–0,5

MG-MP
0,8–5,1

0,15–0,5

MG-P
0,75–5,0

0,2–0,5
medium
MG-MN
machining
0,5–5,1

0,13–0,5
MG-CT
O.D. turning
1,0–3,0

0,25–0,5

MG-CT
outward facing
0,25–1,0

0,2–0,4
-MS
single sided
0,6–2,3

0,2–0,5

MG-UN
0,8–3,8

*35˚ and 55˚ geometries are single sided.

39
KM_Master12_Turning_B036_B037_Metric.qxp:Layout 1 3/6/12 8:59 AM Page B36

Chip Control Geometries


Kenloc™ Inserts

 Select the geometry — P Steel


Inserts

based on feed rate and depth of cut M Stainless Steel


K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

feed rate — mm
0,04 0,063 0,01 0,16 0,25 0,4 0,63 1,0 1,6 2,5 5,0

0,1 0,16 0,25 0,4 0,63 1,0 1,6 2,5 4,0 6,3 10,0
insert style insert
operation application geometry profile depth of cut — mm

0,2–0,6
MG-RP
1,1–6,4

roughing

0,3–.025
MG-RN
1,1–6,4

0,3–0,8
MG
1,1–5,7

0,3–1,0
MM-RM
single sided
1,3–12,7
heavy
roughing
0,2–1,0
MM-RP
1,3–10,0

0,4–1,3
MM-RH
single sided
1,3–12,7

0,1–0,3
wiper
MT-FW
finishing
0,2–1,5

0,1–0,5
wiper,
medium MT-MW
finishing
0,4–3,3

40
KM_Master12_Turning_B040_B041_Metric.qxp:Layout 1 3/6/12 9:00 AM Page B40

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNGG-FBB
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNGG120404FBB 12,70 12,90 0,4 䢇
CNGG120408FBB 12,70 12,90 0,8 䢇 䢇

 CNGG-FS
D L10 Rεε

ISO
catalogue number mm mm mm
CNGG120401FS 12,70 12,90 0,1 䢇 䢇
CNGG120402FS 12,70 12,90 0,2 䢇 䢇 䢇 䢇

CNGG120404FS 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇


CNGG120408FS 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇

CNGG120412FS 12,70 12,90 1,2 䢇 䢇

 CNGG-LF
D L10 Rεε

ISO
catalogue number mm mm mm
CNGG120401LF 12,70 12,90 0,1 䢇 䢇 䢇
CNGG120402LF 12,70 12,90 0,2 䢇 䢇 䢇

CNGG120404LF 12,70 12,90 0,4 䢇 䢇 䢇


CNGG120408LF 12,70 12,90 0,8 䢇 䢇

CNGG120412LF 12,70 12,90 1,2 䢇 䢇


CNGG160608LF 15,88 16,12 0,8 䢇 䢇

CNGG160612LF 15,88 16,12 1,2 䢇 䢇

 CNGP
D L10 Rεε

ISO
catalogue number mm mm mm
CNGP120401 12,70 12,90 0,1 䢇 䢇 䢇
CNGP120402 12,70 12,90 0,2 䢇 䢇 䢇

CNGP120404 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇


CNGP120408 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇

CNGP120412 12,70 12,90 1,2 䢇 䢇 䢇 䢇


CNGP120416 12,70 12,90 1,6 䢇 䢇 䢇 䢇

41
KM_Master12_Turning_B040_B041_Metric.qxp:Layout 1 3/6/12 9:00 AM Page B41

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNMA
D L10 Rεε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNMA120404 12,70 12,90 0,4 䢇 䢇 䢇
CNMA120408 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇

CNMA120412 12,70 12,90 1,2 䢇 䢇 䢇 䢇


CNMA120416 12,70 12,90 1,6 䢇 䢇 䢇

CNMA160608 15,88 16,12 0,8 䢇 䢇


CNMA160612 15,88 16,12 1,2 䢇 䢇 䢇

CNMA160616 15,88 16,12 1,6 䢇 䢇 䢇


CNMA190608 19,05 19,34 0,8 䢇 䢇

CNMA190612 19,05 19,34 1,2 䢇 䢇 䢇 䢇


CNMA190616 19,05 19,34 1,6 䢇 䢇 䢇

 CNMG
D L10 Rεε

ISO
catalogue number mm mm mm
CNMG120404B 12,70 12,90 0,4 䢇
CNMG120408 12,70 12,90 0,8 䢇 䢇

CNMG120412 12,70 12,90 1,2 䢇


CNMG160612 15,88 16,12 1,2 䢇

CNMG190608 19,05 19,34 0,8 䢇 䢇 䢇


CNMG190612 19,05 19,34 1,2 䢇 䢇 䢇 䢇 䢇

CNMG190616 19,05 19,34 1,6 䢇 䢇 䢇


CNMG250924 25,40 25,79 2,4 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

42
KM_Master12_Turning_B042_B043_Metric.qxp:Layout 1 3/6/12 9:01 AM Page B42

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇
嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNMG-CT
D L10 Rεε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNMG120408CT 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇
CNMG120412CT 12,70 12,90 1,2 䢇 䢇 䢇

CNMG120416CT 12,70 12,90 1,6 䢇

 CNMG-FF
D L10 Rε

ISO
catalogue number mm mm mm
CNMG090304FF 9,53 9,67 0,4 䢇 䢇 䢇 䢇
CNMG090308FF 9,53 9,67 0,8 䢇 䢇 䢇

CNMG120404FF 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇


CNMG120408FF 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇

 CNMG-FN
D L10 Rε

ISO
catalogue number mm mm mm
CNMG090304FN 9,53 9,67 0,4 䢇 䢇 䢇
CNMG090308FN 9,53 9,67 0,8 䢇 䢇 䢇

CNMG120402FN 12,70 12,90 0,2 䢇 䢇 䢇


CNMG120404FN 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇

CNMG120408FN 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇


CNMG120412FN 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇

CNMG120416FN 12,70 12,90 1,6 䢇 䢇 䢇

43
KM_Master12_Turning_B042_B043_Metric.qxp:Layout 1 3/6/12 9:01 AM Page B43

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNMG-FP
D L10 Rεε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNMG120404FP 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇
CNMG120408FP 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇 䢇

CNMG120412FP 12,70 12,90 1,2 䢇 䢇 䢇

 CNMG-FW
D L10 Rε

ISO
catalogue number mm mm mm
CNMG120404FW 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇
CNMG120408FW 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇

CNMG120412FW 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇

 CNMG-MBB
D L10 Rε

ISO
catalogue number mm mm mm
CNMG120404MBB 12,70 12,90 0,4 䢇
CNMG120408MBB 12,70 12,90 0,8 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

44
KM_Master12_Turning_B044_B045_Metric.qxp:Layout 1 3/6/12 9:01 AM Page B44

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNMG-MN
D L10 Rε

KC5025
KC5525
KC5410
KC5010
KC5510
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNMG090304MN 9,53 9,67 0,4 䢇 䢇 䢇
CNMG090308MN 9,53 9,67 0,8 䢇 䢇 䢇

CNMG090312MN 9,53 9,67 1,2 䢇


CNMG120404MN 12,70 12,90 0,4 䢇 䢇 䢇 䢇

CNMG120408MN 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇


CNMG120412MN 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇

CNMG120416MN 12,70 12,90 1,6 䢇 䢇


CNMG160608MN 15,88 16,12 0,8 䢇 䢇 䢇

CNMG160612MN 15,88 16,12 1,2 䢇 䢇 䢇 䢇


CNMG160616MN 15,88 16,12 1,6 䢇 䢇

CNMG190608MN 19,05 19,34 0,8 䢇 䢇 䢇


CNMG190612MN 19,05 19,34 1,2 䢇 䢇 䢇 䢇

CNMG190616MN 19,05 19,34 1,6 䢇 䢇 䢇

 CNMG-MP
D L10 Rεε

ISO
catalogue number mm mm mm
CNMG090308MP 9,53 9,67 0,8 䢇 䢇 䢇 䢇
CNMG120404MP 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇

CNMG120408MP 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CNMG120412MP 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CNMG120416MP 12,70 12,90 1,6 䢇 䢇 䢇 䢇


CNMG160608MP 15,88 16,12 0,8 䢇 䢇 䢇 䢇 䢇

CNMG160612MP 15,88 16,12 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CNMG160616MP 15,88 16,12 1,6 䢇 䢇 䢇 䢇

CNMG190608MP 19,05 19,34 0,8 䢇 䢇 䢇 䢇


CNMG190612MP 19,05 19,34 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CNMG190616MP 19,05 19,34 1,6 䢇 䢇 䢇 䢇

45
KM_Master12_Turning_B044_B045_Metric.qxp:Layout 1 3/6/12 9:02 AM Page B45

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNMG-MS
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNMG120401MS 12,70 12,90 0,1 䢇 䢇 䢇 䢇
CNMG120402MS 12,70 12,90 0,2 䢇 䢇 䢇 䢇 䢇

CNMG120404MS 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇


CNMG120408MS 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇

CNMG120412MS 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇


CNMG120416MS 12,70 12,90 1,6 䢇 䢇 䢇 䢇

CNMG160608MS 15,88 16,12 0,8 䢇 䢇 䢇 䢇


CNMG160612MS 15,88 16,12 1,2 䢇 䢇 䢇 䢇 䢇

CNMG190608MS 19,05 19,34 0,8 䢇 䢇 䢇 䢇


CNMG190612MS 19,05 19,34 1,2 䢇 䢇 䢇 䢇 䢇

CNMG190616MS 19,05 19,34 1,6 䢇 䢇 䢇 䢇

 CNMG-MW
D L10 Rεε

ISO
catalogue number mm mm mm
CNMG120408MW 12,70 12,90 0,8 䢇 䢇 䢇
CNMG120412MW 12,70 12,90 1,2 䢇 䢇 䢇

 CNMG-P
D L10 Rεε

ISO
catalogue number mm mm mm
CNMG120404P 12,70 12,90 0,4 䢇 䢇 䢇
CNMG120408P 12,70 12,90 0,8 䢇 䢇 䢇 䢇

CNMG120412P 12,70 12,90 1,2 䢇 䢇 䢇


CNMG120416P 12,70 12,90 1,6 䢇 䢇 䢇

CNMG190612P 19,05 19,34 1,2 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

46
KM_Master12_Turning_B046_B047_Metric.qxp:Layout 1 3/6/12 9:02 AM Page B46

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNMG-RBB
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNMG120408RBB 12,70 12,90 0,8 䢇 䢇

 CNMG-RM
D L10 Rεε

ISO
catalogue number mm mm mm
CNMG190612RM 19,05 19,34 1,2 䢇 䢇 䢇
CNMG190616RM 19,05 19,34 1,6 䢇 䢇 䢇 䢇

CNMG250924RM 25,40 25,79 2,4 䢇 䢇 䢇 䢇

 CNMG-RN
D L10 Rεε

ISO
catalogue number mm mm mm
CNMG120408RN 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇
CNMG120412RN 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇

CNMG120416RN 12,70 12,90 1,6 䢇 䢇 䢇 䢇 䢇


CNMG160608RN 15,88 16,12 0,8 䢇 䢇 䢇

CNMG160612RN 15,88 16,12 1,2 䢇 䢇 䢇 䢇


CNMG160616RN 15,88 16,12 1,6 䢇 䢇 䢇

CNMG190608RN 19,05 19,34 0,8 䢇 䢇 䢇


CNMG190612RN 19,05 19,34 1,2 䢇 䢇 䢇 䢇

CNMG190616RN 19,05 19,34 1,6 䢇 䢇 䢇 䢇


CNMG190624RN 19,05 19,34 2,4 䢇 䢇 䢇

 CNMG-RP
D L10 Rεε

ISO
catalogue number mm mm mm
CNMG120404RP 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
CNMG120408RP 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CNMG120412RP 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CNMG120416RP 12,70 12,90 1,6 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CNMG160608RP 15,88 16,12 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CNMG160612RP 15,88 16,12 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CNMG160616RP 15,88 16,12 1,6 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CNMG190612RP 19,05 19,34 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CNMG190616RP 19,05 19,34 1,6 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

47
KM_Master12_Turning_B046_B047_Metric.qxp:Layout 1 3/6/12 9:02 AM Page B47

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNMG-UN
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNMG120404UN 12,70 12,90 0,4 䢇 䢇 䢇
CNMG120408UN 12,70 12,90 0,8 䢇 䢇 䢇

CNMG120412UN 12,70 12,90 1,2 䢇 䢇 䢇


CNMG120416UN 12,70 12,90 1,6 䢇 䢇 䢇

CNMG160608UN 15,88 16,12 0,8 䢇 䢇 䢇


CNMG160612UN 15,88 16,12 1,2 䢇 䢇 䢇

CNMG160616UN 15,88 16,12 1,6 䢇 䢇 䢇


CNMG190608UN 19,05 19,34 0,8 䢇 䢇 䢇

CNMG190612UN 19,05 19,34 1,2 䢇 䢇 䢇


CNMG190616UN 19,05 19,34 1,6 䢇 䢇 䢇

 CNMG-UP
D L10 Rεε

ISO
catalogue number mm mm mm
CNMG120404UP 12,70 12,90 0,4 䢇 䢇 䢇
CNMG120408UP 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇

CNMG120412UP 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇


CNMG160608UP 15,88 16,12 0,8 䢇 䢇 䢇 䢇

CNMG160612UP 15,88 16,12 1,2 䢇 䢇 䢇 䢇 䢇


CNMG190608UP 19,05 19,34 0,8 䢇 䢇

CNMG190612UP 19,05 19,34 1,2 䢇 䢇 䢇


CNMG190616UP 19,05 19,34 1,6 䢇 䢇 䢇

 CNMM-RH
D L10 Rεε

ISO
catalogue number mm mm mm
CNMM190612RH 19,05 19,34 1,2 䢇 䢇 䢇 䢇
CNMM190616RH 19,05 19,34 1,6 䢇 䢇 䢇 䢇

CNMM190624RH 19,05 19,34 2,4 䢇 䢇 䢇


CNMM250924RH 25,40 25,79 2,4 䢇 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

48
KM_Master12_Turning_B048_B049_Metric.qxp:Layout 1 3/6/12 9:03 AM Page B48

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNMM-RM
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNMM120408RM 12,70 12,90 0,8 䢇 䢇 䢇
CNMM120412RM 12,70 12,90 1,2 䢇 䢇 䢇 䢇

CNMM120416RM 12,70 12,90 1,6 䢇 䢇


CNMM160612RM 15,88 16,12 1,2 䢇 䢇 䢇

CNMM160616RM 15,88 16,12 1,6 䢇 䢇 䢇


CNMM160624RM 15,88 16,12 2,4 䢇 䢇

CNMM190612RM 19,05 19,34 1,2 䢇 䢇 䢇 䢇


CNMM190616RM 19,05 19,34 1,6 䢇 䢇 䢇 䢇

CNMM190624RM 19,05 19,34 2,4 䢇 䢇


CNMM250924RM 25,40 25,79 2,4 䢇 䢇 䢇 䢇

 CNMM-RP
D L10 Rεε

ISO
catalogue number mm mm mm
CNMM120408RP 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇
CNMM120412RP 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CNMM120416RP 12,70 12,90 1,6 䢇 䢇 䢇 䢇 䢇


CNMM160608RP 15,88 16,12 0,8 䢇 䢇

CNMM160612RP 15,88 16,12 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CNMM160616RP 15,88 16,12 1,6 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CNMM190612RP 19,05 19,34 1,2 䢇 䢇 䢇 䢇 䢇 䢇


CNMM190616RP 19,05 19,34 1,6 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CNMM190624RP 19,05 19,34 2,4 䢇 䢇 䢇


CNMM250924RP 25,40 25,79 2,4 䢇 䢇

 CNMP
D L10 Rεε

ISO
catalogue number mm mm mm
CNMP120404 12,70 12,90 0,4 䢇 䢇 䢇
CNMP120408 12,70 12,90 0,8 䢇 䢇 䢇

CNMP120412 12,70 12,90 1,2 䢇


CNMP160608 15,88 16,12 0,8 䢇

CNMP160612 15,88 16,12 1,2 䢇 䢇


CNMP190608 19,05 19,34 0,8 䢇

CNMP190612 19,05 19,34 1,2 䢇 䢇 䢇

49
KM_Master12_Turning_B048_B049_Metric.qxp:Layout 1 3/6/12 9:03 AM Page B49

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CNMP-K
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CNMP120404K 12,70 12,90 0,4 䢇
CNMP120408K 12,70 12,90 0,8 䢇 䢇

CNMP120412K 12,70 12,90 1,2 䢇

 CNMS
D L10 Rε

ISO
catalogue number mm mm mm
CNMS120408 12,70 12,90 0,8 䢇 䢇
CNMS160608 15,88 16,12 0,8 䢇 䢇

CNMS190608 19,05 19,34 0,8 䢇 䢇


CNMS190612 19,05 19,34 1,2 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

50
KM_Master12_Turning_B050_B051_Metric.qxp:Layout 1 3/6/12 9:03 AM Page B50

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 DNGG-FS
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
DNGG110402FS 9,52 11,63 0,2 䢇 䢇 䢇 䢇
DNGG110404FS 9,52 11,63 0,4 䢇 䢇

DNGG110408FS 9,52 11,63 0,8 䢇 䢇


DNGG150401FS 12,70 15,50 0,1 䢇 䢇

DNGG150402FS 12,70 15,50 0,2 䢇 䢇 䢇 䢇


DNGG150604FS 12,70 15,50 0,4 䢇 䢇 䢇 䢇

DNGG150404FS 12,70 15,50 0,4 䢇 䢇 䢇 䢇


DNGG150608FS 12,70 15,50 0,8 䢇 䢇

DNGG150408FS 12,70 15,50 0,8 䢇 䢇 䢇 䢇


DNGG150412FS 12,70 15,50 1,2 䢇 䢇

DNGG150416FS 12,70 15,50 1,6 䢇 䢇

 DNGG-LF
D L10 Rεε

ISO
catalogue number mm mm mm
DNGG150402LF 12,70 15,50 0,2 䢇 䢇
DNGG150404LF 12,70 15,50 0,4 䢇 䢇 䢇

DNGG150408LF 12,70 15,50 0,8 䢇 䢇

 DNGP
D L10 Rεε

ISO
catalogue number mm mm mm
DNGP150401 12,70 15,50 0,1 䢇 䢇 䢇
DNGP150402 12,70 15,50 0,2 䢇 䢇 䢇

DNGP150404 12,70 15,50 0,4 䢇 䢇 䢇 䢇


DNGP150408 12,70 15,50 0,8 䢇 䢇 䢇 䢇

DNGP150604 12,70 15,50 0,4 䢇 䢇 䢇 䢇


DNGP150608 12,70 15,50 0,8 䢇 䢇 䢇 䢇

DNGP150612 12,70 15,50 1,2 䢇

51
KM_Master12_Turning_B050_B051_Metric.qxp:Layout 1 3/6/12 9:04 AM Page B51

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 DNMA
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
DNMA110408 9,53 11,63 0,8 䢇 䢇
DNMA110412 9,53 11,63 1,2 䢇

DNMA150408 12,70 15,50 0,8 䢇 䢇 䢇


DNMA150412 12,70 15,50 1,2 䢇 䢇 䢇

DNMA150416 12,70 15,50 1,6 䢇


DNMA150608 12,70 15,50 0,8 䢇 䢇 䢇

DNMA150612 12,70 15,50 1,2 䢇 䢇 䢇


DNMA150616 12,70 15,50 1,6 䢇

 DNMG
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG150404B 12,70 15,50 0,4 䢇
DNMG150408B 12,70 15,50 0,8 䢇 䢇

DNMG150412B 12,70 15,50 1,2 䢇


DNMG150608B 12,70 15,50 0,8 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

52
KM_Master12_Turning_B052_B053_Metric.qxp:Layout 1 3/6/12 9:04 AM Page B52

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 DNMG-CT
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35
KCK05

KCU10

KCU25
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
DNMG110404CT 9,53 11,63 0,4 䢇
DNMG110408CT 9,53 11,63 0,8 䢇 䢇 䢇

DNMG150404CT 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇


DNMG150408CT 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇

DNMG150412CT 12,70 15,50 1,2 䢇 䢇 䢇


DNMG150604CT 12,70 15,50 0,3 䢇 䢇

DNMG150608CT 12,70 15,50 0,7 䢇 䢇 䢇 䢇 䢇


DNMG150612CT 12,70 15,50 1,1 䢇 䢇 䢇 䢇 䢇

 DNMG-FF
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG110404FF 9,53 11,63 0,4 䢇 䢇 䢇 䢇 䢇
DNMG110408FF 9,53 11,63 0,8 䢇 䢇 䢇 䢇 䢇

DNMG150404FF 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇


DNMG150408FF 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇

DNMG150604FF 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇


DNMG150608FF 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇

 DNMG-FN
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG110404FN 9,53 11,63 0,4 䢇 䢇 䢇 䢇 䢇
DNMG110408FN 9,53 11,63 0,8 䢇 䢇 䢇 䢇 䢇

DNMG110412FN 9,53 11,63 1,2 䢇 䢇 䢇


DNMG150404FN 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇

DNMG150408FN 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇


DNMG150412FN 12,70 15,50 1,2 䢇 䢇 䢇 䢇

DNMG150604FN 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇


DNMG150608FN 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇

DNMG150612FN 12,70 15,50 1,2 䢇 䢇 䢇 䢇 䢇

53
KM_Master12_Turning_B052_B053_Metric.qxp:Layout 1 3/6/12 9:04 AM Page B53

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 DNMG-FP
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
DNMG110404FP 9,53 11,63 0,4 䢇 䢇 䢇 䢇
DNMG110408FP 9,53 11,63 0,8 䢇 䢇 䢇 䢇 䢇

DNMG150404FP 12,70 15,50 0,4 䢇 䢇 䢇 䢇


DNMG150408FP 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇 䢇

DNMG150412FP 12,70 15,50 1,2 䢇 䢇 䢇


DNMG150604FP 12,70 15,50 0,4 䢇 䢇 䢇 䢇

DNMG150608FP 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇 䢇


DNMG150612FP 12,70 15,50 1,2 䢇 䢇 䢇 䢇

 DNMG-FW
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG110404FW 9,53 11,63 0,4 䢇 䢇 䢇 䢇 䢇
DNMG110408FW 9,53 11,63 0,8 䢇 䢇 䢇 䢇

DNMG150404FW 12,70 15,50 0,4 䢇 䢇 䢇 䢇


DNMG150408FW 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇

DNMG150604FW 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇


DNMG150608FW 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇

 DNMG-MN
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG110404MN 9,53 11,63 0,4 䢇 䢇 䢇 䢇
DNMG110408MN 9,53 11,63 0,8 䢇 䢇 䢇 䢇

DNMG110412MN 9,53 11,63 1,2 䢇 䢇


DNMG150404MN 12,70 15,50 0,4 䢇 䢇 䢇 䢇

DNMG150408MN 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇


DNMG150412MN 12,70 15,50 1,2 䢇 䢇 䢇 䢇

DNMG150416MN 12,70 15,50 1,6 䢇 䢇


DNMG150604MN 12,70 15,50 0,4 䢇 䢇 䢇 䢇

DNMG150608MN 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇


DNMG150612MN 12,70 15,50 1,2 䢇 䢇 䢇 䢇

DNMG150616MN 12,70 15,50 1,6 䢇


DNMG190612MN 15,88 19,38 1,2 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

54
KM_Master12_Turning_B054_B055_Metric.qxp:Layout 1 3/6/12 9:05 AM Page B54

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 DNMG-MP
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
DNMG110408MP 9,53 11,63 0,8 䢇 䢇 䢇 䢇
DNMG110412MP 9,53 11,63 1,2 䢇 䢇 䢇

DNMG150404MP 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇


DNMG150408MP 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇

DNMG150412MP 12,70 15,50 1,2 䢇 䢇 䢇 䢇


DNMG150604MP 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇

DNMG150608MP 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


DNMG150612MP 12,70 15,50 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇

 DNMG-MS
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG110408MS 9,53 11,63 0,8 䢇 䢇 䢇 䢇 䢇
DNMG150401MS 12,70 15,50 0,1 䢇 䢇

DNMG150402MS 12,70 15,50 0,2 䢇 䢇 䢇 䢇


DNMG150404MS 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇

DNMG150604MS 12,70 15,50 0,4 䢇 䢇 䢇 䢇 䢇


DNMG150608MS 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇

DNMG150408MS 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇


DNMG150412MS 12,70 15,50 1,2 䢇 䢇 䢇 䢇

DNMG150612MS 12,70 15,50 1,2 䢇 䢇 䢇 䢇 䢇

 DNMG-MW
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG150408MW 12,70 15,50 0,4 䢇 䢇 䢇
DNMG150412MW 12,70 15,50 1,2 䢇 䢇 䢇

DNMG150608MW 12,70 15,50 0,4 䢇 䢇 䢇


DNMG150612MW 12,70 15,50 1,2 䢇 䢇 䢇

55
KM_Master12_Turning_B054_B055_Metric.qxp:Layout 1 3/6/12 9:05 AM Page B55

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 DNMG-P
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
DNMG150404P 12,70 15,50 0,4 䢇 䢇
DNMG150408P 12,70 15,50 0,8 䢇 䢇 䢇

DNMG150604P 12,70 15,50 0,4 䢇


DNMG150608P 12,70 15,50 0,8 䢇 䢇

 DNMG-RM
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG190608RM 15,88 19,38 0,8 䢇 䢇
DNMG190612RM 15,88 19,38 1,2 䢇 䢇

 DNMG-RN
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG150408RN 12,70 15,50 0,8 䢇 䢇 䢇 䢇
DNMG150412RN 12,70 15,50 1,2 䢇 䢇 䢇

DNMG150416RN 12,70 15,50 1,6 䢇 䢇


DNMG150608RN 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇

DNMG150612RN 12,70 15,50 1,2 䢇 䢇 䢇 䢇 䢇


DNMG150616RN 12,70 15,50 1,6 䢇 䢇 䢇 䢇

DNMG190608RN 15,88 19,38 0,8 䢇 䢇 䢇


DNMG190612RN 15,88 19,38 1,2 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

56
KM_Master12_Turning_B056_B057_Metric.qxp:Layout 1 3/6/12 9:05 AM Page B56

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 DNMG-RP
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
DNMG110408RP 9,53 11,63 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
DNMG110412RP 9,53 11,63 1,2 䢇 䢇 䢇 䢇

DNMG150408RP 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


DNMG150412RP 12,70 15,50 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

DNMG150416RP 12,70 15,50 1,6 䢇 䢇 䢇 䢇


DNMG150608RP 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

DNMG150612RP 12,70 15,50 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


DNMG150616RP 12,70 15,50 1,6 䢇 䢇 䢇 䢇 䢇 䢇 䢇

 DNMG-UN
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG110408UN 9,53 11,63 0,8 䢇 䢇 䢇
DNMG110412UN 9,53 11,63 1,2 䢇 䢇 䢇

DNMG150408UN 12,70 15,50 0,8 䢇 䢇


DNMG150412UN 12,70 15,50 1,2 䢇 䢇 䢇

DNMG150416UN 12,70 15,50 1,6 䢇 䢇


DNMG150608UN 12,70 15,50 0,8 䢇 䢇 䢇

DNMG150612UN 12,70 15,50 1,2 䢇 䢇 䢇


DNMG150616UN 12,70 15,50 1,6 䢇 䢇

 DNMG-UP
D L10 Rεε

ISO
catalogue number mm mm mm
DNMG110408UP 9,53 11,63 0,8 䢇 䢇 䢇 䢇
DNMG110412UP 9,53 11,63 1,2 䢇 䢇 䢇

DNMG150404UP 12,70 15,50 0,4 䢇 䢇 䢇 䢇


DNMG150408UP 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇

DNMG150412UP 12,70 15,50 1,2 䢇 䢇 䢇 䢇 䢇


DNMG150604UP 12,70 15,50 0,4 䢇 䢇 䢇

DNMG150608UP 12,70 15,50 0,8 䢇 䢇 䢇 䢇 䢇


DNMG150612UP 12,70 15,50 1,2 䢇 䢇 䢇 䢇

57
KM_Master12_Turning_B056_B057_Metric.qxp:Layout 1 3/6/12 9:06 AM Page B57

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 DNMM-RM
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
DNMM150408RM 12,70 15,50 0,8 䢇
DNMM150412RM 12,70 15,50 1,2 䢇

DNMM150608RM 12,70 15,50 0,8 䢇 䢇 䢇


DNMM150612RM 12,70 15,50 1,2 䢇 䢇 䢇 䢇

DNMM150616RM 12,70 15,50 1,6 䢇 䢇

 DNMM-RP
D L10 Rεε

ISO
catalogue number mm mm mm
DNMM150608RP 12,70 15,50 0,8 䢇 䢇 䢇
DNMM150612RP 12,70 15,50 1,2 䢇 䢇 䢇

DNMM150616RP 12,70 15,50 1,6 䢇 䢇

 DNMP
D L10 Rεε

ISO
catalogue number mm mm mm
DNMP150404 12,70 15,50 0,4 䢇 䢇
DNMP150408 12,70 15,50 0,8 䢇 䢇

DNMP150412 12,70 15,50 1,2 䢇

 DNMP-K
D L10 Rεε

ISO
catalogue number mm mm mm
DNMP110408K 9,53 11,63 0,8 䢇
DNMP150404K 12,70 15,50 0,4 䢇 䢇

DNMP150408K 12,70 15,50 0,8 䢇 䢇 䢇


DNMP150412K 12,70 15,50 1,2 䢇

DNMP190608K 15,88 19,38 0,8 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

58
KM_Master12_Turning_B058_B059_Metric.qxp:Layout 1 3/6/12 9:06 AM Page B58

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 DNMS
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
DNMS150408 12,70 15,50 0,8 䢇 䢇

 RCGX-LF
D L10 Rεε

ISO
catalogue number mm mm mm
RCGX190600ELF 19,05 — — 䢇 䢇

 RNMA
D L10 Rεε

ISO
catalogue number mm mm mm
RNMA090300 9,53 — — 䢇
RNMA120400 12,70 — — 䢇 䢇 䢇 䢇

RNMA150600 15,88 — — 䢇
RNMA190600 19,05 — — 䢇

RNMA250900 25,40 — — 䢇

 RNMG
D L10 Rεε

ISO
catalogue number mm mm mm
RNMG190600 19,05 — — 䢇 䢇 䢇
RNMG250900 25,40 — — 䢇

 RNMG-RN
D L10 Rεε

ISO
catalogue number mm mm mm
RNMG090300RN 9,53 — — 䢇 䢇
RNMG120400RN 12,70 — — 䢇 䢇 䢇 䢇 䢇 䢇

RNMG150600RN 15,88 — — 䢇 䢇 䢇
RNMG190600RN 19,05 — — 䢇 䢇 䢇 䢇 䢇

RNMG250900RN 25,40 — — 䢇 䢇 䢇

59
KM_Master12_Turning_B058_B059_Metric.qxp:Layout 1 3/6/12 9:06 AM Page B59

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 RNMG-UN
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
RNMG120400UN 12,70 — — 䢇 䢇 䢇

 SNGG-FS
D L10 Rεε

ISO
catalogue number mm mm mm
SNGG090308FS 9,53 9,53 0,8 䢇 䢇
SNGG120408FS 12,70 12,70 0,8 䢇 䢇

 SNGG-LF
D L10 Rεε

ISO
catalogue number mm mm mm
SNGG090308LF 9,53 9,53 0,8 䢇 䢇 䢇
SNGG120408LF 12,70 12,70 0,8 䢇 䢇

SNGG150612LF 15,88 15,88 1,2 䢇

 SNGP
D L10 Rεε

ISO
catalogue number mm mm mm
SNGP120404 12,70 12,70 0,4 䢇 䢇 䢇
SNGP120408 12,70 12,70 0,8 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

60
KM_Master12_Turning_B060_B061_Metric.qxp:Layout 1 3/6/12 9:07 AM Page B60

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 SNMA
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
SNMA120408 12,70 12,70 0,8 䢇 䢇 䢇 䢇
SNMA120412 12,70 12,70 1,2 䢇 䢇 䢇

SNMA120416 12,70 12,70 1,6 䢇 䢇 䢇


SNMA150612 15,88 15,88 1,2 䢇 䢇 䢇

SNMA150616 15,88 15,88 1,6 䢇 䢇


SNMA190612 19,05 19,05 1,2 䢇 䢇 䢇 䢇

SNMA190616 19,05 19,05 1,6 䢇 䢇 䢇 䢇

 SNMG
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG120408 12,70 12,70 0,8 䢇 䢇
SNMG120412 12,70 12,70 1,2 䢇

SNMG120416B 12,70 12,70 1,6 䢇


SNMG190612 19,05 19,05 1,2 䢇 䢇 䢇 䢇 䢇

SNMG190616B 19,05 19,05 1,6 䢇 䢇 䢇 䢇 䢇


SNMG250924 25,40 25,40 2,4 䢇 䢇 䢇 䢇

 SNMG-FF
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG090304FF 9,53 9,53 0,4 䢇 䢇 䢇 䢇
SNMG090308FF 9,53 9,53 0,8 䢇 䢇 䢇 䢇

SNMG120404FF 12,70 12,70 0,4 䢇 䢇 䢇 䢇


SNMG120408FF 12,70 12,70 0,8 䢇 䢇 䢇 䢇

 SNMG-FN
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG090304FN 9,53 9,53 0,4 䢇 䢇 䢇 䢇
SNMG090308FN 9,53 9,53 0,8 䢇 䢇 䢇

SNMG120404FN 12,70 12,70 0,4 䢇 䢇 䢇 䢇


SNMG120408FN 12,70 12,70 0,8 䢇 䢇 䢇 䢇 䢇

SNMG120412FN 12,70 12,70 1,2 䢇 䢇 䢇 䢇


SNMG120416FN 12,70 12,70 1,6 䢇 䢇

61
KM_Master12_Turning_B060_B061_Metric.qxp:Layout 1 3/6/12 9:07 AM Page B61

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 SNMG-FP
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
SNMG120404FP 12,70 12,70 0,4 䢇 䢇 䢇
SNMG120408FP 12,70 12,70 0,8 䢇 䢇 䢇 䢇

SNMG120412FP 12,70 12,70 1,2 䢇 䢇 䢇

 SNMG-FW
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG120408FW 12,70 12,70 0,8 䢇 䢇 䢇
SNMG120412FW 12,70 12,70 1,2 䢇 䢇 䢇

 SNMG-MN
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG090304MN 9,53 9,53 0,4 䢇
SNMG090308MN 9,53 9,53 0,8 䢇 䢇 䢇

SNMG090312MN 9,53 9,53 1,2 䢇 䢇


SNMG120404MN 12,70 12,70 0,4 䢇 䢇 䢇

SNMG120408MN 12,70 12,70 0,8 䢇 䢇 䢇 䢇


SNMG120412MN 12,70 12,70 1,2 䢇 䢇 䢇 䢇

SNMG120416MN 12,70 12,70 1,6 䢇 䢇


SNMG150612MN 15,88 15,88 1,2 䢇 䢇 䢇

SNMG150616MN 15,88 15,88 1,6 䢇


SNMG190612MN 19,05 19,05 1,2 䢇 䢇 䢇

SNMG190616MN 19,05 19,05 1,6 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

62
KM_Master12_Turning_B062_B063_Metric.qxp:Layout 1 3/6/12 9:08 AM Page B62

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 SNMG-MP
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
SNMG120408MP 12,70 12,70 0,8 䢇 䢇 䢇 䢇 䢇
SNMG120412MP 12,70 12,70 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇

SNMG120416MP 12,70 12,70 1,6 䢇 䢇 䢇 䢇


SNMG150608MP 15,88 15,88 0,8 䢇 䢇

SNMG150612MP 15,88 15,88 1,2 䢇 䢇 䢇 䢇


SNMG150616MP 15,88 15,88 1,6 䢇 䢇 䢇

SNMG190612MP 19,05 19,05 1,2 䢇 䢇 䢇 䢇 䢇


SNMG190616MP 19,05 19,05 1,6 䢇 䢇 䢇 䢇

 SNMG-MS
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG120408MS 12,70 12,70 0,8 䢇 䢇 䢇 䢇 䢇
SNMG120412MS 12,70 12,70 1,2 䢇 䢇 䢇 䢇

SNMG150608MS 15,88 15,88 0,8 䢇 䢇


SNMG150612MS 15,88 15,88 1,2 䢇 䢇

SNMG190612MS 19,05 19,05 1,2 䢇 䢇 䢇 䢇

 SNMG-MW
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG120408MW 12,70 12,70 0,8 䢇 䢇
SNMG120412MW 12,70 12,70 1,2 䢇 䢇

 SNMG-P
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG120408P 12,70 12,70 0,8 䢇 䢇
SNMG120412P 12,70 12,70 1,2 䢇 䢇

63
KM_Master12_Turning_B062_B063_Metric.qxp:Layout 1 3/6/12 9:08 AM Page B63

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 SNMG-RM
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU25
KCU10
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
SNMG190612RM 19,05 19,05 1,2 䢇 䢇 䢇
SNMG190616RM 19,05 19,05 1,6 䢇 䢇 䢇 䢇

SNMG250924RM 25,40 25,40 2,4 䢇 䢇 䢇

 SNMG-RN
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG090412RN 9,53 9,53 1,2 䢇
SNMG120408RN 12,70 12,70 0,8 䢇 䢇 䢇 䢇

SNMG120412RN 12,70 12,70 1,2 䢇 䢇 䢇 䢇


SNMG120416RN 12,70 12,70 1,6 䢇 䢇 䢇 䢇

SNMG150608RN 15,88 15,88 0,8 䢇 䢇


SNMG150612RN 15,88 15,88 1,2 䢇 䢇 䢇 䢇

SNMG150616RN 15,88 15,88 1,6 䢇 䢇 䢇 䢇


SNMG190608RN 19,05 19,05 0,8 䢇 䢇

SNMG190612RN 19,05 19,05 1,2 䢇 䢇 䢇 䢇


SNMG190616RN 19,05 19,05 1,6 䢇 䢇 䢇 䢇

SNMG190624RN 19,05 19,05 2,4 䢇 䢇


SNMG250924RN 25,40 25,40 2,4 䢇

 SNMG-RP
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG120408RP 12,70 12,70 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
SNMG120412RP 12,70 12,70 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

SNMG120416RP 12,70 12,70 1,6 䢇 䢇 䢇 䢇 䢇


SNMG150612RP 15,88 15,88 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

SNMG150616RP 15,88 15,88 1,6 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


SNMG190612RP 19,05 19,05 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

SNMG190616RP 19,05 19,05 1,6 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

64
KM_Master12_Turning_B064_B065_Metric.qxp:Layout 1 3/6/12 9:08 AM Page B64

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 SNMG-UN
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
SNMG120408UN 12,70 12,70 0,8 䢇 䢇 䢇
SNMG120412UN 12,70 12,70 1,2 䢇 䢇 䢇

SNMG120416UN 12,70 12,70 1,6 䢇 䢇 䢇


SNMG150612UN 15,88 15,88 1,2 䢇 䢇 䢇

SNMG150616UN 15,88 15,88 1,6 䢇 䢇 䢇


SNMG190612UN 19,05 19,05 1,2 䢇 䢇 䢇

SNMG190616UN 19,05 19,05 1,6 䢇 䢇 䢇

 SNMG-UP
D L10 Rεε

ISO
catalogue number mm mm mm
SNMG120408UP 12,70 12,70 0,8 䢇 䢇 䢇 䢇
SNMG120412UP 12,70 12,70 1,2 䢇 䢇 䢇 䢇

SNMG120416UP 12,70 12,70 1,6 䢇 䢇 䢇


SNMG150612UP 15,88 15,88 1,2 䢇 䢇 䢇 䢇 䢇

SNMG190612UP 19,05 19,05 1,2 䢇 䢇 䢇

 SNMM-RH
D L10 Rεε

ISO
catalogue number mm mm mm
SNMM190612RH 19,05 19,05 1,2 䢇 䢇 䢇
SNMM190616RH 19,05 19,05 1,6 䢇 䢇 䢇 䢇

SNMM190624RH 19,05 19,05 2,4 䢇 䢇 䢇 䢇


SNMM250724RH 25,40 25,40 2,4 䢇 䢇 䢇 䢇

SNMM250732RH 25,40 25,40 3,2 䢇


SNMM250924RH 25,40 25,40 2,4 䢇 䢇 䢇 䢇

65
KM_Master12_Turning_B064_B065_Metric.qxp:Layout 1 3/6/12 9:09 AM Page B65

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 SNMM-RM
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
SNMM120408RM 12,70 12,70 0,8 䢇 䢇
SNMM120412RM 12,70 12,70 1,2 䢇

SNMM120416RM 12,70 12,70 1,6 䢇 䢇


SNMM150612RM 15,88 15,88 1,2 䢇 䢇

SNMM150616RM 15,88 15,88 1,6 䢇 䢇 䢇


SNMM190612RM 19,05 19,05 1,2 䢇 䢇 䢇 䢇

SNMM190616RM 19,05 19,05 1,6 䢇 䢇 䢇


SNMM190624RM 19,05 19,05 2,4 䢇 䢇

SNMM250724RM 25,40 25,40 2,4 䢇 䢇 䢇


SNMM250924RM 25,40 25,40 2,4 䢇 䢇 䢇 䢇

 SNMM-RP
D L10 Rεε

ISO
catalogue number mm mm mm
SNMM120408RP 12,70 12,70 0,8 䢇 䢇 䢇 䢇 䢇
SNMM120412RP 12,70 12,70 1,2 䢇 䢇 䢇 䢇

SNMM150612RP 15,88 15,88 1,2 䢇 䢇 䢇


SNMM150616RP 15,88 15,88 1,6 䢇 䢇

SNMM190612RP 19,05 19,05 1,2 䢇 䢇 䢇


SNMM190616RP 19,05 19,05 1,6 䢇 䢇 䢇

SNMM190624RP 19,05 19,05 2,4 䢇 䢇


SNMM250724RP 25,40 25,40 2,4 䢇 䢇 䢇

SNMM250924RP 25,40 25,40 2,4 䢇 䢇

 SNMP
D L10 Rεε

ISO
catalogue number mm mm mm
SNMP120408 12,70 12,70 0,8 䢇
SNMP150612 15,88 15,88 1,2 䢇

SNMP190612 19,05 19,05 1,2 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

66
KM_Master12_Turning_B066_B067_Metric.qxp:Layout 1 3/6/12 9:09 AM Page B66

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 SNMP-K
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
SNMP120408K 12,70 12,70 0,8 䢇 䢇

 SNMS
D L10 Rεε

ISO
catalogue number mm mm mm
SNMS120408 12,70 12,70 0,8 䢇 䢇
SNMS120412 12,70 12,70 1,2 䢇

SNMS190612 19,05 19,05 1,2 䢇 䢇

 TNGG-FS
D L10 Rεε

ISO
catalogue number mm mm mm
TNGG160402FS 9,53 16,50 0,2 䢇 䢇
TNGG160404FS 9,53 16,50 0,4 䢇 䢇 䢇 䢇

TNGG160408FS 9,53 16,50 0,8 䢇 䢇


TNGG220408FS 12,70 22,00 0,8 䢇 䢇 䢇

 TNGG-LF
D L10 Rεε

ISO
catalogue number mm mm mm
TNGG160402LF 9,53 16,50 0,2 䢇 䢇
TNGG160404LF 9,53 16,50 0,4 䢇 䢇

TNGG160408LF 9,53 16,50 0,8 䢇 䢇

67
KM_Master12_Turning_B066_B067_Metric.qxp:Layout 1 3/6/12 9:09 AM Page B67

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 TNGP
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
TNGP160402 9,53 16,50 0,2 䢇 䢇 䢇
TNGP160404 9,53 16,50 0,4 䢇 䢇 䢇

TNGP160408 9,53 16,50 0,8 䢇 䢇 䢇

 TNMA
D L10 Rεε

ISO
catalogue number mm mm mm
TNMA160408 9,53 16,50 0,8 䢇 䢇 䢇 䢇
TNMA160412 9,53 16,50 1,2 䢇 䢇 䢇

TNMA160416 9,53 16,50 1,6 䢇 䢇


TNMA220408 12,70 22,00 0,8 䢇 䢇 䢇 䢇

TNMA220412 12,70 22,00 1,2 䢇 䢇 䢇 䢇


TNMA220416 12,70 22,00 1,6 䢇 䢇

TNMA270616 15,88 27,50 1,6 䢇 䢇 䢇

 TNMG
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG160408B 9,53 16,50 0,8 䢇
TNMG160412 9,53 16,50 1,2 䢇

TNMG220408 12,70 22,00 0,8 䢇


TNMG220412 12,70 22,00 1,2 䢇

TNMG220416 12,70 22,00 1,6 䢇


TNMG330924 19,05 33,00 2,4 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

68
KM_Master12_Turning_B068_B069_Metric.qxp:Layout 1 3/6/12 9:10 AM Page B68

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 TNMG-CT
D L10 Rεε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
TNMG220408CT 12,70 22,00 0,8 䢇 䢇
TNMG220412CT 12,70 22,00 1,2 䢇 䢇 䢇

 TNMG-FF
D L10 Rε

ISO
catalogue number mm mm mm
TNMG110304FF 6,35 11,00 0,4 䢇 䢇
TNMG110308FF 6,35 11,00 0,8 䢇

TNMG160404FF 9,53 16,50 0,4 䢇 䢇 䢇 䢇


TNMG160408FF 9,53 16,50 0,8 䢇 䢇 䢇 䢇

 TNMG-FN
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG110304FN 6,35 11,00 0,4 䢇 䢇 䢇 䢇
TNMG110308FN 6,35 11,00 0,8 䢇 䢇

TNMG160404FN 9,53 16,50 0,4 䢇 䢇 䢇 䢇 䢇


TNMG160408FN 9,53 16,50 0,8 䢇 䢇 䢇 䢇 䢇

TNMG160412FN 9,53 16,50 1,2 䢇 䢇 䢇 䢇 䢇


TNMG220404FN 12,70 22,00 0,4 䢇 䢇 䢇 䢇

TNMG220408FN 12,70 22,00 0,8 䢇 䢇 䢇 䢇


TNMG220412FN 12,70 22,00 1,2 䢇 䢇

 TNMG-FP
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG160404FP 9,53 16,50 0,4 䢇 䢇 䢇 䢇 䢇
TNMG160408FP 9,53 16,50 0,8 䢇 䢇 䢇 䢇 䢇

TNMG160412FP 9,53 16,50 1,2 䢇 䢇 䢇


TNMG220404FP 12,70 22,00 0,4 䢇 䢇 䢇 䢇

TNMG220408FP 12,70 22,00 0,8 䢇 䢇 䢇 䢇

69
KM_Master12_Turning_B068_B069_Metric.qxp:Layout 1 3/6/12 9:10 AM Page B69

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 TNMG-FW
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
TNMG160404FW 9,53 16,50 0,2 䢇 䢇 䢇 䢇 䢇
TNMG160408FW 9,53 16,50 0,4 䢇 䢇 䢇 䢇 䢇

TNMG160412FW 9,53 16,50 1,2 䢇 䢇 䢇 䢇

 TNMG-MN
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG160404MN 9,53 16,50 0,4 䢇 䢇 䢇 䢇
TNMG160408MN 9,53 16,50 0,8 䢇 䢇 䢇 䢇

TNMG160412MN 9,53 16,50 1,2 䢇 䢇 䢇 䢇 䢇


TNMG220404MN 12,70 22,00 0,4 䢇 䢇 䢇

TNMG220408MN 12,70 22,00 0,8 䢇 䢇 䢇 䢇


TNMG220412MN 12,70 22,00 1,2 䢇 䢇 䢇 䢇

TNMG220416MN 12,70 22,00 1,6 䢇

 TNMG-MP
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG160404MP 9,53 16,50 0,4 䢇 䢇 䢇 䢇 䢇
TNMG160408MP 9,53 16,50 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇

TNMG160412MP 9,53 16,50 1,2 䢇 䢇 䢇 䢇


TNMG220408MP 12,70 22,00 0,8 䢇 䢇 䢇 䢇

TNMG220412MP 12,70 22,00 1,2 䢇 䢇 䢇 䢇


TNMG220416MP 12,70 22,00 1,6 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

70
KM_Master12_Turning_B070_B071_Metric.qxp:Layout 1 3/6/12 9:11 AM Page B70

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 TNMG-MS
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
TNMG160402MS 9,53 16,50 0,2 䢇 䢇 䢇 䢇
TNMG160404MS 9,53 16,50 0,4 䢇 䢇 䢇 䢇 䢇

TNMG160408MS 9,53 16,50 0,8 䢇 䢇 䢇 䢇


TNMG220404MS 12,70 22,00 0,4 䢇 䢇 䢇 䢇

TNMG220408MS 12,70 22,00 0,8 䢇 䢇 䢇 䢇 䢇


TNMG220412MS 12,70 22,00 1,2 䢇 䢇 䢇 䢇 䢇

TNMG270608MS 15,88 27,50 0,8 䢇 䢇 䢇


TNMG270616MS 15,88 27,50 1,6 䢇

 TNMG-MW
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG160408MW 9,53 16,50 0,8 䢇 䢇 䢇
TNMG160412MW 9,53 16,50 1,2 䢇 䢇 䢇

 TNMG-P
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG160404P 9,53 16,50 0,4 䢇 䢇
TNMG160408P 9,53 16,50 0,8 䢇 䢇 䢇

TNMG220404P 12,70 22,00 0,4 䢇 䢇


TNMG220408P 12,70 22,00 0,8 䢇 䢇

TNMG220412P 12,70 22,00 1,2 䢇 䢇 䢇

 TNMG-RM
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG330924RM 19,05 32,99 2,4 䢇 䢇 䢇

71
KM_Master12_Turning_B070_B071_Metric.qxp:Layout 1 3/6/12 9:11 AM Page B71

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 TNMG-RN
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU25
KCU10
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
TNMG160408RN 9,53 16,50 0,8 䢇 䢇 䢇
TNMG160412RN 9,53 16,50 1,2 䢇 䢇 䢇

TNMG220408RN 12,70 22,00 0,8 䢇 䢇 䢇 䢇


TNMG220412RN 12,70 22,00 1,2 䢇 䢇 䢇 䢇

TNMG220416RN 12,70 22,00 1,6 䢇 䢇


TNMG270608RN 15,88 27,50 0,8 䢇 䢇 䢇

TNMG270612RN 15,88 27,50 1,2 䢇 䢇 䢇 䢇


TNMG270616RN 15,88 27,50 1,6 䢇 䢇 䢇

TNMG330924RN 19,05 33,00 2,4 䢇 䢇 䢇 䢇

 TNMG-RP
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG160408RP 9,53 16,50 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
TNMG160412RP 9,53 16,50 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

TNMG160416RP 9,53 16,50 1,6 䢇 䢇 䢇 䢇


TNMG220408RP 12,70 22,00 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

TNMG220412RP 12,70 22,00 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


TNMG220416RP 12,70 22,00 1,6 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

TNMG220432RP 12,70 22,00 3,2 䢇 䢇 䢇 䢇 䢇


TNMG270612RP 15,88 27,50 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

TNMG270616RP 15,88 27,50 1,6 䢇 䢇 䢇 䢇 䢇


TNMG330924RP 19,05 33,00 2,4 䢇 䢇 䢇 䢇 䢇

 TNMG-UN
D L10 Rεε

ISO
catalogue number mm mm mm
TNMG160408UN 9,53 16,50 0,8 䢇 䢇 䢇
TNMG160412UN 9,53 16,50 1,2 䢇 䢇 䢇

TNMG160416UN 9,53 16,50 1,6 䢇 䢇 䢇


TNMG220408UN 12,70 22,00 0,8 䢇 䢇 䢇

TNMG220412UN 12,70 22,00 1,2 䢇 䢇 䢇


TNMG220416UN 12,70 22,00 1,6 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

72
KM_Master12_Turning_B072_B073_Metric.qxp:Layout 1 3/6/12 9:11 AM Page B72

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 TNMG-UP
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU25
KCU10
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
TNMG160404UP 9,53 16,50 0,4 䢇 䢇 䢇
TNMG160408UP 9,53 16,50 0,8 䢇 䢇 䢇

TNMG160412UP 9,53 16,50 1,2 䢇 䢇 䢇


TNMG220408UP 12,70 22,00 0,8 䢇 䢇 䢇 䢇

TNMG220412UP 12,70 22,00 1,2 䢇 䢇 䢇 䢇

 TNMM-RM
D L10 Rεε

ISO
catalogue number mm mm mm
TNMM160408RM 9,53 16,50 0,8 䢇 䢇 䢇
TNMM160412RM 9,53 16,50 1,2 䢇

TNMM220408RM 12,70 22,00 0,8 䢇 䢇


TNMM220412RM 12,70 22,00 1,2 䢇 䢇

TNMM220416RM 12,70 22,00 1,6 䢇 䢇


TNMM270612RM 15,88 27,50 1,2 䢇 䢇

TNMM270616RM 15,88 27,50 1,6 䢇 䢇

 TNMM-RP
D L10 Rεε

ISO
catalogue number mm mm mm
TNMM160408RP 9,53 16,50 0,8 䢇 䢇
TNMM160412RP 9,53 16,50 1,2 䢇

TNMM220408RP 12,70 22,00 0,8 䢇 䢇


TNMM220412RP 12,70 22,00 1,2 䢇 䢇 䢇 䢇 䢇

TNMM220416RP 12,70 22,00 1,6 䢇 䢇


TNMM270616RP 15,88 27,50 1,6 䢇

73
KM_Master12_Turning_B072_B073_Metric.qxp:Layout 1 3/6/12 9:12 AM Page B73

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 TNMP
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
TNMP160404 9,53 16,50 0,4 䢇 䢇
TNMP160408 9,53 16,50 0,8 䢇 䢇

TNMP160416 9,53 16,50 1,6 䢇


TNMP220404 12,70 22,00 0,4 䢇

TNMP220408 12,70 22,00 0,8 䢇 䢇 䢇


TNMP220412 12,70 22,00 1,2 䢇

TNMP220416 12,70 22,00 1,6 䢇


TNMP220424 12,70 22,00 2,4 䢇

 TNMP-K
D L10 Rεε

ISO
catalogue number mm mm mm
TNMP160404K 9,53 16,50 0,4 䢇
TNMP160408K 9,53 16,50 0,8 䢇 䢇

TNMP220408K 12,70 22,00 0,8 䢇

 TNMS
D L10 Rεε

ISO
catalogue number mm mm mm
TNMS160404 9,53 16,50 0,4 䢇 䢇
TNMS160408 9,53 16,50 0,8 䢇 䢇

TNMS220404 12,70 22,00 0,4 䢇 䢇


TNMS220408 12,70 22,00 0,8 䢇 䢇

TNMS220412 12,70 22,00 1,2 䢇


TNMS270608 15,88 27,50 0,8 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

74
KM_Master12_Turning_B074_B075_Metric.qxp:Layout 1 3/6/12 9:12 AM Page B74

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 VNGG-FS
D L10 Rεε

ISO
catalogue number mm mm mm
VNGG160401FS 9,53 16,61 0,1 䢇 䢇 䢇 䢇
VNGG160402FS 9,53 16,61 0,2 䢇 䢇 䢇 䢇

VNGG160404FS 9,53 16,61 0,4 䢇 䢇 䢇 䢇 䢇


VNGG160408FS 9,53 16,61 0,8 䢇 䢇 䢇 䢇 䢇

VNGG160412FS 9,53 16,61 1,2 䢇

 VNGG-LF
D L10 Rεε

ISO
catalogue number mm mm mm
VNGG160402LF 9,53 16,61 0,2 䢇 䢇 䢇
VNGG160404LF 9,53 16,61 0,4 䢇 䢇 䢇

VNGG160408LF 9,53 16,61 0,8 䢇 䢇 䢇


VNGG220408LF 12,70 22,14 0,8 䢇 䢇

 VNGP
D L10 Rεε

ISO
catalogue number mm mm mm
VNGP160401 9,53 16,61 0,1 䢇 䢇 䢇 䢇
VNGP160402 9,53 16,61 0,2 䢇 䢇 䢇

VNGP220404 12,70 22,14 0,4 䢇 䢇


VNGP220408 12,70 22,14 0,8 䢇 䢇 䢇 䢇

VNGP220412 12,70 22,14 1,2 䢇

75
KM_Master12_Turning_B074_B075_Metric.qxp:Layout 1 3/6/12 9:12 AM Page B75

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 VNGP-K
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
VNGP160404K 9,53 16,61 0,4 䢇
VNGP160408K 9,53 16,61 0,8 䢇

 VNMA
D L10 Rεε

ISO
catalogue number mm mm mm
VNMA160408 9,53 16,61 0,8 䢇 䢇 䢇

 VNMG
D L10 Rεε

ISO
catalogue number mm mm mm
VNMG160408 9,53 16,61 0,8 䢇
VNMG160412 9,53 16,61 1,2 䢇

VNMG220408 12,70 22,14 0,8 䢇


VNMG220412 12,70 22,14 1,2 䢇

 VNMG-FF
D L10 Rεε

ISO
catalogue number mm mm mm
VNMG160404FF 9,53 16,61 0,4 䢇 䢇 䢇 䢇 䢇
VNMG160408FF 9,53 16,61 0,8 䢇 䢇 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

76
KM_Master12_Turning_B076_B077_Metric.qxp:Layout 1 3/6/12 9:13 AM Page B76

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 VNMG-FN
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU25
KCU10
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
VNMG160404FN 9,53 16,61 0,4 䢇 䢇 䢇 䢇 䢇
VNMG160408FN 9,53 16,61 0,8 䢇 䢇 䢇 䢇 䢇

 VNMG-FP
D L10 Rεε

ISO
catalogue number mm mm mm
VNMG160404FP 9,53 16,61 0,4 䢇 䢇 䢇 䢇
VNMG160408FP 9,53 16,61 0,8 䢇 䢇 䢇 䢇 䢇

 VNMG-MN
D L10 Rεε

ISO
catalogue number mm mm mm
VNMG160404MN 9,53 16,61 0,4 䢇 䢇 䢇 䢇
VNMG160408MN 9,53 16,61 0,8 䢇 䢇 䢇 䢇

VNMG160412MN 9,53 16,61 1,2 䢇 䢇 䢇

 VNMG-MP
D L10 Rεε

ISO
catalogue number mm mm mm
VNMG160404MP 9,53 16,61 0,4 䢇 䢇 䢇 䢇 䢇
VNMG160408MP 9,53 16,61 0,8 䢇 䢇 䢇 䢇 䢇

VNMG160412MP 9,53 16,61 1,2 䢇 䢇 䢇 䢇

77
KM_Master12_Turning_B076_B077_Metric.qxp:Layout 1 3/6/12 9:13 AM Page B77

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 VNMG-MS
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
VNMG160401MS 9,53 16,61 0,1 䢇 䢇 䢇 䢇 䢇
VNMG160402MS 9,53 16,61 0,2 䢇 䢇 䢇 䢇 䢇

VNMG160404MS 9,53 16,61 0,4 䢇 䢇 䢇 䢇 䢇


VNMG160408MS 9,53 16,61 0,8 䢇 䢇 䢇 䢇 䢇

VNMG220404MS 12,70 22,14 0,4 䢇 䢇 䢇 䢇


VNMG220408MS 12,70 22,14 0,8 䢇 䢇 䢇 䢇

 VNMG-P
D L10 Rεε

ISO
catalogue number mm mm mm
VNMG160404P 9,53 16,61 0,4 䢇 䢇 䢇
VNMG160408P 9,53 16,61 0,8 䢇 䢇 䢇

 VNMG-RN
D L10 Rεε

ISO
catalogue number mm mm mm
VNMG160408RN 9,53 16,61 0,8 䢇 䢇
VNMG160412RN 9,53 16,61 1,2 䢇 䢇

VNMG220408RN 12,70 22,14 0,8 䢇 䢇 䢇 䢇


VNMG220412RN 12,70 22,14 1,2 䢇 䢇 䢇

 VNMG-RP
D L10 Rεε

ISO
catalogue number mm mm mm
VNMG160408RP 9,53 16,61 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
VNMG160412RP 9,53 16,61 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

78
KM_Master12_Turning_B078_B079_Metric.qxp:Layout 1 3/6/12 9:14 AM Page B78

ISO Carbide Inserts


Kenloc™ Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 VNMG-UN
D L10 Rε

KC5010
KC5510

KC5025
KC5525
KC5410
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
VNMG160404UN 9,53 16,61 0,4 䢇 䢇 䢇
VNMG160408UN 9,53 16,61 0,8 䢇 䢇 䢇

 VNMG-UP
D L10 Rεε

ISO
catalogue number mm mm mm
VNMG160404UP 9,53 16,61 0,4 䢇 䢇 䢇 䢇
VNMG160408UP 9,53 16,61 0,8 䢇 䢇 䢇 䢇

VNMG160412UP 9,53 16,61 1,2 䢇 䢇 䢇

 VNMP
D L10 Rεε

ISO
catalogue number mm mm mm
VNMP160404 9,53 16,61 0,4 䢇 䢇
VNMP160408 9,53 16,61 0,8 䢇 䢇

 VNMP-K
D L10 Rεε

ISO
catalogue number mm mm mm
VNMP160404K 9,53 16,61 0,4 䢇 䢇
VNMP160408K 9,53 16,61 0,8 䢇 䢇 䢇

 VNMS
D L10 Rεε

ISO
catalogue number mm mm mm
VNMS160404 9,53 16,61 0,4 䢇 䢇
VNMS160408 9,53 16,61 0,8 䢇 䢇

79
KM_Master12_Turning_B088_B089_Metric.qxp:Layout 1 3/23/12 10:09 AM Page B88

ISO Carbide Inserts


Screw-On Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CCGT-HP
D L10 Rε

KC5010

KC5025

KC5410
KC5510

KC5525
KCM15

KCM35
KCM25

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CCGT060202HP 6,35 6,45 0,2 䢇 䢇 䢇 䢇 䢇 䢇
CCGT060204HP 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇 䢇

CCGT060208HP 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇


CCGT09T302HP 9,53 9,67 0,2 䢇 䢇 䢇 䢇 䢇 䢇

CCGT09T304HP 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CCGT09T308HP 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇

CCGT09T316HP 9,53 9,67 1,6 䢇


CCGT120401HP 12,70 12,90 0,1 䢇 䢇

CCGT120402HP 12,70 12,90 0,2 䢇 䢇 䢇 䢇 䢇


CCGT120404HP 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CCGT120408HP 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇

 CCGT-LF
D L10 Rεε

ISO
catalogue number mm mm mm
CCGT0602X0LF 6,35 6,45 0,0 䢇
CCGT060201LF 6,35 6,45 0,1 䢇 䢇 䢇 䢇 䢇

CCGT060202LF 6,35 6,45 0,2 䢇 䢇 䢇 䢇 䢇


CCGT060204LF 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇

CCGT060208LF 6,35 6,45 0,8 䢇 䢇 䢇


CCGT09T3X0LF 9,53 9,67 0,0 䢇

CCGT09T301LF 9,53 9,67 0,1 䢇 䢇 䢇 䢇 䢇


CCGT09T302LF 9,53 9,67 0,2 䢇 䢇 䢇 䢇

CCGT09T304LF 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇


CCGT09T308LF 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇

 CCMT-11
D L10 Rεε

ISO
catalogue number mm mm mm
CCMT06020411 6,35 6,45 0,4 䢇
CCMT09T30411 9,53 9,67 0,4 䢇

CCMT09T30811 9,53 9,67 0,8 䢇


CCMT12040411 12,70 12,90 0,4 䢇

CCMT12040811 12,70 12,90 0,8 䢇

80
KM_Master12_Turning_B088_B089_Metric.qxp:Layout 1 3/23/12 10:10 AM Page B89

ISO Carbide Inserts


Screw-On Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CCMT-FP
D L10 Rεε

KC5025
KC5510

KC5525
KC5010

KC5410
KCM25
KCM15

KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CCMT060202FP 6,35 6,45 0,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇
CCMT060204FP 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CCMT060208FP 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CCMT09T302FP 9,53 9,67 0,2 䢇 䢇 䢇 䢇 䢇 䢇

CCMT09T304FP 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CCMT09T308FP 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CCMT120404FP 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CCMT120408FP 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CCMT120412FP 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇

 CCMT-FW
D L10 Rεε

ISO
catalogue number mm mm mm
CCMT060202FW 6,35 6,45 0,2 䢇 䢇 䢇
CCMT060204FW 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇

CCMT060208FW 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇


CCMT09T304FW 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇

CCMT09T308FW 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇

 CCMT-LF
D L10 Rεε

ISO
catalogue number mm mm mm
CCMT060202LF 6,35 6,45 0,2 䢇 䢇 䢇 䢇
CCMT060204LF 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CCMT060208LF 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CCMT09T302LF 9,53 9,67 0,2 䢇 䢇 䢇 䢇

CCMT09T304LF 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CCMT09T308LF 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CCMT120404LF 12,70 12,90 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CCMT120408LF 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CCMT120412LF 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

81
KM_Master12_Turning_B090_B091_Metric.qxp:Layout 1 3/6/12 9:18 AM Page B90

ISO Carbide Inserts


Screw-On Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CCMT-MF
D L10 Rεε

KC5025
KC5510

KC5525
KC5410
KC5010
KCM15

KCM35
KCM25

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CCMT060204MF 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
CCMT09T304MF 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CCMT09T308MF 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CCMT09T312MF 9,53 9,67 1,2 䢇 䢇 䢇 䢇 䢇

CCMT120408MF 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CCMT120412MF 12,70 12,90 1,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇

 CCMT-MP
D L10 Rεε

ISO
catalogue number mm mm mm
CCMT060204MP 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇 䢇
CCMT09T304MP 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇 䢇

CCMT09T308MP 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇 䢇


CCMT09T312MP 9,53 9,67 1,2 䢇 䢇

CCMT120408MP 12,70 12,90 0,8 䢇 䢇 䢇 䢇 䢇 䢇


CCMT120412MP 12,70 12,90 1,2 䢇 䢇 䢇 䢇

 CCMT-MW
D L10 Rεε

ISO
catalogue number mm mm mm
CCMT09T304MW 9,53 9,67 0,40 䢇 䢇 䢇 䢇 䢇
CCMT09T308MW 9,53 9,67 0,80 䢇 䢇 䢇 䢇 䢇

CCMT120404MW 12,70 12,90 0,40 䢇 䢇 䢇 䢇 䢇


CCMT120408MW 12,70 12,90 0,80 䢇 䢇 䢇 䢇

 CCMT-UF
D L10 Rεε

ISO
catalogue number mm mm mm
CCMT060204UF 6,35 6,45 0,4 䢇 䢇 䢇 䢇
CCMT09T302UF 9,53 9,67 0,2 䢇 䢇 䢇

CCMT09T304UF 9,53 9,67 0,4 䢇 䢇 䢇 䢇


CCMT09T308UF 9,53 9,67 0,8 䢇 䢇 䢇 䢇

82
KM_Master12_Turning_B090_B091_Metric.qxp:Layout 1 3/6/12 9:18 AM Page B91

ISO Carbide Inserts


Screw-On Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CCMW
D L10 Rεε

KC5510

KC5025
KC5010

KC5525
KC5410
KCM25
KCM35
KCM15

KCU25
KCU10
KCK05
KCK15
KCK20
KCP10
KCP25
KCP30
KCP40
KCP05

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CCMW060204 6,35 6,45 0,4 䢇
CCMW09T304 9,53 9,67 0,4 䢇

CCMW09T308 9,53 9,67 0,8 䢇


CCMW120408 12,70 12,90 0,8 䢇

CCMW120412 12,70 12,90 1,2 䢇

Detail of 0,38mm (0,015") insert.


 CDG
D T W

ISO
catalogue number mm mm mm
right hand
CDG127050R 3,96 0,64 0,51 䢇

CDG127064R 3,96 1,02 0,64 䢇


CDG127076R 3,96 1,02 0,76 䢇 䢇

CDG127102R 3,96 1,02 1,02 䢇 䢇

 CDHB
D L10 Rεε

ISO
catalogue number mm mm mm
CDHBS4T0S0 3,97 4,03 0,1 䢇 䢇 䢇 䢇
CDHBS4T0X0 3,97 4,03 0,1 䢇

CDHBS4T002 3,97 4,03 0,2 䢇 䢇 䢇 䢇 䢇 䢇


CDHBS4T004 3,97 4,03 0,4 䢇 䢇 䢇 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

83
KM_Master12_Turning_B092_B093_Metric.qxp:Layout 1 3/6/12 9:18 AM Page B92

ISO Carbide Inserts


Screw-On Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CDHH
D L10 Rεε

KC5410
KC5025
KC5010
KC5510

KC5525
KCM35
KCM15
KCM25

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
right hand
CDHHS4T002R 3,97 4,03 0,2 䢇 䢇 䢇 䢇 䢇

CDHHS4T004R 3,97 4,03 0,4 䢇 䢇 䢇 䢇


left hand
CDHHS4T002L 3,97 4,03 0,2 䢇 䢇 䢇 䢇 䢇
CDHHS4T004L 3,97 4,03 0,4 䢇 䢇 䢇 䢇

NOTE: Right-hand insert uses left-hand bars. Left-hand insert uses right-hand bars.

 CDT
D T RC

ISO
catalogue number mm mm mm
right hand
CDT127005R 3,96 0,64 0,05 䢇 䢇

 CPG
D T W

ISO
catalogue number mm mm mm
right hand
CPG190150R 6,35 1,65 1,52 䢇

left hand
CPG190150L 6,35 1,65 1,52 䢇

 CPGH (T)
D L10 Rεε

ISO
catalogue number mm mm mm
CPGT060202K 6,35 6,45 0,2 䢇 䢇
CPGT060204K 6,35 6,45 0,4 䢇 䢇 䢇

CPGT060208K 6,35 6,45 0,8 䢇 䢇


CPGH09T301 9,53 9,67 0,1 䢇 䢇 䢇 䢇 䢇

CPGH09T302 9,53 9,67 0,2 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CPGH09T304 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CPGH09T308 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

84
KM_Master12_Turning_B092_B093_Metric.qxp:Layout 1 3/6/12 9:19 AM Page B93

ISO Carbide Inserts


Screw-On Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CPGT-HP
D L10 Rεε

KC5025
KC5525
KC5010
KC5510

KC5410
KCM15
KCM25
KCM35
KCK05

KCK20

KCU25
KCK15

KCU10
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CPGT060202HP 6,35 6,45 0,2 䢇 䢇 䢇 䢇 䢇
CPGT060204HP 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇

CPGT060208HP 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇


CPGT09T302HP 9,53 9,67 0,2 䢇 䢇 䢇 䢇 䢇 䢇

CPGT09T304HP 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇 䢇


CPGT09T308HP 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇

 CPGT-LF
D L10 Rεε

ISO
catalogue number mm mm mm
CPGT060201LF 6,35 6,45 0,1 䢇 䢇 䢇 䢇 䢇
CPGT060202LF 6,35 6,45 0,2 䢇 䢇 䢇 䢇

CPGT060204LF 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇 䢇


CPGT060208LF 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇

CPGT09T302LF 9,53 9,67 0,2 䢇 䢇 䢇 䢇


CPGT09T304LF 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇

CPGT09T308LF 9,53 9,67 0,8 䢇 䢇 䢇 䢇

 CPMT-FP
D L10 Rεε

ISO
catalogue number mm mm mm
CPMT050202FP 5,56 5,65 0,2 䢇 䢇
CPMT050204FP 5,56 5,65 0,4 䢇 䢇 䢇 䢇 䢇

CPMT060202FP 6,35 6,45 0,2 䢇 䢇 䢇 䢇 䢇 䢇


CPMT060204FP 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CPMT060208FP 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CPMT09T302FP 9,53 9,67 0,2 䢇 䢇 䢇 䢇

CPMT09T304FP 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CPMT09T308FP 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

85
KM_Master12_Turning_B094_B095_Metric.qxp:Layout 1 3/6/12 2:05 PM Page B94

ISO Carbide Inserts


Screw-On Inserts

P 䢇 䢇 䢇 䢇 䢇 䢇 䢇
M 䢇 䢇 䢇 䢇 䢇 䢇 䢇
Inserts

䢇 first choice K 䢇 䢇 䢇 䢇

嘷 alternate choice N 䢇
S 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇
H

 CPMT-FW
D L10 Rεε

KC5025
KC5525
KC5410
KC5010
KC5510
KCM15
KCM25
KCM35

KCU10

KCU25
KCK05
KCK15
KCK20
KCP05
KCP10
KCP25
KCP30
KCP40

KCS10

KTP10
KT315
KU10
K313
ISO

K68
catalogue number mm mm mm
CPMT060202FW 6,35 6,45 0,2 䢇 䢇 䢇
CPMT060204FW 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇

CPMT060208FW 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇


CPMT09T304FW 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇

CPMT09T308FW 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇

 CPMT-LF
D L10 Rεε

ISO
catalogue number mm mm mm
CPMT050202LF 5,56 5,65 0,2 䢇 䢇
CPMT050204LF 5,56 5,65 0,4 䢇 䢇 䢇 䢇

CPMT060202LF 6,35 6,45 0,2 䢇 䢇 䢇


CPMT060204LF 6,35 6,45 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CPMT060208LF 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CPMT09T302LF 9,53 9,67 0,2 䢇 䢇 䢇 䢇

CPMT09T304LF 9,53 9,67 0,4 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇


CPMT09T308LF 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

 CPMT-MF
D L10 Rεε

ISO
catalogue number mm mm mm
CPMT060208MF 6,35 6,45 0,8 䢇 䢇 䢇 䢇 䢇 䢇
CPMT09T308MF 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇 䢇 䢇 䢇

CPMT09T312MF 9,53 9,67 1,2 䢇 䢇 䢇 䢇 䢇

 CPMT-MP
D L10 Rεε

ISO
catalogue number mm mm mm
CPMT060208MP 6,35 6,45 0,8 䢇 䢇 䢇
CPMT09T308MP 9,53 9,67 0,8 䢇 䢇 䢇 䢇 䢇 䢇

CPMT09T312MP 9,53 9,67 1,2 䢇

86
KM_Master12_Turning_B118_B119_Metric.qxp:Layout 1 3/6/12 9:28 AM Page B118

ISO Ceramic Inserts


Kenloc™ Inserts

P
M
Inserts

䢇 first choice K 䢇 䢇 䢇

嘷 alternate choice N
S 䢇 䢇 䢇
H 嘷 䢇 䢇

 CNGA
D L10 Rεε

KY4300

KY3500
KY4400
KYK10
KYK25
KYS25
KYS30
ISO
catalogue number mm mm mm
CNGA120404E 12,70 12,90 0,4 䢇
CNGA120408E 12,70 12,90 0,8 䢇 䢇

CNGA120408T01020 12,70 12,90 0,8 䢇 䢇 䢇


CNGA120408T02020 12,70 12,90 0,8 䢇 䢇 䢇

CNGA120412E 12,70 12,90 1,2 䢇


CNGA120412E 12,70 12,90 1,2 䢇 䢇

CNGA120412T01020 12,70 12,90 1,2 䢇 䢇 䢇


CNGA120412T02020 12,70 12,90 1,2 䢇 䢇 䢇

CNGA120416E 12,70 12,90 1,6 䢇 䢇


CNGA120416T01020 12,70 12,90 1,6 䢇

CNGA120416T02020 12,70 12,90 1,6 䢇 䢇 䢇


CNGA160612T01020 15,88 16,12 1,2 䢇

CNGA160612T02020 15,88 16,12 1,2 䢇 䢇


CNGA160616T02020 15,88 16,12 1,6 䢇 䢇

CNGA190612T01020 19,05 19,34 1,2 䢇 䢇


CNGA190612T02020 19,05 19,34 1,2 䢇 䢇 䢇

CNGA190616T01020 19,05 19,34 1,6 䢇


CNGA190616T02020 19,05 19,34 1,6 䢇 䢇

 CNGA-FW
D L10 Rε

ISO
catalogue number mm mm mm
CNGA120404EFW 12,70 12,90 0,4 䢇
CNGA120408EFW 12,70 12,90 0,8 䢇

CNGA120408T01020FW 12,70 12,90 0,8 䢇 䢇


CNGA120412EFW 12,70 12,90 1,2 䢇

CNGA120412T01020FW 12,70 12,90 1,2 䢇 䢇 䢇


CNGA120412T02020FW 12,70 12,90 1,2 䢇

CNGA120416T01020FW 12,70 12,90 1,6 䢇

87
KM_Master12_Turning_B118_B119_Metric.qxp:Layout 1 3/6/12 9:28 AM Page B119

ISO Ceramic Inserts


Kenloc™ Inserts

P
M
䢇 first choice K 䢇 䢇 䢇

嘷 alternate choice N
S 䢇 䢇 䢇
H 嘷 䢇 䢇

 DNGA
D L10 Rε

KY4300

KY3500
KY4400
KYK10
KYK25
KYS25
KYS30
ISO
catalogue number mm mm mm
DNGA150404E 12,70 15,50 0,4 䢇
DNGA150404T01020 12,70 15,50 0,4 䢇

DNGA150408E 12,70 15,50 0,8 䢇


DNGA150408T01020 12,70 15,50 0,8 䢇 䢇 䢇 䢇

DNGA150408T02020 12,70 15,50 0,8 䢇 䢇 䢇


DNGA150412T01020 12,70 15,50 1,2 䢇 䢇 䢇

DNGA150412T02020 12,70 15,50 1,2 䢇 䢇 䢇


DNGA150416T01020 12,70 15,50 1,6 䢇

DNGA150416T02020 12,70 15,50 1,6 䢇 䢇 䢇


DNGA150424T01020 12,70 15,50 2,4 䢇

DNGA150608T01020 12,70 15,50 0,8 䢇


DNGA150608T02020 12,70 15,50 0,8 䢇

DNGA150612T01020 12,70 15,50 1,2 䢇


DNGA150612T02020 12,70 15,50 1,2 䢇

DNGA150616T01020 12,70 15,50 1,6 䢇


DNGA150616T02020 12,70 15,50 1,6 䢇

 DNGA-FW
D L10 Rε

ISO
catalogue number mm mm mm
DNGA150408EFW 12,70 15,50 0,8 䢇
DNGA150412EFW 12,70 15,50 1,2 䢇

 RNGA
D L10 Rε

ISO
catalogue number mm mm mm
RNGA120400T01525 12,70 — — 䢇

C2–C71 C72–C109 C110–C115 C116–C147 B10–B23 B24–B31 B32–B37

88
KM_Master12_Turning_B120_B121_Metric.qxp:Layout 1 3/6/12 9:28 AM Page B120

ISO Ceramic Inserts


Kenloc™ Inserts

P
M
Inserts

䢇 first choice K 䢇 䢇 䢇

嘷 alternate choice N
S 䢇 䢇 䢇
H 嘷 䢇 䢇

 SNGA
D L10 Rεε

KY4300

KY3500
KY4400
KYK10
KYK25
KYS25
KYS30
ISO
catalogue number mm mm mm
SNGA120408T01020 12,70 12,70 0,8 䢇
SNGA120408T02020 12,70 12,70 0,8 䢇 䢇 䢇

SNGA120412T01020 12,70 12,70 1,2 䢇 䢇 䢇


SNGA120412T02020 12,70 12,70 1,2 䢇 䢇 䢇

SNGA120416T01020 12,70 12,70 1,6 䢇


SNGA120416T02020 12,70 12,70 1,6 䢇 䢇

SNGA150612T02020 15,88 15,88 1,2 䢇


SNGA150612T02020 15,88 15,88 1,2 䢇

SNGA150616T02020 15,88 15,88 1,6 䢇


SNGA190612T02020 19,05 19,05 1,2 䢇

SNGA190616T02020 19,05 19,05 1,6 䢇

 TNGA
D L10 Rε

ISO
catalogue number mm mm mm
TNGA160404E 9,53 16,50 0,4 䢇
TNGA160404T01020 9,53 16,50 0,4 䢇

TNGA160408E 9,53 16,50 0,8 䢇


TNGA160408T01020 9,53 16,50 0,8 䢇

TNGA160408T02020 9,53 16,50 0,8 䢇 䢇


TNGA160412T01020 9,53 16,50 1,2 䢇

TNGA160412T02020 9,53 16,50 1,2 䢇


TNGA160416T02020 9,53 16,50 1,6 䢇 䢇

TNGA220408T01020 12,70 22,00 0,8 䢇


TNGA220412T01020 12,70 22,00 1,2 䢇

TNGA220412T02020 12,70 22,00 1,2 䢇


TNGA220416T02020 12,70 22,00 1,6 䢇

 VNGA
D L10 Rε

ISO
catalogue number mm mm mm
VNGA160404T01020 9,53 16,61 0,4 䢇
VNGA160408T01020 9,53 16,61 0,8 䢇

VNGA160408T02020 9,53 16,61 0,8 䢇


VNGA220408T02020 12,70 22,14 0,8 䢇

89
TURNING
TOOL
HOLDERS
DATA
KM_Master12_Turning_C002_C003_Metric.qxp:Layout 1 3/6/12 2:21 PM Page C2

Toolholder Selection Guide

chamfering
chamfering

plunging
plunging

profiling
profiling

turning
turning

facing
facing
tool insert clamping tool insert clamping
path shape style page(s) path shape style page(s)

 117,5° Lead Angle  90° Lead Angle


V C
Kenloc™ 䢇 䢇 C33
Screw-On 䢇 䢇 C44

Kenclamp 䢇 䢇 C14 D
Screw-On 䢇 䢇 C47

 107,5° Lead Angle V


D Screw-On 䢇 䢇 C55
Screw-On 䢇 䢇 C47
MTS 䢇 䢇 C63 T Kenloc 䢇 䢇 䢇 C32
V
Screw-On 䢇 䢇 C55 Kenclamp 䢇 䢇 C13

Kenlever™ 䢇 䢇 C21
 97,5° Lead Angle
E Kendex™ 䢇 䢇 C41
MTS 䢇 䢇 C65
Screw-On 䢇 䢇 C54

MTS 䢇 䢇 C72

 85° Lead Angle


 95° Lead Angle
S
C Kenloc 䢇 䢇 䢇 C24 MTS 䢇 䢇 C71

Kenclamp 䢇 䢇 䢇 C6

Kenlever 䢇 䢇 䢇 C16

Screw-On 䢇 䢇 䢇 C45  75° Lead Angle


MTS 䢇 䢇 䢇 C62 C Kenloc 䢇 䢇 C26
W Kenloc 䢇 䢇 䢇 C33 Kenclamp 䢇 䢇 C6

Kenclamp 䢇 䢇 䢇 C15 Kenlever 䢇 䢇 C15

Kenlever 䢇 䢇 䢇 C22 䢇
Kendex C38
Screw-On 䢇 䢇 䢇 C57
Screw-On 䢇 䢇 C46
MTS 䢇 䢇 䢇 C73
MTS 䢇 C63
Wedgelock™ 䢇 䢇 䢇 C34
S Kenloc 䢇 䢇 C29
 93° Lead Angle 䢇 䢇
Kenclamp C11
D Kenloc 䢇 䢇 C26
Kenlever 䢇 䢇 C20
Kenclamp 䢇 䢇 C8
Screw-On 䢇 䢇 C52
Kenlever 䢇 䢇 C18
MTS 䢇 䢇 C68–C69
Screw-On 䢇 䢇 C48

MTS 䢇 䢇 C64  72,5° Lead Angle


V D Kenloc 䢇 䢇 C33
Kenloc 䢇 䢇 C32

Kenclamp 䢇 䢇 C13
V Kenclamp 䢇 C14
Screw-On 䢇 䢇 C56 䢇 䢇
Screw-On C57
T
Wedgelock 䢇 䢇 C34

91
KM_Master12_Turning_C002_C003_Metric.qxp:Layout 1 3/6/12 2:21 PM Page C3

Toolholder Selection Guide

chamfering
chamfering

plunging
plunging

profiling
profiling

turning
turning

facing
facing
tool insert clamping tool insert clamping
path shape style page(s) path shape style page(s)

 70° Lead Angle  50° Lead Angle


E MTS 䢇 — C Kenloc™ 䢇 䢇 C25

 63° Lead Angle  45° Lead Angle


D Kenclamp 䢇 䢇 C9 C Kenclamp™ 䢇 䢇 䢇 C8

Kenlever™ 䢇 䢇 䢇 C17

Screw-On 䢇 䢇 䢇 C47

 62,5° Lead Angle S Kenloc 䢇 䢇 䢇 C29


D Kenloc 䢇 䢇 C27 Kenclamp 䢇 䢇 䢇 C12

Kenlever 䢇 䢇 C18 Kenlever 䢇 䢇 䢇 C19

Screw-On 䢇 䢇 C49 Kendex ™


䢇 䢇 䢇 C39

 60° Lead Angle Screw-On 䢇 䢇 䢇 C52–C53

T MTS 䢇 䢇 䢇 C70
Kenloc 䢇 䢇 C31
T Kendex 䢇 䢇 䢇 C40
Kendex 䢇 —

R Kenloc 䢇 䢇 䢇 C27
Screw-On 䢇 䢇 䢇 —
Kenclamp 䢇 䢇 䢇 C9

Fix-Perfect ™
䢇 䢇 䢇 C23

Screw-On 䢇 䢇 䢇 C50–C51

Clamping Styles MTS 䢇 䢇 䢇 C66

Kenclamp Style
• Uses Kenloc inserts.
• Unique clamp design provides rigid clamping.
• Ensures insert repeatability and seating.
• Reduced chatter and improved tool life. Kenloc Style
• Uses Kenloc inserts.
• Lock pin and top clamp provide rigid clamping.
• Wide variety of insert styles may be used.
• Tools may be used with or without clamp.
MTS Style Modular Tooling System
• Proven superior system in holding ceramic
inserts rigidly in turning and profiling operations.
• Uses standard insert sizes — 80°, 75°, 55°,
square, and trigon.
Kendex Style
• This system offers the added versatility of using • Uses Kendex inserts.
optional hardware to hold standard Kendex • Chipbreaker option available for ceramic inserts.
and Kenloc inserts. • Wide variety of insert styles may be used.

Wedgelock™ Style
Screw-On Style • Top and hole clamping for inserts with hole.
• Top clamping by screw for Screw-On inserts.

92
KM_Master12_Turning_C004_C005_Metric.qxp:Layout 1 3/6/12 2:21 PM Page C4

Toolholders
Catalogue Numbering System

How Do Catalogue Numbers Work?


Each character in our catalogue number signifies a specific trait of that
product. Use the following key columns and corresponding images
to easily identify which attributes apply.

MCLNR2525M09

M C L N R
Insert Holding Insert Tool Style Insert Hand Additional
O.D./I.D. Tooling

Method Shape or Clearance of Information


Lead Angle Angle Tool

R = C =
C Right hand Deep pocket for
A N ceramic insert
L =
Left hand S =
B Single pocket
B N = locating wall
Kendex™ Neutral
C F =
R Straight shank,
N C no offset
D

E P L
Top Notch ™

Profiling H
D D
N
K

L E

Kenclamp™
M F
M
O

P
Kenloc™
A
O F L S
R
15°
S
S O
B G M U

T , , ,
O
C H P V
Screw-On
V
,

P W O
D J Q Y

E K R
Kenlever™

93
KM_Master12_Turning_C004_C005_Metric.qxp:Layout 1 3/6/12 2:21 PM Page C5

Toolholders
Catalogue Numbering System

By referencing this easy-to-use guide, you can


identify the correct product to meet your needs.

MCLNR2525M09

25 25 M 09
Shank Shank Tool Insert Additional Insert
Dimensions Dimensions Length Size Information Thickness
(optional)

KC = 04 = 4,76mm
L1 ISO Kenclamp™ 06 = 6,35mm

32 A
40 B
H4 =
Wedgelock™
50 C
clamping system
60 D
70 E
M =
80 F
MTS clamping
90 G
system for ceramic
100 H
and PCBN inserts
110 J
125 K
The 7th and 8th position shall be a significant 140 L
two-digit number that indicates the holder cross 150 M
section. If the dimension for the width “B” or the 160 N
height “H” is represented by a one digit number, 170 P
a 0 (zero) will be used in front of it.
180 Q
Example: 8mm = 08
200 R
250 S
300 T
350 U
400 V
450 W
500 Y
Special X Cutting Edge Length L10
Design
Hexagon C Rhomboid
H 80°
120° D 55°
E 75°
M 86°
Octagon V 35°
O 135°

Trigon
80°
W with enlarged
Pentagon corner angles
P 108°

Rectangular
L 90°
Square
S 90°

Parallelogram
A 85°
Triangular B 82°
T 60°
K 55°

Round
R —

94
KM_Master12_Turning_C006_C007_Metric.qxp:Layout 1 3/6/12 2:21 PM Page C6

Kenclamp™ Toolholders
Kenloc™ Inserts

See pages B40–B49 and


B174–B176 for inserts.

 DCKN-KC 75°
O.D./I.D. Tooling

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 L1A B3 insert shim screw Plus assembly Plus pin lock pin
right hand
DCKNR2020K12KC04 20 20 25,0 125 32,0 3,1 6,0 CN..120408 ICSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCKNR2525M12KC04 25 25 32,0 150 32,0 3,1 — CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCKNR3225P12KC04 32 25 32,0 170 32,0 3,1 — CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DCKNR3232P16KC06 32 32 40,0 170 32,0 3,8 — CN..160612 ICSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DCKNR3232P19KC06 32 32 40,0 170 38,0 4,6 — CN..190612 ICSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
left hand
DCKNL2020K12KC04 20 20 25,0 125 32,0 3,1 6,0 CN..120408 ICSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCKNL2525M12KC04 25 25 32,0 150 32,0 3,1 — CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCKNL3225P12KC04 32 25 32,0 170 32,0 3,1 — CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP

See pages B40–B49 and


B174–B176 for inserts.

 DCLN-KC 95°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 B3 insert shim screw Plus assembly Plus pin lock pin
right hand
DCLNR1616H09KC03 16 16 20,0 100 30,0 6,0 CN..090308 ICSN332 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DCLNR2020K09KC03 20 20 25,0 125 30,0 2,0 CN..090308 ICSN332 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DCLNR2020K12KC04 20 20 25,0 125 32,0 4,0 CN..120408 ICSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCLNR2525M12KC04 25 25 32,0 150 32,0 — CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DCLNR2525M16KC06 25 25 32,0 150 33,0 — CN..160612 ICSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DCLNR3225P12KC04 32 25 32,0 170 32,0 — CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DCLNR3225P16KC06 32 25 32,0 170 33,0 — CN..160612 ICSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DCLNR3232P16KC06 32 32 40,0 170 33,0 — CN..160612 ICSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DCLNR3232P19KC06 32 32 40,0 170 40,0 — CN..190612 ICSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
DCLNR4040S19KC06 40 40 50,0 250 40,0 — CN..190612 ICSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
DCLNR4040S25KC09 40 40 50,0 250 51,0 — CN..250924 ICSN846 KMSP825IP 25 IP CM236R ASSY 25 IP SSP025018M KLM81025IP
(continued)

95
KM_Master12_Turning_C006_C007_Metric.qxp:Layout 1 3/6/12 2:21 PM Page C7

Kenclamp™ Toolholders
Kenloc™ Inserts

(DCLN-KC 95° continued)

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 B3 insert shim screw Plus assembly Plus pin lock pin
left hand
DCLNL1616H09KC03 16 16 20,0 100 30,0 6,0 CN..090308 ICSN332 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DCLNL2020K09KC03 20 20 25,0 125 30,0 2,0 CN..090308 ICSN332 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DCLNL2020K12KC04 20 20 25,0 125 32,0 4,0 CN..120408 ICSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCLNL2525M12KC04 25 25 32,0 150 32,0 — CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DCLNL2525M16KC06 25 25 32,0 150 33,0 — CN..160612 ICSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DCLNL3225P12KC04 32 25 32,0 170 32,0 — CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DCLNL3225P16KC06 32 25 32,0 170 33,0 — CN..160612 ICSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DCLNL3232P16KC06 32 32 40,0 170 33,0 — CN..160612 ICSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DCLNL3232P19KC06 32 32 40,0 170 40,0 — CN..190612 ICSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
DCLNL4040S19KC06 40 40 50,0 250 40,0 — CN..190612 ICSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
DCLNL4040S25KC09 40 40 50,0 250 51,0 — CN..250924 ICSN846 KMSP825IP 25 IP CM236R ASSY 25 IP SSP025018M KLM81025IP

See pages B40–B49 and


B174–B176 for inserts.

 DCRN-KC 75°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 FA inset shim screw Plus assembly Plus pin lock pin
right hand
DCRNR2020K12KC04 20 20 25,0 125 32,0 3,1 CN..120406 ICSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCRNR2525M12KC04 25 25 32,0 150 32,0 3,1 CN..120406 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DCRNR3225P12KC04 32 25 32,0 170 32,0 3,1 CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DCRNR3232P16KC06 32 32 40,0 170 38,0 3,8 CN..160612 ICSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DCRNR3232P19KC06 32 32 40,0 170 38,0 4,6 CN..190612 ICSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
left hand
DCRNL2020K12KC04 20 20 25,0 125 32,0 3,1 CN..120406 ICSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCRNL2525M12KC04 25 25 32,0 150 32,0 3,1 CN..120406 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DCRNL3225P12KC04 32 25 32,0 170 32,0 3,1 CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DCRNL3232P16KC06 32 32 40,0 170 38,0 3,8 CN..160612 ICSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP

96
KM_Master12_Turning_C008_C009_Metric.qxp:Layout 1 3/6/12 2:21 PM Page C8

Kenclamp™ Toolholders
Kenloc™ Inserts

See pages B40–B49 and


B174–B176 for inserts.

 DCSN-KC 45°
O.D./I.D. Tooling

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 FA L1A insert shim screw Plus assembly Plus pin lock pin
right hand
DCSNR2020K12KC04 20 20 25,0 125 35,0 8,5 8,5 CN..120408 ICSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCSNR2525M12KC04 25 25 32,0 150 35,0 8,5 8,5 CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
left hand
DCSNL2020K12KC04 20 20 25,0 125 35,0 8,5 8,5 CN..120408 ICSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DCSNL2525M12KC04 25 25 32,0 150 35,0 8,5 8,5 CN..120408 ICSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP

See pages B50–B58 and


B176–B178 for inserts.

 DDJN-KC 93°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 B3 insert shim screw Plus assembly Plus pin lock pin
right hand
DDJNR2020K11KC04 20 20 25,0 125 30,0 2,0 DN..110408 IDSN322 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DDJNR2020K15KC06 20 20 25,0 125 32,0 4,0 DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DDJNR2525M11KC04 25 25 32,0 150 30,0 — DN..110408 IDSN322 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DDJNR2525M15KC06 25 25 32,0 150 32,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DDJNR3225P15KC06 32 25 32,0 170 32,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DDJNR3232P15KC06 32 32 40,0 170 32,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
left hand
DDJNL2020K11KC04 20 20 25,0 125 30,0 2,0 DN..110408 IDSN322 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DDJNL2020K15KC06 20 20 25,0 125 32,0 4,0 DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DDJNL2525M11KC04 25 25 32,0 150 30,0 — DN..110408 IDSN322 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DDJNL2525M15KC06 25 25 32,0 150 32,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DDJNL3225P15KC06 32 25 32,0 170 32,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DDJNL3232P15KC06 32 32 40,0 170 32,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP

97
KM_Master12_Turning_C008_C009_Metric.qxp:Layout 1 3/6/12 2:22 PM Page C9

Kenclamp™ Toolholders
Kenloc™ Inserts

See pages B50–B58 and


B176–B178 for inserts.

 DDNN-KC 63°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 B3 insert shim screw Plus assembly Plus pin lock pin
right hand
DDNNR2020K15KC06 20 20 10,0 125 40,0 2,5 DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DDNNR2525M15KC06 25 25 12,5 150 40,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
left hand
DDNNL2020K15KC06 20 20 10,0 125 40,0 2,5 DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DDNNL2525M15KC06 25 25 12,5 150 40,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DDNNL3225P15KC06 32 25 12,5 170 40,0 — DN..150608 IDSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP

See pages B58–B59 for inserts.

 DRGN-KC

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 insert shim screw Plus assembly Plus pin lock pin
right hand
DRGNR2525M12KC04 25 25 32,0 150 32,0 RN..120400 IRSN44 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DRGNR3225P12KC04 32 25 32,0 170 32,0 RN..120400 IRSN44 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DRGNR4040S25KC09 40 40 50,0 250 48,0 RN..250900 IRSN84 KMSP825IP 25 IP CM236R ASSY 25 IP SSP025018M KLM81025IP
left hand
DRGNL3225P12KC04 32 25 32,0 170 32,0 RN..120400 IRSN44 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DRGNL3232P15KC06 32 32 40,0 170 32,0 RN..150600 IRSN54 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DRGNL4040S25KC09 40 40 50,0 250 48,0 RN..250900 IRSN84 KMSP825IP 25 IP CM236R ASSY 25 IP SSP025018M KLM81025IP

98
KM_Master12_Turning_C010_C011_Metric.qxp:Layout 1 3/6/12 2:22 PM Page C10

Kenclamp™ Toolholders
Kenloc™ Inserts

See pages B59–B66 and


B178–B179 for inserts.

 DSBN-KC 75°
O.D./I.D. Tooling

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 FA insert shim screw Plus assembly Plus pin lock pin
right hand
DSBNR4040S25KC09 40 40 35,0 250 52,0 5,9 SN..250924 ISSN846 KMSP825IP 25 IP CM236R ASSY 25 IP SSP025018M KLM81025IP
left hand
DSBNL2525M12KC04 25 25 22,0 150 32,0 3,0 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSBNL3232P15KC06 32 32 27,0 170 36,0 5,0 SN..150612 ISSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DSBNL4040S25KC09 40 40 35,0 250 52,0 5,9 SN..250924 ISSN846 KMSP825IP 25 IP CM236R ASSY 25 IP SSP025018M KLM81025IP

See pages B59–B66 and


B178–B179 for inserts.

 DSDN-KC 45°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 insert shim screw Plus assembly Plus pin lock pin
DSDNN2020K12KC04 20 20 10,0 125 36,0 SN..120408 ISSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DSDNN2525M12KC04 25 25 12,5 150 36,0 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSDNN2525M15KC06 25 25 12,5 150 42,0 SN..150612 ISSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DSDNN3225P12KC04 32 25 12,0 170 36,0 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSDNN3232P19KC06 32 32 15,5 170 44,0 SN..190612 ISSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
DSDNN4040S25KC09 40 40 19,5 250 59,0 SN..250924 ISSN846 KMSP825IP 25 IP CM236R ASSY 25 IP SSP025018M KLM81025IP

99
KM_Master12_Turning_C010_C011_Metric.qxp:Layout 1 3/6/12 2:22 PM Page C11

Kenclamp™ Toolholders
Kenloc™ Inserts

See pages B59–B66 and


B178–B179 for inserts.
-5˚
-5˚

 DSKN-KC 75°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 L1A B3 insert shim screw Plus assembly Plus pin lock pin
right hand
DSKNR2020K12KC04 20 20 25,0 125 32,0 3,1 8,0 SN..120408 ISSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DSKNR2525M12KC04 25 25 32,0 150 32,0 3,1 4,0 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSKNR3225P12KC04 32 25 32,0 170 32,0 3,1 — SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSKNR3232P15KC06 32 32 40,0 170 32,0 3,8 — SN..150612 ISSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DSKNR3232P19KC06 32 32 40,0 170 38,0 4,6 — SN..190612 ISSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
left hand
DSKNL2525M12KC04 25 25 32,0 150 32,0 3,1 4,0 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSKNL3225P12KC04 32 25 32,0 170 32,0 3,1 — SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSKNL3232P15KC06 32 32 40,0 170 32,0 3,8 — SN..150612 ISSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP

See pages B59–B66 and


B178–B179 for inserts.

 DSRN-KC 75°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 FA insert shim screw Plus assembly Plus pin lock pin
right hand
DSRNR2020K12KC04 20 20 22,0 125 32,0 3,1 SN..120408 ISSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DSRNR2525M12KC04 25 25 27,0 150 32,0 3,1 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSRNR3232P15KC06 32 32 35,0 170 38,0 3,8 SN..150612 ISSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DSRNR3232P19KC06 32 32 35,0 170 42,0 4,6 SN..190612 ISSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
DSRNR4040S25KC09 40 40 43,0 250 52,0 5,9 SN..250924 ISSN846 KMSP825IP 25 IP CM236R ASSY 25 IP SSP025018M KLM81025IP
left hand
DSRNL2525M12KC04 25 25 27,0 150 32,0 3,1 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSRNL3232P15KC06 32 32 35,0 170 38,0 3,8 SN..150612 ISSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DSRNL4040S25KC09 40 40 43,0 250 52,0 5,9 SN..250924 ISSN846 KMSP825IP 25 IP CM236R ASSY 25 IP SSP025018M KLM81025IP

100
KM_Master12_Turning_C012_C013_Metric.qxp:Layout 1 3/6/12 2:22 PM Page C12

Kenclamp™ Toolholders
Kenloc™ Inserts

See pages B59–B66 and


B178–B179 for inserts.

 DSSN-KC 45°
O.D./I.D. Tooling

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 FA L1A insert shim screw Plus assembly Plus pin lock pin
right hand
DSSNR2020K12KC04 20 20 25,0 125 36,0 8,7 8,7 SN..120408 ISSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DSSNR2525M12KC04 25 25 32,0 150 36,0 8,7 8,7 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSSNR2525M15KC06 25 25 32,0 150 42,0 10,7 10,7 SN..150612 ISSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DSSNR3225P12KC04 32 25 32,0 170 35,4 8,7 8,7 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSSNR3232P15KC06 32 32 40,0 170 40,3 10,7 10,7 SN..150612 ISSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DSSNR3232P19KC06 32 32 40,0 170 44,0 10,7 10,7 SN..190612 ISSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP
left hand
DSSNL2020K12KC04 20 20 25,0 125 36,0 8,7 8,7 SN..120408 ISSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DSSNL2525M12KC04 25 25 32,0 150 36,0 8,7 8,7 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSSNL3225P12KC04 32 25 32,0 170 35,4 8,7 8,7 SN..120408 ISSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DSSNL3232P15KC06 32 32 40,0 170 40,3 10,7 10,7 SN..150612 ISSN543 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM58L15IP
DSSNL3232P19KC06 32 32 40,0 170 44,0 10,7 10,7 SN..190612 ISSN643 KMSP625IP 25 IP CM210R ASSY 25 IP SSP025016M KLM68L25IP

See pages B66–B73 and


B179–B180 for inserts.

 DTFN-KC 90°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 insert shim screw Plus assembly Plus pin lock pin
right hand
DTFNR2020K16KC04 20 20 25,0 125 32,0 TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DTFNR2525M16KC04 25 25 32,0 150 32,0 TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DTFNR2525M22KC04 25 25 32,0 150 34,0 TN..220408 ITSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DTFNR3232P27KC06 32 32 40,0 170 38,0 TN..270612 ITSN534 KMSP515IP 15 IP CM209R ASSY 15 IP SSP025016M KLM5815IP
left hand
DTFNL2020K16KC04 20 20 25,0 125 32,0 TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DTFNL2525M16KC04 25 25 32,0 150 32,0 TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DTFNL2525M22KC04 25 25 32,0 150 34,0 TN..220408 ITSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
DTFNL3225P16KC04 32 25 32,0 170 32,0 TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DTFNL3225P22KC04 32 25 32,0 170 34,0 TN..220408 ITSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP

101
KM_Master12_Turning_C012_C013_Metric.qxp:Layout 1 3/6/12 2:22 PM Page C13

Kenclamp™ Toolholders
Kenloc™ Inserts

See pages B66–B73 and


B179–B180 for inserts.

 DTGN-KC 90°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 B3 insert shim screw Plus assembly Plus pin lock pin
right hand
DTGNR2020K16KC04 20 20 25,0 125 25,0 6,5 TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DTGNR2525M16KC04 25 25 32,0 150 25,0 — TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DTGNR2525M22KC04 25 25 32,0 150 32,0 3,0 TN..220408 ITSN443 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM46L15IP
left hand
DTGNL2020K16KC04 20 20 25,0 125 25,0 6,5 TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DTGNL2525M16KC04 25 25 32,0 150 25,0 — TN..160408 ITSN323 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP

See pages B74–B78 and


B180–B181 for inserts.

 DVJN-KC 93°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 insert shim screw Plus assembly Plus pin lock pin
right hand
DVJNR2020K16KC04 20 20 25,0 125 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVJNR2525M16KC04 25 25 32,0 150 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVJNR2525M22KC04 25 25 32,0 150 55,0 VN..220408 IVSN432 KMSP415IP 15 IP CM235R ASSY 15 IP SSP025016M KLM4615IP
DVJNR3225P16KC04 32 25 32,0 170 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVJNR3225P22KC04 32 25 32,0 170 55,0 VN..220408 IVSN432 KMSP415IP 15 IP CM235R ASSY 15 IP SSP025016M KLM4615IP
left hand
DVJNL2020K16KC04 20 20 25,0 125 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVJNL2525M16KC04 25 25 32,0 150 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVJNL2525M22KC04 25 25 32,0 150 55,0 VN..220408 IVSN432 KMSP415IP 15 IP CM235R ASSY 15 IP SSP025016M KLM4615IP
DVJNL3225P16KC04 32 25 32,0 170 46,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVJNL3225P22KC04 32 25 32,0 170 55,0 VN..220408 IVSN432 KMSP415IP 15 IP CM235R ASSY 15 IP SSP025016M KLM4615IP

102
KM_Master12_Turning_C014_C015_Metric.qxp:Layout 1 3/6/12 2:22 PM Page C14

Kenclamp™ Toolholders
Kenloc™ Inserts

See pages B74–B78 and


B180–B181 for inserts.

 DVON-KC 117,5°
O.D./I.D. Tooling

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 B3 insert shim screw Plus assembly Plus pin lock pin
right hand
DVONR2020K16KC04 20 20 27,0 125 38,0 5,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVONR2525M16KC04 25 25 32,0 150 38,0 — VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVONR3225P16KC04 32 25 32,0 170 38,0 — VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
left hand
DVONL2020K16KC04 20 20 27,0 125 38,0 5,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVONL2525M16KC04 25 25 32,0 150 38,0 — VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVONL3225P16KC04 32 25 32,0 170 38,0 — VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP

See pages B74–B78 and


B180–B181 for inserts.

 DVVN-KC 72,5°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 insert shim screw Plus assembly Plus pin lock pin
DVVNN2020K16KC04 20 20 9,5 125 48,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVVNN2525M16KC04 25 25 12,0 150 48,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP
DVVNN2525M22KC04 25 25 12,0 150 57,0 VN..220408 IVSN432 KMSP415IP 15 IP CM235R ASSY 15 IP SSP025016M KLM4615IP
DVVNN3225P16KC04 32 25 12,0 170 48,0 VN..160408 IVSN322 KMSP315IP 15 IP CM215R ASSY 15 IP SSP025016M KLM34L9IP

103
KM_Master12_Turning_C014_C015_Metric.qxp:Layout 1 3/6/12 2:22 PM Page C15

Kenclamp™ Toolholders
Kenloc™ Inserts

See pages B79–B83 and


B181 for inserts.

 DWLN-KC 95°

gage shim Torx clamp Torx slotted optional


catalogue number H B F L1 L2 B3 insert shim screw Plus assembly Plus pin lock pin
right hand
DWLNR2020K06KC04 20 20 25,0 125 31,0 — WN..060408 IWSN322 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DWLNR2020K08KC04 20 20 25,0 125 33,0 — WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DWLNR2525M06KC04 25 25 32,0 150 25,0 — WN..060408 IWSN322 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DWLNR2525M08KC04 25 25 32,0 150 25,0 4,0 WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DWLNR3225P08KC04 32 25 32,0 170 25,0 4,0 WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DWLNR3232P08KC04 32 32 40,0 170 25,0 — WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
left hand
DWLNL2020K06KC04 20 20 25,0 125 31,0 — WN..060408 IWSN322 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DWLNL2020K08KC04 20 20 25,0 125 33,0 — WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DWLNL2525M06KC04 25 25 32,0 150 25,0 — WN..060408 IWSN322 KMSP315IP 15 IP CM234R ASSY 15 IP SSP025016M KLM34L9IP
DWLNL2525M08KC04 25 25 32,0 150 25,0 4,0 WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DWLNL3225P08KC04 32 25 32,0 170 25,0 4,0 WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP
DWLNL3232P08KC04 32 32 40,0 170 25,0 — WN..080408 IWSN433 KMSP415IP 15 IP CM234R ASSY 15 IP SSP025016M KLM4615IP

See pages B40–B49 and


B174–B176 for inserts.

 PCBN 75°

gage shim punch lever Torx


catalogue number H B F L1 L2 FA insert shim pin pin lever screw Plus
right hand
PCBNR2525M12 25 25 22,0 150 26,0 3,1 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCBNR2525M16 25 25 22,0 150 28,0 4,2 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCBNR3225P12 32 25 22,0 170 28,0 3,1 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCBNR3225P16 32 25 22,0 170 28,0 4,2 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCBNR3232P16 32 32 27,0 170 38,0 4,2 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCBNR3232P19 32 32 27,0 170 40,0 4,6 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
PCBNR4040S19 40 40 35,0 250 38,0 4,6 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
left hand
PCBNL2020K12 20 20 17,0 125 26,0 3,1 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCBNL2525M12 25 25 22,0 150 26,0 3,1 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCBNL2525M16 25 25 22,0 150 28,0 4,2 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCBNL3225P16 32 25 22,0 170 28,0 4,2 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCBNL3232P16 32 32 27,0 170 38,0 4,2 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCBNL3232P19 32 32 27,0 170 40,0 4,6 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
PCBNL4040S19 40 40 35,0 250 38,0 4,6 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP

104
KM_Master12_Turning_C016_C017_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C16

Kenlever™ Toolholders
Kenloc™ Inserts

See pages B40–B49 and


B174–B176 for inserts.

 PCKN 75°
O.D./I.D. Tooling

gage shim punch lever Torx


catalogue number H B F L1 L2 L1A insert shim pin pin lever screw Plus
right hand
PCKNR2020K12 20 20 25,0 125 23,0 3,09 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCKNR2525M12 25 25 32,0 150 23,0 3,09 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCKNR2525M16 25 25 32,0 150 30,0 3,80 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCKNR3225P12 32 25 32,0 170 26,0 3,09 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCKNR3225P16 32 25 32,0 170 30,0 3,80 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCKNR3232P19 32 32 40,0 170 40,0 4,63 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
left hand
PCKNL2020K12 20 20 25,0 125 23,0 3,09 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCKNL2525M12 25 25 32,0 150 23,0 3,09 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCKNL3225P12 32 25 32,0 170 26,0 3,09 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCKNL3225P16 32 25 32,0 170 30,0 3,80 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCKNL3232P19 32 32 40,0 170 40,0 4,63 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP

See pages B40–B49 and


B174–B176 for inserts.

 PCLN 95°

gage shim punch lever Torx


catalogue number H B F L1 L2 insert shim pin pin lever screw Plus
right hand
PCLNR1616H12 16 16 20,0 100 26,0 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCLNR2020K12 20 20 25,0 125 26,0 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCLNR2525M12 25 25 32,0 150 26,0 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCLNR2525M16 25 25 32,0 150 28,0 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCLNR2525M19 25 25 32,0 150 36,0 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
PCLNR3225P12 32 25 32,0 170 26,0 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCLNR3225P16 32 25 32,0 170 38,0 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCLNR3225P19 32 25 32,0 170 38,0 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
PCLNR3232P16 32 32 40,0 170 36,0 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCLNR3232P19 32 32 40,0 170 36,0 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
PCLNR4040S19 40 40 50,0 250 36,0 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
(continued)

105
KM_Master12_Turning_C016_C017_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C17

Kenlever™ Toolholders
Kenloc™ Inserts

(PCLN 95° continued)

gage shim punch lever Torx


catalogue number H B F L1 L2 insert shim pin pin lever screw Plus
left hand
PCLNL1616H12 16 16 20,0 100 26,0 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCLNL2020K12 20 20 25,0 125 26,0 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCLNL2525M12 25 25 32,0 150 26,0 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCLNL2525M16 25 25 32,0 150 28,0 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCLNL2525M19 25 25 32,0 150 36,0 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
PCLNL3225P12 32 25 32,0 170 26,0 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCLNL3225P16 32 25 32,0 170 38,0 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCLNL3225P19 32 25 32,0 170 38,0 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
PCLNL3232P16 32 32 40,0 170 36,0 CN..160612 512.117 513.025 515.022 511.025 514.125 15 IP
PCLNL3232P19 32 32 40,0 170 36,0 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
PCLNL4040S19 40 40 50,0 250 36,0 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP

See pages B40–B49 and


B174–B176 for inserts.

 PCSN 45°

gage shim punch lever Torx


catalogue number H B F L1 L2 FA L1A insert shim pin pin lever screw Plus
right hand
PCSNR2020K12 20 20 25,0 125 26,0 8,5 8,5 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCSNR2525M12 25 25 32,0 150 28,0 8,5 8,5 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCSNR3225P12 32 25 32,0 170 32,0 8,5 8,5 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCSNR3232P19 32 32 40,0 170 40,0 12,7 12,7 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP
left hand
PCSNL2020K12 20 20 25,0 125 26,0 8,5 8,5 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCSNL2525M12 25 25 32,0 150 28,0 8,5 8,5 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCSNL3225P12 32 25 32,0 170 32,0 8,5 8,5 CN..120408 512.112 513.023 515.018 511.023 514.123 15 IP
PCSNL3232P19 32 32 40,0 170 40,0 12,7 12,7 CN..190612 512.123 513.033 515.022 511.033 514.133 25 IP

106
KM_Master12_Turning_C018_C019_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C18

Kenlever™ Toolholders
Kenloc™ Inserts

See pages B50–B58 and


B176–B178 for inserts.

 PDJN 93°
O.D./I.D. Tooling

gage shim punch lever Torx


catalogue number H B F L1 L2 λS° insert shim pin pin lever screw Plus
right hand
PDJNR1616H11 16 16 20,0 100 22,0 -6.0 DN..110408 512.060 513.060 515.018 511.060 514.118 10 IP
PDJNR2020K11 20 20 25,0 125 30,0 -7.0 DN..110408 512.060 513.060 515.018 511.060 514.118 10 IP
PDJNR2020K15 20 20 25,0 125 36,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDJNR2525M11 25 25 32,0 150 30,0 -7.0 DN..110408 512.060 513.060 515.018 511.060 514.118 10 IP
PDJNR2525M15 25 25 32,0 150 36,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDJNR3225P15 32 25 32,0 170 38,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDJNR3232P15 32 32 40,0 170 38,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDJNR4025R15 40 25 32,0 200 38,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
left hand
PDJNL1616H11 16 16 20,0 100 22,0 -6.0 DN..110408 512.060 513.060 515.018 511.060 514.118 10 IP
PDJNL2020K11 20 20 25,0 125 30,0 -7.0 DN..110408 512.060 513.060 515.018 511.060 514.118 10 IP
PDJNL2020K15 20 20 25,0 125 36,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDJNL2525M11 25 25 32,0 150 30,0 -7.0 DN..110408 512.060 513.060 515.018 511.060 514.118 10 IP
PDJNL2525M15 25 25 32,0 150 36,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDJNL3225P15 32 25 32,0 170 38,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDJNL3232P15 32 32 40,0 170 38,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDJNL4025R15 40 25 32,0 200 38,0 -7.0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP

See pages B50–B58 and


B176–B178 for inserts.

 PDNN 62,5°

gage shim punch lever Torx


catalogue number H B F L1 L2 insert shim pin pin lever screw Plus
right hand
PDNNR2020K11 20 20 10,0 125 24,0 DN..110408 512.060 513.060 515.018 511.060 514.118 10 IP
PDNNR2020K15 20 20 10,0 125 36,0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDNNR2525M15 25 25 12,5 150 36,0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDNNR4025M15 40 25 12,5 150 36,0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
left hand
PDNNL2020K11 20 20 10,0 125 24,0 DN..110408 512.060 513.060 515.018 511.060 514.118 10 IP
PDNNL2020K15 20 20 10,0 125 36,0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDNNL2525M11 25 25 12,5 150 30,0 DN..110408 512.060 513.060 515.018 511.060 514.118 10 IP
PDNNL2525M15 25 25 12,5 150 36,0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP
PDNNL4025M15 40 25 12,5 150 36,0 DN..150608 512.153 513.023 515.018 511.024 514.128 15 IP

107
KM_Master12_Turning_C018_C019_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C19

Kenlever™ Toolholders
Kenloc™ Inserts

See pages B59–B66 and


B178–B179 for inserts.

 PSBN 75°

gage shim punch lever Torx


catalogue number H B F L1 L2 FA insert shim pin pin lever screw Plus
right hand
PSBNR2020K12 20 20 17,0 125 26,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSBNR2525M12 25 25 22,0 150 26,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSBNR2525M15 25 25 22,0 150 36,0 3,8 SN..150608 512.025 513.025 515.022 511.025 514.125 15 IP
PSBNR3225P12 32 25 22,0 170 26,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSBNR3232P15 32 32 27,0 170 33,0 3,8 SN..150608 512.025 513.025 515.022 511.025 514.125 15 IP
PSBNR3232P19 32 32 27,0 170 40,0 4,6 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
PSBNR4040S19 40 40 35,0 250 38,0 4,6 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
PSBNR4040S25 40 40 35,0 250 47,0 5,9 SN..250724 512.092 513.038 515.028 511.038 514.138 30 IP
left hand
PSBNL2020K12 20 20 17,0 125 26,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSBNL2525M12 25 25 22,0 150 26,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSBNL2525M15 25 25 22,0 150 36,0 3,8 SN..150608 512.025 513.025 515.022 511.025 514.125 15 IP
PSBNL3225P12 32 25 22,0 170 26,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSBNL3225P15 32 25 22,0 170 33,0 3,8 SN..150608 512.025 513.025 515.022 511.025 514.125 15 IP
PSBNL3232P15 32 32 27,0 170 33,0 3,8 SN..150608 512.025 513.025 515.022 511.025 514.125 15 IP
PSBNL3232P19 32 32 27,0 170 40,0 4,6 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
PSBNL4040S19 40 40 35,0 250 38,0 4,6 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
PSBNL4040S25 40 40 35,0 250 47,0 5,9 SN..250724 512.092 513.038 515.028 511.038 514.138 30 IP

See pages B59–B66 and


B178–B179 for inserts.

 PSDN 45°

gage shim punch lever Torx


catalogue number H B F L1 L2 insert shim pin pin lever screw Plus
PSDNN1616H09 16 16 8,0 100 20,0 SN..090308 512.053 513.019 515.018 511.018 514.118 10 IP
PSDNN2020K12 20 20 10,0 125 26,0 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSDNN2525M12 25 25 12,5 150 26,0 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSDNN3225P12 32 25 12,5 170 28,0 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSDNN3225P19 32 25 12,5 170 40,0 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
PSDNN3232P19 32 32 16,0 170 40,0 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
PSDNN4040S25 40 40 20,0 250 47,0 SN..250724 512.092 513.038 515.028 511.038 514.138 30 IP

108
KM_Master12_Turning_C020_C021_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C20

Kenlever™ Toolholders
Kenloc™ Inserts

See pages B59–B66 and


B178–B179 for inserts.

 PSKN 75°
O.D./I.D. Tooling

gage shim punch lever Torx


catalogue number H B F L1 L2 L1A insert shim pin pin lever screw Plus
right hand
PSKNR1616H09 16 16 20,0 100 20,0 2,2 SN..090308 512.053 513.019 515.018 511.018 514.118 10 IP
PSKNR2020K12 20 20 25,0 125 23,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSKNR2525M12 25 25 32,0 150 23,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSKNR3232P15 32 32 40,0 170 33,0 3,8 SN..150608 512.025 513.025 515.022 511.025 514.125 15 IP
PSKNR3232P19 32 32 40,0 170 37,5 4,6 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
left hand
PSKNL2020K12 20 20 25,0 125 23,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSKNL2525M12 25 25 32,0 150 23,0 3,1 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSKNL3232P19 32 32 40,0 170 37,5 4,6 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
PSKNL4040S19 40 40 50,0 250 37,5 4,6 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP

See pages B59–B66 and


B178–B179 for inserts.

 PSSN 45°

gage shim punch lever Torx


catalogue number H B F L1 L2 FA L1A insert shim pin pin lever screw Plus
right hand
PSSNR2020K09 20 20 25,0 125 26,0 6,1 6,1 SN..090308 512.053 513.019 515.018 511.018 514.118 10 IP
PSSNR2020K12 20 20 25,0 125 28,0 8,3 8,3 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSSNR2525M12 25 25 32,0 150 28,0 8,3 8,3 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSSNR2525M15 25 25 32,0 150 32,0 10,2 10,2 SN..150608 512.025 513.025 515.022 511.025 514.125 15 IP
PSSNR3225P12 32 25 32,0 170 29,0 8,3 8,3 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSSNR3232P15 32 32 40,0 170 32,0 10,2 10,2 SN..150608 512.025 513.025 515.022 511.025 514.125 15 IP
PSSNR3232P19 32 32 40,0 170 37,5 12,5 12,5 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
PSSNR4040S19 40 40 50,0 250 37,5 12,5 12,5 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
left hand
PSSNL2020K12 20 20 25,0 125 28,0 8,3 8,3 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSSNL2525M12 25 25 32,0 150 28,0 8,3 8,3 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSSNL2525M15 25 25 32,0 150 32,0 10,2 10,2 SN..150608 512.025 513.025 515.022 511.025 514.125 15 IP
PSSNL3225P12 32 25 32,0 170 29,0 8,3 8,3 SN..120408 512.063 513.023 515.018 511.023 514.123 15 IP
PSSNL3232P19 32 32 40,0 170 37,5 12,5 12,5 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP
PSSNL4040S19 40 40 50,0 250 37,5 12,5 12,5 SN..190612 512.083 513.033 515.022 511.033 514.133 25 IP

109
KM_Master12_Turning_C020_C021_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C21

Kenlever™ Toolholders
Kenloc™ Inserts

See pages B66–B73 and L2


B179–B180 for inserts.

 PTFN 90°

gage shim punch lever Torx


catalogue number H B F L1 L2 insert shim pin pin lever screw Plus
right hand
PTFNR2020K16 20 20 25,0 125 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
PTFNR2525M16 25 25 32,0 150 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
left hand
PTFNL1616H16 16 16 20,0 100 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
PTFNL2020K16 20 20 25,0 125 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
PTFNL2525M16 25 25 32,0 150 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP

See pages B66–B73 and


B179–B180 for inserts.

 PTGN 90°

gage shim punch lever Torx


catalogue number H B F L1 L2 insert shim pin pin lever screw Plus
right hand
PTGNR1616H16 16 16 20,0 100 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
PTGNR2020K16 20 20 25,0 125 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
PTGNR2525M16 25 25 32,0 150 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
PTGNR2525M22 25 25 32,0 150 26,0 TN..220408 512.023 513.023 515.018 511.023 514.123 15 IP
left hand
PTGNL1616H16 16 16 20,0 100 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
PTGNL2020K16 20 20 25,0 125 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
PTGNL2525M16 25 25 32,0 150 20,0 TN..160408 512.013 513.018 515.018 511.018 514.118 10 IP
PTGNL2525M22 25 25 32,0 150 26,0 TN..220408 512.023 513.023 515.018 511.023 514.123 15 IP

110
KM_Master12_Turning_C022_C023_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C22

Kenlever™ Toolholders
Kenloc™ Inserts

See pages B79–B83 and


B181 for inserts.

 PWLN 95°
O.D./I.D. Tooling

gage shim punch lever Torx


catalogue number H B F L1 L2 insert shim pin pin lever screw Plus
right hand
PWLNR1616H06 16 16 20,0 100 14,0 WN..060404 512.134 513.018 515.018 511.018 514.118 10 IP
PWLNR2020K06 20 20 25,0 125 14,0 WN..060404 512.134 513.018 515.018 511.018 514.118 10 IP
PWLNR2020K08 20 20 25,0 125 20,0 WN..080408 512.135 513.023 515.018 511.023 514.123 15 IP
PWLNR2525M08 25 25 32,0 150 26,0 WN..080408 512.135 513.023 515.018 511.023 514.123 15 IP
PWLNR3225P08 32 25 32,0 170 26,0 WN..080408 512.135 513.023 515.018 511.023 514.123 15 IP
left hand
PWLNL1616H06 16 16 20,0 100 14,0 WN..060404 512.134 513.018 515.018 511.018 514.118 10 IP
PWLNL2020K06 20 20 25,0 125 14,0 WN..060404 512.134 513.018 515.018 511.018 514.118 10 IP
PWLNL2020K08 20 20 25,0 125 20,0 WN..080408 512.135 513.023 515.018 511.023 514.123 15 IP
PWLNL2525M08 25 25 32,0 150 26,0 WN..080408 512.135 513.023 515.018 511.023 514.123 15 IP
PWLNL3225P08 32 25 32,0 170 26,0 WN..080408 512.135 513.023 515.018 511.023 514.123 15 IP

111
KM_Master12_Turning_C024_C025_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C24

Kenloc™ Toolholders
Kenloc Inserts

See pages B40–B49 and


B174–B176 for inserts.

 MCKN 75°
O.D./I.D. Tooling

gage lock hex clamp hex


catalogue number H B F L1 L2 L1A insert shim pin (mm) clamp screw (mm)
right hand
MCKNR2525M12 25 25 32,0 150 32,0 3,1 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCKNR3225P12 32 25 32,0 170 32,0 3,1 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCKNR3225P16 32 25 32,0 170 33,0 3,6 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCKNR3232P19 32 32 40,0 170 38,0 4,4 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm
left hand
MCKNL2525M12 25 25 32,0 150 32,0 3,1 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCKNL3225P16 32 25 32,0 170 33,0 3,6 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCKNL3232P19 32 32 40,0 170 38,0 4,4 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm

See pages B40–B49 and


B174–B176 for inserts.

 MCLN 95°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MCLNR1616H09 16 16 20,0 100 25,0 CN..090308 — KLM33 2 mm CKM6 STCM5 2.5 mm
MCLNR1616H12 16 16 20,0 100 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNR2020K09 20 20 25,0 125 25,0 CN..090308 ICSN332 KLM34L 2 mm CKM6 STCM5 2.5 mm
MCLNR2020K12 20 20 25,0 125 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNR2525M09 25 25 32,0 150 25,0 CN..090308 ICSN332 KLM34L 2 mm CKM6 STCM5 2.5 mm
MCLNR2525M12 25 25 32,0 150 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNR2525M16 25 25 32,0 150 33,0 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCLNR2525M19 25 25 32,0 150 38,0 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm
MCLNR3225P12 32 25 32,0 170 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNR3225P16 32 25 32,0 170 33,0 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCLNR3225P19 32 25 32,0 170 38,0 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm
MCLNR3232P12 32 32 40,5 171 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNR3232P16 32 32 40,5 171 33,0 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCLNR3232P19 32 32 40,0 170 38,0 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm
MCLNR4040R19 40 40 50,0 200 38,0 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm

(continued)

112
KM_Master12_Turning_C024_C025_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C25

Kenloc™ Toolholders
Kenloc Inserts

(MCLN 95° continued)

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
left hand
MCLNL1616H09 16 16 20,0 100 25,0 CN..090308 — KLM33 2 mm CKM6 STCM5 2.5 mm
MCLNL1616H12 16 16 20,0 100 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNL2020K12 20 20 25,0 125 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNL2525M09 25 25 32,0 150 25,0 CN..090308 ICSN332 KLM34L 2 mm CKM6 STCM5 2.5 mm
MCLNL2525M12 25 25 32,0 150 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNL2525M16 25 25 32,0 150 33,0 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCLNL2525M19 25 25 32,0 150 38,0 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm
MCLNL3225P12 32 25 32,0 170 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNL3225P16 32 25 32,0 170 33,0 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCLNL3225P19 32 25 32,0 170 38,0 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm
MCLNL3232P12 32 32 40,5 171 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCLNL3232P16 32 32 40,5 171 33,0 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCLNL3232P19 32 32 40,0 170 38,0 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm
MCLNL4040R19 40 40 50,0 200 38,0 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm

See pages B40–B49 and


B174–B176 for inserts.

 MCMN 50°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
MCMNN2020K12 20 20 10,0 125 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCMNN2525M12 25 25 12,9 150 32,0 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCMNN3225P16 32 25 12,9 170 38,0 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCMNN4040R19 40 40 20,0 200 42,0 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm

113
KM_Master12_Turning_C026_C027_Metric.qxp:Layout 1 3/6/12 2:23 PM Page C26

Kenloc™ Toolholders
Kenloc Inserts

See pages B40–B49 and


B174–B176 for inserts.

 MCRN 75°
O.D./I.D. Tooling

gage lock hex clamp hex


catalogue number H B F L1 L2 FA insert shim pin (mm) clamp screw (mm)
right hand
MCRNR2020K12 20 20 25,0 125 32,0 3,3 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCRNR2525M12 25 25 32,0 150 32,0 3,3 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCRNR3225P12 32 25 32,0 170 32,0 3,3 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCRNR3232P16 32 32 32,0 170 33,0 4,2 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCRNR3232P19 32 32 40,0 170 38,0 4,6 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm
left hand
MCRNL2020K12 20 20 25,0 125 32,0 3,3 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCRNL2525M12 25 25 32,0 150 32,0 3,3 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCRNL3225P12 32 25 32,0 170 32,0 3,3 CN..120408 ICSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MCRNL3232P16 32 32 32,0 170 33,0 4,2 CN..160612 ICSN533 KLM58 3 mm CKM21 STCM20 3 mm
MCRNL3232P19 32 32 40,0 170 38,0 4,6 CN..190612 ICSN633 KLM68 4 mm CKM12 STCM4 4 mm

See pages B50–B58 and


B176–B178 for inserts.

 MDJN 93°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MDJNR1616H11 16 16 20,0 100 32,0 DN..110408 IDSN322 KLM34L 2 mm CKM7 STCM5 2.5 mm
MDJNR2020K11 20 20 25,0 125 32,0 DN..110408 IDSN322 KLM34L 2 mm CKM7 STCM5 2.5 mm
MDJNR2020K15 20 20 25,0 125 36,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
MDJNR2525M11 25 25 32,0 150 32,0 DN..110408 IDSN322 KLM34L 2 mm CKM7 STCM5 2.5 mm
MDJNR2525M15 25 25 32,0 150 36,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
MDJNR3225P15 32 25 32,0 170 36,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
MDJNR3232P15 32 32 40,5 173 32,0 DN..150608 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
left hand
MDJNL1616H11 16 16 20,0 100 32,0 DN..110408 IDSN322 KLM34L 2 mm CKM7 STCM5 2.5 mm
MDJNL2020K11 20 20 25,0 125 32,0 DN..110408 IDSN322 KLM34L 2 mm CKM7 STCM5 2.5 mm
MDJNL2020K15 20 20 25,0 125 36,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
MDJNL2525M11 25 25 32,0 150 32,0 DN..110408 IDSN322 KLM34L 2 mm CKM7 STCM5 2.5 mm
MDJNL2525M15 25 25 32,0 150 36,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
MDJNL3225P15 32 25 32,0 170 36,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
MDJNL3232P15 32 32 40,5 173 32,0 DN..150608 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm

114
KM_Master12_Turning_C026_C027_Metric.qxp:Layout 1 3/6/12 2:24 PM Page C27

Kenloc™ Toolholders
Kenloc Inserts

See pages B50–B58 and


B176–B178 for inserts.

 MDNN 62,5°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MDNNR2525M15 25 25 12,5 150 41,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
MDNNR3225P15 32 25 12,5 170 41,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
left hand
MDNNL2525M15 25 25 12,5 150 41,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm
MDNNL3225P15 32 25 12,5 170 41,0 DN..150612 IDSN432 KLM46L 2.5 mm CKM22 STCM20 3 mm

See pages B58–B59 for inserts.

 MRGN

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MRGNR2525M12 25 25 32,0 150 32,0 RN..120400 IRSN43 KLM46 2.5 mm CKM21 STCM20 3 mm
MRGNR3232P19 32 32 40,0 170 38,0 RN..190600 IRSN63 KLM68 4 mm CKM12 STCM4 4 mm
left hand
MRGNL2525M12 25 25 32,0 150 32,0 RN..120400 IRSN43 KLM46 2.5 mm CKM21 STCM20 3 mm
MRGNL3232P19 32 32 40,0 170 38,0 RN..190600 IRSN63 KLM68 4 mm CKM12 STCM4 4 mm

115
KM_Master12_Turning_C028_C029_Metric.qxp:Layout 1 3/6/12 2:24 PM Page C28

Kenloc™ Toolholders
Kenloc Inserts

See pages B59–B66 and


B178–B179 for inserts.

 MSBN 75°
O.D./I.D. Tooling

gage lock hex clamp hex


catalogue number H B F L1 L2 FA insert shim pin (mm) clamp screw (mm)
right hand
MSBNR2020K12 20 20 17,0 125 32,0 3,1 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSBNR2525M12 25 25 22,0 150 32,0 3,1 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSBNR2525M15 25 25 22,0 150 35,0 3,8 SN..150612 ISSN533 KLM58 3 mm CKM21 STCM20 3 mm
MSBNR3225P12 32 25 22,0 170 32,0 3,1 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSBNR3232P15 32 32 27,0 170 35,0 3,8 SN..150612 ISSN533 KLM58 3 mm CKM21 STCM20 3 mm
MSBNR3232P19 32 32 27,0 170 40,0 4,6 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm
MSBNR4040R19 40 40 35,0 200 40,0 4,6 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm
left hand
MSBNL2020K12 20 20 17,0 125 32,0 3,1 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSBNL2525M12 25 25 22,0 150 32,0 3,1 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSBNL2525M15 25 25 22,0 150 35,0 3,8 SN..150612 ISSN533 KLM58 3 mm CKM21 STCM20 3 mm
MSBNL3225P12 32 25 22,0 170 32,0 3,1 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSBNL3232P15 32 32 27,0 170 35,0 3,8 SN..150612 ISSN533 KLM58 3 mm CKM21 STCM20 3 mm
MSBNL3232P19 32 32 27,0 170 40,0 4,6 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm
MSBNL4040R19 40 40 35,0 200 40,0 4,6 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm

See pages B59–B66 and


B178–B179 for inserts.

 MSDN 45°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
MSDNN1616H09 16 16 8,0 100 28,0 SN..090308 ISSN332 KLM34L 2 mm CKM19 STCM9 2.5 mm
MSDNN2020K12 20 20 10,0 125 32,0 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MSDNN2525M12 25 25 12,5 150 32,0 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MSDNN2525M15 25 25 12,5 150 35,0 SN..150612 ISSN533 KLM58 3 mm CKM21 STCM20 3 mm
MSDNN3225P12 32 25 12,5 170 32,0 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MSDNN3232P19 32 32 16,0 170 42,0 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm

116
KM_Master12_Turning_C028_C029_Metric.qxp:Layout 1 3/6/12 2:24 PM Page C29

Kenloc™ Toolholders
Kenloc Inserts

See pages B59–B66 and


B178–B179 for inserts.

 MSKN 75°

gage lock hex clamp hex


catalogue number H B F L1 L2 L1A insert shim pin (mm) clamp screw (mm)
right hand
MSKNR2525M12 25 25 32,0 150 32,0 3,1 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MSKNR3225P12 32 25 32,0 170 32,0 3,1 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MSKNR3232P15 32 32 40,0 170 35,0 3,7 SN..150612 ISSN533 KLM58 3 mm CKM21 STCM20 3 mm
MSKNR3232P19 32 32 40,0 170 40,0 4,6 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm
left hand
MSKNL2020K12 20 20 25,0 125 32,0 3,1 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MSKNL2525M12 25 25 32,0 150 32,0 3,1 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MSKNL2525M15 25 25 32,0 150 35,0 3,7 SN..150612 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSKNL3225P12 32 25 32,0 170 32,0 3,1 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
MSKNL3232P15 32 32 40,0 170 35,0 3,7 SN..150612 ISSN533 KLM58 3 mm CKM21 STCM20 3 mm
MSKNL3232P19 32 32 40,0 170 40,0 4,6 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm

See pages B59–B66 and


B178–B179 for inserts.

 MSSN 45°

gage lock hex clamp hex


catalogue number H B F L1 L2 FA L1A insert shim pin (mm) clamp screw (mm)
right hand
MSSNR2020K12 20 20 25,0 125 32,0 8,3 8,3 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSSNR2525M12 25 25 32,0 150 32,0 8,3 8,3 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSSNR3232P19 32 32 40,0 170 40,0 12,5 12,5 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm
MSSNR4040R19 40 40 50,0 200 40,0 12,5 12,5 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm
left hand
MSSNL2020K12 20 20 25,0 125 32,0 8,3 8,3 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSSNL2525M12 25 25 32,0 150 32,0 8,3 8,3 SN..120408 ISSN433 KLM46 2.5 mm CKM21 STCM20 3 mm
MSSNL3232P19 32 32 40,0 170 40,0 12,5 12,5 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm
MSSNL4040R19 40 40 50,0 200 40,0 12,5 12,5 SN..190612 ISSN633 KLM68 4 mm CKM12 STCM4 4 mm

117
KM_Master12_Turning_C030_C031_Metric.qxp:Layout 1 3/6/12 2:24 PM Page C30

Kenloc™ Toolholders
Kenloc Inserts

See pages B59–B66 and


B178–B179 for inserts.

 MSZN 45°
O.D./I.D. Tooling

gage lock hex clamp hex


catalogue number H B F L1 L2 L1A insert shim pin (mm) clamp screw (mm)
right hand
MSZNR2525M12 25 25 32,0 150 25,0 8,5 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm
left hand
MSZNL2525M12 25 25 32,0 150 25,0 8,5 SN..120408 ISSN432 KLM46 2.5 mm CKM21 STCM20 3 mm

See pages B66–B73 and


B179–B180 for inserts.

 MTAN-S 90°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MTANRS2020K16 20 20 20,5 125 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM21 STCM20 3 mm
MTANRS2525M16 25 25 25,5 150 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM21 STCM20 3 mm
MTANRS2525M22 25 25 25,5 150 32,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm
left hand
MTANLS2020K16 20 20 20,5 125 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM21 STCM20 3 mm
MTANLS2525M16 25 25 25,5 150 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM21 STCM20 3 mm
MTANLS2525M22 25 25 25,5 150 32,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm

118
KM_Master12_Turning_C030_C031_Metric.qxp:Layout 1 3/6/12 2:24 PM Page C31

Kenloc™ Toolholders
Kenloc Inserts

See pages B66–B73 and


B179–B180 for inserts.

 MTEN-S 60°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
MTENNS2020K16 20 20 10,0 125 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM21 STCM20 3 mm
MTENNS2525M16 25 25 12,0 150 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM21 STCM20 3 mm
MTENNS2525M22 25 25 12,0 150 35,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm
MTENNS3225P22 32 25 12,0 170 35,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm

See pages B66–B73 and


B179–B180 for inserts.

 MTFN 90°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MTFNR2020K16 20 20 25,0 125 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM20 STCM11 3 mm
MTFNR2525M16 25 25 32,0 150 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM20 STCM11 3 mm
MTFNR2525M22 25 25 32,0 150 32,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm
left hand
MTFNL2020K16 20 20 25,0 125 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM20 STCM11 3 mm
MTFNL2525M16 25 25 32,0 150 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM20 STCM11 3 mm
MTFNL2525M22 25 25 32,0 150 32,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm

119
KM_Master12_Turning_C032_C033_Metric.qxp:Layout 1 3/6/12 2:24 PM Page C32

Kenloc™ Toolholders
Kenloc Inserts

See pages B66–B73 and


B179–B180 for inserts.

 MTGN 90°
O.D./I.D. Tooling

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MTGNR1616H16 16 16 20,0 100 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM20 STCM11 3 mm
MTGNR2020K16 20 20 25,0 125 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM21 STCM20 3 mm
MTGNR2525M16 25 25 32,0 150 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM21 STCM20 3 mm
MTGNR2525M22 25 25 32,0 150 32,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm
MTGNR3232P22 32 32 40,0 170 32,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm
left hand
MTGNL2525M16 25 25 32,0 150 32,0 TN..160408 ITSN322 KLM34L 2 mm CKM21 STCM20 3 mm
MTGNL2525M22 25 25 32,0 150 32,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm
MTGNL3232P22 32 32 40,0 170 32,0 TN..220408 ITSN433 KLM46 2.5 mm CKM9 STCM4 4 mm

See pages B74–B78 and


B180–B181 for inserts.

 MVJN 93°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MVJNR2020K16 20 20 25,0 125 37,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm
MVJNR2525M16 25 25 32,0 150 37,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm
MVJNR3225P16 32 25 32,0 171 37,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm
MVJNR3225P22 32 25 32,0 170 50,0 VN..220408 IVSN432 KLM46 2.5 mm CKM26 STCM4 4 mm
MVJNR3232P16 32 32 40,5 171 37,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm
left hand
MVJNL2020K16 20 20 25,0 125 37,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm
MVJNL2525M16 25 25 32,0 150 37,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm
MVJNL3225P16 32 25 32,0 171 37,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm
MVJNL3225P22 32 25 32,0 170 50,0 VN..220408 IVSN432 KLM46 2.5 mm CKM26 STCM4 4 mm
MVJNL3232P16 32 32 40,5 171 37,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm

120
KM_Master12_Turning_C032_C033_Metric.qxp:Layout 1 3/6/12 2:24 PM Page C33

Kenloc™ Toolholders
Kenloc Inserts

See pages B74–B78 and


B180–B181 for inserts.

 MVON 117,5°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MVONR2525M16 25 25 32,0 150 30,0 VN..160408 IVSN322 KLM34L 2 mm CKM6 STCM5 2.5 mm
left hand
MVONL2525M16 25 25 32,0 150 30,0 VN..160408 IVSN322 KLM34L 2 mm CKM6 STCM5 2.5 mm

See pages B74–B78 and


B180–B181 for inserts.

 MVVN 72,5°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
MVVNN2020K16 20 20 10,0 125 42,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm
MVVNN2525M16 25 25 12,5 150 42,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm
MVVNN2525M22 25 25 12,0 150 55,0 VN..220408 IVSN432 KLM46 2.5 mm CKM26 STCM4 4 mm
MVVNN3225P16 32 25 12,5 170 42,0 VN..160408 IVSN322 KLM34L 2 mm CKM31 STCM20 3 mm

See pages B79–B83 and


B181 for inserts.

 MWLN 95°

gage lock hex clamp hex


catalogue number H B F L1 L2 insert shim pin (mm) clamp screw (mm)
right hand
MWLNR2020K06 20 20 25,0 125 25,0 WN..060408 IWSN322 KLM34L 2 mm CKM6 STCM5 2.5 mm
MWLNR2525M06 25 25 32,0 150 25,0 WN..060408 IWSN322 KLM34L 2 mm CKM6 STCM5 2.5 mm
MWLNR3232P08 32 32 40,3 171 32,0 WN..080408 IWSN433 KLM46 2.5 mm CKM7 STCM5 2.5 mm
left hand
MWLNL2020K06 20 20 25,0 125 25,0 WN..060408 IWSN322 KLM34L 2 mm CKM6 STCM5 2.5 mm
MWLNL2525M06 25 25 32,0 150 25,0 WN..060408 IWSN322 KLM34L 2 mm CKM6 STCM5 2.5 mm
MWLNL3232P08 32 32 40,3 171 32,0 WN..080408 IWSN433 KLM46 2.5 mm CKM7 STCM5 2.5 mm

121
KM_Master12_Turning_C034_C035_Metric.qxp:Layout 1 3/6/12 2:24 PM Page C34

Wedgelock™ Toolholders
Wedgelock Inserts

See pages B66–B73 and


B179–B180 for inserts.

 MTJN 93°
O.D./I.D. Tooling

gage lock set hex clamp hex


catalogue number H B F L1 L2 insert shim pin screw (mm) assembly (mm)
right hand
MTJNR2020K16H4 20 20 25,0 125 32,0 TN..160408 512.125 513.125 192.159 3 mm 551.125 3 mm
MTJNR2525M16H4 25 25 32,0 150 32,0 TN..160408 512.125 513.125 192.159 3 mm 551.125 3 mm
MTJNR2525M22H4 25 25 32,0 150 36,0 TN..220408 512.126 513.126 192.159 3 mm 551.126 3 mm
MTJNR3225P16H4 32 25 32,0 170 32,0 TN..160408 512.125 513.125 192.159 3 mm 551.125 3 mm
MTJNR3225P22H4 32 25 32,0 170 36,0 TN..220408 512.126 513.126 192.159 3 mm 551.126 3 mm
left hand
MTJNL2020K16H4 20 20 25,0 125 32,0 TN..160408 512.125 513.125 192.159 3 mm 551.125 3 mm
MTJNL2525M16H4 25 25 32,0 150 32,0 TN..160408 512.125 513.125 192.159 3 mm 551.125 3 mm
MTJNL2525M22H4 25 25 32,0 150 36,0 TN..220408 512.126 513.126 192.159 3 mm 551.126 3 mm
MTJNL3225P16H4 32 25 32,0 170 32,0 TN..160408 512.125 513.125 192.159 3 mm 551.125 3 mm

See pages B79–B83 and


B181 for inserts.

 MWLN 95°

gage lock set clamp hex


catalogue number H B F L1 L2 insert shim pin screw Torx assembly (mm)
right hand
MWLNR2020K08H4 20 20 25,0 125 30,0 WN..080408 512.131 513.132 192.636 T15 551.131 3 mm
MWLNR2525M08H4 25 25 32,0 150 30,0 WN..080408 512.131 513.132 192.636 T15 551.131 3 mm
MWLNR3225P08H4 32 25 32,0 170 30,0 WN..080408 512.131 513.132 192.636 T15 551.131 3 mm
left hand
MWLNL2020K08H4 20 20 25,0 125 30,0 WN..080408 512.131 513.132 192.636 T15 551.131 3 mm
MWLNL2525M08H4 25 25 32,0 150 30,0 WN..080408 512.131 513.132 192.636 T15 551.131 3 mm
MWLNL3225P08H4 32 25 32,0 170 30,0 WN..080408 512.131 513.132 192.636 T15 551.131 3 mm

122
KM_Master12_Turning_C040_C041_Metric.qxp:Layout 1 3/6/12 2:25 PM Page C40

Screw-On Toolholders
Screw-On Inserts

See pages B88–B91 and


B187–B188 for inserts.

 SCAC 90°
O.D./I.D. Tooling

gage shim insert


catalogue number H B F L1 L2 B3 insert shim screw hex screw Torx
right hand
SCACR1010M06Q 10 10 10,0 150 11,0 — CC..060204 — — — MS1153 T7
SCACR1212M06Q 12 12 12,0 150 11,0 — CC..060204 — — — MS1153 T7
SCACR1616K09Q 16 16 16,0 125 16,0 — CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15
left hand
SCACL0808M06Q 8 8 8,0 150 12,0 1,5 CC..060204 — — — MS1153 T7
SCACL1010M06Q 10 10 10,0 150 11,0 — CC..060204 — — — MS1153 T7

See pages B92–B95 and


B189–B190 for inserts.

 SCDP 45°

gage insert
catalogue number H B F L1 L2 insert screw Torx
right hand
SCDPR1212H06 12 12 7,0 100 14,0 CP..060203 MS1153 T7
left hand
SCDPL1212H06 12 12 7,0 100 14,0 CP..060203 MS1153 T7

123
KM_Master12_Turning_C040_C041_Metric.qxp:Layout 1 3/6/12 2:25 PM Page C41

Screw-On Toolholders
Screw-On Inserts

See pages B92–B95 and


B189–B190 for inserts.

 SCEP 60°

gage insert
catalogue number H B F L1 L2 insert screw Torx
right hand
SCEPR1010H06 10 10 6,5 100 12,0 CP..060203R. MS1153 T7
SCEPR1212H06 12 12 8,5 100 12,0 CP..060203R. MS1153 T7
left hand
SCEPL1010H06 10 10 6,5 100 12,0 CP..060203L. MS1153 T7

See pages B88–B91 and


B187–B188 for inserts.

 SCFC 90°

gage insert
catalogue number H B F L1 L2 insert screw Torx
right hand
SCFCR1212N09 12 12 16,0 160 16,0 CC..09T308 MS1155 T15
left hand
SCFCL1212N09 12 12 16,0 160 16,0 CC..09T308 MS1155 T15

124
KM_Master12_Turning_C042_C043_Metric.qxp:Layout 1 3/6/12 2:25 PM Page C42

Screw-On Toolholders
Screw-On Inserts

See pages B88–B91 and


B187–B188 for inserts.

 SCGC 90°
O.D./I.D. Tooling

gage insert
catalogue number H B F L1 L2 insert screw Torx
right hand
SCGCR1010M06 10 10 12,0 150 11,0 CC..060204 MS1153 T7
SCGCR1212N09 12 12 16,0 160 16,0 CC..09T308 MS1155 T15
left hand
SCGCL1010M06 10 10 12,0 150 11,0 CC..060204 MS1153 T7
SCGCL1212N09 12 12 16,0 160 16,0 CC..09T308 MS1155 T15

See pages B88–B91 and


B187–B188 for inserts.

 SCKC 75°

gage shim insert


catalogue number H B F L1 L2 L1A insert shim screw hex screw Torx
right hand
SCKCR1616H09 16 16 20,0 100 16,0 2,3 CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15
SCKCR2020K09 20 20 25,0 125 16,0 2,3 CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15

125
KM_Master12_Turning_C042_C043_Metric.qxp:Layout 1 3/6/12 2:25 PM Page C43

Screw-On Toolholders
Screw-On Inserts

See pages B88–B91 and


B187–B188 for inserts.

 SCLC 95°

gage shim insert


catalogue number H B F L1 L2 insert shim screw hex screw Torx
right hand
SCLCR0808L06 8 8 10,0 140 11,0 CC..060204 — — — MS1153 T7
SCLCR1010M06 10 10 12,0 150 12,0 CC..060204 — — — MS1153 T7
SCLCR1212N09 12 12 16,0 160 16,0 CC..09T308 — — — MS1155 T15
SCLCR1616H09 16 16 20,0 100 16,0 CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15
SCLCR2020K09 20 20 25,0 125 16,0 CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15
SCLCR2020K12 20 20 25,0 125 20,0 CC..120408 SKCP453 SRS4 4 mm MS1158 T15
SCLCR2525M09 25 25 32,0 150 16,0 CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15
SCLCR2525M12 25 25 32,0 150 19,8 CC..120408 SKCP453 SRS4 4 mm MS1158 T15
left hand
SCLCL0808L06 8 8 10,0 140 11,0 CC..060204 — — — MS1153 T7
SCLCL1010M06 10 10 12,0 150 12,0 CC..060204 — — — MS1153 T7
SCLCL1212N09 12 12 16,0 160 16,0 CC..09T308 — — — MS1155 T15
SCLCL1616H09 16 16 20,0 100 16,0 CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15
SCLCL2020K09 20 20 25,0 125 16,0 CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15
SCLCL2020K12 20 20 25,0 125 20,0 CC..120408 SKCP453 SRS4 4 mm MS1158 T15
SCLCL2525M09 25 25 32,0 150 16,0 CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15
SCLCL2525M12 25 25 32,0 150 19,8 CC..120408 SKCP453 SRS4 4 mm MS1158 T15

See pages B88–B91 and


B187–B188 for inserts.

 SCLC-F 95°

gage shim insert


catalogue number H B F L1 L2 B3 insert shim screw hex screw Torx
right hand
SCLCRF0808M06Q 8 8 8,0 150 12,0 1,5 CC..060204 — — — MS1153 T7
SCLCRF1010M06Q 10 10 10,0 150 11,0 — CC..060204 — — — MS1153 T7
SCLCRF1212M06Q 12 12 12,0 150 11,0 — CC..060204 — — — MS1153 T7
SCLCRF1616K09Q 16 16 16,0 125 16,0 — CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15
left hand
SCLCLF1616K09Q 16 16 16,0 125 16,0 — CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15

126
KM_Master12_Turning_C044_C045_Metric.qxp:Layout 1 3/6/12 2:25 PM Page C44

Screw-On Toolholders
Screw-On Inserts

See pages B92–B95 and


B189–B190 for inserts.

 SCLP 95°
O.D./I.D. Tooling

gage insert
catalogue number H B F L1 L2 insert screw Torx
right hand
SCLPR1010M06 10 10 11,0 150 11,4 CP..060203 MS1153 T7
SCLPR1212M06 12 12 13,0 150 11,4 CP..060203 MS1153 T7
left hand
SCLPL1212M06 12 12 13,0 150 11,4 CP..060203 MS1153 T7

See pages B88–B91 and


B187–B188 for inserts.

 SCRC 75°

gage shim insert


catalogue number H B F L1 L2 FA insert shim screw hex screw Torx
right hand
SCRCR1212N09 12 12 13,0 160 14,0 2,3 CC..09T308 — — — MS1155 T15
SCRCR1616H09 16 16 17,0 100 14,0 2,3 CC..09T308 SKCP343 SRS3 3.5 mm MS1156 T15

127
KM_Master12_Turning_C044_C045_Metric.qxp:Layout 1 3/6/12 2:25 PM Page C45

Screw-On Toolholders
Screw-On Inserts

See pages B92–B95 and


B189–B190 for inserts.

 SCSP 45°

gage shim insert


catalogue number H B F L1 L2 FA L1A insert shim screw hex screw Torx
SCSPR1010H06 10 10 6,0 100 14,0 4,2 4,2 CP..060203 — — — MS1153 T7

See pages B95–B98 and


B191–B192 for inserts.

 SDAC 90°

gage shim insert


catalogue number H B F L1 L2 B3 insert shim screw hex screw Torx
right hand
SDACR1212M11Q 12 12 12,0 150 22,0 1,5 DC..11T308 — — — MS1155 T15
SDACR1616K11Q 16 16 16,0 125 22,0 — DC..11T308 SKDP343 SRS3 3.5 mm MS1156 T15
left hand
SDACL0808M07Q 8 8 8,0 150 16,0 1,5 DC..070204 — — — MS1153 T7
SDACL1212M11Q 12 12 12,0 150 22,0 1,5 DC..11T308 — — — MS1155 T15

See pages B95–B98 and


B191–B192 for inserts.

 SDHC 107,5°

gage shim insert


catalogue number H B F L1 L2 insert shim screw hex screw Torx
right hand
SDHCR1616H11 16 16 20,0 100 20,0 DC..11T308 SKDP343 SRS3 3.5 mm MS1156 T15
SDHCR2020K11 20 20 25,0 125 20,0 DC..11T308 SKDP343 SRS3 3.5 mm MS1156 T15
SDHCR2525M11 25 25 32,0 150 20,0 DC..11T308 SKDP343 SRS3 3.5 mm MS1156 T15
SDHCR2525M15 25 25 32,0 150 25,0 DC..150408 SKDP453 SRS4 4 mm MS1158 T15
left hand
SDHCL1616H11 16 16 20,0 100 20,0 DC..11T308 SKDP343 SRS3 3.5 mm MS1156 T15
SDHCL2020K11 20 20 25,0 125 20,0 DC..11T308 SKDP343 SRS3 3.5 mm MS1156 T15
SDHCL2525M11 25 25 32,0 150 20,0 DC..11T308 SKDP343 SRS3 3.5 mm MS1156 T15
SDHCL2525M15 25 25 32,0 150 25,0 DC..150408 SKDP453 SRS4 4 mm MS1158 T15

128
SOLID
CARBIDE
DRILL BIT
DATA
KM_Master12_INTRO_004_005_Metric.qxp:Layout 1 3/9/12 3:13 PM Page 4

Holemaking
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45

K
• Uncoated finest grain carbide.
• Highly wear-resistant grade. N
KF1

• First choice for precision drilling of non-ferrous materials.


• High cutting performance with excellent surface quality due
to the excellent geometry of the TX drill.

• Uncoated carbide. N
KN15

• Highly wear-resistant grade.


S
• Excellent surface quality for superior chip evacuation.
• First choice for flat-bottom drilling of non-ferrous materials.

• Uncoated finest grain carbide. N


KN25

• Highly wear-resistant grade.


• Excellent surface quality for superior chip flow.
• Used in deep-hole drilling applications in non-ferrous materials.
Grade

K
• Uncoated carbide grade with high degree of temperature resistance. N
K10

• Suitable for cast iron material, non-ferrous materials, and titanium alloys.
S
• High cutting performance, safe drilling process.
• Dry machining also with cooling lubricants.

K
• Uncoated finest grain carbide. N
K605

• First choice for reaming under normal conditions.


• High-precision carbide grade for free-machining non-ferrous alloys.

• Uncoated carbide grade. N


K715

• Enables very sharp cutting edges.


S
• Primarily used for super-alloys and titanium.
• Ideal for aerospace materials, including non-ferrous materials.

131
KM_Master12_INTRO_004_005_Metric.qxp:Layout 1 5/14/12 9:07 AM Page 5

Holemaking
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


P

• Multilayer TiAlN-PVD-coated universal fine-grain grade. K


KCPK15

• Highest level of wear resistance for higher cutting speeds.


• Excellent surface quality for superior chip evacuation even
when MQL is applied.
• More efficient than TiN-PVD grades.
• First choice for alloyed and high-alloy steel as well as cast iron.

• Nanolayer TiAlN-TiN-PVD coated fine-grain carbide.


KCM15

• High wear resistance and low adhesion to stainless steel materials.


S
• Excellent surface quality for superior chip evacuation even when
low-pressure coolant is applied.

• Multilayer AlCr-PVD-coated fine-grain carbide. K


• Newly developed unique coating.
KCK10

• Excellent surface quality for superior chip evacuation


even when MQL is applied.
• Extraordinary wear resistance in drilling of cast iron materials.
• High-temperature hardness allows for elevated speeds.
Grade

K
• Nanolayer AlTiN-PVD-coated over fine-grain carbide.
KCP15

• Nanostructured coating with improved bonding process for longer tool life.
• Increased Al content for better thermal and chemical stability
(oxidation resistance) and higher toughness and hardness.

Composition: Advanced TiCN-Al2O3-CVD coating combined with a cobalt-enriched K


KCPK10

carbide substrate, this grade offers a balanced combination of deformation resistance


and edge toughness.
Application: KCPK10 offers outstanding abrasion and crater wear resistance for high-speed
machining of steels and cast irons. Use for very high cutting speeds with low to medium
feed rates.

P
M
Composition: Advanced TiCN-Al2O3-CVD coating, together with a newly engineered K
tough carbide substrate, provides adequate deformation resistance along with excellent
KCU25

edge strength and offers very good wear resistance over a wide range of machining
conditions.
Application: KCU25 is a high productivity grade with high speeds and feeds, and the
first choice for productive process with very good reliability in steels, stainless steels,
and cast irons.

132
KM_Master12_INTRO_006_007_Metric.qxp:Layout 1 3/9/12 3:14 PM Page 6

Holemaking
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


P
M
Composition: Multilayered TiN-TiAlN-PVD coating and a tough substrate, that withstands K
interruptions and provides high wear resistance for long tool life.
KCU40

Application: KCU40 is the first choice for high reliability in most materials. This grade
should be used at medium speeds and high feeds due to sharper edges. KCU40 covers
steel, stainless steel, cast iron, and high-temperature alloys for high toughness applications
under certain conditions.

• TiB2-PVD coating over a very deformation-resistant unalloyed substrate.


KC5410

• Designed for roughing, semifinishing, and finishing of free machining N


(hypoeutectic <12,2% Si) aluminium, aluminium alloys, and magnesium alloys.
• High hardness and extremely smooth surface, resulting in reduced surface friction,
speedy chip flow, and outstanding wear resistance.
• Prevents built-up edge because of a very low affinity for aluminium.

P
M
K
KC6005

• TiN-PVD-coated carbide.
• Highly wear-resistant substrate. S
• Reaming grade with universal applications in high-precision carbide cutting.
Grade

P
M
KC6105

• TiCN-PVD-coated carbide.
• Reaming grade with highly wear-resistant substrate for steel and stainless steel.
• Particularly high level of wear resistance for stainless steel with high-precision carbide
cutting values.

K
• TiAlN-PVD-coated carbide.
KC6305

• Reaming grade with highly wear-resistant substrate.


• Particularly suitable for cast iron and steel.
• For exceptionally high-precision finishing.
• High-precision carbide cutting values.

P
M
K
KC7135

• TiCN-TiN-PVD-coated carbide.
• Highly wear-resistant grade.
• For universal application in steel, stainless steel, and irons.
• Specifically used for KSEM PCM precentring inserts.

133
KM_Master12_INTRO_006_007_Metric.qxp:Layout 1 3/9/12 3:14 PM Page 7

Holemaking
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


P

K
KC7140

• TiCN-TiN-PVD-coated alloyed carbide.


• Tough substrate containing 11% cobalt.
• Ideal for general machining of alloy steel, low- and medium-carbon steel,
tool steels, and 400 series stainless steels.

P
M

• TiN-PVD-coated carbide.
KC720

• Particularly high-impact strength grade.


S
• For all steels, stainless steels, super-alloys, and titanium.
• First choice for difficult conditions such as interrupted cutting, unstable clamping, etc.

K
KC7210

• TiAlN-PVD-coated carbide.
• Excellent heat resistance with a good level of toughness.
• First choice for high-speed cutting of cast iron materials when dry machining
with TF drill and under cooling lubricants with indexable inserts.
Grade

K
KC7215

• TiAlN-PVD-coated universal fine-grain grade.


• Highest level of wear resistance resulting in higher cutting speeds.
• More wear resistant than TiN-PVD grades.
• Particularly suitable for alloyed steel and cast iron.

M
K
KC7225

• TiAlN-PVD-coated fine-grain carbide. N


• High level of wear resistance and tough structure.
• Highest level of process safety for stainless steel, cast iron materials, non-ferrous
S
materials, super-alloys and titanium.

P
KC7235

• TiAlN-PVD-coated fine-grain carbide.


• Tough substrate.
• Highly wear-resistant coating.
• Suitable for machining steel, even in difficult conditions.

134
KM_Master12_INTRO_008_009_Metric.qxp:Layout 1 3/9/12 3:14 PM Page 8

Holemaking
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


P

K
KC7315

• Multilayer TiAlN-PVD-coated universal fine-grain grade.


• Highest level of wear resistance for higher cutting speeds.
• More efficient than TiN-PVD grades.
• First choice for alloyed and high-alloy steel and cast iron.

• AlTiN-PVD-coated universal fine-grain grade.


KC7320

• Increased aluminium content for better thermal and chemical stability


(oxidation resistance), and higher toughness and hardness. S
• High level of wear resistance.
• Used for modular drilling of austenitic stainless steel.

P
M
K
KC7325

• Multilayer TiAlN-PVD-coated universal fine-grain grade. N


• Highest level of wear resistance for higher cutting speeds.
• TiN top layer serves as wear indicator.
S
• First choice for alloyed and high-alloy steel and cast iron. H
Grade

K
KC7410

• Multilayer AlCr-PVD-coated fine-grain carbide.


• Newly developed unique coating.
• Extraordinary wear resistance in drilling of cast iron materials.
• High hot hardness allows for elevated speeds.

K
• Multilayer AlCrN-PVD-coated ultra-fine-grain carbide.
KC7425

• Very hard coating for excellent wear resistance.


• Excellent surface quality for superior chip flow.
• Used in deep-hole drilling applications in low carbon, carbon, alloyed steels,
and grey cast irons.

K
• TiCN-Al2O3-CVD-coated carbide with a very tough substrate.
KC7935

• For normal to stable conditions.


• High cutting values.
• For cutting steel and cast iron materials.
• Can also be used in dry machining.

135
KM_Master12_INTRO_008_009_Metric.qxp:Layout 1 3/9/12 3:14 PM Page 9

Holemaking
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


KDF400

• CVD-diamond-coated carbide. N
• Excellent abrasive wear resistance.
• Sharp cutting edges.
• First choice for delamination free drilling of CFRP and composite materials.

• Polycrystalline diamond cutting material.


KD1415

• Mean grain size of 25 μm, cobalt binder. N


• Excellent for aluminium with high silicon content, abrasive non-ferrous materials, and
fibre-reinforced plastics at very high cutting speeds.
• Provides excellent surface quality.
KD1425

KD1425 is a PCD-brazed tip, varied-grain grade that provides outstanding cutting N


performance and tool life for machining aluminium, non-ferrous, heavy metals, CFRP,
S
and plastics. This grade’s sharp cutting edges ensure best cutting capability and good
surface finish. Suitable for wet and dry machining. H
Grade

KB1610

• Ceramic binder and low PCBN content.


• Finishing of hardened steel up to 65 HRC.
• For higher cutting speeds.
• For operations requiring high dimensional consistency. H

• Uncoated cermet.
KT325

• High level of productivity at higher speed.


• Excellent wear properties, finishing operations.
• Steel.
• High dimensional consistency especially in dry machining.

K
KT6215

• TiAlN-PVD-coated cermet.
• Reaming grade with excellent wear resistance.
• Required level of toughness for HPC cutting.
• High cutting speeds in steel and cast iron fine machining.

136
KM_Master12_G002_G003_Metric_EN.qxp:Layout 1 3/6/12 2:13 PM Page G2

Solid Carbide Drills


Tool Selection Guide

standard* standard range


Solid Carbide Drills

solid carbide drills 䢇first choice diameter range


for external coolant or dry machining 嘷alternate choice hole D1 mm D1 in drilling
series grade P M K N S H tolerance min–max min–max depth L/D1
GOdrill™ B04_CPG KC7325 䢇 䢇 䢇 䢇 䢇 嘷 IT9–IT10 1,0–12,7 .0394–.500 3–5 x
for microdrilling applications

TF Drill B/K105 K10 䢇 䢇 嘷 IT9–IT10 3,0–21,0 .1130–.8101 5xD


for high metal removal rates B/K105 KC7210 嘷 䢇 IT9–IT10 3,5–18,5 .1250–.6563 5xD
HP Drill B221/B222_HP KCPK15 䢇 䢇 IT9–IT10 3,0–21,0 .1181–.8268 3–5 x
for dry applications or flood
coolant

SPF Drill B/K53_SPF KDF400 䢇 IT9–IT10 3,2–12,7 .1260–.5010 3–5 x


for composite (CFRP) materials

KU-Drill B966 KC7315 䢇 䢇 IT9–IT10 3,0–20,0 .1181–.7874 3xD


for universal applications

NC Spot Drill 120° B501 K10 䢇 嘷 䢇 嘷 嘷 — 6,0–12,0 .2352–.4724 1xD


NC Spot Drill 90° B505 K10 䢇 嘷 䢇 嘷 嘷 — 6,0–20,0 .2362–.7874 1xD

standard* standard range

solid carbide drills 䢇first choice diameter range


with internal coolant channel 嘷alternate choice hole D1 mm D1 inch drilling
series grade P M K N S H tolerance min–max min–max depth L/D1
GOdrill B05_CPG KC7325 䢇 䢇 䢇 䢇 䢇 嘷
IT9–IT10 1,5–12,7 .0591–.500 3–8 x
for microdrilling applications

TF Drill B/K125 K715 䢇


IT9–IT10 6,0–15,9 .2500–.6250 5xD
for high metal removal rates

HP Drill B/K21_HP KCM15 嘷 䢇 嘷


IT9–IT10 3,0–21,0 .1181–.8268 3–8 x
for stainless steel

HP Drill B224/B225_HP KCPK15 䢇 嘷


IT9–IT10 3,0–21,0 .1181–.8268 3–5 x
for steel

YPC Drill B/K25_YPC KCK10 䢇


IT9–IT10 3,0–25,0 .1181–.9844 3–8 x
for cast iron materials

SE Drill B256 KC7315 䢇 嘷


IT9–IT10 5,0–16,0 .1969–.6299 8xD
for steel

Long-Length Drill B269_HP KCPK15 䢇 嘷 嘷


IT9–IT10 3,0–20,0 .1181–.7874 12 x D
for steel, iron, and stainless
steel
Deep-Hole Drill B27_HPG KC7425 䢇 嘷 䢇
IT9–IT10 2,4–16,0 .0938–.6299 15–30 x
for steel, iron, and non-ferrous 䢇
materials B27_HPS KN25 IT9–IT10 2,4–16,0 .0938–.6299 15–30 x

HP Drill B/K28_ K715 嘷 䢇


IT9–IT10 3,97–25,0 .1563–.9843 5xD
for high-temperature alloys

Y-TECH™ Drill B29_YPL KC7315 䢇 䢇


IT9–IT10 3,0–21,0 .1181–.8268 3–5 x
for high-temperature alloys

TX Drill B411 KF1 䢇 䢇


IT8–IT9 3,2–25,0 .1250–.9843 5xD
for close tolerance holes

B707_FBG KC7315 䢇 䢇 IT9–IT10 3,0–21,0 .1181–.8268 3xD


Flat-Bottom Drill B707_FBL KC7315 䢇 䢇 3,0–21,0 .1181–.8268 3xD
for flat-bottom applications IT9–IT10
B707_FBS KN15 䢇 IT9–IT10 3,0–21,0 .1181–.8268 3xD

HP Step Drill B73_HP KCPK15 䢇 䢇


IT9–IT10 3,7–19,45 .1470–.7656
for steel and iron short, long

KU-Drill B97_ KC7315 䢇 嘷 䢇 嘷 嘷


IT9–IT10 2,4–20,0 .0938–.7874 3–8 x
for universal applications

* In regard to coatings, anything is possible. If a specific drill is not suitable for your workpiece material,
please contact our Engineered Solutions Department for an offer about special coatings and edge preparations.

137
KM_Master12_G002_G003_Metric_EN.qxp:Layout 1 3/6/12 2:13 PM Page G3

Solid Carbide Drills


Tool Selection Guide

engineered solution range


䡲 standard
diameter range ▫ engineered solution capabilities metric
D1 metric D1 in drilling
min–max min–max depth page(s)
1,0–20,0 .0394–1.00 1.5–8 x 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 䡲 ▫ G5

3,0–25,0 .1130–1.00 1.5–8 x 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 ▫ G15


3,0–25,0 .1130–1.00 1.5–8 x 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 ▫
3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 䡲 䡲 ▫ ▫ 䡲 ▫ ▫ 䡲 ▫ G27

3,0–25,0 .1181–1.00 1.5–5 x 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 ▫ G74

3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 䡲 䡲 䡲 G85

6,0–20,0 .2362–.7874 1xD 䡲 G97


6,0–20,0 .2362–.7874 1xD 䡲

engineered solution range


䡲 standard
diameter range ▫ engineered solution capabilities metric
D1 metric D1 inch drilling
min–max min–max depth page(s)
1,0–20,0 .0394–1.00 1.5–8 x 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 䡲 ▫ G10

6,0–25,0 .2500–1.00 3–8 x 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 ▫ G19

3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 ▫ ▫ 䡲 ▫ ▫ 䡲 ▫ G21

3,0–25,0 .1181–1.00 1.5–5 x 䡲 䡲 䡲 䡲 ▫ ▫ 䡲 ▫ ▫ 䡲 ▫ G33

3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 䡲 䡲 䡲 ▫ ▫ 䡲 䡲 䡲 ▫ G38

3,0–25,0 .1181–1.00 1.5–12 x 䡲 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 ▫ 䡲 ▫ G44

3,0–25,0 .1181–.7874 1.5–12 x 䡲 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 ▫ 䡲 ▫ G47

2,4–16,0 .0938–.6299 430mm 䡲 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 ▫ 䡲 ▫ G51


2,4–16,0 .0938–.6299 430mm 䡲 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 ▫ 䡲 ▫
3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 䡲 ▫ ▫ 䡲 ▫ ▫ 䡲 ▫ G63

3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 䡲 䡲 䡲 ▫ ▫ 䡲 ▫ 䡲 ▫ G66

3,0–25,0 .1181–1.00 1.5–12 x 䡲 䡲 䡲 䡲 䡲 䡲 䡲 ▫ ▫ ▫ ▫ 䡲 ▫ G71

3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 䡲 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 䡲 䡲 ▫ G76


3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 䡲 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 䡲 䡲 ▫
3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 䡲 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 䡲 䡲 ▫
3,0–25,0 .1181–1.00 1.5–8 x 䡲 䡲 䡲 䡲 䡲 䡲 ▫ ▫ 䡲 ▫ G81

2,4–25,0 .1181–1.00 1.5–12 x 䡲 䡲 䡲 䡲 䡲 ▫ ▫ ▫ 䡲 䡲 䡲 䡲 G89

138
KM_Master12_G006_G007_Metric_EN.qxp:Layout 1 3/6/12 2:14 PM Page G6

Solid Carbide Drills


GOdrill™ • Wide Range of Materials
Solid Carbide Drills

For information on L, L3, and L4 max, see the Solid Carbide foldout table.

 B041A/B042A • ~3 x D/~5 x D
䢇 first choice
嘷 alternate choice

D1 diameter
short • KC7325 long • KC7325 mm in fraction wire size L5 LS D
B041A01000CPG B042A01000CPG 1,000 .0394 — — 0,1 28 4
B041A01016CPG B042A01016CPG 1,016 .0400 — — 0,1 28 4
B041A01041CPG B042A01041CPG 1,041 .0410 — — 0,2 28 4
B041A01067CPG B042A01067CPG 1,067 .0420 — — 0,2 28 4
B041A01092CPG B042A01092CPG 1,092 .0430 — — 0,2 28 4
B041A01100CPG B042A01100CPG 1,100 .0433 — — 0,2 28 4
B041A01181CPG B042A01181CPG 1,181 .0465 — — 0,2 28 4
B041A01191CPG B042A01191CPG 1,191 .0469 — — 0,2 28 4
B041A01200CPG B042A01200CPG 1,200 .0472 — — 0,2 28 4
B041A01300CPG B042A01300CPG 1,300 .0512 — — 0,2 28 4
B041A01321CPG B042A01321CPG 1,321 .0520 — — 0,2 28 4
B041A01397CPG B042A01397CPG 1,397 .0550 — — 0,2 28 4
B041A01400CPG B042A01400CPG 1,400 .0551 — — 0,2 28 4
B041A01500CPG B042A01500CPG 1,500 .0591 — — 0,2 28 4
B041A01600CPG B042A01600CPG 1,600 .0630 — — 0,2 28 4
B041A01700CPG B042A01700CPG 1,700 .0669 — — 0,3 28 4
B041A01800CPG B042A01800CPG 1,800 .0709 — — 0,3 28 4
B041A01900CPG B042A01900CPG 1,900 .0748 — — 0,3 28 4
B041A01984CPG B042A01984CPG 1,984 .0781 — — 0,3 28 4
B041A02000CPG B042A02000CPG 2,000 .0787 — — 0,3 28 4
B041A02100CPG B042A02100CPG 2,100 .0827 — — 0,3 28 4
B041A02200CPG B042A02200CPG 2,200 .0866 — — 0,3 28 4
B041A02300CPG B042A02300CPG 2,300 .0906 — — 0,4 28 4
B041A02383CPG B042A02383CPG 2,383 .0938 3/32 — 0,4 28 4
B041A02400CPG B042A02400CPG 2,400 .0945 — — 0,4 28 4
B041A02439CPG B042A02439CPG 2,439 .0960 — 41 0,4 28 4
B041A02489CPG B042A02489CPG 2,489 .0980 — 40 0,4 28 4
B041A02500CPG B042A02500CPG 2,500 .0984 — — 0,4 28 4
B041A02578CPG B042A02578CPG 2,578 .1015 — 38 0,4 28 4
B041A02600CPG B042A02600CPG 2,600 .1024 — — 0,4 28 4
B041A02642CPG B042A02642CPG 2,642 .1040 — 37 0,4 28 4
B041A02700CPG B042A02700CPG 2,700 .1063 — — 0,4 28 4
B041A02705CPG B042A02705CPG 2,705 .1065 — 36 0,4 28 4
B041A02779CPG B042A02779CPG 2,779 .1094 7/64 — 0,4 28 4
B041A02800CPG B042A02800CPG 2,800 .1102 — — 0,5 28 4
B041A02820CPG B042A02820CPG 2,820 .1110 — 34 0,5 28 4
B041A02870CPG B042A02870CPG 2,870 .1130 — 33 0,5 28 4
B041A02900CPG B042A02900CPG 2,900 .1142 — — 0,5 28 4
B041A02947CPG B042A02947CPG 2,947 .1160 — 32 0,5 28 4
B041A03000CPG B042A03000CPG 3,000 .1181 — — 0,5 36 6
(continued)

139
KM_Master12_G006_G007_Metric_EN.qxp:Layout 1 3/6/12 2:14 PM Page G7

Solid Carbide Drills


GOdrill™ • Wide Range of Materials

(B041A/B042A • ~3 x D/~5 x D continued)

D1 diameter

short • KC7325 long • KC7325 mm in fraction wire size L5 LS D


B041A03048CPG B042A03048CPG 3,048 .1200 — 31 0,5 36 6
B041A03100CPG B042A03100CPG 3,100 .1220 — — 0,5 36 6
B041A03175CPG B042A03175CPG 3,175 .1250 1/8 — 0,5 36 6
B041A03200CPG B042A03200CPG 3,200 .1260 — — 0,5 36 6
B041A03264CPG B042A03264CPG 3,264 .1285 — 30 0,5 36 6
B041A03300CPG B042A03300CPG 3,300 .1299 — — 0,5 36 6
B041A03400CPG B042A03400CPG 3,400 .1339 — — 0,6 36 6
B041A03455CPG B042A03455CPG 3,455 .1360 — 29 0,6 36 6
B041A03500CPG B042A03500CPG 3,500 .1378 — — 0,6 36 6
B041A03571CPG B042A03571CPG 3,571 .1406 9/64 — 0,6 36 6
B041A03600CPG B042A03600CPG 3,600 .1417 — — 0,6 36 6
B041A03658CPG B042A03658CPG 3,658 .1440 — 27 0,6 36 6
B041A03700CPG B042A03700CPG 3,700 .1457 — — 0,6 36 6
B041A03734CPG B042A03734CPG 3,734 .1470 — 26 0,6 36 6
B041A03800CPG B042A03800CPG 3,800 .1496 — — 0,6 36 6
B041A03900CPG B042A03900CPG 3,900 .1535 — — 0,6 36 6
B041A03970CPG B042A03970CPG 3,970 .1563 5/32 — 0,7 36 6
B041A04000CPG B042A04000CPG 4,000 .1575 — — 0,7 36 6
B041A04039CPG B042A04039CPG 4,039 .1590 — 21 0,7 36 6
B041A04090CPG B042A04090CPG 4,090 .1610 — 20 0,7 36 6
B041A04100CPG B042A04100CPG 4,100 .1614 — — 0,7 36 6
B041A04200CPG B042A04200CPG 4,200 .1654 — — 0,7 36 6
B041A04217CPG B042A04217CPG 4,217 .1660 — 19 0,7 36 6
B041A04300CPG B042A04300CPG 4,300 .1693 — — 0,7 36 6
B041A04366CPG B042A04366CPG 4,366 .1719 11/64 — 0,7 36 6
B041A04400CPG B042A04400CPG 4,400 .1732 — — 0,7 36 6
B041A04500CPG B042A04500CPG 4,500 .1772 — — 0,7 36 6
B041A04600CPG B042A04600CPG 4,600 .1811 — — 0,8 36 6
B041A04623CPG B042A04623CPG 4,623 .1820 — 14 0,8 36 6
B041A04700CPG B042A04700CPG 4,700 .1850 — 13 0,8 36 6
B041A04763CPG B042A04763CPG 4,763 .1875 3/16 — 0,8 36 6
B041A04800CPG B042A04800CPG 4,800 .1890 — 12 0,8 36 6
B041A04852CPG B042A04852CPG 4,852 .1910 — 11 0,8 36 6
B041A04900CPG B042A04900CPG 4,900 .1929 — — 0,8 36 6
B041A05000CPG B042A05000CPG 5,000 .1969 — — 0,8 36 6
B041A05100CPG B042A05100CPG 5,100 .2008 — — 0,8 36 6
B041A05106CPG B042A05106CPG 5,106 .2010 — 7 0,8 36 6
B041A05159CPG B042A05159CPG 5,159 .2031 13/64 — 0,9 36 6
B041A05200CPG B042A05200CPG 5,200 .2047 — — 0,9 36 6
B041A05300CPG B042A05300CPG 5,300 .2087 — — 0,9 36 6
B041A05400CPG B042A05400CPG 5,400 .2126 — — 0,9 36 6
B041A05410CPG B042A05410CPG 5,410 .2130 — 3 0,9 36 6
B041A05500CPG B042A05500CPG 5,500 .2165 — — 0,9 36 6
B041A05558CPG B042A05558CPG 5,558 .2188 7/32 — 0,9 36 6
B041A05600CPG B042A05600CPG 5,600 .2205 — — 0,9 36 6
B041A05616CPG B042A05616CPG 5,616 .2211 — 2 0,9 36 6
B041A05700CPG B042A05700CPG 5,700 .2244 — — 1,0 36 6
B041A05800CPG B042A05800CPG 5,800 .2283 — — 1,0 36 6
B041A05900CPG B042A05900CPG 5,900 .2323 — — 1,0 36 6
B041A05954CPG B042A05954CPG 5,954 .2344 15/64 — 1,0 36 6
B041A06000CPG B042A06000CPG 6,000 .2362 — — 1,0 36 6
B041A06100CPG B042A06100CPG 6,100 .2402 — — 1,0 36 8
(continued)

140
KM_Master12_G008_G009_Metric_EN.qxp:Layout 1 3/6/12 2:15 PM Page G8

Solid Carbide Drills


GOdrill™ • Wide Range of Materials

(B041A/B042A • ~3 x D/~5 x D continued)


Solid Carbide Drills

D1 diameter

short • KC7325 long • KC7325 mm in fraction wire size L5 LS D


B041A06200CPG B042A06200CPG 6,200 .2441 — — 1,0 36 8
B041A06300CPG B042A06300CPG 6,300 .2480 — — 1,1 36 8
B041A06350CPG B042A06350CPG 6,350 .2500 1/4 E 1,1 36 8
B041A06400CPG B042A06400CPG 6,400 .2520 — — 1,1 36 8
B041A06500CPG B042A06500CPG 6,500 .2559 — — 1,1 36 8
B041A06528CPG B042A06528CPG 6,528 .2570 — F 1,1 36 8
B041A06600CPG B042A06600CPG 6,600 .2598 — — 1,1 36 8
B041A06630CPG B042A06630CPG 6,630 .2610 — G 1,1 36 8
B041A06700CPG B042A06700CPG 6,700 .2638 — — 1,1 36 8
B041A06746CPG B042A06746CPG 6,746 .2656 17/64 — 1,1 36 8
B041A06800CPG B042A06800CPG 6,800 .2677 — — 1,1 36 8
B041A06900CPG B042A06900CPG 6,900 .2717 — — 1,2 36 8
B041A07000CPG B042A07000CPG 7,000 .2756 — — 1,2 36 8
B041A07100CPG B042A07100CPG 7,100 .2795 — — 1,2 36 8
B041A07145CPG B042A07145CPG 7,145 .2813 9/32 — 1,2 36 8
B041A07200CPG B042A07200CPG 7,200 .2835 — — 1,2 36 8
B041A07300CPG B042A07300CPG 7,300 .2874 — — 1,2 36 8
B041A07400CPG B042A07400CPG 7,400 .2913 — — 1,3 36 8
B041A07500CPG B042A07500CPG 7,500 .2953 — — 1,3 36 8
B041A07541CPG B042A07541CPG 7,541 .2969 19/64 — 1,3 36 8
B041A07600CPG B042A07600CPG 7,600 .2992 — — 1,3 36 8
B041A07700CPG B042A07700CPG 7,700 .3031 — — 1,3 36 8
B041A07800CPG B042A07800CPG 7,800 .3071 — — 1,3 36 8
B041A07900CPG B042A07900CPG 7,900 .3110 — — 1,3 36 8
B041A07938CPG B042A07938CPG 7,938 .3125 5/16 — 1,3 36 8
B041A08000CPG B042A08000CPG 8,000 .3150 — — 1,4 36 8
B041A08100CPG B042A08100CPG 8,100 .3189 — — 1,4 40 10
B041A08200CPG B042A08200CPG 8,200 .3228 — — 1,4 40 10
B041A08300CPG B042A08300CPG 8,300 .3268 — — 1,4 40 10
B041A08334CPG B042A08334CPG 8,334 .3281 21/64 — 1,4 40 10
B041A08400CPG B042A08400CPG 8,400 .3307 — — 1,4 40 10
B041A08433CPG B042A08433CPG 8,433 .3320 — Q 1,4 40 10
B041A08500CPG B042A08500CPG 8,500 .3346 — — 1,4 40 10
B041A08600CPG B042A08600CPG 8,600 .3386 — — 1,5 40 10
B041A08700CPG B042A08700CPG 8,700 .3425 — — 1,5 40 10
B041A08733CPG B042A08733CPG 8,733 .3438 11/32 — 1,5 40 10
B041A08800CPG B042A08800CPG 8,800 .3465 — — 1,5 40 10
B041A08900CPG B042A08900CPG 8,900 .3504 — — 1,5 40 10
B041A09000CPG B042A09000CPG 9,000 .3543 — — 1,5 40 10
B041A09100CPG B042A09100CPG 9,100 .3583 — — 1,5 40 10
B041A09129CPG B042A09129CPG 9,129 .3594 23/64 — 1,6 40 10
B041A09200CPG B042A09200CPG 9,200 .3622 — — 1,6 40 10
B041A09300CPG B042A09300CPG 9,300 .3661 — — 1,6 40 10
B041A09347CPG B042A09347CPG 9,347 .3680 — U 1,6 40 10
B041A09400CPG B042A09400CPG 9,400 .3701 — — 1,6 40 10
B041A09500CPG B042A09500CPG 9,500 .3740 — — 1,6 40 10
B041A09525CPG B042A09525CPG 9,525 .3750 3/8 — 1,6 40 10
B041A09600CPG B042A09600CPG 9,600 .3780 — — 1,6 40 10
B041A09700CPG B042A09700CPG 9,700 .3819 — — 1,7 40 10
B041A09800CPG B042A09800CPG 9,800 .3858 — — 1,7 40 10
B041A09900CPG B042A09900CPG 9,900 .3898 — — 1,7 40 10
B041A09921CPG B042A09921CPG 9,921 .3906 25/64 — 1,7 40 10
(continued)

141
KM_Master12_G008_G009_Metric_EN.qxp:Layout 1 3/6/12 2:15 PM Page G9

Solid Carbide Drills


GOdrill™ • Wide Range of Materials

(B041A/B042A • ~3 x D/~5 x D continued)

D1 diameter
short • KC7325 long • KC7325 mm in fraction wire size L5 LS D
B041A10000CPG B042A10000CPG 10,000 .3937 — — 1,7 40 10
B041A10100CPG B042A10100CPG 10,100 .3976 — — 1,7 45 12
B041A10200CPG B042A10200CPG 10,200 .4016 — — 1,7 45 12
B041A10300CPG B042A10300CPG 10,300 .4055 — — 1,8 45 12
B041A10320CPG B042A10320CPG 10,320 .4063 13/32 — 1,8 45 12
B041A10400CPG B042A10400CPG 10,400 .4094 — — 1,8 45 12
B041A10500CPG B042A10500CPG 10,500 .4134 — — 1,8 45 12
B041A10600CPG B042A10600CPG 10,600 .4173 — — 1,8 45 12
B041A10700CPG B042A10700CPG 10,700 .4213 — — 1,8 45 12
B041A10716CPG B042A10716CPG 10,716 .4219 27/64 — 1,8 45 12
B041A10800CPG B042A10800CPG 10,800 .4252 — — 1,8 45 12
B041A10900CPG B042A10900CPG 10,900 .4291 — — 1,9 45 12
B041A11000CPG B042A11000CPG 11,000 .4331 — — 1,9 45 12
B041A11100CPG B042A11100CPG 11,100 .4370 — — 1,9 45 12
B041A11113CPG B042A11113CPG 11,113 .4375 7/16 — 1,9 45 12
B041A11200CPG B042A11200CPG 11,200 .4409 — — 1,9 45 12
B041A11300CPG B042A11300CPG 11,300 .4449 — — 1,9 45 12
B041A11400CPG B042A11400CPG 11,400 .4488 — — 2,0 45 12
B041A11500CPG B042A11500CPG 11,500 .4528 — — 2,0 45 12
B041A11509CPG B042A11509CPG 11,509 .4531 29/64 — 2,0 45 12
B041A11600CPG B042A11600CPG 11,600 .4567 — — 2,0 45 12
B041A11700CPG B042A11700CPG 11,700 .4606 — — 2,0 45 12
B041A11800CPG B042A11800CPG 11,800 .4646 — — 2,0 45 12
B041A11900CPG B042A11900CPG 11,900 .4685 — — 2,0 45 12
B041A11908CPG B042A11908CPG 11,908 .4688 15/32 — 2,0 45 12
B041A12000CPG B042A12000CPG 12,000 .4724 — — 2,1 45 12
B041A12100CPG B042A12100CPG 12,100 .4764 — — 2,1 45 14
B041A12200CPG B042A12200CPG 12,200 .4803 — — 2,1 45 14
B041A12300CPG B042A12300CPG 12,300 .4843 — — 2,1 45 14
B041A12304CPG B042A12304CPG 12,304 .4844 31/64 — 2,1 45 14
B041A12400CPG B042A12400CPG 12,400 .4882 — — 2,1 45 14
B041A12500CPG B042A12500CPG 12,500 .4921 — — 2,1 45 14
B041A12600CPG B042A12600CPG 12,600 .4961 — — 2,2 45 14
B041A12700CPG B042A12700CPG 12,700 .5000 1/2 — 2,2 45 14

142
KM_Master12_G010_G011_Metric_EN.qxp:Layout 1 3/6/12 2:15 PM Page G10

Solid Carbide Drills


GOdrill™ • Wide Range of Materials • Through Coolant
Solid Carbide Drills

For information on L, L3, and L4 max, see the Solid Carbide foldout table.

 B051A/B052A/B053A • ~3 x D/~5 x D/~8 x D


䢇 first choice
嘷 alternate choice

D1 diameter

short • KC7325 long • KC7325 extra long • KC7325 mm in fraction wire size L5 LS D
B051A01500CPG B052A01500CPG B053A01500CPG 1,500 .0591 — — 0,2 28 4
B051A01600CPG B052A01600CPG B053A01600CPG 1,600 .0630 — — 0,2 28 4
B051A01700CPG B052A01700CPG B053A01700CPG 1,700 .0669 — — 0,3 28 4
B051A01800CPG B052A01800CPG B053A01800CPG 1,800 .0709 — — 0,3 28 4
B051A01900CPG B052A01900CPG B053A01900CPG 1,900 .0748 — — 0,3 28 4
B051A01984CPG B052A01984CPG B053A01984CPG 1,984 .0781 — — 0,3 28 4
B051A02000CPG B052A02000CPG B053A02000CPG 2,000 .0787 — — 0,3 28 4
B051A02100CPG B052A02100CPG B053A02100CPG 2,100 .0827 — — 0,3 28 4
B051A02200CPG B052A02200CPG B053A02200CPG 2,200 .0866 — — 0,3 28 4
B051A02300CPG B052A02300CPG B053A02300CPG 2,300 .0906 — — 0,4 28 4
B051A02383CPG B052A02383CPG B053A02383CPG 2,383 .0938 3/32 — 0,4 28 4
B051A02400CPG B052A02400CPG B053A02400CPG 2,400 .0945 — — 0,4 28 4
B051A02439CPG B052A02439CPG B053A02439CPG 2,439 .0960 — 41 0,4 28 4
B051A02489CPG B052A02489CPG B053A02489CPG 2,489 .0980 — 40 0,4 28 4
B051A02500CPG B052A02500CPG B053A02500CPG 2,500 .0984 — — 0,4 28 4
B051A02578CPG B052A02578CPG B053A02578CPG 2,578 .1015 — 38 0,4 28 4
B051A02600CPG B052A02600CPG B053A02600CPG 2,600 .1024 — — 0,4 28 4
B051A02642CPG B052A02642CPG B053A02642CPG 2,642 .1040 — 37 0,4 28 4
B051A02700CPG B052A02700CPG B053A02700CPG 2,700 .1063 — — 0,4 28 4
B051A02705CPG B052A02705CPG B053A02705CPG 2,705 .1065 — 36 0,4 28 4
B051A02779CPG B052A02779CPG B053A02779CPG 2,779 .1094 7/64 — 0,4 28 4
B051A02800CPG B052A02800CPG B053A02800CPG 2,800 .1102 — — 0,5 28 4
B051A02820CPG B052A02820CPG B053A02820CPG 2,820 .1110 — 34 0,5 28 4
B051A02870CPG B052A02870CPG B053A02870CPG 2,870 .1130 — 33 0,5 28 4
B051A02900CPG B052A02900CPG B053A02900CPG 2,900 .1142 — — 0,5 28 4
B051A02947CPG B052A02947CPG B053A02947CPG 2,947 .1160 — 32 0,5 28 4
B051A03000CPG B052A03000CPG B053A03000CPG 3,000 .1181 — — 0,5 36 6
B051A03048CPG B052A03048CPG B053A03048CPG 3,048 .1200 — 31 0,5 36 6
B051A03100CPG B052A03100CPG B053A03100CPG 3,100 .1220 — — 0,5 36 6
B051A03175CPG B052A03175CPG B053A03175CPG 3,175 .1250 1/8 — 0,5 36 6
B051A03200CPG B052A03200CPG B053A03200CPG 3,200 .1260 — — 0,5 36 6
B051A03264CPG B052A03264CPG B053A03264CPG 3,264 .1285 — 30 0,5 36 6
B051A03300CPG B052A03300CPG B053A03300CPG 3,300 .1299 — — 0,5 36 6
B051A03400CPG B052A03400CPG B053A03400CPG 3,400 .1339 — — 0,6 36 6
B051A03455CPG B052A03455CPG B053A03455CPG 3,455 .1360 — 29 0,6 36 6
B051A03500CPG B052A03500CPG B053A03500CPG 3,500 .1378 — — 0,6 36 6
B051A03571CPG B052A03571CPG B053A03571CPG 3,571 .1406 9/64 — 0,6 36 6
B051A03600CPG B052A03600CPG B053A03600CPG 3,600 .1417 — — 0,6 36 6
B051A03658CPG B052A03658CPG B053A03658CPG 3,658 .1440 — 27 0,6 36 6
B051A03700CPG B052A03700CPG B053A03700CPG 3,700 .1457 — — 0,6 36 6
(continued)

143
KM_Master12_G010_G011_Metric_EN.qxp:Layout 1 3/6/12 2:15 PM Page G11

Solid Carbide Drills


GOdrill • Wide Range of Materials • Through Coolant

(B051A/B052A/B053A • ~3 x D/~5 x D/~8 x D continued)

D1 diameter

short • KC7325 long • KC7325 extra long • KC7325 mm in fraction wire size L5 LS D
B051A03734CPG B052A03734CPG B053A03734CPG 3,734 .1470 — 26 0,6 36 6
B051A03800CPG B052A03800CPG B053A03800CPG 3,800 .1496 — — 0,6 36 6
B051A03900CPG B052A03900CPG B053A03900CPG 3,900 .1535 — — 0,6 36 6
B051A03970CPG B052A03970CPG B053A03970CPG 3,970 .1563 5/32 — 0,7 36 6
B051A04000CPG B052A04000CPG B053A04000CPG 4,000 .1575 — — 0,7 36 6
B051A04039CPG B052A04039CPG B053A04039CPG 4,039 .1590 — 21 0,7 36 6
B051A04090CPG B052A04090CPG B053A04090CPG 4,090 .1610 — 20 0,7 36 6
B051A04100CPG B052A04100CPG B053A04100CPG 4,100 .1614 — — 0,7 36 6
B051A04200CPG B052A04200CPG B053A04200CPG 4,200 .1654 — — 0,7 36 6
B051A04217CPG B052A04217CPG B053A04217CPG 4,217 .1660 — 19 0,7 36 6
B051A04300CPG B052A04300CPG B053A04300CPG 4,300 .1693 — — 0,7 36 6
B051A04366CPG B052A04366CPG B053A04366CPG 4,366 .1719 11/64 — 0,7 36 6
B051A04400CPG B052A04400CPG B053A04400CPG 4,400 .1732 — — 0,7 36 6
B051A04500CPG B052A04500CPG B053A04500CPG 4,500 .1772 — — 0,7 36 6
B051A04600CPG B052A04600CPG B053A04600CPG 4,600 .1811 — — 0,8 36 6
B051A04623CPG B052A04623CPG B053A04623CPG 4,623 .1820 — 14 0,8 36 6
B051A04700CPG B052A04700CPG B053A04700CPG 4,700 .1850 — 13 0,8 36 6
B051A04763CPG B052A04763CPG B053A04763CPG 4,763 .1875 3/16 — 0,8 36 6
B051A04800CPG B052A04800CPG B053A04800CPG 4,800 .1890 — 12 0,8 36 6
B051A04852CPG B052A04852CPG B053A04852CPG 4,852 .1910 — 11 0,8 36 6
B051A04900CPG B052A04900CPG B053A04900CPG 4,900 .1929 — — 0,8 36 6
B051A05000CPG B052A05000CPG B053A05000CPG 5,000 .1969 — — 0,8 36 6
B051A05100CPG B052A05100CPG B053A05100CPG 5,100 .2008 — — 0,8 36 6
B051A05106CPG B052A05106CPG B053A05106CPG 5,106 .2010 — 7 0,8 36 6
B051A05159CPG B052A05159CPG B053A05159CPG 5,159 .2031 13/64 — 0,9 36 6
B051A05200CPG B052A05200CPG B053A05200CPG 5,200 .2047 — — 0,9 36 6
B051A05300CPG B052A05300CPG B053A05300CPG 5,300 .2087 — — 0,9 36 6
B051A05400CPG B052A05400CPG B053A05400CPG 5,400 .2126 — — 0,9 36 6
B051A05410CPG B052A05410CPG B053A05410CPG 5,410 .2130 — 3 0,9 36 6
B051A05500CPG B052A05500CPG B053A05500CPG 5,500 .2165 — — 0,9 36 6
B051A05558CPG B052A05558CPG B053A05558CPG 5,558 .2188 7/32 — 0,9 36 6
B051A05600CPG B052A05600CPG B053A05600CPG 5,600 .2205 — — 0,9 36 6
B051A05616CPG B052A05616CPG B053A05616CPG 5,616 .2211 — 2 0,9 36 6
B051A05700CPG B052A05700CPG B053A05700CPG 5,700 .2244 — — 1,0 36 6
B051A05800CPG B052A05800CPG B053A05800CPG 5,800 .2283 — — 1,0 36 6
B051A05900CPG B052A05900CPG B053A05900CPG 5,900 .2323 — — 1,0 36 6
B051A05954CPG B052A05954CPG B053A05954CPG 5,954 .2344 15/64 — 1,0 36 6
B051A06000CPG B052A06000CPG B053A06000CPG 6,000 .2362 — — 1,0 36 6
B051A06100CPG B052A06100CPG B053A06100CPG 6,100 .2402 — — 1,0 36 8
B051A06200CPG B052A06200CPG B053A06200CPG 6,200 .2441 — — 1,0 36 8
B051A06300CPG B052A06300CPG B053A06300CPG 6,300 .2480 — — 1,1 36 8
B051A06350CPG B052A06350CPG B053A06350CPG 6,350 .2500 1/4 E 1,1 36 8
B051A06400CPG B052A06400CPG B053A06400CPG 6,400 .2520 — — 1,1 36 8
B051A06500CPG B052A06500CPG B053A06500CPG 6,500 .2559 — — 1,1 36 8
B051A06528CPG B052A06528CPG B053A06528CPG 6,528 .2570 — F 1,1 36 8
B051A06600CPG B052A06600CPG B053A06600CPG 6,600 .2598 — — 1,1 36 8
B051A06630CPG B052A06630CPG B053A06630CPG 6,630 .2610 — G 1,1 36 8
B051A06700CPG B052A06700CPG B053A06700CPG 6,700 .2638 — — 1,1 36 8
B051A06746CPG B052A06746CPG B053A06746CPG 6,746 .2656 17/64 — 1,1 36 8
B051A06800CPG B052A06800CPG B053A06800CPG 6,800 .2677 — — 1,1 36 8
B051A06900CPG B052A06900CPG B053A06900CPG 6,900 .2717 — — 1,2 36 8
(continued)

144
KM_Master12_G012_G013_Metric_EN.qxp:Layout 1 3/6/12 2:15 PM Page G12

Solid Carbide Drills


GOdrill™ • Wide Range of Materials • Through Coolant

(B051A/B052A/B053A • ~3 x D/~5 x D/~8 x D continued)


Solid Carbide Drills

D1 diameter

short • KC7325 long • KC7325 extra long • KC7325 mm in fraction wire size L5 LS D
B051A07000CPG B052A07000CPG B053A07000CPG 7,000 .2756 — — 1,2 36 8
B051A07100CPG B052A07100CPG B053A07100CPG 7,100 .2795 — — 1,2 36 8
B051A07145CPG B052A07145CPG B053A07145CPG 7,145 .2813 9/32 — 1,2 36 8
B051A07200CPG B052A07200CPG B053A07200CPG 7,200 .2835 — — 1,2 36 8
B051A07300CPG B052A07300CPG B053A07300CPG 7,300 .2874 — — 1,2 36 8
B051A07400CPG B052A07400CPG B053A07400CPG 7,400 .2913 — — 1,3 36 8
B051A07500CPG B052A07500CPG B053A07500CPG 7,500 .2953 — — 1,3 36 8
B051A07541CPG B052A07541CPG B053A07541CPG 7,541 .2969 19/64 — 1,3 36 8
B051A07600CPG B052A07600CPG B053A07600CPG 7,600 .2992 — — 1,3 36 8
B051A07700CPG B052A07700CPG B053A07700CPG 7,700 .3031 — — 1,3 36 8
B051A07800CPG B052A07800CPG B053A07800CPG 7,800 .3071 — — 1,3 36 8
B051A07900CPG B052A07900CPG B053A07900CPG 7,900 .3110 — — 1,3 36 8
B051A07938CPG B052A07938CPG B053A07938CPG 7,938 .3125 5/16 — 1,3 36 8
B051A08000CPG B052A08000CPG B053A08000CPG 8,000 .3150 — — 1,4 36 8
B051A08100CPG B052A08100CPG B053A08100CPG 8,100 .3189 — — 1,4 40 10
B051A08200CPG B052A08200CPG B053A08200CPG 8,200 .3228 — — 1,4 40 10
B051A08300CPG B052A08300CPG B053A08300CPG 8,300 .3268 — — 1,4 40 10
B051A08334CPG B052A08334CPG B053A08334CPG 8,334 .3281 21/64 — 1,4 40 10
B051A08400CPG B052A08400CPG B053A08400CPG 8,400 .3307 — — 1,4 40 10
B051A08433CPG B052A08433CPG B053A08433CPG 8,433 .3320 — Q 1,4 40 10
B051A08500CPG B052A08500CPG B053A08500CPG 8,500 .3346 — — 1,4 40 10
B051A08600CPG B052A08600CPG B053A08600CPG 8,600 .3386 — — 1,5 40 10
B051A08700CPG B052A08700CPG B053A08700CPG 8,700 .3425 — — 1,5 40 10
B051A08733CPG B052A08733CPG B053A08733CPG 8,733 .3438 11/32 — 1,5 40 10
B051A08800CPG B052A08800CPG B053A08800CPG 8,800 .3465 — — 1,5 40 10
B051A08900CPG B052A08900CPG B053A08900CPG 8,900 .3504 — — 1,5 40 10
B051A09000CPG B052A09000CPG B053A09000CPG 9,000 .3543 — — 1,5 40 10
B051A09100CPG B052A09100CPG B053A09100CPG 9,100 .3583 — — 1,5 40 10
B051A09129CPG B052A09129CPG B053A09129CPG 9,129 .3594 23/64 — 1,6 40 10
B051A09200CPG B052A09200CPG B053A09200CPG 9,200 .3622 — — 1,6 40 10
B051A09300CPG B052A09300CPG B053A09300CPG 9,300 .3661 — — 1,6 40 10
B051A09347CPG B052A09347CPG B053A09347CPG 9,347 .3680 — U 1,6 40 10
B051A09400CPG B052A09400CPG B053A09400CPG 9,400 .3701 — — 1,6 40 10
B051A09500CPG B052A09500CPG B053A09500CPG 9,500 .3740 — — 1,6 40 10
B051A09525CPG B052A09525CPG B053A09525CPG 9,525 .3750 3/8 — 1,6 40 10
B051A09600CPG B052A09600CPG B053A09600CPG 9,600 .3780 — — 1,6 40 10
B051A09700CPG B052A09700CPG B053A09700CPG 9,700 .3819 — — 1,7 40 10
B051A09800CPG B052A09800CPG B053A09800CPG 9,800 .3858 — — 1,7 40 10
B051A09900CPG B052A09900CPG B053A09900CPG 9,900 .3898 — — 1,7 40 10
B051A09921CPG B052A09921CPG B053A09921CPG 9,921 .3906 25/64 — 1,7 40 10
(continued)

145
KM_Master12_G012_G013_Metric_EN.qxp:Layout 1 3/6/12 2:15 PM Page G13

Solid Carbide Drills


GOdrill • Wide Range of Materials • Through Coolant

(B051A/B052A/B053A • ~3 x D/~5 x D/~8 x D continued)

D1 diameter

short • KC7325 long • KC7325 extra long • KC7325 mm in fraction wire size L5 LS D
B051A10000CPG B052A10000CPG B053A10000CPG 10,000 .3937 — — 1,7 40 10
B051A10100CPG B052A10100CPG B053A10100CPG 10,100 .3976 — — 1,7 45 12
B051A10200CPG B052A10200CPG B053A10200CPG 10,200 .4016 — — 1,7 45 12
B051A10300CPG B052A10300CPG B053A10300CPG 10,300 .4055 — — 1,8 45 12
B051A10320CPG B052A10320CPG B053A10320CPG 10,320 .4063 13/32 — 1,8 45 12
B051A10400CPG B052A10400CPG B053A10400CPG 10,400 .4094 — — 1,8 45 12
B051A10500CPG B052A10500CPG B053A10500CPG 10,500 .4134 — — 1,8 45 12
B051A10600CPG B052A10600CPG B053A10600CPG 10,600 .4173 — — 1,8 45 12
B051A10700CPG B052A10700CPG B053A10700CPG 10,700 .4213 — — 1,8 45 12
B051A10716CPG B052A10716CPG B053A10716CPG 10,716 .4219 27/64 — 1,8 45 12
B051A10800CPG B052A10800CPG B053A10800CPG 10,800 .4252 — — 1,8 45 12
B051A10900CPG B052A10900CPG B053A10900CPG 10,900 .4291 — — 1,9 45 12
B051A11000CPG B052A11000CPG B053A11000CPG 11,000 .4331 — — 1,9 45 12
B051A11100CPG B052A11100CPG B053A11100CPG 11,100 .4370 — — 1,9 45 12
B051A11113CPG B052A11113CPG B053A11113CPG 11,113 .4375 7/16 — 1,9 45 12
B051A11200CPG B052A11200CPG B053A11200CPG 11,200 .4409 — — 1,9 45 12
B051A11300CPG B052A11300CPG B053A11300CPG 11,300 .4449 — — 1,9 45 12
B051A11400CPG B052A11400CPG B053A11400CPG 11,400 .4488 — — 2,0 45 12
B051A11500CPG B052A11500CPG B053A11500CPG 11,500 .4528 — — 2,0 45 12
B051A11509CPG B052A11509CPG B053A11509CPG 11,509 .4531 29/64 — 2,0 45 12
B051A11600CPG B052A11600CPG B053A11600CPG 11,600 .4567 — — 2,0 45 12
B051A11700CPG B052A11700CPG B053A11700CPG 11,700 .4606 — — 2,0 45 12
B051A11800CPG B052A11800CPG B053A11800CPG 11,800 .4646 — — 2,0 45 12
B051A11900CPG B052A11900CPG B053A11900CPG 11,900 .4685 — — 2,0 45 12
B051A11908CPG B052A11908CPG B053A11908CPG 11,908 .4688 15/32 — 2,0 45 12
B051A12000CPG B052A12000CPG B053A12000CPG 12,000 .4724 — — 2,1 45 12
B051A12100CPG B052A12100CPG B053A12100CPG 12,100 .4764 — — 2,1 45 14
B051A12200CPG B052A12200CPG B053A12200CPG 12,200 .4803 — — 2,1 45 14
B051A12300CPG B052A12300CPG B053A12300CPG 12,300 .4843 — — 2,1 45 14
B051A12304CPG B052A12304CPG B053A12304CPG 12,304 .4844 31/64 — 2,1 45 14
B051A12400CPG B052A12400CPG B053A12400CPG 12,400 .4882 — — 2,1 45 14
B051A12500CPG B052A12500CPG B053A12500CPG 12,500 .4921 — — 2,1 45 14
B051A12600CPG B052A12600CPG B053A12600CPG 12,600 .4961 — — 2,2 45 14
B051A12700CPG B052A12700CPG B053A12700CPG 12,700 .5000 1/2 — 2,2 45 14

Tolerance • Metric
nominal size range D1 tolerance D tolerance h6
1–3 0,000/-0,014 (h8) 0,000/-0,006
>3–6 0,000/-0,012 (h7) 0,000/-0,008
>6–10 0,000/-0,015 (h7) 0,000/-0,009
>10–18 0,000/-0,018 (h7) 0,000/-0,011
>18–20 0,000/-0,021 (h7) 0,000/-0,013

146
KM_Master12_G014_G015_Metric_EN.qxp:KM_Master12_G012_G013_Metric_EN 3/6/12 2:16 PM Page G14

Solid Carbide Drills


Application Data

 GOdrill™ • B04_CPG Series • Grade KC7325™ • Flood Coolant for Drill Diameters 1–20mm
Solid Carbide Drills

Cutting Speed — vc Metric


Material

Range — m/min Recommended Feed Rate (f) by Diameter


Group

Starting
min max 1,0 2,0 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Value
1 60 70 100 mm/r 0,04 - 0,09 0,05 - 0,11 0,06 - 0,13 0,09 - 0,16 0,11 - 0,22 0,13 - 0,26 0,15 - 0,31 0,18 - 0,35 0,22 - 0,42 0,28 - 0,54
2 80 90 100 mm/r 0,04 - 0,09 0,05 - 0,11 0,06 - 0,13 0,08 - 0,16 0,12 - 0,22 0,14 - 0,26 0,17 - 0,31 0,20 - 0,35 0,24 - 0,42 0,31 - 0,53
P 3 50 70 90 mm/r 0,05 - 0,11 0,06 - 0,13 0,07 - 0,15 0,09 - 0,17 0,13 - 0,23 0,15 - 0,28 0,19 - 0,33 0,22 - 0,38 0,26 - 0,47 0,34 - 0,59
4 50 70 100 mm/r 0,04 - 0,12 0,05 - 0,13 0,06 - 0,15 0,08 - 0,17 0,12 - 0,23 0,14 - 0,28 0,17 - 0,33 0,19 - 0,38 0,23 - 0,47 0,29 - 0,59
6 30 40 60 mm/r 0,03 - 0,05 0,04 - 0,06 0,05 - 0,07 0,06 - 0,10 0,08 - 0,14 0,10 - 0,18 0,12 - 0,22 0,14 - 0,24 0,18 - 0,32 0,23 - 0,41
1 20 30 40 mm/r 0,02 - 0,05 0,03 - 0,06 0,04 - 0,70 0,05 - 0,09 0,08 - 0,11 0,09 - 0,12 0,10 - 0,14 0,12 - 0,16 0,14 - 0,18 0,16 - 0,20
M 2 30 40 50 mm/r 0,02 - 0,06 0,03 - 0,07 0,04 - 0,08 0,06 - 0,10 0,08 - 0,12 0,09 - 0,14 0,10 - 0,16 0,12 - 0,18 0,14 - 0,20 0,16 - 0,22
3 20 30 40 mm/r 0,02 - 0,05 0,03 - 0,06 0,04 - 0,07 0,06 - 0,09 0,08 - 0,11 0,09 - 0,12 0,10 - 0,14 0,12 - 0,16 0,14 - 0,18 0,16 - 0,20
1 80 130 170 mm/r 0,09 - 0,18 0,10 - 0,20 0,11 - 0,22 0,12 - 0,24 0,16 - 0,31 0,20 - 0,38 0,23 - 0,44 0,25 - 0,49 0,31 - 0,06 0,38 - 0,47
K 2 90 110 120 mm/r 0,06 - 0,13 0,08 - 0,15 0,10 - 0,17 0,12 - 0,19 0,16 - 0,25 0,20 - 0,31 0,23 - 0,36 0,25 - 0,40 0,31 - 0,48 0,38 - 0,60
3 80 110 130 mm/r 0,05 - 0,11 0,06 - 0,13 0,07 - 0,15 0,09 - 0,19 0,12 - 0,25 0,14 - 0,30 0,17 - 0,35 0,19 - 0,40 0,25 - 0,48 0,30 - 0,60
1 90 230 270 mm/r 0,05 - 0,12 0,06 - 0,13 0,08 - 0,14 0,10 - 0,16 0,12 - 0,20 0,16 - 0,24 0,20 - 0,28 0,24 - 0,32 0,28 - 0,40 0,32 - 0,48
2 90 220 270 mm/r 0,04 - 0,08 0,06 - 0,12 0,08 - 0,16 0,10 - 0,20 0,12 - 0,24 0,16 - 0,28 0,20 - 0,32 0,24 - 0,36 0,28 - 0,44 0,32 - 0,52
N
3 90 180 225 mm/r 0,10 - 0,13 0,11 - 0,14 0,12 - 0,14 0,13 - 0,16 0,14 - 0,20 0,16 - 0,24 0,20 - 0,28 0,24 - 0,32 0,28 - 0,40 0,32 - 0,44
5 90 130 270 mm/r 0,04 - 0,08 0,06 - 0,12 0,08 - 0,16 0,10 - 0,20 0,12 - 0,24 0,16 - 0,28 0,20 - 0,32 0,24 - 0,36 0,28 - 0,40 0,32 - 0,48
1 20 25 30 mm/r 0,01 - 0,04 0,02 - 0,05 0,03 - 0,06 0,04 - 0,08 0,06 - 0,10 0,08 - 0,12 0,09 - 0,13 0,10 - 0,14 0,12 - 0,16 0,14 - 0,18
2 10 20 30 mm/r 0,01 - 0,03 0,02 - 0,03 0,02 - 0,04 0,03 - 0,06 0,05 - 0,08 0,07 - 0,10 0,08 - 0,11 0,09 - 0,12 0,10 - 0,14 0,11 - 0,16
S
3 20 25 40 mm/r 0,01 - 0,03 0,02 - 0,03 0,02 - 0,04 0,02 - 0,05 0,04 - 0,07 0,06 - 0,09 0,07 - 0,10 0,08 - 0,11 0,09 - 0,13 0,10 - 0,15
4 20 25 50 mm/r 0,01 - 0,03 0,02 - 0,03 0,02 - 0,04 0,03 - 0,06 0,05 - 0,08 0,07 - 0,10 0,08 - 0,11 0,09 - 0,12 0,10 - 0,14 0,11 - 0,16

 GOdrill™ • B05_CPG Series • Grade KC7325™ • Internal Coolant for Drill Diameters 1–20mm

Cutting Speed — vc Metric


Material

Range — m/min Recommended Feed Rate (f) by Diameter


Group

Starting
min max 1,0 2,0 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Value
1 70 100 140 mm/r 0,04 - 0,09 0,05 - 0,12 0,07 - 0,14 0,08 - 0,16 0,11 - 0,22 0,13 - 0,26 0,15 - 0,31 0,18 - 0,35 0,22 - 0,42 0,28 - 0,54
2 90 120 140 mm/r 0,04 - 0,09 0,05 - 0,12 0,07 - 0,14 0,08 - 0,16 0,12 - 0,22 0,14 - 0,26 0,17 - 0,31 0,20 - 0,35 0,24 - 0,42 0,31 - 0,53
P 3 60 80 100 mm/r 0,05 - 0,10 0,06 - 0,13 0,08 - 0,15 0,09 - 0,17 0,13 - 0,23 0,15 - 0,28 0,19 - 0,33 0,22 - 0,38 0,26 - 0,47 0,34 - 0,59
4 50 80 100 mm/r 0,05 - 0,10 0,06 - 0,13 0,07 - 0,15 0,08 - 0,17 0,12 - 0,23 0,14 - 0,28 0,17 - 0,33 0,19 - 0,38 0,23 - 0,47 0,29 - 0,59
6 40 50 70 mm/r 0,03 - 0,05 0,04 - 0,06 0,05 - 0,08 0,06 - 0,10 0,08 - 0,14 0,10 - 0,18 0,13 - 0,22 0,14 - 0,24 0,18 - 0,32 0,23 - 0,41
1 20 30 40 mm/r 0,02 - 0,05 0,03 - 0,06 0,04 - 0,07 0,05 - 0,09 0,08 - 0,11 0,09 - 0,12 0,10 - 0,14 0,12 - 0,16 0,14 - 0,18 0,16 - 0,20
M 2 30 40 50 mm/r 0,02 - 0,06 0,03 - 0,07 0,04 - 0,08 0,06 - 0,10 0,08 - 0,12 0,09 - 0,14 0,10 - 0,16 0,12 - 0,18 0,14 - 0,20 0,16 - 0,22
3 20 30 40 mm/r 0,02 - 0,05 0,03 - 0,06 0,04 - 0,07 0,05 - 0,09 0,08 - 0,11 0,09 - 0,12 0,10 - 0,14 0,12 - 0,16 0,14 - 0,18 0,16 - 0,20
1 80 120 170 mm/r 0,08 - 0,16 0,09 - 0,17 0,11 - 0,22 0,12 - 0,24 0,16 - 0,31 0,20 - 0,38 0,23 - 0,44 0,25 - 0,49 0,31 - 0,60 0,38 - 0,74
K 2 80 110 140 mm/r 0,10 - 0,14 0,11 - 0,15 0,12 - 0,16 0,13 - 0,19 0,16 - 0,25 0,20 - 0,31 0,23 - 0,36 0,25 - 0,40 0,31 - 0,48 0,38 - 0,60
3 80 100 130 mm/r 0,05 - 0,13 0,07 - 0,15 0,08 - 0,17 0,09 - 0,19 0,12 - 0,25 0,14 - 0,30 0,17 _ 0,35 0,19 - 0,40 0,24 - 0,48 0,30 - 0,60
1 90 230 315 mm/r 0,05 - 0,12 0,06 - 0,13 0,08 - 0,14 0,10 - 0,16 0,12 - 0,20 0,16 - 0,24 0,20 - 0,28 0,24 - 0,32 0,28 - 0,40 0,32 - 0,48
2 90 225 270 mm/r 0,04 - 0,08 0,06 - 0,12 0,08 - 0,16 0,10 - 0,20 0,12 - 0,24 0,16 - 0,28 0,20 - 0,32 0,24 - 0,36 0,28 - 0,44 0,32 - 0,52
N
3 90 180 270 mm/r 0,10 - 0,13 0,11 - 0,14 0,12 - 0,14 0,13 - 0,16 0,14 - 0,20 0,16 - 0,24 0,20 - 0,28 0,24 - 0,32 0,28 - 0,40 0,32 - 0,44
5 90 135 180 mm/r 0,04 - 0,08 0,06 - 0,12 0,08 - 0,16 0,10 - 0,20 0,12 - 0,24 0,16 - 0,28 0,20 - 0,32 0,24 - 0,36 0,28 - 0,40 0,32 - 0,48
1 10 25 30 mm/r 0,01 - 0,04 0,02 - 0,05 0,03 - 0,06 0,04 - 0,08 0,06 - 0,10 0,08 - 0,12 0,09 - 0,13 0,10 - 0,14 0,12 - 0,16 0,14 - 0,18
2 10 20 25 mm/r 0,01 - 0,03 0,02 - 0,03 0,02 - 0,04 0,03 - 0,06 0,05 - 0,08 0,07 - 0,10 0,08 - 0,11 0,09 - 0,12 0,10 - 0,14 0,11 - 0,16
S
3 10 25 30 mm/r 0,01 - 0,03 0,02 - 0,03 0,02 - 0,04 0,02 - 0,05 0,04 - 0,07 0,06 - 0,09 0,07 - 0,10 0,08 - 0,11 0,09 - 0,13 0,10 - 0,15
4 10 25 40 mm/r 0,01 - 0,03 0,02 - 0,03 0,02 - 0,04 0,03 - 0,06 0,05 - 0,08 0,07 - 0,10 0,08 - 0,11 0,09 - 0,12 0,10 - 0,14 0,11 - 0,16

147
KM_Master12_G016_G017_Metric_EN.qxp:Layout 1 3/6/12 2:16 PM Page G16

Solid Carbide Drills


TF Drills • High Metal Removal Rates • Without Coolant
Solid Carbide Drills

 B105 • ~5 x D
䢇 first choice
嘷 alternate choice

D1 diameter

K10 KC7210 mm in fraction wire size L L4 max L5 LS D


B105A03000 — 3,000 .1181 — — 66 23 0,7 36 6
B105A03100 — 3,100 .1220 — — 66 23 0,8 36 6
B105A03200 — 3,200 .1260 — — 66 23 0,8 36 6
B105A03300 — 3,300 .1299 — — 66 23 0,8 36 6
B105A03500 B105A03500 3,500 .1378 — — 66 23 0,9 36 6
B105A03700 — 3,700 .1457 — — 66 23 0,9 36 6
B105A03800 — 3,800 .1496 — — 74 29 0,9 36 6
B105A04000 B105A04000 4,000 .1575 — — 74 29 1,0 36 6
B105A04100 — 4,100 .1614 — — 74 29 1,0 36 6
B105A04200 B105A04200 4,200 .1654 — — 74 29 1,0 36 6
B105A04300 — 4,300 .1693 — — 74 29 1,1 36 6
B105A04500 — 4,500 .1772 — — 74 29 1,1 36 6
B105A04650 — 4,650 .1831 — — 74 29 1,2 36 6
B105A04700 — 4,700 .1850 — 13 74 29 1,2 36 6
B105A04800 — 4,800 .1890 — 12 82 35 1,2 36 6
B105A05000 B105A05000 5,000 .1969 — — 82 35 1,2 36 6
B105A05100 — 5,100 .2008 — — 82 35 1,3 36 6
B105A05200 — 5,200 .2047 — — 82 35 1,3 36 6
B105A05500 B105A05500 5,500 .2165 — — 82 35 1,4 36 6
B105A05550 — 5,550 .2185 — — 82 35 1,4 36 6
B105A05700 — 5,700 .2244 — — 82 35 1,4 36 6
B105A05800 — 5,800 .2283 — — 82 35 1,4 36 6
B105A06000 B105A06000 6,000 .2362 — — 82 35 1,5 36 6
B105A06100 — 6,100 .2402 — — 91 43 1,5 36 8
B105A06300 — 6,300 .2480 — — 91 43 1,6 36 8
B105A06400 — 6,400 .2520 — — 91 43 1,6 36 8
B105A06500 B105A06500 6,500 .2559 — — 91 43 1,6 36 8
B105A06600 — 6,600 .2598 — — 91 43 1,6 36 8
B105A06700 — 6,700 .2638 — — 91 43 1,7 36 8
B105A06800 B105A06800 6,800 .2677 — — 91 43 1,7 36 8
B105A07000 B105A07000 7,000 .2756 — — 91 43 1,7 36 8
B105A07100 — 7,100 .2795 — — 91 43 1,8 36 8
B105A07400 — 7,400 .2913 — — 91 43 1,8 36 8
B105A07500 — 7,500 .2953 — — 91 43 1,9 36 8
B105A07600 — 7,600 .2992 — — 91 43 1,9 36 8
B105A07800 — 7,800 .3071 — — 91 43 1,9 36 8
B105A08000 B105A08000 8,000 .3150 — — 91 43 2,0 36 8
B105A08100 — 8,100 .3189 — — 103 49 2,0 40 10
B105A08300 — 8,300 .3268 — — 103 49 2,1 40 10
B105A08400 — 8,400 .3307 — — 103 49 2,1 40 10
B105A08500 B105A08500 8,500 .3346 — — 103 49 2,1 40 10
B105A08600 — 8,600 .3386 — — 103 49 2,1 40 10

(continued)

148
KM_Master12_G016_G017_Metric_EN.qxp:Layout 1 3/6/12 2:16 PM Page G17

Solid Carbide Drills


TF Drills • High Metal Removal Rates • Without Coolant

(B105 • ~5 x D continued)

D1 diameter

K10 KC7210 mm in fraction wire size L L4 max L5 LS D


B105A08700 — 8,700 .3425 — — 103 49 2,2 40 10
B105A08800 — 8,800 .3465 — — 103 49 2,2 40 10
B105A09000 B105A09000 9,000 .3543 — — 103 49 2,2 40 10
B105A09100 — 9,100 .3583 — — 103 49 2,3 40 10
B105A09300 — 9,300 .3661 — — 103 49 2,3 40 10
B105A09500 — 9,500 .3740 — — 103 49 2,4 40 10
B105A09700 — 9,700 .3819 — — 103 49 2,4 40 10
B105A09800 — 9,800 .3858 — — 103 49 2,4 40 10
B105A10000 B105A10000 10,000 .3937 — — 103 49 2,5 40 10
B105A10100 — 10,100 .3976 — — 118 56 2,5 45 12
B105A10200 B105A10200 10,200 .4016 — — 118 56 2,5 45 12
B105A10300 — 10,300 .4055 — — 118 56 2,6 45 12
B105A10500 B105A10500 10,500 .4134 — — 118 56 2,6 45 12
B105A10700 — 10,700 .4213 — — 118 56 2,7 45 12
B105A10800 — 10,800 .4252 — — 118 56 2,7 45 12
B105A11000 B105A11000 11,000 .4331 — — 118 56 2,7 45 12
B105A11100 — 11,100 .4370 — — 118 56 2,8 45 12
B105A11200 — 11,200 .4409 — — 118 56 2,8 45 12
B105A11500 B105A11500 11,500 .4528 — — 118 56 2,9 45 12
B105A11700 — 11,700 .4606 — — 118 56 2,9 45 12
B105A11800 — 11,800 .4646 — — 118 56 2,9 45 12
B105A12000 B105A12000 12,000 .4724 — — 118 56 3,0 45 12
B105A12100 — 12,100 .4764 — — 124 60 3,0 45 14
B105A12500 B105A12500 12,500 .4921 — — 124 60 3,1 45 14
B105A12700 — 12,700 .5000 1/2 — 124 60 3,2 45 14
B105A12800 — 12,800 .5039 — — 124 60 3,2 45 14
B105A13000 B105A13000 13,000 .5118 — — 124 60 3,2 45 14
B105A13100 — 13,100 .5157 — — 124 60 3,3 45 14
B105A13500 B105A13500 13,500 .5315 — — 124 60 3,4 45 14
B105A13800 — 13,800 .5433 — — 124 60 3,4 45 14
B105A14000 B105A14000 14,000 .5512 — — 124 60 3,5 45 14
B105A14200 — 14,200 .5591 — — 133 63 3,5 48 16
B105A14500 — 14,500 .5709 — — 133 63 3,6 48 16
B105A15000 B105A15000 15,000 .5906 — — 133 63 3,7 48 16
B105A15100 — 15,100 .5945 — — 133 63 3,8 48 16
B105A15500 B105A15500 15,500 .6102 — — 133 63 3,9 48 16
B105A15800 — 15,800 .6220 — — 133 63 3,9 48 16
B105A16000 — 16,000 .6299 — — 133 63 4,0 48 16
B105A16500 — 16,500 .6496 — — 143 71 4,1 48 18
B105A17000 — 17,000 .6693 — — 143 71 4,2 48 18
B105A17500 B105A17500 17,500 .6890 — — 143 71 4,4 48 18
B105A18000 B105A18000 18,000 .7087 — — 143 71 4,5 48 18
B105A18500 B105A18500 18,500 .7283 — — 153 77 4,6 50 20
B105A19000 — 19,000 .7480 — — 153 77 4,7 50 20
B105A19500 — 19,500 .7677 — — 153 77 4,9 50 20
B105A20000 — 20,000 .7874 — — 153 77 5,0 50 20
B105A20500 — 20,500 .8071 — — 167 85 5,1 50 20
B105A21000 — 21,000 .8268 — — 167 85 5,2 50 20
Tolerance • Metric
nominal size range D1 tolerance m7 D tolerance h6
>3–6 0,004/0,016 0,000/-0,008
>6–10 0,006/0,021 0,000/-0,009
>10–18 0,007/0,025 0,000/-0,011
>18–25,4 0,008/0,029 0,000/-0,013

149
KM_Master12_G018_G019_Metric_EN.qxp:Layout 1 3/6/12 2:17 PM Page G18

Solid Carbide Drills


Application Data

 TF Drills • B105 Series • Grade K10™ • Flood Coolant for Drill Diameters 3–20mm
Solid Carbide Drills

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material min Starting
max 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Group Value
1 60 85 110 mm/r 0,11 - 0,20 0,12 - 0,20 0,16 - 0,28 0,20 - 0,35 0,22 - 0,42 0,24 - 0,50 0,28 - 0,61 0,30 - 0,68
K 2 70 72 90 mm/r 0,11 - 0,20 0,12 - 0,20 0,16 - 0,28 0,20 - 0,35 0,22 - 0,42 0,24 - 0,50 0,28 - 0,61 0,30 - 0,68
3 50 51 70 mm/r 0,09 - 0,18 0,10 - 0,18 0,14 - 0,26 0,18 - 0,33 ,020 - 0,40 0,22 - 0,48 0,26 - 0,59 0,28 - 0,66
1 100 210 410 mm/r 0,09 - 0,15 0,10 - 0,20 0,18 - 0,33 0,20 - 0,38 0,25 - 0,43 ,033 - 0,51 0,43 - 0,58 0,64 - 0,79
N 2 100 248 250 mm/r 0,10 - 0,19 0,12 - 0,21 0,18 - 0,33 0,25 - 0,42 0,30 - 0,50 0,35 - 0,58 0,44 - 0,74 0,52 - 0,88
5 60 173 250 mm/r 0,08 - 0,15 0,13 - 0,18 0,18 - 0,33 0,20 - 0,36 0,23 - 0,38 0,33 - 0,46 0,38 - 0,48 0,58 - 0,76
S 4 30 20 51 mm/r 0,03 - 0,05 0,04 - 0,07 0,07 - 0,09 0,09 - 0,12 0,11 - 0,15 0,13 - 0,18 0,17 - 0,24 0,22 - 0,30

 TF Drills • B105 Series • Grade KC7210™ • Flood Coolant for Drill Diameters 3–20mm

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material min Starting
max 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Group Value
1 80 140 161 mm/r 0,13 - 0,20 0,14 - 0,24 0,17 - 0,31 0,20 - 0,39 0,25 - 0,45 0,29 - 0,51 0,33 - 0,62 0,36 - 0,70
K 2 80 120 120 mm/r 0,13 - 0,20 0,15 - 0,23 0,19 - 0,28 0,23 - 0,34 0,26 - 0,38 0,29 - 0,43 0,34 - 0,50 0,36 - 0,54
3 60 84 130 mm/r 0,09 - 0,18 0,10 - 0,18 0,14 - 0,26 0,18 - 0,33 0,20 - 0,40 0,22 - 0,48 0,26 - 0,59 0,28 - 0,66
2 100 298 300 mm/r 0,10 - 0,19 0,12 - 0,21 0,18 - 0,33 0,25 - 0,42 0,30 - 0,50 0,35 - 0,58 0,44 - 0,74 0,52 - 0,88
N
5 60 225 300 mm/r 0,08 - 0,15 0,13 - 0,18 0,18 - 0,33 0,20 - 0,36 0,23 - 0,38 0,33 - 0,46 0,38 - 0,48 0,58 - 0,76

 TF Drills • B105 Series • Grade KC7210 • MQL (Minimum Quantity Lubricant)


or Dry Applications for Drill Diameters 3–20mm

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material min Starting
max 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Group Value
1 60 110 150 mm/r 0,10 - 0,20 0,13 - 0,24 0,16 - 0,31 0,20 - 0,39 0,24 - 0,44 0,27 - 0,51 0,33 - 0,62 0,36 - 0,70
K 2 60 94 100 mm/r 0,13 - 0,20 0,16 - 0,23 0,20 - 0,28 0,23 - 0,34 0,26 - 0,38 0,29 - 0,43 0,34 - 0,50 0,36 - 0,54
3 50 84 110 mm/r ,010 - 0,19 0,13 - 0,20 0,16 - 0,31 0,20 - 0,37 0,23 - 0,44 0,26 - 0,48 0,31 - 0,58 0,33 - 0,64

150
KM_Master12_G020_G021_Metric_EN.qxp:Layout 1 3/6/12 2:17 PM Page G20

Solid Carbide Drills


TF Drills • Titanium Materials • Through Coolant • Application Data
Solid Carbide Drills

 B125 • ~5 x D
䢇 first choice
嘷 alternate choice

D1 diameter

K715 mm in fraction wire size L L4 max L5 LS D


B125A06000 6,000 .2362 — — 94 35 1,6 48 6
B125A06500 6,500 .2559 — — 105 43 1,7 50 8
B125A06800 6,800 .2677 — — 105 43 1,8 50 8
B125A07000 7,000 .2756 — — 105 43 1,9 50 8
B125A07400 7,400 .2913 — — 110 43 2,0 55 8
B125A07500 7,500 .2953 — — 110 43 2,0 55 8
B125A08000 8,000 .3150 — — 110 43 2,1 55 8
B125A08500 8,500 .3346 — — 122 49 2,3 59 10
B125A09000 9,000 .3543 — — 122 49 2,4 59 10
B125A09500 9,500 .3740 — — 122 49 2,5 59 10
B125A10000 10,000 .3937 — — 122 49 2,7 59 10
B125A10500 10,500 .4134 — — 141 56 2,8 68 12
B125A11000 11,000 .4331 — — 141 56 3,0 68 12
B125A12000 12,000 .4724 — — 141 56 3,2 68 12
B125A14000 14,000 .5512 — — 155 60 3,8 76 14

Tolerance

nominal size range D1 tolerance m7 D tolerance h6


>3–6 0,004/0,016 0,000/-0,008
>6–10 0,006/0,021 0,000/-0,009
>10–18 0,007/0,025 0,000/-0,011
>18–25,4 0,008/0,029 0,000/-0,013

 TF Drills • B125 Series • Grade K715™ • Through Coolant for Drill Diameters 3–20mm

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material Starting
Group min max 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Value
S 4 80 70 90 mm/r — — 0,03 - 0,08 0,03 - 0,08 0,03 - 0,08 0,08 - 0,15 0,08 - 0,15 —

151
KM_Master12_G022_G023_Metric_EN.qxp:Layout 1 3/6/12 2:18 PM Page G22

Solid Carbide Drills


HP Beyond™ Drills • Stainless Steel • Through Coolant
Solid Carbide Drills

For information on L, L3, and L4 max, see the Solid Carbide foldout table.

 B210/B211/B212_HP • ~3 x D/~5 x D/~8 x D


䢇 first choice
嘷 alternate choice

D1 diameter

short • KCM15 long • KCM15 extra long • KCM15 mm in fraction wire size L5 LS D
B210A03000HP B211A03000HP B212A03000HP 3,000 .1181 — — 0,6 36 6
B210A03048HP B211A03048HP B212A03048HP 3,048 .1200 — 31 0,6 36 6
— B211A03100HP — 3,100 .1220 — — 0,6 36 6
B210A03175HP B211A03175HP B212A03175HP 3,175 .1250 1/8 — 0,6 36 6
— B211A03200HP — 3,200 .1260 — — 0,6 36 6
B210A03264HP B211A03264HP B212A03264HP 3,264 .1285 — 30 0,6 36 6
B210A03300HP B211A03300HP B212A03300HP 3,300 .1299 — — 0,6 36 6
— B211A03400HP — 3,400 .1339 — — 0,6 36 6
B210A03455HP B211A03455HP B212A03455HP 3,455 .1360 — 29 0,7 36 6
B210A03500HP B211A03500HP B212A03500HP 3,500 .1378 — — 0,7 36 6
B210A03571HP B211A03571HP B212A03571HP 3,571 .1406 9/64 — 0,7 36 6
— B211A03600HP — 3,600 .1417 — — 0,7 36 6
B210A03658HP B211A03658HP B212A03658HP 3,658 .1440 — 27 0,7 36 6
B210A03700HP B211A03700HP B212A03700HP 3,700 .1457 — — 0,7 36 6
B210A03734HP B211A03734HP B212A03734HP 3,734 .1470 — 26 0,7 36 6
— B211A03800HP B212A03800HP 3,800 .1496 — — 0,7 36 6
— B211A03861HP — 3,861 .1520 — 24 0,7 36 6
— B211A03900HP — 3,900 .1535 — — 0,7 36 6
B210A04000HP B211A04000HP B212A04000HP 4,000 .1575 — — 0,8 36 6
B210A04039HP B211A04039HP B212A04039HP 4,039 .1590 — 21 0,8 36 6
B210A04090HP B211A04090HP B212A04090HP 4,090 .1610 — 20 0,8 36 6
— B211A04100HP B212A04100HP 4,100 .1614 — — 0,8 36 6
B210A04200HP B211A04200HP B212A04200HP 4,200 .1654 — — 0,8 36 6
B210A04217HP B211A04217HP B212A04217HP 4,217 .1660 — 19 0,8 36 6
— B211A04300HP — 4,300 .1693 — — 0,8 36 6
B210A04366HP B211A04366HP B212A04366HP 4,366 .1719 11/64 — 0,8 36 6
— B211A04400HP — 4,400 .1732 — — 0,8 36 6
B210A04500HP B211A04500HP B212A04500HP 4,500 .1772 — — 0,8 36 6
B210A04700HP B211A04700HP B212A04700HP 4,700 .1850 — 13 0,9 36 6
— B211A04800HP B212A04800HP 4,800 .1890 — 12 0,9 36 6
B210A04852HP B211A04852HP B212A04852HP 4,852 .1910 — 11 0,9 36 6
— B211A04900HP — 4,900 .1929 — — 0,9 36 6
B210A05000HP B211A05000HP B212A05000HP 5,000 .1969 — — 0,9 36 6
B210A05100HP B211A05100HP B212A05100HP 5,100 .2008 — — 1,0 36 6
B210A05106HP B211A05106HP B212A05106HP 5,106 .2010 — 7 1,0 36 6
B210A05159HP B211A05159HP B212A05159HP 5,159 .2031 13/64 — 1,0 36 6
B210A05200HP B211A05200HP — 5,200 .2047 — — 1,0 36 6
— B211A05300HP — 5,300 .2087 — — 1,0 36 6
B210A05400HP B211A05400HP — 5,400 .2126 — — 1,0 36 6
B210A05410HP — — 5,410 .2130 — 3 1,0 36 6
(continued)

152
KM_Master12_G022_G023_Metric_EN.qxp:Layout 1 3/6/12 2:18 PM Page G23

Solid Carbide Drills


HP Beyond Drills • Stainless Steel • Through Coolant

(B210/B211/B212_HP • ~3 x D/~5 x D/~8 x D continued)

D1 diameter

short • KCM15 long • KCM15 extra long • KCM15 mm in fraction wire size L5 LS D
B210A05500HP B211A05500HP B212A05500HP 5,500 .2165 — — 1,0 36 6
— B211A05600HP — 5,600 .2205 — — 1,1 36 6
B210A05616HP B211A05616HP B212A05616HP 5,616 .2211 — 2 1,1 36 6
— B211A05700HP — 5,700 .2244 — — 1,1 36 6
B210A05800HP B211A05800HP B212A05800HP 5,800 .2283 — — 1,1 36 6
— B211A05900HP — 5,900 .2323 — — 1,1 36 6
B210A05954HP B211A05954HP — 5,954 .2344 15/64 — 1,1 36 6
B210A06000HP B211A06000HP B212A06000HP 6,000 .2362 — — 1,1 36 6
B210A06100HP B211A06100HP — 6,100 .2402 — — 1,1 36 8
B210A06200HP B211A06200HP — 6,200 .2441 — — 1,2 36 8
B210A06300HP B211A06300HP — 6,300 .2480 — — 1,2 36 8
B210A06350HP B211A06350HP B212A06350HP 6,350 .2500 1/4 E 1,2 36 8
— B211A06400HP — 6,400 .2520 — — 1,2 36 8
B210A06500HP B211A06500HP B212A06500HP 6,500 .2559 — — 1,2 36 8
B210A06528HP — — 6,528 .2570 — F 1,2 36 8
— B211A06600HP — 6,600 .2598 — — 1,2 36 8
B210A06630HP B211A06630HP B212A06630HP 6,630 .2610 — G 1,2 36 8
B210A06700HP B211A06700HP — 6,700 .2638 — — 1,3 36 8
B210A06800HP B211A06800HP B212A06800HP 6,800 .2677 — — 1,3 36 8
B210A06900HP B211A06900HP — 6,900 .2717 — — 1,3 36 8
B210A07000HP B211A07000HP B212A07000HP 7,000 .2756 — — 1,3 36 8
B210A07100HP B211A07100HP — 7,100 .2795 — — 1,3 36 8
— B211A07200HP — 7,200 .2835 — — 1,3 36 8
— B211A07300HP — 7,300 .2874 — — 1,4 36 8
— B211A07400HP — 7,400 .2913 — — 1,4 36 8
B210A07500HP B211A07500HP B212A07500HP 7,500 .2953 — — 1,4 36 8
— B211A07600HP — 7,600 .2992 — — 1,4 36 8
— B211A07700HP — 7,700 .3031 — — 1,4 36 8
B210A07800HP B211A07800HP B212A07800HP 7,800 .3071 — — 1,5 36 8
— B211A07900HP — 7,900 .3110 — — 1,5 36 8
B210A07938HP — — 7,938 .3125 5/16 — 1,5 36 8
B210A08000HP B211A08000HP B212A08000HP 8,000 .3150 — — 1,5 36 8
B210A08100HP B211A08100HP — 8,100 .3189 — — 1,5 40 10
B210A08200HP B211A08200HP — 8,200 .3228 — — 1,5 40 10
— B211A08300HP — 8,300 .3268 — — 1,6 40 10
B210A08400HP B211A08400HP B212A08400HP 8,400 .3307 — — 1,6 40 10
B210A08433HP — — 8,433 .3320 — Q 1,6 40 10
B210A08500HP B211A08500HP B212A08500HP 8,500 .3346 — — 1,6 40 10
B210A08600HP B211A08600HP — 8,600 .3386 — — 1,6 40 10
B210A08700HP B211A08700HP — 8,700 .3425 — — 1,6 40 10
— B211A08800HP B212A08800HP 8,800 .3465 — — 1,6 40 10
— B211A08900HP — 8,900 .3504 — — 1,7 40 10
B210A09000HP B211A09000HP B212A09000HP 9,000 .3543 — — 1,7 40 10
B210A09093HP — — 9,093 .3580 — T 1,7 40 10
— B211A09100HP — 9,100 .3583 — — 1,7 40 10
— B211A09200HP — 9,200 .3622 — — 1,7 40 10
— B211A09300HP — 9,300 .3661 — — 1,7 40 10
— B211A09400HP — 9,400 .3701 — — 1,8 40 10
B210A09500HP B211A09500HP B212A09500HP 9,500 .3740 — — 1,8 40 10
— B211A09600HP — 9,600 .3780 — — 1,8 40 10
B210A09700HP B211A09700HP — 9,700 .3819 — — 1,8 40 10
B210A09800HP B211A09800HP — 9,800 .3858 — — 1,8 40 10
(continued)

153
KM_Master12_G024_G025_Metric_EN.qxp:Layout 1 3/6/12 2:18 PM Page G24

Solid Carbide Drills


HP Beyond™ Drills • Stainless Steel • Through Coolant

(B210/B211/B212_HP • ~3 x D/~5 x D/~8 x D continued)


Solid Carbide Drills

D1 diameter

short • KCM15 long • KCM15 extra long • KCM15 mm in fraction wire size L5 LS D
— B211A09900HP — 9,900 .3898 — — 1,8 40 10
B210A09921HP — — 9,921 .3906 25/64 — 1,9 40 10
B210A10000HP B211A10000HP B212A10000HP 10,000 .3937 — — 1,9 40 10
— B211A10100HP — 10,100 .3976 — — 1,9 45 12
B210A10200HP B211A10200HP B212A10200HP 10,200 .4016 — — 1,9 45 12
— B211A10300HP — 10,300 .4055 — — 1,9 45 12
B210A10400HP B211A10400HP — 10,400 .4094 — — 1,9 45 12
B210A10500HP B211A10500HP B212A10500HP 10,500 .4134 — — 2,0 45 12
— B211A10600HP — 10,600 .4173 — — 2,0 45 12
— B211A10700HP — 10,700 .4213 — — 2,0 45 12
B210A10716HP — — 10,716 .4219 27/64 — 2,0 45 12
B210A10800HP B211A10800HP — 10,800 .4252 — — 2,0 45 12
— B211A10900HP — 10,900 .4291 — — 2,0 45 12
B210A11000HP B211A11000HP B212A11000HP 11,000 .4331 — — 2,1 45 12
— B211A11100HP — 11,100 .4370 — — 2,1 45 12
B210A11200HP B211A11200HP — 11,200 .4409 — — 2,1 45 12
— B211A11400HP — 11,400 .4488 — — 2,1 45 12
B210A11500HP B211A11500HP — 11,500 .4528 — — 2,1 45 12
B210A11509HP — — 11,509 .4531 29/64 — 2,1 45 12
— B211A11600HP — 11,600 .4567 — — 2,2 45 12
— B211A11700HP — 11,700 .4606 — — 2,2 45 12
— B211A11800HP B212A11800HP 11,800 .4646 — — 2,2 45 12
— B211A11900HP — 11,900 .4685 — — 2,2 45 12
B210A12000HP B211A12000HP B212A12000HP 12,000 .4724 — — 2,2 45 12
— B211A12100HP — 12,100 .4764 — — 2,3 45 14
B210A12200HP B211A12200HP — 12,200 .4803 — — 2,3 45 14
— B211A12300HP — 12,300 .4843 — — 2,3 45 14
B210A12304HP — — 12,304 .4844 31/64 — 2,3 45 14
B210A12500HP B211A12500HP B212A12500HP 12,500 .4921 — — 2,3 45 14
— B211A12600HP — 12,600 .4961 — — 2,3 45 14
B210A12700HP B211A12700HP B212A12700HP 12,700 .5000 1/2 — 2,4 45 14
B210A12800HP B211A12800HP — 12,800 .5039 — — 2,4 45 14
— B211A12900HP — 12,900 .5079 — — 2,4 45 14
B210A13000HP B211A13000HP B212A13000HP 13,000 .5118 — — 2,4 45 14
— B211A13100HP — 13,100 .5157 — — 2,4 45 14
— B211A13200HP — 13,200 .5197 — — 2,5 45 14
— B211A13300HP — 13,300 .5236 — — 2,5 45 14
B210A13495HP — — 13,495 .5313 17/32 — 2,5 45 14
B210A13500HP B211A13500HP B212A13500HP 13,500 .5315 — — 2,5 45 14
— B211A13800HP — 13,800 .5433 — — 2,6 45 14
— B211A13900HP — 13,900 .5472 — — 2,6 45 14
B210A14000HP B211A14000HP B212A14000HP 14,000 .5512 — — 2,6 45 14
B210A14100HP B211A14100HP — 14,100 .5551 — — 2,6 48 16
B210A14200HP B211A14200HP — 14,200 .5591 — — 2,6 48 16
— B211A14300HP — 14,300 .5630 — — 2,7 48 16
— B211A14400HP — 14,400 .5669 — — 2,7 48 16
B210A14500HP B211A14500HP — 14,500 .5709 — — 2,7 48 16
— B211A14600HP — 14,600 .5748 — — 2,7 48 16
— B211A14800HP — 14,800 .5827 — — 2,8 48 16
B210A15000HP B211A15000HP — 15,000 .5906 — — 2,8 48 16
— B211A15100HP — 15,100 .5945 — — 2,8 48 16
— B211A15200HP — 15,200 .5984 — — 2,8 48 16
(continued)

154
KM_Master12_G024_G025_Metric_EN.qxp:Layout 1 3/6/12 2:18 PM Page G25

Solid Carbide Drills


HP Beyond Drills • Stainless Steel • Through Coolant

(B210/B211/B212_HP • ~3 x D/~5 x D/~8 x D continued)

D1 diameter

short • KCM15 long • KCM15 extra long • KCM15 mm in fraction wire size L5 LS D
— B211A15300HP — 15,300 .6024 — — 2,8 48 16
— B211A15400HP — 15,400 .6063 — — 2,9 48 16
B210A15500HP B211A15500HP — 15,500 .6102 — — 2,9 48 16
— B211A15600HP — 15,600 .6142 — — 2,9 48 16
— B211A15700HP — 15,700 .6181 — — 2,9 48 16
— B211A15800HP — 15,800 .6220 — — 2,9 48 16
B210A15875HP B211A15875HP B212A15875HP 15,875 .6250 5/8 — 3,0 48 16
— B211A15900HP — 15,900 .6260 — — 3,0 48 16
B210A16000HP B211A16000HP B212A16000HP 16,000 .6299 — — 3,0 48 16
— B211A16100HP — 16,100 .6339 — — 3,0 48 18
B210A16500HP B211A16500HP — 16,500 .6496 — — 3,1 48 18
B210A16670HP — — 16,670 .6563 21/32 — 3,1 48 18
B210A17000HP B211A17000HP — 17,000 .6693 — — 3,2 48 18
B210A17500HP B211A17500HP — 17,500 .6890 — — 3,3 48 18
— B211A17700HP — 17,700 .6969 — — 3,3 48 18
B210A18000HP B211A18000HP — 18,000 .7087 — — 3,3 48 18
— B211A18400HP — 18,400 .7244 — — 3,4 50 20
B210A18500HP B211A18500HP — 18,500 .7283 — — 3,4 50 20
B210A19000HP B211A19000HP — 19,000 .7480 — — 3,5 50 20
B210A19050HP B211A19050HP B212A19050HP 19,050 .7500 3/4 — 3,5 50 20
— B211A19100HP — 19,100 .7520 — — 3,5 50 20
— B211A19200HP — 19,200 .7559 — — 3,6 50 20
— B211A19300HP — 19,300 .7598 — — 3,6 50 20
B210A19500HP B211A19500HP — 19,500 .7677 — — 3,6 50 20
B210A20000HP B211A20000HP — 20,000 .7874 — — 3,7 50 20
— B211A20500HP — 20,500 .8071 — — 3,8 50 20
— B211A21000HP — 21,000 .8268 — — 3,9 50 20

Tolerance • Metric
nominal size range D1 tolerance m7 D tolerance h6
>3–6 0,004/0,016 0,000/-0,008
>6–10 0,006/0,021 0,000/-0,009
>10–18 0,007/0,025 0,000/-0,011
>18–25,4 0,008/0,029 0,000/-0,013

155
KM_Master12_G026_G027_Metric_EN.qxp:Layout 1 3/6/12 2:18 PM Page G26

Solid Carbide Drills


Application Data

 HP Drills • B21_HP Series • Grade KCM15™ • Through Coolant for Drill Diameters 3–20mm
Solid Carbide Drills

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material Starting
min max 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Group Value
1 110 160 210 mm/r 0,05 - 0,13 0,08 - 0,19 0,11 - 0,24 0,14 - 0,30 0,16 - 0,35 0,18 - 0,39 0,20 - 0,46 0,23 - 0,51
2 130 170 210 mm/r 0,05 - 0,13 0,08 - 0,17 0,11 - 0,20 0,14 - 0,24 0,16 - 0,28 0,18 - 0,32 0,20 - 0,37 0,23 - 0,41
3 110 150 190 mm/r 0,08 - 0,13 0,12 - 0,19 0,14 - 0,24 0,17 - 0,30 0,20 - 0,35 0,22 - 0,39 0,26 - 0,46 0,29 - 0,51
P
4 80 120 150 mm/r 0,08 - 0,12 0,11 - 0,18 0,12 - 0,23 0,15 - 0,28 0,17 - 0,33 0,19 - 0,37 0,22 - 0,43 0,25 - 0,48
5 60 80 90 mm/r 0,03 - 0,11 0,04 - 0,11 0,05 - 0,11 0,05 - 0,14 0,08 - 0,18 0,11 - 0,21 0,14 - 0,24 0,16 - 0,26
6 70 120 170 mm/r 0,05 - 0,11 0,08 - 0,14 0,11 - 0,17 0,13 - 0,21 0,15 - 0,24 0,17 - 0,27 0,19 - 0,33 0,22 - 0,36
1 60 80 90 mm/r 0,03 - 0,08 0,06 - 0,14 0,08 - 0,19 0,11 - 0,21 0,13 - 0,23 0,14 - 0,24 0,16 - 0,26 0,19 - 0,29
M 2 50 80 80 mm/r 0,03 - 0,08 0,06 - 0,14 0,08 - 0,19 0,11 - 0,21 0,13 - 0,23 0,14 - 0,24 0,16 - 0,26 0,19 - 0,29
3 40 60 70 mm/r 0,03 - 0,08 0,06 - 0,14 0,08 - 0,19 0,11 - 0,21 0,13 - 0,23 0,14 - 0,24 0,16 - 0,26 0,19 - 0,29
1 20 20 20 mm/r 0,03 - 0,08 0,04 - 0,09 0,05 - 0,11 0,05 - 0,11 0,08 - 0,14 0,11 - 0,16 0,14 - 0,19 0,16 - 0,21
S 2 10 20 30 mm/r 0,03 - 0,11 0,04 - 0,11 0,05 - 0,11 0,05 - 0,11 0,08 - 0,14 0,11 - 0,16 0,14 - 0,19 0,16 - 0,21
4 30 50 60 mm/r 0,02 - 0,04 0,04 - 0,06 0,05 - 0,07 0,05 - 0,07 0,07 - 0,11 0,07 - 0,11 0,11 - 0,13 0,11 - 0,13

156
KM_Master12_G028_G029_Metric_EN.qxp:Layout 1 3/6/12 2:19 PM Page G28

Solid Carbide Drills


HP Beyond™ Drills • Steel • Without Coolant
Solid Carbide Drills

For information on L, L3, and L4 max, see the Solid Carbide foldout table.

 B221/B222_HP • ~3 x D/~5 x D
䢇 first choice
嘷 alternate choice

D1 diameter

short • KCPK15 long • KCPK15 mm in fraction wire size L5 LS D


B221A03000HP B222A03000HP 3,000 .1181 — — 0,6 36 6
B221A03048HP B222A03048HP 3,048 .1200 — 31 0,6 36 6
B221A03100HP — 3,100 .1220 — — 0,6 36 6
B221A03175HP B222A03175HP 3,175 .1250 1/8 — 0,6 36 6
B221A03200HP — 3,200 .1260 — — 0,6 36 6
B221A03264HP B222A03264HP 3,264 .1285 — 30 0,6 36 6
B221A03300HP B222A03300HP 3,300 .1299 — — 0,6 36 6
B221A03400HP — 3,400 .1339 — — 0,6 36 6
B221A03455HP B222A03455HP 3,455 .1360 — 29 0,7 36 6
B221A03500HP B222A03500HP 3,500 .1378 — — 0,7 36 6
B221A03571HP B222A03571HP 3,571 .1406 9/64 — 0,7 36 6
B221A03600HP — 3,600 .1417 — — 0,7 36 6
B221A03658HP — 3,658 .1440 — 27 0,7 36 6
B221A03700HP B222A03700HP 3,700 .1457 — — 0,7 36 6
B221A03734HP — 3,734 .1470 — 26 0,7 36 6
B221A03800HP B222A03800HP 3,800 .1496 — — 0,7 36 6
B221A03900HP — 3,900 .1535 — — 0,7 36 6
B221A03970HP B222A03970HP 3,970 .1563 5/32 — 0,7 36 6
B221A04000HP B222A04000HP 4,000 .1575 — — 0,8 36 6
B221A04039HP — 4,039 .1590 — 21 0,8 36 6
B221A04090HP — 4,090 .1610 — 20 0,8 36 6
B221A04100HP — 4,100 .1614 — — 0,8 36 6
B221A04200HP B222A04200HP 4,200 .1654 — — 0,8 36 6
B221A04217HP — 4,217 .1660 — 19 0,8 36 6
B221A04300HP — 4,300 .1693 — — 0,8 36 6
B221A04366HP B222A04366HP 4,366 .1719 11/64 — 0,8 36 6
B221A04400HP — 4,400 .1732 — — 0,8 36 6
B221A04500HP B222A04500HP 4,500 .1772 — — 0,8 36 6
B221A04600HP B222A04600HP 4,600 .1811 — — 0,9 36 6
B221A04623HP — 4,623 .1820 — 14 0,9 36 6
B221A04700HP — 4,700 .1850 — 13 0,9 36 6
B221A04763HP B222A04763HP 4,763 .1875 3/16 — 0,9 36 6
B221A04800HP B222A04800HP 4,800 .1890 — 12 0,9 36 6
B221A04852HP — 4,852 .1910 — 11 0,9 36 6
B221A04900HP — 4,900 .1929 — — 0,9 36 6
B221A05000HP B222A05000HP 5,000 .1969 — — 0,9 36 6
B221A05100HP B222A05100HP 5,100 .2008 — — 1,0 36 6
B221A05106HP B222A05106HP 5,106 .2010 — 7 1,0 36 6
B221A05159HP B222A05159HP 5,159 .2031 13/64 — 1,0 36 6
B221A05200HP — 5,200 .2047 — — 1,0 36 6
(continued)

157
KM_Master12_G028_G029_Metric_EN.qxp:Layout 1 3/6/12 2:19 PM Page G29

Solid Carbide Drills


HP Beyond Drills • Steel • Without Coolant

(B221/B222_HP • ~3 x D/~5 x D continued)

D1 diameter

short • KCPK15 long • KCPK15 mm in fraction wire size L5 LS D


B221A05300HP — 5,300 .2087 — — 1,0 36 6
B221A05400HP — 5,400 .2126 — — 1,0 36 6
B221A05410HP B222A05410HP 5,410 .2130 — 3 1,0 36 6
B221A05500HP B222A05500HP 5,500 .2165 — — 1,0 36 6
B221A05558HP B222A05558HP 5,558 .2188 7/32 — 1,0 36 6
B221A05600HP — 5,600 .2205 — — 1,1 36 6
B221A05616HP — 5,616 .2211 — 2 1,1 36 6
B221A05700HP — 5,700 .2244 — — 1,1 36 6
B221A05800HP B222A05800HP 5,800 .2283 — — 1,1 36 6
B221A05900HP — 5,900 .2323 — — 1,1 36 6
B221A05954HP B222A05954HP 5,954 .2344 15/64 — 1,1 36 6
B221A06000HP B222A06000HP 6,000 .2362 — — 1,1 36 6
B221A06100HP — 6,100 .2402 — — 1,1 36 8
B221A06200HP — 6,200 .2441 — — 1,2 36 8
B221A06300HP — 6,300 .2480 — — 1,2 36 8
B221A06350HP B222A06350HP 6,350 .2500 1/4 E 1,2 36 8
B221A06400HP — 6,400 .2520 — — 1,2 36 8
B221A06500HP B222A06500HP 6,500 .2559 — — 1,2 36 8
B221A06528HP B222A06528HP 6,528 .2570 — F 1,2 36 8
B221A06600HP — 6,600 .2598 — — 1,2 36 8
B221A06630HP — 6,630 .2610 — G 1,2 36 8
B221A06700HP B222A06700HP 6,700 .2638 — — 1,3 36 8
B221A06746HP B222A06746HP 6,746 .2656 17/64 — 1,3 36 8
B221A06800HP B222A06800HP 6,800 .2677 — — 1,3 36 8
B221A06900HP — 6,900 .2717 — — 1,3 36 8
B221A07000HP B222A07000HP 7,000 .2756 — — 1,3 36 8
B221A07100HP — 7,100 .2795 — — 1,3 36 8
B221A07145HP B222A07145HP 7,145 .2813 9/32 — 1,3 36 8
B221A07200HP — 7,200 .2835 — — 1,3 36 8
B221A07300HP — 7,300 .2874 — — 1,4 36 8
B221A07400HP — 7,400 .2913 — — 1,4 36 8
B221A07500HP B222A07500HP 7,500 .2953 — — 1,4 36 8
B221A07541HP B222A07541HP 7,541 .2969 19/64 — 1,4 36 8
B221A07600HP — 7,600 .2992 — — 1,4 36 8
B221A07700HP — 7,700 .3031 — — 1,4 36 8
B221A07800HP B222A07800HP 7,800 .3071 — — 1,5 36 8
B221A07900HP — 7,900 .3110 — — 1,5 36 8
B221A07938HP B222A07938HP 7,938 .3125 5/16 — 1,5 36 8
B221A08000HP B222A08000HP 8,000 .3150 — — 1,5 36 8
B221A08100HP — 8,100 .3189 — — 1,5 40 10
B221A08200HP B222A08200HP 8,200 .3228 — — 1,5 40 10
B221A08300HP — 8,300 .3268 — — 1,6 40 10
B221A08334HP B222A08334HP 8,334 .3281 21/64 — 1,6 40 10
B221A08400HP — 8,400 .3307 — — 1,6 40 10
B221A08433HP B222A08433HP 8,433 .3320 — Q 1,6 40 10
B221A08500HP B222A08500HP 8,500 .3346 — — 1,6 40 10
B221A08600HP — 8,600 .3386 — — 1,6 40 10
B221A08700HP — 8,700 .3425 — — 1,6 40 10
B221A08733HP B222A08733HP 8,733 .3438 11/32 — 1,6 40 10
B221A08800HP B222A08800HP 8,800 .3465 — — 1,6 40 10
B221A08900HP — 8,900 .3504 — — 1,7 40 10
B221A09000HP B222A09000HP 9,000 .3543 — — 1,7 40 10
(continued)

158
KM_Master12_G030_G031_Metric_EN.qxp:Layout 1 3/6/12 2:19 PM Page G30

Solid Carbide Drills


HP Beyond™ Drills • Steel • Without Coolant

(B221/B222_HP • ~3 x D/~5 x D continued)


Solid Carbide Drills

D1 diameter

short • KCPK15 long • KCPK15 mm in fraction wire size L5 LS D


B221A09100HP — 9,100 .3583 — — 1,7 40 10
B221A09129HP B222A09129HP 9,129 .3594 23/64 — 1,7 40 10
B221A09200HP — 9,200 .3622 — — 1,7 40 10
B221A09300HP B222A09300HP 9,300 .3661 — — 1,7 40 10
B221A09347HP B222A09347HP 9,347 .3680 — U 1,7 40 10
B221A09400HP — 9,400 .3701 — — 1,8 40 10
B221A09500HP B222A09500HP 9,500 .3740 — — 1,8 40 10
B221A09525HP B222A09525HP 9,525 .3750 3/8 — 1,8 40 10
B221A09600HP — 9,600 .3780 — — 1,8 40 10
B221A09700HP — 9,700 .3819 — — 1,8 40 10
B221A09800HP B222A09800HP 9,800 .3858 — — 1,8 40 10
B221A09900HP — 9,900 .3898 — — 1,8 40 10
B221A09921HP B222A09921HP 9,921 .3906 25/64 — 1,9 40 10
B221A10000HP B222A10000HP 10,000 .3937 — — 1,9 40 10
B221A10100HP — 10,100 .3976 — — 1,9 45 12
B221A10200HP B222A10200HP 10,200 .4016 — — 1,9 45 12
B221A10300HP — 10,300 .4055 — — 1,9 45 12
B221A10320HP B222A10320HP 10,320 .4063 13/32 — 1,9 45 12
B221A10400HP — 10,400 .4094 — — 1,9 45 12
B221A10500HP B222A10500HP 10,500 .4134 — — 2,0 45 12
B221A10600HP — 10,600 .4173 — — 2,0 45 12
B221A10700HP — 10,700 .4213 — — 2,0 45 12
B221A10716HP B222A10716HP 10,716 .4219 27/64 — 2,0 45 12
B221A10800HP B222A10800HP 10,800 .4252 — — 2,0 45 12
B221A10900HP — 10,900 .4291 — — 2,0 45 12
B221A11000HP B222A11000HP 11,000 .4331 — — 2,1 45 12
B221A11100HP — 11,100 .4370 — — 2,1 45 12
B221A11113HP B222A11113HP 11,113 .4375 7/16 — 2,1 45 12
B221A11200HP — 11,200 .4409 — — 2,1 45 12
B221A11300HP — 11,300 .4449 — — 2,1 45 12
B221A11400HP — 11,400 .4488 — — 2,1 45 12
B221A11500HP B222A11500HP 11,500 .4528 — — 2,1 45 12
B221A11509HP B222A11509HP 11,509 .4531 29/64 — 2,1 45 12
B221A11600HP — 11,600 .4567 — — 2,2 45 12
B221A11700HP — 11,700 .4606 — — 2,2 45 12
B221A11800HP — 11,800 .4646 — — 2,2 45 12
B221A11900HP — 11,900 .4685 — — 2,2 45 12
B221A11908HP B222A11908HP 11,908 .4688 15/32 — 2,2 45 12
B221A12000HP B222A12000HP 12,000 .4724 — — 2,2 45 12
B221A12100HP — 12,100 .4764 — — 2,3 45 14
B221A12200HP — 12,200 .4803 — — 2,3 45 14
B221A12300HP — 12,300 .4843 — — 2,3 45 14
— B222A12304HP 12,304 .4844 31/64 — 2,3 45 14
B221A12400HP — 12,400 .4882 — — 2,3 45 14
B221A12500HP B222A12500HP 12,500 .4921 — — 2,3 45 14
B221A12600HP — 12,600 .4961 — — 2,3 45 14
B221A12700HP B222A12700HP 12,700 .5000 1/2 — 2,4 45 14
B221A12800HP — 12,800 .5039 — — 2,4 45 14
B221A12900HP — 12,900 .5079 — — 2,4 45 14
B221A13000HP B222A13000HP 13,000 .5118 — — 2,4 45 14
B221A13100HP — 13,100 .5157 — — 2,4 45 14
B221A13200HP — 13,200 .5197 — — 2,5 45 14
(continued)

159
KM_Master12_G030_G031_Metric_EN.qxp:Layout 1 3/6/12 2:19 PM Page G31

Solid Carbide Drills


HP Beyond Drills • Steel • Without Coolant

(B221/B222_HP • ~3 x D/~5 x D continued)

D1 diameter

short • KCPK15 long • KCPK15 mm in fraction wire size L5 LS D


B221A13300HP — 13,300 .5236 — — 2,5 45 14
B221A13500HP B222A13500HP 13,500 .5315 — — 2,5 45 14
B221A13600HP — 13,600 .5354 — — 2,5 45 14
B221A13700HP — 13,700 .5394 — — 2,6 45 14
B221A13800HP — 13,800 .5433 — — 2,6 45 14
B221A13891HP — 13,891 .5469 35/64 — 2,6 45 14
B221A13900HP — 13,900 .5472 — — 2,6 45 14
B221A14000HP B222A14000HP 14,000 .5512 — — 2,6 45 14
B221A14100HP — 14,100 .5551 — — 2,6 48 16
B221A14200HP — 14,200 .5591 — — 2,6 48 16
B221A14288HP B222A14288HP 14,288 .5625 9/16 — 2,7 48 16
B221A14300HP — 14,300 .5630 — — 2,7 48 16
B221A14400HP — 14,400 .5669 — — 2,7 48 16
B221A14500HP B222A14500HP 14,500 .5709 — — 2,7 48 16
B221A14600HP — 14,600 .5748 — — 2,7 48 16
B221A14684HP — 14,684 .5781 37/64 — 2,7 48 16
B221A14700HP — 14,700 .5787 — — 2,7 48 16
B221A14800HP — 14,800 .5827 — — 2,8 48 16
B221A14900HP — 14,900 .5866 — — 2,8 48 16
B221A15000HP B222A15000HP 15,000 .5906 — — 2,8 48 16
B221A15083HP — 15,083 .5938 19/32 — 2,8 48 16
B221A15100HP — 15,100 .5945 — — 2,8 48 16
B221A15200HP — 15,200 .5984 — — 2,8 48 16
B221A15300HP — 15,300 .6024 — — 2,8 48 16
B221A15400HP — 15,400 .6063 — — 2,9 48 16
B221A15479HP — 15,479 .6094 39/64 — 2,9 48 16
B221A15500HP B222A15500HP 15,500 .6102 — — 2,9 48 16
B221A15600HP — 15,600 .6142 — — 2,9 48 16
B221A15700HP — 15,700 .6181 — — 2,9 48 16
B221A15800HP — 15,800 .6220 — — 2,9 48 16
B221A15875HP B222A15875HP 15,875 .6250 5/8 — 3,0 48 16
B221A15900HP — 15,900 .6260 — — 3,0 48 16
B221A16000HP B222A16000HP 16,000 .6299 — — 3,0 48 16
B221A16500HP B222A16500HP 16,500 .6496 — — 3,1 48 18
B221A17000HP B222A17000HP 17,000 .6693 — — 3,2 48 18
B221A17463HP B222A17463HP 17,463 .6875 11/16 — 3,2 48 18
B221A17500HP B222A17500HP 17,500 .6890 — — 3,3 48 18
B221A17700HP — 17,700 .6969 — — 3,3 48 18
B221A18000HP B222A18000HP 18,000 .7087 — — 3,3 48 18
B221A18500HP B222A18500HP 18,500 .7283 — — 3,4 50 20
B221A19000HP B222A19000HP 19,000 .7480 — — 3,5 50 20
B221A19050HP B222A19050HP 19,050 .7500 3/4 — 3,5 50 20
B221A19500HP — 19,500 .7677 — — 3,6 50 20
B221A20000HP B222A20000HP 20,000 .7874 — — 3,7 50 20
B221A20500HP — 20,500 .8071 — — 3,8 50 20
B221A21000HP — 21,000 .8268 — — 3,9 50 20

Tolerance • Metric
nominal size range D1 tolerance m7 D tolerance h6
>3–6 0,004/0,016 0,000/-0,008
>6–10 0,006/0,021 0,000/-0,009
>10–18 0,007/0,025 0,000/-0,011
>18–25,4 0,008/0,029 0,000/-0,013

160
KM_Master12_G032_G033_Metric_EN.qxp:Layout 1 3/6/12 2:19 PM Page G32

Solid Carbide Drills


Application Data

 HP Drills • B221_HP, B222_HP Series • Grade KCPK15™ • Flood Coolant for Drill Diameters 3–20mm
Solid Carbide Drills

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material Starting
Group min max 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Value
1 70 110 150 mm/r 0,08 - 0,16 0,07 - 0,17 0,08 - 0,24 0,08 - 0,29 0,09 - 0,35 0,12 - 0,42 0,25 - 0,55 0,33 - 0,67
2 90 120 160 mm/r 0,08 - 0,15 0,07 - 0,14 0,12 - 0,23 0,14 - 0,29 0,16 - 0,28 0,19 - 0,40 0,25 - 0,50 0,33 - 0,60
P 3 60 90 120 mm/r 0,09 - 0,16 0,09 - 0,17 0,15 - 0,27 0,18 - 0,33 0,20 - 0,35 0,25 - 0,44 0,33 - 0,55 0,37 - 0,67
4 50 80 120 mm/r 0,08 - 0,16 0,08 - 0,17 0,13 - 0,27 0,16 - 0,33 0,17 - 0,33 0,21 - 0,44 0,26 - 0,54 0,32 - 0,62
6 50 80 120 mm/r 0,06 - 0,11 0,07 - 0,13 0,09 - 0,17 0,13 - 0,24 0,15 - 0,24 0,18 - 0,30 0,23 - 0,40 0,28 - 0,49
1 70 100 120 mm/r 0,11 - 0,21 0,09 - 0,18 0,14 - 0,28 0,16 - 0,37 0,20 - 0,40 0,22 - 0,45 0,28 - 0,58 0,36 - 0,71
K 2 70 120 120 mm/r 0,11 - 0,19 0,09 - 0,16 0,14 - 0,23 0,16 - 0,32 0,19 - 0,32 0,22 - 0,37 0,28 - 0,47 0,36 - 0,60
3 50 90 130 mm/r 0,08 - 0,17 0,07 - 0,14 0,12 - 0,25 0,13 - 0,27 0,16 - 0,29 0,18 - 0,39 0,25 - 0,48 0,29 - 0,58

Carbide Recycling
Help preserve and protect our planet!
It’s easy for your company to be environmentally conscious with the Kennametal Carbide Recycling Program.
By sending us your used carbide tools, you help preserve and protect the environment and ensure that these products are
recycled responsibly. Kennametal accepts any coated or non-coated carbide items, including inserts, drills, reamers, and taps.

By using the Kennametal Carbide Recycling Program, you will receive:


• A partner who cares about a sustainable environment.
• Easy-to-use web portal to value your used carbide.
• Access to our popular Green Box™ options for carbide collection.
• Systematic and efficient disposal of carbide materials.
• Improved profitability.

Program is not currently available in all geographical areas.


For more information, please visit www.kennametal.com/carbiderecycling.

161
KM_Master12_G032_G033_Metric_EN.qxp:Layout 1 3/6/12 2:19 PM Page G33

Solid Carbide Drills


HP Beyond Drills • Steel • Through Coolant

For information on L, L3, and L4 max, see the Solid Carbide foldout table.

 B224/B225_HP • ~3 x D/~5 x D
䢇 first choice
嘷 alternate choice

D1 diameter

short • KCPK15 long • KCPK15 mm in fraction wire size L5 LS D


B224A03000HP B225A03000HP 3,000 .1181 — — 0,6 36 6
B224A03048HP B225A03048HP 3,048 .1200 — 31 0,6 36 6
B224A03100HP B225A03100HP 3,100 .1220 — — 0,6 36 6
B224A03175HP B225A03175HP 3,175 .1250 1/8 — 0,6 36 6
B224A03200HP B225A03200HP 3,200 .1260 — — 0,6 36 6
B224A03264HP B225A03264HP 3,264 .1285 — 30 0,6 36 6
B224A03300HP B225A03300HP 3,300 .1299 — — 0,6 36 6
B224A03400HP B225A03400HP 3,400 .1339 — — 0,6 36 6
B224A03455HP B225A03455HP 3,455 .1360 — 29 0,7 36 6
B224A03500HP B225A03500HP 3,500 .1378 — — 0,7 36 6
B224A03571HP B225A03571HP 3,571 .1406 9/64 — 0,7 36 6
B224A03600HP B225A03600HP 3,600 .1417 — — 0,7 36 6
B224A03658HP — 3,658 .1440 — 27 0,7 36 6
B224A03700HP B225A03700HP 3,700 .1457 — — 0,7 36 6
B224A03734HP — 3,734 .1470 — 26 0,7 36 6
B224A03797HP B225A03797HP 3,797 .1495 — 25 0,7 36 6
B224A03800HP B225A03800HP 3,800 .1496 — — 0,7 36 6
B224A03900HP B225A03900HP 3,900 .1535 — — 0,7 36 6
B224A03970HP B225A03970HP 3,970 .1563 5/32 — 0,7 36 6
B224A04000HP B225A04000HP 4,000 .1575 — — 0,8 36 6
B224A04039HP — 4,039 .1590 — 21 0,8 36 6
B224A04090HP — 4,090 .1610 — 20 0,8 36 6
— B225A04100HP 4,100 .1614 — — 0,8 36 6
B224A04200HP B225A04200HP 4,200 .1654 — — 0,8 36 6
B224A04217HP — 4,217 .1660 — 19 0,8 36 6
— B225A04300HP 4,300 .1693 — — 0,8 36 6
B224A04366HP B225A04366HP 4,366 .1719 11/64 — 0,8 36 6
— B225A04400HP 4,400 .1732 — — 0,8 36 6
B224A04496HP B225A04496HP 4,496 .1770 — 16 0,8 36 6
— B225A04500HP 4,500 .1772 — — 0,8 36 6
— B225A04600HP 4,600 .1811 — — 0,9 36 6
B224A04623HP — 4,623 .1820 — 14 0,9 36 6
B224A04700HP B225A04700HP 4,700 .1850 — 13 0,9 36 6
— B225A04760HP 4,760 .1874 — — 0,9 36 6
B224A04763HP — 4,763 .1875 3/16 — 0,9 36 6
— B225A04800HP 4,800 .1890 — 12 0,9 36 6
B224A04852HP — 4,852 .1910 — 11 0,9 36 6
— B225A04900HP 4,900 .1929 — — 0,9 36 6
B224A05000HP B225A05000HP 5,000 .1969 — — 0,9 36 6
B224A05100HP B225A05100HP 5,100 .2008 — — 1,0 36 6
(continued)

162
KM_Master12_G034_G035_Metric_EN.qxp:Layout 1 3/6/12 2:20 PM Page G34

Solid Carbide Drills


HP Beyond™ Drills • Steel • Through Coolant

(B224/B225_HP • ~3 x D/~5 x D continued)


Solid Carbide Drills

D1 diameter

short • KCPK15 long • KCPK15 mm in fraction wire size L5 LS D


B224A05106HP B225A05106HP 5,106 .2010 — 7 1,0 36 6
B224A05159HP B225A05159HP 5,159 .2031 13/64 — 1,0 36 6
— B225A05200HP 5,200 .2047 — — 1,0 36 6
— B225A05300HP 5,300 .2087 — — 1,0 36 6
— B225A05400HP 5,400 .2126 — — 1,0 36 6
B224A05410HP B225A05410HP 5,410 .2130 — 3 1,0 36 6
B224A05500HP B225A05500HP 5,500 .2165 — — 1,0 36 6
B224A05558HP B225A05558HP 5,558 .2188 7/32 — 1,0 36 6
B224A05600HP B225A05600HP 5,600 .2205 — — 1,1 36 6
B224A05616HP — 5,616 .2211 — 2 1,1 36 6
— B225A05700HP 5,700 .2244 — — 1,1 36 6
B224A05791HP B225A05791HP 5,791 .2280 — 1 1,1 36 6
— B225A05800HP 5,800 .2283 — — 1,1 36 6
— B225A05900HP 5,900 .2323 — — 1,1 36 6
B224A05944HP B225A05944HP 5,944 .2340 — A 1,1 36 6
B224A05954HP B225A05954HP 5,954 .2344 15/64 — 1,1 36 6
B224A06000HP B225A06000HP 6,000 .2362 — — 1,1 36 6
— B225A06100HP 6,100 .2402 — — 1,1 36 8
— B225A06200HP 6,200 .2441 — — 1,2 36 8
— B225A06300HP 6,300 .2480 — — 1,2 36 8
B224A06350HP B225A06350HP 6,350 .2500 1/4 E 1,2 36 8
— B225A06400HP 6,400 .2520 — — 1,2 36 8
B224A06500HP B225A06500HP 6,500 .2559 — — 1,2 36 8
B224A06528HP B225A06528HP 6,528 .2570 — F 1,2 36 8
— B225A06600HP 6,600 .2598 — — 1,2 36 8
B224A06630HP — 6,630 .2610 — G 1,2 36 8
B224A06700HP B225A06700HP 6,700 .2638 — — 1,3 36 8
B224A06746HP B225A06746HP 6,746 .2656 17/64 — 1,3 36 8
B224A06800HP B225A06800HP 6,800 .2677 — — 1,3 36 8
— B225A06900HP 6,900 .2717 — — 1,3 36 8
B224A06909HP B225A06909HP 6,909 .2720 — I 1,3 36 8
B224A07000HP B225A07000HP 7,000 .2756 — — 1,3 36 8
— B225A07100HP 7,100 .2795 — — 1,3 36 8
B224A07145HP B225A07145HP 7,145 .2813 9/32 — 1,3 36 8
— B225A07200HP 7,200 .2835 — — 1,3 36 8
— B225A07300HP 7,300 .2874 — — 1,4 36 8
B224A07366HP B225A07366HP 7,366 .2900 — L 1,4 36 8
B224A07400HP B225A07400HP 7,400 .2913 — — 1,4 36 8
B224A07500HP B225A07500HP 7,500 .2953 — — 1,4 36 8
B224A07541HP B225A07541HP 7,541 .2969 19/64 — 1,4 36 8
— B225A07600HP 7,600 .2992 — — 1,4 36 8
— B225A07700HP 7,700 .3031 — — 1,4 36 8
— B225A07800HP 7,800 .3071 — — 1,5 36 8
— B225A07900HP 7,900 .3110 — — 1,5 36 8
B224A07938HP B225A07938HP 7,938 .3125 5/16 — 1,5 36 8
B224A08000HP B225A08000HP 8,000 .3150 — — 1,5 36 8
— B225A08100HP 8,100 .3189 — — 1,5 40 10
B224A08200HP B225A08200HP 8,200 .3228 — — 1,5 40 10
— B225A08300HP 8,300 .3268 — — 1,6 40 10
B224A08334HP B225A08334HP 8,334 .3281 21/64 — 1,6 40 10
— B225A08400HP 8,400 .3307 — — 1,6 40 10
B224A08433HP B225A08433HP 8,433 .3320 — Q 1,6 40 10
(continued)

163
KM_Master12_G034_G035_Metric_EN.qxp:Layout 1 3/6/12 2:20 PM Page G35

Solid Carbide Drills


HP Beyond Drills • Steel • Through Coolant

(B224/B225_HP • ~3 x D/~5 x D continued)

D1 diameter

short • KCPK15 long • KCPK15 mm in fraction wire size L5 LS D


B224A08500HP B225A08500HP 8,500 .3346 — — 1,6 40 10
— B225A08600HP 8,600 .3386 — — 1,6 40 10
B224A08700HP B225A08700HP 8,700 .3425 — — 1,6 40 10
B224A08733HP B225A08733HP 8,733 .3438 11/32 — 1,6 40 10
B224A08800HP B225A08800HP 8,800 .3465 — — 1,6 40 10
B224A08839HP B225A08839HP 8,839 .3480 — S 1,7 40 10
— B225A08900HP 8,900 .3504 — — 1,7 40 10
B224A09000HP B225A09000HP 9,000 .3543 — — 1,7 40 10
B224A09093HP B225A09093HP 9,093 .3580 — T 1,7 40 10
— B225A09100HP 9,100 .3583 — — 1,7 40 10
B224A09129HP B225A09129HP 9,129 .3594 23/64 — 1,7 40 10
— B225A09200HP 9,200 .3622 — — 1,7 40 10
— B225A09300HP 9,300 .3661 — — 1,7 40 10
— B225A09347HP 9,347 .3680 — U 1,7 40 10
B224A09400HP B225A09400HP 9,400 .3701 — — 1,8 40 10
B224A09500HP B225A09500HP 9,500 .3740 — — 1,8 40 10
B224A09525HP B225A09525HP 9,525 .3750 3/8 — 1,8 40 10
— B225A09600HP 9,600 .3780 — — 1,8 40 10
— B225A09700HP 9,700 .3819 — — 1,8 40 10
— B225A09800HP 9,800 .3858 — — 1,8 40 10
— B225A09900HP 9,900 .3898 — — 1,8 40 10
B224A09921HP B225A09921HP 9,921 .3906 25/64 — 1,9 40 10
B224A10000HP B225A10000HP 10,000 .3937 — — 1,9 40 10
— B225A10100HP 10,100 .3976 — — 1,9 45 12
B224A10200HP B225A10200HP 10,200 .4016 — — 1,9 45 12
B224A10300HP B225A10300HP 10,300 .4055 — — 1,9 45 12
B224A10320HP B225A10320HP 10,320 .4063 13/32 — 1,9 45 12
B224A10400HP B225A10400HP 10,400 .4094 — — 1,9 45 12
B224A10500HP B225A10500HP 10,500 .4134 — — 2,0 45 12
— B225A10600HP 10,600 .4173 — — 2,0 45 12
— B225A10700HP 10,700 .4213 — — 2,0 45 12
B224A10716HP B225A10716HP 10,716 .4219 27/64 — 2,0 45 12
B224A10800HP B225A10800HP 10,800 .4252 — — 2,0 45 12
— B225A10900HP 10,900 .4291 — — 2,0 45 12
B224A11000HP B225A11000HP 11,000 .4331 — — 2,1 45 12
— B225A11100HP 11,100 .4370 — — 2,1 45 12
B224A11113HP B225A11113HP 11,113 .4375 7/16 — 2,1 45 12
— B225A11200HP 11,200 .4409 — — 2,1 45 12
— B225A11300HP 11,300 .4449 — — 2,1 45 12
— B225A11400HP 11,400 .4488 — — 2,1 45 12
B224A11500HP B225A11500HP 11,500 .4528 — — 2,1 45 12
B224A11509HP B225A11509HP 11,509 .4531 29/64 — 2,1 45 12
— B225A11600HP 11,600 .4567 — — 2,2 45 12
— B225A11700HP 11,700 .4606 — — 2,2 45 12
— B225A11800HP 11,800 .4646 — — 2,2 45 12
— B225A11900HP 11,900 .4685 — — 2,2 45 12
B224A11908HP B225A11908HP 11,908 .4688 15/32 — 2,2 45 12
B224A12000HP B225A12000HP 12,000 .4724 — — 2,2 45 12
— B225A12100HP 12,100 .4764 — — 2,3 45 14
— B225A12200HP 12,200 .4803 — — 2,3 45 14
B224A12300HP B225A12300HP 12,300 .4843 — — 2,3 45 14
B224A12304HP B225A12304HP 12,304 .4844 31/64 — 2,3 45 14
(continued)

164
KM_Master12_G036_G037_Metric_EN.qxp:Layout 1 3/6/12 2:20 PM Page G36

Solid Carbide Drills


HP Beyond™ Drills • Steel • Through Coolant

(B224/B225_HP • ~3 x D/~5 x D continued)


Solid Carbide Drills

D1 diameter

short • KCPK15 long • KCPK15 mm in fraction wire size L5 LS D


— B225A12400HP 12,400 .4882 — — 2,3 45 14
B224A12500HP B225A12500HP 12,500 .4921 — — 2,3 45 14
— B225A12600HP 12,600 .4961 — — 2,3 45 14
B224A12700HP B225A12700HP 12,700 .5000 1/2 — 2,4 45 14
B224A12800HP B225A12800HP 12,800 .5039 — — 2,4 45 14
— B225A12900HP 12,900 .5079 — — 2,4 45 14
B224A13000HP B225A13000HP 13,000 .5118 — — 2,4 45 14
B224A13096HP — 13,096 .5156 33/64 — 2,4 45 14
B224A13100HP B225A13100HP 13,100 .5157 — — 2,4 45 14
— B225A13200HP 13,200 .5197 — — 2,5 45 14
— B225A13300HP 13,300 .5236 — — 2,5 45 14
— B225A13400HP 13,400 .5276 — — 2,5 45 14
B224A13495HP B225A13495HP 13,495 .5313 17/32 — 2,5 45 14
B224A13500HP B225A13500HP 13,500 .5315 — — 2,5 45 14
— B225A13600HP 13,600 .5354 — — 2,5 45 14
— B225A13700HP 13,700 .5394 — — 2,6 45 14
— B225A13800HP 13,800 .5433 — — 2,6 45 14
B224A13891HP B225A13891HP 13,891 .5469 35/64 — 2,6 45 14
— B225A13900HP 13,900 .5472 — — 2,6 45 14
B224A14000HP B225A14000HP 14,000 .5512 — — 2,6 45 14
— B225A14100HP 14,100 .5551 — — 2,6 48 16
— B225A14200HP 14,200 .5591 — — 2,6 48 16
B224A14288HP B225A14288HP 14,288 .5625 9/16 — 2,7 48 16
— B225A14300HP 14,300 .5630 — — 2,7 48 16
— B225A14400HP 14,400 .5669 — — 2,7 48 16
B224A14500HP B225A14500HP 14,500 .5709 — — 2,7 48 16
— B225A14600HP 14,600 .5748 — — 2,7 48 16
B224A14684HP B225A14684HP 14,684 .5781 37/64 — 2,7 48 16
— B225A14700HP 14,700 .5787 — — 2,7 48 16
— B225A14800HP 14,800 .5827 — — 2,8 48 16
— B225A14900HP 14,900 .5866 — — 2,8 48 16
— B225A15000HP 15,000 .5906 — — 2,8 48 16
B224A15083HP B225A15083HP 15,083 .5938 19/32 — 2,8 48 16
— B225A15100HP 15,100 .5945 — — 2,8 48 16
— B225A15200HP 15,200 .5984 — — 2,8 48 16
— B225A15300HP 15,300 .6024 — — 2,8 48 16
— B225A15400HP 15,400 .6063 — — 2,9 48 16
B224A15479HP B225A15479HP 15,479 .6094 39/64 — 2,9 48 16
B224A15500HP B225A15500HP 15,500 .6102 — — 2,9 48 16
B224A15600HP B225A15600HP 15,600 .6142 — — 2,9 48 16
— B225A15700HP 15,700 .6181 — — 2,9 48 16
— B225A15800HP 15,800 .6220 — — 2,9 48 16
B224A15875HP B225A15875HP 15,875 .6250 5/8 — 3,0 48 16
— B225A15900HP 15,900 .6260 — — 3,0 48 16
B224A16000HP B225A16000HP 16,000 .6299 — — 3,0 48 16
— B225A16100HP 16,100 .6339 — — 3,0 48 18
B224A16500HP B225A16500HP 16,500 .6496 — — 3,1 48 18
— B225A16670HP 16,670 .6563 21/32 — 3,1 48 18

(continued)

165
KM_Master12_G036_G037_Metric_EN.qxp:Layout 1 3/6/12 2:20 PM Page G37

Solid Carbide Drills


HP Beyond Drills • Steel • Through Coolant • Application Data

(B224/B225_HP • ~3 x D/~5 x D continued)

D1 diameter

short • KCPK15 long • KCPK15 mm in fraction wire size L5 LS D


B224A17000HP B225A17000HP 17,000 .6693 — — 3,2 48 18
B224A17463HP B225A17463HP 17,463 .6875 11/16 — 3,2 48 18
B224A17500HP B225A17500HP 17,500 .6890 — — 3,3 48 18
— B225A17700HP 17,700 .6969 — — 3,3 48 18
B224A18000HP B225A18000HP 18,000 .7087 — — 3,3 48 18
— B225A18500HP 18,500 .7283 — — 3,4 50 20
B224A19000HP B225A19000HP 19,000 .7480 — — 3,5 50 20
B224A19050HP B225A19050HP 19,050 .7500 3/4 — 3,5 50 20
— B225A19200HP 19,200 .7559 — — 3,6 50 20
— B225A19250HP 19,250 .7579 — — 3,6 50 20
— B225A19300HP 19,300 .7598 — — 3,6 50 20
— B225A19500HP 19,500 .7677 — — 3,6 50 20
B224A20000HP B225A20000HP 20,000 .7874 — — 3,7 50 20
— B225A20500HP 20,500 .8071 — — 3,8 50 20
— B225A21000HP 21,000 .8268 — — 3,9 50 20

Tolerance • Metric
nominal size range D1 tolerance m7 D tolerance h6
>3–6 0,004/0,016 0,000/-0,008
>6–10 0,006/0,021 0,000/-0,009
>10–18 0,007/0,025 0,000/-0,011
>18–25,4 0,008/0,029 0,000/-0,013

 HP Drills • B224HP, B225HP Series • Grade KCPK15™ • Through Coolant or MQL


(Minimum Quantity Lubricant) for Drill Diameters 3–20mm

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material min Starting max 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Group Value
1 130 240 290 mm/r 0,09 - 0,18 0,11 - 0,21 0,14 - 0,25 0,16 - 0,34 0,18 - 0,39 0,20 - 0,43 0,22 - 0,51 0,26 - 0,58
2 190 230 270 mm/r 0,09 - 0,18 0,11 - 0,21 0,14 - 0,25 0,16 - 0,34 0,18 - 0,39 0,20 - 0,43 0,22 - 0,51 0,26 - 0,58
P 3 130 160 190 mm/r 0,01 - 0,11 0,12 - 0,21 0,14 - 0,24 0,16 - 0,34 0,18 - 0,39 0,20 - 0,43 0,22 - 0,51 0,26 - 0,58
4 110 150 170 mm/r 0,07 - 0,15 0,09 - 0,18 0,12 - 0,20 0,15 - 0,28 0,17 - 0,33 0,19 - 0,37 0,22 - 0,43 0,25 - 0,48
6 110 150 190 mm/r 0,07 - 0,13 0,11 - 0,11 0,12 - 0,20 0,15 - 0,28 0,17 - 0,33 0,19 - 0,37 0,22 - 0,43 0,25 - 0,48

166
KM_Master12_G038_G039_Metric_EN.qxp:Layout 1 3/6/12 2:21 PM Page G39

Solid Carbide Drills


YPC Beyond Drills • Iron Materials • Through Coolant

NEW!

For information on L, L3, and L4 max, see the Solid Carbide foldout table.

 B254/B255/B256_YPC • ~3 x D/~5 x D/~8 x D


䢇 first choice
嘷 alternate choice

D1 diameter

short • KCK10 long • KCK10 extra long • KCK10 mm in fraction wire size L5 LS D
B254A03000YPC B255A03000YPC B256A03000YPC 3,000 .1181 — — 0,9 36 6
B254A03048YPC B255A03048YPC B256A03048YPC 3,048 .1200 — 31 0,9 36 6
B254A03175YPC B255A03175YPC B256A03175YPC 3,175 .1250 1/8 — 0,9 36 6
B254A03200YPC B255A03200YPC B256A03200YPC 3,200 .1260 — — 0,9 36 6
B254A03250YPC B255A03250YPC — 3,250 .1280 — — 0,9 36 6
— — B256A03264YPC 3,264 .1285 — 30 0,9 36 6
B254A03300YPC B255A03300YPC B256A03300YPC 3,300 .1299 — — 0,9 36 6
— B255A03400YPC — 3,400 .1339 — — 1,0 36 6
B254A03454YPC B255A03454YPC — 3,454 .1360 — 29 1,0 36 6
B254A03500YPC B255A03500YPC B256A03500YPC 3,500 .1378 — — 1,0 36 6
B254A03571YPC B255A03571YPC B256A03571YPC 3,571 .1406 9/64 — 1,0 36 6
B254A03600YPC B255A03600YPC — 3,600 .1417 — — 1,0 36 6
— — B256A03658YPC 3,658 .1440 — 27 1,0 36 6
B254A03700YPC B255A03700YPC B256A03700YPC 3,700 .1457 — — 1,0 36 6
B254A03734YPC B255A03734YPC — 3,734 .1470 — 26 1,1 36 6
B254A03797YPC B255A03797YPC — 3,797 .1495 — 25 1,1 36 6
B254A03800YPC B255A03800YPC B256A03800YPC 3,800 .1496 — — 1,1 36 6
B254A03861YPC B255A03861YPC — 3,861 .1520 — 24 1,1 36 6
B254A03970YPC B255A03970YPC B256A03970YPC 3,970 .1563 5/32 — 1,1 36 6
B254A04000YPC B255A04000YPC B256A04000YPC 4,000 .1575 — — 1,1 36 6
B254A04039YPC B255A04039YPC — 4,039 .1590 — 21 1,1 36 6
— — B256A04090YPC 4,090 .1610 — 20 1,1 36 6
B254A04100YPC B255A04100YPC B256A04100YPC 4,100 .1614 — — 1,1 36 6
B254A04200YPC B255A04200YPC B256A04200YPC 4,200 .1654 — — 1,2 36 6
— B255A04217YPC — 4,217 .1660 — 19 1,2 36 6
— B255A04300YPC B256A04300YPC 4,300 .1693 — — 1,2 36 6
B254A04366YPC B255A04366YPC B256A04366YPC 4,366 .1719 11/64 — 1,2 36 6
B254A04496YPC B255A04496YPC — 4,496 .1770 — 16 1,2 36 6
B254A04500YPC B255A04500YPC B256A04500YPC 4,500 .1772 — — 1,2 36 6
B254A04572YPC B255A04572YPC — 4,572 .1800 — 15 1,3 36 6
— B255A04600YPC — 4,600 .1811 — — 1,3 36 6
— — B256A04623YPC 4,623 .1820 — 14 1,3 36 6
B254A04700YPC B255A04700YPC B256A04700YPC 4,700 .1850 — 13 1,3 36 6
B254A04763YPC B255A04763YPC — 4,763 .1875 3/16 — 1,3 36 6
B254A04800YPC B255A04800YPC B256A04800YPC 4,800 .1890 — 12 1,3 36 6
— — B256A04852YPC 4,852 .1910 — 11 1,3 36 6
— B255A04900YPC — 4,900 .1929 — — 1,3 36 6
B254A05000YPC B255A05000YPC B256A05000YPC 5,000 .1969 — — 1,4 36 6
B254A05055YPC B255A05055YPC — 5,055 .1990 — 8 1,4 36 6
B254A05100YPC B255A05100YPC B256A05100YPC 5,100 .2008 — — 1,4 36 6
(continued)

167
KM_Master12_G040_G041_Metric_EN.qxp:Layout 1 3/6/12 2:21 PM Page G40

Solid Carbide Drills


YPC Beyond™ Drills • Iron Materials • Through Coolant

(B254/B255/B256_YPC • ~3 x D/~5 x D/~8 x D continued)


Solid Carbide Drills

D1 diameter

short • KCK10 long • KCK10 extra long • KCK10 mm in fraction wire size L5 LS D
B254A05106YPC B255A05106YPC — 5,106 .2010 — 7 1,4 36 6
B254A05159YPC B255A05159YPC B256A05159YPC 5,159 .2031 13/64 — 1,4 36 6
— B255A05200YPC B256A05200YPC 5,200 .2047 — — 1,4 36 6
— B255A05250YPC — 5,250 .2067 — — 1,4 36 6
B254A05300YPC B255A05300YPC B256A05300YPC 5,300 .2087 — — 1,4 36 6
— B255A05400YPC — 5,400 .2126 — — 1,5 36 6
B254A05410YPC B255A05410YPC — 5,410 .2130 — 3 1,5 36 6
B254A05500YPC B255A05500YPC B256A05500YPC 5,500 .2165 — — 1,5 36 6
B254A05558YPC B255A05558YPC — 5,558 .2188 7/32 — 1,5 36 6
B254A05600YPC B255A05600YPC B256A05600YPC 5,600 .2205 — — 1,5 36 6
— — B256A05616YPC 5,616 .2211 — 2 1,5 36 6
B254A05700YPC B255A05700YPC B256A05700YPC 5,700 .2244 — — 1,5 36 6
B254A05791YPC B255A05791YPC — 5,791 .2280 — 1 1,6 36 6
B254A05800YPC B255A05800YPC B256A05800YPC 5,800 .2283 — — 1,6 36 6
— — B256A05900YPC 5,900 .2323 — — 1,6 36 6
B254A05944YPC B255A05944YPC — 5,944 .2340 — A 1,6 36 6
B254A05954YPC B255A05954YPC B256A05954YPC 5,954 .2344 15/64 — 1,6 36 6
B254A06000YPC B255A06000YPC B256A06000YPC 6,000 .2362 — — 1,6 36 6
B254A06100YPC B255A06100YPC — 6,100 .2402 — — 1,6 36 8
B254A06200YPC B255A06200YPC B256A06200YPC 6,200 .2441 — — 1,7 36 8
— B255A06300YPC — 6,300 .2480 — — 1,7 36 8
B254A06350YPC B255A06350YPC B256A06350YPC 6,350 .2500 1/4 E 1,7 36 8
— B255A06400YPC B256A06400YPC 6,400 .2520 — — 1,7 36 8
B254A06500YPC B255A06500YPC B256A06500YPC 6,500 .2559 — — 1,7 36 8
B254A06528YPC B255A06528YPC — 6,528 .2570 — F 1,7 36 8
B254A06600YPC B255A06600YPC B256A06600YPC 6,600 .2598 — — 1,8 36 8
— B255A06630YPC — 6,630 .2610 — G 1,8 36 8
B254A06700YPC B255A06700YPC B256A06700YPC 6,700 .2638 — — 1,8 36 8
B254A06746YPC B255A06746YPC — 6,746 .2656 17/64 — 1,8 36 8
B254A06800YPC B255A06800YPC B256A06800YPC 6,800 .2677 — — 1,8 36 8
B254A06900YPC B255A06900YPC — 6,900 .2717 — — 1,8 36 8
B254A06909YPC B255A06909YPC — 6,909 .2720 — I 1,8 36 8
B254A07000YPC B255A07000YPC B256A07000YPC 7,000 .2756 — — 1,9 36 8
B254A07100YPC — — 7,100 .2795 — — 1,9 36 8
— B255A07145YPC — 7,145 .2813 9/32 — 1,9 36 8
— B255A07200YPC — 7,200 .2835 — — 1,9 36 8
— B255A07300YPC B256A07300YPC 7,300 .2874 — — 1,9 36 8
B254A07366YPC B255A07366YPC — 7,366 .2900 — L 1,9 36 8
B254A07400YPC B255A07400YPC — 7,400 .2913 — — 2,0 36 8
B254A07493YPC B255A07493YPC — 7,493 .2950 — M 2,0 36 8
B254A07500YPC B255A07500YPC B256A07500YPC 7,500 .2953 — — 2,0 36 8
B254A07541YPC B255A07541YPC — 7,541 .2969 19/64 — 2,0 36 8
B254A07600YPC B255A07600YPC B256A07600YPC 7,600 .2992 — — 2,0 36 8
— B255A07700YPC — 7,700 .3031 — — 2,0 36 8
B254A07800YPC B255A07800YPC B256A07800YPC 7,800 .3071 — — 2,1 36 8
B254A07900YPC B255A07900YPC — 7,900 .3110 — — 2,1 36 8
B254A07938YPC B255A07938YPC — 7,938 .3125 5/16 — 2,1 36 8
B254A08000YPC B255A08000YPC B256A08000YPC 8,000 .3150 — — 2,1 36 8
B254A08100YPC B255A08100YPC — 8,100 .3189 — — 2,1 40 10
B254A08200YPC B255A08200YPC B256A08200YPC 8,200 .3228 — — 2,1 40 10
— B255A08300YPC B256A08300YPC 8,300 .3268 — — 2,2 40 10
B254A08334YPC B255A08334YPC — 8,334 .3281 21/64 — 2,2 40 10
(continued)

168
KM_Master12_G040_G041_Metric_EN.qxp:Layout 1 3/6/12 2:21 PM Page G41

Solid Carbide Drills


YPC Beyond Drills • Iron Materials • Through Coolant

(B254/B255/B256_YPC • ~3 x D/~5 x D/~8 x D continued)

D1 diameter

short • KCK10 long • KCK10 extra long • KCK10 mm in fraction wire size L5 LS D
B254A08400YPC — — 8,400 .3307 — — 2,2 40 10
B254A08433YPC B255A08433YPC — 8,433 .3320 — Q 2,2 40 10
B254A08500YPC B255A08500YPC B256A08500YPC 8,500 .3346 — — 2,2 40 10
B254A08600YPC B255A08600YPC B256A08600YPC 8,600 .3386 — — 2,2 40 10
B254A08700YPC B255A08700YPC B256A08700YPC 8,700 .3425 — — 2,3 40 10
B254A08733YPC B255A08733YPC — 8,733 .3438 11/32 — 2,3 40 10
B254A08800YPC B255A08800YPC B256A08800YPC 8,800 .3465 — — 2,3 40 10
B254A08839YPC B255A08839YPC — 8,839 .3480 — S 2,3 40 10
B254A08900YPC B255A08900YPC — 8,900 .3504 — — 2,3 40 10
B254A09000YPC B255A09000YPC B256A09000YPC 9,000 .3543 — — 2,3 40 10
B254A09093YPC B255A09093YPC — 9,093 .3580 — T 2,4 40 10
B254A09100YPC B255A09100YPC B256A09100YPC 9,100 .3583 — — 2,4 40 10
B254A09129YPC B255A09129YPC — 9,129 .3594 23/64 — 2,4 40 10
B254A09200YPC B255A09200YPC B256A09200YPC 9,200 .3622 — — 2,4 40 10
— B255A09300YPC B256A09300YPC 9,300 .3661 — — 2,4 40 10
— — B256A09347YPC 9,347 .3680 — U 2,4 40 10
B254A09400YPC B255A09400YPC B256A09400YPC 9,400 .3701 — — 2,4 40 10
B254A09500YPC B255A09500YPC B256A09500YPC 9,500 .3740 — — 2,5 40 10
B254A09525YPC B255A09525YPC — 9,525 .3750 3/8 — 2,5 40 10
— B255A09600YPC B256A09600YPC 9,600 .3780 — — 2,5 40 10
— B255A09700YPC B256A09700YPC 9,700 .3819 — — 2,5 40 10
B254A09800YPC B255A09800YPC B256A09800YPC 9,800 .3858 — — 2,5 40 10
B254A09921YPC B255A09921YPC — 9,921 .3906 25/64 — 2,6 40 10
B254A10000YPC B255A10000YPC B256A10000YPC 10,000 .3937 — — 2,6 40 10
B254A10200YPC B255A10200YPC B256A10200YPC 10,200 .4016 — — 2,6 45 12
B254A10262YPC B255A10262YPC — 10,262 .4040 — Y 2,6 45 12
B254A10300YPC B255A10300YPC B256A10300YPC 10,300 .4055 — — 2,6 45 12
B254A10320YPC B255A10320YPC — 10,320 .4063 13/32 — 2,7 45 12
B254A10400YPC B255A10400YPC B256A10400YPC 10,400 .4094 — — 2,7 45 12
B254A10490YPC B255A10490YPC — 10,490 .4130 — Z 2,7 45 12
B254A10500YPC B255A10500YPC B256A10500YPC 10,500 .4134 — — 2,7 45 12
— B255A10600YPC — 10,600 .4173 — — 2,7 45 12
B254A10700YPC — B256A10700YPC 10,700 .4213 — — 2,7 45 12
B254A10716YPC B255A10716YPC — 10,716 .4219 27/64 — 2,7 45 12
B254A10800YPC B255A10800YPC B256A10800YPC 10,800 .4252 — — 2,8 45 12
B254A10900YPC B255A10900YPC — 10,900 .4291 — — 2,8 45 12
B254A11000YPC B255A11000YPC B256A11000YPC 11,000 .4331 — — 2,8 45 12
B254A11100YPC B255A11100YPC — 11,100 .4370 — — 2,8 45 12
B254A11113YPC B255A11113YPC — 11,113 .4375 7/16 — 2,8 45 12
B254A11200YPC B255A11200YPC B256A11200YPC 11,200 .4409 — — 2,9 45 12
— B255A11300YPC B256A11300YPC 11,300 .4449 — — 2,9 45 12
B254A11500YPC B255A11500YPC B256A11500YPC 11,500 .4528 — — 2,9 45 12
B254A11509YPC B255A11509YPC — 11,509 .4531 29/64 — 2,9 45 12
— — B256A11600YPC 11,600 .4567 — — 3,0 45 12
— B255A11700YPC — 11,700 .4606 — — 3,0 45 12
B254A11800YPC B255A11800YPC B256A11800YPC 11,800 .4646 — — 3,0 45 12
B254A11900YPC B255A11900YPC — 11,900 .4685 — — 3,0 45 12
B254A11908YPC B255A11908YPC — 11,908 .4688 15/32 — 3,0 45 12
B254A12000YPC B255A12000YPC B256A12000YPC 12,000 .4724 — — 3,1 45 12
— B255A12100YPC — 12,100 .4764 — — 3,1 45 14
B254A12200YPC B255A12200YPC B256A12200YPC 12,200 .4803 — — 3,1 45 14
B254A12251YPC B255A12251YPC — 12,251 .4823 — — 3,1 45 14
(continued)

169
KM_Master12_G042_G043_Metric_EN.qxp:Layout 1 3/6/12 2:21 PM Page G42

Solid Carbide Drills


YPC Beyond™ Drills • Iron Materials • Through Coolant

(B254/B255/B256_YPC • ~3 x D/~5 x D/~8 x D continued)


Solid Carbide Drills

D1 diameter

short • KCK10 long • KCK10 extra long • KCK10 mm in fraction wire size L5 LS D
— B255A12300YPC B256A12300YPC 12,300 .4843 — — 3,1 45 14
B254A12304YPC B255A12304YPC — 12,304 .4844 31/64 — 3,1 45 14
— — B256A12400YPC 12,400 .4882 — — 3,1 45 14
B254A12500YPC B255A12500YPC B256A12500YPC 12,500 .4921 — — 3,2 45 14
B254A12700YPC B255A12700YPC B256A12700YPC 12,700 .5000 1/2 — 3,2 45 14
B254A12800YPC B255A12800YPC B256A12800YPC 12,800 .5039 — — 3,2 45 14
B254A13000YPC B255A13000YPC B256A13000YPC 13,000 .5118 — — 3,3 45 14
B254A13096YPC B255A13096YPC B256A13096YPC 13,096 .5156 33/64 — 3,3 45 14
B254A13100YPC — — 13,100 .5157 — — 3,3 45 14
B254A13200YPC B255A13200YPC B256A13200YPC 13,200 .5197 — — 3,3 45 14
B254A13300YPC — — 13,300 .5236 — — 3,4 45 14
B254A13400YPC — — 13,400 .5276 — — 3,4 45 14
B254A13495YPC B255A13495YPC B256A13495YPC 13,495 .5313 17/32 — 3,4 45 14
B254A13500YPC B255A13500YPC B256A13500YPC 13,500 .5315 — — 3,4 45 14
— — B256A13700YPC 13,700 .5394 — — 3,5 45 14
B254A13800YPC — B256A13800YPC 13,800 .5433 — — 3,5 45 14
B254A13891YPC B255A13891YPC B256A13891YPC 13,891 .5469 35/64 — 3,5 45 14
B254A14000YPC B255A14000YPC B256A14000YPC 14,000 .5512 — — 3,5 45 14
B254A14100YPC B255A14100YPC — 14,100 .5551 — — 3,6 48 16
B254A14288YPC B255A14288YPC — 14,288 .5625 9/16 — 3,6 48 16
B254A14500YPC B255A14500YPC B256A14500YPC 14,500 .5709 — — 3,6 48 16
— B255A14600YPC — 14,600 .5748 — — 3,7 48 16
B254A14684YPC B255A14684YPC B256A14684YPC 14,684 .5781 37/64 — 3,7 48 16
— B255A14700YPC — 14,700 .5787 — — 3,7 48 16
B254A14750YPC B255A14750YPC — 14,750 .5807 — — 3,7 48 16
B254A14800YPC B255A14800YPC B256A14800YPC 14,800 .5827 — — 3,7 48 16
B254A15000YPC B255A15000YPC B256A15000YPC 15,000 .5906 — — 3,8 48 16
B254A15083YPC B255A15083YPC B256A15083YPC 15,083 .5938 19/32 — 3,8 48 16
B254A15200YPC B255A15200YPC B256A15200YPC 15,200 .5984 — — 3,8 48 16
B254A15250YPC B255A15250YPC — 15,250 .6004 — — 3,8 48 16
— — B256A15300YPC 15,300 .6024 — — 3,8 48 16
B254A15400YPC B255A15400YPC B256A15400YPC 15,400 .6063 — — 3,9 48 16
B254A15479YPC B255A15479YPC B256A15479YPC 15,479 .6094 39/64 — 3,9 48 16
B254A15500YPC B255A15500YPC B256A15500YPC 15,500 .6102 — — 3,9 48 16
B254A15600YPC — — 15,600 .6142 — — 3,9 48 16
B254A15800YPC B255A15800YPC B256A15800YPC 15,800 .6220 — — 4,0 48 16
B254A15875YPC B255A15875YPC — 15,875 .6250 5/8 — 4,0 48 16
B254A16000YPC B255A16000YPC B256A16000YPC 16,000 .6299 — — 4,0 48 16
— B255A16271YPC B256A16271YPC 16,271 .6406 41/64 — 4,1 48 18
— B255A16300YPC B256A16300YPC 16,300 .6417 — — 4,1 48 18
B254A16500YPC B255A16500YPC B256A16500YPC 16,500 .6496 — — 4,1 48 18
B254A16670YPC B255A16670YPC B256A16670YPC 16,670 .6563 21/32 — 4,2 48 18
B254A16800YPC B255A16800YPC B256A16800YPC 16,800 .6614 — — 4,2 48 18
— B255A16900YPC — 16,900 .6654 — — 4,2 48 18
B254A17000YPC B255A17000YPC B256A17000YPC 17,000 .6693 — — 4,2 48 18
— B255A17200YPC — 17,200 .6772 — — 4,3 48 18
B254A17300YPC B255A17300YPC — 17,300 .6811 — — 4,3 48 18
— B255A17400YPC B256A17400YPC 17,400 .6850 — — 4,3 48 18
B254A17463YPC B255A17463YPC — 17,463 .6875 11/16 — 4,3 48 18
B254A17500YPC B255A17500YPC B256A17500YPC 17,500 .6890 — — 4,3 48 18
B254A17800YPC B255A17800YPC B256A17800YPC 17,800 .7008 — — 4,4 48 18
B254A17859YPC B255A17859YPC B256A17859YPC 17,859 .7031 45/64 — 4,4 48 18
(continued)

170
KM_Master12_G042_G043_Metric_EN.qxp:Layout 1 3/6/12 2:21 PM Page G43

Solid Carbide Drills


YPC Beyond Drills • Iron Materials • Through Coolant • Application Data

(B254/B255/B256_YPC • ~3 x D/~5 x D/~8 x D continued)

D1 diameter

short • KCK10 long • KCK10 extra long • KCK10 mm in fraction wire size L5 LS D
B254A18000YPC B255A18000YPC B256A18000YPC 18,000 .7087 — — 4,5 48 18
B254A18200YPC — — 18,200 .7165 — — 4,5 50 20
B254A18258YPC B255A18258YPC B256A18258YPC 18,258 .7188 23/32 — 4,5 50 20
B254A18500YPC B255A18500YPC B256A18500YPC 18,500 .7283 — — 4,6 50 20
B254A18800YPC B255A18800YPC B256A18800YPC 18,800 .7402 — — 4,7 50 20
B254A19000YPC B255A19000YPC B256A19000YPC 19,000 .7480 — — 4,7 50 20
B254A19050YPC B255A19050YPC — 19,050 .7500 3/4 — 4,7 50 20
— B255A19446YPC B256A19446YPC 19,446 .7656 49/64 — 4,8 50 20
B254A19446YPC — — 19,446 .7656 49/64 — 4,8 50 20
B254A19500YPC B255A19500YPC B256A19500YPC 19,500 .7677 — — 4,8 50 20
B254A19700YPC B255A19700YPC — 19,700 .7756 — — 4,9 50 20
B254A19800YPC B255A19800YPC B256A19800YPC 19,800 .7795 — — 4,9 50 20
B254A20000YPC B255A20000YPC B256A20000YPC 20,000 .7874 — — 4,9 50 20
— B255A20500YPC — 20,500 .8071 — — 5,1 50 20
B254A20638YPC B255A20638YPC B256A20638YPC 20,638 .8125 13/16 — 5,1 50 20
B254A21000YPC B255A21000YPC — 21,000 .8268 — — 5,2 50 20
B254A22000YPC B255A22000YPC B256A22000YPC 22,000 .8661 — — 5,4 50 20
B254A22225YPC B255A22225YPC B256A22225YPC 22,225 .8750 7/8 — 5,5 56 25
B254A23416YPC B255A23416YPC — 23,416 .9219 59/64 — 5,7 56 25
B254A24000YPC B255A24000YPC — 24,000 .9449 — — 5,9 56 25
B254A25000YPC B255A25000YPC — 25,000 .9843 — — 6,1 56 25
— — B256A25004YPC 25,004 .9844 63/64 — 6,1 56 25

Tolerance • Metric
nominal size range D1 tolerance m7 D tolerance h6
>3–6 0,004/0,016 0,000/-0,008
>6–10 0,006/0,021 0,000/-0,009
>10–18 0,007/0,025 0,000/-0,011
>18–25,4 0,008/0,029 0,000/-0,013

 YPC Drills • B25_YPC Series • Grade KCK10™ • Through Coolant for Drill Diameters 3–20mm

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material Starting
min max 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Group Value
1 130 160 210 mm/r 0,08 - 0,12 0,15 - 0,21 0,21 - 0,29 0,26 - 0,37 0,30 - 0,42 0,34 - 0,45 0,38 - 0,53 0,42 - 0,58
K 2 90 130 180 mm/r 0,08 - 0,12 0,14 - 0,18 0,20 - 0,27 0,24 - 0,32 0,26 - 0,38 0,32 - 0,42 0,36 - 0,48 0,39 - 0,53
3 70 90 130 mm/r 0,07 - 0,11 0,11 - 0,15 0,16 - 0,22 0,20 - 0,27 0,23 - 0,32 0,25 - 0,35 0,29 - 0,40 0,32 - 0,43

171
KM_Master12_G048-G049_Metric_EN.qxp:Layout 1 3/6/12 2:22 PM Page G48

Solid Carbide Drills


HP Beyond™ 4-Margin, Long-Length Drills • Through Coolant • 12 x D
Solid Carbide Drills

 B269_HP • ~12 x D
䢇 first choice
嘷 alternate choice

D1 diameter

KCPK15 mm in fraction wire size L L3 L4 max L5 LS D


B269A03000HP 3,000 .1181 — — 93 52 44 0,6 36 6
B269A03175HP 3,175 .1250 1/8 — 93 52 44 0,6 36 6
B269A03264HP 3,264 .1285 — 30 93 53 44 0,6 36 6
B269A03500HP 3,500 .1378 — — 93 53 44 0,7 36 6
B269A03970HP 3,970 .1563 5/32 — 107 66 56 0,7 36 6
B269A04000HP 4,000 .1575 — — 107 66 56 0,8 36 6
B269A04500HP 4,500 .1772 — — 107 67 56 0,8 36 6
B269A04600HP 4,600 .1811 — — 107 68 57 0,9 36 6
B269A04763HP 4,763 .1875 3/16 — 125 82 69 0,9 36 6
B269A04800HP 4,800 .1890 — 12 125 82 69 0,9 36 6
B269A05000HP 5,000 .1969 — — 125 83 70 0,9 36 6
B269A05100HP 5,100 .2008 — — 125 83 70 1,0 36 6
B269A05200HP 5,200 .2047 — — 125 83 70 1,0 36 6
B269A05300HP 5,300 .2087 — — 125 84 71 1,0 36 6
B269A05410HP 5,410 .2130 — 3 125 84 71 1,0 36 6
B269A05500HP 5,500 .2165 — — 125 84 71 1,0 36 6
B269A05558HP 5,558 .2188 7/32 — 125 84 71 1,0 36 6
B269A05600HP 5,600 .2205 — — 125 85 72 1,1 36 6
B269A05700HP 5,700 .2244 — — 125 85 72 1,1 36 6
B269A05800HP 5,800 .2283 — — 125 85 71 1,1 36 6
B269A06000HP 6,000 .2362 — — 125 86 72 1,1 36 6
B269A06200HP 6,200 .2441 — — 139 97 82 1,2 36 8
B269A06350HP 6,350 .2500 1/4 E 139 98 83 1,2 36 8
B269A06500HP 6,500 .2559 — — 139 98 83 1,2 36 8
B269A06528HP 6,528 .2570 — F 139 98 83 1,2 36 8
B269A06600HP 6,600 .2598 — — 139 99 84 1,2 36 8
B269A06746HP 6,746 .2656 17/64 — 139 99 83 1,3 36 8
B269A06800HP 6,800 .2677 — — 139 99 83 1,3 36 8
B269A06909HP 6,909 .2720 — I 139 100 84 1,3 36 8
B269A07000HP 7,000 .2756 — — 139 100 84 1,3 36 8
B269A07145HP 7,145 .2813 9/32 — 153 111 94 1,3 36 8
B269A07500HP 7,500 .2953 — — 153 112 95 1,4 36 8
B269A07541HP 7,541 .2969 19/64 — 153 112 95 1,4 36 8
B269A07700HP 7,700 .3031 — — 153 113 96 1,4 36 8
B269A07800HP 7,800 .3071 — — 153 113 95 1,5 36 8
B269A07938HP 7,938 .3125 5/16 — 153 114 96 1,5 36 8
B269A08000HP 8,000 .3150 — — 153 114 96 1,5 36 8
B269A08100HP 8,100 .3189 — — 185 136 116 1,5 40 10
B269A08334HP 8,334 .3281 21/64 — 185 137 117 1,6 40 10
B269A08433HP 8,433 .3320 — Q 185 137 117 1,6 40 10

(continued)

172
KM_Master12_G048-G049_Metric_EN.qxp:Layout 1 3/6/12 2:22 PM Page G49

Solid Carbide Drills


HP Beyond 4-Margin, Long-Length Drills • Through Coolant • 12 x D

(B269_HP • ~12 x D continued)

D1 diameter

KCPK15 mm in fraction wire size L L3 L4 max L5 LS D


B269A08500HP 8,500 .3346 — — 185 137 117 1,6 40 10
B269A08700HP 8,700 .3425 — — 185 138 118 1,6 40 10
B269A08733HP 8,733 .3438 11/32 — 185 138 117 1,6 40 10
B269A09000HP 9,000 .3543 — — 185 139 118 1,7 40 10
B269A09100HP 9,100 .3583 — — 185 139 118 1,7 40 10
B269A09129HP 9,129 .3594 23/64 — 185 139 118 1,7 40 10
B269A09500HP 9,500 .3740 — — 185 140 119 1,8 40 10
B269A09525HP 9,525 .3750 3/8 — 185 140 119 1,8 40 10
B269A09921HP 9,921 .3906 25/64 — 185 142 120 1,9 40 10
B269A10000HP 10,000 .3937 — — 185 142 120 1,9 40 10
B269A10200HP 10,200 .4016 — — 218 164 140 1,9 45 12
B269A10300HP 10,300 .4055 — — 218 165 141 1,9 45 12
B269A10320HP 10,320 .4063 13/32 — 218 165 141 1,9 45 12
B269A10500HP 10,500 .4134 — — 218 165 141 2,0 45 12
B269A10716HP 10,716 .4219 27/64 — 218 166 142 2,0 45 12
B269A10800HP 10,800 .4252 — — 218 166 141 2,0 45 12
B269A11000HP 11,000 .4331 — — 218 167 142 2,1 45 12
B269A11113HP 11,113 .4375 7/16 — 218 167 142 2,1 45 12
B269A11500HP 11,500 .4528 — — 218 168 143 2,1 45 12
B269A11800HP 11,800 .4646 — — 218 169 143 2,2 45 12
B269A12000HP 12,000 .4724 — — 218 170 144 2,2 45 12
B269A12100HP 12,100 .4764 — — 246 192 164 2,3 45 14
B269A12304HP 12,304 .4844 31/64 — 246 193 165 2,3 45 14
B269A12500HP 12,500 .4921 — — 246 193 165 2,3 45 14
B269A12700HP 12,700 .5000 1/2 — 246 194 166 2,4 45 14
B269A13000HP 13,000 .5118 — — 246 195 166 2,4 45 14
B269A13100HP 13,100 .5157 — — 246 195 166 2,4 45 14
B269A13500HP 13,500 .5315 — — 246 196 167 2,5 45 14
B269A14000HP 14,000 .5512 — — 246 198 168 2,6 45 14
B269A14100HP 14,100 .5551 — — 277 220 188 2,6 48 16
B269A14288HP 14,288 .5625 9/16 — 277 220 188 2,7 48 16
B269A14500HP 14,500 .5709 — — 277 221 189 2,7 48 16
B269A14684HP 14,684 .5781 37/64 — 277 222 190 2,7 48 16
B269A15000HP 15,000 .5906 — — 277 223 190 2,8 48 16
B269A15500HP 15,500 .6102 — — 277 224 191 2,9 48 16
B269A15875HP 15,875 .6250 5/8 — 277 225 192 3,0 48 16
B269A16000HP 16,000 .6299 — — 277 226 192 3,0 48 16
B269A16500HP 16,500 .6496 — — 305 249 213 3,1 48 18
B269A17000HP 17,000 .6693 — — 305 250 214 3,2 48 18
B269A17463HP 17,463 .6875 11/16 — 305 252 215 3,2 48 18
B269A17500HP 17,500 .6890 — — 305 252 215 3,3 48 18
B269A18000HP 18,000 .7087 — — 305 253 216 3,3 48 18
B269A18500HP 18,500 .7283 — — 334 277 237 3,4 50 20
B269A19000HP 19,000 .7480 — — 334 278 238 3,5 50 20
B269A19050HP 19,050 .7500 3/4 — 334 279 239 3,5 50 20
B269A19500HP 19,500 .7677 — — 334 280 239 3,6 50 20
B269A20000HP 20,000 .7874 — — 334 281 240 3,7 50 20

Tolerance • Metric
nominal size range D1 tolerance m7 D tolerance h6
>3–6 0,004/0,016 0,000/-0,008
>6–10 0,006/0,021 0,000/-0,009
>10–18 0,007/0,025 0,000/-0,011
>18–25,4 0,008/0,029 0,000/-0,013

173
KM_Master12_G050-G051_Metric_EN.qxp:Layout 1 3/6/12 2:22 PM Page G50

Solid Carbide Drills


Application Data

 HP Drills • B269_HP Series • Grade KCPK15™ • Through Coolant for Drill Diameters 3–20mm
Solid Carbide Drills

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material Starting
min max 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
Group Value
1 100 140 150 mm/r 0,12 - 0,17 0,14 - 0,23 0,17 - 0,23 0,20 - 0,29 0,29 - 0,33 0,23 - 0,41 0,27 - 0,50 0,33 - 0,56
2 70 100 110 mm/r 0,12 - 0,17 0,12 - 0,20 0,14 - 0,26 0,23 - 0,32 0,24 - 0,38 0,27 - 0,50 0,33 - 0,63 0,39 - 0,75
P
3 70 90 110 mm/r 0,12 - 0,17 0,14 - 0,23 0,17 - 0,23 0,20 - 0,29 0,29 - 0,33 0,23 - 0,41 0,27 - 0,50 0,33 - 0,56
4 60 70 90 mm/r 0,09 - 0,14 0,11 - 0,20 0,14 - 0,20 0,17 - 0,23 0,17 - 0,26 0,20 - 0,33 0,23 - 0,41 0,26 - 0,45
1 50 60 80 mm/r 0,03 - 0,08 0,06 - 0,13 0,08 - 0,10 0,10 - 0,20 0,12 - 0,22 0,13 - 0,23 0,15 - 0,25 0,18 - 0,28
M 2 40 50 80 mm/r 0,03 - 0,08 0,06 - 0,13 0,08 - 0,10 0,10 - 0,20 0,12 - 0,22 0,13 - 0,23 0,15 - 0,25 0,18 - 0,28
3 40 50 70 mm/r 0,03 - 0,08 0,06 - 0,13 0,08 - 0,10 0,10 - 0,20 0,12 - 0,22 0,13 - 0,23 0,15 - 0,25 0,18 - 0,28
1 90 150 150 mm/r 0,12 - 0,17 0,21 - 0,30 0,30 - 0,42 0,38 - 0,42 0,38 - 0,53 0,44 - 0,60 0,54 - 0,75 0,60 - 0,83
K 2 80 120 120 mm/r 0,12 - 0,17 0,20 - 0,26 0,29 - 0,39 0,35 - 0,45 0,38 - 0,54 0,45 - 0,60 0,51 - 0,69 0,56 - 0,75
3 80 80 140 mm/r 0,11 - 0,15 0,15 - 0,21 0,23 - 0,32 0,29 - 0,39 0,33 - 0,45 0,36 - 0,50 0,42 - 0,57 0,45 - 0,62

Check the Kennametal website!

Holemaking

Visit http://www.kennametal.com/holemaking/ to browse our electronic catalogue any time you’re looking for Kennametal’s best tooling
solutions. It’s fast, free, and always available. The online e-catalogue is updated weekly with products and solutions for milling, turning, drilling,
and tooling systems applications.

174
KM_Master12_G052-G053_Metric_EN.qxp:Layout 1 3/6/12 2:23 PM Page G52

Solid Carbide Drills


Deep-Hole Drills • Steel and Non-Ferrous Materials • Through Coolant
Solid Carbide Drills

NEW!

 B271Z_HPG/HPS • 15 x D
䢇 first choice
嘷 alternate choice

D1 diameter

KC7425 KN25 mm in fraction wire size L L3 L4 max L5 LS D


B271Z02383KMG B271Z02383KMS 2,383 .0938 3/32 — 86 51 44 0,4 30 3
B271Z02400KMG B271Z02400KMS 2,400 .0945 — — 86 51 44 0,4 30 3
B271Z02439KMG B271Z02439KMS 2,439 .0960 — 41 86 51 44 0,5 30 3
B271Z02489KMG B271Z02489KMS 2,489 .0980 — 40 86 51 44 0,5 30 3
B271Z02500KMG B271Z02500KMS 2,500 .0984 — — 86 51 44 0,5 30 3
B271Z02578KMG B271Z02578KMS 2,578 .1015 — 38 86 51 44 0,5 30 3
B271Z02600KMG B271Z02600KMS 2,600 .1024 — — 86 51 44 0,5 30 3
B271Z02642KMG B271Z02642KMS 2,642 .1040 — 37 86 51 44 0,5 30 3
B271Z02705KMG B271Z02705KMS 2,705 .1065 — 36 86 52 45 0,5 30 3
B271Z02779KMG B271Z02779KMS 2,779 .1094 7/64 — 86 52 45 0,5 30 3
B271Z02800KMG B271Z02800KMS 2,800 .1102 — — 86 52 45 0,5 30 3
B271Z02820KMG B271Z02820KMS 2,820 .1110 — 34 86 52 45 0,5 30 3
B271Z02870KMG B271Z02870KMS 2,870 .1130 — 33 86 52 45 0,5 30 3
B271Z02900KMG B271Z02900KMS 2,900 .1142 — — 86 52 45 0,5 30 3
B271Z02947KMG B271Z02947KMS 2,947 .1160 — 32 86 52 45 0,5 30 3
B271Z03000HPG B271Z03000HPS 3,000 .1181 — — 86 52 45 0,6 30 3
B271Z03175HPG B271Z03175HPS 3,175 .1250 1/8 — 105 67 58 0,6 32 4
— B271Z03200HPS 3,200 .1260 — — 105 67 58 0,6 32 4
B271Z03500HPG B271Z03500HPS 3,500 .1378 — — 105 68 59 0,6 32 4
B271Z03970HPG B271Z03970HPS 3,970 .1563 5/32 — 105 70 60 0,7 32 4
B271Z04000HPG B271Z04000HPS 4,000 .1575 — — 105 70 60 0,7 32 4
B271Z04500HPG B271Z04500HPS 4,500 .1772 — — 124 85 74 0,8 34 5
B271Z04623HPG — 4,623 .1820 — 14 124 86 75 0,9 34 5
B271Z04763HPG B271Z04763HPS 4,763 .1875 3/16 — 124 86 75 0,9 34 5
B271Z05000HPG B271Z05000HPS 5,000 .1969 — — 124 87 75 0,9 34 5
B271Z05260HPG — 5,260 .2071 — — 143 102 89 1,0 36 6
B271Z05410HPG — 5,410 .2130 — 3 143 102 89 1,0 36 6
B271Z05500HPG B271Z05500HPS 5,500 .2165 — — 143 102 89 1,0 36 6
B271Z05558HPG — 5,558 .2188 7/32 — 143 102 89 1,0 36 6
B271Z05800HPG — 5,800 .2283 — — 143 103 89 1,1 36 6
B271Z06000HPG B271Z06000HPS 6,000 .2362 — — 143 104 90 1,1 36 6
B271Z06200HPG B271Z06200HPS 6,200 .2441 — — 162 118 103 1,1 38 7
B271Z06350HPG B271Z06350HPS 6,350 .2500 1/4 E 162 119 104 1,2 38 7
B271Z06500HPG B271Z06500HPS 6,500 .2559 — — 162 119 104 1,2 38 7

(continued)

175
KM_Master12_G052-G053_Metric_EN.qxp:Layout 1 3/6/12 2:23 PM Page G53

Solid Carbide Drills


Deep-Hole Drills • Steel and Non-Ferrous Materials • Through Coolant

(B271Z_HPG/HPS • 15 x D continued)

D1 diameter

KC7425 KN25 mm in fraction wire size L L3 L4 max L5 LS D


B271Z06528HPG — 6,528 .2570 — F 162 119 104 1,2 38 7
B271Z06746HPG B271Z06746HPS 6,746 .2656 17/64 — 162 120 104 1,2 38 7
B271Z06909HPG — 6,909 .2720 — I 162 121 105 1,3 38 7
B271Z07000HPG B271Z07000HPS 7,000 .2756 — — 162 121 105 1,3 38 7
B271Z07145HPG B271Z07145HPS 7,145 .2813 9/32 — 181 135 118 1,3 40 8
B271Z07500HPG B271Z07500HPS 7,500 .2953 — — 181 136 119 1,4 40 8
B271Z07541HPG — 7,541 .2969 19/64 — 181 136 119 1,4 40 8
B271Z07938HPG — 7,938 .3125 5/16 — 181 138 120 1,5 40 8
B271Z08000HPG B271Z08000HPS 8,000 .3150 — — 181 138 120 1,5 40 8
B271Z08334HPG — 8,334 .3281 21/64 — 200 153 134 1,5 42 9
B271Z08433HPG — 8,433 .3320 — Q 200 153 134 1,6 42 9
B271Z08500HPG B271Z08500HPS 8,500 .3346 — — 200 153 134 1,6 42 9
B271Z08733HPG B271Z08733HPS 8,733 .3438 11/32 — 200 154 134 1,6 42 9
B271Z09000HPG B271Z09000HPS 9,000 .3543 — — 200 155 135 1,7 42 9
B271Z09100HPG — 9,100 .3583 — — 219 169 148 1,7 44 10
B271Z09500HPG B271Z09500HPS 9,500 .3740 — — 219 170 149 1,8 44 10
B271Z09525HPG B271Z09525HPS 9,525 .3750 3/8 — 219 170 149 1,8 44 10
B271Z09750HPG — 9,750 .3839 — — 219 171 149 1,8 44 10
B271Z10000HPG B271Z10000HPS 10,000 .3937 — — 219 172 150 1,8 44 10
B271Z10200HPG B271Z10200HPS 10,200 .4016 — — 238 186 163 1,9 46 11
B271Z10500HPG B271Z10500HPS 10,500 .4134 — — 238 187 164 1,9 46 11
B271Z10720HPG B271Z10720HPS 10,720 .4220 — — 238 188 165 2,0 46 11
B271Z11000HPG B271Z11000HPS 11,000 .4331 — — 238 189 165 2,0 46 11
B271Z11500HPG B271Z11500HPS 11,500 .4528 — — 257 204 179 2,1 48 12
B271Z12000HPG B271Z12000HPS 12,000 .4724 — — 257 206 180 2,2 48 12
B271Z12500HPG B271Z12500HPS 12,500 .4921 — — 276 221 194 2,3 50 13
B271Z12700HPG B271Z12700HPS 12,700 .5000 1/2 — 276 222 195 2,3 50 13
B271Z13000HPG B271Z13000HPS 13,000 .5118 — — 276 223 195 2,4 50 13
B271Z13100HPG B271Z13100HPS 13,100 .5157 — — 295 237 208 2,4 52 14
B271Z13500HPG B271Z13500HPS 13,500 .5315 — — 295 238 209 2,5 52 14
B271Z14000HPG B271Z14000HPS 14,000 .5512 — — 295 240 210 2,6 52 14
B271Z14290HPG B271Z14290HPS 14,290 .5626 — — 314 255 224 2,6 54 15
B271Z14500HPG B271Z14500HPS 14,500 .5709 — — 314 255 224 2,7 54 15
B271Z15000HPG B271Z15000HPS 15,000 .5906 — — 314 257 225 2,8 54 15
B271Z15500HPG B271Z15500HPS 15,500 .6102 — — 333 272 239 2,9 56 16
B271Z15870HPG B271Z15870HPS 15,870 .6248 — — 333 273 240 2,9 56 16
B271Z16000HPG B271Z16000HPS 16,000 .6299 — — 333 274 240 3,0 56 16

176
KM_Master12_G054-G055_Metric_EN.qxp:Layout 1 3/6/12 2:23 PM Page G54

Solid Carbide Drills


Deep-Hole Drills • Steel and Non-Ferrous Materials • Through Coolant
Solid Carbide Drills

NEW!

 B272Z_HPG/HPS • 20 x D
䢇 first choice
嘷 alternate choice

D1 diameter

KC7425 KN25 mm in fraction wire size L L3 L4 max L5 LS D


B272Z02383KMG B272Z02383KMS 2,383 .0938 3/32 — 101 63 56 0,4 30 3
B272Z02400KMG B272Z02400KMS 2,400 .0945 — — 101 63 56 0,4 30 3
B272Z02439KMG B272Z02439KMS 2,439 .0960 — 41 101 63 56 0,5 30 3
B272Z02489KMG B272Z02489KMS 2,489 .0980 — 40 101 63 56 0,5 30 3
B272Z02500KMG B272Z02500KMS 2,500 .0984 — — 101 63 56 0,5 30 3
B272Z02578KMG B272Z02578KMS 2,578 .1015 — 38 101 64 57 0,5 30 3
B272Z02600KMG B272Z02600KMS 2,600 .1024 — — 101 64 57 0,5 30 3
B272Z02642KMG B272Z02642KMS 2,642 .1040 — 37 101 65 58 0,5 30 3
B272Z02705KMG B272Z02705KMS 2,705 .1065 — 36 101 65 58 0,5 30 3
B272Z02779KMG B272Z02779KMS 2,779 .1094 7/64 — 101 66 59 0,5 30 3
B272Z02800KMG B272Z02800KMS 2,800 .1102 — — 101 66 59 0,5 30 3
B272Z02820KMG B272Z02820KMS 2,820 .1110 — 34 101 66 59 0,5 30 3
B272Z02870KMG B272Z02870KMS 2,870 .1130 — 33 101 66 59 0,5 30 3
B272Z02900KMG B272Z02900KMS 2,900 .1142 — — 101 67 60 0,5 30 3
B272Z02947KMG B272Z02947KMS 2,947 .1160 — 32 101 67 60 0,5 30 3
B272Z03000HPG B272Z03000HPS 3,000 .1181 — — 101 67 60 0,6 30 3
B272Z03175HPG B272Z03175HPS 3,175 .1250 1/8 — 125 83 74 0,6 32 4
— B272Z03300HPS 3,300 .1299 — — 125 84 75 0,6 32 4
B272Z03500HPG B272Z03500HPS 3,500 .1378 — — 125 86 77 0,6 32 4
B272Z03970HPG B272Z03970HPS 3,970 .1563 5/32 — 125 89 79 0,7 32 4
B272Z04000HPG B272Z04000HPS 4,000 .1575 — — 125 90 80 0,7 32 4
B272Z04500HPG B272Z04500HPS 4,500 .1772 — — 149 108 97 0,8 34 5
B272Z04623HPG — 4,623 .1820 — 14 149 109 98 0,9 34 5
B272Z04763HPG B272Z04763HPS 4,763 .1875 3/16 — 149 110 99 0,9 34 5
B272Z05000HPG B272Z05000HPS 5,000 .1969 — — 149 112 100 0,9 34 5
B272Z05260HPG — 5,260 .2071 — — 173 128 115 1,0 36 6
B272Z05410HPG — 5,410 .2130 — 3 173 129 116 1,0 36 6
B272Z05500HPG B272Z05500HPS 5,500 .2165 — — 173 130 117 1,0 36 6
B272Z05558HPG — 5,558 .2188 7/32 — 173 130 117 1,0 36 6
B272Z05800HPG — 5,800 .2283 — — 173 132 118 1,1 36 6
B272Z06000HPG B272Z06000HPS 6,000 .2362 — — 173 134 120 1,1 36 6
B272Z06200HPG B272Z06200HPS 6,200 .2441 — — 197 149 134 1,1 38 7
B272Z06350HPG B272Z06350HPS 6,350 .2500 1/4 E 197 151 136 1,2 38 7
B272Z06500HPG B272Z06500HPS 6,500 .2559 — — 197 152 137 1,2 38 7
B272Z06528HPG — 6,528 .2570 — F 197 152 137 1,2 38 7
B272Z06746HPG B272Z06746HPS 6,746 .2656 17/64 — 197 154 138 1,2 38 7
B272Z06909HPG — 6,909 .2720 — I 197 155 139 1,3 38 7
B272Z07000HPG B272Z07000HPS 7,000 .2756 — — 197 156 140 1,3 38 7
B272Z07145HPG B272Z07145HPS 7,145 .2813 9/32 — 221 171 154 1,3 40 8
B272Z07500HPG B272Z07500HPS 7,500 .2953 — — 221 174 157 1,4 40 8
B272Z07541HPG — 7,541 .2969 19/64 — 221 174 157 1,4 40 8
B272Z07938HPG — 7,938 .3125 5/16 — 221 177 159 1,5 40 8

(continued)

177
KM_Master12_G054-G055_Metric_EN.qxp:Layout 1 3/6/12 2:23 PM Page G55

Solid Carbide Drills


Deep-Hole Drills • Steel and Non-Ferrous Materials • Through Coolant

(B272Z_HPG/HPS • 20 x D continued)

D1 diameter

KC7425 KN25 mm in fraction wire size L L3 L4 max L5 LS D


B272Z08000HPG B272Z08000HPS 8,000 .3150 — — 221 178 160 1,5 40 8
B272Z08334HPG — 8,334 .3281 21/64 — 245 194 175 1,5 42 9
B272Z08433HPG — 8,433 .3320 — Q 245 195 176 1,6 42 9
B272Z08500HPG B272Z08500HPS 8,500 .3346 — — 245 196 177 1,6 42 9
B272Z08733HPG B272Z08733HPS 8,733 .3438 11/32 — 245 198 178 1,6 42 9
B272Z09000HPG B272Z09000HPS 9,000 .3543 — — 245 200 180 1,7 42 9
B272Z09100HPG — 9,100 .3583 — — 269 215 194 1,7 44 10
B272Z09500HPG — 9,500 .3740 — — 269 218 197 1,8 44 10
B272Z09525HPG B272Z09525HPS 9,525 .3750 3/8 — 269 218 197 1,8 44 10
B272Z09750HPG B272Z09750HPS 9,750 .3839 — — 269 220 198 1,8 44 10
B272Z10000HPG B272Z10000HPS 10,000 .3937 — — 269 222 200 1,8 44 10
B272Z10200HPG B272Z10200HPS 10,200 .4016 — — 293 237 214 1,9 46 11
B272Z10500HPG B272Z10500HPS 10,500 .4134 — — 293 240 217 1,9 46 11
B272Z10720HPG B272Z10720HPS 10,720 .4220 — — 293 242 219 2,0 46 11
B272Z11000HPG B272Z11000HPS 11,000 .4331 — — 293 244 220 2,0 46 11
B272Z11500HPG B272Z11500HPS 11,500 .4528 — — 317 262 237 2,1 48 12
B272Z12000HPG B272Z12000HPS 12,000 .4724 — — 317 266 240 2,2 48 12
B272Z12500HPG B272Z12500HPS 12,500 .4921 — — 341 284 257 2,3 50 13
B272Z12700HPG B272Z12700HPS 12,700 .5000 1/2 — 341 285 258 2,3 50 13
B272Z13000HPG B272Z13000HPS 13,000 .5118 — — 341 288 260 2,4 50 13
B272Z13100HPG B272Z13100HPS 13,100 .5157 — — 365 302 273 2,4 52 14
B272Z13500HPG B272Z13500HPS 13,500 .5315 — — 365 306 277 2,5 52 14
B272Z14000HPG B272Z14000HPS 14,000 .5512 — — 365 310 280 2,6 52 14
B272Z14290HPG B272Z14290HPS 14,290 .5626 — — 389 326 295 2,6 54 15
B272Z14500HPG B272Z14500HPS 14,500 .5709 — — 389 328 297 2,7 54 15
B272Z15000HPG B272Z15000HPS 15,000 .5906 — — 389 332 300 2,8 54 15
B272Z15500HPG B272Z15500HPS 15,500 .6102 — — 413 350 317 2,9 56 16
B272Z15870HPG B272Z15870HPS 15,870 .6248 — — 413 353 320 2,9 56 16
B272Z16000HPG B272Z16000HPS 16,000 .6299 — — 413 354 320 3,0 56 16

178
KM_Master12_G056-G057_Metric_EN.qxp:Layout 1 3/7/12 9:45 AM Page G56

Solid Carbide Drills


Deep-Hole Drills • Steel and Non-Ferrous Materials • Through Coolant
Solid Carbide Drills

NEW!

 B273Z_HPG/HPS • 25 x D
䢇 first choice
嘷 alternate choice

D1 diameter

KC7425 KN25 mm in fraction wire size L L3 L4 max L5 LS D


B273Z02383KMG B273Z02383KMS 2,383 .0938 3/32 — 116 74 67 0,4 30 3
B273Z02400KMG B273Z02400KMS 2,400 .0945 — — 116 75 68 0,4 30 3
B273Z02439KMG B273Z02439KMS 2,439 .0960 — 41 116 75 68 0,5 30 3
B273Z02489KMG B273Z02489KMS 2,489 .0980 — 40 116 76 69 0,5 30 3
B273Z02500KMG B273Z02500KMS 2,500 .0984 — — 116 76 69 0,5 30 3
B273Z02578KMG B273Z02578KMS 2,578 .1015 — 38 116 77 70 0,5 30 3
B273Z02600KMG B273Z02600KMS 2,600 .1024 — — 116 77 70 0,5 30 3
B273Z02642KMG B273Z02642KMS 2,642 .1040 — 37 116 78 71 0,5 30 3
B273Z02705KMG B273Z02705KMS 2,705 .1065 — 36 116 79 72 0,5 30 3
B273Z02779KMG B273Z02779KMS 2,779 .1094 7/64 — 116 80 73 0,5 30 3
B273Z02800KMG B273Z02800KMS 2,800 .1102 — — 116 80 73 0,5 30 3
B273Z02820KMG B273Z02820KMS 2,820 .1110 — 34 116 80 73 0,5 30 3
B273Z02870KMG B273Z02870KMS 2,870 .1130 — 33 116 81 74 0,5 30 3
B273Z02900KMG B273Z02900KMS 2,900 .1142 — — 116 81 74 0,5 30 3
B273Z02947KMG B273Z02947KMS 2,947 .1160 — 32 116 82 75 0,5 30 3
B273Z03000HPG B273Z03000HPS 3,000 .1181 — — 116 82 75 0,6 30 3
B273Z03175HPG B273Z03175HPS 3,175 .1250 1/8 — 145 99 90 0,6 32 4
B273Z03500HPG B273Z03500HPS 3,500 .1378 — — 145 103 94 0,6 32 4
B273Z04000HPG B273Z04000HPS 4,000 .1575 — — 145 110 100 0,7 32 4
B273Z04500HPG B273Z04500HPS 4,500 .1772 — — 174 130 119 0,8 34 5
B273Z05000HPG B273Z05000HPS 5,000 .1969 — — 174 137 125 0,9 34 5
B273Z05500HPG B273Z05500HPS 5,500 .2165 — — 203 157 144 1,0 36 6
B273Z06000HPG B273Z06000HPS 6,000 .2362 — — 203 164 150 1,1 36 6
B273Z06350HPG B273Z06350HPS 6,350 .2500 1/4 E 232 182 167 1,2 38 7
B273Z06500HPG B273Z06500HPS 6,500 .2559 — — 232 184 169 1,2 38 7
B273Z06746HPG B273Z06746HPS 6,746 .2656 17/64 — 232 187 171 1,2 38 7
B273Z07000HPG B273Z07000HPS 7,000 .2756 — — 232 191 175 1,3 38 7
B273Z08000HPG B273Z08000HPS 8,000 .3150 — — 261 218 200 1,5 40 8
B273Z08500HPG B273Z08500HPS 8,500 .3346 — — 290 238 219 1,6 42 9
B273Z08733HPG B273Z08733HPS 8,733 .3438 11/32 — 290 241 221 1,6 42 9
B273Z09000HPG B273Z09000HPS 9,000 .3543 — — 290 245 225 1,7 42 9
B273Z09100HPG — 9,100 .3583 — — 319 260 239 1,7 44 10
B273Z09525HPG B273Z09525HPS 9,525 .3750 3/8 — 319 266 245 1,8 44 10
B273Z10000HPG B273Z10000HPS 10,000 .3937 — — 319 272 250 1,8 44 10

(continued)

179
KM_Master12_G056-G057_Metric_EN.qxp:Layout 1 3/7/12 9:45 AM Page G57

Solid Carbide Drills


Deep-Hole Drills • Steel and Non-Ferrous Materials • Through Coolant

(B273Z_HPG/HPS • 25 x D continued)

D1 diameter

KC7425 KN25 mm in fraction wire size L L3 L4 max L5 LS D


B273Z10200HPG B273Z10200HPS 10,200 .4016 — — 348 288 265 1,9 46 11
B273Z10500HPG B273Z10500HPS 10,500 .4134 — — 348 292 269 1,9 46 11
B273Z10720HPG B273Z10720HPS 10,720 .4220 — — 348 295 272 2,0 46 11
B273Z11000HPG B273Z11000HPS 11,000 .4331 — — 348 299 275 2,0 46 11
B273Z11500HPG B273Z11500HPS 11,500 .4528 — — 377 319 294 2,1 48 12
B273Z12000HPG B273Z12000HPS 12,000 .4724 — — 377 326 300 2,2 48 12
B273Z12500HPG B273Z12500HPS 12,500 .4921 — — 406 346 319 2,3 50 13
B273Z12700HPG B273Z12700HPS 12,700 .5000 1/2 — 406 349 322 2,3 50 13
B273Z13000HPG B273Z13000HPS 13,000 .5118 — — 406 353 325 2,4 50 13
B273Z13100HPG B273Z13100HPS 13,100 .5157 — — 435 368 339 2,4 52 14
B273Z13500HPG B273Z13500HPS 13,500 .5315 — — 435 373 344 2,5 52 14
B273Z14000HPG B273Z14000HPS 14,000 .5512 — — 435 380 350 2,6 52 14
B273Z14290HPG B273Z14290HPS 14,290 .5626 — — 464 397 366 2,6 54 15
B273Z14500HPG B273Z14500HPS 14,500 .5709 — — 464 400 369 2,7 54 15
B273Z15000HPG B273Z15000HPS 15,000 .5906 — — 464 407 375 2,8 54 15

180
KM_Master12_G058-G059_Metric_EN.qxp:Layout 1 3/6/12 2:24 PM Page G58

Solid Carbide Drills


Deep-Hole Drills • Steel and Non-Ferrous Materials • Through Coolant
Solid Carbide Drills

NEW!

 B274Z_HPG/HPS • 30 x D
䢇 first choice
嘷 alternate choice

D1 diameter

KC7425 KN25 mm in fraction wire size L L3 L4 max L5 LS D


B274Z02383KMG B274Z02383KMS 2,383 .0938 3/32 — 131 86 79 0,4 30 3
B274Z02400KMG B274Z02400KMS 2,400 .0945 — — 131 87 80 0,4 30 3
B274Z02439KMG B274Z02439KMS 2,439 .0960 — 41 131 87 80 0,5 30 3
B274Z02489KMG B274Z02489KMS 2,489 .0980 — 40 131 88 81 0,5 30 3
B274Z02500KMG B274Z02500KMS 2,500 .0984 — — 131 88 81 0,5 30 3
B274Z02578KMG B274Z02578KMS 2,578 .1015 — 38 131 90 83 0,5 30 3
B274Z02600KMG B274Z02600KMS 2,600 .1024 — — 131 90 83 0,5 30 3
B274Z02642KMG B274Z02642KMS 2,642 .1040 — 37 131 91 84 0,5 30 3
B274Z02705KMG B274Z02705KMS 2,705 .1065 — 36 131 92 85 0,5 30 3
B274Z02779KMG B274Z02779KMS 2,779 .1094 7/64 — 131 94 87 0,5 30 3
B274Z02800KMG B274Z02800KMS 2,800 .1102 — — 131 94 87 0,5 30 3
B274Z02820KMG B274Z02820KMS 2,820 .1110 — 34 131 94 87 0,5 30 3
B274Z02870KMG B274Z02870KMS 2,870 .1130 — 33 131 95 88 0,5 30 3
B274Z02900KMG B274Z02900KMS 2,900 .1142 — — 131 96 89 0,5 30 3
B274Z02947KMG B274Z02947KMS 2,947 .1160 — 32 131 97 90 0,5 30 3
B274Z03000HPG B274Z03000HPS 3,000 .1181 — — 131 97 90 0,6 30 3
B274Z03175HPG B274Z03175HPS 3,175 .1250 1/8 — 165 115 106 0,6 32 4
B274Z03500HPG B274Z03500HPS 3,500 .1378 — — 165 121 112 0,6 32 4
B274Z03970HPG — 3,970 .1563 5/32 — 165 129 119 0,7 32 4
B274Z04000HPG B274Z04000HPS 4,000 .1575 — — 165 130 120 0,7 32 4
B274Z04300HPG — 4,300 .1693 — — 199 149 138 0,8 34 5
B274Z04500HPG B274Z04500HPS 4,500 .1772 — — 199 153 142 0,8 34 5
B274Z04763HPG — 4,763 .1875 3/16 — 199 157 146 0,9 34 5
B274Z05000HPG B274Z05000HPS 5,000 .1969 — — 199 162 150 0,9 34 5
B274Z05500HPG B274Z05500HPS 5,500 .2165 — — 233 185 172 1,0 36 6
B274Z06000HPG B274Z06000HPS 6,000 .2362 — — 233 194 180 1,1 36 6
B274Z06350HPG B274Z06350HPS 6,350 .2500 1/4 E 267 214 199 1,2 38 7
B274Z06500HPG B274Z06500HPS 6,500 .2559 — — 267 217 202 1,2 38 7
— B274Z06746HPS 6,746 .2656 17/64 — 267 221 205 1,2 38 7
B274Z06800HPG — 6,800 .2677 — — 267 222 206 1,3 38 7
B274Z07000HPG B274Z07000HPS 7,000 .2756 — — 267 226 210 1,3 38 7
B274Z07938HPG — 7,938 .3125 5/16 — 301 257 239 1,5 40 8
(continued)

181
KM_Master12_G058-G059_Metric_EN.qxp:Layout 1 3/6/12 2:24 PM Page G59

Solid Carbide Drills


Deep-Hole Drills • Steel and Non-Ferrous Materials • Through Coolant

(B274Z_HPG/HPS • 30 x D continued)

D1 diameter

KC7425 KN25 mm in fraction wire size L L3 L4 max L5 LS D


B274Z08000HPG B274Z08000HPS 8,000 .3150 — — 301 258 240 1,5 40 8
B274Z08334HPG — 8,334 .3281 21/64 — 335 278 259 1,5 42 9
B274Z08500HPG B274Z08500HPS 8,500 .3346 — — 335 281 262 1,6 42 9
— B274Z08733HPS 8,733 .3438 11/32 — 335 285 265 1,6 42 9
B274Z09000HPG B274Z09000HPS 9,000 .3543 — — 335 290 270 1,7 42 9
B274Z09100HPG — 9,100 .3583 — — 369 306 285 1,7 44 10
B274Z09525HPG B274Z09525HPS 9,525 .3750 3/8 — 369 313 292 1,8 44 10
B274Z10000HPG B274Z10000HPS 10,000 .3937 — — 369 322 300 1,8 44 10
B274Z10200HPG B274Z10200HPS 10,200 .4016 — — 403 339 316 1,9 46 11
B274Z10500HPG B274Z10500HPS 10,500 .4134 — — 403 345 322 1,9 46 11
B274Z10720HPG B274Z10720HPS 10,720 .4220 — — 403 349 326 2,0 46 11
B274Z11000HPG B274Z11000HPS 11,000 .4331 — — 403 354 330 2,0 46 11
B274Z11500HPG — 11,500 .4528 — — 437 377 363 2,1 48 12
— B274Z11500HPS 11,500 .4528 — — 437 377 352 2,1 48 12
B274Z12000HPG B274Z12000HPS 12,000 .4724 — — 437 386 360 2,2 48 12
B274Z12500HPG B274Z12500HPS 12,500 .4921 — — 471 409 382 2,3 50 13
B274Z12700HPG B274Z12700HPS 12,700 .5000 1/2 — 471 412 385 2,3 50 13
B274Z13000HPG B274Z13000HPS 13,000 .5118 — — 471 418 390 2,4 50 13

Tolerance • Metric
nominal D1 HPG D1HPS D
size range tolerance h7 tolerance h8 tolerance h6
1–3 0,000/-0,010 0,000/-0,014 0,000/-0,006
>3–6 0,000/-0,012 0,000/-0,018 0,000/-0,008
>6–10 0,000/-0,015 0,000/-0,022 0,000/-0,009
>10–18 0,000/-0,018 0,000/-0,027 0,000/-0,011

182
KM_Master12_G062-G063_Metric_EN.qxp:Layout 1 3/6/12 2:24 PM Page G62

Solid Carbide Drills


Application Data

 Deep-Hole Drills • B27_HPG Series • Grade KC7425™ • Through Coolant for Drill Diameters 3–16mm
Solid Carbide Drills

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material Starting
min max 3,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0
Group Value
1 70 80 90 mm/r 0,15 - 0,18 0,16 - 0,19 0,18 - 0,25 0,22 - 0,30 0,25 - 0,37 0,30 - 0,42 0,35 - 0,48 0,40 - 0,54
2 70 80 90 mm/r 0,15 - 0,18 0,16 - 0,19 0,18 - 0,25 0,22 - 0,30 0,25 - 0,37 0,30 - 0,42 0,35 - 0,48 0,40 - 0,54
P
3 60 75 90 mm/r 0,15 - 0,18 0,16 - 0,19 0,18 - 0,25 0,22 - 0,30 0,25 - 0,37 0,30 - 0,42 0,35 - 0,48 0,40 - 0,54
4 60 70 80 mm/r 0,15 - 0,18 0,16 - 0,19 0,18 - 0,25 0,22 - 0,30 0,25 - 0,37 0,30 - 0,42 0,35 - 0,48 0,40 - 0,54
1 40 50 60 mm/r 0,05 - 0,09 0,07- 0,12 0,09 - 0,14 0,10 - 0,15 0,11 - 0,16 0,12 - 0,17 0,13 - 0,18 0,14 - 0,19
M 2 30 40 50 mm/r 0,04 - 0,08 0,06 - 0,10 0,08 - 0,13 0,09 - 0,14 0,10 - 0,15 0,11 - 0,16 0,12 - 0,17 0,13 - 0,18
3 30 40 50 mm/r 0,04 - 0,08 0,06 - 0,10 0,08 - 0,13 0,09 - 0,14 0,10 - 0,15 0,11 - 0,16 0,12 - 0,17 0,13 - 0,18
1 60 80 100 mm/r 0,15 - 0,19 0,17 - 0,20 0,19 - 0,26 0,24 - 0,32 0,27 - 0,40 0,32 - 0,45 0,38 - 0,52 0,45 - 0,59
K 2 60 70 80 mm/r 0,15 - 0,18 0,16 - 0,19 0,18 - 0,25 0,22 - 0,30 0,25 - 0,37 0,30 - 0,42 0,35 - 0,48 0,40 - 0,54
3 40 70 100 mm/r 0,15 - 0,18 0,16 - 0,19 0,18 - 0,25 0,22 - 0,30 0,25 - 0,37 0,30 - 0,42 0,35 - 0,48 0,40 - 0,54

 Deep-Hole Drills • B27_HPS Series • Grade KN25™ • Through Coolant for Drill Diameters 3–16mm

Cutting Speed — vc Metric


Range — m/min Recommended Feed Rate (f) by Diameter
Material Starting
min max 3,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0
Group Value
1 120 200 300 mm/r 0,12 - 0,17 0,13 - 0,18 0,15 - 0,24 0,19 - 0,29 0,26 - 0,35 0,31 - 0,40 0,35 - 0,45 0,41 - 0,51
2 120 170 300 mm/r 0,13 - 0,18 0,14 - 0,19 0,16 - 0,25 0,20 - 0,30 0,28 - 0,37 0,33 - 0,42 0,38 - 0,48 0,44 - 0,54
N
3 100 150 300 mm/r 0,13 - 0,18 0,14 - 0,19 0,16 - 0,25 0,20 - 0,30 0,28 - 0,37 0,33 - 0,42 0,38 - 0,48 0,44 - 0,54
5 80 200 300 mm/r 0,03 - 0,05 0,03 - 0,06 0,03 - 0,06 0,04 - 0,06 0,05 - 0,07 0,05 - 0,08 0,05 - 0,08 0,06 - 0,09

183
SOLID
CARBIDE
END MILL
DATA
KM_Master12_M002_M003_METRIC_SEM.qxp:Layout 1 3/7/12 7:31 AM Page M2

High-Performance Solid Carbide End Mills


Tool Selection Guide

D1
*Beyond™ grade. diameter length flute internal
series (mm) of cut Z helix coolant

HARVI I™ * F4AS...DL 4–25 1,8–3 x D1

HARVI I* F4AS..WM-WX-WL 6–25 1,5 x D1

HARVI I
Chipbreaker* F4BS..WM-WX-WL 6–25 1,5 x D1

HARVI I
Ball Nose* F4AW..WL-WX 6–16 1 x D1

HARVI II™ * UCDE 4–25 1,8–2,7 x D1

HARVI II UDDE 6–25 1,8–2,2 x D1

HARVI II UGDE 6–25 3–5 x D1

KenFeed™ KHDA 6–20 —

KenFeed KMDA 6–20 —

Hard Steels F2AT...WM-WL-WX 2–12 1 x D1

Hard Steels F4AT...


4–12 0,5 x D1
WS-WM-WL-WX

Hard Steels F4AJ-F5AJ...


6–25 1,5 x D1
Solid End Milling

WS-WM-WL-WX

Hard Steels F4AJ-F5AJ-F6AJ


6–25 1,5 x D1
WS-WL-WX

Hard Steels F6AV-F8AV...DL 6–25 2,2–3 x D1

Hard Steels F2AL...WL-WM-WX 2–12 —


Ball Nose
Hard Steels
F2AL...WL-WM 1–16 —
Ball Nose
Hard Steels F2AL...WL-WM-WX 6–16 —
Ball Nose
Hard Steels
F2AB...WL-WM-WX 3–10 —
Ball Nose
Hard Steels
F4AL...WL-WM-WX 3–10 —
Ball Nose
Aluminium
ABDF 1,5–20 1,9–4 x D1
MaxiMet™
Aluminium ABDE 3–20 1,9–4 x D1
MaxiMet
Aluminium ABDE 6–20 1,5 x D1
MaxiMet

Aluminium F2AA...DL 4–20 1,6–2 x D1

Aluminium F2AA...WM-WL-WX 6–25 1,5 x D1

F3AA...
Aluminium 3–20 1,9–4 x D1
WS-WM-WL-WX

185
KM_Master12_M002_M003_METRIC_SEM.qxp:Layout 1 3/7/12 7:31 AM Page M3

High-Performance Solid Carbide End Mills


Tool Selection Guide

cutting
centre product data
shank cutting neck P M K N S H page(s) page(s)

          M11 M22

           M12 M22

           M13 M23

          M14 M23

         M15 M24

          M16–M17 M24

      M18–M19 M25

     M28 M30

      M29 M30

    
   M32 M42

         M33 M42

      M34 M43

      M35 M43

     M36 M45

        M37 M44

       M38 M46

        M39 M47

       M40 M48

       M41 M49

       M51 M62

       M52 M62

        M53 M62

       M54 M62

        M55 M63

       M56 M63

 first choice
 alternate choice

186
KM_Master12_M004_M005_METRIC_SEM.qxp:Layout 1 3/7/12 7:31 AM Page M4

High-Performance Solid Carbide End Mills


Tool Selection Guide

D1
*Beyond™ grade. diameter length flute internal
series (mm) of cut Z helix coolant
F3AA...
Aluminium 6–25 1,5 x D1
WS-WM-WL-WX
F3BA...
Aluminium 6–25 1,8–2,1 x D1
WS-WM-WL-WX
F3BA...
Aluminium 8–25 1,8–2 x D1
WS-WM-WL-WX

Aluminium F3BA...DL 6–20 1,2 x D1

CFRP* CCNC 6–12 3 x D1

CFRP* CDDC 6–12 3 x D1

CFRP* CBDB 6–12 3 x D1

CFRP* CRBD 10–12 —

Micro F2AH...WS-WM 0,3–2,5 —

Micro F2AH...WS 0,4–3 —

Micro F3AH...WS 0,4–3 —


Solid End Milling

Micro F2AL...WS 0,5–3 —

Micro F2AL...WS 0,3–6 —

Micro F2AL...WM 0,5–4 —

HP Finisher F2AU...DK 1,8–19,7 1 x D1

HP Finisher F3AU...DK 2,8–19,7 1–1,3 x D1

HP Finisher* F3AS...DK 3–20 1–1,3 x D1

HP Finisher F3AJ...DL 6–20 1,9–2,1 x D1

HP Finisher* F3AW...WL-WX 6–16 —

HP Finisher* F8AJ-F10AJ...DK 8–20 1 x D1

HP Finisher* F6AJ-F8AJ...DL 6–25 2–3 x D1

HP Rougher* F3BH...DL 4–25 1,8–2 x D1

HP Rougher* F3BS..DK-DL 6–20 1–1,6 x D1

HP Rougher* F4BJ...DL 6–20 1,9–2,2 x D1

187
KM_Master12_M004_M005_METRIC_SEM.qxp:Layout 1 3/7/12 7:32 AM Page M5

High-Performance Solid Carbide End Mills


Tool Selection Guide

cutting
centre product data
shank cutting neck P M K N S H page(s) page(s)

        M57 M63

       M58 M64

       M59 M64

        M60 M64

     M66 M70

       M67 M70

     M68 M70

    M69 M71

         M73 M79

           M74 M79

          M75 M80

       M76 M81

     M77 M82

       M78 M83

           M85 M92

          M86 M92

          M87 M93

      M88 M93

          M89 M94

        M90 M94

      M91 M95

         M97 M106

          M98 M106

         M99 M107

 first choice
 alternate choice

188
KM_Master12_M006_M007_METRIC_SEM.qxp:Layout 1 3/8/12 11:59 AM Page M6

High-Performance Solid Carbide End Mills


Tool Selection Guide

D1
*Beyond™ grade. diameter length flute internal
series (mm) of cut Z helix coolant
F3BT-F4BT-F6BT...
HP Rougher 4–25 1 x D1
WM-WL-WX

HP Rougher F4BJ-F6BJ...DL 6–12 1 x D1

HP Rougher* F4BJ-F6BJ...DL 6–25 1,8–2,1 x D1

F3BH-F4BJ-F5BJ...
HP Rougher* 4–25 1,8–2,7 x D1
WS-WM-WL-WX
F3BH-F4BJ...
HP Rougher* 8–20 1,3–1,9 x D1
WS-WM-WL-WX

HP Rougher* F3BL...WS-WM 6–8 —

GP F2AH...DN 4–20 1,6–2 x D1

GP F2AH...DK 2–20 1,5 x D1

F2AH...
GP 3–20 3,3–6,6 x D1
WS-WM-WL-WX

GOmill™ UEDE 2–12 1,2–2 x D1

GP F3AH...DN 4–20 1,6–2 x D1

GP F3AH...DL/DK 2,5–25 1,2–1,8 x D1


Solid End Milling

GP F3AH...DK 2–20 1,5 x D1

GOmill UEDE 4–12 1,2–1,7 x D1

GP F4AJ...DN 4–20 1,9–2,7 x D1

GP F4AJ...DK 2–20 1,9–2 x D1

GP F4AJ...WM-WL-WX 3–20 3,3–6,7 x D1

GOmill UEBC 2–12 1,2–2 x D1

GP F2AL...DN 2–20 1,6–3 x D1

GP F2AL...DL 2–20 1,6–3 x D1

GP F2AL...WM-WL-WX 3–12 3,7–6,7 x D1

GOmill UEBE 2–12 1,2–2 x D1

GP F4AL...DN 2–20 1,9–3,5 x D1

GP F4AL...DL 3–20 1,9–2,3 x D1

GP F4AL...WM-WL-WX 3–12 3,7–6,7 x D1

189
KM_Master12_M006_M007_METRIC_SEM.qxp:Layout 1 3/8/12 11:59 AM Page M7

High-Performance Solid Carbide End Mills


Tool Selection Guide

cutting
centre product data
shank cutting neck P M K N S H page(s) page(s)

            M100 M107

         M101 M108

         M102 M108

       M103 M109

         M104 M109

         M105 M110

         M114 M134

          M115 M134

        M116 M135

           M117 M135

         M118 M134

M119–
         M120 M136

         M121 M136

           M122 M136

       M123 M137

       M124 M137

        M125 M138

          M126 M138

        M127 M140

        M128 M141

        M129 M142

           M130 M139

        M131 M140

        M132 M141

       M133 M142

 first choice
 alternate choice

190
KM_Master12_M008_M009_METRIC_SEM.qxp:KM_Master12_M004_M005_METRIC_SEM.qxp 3/8/12 8:24 AM Page M8

High-Performance Solid Carbide End Mills


Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for roughing to finishing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45

Carbide grade made from high-quality, micrograin materials for cutting all types of workpiece materials.
K600

Very high toughness ensures a controlled wear rate. The micrograin structure enables extremely sharp
Section

N
cutting edges.

P
KCPM15

Coated carbide grade with thick PVD coating and optimised chemistry and process M
for increased wear resistance. Outstanding protection in milling stainless steel K
to mitigate crater, DOCN (depth-of-cut notching), and flank wear. Excellent
performance up to 52 HRC.

P
KC643M

M
Coated fine-grain grade with PVD (AlTiN). KC643M is a hard PVD coating particularly suitable
K
for cutting steel, cast iron, stainless steel (wet), and titanium (wet). This grade can be used
for materials with hardness up to 52 HRC.
S

P
KC633M

M
Coated carbide grade with PVD multilayer coating. KC633M is designed for dry milling most types
of material, apart from the hardened variety. This grade is characterised by good hardness and wear
resistance. It provides outstanding protection for solid carbide tools against cratering and abrasion.
S
Solid End Milling

P
KC625M
Grade

Coated carbide grade with PVD (TiCN) coating. For universal use due to its high wear resistance K
and hardness. Only use wet or with MQL (Minimum Quantity Lubrication).
S
KC639M

PVD (AlTiN) coated carbide on a new sub-micron carbide substrate. This hard coating provides
outstanding performance in milling hardened materials (58–65 HRC).

H
KC637M

Coated, tough, wear-resistant carbide grade with hard PVD coating, particularly suitable
for machining steels above 48 HRC.

H
P
KC635M

M
Universal carbide grade with PVD coating (TiAlN). KC635M is a high-performance grade K
for finishing operations. This grade is characterised by high hardness and wear resistance.
S
KCN05

High-Performance Grade
A pure, diamond-coated carbide for milling CFRP and graphite. It is a very tough and wear-resistant grade. N

191
KM_Master12_M010_M011_METRIC_SEM.qxp:Layout 1 3/8/12 8:25 AM Page M11

High-Performance Solid Carbide End Mills • HARVI™


HARVI I™ • F4AS...DL • Unequal Flute Spacing

• Centre cutting.
• Single tool for roughing and finishing applications.
• Unequal flute spacing minimises chatter
for smoother machining.

detail X

 first choice
 alternate choice

KCPM15 KCPM15 D1 D Ap1 max L BCH


F4AS0400ADL38 F4AS0400BDL38 4,00 6,00 12,00 55,00 0,40
F4AS0500ADL38 F4AS0500BDL38 5,00 6,00 13,00 57,00 0,40
F4AS0600ADL38 F4AS0600BDL38 6,00 6,00 13,00 57,00 0,40
F4AS0800ADL38 F4AS0800BDL38 8,00 8,00 16,00 63,00 0,40
F4AS1000ADL38 F4AS1000BDL38 10,00 10,00 22,00 72,00 0,50
F4AS1200ADL38 F4AS1200BDL38 12,00 12,00 26,00 83,00 0,50
— F4AS1400BDL38 14,00 14,00 26,00 83,00 0,50
F4AS1600ADL38 F4AS1600BDL38 16,00 16,00 32,00 92,00 0,50
F4AS1800ADL38 F4AS1800BDL38 18,00 18,00 32,00 92,00 0,50
F4AS2000ADL38 F4AS2000BDL38 20,00 20,00 38,00 104,00 0,50
F4AS2500ADL38 F4AS2500BDL38 25,00 25,00 45,00 121,00 0,50
NOTE: For application data, see page M22.

End Mill Tolerances


D1 tolerance e8 D tolerance h6
≤3 -0,014/-0,028 ≤3 +0/-0,006
>3–6 -0,020/-0,038 >3–6 +0/-0,008
>6–10 -0,025/-0,047 >6–10 +0/-0,009
>10–18 -0,032/-0,059 >10–18 +0/-0,011
>18–30 -0,040/-0,073 >18–30 +0/-0,013

192
KM_Master12_M014_M015_METRIC_SEM.qxp:Layout 1 3/7/12 7:33 AM Page M14

High-Performance Solid Carbide End Mills • HARVI™


HARVI I™ • F4AW..WL-WX • Extended Neck • Stainless Steels and Titanium • Ball Nose

• Kennametal standard dimensions.


• Centre cutting.

 first choice
 alternate choice

KCPM15 D1 D Ap1 max L3 L D3


F4AW0600AWL38E120 6,00 6,00 6,00 12,00 76,00 5,80
F4AW0800AWL38E160 8,00 8,00 8,00 16,00 100,00 7,80
F4AW1000AWX38E200 10,00 10,00 10,00 20,00 121,50 9,50
F4AW1200AWX38E240 12,00 12,00 12,00 24,00 125,00 11,50
F4AW1600AWX38E320 16,00 16,00 16,00 32,00 150,00 15,00
NOTE: For application data, see page M23.
Solid End Milling

End Mill Tolerances


D1 tolerance e8 D tolerance h6
≤3 -0,014/-0,028 ≤3 +0/-0,006
>3–6 -0,020/-0,038 >3–6 +0/-0,008
>6–10 -0,025/-0,047 >6–10 +0/-0,009
>10–18 -0,032/-0,059 >10–18 +0/-0,011
>18–30 -0,040/-0,073 >18–30 +0/-0,013

193
KM_Master12_M014_M015_METRIC_SEM.qxp:Layout 1 3/7/12 7:33 AM Page M15

High-Performance Solid Carbide End Mills • HARVI™


HARVI II™ • UCDE • Unequal Flute Spacing

• Kennametal standard dimensions.


• Non-centre cutting.
• Unequal flute spacing minimises chatter
for smoother machining.
• Single tool for both roughing and finishing
operations for fewer setups.
• Five-flute geometry enables slotting up to 1 x D.

 first choice
 alternate choice

KCPM15 KCPM15 D1 D Ap1 max L Rεε


UCDE0400A5ARA UCDE0400B5ARA 4,00 6,00 11,00 55,00 0,25
UCDE0400A5ASA — 4,00 6,00 11,00 55,00 —
UCDE0500A5ARA UCDE0500B5ARA 5,00 6,00 13,00 57,00 0,25
UCDE0500A5ASA — 5,00 6,00 13,00 57,00 —
UCDE0600A5ARA UCDE0600B5ARA 6,00 6,00 13,00 57,00 0,40
UCDE0600A5ASA — 6,00 6,00 13,00 57,00 —
UCDE0700A5ARA UCDE0700B5ARA 7,00 8,00 16,00 63,00 0,40
UCDE0700A5ASA — 7,00 8,00 16,00 63,00 —
UCDE0800A5ARA UCDE0800B5ARA 8,00 8,00 19,00 63,00 0,50
UCDE0800A5ASA — 8,00 8,00 19,00 63,00 —
UCDE0900A5ARA UCDE0900B5ARA 9,00 10,00 19,00 72,00 0,50
UCDE0900A5ASA — 9,00 10,00 19,00 72,00 —
UCDE1000A5ARA UCDE1000B5ARA 10,00 10,00 22,00 72,00 0,50
UCDE1000A5ASA — 10,00 10,00 22,00 72,00 —
UCDE1200A5ARA UCDE1200B5ARA 12,00 12,00 26,00 83,00 0,75
UCDE1200A5ASA — 12,00 12,00 26,00 83,00 —
UCDE1400A5ARA UCDE1400B5ARA 14,00 14,00 26,00 83,00 0,75
UCDE1400A5ASA — 14,00 14,00 26,00 83,00 —
UCDE1600A5ARA UCDE1600B5ARA 16,00 16,00 32,00 92,00 0,75
UCDE1600A5ASA — 16,00 16,00 32,00 92,00 —
UCDE1800A5ARA UCDE1800B5ARA 18,00 18,00 32,00 92,00 0,75
UCDE1800A5ASA — 18,00 18,00 32,00 92,00 —
UCDE2000A5ARA UCDE2000B5ARA 20,00 20,00 38,00 104,00 0,75
UCDE2000A5ASA — 20,00 20,00 38,00 104,00 —
UCDE2500A5ARA UCDE2500B5ARA 25,00 25,00 45,00 121,00 0,75
UCDE2500A5ASA — 25,00 25,00 45,00 121,00 —
NOTE: For application data, see page M24.

End Mill Tolerances


D1 tolerance e8 D tolerance h6
≤3 -0,014/-0,028 ≤3 +0/-0,006
>3–6 -0,020/-0,038 >3–6 +0/-0,008
>6–10 -0,025/-0,047 >6–10 +0/-0,009
>10–18 -0,032/-0,059 >10–18 +0/-0,011
>18–30 -0,040/-0,073 >18–30 +0/-0,013

194
KM_Master12_M016_M017_METRIC_SEM.qxp:Layout 1 3/7/12 7:33 AM Page M16

High-Performance Solid Carbide End Mills • HARVI™


HARVI II™ • UDDE • Extended Neck • Unequal Flute Spacing

• Kennametal standard dimensions.


• Non-centre cutting.
• Optimised geometry for titanium machining.
• Unequal flute spacing minimises chatter
for smoother machining.
• Single tool for both roughing and finishing
operations for fewer setups.
• Five-flute geometry enables slotting up to 1 x D.

 first choice
 alternate choice

KC643M KC643M D1 D Ap1 max L3 L Rεε D3


Solid End Milling

— UDDE0600B5ARA 6,00 6,00 13,00 18,00 63,00 0,20 5,64


UDDE0600A5ARA UDDE0600B5ARB 6,00 6,00 13,00 18,00 63,00 0,50 5,64
UDDE0600A5ARB UDDE0600B5ARC 6,00 6,00 13,00 18,00 63,00 1,00 5,64
UDDE0600A5ARC UDDE0600B5ARD 6,00 6,00 13,00 18,00 63,00 1,50 5,64
UDDE0600A5ASA — 6,00 6,00 13,00 18,00 63,00 — 5,64
— UDDE0800B5ARA 8,00 8,00 19,00 24,00 68,00 0,20 7,52
UDDE0800A5ARA UDDE0800B5ARB 8,00 8,00 19,00 24,00 68,00 0,50 7,52
UDDE0800A5ARB UDDE0800B5ARC 8,00 8,00 19,00 24,00 68,00 1,00 7,52
UDDE0800A5ARC UDDE0800B5ARD 8,00 8,00 19,00 24,00 68,00 2,00 7,52
UDDE0800A5ASA — 8,00 8,00 19,00 24,00 68,00 — 7,52
UDDE1000A5ARA UDDE1000B5ARA 10,00 10,00 22,00 30,00 76,00 0,50 9,40
UDDE1000A5ARB UDDE1000B5ARB 10,00 10,00 22,00 30,00 76,00 1,00 9,40
UDDE1000A5ARC UDDE1000B5ARC 10,00 10,00 22,00 30,00 76,00 2,00 9,40
UDDE1000A5ARD UDDE1000B5ARD 10,00 10,00 22,00 30,00 76,00 2,50 9,40
UDDE1000A5ASA — 10,00 10,00 22,00 30,00 76,00 — 9,40
UDDE1200A5ARA UDDE1200B5ARA 12,00 12,00 26,00 36,00 84,00 0,50 11,28

(continued)

195
KM_Master12_M016_M017_METRIC_SEM.qxp:Layout 1 3/7/12 7:33 AM Page M17

High-Performance Solid Carbide End Mills • HARVI™


HARVI II™ • UDDE • Extended Neck • Unequal Flute Spacing

(continued)

 first choice
 alternate choice

KC643M KC643M D1 D Ap1 max L3 L Rε D3


UDDE1200A5ARB UDDE1200B5ARB 12,00 12,00 26,00 36,00 84,00 1,00 11,28
UDDE1200A5ARC UDDE1200B5ARC 12,00 12,00 26,00 36,00 84,00 2,00 11,28
UDDE1200A5ARD UDDE1200B5ARD 12,00 12,00 26,00 36,00 84,00 3,00 11,28
UDDE1200A5ASA — 12,00 12,00 26,00 36,00 84,00 — 11,28
UDDE1600A5ARA UDDE1600B5ARA 16,00 16,00 32,00 48,00 100,00 0,50 15,04
UDDE1600A5ARB UDDE1600B5ARB 16,00 16,00 32,00 48,00 100,00 1,00 15,04
UDDE1600A5ARC UDDE1600B5ARC 16,00 16,00 32,00 48,00 100,00 2,00 15,04
UDDE1600A5ARD UDDE1600B5ARD 16,00 16,00 32,00 48,00 100,00 3,00 15,04
UDDE1600A5ARE UDDE1600B5ARE 16,00 16,00 32,00 48,00 100,00 4,00 15,04
UDDE1600A5ASA — 16,00 16,00 32,00 48,00 100,00 — 15,04
UDDE2000A5ARA UDDE2000B5ARA 20,00 20,00 38,00 60,00 115,00 0,50 18,80
UDDE2000A5ARB UDDE2000B5ARB 20,00 20,00 38,00 60,00 115,00 1,00 18,80
UDDE2000A5ARC UDDE2000B5ARC 20,00 20,00 38,00 60,00 115,00 2,00 18,80
UDDE2000A5ARD UDDE2000B5ARD 20,00 20,00 38,00 60,00 115,00 3,00 18,80
UDDE2000A5ARE UDDE2000B5ARE 20,00 20,00 38,00 60,00 115,00 4,00 18,80
UDDE2000A5ASA — 20,00 20,00 38,00 60,00 115,00 — 18,80
UDDE2500A5ARA UDDE2500B5ARA 25,00 25,00 45,00 75,00 135,00 0,50 23,50
UDDE2500A5ARB UDDE2500B5ARB 25,00 25,00 45,00 75,00 135,00 1,00 23,50
UDDE2500A5ARC UDDE2500B5ARC 25,00 25,00 45,00 75,00 135,00 2,00 23,50
UDDE2500A5ARD UDDE2500B5ARD 25,00 25,00 45,00 75,00 135,00 3,00 23,50
UDDE2500A5ARE UDDE2500B5ARE 25,00 25,00 45,00 75,00 135,00 4,00 23,50
UDDE2500A5ASA — 25,00 25,00 45,00 75,00 135,00 — 23,50
NOTE: For application data, see page M24.

End Mill Tolerances


D1 tolerance e8 D tolerance h6
≤3 -0,014/-0,028 ≤3 +0/-0,006
>3–6 -0,020/-0,038 >3–6 +0/-0,008
>6–10 -0,025/-0,047 >6–10 +0/-0,009
>10–18 -0,032/-0,059 >10–18 +0/-0,011
>18–30 -0,040/-0,073 >18–30 +0/-0,013

196
KM_Master12_M022_M023_METRIC_SEM.qxp:Layout 1 3/7/12 7:34 AM Page M22

High-Performance Solid Carbide End Mills • HARVI™


Application Data

 HARVI I™ • F4AS...DL • Unequal Flute Spacing

Feed per Tooth — fz information is for side milling (A).


A B KCPM15
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0
1 1,5 x D 0,5 x D 1xD 150 200 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
2 1,5 x D 0,5 x D 1xD 140 190 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
3 1,5 x D 0,5 x D 1xD 120 160 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
P
4 1,5 x D 0,5 x D 0,75 x D 90 150 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098
5 1,5 x D 0,5 x D 1xD 60 100 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
6 1,5 x D 0,5 x D 0,75 x D 50 75 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
1 1,5 x D 0,5 x D 1xD 90 115 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
M 2 1,5 x D 0,5 x D 1xD 60 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
3 1,5 x D 0,5 x D 1xD 60 70 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
1 1,5 x D 0,5 x D 1xD 120 150 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
K 2 1,5 x D 0,5 x D 1xD 110 130 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
3 1,5 x D 0,5 x D 1xD 100 130 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
H 1 1,5 x D 0,5 x D 0,75 x D 80 140 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098

 HARVI I • F4AS.. WM-WX-WL


Solid End Milling

Feed per Tooth — fz information is for side milling (A).


A B KCPM15
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0
1 1,5 x D 0,5 x D 1xD 150 200 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
2 1,5 x D 0,5 x D 1xD 140 190 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
3 1,5 x D 0,5 x D 1xD 120 160 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
P
4 1,5 x D 0,5 x D 0,75 x D 90 150 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098
5 1,5 x D 0,5 x D 1xD 60 100 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
6 1,5 x D 0,5 x D 0,75 x D 50 75 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
1 1,5 x D 0,5 x D 1xD 90 115 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
M 2 1,5 x D 0,5 x D 1xD 60 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
3 1,5 x D 0,5 x D 1xD 60 70 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
1 1,5 x D 0,5 x D 1xD 120 150 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
K 2 1,5 x D 0,5 x D 1xD 110 130 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
3 1,5 x D 0,5 x D 1xD 100 130 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
H 1 1,5 x D 0,5 x D 0,75 x D 80 140 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098

NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

197
KM_Master12_M022_M023_METRIC_SEM.qxp:Layout 1 3/7/12 7:34 AM Page M23

High-Performance Solid Carbide End Mills • HARVI™


Application Data

 HARVI I™ • F4BS.. WM-WX-WL • Unequal Flute Spacing • Extended Neck • Chipbreaker

Feed per Tooth — fz information is for side milling (A).


A B KCPM15
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0
1 1,5 x D 0,5 x D 1xD 150 200 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
2 1,5 x D 0,5 x D 1xD 140 190 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
3 1,5 x D 0,5 x D 1xD 120 160 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
P
4 1,5 x D 0,5 x D 0,75 x D 90 150 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098
5 1,5 x D 0,5 x D 1xD 60 100 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
6 1,5 x D 0,5 x D 0,75 x D 50 75 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
1 1,5 x D 0,5 x D 1xD 90 115 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
M 2 1,5 x D 0,5 x D 1xD 60 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
3 1,5 x D 0,5 x D 1xD 60 70 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
1 1,5 x D 0,5 x D 1xD 120 150 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
K 2 1,5 x D 0,5 x D 1xD 110 130 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
3 1,5 x D 0,5 x D 1xD 100 130 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
H 1 1,5 x D 0,5 x D 0,75 x D 80 140 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098

 HARVI I • F4AW..WL-WX • Extended Neck • Unequal Flute Spacing • Ball Nose

Feed per Tooth — fz information is for side milling (A).


A B KCPM15
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 5,0 6,0 8,0 10,0 12,0 16,0 20,0
1 1,5 x D 0,5 x D 1xD 150 200 fz 0,036 0,044 0,060 0,072 0,083 0,101 0,114
2 1,5 x D 0,5 x D 1xD 140 190 fz 0,036 0,044 0,060 0,072 0,083 0,101 0,114
3 1,5 x D 0,5 x D 1xD 120 160 fz 0,030 0,036 0,050 0,061 0,070 0,087 0,101
P
4 1,5 x D 0,5 x D 0,75 x D 90 150 fz 0,027 0,033 0,045 0,054 0,062 0,077 0,088
5 1,5 x D 0,5 x D 1xD 60 100 fz 0,024 0,029 0,040 0,048 0,056 0,070 0,081
6 1,5 x D 0,5 x D 0,75 x D 50 75 fz 0,020 0,025 0,034 0,040 0,047 0,057 0,065
1 1,5 x D 0,5 x D 1xD 90 115 fz 0,030 0,036 0,050 0,061 0,070 0,087 0,101
M 2 1,5 x D 0,5 x D 1xD 60 80 fz 0,024 0,029 0,040 0,048 0,056 0,070 0,081
3 1,5 x D 0,5 x D 1xD 60 70 fz 0,020 0,025 0,034 0,040 0,047 0,057 0,065
1 1,5 x D 0,5 x D 1xD 120 150 fz 0,036 0,044 0,060 0,072 0,083 0,101 0,114
K 2 1,5 x D 0,5 x D 1xD 110 130 fz 0,030 0,036 0,050 0,061 0,070 0,087 0,101
3 1,5 x D 0,5 x D 1xD 100 130 fz 0,024 0,029 0,040 0,048 0,056 0,070 0,081
H 1 1,5 x D 0,5 x D 0,75 x D 80 140 fz 0,027 0,033 0,045 0,054 0,062 0,077 0,088

NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

198
KM_Master12_M024_M025_METRIC_SEM.qxp:Layout 1 3/7/12 7:34 AM Page M24

High-Performance Solid Carbide End Mills • HARVI™


Application Data

 HARVI II™ • UCDE • Unequal Flute Spacing

Feed per Tooth — fz information is for side milling (A).


A B KCPM15
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0
1 1,5 x D 0,5 x D 1xD 150 200 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
2 1,5 x D 0,5 x D 1xD 140 190 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
3 1,5 x D 0,5 x D 1xD 120 160 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
P
4 1,5 x D 0,5 x D 0,75 x D 90 150 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098
5 1,5 x D 0,5 x D 1xD 60 100 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
6 1,5 x D 0,5 x D 0,75 x D 50 75 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
1 1,5 x D 0,5 x D 1xD 90 115 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
M 2 1,5 x D 0,5 x D 1xD 60 80 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
3 1,5 x D 0,5 x D 1xD 60 70 fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071
1 1,5 x D 0,5 x D 1xD 120 150 fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124
K 2 1,5 x D 0,5 x D 1xD 110 130 fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114
3 1,5 x D 0,5 x D 1xD 100 130 fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091
H 1 1,5 x D 0,5 x D 0,75 x D 80 140 fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098

 HARVI I™ • UDDE
Solid End Milling

Feed per Tooth — fz information is for side milling (A).


A B KC643M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 25,0
2 1,5 x D 0,5 x D 1xD 160 200 fz 0,030 0,040 0,050 0,060 0,070 0,070 0,080 0,080 0,090 0,10 0,11
P 3 1,5 x D 0,5 x D 1xD 160 180 fz 0,030 0,030 0,040 0,05 0,060 0,030 0,070 0,080 0,080 0,090 0,10
4 1,5 x D 0,5 x D 1xD 140 160 fz 0,020 0,030 0,040 0,040 0,05 0,060 0,070 0,070 0,080 0,080 0,10
1 1,5 x D 0,5 x D 1xD 90 115 fz 0,030 0,030 0,040 0,050 0,060 0,070 0,070 0,080 0,080 0,090 0,10
M 2 1,5 x D 0,5 x D 1xD 60 80 fz 0,020 0,030 0,030 0,040 0,050 0,060 0,060 0,070 0,070 0,080 0,080
3 1,5 x D 0,5 x D 1xD 60 70 fz 0,020 0,020 0,030 0,040 0,040 0,050 0,050 0,050 0,060 0,060 0,070
1 1,5 x D 0.5 x D 1xD 130 170 fz 0,030 0,040 0,050 0,060 0,080 0,080 0,10 0,10 0,11 0,12 0,13
K
2 1,5 x D 0,5 x D 1xD 110 130 fz 0,020 0,030 0,030 0,050 0,050 0,060 0,070 0,070 0,080 0,080 0,100
3 1,5 x D 0,2 x D 0,3 x D 25 40 fz 0,010 0,010 0,020 0,030 0,030 0,040 0,040 0,050 0,060 0,060 0,070
S
4 1,5 x D 0,5 x D 1xD 50 60 fz 0,020 0,020 0,030 0,040 0,040 0,050 0,050 0,060 0,070 0,080 0,090

NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

199
KM_Master12_M024_M025_METRIC_SEM.qxp:Layout 1 3/7/12 7:35 AM Page M25

High-Performance Solid Carbide End Mills


Application Data

 HARVI II™ • UGDE • 3 x D and 5 x D Lengths of Cut

A KC643M Feed per Tooth — fz information is for Side Milling (A).

Cutting Speed — vc
D1 — Diameter
m/min
Material
Group ap ae min max mm 6,0 8,0 10,0 12,0 14,0 16,0 20,0 25,0
1 Ap1 max 0,05 x D* 300 400 fz 0,044 0,060 0,072 0,083 0,092 0,101 0,114 0,124
2 Ap1 max 0,05 x D* 280 380 fz 0,044 0,060 0,072 0,083 0,092 0,101 0,114 0,124
3 Ap1 max 0,05 x D* 240 320 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,101 0,114
P
4 Ap1 max 0,05 x D* 180 300 fz 0,033 0,045 0,054 0,062 0,070 0,077 0,088 0,098
5 Ap1 max 0,05 x D* 120 200 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,081 0,091
6 Ap1 max 0,05 x D* 100 150 fz 0,025 0,034 0,040 0,047 0,052 0,057 0,065 0,071
1 Ap1 max 0,05 x D* 180 230 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,101 0,114
M 2 Ap1 max 0,05 x D* 120 160 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,081 0,091
3 Ap1 max 0,05 x D* 120 140 fz 0,025 0,034 0,040 0,047 0,052 0,057 0,065 0,071
1 Ap1 max 0,05 x D* 240 300 fz 0,044 0,060 0,072 0,083 0,092 0,101 0,114 0,124
K 2 Ap1 max 0,05 x D* 220 260 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,101 0,114
3 Ap1 max 0,05 x D* 200 260 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,081 0,091
1 Ap1 max 0,05 x D* 100 180 fz 0,036 0,050 0,061 0,070 0,079 0,087 0,101 0,114
2 Ap1 max 0,05 x D* 50 80 fz 0,019 0,026 0,032 0,037 0,042 0,046 0,054 0,061
S
3 Ap1 max 0,05 x D* 120 160 fz 0,029 0,040 0,048 0,056 0,063 0,070 0,081 0,091
4 Ap1 max 0,05 x D* 100 120 fz 0,026 0,037 0,045 0,052 0,058 0,064 0,074 0,084
H 1 Ap1 max 0,05 x D* 160 140 fz 0,033 0,045 0,054 0,062 0,070 0,077 0,088 0,098
* For the above cutting data, do not exceed an overall ae of 0,8mm.
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machinining centers, please adjust parameters accordingly on >12mm diameter.

200
KM_Master12_M050_M051_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:42 AM Page M51

High-Performance Solid Carbide End Mills • Aluminium


MaxiMet™ • ABDF • Wiper Facet

• Kennametal standard dimensions.


• Centre cutting.
• Effective in thin wall applications.
• Wiper facet, special end gash, and flute
geometry provide better surface finishes.
• Unique geometry delivers maximum metal removal rates.

 first choice
 alternate choice

K600 D1 D Ap1 max L


ABDF0150A2AS 1,50 3,00 6,00 38,00
ABDF0200A2AS 2,00 3,00 8,00 38,00
ABDF0250A2AS 2,50 3,00 9,00 38,00
ABDF0300A2AS 3,00 3,00 12,00 38,00
ABDF0400A2AS 4,00 4,00 12,00 50,00
ABDF0500A2AS 5,00 5,00 14,00 50,00
ABDF0600A2AS 6,00 6,00 16,00 50,00
ABDF0800A2AS 8,00 8,00 20,00 63,00
ABDF1000A2AS 10,00 10,00 22,00 76,00
ABDF1200A2AS 12,00 12,00 25,00 76,00
ABDF1400A2AS 14,00 14,00 32,00 83,00
ABDF1600A2AS 16,00 16,00 32,00 89,00
ABDF1800A2AS 18,00 18,00 38,00 100,00
ABDF2000A2AS 20,00 20,00 38,00 104,00
NOTE: For application data, see page M62.

End Mill Tolerances


D1 D1 tolerance D tolerance
<6mm DIN e8 DIN h6
>6mm DIN h6 DIN h6

201
KM_Master12_M052_M053_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:42 AM Page M52

High-Performance Solid Carbide End Mills • Aluminium


MaxiMet™ • ABDE • Wiper Facet

• Kennametal standard dimensions.


• Centre cutting.
• Effective in thin wall applications.
• Wiper facet, special end gash, and flute
geometry provide better surface finishes.
• Unique geometry delivers maximum metal removal rates.

 first choice
 alternate choice

K600 D1 D Ap1 max L


ABDE0300A3AS 3,00 3,00 12,00 38,00
ABDE0400A3AS 4,00 4,00 12,00 50,00
ABDE0500A3AS 5,00 5,00 14,00 50,00
ABDE0600A3AS 6,00 6,00 16,00 50,00
Solid End Milling

ABDE0800A3AS 8,00 8,00 20,00 63,00


ABDE1000A3AS 10,00 10,00 22,00 76,00
ABDE1200A3AS 12,00 12,00 25,00 76,00
ABDE1400A3AS 14,00 14,00 32,00 83,00
ABDE1600A3AS 16,00 16,00 32,00 89,00
ABDE1800A3AS 18,00 18,00 38,00 100,00
ABDE2000A3AS 20,00 20,00 38,00 104,00
NOTE: For application data, see page M62.

End Mill Tolerances


D1 D1 tolerance D tolerance
<6mm DIN e8 DIN h6
>6mm DIN h6 DIN h6

202
KM_Master12_M052_M053_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:43 AM Page M53

High-Performance Solid Carbide End Mills • Aluminium


MaxiMet™ • ABDE • Extended Neck • Wiper Facet

• Kennametal standard dimensions.


• Centre cutting.
• Effective in thin wall applications.
• Wiper facet, special end gash, and flute
geometry provide better surface finishes.
• Unique geometry delivers maximum metal removal rates.

 first choice
 alternate choice

K600 D1 D D3 Ap1 max L3 L Rεε


ABDE0600A3ARA 6,00 6,00 5,40 9,00 18,00 63,00 0,20
ABDE0600A3ARB 6,00 6,00 5,40 9,00 18,00 63,00 0,50
ABDE0600A3ARC 6,00 6,00 5,40 9,00 18,00 63,00 1,00
ABDE0800A3ARA 8,00 8,00 7,20 12,00 24,00 76,00 0,20
ABDE0800A3ARB 8,00 8,00 7,20 12,00 24,00 76,00 0,50
ABDE0800A3ARC 8,00 8,00 7,20 12,00 24,00 76,00 1,00
ABDE1000A3ARA 10,00 10,00 9,00 15,00 30,00 89,00 0,20
ABDE1000A3ARB 10,00 10,00 9,00 15,00 30,00 89,00 0,50
ABDE1000A3ARC 10,00 10,00 9,00 15,00 30,00 89,00 1,50
ABDE1200A3ARA 12,00 12,00 10,80 18,00 36,00 100,00 0,20
ABDE1200A3ARB 12,00 12,00 10,80 18,00 36,00 100,00 0,50
ABDE1200A3ARC 12,00 12,00 10,80 18,00 36,00 100,00 1,50
ABDE1600A3ARA 16,00 16,00 14,40 24,00 48,00 110,00 0,20
ABDE1600A3ARB 16,00 16,00 14,40 24,00 48,00 110,00 0,50
ABDE1600A3ARC 16,00 16,00 14,40 24,00 48,00 110,00 1,00
ABDE1600A3ARD 16,00 16,00 14,40 24,00 48,00 110,00 2,00
ABDE2000A3ARA 20,00 20,00 18,80 30,00 60,00 125,00 0,20
ABDE2000A3ARB 20,00 20,00 18,80 30,00 60,00 125,00 0,50
ABDE2000A3ARC 20,00 20,00 18,80 30,00 60,00 125,00 1,50
ABDE2000A3ARD 20,00 20,00 18,80 30,00 60,00 125,00 4,00
NOTE: For application data, see page M62.

End Mill Tolerances


D1 D1 tolerance D tolerance
<6mm DIN e8 DIN h6
>6mm DIN h6 DIN h6

203
KM_Master12_M054_M055_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:43 AM Page M54

High-Performance Solid Carbide End Mills • Aluminium


F2AA...DL

• Centre cutting.

 first choice
 alternate choice

K600 D1 D Ap1 max L


F2AA0400ADL45 4,00 6,00 8,00 57,00
F2AA0500ADL45 5,00 6,00 10,00 57,00
F2AA0600ADL45 6,00 6,00 10,00 57,00
F2AA0800ADL45 8,00 8,00 16,00 63,00
F2AA1000ADL45 10,00 10,00 19,00 72,00
F2AA1200ADL45 12,00 12,00 22,00 83,00
F2AA1400ADL45 14,00 14,00 22,00 83,00
F2AA1600ADL45 16,00 16,00 26,00 92,00
F2AA1800ADL45 18,00 18,00 26,00 92,00
F2AA2000ADL45 20,00 20,00 32,00 104,00
Solid End Milling

NOTE: For application data, see page M62.

End Mill Tolerances


D1 D1 tolerance D tolerance
<6mm DIN e8 DIN h6
>6mm DIN h6 DIN h6

204
KM_Master12_M054_M055_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:43 AM Page M55

High-Performance Solid Carbide End Mills • Aluminium


F2AA...WM-WL-WX • Extended Neck

• Kennametal standard dimensions.


• Centre cutting.

 first choice
 alternate choice

K600 D1 D Ap1 max L3 L Rεε D3


F2AA0600AWM45R050 6,00 6,00 9,00 18,00 63,00 0,50 5,80
F2AA0600AWM45R100 6,00 6,00 9,00 18,00 63,00 1,00 5,80
F2AA0800AWM45R050 8,00 8,00 12,00 24,00 68,00 0,50 7,80
F2AA0800AWM45R100 8,00 8,00 12,00 24,00 68,00 1,00 7,80
F2AA1000AWL45R050 10,00 10,00 15,00 30,00 76,00 0,50 9,50
F2AA1000AWL45R100 10,00 10,00 15,00 30,00 76,00 1,00 9,50
F2AA1000AWL45R200 10,00 10,00 15,00 30,00 76,00 2,00 9,50
F2AA1000AWL45R300 10,00 10,00 15,00 30,00 76,00 3,00 9,50
F2AA1000AWL45R400 10,00 10,00 15,00 30,00 76,00 4,00 9,50
F2AA1200AWL45R050 12,00 12,00 18,00 36,00 84,00 0,50 11,50
F2AA1200AWL45R100 12,00 12,00 18,00 36,00 84,00 1,00 11,50
F2AA1200AWL45R200 12,00 12,00 18,00 36,00 84,00 2,00 11,50
F2AA1200AWL45R300 12,00 12,00 18,00 36,00 84,00 3,00 11,50
F2AA1200AWL45R400 12,00 12,00 18,00 36,00 84,00 4,00 11,50
F2AA1600AWX45R050 16,00 16,00 24,00 48,00 100,00 0,50 15,00
F2AA1600AWX45R100 16,00 16,00 24,00 48,00 100,00 1,00 15,00
F2AA1600AWX45R200 16,00 16,00 24,00 48,00 100,00 2,00 15,00
F2AA1600AWX45R300 16,00 16,00 24,00 48,00 100,00 3,00 15,00
F2AA1600AWX45R400 16,00 16,00 24,00 48,00 100,00 4,00 15,00
F2AA2000AWX45R050 20,00 20,00 30,00 60,00 115,00 0,50 19,00
F2AA2000AWX45R100 20,00 20,00 30,00 60,00 115,00 1,00 19,00
F2AA2000AWX45R200 20,00 20,00 30,00 60,00 115,00 2,00 19,00
F2AA2000AWX45R300 20,00 20,00 30,00 60,00 115,00 3,00 19,00
F2AA2000AWX45R400 20,00 20,00 30,00 60,00 115,00 4,00 19,00
F2AA2500AWX45R050 25,00 25,00 37,50 75,00 135,00 0,50 24,00
F2AA2500AWX45R100 25,00 25,00 37,50 75,00 135,00 1,00 24,00
F2AA2500AWX45R200 25,00 25,00 37,50 75,00 135,00 2,00 24,00
F2AA2500AWX45R300 25,00 25,00 37,50 75,00 135,00 3,00 24,00
F2AA2500AWX45R400 25,00 25,00 37,50 75,00 135,00 4,00 24,00
NOTE: For application data, see page M63.

End Mill Tolerances


D1 D1 tolerance D tolerance
<6mm DIN e8 DIN h6
>6mm DIN h6 DIN h6

205
KM_Master12_M056_M057_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:43 AM Page M56

High-Performance Solid Carbide End Mills • Aluminium


F3AA...WS-WM-WL-WX

• Kennametal standard dimensions.


• Centre cutting.

 first choice
 alternate choice

K600 D1 D Ap1 max L


F3AA0300AWS45 3,00 3,00 12,00 38,00
F3AA0400AWS45 4,00 4,00 12,00 50,00
F3AA0500AWS45 5,00 6,00 14,00 50,00
F3AA0600AWS45 6,00 6,00 16,00 50,00
F3AA0800AWM45 8,00 8,00 20,00 63,00
F3AA1000AWL45 10,00 10,00 22,00 76,00
F3AA1200AWL45 12,00 12,00 25,00 76,00
F3AA1400AWL45 14,00 14,00 32,00 89,00
F3AA1600AWL45 16,00 16,00 32,00 89,00
F3AA1800AWL45 18,00 18,00 38,00 100,00
F3AA2000AWX45 20,00 20,00 38,00 104,00
Solid End Milling

NOTE: For application data, see page M63.

End Mill Tolerances


D1 D1 tolerance D tolerance
<6mm DIN e8 DIN h6
>6mm DIN h6 DIN h6

206
KM_Master12_M056_M057_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:43 AM Page M57

High-Performance Solid Carbide End Mills • Aluminium


F3AA...WS-WM-WL-WX • Extended Neck

• Kennametal standard dimension.


• Centre cutting.

 first choice
 alternate choice

K600 D1 D3 D Ap1 max L3 L Rεε


F3AA0600AWM45R050 6,00 5,80 6,00 9,00 18,00 63,00 0,50
F3AA0600AWM45R100 6,00 5,80 6,00 9,00 18,00 63,00 1,00
F3AA0800AWM45R050 8,00 7,80 8,00 12,00 24,00 68,00 0,50
F3AA0800AWM45R100 8,00 7,80 8,00 12,00 24,00 68,00 1,00
F3AA1000AWL45R050 10,00 9,50 10,00 15,00 30,00 76,00 0,50
F3AA1000AWL45R100 10,00 9,50 10,00 15,00 30,00 76,00 1,00
F3AA1000AWL45R200 10,00 9,50 10,00 15,00 30,00 76,00 2,00
F3AA1000AWL45R300 10,00 9,50 10,00 15,00 30,00 76,00 3,00
F3AA1000AWL45R400 10,00 9,50 10,00 15,00 30,00 76,00 4,00
F3AA1200AWL45R050 12,00 11,50 12,00 18,00 36,00 84,00 0,50
F3AA1200AWL45R100 12,00 11,50 12,00 18,00 36,00 84,00 1,00
F3AA1200AWL45R200 12,00 11,50 12,00 18,00 36,00 84,00 2,00
F3AA1200AWL45R300 12,00 11,50 12,00 18,00 36,00 84,00 3,00
F3AA1200AWL45R400 12,00 11,50 12,00 18,00 36,00 84,00 4,00
F3AA1600AWX45R050 16,00 15,00 16,00 24,00 48,00 100,00 0,50
F3AA1600AWX45R100 16,00 15,00 16,00 24,00 48,00 100,00 1,00
F3AA1600AWX45R200 16,00 15,00 16,00 24,00 48,00 100,00 2,00
F3AA1600AWX45R300 16,00 15,00 16,00 24,00 48,00 100,00 3,00
F3AA1600AWX45R400 16,00 15,00 16,00 24,00 48,00 100,00 4,00
F3AA2000AWX45R050 20,00 19,00 20,00 30,00 60,00 115,00 0,50
F3AA2000AWX45R100 20,00 19,00 20,00 30,00 60,00 115,00 1,00
F3AA2000AWX45R200 20,00 19,00 20,00 30,00 60,00 115,00 2,00
F3AA2000AWX45R300 20,00 19,00 20,00 30,00 60,00 115,00 3,00
F3AA2000AWX45R400 20,00 19,00 20,00 30,00 60,00 115,00 4,00
F3AA2500AWX45R050 25,00 24,00 25,00 37,50 75,00 135,00 0,50
F3AA2500AWX45R100 25,00 24,00 25,00 37,50 75,00 135,00 1,00
F3AA2500AWX45R200 25,00 24,00 25,00 37,50 75,00 135,00 2,00
F3AA2500AWX45R300 25,00 24,00 25,00 37,50 75,00 135,00 3,00
F3AA2500AWX45R400 25,00 24,00 25,00 37,50 75,00 135,00 4,00
NOTE: For application data, see page M63.

End Mill Tolerances


D1 D1 tolerance D tolerance
<6mm DIN e8 DIN h6
>6mm DIN h6 DIN h6

207
KM_Master12_M058_M059_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:43 AM Page M58

High-Performance Solid Carbide End Mills • Aluminium


F3BA...WS-WM-WL-WX • Roughing Profile

• Kennametal standard dimensions.


• Aluminium profile.
• Centre cutting.

 first choice
 alternate choice

K600 D1 D Ap1 max L Rεε


F3BA0600BWS40 6,00 6,00 13,00 57,00 0,25
F3BA0800BWM40 8,00 8,00 16,00 63,00 0,25
F3BA1000BWM40 10,00 10,00 22,00 72,00 0,50
F3BA1200BWL40 12,00 12,00 26,00 83,00 0,50
F3BA1600BWL40 16,00 16,00 32,00 92,00 1,00
F3BA2000BWX40 20,00 20,00 38,00 104,00 1,00
F3BA2500BWX40 25,00 25,00 45,00 121,00 1,50
NOTE: For application data, see page M64.
Solid End Milling

End Mill Tolerances


D1 tolerance d11 D tolerance h6
≤3 -0,020/-0,080 ≤3 +0/-0,006
>3–6 -0,030/-0,105 >3–6 +0/-0,008
>6–10 -0,040/-0,130 >6–10 +0/-0,009
>10–18 -0,050/-0,160 >10–18 +0/-0,011
>18–30 -0,065/-0,195 >18–30 +0/-0,013

208
KM_Master12_M058_M059_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:43 AM Page M59

High-Performance Solid Carbide End Mills • Aluminium


F3BA...WS-WM-WL-WX • Roughing Profile • Internal Coolant

• Kennametal standard dimensions.


• Aluminium profile.
• Centre cutting.

 first choice
 alternate choice

K600 D1 D Ap1 max L Rεε


F3BA0800BWM40C160 8,00 8,00 16,00 63,00 0,25
F3BA1000BWM40C220 10,00 10,00 22,00 72,00 0,50
F3BA1200BWL40C260 12,00 12,00 26,00 83,00 0,50
F3BA1600BWL40C320 16,00 16,00 32,00 92,00 1,00
F3BA2000BWX40C380 20,00 20,00 38,00 104,00 1,00
F3BA2500BWX40C450 25,00 25,00 45,00 121,00 1,50

NOTE: For application data, see page M64.

End Mill Tolerances


D1 tolerance d11 D tolerance h6
≤3 -0,020/-0,080 ≤3 +0/-0,006
>3–6 -0,030/-0,105 >3–6 +0/-0,008
>6–10 -0,040/-0,130 >6–10 +0/-0,009
>10–18 -0,050/-0,160 >10–18 +0/-0,011
>18–30 -0,065/-0,195 >18–30 +0/-0,013

209
KM_Master12_M060_M061_METRIC_SEM.qxp:Layout 1 3/7/12 7:43 AM Page M60

High-Performance Solid Carbide End Mills • Aluminium


F3BA...DL • DIN 6527 • Roughing Profile • Extended Neck • Long

• Aluminium profile.
• Centre cutting.

 first choice
 alternate choice

K600 D1 D Ap1 max L3 L Rεε D3


F3BA0600ADL40E180 6,00 6,00 8,00 18,00 57,00 0,25 5,00
F3BA0800ADL40E240 8,00 8,00 10,00 24,00 63,00 0,25 7,00
F3BA1000ADL40E300 10,00 10,00 12,00 30,00 72,00 0,25 9,00
F3BA1200ADL40E360 12,00 12,00 15,00 36,00 83,00 0,25 11,00
F3BA1600ADL40E480 16,00 16,00 20,00 48,00 92,00 1,00 15,00
F3BA2000ADL40E600 20,00 20,00 24,00 60,00 104,00 1,00 19,00
NOTE: For application data, see page M64.
Solid End Milling

End Mill Tolerances


D1 tolerance d11 D Tolerance h6
≤3 -0,020/-0,080 ≤3 +0/-0,006
>3–6 -0,030/-0,105 >3–6 +0/-0,008
>6–10 -0,040/-0,130 >6–10 +0/-0,009
>10–18 -0,050/-0,160 >10–18 +0/-0,011
>18–30 -0,065/-0,195 >18–30 +0/-0,013

210
KM_Master12_M062_M063_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:44 AM Page M62

High-Performance Solid Carbide End Mills • Aluminium


Application Data

 ABDE... • ABDF...

Feed per Tooth — fz information is for side milling (A).


A B K600
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 1,5 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
1 1,5 x D 0,5 x D 1xD 500 2000 fz 0,014 0,018 0,036 0,054 0,072 0,090 0,108 0,144 0,180
N
2 1,5 x D 0,5 x D 1xD 500 1500 fz 0,012 0,016 0,032 0,049 0,065 0,081 0,097 0,130 0,162

 ABDE... with Neck

Feed per Tooth — fz information is for side milling (A).


A B K600
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 6,0 8,0 10,0 12,0 16,0 20,0
1 1xD 0,5 x D 1xD 500 2000 fz 0,060 0,080 0,100 0,120 0,160 0,200
N
2 1xD 0,5 x D 1xD 500 1500 fz 0,054 0,072 0,090 0,108 0,144 0,180
Solid End Milling

 F2AA...ADL45...

Feed per Tooth — fz information is for side milling (A).


A B K600
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 4,0 6,0 8,0 10,0 12,0 14,0 16,0 20,0
1 1,2 x D 0,5 x D 1xD 500 2000 fz 0,036 0,054 0,072 0,090 0,108 0,126 0,144 0,180
N
2 1,2 x D 0,5 x D 1xD 500 1500 fz 0,032 0,049 0,065 0,081 0,097 0,113 0,130 0,162

NOTE: ap for milling machine with ceramic bearings spindle, multiply by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

211
KM_Master12_M062_M063_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:44 AM Page M63

High-Performance Solid Carbide End Mills • Aluminium


Application Data

 F2AA...AWM/L/X45R...

Feed per Tooth — fz information is for side milling (A).


A B K600
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 6,0 8,0 10,0 12,0 16,0 20,0 25,0
1 1xD 0,5 x D 1xD 500 2000 fz 0,054 0,072 0,090 0,108 0,144 0,180 0,225
N
2 1xD 0,5 x D 1xD 500 1500 fz 0,049 0,065 0,081 0,097 0,130 0,162 0,203

 F3AA...AWS/L45...

Feed per Tooth — fz information is for side milling (A).


A B K600
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
1 1xD 0,5 x D 0,7 x D 500 2000 fz 0,027 0,036 0,054 0,072 0,090 0,108 0,144 0,180
N
2 1xD 0,5 x D 0,7 x D 500 1500 fz 0,024 0,032 0,049 0,065 0,081 0,097 0,130 0,162

 F3AA...AWM/L/X45R...

Feed per Tooth — fz information is for side milling (A).


A B K600
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 6,0 8,0 10,0 12,0 16,0 18,0 20,0 25,0
1 1xD 0,5 x D 0,7 x D 500 2000 fz 0,054 0,072 0,090 0,108 0,144 0,162 0,180 0,225
N
2 1xD 0,5 x D 0,7 x D 500 1500 fz 0,049 0,065 0,081 0,097 0,130 0,146 0,162 0,203

NOTE: ap for milling machine with ceramic bearings spindle, multiply by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

212
KM_Master12_M064_M065_METRIC_SEM.qxp*.qxp:Layout 1 3/7/12 7:44 AM Page M64

High-Performance Solid Carbide End Mills • Aluminium


Application Data

 F3BA...BWS/M/L/X30...

Feed per Tooth — fz information is for side milling (A).


A B K600
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 6,0 8,0 10,0 12,0 16,0 20,0 25,0
1 1,5 x D 0,5 x D 1xD 500 2000 fz 0,072 0,096 0,120 0,144 0,192 0,240 0,300
N
2 1,5 x D 0,5 x D 1xD 500 1500 fz 0,065 0,086 0,108 0,130 0,173 0,216 0,270

 F3BA..BWM/L/X30C...

Feed per Tooth — fz information is for side milling (A).


A B K600
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 8,0 10,0 12,0 16,0 20,0 25,0
1 1,5 x D 0,5 x D 1,25 x D 500 2000 fz 0,096 0,120 0,144 0,192 0,240 0,300
N
2 1,5 x D 1,5 x D 1,25 x D 500 1500 fz 0,086 0,108 0,130 0,173 0,216 0,270
Solid End Milling

 F3BA...ADL40E...

Feed per Tooth — fz information is for side milling (A).


A B K600
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 6,0 8,0 10,0 12,0 16,0 20,0
1 1xD 0,5 x D 1xD 500 2000 fz 0,078 0,104 0,130 0,156 0,208 0,260
N
2 1xD 0,5 x D 1xD 500 1500 fz 0,070 0,094 0,117 0,140 0,187 0,234

NOTE: These guidelines may require possible variations to achieve optimum results.
ap for milling machine with ceramic bearings spindle, multiply by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

213
KM_Master12_M126_M127_METRIC_SEM.qxp:Layout 1 3/7/12 7:52 AM Page M126

General Application Solid Carbide End Mills


GOmill™ • UEBC • Short

• Kennametal standard dimensions.


• Semi-finishing/finishing.
• Centre cutting.

NEW!

 first choice
 alternate choice

KC643M D1 D Ap1 max L


UEBC0200A2A 2,00 6,00 4,00 38,00
UEBC0300A2A 3,00 6,00 5,00 38,00
UEBC0400A2A 4,00 6,00 7,00 38,00
UEBC0500A2A 5,00 6,00 8,00 38,00
UEBC0600A2A 6,00 6,00 8,00 38,00
UEBC0800A2A 8,00 8,00 11,00 43,00
UEBC1000A2A 10,00 10,00 13,00 50,00
UEBC1200A2A 12,00 12,00 15,00 55,00
Solid End Milling

NOTE: For application data, see page M138.

End Mill Tolerances


D1 tolerance e8 D tolerance h6
≤3 -0,014/-0,028 ≤3 +0/-0,006
>3–6 -0,020/-0,038 >3–6 +0/-0,008
>6–10 -0,025/-0,047 >6–10 +0/-0,009
>10–18 -0,032/-0,059 >10–18 +0/-0,011
>18–30 -0,040/-0,073 >18–30 +0/-0,013

214
KM_Master12_M126_M127_METRIC_SEM.qxp:Layout 1 3/7/12 7:52 AM Page M127

General Application Solid Carbide End Mills


F2AL...DN

• Centre cutting.

 first choice
 alternate choice

KC633M D1 D Ap1 max L


F2AL0200ADN30 2,00 2,00 6,00 32,00
F2AL0300ADN30 3,00 3,00 7,00 32,00
F2AL0400ADN30 4,00 4,00 8,00 50,00
F2AL0500ADN30 5,00 5,00 10,00 50,00
F2AL0600ADN30 6,00 6,00 10,00 57,00
F2AL0800ADN30 8,00 8,00 16,00 63,00
F2AL1000ADN30 10,00 10,00 19,00 72,00
F2AL1200ADN30 12,00 12,00 22,00 83,00
F2AL1400ADN30 14,00 14,00 22,00 83,00
F2AL1600ADN30 16,00 16,00 26,00 92,00
F2AL1800ADN30 18,00 18,00 26,00 92,00
F2AL2000ADN30 20,00 20,00 32,00 104,00
NOTE: For application data, see page M140.

End Mill Tolerances


D1 tolerance h10 D tolerance h6
≤3 +0/-0,04 ≤3 +0/-0,006
>3–6 +0/-0,048 >3–6 +0/-0,008
>6–10 +0/-0,058 >6–10 +0/-0,009
>10–18 +0/-0,070 >10–18 +0/-0,011
>18–30 +0/-0,084 >18–30 +0/-0,013

215
KM_Master12_M128_M129_METRIC_SEM.qxp:Layout 1 3/7/12 7:52 AM Page M128

General Application Solid Carbide End Mills


F2AL...DL • Long

• Centre cutting.

 first choice
 alternate choice

KC633M D1 D Ap1 max L


F2AL0200ADL30 2,00 6,00 6,00 57,00
F2AL0300ADL30 3,00 6,00 7,00 57,00
F2AL0400ADL30 4,00 6,00 8,00 57,00
F2AL0500ADL30 5,00 6,00 10,00 57,00
F2AL0600ADL30 6,00 6,00 10,00 57,00
F2AL0800ADL30 8,00 8,00 16,00 63,00
F2AL1000ADL30 10,00 10,00 19,00 72,00
F2AL1200ADL30 12,00 12,00 22,00 83,00
F2AL1400ADL30 14,00 14,00 22,00 83,00
F2AL1600ADL30 16,00 16,00 26,00 92,00
F2AL1800ADL30 18,00 18,00 26,00 92,00
F2AL2000ADL30 20,00 20,00 32,00 104,00
NOTE: For application data, see page M141.
Solid End Milling

End Mill Tolerances


D1 tolerance h10 D tolerance h6
≤3 +0/-0,04 ≤3 +0/-0,006
>3–6 +0/-0,048 >3–6 +0/-0,008
>6–10 +0/-0,058 >6–10 +0/-0,009
>10–18 +0/-0,070 >10–18 +0/-0,011
>18–30 +0/-0,084 >18–30 +0/-0,013

216
KM_Master12_M128_M129_METRIC_SEM.qxp:Layout 1 3/7/12 7:52 AM Page M129

General Application Solid Carbide End Mills


F2AL...WM-WL-WX • Extra Long

• Kennametal standard dimensions.


• Centre cutting.

 first choice
 alternate choice

KC633M D1 D Ap1 max L


F2AL0300AWM30L200 3,00 3,00 20,00 75,00
F2AL0400AWM30L250 4,00 4,00 25,00 75,00
F2AL0500AWM30L300 5,00 5,00 30,00 75,00
F2AL0600AWM30L300 6,00 6,00 30,00 75,00
F2AL0800AWL30L400 8,00 8,00 40,00 100,00
F2AL1000AWL30L400 10,00 10,00 40,00 100,00
F2AL1200AWX30L450 12,00 12,00 45,00 150,00
NOTE: For application data, see page M142.

End Mill Tolerances


D1 tolerance h10 D tolerance h6
≤3 +0/-0,04 ≤3 +0/-0,006
>3–6 +0/-0,048 >3–6 +0/-0,008
>6–10 +0/-0,058 >6–10 +0/-0,009
>10–18 +0/-0,070 >10–18 +0/-0,011
>18–30 +0/-0,084 >18–30 +0/-0,013

217
KM_Master12_M130_M131_METRIC_SEM.qxp:Layout 1 3/7/12 7:53 AM Page M130

General Application Solid Carbide End Mills


GOmill™ • UEBE • Short

• Kennametal standard dimensions.


• Centre cutting.
• Unequal flute spacing minimises chatter
for smoother machining.
• Single tool for both roughing and finishing
operations for fewer setups.

NEW!

 first choice
 alternate choice

KC643M D1 D Ap1 max L


UEBE0200A3A 2,00 6,00 4,00 38,00
UEBE0300A3A 3,00 6,00 5,00 38,00
UEBE0400A3A 4,00 6,00 7,00 38,00
UEBE0500A3A 5,00 6,00 8,00 38,00
UEBE0600A3A 6,00 6,00 8,00 38,00
UEBE0800A3A 8,00 8,00 11,00 43,00
Solid End Milling

UEBE1000A3A 10,00 10,00 13,00 50,00


UEBE1200A3A 12,00 12,00 15,00 55,00
NOTE: For application data, see page M139.

End Mill Tolerances


D1 tolerance e8 D tolerance h6
≤3 -0,014/-0,028 ≤3 +0/-0,006
>3–6 -0,020/-0,038 >3–6 +0/-0,008
>6–10 -0,025/-0,047 >6–10 +0/-0,009
>10–18 -0,032/-0,059 >10–18 +0/-0,011
>18–30 -0,040/-0,073 >18–30 +0/-0,013

218
KM_Master12_M130_M131_METRIC_SEM.qxp:Layout 1 3/7/12 7:53 AM Page M131

General Application Solid Carbide End Mills


F4AL...DN

• Centre cutting.

 first choice
 alternate choice

KC633M D1 D Ap1 max L


F4AL0200ADN30 2,00 2,00 7,00 32,00
F4AL0300ADN30 3,00 3,00 8,00 32,00
F4AL0400ADN30 4,00 4,00 11,00 50,00
F4AL0500ADN30 5,00 5,00 13,00 50,00
F4AL0600ADN30 6,00 6,00 13,00 57,00
F4AL0800ADN30 8,00 8,00 19,00 63,00
F4AL1000ADN30 10,00 10,00 22,00 72,00
F4AL1200ADN30 12,00 12,00 26,00 83,00
F4AL1400ADN30 14,00 14,00 26,00 83,00
F4AL1600ADN30 16,00 16,00 32,00 92,00
F4AL1800ADN30 18,00 18,00 32,00 92,00
F4AL2000ADN30 20,00 20,00 38,00 104,00
NOTE: For application data, see page M140.

End Mill Tolerances


D1 tolerance h10 D tolerance h6
≤3 +0/-0,04 ≤3 +0/-0,006
>3–6 +0/-0,048 >3–6 +0/-0,008
>6–10 +0/-0,058 >6–10 +0/-0,009
>10–18 +0/-0,070 >10–18 +0/-0,011
>18–30 +0/-0,084 >18–30 +0/-0,013

219
KM_Master12_M132_M133_METRIC_SEM.qxp:Layout 1 3/7/12 7:53 AM Page M132

General Application Solid Carbide End Mills


F4AL...DL • Long

• Centre cutting.

 first choice
 alternate choice

KC633M D1 D Ap1 max L


F4AL0300ADL30 3,00 6,00 7,00 57,00
F4AL0400ADL30 4,00 6,00 8,00 57,00
F4AL0500ADL30 5,00 6,00 11,00 57,00
F4AL0600ADL30 6,00 6,00 13,00 57,00
F4AL0800ADL30 8,00 8,00 19,00 63,00
F4AL1000ADL30 10,00 10,00 22,00 72,00
F4AL1200ADL30 12,00 12,00 26,00 83,00
F4AL1400ADL30 14,00 14,00 26,00 83,00
F4AL1600ADL30 16,00 16,00 32,00 92,00
F4AL1800ADL30 18,00 18,00 32,00 92,00
F4AL2000ADL30 20,00 20,00 38,00 104,00
NOTE: For application data, see page M141.
Solid End Milling

End Mill Tolerances


D1 tolerance h10 D tolerance h6
≤3 +0/-0,04 ≤3 +0/-0,006
>3–6 +0/-0,048 >3–6 +0/-0,008
>6–10 +0/-0,058 >6–10 +0/-0,009
>10–18 +0/-0,070 >10–18 +0/-0,011
>18–30 +0/-0,084 >18–30 +0/-0,013

220
KM_Master12_M132_M133_METRIC_SEM.qxp:Layout 1 3/7/12 7:53 AM Page M133

General Application Solid Carbide End Mills


F4AL...WM-WL-WX • Extra Long

• Kennametal standard dimensions.


• Centre cutting.

 first choice
 alternate choice

KC633M D1 D Ap1 max L


F4AL0300AWM30L200 3,00 3,00 20,00 75,00
F4AL0400AWM30L250 4,00 4,00 25,00 75,00
F4AL0500AWM30L300 5,00 5,00 30,00 75,00
F4AL0600AWM30L300 6,00 6,00 30,00 75,00
F4AL0800AWL30L400 8,00 8,00 40,00 100,00
F4AL1000AWL30L400 10,00 10,00 40,00 100,00
F4AL1200AWX30L450 12,00 12,00 45,00 150,00
NOTE: For application data, see page M142.

End Mill Tolerances


D1 tolerance h10 D tolerance h6
≤3 +0/-0,04 ≤3 +0/-0,006
>3–6 +0/-0,048 >3–6 +0/-0,008
>6–10 +0/-0,058 >6–10 +0/-0,009
>10–18 +0/-0,070 >10–18 +0/-0,011
>18–30 +0/-0,084 >18–30 +0/-0,013

221
KM_Master12_M138_M139_METRIC_SEM.qxp:Layout 1 3/7/12 7:54 AM Page M138

General Application Solid Carbide End Mills


Application Data

 F4AJ...AWM/L/X30...

Feed per Tooth — fz information is for side milling (A).


A B K600 KC625M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max min max mm 3,0 4,0 6,0 8,0 10,0 12,0 16,0 18,0 20,0
1 3 x D 0,1 x D 0,15 x D 90 110 180 220 fz 0,013 0,028 0,044 0,060 0,072 0,083 0,101 0,107 0,114
2 3 x D 0,1 x D 0,15 x D 80 100 160 200 fz 0,013 0,028 0,044 0,060 0,072 0,083 0,101 0,107 0,114
P
3 3 x D 0,1 x D 0,15 x D — — 160 180 fz 0,011 0,023 0,036 0,050 0,061 0,070 0,087 0,094 0,101
4 3 x D 0,05 x D 0,15 x D — — 140 160 fz 0,010 0,021 0,033 0,045 0,054 0,062 0,077 0,082 0,088
1 3 x D 0,1 x D 0,15 x D — — 90 115 fz 0,011 0,023 0,036 0,050 0,061 0,070 0,087 0,094 0,101
M
2 3 x D 0,1 x D 0,15 x D — — 60 80 fz 0,009 0,019 0,029 0,040 0,048 0,056 0,070 0,075 0,081
1 3 x D 0,1 x D 0,15 x D — — 120 150 fz 0,013 0,028 0,044 0,060 0,072 0,083 0,101 0,107 0,114
K
2 3 x D 0,1 x D 0,15 x D — — 110 130 fz 0,011 0,023 0,036 0,050 0,061 0,070 0,087 0,094 0,101
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

 UEBC • 2-Flute Ball Nose


Solid End Milling

Feed per Tooth — fz information is for side milling (A).


A B KC643M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 2,0 3,0 4,0 6,0 8,0 10,0 12,0
1 1,5 x D 0,5 x D 1xD 150 200 fz 0,014 0,021 0,028 0,044 0,060 0,072 0,083
2 1,5 x D 0,5 x D 1xD 140 190 fz 0,014 0,021 0,028 0,044 0,060 0,072 0,083
3 1,5 x D 0,5 x D 1xD 120 160 fz 0,011 0,017 0,023 0,036 0,050 0,061 0,070
P
4 1,5 x D 0,5 x D 0,75 x D 90 150 fz 0,010 0,016 0,021 0,033 0,045 0,054 0,062
5 1,5 x D 0,5 x D 1xD 60 100 fz 0,009 0,014 0,019 0,029 0,040 0,048 0,056
6 1,5 x D 0,5 x D 0,75 x D 50 75 fz 0,008 0,012 0,016 0,025 0,034 0,040 0,047
1 1,5 x D 0,5 x D 1xD 90 115 fz 0,011 0,017 0,023 0,036 0,050 0,061 0,070
M 2 1,5 x D 0,5 x D 1xD 60 80 fz 0,009 0,014 0,019 0,029 0,040 0,048 0,056
3 1,5 x D 0,5 x D 1xD 60 70 fz 0,008 0,012 0,016 0,025 0,034 0,040 0,047
1 1,5 x D 0,5 x D 1xD 120 150 fz 0,014 0,021 0,028 0,044 0,060 0,072 0,083
K 2 1,5 x D 0,5 x D 1xD 110 130 fz 0,011 0,017 0,023 0,036 0,050 0,061 0,070
3 1,5 x D 0,5 x D 1xD 100 130 fz 0,009 0,014 0,019 0,029 0,040 0,048 0,056
1 1,5 x D 0,3 x D 0,3 x D 50 90 fz 0,011 0,017 0,023 0,036 0,050 0,061 0,070
2 1,5 x D 0,3 x D 0,3 x D 25 40 fz 0,006 0,009 0,013 0,019 0,026 0,032 0,037
S
3 1,5 x D 0,5 x D 1xD 60 80 fz 0,009 0,014 0,019 0,029 0,040 0,048 0,056
4 1,5 x D 0,5 x D 1xD 50 60 fz 0,007 0,011 0,016 0,026 0,037 0,045 0,052
H 1 1,5 x D 0,5 x D 0,75 x D 80 140 fz 0,010 0,016 0,021 0,033 0,045 0,054 0,062
NOTE: Lower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.

222
KM_Master12_M138_M139_METRIC_SEM.qxp:Layout 1 3/7/12 7:54 AM Page M139

General Application Solid Carbide End Mills


Application Data

 UEBE • 3-Flute Ball Nose

Recommended Feed per Tooth (fz=inch/th) for side milling (A).


A B KC643M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 2,0 3,0 4,0 6,0 8,0 10,0 12,0
1 1,5 x D 0,5 x D 1xD 150 200 fz 0,014 0,021 0,028 0,044 0,060 0,072 0,083
2 1,5 x D 0,5 x D 1xD 140 190 fz 0,014 0,021 0,028 0,044 0,060 0,072 0,083
3 1,5 x D 0,5 x D 1xD 120 160 fz 0,011 0,017 0,023 0,036 0,050 0,061 0,070
P
4 1,5 x D 0,5 x D 0,75 x D 90 150 fz 0,010 0,016 0,021 0,033 0,045 0,054 0,062
5 1,5 x D 0,5 x D 1xD 60 100 fz 0,009 0,014 0,019 0,029 0,040 0,048 0,056
6 1,5 x D 0,5 x D 0,75 x D 50 75 fz 0,008 0,012 0,016 0,025 0,034 0,040 0,047
1 1,5 x D 0,5 x D 1xD 90 115 fz 0,011 0,017 0,023 0,036 0,050 0,061 0,070
M 2 1,5 x D 0,5 x D 1xD 60 80 fz 0,009 0,014 0,019 0,029 0,040 0,048 0,056
3 1,5 x D 0,5 x D 1xD 60 70 fz 0,008 0,012 0,016 0,025 0,034 0,040 0,047
1 1,5 x D 0,5 x D 1xD 120 150 fz 0,014 0,021 0,028 0,044 0,060 0,072 0,083
K 2 1,5 x D 0,5 x D 1xD 110 130 fz 0,011 0,017 0,023 0,036 0,050 0,061 0,070
3 1,5 x D 0,5 x D 1xD 100 130 fz 0,009 0,014 0,019 0,029 0,040 0,048 0,056
1 1,5 x D 0,3 x D 0,3 x D 50 90 fz 0,011 0,017 0,023 0,036 0,050 0,061 0,070
2 1,5 x D 0,3 x D 0,3 x D 25 40 fz 0,006 0,009 0,013 0,019 0,026 0,032 0,037
S
3 1,5 x D 0,5 x D 1xD 60 80 fz 0,009 0,014 0,019 0,029 0,040 0,048 0,056
4 1,5 x D 0,5 x D 1xD 50 60 fz 0,007 0,011 0,016 0,026 0,037 0,045 0,052
H 1 1,5 x D 0,5 x D 0,75 x D 80 140 fz 0,010 0,016 0,021 0,033 0,045 0,054 0,062
NOTE: Lower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.

223
KM_Master12_M140_M141_METRIC_SEM.qxp:Layout 1 3/7/12 7:54 AM Page M140

General Application Solid Carbide End Mills


Application Data

 F2ALDN30...

Feed per Tooth — fz information is for side milling (A).


A B KC633M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0
1 1xD 0,25 x D 0,5 x D 180 220 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,107 0,114
2 1xD 0,25 x D 0,5 x D 160 200 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,107 0,114
P
3 1xD 0,25 x D 0,5 x D 160 180 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,094 0,101
4 1xD 0,25 x D 0,4 x D 140 160 fz 0,010 0,016 0,021 0,027 0,033 0,045 0,054 0,062 0,070 0,077 0,082 0,088
1 1xD 0,25 x D 0,5 x D 90 115 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,094 0,101
M
2 1xD 0,25 x D 0,5 x D 60 80 fz 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 0,063 0,070 0,075 0,081
1 1xD 0,25 x D 0,5 x D 120 150 fz 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 0,092 0,101 0,107 0,114
K
2 1xD 0,25 x D 0,5 x D 110 130 fz 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 0,079 0,087 0,094 0,101
1 1xD 0,25 x D 0,5 x D 250 1000 fz 0,020 0,030 0,040 0,050 0,060 0,080 0,100 0,120 0,140 0,160 0,180 0,200
N 2 1xD 0,25 x D 0,5 x D 250 750 fz 0,016 0,024 0,032 0,040 0,048 0,064 0,080 0,096 0,112 0,128 0,144 0,160
3 1xD 0,25 x D 0,5 x D 250 750 fz 0,018 0,027 0,036 0,045 0,054 0,072 0,090 0,108 0,126 0,144 0,162 0,180

 F4ALDN30....
Solid End Milling

Feed per Tooth — fz information is for side milling (A).


A B KC633M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
1 1,25 x D 0,25 x D 0,5 x D 150 200 fz 0,014 0,028 0,044 0,060 0,072 0,083 0,101 0,114
2 1,25 x D 0,25 x D 0,5 x D 140 190 fz 0,014 0,028 0,044 0,060 0,072 0,083 0,101 0,114
P
3 1,25 x D 0,25 x D 0,5 x D 120 160 fz 0,011 0,023 0,036 0,050 0,061 0,070 0,087 0,101
4 1,25 x D 0,25 x D 0,4 x D 90 150 fz 0,010 0,021 0,033 0,045 0,054 0,062 0,077 0,088
1 1,25 x D 0,25 x D 0,5 x D 90 115 fz 0,011 0,023 0,036 0,050 0,061 0,070 0,087 0,101
M
2 1,25 x D 0,25 x D 0,5 x D 60 80 fz 0,009 0,019 0,029 0,040 0,048 0,056 0,070 0,081
1 1,25 x D 0,25 x D 0,5 x D 120 150 fz 0,014 0,028 0,044 0,060 0,072 0,083 0,101 0,114
K
2 1,25 x D 0,25 x D 0,5 x D 110 130 fz 0,011 0,023 0,036 0,050 0,061 0,070 0,087 0,101
1 1,25 x D 0,25 x D 0,5 x D 250 1000 fz 0,020 0,040 0,060 0,080 0,100 0,120 0,160 0,200
N 2 1,25 x D 0,25 x D 0,5 x D 250 750 fz 0,016 0,032 0,048 0,064 0,080 0,096 0,128 0,160
3 1,25 x D 0,25 x D 0,5 x D 250 750 fz 0,018 0,036 0,054 0,072 0,090 0,108 0,144 0,180
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

224
General Application Solid Carbide End Mills
Application Data

 F2AL...ADL30...

Feed per Tooth — fz information is for side milling (A).


A B KC633M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
1 1,25 x D 0,25 x D 0,5 x D 150 200 fz 0,021 0,028 0,044 0,060 0,072 0,083 0,101 0,114
2 1,25 x D 0,25 x D 0,5 x D 140 190 fz 0,021 0,028 0,044 0,060 0,072 0,083 0,101 0,114
P
3 1,25 x D 0,25 x D 0,5 x D 120 160 fz 0,017 0,023 0,036 0,050 0,061 0,070 0,087 0,101
4 1,25 x D 0,25 x D 0,5 x D 90 150 fz 0,016 0,021 0,033 0,045 0,054 0,062 0,077 0,088
1 1,25 x D 0,25 x D 0,5 x D 90 115 fz 0,017 0,023 0,036 0,050 0,061 0,070 0,087 0,101
M
2 1,25 x D 0,25 x D 0,5 x D 60 80 fz 0,014 0,019 0,029 0,040 0,048 0,056 0,070 0,081
1 1,25 x D 0,25 x D 0,5 x D 120 150 fz 0,021 0,028 0,044 0,060 0,072 0,083 0,101 0,114
K
2 1,25 x D 0,25 x D 0,5 x D 110 130 fz 0,017 0,023 0,036 0,050 0,061 0,070 0,087 0,101
1 1,25 x D 0,25 x D 0,5 x D 250 1000 fz 0,030 0,040 0,060 0,080 0,100 0,120 0,160 0,200
N 2 1,25 x D 0,25 x D 0,5 x D 250 750 fz 0,024 0,032 0,048 0,064 0,080 0,096 0,128 0,160
3 1,25 x D 0,25 x D 0,5 x D 250 750 fz 0,027 0,036 0,054 0,072 0,090 0,108 0,144 0,180
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

 F4AL...ADL30...

Feed per Tooth — fz information is for side milling (A).


A B KC633M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
1 1,25 x D 0,25 x D 0,5 x D 150 200 fz 0,014 0,028 0,044 0,060 0,072 0,083 0,101 0,114
2 1,25 x D 0,25 x D 0,5 x D 140 190 fz 0,014 0,028 0,044 0,060 0,072 0,083 0,101 0,114
P
3 1,25 x D 0,25 x D 0,5 x D 120 160 fz 0,011 0,023 0,036 0,050 0,061 0,070 0,087 0,101
4 1,25 x D 0,25 x D 0,4 x D 90 150 fz 0,010 0,021 0,033 0,045 0,054 0,062 0,077 0,088
1 1,25 x D 0,25 x D 0,5 x D 90 115 fz 0,011 0,023 0,036 0,050 0,061 0,070 0,087 0,101
M
2 1,25 x D 0,25 x D 0,5 x D 60 80 fz 0,009 0,019 0,029 0,040 0,048 0,056 0,070 0,081
1 1,25 x D 0,25 x D 0,5 x D 120 150 fz 0,014 0,028 0,044 0,060 0,072 0,083 0,101 0,114
K
2 1,25 x D 0,25 x D 0,5 x D 110 130 fz 0,011 0,023 0,036 0,050 0,061 0,070 0,087 0,101
1 1,25 x D 0,25 x D 0,5 x D 250 1000 fz 0,020 0,040 0,060 0,080 0,100 0,120 0,160 0,200
N 2 1,25 x D 0,25 x D 0,5 x D 250 750 fz 0,016 0,032 0,048 0,064 0,080 0,096 0,128 0,160
3 1,25 x D 0,25 x D 0,5 x D 250 750 fz 0,018 0,036 0,054 0,072 0,090 0,108 0,144 0,180
NOTE: These guidelines may require possible variations to achieve optimum results.
Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

225
General Application Solid Carbide End Mills
Application Data

 F2/4AL...AWM/L/X30L...

Feed per Tooth — fz information is for side milling (A).


A B KC633M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 3,0 4,0 6,0 8,0 10,0 12,0 16,0
1 1,5 x D 0,15 x D 0,25 x D 150 200 fz 0,021 0,028 0,044 0,060 0,072 0,083 0,101
2 1,5 x D 0,15 x D 0,25 x D 140 190 fz 0,021 0,028 0,044 0,060 0,072 0,083 0,101
P
3 1,5 x D 0,15 x D 0,25 x D 120 160 fz 0,017 0,023 0,036 0,050 0,061 0,070 0,087
4 1,5 x D 0,15 x D 0,25 x D 90 150 fz 0,016 0,021 0,033 0,045 0,054 0,062 0,077
1 1,5 x D 0,15 x D 0,25 x D 90 115 fz 0,017 0,023 0,036 0,050 0,061 0,070 0,087
M
2 1,5 x D 0,15 x D 0,25 x D 60 80 fz 0,014 0,019 0,029 0,040 0,048 0,056 0,070
1 1,5 x D 0,15 x D 0,25 x D 120 150 fz 0,021 0,028 0,044 0,060 0,072 0,083 0,101
K
2 1,5 x D 0,15 x D 0,25 x D 110 130 fz 0,017 0,023 0,036 0,050 0,061 0,070 0,087
1 1,5 x D 0,25 x D 0,5 x D 250 1000 fz 0,030 0,040 0,060 0,080 0,100 0,120 0,160
N 2 1,5 x D 0,25 x D 0,5 x D 250 750 fz 0,024 0,032 0,048 0,064 0,080 0,096 0,128
3 1,5 x D 0,25 x D 0,5 x D 250 750 fz 0,027 0,036 0,054 0,072 0,090 0,108 0,144

 F2/4AL...AWM/L/X30L...
Solid End Milling

Feed per Tooth — fz information is for side milling (A).


A B KC633M
For slotting (B), reduce fz by 20%.
Cutting Speed — vc
D1 — Diameter
Material m/min
Group ap ae ap min max mm 3,0 4,0 6,0 8,0 10,0 12,0 16,0
1 1,5 x D 0,15 x D 0,25 x D 150 200 fz 0,021 0,028 0,044 0,060 0,072 0,083 0,101
2 1,5 x D 0,15 x D 0,25 x D 140 190 fz 0,021 0,028 0,044 0,060 0,072 0,083 0,101
P
3 1,5 x D 0,15 x D 0,25 x D 120 160 fz 0,017 0,023 0,036 0,050 0,061 0,070 0,087
4 1,5 x D 0,15 x D 0,25 x D 90 150 fz 0,016 0,021 0,033 0,045 0,054 0,062 0,077
1 1,5 x D 0,15 x D 0,25 x D 90 115 fz 0,017 0,023 0,036 0,050 0,061 0,070 0,087
M
2 1,5 x D 0,15 x D 0,25 x D 60 80 fz 0,014 0,019 0,029 0,040 0,048 0,056 0,070
1 1,5 x D 0,15 x D 0,25 x D 120 150 fz 0,021 0,028 0,044 0,060 0,072 0,083 0,101
K
2 1,5 x D 0,15 x D 0,25 x D 110 130 fz 0,017 0,023 0,036 0,050 0,061 0,070 0,087

NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group.
Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.
Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

226
FACE
MILLING
CUTTER
DATA
KM_Master12_INTRO_N002_N003_METRIC.qxp:Layout 1 3/7/12 9:47 AM Page N3

How to Navigate the 2013 Catalogue

 Step 1 • Select Application

Face Milling Chamfer Milling Shoulder Milling Slotting


(End Milling)

Copy Milling Ceramic Milling Thread Milling

 Step 2 • Select Workpiece Material

 first choice Material


ISO Description  alternate choice Group
P1–P2 Carbon steels

Steel P • P3–P4 Alloy steels and tool steels

P5–P6 Ferritic, martensitic, and PH stainless steels

M1–M2 Austenitic stainless steels


Stainless Steel M • M3 Duplex stainless steels (ferritic and austenitic mixture)

K1–K2 Grey, ductile, CGI, and malleable cast irons >80 KSI
Cast Iron K
K3 Ductile, CGI, and malleable cast irons >80 KSI
Non-Ferrous N1–N2 Aluminium alloys <12.2% Si
N
Materials N3 Aluminium alloys >12.2% Si
S1–S2 Iron- and cobalt-based heat-resistant alloys

High-Temp Alloys S • S3 Nickel-based heat-resistant alloys

S4 Alpha-Beta titanium alloys

Hardened Materials H o H1 Hardened steels and irons

 Step 3 • Select a Maximum Axial Depth of Cut (Ap)

Ap1 max

229
KM_Master12_INTRO_N004_N005_METRIC.qxp:Layout 1 3/7/12 9:49 AM Page N4

How to Navigate the 2013 Catalogue (continued)

 Step 4 • Select Milling Cutter from Application Selector

Face milling 1 Dodeka™ Mini 45°

Material 2 


Ap1: 3,2mm 3 Axial depth of cut
Cutting Edges: 12
Dia: 25–125mm

k = 45° Pages: O8–O10

Select the Cutter

 Step 5 • Insert Selection Guide

230
KM_Master12_INTRO_N004_N005_METRIC.qxp:Layout 1 3/7/12 9:49 AM Page N5

How to Navigate the 2013 Catalogue (continued)

 Step 6 • Insert Chart, Providing the Inserts and Grades

6
 Step 7 • Defining the Feed per Tooth
Geometry (S.GD)
20% radial width of cut, follow arrows for value.
% = radial width of cut (Ae) ÷ cutter diameter (D1)
Using a round or ball nose insert, consider the axial depth of cut; see separate chart on the cutter page.

Always consider starting with the “Light Machining” value. Once established, increase the feed per tooth from the chart.
These are minimum values and can be increased when the application has been proven.
Light Machining — Low Feed Rate, Higher Speed
General Purpose — Normal Feed, Normal Speed
Heavy Machining — Higher Feed, Reduced Speed

 Step 8 • Recommended Starting Speeds [m/min]


8

231
KM_Master12_INTRO_N006_N007_METRIC.qxp:Layout 1 3/7/12 10:30 AM Page N6

Indexable Milling
Application Selection Guide

------
Choose the Application P  Steel
M  Stainless Steel
• Face Milling  first choice K Cast Iron
• Chamfer Milling N Non-Ferrous Materials
 alternate choice
• Shoulder Milling S  High-Temp Alloys
• Slotting H  Hardened Materials
• Copy Milling
• Ceramic Milling
• Thread Milling

Dodeka™ Mini 15° • High-Feed Dodeka™ Mini 45° Dodeka™ Mini 60° • Heavy Duty
Face Mills
  

  

  

  
Ap1: 1,60mm Ap1: 3,2mm Ap1: 4,4mm
  
Cutting Edges: 12 Cutting Edges: 12 Cutting Edges: 12
Dia: 25–80mm Dia: 25–125mm Dia: 40–125mm
k = 15° Pages: O4–O5 k = 45° Pages: O8–O10 k = 60° Page: O13

Dodeka™ • High-Feed • 15° Dodeka™ Dodeka™ JIS

  

  

  

  
Ap1: 2,2mm Ap1: 4,5mm Ap1: 4,5mm
  
Cutting Edges: 12 Cutting Edges: 12 Cutting Edges: 12
Dia: 50–160mm Dia: 40–315mm Dia: 80–160mm
k = 15° Page: O16 k = 45° Pages: O19–O20 k = 45° Page: O21

Dodeka MAX ™
Dodeka MAX JIS ™

 

 

 

Ap1: 8mm Ap1: 8mm


 
Cutting Edges: 12 Cutting Edges: 12
Dia: 80–315mm Dia: 80–315mm
k = 45° Page: O26 k = 45° Page: O27

MEGA 45° • Heavy Duty MEGA 45° • Heavy Duty • JIS MEGA 15 • Heavy Duty

  

  

Ap1: 17,2mm Ap1: 17,2mm Ap1: 6,1mm


Cutting Edges: 4 Cutting Edges: 4 Cutting Edges: 4
Dia: 125–315mm Dia: 125–315mm Dia: 125–315mm
k = 45° Page: O32 k = 45° Page: O33 k = 15° Page: O38

MEGA 60 • Heavy Duty MEGA 60 • Heavy Duty • JIS MEGA 90 • Heavy Duty MEGA 90 • Heavy Duty • JIS

   

   

Ap1: 21,4mm Ap1: 21,4mm Ap1: 25,5mm Ap1: 25,5mm


Cutting Edges: 4 Cutting Edges: 4 Cutting Edges: 4 Cutting Edges: 4
Dia: 125–315mm Dia: 125–315mm Dia: 125–315mm Dia: 125–315mm
k = 60° Page: O40 k = 60° Page: O41 k = 90° Page: O44 k = 90° Page: O45

232
KM_Master12_INTRO_N006_N007_METRIC.qxp:Layout 1 3/7/12 10:31 AM Page N7

Indexable Milling
Application Selection Guide

KSSM™ 45° • Beyond BLAST™ KSSM™ 45° • Beyond BLAST™ • JIS KSSM™ 45° KSSM™ 45° JIS

 

 

 

 
Ap1: 6,6mm Ap1: 6,6mm Ap1: 6,6mm Ap1: 6,6mm
   
Cutting Edges: 4 Cutting Edges: 4 Cutting Edges: 4 Cutting Edges: 4
Dia: 50–200mm Dia: 80–200mm Dia: 40–160mm Dia: 80–160mm
k = 45° Page: O50 k = 45° Page: O51 k = 45° Pages: O55–O56 k = 45° Page: O57

KSOM™ Mini KSOM™ Mini JIS KSOM™ • OF.T07L6... KSOM™ • OF.T07L6... JIS

   

   

   

   


Ap1: 3,5mm (8 edges) 
Ap1: 3,5mm (8 edges) 
Ap1: 5mm (8 edges) 
Ap1: 5mm (8 edges)
Ap2: 9mm (4 edges) Ap2: 9mm (4 edges) Ap2: 11mm (4 edges) Ap2: 11mm (4 edges)
Dia: 32–160mm Dia: 80–160mm Dia: 63–160mm Dia: 80–160mm
k = 43° Pages: O64–O66 k = 43° Page: O67 k = 43° Page: O72 k = 43° Page: O73

Fix-Perfect • Finisher ™
Fix-Perfect 70° • Cast Iron • IC12 ™
Fix-Perfect 90° • Cast Iron • IC12

  

Ap1: 1mm Ap1: 5,9mm (8 edges) Ap1: 6mm (8 edges)


Cutting Edges: 4 Ap2: 9,5mm (4 edges) Ap2: 10mm (4 edges)
Dia: 63–250mm Dia: 50–250mm Dia: 50–200mm
k = 15° Page: O80 k = 70° Page: O84 k = 90° Page: O88

Fix-Perfect 70° • Cast Iron • IC15 ™
Fix-Perfect 90° • Cast Iron • IC15

 

Ap1: 6,5mm (8 edges) Ap1: 8mm (8 edges)


Ap2: 12mm (4 edges) Ap2: 12mm (4 edges)
Dia: 80–250mm Dia: 80–200mm
k = 70° Page: O92 k = 90° Page: O96

HexaCut™ 45° • Cast Iron HexaCut™ 60° • Cast Iron KSSR • Left and Right Hand KSSR JIS

   

Ap1: 6,5mm Ap1: 8mm Ap1: 5mm Ap1: 5mm


Cutting Edges: 12 Cutting Edges: 12 Cutting Edges: 8 Cutting Edges: 8
Dia: 80–200mm Dia: 80–200mm Dia: 63–250mm Dia: 80–250mm
k = 45° Page: O103 k = 60° Page: O108 k = 84° Pages: O116–O118 k = 84° Page: O119

KCMS • Cartridge Milling System ™
KSCM AluMill ™ ™
Fix-Perfect 90° • Aluminium


PCD carbide
Ap1: 0,7–18mm Ap1: 9,5mm (carbide)
 28 alternative cartridges   Ap1: 2,5-5,2mm (PCD)
Ap1: 3mm Cutting Edges: 1 (PCD);
 Note: See cartridges
for Ap1 value Cutting Edges: 1 4 (carbide)
Dia: 125–315mm Dia: 63–315mm Dia: 40–315mm
Variable Page: O126 k = 90° Pages: O129–O130 k = 90° Pages: O139–O143

233
KM_Master12_INTRO_N012_N013_Metric.qxp:Layout 1 3/7/12 9:47 AM Page N12

Indexable Milling
ANSI Inserts Catalogue Numbering System

How Do Catalogue Numbers Work?


Each character in our catalogue number signifies a specific trait of that
product. Use the following key columns and corresponding images
to easily identify which attributes apply.

HNGJ0604ANENLD

H N G J 06
Insert Shape Insert Clearance Tolerance Geometry Size
Angle Class and
Clamping
Type
Parallelogram
A 85° A “L” for shapes

A C T R O C H E
Rhomboid
C 80° B
6,00 – – 06 – – – –
E 75°
6,35 06 11 06 02 06 03 06
8,00 – – 08 – – – –
Hexagon C
H 120° 9,52 09 16 09 04 09 05 09
Indexable inserts 10,00 – – 10 – – – –
with facets/wipers
12,00 – – 12 – – – –
Rectangular D 12,70 12 22 12 05 12 07 13
L 90°
15,88 15 27 15 06 16 09 16
16,00 – – 16 – – – –
Octagon E 19,05 19 33 19 07 19 11 19
O 135°
20,00 – – 20 – – – –
25,00 – – 25 – – – –
Round F
R —
25,40 25 44 25 10 25 14 26
For shapes A, L, and X, see position #1;
Indexable inserts
use length of leading cutting edge.
with corner radii
S
Square
90°
G

Triangular
T 60° N

Kennametal shape shape of


X Standard Form P Insert thickness symbol hole of hole chipbreaker insert’s section
N without

R without single sided

F double sided
tolerance tolerance tolerance tolerance tolerance tolerance tolerance tolerance
class on “A” on “M” on “T” class on “A” on “M” on “T” A without
A 0,025 0,005 0,025 J 0,05–0,13* 0,005 0,025 M cylindrical hole single sided
B 0,025 0,005 0,13 K 0,05–0,13* 0,013 0,025
C 0,025 0,013 0,025 L 0,05–0,13* 0,025 0,025 G double sided
D 0,025 0,013 0,13 M 0,05–0,10* 0,05–0,25* 0,13
E 0,025 0,025 0,025 N 0,05–0,10* 0,05–0,25* 0,025 W partly cylindrical without
F 0,013 0,005 0,025 P** 0,038 0,038 0,038 hole, 40–60°
G 0,025 0,025 0,13 U 0,08–0,25* 0,13–0,30* 0,13 T countersink single sided
H 0,013 0,013 0,025 — — — —
*See table below for tolerances according to insert size and class. Q partly cylindrical without
with
**Kennametal standard only. hole, 40–60°
U double countersink double sided
tolerances on “A” tolerances on “M”
A B partly cylindrical without
classes J, K, L, M, N class U classes M & N class U hole, 70–90°
H countersink single sided
4,76–10,00 0,051 0,076 0,076 0,127
11,11–14,29 0,076 0,127 0,127 0,203
C partly cylindrical without
15,00–20,64 0,102 0,178 0,152 0,279 hole, 70–90°
J double countersink double sided
22,00–31,16 0,127 0,254 0,178 0,381
31,75–35,00 0,152 0,254 0,203 0,381 X special design

234
KM_Master12_INTRO_N012_N013_Metric.qxp:Layout 1 3/7/12 9:47 AM Page N13

Indexable Milling
ANSI Inserts Catalogue Numbering System

By referencing this easy-to-use guide, you can


identify the correct product to meet your needs.

HNGJ0604ANENLD

04 AN E N L D
Thickness Corner Cutting Edge Insert Edge Rake Added
Configuration Form Hand Prep Face Info
Size Angle
J = Polished
rake face
F P = Partial
Sharp T-land
insert W = Wiper/radiused
direction of
thickness
cutter rotation facet

E
Honed
T

2,38 02 direction of
3,18 03
T cutter rotation
3,97 T3
4,76 04 T-land
5,56 05
6,35 06
7,94 07
S
direction of
Honed T-land cutter rotation

L = Light — sharp or lightly


leading or
major cutting honed and/or T-land
edge
G = General — medium hone
and/or T-land
H = Heavy — large hone
and/or T-land
facet or assumed
wiper edge direction of
feed motion section A-A
radius

M0 round insert
wiper edge
01 0,1mm clearance P
02 0,2mm If letter is replaced by
number(s), refer to table
04 0,4mm for radius “r”. A 3º
05 0,5mm B 5º N A B C P D E F G

08 0,8mm C 7º 0º or less 3º 5º 7º 11º 15º 20º 25º 30º


10 1,0mm D 15º
12 1,2mm lead angle K E 20º
15 1,5mm A 45º F 25º
16 1,6mm D 60º G 30º
Nominal or average angle of rake on insert face at leading cutting edge before edge
24 2,4mm E 75º N 0º
prep and before installation.
32 3,2mm P 90º P 11º

235
KM_Master12_INTRO_N014_N015_Metric.qxp:Layout 1 3/7/12 9:47 AM Page N14

Indexable Milling
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


KMF

KMF is an uncoated carbide grade, fine grained substrate for machining K


of high-temperature alloys and non-ferrous materials. N
S
K115M

A premium uncoated carbide grade designed for high edge wear resistance in non-ferrous K
and cast iron materials. Coolant use recommended. N

An uncoated carbide grade suitable for machining cast iron, high-temperature alloys,
K313

K
and non-ferrous materials. This grade can be used both wet and dry and is designed
for light and general machining. N
S
K110M

A universal uncoated carbide grade for machining non-ferrous materials for use in light K
and general machining. K110M can be used with or without coolant. N
S
Grade

P
K125M

An uncoated carbide grade particularly suitable for dry machining of steel.


Its primary use is in light and general machining.
KC410M

An extremely hard TiB2-PVD-coated grade that provides very good wear characteristics
at higher cutting speeds. KC410M resists edge build up, can help reduce burring, and
generates excellent surface finishes. This grade is best suited for aluminium with <10% N
silicon and other non-ferrous materials.
KC422M

A very wear resistant TiB2-PVD-coated grade. Its hard coating and tough substrate make
KC422M an excellent choice for medium to roughing applications in aluminium with <10%
silicon and other non-ferrous materials. N

P
KC505M

A highly wear-resistant TiAlN-PVD-coated grade primarily for light machining in steel


and hardened steel.

236
KM_Master12_INTRO_N014_N015_Metric.qxp:Layout 1 3/7/12 9:47 AM Page N15

Indexable Milling
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


P
KC510M

A highly wear-resistant TiAiN-PVD-coated carbide grade primarily for use in milling


aluminium and high-temperature alloys in light applications. Can also be used for
machining steel and hardened steel. N
S
H
KC514M

A thicker TiAlN-PVD-coated carbide grade that combines high wear-resistance with good K
toughness. KC514M is primarily for light to medium machining of cast irons and can be
used wet or dry.

P
M
KC515M

A K10 substrate premium grade with built-in wear resistance and a TiAlN coating for
extended life during finishing applications. Used in ball nose finishing and back draft K
inserts for the die and mould industry and is capable of running at moderate to high
cutting speeds.
KC520M

A TiAlN-PVD-coated carbide grade developed specifically for general machining K


of ductile cast iron and can be used with or without coolant.
Grade

P
M
KC522M

AlTiN-PVD-coated carbide grade engineered to provide better performance in general K


machining of high-temperature alloys and stainless steel. KC522M resists breakage
and offers improved wear resistance and increased strength.
S
KC524M

A thicker coated TiAlN-PVD-coated carbide grade combining good wear-resistance K


and high toughness. It is primarily for general machining of all cast irons and can
be used wet or dry.

P
M
KC525M

A new universal TiAlN-PVD-coated carbide grade primarily for use in light and general
machining of milling steel, stainless steel, and high-temperature alloys. KC525M can
be used with or without coolant.
S

P
KC527M

A TiAlN-PVD-coated carbide grade ideal for medium milling applications in steel and K
high strength ductile cast irons. For best results, use dry, but can be used wet.

237
KM_Master12_INTRO_N016_N017_METRIC.qxp:Layout 1 3/22/12 12:26 PM Page N16

Indexable Milling
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


P
M
KC530M

A premium TiAlN-PVD-coated carbide grade enabling extended tool life at moderate feeds
and high cutting speeds. First choice for milling in all steels, including die and mould steels,
and is recommended for use without coolant.

P
M
KC537M

A tough, general-purpose TiAlN-PVD-coated carbide grade for medium to heavy milling K


applications for use in all steels and cast irons. KC537M can be used either wet or dry.
KC5410

An extremely hard TiB2-PVD-coated grade that provides very good wear characteristics
at high cutting speeds and is best suited for machining aluminium with <10% silicon and
other non-ferrous materials. KC5410 resists built-up edge, can help reduce the burring N
effect, and will generate excellent surface finishes.

P
M
KC610M

A high-performance, TiN-TiCN-TiN-PVD-coated carbide grade characterised by good K


hardness and wear resistance for milling all types of material and is the first choice
for steel. KC610M should be used with coolant or minimal lubrication.
S
Grade

P
KC620M

A TiN-PVD-coated carbide grade suitable for machining cast iron, non-ferrous materials, K
and aluminium alloys that can be used for wet or dry machining. N

P
M
KC635M

A high-performance, TiAlN-PVD-coated grade characterised by high hardness and wear K


resistance. KC635M is suitable for cutting hard materials up to 65 HRC and is first choice
for stainless steel.

H
P
M
KCPM20

KCPM20 is a multilayered TiN-MT-TiCN-Al2O3-CVD-coated carbide grade


with advanced Beyond™ post-coat treatment. The substrate is a well-balanced K
combination of wear resistance and toughness. KCPM20 is primarily for light
and general machining of steels and stainless steels or roughing of cast irons.

P
KC715M

KC715M has a deformed substrate and PVD coating that can handle high
temperatures and higher surface speeds making it ideal for dry machining.
KC715M is primarily for use in light and general machining of steel,
stainless steel, and cast steel.

238
KM_Master12_INTRO_N016_N017_METRIC.qxp:Layout 1 3/22/12 12:26 PM Page N17

Indexable Milling
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


P
M
KC720M

A TiAlN-TiN-PVD-coated carbide grade engineered to provide balanced wear and


deformation resistance in combination with excellent breakage resistance.

P
M
KC725M

A high-performance TiAlN-PVD-coated carbide grade for milling steel, stainless steel


and ductile cast iron. The good thermal shock resistance of the substrate makes this
grade ideal for both wet and dry machining. KC725M is primarily for use in general
and heavy machining.
S

P
M
KC730M

A TiN-PVD-coated carbide grade with a tough substrate and is recommended for general
milling with moderate speeds. KC730M can be used wet or dry.

P
M
KC735M

A TiN-PVD-coated carbide grade offering an unusual combination of high toughness


and wear resistance. Even under extreme toughness requirements, KC735M achieves
outstanding results in general and heavy machining applications and is suitable for dry
and wet machining.
Grade

KCK15

A multilayered TiN-MT-TiCN-Al2O3-CVD-coated carbide grade with advanced Beyond™ K


post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general
milling of cast irons at higher speeds. Best results in dry but can also be used wet.

P
M
KTPK20

A multilayered TiAlN-AlCrN-PVD-coated cermet. This tough cermet is primarily for use in K


light and general machining of steel, stainless steel, and cast iron and performs best dry.

P
KCPK30

A multilayered TiN-TiCN-Al2O3-CVD-coated carbide grade with advanced Beyond™ post-coat K


treatment and a very tough substrate. KCPK30 has a wide application area in general and
rough milling of steels and cast irons. It performs best dry but can also be used wet.

P
M
KCMP30

A multilayered TiN-TiCN-Al2O3-CVD-coated carbide grade with advanced Beyond™ post-coat


treatment and a very tough substrate. KCMP30 has a wide application area in general and
rough milling of steels. It performs best dry but can also be used wet.
S

239
KM_Master12_INTRO_N018_N019_Metric.qxp:Layout 1 3/7/12 9:48 AM Page N18

Indexable Milling
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


KC907M

A TiN-MT-TiCN-Al2O3-CVD-coated carbide grade with a very hard substrate providing K


excellent wear resistance. Primarily for use in light cuts and finishing of cast iron.
KC914M

A TiN-TiCN-Al2O3-ZrCN-CVD-coated carbide grade ideal for light to medium cutting K


of grey cast iron at high speeds that performs best dry.
KC917M

A wear-resistant multilayered TiN-TiCN-Al2O3-CVD-coated carbide grade with balanced K


toughness for general milling of cast irons at high speeds. Best results achieved when
used with coolant but can also be used dry.
KC924M

A multilayered TiN-TiCN-Al2O3-CVD-coated carbide grade with good toughness for medium K


to heavy milling of all cast irons. Best results when machining dry, but can be used wet. S
Grade

P
M
KC927M

A multilayered TiN-TiCN-Al2O3-TiN-CVD-coated carbide grade with a tough substrate used K


for medium machining of all steels and ductile cast irons. Best results when machining dry
but can be used wet.

M
KYSM10

KYSM10 — previously KY2100 — has good mechanical shock resistance combined


with edge wear resistance and is used for general-purpose machining of high-temperature
alloys. KYSM10 can also be used for machining steel and stainless steel.
S
KY3500

A ceramic cutting material based on micro-grain Si3N4 primarily for use in light to general K
machining of grey cast iron and ferritic ductile cast iron. Dry machining is preferred while
using this grade.
KYHS10

KYHS10 — previously KY4300 — is an Al2O3 matrix reinforced with SiC whiskers for K
excellent toughness suited for machining high-temperature and ferrous alloys with a
high Brinell hardness.
S
H

240
KM_Master12_INTRO_N018_N019_Metric.qxp:Layout 1 3/7/12 9:48 AM Page N19

Indexable Milling
Grades and Grade Descriptions

Coatings provide high-speed P Steel


capability and are engineered M Stainless Steel
for finishing to heavy roughing. K Cast Iron
N Non-Ferrous Materials
S High-Temp Alloys
H Hardened Materials

wear
resistance toughness

Coating Grade Description 05 10 15 20 25 30 35 40 45


KYSP30

Combines excellent wear properties, fracture toughness, and thermal shock resistance for
general purpose to finish machining of high-temperature alloys. KYSP30 provides superior
depth-of-cut notch resistance compared to whisker ceramics.
S

KYS30 is the latest in the line of α/βSiAlON grades for general purpose to finish machining
KYS30

of high-temperature alloys. This grade provides excellent wear characteristics, with better
toughness and thermal shock resistance than whisker ceramics. KYS30 also gives
improved thermal stability. S
KB1340

A PCBN cutting material with micrograin structure for light to general machining of grey K
cast iron and hard materials. The grade has good wear resistance and is ideal for finishing.
Grade

KD1410

A PCD-tip brazed to carbide for machining aluminium with a very high silicon content,
abrasive non-ferrous materials, and fibre-reinforced plastics. KD1410 can be used at very
high cutting speeds, even where good surface finishes are required. This grade can be used N
both wet or dry but is suggested to use coolant where good surface finishes are required.
KD1415

PCD-tip brazed to carbide for general machining of aluminium with a low silicon content,
non-ferrous heavy metals, and plastics. KD1415 can be used at high cutting speeds and
for continuous cutting, even where outstanding surface finishes are required. KD1415 is N
suitable for wet and dry machining.
KD1420

A varied-grain, PCD-brazed tip grade suited for machining low silicon aluminium,
non-ferrous heavy metals, and plastics. It can be used for high cutting speeds where
outstanding surface finishes are required and is suitable for dry and wet machining. N

Grade Conversion by Name Only


KSSR™ — Face Mill Platform
HexaCut™ — Face Mill Platform
Machining cast iron only.
Inserts are the same; only the grade name changes.

old TN grade names NEW grade name


TN2510 KC914M
TN5505 KC907M
TN5515 KC917M
TN5520 KC924M
TN6510 KC514M
TN6520 KC524M
TN6525 KC527M
TN6540 KC537M
TN7525 KC927M

241
KM_Master12_O004_O005_METRIC_EN.qxp:Layout 1 3/7/12 9:32 AM Page O4

Dodeka™ Mini High-Feed (HF) 15°


End Mills

• Twelve cutting edges per insert.


• High-Feed capability.

 Dodeka Mini High-Feed 15° • Screw-On End Mills

order number catalogue number D1 D1 max D DPM G3X L1 WF Ap1 max Z kg max RPM
4153686 KSHRHF025D02M16HN06 25 38,2 29 17,0 M16 32 22 1,6 2 0,18 20000
4153687 KSHRHF025D03M16HN06 25 38,2 29 17,0 M16 32 22 1,6 3 0,16 20000
4153688 KSHRHF032D03M16HN06 32 45,2 29 17,0 M16 40 22 1,6 3 0,24 17600
4153689 KSHRHF032D04M16HN06 32 45,2 29 17,0 M16 40 22 1,6 4 0,25 17600
4153690 KSHRHF040D04M16HN06 40 53,2 29 17,0 M16 40 22 1,6 4 0,30 15800
4153691 KSHRHF040D05M16HN06 40 53,2 29 17,0 M16 40 22 1,6 5 0,30 15800
Face Mills

 Dodeka Mini High-Feed 15° • Cylindrical End Mills

order number catalogue number D1 D1 max D L LBX Ap1 max Z kg max RPM
4153692 KSHRHF025D02A20HN06L120 25 38,2 20 120 32 1,6 2 0,33 20000
4153703 KSHRHF025D03A20HN06L120 25 38,2 20 120 32 1,6 3 0,31 20000
4153704 KSHRHF032D03A25HN06L130 32 45,2 25 130 40 1,6 3 0,52 17600
4153705 KSHRHF032D04A25HN06L130 32 45,2 25 130 40 1,6 4 0,53 17600

 Spare Parts

insert
D1 screw Nm wrench
25 193.492 3,5 170.025
32 193.492 3,5 170.025
40 193.492 3,5 170.025
NOTE: D1 = 40 for Spare Parts table.

242
KM_Master12_O004_O005_METRIC_EN.qxp:Layout 1 3/7/12 9:32 AM Page O5

Dodeka™ Mini High-Feed (HF) 15°


Shell Mills

• Twelve cutting edges per insert.


• High-Feed capability.

 Dodeka Mini High-Feed 15° • Shell Mills

order number catalogue number D1 D1 max D D6 L Ap1 max Z kg max RPM


4153706 KSHRHF040A05RS15HN06 40 53,2 22 38 40 1,6 5 0,29 15800
4153707 KSHRHF050A05RS15HN06 50 63,1 22 38 40 1,6 5 0,39 12700
4153708 KSHRHF063A06RS15HN06 63 76,1 22 50 40 1,6 6 0,67 10100
4153709 KSHRHF080A08RS15HN06 80 93,1 27 60 50 1,6 8 1,26 7900

 Spare Parts

insert
D1 screw Nm wrench
40 193.492 3,5 170.025
50 193.492 3,5 170.025
63 193.492 3,5 170.025
80 193.492 3,5 170.025

Dodeka Mini High-Feed

First choice for long reach


face milling applications
or light fixtures.

Chip thinning effect due to


lead angle 14,5˚. Tremendous
enlargement of feed rate and
Metal Removal Rate (MRR).

Up to 40% shorter
machining cycle time.

243
KM_Master12_O006_O007_METRIC_EN.qxp:Layout 1 3/7/12 9:31 AM Page O6

Dodeka™ Mini High-Feed (HF) 15°


Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .E..LD KC725M .S..GD KC725M .S..HD KC725M
P3–P4 .E..LD KCPK30 .S..GD KCPK30 .S..HD KCPK30
P5–P6 .E..LD KCPM20 .S..GD KCPM20 .S..HD KCPM20
M1–M2 .E..LD KC725M .S..GD KC725M .S..HD KC725M
M3 .E..LD KCPK30 .S..GD KCPK30 .S..HD KCPK30
K1–K2 .E..LD KCK15 .S..GD KCK15 .S..HD KCK15
K3 .E..LD KCPK30 .S..GD KCPK30 .S..HD KCPK30
N1–N2 .F..LDJ K313 .F..LDJ KC410M .E..LD KC510M
N3 .F..LDJ KC410M .E..LD KC510M .E..LD KC510M
S1–S2 .E..LD KC725M .S..GD KC725M .S..HD KC725M
S3 .E..LD KC725M .S..GD KC725M .S..HD KC725M
S4 .S..GD KC725M .S..HD KC725M — —
H1 — — — — — —

Indexable Inserts

HNGJ-LDJ HNGJ-LD HNPJ-GD HNPJ-HD

P    
M    
 first choice K      

 alternate choice N   
S  
H

 HNGJ-LDJ
Face Mills

KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rεε S hm edges
HNGJ0604ANFNLDJ 12,00 1,54 6,44 1,00 4,48 0,02 12  

 HNGJ-LD
KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNGJ0604ANENLD 12,00 1,54 6,44 1,0 4,48 0,05 12       
HNGJ060432ANENLD 12,00 — 6,43 3,2 4,48 0,05 12      

 HNPJ-GD
KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNPJ0604ANSNGD 12,00 1,45 6,44 1,0 4,45 0,08 12      

 HNPJ-HD
KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNPJ0604ANSNHD 12,00 1,45 6,44 1,0 4,40 0,14 12      
HNPJ060432ANSNHD 12,00 — 6,43 3,2 4,42 0,10 12      

244
KM_Master12_O006_O007_METRIC_EN.qxp:Layout 1 3/7/12 9:31 AM Page O7

Dodeka™ Mini High-Feed (HF) 15°


Recommended Starting Speeds and Feeds • 15° Approach Angle

 Recommended Starting Speeds [m/min]


Material
K313 KC410M KC510M KC520M KC522M
Group
1 — — — — — — — — — — — — 395 345 325
2 — — — — — — — — — — — — 330 290 240
3 — — — — — — — — — — — — 305 255 215
P
4 — — — — — — 295 240 200 — — — 270 225 180
5 — — — — — — — — — — — — 225 200 180
6 — — — — — — — — — — — — 200 150 120
1 — — — — — — — — — — — — 245 215 200
M 2 — — — — — — — — — — — — 225 190 160
3 — — — — — — — — — — — — 170 145 115
1 — — — — — — 350 315 285 325 295 260 275 250 220
K 2 — — — — — — 275 250 230 255 225 215 215 195 180
3 — — — — — — 235 205 190 215 190 170 180 160 145
1–2 955 835 715 1460 1300 1195 770 685 630 — — — — — —
N
3 — — — 1300 1195 1100 695 640 585 — — — — — —
1 — — — — — — — — — — — — 50 45 35
2 — — — — — — — — — — — — 50 45 35
S
3 — — — — — — — — — — — — 60 50 35
4 — — — — — — — — — — — — 85 60 45
1 — — — — — — — — — — — — — — —
H 2 — — — — — — — — — — — — — — —
3 — — — — — — — — — — — — — — —

Material
KCPM20 KC725M KCK15 KCPK30
Group
1 660 580 535 315 275 255 — — — 545 475 440
2 410 370 330 260 230 195 — — — 335 305 275
3 370 330 305 240 205 170 — — — 305 275 250
P
4 275 255 230 215 180 145 — — — 225 210 190
5 330 300 275 180 160 145 — — — 310 275 255
6 230 200 175 160 120 95 — — — 190 165 —
1 270 240 205 205 180 165 — — — 250 220 190
M 2 245 215 190 185 160 130 — — — 225 195 170
3 195 175 150 140 120 95 — — — 175 160 140
1 435 390 350 — — — 505 460 410 355 320 285
K 2 345 310 280 — — — 400 355 330 280 255 230
3 290 255 240 — — — 335 300 275 235 210 195
1–2 — — — — — — — — — — — —
N
3 — — — — — — — — — — — —
1 — — — 45 35 30 — — — — — —
2 — — — 45 35 30 — — — — — —
S
3 — — — 55 45 30 — — — — — —
4 — — — 75 55 35 — — — — — —
1 — — — — — — — — — — — —
H 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.F..LDJ 0,33 0,65 1,31 0,25 0,48 0,97 0,21 0,42 0,84 0,20 0,39 0,79 0,20 0,39 0,77 .F..LDJ
.E..LD 0,33 0,98 1,97 0,25 0,73 1,46 0,21 0,63 1,27 0,20 0,59 1,18 0,20 0,58 1,16 .E..LD
.S..GD 0,66 1,45 2,39 0,49 1,07 1,76 0,43 0,93 1,53 0,40 0,87 1,42 0,39 0,86 1,39 .S..GD
.S..HD 0,66 1,67 2,70 0,49 1,23 1,98 0,43 1,07 1,72 0,40 1,00 1,60 0,39 0,98 1,57 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

245
KM_Master12_O008_O009_METRIC_EN.qxp:Layout 1 3/7/12 9:31 AM Page O8

Dodeka™ Mini 45°


End Mills

• Twelve cutting edges per insert.


• Maximum number of teeth per diameter.
• Productivity booster in all materials.

 Dodeka Mini 45° • Screw-On End Mills

order number catalogue number D1 D1 max D DPM G3X L1 WF Ap1 max Z kg max RPM
4125881 KSHR025D02M16HN06 25 33,2 29 17,0 M16 32 22 3,2 2 0,14 20000
4125882 KSHR025D03M16HN06 25 33,2 29 17,0 M16 32 22 3,2 3 0,13 20000
4126343 KSHR032D03M16HN06 32 40,2 29 17,0 M16 40 22 3,2 3 0,21 17600
4126344 KSHR032D04M16HN06 32 40,2 29 17,0 M16 40 22 3,2 4 0,21 17600
4126345 KSHR040D04M16HN06 40 48,2 29 17,0 M16 40 22 3,2 4 0,26 15800
4126346 KSHR040D05M16HN06 40 48,2 29 17,0 M16 40 22 3,2 5 0,26 15800
Face Mills

 Dodeka Mini 45° • Weldon® End Mills

order number catalogue number D1 D1 max D L L2 Ap1 max Z kg max RPM


4126347 KSHR025D02B20HN06 25 33,2 20 82 32 3,2 2 0,22 20000
4126348 KSHR025D03B20HN06 25 33,2 20 82 32 3,2 3 0,21 20000
4126349 KSHR032D03B25HN06 32 40,2 25 97 40 3,2 3 0,40 17600
4126350 KSHR032D04B25HN06 32 40,2 25 97 40 3,2 4 0,41 17600

 Spare Parts

insert
D1 screw Nm wrench
25 193.492 3,5 170.025
32 193.492 3,5 170.025
40 193.492 3,5 170.025

246
KM_Master12_O008_O009_METRIC_EN.qxp:Layout 1 3/7/12 9:31 AM Page O9

Dodeka™ Mini 45°


End Mills

• Twelve cutting edges per insert.


• Long-reach version.

 Dodeka Mini 45° • Cylindrical End Mills

order number catalogue number D1 D1 max D L LBX Ap1 max Z kg max RPM
4126351 KSHR025D02A20HN06L120 25 33,2 20 120 32 3,2 2 0,28 20000
4126352 KSHR025D03A20HN06L120 25 33,2 20 120 32 3,2 3 0,28 20000
4126385 KSHR025D02A25HN06L200 25 33,2 25 200 32 3,2 2 0,72 20000
4126386 KSHR025D03A25HN06L200 25 33,2 25 200 32 3,2 3 0,71 20000
4126383 KSHR032D03A25HN06L130 32 40,2 25 130 40 3,2 3 0,50 17600
4126384 KSHR032D04A25HN06L130 32 40,2 25 130 40 3,2 4 0,50 17600

 Spare Parts

insert
D1 screw Nm wrench
25 193.492 3,5 170.025
32 193.492 3,5 170.025

247
KM_Master12_O010_O011_METRIC_EN.qxp:Layout 1 3/7/12 9:30 AM Page O10

Dodeka™ Mini 45°


Shell Mills

• Twelve cutting edges per insert.


• Maximum number of teeth per diameter.
• Productivity booster in all materials.

 Dodeka Mini 45° • Shell Mills

order number catalogue number D1 D1 max D D6 L Ap1 max Z kg max RPM


4126387 KSHR040A04RS45HN06 40 48,2 22 38 40 3,2 4 0,25 15800
4124313 KSHR040A05RS45HN06 40 48,2 22 38 40 3,2 5 0,25 15800
4126388 KSHR050A04RS45HN06 50 58,2 22 38 40 3,2 4 0,36 12700
4122886 KSHR050A05RS45HN06 50 58,2 22 38 40 3,2 5 0,37 12700
4126389 KSHR050A06RS45HN06 50 58,2 22 38 40 3,2 6 0,36 12700
4122887 KSHR063A04RS45HN06 63 71,2 22 50 40 3,2 4 0,59 10100
4122889 KSHR063A06RS45HN06 63 71,2 22 50 40 3,2 6 0,65 10100
4126390 KSHR063A08RS45HN06 63 71,2 22 50 40 3,2 8 0,64 10100
4126391 KSHR080A05RS45HN06 80 88,1 27 60 50 3,2 5 1,13 7900
4126392 KSHR080A08RS45HN06 80 88,1 27 60 50 3,2 8 1,25 7900
4126403 KSHR080A10RS45HN06 80 88,1 27 60 50 3,2 10 1,19 7900
4126404 KSHR100B06RS45HN06 100 108,1 32 80 50 3,2 6 1,73 6300
4126405 KSHR100B09RS45HN06 100 108,1 32 80 50 3,2 9 1,84 6300
4126406 KSHR100B12RS45HN06 100 108,1 32 80 50 3,2 12 1,84 6300
4126407 KSHR125B08RS45HN06 125 133,1 40 90 63 3,2 8 2,87 5050
Face Mills

4126408 KSHR125B12RS45HN06 125 133,1 40 90 63 3,2 12 2,98 5050


4124262 KSHR125B16RS45HN06 125 133,1 40 90 63 3,2 16 3,05 5050

 Spare Parts

insert socket-head coolant lock mill cutter coolant


D1 screw Nm wrench cap screw screw assembly lock screw shower plate
40 193.492 3,5 170.025 125.025 — — —
50 193.492 3,5 170.025 125.025 — — —
63 193.492 3,5 170.025 125.025 — — —
80 193.492 3,5 170.025 125.230 — — —
100 193.492 3,5 170.025 — MS2189C — —
125 193.492 3,5 170.025 — — 420.200 470.232

248
KM_Master12_O010_O011_METRIC_EN.qxp:Layout 1 3/7/12 9:31 AM Page O11

Dodeka™ Mini 45°


Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .E..LD KC725M .S..GD KC725M .S..HD KC725M
P3–P4 .E..LD KCPK30 .S..GD KCPK30 .S..HD KCPK30
P5–P6 .E..LD KCPM20 .S..GD KCPM20 .S..HD KCPM20
M1–M2 .E..LD KC725M .S..GD KC725M .S..HD KC725M
M3 .E..LD KCPK30 .S..GD KCPK30 .S..HD KCPK30
K1–K2 .E..LD KCK15 .S..GD KCK15 .S..HD KCK15
K3 .E..LD KCPK30 .S..GD KCPK30 .S..HD KCPK30
N1–N2 .F..LDJ K313 .F..LDJ KC410M .E..LD KC510M
N3 .F..LDJ KC410M .E..LD KC510M .E..LD KC510M
S1–S2 .E..LD KC725M .S..GD KC725M .S..HD KC725M
S3 .E..LD KC725M .S..GD KC725M .S..HD KC725M
S4 .S..GD KC725M .S..HD KC725M — —
H1 .E..LD KC510M .S..GD KC522M — —

Indexable Inserts

HNGJ-LDJ Wiper HNGJ-LD HNPJ-GD HNPJ-HD


XNGJ *

P    
M    
 first choice K      

 alternate choice N   
S  
H  

 HNGJ-LDJ/XNGJ-LDJ3W

KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313
cutting
catalogue number D BS L10 Rε S hm edges
HNGJ0604ANFNLDJ 12,00 1,54 6,44 1,0 4,48 0,02 12  
XNGJ0604ANFNLDJ3W 12,00 4,80 7,20 1,6 4,51 0,02 3  

* For wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.

 HNGJ-LD/XNGJ-LD
KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNGJ0604ANENLD 12,00 1,54 6,44 1,0 4,48 0,05 12       
HNGJ060432ANENLD 12,00 — 6,43 3,2 4,48 0,05 12      

XNGJ0604ANENLD3W 12,00 4,80 7,20 1,6 4,51 0,05 3       

* For wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.

 HNPJ-GD
KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNPJ0604ANSNGD 12,00 1,45 6,44 1,0 4,45 0,08 12      

 HNPJ-HD
KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNPJ0604ANSNHD 12,00 1,45 6,44 1,0 4,40 0,14 12      
HNPJ060432ANSNHD 12,00 — 6,43 3,2 4,42 0,10 12      

249
KM_Master12_O012_O013_METRIC_EN.qxp:Layout 1 3/7/12 9:30 AM Page O12

Dodeka™ Mini 45°


Recommended Starting Speeds and Feeds • 45° Approach Angle

 Recommended Starting Speeds [m/min]

Material
K313 KC410M KC510M KC520M KC522M
Group
1 — — — — — — — — — — — — 395 345 325
2 — — — — — — — — — — — — 330 290 240
3 — — — — — — — — — — — — 305 255 215
P
4 — — — — — — 295 240 200 — — — 270 225 180
5 — — — — — — — — — — — — 225 200 180
6 — — — — — — — — — — — — 200 150 120
1 — — — — — — — — — — — — 245 215 200
M 2 — — — — — — — — — — — — 225 190 160
3 — — — — — — — — — — — — 170 145 115
1 — — — — — — 350 315 285 325 295 260 275 250 220
K 2 — — — — — — 275 250 230 255 225 215 215 195 180
3 — — — — — — 235 205 190 215 190 170 180 160 145
1–2 955 835 715 1460 1300 1195 770 685 630 — — — — — —
N
3 — — — 1300 1195 1100 695 640 585 — — — — — —
1 — — — — — — — — — — — — 50 45 35
2 — — — — — — — — — — — — 50 45 35
S
3 — — — — — — — — — — — — 60 50 35
4 — — — — — — — — — — — — 85 60 45
1 — — — — — — 190 155 110 — — — 145 110 85
H 2 — — — — — — — — — — — — — — —
3 — — — — — — — — — — — — — — —

Material
KCPM20 KC725M KCK15 KCPK30
Group
1 660 580 535 315 275 255 — — — 545 475 440
2 410 370 330 260 230 195 — — — 335 305 275
3 370 330 305 240 205 170 — — — 305 275 250
P
4 275 255 230 215 180 145 — — — 225 210 190
5 330 300 275 180 160 145 — — — 310 275 255
6 230 200 175 160 120 95 — — — 190 165 —
1 270 240 205 205 180 165 — — — 250 220 190
M 2 245 215 190 185 160 130 — — — 225 195 170
Face Mills

3 195 175 150 140 120 95 — — — 175 160 140


1 435 390 350 — — — 505 460 410 355 320 285
K 2 345 310 280 — — — 400 355 330 280 255 230
3 290 255 240 — — — 335 300 275 235 210 195
1–2 — — — — — — — — — — — —
N
3 — — — — — — — — — — — —
1 — — — 45 35 30 — — — — — —
2 — — — 45 35 30 — — — — — —
S
3 — — — 55 45 30 — — — — — —
4 — — — 75 55 35 — — — — — —
1 — — — — — — — — — — — —
H 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.F..LDJ 0,12 0,24 0,47 0,09 0,18 0,35 0,08 0,15 0,31 0,07 0,14 0,29 0,07 0,14 0,28 .F..LDJ
.E..LD 0,12 0,35 0,71 0,09 0,27 0,53 0,08 0,23 0,46 0,07 0,22 0,43 0,07 0,21 0,42 .E..LD
.S..GD 0,24 0,54 0,94 0,18 0,41 0,70 0,16 0,35 0,61 0,15 0,33 0,57 0,14 0,32 0,56 .S..GD
.S..HD 0,24 0,60 0,97 0,18 0,45 0,72 0,16 0,39 0,63 0,15 0,37 0,59 0,14 0,36 0,57 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

250
KM_Master12_O012_O013_METRIC_EN.qxp:Layout 1 3/7/12 9:30 AM Page O13

Dodeka™ Mini 60°


Shell Mills

• Twelve cutting edges per insert.


• Higher Ap1 max with standard inserts.
• Productivity booster in all materials.

 Dodeka Mini 60° • Shell Mills

order number catalogue number D1 D1 max D D6 L Ap1 max Z kg max RPM


4147022 KSHR040A04RS60HN06 40 46,1 22 38 40 4,4 4 0,21 15800
4147713 KSHR040A05RS60HN06 40 46,1 22 38 40 4,4 5 0,21 15800
4147714 KSHR050A04RS60HN06 50 56,1 22 38 40 4,4 4 0,32 12700
4147715 KSHR050A05RS60HN06 50 56,1 22 38 40 4,4 5 0,32 12700
4147716 KSHR063A04RS60HN06 63 69,2 22 50 40 4,4 4 0,57 10100
4147717 KSHR063A06RS60HN06 63 69,2 22 50 40 4,4 6 0,59 10100
4147718 KSHR080A05RS60HN06 80 86,2 27 60 50 4,4 5 1,08 7900
4147719 KSHR080A08RS60HN06 80 86,2 27 60 50 4,4 8 1,15 7900
4147720 KSHR100B06RS60HN06 100 106,1 32 80 50 4,4 6 1,70 6300
4147721 KSHR100B09RS60HN06 100 106,1 32 80 50 4,4 9 1,78 6300
4147722 KSHR125B08RS60HN06 125 131,2 40 90 63 4,4 8 2,92 5050
4147723 KSHR125B12RS60HN06 125 131,2 40 90 63 4,4 12 2,96 5050

 Spare Parts

insert mounting socket-head coolant lock mill cutter coolant


D1 screw Nm wrench screw cap screw screw assembly lock screw shower plate
40 193.492 3,5 170.025 KLSSM22-39-CG — — — —
50 193.492 3,5 170.025 — 125.025 — — —
63 193.492 3,5 170.025 — 125.025 — — —
80 193.492 3,5 170.025 — 125.230 — — —
100 193.492 3,5 170.025 — — MS2189C — —
125 193.492 3,5 170.025 — — — 420.200 470.232

251
KM_Master12_O014_O015_METRIC_EN.qxp:Layout 1 3/7/12 9:30 AM Page O14

Dodeka™ Mini 60°


Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .E..LD KC725M .S..GD KC725M .S..HD KC725M
P3–P4 .E..LD KCPK30 .S..GD KCPK30 .S..HD KCPK30
P5–P6 .E..LD KCPM20 .S..GD KCPM20 .S..HD KCPM20
M1–M2 .E..LD KC725M .S..GD KC725M .S..HD KC725M
M3 .E..LD KCPK30 .S..GD KCPK30 .S..HD KCPK30
K1–K2 .E..LD KCK15 .S..GD KCK15 .S..HD KCK15
K3 .E..LD KCPK30 .S..GD KCPK30 .S..HD KCPK30
N1–N2 .F..LDJ K313 .F..LDJ KC410M .E..LD KC510M
N3 .F..LDJ KC410M .E..LD KC510M .E..LD KC510M
S1–S2 .E..LD KC725M .S..GD KC725M .S..HD KC725M
S3 .E..LD KC725M .S..GD KC725M .S..HD KC725M
S4 .S..GD KC725M .S..HD KC725M — —
H1 — — — — — —

Indexable Inserts

HNGJ-LDJ HNGJ-LD HNPJ-GD HNPJ-HD

P    
M    
 first choice K      

 alternate choice N   
S  
H
Face Mills

 HNGJ-LDJ

KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNGJ0604ANFNLDJ 12,00 1,54 6,44 1,00 4,48 0,02 12  

 HNGJ-LD
KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNGJ0604ANENLD 12,00 1,54 6,44 1,0 4,48 0,05 12       
HNGJ060432ANENLD 12,00 — 6,43 3,2 4,48 0,05 12      

 HNPJ-GD
KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNPJ0604ANSNGD 12,00 1,45 6,44 1,0 4,45 0,08 12      

 HNPJ-HD
KCPM20
KC410M
KC510M
KC520M
KC522M
KC725M

KCPK30
KCK15
K313

cutting
catalogue number D BS L10 Rε S hm edges
HNPJ0604ANSNHD 12,00 1,45 6,44 1,0 4,40 0,14 12      
HNPJ060432ANSNHD 12,00 — 6,43 3,2 4,42 0,10 12      

252
KM_Master12_O014_O015_METRIC_EN.qxp:Layout 1 3/7/12 9:30 AM Page O15

Dodeka™ Mini 60°


Recommended Starting Speeds and Feeds • 60° Approach Angle

 Recommended Starting Speeds [m/min]


Material
K313 KC410M KC510M KC520M KC522M
Group
1 — — — — — — — — — — — — 395 345 325
2 — — — — — — — — — — — — 330 290 240
3 — — — — — — — — — — — — 305 255 215
P
4 — — — — — — 295 240 200 — — — 270 225 180
5 — — — — — — — — — — — — 225 200 180
6 — — — — — — — — — — — — 200 150 120
1 — — — — — — — — — — — — 245 215 200
M 2 — — — — — — — — — — — — 225 190 160
3 — — — — — — — — — — — — 170 145 115
1 — — — — — — 350 315 285 325 295 260 275 250 220
K 2 — — — — — — 275 250 230 255 225 215 215 195 180
3 — — — — — — 235 205 190 215 190 170 180 160 145
1–2 955 835 715 1460 1300 1195 770 685 630 — — — — — —
N
3 — — — 1300 1195 1100 695 640 585 — — — — — —
1 — — — — — — — — — — — — 50 45 35
2 — — — — — — — — — — — — 50 45 35
S
3 — — — — — — — — — — — — 60 50 35
4 — — — — — — — — — — — — 85 60 45
1 — — — — — — — — — — — — — — —
H 2 — — — — — — — — — — — — — — —
3 — — — — — — — — — — — — — — —

Material
KCPM20 KC725M KCK15 KCPK30
Group
1 660 580 535 315 275 255 — — — 545 475 440
2 410 370 330 260 230 195 — — — 335 305 275
3 370 330 305 240 205 170 — — — 305 275 250
P
4 275 255 230 215 180 145 — — — 225 210 190
5 330 300 275 180 160 145 — — — 310 275 255
6 230 200 175 160 120 95 — — — 190 165 —
1 270 240 205 205 180 165 — — — 250 220 190
M 2 245 215 190 185 160 130 — — — 225 195 170
3 195 175 150 140 120 95 — — — 175 160 140
1 435 390 350 — — — 505 460 410 355 320 285
K 2 345 310 280 — — — 400 355 330 280 255 230
3 290 255 240 — — — 335 300 275 235 210 195
1–2 — — — — — — — — — — — —
N
3 — — — — — — — — — — — —
1 — — — 45 35 30 — — — — — —
2 — — — 45 35 30 — — — — — —
S
3 — — — 55 45 30 — — — — — —
4 — — — 75 55 35 — — — — — —
1 — — — — — — — — — — — —
H 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.F..LDJ 0,10 0,19 0,39 0,07 0,14 0,29 0,06 0,13 0,25 0,06 0,12 0,24 0,06 0,12 0,23 .F..LDJ
.E..LD 0,10 0,29 0,58 0,07 0,22 0,43 0,06 0,19 0,38 0,06 0,18 0,35 0,06 0,17 0,35 .E..LD
.S..GD 0,20 0,43 0,70 0,15 0,32 0,52 0,13 0,28 0,45 0,12 0,26 0,43 0,12 0,26 0,42 .S..GD
.S..HD 0,20 0,49 0,79 0,15 0,37 0,59 0,13 0,32 0,51 0,12 0,30 0,48 0,12 0,29 0,47 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

253
KM_Master12_O016_O017_METRIC_EN.qxp:Layout 1 3/7/12 9:30 AM Page O16

Dodeka™ High-Feed (HF) 15°


Shell Mills

• Twelve cutting edges per insert.


• 2mm depth-of-cut capability.
• High feed rates for rough face milling.

 Dodeka High-Feed 15° • Shell Mills

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max RPM


4042332 KSHRHF50A04RS15HN09 50 67,9 22 — 38 40 2,2 4 0,41 11400
4042533 KSHRHF63A05RS15HN09 63 80,9 22 — 50 40 2,2 5 0,65 8950
4042534 KSHRHF80A06RS15HN09 80 97,9 27 — 60 50 2,2 6 1,24 7300
4042535 KSHRHF100B08RS15HN09 100 117,9 32 — 80 50 2,2 8 1,89 5900
4042536 KSHRHF125B09RS15HN09 125 142,9 40 — 90 63 2,2 9 3,23 4800
4042537 KSHRHF160C12RS15HN09 160 177,9 40 66,7 110 63 2,2 12 5,14 3900

 Spare Parts

insert socket-head coolant lock mill cutter coolant


Face Mills

D1 screw Nm wrench cap screw screw assembly lock screw shower plate
50 193.492 3,5 170.025 125.025 — — —
63 193.492 3,5 170.025 125.025 — — —
80 193.492 3,5 170.025 125.230 — — —
100 193.492 3,5 170.025 — MS2189C — —
125 193.492 3,5 170.025 — — 420.200 470.232
160 193.492 3,5 170.025 — — 420.200 470.233

254
KM_Master12_O016_O017_METRIC_EN.qxp:Layout 1 3/7/12 9:30 AM Page O17

Dodeka™ High-Feed (HF) 15°


Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .E..LD KC725M .S..GD KC725M .S..GD KC725M
P3–P4 .E..LD KCPK30 .S..GD KCPK30 .S..GD KCPK30
P5–P6 .E..LD KCPM20 .S..GD KCPM20 .S..HD KCPM20
M1–M2 .E..LD KC725M .S..GD KC725M .S..GD KC725M
M3 .S..GD KCPK30 .S..HD KCPK30 .S..HD KCPK30
K1–K2 .E..LD KCK15 .S..GD KCK15 .S..GD KCK15
K3 .S..GD KCPK30 .S..HD KCPK30 .S..HD KCPK30
N1–N2 .F..LDJ KC410M .F..LDJ KC410M .F..LDJ KC410M
N3 .F..LDJ KC410M .F..LDJ KC410M .F..LDJ KC410M
S1–S2 .S..GD KC725M .S..GD KC725M .S..HD KC725M
S3 .S..GD KC725M .S..HD KC725M .S..HD KC725M
S4 .S..GD KC725M .S..HD KC725M — —
H1 — — — — — —

Indexable Inserts

HNGJ-LD HNGJ-GD HNGJ-HD HNPJ-GD HNPJ-HD


HNGJ-LDJ

P    
M    
 first choice K     

 alternate choice N 
S  
H

 HNGJ-LD and -LDJ

KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15
cutting
catalogue number D S L10 BS Rε hm edges
HNGJ0905ANFNLDJ 15,88 5,56 9,00 1,80 1,2 0,02 12 
HNGJ0905ANENLD 15,88 5,56 9,00 1,80 1,2 0,05 12      

 HNGJ-GD
KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15

cutting
catalogue number D S L10 BS Rε hm edges
HNGJ0905ANSNGD 15,88 5,56 9,00 1,80 1,2 0,06 12    

 HNGJ-HD
KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15

cutting
catalogue number D S L10 BS Rε hm edges
HNGJ0905ANSNHD 15,88 5,46 8,59 1,66 1,2 0,06 12     
HNGJ090543ANSNHD 15,88 5,44 8,50 — 4,4 0,06 12     

 HNPJ-GD
KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15

cutting
catalogue number D S L10 BS Rε hm edges
HNPJ0905ANSNGD 15,88 5,56 8,58 1,80 1,2 0,10 12     

 HNPJ-HD
KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15

cutting
catalogue number D S L10 BS Rε hm edges
HNPJ0905ANSNHD 15,88 5,46 8,59 1,66 1,2 0,18 12     
HNPJ090543ANSNHD 15,88 5,44 8,50 — 4,3 0,13 12    

255
KM_Master12_O018_O019_METRIC_EN.qxp:Layout 1 3/7/12 9:29 AM Page O18

Dodeka™ High-Feed (HF) 15°


Recommended Starting Speeds and Feeds • 15° Approach Angle

 Recommended Starting Speeds [m/min]


Material
KC410M KC520M KC522M KC725M
Group
1 — — — — — — 395 345 325 315 275 255
2 — — — — — — 330 290 240 260 230 195
3 — — — — — — 305 255 215 240 205 170
P
4 — — — — — — 270 225 180 215 180 145
5 — — — — — — 225 200 180 180 160 145
6 — — — — — — 200 150 120 160 120 95
1 — — — — — — 245 215 200 205 180 165
M 2 — — — — — — 225 190 160 185 160 130
3 — — — — — — 170 145 115 140 120 95
1 — — — 325 295 260 275 250 220 — — —
K 2 — — — 255 225 215 215 195 180 — — —
3 — — — 215 190 170 180 160 145 — — —
1–2 1460 1300 1195 — — — — — — — — —
N
3 1300 1195 1100 — — — — — — — — —
1 — — — — — — 50 45 35 45 35 30
2 — — — — — — 50 45 35 45 35 30
S
3 — — — — — — 60 50 35 55 45 30
4 — — — — — — 85 60 45 75 55 35
H 1 — — — — — — — — — — — —

Material
KCK15 KCPM20 KCPK30
Group
1 — — — 660 580 535 545 475 440
2 — — — 410 370 330 335 305 275
3 — — — 370 330 305 305 275 250
P
4 — — — 275 255 230 225 210 190
5 — — — 330 300 275 310 275 255
6 — — — 230 200 175 190 165 —
1 — — — 270 240 205 250 220 190
M 2 — — — 245 215 190 225 195 170
3 — — — 195 175 150 175 160 140
1 505 460 410 435 390 350 355 320 285
K 2
Face Mills

400 355 330 345 310 280 280 255 230


3 335 300 275 290 255 240 235 210 195
1–2 — — — — — — — — —
N
3 — — — — — — — — —
1 — — — — — — — — —
2 — — — — — — — — —
S
3 — — — — — — — — —
4 — — — — — — — — —
H 1 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.F..LDJ 0,33 0,65 1,31 0,25 0,48 0,97 0,21 0,42 0,84 0,20 0,39 0,79 0,20 0,39 0,77 .F..LDJ
.E..LD 0,33 0,98 1,97 0,25 0,73 1,46 0,21 0,63 1,27 0,20 0,59 1,18 0,20 0,58 1,16 .E..LD
.S..GD 0,55 1,37 2,38 0,41 1,02 1,75 0,36 0,89 1,52 0,33 0,83 1,42 0,33 0,81 1,39 .S..GD
.S..HD 0,55 1,67 2,70 0,41 1,23 1,98 0,36 1,07 1,72 0,33 1,00 1,60 0,33 0,98 1,57 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

256
KM_Master12_O018_O019_METRIC_EN.qxp:Layout 1 3/7/12 9:29 AM Page O19

Dodeka™ 45°
End Mills

• Twelve cutting edges per insert.


• Soft cutting action.
• Through tool coolant.

 Dodeka 45° • Weldon® End Mills

order number catalogue number D1 D1 max D L L3 Ap1 max Z kg max RPM


3324829 KSHR40D03R50B25SHN09 40 51,0 25 107 50 4,5 3 0,53 15800
3324830 KSHR40D04R50B25SHN09 40 51,0 25 107 50 4,5 4 0,52 15800

 Dodeka 45° • Cylindrical End Mills

order number catalogue number D1 D1 max D L L3 Ap1 max Z kg max RPM


3644452 KSHR40D03R50A25SHN09 40 51,0 25 107 50 4,5 3 0,53 15800
3645083 KSHR40D04R50A25SHN09 40 51,0 25 107 50 4,5 4 0,53 15800

 Spare Parts

insert
D1 screw Nm wrench
40 193.492 3,5 170.025

257
KM_Master12_O020_O021_METRIC_EN.qxp:Layout 1 3/7/12 9:28 AM Page O20

Dodeka™ 45°
Shell Mills

• Twelve cutting edges per insert.


• Through-coolant standard.
• Soft cutting action.

 Dodeka 45° • Shell Mills

order number catalogue number D1 D1 max D D4 D41 D6 L Ap1 max Z kg max RPM
3647201 KSHR40A04RS45HN09 40 51,0 22 — — 39 40 4,5 4 0,25 15800
3324831 KSHR50A04RS45HN09 50 61,0 22 — — 38 40 4,5 4 0,32 12700
3324832 KSHR50A05RS45HN09 50 61,0 22 — — 38 40 4,5 5 0,33 12700
3749959 KSHR63A05RS45HN09 63 74,0 22 — — 50 40 4,5 5 0,60 10100
3325163 KSHR63A06RS45HN09 63 74,0 22 — — 50 40 4,5 6 0,56 10100
3325164 KSHR63A07RS45HN09 63 74,0 22 — — 50 40 4,5 7 0,57 10100
3749960 KSHR80A05RS45HN09 80 91,0 27 — — 60 50 4,5 5 1,12 7900
3325165 KSHR80A06RS45HN09 80 91,0 27 — — 60 50 4,5 6 1,07 7900
3325166 KSHR80A09RS45HN09 80 91,0 27 — — 60 50 4,5 9 1,11 7900
3749961 KSHR100B06RS45HN09 100 111,0 32 — — 80 50 4,5 6 1,73 6300
3325167 KSHR100B08RS45HN09 100 111,0 32 — — 80 40 4,5 8 1,68 6300
3325168 KSHR100B11RS45HN09 100 111,0 32 — — 80 50 4,5 11 1,73 6300
3749962 KSHR125B08RS45HN09 125 135,9 40 — — 90 63 4,5 8 2,84 5050
3325169 KSHR125B10RS45HN09 125 135,9 40 — — 90 63 4,5 10 2,77 5050
3325170 KSHR125B14RS45HN09 125 136,0 40 — — 90 63 4,5 14 2,86 5050
Face Mills

3750013 KSHR160C10RS45HN09 160 171,0 40 66,7 — 110 63 4,5 10 4,75 3900


3325171 KSHR160C12RS45HN09 160 171,0 40 66,7 — 110 63 4,5 12 4,56 3900
3325172 KSHR160C16RS45HN09 160 171,0 40 66,7 — 110 63 4,5 16 4,70 3900
3587732 KSHR200C16RS45HN09 200 211,0 60 101,6 — 130 63 4,5 16 6,43 3180
3587753 KSHR250C20RS45HN09 250 261,0 60 101,6 — 130 63 4,5 20 9,93 2550
3587754 KSHR315C24RS45HN09 315 326,0 60 101,6 177,8 230 80 4,5 24 22,90 2020

 Spare Parts

insert mounting low-head socket-head coolant lock mill cutter coolant


D1 screw Nm wrench screw cap screw cap screw screw assembly lock screw shower plate
40 193.492 3,5 170.025 KLSSM22-39-CG — — — — —
50 193.492 3,5 170.025 MS2072CG 129.025 — — — —
63 193.492 3,5 170.025 MS1234CG — 125.025 — — —
80 193.492 3,5 170.025 MS2038CG — 125.230 — — —
100 193.492 3,5 170.025 — — — MS2189C — —
125 193.492 3,5 170.025 — — — — 420.200 470.232
160 193.492 3,5 170.025 — — — — 420.200 470.233
200 193.492 3,5 170.025 — — — — — 470.234
250 193.492 3,5 170.025 — — — — — 470.235
315 193.492 3,5 170.025 — — — — — 470.236
NOTE: Please order all spare parts separately.

258
KM_Master12_O020_O021_METRIC_EN.qxp:Layout 1 3/7/12 9:28 AM Page O21

Dodeka™ 45°
Shell Mills

• Twelve cutting edges per insert.


• Through-coolant standard.
• Soft cutting action.

 Dodeka 45° • Shell Mills • JIS (Japanese Industry Standard)


D
order number catalogue number D1 D1 max mm in D6 L Ap1 max Z kg max RPM
3645084 KSHR80A06RS45HN09-J 80 91,0 25,400 1.000 60 50 4,5 6 1,08 7900
3645085 KSHR80A09RS45HN09-J 80 91,0 25,400 1.000 60 50 4,5 9 1,21 7900
3645087 KSHR100B11RS45HN09-J 100 111,0 31,750 1.250 80 50 4,5 11 1,96 6300
3645086 KSHR100B08RS45HN09-J 100 111,0 31,750 1.250 80 50 4,5 8 1,91 6300
3645088 KSHR125B10RS45HN09-J 125 135,9 38,100 1.500 90 63 4,5 10 3,16 5050
3645089 KSHR125B14RS45HN09-J 125 136,0 38,100 1.500 90 63 4,5 14 3,25 5050
3645090 KSHR160B12RS45HN09-J 160 171,0 50,800 2.000 110 63 4,5 12 4,98 3900
3645091 KSHR160B16RS45HN09-J 160 171,0 50,800 2.000 110 63 4,5 16 5,14 3900

 Spare Parts

insert
D1 screw Nm wrench
80 193.492 3,5 170.025
100 193.492 3,5 170.025
125 193.492 3,5 170.025
160 193.492 3,5 170.025
NOTE: Metric cutter diameters with inch bore sizes.

259
KM_Master12_O022_O023_METRIC_EN.qxp:Layout 1 3/7/12 9:28 AM Page O22

Dodeka™ 45°
Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .E..LD KC725M .S..GD KC725M .S..GD KC725M
P3–P4 .E..LD KCPK30 .S..GD KCPK30 .S..GD KCPK30
P5–P6 .E..LD KCPM20 .S..GD KCPM20 .S..HD KCPM20
M1–M2 .E..LD KC725M .S..GD KC725M .S..GD KC725M
M3 .S..GD KCPK30 .S..HD KCPK30 .S..HD KCPK30
K1–K2 .E..LD KCK15 .S..GD KCK15 .S..GD KCK15
K3 .S..GD KCPK30 .S..HD KCPK30 .S..HD KCPK30
N1–N2 .F..LDJ KC410M .F..LDJ KC410M .F..LDJ KC410M
N3 .F..LDJ KC410M .F..LDJ KC410M .F..LDJ KC410M
S1–S2 .S..GD KC725M .S..GD KC725M .S..HD KC725M
S3 .S..GD KC725M .S..HD KC725M .S..HD KC725M
S4 .S..GD KC725M .S..HD KC725M — —
H1 — — — — — —

Indexable Inserts • Dodeka • XNGJ • Finishing

XNGJ-LDJ3W *
XNGJ-GD3W *
P   
M   
 first choice K   

 alternate choice N 
S 
H

 XNGJ-LDJ3W and -GD3W


Face Mills

KCPM20
KC410M
KC725M

KCPK30
KCK15
cutting
catalogue number D S L10 BS Rε edges
XNGJ0905ANFNLDJ3W 15,88 5,51 9,60 6,00 2 3 
XNGJ0905ANSNGD3W 15,88 5,51 9,60 6,00 2 3    

* 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.

260
KM_Master12_O022_O023_METRIC_EN.qxp:Layout 1 3/7/12 9:28 AM Page O23

Dodeka™ 45°
Indexable Inserts

HNGJ-LD HNGJ-GD HNGJ-HD HNPJ-GD HNPJ-HD


HNGJ-LPJ

P    
M    
 first choice K     

 alternate choice N 
S  
H

 HNGJ-LD and -LDJ

KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15
cutting
catalogue number D S L10 BS Rεε hm edges
HNGJ0905ANFNLDJ 15,88 5,56 9,00 1,80 1,2 0,02 12 
HNGJ0905ANENLD 15,88 5,56 9,00 1,80 1,2 0,05 12      

 HNGJ-GD

KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15
cutting
catalogue number D S L10 BS Rε hm edges
HNGJ0905ANSNGD 15,88 5,56 9,00 1,80 1,2 0,06 12    

 HNGJ-HD

KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15
cutting
catalogue number D S L10 BS Rε hm edges
HNGJ0905ANSNHD 15,88 5,46 8,59 1,66 1,2 0,06 12     
HNGJ090543ANSNHD 15,88 5,44 8,50 — 4,4 0,06 12     

 HNPJ-GD

KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15
cutting
catalogue number D S L10 BS Rε hm edges
HNPJ0905ANSNGD 15,88 5,56 8,58 1,80 1,2 0,10 12     

 HNPJ-HD
KCPM20
KC410M
KC520M
KC522M
KC725M

KCPK30
KCK15

cutting
catalogue number D S L10 BS Rε hm edges
HNPJ0905ANSNHD 15,88 5,46 8,59 1,66 1,2 0,18 12     
HNPJ090543ANSNHD 15,88 5,44 8,50 — 4,3 0,13 12    

261
KM_Master12_O024_O025_METRIC_EN.qxp:Layout 1 3/7/12 9:28 AM Page O24

Dodeka™ 45°
Recommended Starting Speeds and Feeds • 45° Approach Angle

 Recommended Starting Speeds [m/min]


Material
KC410M KC520M KC522M KC725M
Group
1 — — — — — — 395 345 325 315 275 255
2 — — — — — — 330 290 240 260 230 195
3 — — — — — — 305 255 215 240 205 170
P
4 — — — — — — 270 225 180 215 180 145
5 — — — — — — 225 200 180 180 160 145
6 — — — — — — 200 150 120 160 120 95
1 — — — — — — 245 215 200 205 180 165
M 2 — — — — — — 225 190 160 185 160 130
3 — — — — — — 170 145 115 140 120 95
1 — — — 325 295 260 275 250 220 — — —
K 2 — — — 255 225 215 215 195 180 — — —
3 — — — 215 190 170 180 160 145 — — —
1–2 1460 1300 1195 — — — — — — — — —
N
3 1300 1195 1100 — — — — — — — — —
1 — — — — — — 50 45 35 45 35 30
2 — — — — — — 50 45 35 45 35 30
S
3 — — — — — — 60 50 35 55 45 30
4 — — — — — — 85 60 45 75 55 35
H 1 — — — — — — — — — — — —

Material
KCK15 KCPM20 KCPK30
Group
1 — — — 660 580 535 545 475 440
2 — — — 410 370 330 335 305 275
3 — — — 370 330 305 305 275 250
P
4 — — — 275 255 230 225 210 190
5 — — — 330 300 275 310 275 255
6 — — — 230 200 175 190 165 —
1 — — — 270 240 205 250 220 190
M 2 — — — 245 215 190 225 195 170
3 — — — 195 175 150 175 160 140
1 505 460 410 435 390 350 355 320 285
Face Mills

K 2 400 355 330 345 310 280 280 255 230


3 335 300 275 290 255 240 235 210 195
1–2 — — — — — — — — —
N
3 — — — — — — — — —
1 — — — — — — — — —
2 — — — — — — — — —
S
3 — — — — — — — — —
4 — — — — — — — — —
H 1 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.F..LDJ 0,12 0,24 0,47 0,09 0,18 0,35 0,08 0,15 0,31 0,07 0,14 0,29 0,07 0,14 0,28 .F..LDJ
.E..LD 0,12 0,35 0,71 0,09 0,27 0,53 0,08 0,23 0,46 0,07 0,22 0,43 0,07 0,21 0,42 .E..LD
.S..GD 0,20 0,50 0,86 0,15 0,37 0,64 0,13 0,32 0,56 0,12 0,30 0,52 0,12 0,30 0,51 .S..GD
.S..HD 0,20 0,60 0,97 0,15 0,45 0,72 0,13 0,39 0,63 0,12 0,37 0,59 0,12 0,36 0,57 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

262
KM_Master12_O026_O027_METRIC_EN.qxp:Layout 1 3/7/12 9:27 AM Page O26

Dodeka MAX™ 45°


Shell Mills

• Twelve cutting edges per insert.


• 25% lower cutting forces.
• Laser-hardened pocket seats.

 Dodeka MAX 45° • Shell Mills

order number catalogue number D1 D1 max D D4 D41 D6 L Ap1 max Z kg max RPM
4059463 KSHR80A04RS45HN13 80 97,3 27 — — 60 50 8,0 4 1,26 7900
4060935 KSHR100B05RS45HN13 100 117,3 32 — — 80 50 8,0 5 1,81 6300
4060936 KSHR125B06RS45HN13 125 142,3 40 — — 90 63 8,0 6 3,07 5050
4059485 KSHR160C09RS45HN13 160 177,3 40 66,7 — 110 63 8,0 9 4,34 3900
4060912 KSHR200C10RS45HN13 200 217,3 60 101,6 — 130 63 8,0 10 6,41 3180
4060937 KSHR200C12RS45HN13 200 217,3 60 101,6 — 130 63 8,0 12 6,48 3180
4060933 KSHR250C12RS45HN13 250 267,3 60 101,6 — 130 63 8,0 12 10,30 2550
4060938 KSHR250C14RS45HN13 250 267,3 60 101,6 — 130 63 8,0 14 10,27 2550
4060934 KSHR315C14RS45HN13 315 332,3 60 101,6 177,8 230 80 8,0 14 24,04 2020
4059486 KSHR315C18RS45HN13 315 332,3 60 101,6 177,8 230 80 8,0 18 24,62 2020

 Spare Parts
Face Mills

insert Torx Plus socket-head coolant lock mill cutter coolant


D1 screw Nm wrench cap screw screw assembly lock screw shower plate
80 193.531 8,0 TTP25 125.230 — — —
100 193.531 8,0 TTP25 — MS2189C — —
125 193.531 8,0 TTP25 — — 420.200 470.232
160 193.531 8,0 TTP25 — — 420.200 470.233
200 193.531 8,0 TTP25 — — — 470.234
250 193.531 8,0 TTP25 — — — 470.235
315 193.531 8,0 TTP25 — — — 470.236

263
KM_Master12_O026_O027_METRIC_EN.qxp:Layout 1 3/7/12 9:27 AM Page O27

Dodeka MAX™ 45°


Shell Mills

• Twelve cutting edges per insert.


• 25% lower cutting forces.
• Laser-hardened pocket seats.

 Dodeka MAX 45° • Shell Mills • JIS (Japanese Industry Standard)

D
order number catalogue number D1 D1 max mm in D4 D41 D6 L Ap1 max Z kg max RPM
4060996 KSHR80A04RS45HN13J 80 97,3 25,400 1.000 — — 60 50 8,0 4 1,23 7900
4060997 KSHR100B05RS45HN13J 100 117,3 31,750 1.250 — — 80 50 8,0 5 1,82 6300
4060998 KSHR125B06RS45HN13J 125 142,3 38,100 1.500 — — 90 63 8,0 6 3,20 5050
4060999 KSHR160C09RS45HN13J 160 177,3 50,800 2.000 — — 110 63 8,0 9 4,45 3900
4060993 KSHR200C10RS45HN13J 200 217,3 47,625 1.875 101,6 — 130 63 8,0 10 7,69 3180
4061000 KSHR200C12RS45HN13J 200 217,3 47,625 1.875 101,6 — 130 63 8,0 12 7,81 3180
4060994 KSHR250C12RS45HN13J 250 267,3 47,625 1.875 101,6 — 130 63 8,0 12 11,75 2550
4061001 KSHR250C14RS45HN13J 250 267,3 47,625 1.875 101,6 — 130 63 8,0 14 11,81 2550
4060995 KSHR315C14RS45HN13J 315 332,3 47,625 1.875 101,6 177,8 230 80 8,0 14 25,38 2020
4061002 KSHR315C18RS45HN13J 315 332,3 47,625 1.875 101,6 177,8 230 80 8,0 18 25,51 2020

 Spare Parts

insert Torx Plus socket-head coolant lock mill cutter coolant


D1 screw Nm wrench cap screw screw assembly lock screw shower plate
80 193.531 8,0 TTP25 125.230 — — —
100 193.531 8,0 TTP25 — MS2220C — —
125 193.531 8,0 TTP25 — — 420.200 470.380
160 193.531 8,0 TTP25 — — 420.240 470.381
200 193.531 8,0 TTP25 — — — 470.242
250 193.531 8,0 TTP25 — — — 470.243
315 193.531 8,0 TTP25 — — — 470.244

264
KM_Master12_O028_O029_METRIC_EN.qxp:Layout 1 3/9/12 11:30 AM Page O28

Dodeka MAX™ 45°


Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .E..GD KC725M .S..GD KC725M .S..HD KC725M
P3–P4 .E..GD KCPK30 .S..GD KCPK30 .S..HD KCPK30
P5–P6 .E..GD KCPK30 .S..GD KCPK30 .S..HD KCPK30
M1–M2 .E..GD KC725M .S..GD KC725M .S..HD KC725M
M3 .E..GD KCPK30 .S..GD KCPK30 .S..HD KCPK30
K1–K2 .E..GD KCK15 .S..GD KCK15 .S..HD KCK15
K3 .E..GD KCPK30 .S..GD KCPK30 .S..HD KCPK30
N1–N2 — — — — — —
N3 — — — — — —
S1–S2 .E..GD KC725M .S..GD KC725M .S..HD KC725M
S3 .E..GD KC725M .S..GD KC725M .S..HD KC725M
S4 .S..GD KC725M .S..HD KC725M — —
H1 — — — — — —

Indexable Inserts

HNGJ-GD HNPJ-GD HNPJ-HD

P  
M  
 first choice K   

 alternate choice N
S 
H
Face Mills

 HNGJ-GD
KC520M
KC725M

KCPK30
KCK15
cutting
catalogue number D S L10 BS Rε hm edges
HNGJ1307ANENGD 22,23 7,41 12,83 1,88 1,2 0,05 12   

 HNPJ-GD
KC520M
KC725M

KCPK30
KCK15

cutting
catalogue number D S L10 BS Rε hm edges
HNPJ130720ANSNGD 22,23 7,53 12,83 — 2,0 0,13 12    

 HNPJ-HD
KC520M
KC725M

KCPK30
KCK15

cutting
catalogue number D S L10 BS Rε hm edges
HNPJ1307ANSNHD 22,23 7,31 12,83 1,88 1,2 0,25 12    
HNPJ130720ANSNHD 22,23 7,42 12,83 — 2,0 0,23 12    

HNPJ130735ANSNHD 22,23 7,33 12,83 — 3,5 0,23 12    

265
KM_Master12_O028_O029_METRIC_EN.qxp:Layout 1 3/9/12 11:30 AM Page O29

Dodeka MAX™ 45°


Recommended Starting Speeds and Feeds • 45° Approach Angle

 Recommended Starting Speeds [m/min]


Material
KC520M KC725M KCK15 KCPK30
Group
1 — — — 315 275 255 — — — 545 475 440
2 — — — 260 230 195 — — — 335 305 275
3 — — — 240 205 170 — — — 305 275 250
P
4 — — — 215 180 145 — — — 225 210 190
5 — — — 180 160 145 — — — 310 275 255
6 — — — 160 120 95 — — — 190 165 —
1 — — — 205 180 165 — — — 250 220 190
M 2 — — — 185 160 130 — — — 225 195 170
3 — — — 140 120 95 — — — 175 160 140
1 325 295 260 — — — 505 460 410 355 320 285
K 2 255 225 215 — — — 400 355 330 280 255 230
3 215 190 170 — — — 335 300 275 235 210 195
1–2 — — — — — — — — — — — —
N
3 — — — — — — — — — — — —
1 — — — 45 35 30 — — — — — —
2 — — — 45 35 30 — — — — — —
S
3 — — — 55 45 30 — — — — — —
4 — — — 75 55 35 — — — — — —
H 1 — — — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.E..GD 0,17 0,35 0,65 0,13 0,27 0,49 0,11 0,23 0,42 0,10 0,22 0,40 0,10 0,21 0,39 .E..GD
.S..GD 0,24 0,46 0,84 0,18 0,35 0,63 0,16 0,30 0,55 0,15 0,28 0,51 0,14 0,28 0,50 .S..GD
.S..HD 0,24 0,60 0,97 0,18 0,45 0,72 0,16 0,39 0,63 0,15 0,37 0,59 0,14 0,36 0,57 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

266
KM_Master12_O032_O033_METRIC_EN.qxp:Layout 1 3/7/12 9:19 AM Page O32

MEGA 45° • Heavy-Duty Face Milling


Shell Mills

• Four cutting edges per insert.


• Ap1 max = 17mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.

 MEGA45 • Shell Mills

order number catalogue number D1 D1 max D D2 D4 D41 D6 L Ap1 max Z kg max RPM
4040931 MEGA45D125B06LN24 125 160,3 40 169 — — 90 63 17,2 6 4,40 12620
4040932 MEGA45D160C07LN24 160 195,4 40 201 66,7 — 130 63 17,2 7 6,46 11150
4102923 MEGA45D200C07LN24 200 235,4 60 239 101,6 — 160 63 17,2 7 8,41 9970
4040953 MEGA45D200C09LN24 200 235,4 60 239 101,6 — 160 63 17,2 9 8,83 9970
4102924 MEGA45D250C09LN24 250 285,4 60 287 101,6 177,8 225 63 17,2 9 13,54 8920
4040954 MEGA45D250C11LN24 250 285,4 60 287 101,6 177,8 225 63 17,2 11 13,97 8920
4102925 MEGA45D315C10LN24 315 350,4 60 352 101,6 177,8 225 80 17,2 10 22,57 7950
4040955 MEGA45D315C13LN24 315 350,4 60 352 101,6 177,8 225 80 17,2 13 23,03 7950

 Spare Parts
Face Mills

insert universal bit drive


D1 screw Nm shim torque driver bit
125 MS1162 5,0 SM-906 DTQ3054 BTQT25
160 MS1162 5,0 SM-906 DTQ3054 BTQT25
200 MS1162 5,0 SM-906 DTQ3054 BTQT25
250 MS1162 5,0 SM-906 DTQ3054 BTQT25
315 MS1162 5,0 SM-906 DTQ3054 BTQT25
NOTE: Shim screw: MS1162.

267
KM_Master12_O032_O033_METRIC_EN.qxp:Layout 1 3/7/12 9:19 AM Page O33

MEGA 45° • Heavy-Duty Face Milling


Shell Mills • JIS

• Four cutting edges per insert.


• Ap1 max = 17mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.
• JIS standard.

 MEGA45 • Shell Mills • JIS (Japanese Industry Standard)

D
order number catalogue number D1 D1 max mm in D2 D4 D41 D6 L Ap1 max Z kg max RPM
4040956 MEGA45D125B06LN24J 125 160,3 38,100 1.500 169 — — 97 63 17,2 6 4,87 12620
4040957 MEGA45D160C07LN24J 160 195,4 50,800 2.000 201 101,6 — 130 63 17,2 7 7,10 11150
4102926 MEGA45D200C07LN24J 200 235,4 47,625 1.875 239 101,6 — 160 63 17,2 7 9,21 9970
4040958 MEGA45D200C09LN24J 200 235,4 47,625 1.875 239 101,6 — 160 63 17,2 9 9,63 9970
4102927 MEGA45D250C09LN24J 250 285,4 47,625 1.875 287 101,6 177,8 225 63 17,2 9 14,97 8920
4040959 MEGA45D250C11LN24J 250 285,4 47,625 1.875 287 101,6 177,8 225 63 17,2 11 15,40 8920
4102928 MEGA45D315C10LN24J 315 350,4 47,625 1.875 352 101,6 177,8 225 80 17,2 10 23,48 7950
4040960 MEGA45D315C13LN24J 315 350,4 47,625 1.875 352 101,6 177,8 225 80 17,2 13 23,94 7950

 Spare Parts

insert universal bit drive


D1 screw Nm shim torque driver bit
125 MS1162 5,0 SM-906 DTQ3054 BTQT25
160 MS1162 5,0 SM-906 DTQ3054 BTQT25
200 MS1162 5,0 SM-906 DTQ3054 BTQT25
250 MS1162 5,0 SM-906 DTQ3054 BTQT25
315 MS1162 5,0 SM-906 DTQ3054 BTQT25
NOTE: Shim screw: MS1162.

268
KM_Master12_O034_O035_METRIC_EN.qxp:Layout 1 3/7/12 9:19 AM Page O34

MEGA 45° • Heavy-Duty Face Milling


Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .S..HD KC725M .S..HD KC725M .S..HD KCPK30
P3–P4 .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30
P5–P6 .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30
M1–M2 — — — — — —
M3 — — — — — —
K1–K2 .S..HD KC520M .S..HD KCK15 .S..HD KCPK30
K3 .S..HD KC520M .S..HD KCPK30 .S..HD KCPK30
N1–N2 — — — — — —
N3 — — — — — —
S1–S2 — — — — — —
S3 — — — — — —
S4 — — — — — —
H1 — — — — — —

Indexable Inserts

LNPU-HD

P  
M
 first choice K   

 alternate choice N
S
H
Face Mills

 LNPU-HD

KC520M
KC725M

KCPK30
KCK15
cutting
catalogue number LI BS W Rε S hm edges
LNPU2410ANSRHD 29,00 2,25 25,02 1,20 10,00 0,23 4    

269
KM_Master12_O034_O035_METRIC_EN.qxp:Layout 1 3/7/12 9:19 AM Page O35

MEGA 45° • Heavy-Duty Face Milling


Recommended Starting Speeds and Feeds

 Recommended Starting Speeds [m/min]


Material
KC520M KC725M KCK15 KCPK30
Group
1 — — — 315 275 255 — — — 545 475 440
2 — — — 260 230 195 — — — 335 305 275
3 — — — 240 205 170 — — — 305 275 250
P
4 — — — 215 180 145 — — — 225 210 190
5 — — — 180 160 145 — — — 310 275 255
6 — — — 160 120 95 — — — 190 165 —
1 — — — — — — — — — — — —
M 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
1 325 295 260 — — — 505 460 410 355 320 285
K 2 255 225 215 — — — 400 355 330 280 255 230
3 215 190 170 — — — 335 300 275 235 210 195
1–2 — — — — — — — — — — — —
N
3 — — — — — — — — — — — —
1 — — — — — — — — — — — —
2 — — — — — — — — — — — —
S
3 — — — — — — — — — — — —
4 — — — — — — — — — — — —
1 — — — — — — — — — — — —
H 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.S..HD 0,24 0,54 0,97 0,18 0,41 0,72 0,16 0,35 0,63 0,15 0,33 0,59 0,14 0,32 0,57 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

270
KM_Master12_O038_O039_METRIC_EN.qxp:Layout 1 3/7/12 9:19 AM Page O38

MEGA 15 • Heavy-Duty Face Milling


Shell Mills • Inserts

• Four cutting edges per insert.


• Ap1 max = 6mm.
• High-Feed capability.
• Cutter body protection with carbide shims.

 MEGA15 • High-Feed • Shell Mills

order number catalogue number D1 D1 max D D2 D4 D41 D6 L Ap1 max Z kg max RPM
4163319 MEGA15D125B06LN22 125 172,2 40 185 — — 100 63 6,1 6 4,72 9200
4163320 MEGA15D160C07LN22 160 207,1 40 220 66,7 — 130 63 6,1 7 6,49 8130
4163321 MEGA15D200C09LN22 200 247,0 60 260 101,6 — 160 63 6,1 9 9,72 7270
4163322 MEGA15D250C11LN22 250 296,9 60 305 101,6 177,8 225 63 6,1 11 14,36 6500
4163703 MEGA15D315C13LN22 315 361,8 60 372 101,6 177,8 225 80 6,0 13 21,52 5790
NOTE: For spare parts, see page O40.

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Face Mills

Group Geometry Grade Geometry Grade Geometry Grade


P1–P2 .S..HD KC725M .S..HD KC725M .S..HD KCPK30
P3–P4 .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30
P5–P6 .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30
M1–M2 — — — — — —
M3 — — — — — —
K1–K2 .S..HD KC520M .S..HD KCK15 .S..HD KCPK30
K3 .S..HD KCK15 .S..HD KCPK30 .S..HD KCPK30
N1–N2 — — — — — —
N3 — — — — — —
S1–S2 — — — — — —
S3 — — — — — —
S4 — — — — — —
H1 — — — — — —

271
KM_Master12_O038_O039_METRIC_EN.qxp:Layout 1 3/7/12 9:19 AM Page O39

MEGA 15 • Heavy-Duty Face Milling


Indexable Inserts

LNPU-HD
P  
M
 first choice K   

 alternate choice N
S
H

 LNPU-HD

KC520M
KC725M

KCPK30
KCK15
cutting
catalogue number LI BS W Rε S hm edges
LNPU221012PNSRHD 26,50 2,31 25,01 1,20 10,00 0,23 4    

Recommended Starting Speeds and Feeds

 Recommended Starting Speeds [m/min]

Material
KC520M KC725M KCK15 KCPK30
Group
1 — — — 315 275 255 — — — 545 475 440
2 — — — 260 230 195 — — — 335 305 275
3 — — — 240 205 170 — — — 305 275 250
P
4 — — — 215 180 145 — — — 225 210 190
5 — — — 180 160 145 — — — 310 275 255
6 — — — 160 120 95 — — — 190 165 —
1 — — — — — — — — — — — —
M 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
1 325 295 260 — — — 505 460 410 355 320 285
K 2 255 225 215 — — — 400 355 330 280 255 230
3 215 190 170 — — — 335 300 275 235 210 195
1–2 — — — — — — — — — — — —
N
3 — — — — — — — — — — — —
1 — — — — — — — — — — — —
2 — — — — — — — — — — — —
S
3 — — — — — — — — — — — —
4 — — — — — — — — — — — —
1 — — — — — — — — — — — —
H 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.S..HD 0,66 1,50 2,27 0,49 1,11 1,67 0,43 0,97 1,45 0,40 0,90 1,36 0,39 0,88 1,33 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

272
KM_Master12_O040_O041_METRIC_EN.qxp:Layout 1 3/7/12 9:18 AM Page O40

MEGA 60 • Heavy-Duty Face Milling


Shell Mills

• Four cutting edges per insert.


• Ap1 max = 21mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.

 MEGA60 • Shell Mills

order number catalogue number D1 D1 max D D2 D4 D41 D6 L Ap1 max Z kg max RPM
4147458 MEGA60D125B06LN22 125 150,0 40 155 — — 90 63 21,4 6 3,76 11130
4147459 MEGA60D160C07LN22 160 184,9 40 190 66,7 — 130 63 21,4 7 5,73 9830
4147460 MEGA60D200C07LN22 200 224,9 60 225 101,6 — 160 63 21,4 7 8,17 8790
4147461 MEGA60D200C09LN22 200 224,9 60 225 101,6 — 160 63 21,4 9 8,26 8790
4147462 MEGA60D250C09LN22 250 274,9 60 275 101,6 177,8 225 63 21,4 9 12,93 7870
4147483 MEGA60D250C11LN22 250 274,9 60 275 101,6 177,8 225 63 21,4 11 13,09 7870
4147484 MEGA60D315C10LN22 315 339,9 60 340 101,6 177,8 225 80 21,4 10 21,29 7010
4147485 MEGA60D315C13LN22 315 339,9 60 340 101,6 177,8 225 80 21,4 13 21,39 7010

 Spare Parts
Face Mills

insert universal bit drive


D1 screw Nm shim torque driver bit
125 MS1162 5,0 SM-906 DTQ3054 BTQT25
160 MS1162 5,0 SM-906 DTQ3054 BTQT25
200 MS1162 5,0 SM-906 DTQ3054 BTQT25
250 MS1162 5,0 SM-906 DTQ3054 BTQT25
315 MS1162 5,0 SM-906 DTQ3054 BTQT25
NOTE: Shim screw: MS1162.

273
KM_Master12_O040_O041_METRIC_EN.qxp:Layout 1 3/7/12 9:18 AM Page O41

MEGA 60 • Heavy-Duty Face Milling


Shell Mills • JIS

• Four cutting edges per insert.


• Ap1 max = 21mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.
• JIS standard.

 MEGA60 • Shell Mills • JIS (Japanese Industry Standard)


D
order number catalogue number D1 D1 max mm in D2 D4 D41 D6 L Ap1 max Z kg max RPM
4147486 MEGA60D125B06LN22J 125 150,0 38,100 1.500 155 — — 97 63 21,4 6 4,15 11130
4147487 MEGA60D160C07LN22J 160 184,9 50,800 2.000 190 — — 130 63 21,4 7 6,27 9830
4147488 MEGA60D200C07LN22J 200 224,9 47,625 1.875 225 101,6 — 160 63 21,4 7 9,02 8790
4147489 MEGA60D200C09LN22J 200 224,9 47,625 1.875 225 101,6 — 160 63 21,4 9 9,11 8790
4147490 MEGA60D250C09LN22J 250 274,9 47,625 1.875 275 101,6 177,8 225 63 21,4 9 14,47 7870
4147491 MEGA60D250C11LN22J 250 274,9 47,625 1.875 275 101,6 177,8 225 63 21,4 11 14,63 7870
4147492 MEGA60D315C10LN22J 315 339,9 47,625 1.875 340 101,6 177,8 225 80 21,4 10 22,94 7010
4147493 MEGA60D315C13LN22J 315 339,9 47,625 1.875 340 101,6 177,8 225 80 21,4 13 23,04 7010

 Spare Parts

insert universal bit drive


D1 screw Nm shim torque driver bit
125 MS1162 5,0 SM-906 DTQ3054 BTQT25
160 MS1162 5,0 SM-906 DTQ3054 BTQT25
200 MS1162 5,0 SM-906 DTQ3054 BTQT25
250 MS1162 5,0 SM-906 DTQ3054 BTQT25
315 MS1162 5,0 SM-906 DTQ3054 BTQT25
NOTE: Shim screw: MS1162.

274
KM_Master12_O042_O043_METRIC_EN.qxp:Layout 1 3/7/12 9:18 AM Page O42

MEGA 60 • Heavy-Duty Face Milling


Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .S..HD KC725M .S..HD KC725M .S..HD KCPK30
P3–P4 .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30
P5–P6 .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30
M1–M2 — — — — — —
M3 — — — — — —
K1–K2 .S..HD KC520M .S..HD KCK15 .S..HD KCPK30
K3 .S..HD KCK15 .S..HD KCPK30 .S..HD KCPK30
N1–N2 — — — — — —
N3 — — — — — —
S1–S2 — — — — — —
S3 — — — — — —
S4 — — — — — —
H1 — — — — — —

Indexable Inserts

LNPU-HD

P  

M
 first choice K   

 alternate choice N
S
H
Face Mills

 LNPU-HD

KC520M
KC725M

KCPK30
KCK15
cutting
catalogue number LI BS W Rε S hm edges
LNPU221012PNSRHD 26,50 2,31 25,01 1,20 10,00 0,23 4    

275
KM_Master12_O042_O043_METRIC_EN.qxp:Layout 1 3/7/12 9:18 AM Page O43

MEGA 60 • Heavy-Duty Face Milling


Recommended Starting Speeds and Feeds

 Recommended Starting Speeds [m/min]


Material
KC520M KC725M KCK15 KCPK30
Group
1 — — — 315 275 255 — — — 545 475 440
2 — — — 260 230 195 — — — 335 305 275
3 — — — 240 205 170 — — — 305 275 250
P
4 — — — 215 180 145 — — — 225 210 190
5 — — — 180 160 145 — — — 310 275 255
6 — — — 160 120 95 — — — 190 165 —
1 — — — — — — — — — — — —
M 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
1 325 295 260 — — — 505 460 410 355 320 285
K 2 255 225 215 — — — 400 355 330 280 255 230
3 215 190 170 — — — 335 300 275 235 210 195
1–2 — — — — — — — — — — — —
N
3 — — — — — — — — — — — —
1 — — — — — — — — — — — —
2 — — — — — — — — — — — —
S
3 — — — — — — — — — — — —
4 — — — — — — — — — — — —
1 — — — — — — — — — — — —
H 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.S..HD 0,20 0,49 0,79 0,15 0,37 0,59 0,13 0,32 0,51 0,12 0,30 0,48 0,12 0,29 0,47 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

276
KM_Master12_O044_O045_METRIC_EN.qxp:Layout 1 3/7/12 9:24 AM Page O44

MEGA 90 • Heavy-Duty Face Milling


Shell Mills

• Four cutting edges per insert.


• Ap1 max = 25mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.

 MEGA90 • Shell Mills

order number catalogue number D1 D D4 D41 D6 L Ap1 max Z kg max RPM


4129656 MEGA90D125B06LN22 125 40 — — 90 63 25,5 6 3,19 10070
4129657 MEGA90D160C07LN22 160 40 66,7 — 130 63 25,5 7 4,86 8900
4129658 MEGA90D200C07LN22 200 60 101,6 — 160 63 25,5 7 6,85 7960
4129659 MEGA90D200C09LN22 200 60 101,6 — 160 63 25,5 9 6,92 7960
4129660 MEGA90D250C09LN22 250 60 101,6 — 160 63 25,5 9 9,82 7120
4129661 MEGA90D250C11LN22 250 60 101,6 — 160 63 25,5 11 9,95 7120
4129662 MEGA90D315C10LN22 315 60 101,6 177,8 225 80 25,5 10 17,66 6340
4129664 MEGA90D315C13LN22 315 60 101,6 177,8 225 80 25,5 13 17,78 6340

 Spare Parts
Face Mills

insert universal bit drive


D1 screw Nm shim torque driver bit
125 MS1162 5,0 SM-906 DTQ3054 BTQT25
160 MS1162 5,0 SM-906 DTQ3054 BTQT25
200 MS1162 5,0 SM-906 DTQ3054 BTQT25
250 MS1162 5,0 SM-906 DTQ3054 BTQT25
315 MS1162 5,0 SM-906 DTQ3054 BTQT25
NOTE: Shim screw: MS1162.

277
KM_Master12_O044_O045_METRIC_EN.qxp:Layout 1 3/7/12 9:24 AM Page O45

MEGA 90 • Heavy-Duty Face Milling


Shell Mills • JIS

• Four cutting edges per insert.


• Ap1 max = 25mm.
• Up to 30% higher metal removal rate (MRR).
• Cutter body protection with carbide shims.
• JIS standard.

 MEGA90 • Shell Mills • JIS (Japanese Industry Standard)


D
order number catalogue number D1 mm in D4 D41 D6 L Ap1 max Z kg max RPM
4129665 MEGA90D125B06LN22J 125 38,100 1.500 — — 97 63 25,5 6 3,44 10070
4129666 MEGA90D160C07LN22J 160 50,800 2.000 — — 130 63 25,5 7 5,63 8900
4129667 MEGA90D200C07LN22J 200 47,625 1.875 101,6 — 160 63 25,5 7 7,63 7960
4129668 MEGA90D200C09LN22J 200 47,625 1.875 101,6 — 160 63 25,5 9 7,70 7960
4129669 MEGA90D250C09LN22J 250 47,625 1.875 101,6 — 160 63 25,5 9 11,09 7120
4129670 MEGA90D250C11LN22J 250 47,625 1.875 101,6 — 160 63 25,5 11 11,22 7120
4129671 MEGA90D315C10LN22J 315 47,625 1.875 101,6 177,8 225 80 25,5 10 19,31 6340
4129672 MEGA90D315C13LN22J 315 47,625 1.875 101,6 177,8 225 80 25,5 13 19,46 6340

 Spare Parts

insert universal bit drive


D1 screw Nm shim torque driver bit
125 MS1162 5,0 SM-906 DTQ3054 BTQT25
160 MS1162 5,0 SM-906 DTQ3054 BTQT25
200 MS1162 5,0 SM-906 DTQ3054 BTQT25
250 MS1162 5,0 SM-906 DTQ3054 BTQT25
315 MS1162 5,0 SM-906 DTQ3054 BTQT25
NOTE: Shim screw: MS1162.

278
KM_Master12_O046_O047_METRIC_EN.qxp:Layout 1 3/9/12 12:24 PM Page O46

MEGA 90 • Heavy-Duty Face Milling


Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .S..HD KC725M .S..HD KC725M .S..HD KCPK30
P3–P4 .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30
P5–P6 .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30
M1–M2 — — — — — —
M3 — — — — — —
K1–K2 .S..HD KC520M .S..HD KCK15 .S..HD KCPK30
K3 .S..HD KCK15 .S..HD KCPK30 .S..HD KCPK30
N1–N2 — — — — — —
N3 — — — — — —
S1–S2 — — — — — —
S3 — — — — — —
S4 — — — — — —
H1 — — — — — —

Indexable Inserts

LNPU-HD

P  
M
 first choice K   
N
 alternate choice
S
H
Face Mills

 LNPU-HD

KC520M
KC725M

KCPK30
KCK15
cutting
catalogue number LI BS W Rε S hm edges
LNPU221012PNSRHD 26,50 2,31 25,01 1,20 10,00 0,23 4    

279
KM_Master12_O046_O047_METRIC_EN.qxp:Layout 1 3/9/12 12:24 PM Page O47

MEGA 90 • Heavy-Duty Face Milling


Recommended Starting Speeds and Feeds

 Recommended Starting Speeds [m/min]

Material
KC520M KC725M KCK15 KCPK30
Group
1 — — — 260 230 215 — — — 455 395 370
2 — — — 220 190 160 — — — 280 255 230
3 — — — 200 170 140 — — — 255 230 205
P
4 — — — 180 150 120 — — — 190 175 160
5 — — — 150 135 120 — — — 260 230 210
6 — — — 130 100 80 — — — 160 135 —
1 — — — — — — — — — — — —
M 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
1 270 245 215 — — — 420 385 340 295 265 240
K 2 210 190 175 — — — 335 295 275 235 210 190
3 175 160 145 — — — 280 250 230 195 175 160
1–2 — — — — — — — — — — — —
N
3 — — — — — — — — — — — —
1 — — — — — — — — — — — —
2 — — — — — — — — — — — —
S
3 — — — — — — — — — — — —
4 — — — — — — — — — — — —
1 — — — — — — — — — — — —
H 2 — — — — — — — — — — — —
3 — — — — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.S..HD 0,17 0,43 0,68 0,13 0,32 0,51 0,11 0,28 0,44 0,10 0,26 0,41 0,10 0,25 0,41 .S..HD
NOTE: Use “Light Machining” values as starting feed rate.

280
KM_Master12_O050_O051_METRIC_EN.qxp:Layout 1 3/7/12 9:23 AM Page O50

Beyond BLAST ™ KSSM™ 45°


Shell Mills

• Precision Coolant Technology (PCT).


• Coolant delivery exactly to cutting area.
• Increased heat transfer.
• Improved chip control.
• Productivity booster for machining titanium.

 BB Shell Mills 45°

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max RPM


4137779 50A04RS45SE14BB 50 63,9 22 — 50 40 6,6 4 0,47 18400
4137780 63A05RS45SE14BB 63 76,8 22 — 50 40 6,6 5 0,61 16400
4137781 80A06RS45SE14BB 80 93,8 27 — 60 50 6,6 6 1,19 14500
4137782 100B07RS45SE14BB 100 113,7 32 — 80 50 6,6 7 1,89 13000
4147354 100B10RS45SE14BB 100 113,7 32 — 80 50 6,6 10 1,91 13000
4137783 125B08RS45SE14BB 125 138,7 40 — 90 63 6,6 8 3,36 11600
4147355 125B12RS45SE14BB 125 138,7 40 — 90 63 6,6 12 3,35 11600
4137784 160C10RS45SE14BB 160 173,6 40 66,7 100 63 6,6 10 4,33 10300
4147356 160C14RS45SE14BB 160 173,6 40 66,7 100 63 6,6 14 4,35 10300
4137785 200C12RS45SE14BB 200 213,6 60 101,6 130 63 6,6 12 6,47 9200
4147357 200C16RS45SE14BB 200 213,6 60 101,6 130 63 6,6 16 6,84 9200
Face Mills

 Spare Parts

insert Torx Plus low-head socket-head coolant coolant shower


D1 screw Nm driver cap screw cap screw lock screw plate assembly
50 MS2078 4,0 DT15IP 129.025 — — —
63 MS2078 4,0 DT15IP 129.025 — — —
80 MS2078 4,0 DT15IP — MS2038 — —
100 MS2078 4,0 DT15IP — — MS2195C —
125 MS2078 4,0 DT15IP — — MS2187C —
160 MS2078 4,0 DT15IP — — — MCCM16001
200 MS2078 4,0 DT15IP — — — MCC080001

281
KM_Master12_O050_O051_METRIC_EN.qxp:Layout 1 3/7/12 9:23 AM Page O51

Beyond BLAST ™ KSSM™ 45°


Shell Mills • JIS • SE..14...

• Precision Coolant Technology (PCT).


• Coolant delivery exactly to cutting area.
• Increased heat transfer.
• Improved chip control.
• Productivity booster for machining titanium.

 BB Shell Mills 45° • JIS (Japanese Industry Standard)


D
order number catalogue number D1 D1 max mm in D4 D6 L Ap1 max Z kg max RPM
4137786 80A06RS45SE14BBJ 80 93,8 25,400 1.000 — 56 50 6,6 6 1,13 14500
4137787 100B07RS45SE14BBJ 100 113,7 31,750 1.250 — 73 50 6,6 7 1,76 13000
4147358 100B10RS45SE14BBJ 100 113,7 31,750 1.250 — 73 50 6,6 10 1,79 13000
4137788 125B08RS45SE14BBJ 125 138,7 38,100 1.500 — 97 63 6,6 8 3,62 11600
4147359 125B12RS45SE14BBJ 125 138,7 38,100 1.500 — 97 63 6,6 12 3,62 11600
4137789 160B10RS45SE14BBJ 160 173,6 50,800 2.000 — 100 63 6,6 10 4,99 10300
4147360 160B14RS45SE14BBJ 160 173,6 50,800 2.000 — 100 63 6,6 14 5,01 10300
4137790 200C12RS45SE14BBJ 200 213,6 47,625 1,875 101,6 130 63 6,6 12 7,07 9200
4147361 200C16RS45SE14BBJ 200 213,6 47,625 1,875 101,6 130 63 6,6 16 7,08 9200

 Spare Parts

insert Torx Plus socket-head coolant coolant shower


D1 screw Nm driver cap screw lock screw plate assembly
80 MS2078 4,0 DT15IP 125.230 — —
100 MS2078 4,0 DT15IP — MS2220C —
125 MS2078 4,0 DT15IP — MS2244C —
160 MS2078 4,0 DT15IP — MS2245C —
200 MS2078 4,0 DT15IP — — MCC080001

282
KM_Master12_O052_O053_METRIC_EN.qxp:Layout 1 3/7/12 9:23 AM Page O52

Beyond BLAST ™ KSSM™ 45°


Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 — — — — — —
P3–P4 — — — — — —
P5–P6 — — — — — —
M1–M2 — — — — — —
M3 — — — — — —
K1–K2 — — — — — —
K3 — — — — — —
N1–N2 — — — — — —
N3 — — — — — —
S1–S2 — — — — — —
S3 — — — — — —
S4 .E..GD2 KC725M .E..GN KC725M .S..GN KC725M
H1 — — — — — —

Indexable Inserts • BB KSSM 45°

BS 45˚

L10

20˚
SECX-ENGN SECX-SNGN SECX-GD2 Rε D S
SECX-GN SECX-GD2

P
M
 first choice K
 alternate choice N
S 

H
Face Mills

 SECX-GN

KC725M
cutting
catalogue number D BS L10 Rε S hm edges
SECX1404AEENGN 14,00 1,85 14,00 1,00 4,76 0,06 4 
SECX1404AESNGN 14,00 1,85 14,00 1,00 4,76 0,08 4 

 SECX-GD2
KC725M

cutting
catalogue number D BS L10 Rε S hm edges
SECX1404AEENGD2 14,00 1,85 14,00 1,00 4,76 0,06 4

283
KM_Master12_O052_O053_METRIC_EN.qxp:Layout 1 3/7/12 9:23 AM Page O53

Beyond BLAST ™ KSSM™ 45°


Recommended Starting Speeds and Feeds

 Recommended Starting Speeds [m/min]


Material
KC725M
Group
1 — — —
2 — — —
3 — — —
P
4 — — —
5 — — —
6 — — —
1 — — —
M 2 — — —
3 — — —
1 — — —
K 2 — — —
3 — — —
1–2 — — —
N
3 — — —
1 — — —
2 — — —
S
3 — — —
4 75 55 35
1 — — —
H 2 — — —
3 — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.E..GD2 0,17 0,26 0,36 0,12 0,19 0,27 0,11 0,17 0,24 0,10 0,16 0,22 0,10 0,15 0,22 .E..GD2
.E..GN 0,17 0,26 0,36 0,12 0,19 0,27 0,11 0,17 0,24 0,10 0,16 0,22 0,10 0,15 0,22 .E..GN
.S..GN 0,21 0,31 0,44 0,15 0,23 0,33 0,13 0,20 0,29 0,13 0,19 0,27 0,12 0,18 0,26 .S..GN
NOTE: Use “Light Machining” values as starting feed rate.

284
KM_Master12_O054_O055_METRIC_EN.qxp:Layout 1 3/7/12 9:29 AM Page O55

KSSM™ 45°
End Mills

• Consumes less power.


• Rapid insert changes.

 KSSM 45° • Weldon® End Mills

order number catalogue number D1 D1 max D L L2 Ap1 max Z kg max RPM


1926943 40D3R049B32SSE14G 40 54,0 32 110 49 6,6 3 0,70 26000

• Rapid insert changes.


• Suitable for a wide variety of workpiece materials.

 KSSM 45° • Cylindrical End Mills

order number catalogue number D1 D1 max D L L2 Ap1 max Z kg max RPM


3127213 50D4R049A32SSE14G 50 63,9 32 130 49 6,6 4 0,92 23250
3127216 63D5R049A32SSE14G 63 76,8 32 130 49 6,6 5 1,08 20710
3127217 80D6R049A32SSE14G 80 93,8 32 130 49 6,6 6 1,36 18380

 Spare Parts

insert Torx Plus


D1 screw Nm driver
40 MS2078 4 DT15IP
50 MS2078 4 DT15IP
63 MS2078 4 DT15IP
80 MS2078 4 DT15IP

285
KM_Master12_O056_O057_METRIC_EN.qxp:Layout 1 3/7/12 9:29 AM Page O56

KSSM™ 45°
Shell Mills

• Rapid insert changes.


• Carbide shims for pocket protection.

 KSSM 45° • Shell Mills

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max RPM


1926850 40A03RS45SE14EG 40 54,0 16 — 44 40 6,6 3 0,30 26000
1926812 50A03RS45SE14EG 50 63,9 22 — 50 40 6,6 3 0,40 22500
1926900 50A04RS45SE14EG 50 63,9 22 — 50 40 6,6 4 0,40 22500
1926899 63A04RS45SE14EG 63 76,8 22 — 50 40 6,6 4 0,50 20200
1926897 63A05RS45SE14EG 63 76,8 22 — 50 40 6,6 5 0,60 20200
1926894 80A05RS45SE14EG 80 93,8 27 — 60 50 6,6 5 1,10 18000
1926893 80A06RS45SE14EG 80 93,8 27 — 60 50 6,6 6 1,20 18000
1926926 100B05RS45SE14EG 100 113,7 32 — 80 50 6,6 5 1,70 16000
1926925 100B07RS45SE14EG 100 113,7 32 — 80 50 6,6 7 1,80 16000
1926924 125B06RS45SE14EG 125 138,7 40 — 90 63 6,6 6 2,90 14400
1926911 125B08RS45SE14EG 125 138,7 40 — 90 63 6,6 8 3,00 14400
1926909 160C07RS45SE14EG 160 173,6 40 66,7 100 63 6,6 7 4,10 12500
Face Mills

1926908 160C10RS45SE14EG 160 173,6 40 66,7 100 63 6,6 10 4,30 12500

 Spare Parts

insert Torx Plus shim hex low-head socket-head


D1 screw Nm driver shim screw driver cap screw cap screw
40 MS2078 4,0 DT15IP — — — MS2040 —
50 MS2078 4,0 DT15IP — — — 129.025 —
63 MS2078 4,0 DT15IP — — — 129.025 —
80 MS2078 4,0 DT15IP SM455 SRS3 DH35M — MS2038
100 MS2078 4,0 DT15IP SM455 SRS3 DH35M — —
125 MS2078 4,0 DT15IP SM455 SRS3 DH35M — —
160 MS2078 4,0 DT15IP SM455 SRS3 DH35M — —

286
KM_Master12_O056_O057_METRIC_EN.qxp:Layout 1 3/7/12 9:29 AM Page O57

KSSM™ 45°
Shell Mills • JIS

• Rapid insert changes.


• Carbide shims for pocket protection.

 KSSM 45° • Shell Mills • JIS (Japanese Industry Standard)


D
order number catalogue number D1 D1 max mm in D6 L Ap1 max Z kg max RPM
3669080 80A05RS45SE14EG-J 80 93,8 25,400 1.000 60 50 6,6 5 1,13 18000
3127218 80A06RS45SE14EG-J 80 93,8 25,400 1.000 60 50 6,6 6 1,16 18000
3669081 100B05RS45SE14EG-J 100 113,7 31,750 1.250 80 50 6,6 5 1,70 16000
3127219 100B07RS45SE14EG-J 100 113,7 31,750 1.250 80 50 6,6 7 1,80 16000
3669082 125B06RS45SE14EG-J 125 138,7 38,100 1.500 90 63 6,6 6 3,26 14400
3127220 125B08RS45SE14EG-J 125 138,7 38,100 1.500 90 63 6,6 8 3,09 14400
3669693 160B07RS45SE14EG-J 160 173,6 50,800 2.000 100 63 6,6 7 4,58 12500
3127221 160B10RS45SE14EG-J 160 173,6 50,800 2.000 100 63 6,6 10 — 12500

 Spare Parts

insert Torx Plus shim hex


D1 screw Nm driver shim screw driver
80 MS2078 4,0 DT15IP SM455 SRS3 DH35M
100 MS2078 4,0 DT15IP SM455 SRS3 DH35M
125 MS2078 4,0 DT15IP SM455 SRS3 DH35M
160 MS2078 4,0 DT15IP SM455 SRS3 DH35M

287
KM_Master12_O058_O059_METRIC_EN.qxp:Layout 1 3/7/12 9:29 AM Page O58

KSSM™ 45°
Inserts

 Insert Selection Guide

Material Light Machining General Purpose Heavy Machining


Group Geometry Grade Geometry Grade Geometry Grade
P1–P2 .E..LD2 KC725M .E..GP2 KC725M .E..GB2 KC725M
P3–P4 .E..GP2 KCPK30 .E..GB2 KCPK30 .S..GP2 KCPK30
P5–P6 .E..GB2 KCPM20 .S..GP2 KCPM20 .S..GB2 KCPM20
M1–M2 .E..GP2 KC725M .E..GB2 KC725M .S..GP2 KC725M
M3 .E..GB2 KCPK30 .S..GP2 KCPK30 .S..GB2 KCPK30
K1–K2 .E..GP2 KCK15 .E..GB2 KCK15 .S..GP2 KCK15
K3 .E..GB2 KCPK30 .S..GP2 KCPK30 .S..GB2 KCPK30
N1–N2 .F..LE KC410M .F..LE KC410M .F..LE KC410M
N3 .F..LE KC410M .F..LE KC410M .F..LE KC410M
S1–S2 .E..LD2 KC725M .E..GP2 KC725M .E..GB2 KC725M
S3 .E..GP2 KC725M .E..GB2 KC725M .S..GP2 KC725M
S4 .S..GP2 KC725M .S..GB2 KC725M — —
H1 — — — — — —

Indexable Inserts

SECT-LE SECT-LD2 SEKT-GP2


SECT/SEKT/SEPT

P   
M   
 first choice K     
 alternate choice N 
S 
H
Face Mills

 SECT-LE
KCPM20
KC410M
KC520M
KC725M

KCPK30
KY3500
KCK15
cutting
catalogue number D S L10 BS Rε hm edges
SECT1404AEFNLE 14,00 4,76 14,00 2,65 1,0 0,02 4 

 SECT-LD2
KCPM20
KC410M
KC520M
KC725M

KCPK30
KY3500
KCK15

cutting
catalogue number D S L10 BS Rε hm edges
SECT1404AEENLD2 14,00 4,76 14,00 2,65 1,0 0,04 4  

 SEKT-GP2
KCPM20
KC410M
KC520M
KC725M

KCPK30
KY3500
KCK15

cutting
catalogue number D S L10 BS Rε hm edges
SEKT1404AEENGP2 14,00 4,76 14,00 2,65 1,0 0,05 4     
SEKT1404AESNGP2 14,00 4,76 14,00 2,65 1,0 0,11 4     

288
KM_Master12_O058_O059_METRIC_EN.qxp:Layout 1 3/7/12 9:29 AM Page O59

KSSM™ 45°
Indexable Inserts

SEPT-GB2 SECW-GNW SECW-GN

SECW-GNW

P   
M   
 first choice K     
 alternate choice N 
S 
H

 SEPT-GB2

KCPM20
KC410M
KC520M
KC725M

KCPK30
KY3500
KCK15
cutting
catalogue number D S L10 BS Rεε hm edges
SEPT1404AEENGB2 14,00 4,76 14,00 2,65 1,0 0,08 4     
SEPT1404AESNGB2 14,00 4,76 14,00 2,65 1,0 0,13 4     

 SECW-GNW

KCPM20
KC410M
KC520M
KC725M

KCPK30
KY3500
KCK15
cutting
catalogue number D S L10 BS Rε hm edges
SECW1404AEENGNW 14,00 4,76 8,26 8,26 0,8 0,04 2  

 SECW-GN

KCPM20
KC410M
KC520M
KC725M

KCPK30
KY3500
KCK15
cutting
catalogue number D S L10 BS Rε hm edges
SECW1404AESNGN 14,00 4,76 14,00 2,65 1,0 0,16 4 

289
KM_Master12_O060_O061_METRIC_EN.qxp:Layout 1 3/7/12 9:29 AM Page O60

KSSM™ 45˚
Recommended Starting Speeds and Feeds • 45° Approach Angle

 Recommended Starting Speeds [m/min]


Material
KC410M KC520M KC725M KCK15
Group
1 — — — — — — 315 275 255 — — —
2 — — — — — — 260 230 195 — — —
3 — — — — — — 240 205 170 — — —
P
4 — — — — — — 215 180 145 — — —
5 — — — — — — 180 160 145 — — —
6 — — — — — — 160 120 95 — — —
1 — — — — — — 205 180 165 — — —
M 2 — — — — — — 185 160 130 — — —
3 — — — — — — 140 120 95 — — —
1 — — — 325 295 260 — — — 505 460 410
K 2 — — — 255 225 215 — — — 400 355 330
3 — — — 215 190 170 — — — 335 300 275
1–2 1460 1300 1195 — — — — — — — — —
N
3 1300 1195 1100 — — — — — — — — —
1 — — — — — — 45 35 30 — — —
2 — — — — — — 45 35 30 — — —
S
3 — — — — — — 55 45 30 — — —
4 — — — — — — 75 55 35 — — —
H 1 — — — — — — — — — — — —

Material
KCPM20 KCPK30 KY3500
Group
1 660 580 535 545 475 440 — — —
2 410 370 330 335 305 275 — — —
3 370 330 305 305 275 250 — — —
P
4 275 255 230 225 210 190 — — —
5 330 300 275 310 275 255 — — —
6 230 200 175 190 165 — — — —
1 270 240 205 250 220 190 — — —
M 2 245 215 190 225 195 170 — — —
3 195 175 150 175 160 140 — — —
1 435 390 350 355 320 285 965 880 780
Face Mills

K 2 345 310 280 280 255 230 765 685 635


3 290 255 240 235 210 195 645 570 525
1–2 — — — — — — — — —
N
3 — — — — — — — — —
1 — — — — — — — — —
2 — — — — — — — — —
S
3 — — — — — — — — —
4 — — — — — — — — —
H 1 — — — — — — — — —
NOTE: FIRST choice starting speeds are in bold type.
As the average chip thickness increases, the speed should be decreased.

 Recommended Starting Feeds [mm] Light General Heavy


Machining Purpose Machining

Programmed Feed per Tooth (fz)


Insert as a % of Radial Depth of Cut (ae) Insert
Geometry 10% 20% 30% 40% 50–100% Geometry
.F..LE 0,12 0,24 0,47 0,09 0,18 0,35 0,08 0,15 0,31 0,07 0,14 0,29 0,07 0,14 0,28 .F..LE
.E..LD2 0,13 0,27 0,50 0,10 0,20 0,38 0,08 0,18 0,33 0,08 0,16 0,31 0,08 0,16 0,30 .E..LD2
.E..GP2 0,17 0,29 0,54 0,13 0,22 0,41 0,11 0,19 0,35 0,10 0,18 0,33 0,10 0,17 0,32 .E..GP2
.E..GB2 0,20 0,32 0,58 0,15 0,24 0,43 0,13 0,21 0,38 0,12 0,20 0,35 0,12 0,19 0,34 .E..GB2
.S..GP2 0,24 0,38 0,64 0,18 0,29 0,48 0,16 0,25 0,42 0,15 0,23 0,39 0,14 0,23 0,38 .S..GP2
.S..GB2 0,24 0,44 0,69 0,18 0,33 0,52 0,16 0,29 0,45 0,15 0,27 0,42 0,14 0,26 0,41 .S..GB2
.S..GN 0,24 0,47 0,72 0,18 0,35 0,54 0,16 0,31 0,47 0,15 0,29 0,44 0,14 0,28 0,43 .S..GN
NOTE: Use “Light Machining” values as starting feed rate.

290
SHANK
TOOL
HOLDERS
DATA
KEN_TOOLINGSYSTEMS11_E002_E003.qxp:WIDIA 10:50 AM Page E3

BT Shank Tools
Catalog Numbering System

How Do Catalog Numbers Work?


Each character in our catalog number signifies a specific trait of that
product. Use the following key columns and corresponding images
to easily identify which attributes apply.

BT40BER40120M

BT 40 B ER 40 120 M
Shank Shank Special Feature Toolholder Toolholder Tool Identification
Style Taper (optional) Style Size Length Value
Size

JIS 30 = 30 B = (Taper gage line to


6339 DIN form B coolant front of tool)
40 = 40 feature, tool shipped
to AD specifications metric
50 = 50 xxx = xxx
(design allows conversion
to form B style)
inch
(blank) = xxx = x.xx
(no “B” or “Z”) — tool built
to form A/AD coolant style
CH =
Coolant form AD — M =
high pressure Tool built to metric values and has metric
HPV = retention thread
High performance
and balanceable
TD =
Tunable
TG =
Collet series xx (50), xxx (100)
EM =
I.D. size: metric — xx = xx, (20);
inch — xxx = x.xx, (075)
SM =
O.D. size: metric — xx = xx, (20);
inch — xxx = x.xx, (075)

BB = Bar blank KR = Romicron boring adapters STRC = Rapid Change — solid tapping
adapter chuck
DA = Double-angle collet chuck MT = Morse taper adapter
SWN = Whistle Notch™ 2° — short —
DC = Drill chuck RC = Rapid Change — T&C tapping (not to DIN standard)
adapter chuck
EM = End mill adapter TA = Tap chuck adapter
SA = Slotting cutter adapter
ER = DIN 6499 single-angle collet chuck TCRC = Rapid Change — T&C tapping
SER = DIN 6499 single-angle collet chuck — adapter chuck
HC = Hydraulic chuck — Standard Line short with internal locknut
TG = Tremendous Grip single-angle
HCB = Hydraulic chuck — Basic Line SFTT = SAFE-LOCK™ Shrink Fit collet chuck
thermo toolholder
HCSL = Hydraulic chuck — Slim Line TGF = Tremendous Grip single-angle
SM2C = Shell mill adapter with coolant collet chuck — flush face
HCSLT = Hydraulic chuck — Slim Line — Trend and small diameter
HCT = Hydraulic chuck — Trend Line TT = Shrink Fit thermo toolholder
SMC = Shell mill adapter with coolant
HPMC = Bearing milling chuck — TTHT = Shrink Fit thermo toolholder —
SS = Adapter for straight shanks (drills) high torque
high performance
SSF = Adapter for straight shanks with WD = Whistle Notch with drive
HSK = HSK adapter flat (drills)
JT = Jacobs taper adapter WN = Whistle Notch (2° metric; 5° inch)
ST = Screw-on adapters
KM = KM™ adapter

293
KEN_TOOLINGSYSTEMS11_E008_E009.qxp:WIDIA 10:51 AM Page E9

BT30 Shank Tools


TG Single-Angle Collet Chucks

• Tremendous Grip (3:1 advantage).

collet series

Collet Capacity
mm inch

TG collet series min max min max


TG75 2,6 20,0 3/64 3/4

 TG Round-BT Form AD

collet stop wrench size


order number catalog number series D11 L1 L9 V locknut wrench Nm screw stop screw kg
1156351 BT30TG075075M TG75 50 75 55 17 LNA075M HSW45M 136 SS081041G 4mm & 5/32 0,60
NOTE: Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool,
then tighten to the recommended tightening torque.
Collet chuck technical section, see page M98.
Supplied with locknut and stop screw.
Locknut wrench must be ordered separately.
Interchangeable locknuts, coolant-style locknuts, and coolant disks are available and must be ordered separately; see pages L16–L17.
Stop screw coolant caps are available and must be ordered separately; see pages L34–L35.
Balanceable/interchangeable locknuts are available and must be ordered separately; see page L16.
TG standard straight-bore collets, see page J10.
TG tap collets, see page J10.
For retention knobs, see page L45.

294
KEN_TOOLINGSYSTEMS11_E010_E011.qxp:WIDIA 10:51 AM Page E10

BT30 Shank Tools


ER Single-Angle Collet Chucks

• Grip (2:1 advantage).

collet series
BT30 Shank Tools

Collet Capacity
mm inch

ER collet series min max min max


ER16 0,5 10,0 .02 .41
ER20 0,5 13,0 .02 .50
ER25 1,0 16,0 .04 .63
ER32 2,0 20,0 .08 .81
ER40 3,0 26,0 .12 1.00

 ER Hex-BT Form AD

collet
order number catalog number series D11 L1 L9 V kg
1258023 BT30ER16060M ER16 28 60 32 33 0,48
1826220 BT30ER16100M ER16 28 100 32 48 0,64
3847457 BT30ER16150M ER16 28 150 32 48 0,85
1021296 BT30ER20060M ER20 34 60 36 31 0,49
3847458 BT30ER20100M ER20 34 100 36 44 0,74

 Spare Parts

stop wrench size


catalog number locknut wrench Nm screw stop screw
BT30ER16060M LNHSER16M OEW25M 40 SS044038G 4mm & 5/32
BT30ER16100M LNHSER16M OEW25M 40 SS044038G 4mm & 5/32
BT30ER16150M LNHSER16M OEW25M 40 SS044038G 4mm & 5/32
BT30ER20060M LNHSER20M OEW30M 32 SS056041G 4mm & 5/32
BT30ER20100M LNHSER20M OEW30M 32 SS056041G 4mm & 5/32

(continued)

295
KEN_TOOLINGSYSTEMS11_E010_E011.qxp:WIDIA 10:51 AM Page E11

BT30 Shank Tools


ER Single-Angle Collet Chucks

(ER BT Form AD continued)

collet series

 ER Round-BT Form AD

collet
order number catalog number series D11 L1 L9 V kg
1258025 BT30ER25060M ER25 42 60 40 16 0,52
1826221 BT30ER25100M ER25 42 100 40 40 0,73
1156350 BT30ER32070M ER32 50 70 46 10 0,65
3847459 BT30ER32100M ER32 50 100 46 34 0,88
3847460 BT30ER40100M ER40 63 100 52 10 1,15

 Spare Parts

stop wrench size


catalog number locknut wrench Nm screw stop screw
BT30ER25060M LNSER25M ER25WM 104 SS075041G 4mm & 5/32
BT30ER25100M LNSER25M ER25WM 104 SS075041G 4mm & 5/32
BT30ER32070M LNSER32M ER32WM 136 SS094041G 4mm & 5/32
BT30ER32100M LNSER32M ER32WM 136 SS094041G 4mm & 5/32
BT30ER40100M LNSER40M ER40WM 176 SS112041G 4mm & 5/32
NOTE: Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool,
then tighten to the recommended tightening torque.
Collet chuck technical section, see page M98.
Supplied with locknut and stop screw.
Locknut wrench must be ordered separately.
ER standard straight-bore collets, see page J50.
ER tap collets, see pages J58–J59.
ER TCT tension-only tap collets, see page J60.
For retention knobs, see page L45.

296
KEN_TOOLINGSYSTEMS11_E012_E013.qxp:WIDIA 10:51 AM Page E12

BT30 Shank Tools


DA 08 Series Double-Angle Collet Chucks

• Grip 1:1.

collet series
Collet Capacity
mm inch
BT30 Shank Tools

DA collet series min max min max


DA200 0,2 10 1/64 25/64
DA180 2,2 20 1/64 3/4

 DA Hex-BT Form AD

collet
order number catalog number series D11 L1 L9 V lbs
1258011 BT30DA208060M DA200 1.08 2.36 1.50 1.17 1.10

 Spare Parts

locknut stop wrench size


catalog number locknut wrench ft. lbs. screw stop screw
BT30DA208060M LNA208M OEW24M 45 SS038031G 2mm & 5/64

(continued)

297
KEN_TOOLINGSYSTEMS11_E012_E013.qxp:WIDIA 10:51 AM Page E13

BT30 Shank Tools


DA 08 Series Double-Angle Collet Chucks

(DA BT Form AD continued)

collet series

 DA Round-BT Form AD

collet
order number catalog number series D11 L1 L9 V lbs
1191712 BT30DA188060M DA180 1.69 2.36 2.13 .35 1.54

 Spare Parts

locknut stop wrench size


catalog number locknut wrench ft. lbs. screw stop screw
BT30DA188060M LNA188M HSW45M 100 SS056041G 4 mm & 5/32
NOTE: Tighten locknut to the recommended tightening torque.
Collet chuck technical section, see page M98.
Supplied with locknut and stop screw.
Locknut wrench must be ordered separately.
Stop screw coolant caps are available and must be ordered separately; see pages L34–L35.
DA standard straight-bore collets, see pages J65–J68.
DA non-pullout collets, see pages J65–J68.
For retention knobs, see page L45.

298
KEN_TOOLINGSYSTEMS11_E014_E015.qxp:WIDIA 10:51 AM Page E14

BT30 Shank Tools


Drill Chucks • Whistle Notch™ Adapters
BT30 Shank Tools

 DC-BT Form AD
D1 D1 max

order number catalog number mm in mm in D2 L1 L1S Nm lbs


3582592 BT30DC08092M 0,5 .020 8,0 .315 38 100 92 25 2.89
NOTE: Tighten to the recommended tightening torque.
Locknut wrench supplied.
For retention knobs, see page L45.

 WN MM-BT Form AD

lock wrench size stop wrench size


order number catalog number D1 D2 L1 L9 V screw lock screw Nm screw stop screw kg
1861102 BT30WN06050M 6 25 50 30 10 SS03M012 3mm 7 571.060 2,5mm 0,47
1861123 BT30WN08050M 8 28 50 30 10 SS03M014 4mm 15 571.067 3mm 0,49
2255556 BT30WN10055M 10 35 55 35 10 SS03M018 5mm 25 571.062 4mm 0,58
2255557 BT30WN12055M 12 42 55 40 10 SS03M023 6mm 35 571.063 5mm 0,67
2255558 BT30WN14055M 14 44 55 40 10 SS03M023 6mm 35 571.063 5mm 0,68
2255559 BT30WN16055M 16 46 55 43 10 SS03M025 6mm 50 571.069 6mm 0,71

NOTE: Do not overtighten lock screw; use torque recommendations above.


Supplied with lock screw and stop screw.
Lock screw and stop screw wrenches not included.
For retention knobs, see page L45.

299
KEN_TOOLINGSYSTEMS11_E014_E015.qxp:WIDIA 10:51 AM Page E15

BT30 Shank Tools


End Mill Adapters

 EM MM-BT Form AD

lock wrench size


order number catalog number D1 D2 L1 L9 screw lock screw Nm kg
1258015 BT30EM06050M 6 25 50 74 SS03M012 3mm 7 0,46
1258018 BT30EM08060M 8 28 60 84 SS03M014 4mm 15 0,52
1258019 BT30EM10060M 10 35 60 84 SS03M018 5mm 25 0,60
1155346 BT30EM12060M 12 42 60 50 SS03M023 6mm 35 0,70
1258020 BT30EM16060M 16 48 60 53 SS03M025 6mm 50 0,77
1258021 BT30EM20080M 20 52 80 55 SS03M026 8mm 95 1,03

 EM IN-BT Form AD

lock wrench size


order number catalog number D1 D2 L1 L9 screw lock screw ft. lbs. lbs
2249689 BT30EM012236 1/8 .69 2.36 3.30 S1045PKG 3/32 3 .95
2249690 BT30EM018236 3/16 .69 2.36 3.30 S1045PKG 3/32 3 .94
1258012 BT30EM025236 1/4 1.00 2.36 3.30 ELS025025PKG 1/8 5 1.10
2249691 BT30EM031236 5/16 1.00 2.36 3.30 ELS031031PKG 5/32 11 1.08
1258013 BT30EM038236 3/8 1.00 2.36 3.30 ELS038031PKG 3/16 15 1.08
1258014 BT30EM050236 1/2 1.38 2.36 1.97 ELS044038PKG 7/32 20 1.26
1258016 BT30EM062236 5/8 1.63 2.36 2.09 ELS056050PKG 1/4 40 1.43
1258017 BT30EM075236 3/4 1.75 2.36 2.22 ELS062050PKG 5/16 70 1.46
NOTE: Do not overtighten lock screw; use torque recommendations above.
Supplied with lock screw.
Lock screw wrench not included.
For retention knobs, see page L45.

300
KEN_TOOLINGSYSTEMS11_E016_E017.qxp:WIDIA 10:51 AM Page E16

BT30 Shank Tools


Shell Mill Adapters with Through Coolant
BT30 Shank Tools

 SMC Cap MM-BT Form B/AD

lock drive wrench size


order number catalog number D1 D2 L1 screw key lock screw kg
3752223 BT30SM2C16035M 16 38 35 MS1294 KDK16M 6mm 0,51
3752222 BT30SMC16035M 16 44 35 MS1294 KDK16M 6mm 0,55
3752225 BT30SM2C16050M 16 38 50 MS1294 KDK16M 6mm 0,64
3752224 BT30SMC16050M 16 44 50 MS1294 KDK16M 6mm 0,73
3752227 BT30SM2C22040M 22 42 40 MS1234 — 8mm 0,62
3752226 BT30SMC22040M 22 49 40 MS1234 KDK22M 8mm 0,68
3752229 BT30SM2C22050M 22 42 50 MS1234 — 8mm 0,73
3752228 BT30SMC22050M 22 49 50 MS1234 KDK22M 8mm 0,79

(continued)

301
KEN_TOOLINGSYSTEMS11_E016_E017.qxp:WIDIA 10:51 AM Page E17

BT30 Shank Tools


Shell Mill Adapters with Through Coolant

(SMC BT Form B/AD continued)

 SMC Lock MM-BT Form B/AD

lock drive wrench size


order number catalog number D1 D2 L1 screw key lock screw kg
3752230 BT30SMC27045M 27 60 45 KLSS27M KDK22M 10mm 0,97

 SMC Lock IN-BT Form B/AD

lock drive wrench size


order number catalog number D1 D2 L1 screw key lock screw lbs
3648599 BT30SM2C050118 1/2 1.20 1.18 KLS05 KDK04 3/16 .97
3648598 BT30SMC050118 1/2 1.44 1.18 KLS05 KDK04 3/16 1.01
3648601 BT30SM2C075118 3/4 1.46 1.18 KLS07 — 1/4 1.08
3648600 BT30SMC075118 3/4 1.69 1.18 KLS07 KDK05 1/4 1.13
3648653 BT30SM2C100177 1 2.19 1.77 KLS10 KDK06 5/16 1.83
3648602 BT30SMC100177 1 2.75 1.77 KLS10 KDK06 5/16 2.16

NOTE: Do not overtighten lock screw.


Supplied with lock screw and drive keys.
Interchangeable coolant-style lock screws are available and must be ordered separately; see page L38.
Lock screw wrench not included.
For retention knobs, see page L45.

302
KEN_TOOLINGSYSTEMS11_E018_E019.qxp:WIDIA 10:51 AM Page E18

BT30 Shank Tools


Screw-On Adapters for Modular Milling Cutters • KM™ Modular Adapters
BT30 Shank Tools

 ST-BT Form AD

order number catalog number DCB G D2 L1 L2 kg


4070054 BT30ST06032M 6,5 M6 10 32 9 0,39
4070055 BT30ST08032M 8,5 M8 13 32 9 0,39
4070056 BT30ST10032M 10,5 M10 18 32 9 0,39
4070057 BT30ST12032M 12,5 M12 21 32 9 0,38

NOTE: For retention knobs, see page L45.

system size

 KM-BT Form AD

system KM spare wrench size


order number catalog number size D2 D21 L1 parts package actuation screw Nm kg
1013658 BT30KM3240 KM32 32 40 40 KM32PKG3L 5mm 8-11 0,49
NOTE: Do not overtorque actuation screw; use torque recommendations above.
Supplied with KM actuation mechanism.
For retention knobs, see page L45.

303
KEN_TOOLINGSYSTEMS11_E034_E035.qxp:WIDIA 10:52 AM Page E34

BT40 Shank Tools


TG Single-Angle Collet Chucks

• Tremendous Grip (3:1 advantage).

collet series
BT40 Shank Tools

Collet Capacity
mm inch

TG collet series min max min max


TG75 2,6 20,0 3/64 3/4
TG100 2,6 25,5 5/64 1
TG150 11,6 40,0 23/64 1 1/2

 TG Round-BT Form AD

collet stop wrench size


order number catalog number series D11 L1 L9 V locknut wrench Nm screw stop screw kg
1156366 BT40TG075070M TG75 50 70 54 27 LNA075M HSW45M 136 SS081041G 4mm & 5/32 1,24
1156367 BT40TG100080M TG100 60 80 70 13 LNA100M HSW58M 203 SS112041G 4mm & 5/32 1,44
1191754 BT40TG100100M TG100 60 100 70 33 LNA100M HSW58M 203 SS112041G 4mm & 5/32 1,63
1191755 BT40TG100150M TG100 60 150 70 83 LNA100M HSW58M 203 SS112041G 4mm & 5/32 2,11
1191756 BT40TG150110M TG150 85 110 86 20 LNA150M HSW80M 271 SS112041G 4mm & 5/32 2,46
NOTE: Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool,
then tighten to the recommended tightening torque.
Collet chuck technical section, see page M98.
Supplied with locknut and stop screw.
Locknut wrench must be ordered separately.
Interchangeable locknuts, coolant-style locknuts, and coolant disks are available and must be ordered separately; see pages L16–L17.
Stop screw coolant caps are available and must be ordered separately; see pages L34–L35.
Balanceable/interchangeable locknuts are available and must be ordered separately; see page L16.
TG standard straight-bore collets, see page J10.
TG tap collets, see page J10.
For retention knobs, see page L45.

304
KEN_TOOLINGSYSTEMS11_E034_E035.qxp:WIDIA 10:53 AM Page E35

BT40 Shank Tools


ER Single-Angle Collet Chucks Short

• Grip (2:1 advantage).

collet series

Collet Capacity
mm inch

ER collet series min max min max


ER32 2,0 20,0 .08 .81

 ER Short-BT Form AD

collet stop wrench size


order number catalog number series D11 L1 L9 V locknut wrench Nm screw stop screw kg
2978765 BT40SER32035M ER32 36 35 50 6 LNECSER32M OEW32M 136 SS094041G 4mm & 5/32 0,75
NOTE: Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool,
then tighten to the recommended tightening torque.
Collet chuck technical section, see page M98.
Supplied with locknut and stop screw.
Locknut wrench must be ordered separately.
Stop screw coolant caps are available and must be ordered separately; see pages L34–L35.
ER standard straight-bore collets, see pages J58–J59.
ER tap collets, see pages J58–J59.
ER TCT tension-only tap collets, see page J60.
For retention knobs, see page L45.

305
KEN_TOOLINGSYSTEMS11_E036_E037.qxp:WIDIA 10:53 AM Page E36

BT40 Shank Tools


ER Single-Angle Collet Chucks

• Grip (2:1 advantage).

collet series
BT40 Shank Tools

Collet Capacity
mm inch

ER collet series min max min max


ER16 0,5 10,0 .02 .41
ER20 0,5 13,0 .02 .50
ER25 1,0 16,0 .04 .63
ER32 2,0 20,0 .08 .81
ER40 3,0 26,0 .12 1.00

 ER Hex-BT Form B/AD

collet
order number catalog number series D11 L1 L9 V kg
1315660 BT40BER16060M ER16 28 60 32 39 1,03
1623345 BT40BER16120M ER16 28 120 32 48 1,27
3847461 BT40BER16150M ER16 28 150 32 48 1,39
3847462 BT40BER20060M ER20 34 60 37 38 1,04
3847513 BT40BER20120M ER20 34 120 37 63 1,41
3847514 BT40BER20150M ER20 34 150 37 63 1,59

 Spare Parts

counterbore collet straight collet stop wrench size


catalog number locknut wrench torque (Nm) torque (Nm) screw stop screw
BT40BER16060M LNHSER16M OEW25M 40 56 SS044038G 4mm & 5/32
BT40BER16120M LNHSER16M OEW25M 40 56 SS044038G 4mm & 5/32
BT40BER16150M LNHSER16M OEW25M 40 56 SS044038G 4mm & 5/32
BT40BER20060M LNHSER20M OEW30M 32 80 SS056041G 4mm & 5/32
BT40BER20120M LNHSER20M OEW30M 32 80 SS056041G 4mm & 5/32
BT40BER20150M LNHSER20M OEW30M 32 80 SS056041G 4mm & 5/32

(continued)

306
KEN_TOOLINGSYSTEMS11_E036_E037.qxp:WIDIA 10:53 AM Page E37

BT40 Shank Tools


ER Single-Angle Collet Chucks

(continued ER BT Form B/AD)

collet series

 ER Round-BT Form B/AD

collet
order number catalog number series D11 L1 L9 V kg
1718315 BT40BER25070M ER25 42 70 40 38 1,15
1610709 BT40BER25120M ER25 42 120 40 60 1,61
3798342 BT40BER25150M ER25 42 150 40 60 1,90
1538985 BT40BER32070M ER32 50 70 46 40 1,15
1538986 BT40BER32120M ER32 50 120 46 54 1,82
3798343 BT40BER32150M ER32 50 150 46 54 2,26
1871535 BT40BER40080M ER40 63 80 52 28 1,37
1871538 BT40BER40120M ER40 63 120 52 33 2,29

 Spare Parts

counterbore collet stop wrench size


catalog number locknut wrench torque (Nm) screw stop screw
BT40BER25070M LNSER25M ER25WM 104 SS075041G 4mm & 5/32
BT40BER25120M LNSER25M ER25WM 104 SS075041G 4mm & 5/32
BT40BER25150M LNSER25M ER25WM 104 SS075041G 4mm & 5/32
BT40BER32070M LNSER32M ER32WM 136 SS094041G 4mm & 5/32
BT40BER32120M LNSER32M ER32WM 136 SS094041G 4mm & 5/32
BT40BER32150M LNSER32M ER32WM 136 SS094041G 4mm & 5/32
BT40BER40080M LNSER40M ER40WM 176 SS112041G 4mm & 5/32
BT40BER40120M LNSER40M ER40WM 176 SS112041G 4mm & 5/32
NOTE: Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool,
then tighten to the recommended tightening torque.
Collet chuck technical section, see page M98.
Supplied with locknut and stop screw.
Locknut wrench must be ordered separately.
ER standard straight-bore collets, see page J50.
ER tap collets, see pages J58–J59.
ER TCT tension-only tap collets, see page J60.
For retention knobs, see page L45.

307
KEN_TOOLINGSYSTEMS11_E038_E039.qxp:WIDIA 10:53 AM Page E38

BT40 Shank Tools


DA 08 Series Double-Angle Collet Chucks

• Grip 1:1.

collet series

Collet Capacity
BT40 Shank Tools

mm inch

DA collet series min max min max


DA200 0,2 10 1/64 25/64
DA100 1,8 14 1/64 9/16
 DA Hex-BT form AD

collet
order number catalog number series D11 L1 L9 V lbs
1191725 BT40DA208070M DA200 1.08 2.76 1.50 1.26 2.20
1191722 BT40DA108070M DA100 1.44 2.76 1.77 1.10 2.20

 Spare Parts

locknut stop wrench size


catalog number locknut wrench ft. lbs. screw stop screw
BT40DA108070M LNA108M OEW32M 55 SS056041G 4mm & 5/32
BT40DA208070M LNA208M OEW24M 44 SS038031G 2mm & 5/64

(continued)

308
KEN_TOOLINGSYSTEMS11_E038_E039.qxp:WIDIA 10:53 AM Page E39

BT40 Shank Tools


DA 08 Series Double-Angle Collet Chucks

(DA BT Form AD continued))

collet series

 DA Round-BT form AD

collet
order number catalog number series D11 L1 L9 V lbs
1191723 BT40DA188070M DA180 1.69 2.76 1.89 1.30 2.65
1258159 BT40DA188100M DA180 1.69 3.94 1.89 2.05 3.09
1191724 BT40DA188150M DA180 1.69 5.91 1.97 1.77 3.75

 Spare Parts

locknut stop wrench size


catalog number locknut wrench ft. lbs. screw stop screw
BT40DA188070M LNA188M HSW45M 100 SS081041G 4mm & 5/32
BT40DA188100M LNA188M HSW45M 100 SS081041G 4mm & 5/32
BT40DA188150M LNA188M HSW45M 100 SS081041G 4mm & 5/32
NOTE: For retention tighten locknut to the recommended tightening torque.
Collet chuck technical section, see page M98.
Supplied with locknut and stop screw.
Locknut wrench must be ordered separately.
Stop screw coolant caps are available and must be ordered separately; see pages L34–L35.
DA standard straight-bore collets, see page J62.
DA non-pullout collets, see pages J65–J68.

309
KEN_TOOLINGSYSTEMS11_E040_E041.qxp:WIDIA 10:53 AM Page E40

BT40 Shank Tools


Drill Chucks
BT40 Shank Tools

 DC-BT Form A
D1 D1 max
locknut
order number catalog number mm in mm in D2 L1 L1S wrench Nm kg
3583293 BT40DC13096M 1,0 .039 13,0 .512 51 108 96 PSW45M 55 1,74
NOTE: Tighten to the recommended tightening torque.
Locknut wrench not supplied.
For retention knobs, see page L45.

310
KEN_TOOLINGSYSTEMS11_E040_E041.qxp:WIDIA 10:53 AM Page E41

BT40 Shank Tools


Whistle Notch™ Adapters

 WN MM-BT Form B/AD

lock wrench size stop wrench size


order number catalog number D1 D2 L1 L9 V screw lock screw Nm screw stop screw kg
1126481 BT40BWN06050M 6 25 50 30 10 SS03M012 3mm 7 571.060 2,5mm 1,03
1126482 BT40BWN08050M 8 28 50 30 10 SS03M014 4mm 15 571.067 3mm 1,04
1126850 BT40BWN10063M 10 35 63 35 10 SS03M018 5mm 25 571.068 4mm 1,18
1126483 BT40BWN12063M 12 42 63 40 10 SS03M023 6mm 35 571.074 5mm 1,26
1126844 BT40BWN14063M 14 44 63 40 10 SS03M023 6mm 35 571.074 5mm 1,28
1126845 BT40BWN16063M 16 48 63 43 10 SS03M025 6mm 50 571.075 6mm 1,34
1126846 BT40BWN18063M 18 50 63 43 10 SS03M025 6mm 50 571.075 6mm 1,36
1126847 BT40BWN20063M 20 52 63 45 10 SS03M026 8mm 95 571.076 6mm 1,37
1126848 BT40BWN25090M 25 65 90 55 10 SS03M027 10mm 135 571.077 6mm 2,21
1126849 BT40BWN32100M 32 72 100 54 10 SS03M029 10mm 160 571.077 6mm 2,63
NOTE: Do not overtighten lock screw; use torque recommendations above.
Supplied with lock screw and stop screw.
Lock screw or stop screw wrenches not included.
For retention knobs, see page L45.

311
KEN_TOOLINGSYSTEMS11_E042_E043.qxp:WIDIA 10:53 AM Page E42

BT40 Shank Tools


Whistle Notch™ Adapters Short • Whistle Notch Tap Chuck Adapters Short TA
BT40 Shank Tools

 SWN MM-BT Form B/AD

lock wrench size stop wrench size


order number catalog number D1 D2 L1 L9 V screw lock screw screw stop screw Nm kg
1126479 BT40BSWN25075M 25 65 75 44 15 SS03M027 10mm 571.066 10mm 135 1,90
1126480 BT40BSWN32075M 32 72 75 46 17 SS03M029 10mm 571.066 10mm 160 1,98
NOTE: Do not overtighten lock screw; use torque recommendations above.
Supplied with lock screw.
Lock screw wrenches not included.
For retention knobs, see page L45.

 SWN IN-BT Form AD (Tap Chuck Adapter)

lock wrench size


order number catalog number D1 D2 L1 L9 screw lock screw ft. lbs. lbs
1017937 BT40TA1106 1 2.48 1.06 2.50 ELS038031PKG 3/16 15 1.79
NOTE: Do not overtighten lock screw; use torque recommendations above.
Supplied with lock screw.
Lock screw wrench not included.
For retention knobs, see page L45.

312
KEN_TOOLINGSYSTEMS11_E042_E043.qxp:WIDIA 10:53 AM Page E43

BT40 Shank Tools


End Mill Adapters

 EM MM-BT Form B/AD

lock wrench size


order number catalog number D1 D2 L1 L9 screw lock screw Nm kg
1126851 BT40BEM06050M 6 25 50 40 SS03M012 3mm 7 1,02
1126852 BT40BEM08050M 8 28 50 40 SS03M014 4mm 15 1,03
1126853 BT40BEM10063M 10 35 63 45 SS03M018 5mm 25 1,17
1127275 BT40BEM12063M 12 42 63 50 SS03M023 6mm 35 1,26
1126914 BT40BEM14063M 14 44 63 50 SS03M023 6mm 35 1,28
1126915 BT40BEM16063M 16 48 63 53 SS03M025 6mm 50 1,33
1126916 BT40BEM18063M 18 50 63 53 SS03M025 6mm 50 1,35
1126917 BT40BEM20063M 20 52 63 55 SS03M026 8mm 95 1,36
1126478 BT40BEM25090M 25 65 90 60 SS03M027 10mm 135 2,24
NOTE: Do not overtighten lock screw; use torque recommendations above.
Supplied with lock screw.
Lock screw wrench not included.
For retention knobs, see page L45.

313
KEN_TOOLINGSYSTEMS11_E044_E045.qxp:WIDIA 10:53 AM Page E44

BT40 Shank Tools


End Mill Adapters
BT40 Shank Tools

 EM MM-BT Form AD

lock wrench size


order number catalog number D1 D2 L1 L9 screw lock screw Nm kg
1156359 BT40EM32110M 32 72 110 65 SS03M029 10mm 160 2,91

(continued)

314
KEN_TOOLINGSYSTEMS11_E044_E045.qxp:WIDIA 10:53 AM Page E45

BT40 Shank Tools


End Mill Adapters

(EM BT Form AD continued)

 EM IN-BT Form AD

lock wrench size


order number catalog number D1 D2 L1 L9 screw lock screw ft. lbs. lbs
1258164 BT40EM025255 1/4 1.00 2.55 3.93 ELS025025PKG 1/8 5 2.35
1258165 BT40EM031255 5/16 1.00 2.55 3.93 ELS031031PKG 5/32 11 2.35
1258166 BT40EM038255 3/8 1.00 2.55 3.93 ELS038031PKG 3/16 15 2.32
1026620 BT40EM050255 1/2 1.38 2.55 3.93 ELS044038PKG 7/32 20 2.52
1064863 BT40EM050400 1/2 1.38 4.00 5.38 ELS044038PKG 7/32 20 3.03
1258176 BT40EM062255 5/8 1.63 2.55 2.09 ELS056050PKG 1/4 40 2.69
1084589 BT40EM075150 3/4 1.68 1.50 2.22 ELS062050PKG 5/16 70 2.08
1258177 BT40EM075255 3/4 1.75 2.55 2.22 ELS062050PKG 5/16 70 2.73
1258184 BT40EM088335 7/8 2.00 3.35 2.22 ELS062050PKG 5/16 70 3.58
1084590 BT40EM100162 1 2.04 1.63 2.46 DWG ELS075044 3/8 110 2.00
1150875 BT40EM100374 1 2.00 3.74 2.56 ELS075056PKG 3/8 110 3.73
1064864 BT40EM100500 1 2.00 5.00 4.49 ELS075056PKG 3/8 110 4.42
1084591 BT40EM125250 1 1/4 2.46 2.50 2.51 ELS075062PKG 3/8 110 3.05
1258194 BT40EM125335 1 1/4 2.40 3.35 2.51 ELS075056PKG 3/8 110 3.95

NOTE: Do not overtighten lock screw; use torque recommendations above.


Supplied with lock screw.
Lock screw wrench not included.
For retention knobs, see page L45.

315
KEN_TOOLINGSYSTEMS11_E046_E047.qxp:WIDIA 10:54 AM Page E46

BT40 Shank Tools


Straight Shanks with Flat Adapters
BT40 Shank Tools

 SSF IN-BT Form B/AD

lock wrench size


order number catalog number D1 D2 L1 L9 screw lock screw ft. lbs. lbs
1749289 BT40BSSF075325 3/4 1.75 3.25 2.25 ELS062050PKG 5/16 70 3.22
1749290 BT40BSSF100425 1 1.97 4.25 3.25 DWG ELS075050 3/8 110 4.01
1749292 BT40BSSF125500 1 1/4 2.50 5.00 3.50 ELS075056PKG 3/8 110 5.83
NOTE: Do not overtighten lock screw; use torque recommendations above.
Supplied with lock screw.
Lock screw wrench not included.
For retention knobs, see page L45.

316
COLLETS
AND
SLEEVES
DATA
KEN_TOOLINGSYSTEMS11_J010_J011.qxp:WIDIA 11:32 AM Page J11

Collets and Sleeves


TG Single-Angle Collets Catalog Numbering System

• Provides Tremendous Grip (3:1 advantage) and accuracy for


all drilling applications.
• Industry-standard Erickson™ single-angle collet system.
• Grips on back taper and margin of drill for maximum feed
rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy, see page M103.
100TGC160M

100 TG C 160 M
System Size Collet Style Special Features Collet Bore Size Identification
(optional) Value

50 = 50 TG = Tremendous C = Coolant style — bonded metric (xx.x) M=


Grip, single Sleeve bore size built
75 = 75 angle HP = High precision 010 = 1mm to metric values
100 = 100 CHP = Coolant/high precision 160 = 16mm (blank) =
150 = 150 245 = 24,5mm Sleeve bore size built
NP = Non-pullout (slot for drive)
to metric values
ST = Solid tapping inch (x.xxx)
(slot for drive)
0125 = 1/8"
STC = Solid tapping/coolant
(slot for drive) 0500 = 1/2"
1000 = 1"

319
KEN_TOOLINGSYSTEMS11_J012_J013.qxp:WIDIA 11:33 AM Page J12

Collets and Sleeves


TG Single Angle Collets

TG • Tremendous Grip
• Provides Tremendous Grip and accuracy for all drilling applications.
• 0,4mm [.016" (1/64)] range of collapse.
• Grips on back taper and margin of drill for maximum feed rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy.

TGC • Tremendous Grip Coolant


• Rubber-filled slots seal collet for coolant-fed tool applications.
• Suitable for coolant pressure up to 100 bar (1500 psi).
• Unique design features permit easy entry into nosepiece.
• Available from stock in all popular sizes.
• Fits all standard TG-style collet chucks.
• 0,13mm (.005") range collapse.
• Design enables flutes of drills to enter collet, unlike competitive designs.

TGHP • Tremendous Grip High Precision


• Twice as accurate as standard TG- and ER-style collets.
• Available from stock in all popular sizes.
• Can be used in all standard TG-style collet chucks.
• 0,25mm (.010") range of collapse.
• Manufactured to DIN 6499 Class 1 accuracy.

TGCHP • Tremendous Grip Coolant High Precision


• Rubber-filled slots seal collet for coolant-fed tool applications.
• Suitable for coolant pressure up to 100 bar (1500 psi).
• Unique design features permit easy entry into nosepiece.
• Available from stock in all popular sizes.
• Fits all standard TG-style collet chucks.
• 0,13mm (.005") range of collapse.
• Manufactured to DIN 6499 Class 1 accuracy.

TGNP • Tremendous Grip Non-Pullout, Weldon® Style


• Positive retention and drive provided by drive wedge in collet.
• Eliminates inaccuracy created by solid end mill holders.
• 0,13mm (.005") range of collapse.
• Fits all standard TG-style collet chucks.

TGST • Tremendous Grip Single-Angle Tap Collet


• Designed to grip the tap on the shank and square.
• Fits all standard TG-style collet chucks.
• 0,13mm (.005") range of collapse.

TGSTC • Tremendous Grip Single-Angle Tap Collet, Coolant Style


• Rubber-filled slots seal collet for coolant-fed tool applications.
• Suitable for coolant pressure up to 70 bar (1000 psi).
• Designed to grip the tap on the shank and square.
• Fits all standard TG-style collet chucks.
• 0,13mm (.005") range of collapse.

320
KEN_TOOLINGSYSTEMS11_J014_J015.qxp:WIDIA 11:33 AM Page J14

Collets and Sleeves


TG50 Series

• Provides Tremendous Grip (3:1 advantage) and accuracy


for all drilling applications.
• Industry-standard Erickson™ single-angle collet system.
• 50TG 0,4mm [.016" (1/64)] range of collapse.
• 50TGC and 50TGCHP 0,13mm (.005") range of collapse.
• 50TGHP 0,25mm (.010") range of collapse.
• Grips on back taper and margin of drill for maximum
feed rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy; see page M103.
• HP design manufactured to DIN 6499 class/accuracy.

 TG50 Series • Metric


50TGC 50TGCHP
50TG standard — 50TGHP high precision — collet capacity collet capacity
D1 standard coolant high precision coolant max mm min mm L9
1,5 50TG015M — — — 1,50 1,10 11,9
2,0 50TG020M — — — 2,00 1,60 12,0
2,5 50TG025M — — — 2,50 2,10 18,0
3,0 50TG030M — — — 3,00 2,60 18,2
3,5 50TG035M — — — 3,50 3,10 18,4
4,0 50TG040M — — — 4,00 3,60 21,7
4,0 — — 50TGHP040M — 4,00 3,75 21,7
4,5 50TG045M — — — 4,50 4,10 21,9
5,0 50TG050M — — — 5,00 4,60 22,0
5,5 50TG055M — — — 5,50 5,10 22,2
6,0 — — 50TGHP060M — 6,00 5,75 22,3
6,0 50TG060M — — — 6,00 5,60 22,3
6,0 — 50TGC060M — — 6,00 5,87 22,3
6,0 — — — 50TGCHP060M 5,90 5,87 22,4
6,5 50TG065M — — — 6,50 6,10 22,3
7,0 50TG070M — — — 7,00 6,60 29,0

(continued)

321
KEN_TOOLINGSYSTEMS11_J014_J015.qxp:WIDIA 11:33 AM Page J15

Collets and Sleeves


TG50 Series

(TG50 Series continued)

50TGC 50TGCHP
50TG standard — 50TGHP high precision — collet capacity collet capacity
D1 standard coolant high precision coolant max mm min mm L9
7,5 50TG075M — — — 7,50 7,10 29,1
8,0 — 50TGC080M — — 8,00 7,87 22,9
8,0 — — — 50TGCHP080M 7,90 7,87 23,0
8,0 50TG080M — — — 8,00 7,60 29,3
8,0 — — 50TGHP080M — 8,00 7,75 29,4
8,5 50TG085M — — — 8,50 8,10 29,4
9,0 50TG090M — — — 9,00 8,60 29,6
9,5 50TG095M — — — 9,50 9,10 29,9
10,0 — 50TGC100M — — 10,00 9,87 30,0
10,0 — — — 50TGCHP100M 9,90 9,87 30,0
10,0 — — 50TGHP100M — 10,00 9,75 30,0
10,0 50TG100M — — — 10,00 9,60 30,0
10,5 50TG105M — — — 10,50 10,10 30,2
11,0 50TG110M — — — 11,00 10,60 30,3
11,5 50TG115M — — — 11,50 11,10 30,5
12,0 — 50TGC120M — — 12,00 11,87 30,3
12,0 50TG120M — — — 12,00 11,60 30,6
12,0 — — — 50TGCHP120M 11,90 11,87 30,6
12,0 — — 50TGHP120M — 12,00 11,75 30,6
12,5 50TG125M — — — 12,50 12,10 30,8
13,0 50TG130M — — — 13,00 12,60 30,9
13,5 50TG135M — — — 13,50 13,10 36,5

NOTE: Inserting the cutting tool less than 2/3 the gripping length into the collet can permanently damage the collet.
Full length of the gripping bore must be maintained to achieve maximum accuracy and safety.
Collet accuracies are based on size-for-size conditions. Using the collapsible range can influence the accuracy and gripping powers.
Never try to stretch the collets by clamping oversized cutting tools.

322
KEN_TOOLINGSYSTEMS11_J016_J017.qxp:WIDIA 11:33 AM Page J16

Collets and Sleeves


TG50 Series

• Rubber-filled slots seal collet for coolant-fed tool applications.


• Provides Tremendous Grip (3:1 advantage) and accuracy
for all drilling applications.
• Industry-standard Erickson™ single-angle collet system.
• 0,13mm (.005") range of collapse.
• 50TG 0,4mm [.016" (1/64)] range of collapse.
• 50TGTGC and 50TGCHP 0,13mm (.005") range of collapse.
• 50TGHP 0,25mm (.010") range of collapse.
• Grips on back taper and margin of drill for maximum
feed rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy; see page M103.
• HP design manufactured to DIN 6499 class/accuracy.

 TG50 Series • Inch


50TGC 50TGCHP
50TG standard — 50TGHP high precision — collet capacity collet capacity
D1 standard coolant high precision coolant max inch min inch L9
3/64 50TG0047 — — — .0470 .0313 .465
1/16 50TG0062 — — — .0625 .0469 .470
5/64 50TG0078 — — — .0780 .0625 .475
3/32 50TG0094 — — — .0940 .0781 .710
7/64 50TG0109 — — — .1090 .0938 .715
1/8 — — 50TGHP0125 — .1250 .1150 .719
1/8 50TG0125 — — — .1250 .1094 .720
1/8 — — — 50TGCHP0125 .1250 .1200 .847
9/64 — 50TGC0141 — — .1406 .1356 .852
9/64 50TG0141 — — — .1410 .1250 .725
5/32 50TG0156 — — — .1560 .1406 .855
5/32 — 50TGC0156 — — .1563 .1513 .857

(continued)

323
KEN_TOOLINGSYSTEMS11_J016_J017.qxp:WIDIA 11:33 AM Page J17

Collets and Sleeves


TG50 Series

(TG50 Series continued)

50TGC 50TGCHP
50TG standard — 50TGHP high precision — collet capacity collet capacity
D1 standard coolant high precision coolant max inch min inch L9
11/64 — 50TGC0172 — — .1719 .1669 .861
11/64 50TG0172 — — — .1720 .1563 .860
3/16 — — 50TGHP0188 — .1875 .1775 .865
3/16 — 50TGC0188 — 50TGCHP0188 .1875 .1825 .866
3/16 50TG0188 — — — .1880 .1719 .865
13/64 50TG0203 — — — .2030 .1875 .870
13/64 — 50TGC0203 — — .2031 .1981 .871
7/32 — 50TGC0219 — — .2188 .2138 .876
7/32 50TG0219 — — — .2190 .2031 .875
15/64 50TG0234 — — — .2340 .2188 .880
1/4 — 50TGC0250 — 50TGCHP0250 .2500 .2450 .885
1/4 — — 50TGHP0250 — .2500 .2400 1.139
1/4 50TG0250 — — — .2500 .2344 1.139
17/64 — 50TGC0266 — — .2656 .2606 .890
17/64 50TG0266 — — — .2660 .2500 1.144
9/32 50TG0281 — — — .2810 .2656 1.148
9/32 — 50TGC0281 — — .2813 .2763 .894
19/64 50TG0297 — — — .2970 .2813 1.153
5/16 50TG0312 — — — .3120 .2969 1.158
5/16 — 50TGC0312 — 50TGCHP0312 .3125 .3075 .904
5/16 — — 50TGHP0312 — .3125 .3025 1.158
21/64 50TG0328 — — — .3280 .3125 1.163
21/64 — 50TGC0328 — — .3281 .3231 .908
11/32 — 50TGC0344 — — .3438 .3388 .913
11/32 50TG0344 — — — .3440 .3281 1.167
23/64 50TG0359 — — — .3590 .3438 1.172
23/64 — 50TGC0359 — — .3594 .3544 .918
3/8 — 50TGC0375 — 50TGCHP0375 .3750 .3700 .922
3/8 50TG0375 — — — .3750 .3594 1.177
3/8 — — 50TGHP0375 — .3750 .3650 1.177
25/64 — 50TGC0391 — — .3906 .3856 1.182
25/64 50TG0391 — — — .3910 .3750 1.181
13/32 50TG0406 — — — .4060 .3906 1.186
13/32 — 50TGC0406 — — .4063 .4013 1.187
27/64 — 50TGC0422 — — .4219 .4169 1.192
27/64 50TG0422 — — — .4220 .4063 1.191
7/16 — — 50TGHP0438 — .4375 .4275 1.195
7/16 — 50TGC0438 — 50TGCHP0438 .4375 .4325 1.196
7/16 50TG0438 — — — .4380 .4219 1.196
29/64 50TG0453 — — — .4530 .4375 1.200

(continued)

324
KEN_TOOLINGSYSTEMS11_J018_J019.qxp:WIDIA 11:33 AM Page J18

Collets and Sleeves


TG50 Series

(TG50 Series continued)

50TGC 50TGCHP
50TG standard — 50TGHP high precision — collet capacity collet capacity
D1 standard coolant high precision coolant max inch min inch L9
29/64 — 50TGC0453 — — .4531 .4481 1.201
15/32 50TG0469 — — — .4680 .4531 1.205
15/32 — 50TGC0469 — — .4688 .4638 1.206
31/64 50TG0484 — — — .4840 .4688 1.209
31/64 — 50TGC0484 — — .4844 .4794 1.210
1/2 — — 50TGHP0500 — .5000 .4900 1.214
1/2 50TG0500 — — — .5000 .4844 1.214
1/2 — 50TGC0500 — 50TGCHP0500 .5000 .4950 1.215
33/64 — 50TGC0516 — — .5156 .5106 1.220
33/64 50TG0516 — — — .5160 .5000 1.209
17/32 50TG0531 — — — .5310 .5156 1.438
17/32 — 50TGC0531 — — .5313 .5263 1.438

NOTE: Inserting the cutting tool less than 2/3 the gripping length into the collet can permanently damage the collet.
Full length of the gripping bore must be maintained to achieve maximum accuracy and safety.
Collet accuracies are based on size-for-size conditions. Using the collapsible range can influence the accuracy and gripping powers.
Never try to stretch the collets by clamping oversized cutting tools.

325
KEN_TOOLINGSYSTEMS11_J018_J019.qxp:WIDIA 11:33 AM Page J19

Collets and Sleeves


TG50 Single-Angle Standard Collet Sets

• An economical way to purchase a group of collets.

 TG50 Collet Set • Inch


dimensional incremental
catalog number series quantity range division
S50TG1SET TG50 32 3/16 - 17/64 1/64
S50TG2SET TG50 15 3/32 - 17/64 1/32

326
KEN_TOOLINGSYSTEMS11_J022_J023.qxp:WIDIA 11:33 AM Page J22

Collets and Sleeves


TG75 Series

• Provides Tremendous Grip (3:1 advantage) and accuracy


for all drilling applications.
• Industry-standard Erickson™ single-angle collet system.
• 75TG 0,4mm [.016" (1/64)] range of collapse.
• 75TGC and 75TGCHP 0,13mm (.005") range of collapse.
• 75TGHP 0,25mm (.010") range of collapse.
• Grips on back taper and margin of drill for maximum
feed rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy; see page M103.
• HP design manufactured to DIN 6499 class/accuracy.

 TG75 Series • Metric


75TGC 75TGCHP
75TG standard — 75TGHP high precision — collet capacity collet capacity
D1 standard coolant high precision coolant max mm min mm L9
3,0 75TG030M — — — 3,00 2,60 18,6
3,5 75TG035M — — — 3,50 3,10 18,8
4,0 75TG040M — — — 4,00 3,60 22,1
4,0 — — 75TGHP040M — 4,00 3,75 22,1
4,5 75TG045M — — — 4,50 4,10 22,3
5,0 75TG050M — — — 5,00 4,60 22,5
5,5 75TG055M — — — 5,50 5,10 22,6
6,0 — 75TGC060M — — 6,00 5,87 22,8
6,0 75TG060M — — — 6,00 5,60 22,8
6,0 — — 75TGHP060M — 6,00 5,75 22,8
6,0 — — — 75TGCHP060M 6,00 5,87 22,8
6,5 75TG065M — — — 6,50 6,10 37,7
7,0 75TG070M — — — 7,00 6,60 37,8
7,5 75TG075M — — — 7,50 7,10 38,0
8,0 — 75TGC080M — 75TGCHP080M 8,00 7,87 25,9
8,0 — — 75TGHP080M — 8,00 7,75 38,1

(continued)

327
KEN_TOOLINGSYSTEMS11_J022_J023.qxp:WIDIA 11:33 AM Page J23

Collets and Sleeves


TG75 Series

(TG75 Series continued)

75TGC 75TGCHP
75TG standard — 75TGHP high precision — collet capacity collet capacity
D1 standard coolant high precision coolant max mm min mm L9
8,0 75TG080M — — — 8,00 7,60 38,1
8,5 75TG085M — — — 8,50 8,10 38,3
9,0 75TG090M — — — 9,00 8,60 38,4
9,5 75TG095M — — — 9,50 9,10 38,6
10,0 — — — 75TGCHP100M 10,00 9,87 38,7
10,0 — — 75TGHP100M — 10,00 9,75 38,7
10,0 75TG100M — — — 10,00 9,60 38,7
10,0 — 75TGC100M — — 10,00 9,87 38,7
10,5 75TG105M — — — 10,50 10,10 38,8
11,0 75TG110M — — — 11,00 10,60 39,0
11,5 75TG115M — — — 11,50 11,10 39,1
12,0 — 75TGC120M — — 12,00 11,87 39,3
12,0 75TG120M — — — 12,00 11,60 39,3
12,0 — — 75TGHP120M — 12,00 11,75 39,3
12,0 — — — 75TGCHP120M 12,00 11,87 39,3
12,5 75TG125M — — — 12,50 12,10 39,4
13,0 75TG130M — — — 13,00 12,60 39,6
13,5 75TG135M — — — 13,50 13,10 39,7
14,0 — 75TGC140M — 75TGCHP140M 14,00 13,87 39,9
14,0 — — 75TGHP140M — 14,00 13,75 46,8
14,0 75TG140M — — — 14,00 13,60 46,8
14,5 75TG145M — — — 14,50 14,10 46,8
15,0 75TG150M — — — 15,00 14,60 46,8
15,5 75TG155M — — — 15,50 15,10 46,8
16,0 — 75TGC160M — 75TGCHP160M 16,00 15,87 40,5
16,0 75TG160M — — — 16,00 15,60 46,8
16,0 — — 75TGHP160M — 16,00 15,75 46,8
16,5 75TG165M — — — 16,50 16,10 46,8
17,0 75TG170M — — — 17,00 16,60 46,8
17,5 75TG175M — — — 17,50 17,10 46,8
18,0 — 75TGC180M — 75TGCHP180M 18,00 17,87 41,1
18,0 75TG180M — — — 18,00 17,60 46,8
18,0 — — 75TGHP180M — 18,00 17,75 46,8
19,0 75TG190M — — — 19,00 18,60 46,8
19,5 75TG195M — — — 19,50 19,10 46,8
20,0 75TG200M — — — 20,00 19,60 46,8
20,0 — 75TGC200M — 75TGCHP200M 20,00 19,87 46,8
20,0 — — 75TGHP200M — 20,00 19,75 46,8

NOTE: Inserting the cutting tool less than 2/3 the gripping length into the collet can permanently damage the collet.
Full length of the gripping bore must be maintained to achieve maximum accuracy and safety.
Collet accuracies are based on size-for-size conditions. Using the collapsible range can influence the accuracy and gripping powers.
Never try to stretch the collets by clamping oversized cutting tools.

328
KEN_TOOLINGSYSTEMS11_J024_J025.qxp:WIDIA 2:11 PM Page J24

Collets and Sleeves


TG75 Series

• Provides Tremendous Grip (3:1 advantage) and accuracy


for all drilling applications.
• Industry-standard Erickson™ single-angle collet system.
• 75TG and 75TGC 0,4mm [.016" (1/64)] range of collapse.
• 75TGCHP and 75TGNP 0,13mm (.005") range of collapse.
• 75TGHP 0,25mm (.010") range of collapse.
• Grips on back taper and margin of drill for maximum
feed rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy; see page M103.
• HP design manufactured to DIN 6499 class/accuracy.

TG Collet — NP TG Collet — NP

 TG75 Series • Inch

75TGC 75TGCHP 75TGNP


75TG standard — 75TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max inch min inch L9 LWP
1/16 75TG0062 — — — — .0620 .0469 .485 —
5/64 75TG0078 — — — — .0780 .0625 .490 —
3/32 75TG0094 — — — — .0940 .0781 .725 —
7/64 75TG0109 — — — — .1090 .0938 .730 —

(continued)

329
KEN_TOOLINGSYSTEMS11_J024_J025.qxp:WIDIA 2:11 PM Page J25

Collets and Sleeves


TG75 Series

(TG75 Series continued)

75TGC 75TGCHP 75TGNP


75TG standard — 75TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max inch min inch L9 LWP
1/8 75TG0125 — — — — .1250 .1094 .735 —
1/8 — — 75TGHP0125 — — .1250 .1150 .735 —
9/64 75TG0141 — — — — .1410 .1250 .740 —
5/32 75TG0156 — — — — .1560 .1406 .872 —
11/64 75TG0172 — — — — .1720 .1563 .877 —
3/16 — — 75TGHP0188 — — .1875 .1775 .881 —
3/16 75TG0188 — — — — .1880 .1719 .881 —
13/64 75TG0203 — — — — .2030 .1875 .886 —
7/32 75TG0219 — — — — .2190 .2031 .891 —
15/64 75TG0234 — — — — .2340 .2188 .895 —
1/4 — — — 75TGCHP0250 — .2500 .2450 1.000 —
1/4 — 75TGC0250 — — — .2500 .2450 1.001 —
1/4 — — 75TGHP0250 — — .2500 .2400 1.480 —
1/4 75TG0250 — — — — .2500 .2344 1.481 —
17/64 — 75TGC0266 — — — .2656 .2606 1.006 —
17/64 75TG0266 — — — — .2660 .2500 1.486 —
9/32 75TG0281 — — — — .2810 .2656 1.490 —
9/32 — 75TGC0281 — — — .2813 .2763 1.010 —
19/64 — 75TGC0297 — — — .2969 .2919 1.015 —
19/64 75TG0297 — — — — .2970 .2813 1.495 —
5/16 75TG0312 — — — — .3120 .2969 1.500 —
5/16 — 75TGC0312 — — — .3125 .3075 1.020 —
5/16 — — 75TGHP0312 — — .3125 .3025 1.499 —
21/64 75TG0328 — — — — .3280 .3125 1.505 —
21/64 — 75TGC0328 — — — .3281 .3231 1.024 —
11/32 — 75TGC0344 — — — .3438 .3281 1.029 —
11/32 75TG0344 — — — — .3440 .3281 1.509 —
23/64 75TG0359 — — — — .3590 .3438 1.514 —
23/64 — 75TGC0359 — — — .3594 .3544 1.034 —
3/8 — — — 75TGCHP0375 — .3750 .3700 1.038 —
3/8 — — 75TGHP0375 — — .3750 .3650 1.518 —
3/8 — 75TGC0375 — — — .3750 .3700 1.518 —
3/8 75TG0375 — — — — .3750 .3594 1.519 —
3/8 — — — — 75TGNP0375 .3750 — — .703
25/64 — 75TGC0391 — — — .3906 .3856 1.523 —
25/64 75TG0391 — — — — .3910 .3750 1.521 —
13/32 75TG0406 — — — — .4060 .3906 1.526 —
13/32 — 75TGC0406 — — — .4063 .4013 1.528 —
27/64 — 75TGC0422 — — — .4219 .4169 1.533 —
27/64 75TG0422 — — — — .4220 .4063 1.531 —
7/16 — — 75TGHP0438 — — .4375 .4275 1.535 —
7/16 — 75TGC0438 — 75TGCHP0438 — .4375 .4325 1.537 —
7/16 75TG0438 — — — — .4380 .4219 1.536 —
29/64 75TG0453 — — — — .4530 .4375 1.540 —
29/64 — 75TGC0453 — — — .4531 .4481 1.542 —
15/32 — 75TGC0469 — — — .4688 .4638 1.547 —
15/32 75TG0469 — — — — .4690 .4531 1.545 —
31/64 75TG0484 — — — — .4840 .4688 1.549 —

(continued)

330
KEN_TOOLINGSYSTEMS11_J026_J027.qxp:WIDIA 11:34 AM Page J26

Collets and Sleeves


TG75 Series

(TG75 Series continued)

75TGC 75TGCHP 75TGNP


75TG standard — 75TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max inch min inch L9 LWP
31/64 — 75TGC0484 — — — .4844 .4794 1.551 —
1/2 75TG0500 — — — — .5000 .4844 1.554 —
1/2 — — 75TGHP0500 — — .5000 .4900 1.554 —
1/2 — 75TGC0500 — 75TGCHP0500 — .5000 .4950 1.556 —
1/2 — — — — 75TGNP0500 .5000 — — .828
33/64 75TG0516 — — — — .5156 .5000 1.559 —
33/64 — 75TGC0516 — — — .5156 .5106 1.561 —
17/32 75TG0531 — — — — .5310 .5156 1.563 —
17/32 — 75TGC0531 — — — .5313 .5263 1.565 —
35/64 — 75TGC0547 — — — .5469 .5419 1.570 —
35/64 75TG0547 — — — — .5470 .5313 1.843 —
9/16 75TG0562 — — — — .5620 .5469 1.843 —
9/16 — 75TGC0562 — 75TGCHP0562 — .5625 .5575 1.575 —
9/16 — — 75TGHP0562 — — .5625 .5525 1.843 —
37/64 75TG0578 — — — — .5780 .5625 1.843 —
37/64 — 75TGC0578 — — — .5781 .5731 1.579 —
19/32 — 75TGC0594 — — — .5938 .5888 1.584 —
19/32 75TG0594 — — — — .5940 .5781 1.843 —
39/64 75TG0609 — — — — .6090 .5938 1.843 —
39/64 — 75TGC0609 — — — .6094 .6044 1.589 —
5/8 — 75TGC0625 — 75TGCHP0625 — .6250 .6200 1.594 —
5/8 75TG0625 — — — — .6250 .6094 1.843 —
5/8 — — 75TGHP0625 — — .6250 .6150 1.843 —
5/8 — — — — 75TGNP0625 .6250 — — .859
41/64 — 75TGC0641 — — — .6406 .6356 1.598 —
41/64 75TG0641 — — — — .6410 .6250 1.843 —
21/32 75TG0656 — — — — .6560 .6406 1.843 —
21/32 — 75TGC0656 — — — .6563 .6513 1.603 —
43/64 — 75TGC0672 — — — .6719 .6669 1.608 —
43/64 75TG0672 — — — — .6720 .6563 1.843 —
11/16 — 75TGC0688 — 75TGCHP0688 — .6875 .6825 1.612 —
11/16 75TG0688 — — — — .6880 .6719 1.843 —
45/64 75TG0703 — — — — .7030 .6875 1.843 —
45/64 — 75TGC0703 — — — .7031 .6981 1.617 —
23/32 — 75TGC0719 — — — .7188 .7138 1.622 —
23/32 75TG0719 — — — — .7190 .7031 1.843 —
47/64 75TG0734 — — — — .7340 .7188 1.843 —
47/64 — 75TGC0734 — — — .7344 .7294 1.843 —
3/4 — — 75TGHP0750 — .7500 .7400 1.843 —
3/4 — 75TGC0750 — 75TGCHP0750 — .7500 .7450 1.843 —
3/4 75TG0750 — — — — .7500 .7344 1.843 —
3/4 — — — — 75TGNP0750 .7500 — — .922

331
KEN_TOOLINGSYSTEMS11_J026_J027.qxp:WIDIA 11:34 AM Page J27

Collets and Sleeves


TG75 Single-Angle Standard Collet Sets

• An economical way to purchase a group of collets.

TG Collet

 TG75 Collet Set • Inch


dimensional incremental
catalog number series quantity range division
S75TG1SET TG75 45 1/16 - 3/4 1/64
S75TG2SET TG75 23 1/16 - 3/4 1/32
S75TG3SET TG75 33 1/4 - 3/4 1/64
S75TG4SET TG75 17 1/4 - 3/4 1/32

TG Collet — NP

 TG75 NP-Out Collet Set • Inch


dimensional incremental
catalog number series quantity range division
S75TGNPSET TG75 4 3/8 - 3/4 1/8

332
KEN_TOOLINGSYSTEMS11_J030_J031.qxp:WIDIA 11:34 AM Page J30

Collets and Sleeves


TG100 Series

• Provides Tremendous Grip (3:1 advantage) and accuracy


for all drilling applications.
• Industry-standard Erickson™ single-angle collet system.
• 100TG 0,4mm [.016" (1/64)] range of collapse.
• 100TGC and 100TGCHP 0,13mm (.005") range of collapse.
• 100TGHP 0,25mm (.010") range of collapse.
• Grips on back taper and margin of drill for maximum
feed rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy; see page M103.
• HP design manufactured to DIN 6499 class/accuracy.

TG Collet — Standard TG Collet — Coolant (Bonded) TG Collet — NP

 TG100 Series • Metric

100TGC 100TGCHP 100TGNP


100TG standard — 100TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max mm min mm L9 LWP
3,0 100TG030M — — — — 3,00 2,60 18,2 —
3,5 100TG035M — — — — 3,50 3,10 21,5 —
4,0 100TG040M — — — — 4,00 3,60 21,7 —
4,5 100TG045M — — — — 4,50 4,10 21,8 —
5,0 100TG050M — — — — 5,00 4,60 22,0 —
5,5 100TG055M — — — — 5,50 5,10 22,1 —
6,0 — 100TGC060M — — — 6,00 5,87 22,3 —
6,0 100TG060M — — — — 6,00 5,60 22,3 —
6,0 — — 100TGHP060M — — 6,00 5,87 22,3 —
6,0 — — — — 100TGNP060M 6,00 — — 16,0

(continued)

333
KEN_TOOLINGSYSTEMS11_J030_J031.qxp:WIDIA 11:34 AM Page J31

Collets and Sleeves


TG100 Series

(TG100 Series continued)

100TGC 100TGCHP 100TGNP


100TG standard — 100TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max mm min mm L9 LWP
6,5 100TG065M — — — — 6,50 6,10 37,6 —
7,0 100TG070M — — — — 7,00 6,60 37,8 —
7,5 100TG075M — — — — 7,50 7,10 37,9 —
8,0 — 100TGC080M — — — 8,00 7,87 34,9 —
8,0 100TG080M — — — — 8,00 7,60 38,1 —
8,0 — — 100TGHP080M — — 8,00 7,87 38,1 —
8,5 100TG085M — — — — 8,50 8,10 38,2 —
9,0 100TG090M — — — — 9,00 8,60 38,4 —
9,5 100TG095M — — — — 9,50 9,10 38,5 —
10,0 — 100TGC100M — 100TGCHP100M — 10,00 9,87 38,5 —
10,0 — — 100TGHP100M — — 10,00 9,87 38,7 —
10,0 100TG100M — — — — 10,00 9,60 38,7 —
10,5 100TG105M — — — — 10,50 10,10 38,8 —
11,5 100TG115M — — — — 11,50 11,10 39,1 —
12,0 — 100TGC120M — 100TGCHP120M — 12,00 11,87 39,1 —
12,0 100TG120M — — — — 12,00 11,60 39,3 —
12,0 — — — — 100TGNP120M 12,00 — — 18,0
12,5 100TG125M — — — — 12,50 12,10 39,4 —
13,0 100TG130M — — — — 13,00 12,60 39,6 —
13,5 100TG135M — — — — 13,50 13,10 39,7 —
14,0 — — 100TGHP140M — — 14,00 13,87 39,9 —
14,0 100TG140M — — — — 14,00 13,60 39,9 —
14,0 — 100TGC140M — 100TGCHP140M — 14,00 13,87 43,7 —
14,5 100TG145M — — — — 14,50 14,10 40,0 —
15,0 100TG150M — — — — 15,00 14,60 40,2 —
15,5 100TG155M — — — — 15,50 15,10 40,3 —
16,0 100TG160M — — — — 16,00 15,60 40,5 —
16,0 — 100TGC160M — 100TGCHP160M — 16,00 15,87 44,3 —
16,0 — — — — 100TGNP160M 16,00 — — 20,5
16,5 100TG165M — — — — 16,50 16,10 40,6 —
17,0 100TG170M — — — — 17,00 16,60 40,8 —
17,5 100TG175M — — — — 17,50 17,10 40,9 —
23,0 100TG230M — — — — 23,00 22,60 60,3 —
23,5 100TG235M — — — — 23,50 23,10 60,3 —
24,0 100TG240M — — — — 24,00 23,60 60,3 —
24,5 100TG245M — — — — 24,50 24,10 60,3 —
25,0 — 100TGC250M — 100TGCHP250M — 25,00 24,87 50,0 —
25,0 100TG250M — — — — 25,00 24,60 60,3 —
25,0 — — 100TGHP250M — 25,00 24,87 60,3 —
25,0 — — — — 100TGNP250M 25,00 — — 22,0
25,5 100TG255M — — — — 25,50 25,10 60,3 —

(continued)

334
KEN_TOOLINGSYSTEMS11_J032_J033.qxp:WIDIA 11:34 AM Page J32

Collets and Sleeves


TG100 Series

(TG100 Series continued)

100TGC 100TGCHP 100TGNP


100TG standard — 100TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max mm min mm L9 LWP
18,0 100TG180M — — — — 18,00 17,60 41,1 —
18,0 — — 100TGHP180M — — 18,00 17,87 41,1 —
18,0 — 100TGC180M — 100TGCHP180M — 18,00 17,87 44,9 —
18,5 100TG185M — — — — 18,50 18,10 41,2 —
19,0 100TG190M — — — — 19,00 18,60 41,4 —
19,5 100TG195M — — — — 19,50 19,10 60,3 —
20,0 — 100TGC200M — 100TGCHP200M — 20,00 19,87 48,5 —
20,0 100TG200M — — — — 20,00 19,60 60,3 —
20,0 — — 100TGHP200M — — 20,00 19,87 60,3 —
20,0 — — — — 100TGNP200M 20,00 — — 23,0
20,5 100TG205M — — — — 20,50 20,10 60,3 —
21,0 100TG210M — — — — 21,00 20,60 60,3 —
22,0 100TG220M — — — — 22,00 21,60 60,3 —
22,5 100TG225M — — — — 22,50 22,10 60,3 —

NOTE: Inserting the cutting tool less than 2/3 of the gripping length into the collet can influence the coolant sealing performance
and permanently damage the collet.
Full length of the gripping bore needs to be maintained to achieve maximum accuracy and safety.
Collet accuracies are based on size-for-size conditions. Using the collapsible range can influence the accuracy and gripping powers.
Never try to stretch the collets by clamping oversized cutting tools.

335
KEN_TOOLINGSYSTEMS11_J034_J035.qxp:WIDIA 11:34 AM Page J34

Collets and Sleeves


TG100 Series

• Provides Tremendous Grip (3:1 advantage) and accuracy


for all drilling applications.
• Industry-standard Erickson™ single-angle collet system.
• 100TG 0,4mm [.016" (1/64)] range of collapse.
• 100TGC and 100TGCHP 0,13mm (.005") range of collapse.
• 100TGHP 0,25mm (.010") range of collapse.
• Grips on back taper and margin of drill for maximum
feed rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy; see page M103.
• HP design manufactured to DIN 6499 class/accuracy.

TG Collet — Standard TG Collet — Coolant (Bonded) TG Collet — NP

TG Collet — NP

 TG100 Series • Inch

100TGC 100TGCHP 100TGNP


100TG standard — 100TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max inch min inch L9 LWP
3/32 100TG0094 — — — — .0940 .0781 .707 —
7/64 100TG0109 — — — — .1090 .0938 .712 —
1/8 100TG0125 — — — — .1250 .1094 .844 —
1/8 — — 100TGHP0125 — — .1250 .1150 .844 —
9/64 100TG0141 — — — — .1410 .1250 .848 —
5/32 100TG0156 — — — — .1563 .1410 .853 —
11/64 100TG0172 — — — — .1720 .1563 .858 —
3/16 — — 100TGHP0188 — — .1875 .1775 .862 —
3/16 100TG0188 — — — — .1880 .1719 .862 —
13/64 100TG0203 — — — — .2030 .1875 .867 —

(continued)

336
KEN_TOOLINGSYSTEMS11_J034_J035.qxp:WIDIA 11:35 AM Page J35

Collets and Sleeves


TG100 Series

(TG100 Series continued)

100TGC 100TGCHP 100TGNP


100TG standard — 100TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max inch min inch L9 LWP
7/32 100TG0219 — — — — .2190 .2031 .872 —
15/64 100TG0234 — — — — .2340 .2188 .876 —
1/4 — 100TGC0250 — — — .2500 .2450 1.356 —
1/4 — — 100TGHP0250 — — .2500 .2400 1.461 —
1/4 100TG0250 — — — — .2500 .2344 1.480 —
17/64 — 100TGC0266 — — — .2656 .2606 1.360 —
17/64 100TG0266 — — — — .2660 .2500 1.485 —
9/32 100TG0281 — — — — .2810 .2656 1.489 —
9/32 — 100TGC0281 — — — .2813 .2763 1.365 —
19/64 — 100TGC0297 — — — .2969 .2919 1.370 —
19/64 100TG0297 — — — — .2970 .2813 1.494 —
5/16 100TG0312 — — — — .3120 .2969 1.499 —
5/16 — 100TGC0312 — — — .3125 .3075 1.374 —
5/16 — — 100TGHP0312 — — .3125 .3025 1.499 —
21/64 100TG0328 — — — — .3280 .3125 1.503 —
21/64 — 100TGC0328 — — — .3281 .3231 1.379 —
11/32 — 100TGC0344 — — — .3438 .3388 1.384 —
11/32 100TG0344 — — — — .3440 .3281 1.508 —
23/64 100TG0359 — — — — .3590 .3438 1.513 —
23/64 — 100TGC0359 — — — .3594 .3544 1.388 —
3/8 — 100TGC0375 — — — .3750 .3700 1.393 —
3/8 — — — 100TGCHP0375 — .3750 .3700 1.511 —
3/8 — — 100TGHP0375 — — .3750 .3650 1.518 —
3/8 100TG0375 — — — — .3750 .3594 1.518 —
3/8 — — — — 100TGNP0375 .3750 — — .703
25/64 — 100TGC0391 — — — .3906 .3856 1.516 —
25/64 100TG0391 — — — — .3910 .3750 1.522 —
13/32 100TG0406 — — — — .4060 .3906 1.527 —
13/32 — 100TGC0406 — — — .4063 .4013 1.520 —
27/64 — 100TGC0422 — — — .4219 .4169 1.525 —
27/64 100TG0422 — — — — .4220 .4063 1.532 —
7/16 — 100TGC0438 — 100TGCHP0438 — .4375 .4325 1.530 —
7/16 — — 100TGHP0438 — — .4375 .4275 1.536 —
7/16 100TG0438 — — — — .4380 .4219 1.536 —
29/64 100TG0453 — — — — .4530 .4375 1.541 —
29/64 — 100TGC0453 — — — .4531 .4481 1.534 —
15/32 — 100TGC0469 — — — .4688 .4638 1.539 —
15/32 100TG0469 — — — — .4690 .4531 1.546 —
31/64 100TG0484 — — — — .4840 .4688 1.550 —
31/64 — 100TGC0484 — — — .4844 .4794 1.544 —
1/2 — 100TGC0500 — 100TGCHP0500 — .5000 .4950 1.549 —
1/2 — — 100TGHP0500 — — .5000 .4900 1.555 —
1/2 100TG0500 — — — — .5000 .4844 1.555 —
1/2 — — — — 100TGNP0500 .5000 — — .828

(continued)

337
KEN_TOOLINGSYSTEMS11_J036_J037.qxp:WIDIA 11:35 AM Page J36

Collets and Sleeves


TG100 Series

(TG100 Series continued)

100TGC 100TGCHP 100TGNP


100TG standard — 100TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max inch min inch L9 LWP
33/64 — 100TGC0516 — — — .5156 .5106 1.553 —
33/64 100TG0516 — — — — .5160 .5000 1.560 —
17/32 100TG0531 — — — — .5310 .5156 1.564 —
17/32 — 100TGC0531 — — — .5313 .5263 1.558 —
35/64 — 100TGC0547 — — — .5469 .5419 1.720 —
35/64 100TG0547 — — — — .5470 .5313 1.569 —
9/16 100TG0562 — — — — .5620 .5469 1.574 —
9/16 — — 100TGHP0562 — — .5625 .5525 1.574 —
9/16 — 100TGC0562 — 100TGCHP0562 — .5625 .5575 1.724 —
37/64 100TG0578 — — — — .5780 .5625 1.579 —
37/64 — 100TGC0578 — — — .5781 .5731 1.729 —
19/32 — 100TGC0594 — — — .5938 .5888 1.734 —
19/32 100TG0594 — — — — .5940 .5781 1.583 —
39/64 100TG0609 — — — — .6090 .5938 1.588 —
39/64 — 100TGC0609 — — — .6094 .6044 1.738 —
5/8 100TG0625 — — — — .6250 .6094 1.593 —
5/8 — — 100TGHP0625 — — .6250 .6150 1.593 —
5/8 — 100TGC0625 — 100TGCHP0625 — .6250 .6200 1.743 —
5/8 — — — — 100TGNP0625 .6250 — — .875
41/64 — 100TGC0641 — — — .6406 .6356 1.748 —
41/64 100TG0641 — — — — .6410 .6250 1.597 —
21/32 100TG0656 — — — — .6560 .6406 1.602 —
21/32 — 100TGC0656 — — — .6563 .6513 1.752 —
43/64 — 100TGC0672 — — — .6719 .6669 1.757 —
43/64 100TG0672 — — — — .6720 .6563 1.607 —
11/16 — — 100TGHP0688 — — .6875 .6775 1.612 —
11/16 — 100TGC0688 — 100TGCHP0688 — .6875 .6825 1.762 —
11/16 100TG0688 — — — — .6880 .6719 1.612 —
45/64 100TG0703 — — — — .7030 .6875 1.612 —
45/64 — 100TGC0703 — — — .7031 .6981 1.767 —
23/32 — 100TGC0719 — — — .7188 .7138 1.771 —
23/32 100TG0719 — — — — .7190 .7031 1.621 —
47/64 100TG0734 — — — — .7340 .7188 1.625 —
47/64 — 100TGC0734 — — — .7344 .7294 1.776 —
3/4 100TG0750 — — — — .7500 .7348 1.630 —
3/4 — — 100TGHP0750 — — .7500 .7400 1.630 —
3/4 — 100TGC0750 — 100TGCHP0750 — .7500 .7450 1.781 —
3/4 — — — — 100TGNP0750 .7500 — — .938
49/64 — 100TGC0766 — — — .7656 .7606 1.904 —
49/64 100TG0766 — — — — .7660 .7500 2.375 —
25/32 100TG0781 — — — — .7810 .7656 2.375 —
25/32 — 100TGC0781 — — — .7813 .7763 1.908 —
51/64 — 100TGC0797 — — — .7969 .7919 1.913 —
51/64 100TG0797 — — — — .7970 .7813 2.375 —
13/16 100TG0812 — — — — .8120 .7969 2.375 —
13/16 — 100TGC0812 — — — .8125 .8075 1.917 —

(continued)

338
KEN_TOOLINGSYSTEMS11_J036_J037.qxp:WIDIA 11:35 AM Page J37

Collets and Sleeves


TG100 Series

(TG100 Series continued)

100TGC 100TGCHP 100TGNP


100TG standard — 100TGHP high precision — milling — collet capacity collet capacity
D1 standard coolant high precision coolant non-pullout max inch min inch L9 LWP
53/64 100TG0828 — — — — .8280 .8125 2.375 —
53/64 — 100TGC0828 — — — .8281 .8231 1.922 —
27/32 — 100TGC0844 — — — .8438 .8388 1.927 —
27/32 100TG0844 — — — — .8440 .8281 2.375 —
55/64 100TG0859 — — — — .8590 .8438 2.375 —
7/8 — 100TGC0875 — 100TGCHP0875 — .8750 .8700 1.936 —
7/8 — — 100TGHP0875 — — .8750 .8650 2.375 —
7/8 100TG0875 — — — — .8750 .8594 2.375 —
7/8 — — — — 100TGNP0875 .8750 — 2.375 .938
57/64 — 100TGC0891 — — — .8906 .8856 1.941 —
57/64 100TG0891 — — — — .8910 .8750 2.375 —
29/32 100TG0906 — — — — .9060 .8906 2.375 —
29/32 — 100TGC0906 — — — .9063 .9013 1.946 —
59/64 — 100TGC0922 — — — .9219 .9169 1.950 —
59/64 100TG0922 — — — — .9220 .9063 2.375 —
15/16 — 100TGC0938 — — — .9375 .9325 1.955 —
15/16 100TG0938 — — — — .9380 .9219 2.375 —
61/64 100TG0953 — — — — .9530 .9375 2.375 —
61/64 — 100TGC0953 — — — .9531 .9481 1.960 —
31/32 — 100TGC0969 — — — .9688 .9638 1.964 —
31/32 100TG0969 — — — — .9690 .9531 2.375 —
63/64 100TG0984 — — — — .9840 .9688 2.375 —
63/64 — 100TGC0984 — — — .9844 .9794 1.969 —
1 100TG1000 — — — — 1.0000 .9844 2.375 —
1 — 100TGC1000 — 100TGCHP1000 — 1.0000 .9950 2.375 —
1 — — 100TGHP1000 — — 1.0000 .9900 2.375 —
1 — — — — 100TGNP1000 1.0000 — — .938
NOTE: Inserting the cutting tool less than 2/3 of the gripping length into the collet can influence the coolant sealing performance
and permanently damage the collet.
Full length of the gripping bore needs to be maintained to achieve maximum accuracy and safety.
Collet accuracies are based on size-for-size conditions. Using the collapsible range can influence the accuracy and gripping powers.
Never try to stretch the collets by clamping oversized cutting tools.

339
KEN_TOOLINGSYSTEMS11_J066_J067.qxp:WIDIA 11:38 AM Page J67

Collets and Sleeves


DA Double-Angle Standard Collets

(DA Double-Angle Standard Collets continued)

 DA200 Collet • Inch

300DA 200DA 100DA 180DA 180DA


collet 300DA standard — 200DA standard — 100DA standard — 180DA standard — standard —
capacity standard coolant standard coolant standard coolant standard coolant non-pullout
max D2 = .375 D2 = .375 D2 = .539 D2 = .539 D2 = .769 D2 = .769 D2 = 1.035 D2 = 1.035 D2 = 1.035
D1 inch L = 1.000 L = 1.000 L = 1.188 L = 1.188 L = 1.438 L = 1.438 L = 1.625 L = 1.625 L = 1.625 LWP
1/32 .031 300DA0031 — — — — — — — — —
3/64 .047 300DA0047 — 200DA0047 — 100DA0047 — 180DA0047 — — —
1/16 .063 300DA0062 — 200DA0062 — 100DA0062 — 180DA0062 — — —
5/64 .078 300DA0078 — 200DA0078 — 100DA0078 — 180DA0078 — — —
3/32 .094 300DA0094 — 200DA0094 — 100DA0094 — 180DA0094 — — —
7/64 .109 300DA0109 — 200DA0109 — 100DA0109 — 180DA0109 — — —
1/8 .125 300DA0125 300DAC0125 200DA0125 200DAC0125 100DA0125 100DAC0125 180DA0125 — — —
9/64 .141 300DA0141 300DAC0141 200DA0141 200DAC0141 — — 180DA0141 — — —
9/64 .141 — — — — 100DA0141 100DAC0141 — — — —
5/32 .156 300DA0156 300DAC0156 200DA0156 200DAC0156 100DA0156 100DAC0156 180DA0156 — — —
11/64 .172 300DA0172 300DAC0172 200DA0172 200DAC0172 100DA0172 100DAC0172 180DA0172 — — —
3/16 .188 300DA0188 300DAC0188 200DA0188 200DAC0188 100DA0188 100DAC0188 180DA0188 — — —
13/64 .203 300DA0203 300DAC0203 200DA0203 — 100DA0203 100DAC0203 180DA0203 — — —
7/32 .219 300DA0219 300DAC0219 200DA0219 — 100DA0219 100DAC0219 180DA0219 — — —
15/64 .234 300DA0234 300DAC0234 200DA0234 200DAC0234 100DA0234 100DAC0234 180DA0234 — — —
1/4 .250 300DA0250 300DAC0250 200DA0250 200DAC0250 100DA0250 100DAC0250 180DA0250 180DAC0250 — —
17/64 .266 — — 200DA0266 200DAC0266 100DA0266 100DAC0266 180DA0266 180DAC0266 — —
9/32 .281 — — 200DA0281 200DAC0281 100DA0281 100DAC0281 180DA0281 180DAC0281 — —
19/64 .297 — — 200DA0297 — 100DA0297 100DAC0297 180DA0297 180DAC0297 — —
5/16 .312 — — — — 100DA0312 100DAC0312 — — — —
5/16 .313 — — 200DA0312 200DAC0312 — — 180DA0312 180DAC0312 — —
21/64 .328 — — 200DA0328 200DAC0328 100DA0328 100DAC0328 180DA0328 180DAC0328 — —
11/32 .344 — — 200DA0344 200DAC0344 100DA0344 100DAC0344 180DA0344 180DAC0344 — —
23/64 .359 — — 200DA0359 — 100DA0359 100DAC0359 180DA0359 180DAC0359 — —
3/8 .375 — — 200DA0375 200DAC0375 100DA0375 100DAC0375 — 180DAC0375 — —
3/8 .375 — — — — — — — — 180DANP0375 .484
25/64 .391 — — 200DA0391 200DAC0391 100DA0391 100DAC0391 180DA0391 180DAC0391 — —
13/32 .406 — — — — 100DA0406 100DAC0406 180DA0406 180DAC0406 — —
27/64 .422 — — — — 100DA0422 100DAC0422 180DA0422 180DAC0422 — —
7/16 .438 — — — — 100DA0438 100DAC0438 180DA0438 180DAC0438 — —
29/64 .453 — — — — 100DA0453 100DAC0453 180DA0453 180DAC0453 — —
15/32 .469 — — — — 100DA0469 100DAC0469 180DA0469 180DAC0469 — —
31/64 .484 — — — — 100DA0484 100DAC0484 180DA0484 180DAC0484 — —
1/2 .500 — — — — 100DA0500 100DAC0500 180DA0500 180DAC0500 — —
1/2 .500 — — — — — — — — 180DANP0500 .484
33/64 .516 — — — — 100DA0516 100DAC0516 180DA0516 180DAC0516 — —
17/32 .531 — — — — 100DA0531 100DAC0531 180DA0531 180DAC0531 — —
35/64 .547 — — — — 100DA0547 100DAC0547 180DA0547 180DAC0547 — —
9/16 .562 — — — — 100DA0562 100DAC0562 — — — —
9/16 .563 — — — — — — 180DA0562 180DAC0562 — —
37/64 .578 — — — — — — 180DA0578 180DAC0578 — —
19/32 .594 — — — — — — 180DA0594 180DAC0594 — —
39/64 .609 — — — — — — 180DA0609 180DAC0609 — —
5/8 .625 — — — — — — 180DA0625 180DAC0625 — —
5/8 .625 — — — — — — — — 180DANP0625 .633
41/64 .641 — — — — — — 180DA0641 180DAC0641 — —
21/32 .656 — — — — — — 180DA0656 180DAC0656 — —
43/64 .672 — — — — — — 180DA0672 180DAC0672 — —

(continued)

340
KEN_TOOLINGSYSTEMS11_J068_J069.qxp:WIDIA 11:38 AM Page J68

Collets and Sleeves


DA Double-Angle Standard Collets

(DA Double-Angle Standard Collets continued)

300DA 200DA 100DA 180DA 180DA


collet 300DA standard — 200DA standard — 100DA standard — 180DA standard — standard —
capacity standard coolant standard coolant standard coolant standard coolant non-pullout
max D2 = .375 D2 = .375 D2 = .539 D2 = .539 D2 = .769 D2 = .769 D2 = 1.035 D2 = 1.035 D2 = 1.035
D1 inch L = 1.000 L = 1.000 L = 1.188 L = 1.188 L = 1.438 L = 1.438 L = 1.625 L = 1.625 L = 1.625 LWP
11/16 .688 — — — — — — 180DA0688 180DAC0688 — —
45/64 .703 — — — — — — 180DA0703 180DAC0703 — —
23/32 .719 — — — — — — 180DA0719 180DAC0719 — —
47/64 .734 — — — — — — 180DA0734 180DAC0734 — —
3/4 .750 — — — — — — — — 180DANP0750 .664
3/4 .750 — — — — — — 180DA0750 180DAC0750 — —

341
KEN_TOOLINGSYSTEMS11_J038_J039.qxp:WIDIA 11:35 AM Page J38

Collets and Sleeves


TG100 Single-Angle Standard Collet Sets

• An economical way to purchase a group of collets.

TG Collet

 TG100 Collet Set • Inch


dimensional incremental
catalog number series quantity range division
S100TG1SET TG100 59 3/32-1 1/64
S100TG2SET TG100 30 3/32 - 1 1/32
S100TG3SET TG100 41 3/8 - 1 1/64
S100TG4SET TG100 21 3/8 - 1 1/32

TG Collet — NP

 TG100 NP-Out Collet Set • Inch


dimensional incremental
catalog number series quantity range division
S100TGNPSET TG100 6 3/8-1 1/8

342
KEN_TOOLINGSYSTEMS11_J042_J043.qxp:WIDIA 11:35 AM Page J42

Collets and Sleeves


TG150 Series

• Provides Tremendous Grip (3:1 advantage) and accuracy


for all drilling applications.
• Industry-standard Erickson™ single-angle collet system.
• 0,4mm [.016" (1/64")] range of collapse.
• Grips on back taper and margin of drill for maximum
feed rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy; see page M103.

TG Collet TG Collet

TG Collet — NP TG Collet — NP

 TG150 Series • Metric

150TGNP
150TG standard — collet capacity collet capacity
D1 standard non-pullout max mm min mm L9 LWP
12,0 150TG120M — 12,0 11,6 44,0 —
13,0 150TG130M — 13,0 12,6 44,0 —
14,0 150TG140M — 14,0 13,6 44,0 —
14,5 150TG145M — 14,5 14,1 44,0 —
15,0 150TG150M — 15,0 14,6 54,0 —
16,0 150TG160M — 16,0 15,6 54,0 —
18,0 150TG180M — 18,0 17,6 54,0 —
19,0 150TG190M — 19,0 18,6 76,2 —
20,0 150TG200M — 20,0 19,6 76,2 —
21,0 150TG210M — 21,0 20,6 76,2 —

(continued)

343
KEN_TOOLINGSYSTEMS11_J042_J043.qxp:WIDIA 11:35 AM Page J43

Collets and Sleeves


TG150 Series

(TG150 Series continued)

150TGNP
150TG standard — collet capacity collet capacity
D1 standard non-pullout max mm min mm L9 LWP
22,0 150TG220M — 22,0 21,6 76,2 —
25,0 150TG250M — 25,0 24,6 76,2 —
25,0 — 150TGNP250M 25,0 — — 22
25,5 150TG255M — 25,5 25,1 76,2 —
26,0 150TG260M — 26,0 25,6 76,2 —
27,0 150TG270M — 27,0 26,6 76,2 —
28,0 150TG280M — 28,0 27,6 76,2 —
30,0 150TG300M — 30,0 29,6 76,2 —
32,0 150TG320M — 32,0 31,6 76,2 —
32,0 — 150TGNP320M 32,0 — — 22
34,0 150TG340M — 34,0 33,6 76,2 —
35,0 150TG350M — 35,0 34,6 76,2 —
36,0 150TG360M — 36,0 35,6 76,2 —
38,0 150TG380M — 38,0 37,6 76,2 —
40,0 150TG400M — 40,0 39,6 76,2 —
NOTE: Inserting the cutting tool less than 2/3 of the gripping length into the collet can influence the coolant sealing performance
and permanently damage the collet.
Full length of the gripping bore needs to be maintained to achieve maximum accuracy and safety.
Collet accuracies are based on size-for-size conditions. Using the collapsible range can influence the accuracy and gripping powers.
Never try to stretch the collets by clamping oversized cutting tools.

344
KEN_TOOLINGSYSTEMS11_J044_J045.qxp:WIDIA 11:35 AM Page J44

Collets and Sleeves


TG150 Series

• Provides Tremendous Grip (3:1 advantage) and accuracy


for all drilling applications.
• Industry-standard Erickson™ single-angle collet system.
• 150TG 0,4mm [.016" (1/64)] range of collapse.
• 150TGCHP and 150TGNP 0,13mm (.005") range of collapse.
• Grips on back taper and margin of drill for maximum
feed rates and more accurate holes.
• Manufactured to DIN 6499 Class 2 accuracy; see page M103.
• HP design manufactured to DIN 6499 class/accuracy.

TG Collet TG Collet — Coolant (Bonded) TG Collet — NP

TG Collet TG Collet — Coolant (Bonded) TG Collet — NP

 TG150 Series • Inch

150TGCHP 150TGNP
150TG high precision — milling — collet capacity collet capacity
D1 standard coolant non-pullout max inch min inch L9 LWP
3/8 150TG0375 — — .3750 .3594 2.000 —
25/64 150TG0391 — — .3906 .3750 2.000 —
13/32 150TG0406 — — .4063 .3906 2.000 —
27/64 150TG0422 — — .4219 .4063 2.000 —
7/16 150TG0438 — — .4375 .4219 2.000 —
29/64 150TG0453 — — .4531 .4375 2.000 —
15/32 150TG0468 — — .4688 .4531 2.000 —
31/64 150TG0484 — — .4844 .4688 2.000 —
1/2 150TG0500 — — .5000 .4844 2.560 —
1/2 — — 150TGNP0500 .5000 — — .828
33/64 150TG0516 — — .5156 .5000 2.560 —
17/32 150TG0531 — — .5313 .5156 2.560 —

(continued)

345
KEN_TOOLINGSYSTEMS11_J044_J045.qxp:WIDIA 11:36 AM Page J45

Collets and Sleeves


TG150 Series

(TG150 Series continued)

150TGCHP 150TGNP
150TG high precision — milling — collet capacity collet capacity
D1 standard coolant non-pullout max inch min inch L9 LWP
35/64 150TG0547 — — .5469 .5313 2.560 —
9/16 150TG0562 — — .5625 .5469 2.560 —
37/64 150TG0578 — — .5781 .5625 2.560 —
19/32 150TG0594 — — .5938 .5781 2.560 —
39/64 150TG0609 — — .6094 .5938 2.560 —
5/8 150TG0625 — — .6250 .6094 2.560 —
5/8 — — 150TGNP0625 .6250 — — .875
41/64 150TG0641 — — .6406 .6250 2.560 —
21/32 150TG0656 — — .6563 .6406 2.560 —
43/64 150TG0672 — — .6719 .6563 2.560 —
11/16 150TG0688 — — .6875 .6719 2.560 —
45/64 150TG0703 — — .7031 .6875 2.560 —
23/32 150TG0719 — — .7188 .7031 2.560 —
47/64 150TG0734 — — .7344 .7188 2.560 —
3/4 150TG0750 — — .7500 .7344 2.560 —
3/4 — — 150TGNP0750 .7500 — — .938
49/64 150TG0766 — — .7656 .7500 2.560 —
25/32 150TG0781 — — .7813 .7656 2.560 —
51/64 150TG0797 — — .7969 .7813 2.560 —
13/16 150TG0812 — — .8125 .7969 2.560 —
53/64 150TG0828 — — .8281 .8125 2.560 —
27/32 150TG0844 — — .8438 .8281 2.560 —
55/64 150TG0859 — — .8594 .8438 2.560 —
7/8 150TG0875 — — .8750 .8594 2.560 —
7/8 — — 150TGNP0875 .8750 — — .938
57/64 150TG0891 — — .8906 .8750 2.560 —
29/32 150TG0906 — — .9063 .8906 2.560 —
59/64 150TG0922 — — .9219 .9063 2.560 —
15/16 150TG0938 — — .9375 .9219 2.560 —
61/64 150TG0953 — — .9531 .9375 2.560 —
31/32 150TG0969 — — .9688 .9531 2.560 —
63/64 150TG0984 — — .9844 .9688 2.560 —
1 150TG1000 — — 1.0000 .9844 2.560 —
1 — 150TGCHP1000 — — — — —
1 — — 150TGNP1000 1.0000 — — 1.063
1 1/64 150TG1016 — — 1.0156 1.0000 2.560 —
1 1/32 150TG1031 — — 1.0313 1.0156 2.560 —
1 3/64 150TG1047 — — 1.0469 1.0313 2.560 —
1 1/16 150TG1062 — — 1.0625 1.0469 2.560 —
1 5/64 150TG1078 — — 1.0781 1.0625 2.560 —
1 3/32 150TG1094 — — 1.0938 1.0781 2.560 —
1 7/64 150TG1109 — — 1.1094 1.0938 2.560 —
1 9/64 150TG1141 — — 1.1200 1.1094 2.560 —
1 1/8 150TG1125 — — 1.1250 1.1200 2.560 —
1 5/32 150TG1156 — — 1.1563 1.1250 2.560 —
1 11/64 150TG1172 — — 1.1719 1.1563 2.560 —
1 3/16 150TG1187 — — 1.1875 1.1719 2.560 —
1 13/64 150TG1203 — — 1.2031 1.1875 2.560 —

(continued)

346
KEN_TOOLINGSYSTEMS11_J046_J047.qxp:WIDIA 11:36 AM Page J46

Collets and Sleeves


TG150 Series

(TG150 Series continued)

150TGCHP 150TGNP
150TG high precision — milling — collet capacity collet capacity
D1 standard coolant non-pullout max inch min inch L9 LWP
1 7/32 150TG1219 — — 1.2188 1.2031 2.560 —
1 15/64 150TG1234 — — 1.2344 1.2188 2.560 —
1 1/4 150TG1250 — — 1.2500 1.2344 2.560 —
1 1/4 — — 150TGNP1250 1.2500 — — 1.063
1 1/4 — 150TGCHP1250 — — — — —
1 17/64 150TG1266 — — 1.2656 1.2500 2.560 —
1 9/32 150TG1281 — — 1.2813 1.2656 2.560 —
1 19/64 150TG1297 — — 1.2969 1.2813 2.560 —
1 5/16 150TG1312 — — 1.3125 1.2969 2.560 —
1 21/64 150TG1328 — — 1.3281 1.3125 2.560 —
1 11/32 150TG1344 — — 1.3438 1.3281 2.560 —
1 23/64 150TG1359 — — 1.3594 1.3438 2.560 —
1 3/8 150TG1375 — — 1.3750 1.3594 2.560 —
1 25/64 150TG1391 — — 1.3906 1.3750 2.560 —
1 13/32 150TG1406 — — 1.4063 1.3906 2.560 —
1 27/64 150TG1422 — — 1.4219 1.4063 2.560 —
1 7/16 150TG1438 — — 1.4375 1.4219 2.560 —
1 29/64 150TG1453 — — 1.4531 1.4375 2.560 —
1 15/32 150TG1469 — — 1.4688 1.4531 2.560 —
1 1/2 150TG1500 — — 1.5000 1.4688 2.560 —
1 1/2 — — 150TGNP1500 1.5000 — — 1.063
1 1/2 — 150TGCHP1500 — — — — —
1 31/32 150TG1484 — — 1.9688 1.5000 2.560 —
NOTE: Inserting the cutting tool less than 2/3 of the gripping length into the collet can influence the coolant sealing performance
and permanently damage the collet.
Full length of the gripping bore needs to be maintained to achieve maximum accuracy and safety.
Collet accuracies are based on size-for-size conditions. Using the collapsible range can influence the accuracy and gripping powers.
Never try to stretch the collets by clamping oversized cutting tools.

347
KEN_TOOLINGSYSTEMS11_J046_J047.qxp:WIDIA 11:36 AM Page J47

Collets and Sleeves


TG150 Single-Angle Standard Collet Sets

• An economical way to purchase a group of collets.

TG Collet

 TG150 Collet Set • Metric


dimensional incremental
catalog number series quantity range division
150TGS000M TG150 3 25mm - 40mm 25 & 32 & 40

 TG150 Collet Set • Inch


dimensional incremental
catalog number series quantity range division
S150TG1SET TG150 65 1/2 -1 1/2 1/64
S150TG2SET TG150 33 1/2 - 1 1/2 1/32
S150TG4SET TG150 25 3/4 -1 1/2 1/32

TG Collet — NP

 TG150 NP-Out Collet Set • Inch


dimensional incremental
catalog number series quantity range division
S150TGNPSET TG150 7 1/2 - 1 1/2 1/8 (1/2-1) & 1/4 (1 1/4-1 1/2)

348
KEN_TOOLINGSYSTEMS11_J050_J051.qxp:WIDIA 11:36 AM Page J51

Collets and Sleeves


ER Single-Angle Collets Catalog Numbering System

How Do Catalog Numbers Work?


Each character in our catalog number signifies a specific trait of that
product. Use the following key columns and corresponding images
to easily identify which attributes apply.

40ERC160M

40 ER C 160 M
System Size Collet Style Special Feature Collet Bore Size Identification
(optional) Value

11 = ER11 ER-DIN 6499 = TC = metric (xx.x) M=


Single angle Solid tapping Collet bore size built
16 = ER16 (square for drive) 010 = 1mm to metric values
20 = ER20 TCT = 160 = 16mm (blank) =
25 = ER25 Solid tapping 245 = 24,5mm Collet bore size built
with tension only to metric values
32 = ER32 inch (x.xxx)
40 = ER40 0125 = 1/8"
0500 = 1/2"
1000 = 1"

349
KEN_TOOLINGSYSTEMS11_J052_J053.qxp:WIDIA 11:36 AM Page J52

Collets and Sleeves


ER Single-Angle Collets

ER • Single Angle
• Provides good grip and accuracy for all drilling applications.
• Wide clamping range.
• Available in both inch and metric bores.
• 1mm (.040") range of collapse.
• Manufactured to DIN 6499.
• Accuracy to DIN 6499 Class 2.

ERTC • Single-Angle Tap Collet


• Designed to grip taps on shank and square to eliminate slippage.
• Fits all standard ER-style collet chucks.
• 0,13mm (.005") range of collapse.

ERTCT • Single-Angle Tap Collet with Axial Compensation


• Designed to grip taps on shank and square to eliminate slippage.
• Tension only, cost effective solution for machines that require axial compensation for tapping.
• Fits all standard ER-style collet chucks.

350
KEN_TOOLINGSYSTEMS11_J054_J055.qxp:WIDIA 2:11 PM Page J54

Collets and Sleeves


ER Single-Angle Standard Collets

• Provides approximately 2:1 grip advantage.


• Wide clamping range for all drilling applications.
• ER8 and ER11 0,5mm (.020") range of collapse.
• ER16, ER20, ER25, ER32, and ER40 1mm (.040") range of collapse.
• Available in both metric and inch sizes.
• Manufactured to DIN 6499 Class 2 accuracy; see page M103.

 ER Collets • Metric

ER8 ER11 ER16 ER20 ER25 ER32 ER40


D2 = 8,5mm D2 = 11,5mm D2 = 17mm D2 = 21mm D2 = 26mm D2 = 33mm D2 = 41mm collet capacity collet capacity
D1 L = 13,5mm L = 18mm L = 27,5mm L = 31,5mm L = 34mm L = 40mm L = 46mm max mm min mm
1,0 8ER010M 11ER010M 16ER010M 20ER010M — — — 1,00 0,50
1,5 8ER015M 11ER015M 16ER015M — — — — 1,50 1,00
2,0 — — 16ER020M 20ER020M 25ER020M — — 2,00 1,00
2,0 8ER020M 11ER020M — — — — — 2,00 1,50
2,5 — — 16ER025M — — — — 2,50 1,50
2,5 8ER025M 11ER025M — — — — — 2,50 2,00
3,0 — — 16ER030M 20ER030M 25ER030M 32ER030M — 3,00 2,00
3,0 8ER030M 11ER030M — — — — — 3,00 2,50
3,5 — — 16ER035M — — — — 3,50 2,50
3,5 8ER035M 11ER035M — — — — — 3,50 3,00
4,0 — — 16ER040M 20ER040M 25ER040M 32ER040M 40ER040M 4,00 3,00
4,0 8ER040M 11ER040M — — — — — 4,00 3,50
4,5 — — 16ER045M — — — — 4,50 3,50
4,5 8ER045M 11ER045M — — — — — 4,50 4,00
5,0 — — 16ER050M 20ER050M 25ER050M 32ER050M 40ER050M 5,00 4,00
5,0 8ER050M 11ER050M — — — — — 5,00 4,50
5,5 — — 16ER055M — — — — 5,50 4,50
5,5 — 11ER055M — — — — — 5,50 5,00
6,0 — — 16ER060M 20ER060M 25ER060M 32ER060M 40ER060M 6,00 5,00
6,0 — 11ER060M — — — — — 6,00 5,50
6,5 — — 16ER065M — — — — 6,50 5,50
6,5 — 11ER065M — — — — — 6,50 6,00
7,0 — — 16ER070M 20ER070M 25ER070M 32ER070M 40ER070M 7,00 6,00
7,0 — 11ER070M — — — — — 7,00 6,50
7,5 — — 16ER075M — — — — 7,50 6,50
8,0 — — 16ER080M 20ER080M 25ER080M 32ER080M 40ER080M 8,00 7,00

(continued)

351
KEN_TOOLINGSYSTEMS11_J054_J055.qxp:WIDIA 2:11 PM Page J55

Collets and Sleeves


ER Single-Angle Standard Collets

(ER Single-Angle Standard Collets continued)

ER8 ER11 ER16 ER20 ER25 ER32 ER40


D2 = 8,5mm D2 = 11,5mm D2 = 17mm D2 = 21mm D2 = 26mm D2 = 33mm D2 = 41mm collet capacity collet capacity
D1 L = 13,5mm L = 18mm L = 27,5mm L = 31,5mm L = 34mm L = 40mm L = 46mm max mm min mm
8,5 — — 16ER085M — — — — 8,50 7,50
9,0 — — 16ER090M 20ER090M 25ER090M 32ER090M 40ER090M 9,00 8,00
9,5 — — 16ER095M — — — — 9,50 8,50
10,0 — — 16ER100M 20ER100M 25ER100M 32ER100M 40ER100M 10,00 9,00
11,0 — — — 20ER110M 25ER110M 32ER110M 40ER110M 11,00 10,00
12,0 — — — 20ER120M 25ER120M 32ER120M 40ER120M 12,00 11,00
13,0 — — — 20ER130M 25ER130M 32ER130M 40ER130M 13,00 12,00
14,0 — — — — 25ER140M 32ER140M 40ER140M 14,00 13,00
15,0 — — — — 25ER150M 32ER150M 40ER150M 15,00 14,00
16,0 — — — — 25ER160M 32ER160M 40ER160M 16,00 15,00
17,0 — — — — — 32ER170M 40ER170M 17,00 16,00
18,0 — — — — — 32ER180M 40ER180M 18,00 17,00
19,0 — — — — — 32ER190M 40ER190M 19,00 18,00
20,0 — — — — — 32ER200M 40ER200M 20,00 19,00
21,0 — — — — — — 40ER210M 21,00 20,00
22,0 — — — — — — 40ER220M 22,00 21,00
23,0 — — — — — — 40ER230M 23,00 22,00
24,0 — — — — — — 40ER240M 24,00 23,00
25,0 — — — — — — 40ER250M 25,00 24,00
26,0 — — — — — — 40ER260M 26,00 25,00

(continued)

352
KEN_TOOLINGSYSTEMS11_J056_J057.qxp:WIDIA 11:37 AM Page J56

Collets and Sleeves


ER Single-Angle Standard Collets

(ER Single-Angle Standard Collets continued)

 ER Collets • Inch
ER16 ER20 ER25 ER32 ER40
D2 = .669 D2 = .827 D2 = 1.024 D2 = 1.299 D2 = 1.614 collet capacity collet capacity
D1 L = 1.083 L = 1.240 L = 1.339 L = 1.575 L = 1.811 max inch min inch
1/16 16ER0062 20ER0062 25ER0062 — — .0625 .0425
3/32 — 20ER0094 — — — .0938 .0538
3/32 16ER0094 — 25ER0094 — — .0938 .0738
1/8 16ER0125 20ER0125 25ER0125 32ER0125 40ER0125 .1250 .0850
5/32 16ER0156 20ER0156 25ER0156 32ER0156 40ER0156 .1563 .1163
3/16 16ER0188 20ER0188 25ER0188 32ER0188 40ER0188 .1875 .1475
7/32 16ER0219 20ER0219 25ER0219 32ER0219 40ER0219 .2188 .1788
1/4 16ER0250 20ER0250 25ER0250 32ER0250 40ER0250 .2500 .2100
9/32 16ER0281 20ER0281 25ER0281 32ER0281 40ER0281 .2813 .2413
5/16 16ER0312 20ER0312 25ER0312 32ER0312 40ER0312 .3125 .2725
11/32 16ER0344 20ER0344 25ER0344 32ER0344 40ER0344 .3438 .3038
3/8 16ER0375 20ER0375 25ER0375 32ER0375 40ER0375 .3750 .3350
13/32 16ER0406 20ER0406 25ER0406 32ER0406 40ER0406 .4063 .3663
7/16 — 20ER0438 25ER0438 32ER0438 40ER0438 .4375 .3975
15/32 — 20ER0469 25ER0469 32ER0469 40ER0469 .4688 .4288
1/2 — 20ER0500 25ER0500 32ER0500 40ER0500 .5000 .4600
17/32 — — 25ER0531 32ER0531 40ER0531 .5313 .4913
9/16 — — — 32ER0562 40ER0562 .5625 .5225
9/16 — — 25ER0562 — — .5626 .5225
19/32 — — 25ER0594 32ER0594 40ER0594 .5938 .5538
5/8 — — 25ER0625 32ER0625 40ER0625 .6250 .5850
21/32 — — — 32ER0656 40ER0656 .6563 .6163
11/16 — — — 32ER0688 40ER0688 .6875 .6475
23/32 — — — 32ER0719 40ER0719 .7188 .6788
3/4 — — — 32ER0750 40ER0750 .7500 .7100
25/32 — — — 32ER0781 40ER0781 .7813 .7413
13/16 — — — 32ER0812 40ER0812 .8125 .7725
27/32 — — — — 40ER0844 .8438 .8038
7/8 — — — — 40ER0875 .8750 .8350
29/32 — — — — 40ER0906 .9063 .8663
15/16 — — — — 40ER0938 .9375 .8975
31/32 — — — — 40ER0969 .9688 .9288
1 — — — — 40ER1000 1.0000 .9600
NOTE: Inserting the cutting tool less than 2/3 the gripping length into the collet can permanently damage the collet.
Full length of the gripping bore must be maintained to achieve maximum accuracy and safety.
Collet accuracies are based on size-for-size conditions.
Never try to stretch the collets by clamping oversized cutting tools.

353
KEN_TOOLINGSYSTEMS11_J056_J057.qxp:WIDIA 11:37 AM Page J57

Collets and Sleeves


ER Single-Angle Standard Collet Sets

• An economical way to purchase a set of collets.

 ER Collet Set • Metric


dimensional incremental
order number catalog number series quantity range division
1025864 8ERS000M ER8 9 1mm - 5mm .5
1020872 11ERS000M ER11 13 1mm - 7mm .5
1135892 16ERS000M ER16 10 1mm - 10mm 1
1025865 20ERS000M ER20 12 2mm - 13mm 1
1123858 25ERS000M ER25 15 2mm - 16mm 1
1135911 32ERS000M ER32 18 3mm - 20mm 1
1126252 40ERS000M ER40 23 4mm - 26mm 1

 ER Collet Set • Inch


dimensional incremental
order number catalog number series quantity range division
2269968 16ERS000SET2 ER16 12 1/16 - 13/32 1/32
2269969 20ERS000SET1 ER20 8 1/16 - 1/2 1/16
2269970 20ERS000SET2 ER20 15 1/16 - 1/2 1/32
2269971 25ERS000SET1 ER25 10 1/16 - 5/8 1/16
2269972 25ERS000SET2 ER25 19 1/16 - 5/8 1/32
2269973 32ERS000SET1 ER32 12 1/8 - 13/16 1/16
2269974 32ERS000SET2 ER32 23 1/8 - 13/16 1/32
2269975 40ERS000SET1 ER40 15 1/8 - 1 1/16
2269976 40ERS000SET2 ER40 29 1/8 - 1 1/32

NOTE: ER collet sets come complete with protective tray.

354
KEN_TOOLINGSYSTEMS11_J062_J063.qxp:WIDIA 11:37 AM Page J63

Collets and Sleeves


DA Double-Angle Catalog Numbering System

• Industry-standard Erickson™ double-angle


collet system.

180DAC160M

180 DA C 160 M
System Size Collet Style Special Feature Collet Bore Size Identification
(optional) Value

100 = DA100 DA = C = metric (xx.x) M=


Erickson Double Angle Coolant style bonded Collet bore size built
180 = DA180 010 = 1mm to metric values
NP =
200 = DA200 Non-pullout Weldon® 160 = 16mm (blank) =
300 = DA300 (end mill design) inch (x.xxx) Collet bore size built
to metric values
0125 = 1/8"
0500 = 1/2"

355
KEN_TOOLINGSYSTEMS11_J064_J065.qxp:WIDIA 1:43 PM Page J64

Collets and Sleeves


DA Double-Angle Collets

DA • Double Angle
• 0,8mm [.031" (1/32")] maximum range of collapse
dependent on collet capacity.

DAC • Double-Angle Coolant


• Rubber-filled slots seal coolant-fed tool applications.
• Suitable for coolant pressure up to 70 bar (1000 psi).
• Fits all standard DA-style collet chucks.
• 0,13mm (.005") range of collapse.

DANP • Double-Angle Non-Pullout, Weldon® Style


• Designed to grip end mills with Weldon-style shanks.
• Positive retention and drive provided by drive wedge in collet.
• Eliminates inaccuracy created by solid end mill adapters.
• Fits all standard DA-style collet chucks.
• 0,13mm (.005") range of collapse.

DA-J, K, & L • Double-Angle Solid Tap


• Provides positive drive for taps.

356
KEN_TOOLINGSYSTEMS11_J064_J065.qxp:WIDIA 1:43 PM Page J65

Collets and Sleeves


DA Double-Angle Standard Collets

• For bonded collet DAC only — rubber-filled slots seal


collet for coolant-fed tool applications.
• Provides 1:1 grip for most drilling, reaming, and
tapping applications.
• Industry-standard Erickson™ double-angle collet system.
• 000DA 0,25mm (.010") to 0,38mm (.015") range of collapse
dependent on collet capacity.
• 300DA, 200DA, 100DA, and 180DA 0,30mm (.012") to 0,80 mm (.031")
range of collapse dependent on collet capacity.
• 200 DAC, 100DAC, 180DAC, and 180DANP 0,13mm (.005")
range of collapse.
• 0,025mm (.001") TIR collet accuracy.

DA collet DA collet — non-pullout

DA collet DA collet — non-pullout

 DA Collet • Metric

200DA 100DA 180DA 180DA


000DA 300DA 200DA standard — 100DA standard — 180DA standard — standard —
standard standard standard coolant standard coolant standard coolant non-pullout
D2 = D2 = D2 = D2 = D2 = D2 = D2 = D2 = D2 =
collet 8,50mm 9,53mm 13,69mm 13,69mm 19,53mm 19,53mm 26,29mm 26,29mm 26,29mm
capacity L= L= L= L= L= L= L= L= L=
D1 max mm 16,76mm 25,406mm 30,16mm 30,16mm 36,53mm 36,53mm 41,28mm 41,28mm 41,28mm LWP
1,0 1,0 000DA010M 300DA010M 200DA010M — — — — — — —
1,3 1,3 000DA012M — — — — — — — — —
1,5 1,5 000DA015M 300DA015M 200DA015M — — — — — — —
1,8 1,8 000DA017M — — — — — — — — —
2,0 2,0 000DA020M 300DA020M* 200DA020M — — — — — — —
2,3 2,3 000DA022M — — — — — — — — —
2,5 2,5 000DA025M 300DA025M 200DA025M — 100DA025M — — — — —
2,8 2,8 000DA027M — — — — — — — — —
3,0 3,0 000DA030M 300DA030M 200DA030M — 100DA030M — 180DA030M — — —
3,3 3,3 000DA032M — — — — — — — — —

*0,8mm is the maximum value depending on the selection of collet.


(continued)

357
KEN_TOOLINGSYSTEMS11_J066_J067.qxp:WIDIA 11:38 AM Page J66

Collets and Sleeves


DA Double-Angle Standard Collets

(DA Double-Angle Standard Collets continued)

200DA 100DA 180DA 180DA


000DA 300DA 200DA standard — 100DA standard — 180DA standard — standard —
standard standard standard coolant standard coolant standard coolant non-pullout
D2 = D2 = D2 = D2 = D2 = D2 = D2 = D2 = D2 =
collet 8,50mm 9,53mm 13,69mm 13,69mm 19,53mm 19,53mm 26,29mm 26,29mm 26,29mm
capacity L= L= L= L= L= L= L= L= L=
D1 max mm 16,76mm 25,406mm 30,16mm 30,16mm 36,53mm 36,53mm 41,28mm 41,28mm 41,28mm LWP
3,5 3,5 000DA035M 300DA035M 200DA035M — 100DA035M — 180DA035M — — —
3,8 3,8 000DA037M — — — — — — — — —
4,0 4,0 000DA040M 300DA040M 200DA040M — 100DA040M — 180DA040M — — —
4,5 4,5 — 300DA045M 200DA045M — 100DA045M — 180DA045M — — —
5,0 5,0 — 300DA050M 200DA050M — 100DA050M — 180DA050M — — —
5,5 5,5 — 300DA055M 200DA055M — 100DA055M — 180DA055M — — —
6,0 6,0 — 300DA060M 200DA060M 200DAC060M 100DA060M 100DAC060M 180DA060M 180DAC060M — —
6,5 6,5 — — 200DA065M — 100DA065M — 180DA065M — — —
7,0 7,0 — — 200DA070M — 100DA070M — 180DA070M — — —
7,5 7,5 — — 200DA075M — 100DA075M — 180DA075M — — —
8,0 8,0 — — 200DA080M 200DAC080M 100DA080M 100DAC080M 180DA080M 180DAC080M — —
8,5 8,5 — — 200DA085M — 100DA085M — 180DA085M — — —
9,0 9,0 — — 200DA090M — 100DA090M — 180DA090M — — —
9,5 9,5 — — 200DA095M — 100DA095M — 180DA095M — — —
10,0 10,0 — — 200DA100M 200DAC100M 100DA100M 100DAC100M 180DA100M 180DAC100M — —
10,0 10,0 — — — — — — — — 180DANP100M 12,5
10,5 10,5 — — — — 100DA105M — 180DA105M — — —
11,0 11,0 — — — — 100DA110M — 180DA110M — — —
11,5 11,5 — — — — 100DA115M — 180DA115M — — —
12,0 12,0 — — — — 100DA120M — 180DA120M — — —
12,0 12,0 — — — — — — — — 180DANP120M 12,5
12,0 12,0 — — — — — 100DAC120M — 180DAC120M — —
12,5 12,5 — — — — 100DA125M — 180DA125M — — —
13,0 13,0 — — — — 100DA130M — 180DA130M — — —
13,5 13,5 — — — — 100DA135M — 180DA135M — — —
14,0 14,0 — — — — 100DA140M 100DAC140M 180DA140M 180DAC140M — —
14,5 14,5 — — — — — — 180DA145M — — —
15,0 15,0 — — — — — — 180DA150M — — —
15,5 15,5 — — — — — — 180DA155M — — —
16,0 16,0 — — — — — — — 180DAC160M — —
16,0 16,0 — — — — — — — — 180DANP160M 16,1
16,0 16,0 — — — — — — 180DA160M — — —
16,5 16,5 — — — — — — 180DA165M — — —
17,0 17,0 — — — — — — 180DA170M — — —
17,5 17,5 — — — — — — 180DA175M — — —
18,0 18,0 — — — — — — 180DA180M 180DAC180M — —
18,5 18,5 — — — — — — 180DA185M — — —
19,0 19,0 — — — — — — 180DA190M — — —
19,5 19,5 — — — — — — 180DA195M — — —
20,0 20,0 — — — — — — 180DA200M 180DAC200M — —

(continued)

358
KEN_TOOLINGSYSTEMS11_J068_J069.qxp:WIDIA 11:38 AM Page J69

Collets and Sleeves


DA Double-Angle Standard Collet Sets

• An economical way to purchase a set of collets.

 DA Collet Set • Metric

dimensional incremental
order number catalog number series quantity range division
1293409 000DAS000M DA000 13 1mm - 4mm .25
1297410 300DAS000M DA300 11 1mm - 6mm .5
1296078 200DAS000M DA200 19 1mm - 10mm .5
1294736 100DAS000M DA100 24 2,5mm - 14mm .5
1191011 180DAS000M DA180 35 3mm - 20mm .5

 DA Collet Set • Inch

dimensional incremental
order number catalog number series quantity range division
1289026 S303SET DA300 8 3/64 - 1/4 1/32 (3/32–1/4) + 3/64 & 5/64
1289027 S304SET DA300 9 1/8 - 1/4 1/64
1289028 S305SET DA300 5 1/8 - 1/4 1/32
1288983 S203SET DA200 9 1/8 - 3/8 1/32
1288984 S204SET DA200 17 1/8 - 3/8 1/64
1288923 S103SET DA100 11 1/4 - 9/16 1/32
1288925 S104SET DA100 21 1/4 - 9/16 1/64
1288963 S183SET DA180 17 1/4 - 3/4 1/32
1288964 S184SET DA180 33 1/4 - 3/4 1/64

359
LINEAR
MOTION
GUIDES
DATA
Classification Table of the LM Guides
LM Guide

Ball Guide

Caged Ball Type Full-ball Type

Standard Type Standard Type


Model SHS Model SSR Model HSR Model SR
Global Standard Size Radial 4-way Equal Load Radial

Model NSR-TBC
Self-aligning

Wide Type
Model SHW Miniature Type
Low Center of Gravity
Model RSR
Ultra Compact

Miniature Type
Wide Type
Model SRS Model EPF
Lightweight and Compact Finite stroke
Model HRW
Wide Rail
4-way Equal Load

Cross Type
Model SCR
4-way Equal Load

Optimal for Machine Tools


Model SVR Model SVS Model NR-X Model NRS-X Model SRG Model SRW
High Contamination Resistance High Contamination Resistance Radial 4-way Ultra-high Rigidity Ultra-high Rigidity
Ball cage Ball cage Caged roller Caged roller
Radial 4-way 4-way Wide Rail

361
Features and Types
Classification Table of the LM Guides

Roller Guide

With a Caged Roller

Standard Type

Model SRG Model SRN


Cross Type Ultra-high Rigidity Ultra-high Rigidity
Low Center of Gravity
Model CSR Model MX
4-way Equal Load Miniature Cross

Special Environment Types Wide Type

Model HSR-M1 Model SR-M1 Model SRW


High Temperature High Temperature Ultra-high Rigidity
4-way Equal Load Radial

Model HSR-M2 Model RSR-M1


High Corrosion Resistance High Temperature Separate Type
4-way Equal Load
Model HR
Heavy Load
Model HSR-M1VV Model SR-MS
Medium-to-Low Vacuum Oil-Free

Model GSR Model GSR-R


Interchangeable, Self-aligning Interchangeable, Self-aligning
R Guide Type
With Rack

Model HCR

Model JR Type
Straight-Curved Type
Model JR
Structural Member Rail
Model HMG
4-way Equal Load

362
Point of Selection LM Guide

Flowchart for Selecting an LM Guide


[Steps for Selecting an LM Guide]
The following flowchart can be used as reference for selecting an LM Guide.

Selection Starts
1 Setting Conditions Set conditions necessary for designing load on the LM Guide.
Change span, number
of LM blocks and Mounting orientation A1-12 Symbol for number of axes A1-13
number of LM rails

Select a type that meets the conditions and temporarily


2 Selecting a Type decide a rough size.
Change type and size
SHS, SSR, SVR, SVS, SHW, SRS, SCR, EPF, HSR, SR, NR-X, NRS-X, HRW, RSR, A1-28
HR, GSR, GSR-R, CSR, MX, JR, HCR, HMG, NSR-TBC, HSR-M1, SR-M1, to
RSR-M1, HSR-M2, HSR-M1VV, SR-MS, SRG, SRN, SRW A1-39

3 Calculating the Applied Load Calculate the applied load on the LM block.

Calculating the applied load A1-40 Load rating of the LM Guide in all directions A1-57

Convert the load applied on each LM block


4 Calculating the Equivalent Load in each direction into an equivalent load. A1-59

Obtain the value of static safety factor from the basic


5 Calculating the Static Safety Factor static load rating and the maximum applied load. A1-61

Judgment on the
static safety factor
NO
YES
Average the applied load fluctuating during operation
6 Calculating the Average Load to convert the value to an average load. A1-62

Calculate the the distance traveled based on the


7 Calculating the Nominal Life nominal life equation. A1-64

Comparison with the


required service life
NO
YES
Selection According to the Environment
1 Lubrication Type of lubricant, lubrication method A1-14
2 Corrosion Prevention Material, surface treatment A1-14
3 Contamination Protection A1-15

Selection Completed

363
•Space in the guide section
•Dimensions (span, number of LM blocks, number of LM rails, thrust)
•Installation direction (horizontal, vertical, slant mount, wall mount, suspended)
•Magnitude, direction and position of the working load
•Operating frequency (duty cycle)
•Speed (acceleration)
•Stroke length
•Required service life
•Precision of motion
•Environment
•In a special environment (vacuum, clean room, high temperature, environment exposed to
contaminated environment, etc.), it is necessary to take into account material, surface treatment,
lubrication and contamination protection.

Prediction the Rigidity Determining the Accuracy


1 Selecting a Radial Clearance (Preload) A1-68 1 Accuracy Standards A1-73
Guidelines for Accuracy Grades
2 Service Life with a Preload Considered A1-69 2 by Machine Type A1-74
3 Rigidity A1-69 3 Accuracy Standard for Each Model A1-75∼
4 Radial Clearance Standard for Each Model A1-70
5 Designing the Guide System A1-434

364
Selecting a Type
Types of LM Guides
THK offers a wide array of types and dimensions with LM Guides as standard so that you can select
the optimal product for any application. With the unit structure of each model, you can easily obtain
high running accuracy with no clearance simply by mounting the product on a plane surface with
bolts. We have a proven track record and know-how in extensive applications with LM Guides.

Load Basic load rating (kN)


Specification
Classification Type capacity Basic dynamic Basic static
Table
diagram load rating load rating
SSR-XW A1-108 14.7 to 64.6 16.5 to 71.6
Caged Ball
LM Guide
SSR-XV A1-110 9.1 to 21.7 9.7 to 22.5

SSR-XTB A1-112 14.7 to 31.5 16.5 to 36.4

SR-W A1-210 13.8 to 411 20.5 to 537

SR-M1W A1-354 13.8 to 60.4 20.5 to 81.8

SR-V A1-210 9.1 to 40.9 11.7 to 46.7

Full-Complement SR-M1V A1-354 9.1 to 40.9 11.7 to 46.7


Ball
LM Guides SR-TB A1-212 13.8 to 136 20.5 to 179

SR-M1TB A1-356 13.8 to 60.4 20.5 to 81.8

SR-SB A1-212 9.1 to 40.9 11.7 to 46.7


Radial type

SR- M1SB A1-356 9.1 to 40.9 11.7 to 46.7

Oil-Free LM Guides SR-MSV A1-388 — —


for Special Environ-
ments SR-MSW A1-388 — —

SVR-C A1-126 48 to 260 68 to 328

SVR-LC A1-126 57 to 340 86 to 481

SVR-R A1-122 48 to 260 68 to 328

Caged Ball SVR-LR A1-122 57 to 340 86 to 481


LM Guides
for Machine Tools
high-rigidity model SVR-CH A1-132 90 to 177 115 to 238
for ultra-heavy loads
SVR-LCH A1-132 108 to 214 159 to 312

SVR-RH A1-130 90 to 177 115 to 238

SVR-LRH A1-130 108 to 214 159 to 312

365
External dimensions (mm)
Features Major application
Height Width

● Long service life, long-term ● Thin, compact design, large ● Surface grinder table
24 to 48 34 to 70 maintenance-free operation radial load capacity ● Tool grinder table
● Low dust generation, low noise, ● Superb in planar running accuracy ● Electric discharge machine
24 to 33 34 to 48 acceptable running sound ● Superb capability of ● Printed circuit board
● Superbly high speed absorbing mounting error drilling machine
● Smooth motion in all ● Stainless steel type also ● Chip mounter
24 to 33 52 to 73 mounting orientations available as standard ● High-speed transfer
equipment
24 to 135 34 to 250 ● Traveling unit of robots
● Machining center
● NC lathe
24 to 48 34 to 70 ● Five axis milling machine
● Conveyance system
24 to 48 34 to 70 ● Mold guide of pressing
● Thin, compact design, large radial load capacity machines
● Superb in planar running accuracy ● Inspection equipment
24 to 48 34 to 70 ● Testing machine
● Superb capability of absorbing mounting error
● Stainless steel type also available as standard ● Food-related machine
24 to 68 52 to 140 ● Type M1, achieving max service temperature of 150℃, also ● Medical equipment
available ● 3D measuring instrument
● Packaging machine
24 to 48 52 to 100 ● Injection molding machine
● Woodworking machine
24 to 48 52 to 100 ● Ultra precision table
● Semiconductor/liquid
crystal manufacturing
24 to 48 52 to 100 equipment

24 to 28 34 to 42 ● Photolithography machine
● Minimum generation of outgases (water, organic matter)
● Organic EL display
● Small amount of particles generated
manufacturing machine
24 to 28 34 to 42 ● Can be used at high temperature (up to 150℃)
● Ion implantation equipment

31 to 75 72 to 170 ● Long service life, long-term maintenance-free operation


● Low dust generation, low noise, acceptable running sound ● Machining center
● Superbly high speed ● NC lathe
31 to 75 72 to 170 ● Smooth motion in all mounting orientations ● Grinding machine
● Ultra-heavy load capacity optimal for machine tools ● Five axis milling
31 to 75 50 to 126 ● Thin, compact design, large radial load capacity machine
● High vibration resistance and impact resistance due to ● Jig borer
improved damping characteristics ● Drilling machine
31 to 75 50 to 126 ● Superb in planar running accuracy ● NC milling machine
● Horizontal milling
● Long service life, long-term ● High vibration resistance
48 to 70 100 to 140 machine
maintenance-free operation and impact resistance
● Mold processing
● Low dust generation, low noise, due to improved damping
machine
acceptable running sound characteristics
48 to 70 100 to 140 ● Superbly high speed ● Graphite working
● Superb in planar running
machine
● Smooth motion in all mount- accuracy
● Electric discharge
● Has dimensions almost the
55 to 80 70 to 100 ● ing orientations
Ultra-heavy load capacity same as that of the full-ball
machine
● Wire-cut electric
optimal for machine tools type LM Guide model HSR,
discharge machine
55 to 80 70 to 100 ● Large radial load capacity which is practically a global
standard size

366
Load Basic load rating (kN)
Specification
Classification Type capacity Basic dynamic Basic static
Table
diagram load rating load rating
NR-RX A1-222 37.1 to 208.7 68.1 to 351.7

NR-LRX A1-222 45.4 to 268.9 90.8 to 505.5

NR-CX A1-226 37.1 to 208.7 68.1 to 351.7

NR-LCX A1-226 45.4 to 268.9 90.8 to 505.5


Full-Complement
Radial type

Ball LM Guides NR-R A1-222 271 to 479 610 to 1040


for Machine Tools
high-rigidity model NR-LR A1-222 355 to 599 800 to 1300
for ultra-heavy loads
NR-A A1-230 271 to 479 610 to 1040

NR-LA A1-230 355 to 599 800 to 1300

NR-B A1-232 271 to 479 610 to 1040

NR-LB A1-232 355 to 599 800 to 1300

SVS-R A1-124 37 to 199 52 to 251

SVS-LR A1-124 44 to 261 66 to 368

SVS-C A1-128 37 to 199 52 to 251


LM Guides SVS-LC A1-128 44 to 261 66 to 368
for Machine Tools
high-rigidity model
for ultra-heavy loads SVS-RH A1-130 69 to 136 88 to 182
4-way type

SVS-LRH A1-130 83 to 164 122 to 239

SVS-CH A1-132 69 to 136 88 to 182

SVS-LCH A1-132 83 to 164 122 to 239

NRS-CX A1-228 28.4 to 159.8 52.2 to 269.4


Full-Complement
Ball LM Guides NRS-LCX A1-228 34.7 to 206 69.6 to 387.2
for Machine Tools
high-rigidity model NRS-RX A1-224 28.4 to 159.8 52.2 to 269.4
for ultra-heavy loads
NRS-LRX A1-224 34.7 to 206 69.6 to 387.2

NRS-A A1-230 212 to 376 431 to 737


4-way equal load type

NRS-LA A1-230 278 to 470 566 to 920


Full-Complement
Ball LM Guides NRS-B A1-232 212 to 376 431 to 737
for Machine Tools
high-rigidity model NRS-LB A1-232 278 to 470 566 to 920
for ultra-heavy loads
NRS-R A1-224 212 to 376 431 to 737

NRS-LR A1-224 278 to 470 566 to 920

367
External dimensions (mm)
Features Major application
Height Width

31 to 75 50 to 126 ● Low dust generation, low noise, acceptable running sound


● Superbly high speed
31 to 75 50 to 126 ● Smooth motion in all mounting orientations
● Ultra-heavy load capacity optimal for machine tools
● Thin, compact design, large radial load capacity
31 to 75 72 to 170 ● High vibration resistance and impact resistance due to im-
proved damping characteristics
31 to 75 72 to 170 ● Superb in planar running accuracy

83 to 105 145 to 200

83 to 105 145 to 200


● Ultra-heavy load capacity optimal for machine tools
83 to 105 195 to 260 ● High vibration resistance and impact resistance due to im-
proved damping characteristics
83 to 105 195 to 260 ● Thin, compact design, large radial load capacity
● Superb in planar running accuracy
83 to 105 195 to 260

83 to 105 195 to 260

31 to 75 50 to 126 ● Long service life, long-term maintenance-free operation ● Machining center


● Low dust generation, low noise, acceptable running sound ● NC lathe
31 to 75 50 to 126 ● Superbly high speed ● Grinding machine
● Smooth motion in all mounting orientations ● Five axis milling
● Ultra-heavy load capacity optimal for machine tools machine
31 to 75 72 to 170 ● Low profile, compact 4-way type ● Jig borer
● High vibration resistance and impact resistance due to im- ● Drilling machine
31 to 75 72 to 170 proved damping characteristics ● NC milling machine
● Horizontal milling
machine
55 to 80 70 to 100 ● Long service life, long-term ● 4-way type ● Mold processing
maintenance-free operation ● High vibration resistance and machine
55 to 80 70 to 100 ● Low dust generation, low noise, impact resistance due to im- ● Graphite working
acceptable running sound proved damping characteristics machine
● Superbly high speed ● Has dimensions almost the ● Electric discharge
48 to 70 100 to 140 ● Smooth motion in all mounting orientations same as that of the full-ball type machine
● Ultra-heavy load capacity op- LM Guide model HSR, which is ● Wire-cut electric
48 to 70 100 to 140 timal for machine tools practically a global standard size discharge machine

31 to 75 72 to 170
● Low dust generation, low noise, acceptable running sound
● Superbly high speed
31 to 75 72 to 170 ● Smooth motion in all mounting orientations
● Ultra-heavy load capacity optimal for machine tools
31 to 75 50 to 126 ● Low profile, compact 4-way type
● High vibration resistance and impact resistance due to im-
proved damping characteristics
31 to 75 50 to 126

83 to 105 195 to 260

83 to 105 195 to 260

83 to 105 195 to 260 ● Ultra-heavy load capacity optimal for machine tools
● High vibration resistance and impact resistance due to im-
proved damping characteristics
83 to 105 195 to 260 ● Low-Profile compact design, 4-way equal load

83 to 105 145 to 200

83 to 105 145 to 200

368
Load Basic load rating (kN)
Specification
Classification Type capacity Basic dynamic Basic static
Table
diagram load rating load rating
SRG-A, C A1-402 11.3 to 131 25.8 to 266

SRG-LA, LC A1-402 26.7 to 278 63.8 to 599

SRG-R, V A1-408 11.3 to 131 25.8 to 266

Caged Roller SRG-LR, LV A1-408 26.7 to 601 63.8 to 1170


LM Guide -
super ultra-heavy- SRN-C A1-420 59.1 to 131 119 to 266
load, high rigidity
types SRN-LC A1-420 76 to 278 165 to 599

SRN-R A1-422 59.1 to 131 119 to 266

SRN-LR A1-422 76 to 278 165 to 599

SRW-LR A1-430 115 to 601 256 to 1170


4-way equal load type

SHS-C A1-96 14.2 to 205 24.2 to 320

SHS-LC A1-96 17.2 to 253 31.9 to 408

SHS-V A1-98 14.2 to 205 24.2 to 320


Caged Ball
LM Guide -
heavy-load, high
rigidity types
SHS-LV A1-98 17.2 to 253 31.9 to 408

SHS-R A1-100 14.2 to 128 24.2 to 197

SHS-LR A1-100 36.8 to 161 64.7 to 259

369
External dimensions (mm)
Features Major application
Height Width

24 to 70 47 to 140
● Long service life, long-term maintenance-free operation ● Machining center
30 to 120 63 to 250 ● Low noise, acceptable running sound ● NC lathe
● Superbly high speed ● Grinding machine
24 to 80 34 to 100 ● Smooth motion due to prevention of rollers from skewing ● Five axis milling
● Ultra-heavy load capacity optimal for machine tools machine
● Jig borer
30 to 90 44 to 126 ● Drilling machine
● NC milling machine
44 to 63 100 to 140 ● Horizontal milling
machine
● Mold processing
44 to 75 100 to 170 ● Long service life, long-term maintenance-free operation machine
● Low noise, acceptable running sound ● Graphite working
44 to 63 70 to 100 ● Superbly high speed machine
● Smooth motion due to prevention of rollers from skewing ● Electric discharge
● Ultra-heavy load capacity optimal for machine tools machine
44 to 75 70 to 126 ● Low center of gravity, ultra-high rigidity ● Wire-cut electric
discharge machine
70 to 150 135 to 300

● Machining center
● NC lathe
24 to 90 47 to 170 ● XYZ axes of heavy
cutting machine tools
● Grinding head feeding
axis of grinding
machines
24 to 90 47 to 170 ● Components requiring a
heavy moment and high
accuracy
● NC milling machine
● Long service life, long-term maintenance-free operation ● Horizontal milling
24 to 90 34 to 126 ● Low dust generation, low noise, acceptable running sound machine
● Superbly high speed ● Gantry five axis milling
● Smooth motion in all mounting orientations machine
● Heavy load, high rigidity ● Z axis of electric
● Has dimensions almost the same as that of the full-ball type discharge machines
LM Guide model HSR, which is practically a global standard ● Wire-cut electric
24 to 90 34 to 126 size discharge machine
● Superb capability of absorbing mounting error ● Car elevator
● Food-related machine
● Testing machine
● Vehicle doors
28 to 80 34 to 100 ● Printed circuit board
drilling machine
● ATC
● Construction equipment
● Shield machine
28 to 80 34 to 100 ● Semiconductor/liquid
crystal manufacturing
equipment

370
Calculating the Applied Load
An equivalent-load equation applicable when a moment acts on an LM Guide is shown below.
P = K•M
P : Equivalent load per LM Guide (N)
K : Equivalent moment factor
M : Applied moment (N-mm)

 Equivalent Factor
Equivalent Factors for the MA Moment

PR=KAR•MA
Equivalent in the radial direction

PL=KAL•MA
Equivalent in the reverse-radial direction
Fig.3 Equivalent Factors for the MA Moment

Equivalent factors for the MA Moment


Equivalent factor C0
KAR=
in the radial direction MA

Equivalent factor in the C0L


KAL=
reverse radial direction MA

C0 C0L
= =1
KAR•MA KAL•MA

Equivalent Factors for the MB Moment

PT=KB•MB
Equivalent in the lateral direction

PT=KB•MB
Equivalent in the lateral direction
Fig.4 Equivalent Factors for the MB Moment

Equivalent factors for the MB Moment


Equivalent factor in C0T
KB=
the lateral directions MB

C0T
=1
KB•MB

371
Equivalent Factors for the MC Moment

PR=KCR•MC
Equivalent in the radial direction

PL=KCL•MC
Equivalent in the reverse-radial direction

Fig.5 Equivalent Factors for the MC Moment

Equivalent factors for the MC Moment


Equivalent factor C0
KCR=
in the radial direction MC

Equivalent factor in the C0L


KCL=
reverse radial direction MC

C0 C0L
= =1
KCR•MC KCL•MC

C0 : Basic static load rating (radial direction) (N)


C0L : Basic static load rating (reverse radial direction) (N)
C0T : Basic static load rating (lateral direction) (N)
PR : Calculated load (radial direction) (N)
PL : Calculated load (reverse radial direction) (N)
PT : Calculated load (lateral direction) (N)

372
Table1 Equivalent Factors (Models SHS, SSR, SVR, SVS, SHW and SRS)

Equivalent factor
Model No.
KAR1 KAL1 KAR2 KAL2 KB1 KB2 KCR KCL
15 1.38×10-1 2.69×10-2 1.38×10-1 2.69×10-2 1.50×10-1
15L 1.07×10-1 2.22×10-2 1.07×10-1 2.22×10-2 1.50×10-1
20 1.15×10-1 2.18×10-2 1.15×10-1 2.18×10-2 1.06×10-1
20L 8.85×10-2 1.79×10-2 8.85×10-2 1.79×10-2 1.06×10-1
25 9.25×10 -2
1.90×10 -2
9.25×10 -2
1.90×10 -2
9.29×10-2
25L 7.62×10 -2
1.62×10 -2
7.62×10 -2
1.62×10 -2
9.29×10-2
30 8.47×10-2 1.63×10-2 8.47×10-2 1.63×10-2 7.69×10-2
30L 6.52×10-2 1.34×10-2 6.52×10-2 1.34×10-2 7.69×10-2
SHS
35 6.95×10 -2
1.43×10 -2
6.95×10 -2
1.43×10 -2
6.29×10-2
35L 5.43×10 -2
1.16×10 -2
5.43×10 -2
1.16×10 -2
6.29×10-2
45 6.13×10-2 1.24×10-2 6.13×10-2 1.24×10-2 4.69×10-2
45L 4.79×10-2 1.02×10-2 4.79×10-2 1.02×10-2 4.69×10-2
55 4.97×10 -2
1.02×10 -2
4.97×10 -2
1.02×10 -2
4.02×10-2
55L 3.88×10 -2
8.30×10 -3
3.88×10 -2
8.30×10 -3
4.02×10-2
65 3.87×10-2 7.91×10-3 3.87×10-2 7.91×10-3 3.40×10-2
65L 3.06×10-2 6.51×10-3 3.06×10-2 6.51×10-3 3.40×10-2
15XW (TB) 2.08×10-1 1.04×10-1 3.75×10-2 1.87×10-2 1.46×10-1 2.59×10-2 1.71×10-1 8.57×10-2
15XV 3.19×10-1 1.60×10-1 5.03×10-2 2.51×10-2 2.20×10-1 3.41×10-2 1.71×10-1 8.57×10-2
20XW (TB) 1.69×10-1 8.46×10-2 3.23×10-2 1.62×10-2 1.19×10-1 2.25×10-2 1.29×10-1 6.44×10-2
20XV 2.75×10-1 1.37×10-1 4.28×10-2 2.14×10-2 1.89×10-1 2.89×10-2 1.29×10-1 6.44×10-2
SSR
25XW (TB) 1.41×10-1 7.05×10-2 2.56×10-2 1.28×10-2 9.86×10-2 1.77×10-2 1.10×10-1 5.51×10-2
25XV 2.15×10-1 1.08×10-1 3.40×10-2 1.70×10-2 1.48×10-1 2.31×10-2 1.10×10-1 5.51×10-2
30XW 1.18×10-1 5.91×10-2 2.19×10-2 1.10×10-2 8.26×10-2 1.52×10-2 9.22×10-2 4.61×10-2
35XW 1.01×10-1 5.03×10-2 1.92×10-2 9.60×10-3 7.04×10-2 1.33×10-2 7.64×10-2 3.82×10-2
25 1.13×10-1 7.28×10-2 2.25×10-2 1.45×10-2 7.14×10-2 1.43×10-2 9.59×10-2 6.17×10-2
25L 9.14×10-2 5.88×10-2 1.85×10-2 1.19×10-2 5.80×10-2 1.17×10-2 9.59×10-2 6.17×10-2
30 1.01×10-1 6.50×10-2 1.89×10-2 1.21×10-2 6.36×10-2 1.19×10-2 8.45×10-2 5.43×10-2
30L 7.56×10-2 4.86×10-2 1.57×10-2 1.01×10-2 4.79×10-2 1.00×10-2 8.45×10-2 5.43×10-2
35 9.19×10-2 5.91×10-2 1.68×10-2 1.08×10-2 5.77×10-2 1.06×10-2 7.08×10-2 4.55×10-2
35L 6.80×10-2 4.37×10-2 1.39×10-2 8.97×10-3 4.31×10-2 8.86×10-3 7.08×10-2 4.55×10-2
SVR
45 6.73×10-2 4.33×10-2 1.35×10-2 8.71×10-3 4.25×10-2 8.59×10-3 5.32×10-2 3.42×10-2
45L 5.40×10-2 3.47×10-2 1.10×10-2 7.09×10-3 3.41×10-2 6.97×10-3 5.30×10-2 3.41×10-2
55 5.89×10-2 3.79×10-2 1.14×10-2 7.35×10-3 3.72×10-2 7.24×10-3 4.63×10-2 2.98×10-2
55L 4.55×10-2 2.92×10-2 9.45×10-3 6.08×10-3 2.89×10-2 6.02×10-3 4.63×10-2 2.98×10-2
65 4.85×10-2 3.12×10-2 1.01×10-2 6.48×10-3 3.06×10-2 6.40×10-3 3.91×10-2 2.51×10-2
65L 3.58×10-2 2.30×10-2 7.73×10-3 4.97×10-3 2.28×10-2 4.93×10-3 3.91×10-2 2.51×10-2

373
Equivalent factor
Model No.
KAR1 KAL1 KAR2 KAL2 KB1 KB2 KCR KCL
25 1.09×10-1 9.14×10-2 2.17×10-2 1.82×10-2 1.00×10-1 2.00×10-2 9.95×10-2 8.35×10-2
25L 8.82×10-2 7.40×10-2 1.78×10-2 1.50×10-2 8.13×10-2 1.64×10-2 9.95×10-2 8.35×10-2
30 9.71×10-2 8.15×10-2 1.82×10-2 1.52×10-2 8.95×10-2 1.67×10-2 8.78×10-2 7.37×10-2
30L 7.29×10-2 6.11×10-2 1.51×10-2 1.27×10-2 6.72×10-2 1.39×10-2 8.78×10-2 7.37×10-2
35 8.84×10-2 7.42×10-2 1.61×10-2 1.35×10-2 8.14×10-2 1.48×10-2 7.36×10-2 6.17×10-2
35L 6.56×10-2 5.50×10-2 1.34×10-2 1.13×10-2 6.04×10-2 1.24×10-2 7.36×10-2 6.17×10-2
SVS
45 6.48×10-2 5.44×10-2 1.30×10-2 1.09×10-2 5.98×10-2 1.20×10-2 5.45×10-2 4.57×10-2
45L 5.22×10-2 4.38×10-2 1.07×10-2 8.94×10-3 4.81×10-2 9.81×10-3 5.44×10-2 4.56×10-2
55 5.67×10-2 4.76×10-2 1.10×10-2 9.24×10-3 5.23×10-2 1.01×10-2 4.78×10-2 4.01×10-2
55L 4.39×10-2 3.68×10-2 9.12×10-3 7.65×10-3 4.05×10-2 8.40×10-3 4.78×10-2 4.01×10-2
65 4.67×10-2 3.92×10-2 9.72×10-3 8.15×10-3 4.30×10-2 8.95×10-3 4.04×10-2 3.39×10-2
65L 3.46×10-2 2.90×10-2 7.46×10-3 6.26×10-3 3.19×10-2 6.88×10-3 4.04×10-2 3.39×10-2
12 2.48×10-1 4.69×10-2 2.48×10-1 4.69×10-2 1.40×10-1
12HR 1.70×10-1 3.52×10-2 1.70×10-1 3.52×10-2 1.40×10-1
14 1.92×10-1 3.80×10-2 1.92×10-1 3.80×10-2 9.93×10-2
17 1.72×10-1 3.41×10-2 1.72×10-1 3.41×10-2 6.21×10-2
SHW
21 1.59×10 -1
2.95×10 -2
1.59×10 -1
2.95×10 -2
5.57×10-2
27 1.21×10 -1
2.39×10 -2
1.21×10 -1
2.39×10 -2
4.99×10-2
35 8.15×10-2 1.64×10-2 8.15×10-2 1.64×10-2 3.02×10-2
50 6.22×10-2 1.24×10-2 6.22×10-2 1.24×10-2 2.30×10-2
5M 6.33×10 -1
9.20×10 -2
6.45×10 -1
9.30×10 -2
3.85×10-1
5GM 6.71×10 -1
9.15×10 -2
6.66×10 -1
9.08×10 -2
3.85×10-1
5N 5.23×10-1 7.87×10-2 5.32×10-1 7.99×10-2 3.86×10-1
5GN 5.25×10-1 7.97×10-2 5.33×10-1 8.12×10-2 3.84×10-1
5WM 4.48×10 -1
7.30×10 -2
4.56×10 -1
7.40×10 -2
1.96×10-1
5WGM 4.58×10 -1
7.39×10 -2
4.54×10 -1
7.34×10 -2
1.96×10-1
5WN 3.31×10-1 5.93×10-2 3.36×10-1 6.02×10-2 1.96×10-1
5WGN 3.31×10-1 5.97×10-2 3.35×10-1 6.05×10-2 1.96×10-1
7S 6.03×10-1 7.65×10-2 6.27×10-1 7.91×10-2 2.58×10-1
7GS 5.92×10 -1
7.89×10 -2
6.14×10 -1
8.17×10 -2
2.58×10-1
SRS
7M 4.19×10 -1
6.76×10 -2
4.18×10 -1
6.94×10 -2
2.58×10-1
7GM 4.27×10-1 6.04×10-2 4.43×10-1 6.23×10-2 2.34×10-1
7N 2.97×10-1 5.35×10-2 3.07×10-1 5.50×10-2 2.58×10-1
7GN 3.11×10 -1
5.35×10 -2
3.20×10 -1
5.51×10 -2
2.58×10-1
7WS 4.67×10 -1
6.89×10 -2
4.84×10 -1
7.08×10 -2
1.36×10-1
7WGS 5.23×10-1 6.75×10-2 5.43×10-1 6.95×10-2 1.36×10-1
7WM 3.01×10-1 5.32×10-2 3.00×10-1 5.46×10-2 1.36×10-1
7WGM 2.83×10 -1
4.87×10 -2
2.93×10 -1
5.02×10 -2
1.24×10-1
7WN 2.19×10 -1
4.16×10 -2
2.24×10 -1
4.28×10 -2
1.36×10-1
7WGN 2.20×10-1 4.17×10-2 2.27×10-1 4.31×10-2 1.36×10-1
KAR1 : Equivalent factor in the MA radial direction when one LM block is used KB1 : MB Equivalent factor when one LM block is used
KAL1 : Equivalent factor in the MA reverse radial direction when one LM block is used KB2 : MB Equivalent factor when two LM blocks are used in
KAR2 : Equivalent factor in the MA radial direction when two close contact with each other
LM blocks are used in close contact with each other KCR : Equivalent factor in the MC radial direction
KAL2 : Equivalent factor in the MA reverse radial direction when KCL : Equivalent factor in the MC reverse radial direction
two LM blocks are used in close contact with each other
374
Table2 Equivalent Factors (Models SRS, SCR, EPF and HSR)

Equivalent factor
Model No.
KAR1 KAL1 KAR2 KAL2 KB1 KB2 KCR KCL
9XS 4.86×10-1 6.89×10-2 5.04×10-1 7.11×10-2 2.17×10-1
9XGS 5.37×10-1 6.77×10-2 5.57×10-1 7.00×10-2 2.17×10-1
9XM 2.95×10-1 5.27×10-2 3.06×10-1 5.43×10-2 2.17×10-1
9XGM 3.10×10-1 5.28×10-2 3.19×10-1 5.44×10-2 2.17×10-1
9XN 2.13×10 -1
4.12×10 -2
2.19×10 -1
4.23×10 -2
2.17×10-1
9XGN 2.18×10 -1
4.14×10 -2
2.24×10 -1
4.27×10 -2
2.17×10-1
9WS 4.10×10-1 5.73×10-2 4.25×10-1 5.63×10-2 1.06×10-1
9WGS 4.16×10-1 5.80×10-2 4.30×10-1 5.98×10-2 1.06×10-1
9WM 2.37×10 -1
4.25×10 -2
2.44×10 -1
4.37×10 -2
1.06×10-1
9WGM 2.41×10 -1
4.80×10 -2
2.41×10 -1
4.13×10 -2
1.06×10-1
9WN 1.74×10-1 3.35×10-2 1.78×10-1 3.44×10-2 1.06×10-1
9WGN 1.75×10-1 3.38×10-2 1.73×10-1 3.32×10-2 1.06×10-1
12S 4.55×10-1 5.60×10-2 4.55×10-1 5.60×10-2 1.52×10-1
12GS 5.04×10 -1
5.51×10 -2
5.04×10 -1
5.51×10 -2
1.52×10-1
12M 2.94×10-1 4.50×10-2 2.94×10-1 4.50×10-2 1.53×10-1
12GM 2.93×10-1 4.49×10-2 2.93×10-1 4.49×10-2 1.53×10-1
12N 1.86×10-1 3.51×10-2 1.86×10-1 3.51×10-2 1.53×10-1
12GN 1.96×10 -1
3.50×10 -2
1.96×10 -1
3.50×10 -2
1.53×10-1
12WS 3.22×10 -1
5.00×10 -2
3.22×10 -1
5.00×10 -2
7.97×10-2
12WGS 3.32×10-1 5.07×10-2 3.32×10-1 5.07×10-2 7.97×10-2
SRS
12WM 2.00×10-1 3.69×10-2 2.00×10-1 3.69×10-2 7.97×10-2
12WGM 2.07×10 -1
3.64×10 -2
2.07×10 -1
3.64×10 -2
7.96×10-2
12WN 1.44×10 -1
2.83×10 -2
1.44×10 -1
2.83×10 -2
7.97×10-2
12WGN 1.46×10-1 2.85×10-2 1.46×10-1 2.85×10-2 7.95×10-2
15S 3.56×10-1 4.38×10-2 3.56×10-1 4.38×10-2 1.41×10-1
15GS 3.37×10-1 4.57×10-2 3.37×10-1 4.57×10-2 1.41×10-1
15M 2.17×10 -1
3.69×10 -2
2.17×10 -1
3.69×10 -2
1.41×10-1
15GM 2.31×10 -1
3.61×10 -2
2.31×10 -1
3.61×10 -2
1.41×10-1
15N 1.43×10-1 2.73×10-2 1.43×10-1 2.73×10-2 1.41×10-1
15GN 1.45×10-1 2.75×10-2 1.45×10-1 2.75×10-2 1.41×10-1
15WS 2.34×10 -1
3.76×10 -2
2.34×10 -1
3.76×10 -2
4.83×10-2
15WGS 2.34×10 -1
3.81×10 -2
2.34×10 -1
3.81×10 -2
4.84×10-2
15WM 1.67×10-1 2.94×10-2 1.67×10-1 2.94×10-2 4.83×10-2
15WGM 1.63×10-1 2.93×10-2 1.63×10-1 2.93×10-2 4.83×10-2
15WN 1.13×10 -1
2.27×10 -2
1.13×10 -1
2.27×10 -2
4.83×10-2
15WGN 1.15×10 -1
2.28×10 -2
1.15×10 -1
2.28×10 -2
4.83×10-2
20M 1.80×10-1 3.30×10-2 1.86×10-1 3.41×10-2 9.34×10-2
20GM 2.10×10-1 3.88×10-2 2.10×10-1 3.87×10-2 1.03×10-1
25M 1.14×10-1 2.17×10-2 1.14×10-1 2.17×10-2 8.13×10-2
25GM 1.23×10 -1
2.32×10 -2
1.23×10 -1
2.32×10 -2
8.75×10-2

375
Equivalent factor
Model No.
KAR1 KAL1 KAR2 KAL2 KB1 KB2 KCR KCL
15S 1.38×10-1 2.69×10-2 1.38×10-1 1.50×10-1
20S 1.15×10-1 2.18×10-2 1.15×10-1 1.06×10-1
20 8.85×10 -2
1.79×10 -2
8.85×10 -2
1.06×10-1
25 9.25×10 -2
1.90×10 -2
9.25×10 -2
1.90×10 -2
9.29×10-2
SCR
30 8.47×10-2 1.63×10-2 8.47×10-2 1.63×10-2 7.69×10-2
35 6.95×10-2 1.43×10-2 6.95×10-2 1.43×10-2 6.29×10-2
45 6.13×10-2 1.24×10-2 6.13×10-2 1.24×10-2 4.69×10-2
65 3.87×10 -2
7.91×10 -3
3.87×10 -2
7.91×10 -3
3.40×10-2
7M 3.55×10 -1
— 3.55×10 -1
2.86×10-1
9M 3.10×10-1 — 3.10×10-1 2.22×10-1
EPF
12M 2.68×10-1 — 2.68×10-1 1.67×10-1
15M 2.00×10 -1
— 2.00×10 -1
1.34×10-1
8 4.39×10 -1
6.75×10 -2
4.39×10 -1
6.75×10 -2
2.97×10-1
10 3.09×10-1 5.33×10-2 3.09×10-1 5.33×10-2 2.35×10-1
12 2.08×10-1 3.74×10-2 2.08×10-1 3.74×10-2 1.91×10-1
15 1.66×10-1 2.98×10-2 1.66×10-1 2.98×10-2 1.57×10-1
20 1.26×10 -1
2.28×10 -2
1.26×10 -1
2.28×10 -2
1.17×10-1
20L 9.88×10 -2
1.92×10 -2
9.88×10 -2
1.92×10 -2
1.17×10-1
25 1.12×10-1 2.02×10-2 1.12×10-1 2.02×10-2 9.96×10-2
25L 8.23×10-2 1.70×10-2 8.23×10-2 1.70×10-2 9.96×10-2
30 8.97×10 -2
1.73×10 -2
8.97×10 -2
1.73×10 -2
8.24×10-2
30L 7.05×10 -2
1.44×10 -2
7.05×10 -2
1.44×10 -2
8.24×10-2
35 7.85×10-2 1.56×10-2 7.85×10-2 1.56×10-2 6.69×10-2
35L 6.17×10-2 1.29×10-2 6.17×10-2 1.29×10-2 6.69×10-2
45 6.73×10 -2
1.21×10 -2
6.73×10 -2
1.21×10 -2
5.20×10-2
HSR
45L 5.22×10 -2
1.01×10 -2
5.22×10 -2
1.01×10 -2
5.20×10-2
55 5.61×10-2 1.03×10-2 5.61×10-2 1.03×10-2 4.26×10-2
55L 4.35×10-2 8.56×10-3 4.35×10-2 8.56×10-3 4.26×10-2
65 4.49×10-2 9.13×10-3 4.49×10-2 9.13×10-3 3.68×10-2
65L 3.29×10 -2
7.08×10 -3
3.29×10 -2
7.08×10 -3
3.68×10-2
85 3.49×10 -2
6.94×10 -3
3.49×10 -2
6.94×10 -3
2.78×10-2
85L 2.74×10-2 5.72×10-3 2.74×10-2 5.72×10-3 2.78×10-2
100 2.61×10-2 5.16×10-3 2.61×10-2 5.16×10-3 2.24×10-2
120 2.37×10 -2
4.72×10 -3
2.37×10 -2
4.72×10 -3
1.96×10-2
150 2.17×10 -2
4.35×10 -3
2.17×10 -2
4.35×10 -3
1.61×10-2
15M2A 1.65×10-1 2.89×10-2 1.65×10-1 2.89×10-2 1.86×10-1
20M2A 1.23×10-1 2.23×10-2 1.23×10-1 2.23×10-2 1.34×10-1
25M2A 1.10×10 -1
1.98×10 -2
1.10×10 -1
1.98×10 -2
1.14×10-1
KAR1 : Equivalent factor in the MA radial direction when one KAL2 : Equivalent factor in the MA reverse radial direction when
LM block is used two LM blocks are used in close contact with each other
KAL1 : Equivalent factor in the MA reverse radial direction KB1 : MB Equivalent factor when one LM block is used
when one LM block is used KB2 : MB Equivalent factor when two LM blocks are used in
KAR2 : Equivalent factor in the MA radial direction when two close contact with each other
LM blocks are used in close contact with each other KCR : Equivalent factor in the MC radial direction
KCL : Equivalent factor in the MC reverse radial direction

376
[Double-axis Use]
 Setting Conditions
Set the conditions needed to calculate the LM system’s applied load and service life in hours.
The conditions consist of the following items.
(1) Mass: m (kg)
(2) Direction of the working load
(3) Position of the working point (e.g., center of gravity): ℓ2, ℓ3, h1(mm)
(4) Thrust position: ℓ4, h2(mm)
(5) LM system arrangement: ℓ0, ℓ1(mm)
(No. of units and axes)
(6) Velocity diagram
Speed: V (mm/s)
Time constant: tn (s)
Acceleration: n(mm/s2)
V
(αn = tn )

(7) Duty cycle


Number of reciprocations per minute: N1(min-1)
(8) Stroke length: ℓs(mm)
(9) Average speed: Vm(m/s)
(10) Required service life in hours: Lh(h)
Gravitational acceleration g=9.8 (m/s2)

Duty cycle
ℓ1
ℓ2
Speed (mm/s)

mg
V

h 1 ℓ0
h2
ℓ3 tn t1 tn (s)
ℓ4 ℓS (mm)
Velocity diagram
Fig.6 Condition

377
 Applied Load Equation
The load applied to the LM Guide varies with the external force, such as the position of the gravity
center of an object, thrust position, inertia generated from acceleration/deceleration during start or
stop, and cutting force.
In selecting an LM Guide, it is necessary to obtain the value of the applied load while taking into ac-
count these conditions.

Calculate the load applied to the LM Guide in each of the examples 1 to 10 shown below.
m : Mass (kg)
ℓn : Distance (mm)
Fn : External force (N)
Pn : Applied load (radial/reverse radial direction) (N)
PnT : Applied load (lateral directions) (N)
g : Gravitational acceleration (m/s2)
(g =9.8m/s2)
V : Speed (m/s)
tn : Time constant (s)
n : Acceleration (m/s2)
V
(αn = tn )

[Example]
Condition Applied Load Equation

Horizontal mount
(with the block traveling) mg mg•ℓ2 mg•ℓ3
P1 = + –
Uniform motion or dwell 4 2•ℓ0 2•ℓ1
P3 ℓ1
ℓ2 mg mg•ℓ2 mg•ℓ3
mg P2 = – –
P2 4 2•ℓ0 2•ℓ1
P4
1
mg mg•ℓ2 mg•ℓ3
P3 = – +
P1 4 2•ℓ0 2•ℓ1
ℓ0
ℓ3 mg mg•ℓ2 mg•ℓ3
P4 = + +
4 2•ℓ0 2•ℓ1

Horizontal mount, overhung


(with the block traveling) mg mg•ℓ2 mg•ℓ3
P1 = + +
Uniform motion or dwell
P3 ℓ1 4 2•ℓ0 2•ℓ1

mg mg•ℓ2 mg•ℓ3
P2 P2 = – +
P4 4 2•ℓ0 2•ℓ1
2
P1 mg mg•ℓ2 mg•ℓ3
P3 = – –
ℓ0 4 2•ℓ0 2•ℓ1

mg ℓ2 mg mg•ℓ2 mg•ℓ3
ℓ3 P4 = + –
4 2•ℓ0 2•ℓ1

Note) Load is positive in the direction of the arrow.

378
Condition Applied Load Equation

Vertical mount
Uniform motion or dwell

ℓ2

P4 mg•ℓ2
mg P1 = P4 = –
2•ℓ0
P1T
mg•ℓ2
P1 P2 = P3 =
ℓ0 2•ℓ0
3 F
mg•ℓ3
ℓ3 P1T = P4T =
2•ℓ0

P2 mg•ℓ3
P2T = P3T = –
2•ℓ0
P2T

ℓ1
E.g.: Vertical axis of industrial
robot, automatic coating
machine, lifter

Wall mount
Uniform motion or dwell

ℓ0
P2T
mg•ℓ3
ℓ2 P2 ℓ1 P1 = P2 = –
2•ℓ1
P1T
ℓ3 mg•ℓ3
P3 = P4 =
P1 2•ℓ1
4
mg mg•ℓ2
P1T = P4T = +
4 2•ℓ0
P3
mg mg•ℓ2
P3T P2T = P3T = –
4 2•ℓ0
mg
P4
P4T

E.g.: Travel axis of cross-rail loader

Note) Load is positive in the direction of the arrow.

379
Condition Applied Load Equation

With the LM rails movable


Horizontal mount

ℓ1
–ℓ1
P2
mg
P3 mg mg•ℓ1
P1 to P4 (max) = +
P1 4 2•ℓ0
5 mg mg•ℓ1
P4 P1 to P4 (min) = –
4 2•ℓ0
ℓ0

ℓ2

E.g.: XY table
sliding fork

Laterally tilt mount


mg•cosθ mg•cosθ •ℓ2
P1 = + +
4 2•ℓ0
mg•cosθ•ℓ3 mg•sinθ •h1
– +
2•ℓ1 2•ℓ1
mg•sinθ mg•sinθ•ℓ2
P1T= +
4 2•ℓ0
mg•cosθ mg•cosθ •ℓ2
P2 = + –
h1 4 2•ℓ0

mg mg•cosθ•ℓ3 mg•sinθ •h1


– +
2•ℓ1 2•ℓ1
P3 P1 mg•sinθ mg•sinθ•ℓ2
P2T= –
4 2•ℓ0
6 P1T
P2 mg•cosθ mg•cosθ •ℓ2
ℓ2 P3 = + –
4 2•ℓ0
ℓ3
ℓ0 mg•cosθ•ℓ3 mg•sinθ •h1
ℓ1 θ P2T +
2•ℓ1

2•ℓ1
mg•sinθ mg•sinθ•ℓ2
P3T= –
4 2•ℓ0
mg•cosθ mg•cosθ •ℓ2
P4 = + +
4 2•ℓ0
mg•cosθ•ℓ3 mg•sinθ•h1
+ –
2•ℓ1 2•ℓ1
E.g.: NC lathe
mg•sinθ mg•sinθ•ℓ2
Carriage P4T= +
4 2•ℓ0

Note) Load is positive in the direction of the arrow.

380
Condition Applied Load Equation

Longitudinally tilt mount mg•cosθ mg•cosθ•ℓ2


P1 = + +
4 2•ℓ0
mg•cosθ•ℓ3 mg•sinθ •h1
– +
2•ℓ1 2•ℓ0
mg•sinθ•ℓ3
P1T = +
2•ℓ0
P3 mg•cosθ mg•cosθ•ℓ2
P2 = + –
h1 P2 4 2•ℓ0
mg mg•cosθ•ℓ3 mg•sinθ •h1
P2T – –
2•ℓ1 2•ℓ0
P4
P1 ℓ2 mg•sinθ•ℓ3
P2T = –
ℓ0 2•ℓ0
7
θ mg•cosθ mg•cosθ•ℓ2
P1T P3 = + –
ℓ3 4 2•ℓ0
ℓ1 mg•cosθ•ℓ3 mg•sinθ •h1
+ –
2•ℓ1 2•ℓ0
mg•sinθ•ℓ3
P3T = –
2•ℓ0
mg•cosθ mg•cosθ•ℓ2
P4 = + +
4 2•ℓ0
E.g.: NC lathe
mg•cosθ•ℓ3 mg•sinθ•h1
Tool rest + +
2•ℓ1 2•ℓ0
mg•sinθ•ℓ3
P4T = +
2•ℓ0

Horizontal mount with inertia During acceleration


mg m•α 1•ℓ2
P1 = P4 = –
4 2•ℓ0
mg m•α 1•ℓ2
P2 = P3 = +
mg 4 2•ℓ0
m•α 1•ℓ3
P1T = P4T =
2•ℓ0
ℓ3 m•α 1•ℓ3
P2T = P3T = –
P1 P3 2•ℓ0

ℓ2 P4 P3T During uniform motion


8 mg
ℓ0 P1 to P4 =
F 4
P4T
ℓ1 During deceleration
V m•α 3•ℓ2
αn = mg
Speed V (m/s)

tn P1 = P4 = +
4 2•ℓ0
mg m•α 3•ℓ2
P2 = P3 = –
4 2•ℓ0
t1 t2 t3 Time (s) m•α 3•ℓ3
P1T = P4T = –
2•ℓ0
Velocity diagram E.g.: Conveyance truck
m•α 3•ℓ3
P2T = P3T =
2•ℓ0

Note) Load is positive in the direction of the arrow.

381
Condition Applied Load Equation

Vertical mount During acceleration


with inertia ℓ2 m (g+α 1) ℓ2
P1 = P4 = –
2•ℓ0
m (g+α 1) ℓ2
P2 = P3 =
P4 2•ℓ0
mg
m (g+α 1) ℓ3
P1T P1T = P4T =
2•ℓ0
ℓ0 P1 m (g+α 1) ℓ3
P2T = P3T = –
F 2•ℓ0
ℓ3 During uniform motion
P2 mg•ℓ2
V P1 = P4 = –
P2T αn = 2•ℓ0
tn mg•ℓ2
9 P2 = P3 =
ℓ1 2•ℓ0
mg•ℓ3
P1T = P4T =
2•ℓ0
Speed V (m/s)

mg•ℓ3
P2T = P3T = –
2•ℓ0
t1 t2 t3 Time (s) During deceleration
Velocity diagram m (g – α 3) ℓ2
P1 = P4 = –
E.g.: Conveyance lift 2•ℓ0
m (g – α 3) ℓ2
P2 = P3 =
2•ℓ0
m (g – α 3) ℓ3
P1T = P4T =
2•ℓ0
m (g – α 3) ℓ3
P2T = P3T = –
2•ℓ0

Horizontal mount with external force Under force F1


F1•ℓ5
P1 = P4 = –
2•ℓ0
ℓ2 F1•ℓ5
P2 = P3 =
2•ℓ0
ℓ4 F1•ℓ4
P1T = P4T =
2•ℓ0
F1•ℓ4
P2T = P3T = –
2•ℓ0
P3
F2
Under force F2
ℓ5 F1 F3 P3T F2 F2•ℓ2
P4 P1 = P4 = +
10 4 2•ℓ0
F2 F2•ℓ2
ℓ0 P2 = P3 = –
F P4T 4 2•ℓ0
ℓ1 ℓ3
Under force F3
F3•ℓ3
P1 = P2 =
E.g.: Drill unit, 2•ℓ1
Milling machine, F3•ℓ3
Lathe, P3 = P4 = –
2•ℓ1
Machining center
and other cutting machine F3 F3•ℓ2
P1T = P4T = – –
4 2•ℓ0
F3 F3•ℓ2
P2T = P3T = – +
4 2•ℓ0

Note) Load is positive in the direction of the arrow.

382
[Equivalent Load Equation]
When the LM block of the LM Guide receives loads simultaneously in the radial and lateral direc-
tions, or the reverse radial and lateral directions, the equivalent load is obtained from the equation
below.

PE=X•PR(L)+Y•PT

PE : Equivalent load (N) PL PR


·Radial direction
·Reverse radial direction PT PT
PL : Reverse radial load (N)
PT : Lateral load (N)
X,Y : Equivalent factor (see Table8)
Fig.7 Equivalent of Load of the LM Guide

Calculating the Static Safety Factor


Table9 Reference Values for the Static Safety Factor (fS)

Machine using the LM Guide Load conditions Lower limit of fS


Without vibration or impact 1.0 to 3.5
General industrial machinery
With vibration or impact 2.0 to 5.0
Without vibration or impact 1.0 to 4.0
Machine tool
With vibration or impact 2.5 to 7.0

When the radial load is fH•fT•fC•C0


large ≧fS
PR

When the reverse radial fH•fT•fC•C0L


load is large ≧fS
PL

When the lateral loads fH•fT•fC•C0T


are large ≧fS
PT

fS : Static safety factor


C0 : Basic static load rating
(radial direction) (N)
C0L : Basic static load rating
(reverse-radial direction) (N)
C0T : Basic static load rating
(lateral direction) (N)
PR : Calculated load (radial direction) (N)
PL : Calculated load
(reverse-radial direction) (N)
PT : Calculated load (lateral direction) (N)
fH : Hardness factor (see Fig.8 on A1-66)
fT : Temperature factor (see Fig.9 on A1-66)
fC : Contact factor (see Table10 on A1-66)
383
Calculating the Average Load
The average load (Pm) is the load under which the service life of the LM Guide is equivalent to that
under varying loads applied to the LM blocks.

n Pm : Average Load (N)


i 1
Pm = •
L n=1∑ i
(Pn •Ln) Pn
L
: Varying load
: Total travel distance
(N)
(mm)
Ln : Distance traveled under load Pn
(mm)
i : Constant determined by rolling element
Note) The above equation or the equation (1) below applies when the rolling elements are balls.
(1) When the load fluctuates stepwise
LM Guide Using Balls (i=3)
3
1
(P1 •L1 + P2 •L2 ······ +Pn •Ln)
3 3 3
Pm = …………(1)
L
Pm : Average load (N)
Pn : Varying load (N)
L : Total travel distance (mm)
Ln : Distance traveled under Pn (mm)
10
LM Guide Using Rollers (i= 3 )
10
10 10 10
3
1
(P1 •L1 + P2 •L2 ······ +Pn •Ln)
3 3 3
Pm = …………(2)
L
Pm : Average Load (N)
Pn : Varying load (N)
L : Total travel distance (mm) P1
Ln : Distance traveled under Pn (mm)

Pm
Load (P)

P2

Pn

L1 L2 Ln

Total travel distance (L)

384
(2) When the load fluctuates monotonically

1
Pm (Pmin + 2•Pmax) …………(3)
3
Pmin : Minimum load (N)
Pmax : Maximum load (N)

Pmax

Pm
Load (P)

Pmin

Total travel distance (L)


(3) When the load fluctuates sinusoidally

(a) Pm 0.65Pmax …………(4) (b) Pm 0.75Pmax …………(5)

Pmax Pmax

Pm Pm
Load (P)

Load (P)

Total travel distance (L) Total travel distance (L)

385
Calculating the Nominal Life
The service life of an LM Guide is subject to variations even under the same operational conditions.
Therefore, it is necessary to use the nominal life defined below as a reference value for obtaining
the service life of the LM Guide. The nominal life means the total travel distance that 90% of a group
of units of the same LM Guide model can achieve without flaking (scale-like pieces on the metal sur-
face) after individually running under the same conditions.

Nominal Life Equation for an LM Guide Using Balls

L = ( f •ff • f
H T

W
C

C
PC ) 50

L : Nominal life (km)


C : Basic dynamic load rating (N)
PC : Calculated load (N)
fH : Hardness factor (see Fig.8 on A1-66)
fT : Temperature factor
(see Fig.9 on A1-66)
fC : Contact factor (see Table10 on A1-66)
fW : Load factor (see Table11 on A1-67)

Nominal Life Equation for the Oil-Free LM Guide

1.57

L = ( F0
fW •PC
) 50

L : Nominal life (km)


F0 : Permissible load (N)
PC : Calculated load (N)
fW : Load factor (see Table11 on A1-67)
Note) The life here means the service of life of the S film based on wear.
Since the service life of the S film may vary according to the environment or the operating conditions, be sure to evalu-
ate and validate the life under the service conditions and operating conditions at the customer.

386
[fH: Hardness Factor]
To ensure the achievement of the optimum load ca-
pacity of the LM Guide, the raceway hardness must 1.0
be between 58 and 64 HRC. 0.9
If the hardness is lower than this range, the ba- 0.8

Hardness factor fH
sic dynamic load rating and the basic static load 0.7
rating decrease. Therefore, it is necessary to 0.6
multiply each rating by the respective hardness 0.5
factor (fH). 0.4
Since the LM Guide has sufficient hardness, the 0.3
fH value for the LM Guide is normally 1.0 unless 0.2
otherwise specified. 0.1

60 50 40 30 20 10
Raceway hardness (HRC)
Fig.8 Hardness Factor (fH)

[fT:Temperature Factor]
If the temperature of the environment surround-
ing the operating LM Guide exceeds 100℃, 1.0
Temperature factor fT

take into account the adverse effect of the high 0.9


temperature and multiply the basic load ratings
0.8
by the temperature factor indicated in Fig.9.
In addition, the selected LM Guide must also be 0.7
of a high temperature type. 0.6
Note) LM guides not designed to withstand high tempera-
tures should be used at 80°C or less.Please contact 0.5
THK if application requirements exceed 80°C.
100 150 200
Raceway temperature (℃)
Fig.9 Temperature Factor (fT)

[fC: Contact Factor]


When multiple LM blocks are used in close Table10 Contact Factor (fC)
contact with each other, it is difficult to achieve Number of blocks used in
Contact factor fC
uniform load distribution due to moment loads close contact
and mounting-surface accuracy. When us- 2 0.81
ing multiple blocks in close contact with each
3 0.72
other, multiply the basic load rating (C or C0) by
the corresponding contact factor indicated in 4 0.66
Table10. 5 0.61
Note) If uneven load distribution is expected in a large ma-
chine, take into account the respective contact factor 6 or more 0.6
indicated in Table10.
Normal use 1

387
[fW: Load Factor]
In general, reciprocating machines tend to in- Table11 Load Factor (fW)
volve vibrations or impact during operation. It Vibrations/
Speed (V) fW
is extremely difficult to accurately determine impact
vibrations generated during high-speed opera- Very low
Faint 1 to 1.2
tion and impact during frequent start and stop. V≦0.25m/s
Therefore, where the effects of speed and vibra- Weak
low
1.2 to 1.5
tion are estimated to be significant, divide the 0.25<V≦1m/s
basic dynamic load rating (C) by a load factor Medium
Medium 1.5 to 2
1<V≦2m/s
selected from Table11, which contains empiri-
High
cally obtained data. Strong
V>2m/s
2 to 3.5

388
Service Life with a Preload Considered
When using an LM Guide under a medium preload (clearance C0), it is necessary to calculate the
service life while taking into account the magnitude of the preload.
To identify the appropriate preload for any selected LM Guide model, contact THK.

Rigidity
When a load is applied to an LM Guide, the bearings and LM block will elastically deform within the
allowable load range. The ratio of displacement to applied load is referred to as “rigidity.” The radial
internal clearance (preload) for the LM Guide can be specified in order to reduce displacement.
By using balls larger than the width of the race, they will naturally deform elastically as they roll,
allowing the load to be maintained for longer while limiting displacement in the LM Guide.
The effect of the preload can be up to 2.8 times greater than the size of the preload itself. If that
level is exceeded, the preload is released and the effect of the preload is lost.
When a preloaded LM Guide takes an external load, the displacement will be linear. The level of
displacement will be approximately half that of an LM Guide with no preload.
The preload, in addition to reducing displacement, helps prevent premature failure due to vibration
and impact/shock.

2δ 0 Normal clearance

Clearance C1
Deflection

δ0 Clearance C0

P0 Load 2.8P0
P0 : Magnitude of clearance C0

Fig.10 Rigidity Data

P
K=
δ

K : Rigidity value (N/m)


 : Deflection (m)
P : Calculated load (N)

389
Radial Clearance Standard for Each Model
[Radial clearances for models SHS and SCR]
Radial clearance
Unit: m
Indication Light Medium
Normal
symbol preload preload
Model No. No Symbol C1 C0
15 –5 to 0 –12 to –5 —
20 –6 to 0 –12 to –6 –18 to –12
25 –8 to 0 –14 to –8 –20 to –14
30 –9 to 0 –17 to –9 –27 to –17
35 –11 to 0 –19 to –11 –29 to –19
45 –12 to 0 –22 to –12 –32 to –22
55 –15 to 0 –28 to –16 –38 to –28
65 –18 to 0 –34 to –22 –45 to –34

[Radial clearance for model SSR] [Radial clearance for models SVR/SVS, NR/
Unit: m NRS-X and NR/NRS]
Indication Unit: m
Normal Light preload
symbol Indication Light Medium
Normal
Model No. No Symbol C1 symbol preload preload
15 –4 to +2 –10 to –4 Model No. No Symbol C1 C0
20 –5 to +2 –12 to –5 25 –3 to +2 –6 to –3 –9 to –6
25 –6 to +3 –15 to –6 30 –4 to +2 –8 to –4 –12 to –8
30 –7 to +4 –18 to –7 35 –4 to +2 –8 to –4 –12 to –8
35 –8 to +4 –20 to –8 45 –5 to +3 –10 to –5 –15 to –10
55 –6 to +3 –11 to –6 –16 to –11
65 –8 to +3 –14 to –8 –20 to –14
75 –10 to +4 –17 to –10 –24 to –17
85 –13 to +4 –20 to –13 –27 to –20
100 –14 to +4 –24 to –14 –34 to –24

[Radial clearance for model SHW] [Radial clearance for model SRS]
Unit: m Unit: m
Indication Light Medium Indication
Normal Normal Light preload
symbol preload preload symbol
Model No. No Symbol C1 C0 Model No. No Symbol C1
12 –1.5 to 0 –4 to –1 — 5 0 to +1.5 –1 to 0
14 –2 to 0 –5 to –1 — 7 –2 to +2 –3 to 0
17 –3 to 0 –7 to –3 — 9 –2 to +2 –4 to 0
21 –4 to +2 –8 to –4 — 12 –3 to +3 –6 to 0
27 –5 to +2 –11 to –5 — 15 –5 to +5 –10 to 0
35 –8 to +4 –18 to –8 –28 to –18 20 –5 to +5 –10 to 0
50 –10 to +5 –24 to –10 –38 to –24 25 –7 to +7 –14 to 0

390
[Radial clearance for models HSR, CSR, HSR-M1 and HSR-M1VV]
Unit: m Unit: m
Indication Light Medium Indication Light Medium
Normal Normal
symbol preload preload symbol preload preload
Model No. No Symbol C1 C0 Model No. No Symbol C1 C0
8 –1 to +1 –4 to –1 — 45 –10 to +5 –25 to –10 –40 to –25
10 –2 to +2 –5 to –1 — 55 –12 to +5 –29 to –12 –46 to –29
12 –3 to +3 –6 to –2 — 65 –14 to +7 –32 to –14 –50 to –32
15 –4 to +2 –12 to –4 — 85 –16 to +8 –36 to –16 –56 to –36
20 –5 to +2 –14 to –5 –23 to –14 100 –19 to +9 –42 to –19 –65 to –42
25 –6 to +3 –16 to –6 –26 to –16 120 –21 to +10 –47 to –21 –73 to –47
30 –7 to +4 –19 to –7 –31 to –19 150 –23 to +11 –51 to –23 –79 to –51
35 –8 to +4 –22 to –8 –35 to –22

[Radial clearances for models SR and SR-M1] [Radial clearance for model HRW]
Unit: m Unit: m
Indication Light Medium Indication Light Medium
Normal Normal
symbol preload preload symbol preload preload
Model No. No Symbol C1 C0 Model No. No Symbol C1 C0
15 –4 to +2 –10 to –4 — 12 –1.5 to +1.5 –4 to –1 —
20 –5 to +2 –12 to –5 –17 to –12 14 –2 to +2 –5 to –1 —
25 –6 to +3 –15 to –6 –21 to –15 17 –3 to +2 –7 to –3 —
30 –7 to +4 –18 to –7 –26 to –18 21 –4 to +2 –8 to –4 —
35 –8 to +4 –20 to –8 –31 to –20 27 –5 to +2 –11 to –5 —
45 –10 to +5 –24 to –10 –36 to –24 35 –8 to +4 –18 to –8 –28 to –18
55 –12 to +5 –28 to –12 –45 to –28 50 –10 to +5 –24 to –10 –38 to –24
70 –14 to +7 –32 to –14 –50 to –32 60 –12 to +5 –27 to –12 –42 to –27
85 –20 to +9 –46 to –20 –70 to –46
100 –22 to +10 –52 to –22 –78 to –52
120 –25 to +12 –57 to –25 –87 to –57
150 –29 to +14 –69 to –29 –104 to –69

[Radial clearance for models RSR, RSR-W [Radial clearance for model MX]
and RSR-M1] Unit: m
Unit: m Indication
Normal Light preload
Indication symbol
Normal Light preload
symbol Model No. No Symbol C1
Model No. No Symbol C1 5 0 to +1.5 –1 to 0
2 0 to +4 — 7 –2 to +2 –3 to 0
3 0 to +1 –0.5 to 0
9 –2 to +2 –4 to 0
12 –3 to +3 –6 to 0
14 –5 to +5 –10 to 0
15 –5 to +5 –10 to 0
20 –7 to +7 –14 to 0

391
Guidelines for Accuracy Grades by Machine Type
Table13 shows guidelines for selecting an accuracy grade of the LM Guide according to the machine
type.
Table13 Guideline for Accuracy Grades by Machine Type
Accuracy grades
Type of machine
Normal H P SP UP
Machining center ● ●
Lathe ● ●
Milling machine ● ●
Boring machine ● ●
Jig borer ● ●
Grinding machine ● ●
Electric discharge machine
Machine tool

● ● ●
Punching press ● ●
Laser beam machine ● ● ●
Woodworking machine ● ● ●
NC drilling machine ● ●
Tapping center ● ●
Palette changer ●
ATC ●
Wire cutting machine ● ●
Dressing machine ● ●
Industrial

Cartesian coordinate ● ● ●
robot

Cylindrical coordinate ● ●
Wire bonding machine ● ●
Semiconductor
manufacturing
equipment

Prober ● ●
Electronic component inserter ● ●
Printed circuit board drilling ● ● ●
machine
Injection molding machine ● ●
3D measuring instrument ● ●
Office equipment ● ●
Other equipment

Conveyance system ● ●
XY table ● ● ●
Coating machine ● ●
Welding machine ● ●
Medical equipment ● ●
Digitizer ● ● ●
Inspection equipment ● ● ●
Normal : Normal grade SP : Super precision grade
H : High accuracy grade UP : Ultra precision grade
P : Precision grade

392
Models SHS-C and SHS-LC
W
4-S
B
( φ H through)

T1 T

(K)
M

H3

W2 W1

Outer dimensions LM block dimensions Pilot hole for side nipple**

Height Width Length


Model No. Grease
nipple
M W L B C S H L1 T T1 K N E e0 f0 D0

SHS 15C 64.4 48


24 47 38 30 M5 4.4 5.9 8 21 5.5 5.5 PB1021B 4 4 3
SHS 15LC 79.4 63
SHS 20C 79 59
30 63 53 40 M6 5.4 7.2 10 25.4 6.5 12 B-M6F 4.3 5.3 3
SHS 20LC 98 78
SHS 25C 92 71
36 70 57 45 M8 6.8 9.1 12 30.2 7.5 12 B-M6F 4.5 5.5 3
SHS 25LC 109 88
SHS 30C 106 80
42 90 72 52 M10 8.5 11.5 15 35 8 12 B-M6F 5.8 6 5.2
SHS 30LC 131 105
SHS 35C 122 93
48 100 82 62 M10 8.5 11.5 15 40.5 8 12 B-M6F 6.5 5.5 5.2
SHS 35LC 152 123
SHS 45C 140 106
60 120 100 80 M12 10.5 14.1 18 51.1 10.5 16 B-PT1/8 8 8 5.2
SHS 45LC 174 140
SHS 55C 171 131
70 140 116 95 M14 12.5 16 21 57.3 11 16 B-PT1/8 10 8 5.2
SHS 55LC 213 173
SHS 65C 221 175
90 170 142 110 M16 14.5 18.8 24 71 19 16 B-PT1/8 10 12 5.2
SHS 65LC 272 226

Model number coding

SHS25 LC 2 QZ KKHH C0 +1200L P Z T -Ⅱ


Model Type of With QZ Contamination LM rail length With steel Symbol for
Lubricator protection (in mm) tape No. of rails used
number LM block accessory on the same
symbol (*1) Symbol for LM rail plane (*4)
No. of LM blocks Radial clearance symbol (*2) jointed use
used on the same rail Normal (No symbol)
Accuracy symbol (*3)
Light preload (C1)
Medium preload (C0) Normal grade (No Symbol)/High accuracy grade (H)
Precision grade (P)/Super precision grade (SP)
Ultra precision grade (UP)
(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.
Download data by searching for the corresponding 393
model number on the Technical Support site.
SHS

(E) L
4- φ D0
**
L1 e0
C

f0
φ d2
N

M1

φ d1
F
Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m *


Mass
MA MB MC LM LM
Width Height Pitch Length* C C0
block rail

  W1
1 Double 1 Double 1
H3  0 W2 M1 F d1×d2×h Max kN kN kg kg/m
  -0.05 block blocks block blocks block
14.2 24.2 0.175 0.898 0.175 0.898 0.16 0.23
3 15 16 13 60 4.5×7.5×5.3 3000 1.3
17.2 31.9 0.296 1.43 0.296 1.43 0.212 0.29
22.3 38.4 0.334 1.75 0.334 1.75 0.361 0.46
4.6 20 21.5 16.5 60 6×9.5×8.5 3000 2.3
28.1 50.3 0.568 2.8 0.568 2.8 0.473 0.61
31.7 52.4 0.566 2.75 0.566 2.75 0.563 0.72
5.8 23 23.5 20 60 7×11×9 3000 3.2
36.8 64.7 0.848 3.98 0.848 3.98 0.696 0.89
44.8 66.6 0.786 4.08 0.786 4.08 0.865 1.34
7 28 31 23 80 9×14×12 3000 4.5
54.2 88.8 1.36 6.6 1.36 6.6 1.15 1.66
62.3 96.6 1.38 6.76 1.38 6.76 1.53 1.9
7.5 34 33 26 80 9×14×12 3000 6.2
72.9 127 2.34 10.9 2.34 10.9 2.01 2.54
82.8 126 2.05 10.1 2.05 10.1 2.68 3.24
8.9 45 37.5 32 105 14×20×17 3090 10.4
100 166 3.46 16.3 3.46 16.3 3.53 4.19
128 197 3.96 19.3 3.96 19.3 4.9 5.35
12.7 53 43.5 38 120 16×23×20 3060 14.5
161 259 6.68 31.1 6.68 31.1 6.44 6.97
205 320 8.26 40.4 8.26 40.4 9.4 10.7
19 63 53.5 53 150 18×26×22 3000 23.7
253 408 13.3 62.6 13.3 62.6 11.9 13.7
Note) Pilot holes for side nipples are not drilled through in order to prevent foreign material from entering the product.
**

THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-102.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

394
Models SHS-V and SHS-LV
W
4-S×ℓ
B

M (K)

H3

W2 W1

Outer dimensions LM block dimensions Pilot hole for side nipple**

Height Width Length


Model No. Grease
nipple
M W L B C S×ℓ L1 T K N E e0 f0 D0

SHS 15V 64.4 26 48


24 34 26 M4×4 5.9 21 5.5 5.5 PB1021B 4 4 3
SHS 15LV 79.4 34 63
SHS 20V 79 36 59
30 44 32 M5×5 8 25.4 6.5 12 B-M6F 4.3 5.3 3
SHS 20LV 98 50 78
SHS 25V 92 35 71
36 48 35 M6×6.5 8 30.2 7.5 12 B-M6F 4.5 5.5 3
SHS 25LV 109 50 88
SHS 30V 106 40 80
42 60 40 M8×8 8 35 8 12 B-M6F 5.8 6 5.2
SHS 30LV 131 60 105
SHS 35V 122 50 93
48 70 50 M8×10 14.7 40.5 8 12 B-M6F 6.5 5.5 5.2
SHS 35LV 152 72 123
SHS 45V 140 60 106
60 86 60 M10×15 14.9 51.1 10.5 16 B-PT1/8 8 8 5.2
SHS 45LV 174 80 140
SHS 55V 171 75 131
70 100 75 M12×15 19.4 57.3 11 16 B-PT1/8 10 8 5.2
SHS 55LV 213 95 173
SHS 65V 221 70 175
90 126 76 M16×20 19.5 71 19 16 B-PT1/8 10 12 5.2
SHS 65LV 272 120 226

Model number coding

SHS30 V 2 QZ KKHH C1 +1240L P Z T -Ⅱ


Model Type of With QZ Contamination LM rail length With steel Symbol for
Lubricator protection (in mm) tape No. of rails used
number LM block accessory on the same
symbol (*1) Symbol for LM rail plane (*4)
No. of LM blocks Radial clearance symbol (*2) jointed use
used on the same rail Normal (No symbol) Accuracy symbol (*3)
Light preload (C1) Normal grade (No Symbol)/High accuracy grade (H)
Medium preload (C0) Precision grade (P)/Super precision grade (SP)
Ultra precision grade (UP)
(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.
395
SHS

(E) L
4- φ D0
**

L1 e0
C

f0
φ d2 N

M1

φ d1

Unit: mm
LM rail dimensions Basic load rating Static permissible moment kN-m* Mass
MA MB MC LM LM
Width Height Pitch Length* C C0
block rail

   W1
1 Double 1 Double 1
H3  0 W2 M1 F d1×d2×h Max kN kN kg kg/m
  -0.05 block blocks block blocks block

14.2 24.2 0.175 0.898 0.175 0.898 0.16 0.19


3 15 9.5 13 60 4.5×7.5×5.3 3000 1.3
17.2 31.9 0.296 1.43 0.296 1.43 0.212 0.22
22.3 38.4 0.334 1.75 0.334 1.75 0.361 0.35
4.6 20 12 16.5 60 6×9.5×8.5 3000 2.3
28.1 50.3 0.568 2.8 0.568 2.8 0.473 0.46
31.7 52.4 0.566 2.75 0.566 2.75 0.563 0.54
5.8 23 12.5 20 60 7×11×9 3000 3.2
36.8 64.7 0.848 3.98 0.848 3.98 0.696 0.67
44.8 66.6 0.786 4.08 0.786 4.08 0.865 0.94
7 28 16 23 80 9×14×12 3000 4.5
54.2 88.8 1.36 6.6 1.36 6.6 1.15 1.16
62.3 96.6 1.38 6.76 1.38 6.76 1.53 1.4
7.5 34 18 26 80 9×14×12 3000 6.2
72.9 127 2.34 10.9 2.34 10.9 2.01 1.84
82.8 126 2.05 10.1 2.05 10.1 2.68 2.54
8.9 45 20.5 32 105 14×20×17 3090 10.4
100 166 3.46 16.3 3.46 16.3 3.53 3.19
128 197 3.96 19.3 3.96 19.3 4.9 4.05
12.7 53 23.5 38 120 16×23×20 3060 14.5
161 259 6.68 31.1 6.68 31.1 6.44 5.23
205 320 8.26 40.4 8.26 40.4 9.4 8.41
19 63 31.5 53 150 18×26×22 3000 23.7
253 408 13.3 62.6 13.3 62.6 11.9 10.7
Note) Pilot holes for side nipples are not drilled through in order to prevent foreign material from entering the product.
**

THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-102.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

396
Models SHS-R and SHS-LR
W
4-S×ℓ
B

M (K)

H3

W2 W1

Outer dimensions LM block dimensions Pilot hole for side nipple**

Height Width Length


Model No. Grease
nipple
M W L B C S×ℓ L1 T K N E e0 f0 D0

SHS 15R 28 34 64.4 26 26 M4×5 48 5.9 25 9.5 5.5 PB1021B 4 8 3


SHS 25R 92 35 71
40 48 35 M6×8 8 34.2 11.5 12 B-M6F 6 9.5 3
SHS 25LR 109 50 88
SHS 30R 106 40 80
45 60 40 M8×10 8 38 11 12 B-M6F 5.8 9 5.2
SHS 30LR 131 60 105
SHS 35R 122 50 93
55 70 50 M8×12 14.7 47.5 15 12 B-M6F 6.5 12.5 5.2
SHS 35LR 152 72 123
SHS 45R 140 60 106
70 86 60 M10×17 14.9 61.1 20.5 16 B-PT1/8 8 18 5.2
SHS 45LR 174 80 140
SHS 55R 171 75 131
80 100 75 M12×18 19.4 67.3 21 16 B-PT1/8 10 18 5.2
SHS 55LR 213 95 173

Model number coding

SHS45 LR 2 QZ KKHH C0 +1200L P T -Ⅱ


Contamination Symbol for
Model Type of With QZ LM rail length Symbol for No. of rails used
Lubricator protection (in mm) LM rail
number LM block accessory on the same
jointed use plane (*4)
symbol (*1)
No. of LM blocks
Radial clearance symbol (*2) Accuracy symbol (*3)
used on the same rail Normal (No symbol) Normal grade (No Symbol)/High accuracy grade (H)
Light preload (C1) Precision grade (P)/Super precision grade (SP)
Medium preload (C0) Ultra precision grade (UP)

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.

397
SHS

(E) L
4- φ D0
**

L1 e0
C

φ d2 N f0

M1

φ d1

Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m *


Mass
MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail

  W1
1 Double 1 Double 1
H3  0 W2 M1 F d1×d2×h Max kN kN kg kg/m
  -0.05 block blocks block blocks block

3 15 9.5 13 60 4.5×7.5×5.3 3000 14.2 24.2 0.175 0.898 0.175 0.898 0.16 0.22 1.3
31.7 52.4 0.566 2.75 0.566 2.75 0.563 0.66
5.8 23 12.5 20 60 7×11×9 3000 3.2
36.8 64.7 0.848 3.98 0.848 3.98 0.696 0.8
44.8 66.6 0.786 4.08 0.786 4.08 0.865 1.04
7 28 16 23 80 9×14×12 3000 4.5
54.2 88.8 1.36 6.6 1.36 6.6 1.15 1.36
62.3 96.6 1.38 6.76 1.38 6.76 1.53 1.8
7.5 34 18 26 80 9×14×12 3000 6.2
72.9 127 2.34 10.9 2.34 10.9 2.01 2.34
82.8 126 2.05 10.1 2.05 10.1 2.68 3.24
8.9 45 20.5 32 105 14×20×17 3090 10.4
100 166 3.46 16.3 3.46 16.3 3.53 4.19
128 197 3.96 19.3 3.96 19.3 4.9 5.05
12.7 53 23.5 38 120 16×23×20 3060 14.5
161 259 6.68 31.1 6.68 31.1 6.44 6.57
Note) Pilot holes for side nipples** are not drilled through in order to prevent foreign material from entering the product.
THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-102.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

398
Standard Length and Maximum Length of the LM Rail
Table1 shows the standard and maximum lengths of the SHS model rail. If a rail length longer than the
listed max length is required, rails may be jointed to meet the overall length. Contact THK for details.
For special rail lengths, it is recommended to use a value corresponding to the G dimension from
the table. As the G dimension increases, this portion becomes less stable and the accuracy perfor-
mance is severely impacted.

G F G
L0

Table1 Standard Length and Maximum Length of the LM Rail for Model SHS Unit: mm

Model No. SHS 15 SHS 20 SHS 25 SHS 30 SHS 35 SHS 45 SHS 55 SHS 65
160 220 220 280 280 570 780 1270
220 280 280 360 360 675 900 1570
280 340 340 440 440 780 1020 2020
340 400 400 520 520 885 1140 2620
400 460 460 600 600 990 1260
460 520 520 680 680 1095 1380
520 580 580 760 760 1200 1500
580 640 640 840 840 1305 1620
640 700 700 920 920 1410 1740
700 760 760 1000 1000 1515 1860
760 820 820 1080 1080 1620 1980
820 940 940 1160 1160 1725 2100
940 1000 1000 1240 1240 1830 2220
1000 1060 1060 1320 1320 1935 2340
1060 1120 1120 1400 1400 2040 2460
LM rail standard
1120 1180 1180 1480 1480 2145 2580
length (L0)
1180 1240 1240 1560 1560 2250 2700
1240 1360 1300 1640 1640 2355 2820
1360 1480 1360 1720 1720 2460 2940
1480 1600 1420 1800 1800 2565 3060
1600 1720 1480 1880 1880 2670
1840 1540 1960 1960 2775
1960 1600 2040 2040 2880
2080 1720 2200 2200 2985
2200 1840 2360 2360 3090
1960 2520 2520
2080 2680 2680
2200 2840 2840
2320 3000 3000
2440

Standard pitch F 60 60 60 80 80 105 120 150


G 20 20 20 20 20 22.5 30 35
Max length 3000 3000 3000 3000 3000 3090 3060 3000
Note1) The maximum length varies with accuracy grades. Contact THK for details.
Note2) If jointed rails are not allowed and a greater length than the maximum values above is required, contact THK.

399
Models SSR-XW and SSR-XWM
W

4-S×ℓ B

(K)
M

H3

W2 W1

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S×ℓ L1 T K N E f0 e0 D0 H3

SSR 15XW
24 34 56.9 26 26 M4×7 39.9 6.5 19.5 4.5 5.5 2.7 4.5 3 PB1021B 4.5
SSR 15XWM
SSR 20XW
28 42 66.5 32 32 M5×8 46.6 8.2 22 5.5 12 2.9 5.2 3 B-M6F 6
SSR 20XWM
SSR 25XW
33 48 83 35 35 M6×9 59.8 8.4 26.2 6 12 3.3 6.8 3 B-M6F 6.8
SSR 25XWM
SSR 30XW
42 60 97 40 40 M8×12 70.7 11.3 32.5 8 12 4.5 7.6 4 B-M6F 9.5
SSR 30XWM
SSR 35XW 48 70 110.9 50 50 M8×12 80.5 13 36.5 8.5 12 4.7 8.8 4 B-M6F 11.5
Note) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this symbol
are therefore highly resistant to corrosion and environment.

Model number coding

SSR25X W 2 QZ UU C1 M +1200L Y P T M -Ⅱ
Model Type of With QZ Contamination Stainless LM rail length Stainless steel Symbol for
number LM block lubricator protection steel (in mm) LM rail No. of rails
accessory LM block used
symbol (*1) Applied to only Symbol for LM rail on the same
No. of LM blocks Radial clearance symbol (*2) 15 and 25 jointed use plane (*4)
used on the same Normal (No symbol) Accuracy symbol (*3)
rail Light preload (C1) Normal grade (No Symbol)
High accuracy grade (H)/Precision grade (P)
Super precision grade (SP)/Ultra precision grade (UP)

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.
400
SSR

(E) L

L1 e0
**
4- φ D0
C

f0
φ d2 N

M1

φ d1

Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m *


Mass

MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail

W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
3000
15 9.5 12.5 60 4.5×7.5×5.3 14.7 16.5 0.0792 0.44 0.0486 0.274 0.0962 0.15 1.2
(1240)
3000
20 11 15.5 60 6×9.5×8.5 19.6 23.4 0.138 0.723 0.0847 0.448 0.18 0.25 2.1
(1480)
3000
23 12.5 18 60 7×11×9 31.5 36.4 0.258 1.42 0.158 0.884 0.33 0.4 2.7
(2020)
3000
28 16 23 80 7×11×9 46.5 52.7 0.446 2.4 0.274 1.49 0.571 0.8 4.3
(2520)
34 18 27.5 80 9×14×12 3000 64.6 71.6 0.711 3.72 0.437 2.31 0.936 1.1 6.4
Note1) Pilot holes for side nipples are not drilled through in order to prevent foreign material from entering the product.
**

THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-114.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with
each other
Note2) For models SSR15 and 25, two types of rails with different mounting hole dimensions are offered (see Table1).
When, replacing this model with model SR, pay attention to the mounting hole dimension of the LM rail.
Contact THK for details.

Table1 The dimension of the rail mounting hole

Semi-Standard
Model No. Standard rail
rail
SSR 15 For M4 (Symbol Y) For M3 (No symbol)
SSR 25 For M6 (Symbol Y) For M5 (No symbol)

401
Models SSR-XV and SSR-XVM

2-S×ℓ B

(K)
M

H3

W2 W1

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B S×ℓ L1 T K N E f0 e0 D0 H3

SSR 15XV
24 34 40.3 26 M4×7 23.3 6.5 19.5 4.5 5.5 2.7 4.5 3 PB1021B 4.5
SSR 15XVM
SSR 20XV
28 42 47.7 32 M5×8 27.8 8.2 22 5.5 12 2.9 5.2 3 B-M6F 6
SSR 20XVM
SSR 25XV
33 48 60 35 M6×9 36.8 8.4 26.2 6 12 3.3 6.8 3 B-M6F 6.8
SSR 25XVM
Note) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this symbol
are therefore highly resistant to corrosion and environment.

Model number coding

SSR25X V 2 QZ UU C1 M +1200L Y P T M -Ⅲ
Model Type of With QZ Contamination Stainless LM rail length Stainless steel Symbol for
lubricator protection steel (in mm) No. of rails
number LM block accessory LM rail
used
symbol (*1)
LM block
Applied to only Symbol for LM rail on the same
No. of LM blocks 15 and 25 jointed use plane (*4)
Radial clearance symbol (*2)
used on the same Normal (No symbol) Accuracy symbol (*3)
rail Light preload (C1) Normal grade (No Symbol)
High accuracy grade (H)/Precision grade (P)
Super precision grade (SP)/Ultra precision grade (UP)

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 3 rails are
used in parallel is 3 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached
with QZ, contact THK.

402
SSR

(E) L

L1 e0
4- φ D0 
**

〃 〃
f0
N
φ d2
h

M1

φ d1

Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m *


Mass

MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail

W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
3000
15 9.5 12.5 60 4.5×7.5×5.3 9.1 9.7 0.0303 0.192 0.0189 0.122 0.0562 0.08 1.2
(1240)
3000
20 11 15.5 60 6×9.5×8.5 13.4 14.4 0.0523 0.336 0.0326 0.213 0.111 0.14 2.1
(1480)
3000
23 12.5 18 60 7×11×9 21.7 22.5 0.104 0.661 0.0652 0.419 0.204 0.23 2.7
(2020)
Note1) Pilot holes for side nipples** are not drilled through in order to prevent foreign material from entering the product.
THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-114.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with
each other
Note2) For models SSR15 and 25, two types of rails with different mounting hole dimensions are offered (see Table1).
When, replacing this model with model SR, pay attention to the mounting hole dimension of the LM rail.
Contact THK for details.
Table1 The dimension of the rail mounting hole

Semi-Standard
Model No. Standard rail
rail
SSR 15 For M4 (Symbol Y) For M3 (No symbol)
SSR 25 For M6 (Symbol Y) For M5 (No symbol)

403
Model SSR-XTB
W
4- φ H
B

(K)
M

H3

W2 W1

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B C H L1 T K N E f0 e0 D0 H3

SSR 15XTB 24 52 56.9 41 26 4.5 39.9 7 19.5 4.5 5.5 2.7 4.5 3 PB1021B 4.5

SSR 20XTB 28 59 66.5 49 32 5.5 46.6 9 22 5.5 12 2.9 5.2 3 B-M6F 6

SSR 25XTB 33 73 83 60 35 7 59.8 10 26.2 6 12 3.3 6.8 3 B-M6F 6.8

Model number coding

SSR15X TB 2 QZ UU C1 +820L Y P T -Ⅱ
Model Type of With QZ Contamination LM rail length Symbol for
lubricator protection (in mm) LM rail Symbol for
number LM block accessory No. of rails used
symbol (*1) Applied to only jointed use on the same plane (*4)
No. of LM blocks 15 and 25 sizes
used on the same Radial clearance symbol (*2)
Normal (No symbol) Accuracy symbol (*3)
rail Normal grade (No Symbol)
Light preload (C1)
Medium preload (C0) High accuracy grade (H)
Precision grade (P)
Super precision grade (SP)
Ultra precision grade (UP)

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached
with QZ, contact THK.

404
SSR

(E) L

L1 e0 **
4- φ D0
C
f0
N
φ d2
h

M1

φ d1

Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m *


Mass

MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail

W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
3000
15 18.5 12.5 60 4.5×7.5×5.3 14.7 16.5 0.0792 0.44 0.0486 0.274 0.0962 0.19 1.2
(1240)
3000
20 19.5 15.5 60 6×9.5×8.5 19.6 23.4 0.138 0.723 0.0847 0.448 0.18 0.31 2.1
(1480)
3000
23 25 18 60 7×11×9 31.5 36.4 0.258 1.42 0.158 0.884 0.33 0.53 2.7
(2020)
Note1) Pilot holes for side nipples are not drilled through in order to prevent foreign material from entering the product.
**

THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-114.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with
each other
Note2) For models SSR15 and 25, two types of rails with different mounting hole dimensions are offered (see Table1).
When, replacing this model with model SR, pay attention to the mounting hole dimension of the LM rail.
Contact THK for details.
Table1 The dimension of the rail mounting hole

Semi-Standard
Model No. Standard rail
rail
SSR 15 For M4 (Symbol Y) For M3 (No symbol)
SSR 25 For M6 (Symbol Y) For M5 (No symbol)

405
Standard Length and Maximum Length of the LM Rail
Table1 shows the standard lengths and the maximum lengths of model SSR variations. If the maxi-
mum length of the desired LM rail exceeds them, jointed rails will be used. Contact THK for details.
For the G dimension when a special length is required, we recommend selecting the corresponding
G value from the table. The longer the G dimension is, the less stable the G area may become after
installation, thus causing an adverse impact to accuracy.

G F F G
L0

Table1 Standard Length and Maximum Length of the LM Rail Unit: mm

Model No. SSR 15X SSR 20X SSR 25X SSR 30X SSR 35X
160 220 220 280 280
220 280 280 360 360
280 340 340 440 440
340 400 400 520 520
400 460 460 600 600
460 520 520 680 680
520 580 580 760 760
580 640 640 840 840
640 700 700 920 920
700 760 760 1000 1000
760 820 820 1080 1080
820 940 940 1160 1160
940 1000 1000 1240 1240
1000 1060 1060 1320 1320
1060 1120 1120 1400 1400
1120 1180 1240 1480 1480
1180 1240 1300 1640 1640
1240 1300 1360 1720 1720
LM rail standard
1300 1360 1420 1800 1800
length (LO)
1360 1420 1480 1880 1880
1420 1480 1540 1960 1960
1480 1540 1600 2040 2040
1540 1600 1660 2120 2120
1660 1720 2200 2200
1720 1780 2280 2280
1780 1840 2360 2360
1840 1900 2440 2440
1900 1960 2520 2520
1960 2020 2600 2600
2020 2080 2680 2680
2080 2140 2760 2760
2140 2200 2840 2840
2260 2920 2920
2320
2380
2440

Standard pitch F 60 60 60 80 80
G 20 20 20 20 20
Max length 3000 (1240) 3000 (1480) 3000 (2020) 3000 (2520) 3000
Note1) The maximum length varies with accuracy grades. Contact THK for details.
Note2) If jointed rails are not allowed and a greater length than the maximum values above is required, contact THK.
Note3) The figures in the parentheses indicate the maximum lengths of stainless steel made models.

406
Models SVR-R and SVR-LR

4-S×ℓ
W (E) L
B L1 e0 **
4- φ D0
C

φ d2 f0
T N
(K)
M h
M1
H3 φ d1
F
W2 W1
SVR-R

Outer
LM block dimensions
dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S×ℓ L1 T K N f0 E e0 D0 H3

SVR 25R 82.8 35 61.4


31 50 32 M6×8 9.7 25.5 7.8 5.1 12 4.5 3.9 B-M6F 5.5
SVR 25LR 102 50 80.6
SVR 30R 98 40 72.1
38 60 40 M8×10 9.7 31 10.3 7 12 6.5 3.9 B-M6F 7
SVR 30LR 120.5 60 94.6
SVR 35R 109.5 50 79
44 70 50 M8×12 11.7 35 12.1 8 12 6 5.2 B-M6F 9
SVR 35LR 135 72 104.5
SVR 45R 138.2 60 105
52 86 60 M10×17 14.7 40.4 13.9 8 16 8.5 5.2 B-PT1/8 11.6
SVR 45LR 171 80 137.8
SVR 55R 163.3 75 123.6
63 100 65 M12×18 17.7 49 16.6 10 16 10 5.2 B-PT1/8 14
SVR 55LR 200.5 95 160.8
SVR 65R 186 70 143.6
75 126 76 M16×20 21.6 60 19 15 16 8.7 8.2 B-PT1/8 15
SVR 65LR 246 110 203.6

Model number coding

SVR45 LR 2 QZ TTHH C0 +1200L P T -Ⅱ


Model No. Type of With QZ Contamination LM rail length (in mm) Symbol for Symbol for No. of rails
LM block Lubricator protection accessory Radial clearance symbol (*2) LM rail jointed use used on the same plane (*4)
symbol (*1) Normal (No symbol) Accuracy symbol (*3)
Normal grade (No Symbol)/High accuracy grade (H)
Light preload (C1) Precision grade (P)/Super precision grade (SP)
No. of LM blocks Medium preload (C0) Ultra precision grade (UP)
used on the same rail

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that an LM block and an LM rail constitute one set (i.e., the required number of sets when
2 rails are used in parallel is 2).
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached
with QZ, contact THK.

407
SVR/SVS

6-S×ℓ
(E) L
L1 e0
C 4- φ D0
**

〃 〃
φ d2 f0
N

M1 h

φ d1
F

SVR-LR

Unit: mm

Basic load Static permissible moment


LM rail dimensions Mass
rating kN-m*
MA MB MC LM LM
Width Height Pitch Length C C0
block rail

W1
1 Double 1 Double 1
0 W2 M1 F d1×d2×h Max* kN kN kg kg/m
-0.05 block blocks block blocks block
48.2 68.1 0.602 3.02 0.365 1.83 0.71 0.4
25 12.5 17 40 6×9.5×8.5 3000 2.9
57 86.3 0.944 4.67 0.57 2.81 0.9 0.5
67.9 91.6 0.907 4.85 0.552 2.94 1.08 0.7
28 16 21 80 7×11×9 3000 4.2
84 124 1.64 7.92 0.991 4.76 1.47 0.9
89.6 116 1.26 6.91 0.769 4.2 1.64 1
34 18 24.5 80 9×14×12 3000 6.0
112 160 2.35 11.5 1.42 6.91 2.26 1.3
138 186 2.76 13.7 1.67 8.3 3.5 1.8
45 20.5 29 105 14×20×17 3090 9.5
161 233 4.52 22.1 2.74 13.4 4.6 2.3
177 235 3.99 20.6 2.42 12.4 5.07 3.3
53 23.5 36.5 120 16×23×20 3060 14
214 309 6.8 32.7 4.1 19.7 6.67 4.3
271 352 7.26 34.9 4.4 21.1 9 6.0
63 31.5 43 150 18×26×22 3000 19.6
339 484 13.5 62.6 8.14 37.6 12.4 8.5
Note) Pilot holes for side nipples** are not drilled through in order to prevent foreign material from entering the product.
THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
In case of oil lubrication, be sure to let THK know the mounting orientation and the exact position in each LM block
where the piping joint should be attached.
For the mounting orientation and the lubrication, see A1-12 and A24-2, respectively.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-134 .)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

408
Models SVS-R and SVS-LR

4-S×ℓ
W (E) L
B L1 e0 **
4- φ D0
C

φ d2 f0
T N
(K)
M h
M1
H3 φ d1
F
W2 W1
SVS-R

Outer
LM block dimensions
dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S×ℓ L1 T K N f0 E e0 D0 H3

SVS 25R 82.8 35 61.4


31 50 32 M6×8 9.7 25.5 7.8 5.1 12 4.5 3.9 B-M6F 5.5
SVS 25LR 102 50 80.6
SVS 30R 98 40 72.1
38 60 40 M8×10 9.7 31 10.3 7 12 6.5 3.9 B-M6F 7
SVS 30LR 120.5 60 94.6
SVS 35R 109.5 50 79
44 70 50 M8×12 11.7 35 12.1 8 12 6 5.2 B-M6F 9
SVS 35LR 135 72 104.5
SVS 45R 138.2 60 105
52 86 60 M10×17 14.7 40.4 13.9 8 16 8.5 5.2 B-PT1/8 11.6
SVS 45LR 171 80 137.8
SVS 55R 163.3 75 123.6
63 100 65 M12×18 17.7 49 16.6 10 16 10 5.2 B-PT1/8 14
SVS 55LR 200.5 95 160.8
SVS 65R 186 70 143.6
75 126 76 M16×20 21.6 60 19 15 16 8.7 8.2 B-PT1/8 15
SVS 65LR 246 110 203.6

Model number coding

SVS45 LR 2 QZ TTHH C0 +1200L P T -Ⅱ


Model No. Type of With QZ Contamination LM rail length (in mm) Symbol for Symbol for No. of rails
LM block Lubricator protection accessory Radial clearance symbol (*2) LM rail jointed use used on the same plane (*4)
symbol (*1) Normal (No symbol) Accuracy symbol (*3)
Normal grade (No Symbol)/High accuracy grade (H)
Light preload (C1) Precision grade (P)/Super precision grade (SP)
No. of LM blocks Medium preload (C0) Ultra precision grade (UP)
used on the same rail

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that an LM block and an LM rail constitute one set (i.e., the required number of sets when
2 rails are used in parallel is 2).
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached
with QZ, contact THK.

409
SVR/SVS

6-S×ℓ
(E) L
L1 e0
C 4- φ D0
**

〃 〃

φ d2 f0
N

M1 h

φ d1
F

SVS-LR

Unit: mm

Basic load Static permissible moment


LM rail dimensions Mass
rating kN-m*

MA MB MC
LM LM
Width Height Pitch Length C C0
block rail

W1
1 Double 1 Double 1
0 W2 M1 F d1×d2×h Max* kN kN kg kg/m
-0.05 block blocks block blocks block
37 52.2 0.479 2.41 0.443 2.23 0.525 0.4
25 12.5 17 40 6×9.5×8.5 3000 2.9
43.7 66.1 0.75 3.71 0.693 3.43 0.665 0.5
52 70.1 0.722 3.86 0.667 3.58 0.798 0.7
28 16 21 80 7×11×9 3000 4.2
64.4 95.2 1.31 6.3 1.21 5.83 1.08 0.9
68.6 88.6 1 5.49 0.927 5.09 1.2 1
34 18 24.5 80 9×14×12 3000 6.0
86.1 123 1.88 9.15 1.73 8.46 1.67 1.3
105 142 2.19 10.9 2.02 10.1 2.6 1.8
45 20.5 29 105 14×20×17 3090 9.5
123 178 3.58 17.5 3.31 16.2 3.44 2.3
136 180 3.17 16.4 2.93 15.1 3.76 3.3
53 23.5 36.5 120 16×23×20 3060 14
164 237 5.4 26 4.99 24 4.96 4.3
208 269 5.76 27.7 5.33 25.6 6.66 6.0
63 31.5 43 150 18×26×22 3000 19.6
260 370 10.7 49.6 9.88 45.8 9.16 8.5
Note) Pilot holes for side nipples are not drilled through in order to prevent foreign material from entering the product.
**

THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
In case of oil lubrication, be sure to let THK know the mounting orientation and the exact position in each LM block
where the piping joint should be attached.
For the mounting orientation and the lubrication, see A1-12 and A24-2, respectively.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-134 .)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

410
Models SVR-C and SVR-LC

4-S
( φ H through)
W (E) L
B L1 e0
**
4- φ D0
C
φ d2 N f0
t T T1
M (K)
h
M1
H3
φ d1
W2 W1 F

SVR-C

Outer
LM block dimensions
dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S H L1 t T T1 K N f0 E e0 D0 H3

SVR 25C 82.8 61.4


31 72 59 45 M8 6.8 16 14.8 12 25.5 7.8 5.1 12 4.5 3.9 B-M6F 5.5
SVR 25LC 102 80.6
SVR 30C 98 72.1
38 90 72 52 M10 8.5 18.1 16.9 14 31 10.3 7 12 6.5 3.9 B-M6F 7
SVR 30LC 120.5 94.6
SVR 35C 109.5 79
44 100 82 62 M10 8.5 20.1 18.9 16 35 12.1 8 12 6 5.2 B-M6F 9
SVR 35LC 135 104.5
SVR 45C 138.2 105
52 120 100 80 M12 10.5 22.1 20.6 20 40.4 13.9 8 16 8.5 5.2 B-PT1/8 11.6
SVR 45LC 171 137.8
SVR 55C 163.3 123.6
63 140 116 95 M14 12.5 24 22.5 22 49 16.6 10 16 10 5.2 B-PT1/8 14
SVR 55LC 200.5 160.8
SVR 65C 186 143.6
75 170 142 110 M16 14.5 28 26 25 60 19 15 16 8.7 8.2 B-PT1/8 15
SVR 65LC 246 203.6

Model number coding

SVR45 LC 2 QZ TTHH C0 +1200L P T -Ⅱ


Model No. Type of With QZ Contamination LM rail length (in mm) Symbol for Symbol for No. of rails
LM block Lubricator protection accessory Radial clearance symbol (*2) LM rail jointed use used on the same plane (*4)
symbol (*1) Normal (No symbol) Accuracy symbol (*3)
Normal grade (No Symbol)/High accuracy grade (H)
Light preload (C1) Precision grade (P)/Super precision grade (SP)
No. of LM blocks Medium preload (C0) Ultra precision grade (UP)
used on the same rail

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that an LM block and an LM rail constitute one set (i.e., the required number of sets when
2 rails are used in parallel is 2).
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached
with QZ, contact THK.

411
SVR/SVS

6-S
(E) ( φ H through)
L
L1 e0 **
4- φ D0
C
〃 〃

φ d2 N f0

h
M1

φ d1
F

SVR-LC

Unit: mm

Basic load Static permissible moment


LM rail dimensions Mass
rating kN-m*

MA MB MC
LM LM
Width Height Pitch Length C C0
block rail

W1
1 Double 1 Double 1
0 W2 M1 F d1×d2×h Max* kN kN kg kg/m
-0.05 block blocks block blocks block
48.2 68.1 0.602 3.02 0.365 1.83 0.71 0.6
25 23.5 17 40 6×9.5×8.5 3000 2.9
57 86.3 0.944 4.67 0.57 2.81 0.9 0.8
67.9 91.6 0.907 4.85 0.552 2.94 1.08 1.1
28 31 21 80 7×11×9 3000 4.2
84 124 1.64 7.92 0.991 4.76 1.47 1.5
89.6 116 1.26 6.91 0.769 4.2 1.64 1.6
34 33 24.5 80 9×14×12 3000 6.0
112 160 2.35 11.5 1.42 6.91 2.26 2
138 186 2.76 13.7 1.67 8.3 3.5 2.7
45 37.5 29 105 14×20×17 3090 9.5
161 233 4.52 22.1 2.74 13.4 4.6 3.6
177 235 3.99 20.6 2.42 12.4 5.07 4.5
53 43.5 36.5 120 16×23×20 3060 14
214 309 6.8 32.7 4.1 19.7 6.67 5.9
271 352 7.26 34.9 4.4 21.1 9 7.8
63 53.5 43 150 18×26×22 3000 19.6
339 484 13.5 62.6 8.14 37.6 12.4 11.0
Note) Pilot holes for side nipples are not drilled through in order to prevent foreign material from entering the product.
**

THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
In case of oil lubrication, be sure to let THK know the mounting orientation and the exact position in each LM block
where the piping joint should be attached.
For the mounting orientation and the lubrication, see A1-12 and A24-2, respectively.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-134 .)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

412
Models SVS-C and SVS-LC

4-S
( φ H through)
W (E) L
e0
**
4- φ D0
B L1
C
φ d2 N f0
t T T1
(K)
M h
M1
H3
φ d1
W2 W1 F
SVS-C

Outer
LM block dimensions
dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S H L1 t T T1 K N f0 E e0 D0 H3

SVS 25C 82.8 61.4


31 72 59 45 M8 6.8 16 14.8 12 25.5 7.8 5.1 12 4.5 3.9 B-M6F 5.5
SVS 25LC 102 80.6
SVS 30C 98 72.1
38 90 72 52 M10 8.5 18.1 16.9 14 31 10.3 7 12 6.5 3.9 B-M6F 7
SVS 30LC 120.5 94.6
SVS 35C 109.5 79
44 100 82 62 M10 8.5 20.1 18.9 16 35 12.1 8 12 6 5.2 B-M6F 9
SVS 35LC 135 104.5
SVS 45C 138.2 105
52 120 100 80 M12 10.5 22.1 20.6 20 40.4 13.9 8 16 8.5 5.2 B-PT1/8 11.6
SVS 45LC 171 137.8
SVS 55C 163.3 123.6
63 140 116 95 M14 12.5 24 22.5 22 49 16.6 10 16 10 5.2 B-PT1/8 14
SVS 55LC 200.5 160.8
SVS 65C 186 143.6
75 170 142 110 M16 14.5 28 26 25 60 19 15 16 8.7 8.2 B-PT1/8 15
SVS 65LC 246 203.6

Model number coding

SVS45 LC 2 QZ TTHH C0 +1200L P T -Ⅱ


Model No. Type of With QZ Contamination LM rail length (in mm) Symbol for Symbol for No. of rails
LM block Lubricator protection accessory Radial clearance symbol (*2) LM rail jointed use used on the same plane (*4)
symbol (*1) Normal (No symbol) Accuracy symbol (*3)
Normal grade (No Symbol)/High accuracy grade (H)
Light preload (C1) Precision grade (P)/Super precision grade (SP)
No. of LM blocks Medium preload (C0) Ultra precision grade (UP)
used on the same rail

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that an LM block and an LM rail constitute one set (i.e., the required number of sets when
2 rails are used in parallel is 2).
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached
with QZ, contact THK.

413
SVR/SVS

6-S
(E) ( φ H through)
L
L1 e0
4- φ D0
**

C
〃 〃

φ d2 N f0

h
M1
φ d1
F

SVS-LC

Unit: mm

Basic load Static permissible moment


LM rail dimensions Mass
rating kN-m*

MA MB MC
LM LM
Width Height Pitch Length C C0
block rail

W1
1 Double 1 Double 1
0 W2 M1 F d1×d2×h Max* kN kN kg kg/m
-0.05 block blocks block blocks block
37 52.2 0.479 2.41 0.443 2.23 0.525 0.6
25 23.5 17 40 6×9.5×8.5 3000 2.9
43.7 66.1 0.75 3.71 0.693 3.43 0.665 0.8
52 70.1 0.722 3.86 0.667 3.58 0.798 1.1
28 31 21 80 7×11×9 3000 4.2
64.4 95.2 1.31 6.3 1.21 5.83 1.08 1.5
68.6 88.6 1 5.49 0.927 5.09 1.2 1.6
34 33 24.5 80 9×14×12 3000 6.0
86.1 123 1.88 9.15 1.73 8.46 1.67 2
105 142 2.19 10.9 2.02 10.1 2.6 2.7
45 37.5 29 105 14×20×17 3090 9.5
123 178 3.58 17.5 3.31 16.2 3.44 3.6
136 180 3.17 16.4 2.93 15.1 3.76 4.5
53 43.5 36.5 120 16×23×20 3060 14
164 237 5.4 26 4.99 24 4.96 5.9
208 269 5.76 27.7 5.33 25.6 6.66 7.8
63 53.5 43 150 18×26×22 3000 19.6
260 370 10.7 49.6 9.88 45.8 9.16 11.0
Note) Pilot holes for side nipples are not drilled through in order to prevent foreign material from entering the product.
**

THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
In case of oil lubrication, be sure to let THK know the mounting orientation and the exact position in each LM block
where the piping joint should be attached.
For the mounting orientation and the lubrication, see A1-12 and A24-2, respectively.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-134 .)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

414
Models SVR-RH, SVR-LRH, SVS-RH and SVS-LRH

W
4-S×ℓ B

(K)
M

H3

W2 W1

Outer
LM block dimensions
dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S×ℓ L1 T K N f0 E e0 D0 H3

SVR 35RH
55 70 109.5 50 50 M8×12 79 11.7 46 23.1 19 12 6 5.2 B-M6F 9
SVS 35RH
SVR 35LRH
55 70 135 50 72 M8×12 104.5 11.7 46 23.1 19 12 6 5.2 B-M6F 9
SVS 35LRH
SVR 45RH
70 86 138.2 60 60 M10×17 105 14.7 58.4 31.9 26 16 8.5 5.2 B-PT1/8 11.6
SVS 45RH
SVR 45LRH
70 86 171 60 80 M10×17 137.8 14.7 58.4 31.9 26 16 8.5 5.2 B-PT1/8 11.6
SVS 45LRH
SVR 55RH
80 100 163.3 75 75 M12×18 123.6 17.7 66 33.6 27 16 10 5.2 B-PT1/8 14
SVS 55RH
SVR 55LRH
80 100 200.5 75 95 M12×18 160.8 17.7 66 33.6 27 16 10 5.2 B-PT1/8 14
SVS 55LRH

Model number coding

SVR35 RH 2 QZ TTHH C0 +920L H T -Ⅱ


Model No. Type of With QZ Contamination LM rail length (in mm) Symbol for Symbol for No. of rails
LM block Lubricator protection accessory Radial clearance symbol (*2) LM rail jointed use used on the same plane (*4)
symbol (*1) Normal (No symbol) Accuracy symbol (*3)
Normal grade (No Symbol)/High accuracy grade (H)
Light preload (C1) Precision grade (P)/Super precision grade (SP)
No. of LM blocks Medium preload (C0) Ultra precision grade (UP)
used on the same rail

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that an LM block and an LM rail constitute one set (i.e., the required number of sets when
2 rails are used in parallel is 2).
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.

415
SVR/SVS

(E) L
L1 e0 **
4- φ D0
C

N f0
φ d2

h
M1

φ d1
F

Unit: mm

Basic load Static permissible moment


LM rail dimensions Mass
rating kN-m*

MA MB MC
LM LM
Width Height Pitch Length C C0
block rail

W1
1 Double 1 Double 1
0 W2 M1 F d1×d2×h Max* kN kN kg kg/m
-0.05 block blocks block blocks block
89.6 116 1.26 6.91 0.769 4.2 1.64
34 18 24.5 80 9×14×12 3000 1.5 6.0
68.6 88.6 1 5.49 0.927 5.09 1.2
112 160 2.35 11.5 1.42 6.91 2.26
34 18 24.5 80 9×14×12 3000 2 6.0
86.1 123 1.88 9.15 1.73 8.46 1.67
138 186 2.76 13.7 1.67 8.3 3.5
45 20.5 29 105 14×20×17 3090 3.1 9.5
105 142 2.19 10.9 2.02 10.1 2.6
161 233 4.52 22.1 2.74 13.4 4.6
45 20.5 29 105 14×20×17 3090 4.1 9.5
123 178 3.58 17.5 3.31 16.2 3.44
177 235 3.99 20.6 2.42 12.4 5.07
53 23.5 36.5 120 16×23×20 3060 4.7 14
136 180 3.17 16.4 2.93 15.1 3.76
214 309 6.8 32.7 4.1 19.7 6.67
53 23.5 36.5 120 16×23×20 3060 6.2 14
164 237 5.4 26 4.99 24 4.96
Note) Pilot holes for side nipples** are not drilled through in order to prevent foreign material from entering the product.
THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
In case of oil lubrication, be sure to let THK know the mounting orientation and the exact position in each LM block
where the piping joint should be attached.
For the mounting orientation and the lubrication, see A1-12 and A24-2, respectively.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-134 .)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

416
Models SVR-CH, SVR-LCH, SVS-CH and SVS-LCH

4-S W
B
( φ H through)

t T T1

(K)
M

H3

W2 W1

Outer
LM block dimensions
dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S H L1 t T T1 K N f0 E e0 D0 H3

SVR 35CH
48 100 109.5 82 62 M10 8.5 79 20 19 16 39 16.1 12 12 6 5.2 B-M6F 9
SVS 35CH
SVR 35LCH
48 100 135 82 62 M10 8.5 104.5 20 19 16 39 16.1 12 12 6 5.2 B-M6F 9
SVS 35LCH
SVR 45CH
60 120 138.2 100 80 M12 10.5 105 22 20.5 20 48.4 21.9 16 16 8.5 5.2 B-PT1/8 11.6
SVS 45CH
SVR 45LCH
60 120 171 100 80 M12 10.5 137.8 22 20.5 20 48.4 21.9 16 16 8.5 5.2 B-PT1/8 11.6
SVS 45LCH
SVR 55CH
70 140 163.3 116 95 M14 12.5 123.6 24 22.5 22 56 23.6 17 16 10 5.2 B-PT1/8 14
SVS 55CH
SVR 55LCH
70 140 200.5 116 95 M14 12.5 160.8 24 22.5 22 56 23.6 17 16 10 5.2 B-PT1/8 14
SVS 55LCH

Model number coding

SVR45 LCH 2 QZ TTHH C0 +1200L P T -Ⅱ


Model No. Type of With QZ Contamination LM rail length (in mm) Symbol for Symbol for No. of rails
LM block Lubricator protection accessory Radial clearance symbol (*2) LM rail jointed use used on the same plane (*4)
symbol (*1) Normal (No symbol) Accuracy symbol (*3)
Normal grade (No Symbol)/High accuracy grade (H)
No. of LM blocks Light preload (C1) Precision grade (P)/Super precision grade (SP)
Medium preload (C0) Ultra precision grade (UP)
used on the same rail

(*1) See contamination protection accessory on A1-494. (*2) See A1-70. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that an LM block and an LM rail constitute one set (i.e., the required number of sets when
2 rails are used in parallel is 2).
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.

417
SVR/SVS

(E) L
L1 e0 4- φ D0
**

φ d2 N f0

h
M1

φ d1
F
Unit: mm

Basic load Static permissible moment


LM rail dimensions Mass
rating kN-m*

MA MB MC
LM LM
Width Height Pitch Length C C0
block rail

W1
1 Double 1 Double 1
0 W2 M1 F d1×d2×h Max* kN kN kg kg/m
-0.05 block blocks block blocks block
89.6 116 1.26 6.91 0.769 4.2 1.64
34 33 24.5 80 9×14×12 3000 1.7 6.0
68.6 88.6 1 5.49 0.927 5.09 1.2
112 160 2.35 11.5 1.42 6.91 2.26
34 33 24.5 80 9×14×12 3000 2.2 6.0
86.1 123 1.88 9.15 1.73 8.46 1.67
138 186 2.76 13.7 1.67 8.3 3.5
45 37.5 29 105 14×20×17 3090 3.3 9.5
105 142 2.19 10.9 2.02 10.1 2.6
161 233 4.52 22.1 2.74 13.4 4.6
45 37.5 29 105 14×20×17 3090 4.3 9.5
123 178 3.58 17.5 3.31 16.2 3.44
177 235 3.99 20.6 2.42 12.4 5.07
53 43.5 36.5 120 16×23×20 3060 5.1 14
136 180 3.17 16.4 2.93 15.1 3.76
214 309 6.8 32.7 4.1 19.7 6.67
53 43.5 36.5 120 16×23×20 3060 6.6 14
164 237 5.4 26 4.99 24 4.96
Note) Pilot holes for side nipples** are not drilled through in order to prevent foreign material from entering the product.
THK will mount grease nipples per your request. Therefore, do not use the side nipple pilot holes** for purposes other
than mounting a grease nipple.
In case of oil lubrication, be sure to let THK know the mounting orientation and the exact position in each LM block
where the piping joint should be attached.
For the mounting orientation and the lubrication, see A1-12 and A24-2, respectively.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-134 .)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

418
Standard Length and Maximum Length of the LM Rail
Table1 shows the standard lengths and the maximum lengths of model SVR/SVS variations. If the
maximum length of the desired LM rail exceeds them, jointed rails will be used. Contact THK for de-
tails.
For the G dimension when a special length is required, we recommend selecting the corresponding
G value from the table. The longer the G dimension is, the less stable the G area may become after
installation, thus causing an adverse impact to accuracy.

G F F G
L0

Table1 Standard Length and Maximum Length of the LM Rail for Models SVR/SVS Unit: mm

Model No. SVR/SVS 25 SVR/SVS 30 SVR/SVS 35 SVR/SVS 45 SVR/SVS 55 SVR/SVS 65


230 280 280 570 780 1270
270 360 360 675 900 1570
350 440 440 780 1020 2020
390 520 520 885 1140 2620
470 600 600 990 1260
510 680 680 1095 1380
590 760 760 1200 1500
630 840 840 1305 1620
710 920 920 1410 1740
750 1000 1000 1515 1860
830 1080 1080 1620 1980
950 1160 1160 1725 2100
990 1240 1240 1830 2220
1070 1320 1320 1935 2340
1110 1400 1400 2040 2460
LM rail standard 1190 1480 1480 2145 2580
length (LO) 1230 1560 1560 2250 2700
1310 1640 1640 2355 2820
1350 1720 1720 2460 2940
1430 1800 1800 2565 3060
1470 1880 1880 2670
1550 1960 1960 2775
1590 2040 2040 2880
1710 2200 2200 2985
1830 2360 2360 3090
1950 2520 2520
2070 2680 2680
2190 2840 2840
2310 3000 3000
2430
2470

Standard pitch F 40 80 80 105 120 150


G 15 20 20 22.5 30 35
Max length 3000 3000 3000 3090 3060 3000
Note1) The maximum length varies with accuracy grades. Contact THK for details.
Note2) If jointed rails are not allowed and a greater length than the maximum values above is required, contact THK.

419
Models HSR-A and HSR-AM, Models HSR-LA and HSR-LAM
W W
4-S 4-S
B B

T
T1 T t T1
M (K) (K)
M

H3 H3

W2 W1 W2 W1

Models HSR15 to 35A/LA/AM/LAM Models HSR45 to 85A/LA

Outer dimensions LM block dimensions

Height Width Length


Model No. Grease
nipple
M W L B C S L1 t T T1 K N E H3
HSR 15A
24 47 56.6 38 30 M5 38.8 — 7 11 19.3 4.3 5.5 PB1021B 4.7
HSR 15AM
HSR 20A
30 63 74 53 40 M6 50.8 — 9.5 10 26 5 12 B-M6F 4
HSR 20AM
HSR 20LA
30 63 90 53 40 M6 66.8 — 9.5 10 26 5 12 B-M6F 4
HSR 20LAM
HSR 25A
36 70 83.1 57 45 M8 59.5 — 11 16 30.5 6 12 B-M6F 5.5
HSR 25AM
HSR 25LA
36 70 102.2 57 45 M8 78.6 — 11 16 30.5 6 12 B-M6F 5.5
HSR 25LAM
HSR 30A
42 90 98 72 52 M10 70.4 — 9 18 35 7 12 B-M6F 7
HSR 30AM
HSR 30LA
42 90 120.6 72 52 M10 93 — 9 18 35 7 12 B-M6F 7
HSR 30LAM
HSR 35A
48 100 109.4 82 62 M10 80.4 — 12 21 40.5 8 12 B-M6F 7.5
HSR 35AM
HSR 35LA
48 100 134.8 82 62 M10 105.8 — 12 21 40.5 8 12 B-M6F 7.5
HSR 35LAM
HSR 45A 139 98
60 120 100 80 M12 25 13 15 50 10 16 B-PT1/8 10
HSR 45LA 170.8 129.8
HSR 55A 163 118
70 140 116 95 M14 29 13.5 17 57 11 16 B-PT1/8 13
HSR 55LA 201.1 156.1
HSR 65A 186 147
90 170 142 110 M16 37 21.5 23 76 19 16 B-PT1/8 14
HSR 65LA 245.5 206.5
HSR 85A 245.6 178.6
110 215 185 140 M20 55 28 30 94 23 16 B-PT1/8 16
HSR 85LA 303 236

Model number coding

HSR25 A 2 QZ UU C0 M +1200L P T M -Ⅱ
Model Type of With QZ Contamination Stainless steel LM rail length Stainless steel Symbol for
protection LM rail No. of rails used
number LM block Lubricator accessory LM block (in mm) Symbol for LM rail on the same
symbol (*1) jointed use plane (*4)
Radial clearance symbol (*2) Accuracy symbol (*3)
No. of LM blocks Normal (No symbol) Normal grade (No Symbol)/High accuracy grade (H)
used on the same Light preload (C1) Precision grade (P)/Super precision grade (SP)
rail Medium preload (C0) Ultra precision grade (UP)
(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.
420
HSR

(E) L
L1
C
φ d2
N

h
M1

φ d1
F

Unit: mm
LM rail dimensions Basic load rating Static permissible moment kN-m* Mass
MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail
W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
3000
15 16 15 60 4.5×7.5×5.3 10.9 15.7 0.0945 0.527 0.0945 0.527 0.0998 0.2 1.5
(1240)
3000
20 21.5 18 60 6×9.5×8.5 19.8 27.4 0.218 1.2 0.218 1.2 0.235 0.35 2.3
(1480)
3000
20 21.5 18 60 6×9.5×8.5 23.9 35.8 0.363 1.87 0.363 1.87 0.307 0.47 2.3
(1480)
3000
23 23.5 22 60 7×11×9 27.6 36.4 0.324 1.8 0.324 1.8 0.366 0.59 3.3
(2020)
3000
23 23.5 22 60 7×11×9 35.2 51.6 0.627 3.04 0.627 3.04 0.518 0.75 3.3
(2020)
3000
28 31 26 80 9×14×12 40.5 53.7 0.599 3.1 0.599 3.1 0.652 1.1 4.8
(2520)
3000
28 31 26 80 9×14×12 48.9 70.2 0.995 4.89 0.995 4.89 0.852 1.3 4.8
(2520)
3000
34 33 29 80 9×14×12 53.9 70.2 0.895 4.51 0.895 4.51 1.05 1.6 6.6
(2520)
3000
34 33 29 80 9×14×12 65 91.7 1.49 7.13 1.49 7.13 1.37 2 6.6
(2520)
82.2 101 1.5 8.37 1.5 8.37 1.94 2.8
45 37.5 38 105 14×20×17 3090 11
100 135 2.59 13.4 2.59 13.4 2.6 3.3
121 146 2.6 14.1 2.6 14.1 3.43 4.5
53 43.5 44 120 16×23×20 3060 15.1
148 194 4.46 22.7 4.46 22.7 4.56 5.7
195 228 5.08 25 5.08 25 6.2 8.5
63 53.5 53 150 18×26×22 3000 22.5
249 323 9.81 45.6 9.81 45.6 8.79 10.7
304 355 10.2 51.2 10.2 51.2 12.8 17
85 65 65 180 24×35×28 3000 35.2
367 464 16.9 81 16.9 81 16.7 23
Note) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this sym-
bol are therefore highly resistant to corrosion and environment.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-200.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

421
Models HSR-B, HSR-BM, HSR-LB and HSR-LBM
W
4- φ H B

t T T1
M (K)

H3

W2 W1

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B C H L1 t T T1 K N E H3
HSR 15B
24 47 56.6 38 30 4.5 38.8 11 7 7 19.3 4.3 5.5 PB1021B 4.7
HSR 15BM
HSR 20B
30 63 74 53 40 6 50.8 10 9.5 10 26 5 12 B-M6F 4
HSR 20BM
HSR 20LB
30 63 90 53 40 6 66.8 10 9.5 10 26 5 12 B-M6F 4
HSR 20LBM
HSR 25B
36 70 83.1 57 45 7 59.5 16 11 10 30.5 6 12 B-M6F 5.5
HSR 25BM
HSR 25LB
36 70 102.2 57 45 7 78.6 16 11 10 30.5 6 12 B-M6F 5.5
HSR 25LBM
HSR 30B
42 90 98 72 52 9 70.4 18 9 10 35 7 12 B-M6F 7
HSR 30BM
HSR 30LB
42 90 120.6 72 52 9 93 18 9 10 35 7 12 B-M6F 7
HSR 30LBM
HSR 35B
48 100 109.4 82 62 9 80.4 21 12 13 40.5 8 12 B-M6F 7.5
HSR 35BM
HSR 35LB
48 100 134.8 82 62 9 105.8 21 12 13 40.5 8 12 B-M6F 7.5
HSR 35LBM
HSR 45B 139 98
60 120 100 80 11 25 13 15 50 10 16 B-PT1/8 10
HSR 45LB 170.8 129.8
HSR 55B 163 118
70 140 116 95 14 29 13.5 17 57 11 16 B-PT1/8 13
HSR 55LB 201.1 156.1
HSR 65B 186 147
90 170 142 110 16 37 21.5 23 76 19 16 B-PT1/8 14
HSR 65LB 245.5 206.5
HSR 85B 245.6 178.6
110 215 185 140 18 55 28 30 94 23 16 B-PT1/8 16
HSR 85LB 303 236

Model number coding

HSR25 B 2 QZ UU C0 M +1200L P T M -Ⅱ
Model Type of With QZ Contamination Stainless steel LM rail length Stainless steel Symbol for
number LM block Lubricator protection
accessory LM block (in mm) LM rail No. of rails used
Symbol for LM rail on the same
symbol (*1)
jointed use plane (*4)
No. of LM blocks Radial clearance symbol (*2) Accuracy symbol (*3)
used on the same rail Normal (No symbol) Normal grade (No Symbol)/High accuracy grade (H)
Light preload (C1) Precision grade (P)/Super precision grade (SP)
Medium preload (C0) Ultra precision grade (UP)
(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.
422
HSR

(E) L
L1
C

φ d2
N

h
M1

φ d1
F
Unit: mm
LM rail dimensions Basic load rating Static permissible moment kN-m* Mass
MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail
W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
3000
15 16 15 60 4.5×7.5×5.3 10.9 15.7 0.0945 0.527 0.0945 0.527 0.0998 0.2 1.5
(1240)
3000
20 21.5 18 60 6×9.5×8.5 19.8 27.4 0.218 1.2 0.218 1.2 0.235 0.35 2.3
(1480)
3000
20 21.5 18 60 6×9.5×8.5 23.9 35.8 0.363 1.87 0.363 1.87 0.307 0.47 2.3
(1480)
3000
23 23.5 22 60 7×11×9 27.6 36.4 0.324 1.8 0.324 1.8 0.366 0.59 3.3
(2020)
3000
23 23.5 22 60 7×11×9 35.2 51.6 0.627 3.04 0.627 3.04 0.518 0.75 3.3
(2020)
3000
28 31 26 80 9×14×12 40.5 53.7 0.599 3.1 0.599 3.1 0.652 1.1 4.8
(2520)
3000
28 31 26 80 9×14×12 48.9 70.2 0.995 4.89 0.995 4.89 0.852 1.3 4.8
(2520)
3000
34 33 29 80 9×14×12 53.9 70.2 0.895 4.51 0.895 4.51 1.05 1.6 6.6
(2520)
3000
34 33 29 80 9×14×12 65 91.7 1.49 7.13 1.49 7.13 1.37 2 6.6
(2520)
82.2 101 1.5 8.37 1.5 8.37 1.94 2.8
45 37.5 38 105 14×20×17 3090 11
100 135 2.59 13.4 2.59 13.4 2.6 3.3
121 146 2.6 14.1 2.6 14.1 3.43 4.5
53 43.5 44 120 16×23×20 3060 15.1
148 194 4.46 22.7 4.46 22.7 4.56 5.7
195 228 5.08 25 5.08 25 6.2 8.5
63 53.5 53 150 18×26×22 3000 22.5
249 323 9.81 45.6 9.81 45.6 8.79 10.7
304 355 10.2 51.2 10.2 51.2 12.8 17
85 65 65 180 24×35×28 3000 35.2
367 464 16.9 81 16.9 81 16.7 23
Note) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this sym-
bol are therefore highly resistant to corrosion and environment.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-200.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

423
Model HSR-RM

W L
4-S×ℓ
B L1
φd
C
N φ d2

h
M (K)
M1
H3
φ d1

W2 W1 F

Models HSR8RM and 10RM

Outer dimensions LM block dimensions

Greasing
Model No. Height Width Length
hole Grease
nipple
M W L B C S×ℓ L1 T K N E d H3

HSR 8RM 11 16 24 10 10 M2×2.5 15 — 8.9 2.6 — 2.2 — 2.1


HSR 10RM 13 20 31 13 12 M2.6×2.5 20.1 — 10.8 3.5 — 2.5 — 2.2
HSR 12RM 20 27 45 15 15 M4×4.5 30.5 6 16.9 5.2 4 — PB107 3.1

Model number coding

HSR12 R 2 UU C1 M +670L H T M -Ⅱ
Model Type of Contamination Stainless LM rail length Stainless Symbol for
protection No. of rails used
number LM block accessory steel (in mm) steel LM rail
symbol (*1) LM block on the same
Symbol for LM rail plane (*4)
No. of LM blocks Radial clearance symbol (*2) jointed use
used on the same Normal (No symbol)
rail Light preload (C1) Accuracy symbol (*3)
Normal grade (No Symbol)/High accuracy grade (H)
Precision grade (P)/Super precision grade (SP)

(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)

424
HSR

W (E) L
4-S×ℓ L1
B

C
φ d2
T N
h
M (K)
M1
H3
φ d1

W2 W1 F

Model HSR12RM
Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m *


Mass
MA MB MC LM LM
Width Height Pitch Length* C C0
block rail
W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
8 4 6 20 2.4×4.2×2.3 (975) 1.08 2.16 0.00492 0.0319 0.00492 0.0319 0.00727 0.012 0.3
10 5 7 25 3.5×6×3.3 (995) 1.96 3.82 0.0123 0.0716 0.0123 0.0716 0.0162 0.025 0.45
12 7.5 11 40 3.5×6×4.5 (1240) 4.7 8.53 0.0409 0.228 0.0409 0.228 0.0445 0.08 0.83
Note) Since stainless steel is used in the LM block, LM rail and balls, these models are highly resistant to corrosion and envi-
ronment.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-200.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

425
Models HSR-R, HSR-RM, HSR-LR and HSR-LRM
W
4-S×ℓ
B

M (K)

H3

W2 W1

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S×ℓ L1 T K N E H3
HSR 15R
28 34 56.6 26 26 M4×5 38.8 6 23.3 8.3 5.5 PB1021B 4.7
HSR 15RM
HSR 20R
30 44 74 32 36 M5×6 50.8 8 26 5 12 B-M6F 4
HSR 20RM
HSR 20LR
30 44 90 32 50 M5×6 66.8 8 26 5 12 B-M6F 4
HSR 20LRM
HSR 25R
40 48 83.1 35 35 M6×8 59.5 9 34.5 10 12 B-M6F 5.5
HSR 25RM
HSR 25LR
40 48 102.2 35 50 M6×8 78.6 9 34.5 10 12 B-M6F 5.5
HSR 25LRM
HSR 30R
45 60 98 40 40 M8×10 70.4 9 38 10 12 B-M6F 7
HSR 30RM
HSR 30LR
45 60 120.6 40 60 M8×10 93 9 38 10 12 B-M6F 7
HSR 30LRM
HSR 35R
55 70 109.4 50 50 M8×12 80.4 11.7 47.5 15 12 B-M6F 7.5
HSR 35RM
HSR 35LR
55 70 134.8 50 72 M8×12 105.8 11.7 47.5 15 12 B-M6F 7.5
HSR 35LRM
HSR 45R 139 60 98
70 86 60 M10×17 15 60 20 16 B-PT1/8 10
HSR 45LR 170.8 80 129.8
HSR 55R 163 75 118
80 100 75 M12×18 20.5 67 21 16 B-PT1/8 13
HSR 55LR 201.1 95 156.1
HSR 65R 186 70 147
90 126 76 M16×20 23 76 19 16 B-PT1/8 14
HSR 65LR 245.5 120 206.5
HSR 85R 245.6 80 178.6
110 156 100 M18×25 29 94 23 16 B-PT1/8 16
HSR 85LR 303 140 236

Model number coding

HSR35 R 2 QZ SS C0 M +1400L P T M -Ⅱ
Model Type of With QZ Contamination
protection Stainless steel LM rail length Stainless steel Symbol for
LM rail No. of rails used
number LM block Lubricator accessory LM block (in mm)
symbol (*1) Symbol for on the same
LM rail jointed use plane (*4)
No. of LM blocks Radial clearance symbol (*2) Accuracy symbol (*3)
used on the same Normal (No symbol) Normal grade (No Symbol)/High accuracy grade (H)
rail Light preload (C1) Precision grade (P)/Super precision grade (SP)
Medium preload (C0) Ultra precision grade (UP)
(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.
426
HSR
(E) L
L1
C

φ d2
N

h
M1

φ d1
F
Unit: mm
LM rail dimensions Basic load rating Static permissible moment kN-m* Mass
MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail
W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
3000
15 9.5 15 60 4.5×7.5×5.3 10.9 15.7 0.0945 0.527 0.0945 0.527 0.0998 0.18 1.5
(1240)
3000
20 12 18 60 6×9.5×8.5 19.8 27.4 0.218 1.2 0.218 1.2 0.235 0.25 2.3
(1480)
3000
20 12 18 60 6×9.5×8.5 23.9 35.8 0.363 1.87 0.363 1.87 0.307 0.35 2.3
(1480)
3000
23 12.5 22 60 7×11×9 27.6 36.4 0.324 1.8 0.324 1.8 0.366 0.54 3.3
(2020)
3000
23 12.5 22 60 7×11×9 35.2 51.6 0.627 3.04 0.627 3.04 0.518 0.67 3.3
(2020)
3000
28 16 26 80 9×14×12 40.5 53.7 0.599 3.1 0.599 3.1 0.652 0.9 4.8
(2520)
3000
28 16 26 80 9×14×12 48.9 70.2 0.995 4.89 0.995 4.89 0.852 1.1 4.8
(2520)
3000
34 18 29 80 9×14×12 53.9 70.2 0.895 4.51 0.895 4.51 1.05 1.5 6.6
(2520)
3000
34 18 29 80 9×14×12 65 91.7 1.49 7.13 1.49 7.13 1.37 2 6.6
(2520)
82.2 101 1.5 8.37 1.5 8.37 1.94 2.6
45 20.5 38 105 14×20×17 3090 11
100 135 2.59 13.4 2.59 13.4 2.6 3.1
121 146 2.6 14.1 2.6 14.1 3.43 4.3
53 23.5 44 120 16×23×20 3060 15.1
148 194 4.46 22.7 4.46 22.7 4.56 5.4
195 228 5.08 25 5.08 25 6.2 7.3
63 31.5 53 150 18×26×22 3000 22.5
249 323 9.81 45.6 9.81 45.6 8.79 9.3
304 355 10.2 51.2 10.2 51.2 12.8 13
85 35.5 65 180 24×35×28 3000 35.2
367 464 16.9 81 16.9 81 16.7 16
Note) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this sym-
bol are therefore highly resistant to corrosion and environment.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-200.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

427
Models HSR-YR and HSR-YRM
W

4-S×ℓ

B1

B
(K)
M

H3
W1
W2

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B1 B C S×ℓ L1 K N E H3

HSR 15YR
28 33.5 56.6 4.3 11.5 18 M4×5 38.8 23.3 8.3 5.5 PB1021B 4.7
HSR 15YRM
HSR 20YR
30 43.5 74 4 11.5 25 M5×6 50.8 26 5 12 B-M6F 4
HSR 20YRM
HSR 25YR
40 47.5 83.1 6 16 30 M6×6 59.5 34.5 10 12 B-M6F 5.5
HSR 25YRM
HSR 30YR
45 59.5 98 8 16 40 M6×9 70.4 38 10 12 B-M6F 7
HSR 30YRM
HSR 35YR
55 69.5 109.4 8 23 43 M8×10 80.4 47.5 15 12 B-M6F 7.5
HSR 35YRM
HSR 45YR 70 85.5 139 10 30 55 M10×14 98 60 20 16 B-PT1/8 10
HSR 55YR 80 99.5 163 12 32 70 M12×15 118 67 21 16 B-PT1/8 13
HSR 65YR 90 124.5 186 12 35 85 M16×22 147 76 19 16 B-PT1/8 14

Model number coding

HSR25 YR 2 UU C0 M +1200L P T M -Ⅱ
Model Type of Contamination Stainless LM rail length Stainless Symbol for
protection steel No. of rails used
number LM block accessory steel (in mm)
symbol (*1) LM block LM rail on the same
Symbol for LM rail plane (*4)
No. of LM blocks Radial clearance symbol (*2) jointed use
used on the same Normal (No symbol)
rail Light preload (C1) Accuracy symbol (*3)
Medium preload (C0) Normal grade (No Symbol)/High accuracy grade (H)
Precision grade (P)/Super precision grade (SP)
Ultra precision grade (UP)

(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)

428
HSR

(E) L
L1
C

φ d2 N
h

M1

φ d1
F

Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m* Mass
MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail

W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
3000
15 24 15 60 4.5×7.5×5.3 10.9 15.7 0.0945 0.527 0.0945 0.527 0.0998 0.18 1.5
(1240)
3000
20 31.5 18 60 6×9.5×8.5 19.8 27.4 0.218 1.2 0.218 1.2 0.235 0.25 2.3
(1480)
3000
23 35 22 60 7×11×9 27.6 36.4 0.324 1.8 0.324 1.8 0.366 0.54 3.3
(2020)
3000
28 43.5 26 80 9×14×12 40.5 53.7 0.599 3.1 0.599 3.1 0.652 0.9 4.8
(2520)
3000
34 51.5 29 80 9×14×12 53.9 70.2 0.895 4.51 0.895 4.51 1.05 1.5 6.6
(2520)
45 65 38 105 14×20×17 3090 82.2 101 1.5 8.37 1.5 8.37 1.94 2.6 11
53 76 44 120 16×23×20 3060 121 146 2.6 14.1 2.6 14.1 3.43 4.3 15.1
63 93 53 150 18×26×22 3000 195 228 5.08 25 5.08 25 6.2 7.3 22.5
Note) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this sym-
bol are therefore highly resistant to corrosion and environment.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-200.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

429
Models HSR-CA, HSR-CAM, HSR-HA and HSR-HAM
W W
6-S B 6-S B

T
t T1
T1 T (K)
(K) M
M

H3 H3

W2 W1 W2 W1

Models HSR20 to 35CA/HA/CAM/HAM Models HSR45 to 85CA/HA

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S L1 t T T1 K N E H3
HSR 20CA
30 63 74 53 40 M6 50.8 — 9.5 10 26 5 12 B-M6F 4
HSR 20CAM
HSR 20HA
30 63 90 53 40 M6 66.8 — 9.5 10 26 5 12 B-M6F 4
HSR 20HAM
HSR 25CA
36 70 83.1 57 45 M8 59.5 — 11 16 30.5 6 12 B-M6F 5.5
HSR 25CAM
HSR 25HA
36 70 102.2 57 45 M8 78.6 — 11 16 30.5 6 12 B-M6F 5.5
HSR 25HAM
HSR 30CA
42 90 98 72 52 M10 70.4 — 9 18 35 7 12 B-M6F 7
HSR 30CAM
HSR 30HA
42 90 120.6 72 52 M10 93 — 9 18 35 7 12 B-M6F 7
HSR 30HAM
HSR 35CA
48 100 109.4 82 62 M10 80.4 — 12 21 40.5 8 12 B-M6F 7.5
HSR 35CAM
HSR 35HA
48 100 134.8 82 62 M10 105.8 — 12 21 40.5 8 12 B-M6F 7.5
HSR 35HAM
HSR 45CA 139 98
60 120 100 80 M12 25 13 15 50 10 16 B-PT1/8 10
HSR 45HA 170.8 129.8
HSR 55CA 163 118
70 140 116 95 M14 29 13.5 17 57 11 16 B-PT1/8 13
HSR 55HA 201.1 156.1
HSR 65CA 186 147
90 170 142 110 M16 37 21.5 23 76 19 16 B-PT1/8 14
HSR 65HA 245.5 206.5
HSR 85CA 245.6 178.6
110 215 185 140 M20 55 28 30 94 23 16 B-PT1/8 16
HSR 85HA 303 236

Model number coding

HSR25 HA 2 QZ KKHH C0 M +1300L P T M -Ⅱ


Model Type of With QZ Contamination Stainless steel LM rail length Stainless
protection
number LM block Lubricator accessory LM block (in mm) steel
symbol (*1) Accuracy symbol (*3) LM rail
Radial clearance symbol (*2) Normal grade (No Symbol)
No. of LM blocks High accuracy grade (H) Symbol Symbol for
used on the same Normal (No symbol) Precision grade (P) for LM rail No. of rails used
rail Light preload (C1) Super precision grade (SP) jointed use on the same
Medium preload (C0) Ultra precision grade (UP) plane (*4)

(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.

430
HSR

(E) L
L1
C

φ d2
N

h
M1

φ d1
F

Unit: mm
LM rail dimensions Basic load rating Static permissible moment kN-m* Mass
MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail
W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
3000
20 21.5 18 60 6×9.5×8.5 19.8 27.4 0.218 1.2 0.218 1.2 0.235 0.35 2.3
(1480)
3000
20 21.5 18 60 6×9.5×8.5 23.9 35.8 0.363 1.87 0.363 1.87 0.307 0.47 2.3
(1480)
3000
23 23.5 22 60 7×11×9 27.6 36.4 0.324 1.8 0.324 1.8 0.366 0.59 3.3
(2020)
3000
23 23.5 22 60 7×11×9 35.2 51.6 0.627 3.04 0.627 3.04 0.518 0.75 3.3
(2020)
3000
28 31 26 80 9×14×12 40.5 53.7 0.599 3.1 0.599 3.1 0.652 1.1 4.8
(2520)
3000
28 31 26 80 9×14×12 48.9 70.2 0.995 4.89 0.995 4.89 0.852 1.3 4.8
(2520)
3000
34 33 29 80 9×14×12 53.9 70.2 0.895 4.51 0.895 4.51 1.05 1.6 6.6
(2520)
3000
34 33 29 80 9×14×12 65 91.7 1.49 7.13 1.49 7.13 1.37 2 6.6
(2520)
82.2 101 1.5 8.37 1.5 8.37 1.94 2.8
45 37.5 38 105 14×20×17 3090 11
100 135 2.59 13.4 2.59 13.4 2.6 3.3
121 146 2.6 14.1 2.6 14.1 3.43 4.5
53 43.5 44 120 16×23×20 3060 15.1
148 194 4.46 22.7 4.46 22.7 4.56 5.7
195 228 5.08 25 5.08 25 6.2 8.5
63 53.5 53 150 18×26×22 3000 22.5
249 323 9.81 45.6 9.81 45.6 8.79 10.7
304 355 10.2 51.2 10.2 51.2 12.8 17
85 65 65 180 24×35×28 3000 35.2
367 464 16.9 81 16.9 81 16.7 23
Note) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this sym-
bol are therefore highly resistant to corrosion and environment.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-200.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

431
Models HSR-CB, HSR-CBM, HSR-HB and HSR-HBM
W
6- φ H
B

t T T1

M (K)

H3

W2 W1

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B C H L1 t T T1 K N E H3
HSR 20CB
30 63 74 53 40 6 50.8 10 9.5 10 26 5 12 B-M6F 4
HSR 20CBM
HSR 20HB
30 63 90 53 40 6 66.8 10 9.5 10 26 5 12 B-M6F 4
HSR 20HBM
HSR 25CB
36 70 83.1 57 45 7 59.5 16 11 10 30.5 6 12 B-M6F 5.5
HSR 25CBM
HSR 25HB
36 70 102.2 57 45 7 78.6 16 11 10 30.5 6 12 B-M6F 5.5
HSR 25HBM
HSR 30CB
42 90 98 72 52 9 70.4 18 9 10 35 7 12 B-M6F 7
HSR 30CBM
HSR 30HB
42 90 120.6 72 52 9 93 18 9 10 35 7 12 B-M6F 7
HSR 30HBM
HSR 35CB
48 100 109.4 82 62 9 80.4 21 12 13 40.5 8 12 B-M6F 7.5
HSR 35CBM
HSR 35HB
48 100 134.8 82 62 9 105.8 21 12 13 40.5 8 12 B-M6F 7.5
HSR 35HBM
HSR 45CB 139 98
60 120 100 80 11 25 13 15 50 10 16 B-PT1/8 10
HSR 45HB 170.8 129.8
HSR 55CB 163 118
70 140 116 95 14 29 13.5 17 57 11 16 B-PT1/8 13
HSR 55HB 201.1 156.1
HSR 65CB 186 147
90 170 142 110 16 37 21.5 23 76 19 16 B-PT1/8 14
HSR 65HB 245.5 206.5
HSR 85CB 245.6 178.6
110 215 185 140 18 55 28 30 94 23 16 B-PT1/8 16
HSR 85HB 303 236

Model number coding

HSR35 CB 2 QZ ZZHH C0 M +1400L P T M -Ⅱ


Model Type of With QZ Contamination Stainless steel LM rail length Stainless
protection
number LM block Lubricator accessory LM block (in mm) steel
symbol (*1) Accuracy symbol (*3) LM rail
Normal grade (No Symbol) Symbol for
No. of LM blocks Radial clearance symbol (*2) High accuracy grade (H) Symbol No. of rails used
used on the same Normal (No symbol) Precision grade (P) for LM rail on the same
rail Light preload (C1) Super precision grade (SP) jointed use plane (*4)
Medium preload (C0) Ultra precision grade (UP)

(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)
Those models equipped with QZ Lubricator cannot have a grease nipple. When desiring a grease nipple for a model attached with QZ, contact THK.

432
HSR

(E) L
L1
C
φ d2
N

h
M1

φ d1
F
Unit: mm
LM rail dimensions Basic load rating Static permissible moment kN-m* Mass
MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail
W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
3000
20 21.5 18 60 6×9.5×8.5 19.8 27.4 0.218 1.2 0.218 1.2 0.235 0.35 2.3
(1480)
3000
20 21.5 18 60 6×9.5×8.5 23.9 35.8 0.363 1.87 0.363 1.87 0.307 0.47 2.3
(1480)
3000
23 23.5 22 60 7×11×9 27.6 36.4 0.324 1.8 0.324 1.8 0.366 0.59 3.3
(2020)
3000
23 23.5 22 60 7×11×9 35.2 51.6 0.627 3.04 0.627 3.04 0.518 0.75 3.3
(2020)
3000
28 31 26 80 9×14×12 40.5 53.7 0.599 3.1 0.599 3.1 0.652 1.1 4.8
(2520)
3000
28 31 26 80 9×14×12 48.9 70.2 0.995 4.89 0.995 4.89 0.852 1.3 4.8
(2520)
3000
34 33 29 80 9×14×12 53.9 70.2 0.895 4.51 0.895 4.51 1.05 1.6 6.6
(2520)
3000
34 33 29 80 9×14×12 65 91.7 1.49 7.13 1.49 7.13 1.37 2 6.6
(2520)
82.2 101 1.5 8.37 1.5 8.37 1.94 2.8
45 37.5 38 105 14×20×17 3090 11
100 135 2.59 13.4 2.59 13.4 2.6 3.3
121 146 2.6 14.1 2.6 14.1 3.43 4.5
53 43.5 44 120 16×23×20 3060 15.1
148 194 4.46 22.7 4.46 22.7 4.56 5.7
195 228 5.08 25 5.08 25 6.2 8.5
63 53.5 53 150 18×26×22 3000 22.5
249 323 9.81 45.6 9.81 45.6 8.79 10.7
304 355 10.2 51.2 10.2 51.2 12.8 17
85 65 65 180 24×35×28 3000 35.2
367 464 16.9 81 16.9 81 16.7 23
Note) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this sym-
bol are therefore highly resistant to corrosion and environment.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-200.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

433
Models HSR-HA, HSR-HB and HSR-HR

W W
9-S B 9- φ H B

T1 T T1 T
(K) (K)
M M
H3 H3

W2 W1 W2 W1

Models HSR100 to 150HA Models HSR100 to 150HB

Outer dimensions LM block dimensions

Height Width Length


Model No. Grease
nipple
M W L B C H S×ℓ L1 T T1 K N E H3

HSR 100HA 250 220 — M18 *


32 35
HSR 100HB 120 250 334 220 200 20 — 261 32 35 100 23 16 B-PT1/4 20
HSR 100HR 200 130 — M18×27 33 —
HSR 120HA 290 250 — M20* 34 38
HSR 120HB 130 290 365 250 210 22 — 287 34 38 110 26.5 16 B-PT1/4 20
HSR 120HR 220 146 — M20×30 33.7 —
HSR 150HA 350 300 — M24* 36 40
HSR 150HB 145 350 396 300 230 26 — 314 36 40 123 29 16 B-PT1/4 22
HSR 150HR 266 180 — M24×35 33 —
Note) “*” indicates a through hole.

Model number coding

HSR150 HR 2 UU C1 +2350L H T -Ⅱ
Model Type of Contamination LM rail length Symbol Symbol for
number LM block protection (in mm) for LM rail No. of rails used
accessory jointed use on the same plane (*4)
symbol (*1)
No. of LM blocks Radial clearance symbol (*2) Accuracy symbol (*3)
used on the same Normal (No symbol) Normal grade (No Symbol)/High accuracy grade (H)
rail Light preload (C1) Precision grade (P)/Super precision grade (SP)
Medium preload (C0) Ultra precision grade (UP)

(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)

434
HSR

(E) L
L1
W
C
6-S×ℓ B

φ d2
N
T h
M (K)
M1
H3 φ d1
W2 W1 F

Models HSR100 to 150HR


Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m* Mass
MA MB MC LM LM
Width Height Pitch Length* C C0
block rail

W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
75
100 75 70 210 26×39×32 3000 441 540 20.7 105 20.7 105 24.1 32 49
50
88
114 88 75 230 33×48×43 3000 540 653 27.5 138 27.5 138 33.3 43 61
53
103
144 103 85 250 39×58×46 3000 518 728 33.6 167 33.6 167 45.2 62 87
61
Note) The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-200.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other

435
Standard Length and Maximum Length of the LM Rail
Table1 shows the standard lengths and the maximum lengths of model HSR variations. If the maxi-
mum length of the desired LM rail exceeds them, jointed rails will be used. Contact THK for details.
For the G dimension when a special length is required, we recommend selecting the corresponding
G value from the table. The longer the G dimension is, the less stable the G area may become after
installation, thus causing an adverse impact to accuracy.

G F F G
L0

Table1 Standard Length and Maximum Length of the LM Rail for Model HSR Unit: mm

Model No. HSR 8 HSR 10 HSR 12 HSR 15 HSR 20 HSR 25 HSR 30 HSR 35 HSR 45 HSR 55 HSR 65 HSR 85 HSR 100 HSR 120 HSR 150
35 45 70 160 160 220 280 280 570 780 1270 1530 1340 1470 1600
55 70 110 220 220 280 360 360 675 900 1570 1890 1760 1930 2100
75 95 150 280 280 340 440 440 780 1020 2020 2250 2180 2390 2350
95 120 190 340 340 400 520 520 885 1140 2620 2610 2600
115 145 230 400 400 460 600 600 990 1260
135 170 270 460 460 520 680 680 1095 1380
155 195 310 520 520 580 760 760 1200 1500
175 220 350 580 580 640 840 840 1305 1620
195 245 390 640 640 700 920 920 1410 1740
215 270 430 700 700 760 1000 1000 1515 1860
235 295 470 760 760 820 1080 1080 1620 1980
255 320 510 820 820 940 1160 1160 1725 2100
275 345 550 940 940 1000 1240 1240 1830 2220
370 590 1000 1000 1060 1320 1320 1935 2340
LM rail 395 630 1060 1060 1120 1400 1400 2040 2460
standard length 420 670 1120 1120 1180 1480 1480 2145 2580
(LO) 445 1180 1180 1240 1560 1560 2250 2700
470 1240 1240 1300 1640 1640 2355 2820
1360 1360 1360 1720 1720 2460 2940
1480 1480 1420 1800 1800 2565 3060
1600 1600 1480 1880 1880 2670
1720 1540 1960 1960 2775
1840 1600 2040 2040 2880
1960 1720 2200 2200 2985
2080 1840 2360 2360 3090
2200 1960 2520 2520
2080 2680 2680
2200 2840 2840
2320 3000 3000
2440

Standard pitch F 20 25 40 60 60 60 80 80 105 120 150 180 210 230 250


G 7.5 10 15 20 20 20 20 20 22.5 30 35 45 40 45 50
3000 3000 3000 3000 3000
Max length (975) (995) (1240) (1240) (1480) (2020) (2520) (2520) 3090 3060 3000 3000 3000 3000 3000
Note1) The maximum length varies with accuracy grades. Contact THK for details.
Note2) If jointed rails are not allowed and a greater length than the maximum values above is required, contact THK.
Note3) The figures in the parentheses indicate the maximum lengths of stainless steel made models.

436
Models SR-W, SR-WM, SR-V and SR-VM
W
B

T
(K)
M

H3

W2 W1

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B C S×ℓ L1 T K N E H3
SR 15V/VM 40.4 — 22.9
24 34 26 M4×7 5.7 18.2 6 5.5 PB1021B 5.8
SR 15W/WM 57 26 39.5
SR 20V/VM 47.3 — 27.8
28 42 32 M5×8 7.2 22 6 12 B-M6F 6
SR 20W/WM 66.2 32 46.7
SR 25V/VM 59.2 — 35.2
33 48 35 M6×9 7.7 26 7 12 B-M6F 7
SR 25W/WM 83 35 59
SR 30V/VM 67.9 — 40.4
42 60 40 M8×12 8.5 32.5 8 12 B-M6F 9.5
SR 30W/WM 96.8 40 69.3
SR 35V/VM 77.6 — 45.7
48 70 50 M8×12 12.5 36.5 8.5 12 B-M6F 11.5
SR 35W/WM 111 50 79
SR 45W 60 86 126 60 60 M10×15 90.5 15 47.5 11.5 16 B-PT1/8 12.5
SR 55W 68 100 156 75 75 M12×20 117 16.7 54.5 12 16 B-PT1/8 13.5
SR 70T 85 126 194.6 90 90 M16×25 147.6 24.5 70 12 16 B-PT1/8 15
SR 85T 110 156 180 100 80 M18×30 130 25.5 91.5 27 12 A-PT1/8 18.5
SR 100T 120 178 200 120 100 M20×35 150 29.5 101 32 12 A-PT1/8 19
SR 120T 110 205 235 160 120 M20×35 180 24 95 14 13.5 B-PT1/4 15
SR 150T 135 250 280 200 160 M20×35 215 24 113 17 13.5 B-PT1/4 22

Model number coding

SR25 W 2 UU C0 M +1240L Y P T M -Ⅱ
Model Type of Contamination Stainless steel LM rail length Stainless steel
protection LM block (in mm) LM rail Symbol for
number LM block accessory No. of rails used
symbol (*1) Applied to only Symbol for LM rail on the same plane (*4)
No. of LM blocks Radial clearance symbol (*2) 15 and 25 jointed use
used on the same Normal (No symbol)
Light preload (C1) Accuracy symbol (*3)
rail Medium preload (C0) Normal grade (No Symbol)/High accuracy grade (H)
Precision grade (P)/Super precision grade (SP)
Ultra precision grade (UP)
(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)

437
SR

2-S×ℓ 4-S×ℓ
(E) L (E) L
L1 L1
C
φ d2 φ d2
N N
h h
M1 M1
φ d1 φ d1
F F
Model SR-V Model SR-W

Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m* Mass

MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail

W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
(1240) 9.1 11.7 0.0344 0.234 0.0215 0.149 0.0694 0.12
15 9.5 12.5 60 3.5×6×4.5 1.2
3000 13.8 20.5 0.0984 0.551 0.0604 0.343 0.122 0.2
(1480) 13.4 17.2 0.064 0.396 0.0397 0.25 0.135 0.2
20 11 15.5 60 6×9.5×8.5 2.1
3000 19.2 28.6 0.167 0.887 0.102 0.55 0.224 0.3
(2020) 21.6 26.8 0.125 0.773 0.0774 0.488 0.245 0.3
23 12.5 18 60 7×11×9 2.7
3000 30.9 44.7 0.326 1.74 0.2 1.08 0.408 0.4
(2520) 29.5 34.4 0.173 1.15 0.108 0.735 0.376 0.5
28 16 23 80 7×11×9 4.3
3000 45.6 64.4 0.564 2.92 0.346 1.8 0.703 0.8
(2520) 40.9 46.7 0.275 1.79 0.171 1.14 0.615 0.8
34 18 27.5 80 9×14×12 6.4
3000 60.4 81.8 0.785 4.27 0.482 2.65 1.08 1.2
45 20.5 35.5 105 11×17.5×14 3000 80.4 107 1.17 6.34 0.721 3.94 1.89 2.2 11.3
48 26 38 120 14×20×17 3000 136 179 2.61 13 1.6 8.05 3.33 3.6 12.8
70 28 47 150 18×26×22 3000 226 282 5.03 25.7 3.09 15.9 7.47 7 22.8
85 35.5 65.5 180 18×26×22 3000 120 224 2.54 15.1 1.25 7.47 5.74 10.1 34.9
100 39 70.3 210 22×32×25 3000 148 283 3.95 20.9 1.95 10.3 8.55 14.1 46.4
114 45.5 65 230 26×39×30 3000 279 377 5.83 32.9 2.87 16.2 13.7 — —
144 53 77 250 33×48×36 3000 411 537 9.98 55.8 4.92 27.5 24.3 — —
Note1) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this sym-
bol are therefore highly resistant to corrosion and environment.
Those model numbers including and greater than SR85T are semi-standard models. If desiring these models, contact THK.
Models SR85T and SR100T are equipped with grease nipple on the side face of the LM block.
The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-214.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with each other
Note2) For models SR15 and 25, two types of rails with different mounting hole dimensions are offered (see Table1).
When, replacing this model with model SSR, pay attention to the mounting hole dimension of the LM rail.
Contact THK for details.

Table1 The dimension of the rail mounting hole

Semi-Standard
Model No. Standard rail
rail
SR 15 For M3 (No symbol) For M4 (Symbol Y)
SR 25 For M6 (Symbol Y) For M5 (No symbol)

438
Models SR-TB, SR-TBM, SR-SB and SR-SBM

W
B

T1 T
(K)
M

H3

W2 W1

Outer dimensions LM block dimensions

Model No. Height Width Length


Grease
nipple
M W L B C H L1 T T1 K N E H3

SR 15SB/SBM 40.4 — 22.9


24 52 41 4.5 6.1 7 18.2 6 5.5 PB1021B 5.8
SR 15TB/TBM 57 26 39.5
SR 20SB/SBM 47.3 — 27.8
28 59 49 5.5 8 9 22 6 12 B-M6F 6
SR 20TB/TBM 66.2 32 46.7
SR 25SB/SBM 59.2 — 35.2
33 73 60 7 9.1 10 26 7 12 B-M6F 7
SR 25TB/TBM 83 35 59
SR 30SB/SBM 67.9 — 40.4
42 90 72 9 8.7 10 32.5 8 12 B-M6F 9.5
SR 30TB/TBM 96.8 40 69.3
SR 35SB/SBM 77.6 — 45.7
48 100 82 9 11.2 13 36.5 8.5 12 B-M6F 11.5
SR 35TB/TBM 111 50 79
SR 45TB 60 120 126 100 60 11 90.5 12.8 15 47.5 11.5 16 B-PT1/8 12.5
SR 55TB 68 140 156 116 75 14 117 15.3 17 54.5 12 16 B-PT1/8 13.5
Note) Symbol M indicates that stainless steel is used in the LM block, LM rail and balls. Those models marked with this symbol
are therefore highly resistant to corrosion and environment.

Model number coding

SR25 TB 2 UU C1 +1200L Y H T -Ⅱ
Model Type of Contamination LM rail length Symbol for
protection (in mm) LM rail Symbol for
number LM block accessory Applied to only jointed use No. of rails used
symbol (*1) 15 and 25 on the same plane (*4)
No. of LM blocks Radial clearance symbol (*2) Accuracy symbol (*3)
used on the same Normal (No symbol) Normal grade (No Symbol)/High accuracy grade (H)
Light preload (C1) Precision grade (P)/Super precision grade (SP)
rail Medium preload (C0) Ultra precision grade (UP)

(*1) See contamination protection accessory on A1-494. (*2) See A1-71. (*3) See A1-76. (*4) See A1-13.
Note) This model number indicates that a single-rail unit constitutes one set. (i.e., required number of sets when 2 rails are
used in parallel is 2 at a minimum.)

439
SR

2- φ H 4- φ H
(E) L (E) L
L1 L1
C
φ d2 φ d2
N N
h h
M1 M1
φ d1 φ d1
F F
Model SR-SB Model SR-TB

Unit: mm

LM rail dimensions Basic load rating Static permissible moment kN-m *


Mass

MA MB MC
LM LM
Width Height Pitch Length* C C0
block rail

W1 1 Double 1 Double 1
W2 M1 F d1×d2×h Max kN kN kg kg/m
0.05 block blocks block blocks block
(1240) 9.1 11.7 0.0344 0.234 0.0215 0.149 0.0694 0.15
15 18.5 12.5 60 3.5×6×4.5 1.2
3000 13.8 20.5 0.0984 0.551 0.0604 0.343 0.122 0.2
(1480) 13.4 17.2 0.064 0.396 0.0397 0.25 0.135 0.3
20 19.5 15.5 60 6×9.5×8.5 2.1
3000 19.2 28.6 0.167 0.887 0.102 0.55 0.224 0.4
(2020) 21.6 26.8 0.125 0.773 0.0774 0.488 0.245 0.4
23 25 18 60 7×11×9 2.7
3000 30.9 44.7 0.326 1.74 0.2 1.08 0.408 0.6
(2520) 29.5 34.4 0.173 1.15 0.108 0.735 0.376 0.8
28 31 23 80 7×11×9 4.3
3000 45.6 64.4 0.564 2.92 0.346 1.8 0.703 1.1
(2520) 40.9 46.7 0.275 1.79 0.171 1.14 0.615 1
34 33 27.5 80 9×14×12 6.4
3000 60.4 81.8 0.785 4.27 0.482 2.65 1.08 1.5
45 37.5 35.5 105 11×17.5×14 3000 80.4 107 1.17 6.34 0.721 3.94 1.89 2.5 11.3
48 46 38 120 14×20×17 3000 136 179 2.61 13 1.6 8.05 3.33 4.2 12.8
Note1) The maximum length under “Length*” indicates the standard maximum length of an LM rail. (See A1-214.)
Static permissible moment*: 1 block: static permissible moment value with 1 LM block
Double blocks: static permissible moment value with 2 blocks closely contacting with
each other
Note2) For models SR15 and 25, two types of rails with different mounting hole dimensions are offered (see Table1).
When, replacing this model with model SSR, pay attention to the mounting hole dimension of the LM rail.
Contact THK for details.
Table1 The dimension of the rail mounting hole

Semi-Standard
Model No. Standard rail
rail
SR 15 For M3 (No symbol) For M4 (Symbol Y)
SR 25 For M6 (Symbol Y) For M5 (No symbol)

440
Standard Length and Maximum Length of the LM Rail
Table1 shows the standard lengths and the maximum lengths of model SR variations. If the maxi-
mum length of the desired LM rail exceeds them, jointed rails will be used. Contact THK for details.
For the G dimension when a special length is required, we recommend selecting the corresponding
G value from the table. The longer the G dimension is, the less stable the G area may become after
installation, thus causing an adverse impact to accuracy.

G F F G
L0

Table1 Standard Length and Maximum Length of the LM Rail for Model SR Unit: mm
Model No. SR 15 SR 20 SR 25 SR 30 SR 35 SR 45 SR 55 SR 70 SR 85 SR 100 SR 120 SR 150
160 220 220 280 280 570 780 1270 1520 1550 1700 1600
220 280 280 360 360 675 900 1570 2060 1970 2390 2100
280 340 340 440 440 780 1020 2020 2600 2600
340 400 400 520 520 885 1140 2620
400 460 460 600 600 990 1260
460 520 520 680 680 1095 1380
520 580 580 760 760 1200 1500
580 640 640 840 840 1305 1740
640 700 700 920 920 1410 1860
700 760 760 1000 1000 1515 1980
760 820 820 1080 1080 1725 2100
820 940 940 1160 1160 1830 2220
940 1000 1000 1240 1240 1935 2340
1000 1060 1060 1320 1320 2040 2460
1060 1120 1120 1400 1400 2145 2580
1120 1180 1180 1480 1480 2250 2700
1180 1240 1240 1640 1640 2355 2820
LM rail 1240 1300 1300 1720 1720 2460 2940
standard length 1300 1360 1360 1800 1800 2565
(LO) 1360 1420 1420 1880 1880 2670
1420 1480 1480 1960 1960 2775
1480 1540 1540 2040 2040 2880
1540 1600 1600 2120 2120 2985
1660 1660 2200 2200
1720 1720 2280 2280
1780 1780 2360 2360
1840 1840 2440 2440
1900 1900 2520 2520
1960 1960 2600 2600
2020 2020 2680 2680
2080 2080 2760 2760
2140 2140 2840 2840
2200 2920 2920
2260
2320
2380
2440
Standard pitch F 60 60 60 80 80 105 120 150 180 210 230 250
G 20 20 20 20 20 22.5 30 35 40 40 45 50
3000 3000 3000 3000 3000
Max length 3000 3000 3000 3000 3000 3000 3000
(1240) (1480) (2020) (2520) (2520)
Note1) The maximum length varies with accuracy grades. Contact THK for details.
Note2) If jointed rails are not allowed and a greater length than the maximum values above is required, contact THK.
Note3) Those model numbers including and greater than SR85T are semi-standard models. If desiring these models, contact
THK.
Note4) The figures in the parentheses indicate the maximum lengths of stainless steel made models.

441
Methods for Measuring Accuracy after Installation
[When Measuring Running Accuracy for Single Rail Application]
When measuring running accuracy of the LM block, stable accuracy can be obtained by securing
two LM blocks on an inspection plate, as shown in Fig.35. When using a dial gauge, we recommend
placing the straight-edge as close as possible to the LM block in order to perform accurate measure-
ment.

1) Measurement method using an auto-collimator 2) Measurement method using a dial gauge

Fig.35 Methods for Measuring Accuracy after Installation

Recommended Tightening Torque for LM Rails


With high-precision LM rails for the LM Guide, their raceways are ground and accuracy is inspected
with the rails tightened with bolts. When mounting a high-precision LM rail on a machine, we recom-
mend using the corresponding tightening torque indicated in Table1 or Table2
Table1 Tightening Torques when Pan Head Screws are Used Table2 Tightening Torques when Hexagonal-Socket-Head Type Bolts are Used
Unit: N-cm Unit: N-cm

Screw Tightening torque Screw Tightening torque


model No. Not hardened Hardened model No. Steel Cast Iron Aluminum
M2 17.6 21.6 M2 58.8 39.2 29.4
M 2.3 78.4 53.9 39.2
M 2.3 29.4 35.3
M 2.6 118 78.4 58.8
M 2.6 44.1 52.9
M3 196 127 98
M4 412 274 206
M5 882 588 441
M6 1370 921 686
M8 3040 2010 1470
M 10 6760 4510 3330
M 12 11800 7840 5880
M 14 15700 10500 7840
M 16 19600 13100 9800
M 20 38200 25500 19100
M 22 51900 34800 26000
M 24 65700 44100 32800
M 30 130000 87200 65200

442
BALL/LEAD
SCREW
SYSTEMS
DATA
Types of Ball Screws
Ball Screw

Precision Grade

Caged Ball Full-Ball

Preload No Preload Preload, No Preload Preload


No Preload Model EP□
Model SBN Model SDA Model BNF
Offset Preload DIN69051 Standard Nut DIN69051
High Speed Compact
Model EB□ Compact
DIN69051
High Speed
Compact
Model BNT  Model EPA
Model SBK Square Nut Round-flange type
Offset Preload Model HBN  Model EBA
Round-flange type  Model EPB
High Speed Large Lead High Load Model DK
Type with two cut faces
 Model EBB Slim Nut
Model SBKH Type with two cut faces  Model EPC
High Load Model MDK Type with one cut face
High Speed  Model EBC Miniature
Type with one cut face
Model BIF
Model BLK With Unfinished Shaft Ends
Large Lead
Precision Rotary Model DIK
Model WHF Slim Nut
Super Lead
Model BNFN
Preload No Preload Model WGF With Unfinished Shaft Ends
Super Lead
Model DIR Model BLR
Rotary Nut Large Lead
Model DKN
Slim Nut
Rotary Nut

Model BLW
Standard-Stock Precision Ball Screw/Spline Large Lead

Preload No Preload Preload, No Preload


Model BIF Model MDK
No Preload Model BNS
With Unfinished Shaft Ends With Unfinished Shaft Ends Standard Nut
Model BNK
Finished Shaft Ends
Model MBF Model NS
With Unfinished Shaft Ends Standard Nut

Model BNF
With Unfinished Shaft Ends

445
Ball Screw Peripherals

Rolled

Full-Ball
Nut Bracket Lock Nut
Support
Preload No Preload Unit
Model JPF Model BTK-V Model MC Model RN
Constant Pressure Preload Standard Nut
Slim Nut
Model BNT
Square Nut

Model MTF
Miniature
Fixed Side Supported Side
Model BLK
Large Lead Model EK Model EF

Model WHF
Super Lead Model BK Model BF

Model WTF
Super Lead Model FK Model FF

Model CNF
Super Lead

Rolled Rotary Unfinished Shaft Ends

No Preload No Preload
Model BLR Model MTF
Large Lead Unfinished Shaft Ends
Rotary Nut

446
Point of Selection Ball Screw

Flowchart for Selecting a Ball Screw


[Ball Screw Selection Procedure]
When selecting a Ball Screw, it is necessary to make a selection while considering various param-
eters. The following is a flowchart for selecting a Ball Screw.

Selection Starts
Selecting conditions A15-10

Selecting Ball Screw accuracy


Lead angle accuracy A15-11∼

Selecting axial clearance

Axial clearance of Axial clearance of


Precision Ball Screw
A15-19 Rolled Ball Screw
A15-19

Estimating the shaft length A15-24∼

Selecting lead A15-26∼

Selecting a shaft diameter A15-26∼

Selecting a method for mounting the screw shaft A15-28∼

Studying the permissible axial load A15-30∼

Selecting the permissible rotational speed A15-32∼

Selecting a model number (type of nut) A15-35∼

Calculating the permissible axial load A15-38∼

447
Studying the service life A15-40∼

Studying the rigidity


Calculating the axial rigidity of the screw shaft A15-43∼
Calculating the rigidity of the nut A15-45∼
Calculating the rigidity of the support bearing A15-46∼

Studying the rigidity

Studying the positioning accuracy A15-47∼

Studying the rotational torque


Calculating the friction torque from an external load A15-53∼
Calculating the torque from the preload on the Ball Screw A15-54∼
Calculating the torque required for acceleration A15-55∼

Studying the rotational torque

Studying the driving motor A15-58∼

Safety design
Studying the lubrication and contamination protection A15-352∼

Selection Completed
448
Features and Types Ball Screw

Features of the Ball Screw


Driving Torque One Third of the Sliding Screw
With the Ball Screw, balls roll between the screw shaft and the nut to achieve high efficiency. Its
required driving torque is only one third of the conventional sliding screw. (See Fig.1 and Fig.2.) As
a result, it is capable of not only converting rotational motion to straight motion, but also converting
straight motion to rotational motion.

100 100
.003 .003
90 μ =0 90 μ =0
5 μ=0.01 5
.00 .00 μ =0.01
μ=
0 μ =0
80 80
Ball Screw Reverse efficiency η 2 (%) Ball Screw
Positive efficiency η 1 (%)

70 70

60 60

50 50

40 1 40
0. 0.2
μ= μ=
30 30

0.1
Sliding screw
20 20 μ=
Sliding screw
10 10

0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
Lead angle (degree) Lead angle (degree)

Fig.1 Positive Efficiency (Rotational to Linear) Fig.2 Reverse Efficiency (Linear to Rotational)

[Calculating the Lead Angle]


Ph
tanβ =
π • dP

 : Lead angle ()


dP : Ball center-to-center diameter (mm)
Ph : Feed screw lead (mm)

449
[Relationship between Thrust and Torque]
The torque or thrust generated when thrust or torque is applied is obtained from equations (1) to (3).

 Driving Torque Required to Gain Thrust


Fa • Ph
T= ………(1)
2π • η 1 Fa: Frictional resistance

T : Driving torque (N-mm)


Fa : Frictional resistance on the guide surface (N)
m: Mass
Fa=×mg T: Driving torque
 : Frictional coefficient of the guide surface Feed screw
g : Gravitational acceleration (9.8 m/s2)
m: Mass of the transferred object (kg)
Ph : Feed screw lead (mm)
1 : Positive efficiency of feed screw Guide surface
(see Fig.1 on B15-6)

 Thrust Generated When Torque is Applied


2π • η 1 • T
Fa = ………(2)
Ph

Fa : Thrust generated (N)


T : Driving torque (N-mm)
Ph : Feed screw lead (mm)
1 : Positive efficiency of feed screw
(see Fig.1 on B15-6)

 Torque Generated When Thrust is Applied


Ph• Fa
T= ………(3)
2π• η 2

T : Torque generated (N-m)


Fa : Thrust generated (N)
Ph : Feed screw lead (mm)
 Reverse efficiency of feed screw
(see Fig.2 on B15-6)

450
Examples of Calculating Driving Torque
When moving an object with a mass of 500 kg using a screw with an effective diameter of 33 mm and a lead
length of 10 mm (lead angle: 530’), the required torque is obtained as follows.

Rolling guide (= 0.003)


Ball Screw (from = 0.003, = 0.96)

Fa: Frictional resistance


(14.7N)

m: Mass
T: Driving torque (500kg) Feed screw
(24N・mm) (Ball screw efficiency
η = 96%)

Guide surface
(Rolling friction coefficient μ= 0.003)

Frictional resistance on the guide surface Driving torque


Fa=0.003×500×9.8=14.7N 14.7 × 10
T= = 24 N • mm
2π × 0.96
Rolling guide (= 0.003)
Ball Screw (from = 0.2, = 0.32)

Fa: Frictional resistance


(14.7N)

m: Mass
T: Driving torque (500kg) Feed screw
(73N・mm) (Sliding screw efficiency
η = 32%)

Guide surface
(Rolling friction coefficient μ = 0.003)

Frictional resistance on the guide surface Driving torque


Fa=0.003×500×9.8=14.7N 14.7 × 10
T= = 73 N • mm
2π × 0.32

451
[Conditions of the Ball Screw]
The following conditions are required when selecting a Ball Screw.

Transfer orientation (horizontal, vertical, etc.)


Transferred mass m (kg)
Table guide method (sliding, rolling)
Frictional coefficient of the guide surface (—)
Guide surface resistance f (N)
External load in the axial direction F (N)
Desired service life time Lh (h) (m/s)
Vmax
Stroke length ℓS (mm)
Operating speed Vmax (m/s)
Acceleration time t1 (s)
Even speed time t2 (s)
Deceleration time t3 (s)
Acceleration Vmax
α= (m/s 2 ) Vmax
t1 ℓ1 ℓ2 ℓ3 ℓ1 ℓ2 ℓ3
(mm)
Acceleration distance ℓ1=Vmax×t1×1000/2 (mm) t1 t2 t3 t1 t2 t3 (s)
Even speed distance ℓ2=Vmax×t2×1000 (mm) ℓS ℓS
(mm)
Deceleration distance ℓ3=Vmax×t3×1000/2 (mm)
Velocity diagram
Number of reciprocations per minute n (min‒1)

Positioning accuracy (mm)


Positioning accuracy repeatability (mm)
Backlash (mm)
Minimum feed amount s (mm/pulse)

Driving motor (AC servomotor, stepping motor, etc.)


The rated rotation speed of the motor NMO (min-1)
Inertial moment of the motor JM (kg•m2)
Motor resolution (pulse/rev)
Reduction ratio A (—)

452
Accuracy of the Ball Screw
Lead Angle Accuracy
The accuracy of the Ball Screw in the lead angle is controlled in accordance with the JIS standards
(JIS B 1192 - 1997).
Accuracy grades C0 to C5 are defined in the linearity and the directional property, and C7 to C10 in
the travel distance error in relation to 300 mm.

Effective thread length

Nominal travel distance

Reference travel distance

Target value for reference travel distance


Travel distance error

Fluctuation/2π

Representative travel distance error


Actual travel distance

Fluctuation

Representative travel distance

Fig.1 Terms on Lead Angle Accuracy

[Actual Travel Distance] [Representative Travel Distance]


An error in the travel distance measured with an It is a straight line representing the tendency in
actual Ball Screw. the actual travel distance, and obtained with the
least squares method from the curve that indi-
[Reference Travel Distance] cates the actual travel distance.
Generally, it is the same as nominal travel
distance, but can be an intentionally corrected [Representative Travel Distance Error (in )]
value of the nominal travel distance according Difference between the representative travel
to the intended use. distance and the reference travel distance.

[Target Value for Reference Travel Distance] [Fluctuation]


You may provide some tension in order to pre- The maximum width of the actual travel distance
vent the screw shaft from runout, or set the ref- between two straight lines drawn in parallel with
erence travel distance in “negative” or “positive” the representative travel distance.
value in advance given the possible expansion/
contraction from external load or temperature. [Fluctuation/300]
In such cases, indicate a target value for the Indicates a fluctuation against a given thread
reference travel distance. length of 300 mm.

[Fluctuation/2]
A fluctuation in one revolution of the screw shaft.
453
Table1 Lead Angle Accuracy (Permissible Value) Unit: m

Precision Ball Screw


Rolled Ball Screw
Accuracy
C0 C1 C2 C3 C5 C7 C8 C10
grades
Effective thread Fluctuation

Fluctuation

Fluctuation

Fluctuation

Fluctuation
length Representative Representative Representative Representative Representative Travel Travel Travel
travel distance travel distance travel distance travel distance travel distance distance distance distance
Or error error error error error error error error
Above
less
— 100 3 3 3.5 5 5 7 8 8 18 18
100 200 3.5 3 4.5 5 7 7 10 8 20 18
200 315 4 3.5 6 5 8 7 12 8 23 18
315 400 5 3.5 7 5 9 7 13 10 25 20
400 500 6 4 8 5 10 7 15 10 27 20
500 630 6 4 9 6 11 8 16 12 30 23
630 800 7 5 10 7 13 9 18 13 35 25
800 1000 8 6 11 8 15 10 21 15 40 27
1000 1250 9 6 13 9 18 11 24 16 46 30 ±50/ ±100/ ±210/
1250 1600 11 7 15 10 21 13 29 18 54 35 300mm 300mm 300mm

1600 2000 — — 18 11 25 15 35 21 65 40
2000 2500 — — 22 13 30 18 41 24 77 46
2500 3150 — — 26 15 36 21 50 29 93 54
3150 4000 — — 30 18 44 25 60 35 115 65
4000 5000 — — — — 52 30 72 41 140 77
5000 6300 — — — — 65 36 90 50 170 93
6300 8000 — — — — — — 110 60 210 115
8000 10000 — — — — — — — — 260 140
Note) Unit of effective thread length: mm

Table2 Fluctuation in Thread Length of 300 mm and in One Revolution (permissible value) Unit: m

Accuracy grades C0 C1 C2 C3 C5 C7 C8 C10


Fluctuation/300 3.5 5 7 8 18 — — —
Fluctuation/2 3 4 5 6 8 — — —

Table3 Types and Grades

Type Series symbol Grade Remarks


For positioning Cp 1, 3, 5
ISO compliant
For transport Ct 1, 3, 5, 7, 10

Note) Accuracy grades apply also to the Cp series and Ct series. Contact THK for details.

454
Example: When the lead of a Ball Screw manufactured is measured with a target value for the refer-
ence travel distance of ‒9 m/500 mm, the following data are obtained.
Table4 Measurement Data on Travel Distance Error Unit: mm

Command position (A) 0 50 100 150


Travel distance (B) 0 49.998 100.001 149.996
Travel distance error (A–B) 0 –0.002 +0.001 –0.004

Command position (A) 200 250 300 350


Travel distance (B) 199.995 249.993 299.989 349.985
Travel distance error (A–B) –0.005 –0.007 –0.011 –0.015

Command position (A) 400 450 500


Travel distance (B) 399.983 449.981 499.984
Travel distance error (A–B) –0.017 –0.019 –0.016

The measurement data are expressed in a graph as shown in Fig.2.


The positioning error (A-B) is indicated as the actual travel distance while the straight line represent-
ing the tendency of the (A-B) graph refers to the representative travel distance.
The difference between the reference travel distance and the representative travel distance appears
as the representative travel distance error.

Measurement point on the thread (mm)


+10 Target value for
Travel distance error (μ m)

100 200 300 400 500 reference travel distance


0 –9μm/500mm

–10 Representative
travel distance error
Fluctuation
–7μ m
–20 8.8μm
Actual travel distance
(A–B)
–30 Representative travel distance

Fig.2 Measurement Data on Travel Distance Error

[Measurements]
Representative travel distance error: -7m
Fluctuation: 8.8m

455
Axial Clearance
[Axial Clearance of the Precision Ball Screw]
Table10 shows the axial clearance of the precision Screw Ball. If the manufacturing length exceeds
the value in Table11, the resultant clearance may partially be negative (preload applied).
The manufacturing limit lengths of the Ball Screws compliant with the DIN standard are provided in
Table12.
For the axial clearance of the Precision Caged Ball Screw, see A15-70 to A15-83.
Table10 Axial Clearance of the Precision Ball Screw Unit: mm
Clearance symbol G0 GT G1 G2 G3
Axial Clearance 0 or less 0 to 0.005 0 to 0.01 0 to 0.02 0 to 0.05

Table11 Maximum Length of the Precision Ball Screw in Axial Clearance Unit: mm

Screw shaft Clearance GT Clearance G1 Clearance G2


outer diameter C0 C1 C2•C3 C5 C0 C1 C2•C3 C5 C0 C1 C2 C3 C5 C7
4•6 80 80 80 100 80 80 80 100 80 80 80 80 100 120
8 230 250 250 200 230 250 250 250 230 250 250 250 300 300
10 250 250 250 200 250 250 250 250 250 250 250 250 300 300
12•13 440 500 500 400 440 500 500 500 440 500 630 680 600 500
14 500 500 500 400 500 500 500 500 530 620 700 700 600 500
15 500 500 500 400 500 500 500 500 570 670 700 700 600 500
16 500 500 500 400 500 500 500 500 620 700 700 700 600 500
18 720 800 800 700 720 800 800 700 720 840 1000 1000 1000 1000
20 800 800 800 700 800 800 800 700 820 950 1000 1000 1000 1000
25 800 800 800 700 800 800 800 700 1000 1000 1000 1000 1000 1000
28 900 900 900 800 1100 1100 1100 900 1300 1400 1400 1400 1200 1200
30•32 900 900 900 800 1100 1100 1100 900 1400 1400 1400 1400 1200 1200
36•40•45 1000 1000 1000 800 1300 1300 1300 1000 2000 2000 2000 2000 1500 1500
50•55•63•70 1200 1200 1200 1000 1600 1600 1600 1300 2000 2500 2500 2500 2000 2000
80•100 — — — — 1800 1800 1800 1500 2000 4000 4000 4000 3000 3000
*When manufacturing the Ball Screw of precision-grade accuracy C7 with clearance GT or G1, the resultant clearance is
partially negative.

Table12 Manufacturing limit lengths of precision Ball Screws with axial clearances (DIN standard compliant Ball Screws) Unit: mm

Shaft Clearance GT Clearance G1 Clearance G2


diameter C3, Cp3 C5, Cp5, Ct5 C3, Cp3 C5, Cp5, Ct5 C3, Cp3 C5, Cp5, Ct5 C7, Cp7
16 500 400 500 500 700 600 500
20, 25 800 700 800 700 1000 1000 1000
32 900 800 1100 900 1400 1200 1200
40 1000 800 1300 1000 2000 1500 1500
50, 63 1200 1000 1600 1300 2500 2000 2000
*When manufacturing the Ball Screw of precision-grade accuracy C7 (Ct7) with clearance GT or G1, the resultant clearance
is partially negative.

[Axial Clearance of the Rolled Ball Screw]


Table13 shows axial clearance of the rolled Ball Table13 Axial Clearance of the Rolled Ball Screw
Unit: mm
Screw.
Screw shaft outer diameter Axial clearance (maximum)
6 to 12 0.05
14 to 28 0.1
30 to 32 0.14
36 to 45 0.17
50 0.2

456
Preload
A preload is provided in order to eliminate the axial clearance and minimize the displacement under
an axial load.
When performing a highly accurate positioning, a preload is generally provided.

[Rigidity of the Ball Screw under a Preload]


When a preload is provided to the Ball Screw, the rigidity of the nut is increased.
Fig.4 shows elastic displacement curves of the Ball Screw under a preload and without a preload.

Without a preload

2δao
Axial displacement

Parallel

δ ao
With a preload

0
Ft=3Fao

Axial load

Fig.4 Elastic Displacement Curve of the Ball Screw

457
Fig.5 shows a single-nut type of the Ball Screw.

side
Dis
B side Phase A side

fA
plac

nt o
eme

eme
Axial load

nt o

plac
Fa0 Fa0

f
Ft

Bs

Dis
ide
Fa•Fa'
External load: 0 Fa
Fa' FA
Fa0
B side Phase A side FB

Fa δa
δA δB
FB FA δ a0 δ a0
A side B side
External load: Fa Axial displacement
Fig.5 Fig.6

The A and B sides are provided with preload Fa0 by changing the groove pitch in the center of the
nut to create a phase. Because of the preload, the A and B sides are elastically displaced by a0
each. If an axial load (Fa) is applied from outside in this state, the displacement of the A and B sides
is calculated as follows.
δA = δa0 + δa δB = δa0 -- δa

In other words, the loads on the A and B sides are expressed as follows:
FA = Fa0 + (Fa -- Fa') FB = Fa0 -- Fa'

Therefore, under a preload, the load that the A side receives equals to Fa‒Fa'. This means that
since load Fa', which is applied when the A side receives no preload, is deducted from Fa, the dis-
placement of the A side is smaller.
This effect extends to the point where the displacement (a0) caused by the preload applied on the B
side reaches zero.
To what extent is the elastic displacement reduced? The relationship between the axial load on
the Ball Screw under no preload and the elastic displacement can be expressed by aFa2/3. From
Fig.6, the following equations are established.

δa0 = KFa0
2/3
(K:constant )
2/3
2δa0 = KFt
2
Ft
( )
Fa0
3
= 2 Ft = 2
3/2
Fa0 = 2.8Fa0 3Fa0

Thus, the Ball Screw under a preload is displaced by a0 when an axial load (Ft) approximately three
times greater than the preload is provided from outside. As a result, the displacement of the Ball
Screw under a preload is half the displacement (2a0) of the Ball Screw without a preload.
As stated above, since the preloading is effective up to approximately three times the applied pre-
load, the optimum preload is one third of the maximum axial load.
Note, however, that an excessive preload adversely affects the service life and heat generation. As a
guideline, the maximum preload should be set at 10% of the basic dynamic load rating (Ca) at a maximum.
458
[Preload Torque]
The preload torque of the Ball Screw in lead is controlled in accordance with the JIS standard (JIS B
1192-1997).

Actual starting Negative actual-torque


torque fluctuation
Torque fluctuation
Actual torque
(+)
(Forward)
(—)
Mean actual torque
Reference torque
Friction torque

Actual torque Effective running distance of the nut


(minimum)

Effective running distance of the nut Mean


actual torque Reference
Actual torque
torque
(maximum)

(—)
(Backward)

(+)
Actual torque
Torque fluctuation
Actual starting torque
Positive actual torque fluctuation

Fig.7 Terms on Preload Torque

 Dynamic Preload Torque  Reference Torque


A torque required to continuously rotate the A dynamic preload torque set as a target.
screw shaft of a Ball Screw under a given pre-
load without an external load applied.  Calculating the Reference Torque
The reference torque of a Ball Screw provided
 Actual Torque with a preload is obtained in the following equa-
A dynamic preload torque measured with an ac- tion (4).
tual Ball Screw.
–0.5 Fa0 •Ph
Tp = 0.05 (tanβ) ………(4)
 Torque Fluctuation 2π
Variation in a dynamic preload torque set at a Tp : Reference torque (N-mm)
target value. It can be positive or negative in  : Lead angle
relation to the reference torque. Fa0 : Applied preload (N)
Rh : Lead (mm)
 Coefficient of Torque Fluctuation
Ratio of torque fluctuation to the reference
torque.

459
Example: When a preload of 3,000 N is provided to the Ball Screw model BIF4010-10G0 + 1500LC3
with a thread length of 1,300 mm (shaft diameter: 40 mm; ball center-to-center diameter:
41.75 mm; lead: 10 mm), the preload torque of the Ball Screw is calculated in the steps
below.

Calculating the Reference Torque


 : Lead angle
lead 10
tanβ = = = 0.0762
π×ball center-to-center diameter π×41.75
Fa0 : Applied preload=3000N
Ph : Lead = 10mm

Fa 0 •Ph 3000 × 10
= 865N • mm
–0.5 –0.5
Tp = 0.05 (tanβ) = 0.05 (0.0762)
2π 2π

Calculating the Torque Fluctuation


thread length 1300
= = 32.5 ≦ 40
screw shaft outer diameter 40
Thus, with the reference torque in Table14 being between 600 and 1,000 N-mm, effective thread
length 4,000 mm or less and accuracy grade C3, the coefficient of torque fluctuation is obtained as
30%.
As a result, the torque fluctuation is calculated as follows.
865×(10.3) = 606 N•mm to 1125 N•mm

Result
Reference torque : 865 N-mn
Torque fluctuation : 606 N-mm to 1125 N-mm
Table14 Tolerance Range in Torque Fluctuation

Effective thread length


Above 4,000 mm and
4000mm or less
10,000 mm or less
Reference torque
N•mm thread length thread length
≦40 40< <60 —
screw shaft outer diameter screw shaft outer diameter

Accuracy grades Accuracy grades Accuracy grades


Above Or less C0 C1 C3 C5 C7 C0 C1 C3 C5 C7 C3 C5 C7
200 400 30% 35% 40% 50% — 40% 40% 50% 60% — — — —
400 600 25% 30% 35% 40% — 35% 35% 40% 45% — — — —
600 1000 20% 25% 30% 35% 
 40% 30% 30% 35% 40% 
 45% 40% 45% 
 50%
1000 2500 15% 20% 25% 30% 
 35% 25% 25% 30% 35% 
 40% 35% 40% 
 45%
2500 6300 10% 15% 20% 25% 
 30% 20% 20% 25% 30% 
 35% 30% 35% 
 40%
6300 10000 — 15% 15% 20% 
 30% — — 20% 25% 
 35% 25% 30% 
 35%

460
Selecting a Screw Shaft
Maximum Length of the Screw Shaft
Table15 shows the manufacturing limit lengths of precision Ball Screws by accuracy grades, Table16
shows the manufacturing limit lengths of precision Ball Screws compliant with DIN standard by ac-
curacy grades, and Table17 shows the manufacturing limit lengths of rolled Ball Screws by accuracy
grades.
If the shaft dimensions exceed the manufacturing limit in Table15,Table16 or Table17, contact THK.
Table15 Maximum Length of the Precision Ball Screw by Accuracy Grade Unit: mm

Screw shaft Overall screw shaft length


outer diameter C0 C1 C2 C3 C5 C7
4 90 110 120 120 120 120
6 150 170 210 210 210 210
8 230 270 340 340 340 340
10 350 400 500 500 500 500
12 440 500 630 680 680 680
13 440 500 630 680 680 680
14 530 620 770 870 890 890
15 570 670 830 950 980 1100
16 620 730 900 1050 1100 1400
18 720 840 1050 1220 1350 1600
20 820 950 1200 1400 1600 1800
25 1100 1400 1600 1800 2000 2400
28 1300 1600 1900 2100 2350 2700
30 1450 1700 2050 2300 2570 2950
32 1600 1800 2200 2500 2800 3200
36 2100 2550 2950 3250 3650
40 2400 2900 3400 3700 4300
45 2750 3350 3950 4350 5050
50 3100 3800 4500 5000 5800
55 2000 3450 4150 5300 6050 6500
63 5200 5800 6700 7700
70 6450 7650 9000
4000
80 6300 7900 9000
10000
100 10000 10000

461
Table16 Manufacturing limit lengths of precision Ball Screws (DIN standard compliant Ball Screws)
Unit: mm

Ground shaft CES shaft


Shaft diameter
C3 C5 C7 Cp3 Cp5 Ct5 Ct7
16 1050 1100 1400 1050 1100 1100 1400
20 1400 1600 1800 1400 1600 1600 1800
25 1800 2000 2400 1800 2000 2000 2400
32 2500 2800 3200 2500 2800 2800 3200
40 3400 3700 4300 3400 3700 3700 4300
50 4500 5000 5800 — — — —
63 5800 6700 7700 — — — —

Table17 Maximum Length of the Rolled Ball Screw by Accuracy Grade


Unit: mm

Screw shaft Overall screw shaft length


outer diameter C7 C8 C10
6 to 8 320 320 —
10 to 12 500 1000 —
14 to 15 1500 1500 1500
16 to 18 1500 1800 1800
20 2000 2200 2200
25 2000 3000 3000
28 3000 3000 3000
30 3000 3000 4000
32 to 36 3000 4000 4000
40 3000 5000 5000
45 3000 5500 5500
50 3000 6000 6000

462
Standard Combinations of Shaft Diameter and Lead for the Precision Ball Screw
Table18 shows standard combinations of shaft diameters and leads of precision Ball Screws, and
Table19 shows standard combinations of shaft diameters and leads of precision Ball Screws compli-
ant with DIN standard.
For standard combinations of shaft diameter and lead of the Precision Caged Ball Screw, see
A15-70 to A15-83.
If a Ball Screw not covered by the table is required,contact THK.
Table18 Standard Combinations of Screw Shaft and Lead (Precision Ball Screw) Unit: mm

Screw shaft Lead


outer diameter 1 2 4 5 6 8 10 12 15 16 20 24 25 30 32 36 40 50 60 80 90 100
4 ●
5 ●
6 ●
8 ● ● ● ○
10 ● ● ● ○
12 ● ● ●
13 ○
14 ● ● ● ●
15 ● ● ○ ○
16 ○ ● ○ ○ ●
18 ●
20 ○ ● ○ ○ ● ○ ● ○ ○
25 ○ ● ○ ○ ● ○ ○ ● ○ ○
28 ○ ● ○ ○
30 ○ ○
32 ○ ● ● ○ ● ○ ○ ○
36 ○ ○ ● ○ ○ ○ ○ ○
40 ○ ○ ○ ● ● ○ ○ ○ ○ ○
45 ○ ○ ○ ○ ○ ○
50 ○ ○ ● ○ ○ ○ ○ ○ ○ ○
55 ○ ○ ○ ○ ○ ○
63 ○ ○ ○ ○
70 ○ ○ ○
80 ○ ○ ○
100 ○
120
●: off-the-shelf products [standard-stock products equipped with the standardized screw shafts(with unfinished shaft ends/finished shaft ends)]
○: Semi-standard stock

Table19 Standard combinations of outer diameters and leads of the screw shafts (DIN standard compliant Ball Screws)
Unit: mm

Lead
Shaft diameter
5 10 20
16 ● — —
20 ● — —
25 ● ● —
32 ● ● —
40 ○ ● ○*
50 — ○ ○*
63 — ○ ○*
●: Ground shaft, CES shaft ○: Ground shaft only *: Model EB (no preload) only
463
Standard Combinations of Shaft Diameter and Lead for the Rolled Ball Screw
Table20 shows the standard combinations of shaft diameter and lead for the rolled Ball Screw.
Table20 Standard Combinations of Screw Shaft and Lead (Rolled Ball Screw) Unit: mm

Screw shaft Lead


outer diameter 1 2 4 5 6 8 10 12 16 20 24 25 30 32 36 40 50 60 80 100
6 ●
8 ●
10 ● ○
12 ● ○
14 ● ●
15 ● ● ●
16 ● ●
18 ●
20 ● ● ● ●
25 ● ● ● ●
28 ●
30 ●
32 ● ●
36 ● ● ● ●
40 ● ● ●
45 ●
50 ● ● ●

●: Standard stock
○: Semi-standard stock

464
Method for Mounting the Ball Screw Shaft
Fig.8 to Fig.11 show the representative mounting methods for the screw shaft.
The permissible axial load and the permissible rotational speed vary with mounting methods for the
screw shaft. Therefore, it is necessary to select an appropriate mounting method according to the
conditions.

Distance between two mounting surfaces (permissible rotational speed)

Fixed Fixed Free

Distance between two mounting surfaces (permissible axial load)

Fig.8 Screw Shaft Mounting Method: Fixed - Free

Distance between two mounting surfaces (permissible rotational speed)

Fixed Fixed Supported

Distance between two mounting surfaces (permissible axial load)

Fig.9 Screw Shaft Mounting Method: Fixed - Supported

465
Distance between two mounting surfaces (permissible rotational speed)

Fixed Fixed Fixed

Distance between two mounting surfaces (permissible axial load)

Fig.10 Screw Shaft Mounting Method: Fixed - Fixed

Fixed Fixed
Fixed

Distance between two mounting surfaces (permissible axial load)

Fig.11 Screw Shaft Mounting Method for Rotary Nut Ball Screw: Fixed - Fixed

466
Permissible Axial Load
[Buckling Load on the Screw Shaft]
With the Ball Screw, it is necessary to select a screw shaft so that it will not buckle when the maxi-
mum compressive load is applied in the axial direction.
Fig.12 on A15-31 shows the relationship between the screw shaft diameter and a buckling load.
If determining a buckling load by calculation, it can be obtained from the equation (5) below. Note
that in this equation, a safety factor of 0.5 is multiplied to the result.

η1• π • E • I
2 4
d1
0.5 = η 2
4
P1 = 10 ………(5)
ℓa ℓa
2 2

P1 : Buckling load (N)


ℓa : Distance between two mounting
surfaces (mm)
E : Young’s modulus (2.06×105 N/mm2)
I : Minimum geometrical moment of
inertia of the shaft (mm4)
π
I= d14 d1: screw-shaft thread minor diameter (mm)
64
1, 2=Factor according to the mounting method
Fixed - free 1=0.25 2=1.3
Fixed - supported 1=2 2=10
Fixed - fixed 1=4 2=20

[Permissible Tensile Compressive Load on the Screw Shaft]


If an axial load is applied to the Ball Screw, it is necessary to take into account not only the buckling
load but also the permissible tensile compressive load in relation to the yielding stress on the screw
shaft.
The permissible tensile compressive load is obtained from the equation (6).
π
P2 = σ
2 2
d1 = 116d1 ………(6)
4
P2 : Permissible tensile compressive load (N)
 : Permissible tensile compressive stress
(147 MPa)
d1 : Screw-shaft thread minor diameter (mm)

467
10000

8000

6000
Distance between two mounting surfaces (mm)

φ 100
4000
φ 80
φ 45 φ 70
φ 40 φ 63
2000
φ 36 φ 55
φ 32
φ 50
φ 30
1000

800
φ 28
φ 25
600
φ 20

φ 18
400
φ 16

φ 10 φ 15
φ 14
φ8
200 φ 12

φ6

Fixed - free
0.4 0.6 0.8 1 2 4 6 8 10 2 4 6 8 102 2
Fixed - supported
2 4 6 8 10 2 4 6 8 102 2 4 6 8 103 2
Fixed - fixed
4 6 8 10 2 4 6 8 102 2 4 6 8 103 2 4
Mounting method Axial load (kN)

Fig.12 Permissible Tensile Compressive Load Diagram

468
Permissible Rotational Speed
[Dangerous Speed of the Screw Shaft]
When the rotational speed reaches a high magnitude, the Ball Screw may resonate and eventually
become unable to operate due to the screw shaft’s natural frequency. Therefore, it is necessary to
select a model so that it is used below the resonance point (dangerous speed).
Fig.13 on A15-34 shows the relationship between the screw shaft diameter and a dangerous
speed.
If determining a dangerous speed by calculation, it can be obtained from the equation (7) below.
Note that in this equation, a safety factor of 0.8 is multiplied to the result.

60 • λ1 E 10 • I
2 3
d1
0.8 = λ2 • • 10
7
N1 = ………(7)
2π •ℓb γ•A ℓb
2 2

N1 : Permissible rotational speed determined


by dangerous speed (min-1)
ℓb : Distance between two mounting surfaces
(mm)
E : Young’s modulus (2.06×105 N/mm2)
I : Minimum geometrical moment of inertia
of the shaft (mm4)
π
I= d14 d1: screw-shaft thread minor diameter (mm)
64
 : Density (specific gravity)
(7.85×10-6kg/mm3)
A : Screw shaft cross-sectional area (mm2)
π
A= d12
4
1, 2 : Factor according to the mounting method
Fixed - free 1=1.875 2=3.4
Supported - supported 1=3.142 2=9.7
Fixed - supported 1=3.927 2=15.1
Fixed - fixed 1=4.73 2=21.9

469
[DN Value]
The permissible rotational speed of the Ball Screw must be obtained from the dangerous speed of
the screw shaft and the DN value.
The permissible rotational speed determined by the DN value is obtained using the equations (8) to
(16) below.

Model SBK
(SBK3636, SBK4040 and 210000
N2 = ………(8-1)
SBK5050) D
Large Lead
Model SBK
Caged Ball (For cases other than the above model 160000
N2 = ………(8-2)
numbers and small size model SBK*) D

Standard lead Models SBN, HBN and SBKH 130000


N2 = ………(9)
D
Precision

120000
Model WHF N2 = ………(10)
Super Lead D
Model WGF
Full-
Complement Large Lead Models BLW, BLK, DIR and BLR
Ball 70000
N2 = ………(11)
Models BIF, DIK, BNFN, DKN, D
Standard lead BNF, BNT, DK, MDK, MBF,
BNK, BNS and NS

Full-Complement Ball
Models EBA, EBB, EBC, EPA, 100000
(DIN Standard Com- Standard lead N2 = ………(12)
EPB and EPC
pliant) D

Model WHF 100000


Super Lead
N2 = ………(13)
D
Models WTF and CNF
70000
Large Lead Models BLK and BLR
N2 = ………(14)
Full- D
Rolled

Complement
Ball
Model BTK-V 100000
N2 = ………(15)
D
Standard lead

Models JPF, BNT and MTF 50000


N2 = ………(16)
D
N2 : Permissible rotational speed determined by the DN value (min-1(rpm))
D : Ball center-to-center diameter
(indicated in the specification tables of the respective model number)
Of the permissible rotational speed determined by dangerous speed (N1) and the permissible rotational speed
determined by DN value (N2), the lower rotational speed is regarded as the permissible rotational speed.
For small size SBK (SBK1520 to 3232) and SDA, the permissible rotational speed (N2) is the maxi-
mum permissible rotational speed shown in the dimensional tables.(See dimensional tables on
pages A15-74 to A15-75, and A15-78 to A15-79)
If the service rotational speed exceeds N2, contact THK.
470
10000

8000

6000
Distance between two mounting surfaces (mm)

4000

2000

1000
φ 100
φ 80
800 φ 70
φ 63
φ 55 φ 50
600 φ 45 φ 40
φ 36
φ 32 φ 30
φ 28 φ 25
400 φ 20
φ 18 φ 16 φ 15
φ 14 φ 12
φ 10
φ8
φ6
200
Fixed - free
4 6 8 102 2 4 6 8 103 2
Fixed - supported
2 4 6 8 103 2 4 6 8 104
Fixed - fixed
4 6 8 103 2 4 6 8 104 2
Mounting method

Rotational speed (min-1)

Fig.13 Permissible Rotational Speed Diagram

471
Selecting a Nut
Types of Nuts
The nuts of the Ball Screws are categorized by the ball circulation method into the return-pipe type,
the deflector type and end the cap type. These three nut types are described as follows.
In addition to the circulation methods, the Ball Screws are categorized also by the preloading method.

[Types by Ball Circulation Method]


 Return-pipe Type
Pipe presser Screw shaft
(Models SBN, BNF, BNT, BNFN, BIF and
BTK-V) Return pipe
Return-piece Type (Model HBN) Labyrinth seal
These are most common types of nuts that use
a return pipe for ball circulation. The return pipe
allows balls to be picked up, pass through the Ball screw nut
pipe, and return to their original positions to
Ball
complete infinite motion.
Ball screw nut

Example of Structure of Return-Pipe Nut

 Deflector Type
(Models DK, DKN, DIK, JPF, DIR and Deflector Screw shaft
MDK)
These are the most compact type of nut. The Labyrinth seal
balls change their traveling direction with a
deflector, pass over the circumference of the
screw shaft, and return to their original positions Ball screw nut
to complete an infinite motion. Ball

Greasing hole
Example of Structure of Simple Nut

 End-cap Type: Large lead Nut End cap


(Models SBK, SDA SBKH, WHF, BLK,
Ball screw nut
WGF, BLW, WTF, CNF and BLR)
These nuts are most suitable for the fast feed. End cap
The balls are picked up with an end cap, pass
through the through hole of the nut, and return
Screw shaft
to their original positions to complete an infinite
motion. Ball

Greasing hole
Example of Structure of Large lead Nut

472
[Types by Preloading Method]
 Fixed-point Preloading
Double-nut Preload (Models BNFN, DKN and BLW)
A spacer is inserted between two nuts to provide a preload.

(3.5 to 4.5) pitches + preload


Spacer

Applied preload Applied preload

Model BNFN Model DKN Model BLW

Offset Preload (Models SBN, BIF, DIK, SBK and DIR)


More compact than the double-nut method, the offset preloading provides a preload by changing the
groove pitch of the nut without using a spacer.
0.5 pitch + preload

Applied preload Applied preload

Model SBN Model BIF Model DIK

Model SBK Model DIR

473
 Constant Pressure Preloading (Model JPF)
With this method, a spring structure is installed almost in the middle of the nut, and it provides a pre-
load by changing the groove pitch in the middle of the nut.

4 pitches - preload

Applied preload Applied preload

Spring section
Model JPF

474
Selecting a Model Number
Calculating the Axial Load
[In Horizontal Mount]
With ordinary conveyance systems, the axial load (Fan) applied when horizontally reciprocating the
work is obtained in the equation below.
Fa1 = μ • mg + f + mα …………………(17)
Fa2 = μ • mg + f …………………………(18) Axial load: Fan
Mass: m
Fa3 = μ • mg + f − mα …………………(19)
Fa4 = −μ • mg − f − mα …………………(20)
Fa5 = −μ • mg − f …………………………(21)
Fa6 = −μ • mg − f + mα …………………(22)
Vmax : Maximum speed (m/s)
t1 : Acceleration time (m/s) Guide surface
Friction coefficient :μ
Vmax Resistance without load : f
α= : Acceleration (m/s 2 ) Gravitational acceleration: g
t1
Fa1 : Axial load during forward acceleration (N) Fa6 : Axial load during backward deceleration (N)
Fa2 : Axial load during forward uniform motion (N) m : Transferred mass (kg)
Fa3 : Axial load during forward deceleration (N)  : Frictional coefficient of the guide surface (–)
Fa4 : Axial load during backward acceleration (N) f : Guide surface resistance (without load) (N)
Fa5 : Axial load during uniform backward motion (N)

[In Vertical Mount]


With ordinary conveyance systems, the axial load (Fan) applied when vertically reciprocating the
work is obtained in the equation below.
Fa1 = mg + f + mα …………………………(23)
Fa2 = mg + f …………………………………(24)
Guide surface
Fa3 = mg + f − mα …………………………(25) Friction coefficient :μ
Fa4 = mg − f − mα …………………………(26) Resistance without load: f
Descent

Mass: m
Ascent

Fa5 = mg − f …………………………………(27)
Fa6 = mg − f α …………………………(28)
+ mα
Vmax : Maximum speed (m/s)
t1 : Acceleration time (m/s)
Vmax
α= : Acceleration (m/s 2 ) Axial
t1 load: Fan
Fa1 : Axial load during upward acceleration (N)
Fa2 : Axial load during uniform upward motion (N)
Fa3 : Axial load during upward deceleration (N) Fa6 : Axial load during downward deceleration (N)
Fa4 : Axial load during downward acceleration (N) m : Transferred mass (kg)
Fa5 : Axial load during uniform downward motion (N) f : Guide surface resistance (without load) (N)

475
Static Safety Factor
The basic static load rating (C0a) generally equals to the permissible axial load of a Ball Screw.
Depending on the conditions, it is necessary to take into account the following static safety factor
against the calculated load. When the Ball Screw is stationary or in motion, unexpected external
force may be applied through an inertia caused by the impact or the start and stop.
C0a
Famax = ………(29)
fS
Famax : Allowable Axial Load (kN)
C0a : Basic static load rating* (kN)
fS : Static safety factor (see Table21)
Table21 Static Safety Factor (fS)

Machine using Lower


Load conditions
the LM system limit of fS

General industrial Without vibration or impact 1.0 to 3.5


machinery With vibration or impact 2.0 to 5.0
Without vibration or impact 1.0 to 4.0
Machine tool
With vibration or impact 2.5 to 7.0

*The basic static load rating (C0a) is a static load with a constant direction and magnitude whereby the sum of the permanent
deformation of the rolling element and that of the raceway on the contact area under the maximum stress is 0.0001 times the
rolling element diameter. With the Ball Screw, it is defined as the axial load. (Specific values of each Ball Screw model are
indicated in the specification tables for the corresponding model number.)

[Permissible Load Safety Margin (Models HBN and SBKH)]


High load Ball Screw model HBN and high-load high-speed Ball Screw model SBKH, in comparison
to previous Ball Screws, are designed to achieve longer service lives under high load conditions,
and for axial load it is necessary to consider the permissible load Fp.
Permissible load Fp indicates the maxim axial load that the high load Ball Screw can receive, and
this range should not be exceeded.

Fp
>1 ………(30)
Fa

Fp : Permissible Axial Load (kN)


Fa : Applied Axial Load (kN)

476
Studying the Service Life
[Service Life of the Ball Screw]
The Ball Screw in motion under an external load receives repeated stress on its raceways and balls.
When the stress reaches the limit, the raceways break from fatigue and their surfaces flakes like
scales. This phenomenon is called flaking. The service life of the Ball Screw is the total number of
revolutions until the first flaking occurs on any of the raceways or the balls as a result of rolling fa-
tigue of the material.
The service life of the Ball Screw varies from unit to unit even if they are manufactured in the same
process and used in the same operating conditions. For this reason, when determining the service life
of a Ball Screw unit, the nominal life as defined below is used as a guideline.
The nominal life is the total number of revolutions that 90% of identical Ball Screw units in a group
achieve without developing flaking (scale-like pieces of a metal surface) after they independently
operate in the same conditions.

[Calculating the Rated Life]


The service life of the Ball Screw is calculated from the equation (31) below using the basic dynamic
load rating (Ca) and the applied axial load.

 Nominal Life (Total Number of Revolutions)


3 Table22 Load Factor (fW)
Ca
L= ( fW•Fa ) 10
6
………(31) Vibrations/impact Speed(V) fW
Very low
L : Nominal life (total number of revolutions) Faint 1 to 1.2
V≦0.25m/s
(rev)
Slow
Ca : Basic dynamic load rating* (N) Weak 1.2 to 1.5
0.25<V≦1m/s
Fa : Applied axial load (N)
fw : Load factor (see Table22) Medium
Medium 1.5 to 2
1<V≦2m/s
High
Strong 2 to 3.5
V>2m/s

*The basic dynamic load rating (Ca) is used in calculating the service life when a Ball Screw operates under a load. The ba-
sic dynamic load rating is a load with interlocked direction and magnitude under which the nominal life (L) equals to 106rev.
when a group of the same Ball Screw units independently operate. (Specific basic dynamic load ratings (Ca) are indicated in
the specification tables of the corresponding model numbers.)
*The rated service life is estimated by calculating the load on the premise that the product is set up in ideal mounting condi-
tions with the assurance of good lubrication. The service life can be affected by the precision of the mounting materials used
and any distortion.

477
 Service Life Time
If the revolutions per minute is determined, the service life time can be calculated from the equation
(32) below using the nominal life (L).
L L Ph
Lh = = ………(32)
60 N 2 60 n ℓS
Lh : Service life time (h)
N : Revolutions per minute (min‒1)
n : Number of reciprocations per minute
(min‒1)
Ph : Ball Screw lead (mm)
ℓS : Stroke length (mm)

 Service Life in Travel Distance


The service life in travel distance can be calculated from the equation (33) below using the nominal
life (L) and the Ball Screw lead.

L Ph
LS = 6 ………(33)
10
LS : Service Life in Travel Distance (km)
Ph : Ball Screw lead (mm)

 Applied Load and Service Life with a Preload Taken into Account
If the Ball Screw is used under a preload (medium preload), it is necessary to consider the applied
preload in calculating the service life since the ball screw nut already receives an internal load. For
details on applied preload for a specific model number, contact THK.

 Average Axial Load


If an axial load acting on the Ball Screw is present, it is necessary to calculate the service life by de-
termining the average axial load.
The average axial load (Fm) is a constant load that equals to the service life in fluctuating the load
conditions.
If the load changes in steps, the average axial load can be obtained from the equation below.
3
1
(Fa1 ℓ1 + Fa2 ℓ2 + • ••• + Fan ℓn)
3 3 3
Fm = ………(34)

Fm : Average Axial Load (N)
Fan : Varying load (N)
ℓn : Distance traveled under load (Fn)
ℓ : Total travel distance

478
To determine the average axial load using a rotational speed and time, instead of a distance, calcu-
late the average axial load by determining the distance in the equation below.
ℓ = ℓ1 + ℓ2 + • • •ℓn
ℓ1 = N1• t1
ℓ2 = N2• t2
ℓn = Nn• tn
N: Rotational speed
t: Time

When the Applied Load Sign Changes


If the sign (positive or negative) used for vari-
Positive-sign load
able load is always the same, there are no
problems with formula (34). However, if the vari- Negative-sign load
able load sign changes depending on the type
of operation, calculate the average axial load
for either positive or negative load, allowing for
the load direction. (If the average axial load for
positive load is calculated, the negative load is
taken to be zero.) The larger of the two aver-
age axial loads is taken as the average axial
load when the service life is calculated.
Example: Calculate the average axial load
with the following load conditions.

Varying load Travel distance


Operation No.
Fan(N) ℓn(mm)

No.1 10 10
No.2 50 50
No.3 –40 10
No.4 –10 70
*The subscripts of the fluctuating load symbol and the travel distance symbol indicate operation numbers.

● Average axial load of positive-sign load


*To calculate the average axial load of the positive-sign load, assume Fa3 and Fa4 to be zero.
3
Fa1 × ℓ1 + Fa2 × ℓ2
3 3

Fm1 = = 35.5N
ℓ1 + ℓ2 + ℓ3 + ℓ4
● Average axial load of negative-sign load
*To calculate the average axial load of the negative-sign load, assume Fa1 and Fa2 to be zero.
3

Fa3 × ℓ3 + Fa4 × ℓ4 = 17.2N


3 3
Fm2 =
ℓ1 + ℓ2 + ℓ3 + ℓ4
Accordingly, the average axial load of the positive-sign load (Fm1) is adopted as the average axial
load (Fm) for calculating the service life.

479
Studying the Rigidity
To increase the positioning accuracy of feed screws in NC machine tools or the precision machines,
or to reduce the displacement caused by the cutting force, it is necessary to design the rigidity of the
components in a well-balanced manner.

Axial Rigidity of the Feed Screw System


When the axial rigidity of a feed screw system is K, the elastic displacement in the axial direction
can be obtained using the equation (35) below.
Fa
δ= ………(35)
K
 : Elastic displacement of a feed screw
system in the axial direction (m)
Fa : Applied axial load (N)

The axial rigidity (K) of the feed screw system is obtained using the equation (36) below.
1 1 1 1 1
= + + + ………(36)
K KS KN KB KH
K : Axial Rigidity of the Feed Screw System
(N/m)
KS : Axial rigidity of the screw shaft (N/m)
KN : Axial rigidity of the nut (N/m)
KB : Axial rigidity of the support bearing
(N/m)
KH : Rigidity of the nut bracket and the
support bearing bracket (N/m)

[Axial rigidity of the screw shaft]


The axial rigidity of a screw shaft varies depending on the method for mounting the shaft.

 For Fixed-Supported (or -Free) Configuration


A•E
KS = ………(37)
1000 • L
A : Screw shaft cross-sectional area (mm2)
L
A=
π d12
4
d1 : Screw-shaft thread minor diameter (mm)
E : Young’s modulus (2.06×105 N/mm2) Fixed Supported
(Free)
L : Distance between two mounting surfaces
(mm)
Fig.14 on A15-44 shows an axial rigidity
diagram for the screw shaft.

480
 For Fixed-Fixed Configuration
A•E •L
KS = ………(38)
1000• a• b
KS becomes the lowest and the elastic displace-
L
ment in the axial direction is the greatest at the
a b
L
position of a = b = .
2
4A• E
KS =
1000L
Fixed Fixed
Fig.15 on A15-45 shows an axial rigidity
diagram of the screw shaft in this configuration.

10
8
6 φ 100

4 φ 80
φ 70
φ 63
Rigidity of the screw shaft (kN/μ m)

2
φ 55
φ 50
1 φ 45
8 φ 40
6 φ 36
φ 32
4 φ 30
φ 28
φ 25
2 φ 20
φ 14 φ 18
φ
φ 12 φ 16
10‐1 15
8 φ 10
φ8
6
φ6
4 φ
4
6 8 102 2 4 6 8 103 2 4 6 8 104

Distance between two mounting surfaces (mm)

Fig.14 Axial Rigidity of the Screw Shaft (Fixed-Free, Fixed-Supported)

481
10
8 φ 63
φ 55
6 φ 50
φ 45 φ 100
4
φ 40 φ 80
φ 36
Rigidity of the screw shaft (kN/μ m)

φ 32 φ 70
2 φ 30
φ 20 φ 28
φ 18 φ 25
1
φ 16
8 φ 15
6 φ 14
4 φ 12

φ 10
φ8
2
φ6

10‐1
8
φ4
6
4
6 8 102 2 4 6 8 103 2 4 6 8 104

Distance between two mounting surfaces (mm)

Fig.15 Axial Rigidity of the Screw Shaft (Fixed-Fixed)

[Axial rigidity of the nut]


The axial rigidity of the nut varies widely with preloads.

 No Preload Type
The logical rigidity in the axial direction when an axial load accounting for 30% of the basic dynamic
load rating (Ca) is applied is indicated in the specification tables of the corresponding model num-
ber. This value does not include the rigidity of the components related to the nut-mounting bracket.
In general, set the rigidity at roughly 80% of the value in the table.
The rigidity when the applied axial load is not 30% of the basic dynamic load rating (Ca) is calculated using
the equation (39) below.
1
Fa
KN = K ( 0.3Ca ) 3
0.8 ………(39)

KN : Axial rigidity of the nut (N/m)


K : Rigidity value in the specification tables
(N/m)
Fa : Applied axial load (N)
Ca : Basic dynamic load rating (N)

482
 Preload Type
The logical rigidity in the axial direction when an axial load accounting for 10% of the basic dynamic
load rating (Ca) is applied is indicated in the dimensional table of the corresponding model number.
This value does not include the rigidity of the components related to the nut-mounting bracket. In
general, generally set the rigidity at roughly 80% of the value in the table.
The rigidity when the applied preload is not 10% of the basic dynamic load rating (Ca) is calculated
using the equation (40) below.
1
Fa0
KN = K ( 0.1Ca ) 3
0.8 ………(40)

KN : Axial rigidity of the nut (N/m)


K : Rigidity value in the specification tables
(N/m)
Fa0 : Applied preload (N)
Ca : Basic dynamic load rating (N)

[Axial rigidity of the support bearing]


The rigidity of the Ball Screw support bearing varies depending on the support bearing used.
The calculation of the rigidity with a representative angular contact ball bearing is shown in the
equation (41) below.
3Fa0
KB ………(41)
δa0

KB : Axial rigidity of the support bearing


(N/m)
Fa0 : Applied preload of the support bearing
(N)
a0 : Axial displacements (m)
2 1
0.45 Q
δa0 =
sinα
( Da ) 3

Fa0
Q=
Zsinα

Q : Axial load (N)


Da : Ball diameter of the support bearing (mm)
 : Initial contact angle of the support
bearing ()
Z : Number of balls
For details of a specific support bearing, contact its manufacturer.

[Axial Rigidity of the Nut Bracket and the Support Bearing Bracket]
Take this factor into consideration when designing your machine. Set the rigidity as high as possible.

483
Studying the Positioning Accuracy
Causes of Error in the Positioning Accuracy
The causes of error in the positioning accuracy include the lead angle accuracy, the axial clearance
and the axial rigidity of the feed screw system. Other important factors include the thermal displace-
ment from heat and the orientation change of the guide system during traveling.

Studying the Lead Angle Accuracy


It is necessary to select the correct accuracy grade of the Ball Screw that satisfies the required po-
sitioning accuracy from the Ball Screw accuracies ( Table1 on A15-12 ). Table23 on A15-
48 shows examples of selecting the accuracy grades by the application.

Studying the Axial Clearance


The axial clearance is not a factor of positioning accuracy in single-directional feed. However, it will
cause a backlash when the feed direction is inversed or the axial load is inversed. Select an axial
clearance that meets the required backlash from Table10 and Table13 on A15-19.

484
Table23 Examples of Selecting Accuracy Grades by Application

Accuracy grades
Applications Shaft
C0 C1 C2 C3 C5 C7 C8 C10
X ● ● ● ●
Lathe
Z ● ●
XY ● ● ●
Machining center
Z ● ● ●
XY ● ●
Drilling machine
Z ● ●
XY ● ●
Jig borer
Z ● ●
X ● ●
NC machine tools

Surface grinder Y ● ● ● ●
Z ● ● ● ●
X ● ● ●
Cylindrical grinder
Z ● ● ●
Electric discharge XY ● ● ●
machine Z ● ● ● ●

Electric discharge XY ● ● ●
machine Z ● ● ● ●
Wire cutting machine UV ● ● ●
Punching press XY ● ● ●
X ● ● ●
Laser beam machine
Z ● ● ●
Woodworking machine ● ● ● ●
General-purpose machine; dedicated machine ● ● ● ● ●
Assembly ● ● ● ●
Industrial robot

Cartesian coordinate
Other ● ● ● ●
Assembly ● ● ●
Vertical articulated type
Other ● ●
Cylindrical coordinate ● ● ●
manufacturing machine

Photolithography machine ● ●
Chemical treatment machine
Semiconductor

● ● ● ● ● ●
Wire bonding machine ● ●
Prober ● ● ● ●
Printed circuit board drilling machine ● ● ● ● ●
Electronic component inserter ● ● ● ●
3D measuring instrument ● ● ●
Image processing machine ● ● ●
Injection molding machine ● ● ●
Office equipment ● ● ● ●

485
Studying the Axial Clearance of the Feed Screw System
Of the axial rigidities of the feed screw system, the axial rigidity of the screw shaft fluctuates ac-
cording to the stroke position. When the axial rigidity is large, such change in the axial rigidity of the
screw shaft will affect the positioning accuracy. Therefore, it is necessary to take into account the
rigidity of the feed screw system (A15-43 to A15-46).

Example: Positioning error due to the axial rigidity of the feed screw system during a vertical transfer

1000N

500N

[Conditions]
Transferred weight: 1,000 N; table weight: 500 N
Ball Screw used: model BNF2512–2.5 (screw-shaft thread minor diameter d1 = 21.9 mm)
Stroke length: 600 mm (L=100 mm to 700 mm)
Screw shaft mounting type: fixed-supported

[Consideration]
The difference in axial rigidity between L = 100 mm and L = 700 mm applied only to the axial rigidity
of the screw shaft.
Therefore, positioning error due to the axial rigidity of the feed screw system equals to the difference
in the axial displacement of the screw shaft between L = 100 mm and L = 700 mm.

486
[Axial Rigidity of the Screw Shaft (see A15-43 and A15-44)]
5 3

Ks = A• E = 376.5×2.06×10 = 77.6× 10
1000L 1000 × L L
π 2 π 2 2
A= d1 = × 21.9 = 376.5mm
4 4
5 2
E = 2.06 × 10 N/mm
(1) When L = 100 mm
3
KS1 = 77.6× 10 = 776 N/μm
100
(2) When L = 700mm
3
KS2 = 77.6× 10 = 111 N/μm
700

[Axial Displacement due to Axial Rigidity of the Screw Shaft]


(1) When L = 100 mm

δ1 = Fa = 1000 + 500 = 1.9μm


KS1 776

(2) When L = 700mm

δ2 = Fa = 1000 + 500 = 13.5μm


KS2 111

[Positioning Error due to Axial Rigidity of the Feed Screw System]


Positioning accuracy=1–2=1.9–13.5
  =–11.6m
Therefore, the positioning error due to the axial rigidity of the feed screw system is 11.6 m.

487
Studying the Thermal Displacement through Heat Generation
If the temperature of the screw shaft increases during operation, the screw shaft is elongated due to
heat thereby to lower the positioning accuracy. The expansion and contraction of the screw shaft is
calculated using the equation (42) below.
Δℓ = ρ Δt ℓ ………(42)

ℓ : Axial expansion/contraction of the screw shaft (mm)


 : Thermal expansion coefficient (12×10-6/℃)
t : Temperature change in the screw shaft (℃)
ℓ : Effective thread length (mm)
Thus, if the temperature of the screw shaft increases by 1℃, the screw shaft is elongated by 12 m
per meter. Therefore, as the Ball Screw travels faster, the more heat is generated. So, as the tem-
perature increases, the positioning accuracy lowers. Accordingly, if high accuracy is required, it is
necessary to take measures to cope with the temperature increase.

[Measures to Cope with the Temperature Rise]


 Minimize the Heat Generation
● Minimize the preloads on the Ball Screw and the support bearing.
● Increase the Ball Screw lead and reduce the rotational speed.
● Select a correct lubricant. (See Accessories for Lubrication on A24-2.)
● Cool the circumference of the screw shaft with a lubricant or air.

 Avoid Effect of Temperature Rise through Heat Generation


● Set a negative target value for the reference travel distance of the Ball Screw.
Generally, set a negative target value for the reference travel distance assuming a temperature
increase of 2℃ to 5℃ by heat.
(–0.02mm to –0.06 mm/m)
● Preload the shaft screw with tension. (See Fig.10 of the structure on A15-29.)

488
Studying the Orientation Change during Traveling
The lead angle accuracy of the Ball Screw equals the positioning accuracy of the shaft center of the
Ball Screw. Normally, the point where the highest positioning accuracy is required changes accord-
ing to the ball screw center and the vertical or horizontal direction. Therefore, the orientation change
during traveling affects the positioning accuracy.
The largest factor of orientation change affecting the positioning accuracy is pitching if the change
occurs in the ball screw center and the vertical direction, and yawing if the change occurs in the
horizontal direction.
Accordingly, it is necessary to study the orientation change (accuracy in pitching, yawing, etc.) dur-
ing the traveling on the basis of the distance from the ball screw center to the location where posi-
tioning accuracy is required.
Positioning error due to pitching and yawing is obtained using the equation (43) below.
A= ℓ sinθ ………(43)

A : Positioning accuracy due to pitching (or yawing) (mm)


ℓ : Vertical (or horizontal) distance from the ball screw center (mm) (see Fig.16)
 : Pitching (or yawing) ()


θ

Fig.16

489
Studying the Rotational Torque
The rotational torque required to convert rotational motion of the Ball Screw into straight motion is
obtained using the equation (44) below.

[During Uniform Motion]


( T1 + T2 + T4 )• A ………(44)
Tt : Rotation torque required during uniform motion (N-mm)
T1 : Friction torque due to an external load (N-mm)
T2 : Preload torque of the Ball Screw (N-mm)
T4 : Other torque (N-mm)
(frictional torque of the support bearing and oil seal)
A : Reduction ratio

[During Acceleration]
TK = T t + T 3 ………(45)

TK : Rotation torque required during acceleration (N-mm)


T3 : Torque required for acceleration (N-mm)

[During Deceleration]
Tg = T t - T 3 ………(46)

Tg : Rotational torque required for deceleration (N-mm)

Frictional Torque Due to an External Load


Of the turning forces required for the Ball Screw, the rotational torque needed for an external load
(guide surface resistance or external force) is obtained using the equation (47) below.

Fa •Ph
T1 = ………(47)
2π • η
T1 : Friction torque due to an external load (N-mm)
Fa : Applied load (N)
Ph : Ball Screw lead (mm)
 : Ball Screw efficiency (0.9 to 0.95)

490
Torque Required for Acceleration

ω′
3
T3 = J 10 ………(48)

T3 : Torque required for acceleration (N-mm)


J : Inertial moment (kg•m2)
´ : Angular acceleration (rad/s2)
2
Ph
J=m ( ) • A • 10

2 -6
+ JS • A + JA • A + JB
2 2

m : Transferred mass (kg)


Ph : Ball Screw lead (mm)
JS : Inertial moment of the screw shaft (kg•m2)
(indicated in the specification tables of the respective model number)
A : Reduction ratio
JA : Inertial moment of gears, etc. attached to the screw shaft side (kg•m2)
JB : Inertial moment of gears, etc. attached to the motor side   (kg•m2)
2π •Nm
ω′ =
60t
Nm : Motor revolutions per minute (min-1)
t : Acceleration time (s)

[Ref.] Inertial moment of a round object

m•D
2

J= 6
8•10
J : Inertial moment (kg•m2)
m : Mass of a round object (kg)
D : Screw shaft outer diameter (mm)

491
Investigating the Terminal Strength of Ball Screw Shafts
When torque is conveyed through the screw shaft in a ball screw, the strength of the screw shaft
must be taken into consideration since it experiences both torsion load and bending load.

[Screw shaft under torsion]


When torsion load is applied to the end of a ball screw shaft, use equation (49) to obtain the end
diameter of the screw shaft.

T T: Torsion moment
T = τa•ZP    
and ZP = ………(49)
τa
T
T : Maximum torsion moment (N-mm)

φd
τa : Permissible torsion stress of the screw
Shaft (49 N/mm2)
ZP : Section modulus (mm3)

π •d
3

ZP =
16

[Screw shaft under bending]


When bending load is applied to the end of a ball screw shaft, use equation (50) to obtain the end
diameter of the screw shaft.

M
M = σ•Z    
and Z = ………(50)
σ M: Bending moment

M : Maximum bending moment (N-mm)


 : Permissible bending stress of the screw
φd M
shaft (98 N/mm2)
Z : Section Modulus (mm3)

π•d
3

Z=
32

492
[If the shaft experiences both torsion and bending]
When torsion load and bending load are both applied simultaneously to the end of a ball screw
shaft, calculate the diameter of the screw shaft separately for each, taking into consideration the
corresponding bending moment (Me) and the corresponding torsion moment (Te). Then calculate the
thickness of the screw shaft and use the largest of the values.
Equivalent bending moment

2 2 2
M+ M +T M T
Me = = 1+ 1+
2 2 M
Me = σ • Z

Equivalent torsion moment

2
T
= M• 1 +
2 2
Te = M + T
M
Te = τa • ZP

493
Studying the Driving Motor
When selecting a driving motor required to rotate the Ball Screw, normally take into account the ro-
tational speed, rotational torque and minimum feed amount.

When Using a Servomotor


[Rotational Speed]
The rotation speed required for the motor is obtained using the equation (51) based on the feed
speed, Ball Screw lead and reduction ratio.
V 1000 60 1
NM = ………(51)
Ph A

NM : Required rotation speed of the motor (min‒1)


V : Feeding speed (m/s)
Ph : Ball Screw lead (mm)
A : Reduction ratio
The rated rotational speed of the motor must be equal to or above the calculated value (NM) above.
NM≦NR
NR : The rated rotation speed of the motor (min‒1)

[Required Resolution]
Resolutions required for the encoder and the driver are obtained using the equation (52) based on
the minimum feed amount, Ball Screw lead and reduction ratio.
Ph•A
B= ………(52)
S
B : Resolution required for the encoder and the driver (p/rev)
Ph : Ball Screw lead (mm)
A : Reduction ratio
S : Minimum feed amount (mm)

494
[Motor Torque]
The torque required for the motor differs between uniform motion, acceleration and deceleration. To
calculate the rotational torque, see “Studying the Rotational Torque” on A15-53.

a. Maximum torque
The maximum torque required for the motor must be equal to or below the maximum peak torque
of the motor.
Tmax≦Tpmax
Tmax : Maximum torque acting on the motor
Tpmax : Maximum peak torque of the motor

b. Effective torque value


The effective value of the torque required for the motor must be calculated. The effective value of
the torque is obtained using the equation (53).
2 2 2
T1 t1 + T2 t2 + T3 t3
Trms = ………(53)
t
Trms : Effective torque value (N-mm)
Tn : Fluctuating torque (N-mm)
tn : Time during which the torque Tn is applied (s)
t : Cycle time (s)
(t=t1+t2+t3)
The calculated effective value of the torque must be equal to or below the rated torque of the motor.
Trms≦TR
TR : Rated torque of the motor (N-mm)

[Inertial Moment]
The inertial moment required for the motor is obtained using the equation (54).
J
JM = ………(54)
C

JM : Inertial moment required for the motor (kg•m2)


C : Factor determined by the motor and the driver
(It is normally between 3 to 10. However, it varies depending on the motor and the driver. Check the
specific value in the catalog by the motor manufacturer.)
The inertial moment of the motor must be equal to or above the calculated JM value.

495
When Using a Stepping Motor (Pulse Motor)
[Minimal Feed Amount(per Step)]
The step angle required for the motor and the driver is obtained using the equation (55) based on
the minimum feed amount, Ball Screw lead and reduction ratio.
360S
E= ………(55)
Ph•A
E : Step angle required for the motor and the driver ()
S : Minimum feed amount (mm)
(per step)
Ph : Ball Screw lead (mm)
A : Reduction ratio

[Pulse Speed and Motor Torque]


a. Pulse speed
The pulse speed is obtained using the equation (56) based on the feed speed and the minimum
feed amount.

f = V 1000 ………(56)
S

f : Pulse speed (Hz)


V : Feeding speed (m/s)
S : Minimum feed amount (mm)

b. Torque required for the motor


The torque required for the motor differs between the uniform motion, the acceleration and the
deceleration. To calculate the rotational torque, see “Studying the Rotational Torque” on A15-
53.

Thus, the pulse speed required for the motor and the required torque can be calculated in the man-
ner described above.
Although the torque varies depending on the motors, normally the calculated torque should be dou-
bled to ensure safety. Check if the torque can be used in the motor’s speed-torque curve.

496
Model SBN

60
°

A
(Greasing hole)

D
PC

Screw Lead Ball center- Thread No. of Basic load rating Rigidity
shaft outer to-center minor loaded
Model No. diameter diameter diameter circuits Ca C0a K
d Ph dp dc Rows × turns kN kN N/m
SBN 1604-5 16 4 16.5 13.8 1×2.5 5.3 8 281
SBN 1605-5 16 5 16.75 13.2 1×2.5 9.2 12.9 309
SBN 2004-5 20 4 20.5 17.8 1×2.5 5.9 10.1 335
SBN 2005-5 20 5 20.75 17.2 1×2.5 10.3 16.2 370
SBN 2504-5 25 4 25.5 22.8 1×2.5 6.4 12.7 400
SBN 2505-5 25 5 25.75 22.2 1×2.5 11.3 20.3 442
SBN 2506-5 25 6 26 21.4 1×2.5 15.4 25.4 457
SBN 2805-5 28 5 28.75 25.2 1×2.5 11.8 22.8 483
SBN 2806-5 28 6 29 24.4 1×2.5 16.2 28.5 499
SBN 3205-5 32 5 32.75 29.2 1×2.5 12.6 26.1 536
SBN 3206-5 32 6 33 28.4 1×2.5 17.2 32.7 555
Note) With model SBN, the raising of both ends of the thread groove is not available. When designing your system this way,
contact THK.
Axial Clearance Unit: mm
Clearance symbol G0
Axial Clearance 0 or less

Model number coding

SBN1604-5 QZ RR G0 +1200L C5
Model Number Seal symbol (*1) Accuracy symbol (*2)
With QZ Lubricator Overall screw shaft length (in mm)
(no symbol if the model Symbol for Clearance in the axial direction
is without a QZ Lubricator) (G0 for all SBN variations)
(*1) See A15-352. (*2) See A15-12.

497
Precision, Caged Ball Screw

L1

H B1

φ d2 φ d1

φ D1 φ d φ dc φ Dg6

Unit: mm

Nut dimensions Screw shaft


Nut Shaft
inertial
Outer Flange Overall Greasing mass mass
diameter diameter length hole moment/mm
Dg6 D1 L1 H B1 PCD d1×d2×h A kg•cm2/mm kg kg/m
36 59 53 11 42 47 5.5×9.5×5.5 M6×1 5.05×10-4 0.42 1.35
40 60 56 10 46 50 4.5×8×4.5 M6×1 5.05×10-4 0.50 1.25
40 63 53 11 42 51 5.5×9.5×5.5 M6×1 1.23×10-3 0.48 2.18
44 67 56 11 45 55 5.5×9.5×5.5 M6×1 1.23×10-3 0.61 2.06
46 69 48 11 37 57 5.5×9.5×5.5 M6×1 3.01×10-3 0.55 3.50
50 73 55 11 44 61 5.5×9.5×5.5 M6×1 3.01×10-3 0.72 3.35
53 76 62 11 51 64 5.5×9.5×5.5 M6×1 3.01×10-3 0.90 3.19
55 85 59 12 47 69 6.6×11×6.5 M6×1 4.74×10-3 0.98 4.27
59 89 63 12 51 73 6.6×11×6.5 M6×1 4.74×10-3 1.19 4.33
58 85 56 12 44 71 6.6×11×6.5 M6×1 8.08×10-3 0.96 5.67
62 89 63 12 51 75 6.6×11×6.5 M6×1 8.08×10-3 1.22 6.31

Note) The rigidity values in the table represent the spring constants obtained from
the load and the elastic deformation when providing a preload 10% of the basic
1
dynamic load rating (Ca) and applying an axial load three times greater than the Fa0 3
preload.
These values do not include the rigidity of the components related to mounting the
KN=K
(   ) 0.1Ca
ball screw nut. Therefore, it is normally appropriate to regard roughly 80% of the K: Rigidity value in the
value in the table as the actual value. dimensional table.
If the applied preload (Fa0) is not 0.1 Ca, the rigidity value (KN) is obtained from
the following equation.

498
Model SBN

A Tm
(Greasing hole)

30°
Plug

D
PC
30° 30°

Screw Lead Ball center- Thread No. of Basic load rating Rigidity
shaft outer to-center minor loaded
Model No. diameter diameter diameter circuits Ca C0a K

d Ph dp dc Rows × turns kN kN N/m


○ SBN 3210-7 32 10 33.75 26.4 1×3.5 43 73.1 836.7
○ SBN 3212-5 32 12 34 26.1 1×2.5 37.4 58.7 612.2
○ SBN 3610-7 36 10 37.75 30.4 1×3.5 45.6 82.3 920.9
○ SBN 3612-7 36 12 38 30.1 1×3.5 53.2 92.6 934.5
○ SBN 3616-5 36 16 38 30.1 1×2.5 39.7 66.4 676
○ SBN 4012-5 40 12 42 34.1 1×2.5 42 73.6 735.4
○ SBN 4016-5 40 16 42 34.1 1×2.5 41.9 73.8 736.6
○ SBN 4512-5 45 12 47 39.2 1×2.5 44.4 82.9 809.1
○ SBN 4516-5 45 16 47 39.2 1×2.5 44.3 83.1 810.1
○ SBN 5012-5 50 12 52 44.1 1×2.5 46.6 92.2 880.9
○ SBN 5016-5 50 16 52 44.1 1×2.5 46.6 92.4 881.7
○ SBN 5020-5 50 20 52 44.1 1×2.5 46.5 92.6 882.8
Note) With model SBN, the raising of both ends of the thread groove is not available. When designing your system this way,
contact THK.
Those models marked with ○ can be attached with QZ Lubricator or the wiper ring. For dimensions of the ball screw
nut with either accessory being attached, see A15-360.
Axial Clearance Unit: mm
Clearance symbol G0
Axial Clearance 0 or less

Model number coding

SBN4012-5 RR G0 +1400L C5
Model number Seal symbol (*1) Overall screw shaft
length (in mm)
Accuracy symbol (*2)
Symbol for Clearance in the axial direction
(G0 for all SBN variations)
(*1) See A15-352. (*2) See A15-12.
499
Precision, Caged Ball Screw

L1

H B1
h
φ d1
φ d2

φ D1 φ dp φ dc φ d φ Dg6

Unit: mm

Nut dimensions Screw shaft


Nut Shaft
inertial
Outer Flange Overall Greasing mass mass
diameter diameter length hole moment/mm
D D1 L1 H B1 PCD d1×d2×h Tm A kg•cm2/mm kg kg/m
74 108 120 15 105 90 9×14×8.5 38 M6 8.08×10 -3
3.1 3.6
76 121 117 18 99 98 11×17.5×11 39 M6 8.08×10-3 3.7 3.5
77 120 123 18 105 98 11×17.5×11 40 M6 1.29×10-2 3.8 5.0
81 124 140 18 122 102 11×17.5×11 42 M6 1.29×10-2 4.7 4.8
81 124 140 18 122 102 11×17.5×11 42 M6 1.29×10-2 4.7 5.6
84 126 119 18 101 104 11×17.5×11 43 M6 1.97×10-2 4.2 6.4
84 126 144 18 126 104 11×17.5×11 43 M6 1.97×10-2 4.9 7.3
90 130 119 18 101 110 11×17.5×11 46 PT 1/8 3.16×10-2 4.6 8.6
90 130 140 18 122 110 11×17.5×11 46 PT 1/8 3.16×10-2 5.3 9.6
95 141 119 22 97 117 14×20×13 48 PT 1/8 4.82×10-2 5.3 11.1
95 141 143 22 121 117 14×20×13 48 PT 1/8 4.82×10-2 6.1 12.2
95 141 169 22 147 117 14×20×13 48 PT 1/8 4.82×10-2 7.0 12.8

Note) The rigidity values in the table represent the spring constants obtained from
the load and the elastic deformation when providing a preload 10% of the basic
1
dynamic load rating (Ca) and applying an axial load three times greater than the Fa0 3
preload.
These values do not include the rigidity of the components related to mounting the
KN=K
(   )0.1Ca
ball screw nut. Therefore, it is normally appropriate to regard roughly 80% of the K: Rigidity value in the
value in the table as the actual value. dimensional table.
If the applied preload (Fa0) is not 0.1 Ca, the rigidity value (KN) is obtained from
the following equation.

500
Model SBK

A 4- φ d1
(Greasing hole)

PC
D
30° 30°

TW

Screw Lead Ball center- Thread No. of Basic load rating Rigidity
shaft outer to-center minor loaded
Model No. diameter diameter diameter circuits Ca C0a K
d Ph dp dc Rows × turns kN kN N/m
SBK 1520-3.6 15 20 15.75 12.2 1×1.8 5.8 7.8 178
SBK 1616-3.6 16 16 16.65 13.5 1×1.8 4.6 6.4 182
SBK 2010-5.6 20 10 20.75 17.2 1×2.8 10.7 17.3 353
SBK 2020-3.6 20 20 20.75 17.2 1×1.8 7 10.5 229
SBK 2030-3.6 20 30 20.75 17.2 1×1.8 6.9 11.2 236
SBK 2520-3.6 25 20 26 21.5 1×1.8 11 16.9 292
SBK 2525-3.6 25 25 26 21.5 1×1.8 10.8 16.9 290
SBK 3220-5.6 32 20 33.25 27.9 1×2.8 23.6 41.1 565
SBK 3232-5.6 32 32 33.25 27.9 1×2.8 23.1 41.8 567

Axial Clearance Unit: mm


Clearance symbol G0
Axial Clearance 0 or less

Model number coding

SBK2525-3.6 QZ G0 +1200L C5
Model Number Overall screw shaft
length (in mm) Accuracy symbol (*1)
Symbol for clearance in the axial direction
(G0 for all SBK variations)
With QZ Lubricator
(no symbol if the model is without a QZ Lubricator)

(*1) See A15-12.

501
Precision, Caged Ball Screw

L1

H B1  

φ D1 φ D φ dc φ d φ Dg6

Unit: mm

Nut dimensions Maximum


Screw shaft inertial Nut Shaft
permissible
Outer Flange Overall Greasing moment/mm mass mass
diameter diameter length hole rotation speed
D D1 L1 H B1 PCD d1 TW A kg•cm2/mm kg kg/m min-1
38 62 54 10 38.5 49 5.5 39 M6 3.9×10-4 0.41 1.27
33 54 45 10 29.5 43 4.5 38 M6 5.05×10-4 0.25 1.46
40 65 45 10 29.5 53 5.5 49 M6 1.23×10-3 0.37 2.18
40 65 54 10 38.5 53 5.5 49 M6 1.23×10-3 0.43 2.32 5000
40 65 71 10 55.5 53 5.5 49 M6 1.23×10-3 0.55 2.36
47 74 57 12 38 60 6.6 56 M6 3.01×10-3 0.59 3.58
47 74 68 12 49 60 6.6 56 M6 3.01×10-3 0.69 3.63
58 92 82 15 58 74 9 68 M6 8.08×10-3 1.23 5.82
3900
58 92 118 15 94 74 9 68 M6 8.08×10-3 1.70 5.99

Note) The rigidity values in the table represent the spring constants obtained from
the load and the elastic deformation when providing a preload 10% of the basic
1
dynamic load rating (Ca) and applying an axial load three times greater than the Fa0 3
preload.
These values do not include the rigidity of the components related to mounting the
KN=K
(   )
0.1Ca
ball screw nut. Therefore, it is normally appropriate to regard roughly 80% of the K: Rigidity value in the
value in the table as the actual value. dimensional table.
If the applied preload (Fa0) is not 0.1 Ca, the rigidity value (KN) is obtained from
the following equation.

502
Model SBK

6- φ d1

45°
45°

PC
D

A
(Greasing hole)
22°
TW

Screw Lead Ball center- Thread No. of Basic load rating Rigidity
shaft outer to-center minor loaded
Model No. diameter diameter diameter circuits Ca C0a K
d Ph dp dc Rows × turns kN kN N/m
SBK 3620-7.6 36 20 37.75 30.4 1×3.8 48.5 85 870
SBK 3636-5.6 36 36 37.75 31.4 1×2.8 36.6 64.7 460
SBK 4020-7.6 40 20 42 34.1 1×3.8 59.7 112.7 970
SBK 4030-7.6 40 30 42 34.1 1×3.8 59.2 107.5 970
SBK 4040-5.6 40 40 42 34.9 1×2.8 44.8 80.3 520
SBK 5020-7.6 50 20 52 44.1 1×3.8 66.8 141.9 1170
SBK 5030-7.6 50 30 52 44.1 1×3.8 66.5 135 1170
SBK 5036-7.6 50 36 52 44.1 1×3.8 65.9 135 1170
SBK 5050-5.6 50 50 52 44.9 1×2.8 50.3 102.4 630
SBK 5520-7.6 55 20 57 49.1 1×3.8 69.8 156.4 1250
SBK 5530-7.6 55 30 57 49.1 1×3.8 69.2 147 1250
SBK 5536-7.6 55 36 57 49.1 1×3.8 69.1 148.7 1260
Note) With model SBK, the raising of both ends of the thread groove is not available. When designing your system this way,
contact THK.
Axial Clearance Unit: mm
Clearance symbol G0
Axial Clearance 0 or less

Model number coding

SBK3620-7.6 RR G0 +1500L C5
Model number Seal symbol (*1) Overall screw shaft
length (in mm) Accuracy symbol (*2)
Symbol for clearance
in the axial direction (G0 for all SBK variations)

(*1) See A15-352. (*2) See A15-12.

503
Precision, Caged Ball Screw

L1
H B1

φ D1 φ D φ dc φ d φ Dg6

Unit: mm

Nut dimensions Screw shaft


Nut Shaft
inertial
Outer Flange Overall Greasing mass mass
diameter diameter length hole moment/mm
D D1 L1 H B1 PCD d1 TW A kg•cm2/mm kg kg/m
73 114 110 18 81 93 11 86 PT 1/8 1.29×10-2 3.4 5.0
73 114 134 18 105 93 11 86 PT 1/8 1.29×10-2 3.37 7.43
80 136 110 20 79 112 14 103 PT 1/8 1.97×10-2 4.5 5.7
80 136 148 20 117 112 14 103 PT 1/8 1.97×10-2 5.6 7.0
80 136 146 20 115 112 14 103 PT 1/8 1.97×10-2 4.74 9.16
90 146 110 22 77 122 14 110 PT 1/8 4.82×10-2 5.3 10.2
90 146 149 22 116 122 14 110 PT 1/8 4.82×10-2 6.6 11.9
90 146 172 22 139 122 14 110 PT 1/8 4.82×10-2 7.4 12.5
90 146 175 22 142 122 14 110 PT 1/8 4.82×10-2 6.46 14.72
96 152 110 22 77 128 14 114 PT 1/8 7.05×10-2 5.7 13.0
96 152 149 22 116 128 14 114 PT 1/8 7.05×10-2 7.2 14.8
96 152 172 22 139 128 14 114 PT 1/8 7.05×10-2 8.1 15.5

Note) The rigidity values in the table represent the spring constants obtained from
the load and the elastic deformation when providing a preload 10% of the basic
1
dynamic load rating (Ca) and applying an axial load three times greater than the Fa0 3
preload.
These values do not include the rigidity of the components related to mounting the
KN=K
(   )
0.1Ca
ball screw nut. Therefore, it is normally appropriate to regard roughly 80% of the K: Rigidity value in the
value in the table as the actual value. dimensional table.
If the applied preload (Fa0) is not 0.1 Ca, the rigidity value (KN) is obtained from
the following equation.

504
Model SDA
45°
45°

φ d1

PCD

22.5°
A
(Greasing hole)
T

Screw Lead Ball center- Screw shaft No. of Basic load rating Rigidity
shaft outer to-center Thread minor loaded
Model No. diameter diameter diameter circuits Ca C0a K

d Ph dp dc Rows × turns kN kN N/m


★ ☆ SDA 1510-2.8 15 10 15.5 13.1 1×2.8 5.5 7.8 144
SDA 1520-3.6 15 20 15.5 13.1 2×1.8 6.4 10.3 183
SDA 1530-3.6 15 30 15.5 13.1 2×1.8 6.1 8.9 190
SDA 1610-2.8 16 10 16.5 14.1 1×2.8 5.6 8.2 150
SDA 1616-2.8 16 16 16.5 14.1 1×2.8 5.5 8.4 152
☆ SDA 2020-2.8 20 20 20.75 17.1 1×2.8 10.9 17.6 207
SDA 2030-1.8 20 30 20.75 17.1 1×1.8 7.0 11.5 135
☆ SDA 2040-1.8 20 40 20.75 17.1 1×1.8 6.8 9.9 141
☆ SDA 2060-1.6 20 60 20.75 17.1 2×0.8 5.4 9.7 128
SDA 2520-2.8 25 20 25.75 22.1 1×2.8 12.1 21.6 245
SDA 2525-2.8 25 25 25.75 22.1 1×2.8 12.0 22.0 246
SDA 2530-1.8 25 30 25.75 22.1 1×1.8 8.2 14.5 164
SDA 2550-1.8 25 50 25.75 22.1 1×1.8 7.6 12.6 170
Note) If desiring to shape both ends of the screw shaft to have a larger diameter than the outer diameter of the screw shaft,
contact THK.
★: The outer diameter dimension complies with “lead: 5 or less” of DIN standard 69051.
☆: Labyrinth seal is standard (other models come standard without labyrinth seal).
Axial Clearance Unit: mm
Clearance symbol G0
Axial Clearance 0 or less

Model number coding

SDA2520-2.8 QZ RR G0 +830L C3
Model Number Accuracy symbol (*2)
Overall screw shaft length (in mm)
With QZ Lubricator
Symbol for clearance in the axial direction (G0 for all SDA variations)
(no symbol if the model is without QZ Lubricator) 
Seal symbol(*1) (RR: labyrinth seal on both sides; WW: wiper ring on both sides)
(*1) See A15-352. (*2) See A15-12.

505
Precision, Caged Ball Screw

L1
H B1
B2




φ D1 φ D-0.2
-0.3
φ dC φ d

φ D-0.2
-0.3
φ D g6

Unit: mm

Nut dimensions Screw shaft Maximum


Nut Shaft
inertial permissible
Outer Flange Overall Greasing mass mass
diameter diameter length hole moment/mm rotation speed
D D1 L1 H B1 B2 PCD d1 T A kg•cm2/mm kg kg/m min-1
28 48 35.3 16.8 10 38 5.5 40 3.9×10 -4
0.16 1.32
28 48 44.6 25.1 10 38 5.5 40 3.9×10-4 0.18 1.35
28 48 64.9 43.9 10 38 5.5 40 3.9×10-4 0.24 1.33
28 48 35.4 16.9 12.9 38 5.5 40 5.05×10-4 0.15 1.50
28 48 51.9 33.4 10 38 5.5 40 5.05×10-4 0.20 1.49
36 58 65.8 45.3 12 47 6.6 44 1.23×10-3 0.35 2.39
36 58 65.2 10 43.7 12 47 6.6 44 M6 1.23×10-3 0.34 2.40 5000
36 58 85.5 61 12 47 6.6 44 1.23×10-3 0.43 2.37
36 58 66.3 40.3 12 47 6.6 44 1.23×10-3 0.31 2.40
40 62 66.4 45.9 16 51 6.6 48 3.01×10-3 0.39 3.75
40 62 80.2 59.7 16 51 6.6 48 3.01×10-3 0.46 3.76
40 62 65.1 44.1 16 51 6.6 48 3.01×10-3 0.37 3.77
40 62 105.4 80.4 16 51 6.6 48 3.01×10-3 0.58 3.79

Note) The rigidity values (K) in the table represent spring constants each obtained from 1
the load and the elastic deformation under an axial load representing 30% of the Fa 3
basic dynamic load rating (Ca).
These values do not include the rigidity of the components related to mounting the
ball screw nut. Therefore, it is normally appropriate to regard roughly 80% of the
KN=K
(   )
0.3Ca

rigidity value (K) in the table as the actual value. K: Rigidity value in the
If the axial load (Fa) is not 0.3 Ca, the rigidity value (KN) is obtained from the fol-
lowing equation. dimensional table.

506
Model HBN
L1
U H T1 T2
30° 30°

PCD

φ D1 φd φD
V

R
Greasing hole A (from the backside)

5– φ d1
Models HBN3210 to 3612

Screw Lead Ball center- Thread No. of Basic load rating Permissible Rigidity
load*
shaft outer to-center minor loaded
Model No. diameter diameter diameter circuits Ca C0a FP K
d Ph dp dc Rows × turns kN kN kN N/m
HBN 3210-5 32 10 34 26 2×2.5 102.9 191.3 31.9 1077
HBN 3610-5 36 10 38 30 2×2.5 108.2 220.4 33.5 1176
HBN 3612-5 36 12 38.4 29 2×2.5 141.1 267.7 43.7 1207
HBN 4010-7.5 40 10 42 34 3×2.5 162.6 336 50.4 1910
HBN 4012-7.5 40 12 42.4 33 3×2.5 212.4 441.6 65.8 1922
HBN 5010-7.5 50 10 52 44 3×2.5 179.1 462.7 55.5 2279
HBN 5012-7.5 50 12 52.4 43 3×2.5 235.7 572.2 73.1 2345
HBN 5016-7.5 50 16 53 39.6 3×2.5 379.6 820.9 117.7 2392
HBN 6316-7.5 63 16 66 52.6 3×2.5 427.1 1043.8 132.4 2898
HBN 6316-10.5 63 16 66 52.6 3×3.5 577.1 1461.3 178.9 4029
HBN 6320-7.5 63 20 66.5 49.6 3×2.5 578.8 1283.1 179.4 3030
Note) The permissible load FP* indicates the maxim axial load that the Ball Screw can receive.
This model is capable of achieving a longer service life than the conventional Ball Screw under a high load.
Axial Clearance Unit: mm
Clearance symbol G2
Axial Clearance 0 to 0.02

Model number coding

HBN3210-5 RR G2 +1200L C7
Model number Seal symbol (*1) Accuracy symbol (*2)
Overall screw shaft length (in mm)
Symbol for clearance in the axial direction
(For the axial clearance, this model has clearance G2 as standard.
Other clearance is also available at your request. Contact THK for details.)
(*1) See A15-352. (*2) See A15-12.

507
Precision, Caged Ball Screw

L1
H T1 T2 T2

φ D1 φd φD

Greasing hole A (from the backside)

Models HBN4010 to 6320

Unit: mm

Nut dimensions Screw shaft


Nut Shaft
inertial
Outer Flange Overall Greasing mass mass
diameter diameter length hole moment/mm
D D1 L1 H PCD d1 T1 T2 UMAX VMAX RMAX A kg•cm2/mm kg kg/m
58 85 98 15 71 6.6 22 30 43 46 43.5 M6 8.08×10-3 1.8 5.26
62 89 98 15 75 6.6 22 30 45 50 46 M6 1.29×10-2 1.9 6.79
66 100 116 18 82 9 26 36 49 52.5 50 M6 1.29×10-2 2.8 6.55
66 100 135 18 82 9 23.5 30 46.5 54 48 M6 1.97×10-2 2.9 8.52
70 104 152 18 86 9 26 36 51 56 52 M6 1.97×10-2 3.7 5.24
78 112 135 18 94 9 23.5 30 52 63.5 54.5 M6 4.82×10-2 3.7 13.7
80 114 152 18 96 9 26 36 56 66 58.5 M6 4.82×10-2 4.4 13.34
95 135 211 28 113 9 37.5 48 64.5 69.6 65.2 PT 1/8 4.82×10-2 10.0 12.1
105 139 211 28 122 9 37.5 48 70.5 82 72.5 PT 1/8 1.21×10-1 10.6 20.2
105 139 259 28 122 9 53.5 64 70.5 82 73 PT 1/8 1.21×10-1 17.4 20.2
117 157 252 32 137 11 44 60 79 86.5 80 PT 1/8 1.21×10-1 17.2 19.13

Note) The rigidity values in the table represent the spring constants obtained from the
load and the elastic deformation when providing an axial load, 30% of the basic 1

dynamic load rating (Ca). Fa 3

These values do not include the rigidity of the components related to mounting the
ball screw nut. Therefore, it is normally appropriate to regard roughly 80% of the
KN=K
(   )0.3Ca

value in the table as the actual value. K: Rigidity value in the


If the axial load (Fa) is not 0.3 Ca, the rigidity value (KN) is obtained from the fol- dimensional table.
lowing equation.

508
Model SBKH
6- φ d1
60
° °
60

2-A
(Greasing hole)

PCD

Permissible
Screw Lead Ball center- Screw shaft No. of Basic load rating Rigidity
load*
shaft outer to-center Thread minor loaded
Model No. diameter diameter diameter circuits Ca C0a Fp K

d Ph dp dc Rows × turns kN kN kN N/m


SBKH 6332-3.8 63 32 66.5 49.8 1×3.8 304 631 88 1435
SBKH 6340-7.6 63 40 66.0 52.6 2×3.8 413 967 135 2723
SBKH 8050-7.6 80 50 84.0 63.6 2×3.8 777 1788 250 3402
SBKH 8060-7.6 80 60 84.0 63.6 2×3.8 780 1824 255 3452
SBKH 10050-7.6 100 50 104.0 83.6 2×3.8 876 2401 336 4098
SBKH 10060-7.6 100 60 104.0 83.6 2×3.8 880 2294 321 4149
SBKH 12060-7.6 120 60 124.0 103.6 2×3.8 962 2941 411 4809
Note) The permissible load Fp* indicates the maximum axial load that the Ball Screw can receive.
If desiring both ends of the screw shaft to be larger than the screw shaft diameter, contact THK.
Axial Clearance Unit: mm
Clearance symbol G1 G2 G3
Axial Clearance 0 to 0.01 0 to 0.02 0 to 0.05

Model number coding

SBKH8050-7.6 RR G2 +1200L C7
Model Number Accuracy symbol (*2)
Overall screw shaft length (in mm)
Axial clearance symbol
(clearance in the axial direction must be: G1, G2 or G3.
Clearance G0 and GT are not supported.)
Seal symbol(*1)
(RR: labyrinth seal on both sides)
(*1) See A15-352. (*2) See A15-12.

509
Precision, Caged Ball Screw

L1
B2 H B1

φ D1 φ D2 φ dc φd φ Dg6

N1
Unit: mm

Nut dimensions Screw shaft


Nut Shaft
inertial
Outer Flange Cap Overall Greasing mass mass*1
diameter diameter diameter length hole moment/mm

D D1 D2 L1 H B1 B2 PCD d1 N1 A kg•cm2/mm kg kg/m


140 205 (140) 190 28 143 (19) 173 22 14 PT1/8 1.21×10-1 17.2 21.0
127 191 (127) 209 30 163 (16) 159 22 15 PT1/8 1.21×10-1 15.5 21.0
175 253 (175) 268 32 213 (23) 214 26 16 PT1/8 3.16×10-1 36.9 31.3
175 253 (175) 306 40 243 (23) 214 26 20 PT1/8 3.16×10 -1
43.5 32.5
195 273 (195) 269 40 206 (23) 234 26 20 PT1/8 7.71×10-1 44.5 51.3
195 273 (195) 307 40 244 (23) 234 26 20 PT1/8 7.71×10 -1
50.5 52.9
210 288 (210) 308 45 240 (23) 249 26 22.5 PT1/8 1.60 53.7 78.1

Note1) There will be no dimensional change after the seal is attached.


Note2) The rigidity values (K) in the table represent spring constants each obtained 1

from the load and the elastic deformation under an axial load representing 30% Fa 3

of the basic dynamic load rating (Ca).


These values do not include the rigidity of the components related to mounting
KN=K
(   )0.3Ca
the ball screw nut. Therefore, it is normally appropriate to regard roughly 80% of
the rigidity value (K) in the table as the actual value. K: Rigidity value in the
If the axial load (Fa) is not 0.3 Ca, the rigidity value (KN) is obtained from the fol- dimensional table.
lowing equation.

510
BNK0401-3 Shaft diameter: 4; lead: 1
D G 0
5 -0.2
H A 13

φ 9g6 -0.005
-0.014
10 3
0.005 E

φ 3h6 -0.006
X

φ 4 -0.001
-0.006

0
0.3

3
30°

0.
φ4

φ6
φ 19

C
G A R: 0.2 or less E

0.
3
X 2.5 6.5 M4×0.5
I G
J E 0.0025 E

L1 (3) 6 18 5
L2 23
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 0401-3G0+77LC3Y
BNK 0401-3G0+77LC5Y 20 45 54 77
BNK 0401-3G2+77LC7Y
BNK 0401-3G0+97LC3Y
BNK 0401-3G0+97LC5Y 40 65 74 97
BNK 0401-3G2+97LC7Y
BNK 0401-3G0+127LC3Y
BNK 0401-3G0+127LC5Y 70 95 104 127
BNK 0401-3G2+127LC7Y
Note) A stainless steel type is also available for model BNK0401. When placing an order, add symbol “M” to the end of the model number.
(Example) BNK0401-3G0+77LC3Y M
                      Symbol for stainless steel type
For accuracy grades C3 and C5, clearance GT is also available as standard.

511
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


30° 30°
4- φ 2.9 through hole
Lead (mm) 1
BCD (mm) 4.15
Thread minor diameter
3.4
(mm)
D14 Threading direction,
PC Rightward, 1
No. of threaded grooves
No. of circuits 1 turn × 3 rows
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
0.29 0.29 0.29
Ca (kN)
13 Basic static load rating
0.42 0.42 0.42
C0a (kN)
Preload torque (N-m) to 9.8×10 -3
— —
X-X arrow view Spacer ball None None None
Rigidity value (N/m) 35
Circulation method Deflector

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.015 0.009 0.008 0.008 0.008 0.008 0.01 0.07
0.025 0.012 0.01 0.01 0.018 0.018 0.01 0.07
0.035 0.02 0.014 0.014 Travel distance: 0.05/300 0.01 0.07
0.02 0.009 0.008 0.008 0.008 0.008 0.01 0.07
0.025 0.012 0.01 0.01 0.018 0.018 0.01 0.07
0.035 0.02 0.014 0.014 Travel distance: 0.05/300 0.01 0.07
0.025 0.009 0.008 0.008 0.008 0.008 0.01 0.07
0.035 0.012 0.01 0.01 0.018 0.018 0.01 0.07
0.05 0.02 0.014 0.014 Travel distance: 0.05/300 0.01 0.07

512
BNK0501-3 Shaft diameter: 5; lead: 1

0
φ 5 -0.2
D H A
G

φ 10g6 -0.005
-0.014
13 0.005 E
J E
10 3
X

φ 3h6 -0.006
E

0
φ 4 -0.001
-0.006
A M4×0.5

φ6
G

φ 20
φ5

C
R: 0.2 or less
5

30°
0.

0.

0.
C

3
0.3 6.5
2.5
I G 0.0025 E
X
L1 3 6 18 5
L2 23
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 0501-3G0+77LC3Y
BNK 0501-3G0+77LC5Y 20 45 54 77
BNK 0501-3G2+77LC7Y
BNK 0501-3G0+97LC3Y
BNK 0501-3G0+97LC5Y 40 65 74 97
BNK 0501-3G2+97LC7Y
BNK 0501-3G0+127LC3Y
BNK 0501-3G0+127LC5Y 70 95 104 127
BNK 0501-3G2+127LC7Y
Note) A stainless steel type is also available for model BNK0501. When placing an order, add symbol “M” to the end of the model number.
(Example) BNK0501-3G0+77LC3Y M
                      Symbol for stainless steel type
For accuracy grades C3 and C5, clearance GT is also available as standard.

513
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 1
BCD (mm) 5.15
4- φ 2.9 through hole 30° 30°
Thread minor diameter
4.4
(mm)
PC Threading direction,
D1 Rightward, 1
5 No. of threaded grooves
No. of circuits 1 turn × 3 rows
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
0.32 0.32 0.32
Ca (kN)
14 Basic static load rating
0.55 0.55 0.55
X-X arrow view C0a (kN)
Preload torque (N-m) to 9.8×10 -3
— —
Spacer ball None None None
Rigidity value (N/m) 47
Circulation method Deflector

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.015 0.009 0.008 0.008 0.008 0.008 0.012 0.11
0.025 0.012 0.01 0.01 0.018 0.018 0.012 0.11
0.035 0.02 0.014 0.014 Travel distance: 0.05/300 0.012 0.11
0.02 0.009 0.008 0.008 0.008 0.008 0.012 0.11
0.025 0.012 0.01 0.01 0.018 0.018 0.012 0.11
0.035 0.02 0.014 0.014 Travel distance: 0.05/300 0.012 0.11
0.025 0.009 0.008 0.008 0.008 0.008 0.012 0.11
0.035 0.012 0.01 0.01 0.018 0.018 0.012 0.11
0.05 0.02 0.014 0.014 Travel distance: 0.05/300 0.012 0.11

514
BNK0601-3 Shaft diameter: 6; lead: 1
0
7 -0.2
D G
H A 14.5
11 3.5 0.005 E
φ 11g6 -0.006
-0.017

φ 4h6 -0.008
X
0.5

φ 5 -0.001
-0.006

0
30°

3
0.
C
φ 23

φ6

φ8

C
0.
G A R: 0.2 or less E

3
X 3 6.5 M5×0.5
I G
J E 0.0025 E

L1 3 7 19 6
L2 25
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 0601-3G0+100LC3Y
BNK 0601-3G0+100LC5Y 40 65 75 100
BNK 0601-3G2+100LC7Y
BNK 0601-3G0+130LC3Y
BNK 0601-3G0+130LC5Y 70 95 105 130
BNK 0601-3G2+130LC7Y
BNK 0601-3G0+160LC3Y
BNK 0601-3G0+160LC5Y 100 125 135 160
BNK 0601-3G2+160LC7Y
Note) A stainless steel type is also available for model BNK0601. When placing an order, add symbol “M” to the end of the model number.
(Example) BNK0601-3G0+100LC3Y M
                      Symbol for stainless steel type
For accuracy grades C3 and C5, clearance GT is also available as standard.

515
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 1
30° 30°
BCD (mm) 6.2
4- φ 3.4 through hole Thread minor diameter
5.3
(mm)
Threading direction,
Rightward, 1
17 No. of threaded grooves
PCD
No. of circuits 1 turn × 3 rows
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
0.54 0.54 0.54
Ca (kN)
15 Basic static load rating
0.94 0.94 0.94
C0a (kN)
X-X arrow view
Preload torque (N-m) to 1.3×10 -2
— —
Spacer ball None None None
Rigidity value (N/m) 60
Circulation method Deflector

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.015 0.009 0.008 0.008 0.008 0.008 0.017 0.14
0.025 0.012 0.01 0.01 0.018 0.018 0.017 0.14
0.035 0.02 0.014 0.014 Travel distance: 0.05/300 0.017 0.14
0.02 0.009 0.008 0.008 0.008 0.008 0.017 0.14
0.035 0.012 0.01 0.01 0.018 0.018 0.017 0.14
0.05 0.02 0.014 0.014 Travel distance: 0.05/300 0.017 0.14
0.025 0.009 0.008 0.008 0.01 0.008 0.017 0.14
0.035 0.012 0.01 0.01 0.02 0.018 0.017 0.14
0.05 0.02 0.014 0.014 Travel distance: 0.05/300 0.017 0.14

516
BNK0801-3 Shaft diameter: 8; lead: 1
0
8 -0.2
D G
H A 15 J E-F

φ 4.5h6 -0.008
φ 13g6 -0.006
-0.017
11 4
φ 5.7 -0.06

0
0

φ 6 -0.001
-0.006
φ 6 -0.002
-0.010

0.5

φ 9.5
C

30°

3
0.

0.
2

C
φ 26

φ8
5
0.

C
R: 0.2 or less

0.
C

F R: 0.2 or less G E

3
X A
0.8 +0.1
0
I G M6×0.75
6.8 +0.1
0 3 7
J E-F 0.0025 E-F
0.0025 E-F
L1 3 7 22.5 7.5
9 L2 30
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 0801-3G0+115LC3Y
BNK 0801-3G0+115LC5Y 40 66 76 115
BNK 0801-3G2+115LC7Y
BNK 0801-3G0+145LC3Y
BNK 0801-3G0+145LC5Y 70 96 106 145
BNK 0801-3G2+145LC7Y
BNK 0801-3G0+175LC3Y
BNK 0801-3G0+175LC5Y 100 126 136 175
BNK 0801-3G2+175LC7Y
BNK 0801-3G0+225LC3Y
BNK 0801-3G0+225LC5Y 150 176 186 225
BNK 0801-3G2+225LC7Y
Note) A stainless steel type is also available for model BNK0801. When placing an order, add symbol “M” to the end of the model number.
(Example) BNK0801-3G0+115LC3Y M
                      Symbol for stainless steel type
For accuracy grades C3 and C5, clearance GT is also available as standard.

517
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 1
30° 30°
BCD (mm) 8.2
4- φ 3.4 through hole
Thread minor diameter
7.3
(mm)
20 Threading direction,
PCD Rightward, 1
No. of threaded grooves
No. of circuits 1 turn × 3 rows
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
0.64 0.64 0.64
17 Ca (kN)
Basic static load rating
1.4 1.4 1.4
C0a (kN)
X-X arrow view
Preload torque (N-m) to 1.8×10 -2
— —
Spacer ball None None None
Rigidity value (N/m) 80
Circulation method Deflector

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.025 0.009 0.008 0.008 0.008 0.008 0.024 0.29
0.025 0.012 0.01 0.01 0.018 0.018 0.024 0.29
0.035 0.02 0.014 0.014 Travel distance: 0.05/300 0.024 0.29
0.03 0.009 0.008 0.008 0.008 0.008 0.024 0.29
0.035 0.012 0.01 0.01 0.018 0.018 0.024 0.29
0.05 0.02 0.014 0.014 Travel distance: 0.05/300 0.024 0.29
0.03 0.009 0.008 0.008 0.01 0.008 0.024 0.29
0.035 0.012 0.01 0.01 0.02 0.018 0.024 0.29
0.05 0.02 0.014 0.014 Travel distance: 0.05/300 0.024 0.29
0.035 0.009 0.008 0.008 0.01 0.008 0.024 0.29
0.05 0.012 0.01 0.01 0.02 0.018 0.024 0.29
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.024 0.29

518
BNK0802-3 Shaft diameter: 8; lead: 2
D G 0
8 -0.2
22
H A
17 5 J E-F

φ 15g6 -0.006
-0.017

φ 4.5h6 -0.008
φ 5.7 -0.06

0
0

φ 6 -0.001
-0.006
φ 6 -0.002
-0.010

φ 9.5
0.5

30°
C

3
0.

0.
2

C
φ 28

φ8
5
0.

C
R: 0.2 or less

0.
C

F G E

3
A R: 0.2 or less
0.8 +0.1
0
I G X M6×0.75
6.8 +0.1
0 3 7
J E-F 0.0025 E-F
0.0025 E-F
L1 4 7 22.5 7.5
9 L2 30
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 0802-3RRG0+125LC3Y
BNK 0802-3RRG0+125LC5Y 40 75 86 125
BNK 0802-3RRG2+125LC7Y
BNK 0802-3RRG0+155LC3Y
BNK 0802-3RRG0+155LC5Y 70 105 116 155
BNK 0802-3RRG2+155LC7Y
BNK 0802-3RRG0+185LC3Y
BNK 0802-3RRG0+185LC5Y 100 135 146 185
BNK 0802-3RRG2+185LC7Y
BNK 0802-3RRG0+235LC3Y
BNK 0802-3RRG0+235LC5Y 150 185 196 235
BNK 0802-3RRG2+235LC7Y
Note) A stainless steel type is also available for model BNK0802. When placing an order, add symbol “M” to the end of the model number.
(Example) BNK0802-3RRG0+125LC3Y M
                        Symbol for stainless steel type
For accuracy grades C3 and C5, clearance GT is also available as standard.

519
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 2
30° 30°
4- φ 3.4 through hole BCD (mm) 8.3
Thread minor diameter
7
(mm)

PC D22 Threading direction,


Rightward, 1
No. of threaded grooves
No. of circuits 1 turn × 3 rows
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
1.4 1.4 1.4
19 Ca (kN)
Basic static load rating
2.3 2.3 2.3
C0a (kN)
X-X arrow view
Preload torque (N-m) to 2×10 -2
— —
Spacer ball None None None
Rigidity value (N/m) 100
Circulation method Deflector

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J kg kg/m
error
0.025 0.009 0.008 0.008 0.008 0.008 0.034 0.27
0.025 0.012 0.01 0.01 0.018 0.018 0.034 0.27
0.035 0.02 0.014 0.014 Travel distance: 0.05/300 0.034 0.27
0.03 0.009 0.008 0.008 0.01 0.008 0.034 0.27
0.035 0.012 0.01 0.01 0.02 0.018 0.034 0.27
0.05 0.02 0.014 0.014 Travel distance: 0.05/300 0.034 0.27
0.03 0.009 0.008 0.008 0.01 0.008 0.034 0.27
0.035 0.012 0.01 0.01 0.02 0.018 0.034 0.27
0.05 0.02 0.014 0.014 Travel distance: 0.05/300 0.034 0.27
0.035 0.009 0.008 0.008 0.01 0.008 0.034 0.27
0.05 0.012 0.01 0.01 0.02 0.018 0.034 0.27
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.034 0.27

520
BNK0810-3 Shaft diameter: 8; lead: 10

D G H A 0
8 -0.2
J E-F 24

φ 18g6 -0.006
-0.017
13 4 7 J E-F

φ 4.5h6 -0.008
F X E
φ 5.7 -0.06

0
R: 0.2

φ 6 -0.001
-0.006
0
φ 6 -0.002
-0.010

φ 9.5
or less M6×0.75
G

φ 31

φ8

C
C
5

30 R: 0.2 or less 7

0.
0.
0.

0.8 +0.1 °

5
3
C

0 0.5
6.8 +0.1
0 3
0.0025 E-F I G X 0.0025 E-F
L1 5 7 22.5 7.5
9 L2 30
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 0810-3GT+205LC5Y
100 154 166 205
BNK 0810-3G2+205LC7Y
BNK 0810-3GT+255LC5Y
150 204 216 255
BNK 0810-3G2+255LC7Y
BNK 0810-3GT+305LC5Y
200 254 266 305
BNK 0810-3G2+305LC7Y
BNK 0810-3GT+355LC5Y
250 304 316 355
BNK 0810-3G2+355LC7Y
BNK 0810-3GT+405LC5Y
300 354 366 405
BNK 0810-3G2+405LC7Y

521
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 10
BCD (mm) 8.4
4- φ 3.4 through hole 30° 30°
Thread minor diameter
6.7
(mm)
PC Threading direction,
D2 Rightward, 2
5 No. of threaded grooves
No. of circuits 1.5 turns × 2 rows
Clearance symbol GT G2
Axial clearance (mm) 0.005 or less 0.02 or less
Basic dynamic load rating
2.16 2.16
Ca (kN)
Basic static load rating
3.82 3.82
C0a (kN)
20 Preload torque (N-m) — —
X-X arrow view Spacer ball None None
Rigidity value (N/m) 100
Circulation method End cap

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.05 0.012 0.01 0.01 0.02 0.018 0.049 0.30
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.049 0.30
0.05 0.012 0.01 0.01 0.023 0.018 0.049 0.30
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.049 0.30
0.05 0.012 0.01 0.01 0.023 0.018 0.049 0.30
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.049 0.30
0.06 0.012 0.01 0.01 0.023 0.018 0.049 0.30
0.075 0.02 0.014 0.014 Travel distance: 0.05/300 0.049 0.30
0.07 0.012 0.01 0.01 0.025 0.018 0.049 0.30
0.09 0.02 0.014 0.014 Travel distance: 0.05/300 0.049 0.30

522
BNK1002-3 Shaft diameter: 10; lead: 2
0
10 -0.2
D G
22
H A
17 5

φ 17g6 -0.006
-0.017
J E-F
X
φ 5.7 -0.06

φ 6h6 -0.008
0

φ 8 -0.002
-0.008
φ 11.5

0
0.5
φ 6 -0.002
-0.010

30°
C

5
0.
0.

C
2

φ 10
φ 34

C
5
0.

0.
C

5
F R: 0.2 or less G E
A R: 0.2 or less
0.8 +0.1 X 9 M8×1
0 I G 4
6.8 +0.1
0 J E-F 0.0025 E-F
0.0025 E-F L1 4 8 27 10
9 L2 37
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1002-3RRG0+143LC3Y
BNK 1002-3RRG0+143LC5Y 50 85 97 143
BNK 1002-3RRG2+143LC7Y
BNK 1002-3RRG0+193LC3Y
BNK 1002-3RRG0+193LC5Y 100 135 147 193
BNK 1002-3RRG2+193LC7Y
BNK 1002-3RRG0+243LC3Y
BNK 1002-3RRG0+243LC5Y 150 185 197 243
BNK 1002-3RRG2+243LC7Y
BNK 1002-3RRG0+293LC3Y
BNK 1002-3RRG0+293LC5Y 200 235 247 293
BNK 1002-3RRG2+293LC7Y
Note) A stainless steel type is also available for model BNK1002. When placing an order, add symbol “M” to the end of the model number.
(Example) BNK1002-3RRG0+143LC3Y M
                        Symbol for stainless steel type
For accuracy grades C3 and C5, clearance GT is also available as standard.

523
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 2
30° 30°
4- φ 4.5 through hole BCD (mm) 10.3
Thread minor diameter
9
(mm)

26 Threading direction,
Rightward, 1
PCD No. of threaded grooves
No. of circuits 1 turn × 3 rows
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
1.5 1.5 1.5
Ca (kN)
21 Basic static load rating
2.9 2.9 2.9
C0a (kN)
Preload torque (N-m) to 2.5×10 -2
— —
X-X arrow view
Spacer ball None None None
Rigidity value (N/m) 100
Circulation method Deflector

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.02 0.009 0.008 0.007 0.008 0.008 0.045 0.47
0.035 0.012 0.01 0.011 0.018 0.018 0.045 0.47
0.04 0.02 0.014 0.014 Travel distance: 0.05/300 0.045 0.47
0.03 0.009 0.008 0.007 0.01 0.008 0.045 0.47
0.035 0.012 0.01 0.011 0.02 0.018 0.045 0.47
0.04 0.02 0.014 0.014 Travel distance: 0.05/300 0.045 0.47
0.03 0.009 0.008 0.007 0.01 0.008 0.045 0.47
0.04 0.012 0.01 0.011 0.02 0.018 0.045 0.47
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.045 0.47
0.03 0.009 0.008 0.007 0.012 0.008 0.045 0.47
0.04 0.012 0.01 0.011 0.023 0.018 0.045 0.47
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.045 0.47

524
BNK1004-2.5 Shaft diameter: 10; lead: 4
0
12 -0.25
D E-F
H A 34
10

φ 26g6 -0.007
0.020
24 E-F
J
φ 7.6 -0.08

φ 8h6 -0.009
X
0

φ 10 -0.002
-0.008
M10×1

0
φ 8 -0.004
-0.012

5
0.
0.

0.
C
2

C
φ 46

φ 10

φ 14

C
5

G
0.

0.
C

5
F A E
R: 0.2 or less
R: 0.2 or less
0.003 E-F X
I G
0.003 E-F
J E-F
0.9 +0.1
0 5 10
7.9 +0.1
0 L1 5 10 30 15
10 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1004-2.5RRG0+180LC3Y
BNK 1004-2.5RRG0+180LC5Y 50 110 125 180
BNK 1004-2.5RRG2+180LC7Y
BNK 1004-2.5RRG0+230LC3Y
BNK 1004-2.5RRG0+230LC5Y 100 160 175 230
BNK 1004-2.5RRG2+230LC7Y
BNK 1004-2.5RRG0+280LC3Y
BNK 1004-2.5RRG0+280LC5Y 150 210 225 280
BNK 1004-2.5RRG2+280LC7Y
BNK 1004-2.5RRG0+330LC3Y
BNK 1004-2.5RRG0+330LC5Y 200 260 275 330
BNK 1004-2.5RRG2+330LC7Y
BNK 1004-2.5RRG0+380LC3Y
BNK 1004-2.5RRG0+380LC5Y 250 310 325 380
BNK 1004-2.5RRG2+380LC7Y
Note) For accuracy grades C3 and C5, clearance GT is also available as standard.

525
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


4- φ 4.5 through hole, φ 8 counter bore depth 4 Lead (mm) 4

M6 BCD (mm) 10.5


30° 30° (Greasing hole) Thread minor diameter
7.8
(mm)
Threading direction,
Rightward, 1
No. of threaded grooves
14 No. of circuits 2.5 turns × 1 row
42 Clearance symbol G0 GT G2
0.005 or 0.02 or
PC Axial clearance (mm) 0
D3 less less
6
Basic dynamic load rating
2.1 3.4 3.4
Ca (kN)
28 Basic static load rating
2.7 5.4 5.4
C0a (kN)
9.8×10-3
X-X arrow view Preload torque (N-m) — —
to 4.9×10-2
Spacer ball 1:1 None None
Rigidity value (N/m) 50 100
Circulation method Return pipe

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.02 0.009 0.008 0.008 0.01 0.008 0.15 0.32
0.035 0.012 0.01 0.011 0.02 0.018 0.15 0.32
0.04 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 0.32
0.03 0.009 0.008 0.008 0.01 0.008 0.15 0.32
0.04 0.012 0.01 0.011 0.02 0.018 0.15 0.32
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 0.32
0.03 0.009 0.008 0.008 0.012 0.008 0.15 0.32
0.04 0.012 0.01 0.011 0.023 0.018 0.15 0.32
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 0.32
0.04 0.009 0.008 0.008 0.012 0.008 0.15 0.32
0.05 0.012 0.01 0.011 0.023 0.018 0.15 0.32
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 0.32
0.04 0.009 0.008 0.008 0.012 0.008 0.15 0.32
0.05 0.012 0.01 0.011 0.023 0.018 0.15 0.32
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 0.32

526
BNK1010-1.5 Shaft diameter: 10; lead: 10
D E-F
H A 39 0
12 -0.25 J E-F

φ 26g6 -0.007
-0.020
29 10

φ 8h6 -0.009
X
φ 7.6 -0.08

φ 10 -0.002
-0.008
M10×1

0
0
φ 8 -0.004
-0.012

5
φ 46

φ 10

0.
0.

0.
C
2

C
φ 14

C
5
0.

0.
C

5
F R: 0.2 or less E
A
R: 0.2 or less
0.003 E-F I G X
+0.1 0.003 E-F
0.9 0 J E-F
7.9 +0.1
0 5 10
L1 8 10 30 15
10 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1010-1.5RRG0+240LC5Y
100 167 185 240
BNK 1010-1.5RRG2+240LC7Y
BNK 1010-1.5RRG0+290LC5Y
150 217 235 290
BNK 1010-1.5RRG2+290LC7Y
BNK 1010-1.5RRG0+340LC5Y
200 267 285 340
BNK 1010-1.5RRG2+340LC7Y
BNK 1010-1.5RRG0+390LC5Y
250 317 335 390
BNK 1010-1.5RRG2+390LC7Y
BNK 1010-1.5RRG0+440LC5Y
300 367 385 440
BNK 1010-1.5RRG2+440LC7Y
Note) For accuracy grade C5, clearance GT is also standardized.

527
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


4- φ 4.5 through hole, φ 8 counter bore depth 4
Lead (mm) 10
M6
BCD (mm) 10.5
30° 30° (Greasing hole)
Thread minor diameter
7.8
(mm)
Threading direction,
Rightward, 1
No. of threaded grooves
14
No. of circuits 1.5 turns × 1 row
42
Clearance symbol G0 GT G2
PC 0.005 or 0.02 or
D3 Axial clearance (mm) 0
6 less less
Basic dynamic load rating
1.3 2.1 2.1
Ca (kN)
28
Basic static load rating
1.6 3.1 3.1
C0a (kN)
X-X arrow view 9.8×10-3
Preload torque (N-m) — —
to 4.9×10-2
Spacer ball 1:1 None None
Rigidity value (N/m) 70 140
Circulation method Return pipe

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.04 0.012 0.01 0.011 0.02 0.018 0.17 0.5
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.17 0.5
0.04 0.012 0.01 0.011 0.023 0.018 0.17 0.5
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.17 0.5
0.05 0.012 0.01 0.011 0.023 0.018 0.17 0.5
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.17 0.5
0.05 0.012 0.01 0.011 0.025 0.02 0.17 0.5
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.17 0.5
0.065 0.012 0.01 0.011 0.025 0.02 0.17 0.5
0.08 0.02 0.014 0.014 Travel distance: 0.05/300 0.17 0.5

528
BNK1202-3 Shaft diameter: 12; lead: 2
0
12 -0.25

D G
22
H A
φ 19g6 -0.007 17 5
-0.020 J E-F
φ 7.6 -0.08

φ 8h6 -0.009
φ 10 -0.002
-0.008
0

0.5

0
φ 8 -0.004
-0.012

30°
C

5
0.

0.
2

C
φ 12

φ 14
φ 36
5

C
0.

0.
C

5
E
R: 0.2 or less A R: 0.2 or less M10×1
0.9 +0.1 5 10
0 X
7.9 +0.1 I G
0
J E-F 0.003 E-F
0.003 E-F
L1 4 10 30 15
10 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1202-3RRG0+154LC3Y
BNK 1202-3RRG0+154LC5Y 50 85 99 154
BNK 1202-3RRG2+154LC7Y
BNK 1202-3RRG0+204LC3Y
BNK 1202-3RRG0+204LC5Y 100 135 149 204
BNK 1202-3RRG2+204LC7Y
BNK 1202-3RRG0+254LC3Y
BNK 1202-3RRG0+254LC5Y 150 185 199 254
BNK 1202-3RRG2+254LC7Y
BNK 1202-3RRG0+304LC3Y
BNK 1202-3RRG0+304LC5Y 200 235 249 304
BNK 1202-3RRG2+304LC7Y
BNK 1202-3RRG0+354LC3Y
BNK 1202-3RRG0+354LC5Y 250 285 299 354
BNK 1202-3RRG2+354LC7Y
Note) A stainless steel type is also available for model BNK1202. When placing an order, add symbol “M” to the end of the model number.
(Example) BNK1202-3RRG0+154LC3Y M
                        Symbol for stainless steel type
For accuracy grades C3 and C5, clearance GT is also available as standard.

529
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 2
BCD (mm) 12.3
30° 30°
4- φ 4.5 through hole Thread minor diameter
11
(mm)
Threading direction,
Rightward, 1
No. of threaded grooves
28
PCD No. of circuits 1 turn × 3 rows
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
1.7 1.7 1.7
Ca (kN)
Basic static load rating
3.6 3.6 3.6
C0a (kN)
23
4.0×10-3
Preload torque (N-m) — —
X-X arrow view to 3.4×10-2
Spacer ball None None None
Rigidity value (N/m) 120
Circulation method Deflector

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.02 0.01 0.008 0.007 0.008 0.008 0.05 0.71
0.035 0.012 0.01 0.011 0.018 0.018 0.05 0.71
0.04 0.02 0.014 0.014 Travel distance: 0.05/300 0.05 0.71
0.03 0.01 0.008 0.007 0.01 0.008 0.05 0.71
0.04 0.012 0.01 0.011 0.02 0.018 0.05 0.71
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.05 0.71
0.03 0.01 0.008 0.007 0.01 0.008 0.05 0.71
0.04 0.012 0.01 0.011 0.02 0.018 0.05 0.71
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.05 0.71
0.04 0.01 0.008 0.007 0.012 0.008 0.05 0.71
0.05 0.012 0.01 0.011 0.023 0.018 0.05 0.71
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.05 0.71
0.04 0.01 0.008 0.007 0.012 0.008 0.05 0.71
0.05 0.012 0.01 0.011 0.023 0.018 0.05 0.71
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.05 0.71

530
BNK1205-2.5 Shaft diameter: 12; lead: 5
0
D E-F 12 -0.25
H A 40
30 10 J E-F

φ 30g6 -0.007
-0.020

φ 8h6 -0.009
X
φ 7.6 -0.08

φ 10 -0.002
-0.008
M10×1

0
0
φ 8 -0.004
-0.012

5
0.

0.

0.
2

C
φ 12

φ 14
φ 50

C
5
0.

0.
G
C

5
F E
R: 0.2 or less A

X R: 0.2 or less
0.003 E-F I G
0.003 E-F
+0.1 J E-F
0.9 0 5 10
+0.1
7.9 0 L1 5 10 30 15
10 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1205-2.5RRG0+180LC3Y
BNK 1205-2.5RRG0+180LC5Y 50 110 125 180
BNK 1205-2.5RRG2+180LC7Y
BNK 1205-2.5RRG0+230LC3Y
BNK 1205-2.5RRG0+230LC5Y 100 160 175 230
BNK 1205-2.5RRG2+230LC7Y
BNK 1205-2.5RRG0+280LC3Y
BNK 1205-2.5RRG0+280LC5Y 150 210 225 280
BNK 1205-2.5RRG2+280LC7Y
BNK 1205-2.5RRG0+330LC3Y
BNK 1205-2.5RRG0+330LC5Y 200 260 275 330
BNK 1205-2.5RRG2+330LC7Y
BNK 1205-2.5RRG0+380LC3Y
BNK 1205-2.5RRG0+380LC5Y 250 310 325 380
BNK 1205-2.5RRG2+380LC7Y
Note) For accuracy grades C3 and C5, clearance GT is also available as standard.

To download a desird data, search for 531


Finished Shaft Ends Precision Ball Screw

4- φ 4.5 through hole, φ 8 counter bore depth 4 Ball Screw Specifications


M6 Lead (mm) 5
30° 30° (Greasing hole) BCD (mm) 12.3
Thread minor diameter
9.6
(mm)
Threading direction,
Rightward, 1
15 No. of threaded grooves
No. of circuits 2.5 turns × 1 row
45
Clearance symbol G0 GT G2
PC 0.005 or 0.02 or
D4 Axial clearance (mm) 0
0 less less
Basic dynamic load rating
2.3 3.7 3.7
32 Ca (kN)
Basic static load rating
3.2 6.4 6.4
C0a (kN)
X-X arrow view
9.8×10-3
Preload torque (N-m) — —
to 4.9×10-2
Spacer ball 1:1 None None
Rigidity value (N/m) 60 120
Circulation method Return pipe

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.02 0.009 0.008 0.008 0.01 0.008 0.22 0.61
0.035 0.012 0.01 0.011 0.02 0.018 0.22 0.61
0.04 0.02 0.014 0.014 Travel distance: 0.05/300 0.22 0.61
0.03 0.009 0.008 0.008 0.01 0.008 0.22 0.61
0.04 0.012 0.01 0.011 0.02 0.018 0.22 0.61
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.22 0.61
0.03 0.009 0.008 0.008 0.012 0.008 0.22 0.61
0.04 0.012 0.01 0.011 0.023 0.018 0.22 0.61
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.22 0.61
0.04 0.009 0.008 0.008 0.012 0.008 0.22 0.61
0.05 0.012 0.01 0.011 0.023 0.018 0.22 0.61
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.22 0.61
0.04 0.009 0.008 0.008 0.012 0.008 0.22 0.61
0.05 0.012 0.01 0.011 0.023 0.018 0.22 0.61
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.22 0.61

532
BNK1208-2.6 Shaft diameter: 12; lead: 8

D G H A 0
12 -0.25 J E-F
46

φ 29g6 -0.007
-0.020
J E-F
36 10 E

φ 8h6 -0.009
F

φ 10 -0.002
-0.008
φ 7.6 -0.08

0
0
φ 8 -0.004
-0.012

M10×1
A

φ 14
C

R0.5
0.

G
2

φ 12
φ 50
R: 0.2 or less

C
C
5

0.
0.

0.
10

5
C

5
0.
0.9 +0.1 R: 0.2 or less

2
0 5
X
7.9 +0.1
0
I G
0.003 E-F
0.003 E-F L1 5 10 30 15
10 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1208-2.6RRG2+180LC7Y 50 110 125 180
BNK 1208-2.6RRG2+230LC7Y 100 160 175 230
BNK 1208-2.6RRG2+280LC7Y 150 210 225 280
BNK 1208-2.6RRG2+330LC7Y 200 260 275 330
BNK 1208-2.6RRG2+380LC7Y 250 310 325 380

533
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 8
4- φ 4.5 through hole, φ 8 counter bore depth 4.5 BCD (mm) 12.65
30° 30° Thread minor diameter
9.7
M6 (mm)
(Greasing hole) Threading direction,
Rightward, 1
No. of threaded grooves
No. of circuits 2.6 turns × 1 row
15
Clearance symbol G2
45
Axial clearance (mm) 0.02 or less
PC Basic dynamic load rating
D4 4.7
0 Ca (kN)
Basic static load rating
7.5
32 C0a (kN)
X-X arrow view Preload torque (N-m) —
Spacer ball None
Rigidity value (N/m) 127
Circulation method Return pipe

Unit: mm

Runout of the
Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Lead angle accuracy mass mass
surface
D H I J kg kg/m
0.04 0.02 0.014 0.014 Travel distance: 0.05/300 0.269 0.64
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.269 0.64
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.269 0.64
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.269 0.64
0.065 0.02 0.014 0.014 Travel distance: 0.05/300 0.269 0.64

534
BNK1402-3 Shaft diameter: 14; lead: 2
0
12 -0.25
D G
H A 23 J E-F

φ 21g6 -0.007
-0.020
17 6

φ 10h6 -0.009
φ 9.6 -0.09

X
M12×1

φ 12 -0.003
-0.011
φ 10 -0.004
-0.012

0
0.5
C

5
30°

0.
0.

C
2

φ 15
φ 40

φ 14

C
5

G
0.

0.
R: 0.2 or less
C

5
F R: 0.2 or less E
A 10
+0.14
1.15 0 5
+0.1 I G X
9.15 0
0.004 E-F
J E-F
0.004 E-F
L1 4 10 30 15
22 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1402-3RRG0+166LC3Y
BNK 1402-3RRG0+166LC5Y 50 85 99 166
BNK 1402-3RRG2+166LC7Y
BNK 1402-3RRG0+216LC3Y
BNK 1402-3RRG0+216LC5Y 100 135 149 216
BNK 1402-3RRG2+216LC7Y
BNK 1402-3RRG0+266LC3Y
BNK 1402-3RRG0+266LC5Y 150 185 199 266
BNK 1402-3RRG2+266LC7Y
BNK 1402-3RRG0+316LC3Y
BNK 1402-3RRG0+316LC5Y 200 235 249 316
BNK 1402-3RRG2+316LC7Y
BNK 1402-3RRG0+416LC3Y
BNK 1402-3RRG0+416LC5Y 300 335 349 416
BNK 1402-3RRG2+416LC7Y
Note) A stainless steel type is also available for model BNK1402. When placing an order, add symbol “M” to the end of the model number.
(Example) BNK1402-3RRG0+166LC3Y M
                        Symbol for stainless steel type
For accuracy grades C3 and C5, clearance GT is also available as standard.

535
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 2
BCD (mm) 14.3
30° 30° 4- φ 5.5 through hole Thread minor diameter
13
(mm)
1 Threading direction,
D3 Rightward, 1
PC No. of threaded grooves
No. of circuits 1 turn × 3 rows
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
1.8 1.8 1.8
Ca (kN)
26
Basic static load rating
4.3 4.3 4.3
C0a (kN)
X-X arrow view 4.9×10-3
Preload torque (N-m) — —
to 4.9×10-2
Spacer ball None None None
Rigidity value (N/m) 140
Circulation method Deflector

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.02 0.01 0.008 0.009 0.008 0.008 0.15 1.0
0.025 0.012 0.01 0.012 0.018 0.018 0.15 1.0
0.04 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 1.0
0.025 0.01 0.008 0.009 0.01 0.008 0.15 1.0
0.03 0.012 0.01 0.012 0.02 0.018 0.15 1.0
0.045 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 1.0
0.025 0.01 0.008 0.009 0.01 0.008 0.15 1.0
0.03 0.012 0.01 0.012 0.02 0.018 0.15 1.0
0.045 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 1.0
0.03 0.01 0.008 0.009 0.012 0.008 0.15 1.0
0.04 0.012 0.01 0.012 0.023 0.018 0.15 1.0
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 1.0
0.04 0.01 0.008 0.009 0.013 0.01 0.15 1.0
0.05 0.012 0.01 0.012 0.025 0.02 0.15 1.0
0.06 0.02 0.014 0.014 Travel distance: 0.05/300 0.15 1.0

536
BNK1404-3 Shaft diameter: 14; lead: 4
0
12 -0.25
D G
H A 33 J E-F

φ 26g6 -0.007
-0.020
27 6

φ 10h6 -0.009
φ 9.6 -0.09

X
M12×1

φ 12 -0.003
-0.011
φ 10 -0.004
-0.012

0
0.5
C

5
30°

0.
0.

C
2

φ 45

φ 14

φ 15
5

C
G
0.

0.
R: 0.2 or less
C

5
F R: 0.2 or less E
A 10
+0.14
1.15 0 5
+0.1 I G X
9.15 0
0.004 E-F
J E-F
0.004 E-F
L1 5 10 30 15
22 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1404-3RRG0+230LC3Y
BNK 1404-3RRG0+230LC5Y 100 148 163 230
BNK 1404-3RRG2+230LC7Y
BNK 1404-3RRG0+280LC3Y
BNK 1404-3RRG0+280LC5Y 150 198 213 280
BNK 1404-3RRG2+280LC7Y
BNK 1404-3RRG0+330LC3Y
BNK 1404-3RRG0+330LC5Y 200 248 263 330
BNK 1404-3RRG2+330LC7Y
BNK 1404-3RRG0+430LC3Y
BNK 1404-3RRG0+430LC5Y 300 348 363 430
BNK 1404-3RRG2+430LC7Y
BNK 1404-3RRG0+530LC3Y
BNK 1404-3RRG0+530LC5Y 400 448 463 530
BNK 1404-3RRG2+530LC7Y
Note) A stainless steel type is also available for model BNK1404. When placing an order, add symbol “M” to the end of the model number.
(Example) BNK1404-3RRG0+230LC3Y M
                        Symbol for stainless steel type
For accuracy grades C3 and C5, clearance GT is also available as standard.

537
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


Lead (mm) 4
BCD (mm) 14.65
30° 30°
4- φ 5.5 through hole Thread minor diameter
12.2
(mm)
6 Threading direction,
D3 No. of threaded grooves
Rightward, 1
PC
No. of circuits 1 turn × 3 rows
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
4.2 4.2 4.2
Ca (kN)
28
Basic static load rating
7.6 7.6 7.6
C0a (kN)
X-X arrow view
9.8×10-3
Preload torque (N-m) — —
to 6.9×10-2
Spacer ball None None None
Rigidity value (N/m) 190
Circulation method Deflector

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.025 0.01 0.008 0.009 0.01 0.008 0.13 0.8
0.03 0.012 0.01 0.012 0.02 0.018 0.13 0.8
0.045 0.02 0.014 0.014 Travel distance: 0.05/300 0.13 0.8
0.025 0.01 0.008 0.009 0.01 0.008 0.13 0.8
0.03 0.012 0.01 0.012 0.02 0.018 0.13 0.8
0.045 0.02 0.014 0.014 Travel distance: 0.05/300 0.13 0.8
0.03 0.01 0.008 0.009 0.012 0.008 0.13 0.8
0.04 0.012 0.01 0.012 0.023 0.018 0.13 0.8
0.055 0.02 0.014 0.014 Travel distance: 0.05/300 0.13 0.8
0.04 0.01 0.008 0.009 0.013 0.01 0.13 0.8
0.05 0.012 0.01 0.012 0.025 0.02 0.13 0.8
0.06 0.02 0.014 0.014 Travel distance: 0.05/300 0.13 0.8
0.045 0.01 0.008 0.009 0.015 0.01 0.13 0.8
0.055 0.012 0.01 0.012 0.027 0.02 0.13 0.8
0.075 0.02 0.014 0.014 Travel distance: 0.05/300 0.13 0.8

538
BNK1408-2.5 Shaft diameter: 14; lead: 8

46 D E-F
0
H A 35 11 12 -0.25 J E-F
5

φ 34g6 -0.009
-0.025

φ 10h6 -0.009
X
φ 9.6 -0.09

φ 12 -0.003
-0.011

0
φ 10 -0.004
-0.012

M12×1
0

5
0.

0.

0.
5

C
φ 14
φ 57

φ 15

C
5
0.

0.
G
C

5
F A E
R: 0.2 or less
R: 0.2 or less
0.004 E-F I X
G
+0.14
0.004 E-F
1.15 0 J E-F
+0.1
9.15 0 5 10
L1 5 10 30 15
22 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1408-2.5RRG0+321LC5Y
150 239 254 321
BNK 1408-2.5RRG2+321LC7Y
BNK 1408-2.5RRG0+371LC5Y
200 289 304 371
BNK 1408-2.5RRG2+371LC7Y
BNK 1408-2.5RRG0+421LC5Y
250 339 354 421
BNK 1408-2.5RRG2+421LC7Y
BNK 1408-2.5RRG0+471LC5Y
300 389 404 471
BNK 1408-2.5RRG2+471LC7Y
BNK 1408-2.5RRG0+521LC5Y
350 439 454 521
BNK 1408-2.5RRG2+521LC7Y
BNK 1408-2.5RRG0+571LC5Y
400 489 504 571
BNK 1408-2.5RRG2+571LC7Y
BNK 1408-2.5RRG0+621LC5Y
450 539 554 621
BNK 1408-2.5RRG2+621LC7Y
BNK 1408-2.5RRG0+671LC5Y
500 589 604 671
BNK 1408-2.5RRG2+671LC7Y
BNK 1408-2.5RRG0+721LC5Y
550 639 654 721
BNK 1408-2.5RRG2+721LC7Y
BNK 1408-2.5RRG0+771LC5Y
600 689 704 771
BNK 1408-2.5RRG2+771LC7Y
BNK 1408-2.5RRG0+871LC5Y
700 789 804 871
BNK 1408-2.5RRG2+871LC7Y
Note) For accuracy grade C5, clearance GT is also standardized.
Plug the unused oil hole before using the product.

539
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


4- φ 5.5 through hole, φ 9.5 counter bore depth 5.5 Lead (mm) 8
M6 BCD (mm) 14.75
30° 30°
(Greasing hole) Thread minor diameter
11.2
(mm)
Threading direction,
Rightward, 1
No. of threaded grooves
17
50 No. of circuits 2.5 turns × 1 row
PC Clearance symbol G0 GT G2
D4
5 0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
34 4.3 6.9 6.9
Ca (kN)
Basic static load rating
5.8 11.5 11.5
X-X arrow view C0a (kN)
2×10-2
Preload torque (N-m) — —
to 7.8×10-2
Spacer ball 1:1 None None
Rigidity value (N/m) 80 150
Circulation method Return pipe

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.035 0.015 0.011 0.012 0.023 0.018 0.29 0.84
0.055 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.035 0.015 0.011 0.012 0.023 0.018 0.29 0.84
0.055 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.04 0.015 0.011 0.012 0.025 0.02 0.29 0.84
0.06 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.04 0.015 0.011 0.012 0.025 0.02 0.29 0.84
0.06 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.05 0.015 0.011 0.012 0.027 0.02 0.29 0.84
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.05 0.015 0.011 0.012 0.027 0.02 0.29 0.84
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.05 0.015 0.011 0.012 0.03 0.023 0.29 0.84
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.065 0.015 0.011 0.012 0.03 0.023 0.29 0.84
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.065 0.015 0.011 0.012 0.035 0.025 0.29 0.84
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.065 0.015 0.011 0.012 0.035 0.025 0.29 0.84
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84
0.085 0.015 0.011 0.012 0.035 0.025 0.29 0.84
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.29 0.84

540
BNK1510-5.6 Shaft diameter: 15; lead: 10
D E-F
44
H A 0
12 -0.25
24 10 10 J E-F

φ 34g6 -0.009
-0.025

φ 10h6 -0.009
φ 9.6 -0.09 X

φ 12 -0.003
-0.011

0
φ 10 -0.004
-0.012

M12×1
0

5
2

0.
0.

C
C
φ 15
φ 57

φ 15
φ 34
G
5

C
0.

0.
F E
C

5
R: 0.2 or less
X R: 0.2 or less
0.004 E-F I G
+0.14 0.004 E-F
1.15 0 J E-F
+0.1
9.15 0 5 10
L1 5 10 30 15
22 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1510-5.6G0+321LC5Y
150 239 254 321
BNK 1510-5.6G2+321LC7Y
BNK 1510-5.6G0+371LC5Y
200 289 304 371
BNK 1510-5.6G2+371LC7Y
BNK 1510-5.6G0+421LC5Y
250 339 354 421
BNK 1510-5.6G2+421LC7Y
BNK 1510-5.6G0+471LC5Y
300 389 404 471
BNK 1510-5.6G2+471LC7Y
BNK 1510-5.6G0+521LC5Y
350 439 454 521
BNK 1510-5.6G2+521LC7Y
BNK 1510-5.6G0+571LC5Y
400 489 504 571
BNK 1510-5.6G2+571LC7Y
BNK 1510-5.6G0+621LC5Y
450 539 554 621
BNK 1510-5.6G2+621LC7Y
BNK 1510-5.6G0+671LC5Y
500 589 604 671
BNK 1510-5.6G2+671LC7Y
BNK 1510-5.6G0+721LC5Y
550 639 654 721
BNK 1510-5.6G2+721LC7Y
BNK 1510-5.6G0+771LC5Y
600 689 704 771
BNK 1510-5.6G2+771LC7Y
BNK 1510-5.6G0+871LC5Y
700 789 804 871
BNK 1510-5.6G2+871LC7Y
BNK 1510-5.6G0+971LC5Y
800 889 904 971
BNK 1510-5.6G2+971LC7Y
Note) For accuracy grade C5, clearance GT is also standardized.
541
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


4- φ 5.5 through hole, φ 9.5 counter bore depth 5.5
M6×0.75 Lead (mm) 10
30° 30°
(Greasing hole) BCD (mm) 15.75
Thread minor diameter
12.5
(mm)
Threading direction,
12.5 Rightward, 2
50 No. of threaded grooves
PC No. of circuits 2.8 turns × 2 rows
D4
5 Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
34 less less
Basic dynamic load rating
X-X arrow view 9 14.3 14.3
Ca (kN)
Basic static load rating
13.9 27.9 27.9
C0a (kN)
2×10-2
Preload torque (N-m) — —
to 9.8×10-2
Spacer ball 1:1 None None
Rigidity value (N/m) 190 350
Circulation method End cap

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.035 0.015 0.011 0.012 0.023 0.018 0.22 0.76
0.055 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.035 0.015 0.011 0.012 0.023 0.018 0.22 0.76
0.055 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.04 0.015 0.011 0.012 0.025 0.02 0.22 0.76
0.06 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.04 0.015 0.011 0.012 0.025 0.02 0.22 0.76
0.06 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.05 0.015 0.011 0.012 0.027 0.02 0.22 0.76
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.05 0.015 0.011 0.012 0.027 0.02 0.22 0.76
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.05 0.015 0.011 0.012 0.03 0.023 0.22 0.76
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.065 0.015 0.011 0.012 0.03 0.023 0.22 0.76
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.065 0.015 0.011 0.012 0.035 0.025 0.22 0.76
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.065 0.015 0.011 0.012 0.035 0.025 0.22 0.76
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.085 0.015 0.011 0.012 0.035 0.025 0.22 0.76
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76
0.085 0.015 0.011 0.012 0.04 0.027 0.22 0.76
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.22 0.76

542
BNK1520-3 Shaft diameter: 15; lead: 20
45 D E-F
H A 28 10 7 0
12 -0.25 J E-F

φ 32g6 -0.009
-0.025
5

φ 10h6 -0.009
X
φ 9.6 -0.09

φ 12 -0.003
-0.011

0
φ 10 -0.004
-0.012

M12×1
C

φ 15 0.2

5
C

0.

0.
0.

C
5

φ 15
φ 57
φ 32

C
0.
F A E G

5
R: 0.2 or less
X R: 0.2 or less
0.004 E-F I G
J E-F 0.004 E-F
+0.14
1.15 0
+0.1
9.15 0 5 10
L1 8 10 30 15
22 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1520-3G0+321LC5Y
150 236 254 321
BNK 1520-3G2+321LC7Y
BNK 1520-3G0+371LC5Y
200 286 304 371
BNK 1520-3G2+371LC7Y
BNK 1520-3G0+421LC5Y
250 336 354 421
BNK 1520-3G2+421LC7Y
BNK 1520-3G0+471LC5Y
300 386 404 471
BNK 1520-3G2+471LC7Y
BNK 1520-3G0+521LC5Y
350 436 454 521
BNK 1520-3G2+521LC7Y
BNK 1520-3G0+571LC5Y
400 486 504 571
BNK 1520-3G2+571LC7Y
BNK 1520-3G0+621LC5Y
450 536 554 621
BNK 1520-3G2+621LC7Y
BNK 1520-3G0+671LC5Y
500 586 604 671
BNK 1520-3G2+671LC7Y
BNK 1520-3G0+721LC5Y
550 636 654 721
BNK 1520-3G2+721LC7Y
BNK 1520-3G0+771LC5Y
600 686 704 771
BNK 1520-3G2+771LC7Y
BNK 1520-3G0+871LC5Y
700 786 804 871
BNK 1520-3G2+871LC7Y
BNK 1520-3G0+971LC5Y
800 886 904 971
BNK 1520-3G2+971LC7Y
Note) For accuracy grade C5, clearance GT is also standardized.
543
Finished Shaft Ends Precision Ball Screw

4- φ 5.5 through hole, φ 9.5 counter bore depth 5.5


Ball Screw Specifications
M6
(Greasing hole) Lead (mm) 20
30° 30° BCD (mm) 15.75
Thread minor diameter
12.5
(mm)
Threading direction,
Rightward, 2
50 No. of threaded grooves
PC No. of circuits 1.5 turns × 2 rows
D4
5
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
34 less less
Basic dynamic load rating
X-X arrow view 5.1 8 8
Ca (kN)
Basic static load rating
7.9 15.8 15.8
C0a (kN)
2×10-2
Preload torque (N-m) — —
to 8.8×10-2
Spacer ball 1:1 None None
Rigidity value (N/m) 110 200
Circulation method End cap

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.035 0.015 0.011 0.012 0.023 0.018 0.32 1.05
0.055 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.035 0.015 0.011 0.012 0.023 0.018 0.32 1.05
0.055 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.04 0.015 0.011 0.012 0.025 0.02 0.32 1.05
0.06 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.04 0.015 0.011 0.012 0.025 0.02 0.32 1.05
0.06 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.05 0.015 0.011 0.012 0.027 0.02 0.32 1.05
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.05 0.015 0.011 0.012 0.027 0.02 0.32 1.05
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.05 0.015 0.011 0.012 0.03 0.023 0.32 1.05
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.065 0.015 0.011 0.012 0.03 0.023 0.32 1.05
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.065 0.015 0.011 0.012 0.035 0.025 0.32 1.05
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.065 0.015 0.011 0.012 0.035 0.025 0.32 1.05
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.085 0.015 0.011 0.012 0.035 0.025 0.32 1.05
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05
0.085 0.015 0.011 0.012 0.04 0.027 0.32 1.05
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.32 1.05

544
BNK1616-3.6 Shaft diameter: 16; lead: 16
0
D E-F 12 -0.25
H A 42
J E-F

φ 32g6 -0.009
-0.025
23 10 9

φ 10h6 -0.009
φ 9.6 -0.09 X

φ 12 -0.003
-0.011

0
φ 10 -0.004
-0.012

C M12×1

φ 15 0.2

5
0.

0.
5

C
φ 57

φ 16
φ 32
5

C
G
0.

0.
E
C

F A

5
R: 0.2 or less
X R: 0.2 or less
0.004 E-F I G
0.004 E-F
+0.14
1.15 0 J E-F
+0.1
9.15 0 5 10
L1 10 10 30 15
22 L2 45
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 1616-3.6G0+321LC5Y
150 234 254 321
BNK 1616-3.6G2+321LC7Y
BNK 1616-3.6G0+371LC5Y
200 284 304 371
BNK 1616-3.6G2+371LC7Y
BNK 1616-3.6G0+421LC5Y
250 334 354 421
BNK 1616-3.6G2+421LC7Y
BNK 1616-3.6G0+471LC5Y
300 384 404 471
BNK 1616-3.6G2+471LC7Y
BNK 1616-3.6G0+521LC5Y
350 434 454 521
BNK 1616-3.6G2+521LC7Y
BNK 1616-3.6G0+571LC5Y
400 484 504 571
BNK 1616-3.6G2+571LC7Y
BNK 1616-3.6G0+621LC5Y
450 534 554 621
BNK 1616-3.6G2+621LC7Y
BNK 1616-3.6G0+671LC5Y
500 584 604 671
BNK 1616-3.6G2+671LC7Y
BNK 1616-3.6G0+721LC5Y
550 634 654 721
BNK 1616-3.6G2+721LC7Y
BNK 1616-3.6G0+771LC5Y
600 684 704 771
BNK 1616-3.6G2+771LC7Y
BNK 1616-3.6G0+871LC5Y
700 784 804 871
BNK 1616-3.6G2+871LC7Y
BNK 1616-3.6G0+971LC5Y
800 884 904 971
BNK 1616-3.6G2+971LC7Y
Note) For accuracy grade C5, clearance GT is also standardized.
545
Finished Shaft Ends Precision Ball Screw

Ball Screw Specifications


4- φ 5.5 through hole, φ 9.5 counter bore depth 5.5
M6×0.75 Lead (mm) 16
30° 30°
(Greasing hole) BCD (mm) 16.65
Thread minor diameter
13.7
(mm)
Threading direction,
12.5 Rightward, 2
50 No. of threaded grooves
PC No. of circuits 1.8 turns × 2 rows
D45
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
34 less less
Basic dynamic load rating
X-X arrow view 4.4 7.1 7.1
Ca (kN)
Basic static load rating
7.2 14.3 14.3
C0a (kN)
2×10-2
Preload torque (N-m) — —
to 9.8×10-2
Spacer ball 1:1 None None
Rigidity value (N/m) 120 230
Circulation method End cap

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.035 0.015 0.011 0.012 0.023 0.018 0.2 1.25
0.055 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.035 0.015 0.011 0.012 0.023 0.018 0.2 1.25
0.055 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.04 0.015 0.011 0.012 0.025 0.02 0.2 1.25
0.06 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.04 0.015 0.011 0.012 0.025 0.02 0.2 1.25
0.06 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.05 0.015 0.011 0.012 0.027 0.02 0.2 1.25
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.05 0.015 0.011 0.012 0.027 0.02 0.2 1.25
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.05 0.015 0.011 0.012 0.03 0.023 0.2 1.25
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.065 0.015 0.011 0.012 0.03 0.023 0.2 1.25
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.065 0.015 0.011 0.012 0.035 0.025 0.2 1.25
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.065 0.015 0.011 0.012 0.035 0.025 0.2 1.25
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.085 0.015 0.011 0.012 0.035 0.025 0.2 1.25
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25
0.085 0.015 0.011 0.012 0.04 0.027 0.2 1.25
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.2 1.25

546
BNK2010-2.5 Shaft diameter: 20; lead: 10
D E-F
54
0
H A 41 13 17 -0.25
J E-F

-0.009
-0.025
6
X

-0.011
-0.11

φ 46g6

φ 15 -0.004
-0.012
0
-0.004
-0.012

0
φ 14.3

M15×1

φ 12h6
C

φ 19.5 0.3
0.

5
φ 15

0.
3

C
φ 74

φ 20

C
5

0.
G
0.

5
C

F A E
R: 0.2 or less
R: 0.2 or less
0.004 E-F I G X
0.004 E-F
+0.14
1.150 J E-F
+0.1
10.15 0 5 15
L1 10 15 40 20
25 L2 60
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 2010-2.5RRG0+499LC5Y
300 389 414 499
BNK 2010-2.5RRG2+499LC7Y
BNK 2010-2.5RRG0+599LC5Y
400 489 514 599
BNK 2010-2.5RRG2+599LC7Y
BNK 2010-2.5RRG0+699LC5Y
500 589 614 699
BNK 2010-2.5RRG2+699LC7Y
BNK 2010-2.5RRG0+799LC5Y
600 689 714 799
BNK 2010-2.5RRG2+799LC7Y
BNK 2010-2.5RRG0+899LC5Y
700 789 814 899
BNK 2010-2.5RRG2+899LC7Y
BNK 2010-2.5RRG0+999LC5Y
800 889 914 999
BNK 2010-2.5RRG2+999LC7Y
BNK 2010-2.5RRG0+1099LC5Y
900 989 1014 1099
BNK 2010-2.5RRG2+1099LC7Y
BNK 2010-2.5RRG0+1199LC5Y
1000 1089 1114 1199
BNK 2010-2.5RRG2+1199LC7Y
BNK 2010-2.5RRG0+1299LC5Y
1100 1189 1214 1299
BNK 2010-2.5RRG2+1299LC7Y
Note) For accuracy grade C5, clearance GT is also standardized.
Plug the unused oil hole before using the product.

547
Finished Shaft Ends Precision Ball Screw

4- φ 6.6 through hole, φ 11 counter bore depth 6.5


Ball Screw Specifications
M6 Lead (mm) 10
30° 30°
(Greasing hole) BCD (mm) 21
Thread minor diameter
16.4
(mm)
24 Threading direction,
Rightward, 1
No. of threaded grooves
66
PC No. of circuits 2.5 turns × 1 row
D59
Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
46 Basic dynamic load rating
7 11.1 11.1
Ca (kN)
X-X arrow view
Basic static load rating
11 22 22
C0a (kN)
2×10-2
Preload torque (N-m) — —
to 9.8×10-2
Spacer ball 1:1 None None
Rigidity value (N/m) 110 210
Circulation method Return pipe

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.04 0.015 0.011 0.012 0.025 0.02 0.58 1.81
0.06 0.03 0.018 0.014 Travel distance: 0.05/300 0.58 1.81
0.05 0.015 0.011 0.012 0.027 0.02 0.58 1.81
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.58 1.81
0.065 0.015 0.011 0.012 0.03 0.023 0.58 1.81
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.58 1.81
0.065 0.015 0.011 0.012 0.035 0.025 0.58 1.81
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.58 1.81
0.085 0.015 0.011 0.012 0.035 0.025 0.58 1.81
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.58 1.81
0.085 0.015 0.011 0.012 0.04 0.027 0.58 1.81
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.58 1.81
0.11 0.015 0.011 0.012 0.04 0.027 0.58 1.81
0.15 0.03 0.018 0.014 Travel distance: 0.05/300 0.58 1.81
0.11 0.015 0.011 0.012 0.046 0.03 0.58 1.81
0.15 0.03 0.018 0.014 Travel distance: 0.05/300 0.58 1.81
0.15 0.015 0.011 0.012 0.046 0.03 0.58 1.81
0.19 0.03 0.018 0.014 Travel distance: 0.05/300 0.58 1.81

548
BNK2020-3.6 Shaft diameter: 20; lead: 20
D E-F
52 0
H A 17 -0.25
31 10 11
J E-F

φ 39g6 -0.009
-0.025
X

φ 12h6 -0.011
φ 14.3 -0.11

φ 15 -0.004
-0.012
0

0
φ 15 -0.004
-0.012

M15×1
C

φ 19.5 0.3
0.

5
0.
3

C
φ 39
φ 74

φ 20

C
5

0.
G
0.

5
C

F A E
R: 0.2 or less
R: 0.2 or less
0.004 E-F X
I G 0.004 E-F
+0.14
1.15 0 J E-F
+0.1
10.15 0 5 15
L1 10 15 40 20
25 L2 60
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 2020-3.6G0+520LC5Y
300 410 435 520
BNK 2020-3.6G2+520LC7Y
BNK 2020-3.6G0+620LC5Y
400 510 535 620
BNK 2020-3.6G2+620LC7Y
BNK 2020-3.6G0+720LC5Y
500 610 635 720
BNK 2020-3.6G2+720LC7Y
BNK 2020-3.6G0+820LC5Y
600 710 735 820
BNK 2020-3.6G2+820LC7Y
BNK 2020-3.6G0+920LC5Y
700 810 835 920
BNK 2020-3.6G2+920LC7Y
BNK 2020-3.6G0+1020LC5Y
800 910 935 1020
BNK 2020-3.6G2+1020LC7Y
BNK 2020-3.6G0+1120LC5Y
900 1010 1035 1120
BNK 2020-3.6G2+1120LC7Y
BNK 2020-3.6G0+1220LC5Y
1000 1110 1135 1220
BNK 2020-3.6G2+1220LC7Y
BNK 2020-3.6G0+1320LC5Y
1100 1210 1235 1320
BNK 2020-3.6G2+1320LC7Y
Note) For accuracy grade C5, clearance GT is also standardized.

549
Finished Shaft Ends Precision Ball Screw

4- φ 6.6 through hole, φ 11 counter bore depth 6.5 Ball Screw Specifications
M6×0.75 Lead (mm) 20
30° 30° (Greasing hole)
BCD (mm) 20.75
Thread minor diameter
17.5
(mm)
Threading direction,
Rightward, 2
15.5 No. of threaded grooves
66 No. of circuits 1.8 turns × 2 rows
PC
D5
9 Clearance symbol G0 GT G2
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
46 7 11.1 11.1
Ca (kN)
X-X arrow view Basic static load rating
12.3 24.7 24.7
C0a (kN)
2×10-2
Preload torque (N-m) — —
to 9.8×10-2
Spacer ball 1:1 None None
Rigidity value (N/m) 160 290
Circulation method End cap

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.05 0.015 0.011 0.012 0.027 0.02 0.39 2.04
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.39 2.04
0.05 0.015 0.011 0.012 0.03 0.023 0.39 2.04
0.075 0.03 0.018 0.014 Travel distance: 0.05/300 0.39 2.04
0.065 0.015 0.011 0.012 0.03 0.023 0.39 2.04
0.09 0.03 0.018 0.014 Travel distance: 0.05/300 0.39 2.04
0.085 0.015 0.011 0.012 0.035 0.025 0.39 2.04
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.39 2.04
0.085 0.015 0.011 0.012 0.04 0.027 0.39 2.04
0.12 0.03 0.018 0.014 Travel distance: 0.05/300 0.39 2.04
0.11 0.015 0.011 0.012 0.04 0.027 0.39 2.04
0.15 0.03 0.018 0.014 Travel distance: 0.05/300 0.39 2.04
0.11 0.015 0.011 0.012 0.046 0.03 0.39 2.04
0.15 0.03 0.018 0.014 Travel distance: 0.05/300 0.39 2.04
0.11 0.015 0.011 0.012 0.046 0.03 0.39 2.04
0.15 0.03 0.018 0.014 Travel distance: 0.05/300 0.39 2.04
0.15 0.015 0.011 0.012 0.046 0.03 0.39 2.04
0.19 0.03 0.018 0.014 Travel distance: 0.05/300 0.39 2.04

550
BNK2520-3.6 Shaft diameter: 25; lead: 20
D E-F
53
H A 0
22 -0.35
30 12 11

φ 47g6 -0.009
-0.025
6 J E-F
X

φ 15h6 -0.011
φ 20 -0.005
-0.014
φ 19 -0.21
φ 20 -0.005
-0.014

0
M20×1
0

3
C

0.

5
0.
0.

0.
3

C
5

C
φ 25
φ 47
φ 74

φ 25

C
G

0.
5
F A E
R: 0.2 or less
R: 0.2 or less
I G X
0.004 E-F 0.004 E-F
J E-F
+0.14
1.35 0 10 16
+0.1
15.35 0 L1 10 20 53 27
31 L2 80
L3

Screw shaft length


Model No. Stroke
L1 L2 L3
BNK 2520-3.6G0+751LC5Y
500 610 640 751
BNK 2520-3.6G2+751LC7Y
BNK 2520-3.6G0+851LC5Y
600 710 740 851
BNK 2520-3.6G2+851LC7Y
BNK 2520-3.6G0+1051LC5Y
800 910 940 1051
BNK 2520-3.6G2+1051LC7Y
BNK 2520-3.6G0+1251LC5Y
1000 1110 1140 1251
BNK 2520-3.6G2+1251LC7Y
BNK 2520-3.6G0+1451LC5Y
1200 1310 1340 1451
BNK 2520-3.6G2+1451LC7Y
BNK 2520-3.6G0+1651LC5Y
1400 1510 1540 1651
BNK 2520-3.6G2+1651LC7Y
BNK 2520-3.6G0+1851LC5Y
1600 1710 1740 1851
BNK 2520-3.6G2+1851LC7Y
Note) For accuracy grade C5, clearance GT is also standardized.

551
Finished Shaft Ends Precision Ball Screw

4- φ 6.6 through hole, φ 11 counter bore depth 6.5


M6 Ball Screw Specifications
(Greasing hole) Lead (mm) 20
30° 30°
BCD (mm) 26
Thread minor diameter
21.9
(mm)
Threading direction,
Rightward, 2
No. of threaded grooves
66
No. of circuits 1.8 turns × 2 rows
PC
D6 Clearance symbol G0 GT G2
0
0.005 or 0.02 or
Axial clearance (mm) 0
less less
Basic dynamic load rating
49 10.5 16.7 16.7
Ca (kN)
Basic static load rating
19 38 38
X-X arrow view C0a (kN)
4.9×10-2
Preload torque (N-m) — —
to 2.2×10-1
Spacer ball 1:1 None None
Rigidity value (N/m) 190 360
Circulation method End cap

Unit: mm

Runout of the Lead angle accuracy


Runout of the Runout of the Flange Nut Shaft
thread groove
screw shaft axis nut circumference perpendicularity Representative mass mass
surface
travel distance Fluctuation
D H I J error kg kg/m
0.055 0.015 0.011 0.013 0.03 0.023 0.53 3.03
0.07 0.03 0.018 0.02 Travel distance: 0.05/300 0.53 3.03
0.065 0.015 0.011 0.013 0.035 0.025 0.53 3.03
0.085 0.03 0.018 0.02 Travel distance: 0.05/300 0.53 3.03
0.085 0.015 0.011 0.013 0.04 0.027 0.53 3.03
0.1 0.03 0.018 0.02 Travel distance: 0.05/300 0.53 3.03
0.11 0.015 0.011 0.013 0.046 0.03 0.53 3.03
0.13 0.03 0.018 0.02 Travel distance: 0.05/300 0.53 3.03
0.11 0.015 0.011 0.013 0.054 0.035 0.53 3.03
0.13 0.03 0.018 0.02 Travel distance: 0.05/300 0.53 3.03
0.14 0.015 0.011 0.013 0.054 0.035 0.53 3.03
0.17 0.03 0.018 0.02 Travel distance: 0.05/300 0.53 3.03
0.14 0.015 0.011 0.013 0.065 0.04 0.53 3.03
0.17 0.03 0.018 0.02 Travel distance: 0.05/300 0.53 3.03

552
Features Lead Screw Nut

Features of the Lead Screw Nut

Model DCM

Model DC

Structure and Features


The lead Screw Nut models DCM and DC are manufactured to meet the standards for the 30 trap-
ezoidal threads. They use a special alloy (see B16-3 ) for the nuts and have a precision
male thread, formed through die casting, as the core. As a result, these bearings achieve less un-
evenness in accuracy and higher accuracy and wear resistance than the machined lead screw nuts.
For the screw shafts to be used with this product, the rolled shafts are available as the standard.
In addition, the cut screw shafts and the ground screw shafts are also available according to the ap-
plication. Contact THK for details.

553
Features
Features of the Lead Screw Nut

Features of the Special Rolled Shafts


The dedicated rolled shafts with the standardized lengths are available for the Lead Screw Nut.

[Increased Wear Resistance]


The shaft teeth are formed by cold gear rolling, and the surface of the tooth surface is hardened to
over 250 HV and are mirror-finished. As a result, the shafts are highly wear resistant and achieve
significantly smooth motion when used in combination with lead screw nuts.

[Improved Mechanical Properties]


Inside the teeth of the rolled shaft, a fiber flow occurs along the contour of the tooth surface of the
shaft, making the structure around the teeth roots dense. As a result, the fatigue strength is in-
creased.

[Additional Machining of the Shaft End Support]


Since each shaft is rolled, additional machining of the support bearing of the shaft end can easily be
performed by lathing or milling.

High Strength Zinc Alloy


The high strength zinc alloy used in the lead screw nuts is a material that is highly resistant to sei-
zure and the wear and has a high load carrying capacity. Information on mechanical properties,
physical properties, and wear resistance is presented below.
*The figures shown are target values—these figures are not guaranteed.

[Mechanical Properties]
Table1

Item Description
Tensile strength 275 to 314 N/mm2
Tensile yield
216 to 245 N/mm2
strength (0.2%)
Compressive
539 to 686 N/mm2
strength
Compressive yield
294 to 343 N/mm2
strength (0.2%)
Fatigue strength 132 N/mm2×107 (Schenk bending test)
Charpy impact 0.098 to 0.49 N-m/mm2
Elongation 1 to 5 %
Hardness 120 to 145 HV

554
[Physical Properties]
Table2

Item Description
Specific gravity 6.8
Specific heat 460 J/ (kg•K)
Melting point 390 ℃
Thermal expansion
24×10-6
coefficient

[Wear Resistance]
Table3 [Test conditions: Amsler wear-tester]
80
Item Description
Wear loss (mg)

THK high strength zinc alloy


60 Test piece rotational speed 185 min-1
Class-3 bronze
Class-3 brass
40 Load 392 N
Lubricant Dynamo oil
20

Class-2 phosphor bronze


0
10 20 30 40 50 60 70 80 90 100
Distance (km)
Fig.1 Wear Resistance of the High Strength Zinc Alloy

555
Point of Selection Lead Screw Nut

Selecting a Lead Screw Nut


[Permissible Dynamic Thrust]
The permissible dynamic thrust (F) is the level of thrust at which the contact surface pressure ex-
erted by the bearing on the screw tooth surface is 9.8 N/mm2. This value indicates the strength of
the Screw Nut.

[pV Value]
With a sliding bearing, a pV value, which is the
10
product of the contact surface pressure (p) and
7
the sliding speed (V), is used as a measuring
5

Surface pressure p (N/mm2)


stick to judge whether the assumed model can
be used. Use the corresponding pV value in- 3
dicated in Fig.1 as a guide for selecting a lead 2
screw nut. The pV value varies also according
to the lubrication conditions. 1
0.7
0.5

0.3
0.2

1 2 3 5 7 10 20 30 50 70 100

Sliding speed V (m/min)

Fig.1 pV Value

 fS: Safety Factor


To calculate a load applied to the lead screw Table1 Safety Factor (fS)
nut, it is necessary to accurately obtain the ef- Type of load Lower limit of fS
fect of the inertia that changes with the weight
For a static load less frequently
and dynamic speed of an object. In general, 1 to 2
used
with the reciprocating or the rotating machines,
For an ordinary single-directional
it is not easy to accurately obtain all the factors load
2 to 3
such as the effect of the start and stop, which
are always repeated. Therefore, if the actual For a load accompanied by vibra-
4 or greater
tions/impact
load cannot be obtained, it is necessary to
select a bearing while taking into account the
empirically obtained safety factors (fS) shown in
Table1.

556
 fT: Temperature Factor

Temperature factor fT
If the temperature of the screw nut exceeds the 1.0
normal temperature range, the seizure resis- 0.8
tance of the nut and the strength of the material
0.6
will decrease. Therefore, it is necessary to mul-
0.4
tiply the dynamic permissible thrust (F) by the
corresponding temperature factor indicated in 0.2
Fig.2.
–20 0 20 40 60 80 100 120
Accordingly, when selecting a lead screw nut,
Service temperature (℃)
the following equations need to be met in terms
of its strength. Fig.2 Temperature Factor
Static permissible thrust(F)

fT•F
fS
PF
fS : Safety factor (see Table1 on A16-5)
fT : Temperature factor (see Fig.2)
F : Dynamic permissible thrust (N)
PF : Axial load (N)

 Hardness of the Surface and the Wear Resistance


The hardness of the shaft significantly affects
1.1
the wear resistance of the lead screw nut. If the
Abrasion loss (mm)

hardness is equal to or less than 250 HV, the 1.0


abrasion loss increases as indicated in Fig.3.
0.9
The roughness of the surface should preferably
be Ra0.80 or less. 0.8
A special rolled shaft achieves the surface hard- 0.7
ness of 250 HV or greater, through hardening
as a result of rolling, and surface roughness of 0.6
Ra0.20 or less. Thererfore, the dedicated rolled 0.5
100 200 300 400 500 600 700
shaft is highly wear resistant.
Hardness of the mating surface (HV)

Fig.3 Hardness of the Surface and Wear Resistance

557
Point of Selection
Selecting a Lead Screw Nut

[Calculating the Contact Surface Pressure p]


The value of “p” is obtained as followed.
PF
p= 9.8
F
p : Contact surface pressure on the tooth from an axial load (PF N) (N/mm2)
F : Dynamic permissible thrust (N)
PF : Axial load (N)

[Calculating the Sliding Speed V on the Teeth]


The value of “V” is obtained as followed.
π• Do • n
V= 3
cosα 10
V : Sliding speed (m/min)
Do : Effective diameter (see specification table) (mm)
n : Revolutions per minute (min‒1)
S
n= -3
R 10
S : Feeding speed (m/min)
R : Lead (mm)
 : Lead angle (see specification table) (°)

558
Efficiency and Thrust
The efficiency () at which the screw transfers a torque into thrust is obtained from the following
equation.

1 – μtanα
η=
1 + μ/tanα
 : Efficiency
 : Lead angle
 : Frictional resistance
Fig.4 shows the result of the above equation.
The thrust generated when a torque is applied is obtained from the following equation.
2•π•η •T
Fa =
R 10–3
Fa : Thrust generated (N)
T : Torque (input) (N-m)
R : Lead (mm)

μ = 0.1
0.4
Efficiency η

μ = 0.15
0.3

0.257 μ= 0.2

0.2

0.1
2° 3° 4° 4°
0.3' 5°
Lead angle α

Fig.4 Efficiency

559
Point of Selection
Accuracy Standards

Accuracy Standards
Table2 Accuracy of the Screw Shaft of Models DCM and DC Unit: mm

Shaft symbol Rolled shaft Cut shaft Ground shaft


Accuracy TNote KNote GNote
Single pitch error (max) 0.020 0.015 0.005
Accumulated pitch error
0.15/300 0.05/300 0.015/300
(max)

Note) Symbols T, K and G indicate machining methods for the screw shaft. The cut shafts and ground shafts are build-to-order.
For maximum shaft lengths of cut shafts or ground shafts, contact THK.

560
Model DCM

Lead Screw Nut Outer dimensions Lead screw nut dimensions

Outer diameter
Flange
Model No. Tolerance Length
D diameter H B PCD r F d
h9 L D1
DCM 12 22 30 44 6 5.4 31 1.5 7 1.5
0
DCM 14 22 30 44 6 5.4 31 1.5 7 1.5
–0.052
DCM 16 28 35 51 7 6.6 38 1.5 8 1.5
DCM 18 32 40 56 7 6.6 42 1.5 10.5 2
DCM 20 32 40 56 7 6.6 42 1.5 10.5 2
DCM 22 36 0 50 61 8 6.6 47 2 14 2.5
DCM 25 36 –0.062 50 61 8 6.6 47 2 14 2.5
DCM 28 44 56 76 10 9 58 2 15 2.5
DCM 32 44 56 76 10 9 58 2 15 2.5
DCM 36 52 60 84 10 9 66 2.5 17 3
DCM 40 58 0 70 98 12 11 76 2.5 19 3
DCM 45 64 –0.074 75 104 12 11 80 2.5 21.5 4
DCM 50 68 80 109 12 11 85 2.5 24 4
Note1) Cut shafts (K) and ground shafts (G) are build-to-order. In the specification table, “standard shaft length” and “maximum
shaft length” are values for rolled shafts (T).
For maximum shaft lengths of cut shafts (K) or ground shafts (G), contact THK.
Note2) The dynamic permissible thrust (F) indicates the torque at which the contact surface pressure on the screw tooth surface is 9.8 N/mm2.
The maximum axial load (both when stopped and during operation) is set to the dynamic permissible thrust or below, and it must be
selected while taking into consideration the safety factors of Table1 on A16-5.
Note3) The static permissible load (P) of the flange indicates the strength of the flange against the load as shown in the figure on the right.

Model number coding

Combination of lead screw nut


and screw shaft
2 DCM20 +1500L T
Overall screw shaft length
(in mm)
Model number of How the screw shaft is processed
lead screw nut (T: rolled shaft)

Number of lead screw nuts used on the same shaft

561
L
H F

1- φ d
r

φ D1 PCD φ D φ Dr φ Do φ Dk

4- φ B

Unit: mm
Standard Maximum Dynamic Static
Screw shaft Screw shaft details shaft shaft permis- permissible Mass
length length sible load of the
Thread thrust flange
Outer Effective Lead Screw Screw
Model No.(note) minor Lead
diameter diameter angle F(note 2) P(note 3) nut shaft
diameter
Dk D0 Dr R  N N g kg/m
CS 12 12 11 9.5 2 319´ 1000 1500 3920 20200 100 0.8
CS 14 14 12.5 10.5 3 422´ 1000 1500 4900 16900 85 1
CS 16 16 14.5 12.5 3 346´ 1000 1500 6670 31500 160 1.3
CS 18 18 16 13.5 4 433´ 1000 2000 8730 42000 230 1.6
CS 20 20 18 15.5 4 403´ 1500 2000 9800 37200 210 2
CS 22 22 19.5 16.5 5 440´ 1500 2500 12400 48600 320 2.3
CS 25 25 22.5 19.5 5 403´ 1500 3000 14200 39800 290 3.1
CS 28 28 25.5 22.5 5 334´ 2000 3000 17900 69200 550 4
CS 32 32 29 25.5 6 346´ 2000 4000 21100 54200 490 5.2
CS 36 36 33 29.5 6 319´ 2000 4000 25800 84500 670 6.7
CS 40 40 37 33.5 6 257´ 2000 4000 33800 106000 980 8.4
CS 45 45 41 36.5 8 333´ 3000 5000 42100 125000 1310 10.4
CS 50 50 46 41.5 8 310´ 3000 5000 50100 128000 1430 13
Screw shaft
Nut

P P

Flange

Model number coding

● Lead screw nut only ● Screw shaft

DCM20 CS20 T +1500L


How the screw shaft
Model number of Model number of is processed Overall screw shaft length
lead screw nut screw shaft (T: rolled shaft) (in mm)
562
Model DC

Lead Screw Nut Outer dimensions Lead screw nut dimensions

Outer diameter L Keyway dimensions

Model No. Tolerance 0 Tolerance


D b t ℓ d r
h9 –0.3 N9
DC 12 22 22 4 2 16 1.5 1
0 0
DC 14 22 22 4 2 16 1.5 1
–0.052 –0.030
DC 16 28 26 5 2.5 18 1.5 1
DC 18 32 31 7 2.5 22 2 1
DC 20 32 31 7 2.5 22 2 1
DC 22 36 0 40 7 0 2.5 26 2.5 1
DC 25 36 –0.062 40 7 –0.036 2.5 26 2.5 1
DC 28 44 45 10 4 32 2.5 1.5
DC 32 44 45 10 4 32 2.5 1.5
DC 36 52 49 12 4.5 40 3 1.5
DC 40 58 0 57 15 0 5 42 3 1.5
DC 45 64 –0.074 62 15 –0.043 5 48 4 1.5
DC 50 68 67 15 5 52 4 1.5
Note1) Cut shafts (K) and ground shafts (G) are build-to-order. In the specification table, “standard shaft length” and “maximum
shaft length” are values for rolled shafts (T).
For maximum shaft lengths of cut shafts (K) or ground shafts (G), contact THK.
Note2) The dynamic permissible thrust (F) indicates the torque at which the contact surface pressure on the screw tooth surface is 9.8 N/mm2.
The maximum axial load (both when stopped and during operation) is set to the dynamic permissible thrust or below, and it must be
selected while taking into consideration the safety factors of Table1 on A16-5.

Model number coding


Combination of lead screw nut
and screw shaft
2 DC20 +1500L T
Overall screw shaft length
(in mm)
Model number of How the screw shaft is processed
lead screw nut (T: rolled shaft)

Number of lead screw nuts used on the same shaft

563

r
t

φD φ Dr φ Do φ D k

r 1- φ d

L
Unit: mm

Screw shaft Screw shaft details Standard Maximum Dynamic Mass


shaft shaft permissible
length length thrust
Thread Screw Screw
Outer Effective Lead nut shaft
Model No.(note) minor Lead F(note 2)
diameter diameter angle
diameter
Dk D0 Dr R  N g kg/m
CS 12 12 11 9.5 2 319´ 1000 1500 2840 40 0.8
CS 14 14 12.5 10.5 3 422´ 1000 1500 3630 45 1
CS 16 16 14.5 12.5 3 346´ 1000 1500 4900 75 1.3
CS 18 18 16 13.5 4 433´ 1000 2000 6860 120 1.6
CS 20 20 18 15.5 4 403´ 1500 2000 7650 110 2
CS 22 22 19.5 16.5 5 440´ 1500 2500 9900 180 2.3
CS 25 25 22.5 19.5 5 403´ 1500 3000 11400 155 3.1
CS 28 28 25.5 22.5 5 334´ 2000 3000 14400 280 4
CS 32 32 29 25.5 6 346´ 2000 4000 17100 230 5.2
CS 36 36 33 29.5 6 319´ 2000 4000 21200 380 6.7
CS 40 40 37 33.5 6 257´ 2000 4000 27500 520 8.4
CS 45 45 41 36.5 8 333´ 3000 5000 34900 730 10.4
CS 50 50 46 41.5 8 310´ 3000 5000 42100 810 13

Model number coding


● Lead screw nut only ● Screw shaft

DC20 CS20 T +1500L


How the screw shaft
Model number of Model number of is processed Overall screw shaft length
lead screw nut screw shaft (T: rolled shaft) (in mm)

564
BALL
BEARING
DATA
General Information
RADIAL BALL BEARINGS

PRODUCT DESCRIPTION
• Cast iron housing with ball bearing. • Variety of seal types to suit application. All types are
• Spherical interface between bearing and housing typically of a three piece construction i.e. rubber
accommodates static misalignment of ± 2.5° with sealing lip sandwiched between two pieces of zinc
lubrication. plated steel. The steel components protect the rub-
• Relubricable through housing. ber against abrasive media and insure that the seal
assembly is positively locked into the outer ring.
HOUSING
SHAFT FITS / LIMITING SPEEDS
• Standard material is grey cast iron as per ASTM A48
class 30 or equivalent (ductile iron available on re- For speeds up to the values listed in the dimension
quest subject to minimum quantity.) tables, the shaft should correspond to ISO tolerance limit
h9. For higher speeds, shaft tolerance h5 is recommended
• Protection is from a durable powder coat finish. and the INA Engineering Service should be contacted.
Green is the standard color.
SHAFT 10 18 30 50 80
• Housing threaded for standard SAE grease nipples. SIZE INCL. INCL. INCL. INCL. INCL.
1/ -28 UNF for (03) and (04) housings
4 mm. 18 30 50 80 120
1/ NPT for all other sizes.
8 tolerance 0 0 0 0 0
• Machined surfaces tolerances ± 0.25mm (0.010'') h9 -43 -52 -62 -74 -87

BEARING FEATURES tolerance 0 0 0 0 0


h6 -11 -13 -16 -19 -22
• Normal inch and metric shaft sizes.
tolerance 0 0 0 0 0
• Fastened to shaft by eccentric locking collar or set h5 -8 -9 -11 -13 -15
screw. Drive pin, adapter sleeve.
values in m (1µm = 0.001 mm)
• C3 clearance
• Supplied with initial fill of lithium based grease. Speed factors for insert bearings - guide values.
Seal type Shaft Load Speed factor
tolerance C/P n•d
Standard tolerances for radial insert ball bearings L/P/R h9 5 to 13 40,000
INNER RING OUTER RING L/P/R h9 >13 80,000
Nominal size 1) Shaft Nominal size 2) Outside dia. L/P/R h6 >13 130,000
d mm µm D mm µm L/P/R h5 >13 160,000
over inc. min. max. over inc. min. max. P3 h9 >13 25,000
12 — 18 0 +18 30 — 50 0 –11 Rubber interliner h9 >13 50,000
18 — 24 0 +18 50 — 80 0 –13 GSH..RRB h9 >13 200,000
24 — 30 0 +18 80 — 120 0 –15
30 — 40 0 +18 120 — 150 0 –18
Example:
40 — 50 0 +18 150 — 180 0 –25
GRAE 30 NPPB, shaft tolerance h6, load P 1300 N.
50 — 60 0 +18 180 — 250 0 –30
60 — 90 0 +25 Load C/P = 19,500/1,300 > 13
90 — 120 0 +30 Speed factor n • d = 130,000
1) Corresponds to the arithmetical mean of the largest and smallest single diameter Permissible speed n = 130,000/30
2)
(resulting from the two-point measurement.)
≈ 4,300 min-1
The smallest and largest value of the outside diameter on sealed bearings may
deviate from the mean value by approximately 0.03 mm.
Many factors influence the permissible speed (n) RPM
• Nylon 6.6 cage suitable for 120° C, including the capacity to load ratio (C/P) and the relative
250° F operation. size in mm (d). These guidelines also show when the shaft
tolerance must be restricted.

567
Part Number Identification
RADIAL BALL BEARINGS

INSERT BEARINGS

G1 103 K RRB
PREFIXES:
Basic Series &
Additional Features NUMBERS: ADDITIONAL FEATURES:
E Metric Bore Last Three Numbers indicate shaft size NPP Two Seals (Non-Preloaded)
G Relubricable first in inches, last two in sixteenths or
directly in mm if 2 digits RR Two Land Riding Rubber Seals
1 Standard Series B Spherical Outside Diameter
(200 Series Bearings 015 15/16
Inch) 103 1-3/16 CC Zinc Plated Flingers
RA Extended Inner Ring, 203 2-3/16 LLH Non contact labyrinth seal
One Side Only
25 25mm (metric) NR Snap ring groove
RAL One Side Only
40 40mm (metric) KPP3 Tri-ply seal
Y, AY Set Screw Locking
Device Series
L Inner ring extended both
sides, drive slot on I/R
N Heavy series SUFFIXES:
SH Integral tapered adaptor Internal Construction
sleeve K Conrad, Non-Filling Slot Type

HOUSING UNITS

R ASE Y 1

PREFIXES: HOUSING TYPE: NUMBERS:


Bearing Seal Type ASE Standard Height Pillow Block Shaft
P NPP Type Economy Seal AK Low Height Pillow Block Fractional Inches Or Millimeters
R KRR Type Preloaded Seal CJ Four Bolt FLange
T KPPB-3 Type Tri-ply Seal CJT Two Bolt Flange
L KLLH Type Labyrinth Seal LCTE Small Center Bolt Flange
CJTZ Piloted Two Bolt Flange
ME Round Piloted Four Bolt Flange SUFFIXES:
SFT Pivoting Take Up Locking Device
SHE Tapped Base Pillow Block Blank Eccentric Locking collar
TUE Take Up Y Set Screw
SAO Heavy Series Pillow Block
CJO Heavy Series Four Bolt Flange
MEO Heavy Series Round Piloted
Four Bolt Flange

568
Part Number Identification
RADIAL BALL BEARINGS

IDLER SPROCKET

16 LO 06 10 20 08

Shaft Pitch Number MATERIAL CODE


Diameter Sixteenths Of Teeth 15 Material – Steel St 52
Of An Inch Tooth Flanks – Unhardened
08 Material – Sintered Iron C 10
Tooth Flanks – Unhardened HB 50"5
16 Material – Steel C 45
Chain Code Tooth Flanks – Hardened HRc 50"5
LO Inner Ring Extended Both Sides (Width Index Or 09 Material – Sintered Iron D 30
BO Eccentric Locking Collar Inner Appropriate Standard) Tooth Flanks – Hardened HB 125"15
Ring Extended One Side 22 Material – Plastic PA
KO Inner & Outer Rings Flush Tooth Flanks – N/A

569
Prefix & Suffix Interchange Chart

For details on part numbers, descriptive suffixes and various technical references, please refer to front of this section.
For engineering or technical information contact your local sales representative or call Distributor Sales (800)523-6572.
INA FAFNIR DODGE SKF SEALMASTER LINKBELT
PRE / SUF PRE / SUF PRE / SUF PRE / SUF PRE / SUF PRE / SUF
PASE VAS P2BSXV SY / FM VP / E P3W
PASEY SAS P2BSCV VP
PAK VAK P2BSXVB SYH / FM PL3Y / N
PAKY SAK P2BSCVB PL3U / N
PCJ [P]VCJ F4BSXV FY / FM VF / E F3W / U
PCJY SCJ F4BSCV VF
PCJT VCJT F2BSXV FYT(B) / FM VFT / E FX3W / U
PCJTY SCJT F2BSCV FX3S / E

INA FAFNIR DODGE SKF SEALMASTER LINKBELT


PRE / SUF PRE / SUF PRE / SUF PRE / SUF PRE / SUF PRE / SUF
RASE RAS P2BSXR NP / E P3Y
RASEY YAS P2BSC SY / TM NP
RAK RAK P2BSXRB SYH / WM NPL / E PL3Y
RAKY YAK P2BSCB NPL
RCJ RCJ F4BSXR FY / WM RF / E F3Y
RCJY YCJ F4BSC FY / TM RF
RCJT RCJT F2BSXR FYT / WM RFT / E FX3Y
RCJTY YCJT F2BSC FYT / TM RFT

This interchange list is based on catalogs known to INA.


INA USA Corporation cannot assume responsibility for errors, inaccuracies or any damages arising from use of this data.
In case of doubt please contact an INA Sales Representative at a location nearest you.

Elges and Andrews are registered trademarks of INA USA Corporation


Permaglide is a registered trademark and a product of KOLBENSCHMIDT AG,
Neckarsulm, also produced in Greensburg, Indiana, USA.
All other products and company names are trademarks or registered trademarks
of their respective companies.
193
570
Ball Bearings
600 SERIES
D Metric series
D Conrad ball bearings
D Miniature, extra-light, light, medium series
D Available as open, shielded or sealed

OPEN 2Z 2RS
SHIELDED SEALED
For details on part numbers, descriptive suffixes and various technical references, please refer to front of this section.
For engineering or technical information contact your local sales representative or call Distributor Sales (800)523-6572.
PART NUMBER SHAFT SHAFT OD OD WIDTH WIDTH WEIGHT WEIGHT DYN. CAP. DYN. CAP. STAT. CAP. STAT. CAP. SPEED
LIMIT
OIL
inch mm inch mm inch mm lbs g lbf N lbf N rpm
626 0.2362 6 0.748 19 0.2362 6 0.019 8.4 530 2340 200 890 39000
626 2RS 0.2362 6 0.748 19 0.2362 6 0.019 8.4 530 2340 200 890 30000
6262Z 0.2362 6 0.748 19 0.2362 6 0.019 8.4 530 2340 200 890 39000
607 0.2756 7 0.748 19 0.2362 6 0.017 7.5 530 2360 205 910 40000
6072RS 0.2756 7 0.748 19 0.2362 6 0.017 7.5 530 2360 205 910 28000
6072Z 0.2756 7 0.748 19 0.2362 6 0.017 7.5 530 2360 205 910 40000
627 0.2756 7 0.8661 22 0.2756 7 0.029 13 730 3250 305 1350 37000
6272RS 0.2756 7 0.8661 22 0.2756 7 0.029 13 730 3250 305 1350 23000
6272Z 0.2756 7 0.8661 22 0.2756 7 0.029 13 730 3250 305 1350 37000
698 0.315 8 0.748 19 0.2362 6 0.016 7.3 500 2240 196 870 38000
6982Z 0.315 8 0.748 19 0.2362 6 0.016 7.3 500 2240 196 870 38000
608 0.315 8 0.8661 22 0.2756 7 0.026 12 760 3380 295 1320 37000
608RS 0.315 8 0.8661 22 0.2756 7 0.026 12 760 3380 295 1320 23000
6082Z 0.315 8 0.8661 22 0.2756 7 0.026 12 760 3380 295 1320 37000
628 0.315 8 0.9449 24 0.315 8 0.035 16 750 3350 315 1410 36000
6282RS 0.315 8 0.9449 24 0.315 8 0.035 16 750 3350 315 1410 22000
6282Z 0.315 8 0.9449 24 0.315 8 0.035 16 750 3350 315 1410 36000
699 0.3543 9 0.7874 20 0.2362 6 0.017 7.8 385 1710 166 740 37000
6992Z 0.3543 9 0.7874 20 0.2362 6 0.017 7.8 385 1710 166 740 37000
609 0.3543 9 0.9449 24 0.2756 7 0.031 14 780 3450 320 1430 36000
6092RS 0.3543 9 0.9449 24 0.2756 7 0.031 14 780 3450 320 1430 22000
6092Z 0.3543 9 0.9449 24 0.2756 7 0.031 14 780 3450 320 1430 36000
629 0.3543 9 1.0236 26 0.315 8 0.044 20 1020 4550 440 1960 35000
6292RS 0.3543 9 1.0236 26 0.315 8 0.044 20 1020 4550 440 1960 21000
6292Z 0.3543 9 1.0236 26 0.315 8 0.044 20 1020 4550 440 1960 35000
6000 0.3937 10 1.0236 26 0.315 8 0.042 19 1030 4600 440 1950 34000
60002RS 0.3937 10 1.0236 26 0.315 8 0.042 19 1030 4600 440 1950 21000
60002Z 0.3937 10 1.0236 26 0.315 8 0.042 19 1030 4600 440 1950 34000
6200 0.3937 10 1.1811 30 0.3543 9 0.071 32 1370 6100 580 2600 32000
62002RS 0.3937 10 1.1811 30 0.3543 9 0.071 32 1370 6100 580 2600 17000
62002Z 0.3937 10 1.1811 30 0.3543 9 0.071 32 1370 6100 580 2600 32000
6300 0.3937 10 1.378 35 0.4331 11 0.119 54 1750 7800 810 3600 28000
63002RS 0.3937 10 1.378 35 0.4331 11 0.119 54 1750 7800 810 3600 15000
63002Z 0.3937 10 1.378 35 0.4331 11 0.119 54 1750 7800 810 3600 28000
6001 0.4724 12 1.1024 28 0.315 8 0.049 22 1150 5100 530 2350 31000
60012RS 0.4724 12 1.1024 28 0.315 8 0.049 22 1150 5100 530 2350 18000
60012Z 0.4724 12 1.1024 28 0.315 8 0.049 22 1150 5100 530 2350 31000
6201 0.4724 12 1.2598 32 0.3937 10 0.082 37 1550 6900 670 3000 30000
62012RS 0.4724 12 1.2598 32 0.3937 10 0.082 37 1550 6900 670 3000 16000
62012Z 0.4724 12 1.2598 32 0.3937 10 0.082 37 1550 6900 670 3000 30000
6301 0.4724 12 1.4567 37 0.4724 12 0.135 61 2410 10700 1100 4900 26000
63012RS 0.4724 12 1.4567 37 0.4724 12 0.135 61 2410 10700 1100 4900 13000
63012Z 0.4724 12 1.4567 37 0.4724 12 0.135 61 2410 10700 1100 4900 26000
6002 0.5906 15 1.2598 32 0.3543 9 0.066 30 1260 5600 640 2850 30000
60022RS 0.5906 15 1.2598 32 0.3543 9 0.066 30 1260 5600 640 2850 15000
60022Z 0.5906 15 1.2598 32 0.3543 9 0.066 30 1260 5600 640 2850 30000

571
Ball Bearings
600 SERIES
D Metric series
D Conrad ball bearings
D Miniature, extra-light, light, medium series
D Available as open, shielded or sealed

OPEN 2Z 2RS
SHIELDED SEALED
For details on part numbers, descriptive suffixes and various technical references, please refer to front of this section.
For engineering or technical information contact your local sales representative or call Distributor Sales (800)523-6572.
PART NUMBER SHAFT SHAFT OD OD WIDTH WIDTH WEIGHT WEIGHT DYN. CAP. DYN. CAP. STAT. CAP. STAT. CAP. SPEED
LIMIT
OIL
inch mm inch mm inch mm lbs g lbf N lbf N rpm
6202 0.5906 15 1.378 35 0.4331 11 0.099 45 1730 7700 790 3500 26000
62022RS 0.5906 15 1.378 35 0.4331 11 0.099 45 1730 7700 790 3450 20000
62022Z 0.5906 15 1.378 35 0.4331 11 0.099 45 1730 7700 790 3450 26000
6302 0.5906 15 1.6535 42 0.5118 13 0.187 85 2550 11300 1190 5300 22000
63022RS 0.5906 15 1.6535 42 0.5118 13 0.187 85 2550 11300 1190 5300 12000
63022Z 0.5906 15 1.6535 42 0.5118 13 0.187 85 2550 11300 1190 5300 22000
6003 0.6693 17 1.378 35 0.3937 10 0.086 39 1300 5800 630 2800 28000
60032RS 0.6693 17 1.378 35 0.3937 10 0.086 39 1300 5800 630 2800 13000
60032Z 0.6693 17 1.378 35 0.3937 10 0.086 39 1300 5800 630 2800 28000
6203 0.6693 17 1.5748 40 0.4724 12 0.143 65 2160 9600 1010 4500 22000
62032RS 0.6693 17 1.5748 40 0.4724 12 0.143 65 2160 9600 1010 4500 12000
62032Z 0.6693 17 1.5748 40 0.4724 12 0.143 65 2160 9600 1010 4500 22000
6303 0.6693 17 1.8504 47 0.5512 14 0.245 111 3050 13500 1390 6200 19000
63032RS 0.6693 17 1.8504 47 0.5512 14 0.245 111 3050 13500 1390 6200 11000
63032Z 0.6693 17 1.8504 47 0.5512 14 0.245 111 3050 13500 1390 6200 19000
6004 0.7874 20 1.6535 42 0.4724 12 0.152 69 2110 9400 1120 5000 20000
60042RS 0.7874 20 1.6535 42 0.4724 12 0.152 69 2110 9400 1120 5000 11000
60042Z 0.7874 20 1.6535 42 0.4724 12 0.152 69 2110 9400 1120 5000 20000
6204 0.7874 20 1.8504 47 0.5512 14 0.243 110 2850 12700 1460 6500 18000
62042RS 0.7874 20 1.8504 47 0.5512 14 0.243 110 2850 12700 1460 6500 10000
62042Z 0.7874 20 1.8504 47 0.5512 14 0.243 110 2850 12700 1460 6500 18000
6304 0.7874 20 2.0472 52 0.5906 15 0.326 148 3550 15900 1750 7800 17000
63042RS 0.7874 20 2.0472 52 0.5906 15 0.326 148 3550 15900 1750 7800 9000
63042Z 0.7874 20 2.0472 52 0.5906 15 0.326 148 3550 15900 1750 7800 17000
6005 0.9843 25 1.8504 47 0.4724 12 0.176 80 2500 11200 1460 6500 18000
60052RS 0.9843 25 1.8504 47 0.4724 12 0.176 80 2500 11200 1460 6500 9500
60052Z 0.9843 25 1.8504 47 0.7087 18 0.176 80 2500 11200 1460 6500 18000
6205 0.9843 25 2.0472 52 0.5906 15 0.287 130 3150 14000 1750 7800 17000
62052RS 0.9843 25 2.0472 52 0.5906 15 0.287 130 3150 14000 1750 7800 9000
62052Z 0.9843 25 2.0472 52 0.5906 15 0.287 130 3150 14000 1750 7800 17000
6305 0.9843 25 2.4409 62 0.6693 17 0.512 232 4650 20600 2550 11300 14000
63052RS 0.9843 25 2.4409 62 0.6693 17 0.512 232 4650 20600 2550 11300 7500
63052Z 0.9843 25 2.4409 62 0.6693 17 0.512 232 4650 20600 2550 11300 14000
6006 1.1811 30 2.1654 55 0.5118 13 0.265 120 2950 13200 1870 8300 16000
60062RS 1.1811 30 2.1654 55 0.5118 13 0.265 120 2950 13200 1870 8300 8000
60062Z 1.1811 30 2.1654 55 0.5118 13 0.265 120 2950 13200 1870 8300 16000
6206 1.1811 30 2.4409 62 0.6299 16 0.441 200 4400 19500 2500 11200 14000
62062RS 1.1811 30 2.4409 62 0.6299 16 0.441 200 4400 19500 2500 11200 7500
62062Z 1.1811 30 2.4409 62 0.6299 16 0.441 200 4400 19500 2500 11200 14000
6306 1.1811 30 2.8346 72 0.748 19 0.772 350 6000 26500 3350 15000 12000
63062RS 1.1811 30 2.8346 72 0.748 19 0.772 350 6000 26500 3350 15000 6300
63062Z 1.1811 30 2.8346 72 0.748 19 0.772 350 6000 26500 3350 15000 12000
6007 1.378 35 2.4409 62 0.5512 14 0.333 151 3600 16000 2320 10300 14000
60072RS 1.378 35 2.4409 62 0.5512 14 0.333 151 3600 16000 2320 10300 7000
60072Z 1.378 35 2.4409 62 0.5512 14 0.333 151 3600 16000 2320 10300 14000
6207 1.378 35 2.8346 72 0.6693 17 0.639 290 5700 25500 3450 15300 12000

572
Ball Bearings
600 SERIES
D Metric series
D Conrad ball bearings
D Miniature, extra-light, light, medium series
D Available as open, shielded or sealed

OPEN 2Z 2RS
SHIELDED SEALED
For details on part numbers, descriptive suffixes and various technical references, please refer to front of this section.
For engineering or technical information contact your local sales representative or call Distributor Sales (800)523-6572.
PART NUMBER SHAFT SHAFT OD OD WIDTH WIDTH WEIGHT WEIGHT DYN. CAP. DYN. CAP. STAT. CAP. STAT. CAP. SPEED
LIMIT
OIL
inch mm inch mm inch mm lbs g lbf N lbf N rpm
62072RS 1.378 35 2.8346 72 0.6693 17 0.639 290 5700 25500 3450 15300 6300
62072Z 1.378 35 2.8346 72 0.6693 17 0.639 290 5700 25500 3450 15300 12000
6307 1.378 35 3.1496 80 0.8268 21 1.014 460 7500 33500 4300 19200 10000
63072RS 1.378 35 3.1496 80 0.8268 21 1.014 460 7500 33500 4300 19200 5600
63072Z 1.378 35 3.1496 80 0.8268 21 1.014 460 7500 33500 4300 19200 10000
6008 1.5748 40 2.6772 68 0.5906 15 0.419 190 3800 16800 2600 11500 13000
60082RS 1.5748 40 2.6772 68 0.5906 15 0.419 190 3800 16800 2600 11500 6300
60082Z 1.5748 40 2.6772 68 0.5906 15 0.419 190 3800 16800 2600 11500 13000
6208 1.5748 40 3.1496 80 0.7087 18 0.807 366 6500 29000 4000 17800 10000
62082RS 1.5748 40 3.1496 80 0.7087 18 0.807 366 6500 29000 4000 17800 5600
62082Z 1.5748 40 3.1496 80 0.7087 18 0.807 366 6500 29000 4000 17800 10000
6308 1.5748 40 3.5433 90 0.9055 23 1.389 630 10200 45500 5800 26000 9000
63082RS 1.5748 40 3.5433 90 0.9055 23 1.389 630 10200 45500 5800 26000 5000
63082Z 1.5748 40 3.5433 90 0.9055 23 1.389 630 10200 45500 5800 26000 9000
6009 1.7717 45 2.9528 75 0.6299 16 0.512 232 4650 20700 3250 14500 11000
60092RS 1.7717 45 2.9528 75 0.6299 16 0.512 232 4650 20700 3250 14500 5600
60092Z 1.7717 45 2.9528 75 0.6299 16 0.512 232 4650 20700 3250 14500 11000
6209 1.7717 45 3.3465 85 0.748 19 0.893 405 7300 32500 4600 20400 9500
62092RS 1.7717 45 3.3465 85 0.748 19 0.893 405 7300 32500 4600 20400 5300
62092Z 1.7717 45 3.3465 85 0.748 19 0.893 405 7300 32500 4600 20400 9500
6309 1.7717 45 3.937 100 0.9843 25 1.874 850 11900 53000 7100 31500 8000
63092RS 1.7717 45 3.937 100 0.9843 25 1.874 850 11900 53000 7100 31500 4500
63092Z 1.7717 45 3.937 100 0.9843 25 1.874 850 11900 53000 7100 31500 8000
6010 1.9685 50 3.1496 80 0.6299 16 0.576 261 4850 21600 3600 16000 10000
60102RS 1.9685 50 3.1496 80 0.6299 16 0.576 261 4850 21600 3600 16000 5300
60102Z 1.9685 50 3.1496 80 0.6299 16 0.576 261 4850 21600 3600 16000 10000
6210 1.9685 50 3.5433 90 0.7874 20 1.001 454 7900 35000 5200 23200 9000
62102RS 1.9685 50 3.5433 90 0.7874 20 1.001 454 7900 35000 5200 23200 4800
62102Z 1.9685 50 3.5433 90 0.7874 20 1.001 454 7900 35000 5200 23200 9000
6310 1.9685 50 4.3307 110 1.063 27 2.43 1102 13900 62000 8500 38000 7000
63102RS 1.9685 50 4.3307 110 1.063 27 2.43 1102 13900 62000 8500 38000 4000
63102Z 1.9685 50 4.3307 110 1.063 27 2.43 1102 13900 62000 8500 38000 7000
6011 2.1654 55 3.5433 90 0.7087 18 0.831 377 6300 28000 4750 21200 9000
60112RS 2.1654 55 3.5433 90 0.7087 18 0.831 377 6300 28000 4750 21200 4500
60112Z 2.1654 55 3.5433 90 0.7087 18 0.831 377 6300 28000 4750 21200 9000
6211 2.1654 55 3.937 100 0.8268 21 1.341 608 9700 43000 6500 29000 8000
62112RS 2.1654 55 3.937 100 0.8268 21 1.341 608 9700 43000 6500 29000 4300
62112Z 2.1654 55 3.937 100 0.8268 21 1.341 608 9700 43000 6500 29000 8000
6311 2.1654 55 4.7244 120 1.1417 29 3.065 1390 16500 73500 10400 46300 6300
63112RS 2.1654 55 4.7244 120 1.1417 29 3.065 1390 16500 73500 10400 46300 3600
63112Z 2.1654 55 4.7244 120 1.1417 29 3.065 1390 16500 73500 10400 46300 6300
6012 2.3622 60 3.7402 95 0.7087 18 0.904 410 6600 29500 5200 23200 8500
60122RS 2.3622 60 3.7402 95 0.7087 18 0.904 410 6600 29500 5200 23200 4300
60122Z 2.3622 60 3.7402 95 0.7087 18 0.904 410 6600 29500 5200 23200 8500
6212 2.3622 60 4.3307 110 0.8661 22 1.731 785 11700 52000 8100 36000 7000
62122RS 2.3622 60 4.3307 110 0.8661 22 1.731 785 11700 52000 8100 36000 4000

573
Ball Bearings
600 SERIES
D Metric series
D Conrad ball bearings
D Miniature, extra-light, light, medium series
D Available as open, shielded or sealed

OPEN 2Z 2RS
SHIELDED SEALED
For details on part numbers, descriptive suffixes and various technical references, please refer to front of this section.
For engineering or technical information contact your local sales representative or call Distributor Sales (800)523-6572.
PART NUMBER SHAFT SHAFT OD OD WIDTH WIDTH WEIGHT WEIGHT DYN. CAP. DYN. CAP. STAT. CAP. STAT. CAP. SPEED
LIMIT
OIL
inch mm inch mm inch mm lbs g lbf N lbf N rpm
62122Z 2.3622 60 4.3307 110 0.8661 22 1.731 785 11700 52000 8100 36000 7000
6312 2.3622 60 5.1181 130 1.2205 31 3.793 1720 18400 82000 11700 52000 6000
63122RS 2.3622 60 5.1181 130 1.2205 31 3.793 1720 18400 82000 11700 52000 3400
63122Z 2.3622 60 5.1181 130 1.2205 31 3.793 1720 18400 82000 11700 52000 6000
6013 2.5591 65 3.937 100 0.7087 18 0.961 436 6900 30500 5600 25000 7500
60132RS 2.5591 65 3.937 100 0.7087 18 0.961 436 6900 30500 5600 25000 4000
60132Z 2.5591 65 3.937 100 0.7087 18 0.961 436 6900 30500 5600 25000 7500
6213 2.5591 65 4.7244 120 0.9055 23 2.165 982 12800 57000 9000 40000 6300
62132RS 2.5591 65 4.7244 120 0.9055 23 2.165 982 12800 57000 9000 40000 3600
62132Z 2.5591 65 4.7244 120 0.9055 23 2.165 982 12800 57000 9000 40000 6300
6313 2.5591 65 5.5118 140 1.2992 33 4.697 2130 20900 93000 13500 60000 5300
63132RS 2.5591 65 5.5118 140 1.2992 33 4.697 2130 20900 93000 13500 60000 3000
63132Z 2.5591 65 5.5118 140 1.2992 33 4.697 2130 20900 93000 13500 60000 5300
6014 2.7559 70 4.3307 110 0.7874 20 1.33 603 8500 38000 7000 31000 7000
60142RS 2.7559 70 4.3307 110 0.7874 20 1.33 603 8500 38000 7000 31000 3600
60142Z 2.7559 70 4.3307 110 0.7874 20 1.33 603 8500 38000 7000 31000 7000
6214 2.7559 70 4.9213 125 0.9449 24 2.379 1079 13900 62000 9900 44000 6000
62142RS 2.7559 70 4.9213 125 0.9449 24 2.379 1079 13900 62000 9900 44000 3400
62142Z 2.7559 70 4.9213 125 0.9449 24 2.379 1079 13900 62000 9900 44000 6000
6314 2.7559 70 5.9055 150 1.378 35 5.799 2630 23400 104000 15300 68000 5000
63142RS 2.7559 70 5.9055 150 1.378 35 5.799 2630 23400 104000 15300 68000 2800
63142Z 2.7559 70 5.9055 150 1.378 35 5.799 2630 23400 104000 15300 68000 5000

574
Angular Contact Ball Bearing
7000, 7200, & 7300 BE SERIES
• Single row
• Available open, gap or contact seals
• Contact angle 40°
• Plastic retainer

For details on part numbers, descriptive suffixes and various technical references, please refer to front of this section.
For engineering or technical information contact your local sales representative or call Distributor Sales (800)523-6572.
INSERT SHAFT SHAFT OD OD WIDTH WIDTH OFFSET OFFSET WEIGHT WEIGHT DYN. DYN. STAT. STAT. SPEED
d d D D B B a a CAP. CAP. CAP. CAP. LIMIT

inch mm inch mm inch mm inch mm lbs g lbf N lbf N rpm


7004BE2RS 0.787 20 1.654 42 0.472 12 0.768 19.5 0.154 70 3000 13300 1690 7500 9800
7005BE2RS 0.984 25 1.850 47 0.472 12 0.846 21.5 0.176 80 3350 14800 2090 9300 8000
7005BE2Z 0.984 25 1.850 47 0.472 12 0.846 21.5 0.176 80 3350 14800 2090 9300 11500
7006BE2RS 1.181 30 2.165 55 0.512 13 0.984 25 0.243 110 4150 18400 2750 12300 7000
7007BE2RS 1.378 35 2.441 62 0.551 14 1.102 28 0.309 140 5000 22400 3550 15900 6000
7008BE2RS 1.575 40 2.677 68 0.591 15 1.201 30.5 0.375 170 5800 26000 4200 18700 5600
7200BE 0.394 10 1.181 30 0.354 9 0.535 13.6 0.066 30 1750 7700 850 3680 22000
7200BE2RS 0.394 10 1.181 30 0.354 9 0.535 13.6 0.066 30 1750 7700 850 3680 15000
7200BE2Z 0.394 10 1.181 30 0.354 9 0.535 13.6 0.066 30 1750 7700 850 3680 22000
7201BE 0.472 12 1.260 32 0.394 10 0.591 15 0.088 40 1900 8400 960 4260 19000
7201BE2RS 0.472 12 1.260 32 0.394 10 0.591 15 0.088 40 1900 8400 960 4260 13500
7201BE2Z 0.472 12 1.260 32 0.394 10 0.591 15 0.088 40 1900 8400 960 4260 19000
7202BE 0.591 15 1.378 35 0.433 11 0.642 16.3 0.110 50 2300 10300 1200 5290 17000
7202BE2RS 0.591 15 1.378 35 0.433 11 0.642 16.3 0.110 50 2300 10300 1200 5290 12000
7203BE 0.669 17 1.575 40 0.472 12 0.728 18.5 0.154 70 2800 12500 1500 6700 15000
7203BE2RS 0.669 17 1.575 40 0.472 12 0.728 18.5 0.154 70 2800 12500 1500 6700 10000
7204BE 0.787 20 1.850 47 0.551 14 0.846 21.5 0.221 100 3900 17300 2140 9500 13000
7204BE2RS 0.787 20 1.850 47 0.551 14 0.846 21.5 0.221 100 3900 17300 2140 9500 9000
7204BE2Z 0.787 20 1.850 47 0.551 14 0.846 21.5 0.221 100 3900 17300 2140 9500 13000
7205BE 0.984 25 2.047 52 0.591 15 0.945 24 0.243 110 4450 20200 2650 11900 11000
7205BE2RS 0.984 25 2.047 52 0.591 15 0.945 24 0.243 110 4450 20200 2650 11900 7700
7206BE2RS 1.181 30 2.441 62 0.630 16 1.083 27.5 0.375 170 6200 27500 3800 16800 6300
7207BE 1.378 35 2.835 72 0.669 17 1.260 32 0.550 250 7800 34500 5300 23400 8000
7207BE2RS 1.378 35 2.835 72 0.669 17 1.260 32 0.550 250 7800 34500 5300 23400 5600
7208BE 1.575 40 3.150 80 0.709 18 1.378 35 0.772 350 8700 38500 6000 27000 7200
7208BE2RS 1.575 40 3.150 80 0.709 18 1.378 35 0.772 350 8700 38500 6000 27000 5000
7209BE 1.772 45 3.346 85 0.748 19 1.457 37 0.882 400 10100 45000 7300 32500 6700
7209BE2RS 1.772 45 3.346 85 0.748 19 1.457 37 0.882 400 10100 45000 7300 32500 4600
7210BE2RS 1.969 50 3.543 90 0.787 20 1.575 40 0.926 420 11100 49500 8100 36000 4200
7210BE2Z 1.969 50 3.543 90 0.787 20 1.575 40 0.926 420 11100 49500 8100 36000 6000
7212BE 2.362 60 4.331 110 0.866 22 1.910 48.5 1.742 790 14400 64000 11700 52000 5000
7212BE2RS 2.362 60 4.331 110 0.866 22 1.910 48.5 1.742 790 14400 64000 11700 52000 3500
7214BE2RS 2.756 70 4.921 125 0.945 24 2.087 53 2.337 1060 17000 75000 14300 63300 3000
7302BE 0.591 15 1.654 42 0.512 13 0.748 19 0.176 80 3330 14800 1760 7820 14500
7302BE2RS 0.591 15 1.654 42 0.512 13 0.748 19 0.176 80 3330 14800 1760 7820 10000
7304BE 0.787 20 2.047 52 0.591 15 0.925 23.5 0.309 140 4650 20600 2600 11600 12000
7304BE2RS 0.787 20 2.047 52 0.591 15 0.925 23.5 0.309 140 4650 20600 2600 11600 8400
7305BE2RS 0.984 25 2.441 62 0.669 17 27 27 0.397 180 6500 29000 3800 16800 6700

575
SERVO
MOTORS
AND
DRIVES
DATA
Servo Motors
Overview
Brief Description
SIEMENS servo motors were designed especially for the strin- 1FT6 Servo Motors – High Performance
gent requirements that must be met by variable-speed drives. • 1FT6 servo motors can be implemented for extremely stringent
requirements in a power range of 0.2 kW (0.3 HP) to 118 kW
Models (158 HP).
• Synchronous servo motors
• Asynchronous servo motors These motors are available as externally ventilated, water-
cooled, or natural cooled motors with IP64 to IP68 degree of pro-
Main features tection. Their many options make them the optimal solution for
• Compact design many high-end applications.
• High power density and overload capacity
• High maximum rotational speed 1FS6 Servo Motors – Explosion-Protected Design
• Integrated encoder system 1FS6 servo motors are designed for use in Zone 1 hazardous
• High dynamic response due to low rotor inertia torque areas. These motors comply with EEx de IIC T3 type of protection.
• Excellent smooth running characteristics 1FW3 Torque Motors
• Robust, virtually maintenance-free construction With their high torque at low rotational speeds, the 1FW3 com-
Synchronous servo motors plete torque motors are designed to be direct drives. Due to an
Special features of synchronous servo motors include: integrated water-cooling system, these motors have a very com-
• High overload capacity pact design.
• High dynamic response
• High static torque 1PH7, 1PL6, 1PH4 asynchronous servo motors
1FK7 Servo Motors These compact asynchronous motors supplement the synchro-
1FK7 servo motors cover the lower power range 0.4 kW (0.5 HP) nous servo motors for applications in the upper power range up
to 8.2 kW (11 HP), and their optimized design makes them the to 630 kW (845 HP).
most economical solution for many applications. Models:
Special features of 1FK7 servo motors include: • 1PH7 externally ventilated motors with IP55 degree of protec-
• Extremely high dynamic response (1FK7 HD, High Dynamic) tion
• Compact design (1FK7 CT, Compact) • 1PH4 water-cooled motors with IP65 degree of protection
• Expanded power range and options • Externally ventilated and enclosed-ventilated 1PL6 motors with
IP23 degree of protection.
The new 1FK7 servo gear motors with directly
built-on spur gearing, flat gearing, bevel gearing, and These motors permit the full rated torque in
worm gearing are supplied as a complete unit. the entire constant flux range.
They are equipped with the relevant
options according to the
requirements:
• Encoders (HTL incremental
encoders, resolvers, sin/cos
incremental encoders 1 Vpp,
or absolute value encoders)
• Holding brake
Planetary gearing can be
built onto all servo motors
as required.
Optionally, these motors
can be harmonized with
SIMOVERT®
MASTERDRIVES
converters to create
high-performance
drives systems
(see also catalogs
DA 65.10 and
DA 65.11).

Siemens DA 65.3 · 2004


577
Servo Motors
Overview
Brief Description

Optimal Integration of Motors in the Automation Landscape


PC/PG SIMATIC HMI® SIMATIC® S7 SIMOTION®

PROFIBUS-DP
A DA65-5440c

MICROMASTER

MICROMASTER® COMBIMASTER® SIMOREG® SIMOVERT® SIMOVERT SIMODRIVE®


MASTERDRIVES VC MASTERDRIVES MC

Standard AC drives DC drives AC drives with Servo drives with Servo drives SIMODRIVE
Vector Control Motion Control POSMO A

Siemens DA 65.3 · 2004


578
Servo Motors
Overview
Flowchart for Selection Procedure

Basic Speed [rpm] n


information
t
t1 T t i-1 ti
In order to select the correct drive Torque [Nm] M
and motor, the specific speed and

A DA65-5775a
load cycle of the drive application
t
must be known.

Step
1
Specifying the degree of protection:
IP23; IP55; IP64; IP65; IP67; IP68 For details, see Part 1

Step
2
Specifying the supply voltage:
380 to 400 V; 460 to 480 V

Step
3
Specifying the type of construction: For details, see Part 7
IM B3 (foot-mounting); IM B5 (flange-mounting); IM B35 (foot/flange-mounting)

Step
4
Specifying the maximum torque from the load-cycle profile

Step
5
Specifying the average (rms) torque

Step
6
Specifying the motor type needed (synchronous/asynchronous servo motor):
1FK7; 1FT6; 1FS6; 1FW3; 1PH7; 1PL6; 1PH4 See Overview in Part 1

Step
7

Siemens DA 65.3 · 2004


579
Servo Motors
Overview
Flowchart for Selection Procedure

Step
7 Selecting the motor from the corresponding data page (Part 2 or 3)
which satisfies the following criteria:
Synchronous servomotor: Asynchronous servomotor:
nmax £ 1.1 · nrated nmax must not be exceeded
Mrms £ Mrated Mrms £ Mrated
The load points (n, P) must be at least
30% below the stalling limit curve.

Step
8 Specifying the encoder system needed: For details, see Part 4
Incremental encoder HTL; resolver; sin/cos incremental encoder 1 Vpp;
absolute-value encoder

Step
9 Complete motor order number with all the necessary options:
1FK7; 1FT6; 1FS6; 1FW3; 1PH7; 1PL6; 1PH4 For details, see Part 2 or 3
Order No. for motor: 1FK7 @@@-@@@@@-@@@@
1FT6 @@@-@@@@@-@@@@
1FS6 @@@-@@@@@-@@@@
1FW3 @@@-@@@@@-@@@@
1PH7 @@@-@@@@@-@@@@
1PL6 @@@-@@@@@-@@@@
1PH4 @@@-@@@@@-Option + plain text

Step
10 Specifying the length and cross-section of the prefabricated power
cable needed or specifying the plug size for customer fitting:
For details and order number structure, see Part 5

Step
11 Specifying the prefabricated encoder cable needed or
specifying the plug size for customer fitting:
Incremental encoder HTL; resolver; sin/cos incremental encoder 1 Vpp;
absolute-value encoder
For details and order number structure, see Part 5
in the case of standard overload 1)

Step
12 Selecting the converter/inverter for the selected motor in the selection
and ordering data on the basis of the standard overload conditions:
The selection of converters/inverters in this catalog is based on the respective
motor stall current or rated motor current.
For 1FK7, 1FT6, 1FS6 and 1FW3 see Part 2;
in the case of high overload 2) For 1PH7, 1PL6 and 1PH4 see Part 3.

Step
13 If higher overload times and overload components are necessary,
see Catalogs DA 65.11 (SIMOVERT MASTERDRIVES Motion Control),
DA 65.10 (SIMOVERT MASTERDRIVES Vector Control) or Configuring
with “PFAD Plus”.

1) 160% for 30 s or 136% for 60 s 2) In the case of exceeding the


during 300 s load cycle. standard overload.

Siemens DA 65.3 · 2004


580
Servo Motors Servo Motors
Overview Overview
Overview of types and rated data Overview of types and rated data

Motor types Designation/Method of functioning Degree of Cooling Shaft height Power range Rated torque Selection and ordering
protection data on pages

1FK7 CT Compact servomotor IP64 Natural cooling 28 to 100 0.4 kW 8.2 kW 0.6 to 37 Nm 2/4
(Compact) Frameless permanent- (IP65 0.5 HP 11 HP 5.3 to 327 lb¦-in
magnet synchronous motor optional)

1FK7 HD High Dynamic servomotor Natural cooling 36 to 80 0.6 kW 3.1 kW 0.9 to 12 Nm 2/6
(High Dynamic) with extremely low rotor 0.8 HP 4.2 HP 8 to 106 lb¦-in
moment of inertia

1FT6 Servomotor – High Performance IP64 Natural cooling 28 to 132 0.2 kW 15.5 kW 0.3 to 88 Nm 2/10 to 2/21
Permanent-magnet (IP65, IP67, 0.25 HP 20.7 HP 2.7 to 780 lb¦-in
synchronous motor IP68 optional) Forced ventilation 80 to 160 6.9 kW 89 kW 17 to 540 Nm 2/22 to 2/31
9.2 HP 119 HP 150 to 4780 lb¦-in
Water cooling 63 to 160 3.2 kW 118 kW 10 to 690 Nm 2/28 to 2/33
4.3 HP 158 HP 89 to 6107 lb¦-in

1FS6 Servomotor – explosion-proof IP64 Natural cooling 71 to 132 1.2 kW 12.4 kW 1.9 to 68 Nm 2/36 and 2/37
Permanent-magnet synchronous motor (IP65 1.6 HP 16.6 HP 16.8 to 602 lb¦-in
with EEx de II C T3 explosion protection optional)

1FW3 Torque motor IP54 Water cooling 200 8.0 kW 146 kW 300 to 7000 Nm 2/40 and 2/41
Liquid-cooled permanent-magnet 280 10.7 HP 195.7 HP 221 to 5163 lb¦-ft
synchronous motor

1PH7 Asynchronous servomotor IP55 Forced ventilation 100 to 280 3.7 kW 385 kW 22 to 2480 Nm 3/4 to 3/41
Frameless three-phase Surface cooling 5 HP 516 HP 16 to 1829 lb¦-ft
squirrel-cage motor

1PL6 Asynchronous servomotor IP23 Forced ventilation 180 to 280 20.5 kW 630 kW 370 to 3600 Nm 3/46 to 3/67
Frameless three-phase Axial ventilation 27.5 HP 844 HP 273 to 2655 lb¦-ft
squirrel-cage motor

1PH4 Asynchronous servomotor IP65 Water cooling 100 to 160 7.5 kW 65 kW 45 to 333 Nm 3/72 to 3/75
Liquid-cooled three-phase 10 HP 87 HP 35 to 246 lb¦-ft
squirrel-cage motor

Siemens DA 65.3 · 2004 Siemens DA 65.3 · 2004 1/11


581
Servo Motors Servo Motors
Overview Overview
Overview of types and rated data Overview of types and rated data

Motor types Designation/Method of functioning Degree of Cooling Shaft height Power range Rated torque Selection and ordering
protection data on pages

1FK7 CT Compact servomotor IP64 Natural cooling 28 to 100 0.4 kW 8.2 kW 0.6 to 37 Nm 2/4
(Compact) Frameless permanent- (IP65 0.5 HP 11 HP 5.3 to 327 lb¦-in
magnet synchronous motor optional)

1FK7 HD High Dynamic servomotor Natural cooling 36 to 80 0.6 kW 3.1 kW 0.9 to 12 Nm 2/6
(High Dynamic) with extremely low rotor 0.8 HP 4.2 HP 8 to 106 lb¦-in
moment of inertia

1FT6 Servomotor – High Performance IP64 Natural cooling 28 to 132 0.2 kW 15.5 kW 0.3 to 88 Nm 2/10 to 2/21
Permanent-magnet (IP65, IP67, 0.25 HP 20.7 HP 2.7 to 780 lb¦-in
synchronous motor IP68 optional) Forced ventilation 80 to 160 6.9 kW 89 kW 17 to 540 Nm 2/22 to 2/31
9.2 HP 119 HP 150 to 4780 lb¦-in
Water cooling 63 to 160 3.2 kW 118 kW 10 to 690 Nm 2/28 to 2/33
4.3 HP 158 HP 89 to 6107 lb¦-in

1FS6 Servomotor – explosion-proof IP64 Natural cooling 71 to 132 1.2 kW 12.4 kW 1.9 to 68 Nm 2/36 and 2/37
Permanent-magnet synchronous motor (IP65 1.6 HP 16.6 HP 16.8 to 602 lb¦-in
with EEx de II C T3 explosion protection optional)

1FW3 Torque motor IP54 Water cooling 200 8.0 kW 146 kW 300 to 7000 Nm 2/40 and 2/41
Liquid-cooled permanent-magnet 280 10.7 HP 195.7 HP 221 to 5163 lb¦-ft
synchronous motor

1PH7 Asynchronous servomotor IP55 Forced ventilation 100 to 280 3.7 kW 385 kW 22 to 2480 Nm 3/4 to 3/41
Frameless three-phase Surface cooling 5 HP 516 HP 16 to 1829 lb¦-ft
squirrel-cage motor

1PL6 Asynchronous servomotor IP23 Forced ventilation 180 to 280 20.5 kW 630 kW 370 to 3600 Nm 3/46 to 3/67
Frameless three-phase Axial ventilation 27.5 HP 844 HP 273 to 2655 lb¦-ft
squirrel-cage motor

1PH4 Asynchronous servomotor IP65 Water cooling 100 to 160 7.5 kW 65 kW 45 to 333 Nm 3/72 to 3/75
Liquid-cooled three-phase 10 HP 87 HP 35 to 246 lb¦-ft
squirrel-cage motor

1/10 Siemens DA 65.3 · 2004 Siemens DA 65.3 · 2004


582
Servo Motors
Overview
Technical Definitions

■ Regulations, Standards and Specifications


These motors comply with the relevant standards and regula- The following motors have the UL approval of “Underwriters
tions; see table below. Laboratories Inc.®” as well as approval for Canadian standards
indicated by the URc symbol 1FK7, 1FT6 natural cooled, 1FW3,
Many countries have completely harmonized their national reg- 1PH7 (without brake), 1PL6, 1PH4.
ulations with the international IEC 60034-1 recommendation; as
a result, the coolant temperatures, temperature classes, and
temperature-rise limits in these national regulations are now the
same as in IEC 60034-1.

Title DIN/VDE EN IEC

General Specifications for Rotating Electrical Machines DIN VDE 0530 Part 1 EN 60034-1 IEC 60034-1
Terminal Markings and Direction of Rotation for Electrical Machines DIN VDE 0530 Part 8 EN 60034-8 IEC 60034-8
Types of Construction of Rotating Electrical Machines DIN VDE 0530 Part 7 EN 60034-7 IEC 60034-7
Methods of Cooling for Rotating Electrical Machines DIN VDE 0530 Part 6 EN 60034-6 IEC 60034-6
Degrees of Protection of Rotating Electrical Machines DIN VDE 0530 Part 5 EN 60034-5 IEC 60034-5
Vibration Severity of Rotating Electrical Machines DIN VDE 0530 Part 14 EN 60034-14 IEC 60034-14
Noise Limits of Rotating Electrical Machines DIN VDE 0530 Part 9 EN 60034-9 IEC 60034-9
Cylindrical Shaft Ends for Electrical Machines DIN 748 Part 3 – IEC 60072

■ Most Common Degrees of Protection for AC Motors in Accordance with IEC 60034-5
Taking into account the operating and environmental conditions,
Primarily, these motors are supplied with the following degrees of
an appropriate degree of protection is selected to prevent the protection:
following occurrences:
Motor Degree 1st Number 2nd Number
• Ingress of water, dust and foreign objects of Protection Protection Water Protection
Protec- against against For-
• Contact with the rotating parts inside a motor tion Contact eign Objects
• Contact with energized parts
Inter- IP23 Protected Protected Protected against
The degrees of protection for electrical machines are indicated nally against against spraying water
by a code composed of two letters, two numbers, and an addi- cooled finger medium-sized when tilted up to
tional letter, if required. contact foreign 60 °C
objects
IP (International Protection) greater than
These letters stand for the degree of protection against contact 12 mm
and ingress of foreign objects and water (0.47 in) Ø
Surface IP54 Fully Protected Splashing water from
0 to 6 cooled protected against all directions
The first number stands for the degree of protection against con- against harmful dust
tact and ingress of foreign objects IP55 contact deposits Water jets from
all directions
0 to 8
IP64 Fully Protected Splashing water from
The second number stands for the degree of protection against protected against all directions
ingress of water (not including oil insulation) against dust
IP65 1) contact penetration Water jets from
W, S and M all directions
Additional letters stand for special types of protection
IP67 1) Motor is protected
against effects of
immersion for
specific time and
pressure
IP68 1) Motor is suited for
continuous submer-
sion under condi-
tions described by
the manufacturer

1) In accordance with DIN VDE 0530 Part 5 and EN 60034 Part 5, for
rotating electrical machines, there are only five degrees of protection
for the first number and eight degrees of protection for the second
number. However, IP6 is contained within DIN 40 050, which applies
for electrical equipment in general.

Siemens DA 65.3 · 2004


583
Servo Motors
Overview
Technical Definitions

■ Radial Eccentricity Tolerance, Shaft and Flange Accuracy (Concentricity and Axial Eccentricity) in Accordance with IEC 60072
Radial eccentricity tolerance of the shaft to the housing axis Concentricity and axial eccentricity tolerance of the flange
(with reference to the cylindrical shaft ends) surface to the shaft axis (with reference to the centering diam-
eter of the mounting flange)
Shaft height Standard N Option R Shaft height Standard N Option R
mm (in) mm (in) mm (in) mm (in)
28, 36 0.035 (0.0014) 0.018 (0.0007) 28, 36, 48 0.08 (0.0031) 0.04 (0.0016)
48, 63, 71 0.04 (0.0016) 0.021 (0.0008) 63, 71, 80, 100 0.1 (0.004) 0.05 (0.002)
80, 100, 132 0.05 (0.002) 0.025 (0.001) 132, 160, 180, 225 0.125 (0.0049) 0.063 (0.0025)
160, 180, 225 0.06 (0.0023) 0.03 (0.0012) 280 0.16 (0.0063) 0.08 (0.0031)
280 0.07 (0.0028) 0.035 (0.0014)

M o to r s h a ft T e s t: c o n c e n tr ic ity

G _ D A 6 5 _ E N _ 0 0 0 6 3 1 0 m m
( 0 .4 in )

D ia l g a u g e
M o to r
D ia l g a u g e
M o to r s h a ft

L /2 M o to r s h a ft

1 0 m m
L ( 0 .4 in )
D ia l g a u g e
T e s t: r a d ia l e c c e n tr ic ity M o to r

M o to r

T e s t: a x ia l e c c e n tr ic ity
G _ D A 6 5 _ E N _ 0 0 0 6 4 b

■ Vibration Severity Levels in Accordance with IEC 60034-14


The vibration severity is the quadratic mean (rms) value of the Rotational speeds of 1800 rpm and 3600 rpm and their associ-
vibration velocity (in a frequency range of 10 to 1000 Hz). The ated limits are specified in accordance with IEC 60034-14. Rota-
vibration velocity is measured with electrical measuring equip- tional speeds of 4500 rpm and 6000 rpm and their associated
ment in accordance with DIN 45 666. values have been specified by the motor manufacturer.
The values indicated refer only to the motor. The system vibration
characteristics due to installation can cause these values to in-
crease.

P e r m is s ib le v ib r a tio n r a te P e r m is s ib le v ib r a tio n r a te
e f [m m /s ] S ta g e N 3 .5 e ff [ m m / s ] 4 .0
4 S ta g e R
S ta g e R 3 .2 3 .2
3 .5
3 .0 S ta g e S 3 .0 S ta g e N
3 (S H 2 8 0 )
2 .8
3 .0
3 2 .8
2 .4 S ta g e R
2 .2 5 2 .2 5 (S H 2 8 0 ) 2 .5
S ta g e S
2 .2 5
2 1 .8 7 S ta g e S R 1 .8 5
1 .8 1 .8
2 1 .8 7 1 .8 7 S ta g e S R
1 .8 1 .8
1 .5
1 .4
1 .1 8 1 .4
1 .1 2 1 .1 2 1 .1 8
1 .1 2 1 .1 2
G _ D A 6 5 _ E N _ 0 0 0 6 6 a

1 0 .8 9
G _ D A 6 5 _ E N _ 0 0 0 6 5

0 .7 5 1 0 .8 9
0 .7 1 0 .7 1 0 .7 1 0 .7 1
0 .5 6
0 .4 5 0 .4 5 0 .4 5
0 .2 8

2 0 0 0 4 0 0 0 6 0 0 0 8 0 0 0 1 0 0 0 0 1 2 0 0 0 1 4 0 0 0 1 6 0 0 0 1 0 0 0 2 0 0 0 3 0 0 0 4 0 0 0 5 0 0 0 6 0 0 0 7 0 0 0 8 0 0 0
[rp m ] [rp m ]

Vibration Severity Level Limits for Shaft Heights of 28 to 132 Vibration Severity Level Limits for Shaft Heights of 160 to 280

Siemens DA 65.3 · 2004


584
Servo Motors
Overview
Technical Definitions

■ Balancing in Accordance with DIN ISO 8821


Requirements for the balancing process for attachment For motors 1PH7 and 1PL6, the balancing type is coded in the
parts, in particular belt pulleys order designation. Half- and full-key balanced motors are identi-
fied by an “H” (half-key) or an “F” (full key) on the shaft end face.
The vibrational quality characteristics of motors with attached
belt pulleys are determined primarily by the balance of the at- Motors 1FK7 and 1FT6 with featherkey are always half-key bal-
tachment part, as well as the balance quality of the motor. anced.
If the motor and the attachment part are balanced separately In general, motors with a keyless shaft are recommended for
prior to assembly, the balancing process of the belt pulley must systems with the most stringent vibrational quality requirements.
be adapted to the balancing type of the motor. The following bal- Belt pulleys with two opposite featherkey ways, but only one
ancing types exist for motors 1PH4, 1PH7, and 1PL6: featherkey in the shaft end, are recommended for full-key-bal-
• Half-key balancing anced motors.
• Full-key balancing
• Keyless shaft end

■ Vibration Stress, Immitted Vibration Values


The following maximum permissible vibration stress limits at full
Vibration Vibration Values for Shaft Heights
reliability performance apply only for the permanent-magnet syn- frequency
chronous motors 1FK7, 1FT6, and 1FS6 or with applied brake. 100 to 160 180 to 280
Vibration stress (in accordance with IEC 68-2-6): <6.3 Hz Vibration displacement s ˆ0.16 mm ˆ0.25 mm
(0.007 in) (0.010 in)
• 1 g axial (20 Hz to 2 kHz)
6.3 ... 63 Hz Vibration velocity Vrms ˆ4.5 mm/s ˆ7.1 mm/s
• 5 g radial (20 Hz to 2 kHz) (0.18 in/s) (0.28 in/s)
For all asynchronous motors 1PH7, 1PH4, and 1PL6, the follow- >63 Hz Vibration acceleration a ˆ2.55 m/s2 ˆ4.0 m/s2
ing limits apply for (immitted) vibration values introduced exter- (8.38 ft/s2) (13.13 ft/s2)
nally to the motor.

■ Coolant (Air) Temperature and Installation Altitude


Operation (unrestricted) CT = –15 °C (+5 °F) to +40 °C (104 °F)
Installation Coolant Temperature CT in °C (°F)
The rated output (rated torque) is applicable for continuous duty Altitude above
(S1) operation in accordance with DIN EN 60034-1 at the rated Sea Level
frequency, a coolant temperature (CT) of 40 °C (104 °F), and an m <30 30 – 40 45 50
installation altitude of 1000 m (3281.5 ft) above sea level. (ft) (86) (86–104) (113) (122)
All motors are Thermal Class F motors and are utilized in accor- 1000 1.07 1.00 0.96 0.92
dance with Thermal Class F. For all other conditions, the table on (3281.5)
the right must be used to determine the permissible output 1500 1.04 0.97 0.93 0.89
(torque). (4922.3)
The coolant temperature and installation altitude are rounded to 2000 1.00 0.94 0.90 0.86
5 °C (41 °F) and 500 m (1640.8 ft), respectively. (6563)

Note about surface temperature: 2500 0.96 0.90 0.86 0.83


(8203.7)
The surface of these motors can reach temperatures of over
100 °C (212 °F). 3000 0.92 0.86 0.82 0.79
(9844.5)
3500 0.88 0.82 0.79 0.75
(11485.3)
4000 0.82 0.77 0.74 0.71
(13126)

Siemens DA 65.3 · 2004


585
Servo Motors
Overview
Technical Definitions

■ Operating Modes S1 and S6 in Accordance with EN 0530


S1: Continuous Running Duty S6: Continuous Operation Periodic Duty
Duty cycle under constant Duty cycle comprising a
P P tS
load condition of sufficient tL tB sequence of identical duty
duration to establish thermal cycles, each of which con-
equilibrium sists of a period of constant
t
Designation: S1 load followed by an interval
Pv t at no load. There are no de-
Output specification energized intervals.
t
(torque) Pv
Designation:
max
t i.e.: S6 - 40 %,
max. 85 kW (114 HP).

tB
tr = , t s = 10 min
DA65-5829
t DA65-5830 t
tB + tL

■ Nameplates

3 ~ Motor 1FK7060-5AF71-1EH0
No. YF PN18 4583 01 001
 Made i# German%
3 ~ Brushles4 Servomotor
1FT6084-1AF71-3EG1 C CC
No.YF +118 9979 01 001 EN 60034
Mo 6,0 Nm Io 4,5 A nN 3000 /m"#) M 0 = 16,6/20,0 Nm 00 = 11,3˛14,0 A 60/100K
M# 4,7 Nm I# 3,7 A nma, ) 6600 /min. M N = 14,0 Nm # N = 3000 /min 9 IN = 270 ˜*
Th.CI.F Uin 253 V IP 64 IMB5 IP 65 - h.CL.F # ma, = 4700 /min

DA65- 041
ABSOLUTE-ENCODER F02 2048 S/' TY 84
Encoder F02 Brake EBD 0,8B / 24 V -- / 15 W
Rev. No. 000
C/C
DA65- 03˝

EN60034
Made in Germ˘#%

Example from the 1FK7 Series, Shaft Height 28 to 100 (Adhesive Plate) Example from the 1FT6 Series (Metal Plate)

 C C

/

C CC 3 ~ Mot. 1PL ° 28-4HF00-0AA0 No N- 1102033010001 / 2000


3 ~ Mot. 1PH7137 - 2NG00 - 0BA0 Nr.YF L994 0025 01 001 IM B3 IP 23 -.) / I. F Gew./WT 870 kg
IM B3 IP 55/54 Th.CI.F V A ˇ co4 Hz 1/m"#
V A kW cos Hz 1/min H
345 Y 47 230 0.8 51 1500
350 Y 60,00 28,00 0,88 68,0 2000 S1 400 Y 473 ° 5 0.8 59 1750
398 Y 56,00 29,00 0,87 77,8 2300 S1 460 Y 45° °˝ ˝ 0.85 67 2000
450 Y 52,00 30,00 0,84 89,4 2650 S1
EN60034-1 0EC 34-1 m˘, 4500 1/min
EN 60034 max. 8000 /min
DA65-5837

KTY84
TEMP - SENSOR KTY 84 - 130 ENCODER D01 2048 S/R
ENCODER H01 1024 S ˛'
CODE-NR.: 412
DA65- 033

Made in Germany
MADE IN GERMANY

Example from the 1PH7 Series, Shaft Height 100 to 160 (Adhesive Plate) Example from the 1PL6 Series, Shaft Height 180 to 280 (Metal Plate)

Siemens DA 65.3 · 2004


586
Servo Motors
Overview
Technical Definitions

■ Rated Torque
The torque supplied on the shaft is indicated in Nm (lb‹-in or
lb‹-ft) in the technical selection table.

9550 5250
M rated  Prated ¸ M rated  Prated ¸
n rated n rated
Prated Rated output in kW Prated Rated output in HP
nrated Rated speed in rpm nrated Rated speed in rpm
Mrated Rated torque in Nm Mrated Rated torque in lb‹-ft

■ DURIGNIT IR2000 Insulation


The DURIGNIT® IR 2000 insulation system consists of high-qual- The motor insulation is tropicalized, i. e., suitable for air humidity
ity enameled wires and insulating sheeting in conjunction with levels of up to 100 %.
solvent-free resin impregnation.
All motors have Thermal Class F insulation.
It ensures that these motors will have a high level of mechanical
and electric strength as well as a high service value and a long The utilization of these motors corresponds to a Thermal Class F
service life. rated output/torque.

This insulation protects the winding to a large degree from the in-
fluence of harmful gases, fumes, dust, oil, and high humidity and
withstands normal vibration stresses.

■ Motor Protection
The KTY 84-130 temperature sensor is used to measure the mo-
tor temperature for motor operation on the converter.
This sensor is a semiconductor that changes resistance accord- 3 G _ A 6 _ E N _ 0 0 1 8 2
ing to a defined curve in relationship to the temperature.
R
Siemens converters measure the motor temperature by means
of the temperature sensor resistance. 2

Their parameters can be set for specific warning and shutdown k W


temperatures. = 2 m A
The KTY 84-130 temperature sensor is built into the winding 1
overhang of the motor like a PTC thermistor.
The standard converter for this analysis is the
SIMOVERT MASTERDRIVES. 0
0 1 0 0 ° C 2 0 0 3 0 0
T U
If the motors are operated on converters that do not have KTY 84 (3 2 ) (2 1 2 ) ( ° F ) ( 3 ˘2 ) ( ˇ2 )
analysis, the temperature can be measured with the 3RS10 tem-
perature monitoring relay. For detailed information, see Catalog
LV 10.
Example units:
• Control supply voltage: 24 V AC/DC
Order no. 3RS1040-1GD50
• Control supply voltage: 24 – 240 V AC/DC
Order no. 3RS1040-1GW50

■ Paint Finish
The following finishes are available for these motors: • Standard finish
• Unpainted (e.g. RAL 7016) e.g. 1PH4, 1PH7, 1PL6, 1FK7, 1FS6
(coated with impregnating resin) e.g. 1FK7 or 1PH7 • Special finish
(shaft height up to 160) (e.g. RAL 7016) e.g. 1FT6, 1PH7, 1PL6
• Primed All motors can be painted over with commercially available
(for corrosion control) e.g. 1PH7, 1PL6 (shaft height 180 and paint (up to 2 additional coats).
higher)
Type Paint finish Suitability for Climate Group
in Accordance with DIN IEC 60721, Part 2 – 1
Standard finish Moderate (expanded) Short-term: Up to 120 °C (248 °F)
For indoor and outdoor installation Permanent: Up to 100 °C (212 °F)
Special finish Worldwide (expanded) Short-term: Up to 140 °C (284 °F)
For outdoor installation Permanent: Up to 120 °C (248 °F)
Also: Corrosive atmospheres of up to 1% acid or base
concentration or in sheltered, permanently damp
areas

Siemens DA 65.3 · 2004


587
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FK7 Motors
Natural cooling

■ Overview ■ Benefits
Features of 1FK7 Compact Motors:
• Space-saving installation due to their extremely high power
density (unit volume as much as 25 % less than 1FK6)
• Mechanical compatibility with 1FK6 (shaft, flange and connec-
tor)
• Expanded power spectrum
Features of 1FK7 High Dynamic Motors:
• Extremely high dynamic response due to low rotor moment of
inertia
• Mechanical compatibility with 1FK6 (shaft, flange and connec-
tor)
• High short-term overload capacity (250 ms) Mmax = 3 · M0
(100 K)

■ Application
• Machine tools
• Robots and handling systems
• Woodworking, glass machining, ceramics, and stoneworking
• Packaging, plastics, and textile machines
• Auxiliary axes
1FK7 Synchronous Servo Motors

The 1FK7 motors are extremely compact, permanent-magnet Certain motors are available in core type versions. Com-
synchronous motors. The available options, gear units, and en- pared to the standard models, these core types have the
coders, together with the expanded product range, mean that advantage of faster shipping time and spare part delivery.
the 1FK7 motors can be optimally adapted to any application. For this reason, we recommend that you configure core
They therefore also satisfy the ever-increasing demands of state- types.
of-the-art machine generations.
Combined with the SIMOVERT MASTERDRIVES Motion Control
drive system, 1FK7 motors form a powerful high-performance
system. The built-in encoder systems for speed and position
control can be selected specifically for the application.
These motors are designed for operation without external cool-
ing whereby generated heat is dissipated through the motor sur-
face. The 1FK7 motors have a high overload capability.

Siemens DA 65.3 · 2004


588
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FK7 Motors
Natural cooling

■ Technical Data ■ Characteristics


Motor type Permanent-magnet synchronous
motor
Magnet material Rare-earth magnet material
Insulation of the stator winding in Thermal Class F for winding
accordance with EN 60034-1 temperature rise of DT = 100 K at M Voltage limit curves for
(IEC 60034-1) an ambient temperature of
+40 °C (+104 °F)
Construction type in accordance IM B5 (IM V1, IM V3) Vmains = 400 V Vmains = 460 V
with EN 60034-7 (IEC 60034-7) M max.
Degree of protection in accordance IP64
with EN 60034-5 (IEC 60034-5)
Cooling Natural cooling

G_DA65_EN_00056a
Temperature monitoring KTY 84 temperature sensor in the
stator winding M rated
M0 (100K)
Paint finish Unpainted S1 operation
2nd rating plate Attached to end shield
3rd rating plate Supplied separately packed
n rated n (rpm)
Shaft end on the drive end in Keyless shaft
accordance with DIN 748-3
(IEC 60072-1)
Radial eccentricity, concentricity, Tolerance N (normal)
and axial eccentricity in accor-
dance with DIN 42955 Torque-speed characteristic
(IEC 60072-1)
Vibration severity in accordance Grade N (normal)
with EN 60034-14 (IEC 60034-14) ■ Options
Maximum sound pressure level in 1FK702: 55 dB (A) Code Option description 1FK7 CT 1FK7 HD
accordance with EN ISO 1680 1FK703: 55 dB (A)
1FK704: 55 dB (A) M03 Design for Zone 2 hazardous areas 7 7
1FK706: 65 dB (A) (in accordance with EN 50021/
1FK708: 70 dB (A) IEC 60079-15)
1FK710: 70 dB (A) M39 Design for Zone 22 hazardous areas 7 7
(in accordance with EN 50281/
Encoder systems, integrated • Incremental encoder sin/cos IEC 61241)
1 Vpp, 2,048 pulses/revolution
• EnDat absolute encoder, N05 Atypical shaft end 7 7
2,048 pulses/revolution for (same dimensions as in 1FT5 motors)
1FK704 to 1FK710. X01 Jet black finish RAL 9005 7 7
512 pulses/revolution for
1FK702 and 1FK703 and X02 Cream finish RAL 9001 7 7
traversing range of 4,096 rev
• EnDat simple absolute encoder, X03 Reseda green finish RAL 6011 7 7
32 pulses/revolution for 1FK704 X04 Pebble gray finish RAL 7032 7 7
to 1FK710 and traversing range
of 4,096 rev X05 Sky blue finish RAL 5015 7 7
• Multipole resolver (number of
pole pairs corresponds to num- X06 Light ivory finish RAL 1015 7 7
ber of pole pairs of motor) X08 White aluminum RAL 9006, 7 7
• Resolver, 2-pole suitable for use with food
Connection Connectors for signals and
7 Option available
power; rotatable (270°)
Options • Shaft end on the drive end with
key and keyway (half-key bal-
ancing)
• Built-in holding brake
• Degree of protection IP65, also
IP67 for drive-end flange
• Planetary gearbox (requires a
keyless motor shaft end)
• Anthracite gray finish

Siemens DA 65.3 · 2004


589
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FK7 Motors Compact, Core Type
Natural cooling

■ Selection and Ordering Data


Rated Shaft Rated Rated Rated Standstill 1FK7 Synchronous Motors Pole Rotor Weight
Rotational Height Output Torque 1) Current Torque Compact Pair Moment of (without
Speed Natural cooling Num- Inertia Brake)
ber (w/o Brake)
nrated Prated Mrated Irated M0 Order No. J
at at at at Core Type
DT=100 K DT=100 K DT=100 K DT=100 K
kW Nm Nm 10-4 kgm2 kg
rpm SH (HP) (lb‹-in) A (lb‹-in) (lb‹-in-s2) (lb)

2000 100 7.75 37 16 48 1FK7 105 – 5AC71 – 1 7 7 7 4 156 39


(10.39) (327.5) (424.8) (0.1381) (85)
3000 48 0.82 2.6 1.95 3 1FK7 042 – 5AF71 – 1 7 7 7 4 3.01 4.9
(1.1) (23) (26.6) (0.0027) (10.8)
63 1.48 4.7 3.7 6 1FK7 060 – 5AF71 – 1 7 7 7 4 7.95 7
(1.98) (41.6) (53.1) (0.0070) (15.4)
2.29 7.3 5.6 11 1FK7 063 – 5AF71 – 1 7 7 7 4 15.1 11.5
(3.07) (64.6) (97.4) (0.0134) (25.4)
80 2.14 6.8 4.4 8 1FK7 080 – 5AF71 – 1 7 7 7 4 15 10
(2.87) (60.2) (70.8) (0.0133) (22.1)
3.3 10.5 7.4 16 1FK7 083 – 5AF71 – 1 7 7 7 4 27.3 14
(4.42) (92.9) (141.6) (0.0242) (30.9)
100 3.77 12 8 18 1FK7 100 – 5AF71 – 1 7 7 7 4 55.3 19
(5.05) (106.1) (159.3) (0.0489) (41.9)
4.87 15.5 11.8 27 1FK7 101 – 5AF71 – 1 7 7 7 4 79.9 21
(6.53) (137.2) (238) (0.0707) (46.3)
5.37 4) 20.5 4) 16.5 4) 36 1FK7 103 – 5AF71 – 1 7 7 7 4 105 29
(7.2) 4) (181.4) 4) (318.6) (0.0929) (63.9)
8.17 26 18 48 1FK7 105 – 5AF71 – 1 7 7 7 4 156 39
(10.95) (230.1) (424.8) (0.1381) (85)
4500 63 1.74 3.7 4.1 6 1FK7 060 – 5AH71 – 1 7 7 7 4 7.95 7
(2.33) (32.7) (53.1) (0.0070) (15.4)
2.09 5) 5 5) 6.1 5) 11 1FK7 063 – 5AH71 – 1 7 7 7 4 15.1 11.5
(2.8) 5) (44.3) 5) (97.4) (0.0134) (25.4)
80 2.39 5) 5.7 5) 5.6 5) 8 1FK7 080 – 5AH71 – 1 7 7 7 4 15 10
(3.2) 5) (50.5) 5) (70.8) (0.0133) (22.1)
3.04 6) 8.3 6) 9 6) 16 1FK7 083 – 5AH71 – 1 7 7 7 4 27.3 14
(4.08) 6) (73.5) 6) (141.6) (0.0242) (30.9)
6000 28 0.4 0.6 1.4 0.85 1FK7 022 – 5AK71 – 1 7 7 7 3 0.28 1.8
(0.54) (5.3) (7.5) (0.0002) (4)
36 0.47 0.8 1.4 1.1 1FK7 032 – 5AK71 – 1 7 7 7 3 0.61 2.7
(0.63) (7.1) (9.7) (0.0005) (6)
48 0.69 1.1 1.7 1.6 1FK7 040 – 5AK71 – 1 7 7 7 4 1.69 3.5
(0.92) (9.7) (14.2) (0.0015) (7.7)
1.05 7) 2 7) 3.1 7) 3 1FK7 042 – 5AK71 – 1 7 7 7 4 3.01 4.9
(1.41) 7) (17.7) 7) (26.6) (0.0027) (10.8)

• Encoder systems: Incremental encoder sin/cos 1 Vpp A


Absolute encoder EnDat 2,048 pulses/rev 1) 2) E
Absolute encoder EnDat 512 pulses/rev 1) 3) H
Simple absolute encoder EnDat 32 pulses/rev 1) 2) G
Multipole resolver S
2-pole resolver T

• Shaft end: • Radial eccentricity tol.: • Holding brake:


With key and keyway N No A
With key and keyway N Yes B
Keyless shaft N No G
Keyless shaft N Yes H

• Degree of protection: IP64 0


IP65 and also IP67 drive-end flange 2
IP64, anthracite gray finish 3
IP65 and also IP67 drive-end flange, anthracite gray finish 5

• Special models:
Please specify option code; refer to page 2/3. –Z

Siemens DA 65.3 · 2004


590
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FK7 Motors Compact, Core Type
Natural cooling

■ Selection and Ordering Data


Motor Type Standstill Current SIMOVERT MASTERDRIVES MC Power Cable with Complete Shield
(continued) Inverter/Converter Motor Connection (with Brake Connection)
Rated Current via Power Connector

I0 Irated Order No. Power Cable Order No.


at Inverter Connector Cross-sec- Pre-Assembled Cable
DT=100 K 8
Converter tion Motor )
A A Size mm2

1FK7 105 – 5AC71 – 1... 20 25.5 6SE7 022 – 6TP 7 0 1.5 4 x 2.5 6FX 7 002 – 5 7 A31 – . . . 0
20.5 6SE7 022 – 1EP 7 0
1FK7 042 – 5AF71 – 1... 2.2 4.0 6SE7 014 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3.0 6SE7 013 – 0EP 7 0
1FK7 060 – 5AF71 – 1... 4.5 6.1 6SE7 016 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5.0 6SE7 015 – 0EP 7 0
1FK7 063 – 5AF71 – 1... 8 10.2 6SE7 021 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8.0 6SE7 018 – 0EP 7 0
1FK7 080 – 5AF71 – 1... 4.8 6.1 6SE7 016 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5.0 6SE7 015 – 0EP 7 0
1FK7 083 – 5AF71 – 1... 10.4 13.2 6SE7 021 – 3TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
10.0 6SE7 021 – 0EP 7 0
1FK7 100 – 5AF71 – 1... 11.2 13.2 6SE7 021 – 3TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
14.0 6SE7 021 – 4EP 7 0
1FK7 101 – 5AF71 – 1... 19 25.5 6SE7 022 – 6TP 7 0 1.5 4 x 2.5 6FX 7 002 – 5 7 A31 – . . . 0
20.5 6SE7 022 – 1EP 7 0
1FK7 103 – 5AF71 – 1... 27.5 34.0 6SE7 023 – 4TP 7 0 1.5 4 x 4.0 6FX 7 002 – 5 7 A41 – . . . 0
34.0 6SE7 023 – 4EP 7 0
1FK7 105 – 5AF71 – 1... 31 34.0 6SE7 023 – 4TP 7 0 1.5 4 x 10 6FX 7 002 – 5 7 A61 – . . . 0
34.0 6SE7 023 – 4EP 7 0
1FK7 060 – 5AH71 – 1... 6.2 6.1 6SE7 016 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8.0 6SE7 018 – 0EP 7 0
1FK7 063 – 5AH71 – 1... 12 13.2 6SE7 021 – 3TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01– . . . 0
14.0 6SE7 021 – 4EP 7 0
1FK7 080 – 5AH71 – 1... 7.4 10.2 6SE7 021 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8.0 6SE7 018 – 0EP 7 0
1FK7 083 – 5AH71 – 1... 15 17.5 6SE7 021 – 8TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
20.5 6SE7 022 – 1EP 7 0
1FK7 022 – 5AK71 – 1... 1.8 2.0 6SE7 012 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3.0 6SE7 013 – 0EP 7 0
1FK7 032 – 5AK71 – 1... 1.7 2.0 6SE7 012 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
1.5 6SE7 011 – 5EP 7 0
1FK7 040 – 5AK71 – 1 2.25 4.0 6SE7 014 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3.0 6SE7 013 – 0EP 7 0
1FK7 042 – 5AK71 – 1... 4.4 6.1 6SE7 016 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5.0 6SE7 015 – 0EP 7 0

• SIMOVERT MASTERDRIVES Motion Control 5


• SIMOVERT MASTERDRIVES Motion Control Performance 2 7

Power Cable Model


• MOTION-CONNECT 800 8
• MOTION-CONNECT 500 5

• Without brake cable C


• With brake cable D

For information about length codes and signal cables, see “MOTION-CONNECT Connection System”, Part 5.

1) If the absolute encoder is used, Mrated is reduced by 10%. 7) Rated power/current refers to n = 5000 rpm.
2) Not available with 1FK702 and 1FK703 8) The current carrying capacity of the power cables corresponds to
3) Only available with 1FK702 and 1FK703 IEC 60204-1 for Routing Type C under continuous duty conditions at
an ambient air temperature of +40 °C (+104 °F), designed for I0
4) Rated power/current refers to n = 2500 rpm.
(100 K) PVC/PUR insulated cable.
5) Rated power/current refers to n = 4000 rpm.
6) Rated power/current refers to n = 3500 rpm.

Siemens DA 65.3 · 2004


591
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FK7 High Dynamic Motors, Core Type
Natural cooling

■ Selection and Ordering Data


Rated Shaft Rated Rated Rated Standstill 1FK7 High Dynamic Pole Rotor Weight
Rotational Height Output Torque 1) Current Torque Synchronous Motors Pair Moment of (without
Speed Natural cooling Num- Inertia Brake)
ber (w/o Brake)
nrated Prated Mrated Irated M0 Order No. J
at at at at Core Type
DT=100 K DT=100 K DT=100 K DT=100 K
kW Nm Nm 10-4 kgm2 kg
rpm SH (HP) (lb‹-in) A (lb‹-in) (lb‹-in-s2) (lb)

3000 48 1.1 3.5 4 4 1FK7 044 – 7AF71 – 1 7 7 7 3 1.28 7.7


(1.47) (31) (35.4) (0.0011) (17)
63 1.7 5.4 5.3 6.4 1FK7 061 – 7AF71 – 1 7 7 7 3 3.4 10
(2.29) (47.8) (56.6) (0.0030) (22.1)
2.51 8 7.5 12 1FK7 064 – 7AF71 – 1 7 7 7 3 6.5 15.5
(3.36) (70.8) (106.2) (0.0058) (34.2)
80 2.51 8 6.7 14 1FK7 082 – 7AF71 – 1 7 7 7 4 14 17.2
(3.36) (70.8) (123.9) (0.0124) (37.9)
3.14 2) 12 2) 12.5 2) 22 1FK7 085 – 7AF71 – 1 7 7 7 4 23 23.5
(4.21) 2) (106.2) 2) (194.7) (0.0204) (51.8)
4500 48 1.23 2.6 4 3.1 1FK7 043 – 7AH71 – 1 7 7 7 3 1 6.7
(1.65) (23) (27.4) (0.0009) (14.8)
1.41 3 4.9 4 1FK7 044 – 7AH71 – 1 7 7 7 3 1.28 7.7
(1.53) (26.6) (35.4) (0.0011) (17)
63 2.03 4.3 5.9 6.4 1FK7 061 – 7AH71 – 1 7 7 7 3 3.4 10
(2.72) (38.1) (56.6) (0.0030) (22.1)
2.36 5 7 12 1FK7 064 – 7AH71 – 1 7 7 7 3 6.5 15.5
(3.16) (44.3) (106.2) (0.0058) (34.2)
6000 36 0.57 0.9 1.5 1.3 1FK7 033 – 7AK71 – 1 7 7 7 3 0.27 3.1
(0.76) (8) (11.5) (0.0002) (6.8)
48 1.26 2 4.4 3.1 1FK7 043 – 7AK71 – 1 7 7 7 3 1 6.3
(1.69) (17.7) (27.4) (0.0009) (13.9)

• Encoder systems: Incremental encoder sin/cos 1 Vpp A


Absolute encoder EnDat 2,048 pulses/rev 1) 3) E
Absolute encoder EnDat 512 pulses/rev 1) 4) H
Simple absolute encoder EnDat 32 pulses/rev1) 3) G
Multipole resolver S
2-pole resolver T

• Shaft end: • Tolerance: • Holding brake:


With key and keyway N No A
With key and keyway N Yes B
Keyless shaft N No G
Keyless shaft N Yes H

• Degree of protection: IP64 0


IP65 and also IP67 drive-end flange 2
IP64, anthracite gray finish 3
IP65 and also IP67 drive-end flange, anthracite gray finish 5

• Special models:
Please specify option code; refer to page 2/3. –Z

Siemens DA 65.3 · 2004


592
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FK7 High Dynamic Motors, Core Type
Natural cooling

■ Selection and Ordering Data


Motor Type Standstill Current SIMOVERT MASTERDRIVES MC Power Cable with Complete Shield
(continued) Inverter/Converter Motor Connection (with Brake Connection)
Rated Current via Power Connector

I0 Irated Order No. Power Cable Order No.


at Inverter Connector Cross-sec- Pre-Assembled Cable
DT=100 K 5
Converter tion Motor )
A A Size mm2

1FK7 044 – 7AF71 – 1... 4.5 6.1 6SE7 016 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5.0 6SE7 015 – 0EP 7 0
1FK7 061 – 7AF71 – 1... 6.1 6.1 6SE7 016 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8.0 6SE7 018 – 0EP 7 0
1FK7 064 – 7AF71 – 1... 11 13.2 6SE7 021 – 3TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
14 6SE7 021 – 4EP 7 0
1FK7 082 – 7AF71 – 1... 10.6 13.2 6SE7 021 – 3TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
14 6SE7 021 – 4EP 7 0
1FK7 085 – 7AF71 – 1... 22.5 25.5 6SE7 022 – 6TP 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7EP 7 0
1FK7 043 – 7AH71 – 1... 4.5 6.1 6SE7 016 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5.0 6SE7 015 – 0EP 7 0
1FK7 044 – 7AH71 – 1... 6.3 10.2 6SE7 021 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8.0 6SE7 018 – 0EP 7 0
1FK7 061 – 7AH71 – 1... 8 10.2 6SE7 021 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8.0 6SE7 018 – 0EP 7 0
1FK7 064 – 7AH71 – 1... 15 17.5 6SE7 021 – 8TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01– . . . 0
20.5 6SE7 022 – 1EP 7 0
1FK7 033 – 7AK71 – 1... 2.2 4.0 6SE7 014 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3.0 6SE7 013 – 0EP 7 0
1FK7 043 – 7AK71 – 1... 6.4 10.2 6SE7 021 – 0TP 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8.0 6SE7 018 – 0EP 7 0

• SIMOVERT MASTERDRIVES Motion Control 5


• SIMOVERT MASTERDRIVES Motion Control Performance 2 7

Power Cable Model


• MOTION-CONNECT 800 8
• MOTION-CONNECT 500 5

For information about signal cables, see “MOTION-CONNECT connection system.”


• Without brake cable C
• With brake cable D

For information about length codes and signal cables, see “MOTION-CONNECT Connection System”, Part 5.

1) If the absolute encoder is used, Mrated is reduced by 10%. 5) The current carrying capacity of the power cables corresponds to
2) Rated power/current refers to n = 2500 rpm. IEC 60204-1 for Routing Type C under continuous duty conditions at
an ambient air temperature of +40 °C (+104 °F), designed for I0
3) Not available with1FK703
(100 K) PVC/PUR insulated cable.
4) Only available with1FK703

Siemens DA 65.3 · 2004


593
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors

■ Overview ■ Benefits
• Optimum surface quality of workpiece due to high rotational
accuracy (sinusoidal current injection)
• Short non-productive times due to high dynamic performance
• Power and signal connections for use in severely contaminated
areas
• High resistance to lateral force
• Large thermal reserves for continuous load and overload
• High short-term overload capacity (250 ms)
• High level of efficiency
• Very good dynamic response of drive due to low rotor moment
of inertia
• Low torque ripple 1% (mean value)
• High degree of protection

■ Application
• High-performance machine tools
• Machines with stringent requirements in terms of dynamic
response, precision, and flexibility, e.g., packaging machines,
rack feeders, conveyor machines, handling devices, and print-
ing machines.

1FT6 Synchronous Servo Motors

1FT6 motors are permanent-magnet synchronous motors with Certain motors are available in core type versions. Com-
compact dimensions. pared to the standard models, these core types have the
1FT6 motors with an integrated encoder can be operated on the advantage of faster shipping time and spare part delivery.
SIMOVERT MASTERDRIVES Motion Control operating system. For this reason, we recommend that you configure core
types.
The fully digital control system of the SIMOVERT MASTER-
DRIVES Motion Control drive system and the encoder technol-
ogy of the 1FT6 motors fulfill the highest demands in terms of
dynamic performance, speed setting range, and rotational and
positioning accuracy.
1FT6 motors are available as natural cooled, separately cooled,
or water-cooled to match the cooling method used. With the nat-
ural cooling method, heat loss is dissipated through the surface,
whereas with the forced ventilation method, heat loss is forced
out by means of built-on fans. The water cooling method is used
to achieve the highest output and fulfill the highest degrees of
protection.

Siemens DA 65.3 · 2004


594
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors

■ Technical Data ■ Characteristics


Motor type Permanent-magnet synchronous
motor
Magnet material Rare-earth magnet material
Insulation of the stator winding Temperature class F for a winding
in accordance with EN 60034-1 temperature rise of DT = 100 K at M Voltage limit curves for
(IEC 60034-1) an ambient temperature of +40 °C
(+104 °F)
For water-cooled motors, max. Vmains = 400 V Vmains = 460 V
inlet temperature of +30 °C
M max.
(+86 °F)
Construction type in accordance IM B5 (IM V1, IM V3)
with EN 60034-7 (IEC 60034-7) IM B14 (IM V18, IM V19)
IM B35 for 1FT613. and 1FT616.

G_DA65_EN_00056a
(Big Servo)
Degrees of protection in accor- IP64 standard model M rated
M0 (100K)
dance with EN 60034-5 IP65 core type S1 operation
(IEC 60034-5)
Cooling Natural cooling, forced ventilation,
water cooling
n rated n (rpm)
Temperature monitoring KTY 84 temperature sensor in
stator winding
Paint finish Anthracite gray
2nd rating plate Supplied separately packed
Shaft end on the drive end Keyless shaft Torque-speed characteristic
in accordance with DIN 748-3
(IEC 60072-1)
Rotational accuracy, concentricity, Tolerance N (normal)
■ Options
and axial eccentricity in accor- Code Option description 1FT6
dance with DIN 42955 Natural Forced Water
(IEC 60072-1) cooling ventilation cooling
Vibration severity in accordance Grade N (normal) K09 Terminal box on right-hand side – 7 7
with EN 60034-14 (IEC 60034-14) (SH 160) (SH 132
Max. sound pressure level and 160)
in accordance with EN ISO 1680 K10 Terminal box on left-hand side – 7 7
Natural cooling 1FT602 to 1FT613: 72 dB (A) (SH 160) (SH 132
and 160)
Forced ventilation 1FT6100 to 1FT616: 74 dB (A)
L68 Full key balancing – 7 7
Water cooling 70 dB (A) (SH 132 (SH 132
and 160) and 160)
Encoder system, integrated • Incremental encoder sin/cos
1 Vpp, 2,048 pulses/revolution M03 Design for Zone 2 hazardous areas 7 – 7
• Absolute encoder EnDat, (in accordance with EN 50021/ (up to SH (SH 63
2,048 pulses/revolution for IEC 60079-15) 100) to 100)
1FT603 to 1FT616.,
512 pulses/revolution for 1FT602 M39 Design for Zone 22 hazardous 7 – –
and traversing range of 4,096 areas (in accordance with (up to SH
revolutions EN 50281/IEC 61241) 100)
• Resolver, multipole N05 Atypical shaft end 7 – –
• Resolver, 2-pole (same dimensions as in 1FT5)
Connection • Connectors for signals and N40 Food industry design 7 – –
power (SH 63
• Terminal box for power connec- to 100)
tion optional for 1FT610. to 1FT16.
X01 Jet black finish 7 7 7
Options • Shaft end on the drive end with RAL 9005
featherkey and featherkey way
(half-key balancing) X02 Cream finish 7 7 7
• Built-in holding brake RAL 9001
• Degree of protection IP67, IP68 X03 Reseda green finish 7 7 7
M5 sealing air connection (ex- RAL 6011
cept for forced ventilation)
• Planetary gear units, built-on X04 Pebble gray finish 7 7 7
(requirement: keyless motor shaft RAL 7032
end and vibration severity grade X05 Sky blue finish 7 7 7
N) RAL 5015
X06 Light ivory finish 7 7 7
RAL 1015
7 Option available
– Not available

Siemens DA 65.3 · 2004


595
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors, Core Type
Natural cooling

■ Selection and Ordering Data


Rated Shaft Rated Rated Rated Standstill 1FT6 Servo Motors Pole Rotor Weight
Rotational Height Output Torque 1) Current Torque Natural cooling Pair Moment of (without
Speed Num- Inertia Brake)
ber (w/o Brake)
nrated Prated Mrated Irated M0 Order No. J
at at at at Core Type
DT=100 K DT=100 K DT=100 K DT=100 K
kW Nm Nm 10-4 kgm2 kg
rpm SH (HP) (lb‹-in) A (lb‹-in) (lb‹-in-s2) (lb)

2000 100 4.8 23 11 27 1FT6 102 – 1AC71 – 7 7 7 1 4 99 27.5


(6.43) (203.6) (239) (0.0876) (60.6)
8.0 38 17.6 50 1FT6 105 – 1AC71 – 7 7 7 1 4 168 39.5
(10.72) (336.3) (442.6) (0.1487) (87.1)
3000 48 1.4 4.3 2.9 5 1FT6 044 – 1AF71 – 7 7 7 1 2 5.1 8.3
(1.88) (38.1) (44.3) (0.0045) (18.3)
63 1.5 4.7 3.4 6 1FT6 062 – 1AF71 – 7 7 7 1 3 8.5 9.5
(2.01) (41.6) (53.1) (0.0752) (20.9)
2.2 7 4.9 9.5 1FT6 064 – 1AF71 – 7 7 7 1 3 13 12.5
(2.95) (62) (84.1) (0.0115) (27.6)
80 3.2 10.3 8.7 13 1FT6 082 – 1AF71 – 7 7 7 1 4 30 15
(4.29) (91.2) (115.1) (0.0266) (33.1)
4.6 14.7 11 20 1FT6 084 – 1AF71 – 7 7 7 1 4 48 20.5
(6.17) (130.1) (177) (0.0425) (45.2)
5.8 18.5 13 27 1FT6 086 – 1AF71 – 7 7 7 1 4 66.5 25.5
(7.77) (163.7) (239) (0.0589) (56.2)
4500 63 1.7 3.6 3.9 6 1FT6 062 – 1AH71 – 7 7 7 1 3 8.5 9.5
(2.28) (31.9) (53.1) (0.0752) (20.9)
2.3 4.8 5.5 9.5 1FT6 064 – 1AH71 – 7 7 7 1 3 13 12.5
(3.08) (42.5) (84.1) (0.0115) (27.6)
80 4.9 10.5 12.5 20 1FT6 084 – 1AH71 – 7 7 7 1 4 48 20.5
(6.57) (92.9) (177) (0.0425) (45.2)
5.7 12 12.6 27 1FT6 086 – 1AH71 – 7 7 7 1 4 66.5 25.5
(7.64) (106.2) (239) (0.0589) (56.2)
6000 36 0.88 1.4 2.1 2 1FT6 034 – 1AK71 – 7 7 7 1 2 1.1 4.4
(1.18) (12.4) (17.7) (0.0010) (9.7)
80 4.1 6.5 9.2 20 1FT6 084 – 1AK71 – 7 7 7 1 4 48 20.5
(5.5) (57.5) (177) (0.0425) (45.2)

• Connector outlet direction: Transverse right (not for 1FT604, 1FT606) 1


Transverse left (not for 1FT604, 1FT606) 2
Axial non-drive end 3
Axial drive-end 4

• Encoder systems: Incremental encoder sin/cos 1 Vpp A


Absolute encoder EnDat, 2,048 pulses/revolution 1) E

• Keyless shaft / Radial eccentricity Without holding brake G


tolerance N: With holding brake H

Siemens DA 65.3 · 2004


596
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors, Core Type
Natural cooling

■ Selection and Ordering Data


Motor Type Standstill SIMOVERT MASTERDRIVES MC Power Cable with Complete Shield
(continued) Current Inverter/Converter Motor Connection with Brake Connection
Rated Current via Power Connector

I0 Irated Order No. Power Cable Order No.


at Inverter Connector Cross-sec- Pre-Assembled Cable
DT=100 K 2
Converter tion Motor )
A A Size mm2

1FT6 102 – 1AC71 – .... 12.1 13.2 6SE7 021 – 3T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
14 6SE7 021 – 4E P 7 0
1FT6 105 – 1AC71 – .... 21.4 25.5 6SE7 022 – 6T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7E P 7 0
1FT6 044 – 1AF71 – .... 3 4 6SE7 014 – 0T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3 6SE7 013 – 0E P 7 0
1FT6 062 – 1AF71 – .... 4.1 4 6SE7 014 – 0T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5 6SE7 015 – 0E P 7 0
1FT6 064 – 1AF71 – .... 6.1 6.1 6SE7 016 – 0T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8 6SE7 018 – 0T P 7 0
1FT6 082 – 1AF71 – .... 9.6 10.2 6SE7 021 – 0T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
10 6SE7 021 – 0E P 7 0
1FT6 084 – 1AF71 – .... 13.2 17.5 6SE7 021 – 8T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
14 6SE7 021 – 4E P 7 0
1FT6 086 – 1AF71 – .... 16.4 17.5 6SE7 021 – 8T P 7 0 1.5 4 x 2.5 6FX 7 002 – 5 7 A31 – . . . 0
20.5 6SE7 022 – 1E P 7 0
1FT6 062 – 1AH71 – .... 5.7 6.1 6SE7 016 – 0T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8 6SE7 018 – 0E P 7 0
1FT6 064 – 1AH71 – .... 9.0 10.2 6SE7 021 – 0T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
10 6SE7 021 – 0E P 7 0
1FT6 084 – 1AH71 – .... 19.8 25.5 6SE7 022 – 6T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
20.5 6SE7 022 – 1E P 7 0
1FT6 086 – 1AH71 – .... 23.3 25.5 6SE7 022 – 6T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41– . . . 0
27 6SE7 022 – 7E P 7 0
1FT6 034 – 1AK71 – .... 2.6 4 6SE7 014 – 0T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3 6SE7 013 – 0E P 7 0
1FT6 084 – 1AK71 – .... 24.1 25.5 6SE7 022 – 6T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7E P 7 0

• Compact PLUS P

• SIMOVERT MASTERDRIVES Motion Control 5


• SIMOVERT MASTERDRIVES Motion Control Performance 2 7

Power Cable Model


• MOTION-CONNECT 800 8
• MOTION-CONNECT 500 5

• Without brake cable C


• With brake cable D

For information about length codes and signal cables, see “MOTION-CONNECT Connection System”, Part 5.

1) If the absolute encoder is used, Mrated is reduced by 10%. 2) The current carrying capacity of the power cables corresponds to
IEC 60204-1 for Routing Type C under continuous duty conditions at
an ambient air temperature of +40 °C (+104 °F), designed for I0
(100 K) PVC/PUR insulated cable.

Siemens DA 65.3 · 2004


597
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Ordering Data


Rated Shaft Rated Rated Rated Standstill 1FT6 Servo Motors Pole Rotor Weight
Rotational Height Output Torque 1) Current Torque Natural cooling Pair Moment of (w/o
Speed Num- Inertia Brake)
ber (w/o Brake)
nrated Prated Mrated Irated M0 Order No. J
at at at at Standard Model
DT=100 K DT=100 K DT=100 K DT=100 K
kW Nm Nm 10-4 kgm2 kg
rpm SH (HP) (lb‹-in) A (lb‹-in) (lb‹-in-s2) (lb)

1500 100 3.8 24.5 8.4 27 1FT6 102 – 8AB7 7 – 7 7 7 7 4 99 27.5


(5.09) (216.8) (239) (0.0876) (60.6)
6.4 41 14.5 50 1FT6 105 – 8AB7 7 – 7 7 7 7 4 168 39.5
(8.59) (362.9) (442.6) (0.1487) (87.1)
9.6 61 20.5 70 1FT6 108 – 8AB7 7 – 7 7 7 7 4 260 55.5
(12.87) (539.9) (619.6) (0.2301) (122.4)
132 9.7 62 19 75 1FT6 132 – 6AB7 1 – 7 7 7 7 3 430 85
(13) (548.8) (663.8) (0.3806) (187.4)
11.8 75 24 95 1FT6 134 – 6AB7 1 – 7 7 7 7 3 547 100
(15.82) (663.8) (840.8) (0.4841) (220.5)
13.8 88 27 115 1FT6 136 – 6AB7 1 – 7 7 7 7 3 664 117
(18.5) (778.9) (1017.9) (0.5876) (258)

• Construction type: IM B5 1
IM B14 2) (not for 1FT613) 2

• Connector outlet direction: Transverse right 1


Transverse left 2
Axial non-drive end (not for 1FT613) 3
Axial drive end 4
• Terminal box, Transverse right 5
Cable entry: Transverse left 6
Axial non-drive end 7
Axial drive end 8

• Encoder systems: Incremental encoder sin/cos 1 Vpp A


Absolute encoder EnDat, 2,048 pulses/revolution 1) E
Resolver, multipole S
Resolver, 2-pole T

• Shaft end: • Radial eccentricity tol.: • Holding brake:


With key and keyway N No A
With key and keyway N Yes B
With key and keyway R No D
With key and keyway R Yes E
Keyless shaft N No G
Keyless shaft N Yes H
Keyless shaft R No K
Keyless shaft R Yes L
v• Vibration severity grade: • Degree of protection:
N IP64 0
N IP65 1
N IP67 2
N IP68 6
R IP64 3
R IP65 4
R IP67 5
R IP68 7

• Special models:
Please specify option code; refer to page 2/9. –Z

Siemens DA 65.3 · 2004


598
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Odering Data


Motor Type Standstill SIMOVERT MASTERDRIVES MC Power Cable with Complete Shield
(continued) Current Inverter/Converter Motor Connection with Brake Connection
Rated Current via Power Connector

I0 Irated Order No. Power Cable Order No.


at Inverter Connector Cross-sec- Pre-Assembled Cable
DT=100 K 3
Converter tion Motor )
A A Size mm2

1FT6 102 – 8AB7 . – .... 8.7 10.2 6SE7 021 – 0 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
10 6SE7 021 – 0 E P 7 0
1FT6 105 – 8AB7 . – .... 16.0 17.5 6SE7 021 – 8 T P 7 0 1.5 4 x 2.5 6FX 7 002 – 5 7 A31 – . . . 0
20.5 6SE7 022 – 1 E P 7 0
1FT6 108 – 8AB7 . – .... 22.3 25.5 6SE7 022 – 6 T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7 E P 7 0
1FT6 132 – 6AB71 – .... 21.6 25.5 6SE7 022 – 6 T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7 E P 7 0
1FT6 134 – 6AB71 – .... 27 34 6SE7 023 – 4 T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7 E P 7 0
1FT6 136 – 6AB71 – .... 34 34 6SE7 023 – 4 T P 7 0 1.5 4x6 6FX 7 002 – 5 7 A51 – . . . 0
34 6SE7 023 – 4 E P 7 0

• Converter E
• Inverter T

• Compact PLUS P

• SIMOVERT MASTERDRIVES Motion Control 5


• SIMOVERT MASTERDRIVES Motion Control Performance 2 7

Power Cable Model


• MOTION-CONNECT 800 8
• MOTION-CONNECT 500 5

• Without brake cable C


• With brake cable D

For information about length codes and signal cables, see “MOTION-CONNECT Connection System”, Part 5.

1) If the absolute encoder is used, Mrated is reduced by 10%. 3) The current carrying capacity of the power cables corresponds to
2) Same flange as IM B5, but with a helicoil in the four mounting holes. IEC 60204-1 for Routing Type C under continuous duty conditions at
an ambient air temperature of +40 °C (+104 °F), designed for I0
(100 K) PVC/PUR insulated cable.

Siemens DA 65.3 · 2004


599
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Odering Data


Rated Shaft Rated Rated Rated Standstill 1FT6 Servo Motors Pole Rotor Weight
Rotational Height Output Torque 1) Current Torque Natural cooling Pair Moment of (w/o
Speed Num- Inertia Brake)
ber (w/o Brake)
nrated Prated Mrated Irated M0 Order No. J
at at at at Standard Model
DT=100 K DT=100 K DT=100 K DT=100 K
kW Nm Nm 10-4 kgm2 kg
rpm SH (HP) (lb‹-in) A (lb‹-in) (lb‹-in-s2) (lb)
2000 63 0.8 3.7 1.9 4 1FT6 061 – 6AC7 7 – 7 7 7 7 3 6 8
(1.07) (32.7) (35.4) (0.0053) (17.6)
1.1 5.2 2.6 6 1FT6 062 – 6AC7 7 – 7 7 7 7 3 8.5 9.5
(1.47) (46) (53.1) (0.0075) (20.9)
1.7 8 3.8 9.5 1FT6 064 – 6AC7 7 – 7 7 7 7 3 13 12.5
(2.28) (70.8) (84.1) (0.0115) (27.6)
80 1.6 7.5 4.1 8 1FT6 081 – 8AC7 7 – 7 7 7 7 4 21 12.5
(2.14) (66.4) (70.8) (0.0186) (27.6)
2.4 11.4 6.6 13 1FT6 082 – 8AC7 7 – 7 7 7 7 4 30 15
(3.22) (100.9) (115.1) (0.0266) (33.1)
3.5 16.9 8.3 20 1FT6 084 – 8AC7 7 – 7 7 7 7 4 48 20.5
(4.69) (149.6) (177) (0.0425) (45.2)
4.7 22.5 10.9 27 1FT6 086 – 8AC7 7 – 7 7 7 7 4 66.5 25.5
(6.3) (199.1) (239) (0.0589) (56.2)
100 4.8 23 11 27 1FT6 102 – 8AC7 7 – 7 7 7 7 4 99 27.5
(6.43) (203.6) (239) (0.0876) (60.6)
8.0 38 17.6 50 1FT6 105 – 8AC7 7 – 7 7 7 7 4 168 39.5
(10.72) (336.3) (203.6) (0.1487) (87.1)
11.5 55 24.5 70 1FT6 108 – 8AC7 7 – 7 7 7 7 4 260 55.5
(15.42) (486.8) (620) (0.2301) (122.4)
132 11.5 55 23 75 1FT6 132 – 6AC7 1 – 7 7 7 7 3 430 85
(15.42) (486.8) (663.8) (0.3806) (187.4)
13.6 65 27 95 1FT6 134 – 6AC7 1 – 7 7 7 7 3 547 100
(18.23) (575.3) (840.8) (0.4841) (220.5)
15.5 74 30 115 1FT6 136 – 6AC7 1 – 7 7 7 7 3 664 117
(20.78) (655) (1017.9) (0.5876) (258)
• Construction type: IM B5 1
IM B14 2) (not for 1FT613) 2
• Connector outlet direction: Transverse right (not for 1FT606) 1
Transverse left (not for 1FT606) 2
Axial non-drive end (not for 1FT613) 3
Axial drive end 4
• Terminal box, Transverse right 5
Cable entry (only for 1FT61..): Transverse left 6
Axial non-drive end 7
Axial drive end 8
• Encoder systems: Incremental encoder sin/cos 1 Vpp A
Absolute encoder EnDat, 2,048 pulses/revolution 1) E
Resolver, multipole S
Resolver, 2-pole T
• Shaft end: • Radial eccentricity tol.: • Holding brake:
With key and keyway N No A
With key and keyway N Yes B
With key and keyway R No D
With key and keyway R Yes E
Keyless shaft N No G
Keyless shaft N Yes H
Keyless shaft R No K
Keyless shaft R Yes L
• Vibration severity grade: • Degree of protection:
N IP64 0
N IP65 1
N IP67 2
N IP68 6
R IP64 3
R IP65 4
R IP67 5
R IP68 7
• Special models:
Please specify option code; refer to page 2/9. –Z

Siemens DA 65.3 · 2004


600
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Ordering Data


Motor Type Standstill SIMOVERT MASTERDRIVES MC Power Cable with Complete Shield
(continued) Current Inverter/Converter Motor Connection with Brake Connection
Rated Current via Power Connector

I0 Irated Order No. Power Cable Order No.


at Inverter Connector Cross-sec- Pre-Assembled Cable
3
DT=100 K Converter tion Motor )
A A Size mm2
1FT6 061 – 6AC7 . – .... 1.9 2 6SE7 012 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3 6SE7 013 – 0 E P 7 0
1FT6 062 – 6AC7 . – .... 2.7 4 6SE7 014 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3 6SE7 013 – 0 E P 7 0
1FT6 064 – 6AC7 . – .... 4.2 6.1 6SE7 016 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5 6SE7 015 – 0 E P 7 0
1FT6 081 – 8AC7 . – .... 3.9 4 6SE7 014 – 0 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
5 6SE7 015 – 0 E P 7 0
1FT6 082 – 8AC7 . – .... 6.6 10.2 6SE7 021 – 0 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
8 6SE7 018 – 0 E P 7 0
1FT6 084 – 8AC7 . – .... 8.8 10.2 6SE7 021 – 0 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
10 6SE7 021 – 0 E P 7 0
1FT6 086 – 8AC7 . – .... 11.3 13.2 6SE7 021 – 3 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
14 6SE7 021 – 4 E P 7 0
1FT6 102 – 8AC7 . – .... 12.1 13.2 6SE7 021 – 3 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
14 6SE7 021 – 4 E P 7 0
1FT6 105 – 8AC7 . – .... 21.4 25.5 6SE7 022 – 6 T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7 E P 7 0
1FT6 108 – 8AC7 . – .... 29 34 6SE7 023 – 4 T P 7 0 1.5 4x6 6FX 7 002 – 5 7 A51 – . . . 0
34 6SE7 023 – 4 E P 7 0
1FT6 132 – 6AC71 – .... 29 34 6SE7 023 – 4 T P 7 0 1.5 4x6 6FX 7 002 – 5 7 A51 – . . . 0
34 6SE7 023 – 4 E P 7 0
1FT6 134 – 6AC71 – .... 36 37.5 6SE7 023 – 8 T P 7 0 1.5 4 x 10 6FX 7 002 – 5 7 A61 – . . . 0
37.5 6SE7 023 – 8 E D 7 1
1FT6 136 – 6AC71 – .... 42 47 6SE7 024 – 7 T D 7 1 3 4 x 10 6FX 7 002 – 5 7 A13 – . . . 0
47 6SE7 024 – 7 E D 7 1
• Converter E
• Inverter T
• P for Compact PLUS, D for Compact devices P
D
• SIMOVERT MASTERDRIVES Motion Control 5
• SIMOVERT MASTERDRIVES Motion Control Performance 2 7
Power Cable Model
• MOTION-CONNECT 800 8
• MOTION-CONNECT 500 5
• Without brake cable C
• With brake cable D

For information about length codes and signal cables, see “MOTION-CONNECT Connection System”, Part 5.

1) If the absolute encoder is used, Mrated is reduced by 10%. 3) The current carrying capacity of the power cables corresponds to
2) Same flange as IM B5, but with a helicoil in the four mounting holes. IEC 60204-1 for Routing Type C under continuous duty conditions at
an ambient air temperature of +40 °C (+104 °F), designed for I0
(100 K) PVC/PUR insulated cable.

Siemens DA 65.3 · 2004


601
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Ordering Data


Rated Shaft Rated Rated Rated Standstill 1FT6 Servo Motors Pole Rotor Weight
Rotational Height Output Torque 1) Current Torque Natural cooling Pair Moment of (w/o
Speed Num- Inertia Brake)
ber (w/o Brake)
nrated Prated Mrated Irated M0 Order No. J
at at at at Standard Model
DT=100 K DT=100 K DT=100 K DT=100 K
kW Nm Nm 10-4 kgm2 kg
rpm SH (HP) (lb‹-in) A (lb‹-in) (lb‹-in-s2) (lb)
3000 48 0.7 2.15 1.7 2.6 1FT6 041 – 4AF7 1 – 7 7 7 7 2 2.9 6.6
(0.99) (19) (23) (0.0025) (14.6)
1.4 4.3 2.9 5 1FT6 044 – 4AF7 1 – 7 7 7 7 2 5.1 8.3
(1.88) (38.1) (44.3) (0.0045) (18.3)
63 1.1 3.5 2.6 4 1FT6 061 – 6AF7 7 – 7 7 7 7 3 6 8
(1.47) (31) (35.4) (0.0053) (17.6)
1.5 4.7 3.4 6 1FT6 062 – 6AF7 7 – 7 7 7 7 3 8.5 9.5
(2.01) (41.6) (53.1) (0.0075) (20.9)
2.2 7 4.9 9.5 1FT6 064 – 6AF7 7 – 7 7 7 7 3 13 12.5
(2.95) (62) (84.1) (0.0115) (27.6)
80 2.2 6.9 5.6 8 1FT6 081 – 8AF7 7 – 7 7 7 7 4 21 12.5
(2.95) (61.1) (70.8) (0.0186) (27.6)
3.2 10.3 8.7 13 1FT6 082 – 8AF7 7 – 7 7 7 7 4 30 15
(4.29) (91.2) (115.1) (0.0266) (33.1)
4.6 14.7 11 20 1FT6 084 – 8AF7 7 – 7 7 7 7 4 48 20.5
(6.17) (130.1) (177) (0.0425) (45.2)
5.8 18.5 13 27 1FT6 086 – 8AF7 7 – 7 7 7 7 4 66.5 25.5
(7.77) (163.7) (239) (0.0589) (56.2)
100 6.1 19.5 13.2 27 1FT6 102 – 8AF7 7 – 7 7 7 7 4 99 27.5
(8.18) (172.6) (239) (0.0876) (60.6)
9.7 31 22.5 50 1FT6 105 – 8AF7 7 – 7 7 7 7 4 168 39.5
(13) (274.4) (442.6) (0.1487) (87.1)
11.6 37 25 70 1FT6 108 – 8AF7 7 – 7 7 7 7 4 260 55.5
(15.55) (327.5) (619.6) (0.2301) (122.4)
132 11.3 36 23 75 1FT6 132 – 6AF7 1 – 7 7 7 7 3 430 85
(15.15) (318.6) (663.8) (0.3806) (187.4)
• Construction type: IM B5 1
IM B14 2) (not for 1FT604, 1FT613) 2
• Connector outlet direction: Transverse right (not for 1FT604, 1FT606) 1
Transverse left (not for 1FT604, 1FT606) 2
Axial non-drive end (not for 1FT613) 3
Axial drive end 4
• Terminal box, Transverse right 5
Cable entry (only for 1FT61..): Transverse left 6
Axial non-drive end 7
Axial drive end 8
• Encoder systems: Incremental encoder sin/cos 1 Vpp A
Absolute encoder EnDat, 2,048 pulses/revolution 1) E
Resolver, multipole S
Resolver, 2-pole T
• Shaft end: • Radial eccentricity tol.: • Holding brake:
With key and keyway N No A
With key and keyway N Yes B
With key and keyway R No D
With key and keyway R Yes E
Keyless shaft N No G
Keyless shaft N Yes H
Keyless shaft R No K
Keyless shaft R Yes L
• Vibration severity grade: • Degree of protection:
N IP64 0
N IP65 1
N IP67 2
N IP68 6
R IP64 3
R IP65 4
R IP67 5
R IP68 7
• Special models:
Please specify option code; refer to page 2/9. –Z

Siemens DA 65.3 · 2004


602
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Ordering Data


Motor Type Standstill SIMOVERT MASTERDRIVES MC Power Cable with Complete Shield
(continued) Current Inverter/Converter Motor Connection with Brake Connection
Rated Current via Power Connector

I0 Irated Order No. Power Cable Order No.


at Inverter Connector Cross-sec- Pre-Assembled Cable
3
DT=100 K Converter tion Motor )
A A Size mm2
1FT6 041 – 4AF71 – .... 1.9 2 6SE7 012 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3 6SE7 013 – 0 E P 7 0
1FT6 044 – 4AF71 – .... 3 4 6SE7 014 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3 6SE7 013 – 0 E P 7 0
1FT6 061 – 6AF7 . – .... 2.7 4 6SE7 014 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3 6SE7 013 – 0 E P 7 0
1FT6 062 – 6AF7 . – .... 4.1 4 6SE7 014 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5 6SE7 015 – 0 E P 7 0
1FT6 064 – 6AF7 . – .... 6.1 6.1 6SE7 016 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8 6SE7 018 – 0 E P 7 0
1FT6 081 – 8AF7 . – .... 5.8 6.1 6SE7 016 – 0 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
8 6SE7 018 – 0 E P 7 0
1FT6 082 – 8AF7 . – .... 9.6 10.2 6SE7 021 – 0 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
10 6SE7 021 – 0 E P 7 0
1FT6 084 – 8AF7 . – .... 13.2 17.5 6SE7 021 – 8 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
14 6SE7 021 – 4 E P 7 0
1FT6 086 – 8AF7 . – .... 16.4 17.5 6SE7 021 – 8 T P 7 0 1.5 4 x 2.5 6FX 7 002 – 5 7 A31 – . . . 0
20.5 6SE7 022 – 1 E P 7 0
1FT6 102 – 8AF7 . – .... 16.9 17.5 6SE7 021 – 8 T P 7 0 1.5 4 x 2.5 6FX 7 002 – 5 7 A31 – . . . 0
20.5 6SE7 022 – 1 E P 7 0
1FT6 105 – 8AF7 . – .... 32 34 6SE7 023 – 4 T P 7 0 1.5 4x6 6FX 7 002 – 5 7 A51 – . . . 0
34 6SE7 023 – 4 E D 7 0
1FT6 108 – 8AF7 . – .... 41 47 6SE7 024 – 7 T D 7 1 3 4 x 10 6FX 7 002 – 5 7 A13 – . . . 0
47 6SE7 024 – 7 E D 7 1
1FT6 132 – 6AF71 – .... 43 47 6SE7 024 – 7 T D 7 1 3 4 x 10 6FX 7 002 – 5 7 A13 – . . . 0
47 6SE7 024 – 7 E D 7 1
• Converter E
• Inverter T
• P for Compact PLUS, D for Compact devices P
D
• SIMOVERT MASTERDRIVES Motion Control 5
• SIMOVERT MASTERDRIVES Motion Control Performance 2 7
Power Cable Model
• MOTION-CONNECT 800 8
• MOTION-CONNECT 500 5
• Without brake cable C
• With brake cable D

For information about length codes and signal cables, see “MOTION-CONNECT Connection System”, Part 5.

1) If the absolute encoder is used, Mrated is reduced by 10%. 3) The current carrying capacity of the power cables corresponds to
2) Same flange as IM B5, but with a metric helicoil in the four mounting IEC 60204-1 for Routing Type C under continuous duty conditions at
holes. an ambient air temperature of +40 °C (+104 °F), designed for I0
(100 K) PVC/PUR insulated cable.

Siemens DA 65.3 · 2004


603
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Ordering Data


Rated Shaft Rated Rated Rated Standstill 1FT6 Servo Motors Pole Rotor Weight
Rotational Height Output Torque 1) Current Torque Natural cooling Pair Moment of (w/o
Speed Num- Inertia Brake)
ber (w/o Brake)
nrated Prated Mrated Irated M0 Order No. J
at at at at Standard Model
DT=100 K DT=100 K DT=100 K DT=100 K
kW Nm Nm 10-4 kgm2 kg
rpm SH (HP) (lb‹-in) A (lb‹-in) (lb‹-in-s2) (lb)

4500 63 1.4 2.9 3.4 4 1FT6 061 – 6AH7 7 – 7 7 7 7 3 6 8


(1.88) (25.7) (35.4) (0.0053) (17.6)
1.7 3.6 3.9 6 1FT6 062 – 6AH7 7 – 7 7 7 7 3 8.5 9.5
(2.28) (31.9) (53.1) (0.0075) (20.9)
2.3 4.8 5.5 9.5 1FT6 064 – 6AH7 7 – 7 7 7 7 3 13 12.5
(3.08) (42.5) (84.1) (0.0115) (27.6)
80 2.7 5.8 7.3 8 1FT6 081 – 8AH7 7 – 7 7 7 7 4 21 12.5
(3.62) (51.3) (70.8) (0.0186) (27.6)
4 8.5 11 13 1FT6 082 – 8AH7 7 – 7 7 7 7 4 30 15
(5.36) (75.2) (115.1) (0.0266) (33.1)
4.9 10.5 12.5 20 1FT6 084 – 8AH7 7 – 7 7 7 7 4 48 20.5
(6.57) (92.9) (177) (0.0425) (45.2)
5.7 12 12.6 27 1FT6 086 – 8AH7 7 – 7 7 7 7 4 66.5 25.5
(7.64) (106.2) (239) (0.0589) (56.2)
100 5.7 12 12 27 1FT6 102 – 8AH7 7 – 7 7 7 7 4 99 27.5
(7.64) (106.2) (239) (0.0876) (60.6)

• Construction type: IM B5 1
IM B14 2) 2

• Connector outlet direction: Transverse right (not for 1FT606) 1


Transverse left (not for 1FT606) 2
Axial non-drive end 3
Axial drive end 4
• Terminal box, Transverse right 5
Cable entry (only for 1FT61..): Transverse left 6
Axial non-drive end 7
Axial drive end 8

• Encoder systems: Incremental encoder sin/cos 1 Vpp A


Absolute encoder EnDat, 2,048 pulses/revolution 1) E
Resolver, multipole S
Resolver, 2-pole T

• Shaft end: • Radial eccentricity tol.: • Holding brake:


With key and keyway N No A
With key and keyway N Yes B
With key and keyway R No D
With key and keyway R Yes E
Keyless shaft N No G
Keyless shaft N Yes H
Keyless shaft R No K
Keyless shaft R Yes L

• Vibration severity grade: • Degree of protection:


N IP64 0
N IP65 1
N IP67 2
N IP68 6
R IP64 3
R IP65 4
R IP67 5
R IP68 7

• Special models:
Please specify option code; refer to page 2/9. –Z

Siemens DA 65.3 · 2004


604
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Ordering Data


Motor Type Standstill SIMOVERT MASTERDRIVES MC Power Cable with Complete Shield
(continued) Current Inverter/Converter Motor Connection with Brake Connection
Rated Current via Power Connector

I0 Irated Order No. Power Cable Order No.


at Inverter Connector Cross-sec- Pre-Assembled Cable
DT=100 K 3
Converter tion Motor )
A A Size mm2

1FT6 061 – 6AH7 . – .... 4 6.1 6SE7 016 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5 6SE7 015 – 0 E P 7 0
1FT6 062 – 6AH7 . – .... 5.7 6.1 6SE7 016 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8 6SE7 018 – 0 E P 7 0
1FT6 064 – 6AH7 . – .... 9 10.2 6SE7 021 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
10 6SE7 021 – 0 E P 7 0
1FT6 081 – 8AH7 . – .... 8.6 10.2 6SE7 021 – 0 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
10 6SE7 021 – 0 E P 7 0
1FT6 082 – 8AH7 . – .... 14.8 17.5 6SE7 021 – 8 T P 7 0 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
20.5 6SE7 022 – 1 E P 7 0
1FT6 084 – 8AH7 . – .... 19.8 25.5 6SE7 022 – 6 T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
20.5 6SE7 022 – 1 E P 7 0
1FT6 086 – 8AH7 . – .... 23.3 25.5 6SE7 022 – 6 T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7 E P 7 0
1FT6 102 – 8AH7 . – .... 24.1 25.5 6SE7 022 – 6 T P 7 1 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7 E P 7 1

• Converter E
• Inverter T

• Compact PLUS P

• SIMOVERT MASTERDRIVES Motion Control 5


• SIMOVERT MASTERDRIVES Motion Control Performance 2 7

Power Cable Model


• MOTION-CONNECT 800 8
• MOTION-CONNECT 500 5

• Without brake cable C


• With brake cable D

For information about length codes and signal cables, see “MOTION-CONNECT Connection System”, Part 5.

1) If the absolute encoder is used, Mrated is reduced by 10%. 3) The current carrying capacity of the power cables corresponds to
2) Same flange as IM B5, but with a metric helicoil in the four mounting IEC 60204-1 for Routing Type C under continuous duty conditions at
holes. an ambient air temperature of +40 °C (+104 °F), designed for I0
(100 K) PVC/PUR insulated cable.

Siemens DA 65.3 · 2004


605
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Ordering Data


Rated Shaft Rated Rated Rated Standstill 1FT6 Servo Motors Pole Rotor Weight
Rotational Height Output Torque 1) Current Torque Natural cooling Pair Moment of (w/o
Speed Num- Inertia Brake)
ber (w/o Brake)
nrated Prated Mrated Irated M0 Order No. J
at at at at Standard Model
DT=100 K DT=100 K DT=100 K DT=100 K
kW Nm Nm 10-4 kgm2 kg
rpm SH (HP) (lb‹-in) A (lb‹-in) (lb‹-in-s2) (lb)

6000 28 0.19 0.3 1.1 0.4 1FT6 021 – 6AK7 1 – 7 7 7 7 3 0.21 1.2
(0.25) (2.7) (3.5) (0.0002) (2.6)
0.31 0.5 0.9 0.8 1FT6 024 – 6AK7 1 – 7 7 7 7 3 0.34 2.1
(0.42) (4.4) (7.1) (0.0003) (4.6)
36 0.47 0.75 1.2 1 1FT6 031 – 4AK7 1 – 7 7 7 7 2 0.65 3.1
(0.63) (6.6) (8.8) (0.0006) (6.8)
0.88 1.4 2.1 2 1FT6 034 – 4AK7 1 – 7 7 7 7 2 1.1 4.4
(1.18) (12.4) (17.7) (0.0010) (9.7)
48 1.1 1.7 2.4 2.6 1FT6 041 – 4AK7 1 – 7 7 7 7 2 2.9 6.6
(1.47) (15) (23) (0.0025) (14.6)
1.9 3 4.1 5 1FT6 044 – 4AK7 1 – 7 7 7 7 2 5.1 8.3
(2.55) (26.6) (44.3) (0.0045) (18.3)
63 1.3 2.1 3.1 4 1FT6 061 – 6AK7 7 – 7 7 7 7 3 6 8
(1.74) (18.6) (35.4) (0.0053) (17.6)
1.3 2.1 3.2 6 1FT6 062 – 6AK7 7 – 7 7 7 7 3 8.5 9.5
(1.74) (18.6) (53.1) (0.0075) (20.9)
1.3 2.1 3.5 9.5 1FT6 064 – 6AK7 7 – 7 7 7 7 3 13 12.5
(1.74) (18.6) (84.1) (0.0115) (27.6)
80 2.9 4.6 7.7 8 1FT6 081 – 8AK7 7 – 7 7 7 7 4 21 12.5
(3.89) (40.7) (70.8) (0.0186) (27.6)
3.5 5.5 9.1 13 1FT6 082 – 8AK7 7 – 7 7 7 7 4 30 15
(4.69) (48.7) (115.1) (0.0266) (33.1)
4.1 6.5 9.2 20 1FT6 084 – 8AK7 7 – 7 7 7 7 4 48 20.5
(15.55) (57.5) (177) (0.0425) (45.2)

• Construction type: IM B5 1
IM B14 2) (not for 1FT602, 1FT603, 1FT604) 2

• Connector outlet direction: Transverse right (not for1FT603, 1FT604, 1FT606) 1


Transverse left (not for 1FT603, 1FT604, 1FT606) 2
Axial non-drive end 3
Axial drive end 4

• Encoder systems: Incremental encoder sin/cos 1 Vpp A


Absolute encoder EnDat 2,048 pulses/rev 1) 3) E
Absolute encoder EnDat 512 pulses/rev 1) 4) H
Resolver, multipole S
Resolver, 2-pole T

• Shaft end: • Radial eccentricity tol.: • Holding brake:


With key and keyway N No A
With key and keyway N Yes B
With key and keyway R No D
With key and keyway R Yes E
Keyless shaft N No G
Keyless shaft N Yes H
Keyless shaft R No K
Keyless shaft R Yes L

• Vibration severity grade: • Degree of protection:


N IP64 0
N 3) IP65 3) 1
N IP67 2
N 3) IP68 3) 6
R IP64 3
R 3) IP65 3) 4
R IP67 5
R 3) IP68 3) 7

• Special models:
Please specify option code; refer to page 2/9. –Z

Siemens DA 65.3 · 2004


606
Servo Motors for SIMOVERT MASTERDRIVES
Synchronous Servo Motors
1FT6 Motors
Natural cooling

■ Selection and Ordering Data


Motor Type Standstill SIMOVERT MASTERDRIVES MC Power Cable with Complete Shield
(continued) Current Inverter/Converter Motor Connection with Brake Connection
Rated Current via Power Connector

I0 Irated Order No. Power Cable Order No.


at Inverter Connector Cross-sec- Pre-Assembled Cable
DT=100 K 5
Converter tion Motor )
A A Size mm2

1FT6 021 – 6AK71 – .... 1.25 2 6SE7 012 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
1.5 6SE7 011 – 5 E P 7 0
1FT6 024 – 6AK71 – .... 1.25 2 6SE7 012 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
1.5 6SE7 011 – 5 E P 7 0
1FT6 031 – 4AK71 – .... 1.4 2 6SE7 012 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
1.5 6SE7 011 – 5 E P 7 0
1FT6 034 – 4AK71 – .... 2.6 4 6SE7 014 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3 6SE7 013 – 0 E P 7 0
1FT6 041 – 4AK71 – .... 3 4 6SE7 014 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
3 6SE7 013 – 0 E P 7 0
1FT6 044 – 4AK71 – .... 5.9 6.1 6SE7 016 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8 6SE7 018 – 0 E P 7 0
1FT6 061 – 6AK7 . – .... 5 6.1 6SE7 016 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
5 6SE7 015 – 0 E P 7 0
1FT6 062 – 6AK7 . – .... 7.6 10.2 6SE7 021 – 0 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
8 6SE7 018 – 0 E P 7 0
1FT6 064 – 6AK7 . – .... 12 13.2 6SE7 021 – 3 T P 7 0 1 4 x 1.5 6FX 7 002 – 5 7 A01 – . . . 0
14 6SE7 021 – 4 E P 7 0
1FT6 081 – 8AK7 . – .... 11.1 13.2 6SE7 021 – 3 T P 7 1 1.5 4 x 1.5 6FX 7 002 – 5 7 A21 – . . . 0
14 6SE7 021 – 4 E P 7 1
1FT6 082 – 8AK7 . – .... 17.3 17.5 6SE7 021 – 8 T P 7 0 1.5 4 x 2.5 6FX 7 002 – 5 7 A31 – . . . 0
20.5 6SE7 022 – 1 E P 7 0
1FT6 084 – 8AK7 . – .... 24.1 25.5 6SE7 022 – 6 T P 7 0 1.5 4x4 6FX 7 002 – 5 7 A41 – . . . 0
27 6SE7 022 – 7 E P 7 0

• Converter E
• Inverter T

• Compact PLUS P

• SIMOVERT MASTERDRIVES Motion Control 5


• SIMOVERT MASTERDRIVES Motion Control Performance 2 7

Power Cable Model


• MOTION-CONNECT 800 8
• MOTION-CONNECT 500 5

• Without brake cable C


• With brake cable D

For information about length codes and signal cables, see “MOTION-CONNECT Connection System”, Part 5.

1) If the absolute encoder is used, Mrated is reduced by 10%. 4) Only available for 1FT602
2) Same flange as IM B5, but with a metric helicoil in the four mounting 5) The current carrying capacity of the power cables corresponds to
holes. IEC 60204-1 for Routing Type C under continuous duty conditions at
3) Not available for 1FT602 an ambient air temperature of +40 °C (+104 °F), designed for I0
(100 K) PVC/PUR insulated cable.

Siemens DA 65.3 · 2004


607
Servo Motors for SIMOVERT MASTERDRIVES
Mounted Parts
Holding Brakes
Because of the processes involved or for safety reasons, many 1. An integrated (built-in) holding brake in motors 1FK7 and 1FT6
drives need a holding brake with an emergency stop function. A
holding brake can be attached to the motor in two ways. 2. An attached (built-on) holding brake on the external drive end
of the 1PH7 motors

■ Built-In Holding Brakes for 1FK7 and 1FT6 Motors


The permanent-magnet or spring-operated single-face brakes In the event of an emergency stop or power outage, approxi-
implemented in these motor series operate according to the mately 2,000 braking operations can be performed with the
closed-circuit current principle. The magnetic field of the perma- maximum switched energy without causing excessive wear on
nent magnet exerts a pull on the armature plate of the brake, i.e., the holding brake (condition: maximum external moment of iner-
in a de-energized state, the brake closes and causes the motor tia = moment of inertia of motor and nmax. type-specific).
shaft to stop. When the rated voltage of 24 V DC is applied to the
brake, current flows through the coil and produces a counter- The holding brake is not an operational brake.
field that cancels the pull of the permanent magnet, causing the To prevent the occurrence of overvoltages on circuit interruption
brake to release. and any effects this could have on the plant environment, the
The spring-operated single-face brake operates by the force of brake supply cable must be connected externally to a varistor.
pressure exerted by the spring instead of a permanent magnet. This is done via the power connector or terminal box.
Refer to the table below for technical data.

Siemens DA 65.3 · 2004


608
Servo Motors for SIMOVERT MASTERDRIVES
Mounted Parts
Holding Brakes
Technical Data for Built-In Holding Brakes (Brake Supply Voltage 24 V DC ± 10%)
Size Motor Type Brake Type Holding DC Current Opening Time Closing Time Moment of Maximum Switched
Torque with Varistor with Varistor Inertia Energy per Brake
Operation
from n = 3,000 rpm
Nm 10–4 kgm2 J
(lb‹-ft) A ms ms (lb‹-in-s2) (lb‹-in)

For 1FK7 CT Motors


28 1FK7 022 EBD 0.11 BN 1.1 0.3 25 15 0.07 8
(0.8) (0.00006) (70.8)
36 1FK7 032 EBD 0.13 BN 1.3 0.4 45 25 0.08 17
(1) (0.00071) (150.5)
48 1FK7 04 . EBD 0,3 BV 3.8 0.6 70 20 0.72 74
(2.8) (0.00064) (655)
63 1FK7 06 . EBD 0,8 BK 13.2 0.8 90 20 2.25 350
(9.7) (0.00199) (3097.9)
80 1FK7 080 EBD 1.5 BN 10 0.7 90 20 3.1 400
(7.3) (0.00274) (3540.4)
80 1FK7 083 EBD 2 BY 22 0.9 125 65 8.6 1400
(16.2) (0.00761) (12391.4)
100 1FK7 100 EBD 2 BY 22 0.9 125 65 8.6 1400
(16.2) (0.00761) (12391.4)
100 1FK7 101/103/105 EBD 3.5 BV 41 1.0 250 70 13.5 3000
(30.2) (0.01195) (26550)
For 1FK7 HD Motors
36 1FK7 033 1EB 14 1.3 0.45 70 35 0.12 14
(1) (0.00011) (123.9)
48 1FK7 04 . 1EB 20 4 0.6 110 40 0.13 96
(3) (0.00012) (849.6)
63 1FK7 06 . 1EB 28 12 0.8 150 45 0.34 230
(8.9) (0.00030) (2035.5)
80 1FK7 08 . 1EB 35 22 1.2 190 50 2.0 700
(16.2) (0.00177) (6195)
For 1FT6 Motors
28 1FT6 02 . EBD 0.11 B 1.2 0.3 20 10 0.07 34
(0.9) (0.00006) (300.9)
36 1FT6 03 . EBD 0.15 B 2 0.4 30 15 0.12 27
(1.5) (0.00011) (238.9)
48 1FT6 04 . EBD 0.4 BA 5 0.8 30 15 1.06 126
(3.7) (0.00094) (1115.1)
63 1FT6 06 . EBD 1.5 BN 22 0.7 130 20 3.2 321
(16.2) (0.00283) (2840.9)
80 1FT6 081/082 EBD 1.2 B 12 0.8 70 35 3.2 740
(8.9) (0.00283) (6549)
80 1FT6 084/086 EBD 3.5 BN 28 0.9 180 35 13.5 1640
(20.7) (0.01195) (14514)
100 1FT6 10 . EBD 4 B 80 1.4 180 20 32 2150
(59) (0.02832) (19027.5)
132 1FT6 13 . EBD 8 B 140 1.7 260 70 76 9870
(103.3) (0.06726) (87349.5)

Siemens DA 65.3 · 2004


609
Servo Motors for SIMOVERT MASTERDRIVES
Mounted Parts
Holding Brakes

■ Built-On Holding Brakes for 1PH7 Motors


A brake can be built onto the drive end of 1PH7 motors with 1PH7 motors (shaft heights 100 and 132) are available as con-
shaft heights 100, 132, 160, 180, and 225. struction type IM B5; in addition, motors with shaft heights 100,
132, and 160 are also available as IM B35 (and foot-mounting
These brakes are electromagnetic devices for dry running in type IM B3 is also available).
which the force of an electromagnetic field is used to cancel the
braking action generated by spring force. They operate accord- A manual release can also be added to the brake module, allow-
ing to the closed-circuit current principle, i.e., in a de-energized ing for manual release of the brake in the event of a power out-
state, the sping-operated brake is applied, causing the motor to age or motor standstill. When the manual release lever is re-
stop. When current is flowing, the brake is released, allowing the leased, it automatically springs back to the braking state.
motor to rotate. Another available option is an attached microswitch that can be
connected to a higher-lever controller as an NC or NO contact.
In the event of a power outage or emergency stop, the drive is The microswitch is connected by means of a separately fed-out
slowed from its current rotational speed until comes to a stand- cable.
still. The holding torques and number of emergency stops are in-
dicated in the table on page 4/7. The brake module complies with degree of protection IP55. Mo-
tors with a built-on brake module are only available with vibration
These brakes can be connected at 230 V AC, 50 to 60 Hz or severity grade N and shaft and flange accuracy N.
24 V DC (only up to size 160), which must be supplied plant-
side. All technical data, such as holding torque, maximum braking en-
ergy, permissible rotational speeds, cantilever forces, and brak-
The rectifier is integrated in the terminal box of the brake. The ing currents are indicated in the table on page 4/7.
degree of protection is IP55.
Order example: 1PH7 137–2HF02–3KB3
The basic model of this brake has three emergency release Construction type IM B5, holding brake with manual release (for
screws (only for shaft heights 180 and 225), which can be additional ordering options, see also the order number key on
accessed axially from the front. The integrated or attached page 4/7).
microswitch can be linked to a higher-lever controller as an NC
contact or an NO contact. The fast-switching rectifier over- Built-On Holding Brake for 1PH7 Motors
excites the coil to release the brake and achieve faster release Shaft Height 180 and 225
times (release current = 2 x holding current).
In these motors, the brake (manufactured by Stromag) is at-
All technical data, such as holding torque, permissible rotational tached to the drive-end shield. For this purpose, the motor shaft
speeds, number of emergency braking operations, and braking length is increased by means of a shrunk-on insertable shaft.
currents are indicated in the table on page 4/7. Torque transfer takes place by means of a key in accordance
The operating instructions for the built-on holding brake are sup- with DIN 6885/1. The insertable shaft can also be secured axially
plied with the motor-brake unit. with a thrust washer and a center screw (M20). The holding
brake has no bearing of its own. Therefore, the output forces are
Order example: 1PH7 186–2HF00–2AA3 absorbed in the motor bearings. Due to the limited space avail-
Construction type IM B3, holding brake includes microswitch able and the high cantilever forces involved, belt pulleys cannot
and emergency release screw (for additional ordering options, be attached. When selecting a coupling to connect to the motor-
see also the order number key on page 4/7). brake combination, ensure that the diameter of the shaft end is
now greater than the diameter of the motor shaft end. The pre-
Built-On Holding Brake for Motors with Shaft Heights 100 to ferred couplings are REVOLEX pin couplings 2LF6337 for shaft
160 height 180 and 2LF6338 for shaft height 225.
The holding brake for motors with shaft heights 100, 132, and For ordering data and dimensions, see Calatog M 11.
160 are brake modules (manufactured by Binder) with their own
bearing, flange, and shaft end. The flange and shaft end of the
brake module have the same dimensions as those of the motor.
A motor that is supposed to have a brake installed has a flange
construction type and a keyless shaft (no key). The shaft of the
brake module can then be shrunk onto the motor shaft. It can be
uninstalled with an oil press-fit assembly. The brake module is
then screwed onto the motor flange. The shaft end on the brake
module receives a key (with half-key balancing).
The output can take place by means of a coupling or a belt. The
permissible cantilever forces are indicated in the relevant canti-
lever force diagrams.

Siemens DA 65.3 · 2004


610
Servo Motors for SIMOVERT MASTERDRIVES
Mounted Parts
Holding Brakes

■ Built-On Holding Brakes for 1PH7 Motors (continued)


Technical Data for Built-On Holding Brakes with Emergency Stop Function
(Brake Supply Voltage 230 V AC, 50 to 60 Hz/ 24 V DC +5% –10%)
Shaft Motor Brake Holding Speed Per- Life- No. Coil Flange Shaft Per- Mo- Brake Open- Clos-
Height Type Type Torque nmax. miss. time Emergency Current Dia- End miss. ment Weight ing ing
(Tolerance Single Swit- Stops before meter Dia- Canti- of Time Time
±20%) Swit- ched Lining Change AC DC DIN meter lever Inertia
ched Energy from nmax. 42 948 DIN 748 Force of
Energy at J Ø Length (3000 Brake
WS Wmax. z rpm,
xmax.)
Nm rpm kJ MJ – kgm2 A A mm mm N kgm2 kg ms ms
(lb‹-ft) (lb‹-ft (lb‹-ft (lb‹-in-s2) (in) (in) (lb‹) (lb‹-in- (lb)
x 103) x 106) s2)

For 1PH7 Motors with Brake Supply Voltage of 230 V AC, 50 to 60 Hz


100 1PH710 . Size 19 60 to 150 5500 25 90 8700 0.062 1.0 4.7 A250 38 80 2300 0.005 21 255 60
(44 to 111) (18.4) (66.4) (0.5487) (1.5) (3.1) (517) (0.0442) (46)
132 1PH713 . Size 24 140 to 310 4500 40 226 9400 0.208 1.3 6.3 A350 42 110 2000 0.015 46 330 95
(103 to 229) (29.5) (166.7) (1.8407) (1.7) (4.3) (450) (0.1327) (101)
160 1PH716 . Size 29 280 to 500 3700 60 401 11900 0.448 1.35 6.7 A400 55 110 6800 0.028 66 350 450
(207 to 369) (44.3) (295.8) (3.9646) (2.2) (4.3) (1528) (0.2478) (145)
180 1PH7184 NFE 600 3500 69 154 2230 1.02 0.9 – – 90 90 2800 0.027 55 400 160
60 (443) (50.9) (113.6) (9.0265) (3.5) (3.5) (629) (0.2389) (121)
1PH7186 NFE 800 91 56 620 1.36 0.026
60/80 (590) (67.1) (41.3) (12.0364) (0.2301)
225 1PH7224 NFE 1000 3100 158 153 970 3 1.3 – – 100 100 2800 0.041 75 460 200
100 (738) (116.5) (112.9) (26.5487) (3.9) (3.9) (629) (0.3628) (165)
1PH7226 NFE 1000 206 109 530 3.9 0.041
100 (738) (151.9) (80.4) (24.5133) (0.3628)
1PH7228 NFE 1400 248 32 130 4.7 0.041
100/140 (1033) (182.9) (23.6) (41.59) (0.3628)
Holding torque in Nm: For motors with a shaft height of 100 to 160, a setting Coil current in A: Current required to keep the brake in a released
ring is used for infinite adjustment of the holding torque within the specified state. For NFE brakes: Release current = 2 x holding current.
range. The dynamic braking torque is approximately 0.7 to 0.8 x the holding Permissible cantilever force in N: Motors with a shaft height of 100 to 160 can
torque. have both coupling drives and belt drives, but motors with an axis height of 180
Speed nmax.: Maximum permissible rotational speed at which an emergency or 255 can only have coupling drives.
stop is possible. Opening time in ms: Separation time before the brake opens (specified
Permissible single switched energy WS in kJ: Permissible switched energy values refer to maximum braking torque).
during an emergency stop, WS = Jtotal x n2/182.5 x 10–3 (J in kgm2, n in rpm) Closing time in ms: Connection time before the brake closes (specified
(WS = Jtotal x n2/1.6151 x 10–3; J in lb‹-in-s2, n in rpm). values refer to maximum braking torque).
Lifetime switched energy Wmax. in MJ: Maximum possible switched energy of
the brake (during an emergency stop) before the brake linings must be re-
placed, Wmax. = WS x z.
No. of emergency stops z: The specified number of emergency stops relates
to the following conditions: Braking from speed nmax., Jtotal = 2 x Jmot.
The following conversion can be made for different conditions: Number of
emergency stops z = Wmax./WS.

Siemens DA 65.3 · 2004


611
Servo Motors for SIMOVERT MASTERDRIVES
Mounted Parts
Holding Brakes

■ Order Number Key for 1PH7 Shaft Heights 100, 132, and 160 for Built-On Holding Brake with Emergency Stop Function
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 PH 7 . . . – . . . . . –7 K . .

Without brake 0
Brake supply voltage: 230 V AC, 50 – 60 Hz
With brake (brake supply voltage: 230 V AC, 50 – 60 Hz) 1
With brake (brake includes microswitch) 2
With brake (brake includes manual release) 3
With brake (brake includes microswitch and manual release) 4
Brake supply voltage: 24 V DC
With brake (brake supply voltage: 24 V DC) 5
With brake (brake includes microswitch) 6
With brake (brake includes manual release) 7
With brake (brake includes microswitch and manual release) 8
Models with brake are only available in the following combinations:
• Vibration severity grade N, shaft and flange accuracy N (“K” in position 14)
• Shaft end on brake module with key and half-key balancing (“A” or “B” in position 15) or keyless shaft end (“J” or “K” in position 15)
• Type IM B5 (only for sizes 100 and 132; “2” in position 12) or IM B35 (“3” in position 12; foot-mounting type IM B3 is available)
• and “0”, “3”, or “6” in position 16.

■ Order Number Key for 1PH7 Shaft Heights 180 and 225 for Built-On Holding Brake with Emergency Stop Function
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 PH 7 . . . – . . . . 0 –7 AA .

Without brake 0
With brake (brake includes microswitch and emergency release screw) 2
With brake (brake includes microswitch and manual release) 4
Models 2 and 4 are only available as construction type IM B3, i.e.:
• Only “0” in position 12
• Only “A” in position 14
• Only “A” in position 15
• Only “0”, “3”, or “6” in position 16 possible.

Siemens DA 65.3 · 2004


612
SIMOVERTâ MASTERDRIVES Motion Control
Overview
Compact Compact and
Application PLUS units chassis units
The MASTERDRIVES The MASTERDRIVES oriented vector control is converter – motor) are avail-
Motion Control (MC) frequ- Motion Control concept is now available on the line side able for many applications in
ency converters are specially characterized by: for optimum energy supply. all industrial sectors.
designed for industrial servo
· a very high-level dynamic MASTERDRIVES AFE is For MASTERDRIVES,
drive applications.
response characterized by: easy-to-use project-planning
In addition to the well- · positioning tools (PATH) and start-up
· absence of system pertur-
proven modular hardware · angular synchronism tools (DriveMonitor) are
concept, MASTERDRIVES bations, i.e. very good
between drives available.
overall power factor
Motion Control offers a · cam plates.
modular software featuring · stall-protected operation Siemens’ world-wide service
It thus satisfies the most even in the event of supply and sales network enable all
· freely interconnectable stringent demands placed dips and supply failure our customers and
function blocks and on servo technology. · highly dynamic rectifier and MASTERDRIVES users to
· integrated technology regenerative units obtain direct access to
functions. The MASTERDRIVES
· reactive-power compensa- expert advice and project
Motion Control converters
The MASTERDRIVES tion possible planning as well as training
are excellently matched to
Motion Control series is · four-quadrant operation. and service.
Siemens compact and high-
compatible regarding ly dynamic servomotors. The program is rounded off
· communication, by a complete spectrum of
· technology,
These synchronous servo-
system components and
· operator control and
motors and asynchronous
accessories.
visualization servomotors are primarily
suited for highly dynamic ap- Customer-specific, integrated
and is available for line volt- plications. solutions (automation –
ages of 3-ph. 380 V to 480 V
AC, 50/60 Hz, and in the fol- Corresponding to highly
lowing designs, depending dynamic MC control on the
on the power rating: motor side, MASTER-
DRIVES AFE (Active Front
· Compact PLUS End) using active line-angle-
0.55 kW to 18.5 kW
(0.75 HP to 25 HP)
· Compact units
2.2 kW to 37 kW
(3 HP to 50 HP)
· Chassis units
45 kW to 250 kW
(60 HP to 335 HP).

Customized solutions
The compact and chassis Rectifier and regenerative
units can be used in air- units can also be provided
cooled or water-cooled con- as Active Front End units.
trol cabinets and plant con-
Our sales departments,
figurations.
working with our applica-
tions workshops, will help
you to find the best solution
for your requirements.

613
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Overview
Compact and Compact
chassis units PLUS units Application

Optimal integration of drives into the world of automation

PC/PG SIMATIC HMI® SIMATIC® S7 SIMOTION®

PROFIBUS-DP
DA65-6050

MICROMASTER
SIMOLINK®

MICROMASTER® COMBIMASTER® SIMOREG® SIMOVERT® SIMOVERT SIMODRIVE®


MASTERDRIVES VC MASTERDRIVES MC

Standard DC drives Vector Control Motion Control Servo drives SIMODRIVE


AC drives AC drives Servo drives POSMO A

614
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Overview
Compact Compact and
Guidelines PLUS units chassis units

3-ph. AC supply

Single-axis drive Multi-axis drives

615
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Overview
Compact Compact and
Selection guidelines PLUS units chassis units

Note:
These selection guidelines are also supported Speed [rpm] n
by the PATH Plus planning tool.
t
t1 T t i-1 ti
Torque rated

ADA65-5775
t
In order to select the correct drive, the speed and
the load torque curves must be known.
Step
1 Determining the degree of protection of the motor:
IP23; IP55; IP64; IP65; IP67 For details, see Catalog DA 65.3 Section 1

Step
2 Determining the supply voltage/motor voltage:
380 V to 400 V; 460 V to 480 V

Step
3 Determining the type of construction of the motor: For details, see Catalog DA 65.3 Section 7
IM B 3 (foot mounting); IM B 5 (flange mounting); IM B 35 (foot and flange mounting)

Step
4 Determining the maximum torque tmax from the load torque curve

Step
5 Determining the average (rms) torque trms
For details, see Section 6

Step
6 Determining the type of motor needed: For allocation, see pages 4/2, 4/3
1FK ., 1FT6 synchronous servomotor or 1PH7, 1PL6, 1PH4 asynchronous servomotor

Step
7 Selection of the motor which satisfies the following criteria:
Synchronous motor: Asynchronous motor:
nmax £ nrated nmax must not be exceeded
trms £ trated trms £ trated
The load points (ni, ti) must The load points (ni, ti) must be
be below tmax, perm or below at least 30 % lower than the stalling
the voltage limit curve. torque curve.

Step
8 Determining the type of encoder system needed:
Incremental encoder TTL (only asynchronous servomotors); resolver; incremental encoder;
absolute-value encoder For details, see Catalog DA 65.3, Section 4

Step
9 Complete order number for the motor with all the options needed:
Order number for motor: 1FK6 ¨¨¨–¨¨¨¨¨–¨¨¨¨
1FK7 ¨¨¨–¨¨¨¨¨–¨¨¨¨
1FT6 ¨¨¨–¨¨¨¨¨–¨¨¨¨
1PH7 ¨¨¨–¨¨¨¨¨–¨¨¨¨
1PL6 ¨¨¨–¨¨¨¨¨–¨¨¨¨
1PH4 ¨¨¨–¨¨¨¨¨– Z
Codes

Step
10 Selection of the power cable required: see Section 3; Engineering information Section 6
Order number for power cable:
Order number for coupling:
(for non-preassembled cables)

Step
11
616
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Overview
Compact and Compact
chassis units PLUS units Selection guidelines

Step
11 Selection of the encoder cable required: see Section 3; Engineering information Section 6
Order number for encoder cable:
Order number for couplings:
(for non-preassembled cables)

Step
12 Specifying the type of unit:
Converter preferred for Inverter preferred for
single-axis systems multi-axis systems
Specifying the design and the relevant type [standard or Performance 2 (P2)]:
Compact PLUS Compact and chassis units
In the case of 0.55 kW (0.75 HP) to 18.5 kW (25 HP) 2.2 kW (3 HP) to 250 kW (335 HP)
standard overload1)
Step
13 Selection of the appropriate converter/inverter:
Converter/inverter for motors 1FK . , 1FT6 see pages 4/4 to 4/12
Converter/inverter for motors 1PH7, 1PL6, 1PH4 see pages 4/12 and 4/15
and Catalog DA 65.3, Section 3
In the case of high
overload conditions Order number for converter/inverter:
Step
14 Selection of the converter/inverter which meets the overload requirements:
Irms < In conv
Imax < 1.6 x In conv [up to 160 kW (215 HP)];
Imax < 1.36 x In conv [200 kW (270 HP) to 250 kW (335 HP)]
Imax < 3.0 x In conv, 250 ms, cycle time 1 s (Compact PLUS units)
Order number for converter/inverter:
Step
15 Selection of the rectifier unit or rectifier/regenerative unit: see Section 3
(if rectifier unit or rectifier/regenerative unit is necessary)

Step
16 Determining the encoder boards: see Sections 3 and 6
SBP; SBR 1/2; SBM2
Integration of the option boards see page 6/61
Slot:
Order number/code(s):

Step
17 Is a communication board necessary?
For USS and for analog RS485/232 as standard, no option.
For PROFIBUS DP, a CBP2 is necessary. For SIMOLINK, an SLB is necessary.
Further communication options see Sections 3 and 6
Integration of the option boards see page 6/61
Slot:
Order number/code(s):

Step
18 EB1 or EB2 expansion board for additional inputs/outputs:
Description see pages 6/68 to 6/71
Integration of the option boards see page 6/61
Slot:
Order number/code(s):

Step
19 Are optional technology functions needed?
Description of technology software see page 6/87
Description of technology board (only compact and chassis units) see page 6/96
Order number for technology software:
or Order number for technology board and LBA:

Step For additional options such as commutating reactors, radio-interference suppression


20
filters, capacitor module, OP1S see Section 3
1) Imax < 1.6 x In conv, 30 s, cycle time 300 s [up to 160 kW (215 HP)]; Imax < 1.36 x In conv [200 kW (270 HP) to 250 kW (335 HP)];
Imax < 3.0 x In conv, 250 ms, cycle time 1 s (Compact PLUS units). 617
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Selection and ordering data
Compact Compact and
Converters and inverters PLUS units chassis units

Order number examples


Compact PLUS, compact and chassis units e.g. 6SE 7 0 3 1 – 0EE 5 0 –Z

SIMOVERT MASTERDRIVES 6SE7 series

Compact PLUS units, compact units, chassis units

Multiplier for output current


e.g.: 2 × 1 Example:
3 × 10
4 × 100 Multiplier = 10
First two positions of output current: 10
First two positions for output current Output current rounded off = 100 A

Supply voltage code e.g. E 3-ph. 400 – 480 V AC

Size e.g. chassis size E (P for Compact PLUS units, A to D for compact units, E to K for chassis units)

Control version 5 SIMOVERT MASTERDRIVES Motion Control


7 SIMOVERT MASTERDRIVES Motion Control Performance 2

Function release

Supplementary order codes for options

618
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Selection and ordering data
Compact Pe
New
rfor
man
2
PLUS units ce Converters and inverters

Basic units
Nominal Selection data Converter units Inverter units Total Dimensions For Weight Cool-
power Rated Short- Rated Line power WxHxD dimen- ing-
rating1) output time DC link current loss at sion air
current current/ current (only for 5 kHz/ draw- re-
Overload conver- 10 kHz2) ing, see quire-
current 3) ters) Sec- ment
In conv Imax. IDCrated Conv. Inv. tion 7
kW mm x mm x mm kg m3/s
(HP) A A A A Order No. Order No. kW kW (in x in x in) No. (lb) (ft3/s)

Supply voltage 3-ph. 380 V to 480 V AC and DC voltage 510 V to 650 V DC


Compact PLUS units
0.55 1.5 4.5/2.4 – 1.7 s6SE7011–5EP@04)6) 0.070 45 x 360 x 260 2 3.4 0.002
(0.75) (1.8 x 14.2 x 10.2) (7.5) (0.071)
1.1 3.0 9.0/4.8 – 3.3 s6SE7013–0EP@04)6) 0.104 67.5 x 360 x 260 2 3.9 0.009
(1.5) (2.7 x 14.2 x 10.2) (8.6) (0.318)
1.5 5.0 15/8 – 5.5 s6SE7015–0EP@04)6) 0.150 67.5 x 360 x 260 2 4.1 0.009
(2) (2.7 x 14.2 x 10.2) (9) (0.318)
3 8.0 24/12.8 – 8.8 s6SE7018–0EP@04)6) 0.216 90 x 360 x 260 2 4.5 0.018
(4) (3.5 x 14.2 x 10.2) (9.9) (0.636)
4 10 30/16 – 9.7 s6SE7021–0EP@04)6) 0.240 90 x 360 x 260 2 4.5 0.018
(5) (3.5 x 14.2 x 10.2) (9.9) (0.636)
5.5 14 42/22.4 – 12.6 s6SE7021–4EP@04) 0.270 135 x 360 x 260 2 10.8 0.042
(7.5) (5.3 x 14.2 x 10.2) (23.8) (1.483)
7.5 20.5 61.5/32.8 – 16.7 s6SE7022–1EP@04) 0.340 135 x 360 x 260 2 10.9 0.042
(10) (5.3 x 14.2 x 10.2) (24) (1.483)
11 27 81/43.2 – 23.2 s6SE7022–7EP@04) 0.470 180 x 360 x 260 2 14.7 0.061
(15) (7.1 x 14.2 x 10.2) (32.4) (2.154)
15 34 102/54.4 – 31.7 s6SE7023–4EP@04) 0.630 180 x 360 x 260 2 14.9 0.061
(20) (7.1 x 14.2 x 10.2) (32.9) (2.154)
0.75 2.0 6.0/3.2 2.5 – s6SE7012–0TP@0 0.066 45 x 360 x 260 2 3.0 0.002
(1) (1.8 x 14.2 x 10.2) (6.6) (0.071)
1.5 4.0 12/6.4 5.0 – s6SE7014–0TP@0 0.086 67.5 x 360 x 260 2 3.4 0.009
(2) (2.7 x 14.2 x 10.2) (7.5) (0.318)
2.2 6.1 18.3/9.6 7.3 – s6SE7016–0TP@0 0.116 67.5 x 360 x 260 2 3.4 0.009
(3) (2.7 x 14.2 x 10.2) (7.5) (0.318)
4 10.2 30.6/16.3 12.1 – s6SE7021–0TP@0 0.156 90 x 360 x 260 2 3.8 0.018
(5) (3.5 x 14.2 x 10.2) (8.4) (0.636)
5.5 13.2 39.6/21.1 15.7 – s6SE7021–3TP@0 0.240 135 x 360 x 260 2 8.8 0.042
(7.5) (5.3 x 14.2 x 10.2) (19.4) (1.483)
7.5 17.5 52.5/28 20.8 – s6SE7021–8TP@0 0.300 135 x 360 x 260 2 8.9 0.042
(10) (5.3 x 14.2 x 10.2) (19.6) (1.483)
11 25.5 76.5/40.8 30.4 – s6SE7022–6TP@0 0.410 135 x 360 x 260 2 9.0 0.042
(15) (5.3 x 14.2 x 10.2) (19.8) (1.483)
15 34 102/54.4 40.5 – s6SE7023–4TP@0 0.560 180 x 360 x 260 2 12.7 0.061
(20) (7.1 x 14.2 x 10.2) (28) (2.154)
18.5 37.5 112.5/60 44.6 – s6SE7023–8TP@0 0.660 180 x 360 x 260 2 12.9 0.061
(25) (7.1 x 14.2 x 10.2) (28.4) (2.154)
s s
s “Safe Stop”option possible with code K80 Power ratings over 250 kW (335 HP) to 710 kW
SIMOVERT MASTERDRIVES Motion Control 5 5 (951 HP) possible on request for Performance 2
SIMOVERT MASTERDRIVES Motion Control Performance 25) 7 7 units.
Conv. = Converters (AC – AC)
Inv. = Inverters (DC – AC)

1) The quoted nominal power ratings for 3) Short time current: 3 x In conv for 250 ms 5) Performance 2 stands for a performance in-
SIMOVERT MASTERDRIVES serve only as a (only for Compact PLUS units)/Overload current: crease by a factor of 2. Doubling of computing
guide for the selection of other components. 1.6 x In conv for 30 s. For the 200 kW (268 HP) and power and consequently halving of computing
The exact drive output depends on the motors 250 kW (335 HP) units, this is 1.36 x the rated times for all functions.
connected, and this should be taken into ac- output current for 60 s.
6) A firmware version ³ 1.63 is an absolute pre-
count when planning.
4) In the Compact PLUS converters, the brake requisite for standard units (“5” in digit 11 of the
2) 10 kHz with Compact PLUS units, 5 kHz with chopper is integrated. order no.) with option K80.
compact and chassis units. 2.5 kHz for power The braking resistor should be selected
ratings over 250 kW (335 HP) only possible on accordingly and must be mounted externally
request with Performance 2 units. (see Page 3/18).
619
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Selection and ordering data
Per
New Compact and
fo rma
2
Converters and inverters nce chassis units

Basic units (continued)


Nominal Selection data Converter units Inverter units Total Dimensions For Weight Cool-
power Rated Short- Rated Line power WxHxD dimen- ing-
rating1) output time DC link current loss at sion air
current current/ current (only for 5 kHz/ draw- re-
Overload conver- 10 kHz2) ing, see quire-
current 3) ters) Sec- ment
In conv Imax. IDCrated Conv. Inv. tion 7
kW mm x mm x mm kg m3/s
(HP) A A A A Order No. Order No. kW kW (in x in x in) No. (lb) (ft3/s)

Supply voltage 3-ph. 380 V to 480 V AC and DC voltage 510 V to 650 V DC


Compact units
2.2 6.1 9.8 7.3 6.7 n 6SE7016–1EA@1 Ý 6SE7016–1TA@1 0.15 0.13 90 x 425 x 350 5 8.5 0.009
(3) (3.5 x 16.7 x 13.8) (18.7) (0.318)
3 8.0 12.8 9.5 8.8 n 6SE7018–0EA@1 Ý 6SE7018–0TA@1 0.17 0.15 90 x 425 x 350 5 8.5 0.009
(4) (3.5 x 16.7 x 13.8) (18.7) (0.318)
4 10.2 16.3 12.1 11.2 n 6SE7021–0EA@1 Ý 6SE7021–0TA@1 0.21 0.17 90 x 425 x 350 5 8.5 0.009
(5) (3.5 x 16.7 x 13.8) (18.7) (0.318)
5.5 13.2 21.1 15.7 14.5 n 6SE7021–3EB@1 Ý 6SE7021–3TB@1 0.23 0.20 135 x 425 x 350 5 12.5 0.022
(7.5) (5.3 x 16.7 x 13.8) (27.6) (0.777)
7.5 17.5 28 20.8 19.3 n 6SE7021–8EB@1 Ý 6SE7021–8TB@1 0.30 0.25 135 x 425 x 350 5 12.5 0.022
(10) (5.3 x 16.7 x 13.8) (27.6) (0.777)
11 25.5 40.8 30.4 28.1 n 6SE7022–6EC@1 Ý 6SE7022–6TC@1 0.43 0.36 180 x 600 x 350 5 21 0.028
(15) (7.1 x 23.6 x 13.8) (46.3) (0.989)
15 34 54.4 40.5 37.4 n 6SE7023–4EC@1 Ý 6SE7023–4TC@1 0.59 0.49 180 x 600 x 350 5 21 0.028
(20) (7.1 x 23.6 x 13.8) (46.3) (0.989)
18.5 37.5 60 44.6 41.3 s6SE7023–8ED@1 Ý 6SE7023–8TD@1 0.70 0.60 270 x 600 x 350 5 32 0.054
(25) (10.6 x 23.6 x 13.8) (70.5) (1.907)
22 47 75.2 55.9 51.7 s6SE7024–7ED@1 Ý 6SE7024–7TD@1 0.87 0.74 270 x 600 x 350 5 32 0.054
(30) (10.6 x 23.6 x 13.8) (70.5) (1.907)
30 59 94.4 70.2 64.9 s6SE7026–0ED@1 Ý 6SE7026–0TD@1 1.02 0.86 270 x 600 x 350 5 32 0.054
(40) (10.6 x 23.6 x 13.8) (70.5) (1.907)
37 72 115.2 85.7 79.2 s6SE7027–2ED@1 Ý 6SE7027–2TD@1 1.27 1.06 270 x 600 x 350 5 32 0.054
(50) (10.6 x 23.6 x 13.8) (70.5) (1.907)
s s
Á Power ratings over 250 kW (335 HP) to 710 kW
s
“Safe Stop”option provided as standard
“Safe Stop”option possible with code K80
■ “Safe Stop”option not possible
(951 HP) possible on request for Performance 2
SIMOVERT MASTERDRIVES Motion Control 5 5
units.
SIMOVERT MASTERDRIVES Motion Control Performance 24) 7 7 Conv. = Converters (AC – AC)
Inv. = Inverters (DC – AC)

1) The quoted nominal power ratings for 3) Short time current: 3 x In conv for 250 ms
SIMOVERT MASTERDRIVES serve only as a (only for Compact PLUS units)/Overload current:
guide for the selection of other components. 1.6 x In conv for 30 s. For the 200 kW (268 HP) and
The exact drive output depends on the motors 250 kW (335 HP) units, this is 1.36 x the rated
connected, and this should be taken into ac- output current for 60 s.
count when planning.
4) Performance 2 stands for a performance in-
2) 10 kHz with Compact PLUS units, 5 kHz with crease by a factor of 2. Doubling of computing
compact and chassis units. 2.5 kHz for power power and consequently halving of computing
ratings over 250 kW (335 HP) only possible on times for all functions.
request with Performance 2 units.
620
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Selection and ordering data
Compact and Pe
New
rfor
man
2
chassis units ce Converters and inverters

Basic units (continued)


Nominal Selection data Converter units Inverter units Total Dimensions For Weight Cool-
power Rated Short- Rated Line power WxHxD dimen- ing-
rating1) output time DC link current loss at sion air
current current/ current (only for 5 kHz/ draw- re-
Overload conver- 10 kHz2) ing, see quire-
current 3) ters) Sec- ment
In conv Imax. IDCrated Conv. Inv. tion 7
kW mm x mm x mm kg m3/s
(HP) A A A A Order No. Order No. kW kW (in x in x in) No. (lb) (ft3/s)

Supply voltage 3-ph. 380 V to 480 V AC and DC voltage 510 V to 650 V DC


Chassis units
45 92 147 110 101 s6SE7031–0EE@0 s6SE7031–0TE@0 1.38 1.25 270 x 1050 x 365 7 65 0.10
(60) (10.6 x 41.3 x 14.3) (143.3) (3.531)
55 124 198 148 136 s6SE7031–2EF@0 s6SE7031–2TF@0 1.83 1.51 360 x 1050 x 365 7 75 0.14
(75) (14.1 x 41.3 x 14.3) (165.4) (4.943)
75 155 248 184 171 s6SE7031–8EF@0 s6SE7031–8TF@0 2.43 2.04 360 x 1050 x 365 7 75 0.14
(100) (14.1 x 41.3 x 14.3) (165.4) (4.943)
90 175 280 208 192 s6SE7032–1EG@0 s6SE7032–1TG@0 2.77 2.30 508 x 1450 x 465 7 160 0.31
(120) (20 x 57.1 x 18.3) (352.8) (0.946)
110 218 345 254 238 s6SE7032–6EG@0 s6SE7032–6TG@0 3.45 3.00 508 x 1450 x 465 7 160 0.31
(150) (20 x 57.1 x 18.3) (352.8) (10.946)
132 262 419 312 288 s6SE7033–2EG@0 s6SE7033–2TG@0 4.25 3.60 508 x 1450 x 465 7 180 0.41
(175) (20 x 57.1 x 18.3) (396.8) (14.477)
160 308 493 367 339 s6SE7033–7EG@0 s6SE7033–7TG@0 5.30 4.50 508 x 1450 x 465 7 180 0.41
(215) (20 x 57.1 x 18.3) (396.8) (14.477)
200 423 575 – 465 s6SE7035–1EK@0 – 6.30 – 800 x 1750 x 565 9 400 0.46
(270) (31.5 x 68.9 x 22.2) (881.8) (16.243)
200 423 575 504 – – s6SE7035–1TJ@0 – 5.20 800 x 1400 x 565 8 350 0.46
(270) (31.5 x 55.1 x 22.2) (771.8) (16.243)
250 491 667 – 539 s6SE7036–0EK@0 – 8.9 – 800 x 1750 x 565 9 400 0.46
(335) (31.5 x 68.9 x 22.2) (881.8) (16.243)
250 491 667 584 – – s6SE7036–0TJ@0 – 7.6 800 x 1400 x 565 8 350 0.46
(335) (31.5 x 55.1 x 22.2) (771.8) (16.243)
s s
s “Safe Stop”option possible with code K80 Power ratings over 250 kW (335 HP) to 710 kW
SIMOVERT MASTERDRIVES Motion Control 5 5 (951 HP) possible on request for Performance 2
SIMOVERT MASTERDRIVES Motion Control Performance 24) 7 7 units.
Conv. = Converters (AC – AC)
Inv. = Inverters (DC – AC)

1) The quoted nominal power ratings for 3) Short time current: 3 x In conv for 250 ms
SIMOVERT MASTERDRIVES serve only as a (only for Compact PLUS units)/Overload current:
guide for the selection of other components. 1.6 x In conv for 30 s. For the 200 kW (268 HP) and
The exact drive output depends on the motors 250 kW (335 HP) units, this is 1.36 x the rated
connected, and this should be taken into ac- output current for 60 s.
count when planning.
4) Performance 2 stands for a performance in-
2) 10 kHz with Compact PLUS units, 5 kHz with crease by a factor of 2. Doubling of computing
compact and chassis units. 2.5 kHz for power power and consequently halving of computing
ratings over 250 kW (335 HP) only possible on times for all functions.
request with Performance 2 units.
621
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Selection and ordering data
Compact Compact and
Converters and inverters PLUS units chassis units

Electronics options · Board/slot preconfiguration1)


Designation Order No. Supplementary Weight, Dimensions
order code6) approx. WxHxD
kg mm x mm x mm
(lb) (in x in x in)

Encoder boards (An encoder board must always be ordered. Exception: V/f control)
SBP Incremental-encoder evaluation
Spare part2) 6SE7090–0XX84–0FA0 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
Retrofit kit3) 6SX7010–0FA00
Plugged into slot A4) C11
Plugged into slot B4) (only for Compact PLUS units!) C12
Plugged into slot C4) (motor encoder) C13
Plugged into slot D4) (only for compact C14
Plugged into slot E4) and chassis units) C15
Plugged into slot F4) C16
Plugged into slot G4) C17
SBR1 Resolver evaluation without incremental-encoder simulation
Spare part2) 6SE7090–0XX84–0FB0 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
Retrofit kit3) 6SX7010–0FB00
Plugged into slot C4) C23
SBR2 Resolver evaluation with incremental-encoder simulation
Spare part2) 6SE7090–0XX84–0FC0 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
Retrofit kit3) 6SX7010–0FC00
Plugged into slot C4) C33
SBM Absolute-value encoder evaluation/incremental-encoder evaluation (only as spare part for existing systems)
Spare part2) 6SE7090–0XX84–0FD0 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
SBM2 Absolute-value encoder evaluation/incremental-encoder evaluation (MC firmware versions ³ 1.3)
Spare part2) 6SE7090–0XX84–0FE0 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
Retrofit kit3) 6SX7010–0FE00
Plugged into slot C4) (motor encoder) C43
Plugged into slots A, B, D, E, F, G4) (machine encoder) C41/C42/C44 to C47

Expansion boards
EB1 Expansion board
Spare part2) 6SE7090–0XX84–0KB0 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
Retrofit kit3) 6SX7010–0KB00
Plugged into slots A to G4) G61 to G67
EB2 Expansion board
Spare part2) 6SE7090–0XX84–0KC0 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
Retrofit kit3) 6SX7010–0KC00
Plugged into slots A to G G71 to G77

Drive coupling (rapid data exchange via fiber-optic cable)


SLB for SIMOLINK
Spare part2) 6SE7090–0XX84–0FJ0 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
Retrofit kit3)5) 6SX7010–0FJ00
Plugged into slots A to G4)5) G41 to G47

Communication boards (for slot location, see page 6/60)


CBP2 for PROFIBUS DP
Spare part2) 6SE7090–0XX84–0FF5 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
Retrofit kit3) 6SX7010–0FF05
Plugged into slots A, B, C, E, G G91/G92/G93/G95/G97
CBC for CAN
Spare part2) 6SE7090–0XX84–0FG0 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
Retrofit kit3) 6SX7010–0FG00
Plugged into slots A, B, C, E, G G21/G22/G23/G25/G27
CBD Communication Board DeviceNet 6SX7010–0FK00 0.3 (0.7) 20 x 90 x 95 (0.8 x 3.5 x 3.7)
for DeviceNet

1) The Compact PLUS units have three slots 3) For retrospective mounting. The retrofit kit usu- 5) With 2 FOC connectors, 1 connector for X470
A, B and C. Compact and chassis units can be ally contains a board, plug-in connector and and 5 m all-plastic FOC (fiber-optic cable).
expanded to have up to 6 slots, A, C, D, E, F documentation but not adapter boards or LBA
6) When ordering the board, “–Z” and the corre-
and G. For the various possible configurations, (see Page 3/8).
sponding code for direct mounting in the
see Page 6/61.
4) With appropriate connector. corresponding slot must be appended to the
2) Excluding connector, excluding documentation. converter/inverter order no.
622
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Selection and ordering data
Compact and Compact
chassis units PLUS units Converters and inverters

Electronics options · Boards for direct mounting in the electronics box1)


Designation Order No. Weight, Dimensions
approx. WxHxD
kg mm x mm x mm
(lb) (in x in x in)

Interface boards (only for compact and chassis units)2)


SCB1 Interface board with FOC (fiber-optic cable) connection. For a more detailed 6SE7090–0XX84–0BC0 0.5 25 x 235 x 125
description of the SCB1 interface board and how it is integrated, see (1.1) (1.0 x 9.3 x 4.9)
Engineering Information, Section 6. Supplied loose, including 10 m (33 ft)
fiber-optic cable.
SCB2 Interface board with floating RS485 interface. For a more detailed description 6SE7090–0XX84–0BD1 0.5 25 x 235 x 125
of the SCB2 interface board and how it is integrated, see Engineering (1.1) (1.0 x 9.3 x 4.9)
Information, Section 6. Supplied loose.

Technology boards (only for compact and chassis units)3)


T100 T100 technology board for drive-related technology functions. For a more 6SE7090–0XX87–0BB0 0.5 25 x 235 x 125
detailed description of the T100 board accessories and how they are integrated, (1.1) (1.0 x 9.3 x 4.9)
see Catalog DA 65,10. SIMOVERT MASTERDRIVES Vector Control or the
North American version.
Supplied loose without software module.
T300 T300 technology board hardware package for standard planning, (T300 with 6SE7090–0XX87–4AH0 2 300 x 400 x 300
two connecting cables SC58 and SC60. SE300 terminal block and hardware (4.4) (11.8 x 15.7 x 11.8))
instruction manual in German/English)
For a more detailed description of the T300 board and accessories and how
they are integrated, see Catalog DA 65,10. SIMOVERT MASTERDRIVES Vector
Control or the North American version. Supplied loose without manual.
T300 technology board as spare part 6SE7090–0XX84–0AH2
T400 T400 technology board. For a more detailed description of the T400 board and 6DD1606–0AD0 0.5 25 x 235 x 125
accessories and how they are integrated, see Catalog DA 65,10. SIMOVERT (1.1) (1.0 x 9.3 x 4.9)
MASTERDRIVES Vector Control or contact your local Siemens office.
Supplied loose without configuration.

1) See “Integration of the electronics options”, 2) In mounting position 2 or 3.


page 6/60.
3) In mounting position 2.
623
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Selection and ordering data
Compact Compact and
Rectifier units PLUS units chassis units
Nominal Selection data Rectifier unit Total Dimensions For Weight, Cooling
power Rated DC link Short- Max. Input power WxHxD dimension approx. air
rating1) DC link base time DC link current3) loss drawing, require-
current load current inverter see ment
current of DC current2) Section 7
link

IDCrated IDCG IDCmax.


mm x mm x mm kg m3/s
kW A A A A A Order No. kW (in x in x in) No. (lb) (ft3/s)

Supply voltage 3-ph. 380 V to 480 V AC


Compact PLUS units with integrated brake chopper
15 41 37 123/654) 80 36 6SE7024–1EP85–0AA06) 0.13 90 x 360 x 260 1 3.9 0.018
(3.5 x 14.2 x 10.2) (8.6) (0.636)
50 120 109 360/1924) 5) 108 6SE7031–2EP85–0AA06) 0.27 135 x 360 x 260 1 8.3 0.041
(5.3 x 14.2 x 10.2) (18.3) (1.448)
100 230 209 690/3684) 5) 207 6SE7032–3EP85–0AA06) 0.60 180 x 360 x 260 1 13.3 0.053
(7.1 x 14.2 x 10.2) (29.3) (1.871)
Compact units
15 41 37 56 45 36 6SE7024–1EB85–0AA0 0.12 135 x 425 x 350 4 12 0.022
(5.3 x 16.7 x 13.8) (26.5) (0.777)
37 86 78 117 95 75 6SE7028–6EC85–0AA0 0.26 180 x 600 x 350 4 18 0.028
(7.1 x 23.6 x 13.8) (39.7) (0.989)
Chassis units
75 173 157 235 5) 149 6SE7031–7EE85–0AA0 0.62 270 x 1050 x 365 6 45 0.2
(10.6 x 41.3 x 14.4) (99.2) (7.1)
110 270 246 367 5) 233 6SE7032–7EE85–0AA0 0.86 270 x 1050 x 365 6 45 0.2
(10.6 x 41.3 x 14.4) (99.2) (7.1)
160 375 341 510 5) 326 6SE7033–8EE85–0AA0 1.07 270 x 1050 x 365 6 45 0.2
(10.6 x 41.3 x 14.4) (99.2) (7.1)
200 463 421 630 5) 403 6SE7034–6EE85–0AA0 1.32 270 x 1050 x 365 6 45 0.2
(10.6 x 41.3 x 14.4) (99.2) (7.1)
250 605 551 823 5) 526 6SE7036–1EE85–0AA0 1.67 270 x 1050 x 365 6 45 0.2
(10.6 x 41.3 x 14.4) (99.2) (7.1)

1) The quoted nominal power ratings serve only as 3) The currents are based on a line inductance of 5) No limitation due to precharging via controlled
a guide for the selection of other components. 3 % in relation to the equipment impedance Z, thyristor bridge. For maximum dimensioning,
The exact drive output depends on the con- i.e. the ratio of the line short-circuit power to the see Section 6, “Dimensioning of the system
nected inverters and this should be taken into converter power S is 33 : 1 or 100 : 1 if a 2 % line components for multi-axis drives”.
account when planning. reactor is used as well.
VLine 6) The brake chopper is built into the Compact
2) The connected inverter units must not exceed Equipment impedance: Z = PLUS rectifier unit. The brake resistor (see Page
the specified total DC link current. 3 × IVLine 3/18) is to be selected accordingly and mounted
externally. The 24 V current requirement is
4) 3 x IDC for 250 ms (only for Compact PLUS
approx. 0.5 A per rectifier unit at 15 kW, 0.7 A at
rectifier units)/1.6 x IDC for 30 s.
50 kW and 100 kW.
624
Siemens DA 65.11 · 2003/2004
SIMOVERT MASTERDRIVES Motion Control
Selection and ordering data
Compact and Compact
chassis units PLUS units Rectifier units
Sound pressure Power connections Auxiliary current requirement
level with standard – Terminals for sizes B, C and P
protection degree – Lugs for size E
IP20/IP00 – Location: at top for DC, at bottom for AC

50 Hz Finely Single- and Retaining bolt DC 24 V DC 24 V 1-ph. or 2-ph. 230 V AC


stranded multi-stranded Standard version Max. version fan
max. at 20 V max. at 20 V 50 Hz 60 Hz
mm2 mm2
dB (A) (AWG) (AWG) A A A A

60 max. 10 max. 10 – 0.5 – none none


(8) (8)
68 max. 50 max. 50 – 0.7 – none none
(1/0) (1/0)
65 max. 95 max. 95 – 0.7 – none none
(4/0) (4/0)

60 2.5 to 10 2.5 to 16 0.5 – none none


(12 – 8) (12 – 4)
60 2.5 to 35 10 to 50 0.5 – none none
(12 – 2) (6 – 1/0)

75 2 x 300 M 12 0.3 – 0.6 0.75


(2 x 600)
75 2 x 300 M 12 0.3 – 0.6 0.75
(2 x 600)
75 2 x 300 M 12 0.3 – 0.6 0.75
(2 x 600)
75 2 x 300 M 12 0.3 – 0.6 0.75
(2 x 600)
75 2 x 300 M 16 0.3 – 0.6 0.75
(2 x 600)

625
Siemens DA 65.11 · 2003/2004

You might also like