WORK AT HEIGHT

S. Hazard Identification Control measures Contingency Plan

No.
“What can go wrong?” “For each identified “Actions in case of Emergency”
hazard”

1 Falling of person from 1.1. Use of mandatory PPEs 1.1 Escape routes to be used.
structure. and full body harness belt. 1.2 In case of accident, inform Fire
2 station personnel for ambulance and
Scaffolding collapse may 1.2 Area is barricaded. USE provide medical attention
cause human injury immediately.
LADDER/SCAFFOLDING
1.3 In case of fire, use water
Personal Injury WHERE REQUIRED.
3 hose/extinguishers, and inform Fire
personnel for necessary help.
Toxic gas 1.3 Use all PPE’s as
4 1.4 Concerned Operations & executing
mentioned in  permit personnel to be informed
immediately.
1.4 Carry gas meter 1.5 Job should be stopped and
emergency services to be alerted.

NDT (Thickness survey, DPT, Radiography test) of heater tubes to be carried-out inside heaters by using battery operated
equipments
 Confined space entry

S.N
Hazard Identification Control measures Contingency Plan
“What can go wrong?” “For each identified hazard” “Actions in case of Emergency”

 Strictly follow vessel entry permit procedure.

 Ensure that the vessel is depressurized and free from toxic gases/ substances.
1  Fire  Ensure positive isolation as close as possible to vessel. Call 6666, Inform SIC.
 Keep one standby fire extinguisher near man way.
 Ensure Do Not Operate tags are put on isolation valves.
2  Personal injury  Use mandatory PPE’s Break nearby MCP.
 Ensure that the vessel is cooled down.
 Check for LEL and oxygen content.
 Ensure proper access is there.
3  Oxygen deficiency, Toxic gases,
Asphyxiation  Maximum 25 minutes should be permit for man entry. Ensure in/Out record is
maintained by Stand by person.
 Escape route should be clear.
 Form-32 should be available.
 Ensure only 24-volt hand lamp.
4  Electric shock
 Ensure portable electrical tools are connected to proper earthing system.

Boroscopy of heater tubes from Inlet and outlet Headers by using battery operated equipment
Radiography job

S.No Hazard Identification Control measures Contingency Plan

. “What can go wrong?” “For each identified hazard” “Actions in case of
Emergency”
Improper placing of radioactive 1.     Radioactive ionized source should be placed properly and only 1.     Escape routes to be used.
 1.
ionized source competent authority (approved by BARC) should operate the 2.     In case of accident, inform
  ionized source. Fire station personnel for
2.     Area has to be cordoned off as indicated in radiography permit. ambulance and provide
2.
Exposure of radiation 3.     Use all PPE’s as mentioned in permit. medical attention
4.     All jobs within the cordoned area to be stopped and all persons to immediately.
be evacuated. 3.     Concerned Operations &
5.     Caution sign for use of radioactive ionized source to be placed executing personnel to be
along the cordoned area. informed immediately.
Hot work for in-situ metallography

S. Hazard Identification Control measures Contingency Plan

No.
“What can go wrong?” “For each identified hazard” “Actions in case of
Emergency”

1 Presence of toxic gases in
the vicinity.
2 Oxygen deficiency, Toxic
gases, Asphyxiation
1.     Work area should be free of any liquid or gaseous 1. Escape routes to be used.
hydrocarbon.
2.     In case of accident, inform
2.     Gas test to be carried out in surrounding area prior Fire station personnel for
to the start of job and periodically thereafter till the ambulance and provide
completion of the activity. medical attention immediately.

3 Personal injury 3.     All PPE to be used as mentioned in the permit. 3.     In case of fire use fire
extinguishers, and inform Fire
personnel for necessary help.
4 No loose connection and use of industrial flame proof
Electrical shock fittings for job. 4.     Concerned Operations &
4 executing personnel to be
informed immediately.
230 V supply

S.No Hazard Identification Control measures Contingency Plan

. “What can go wrong?” “For each identified hazard” “Actions in case of
Emergency”
Current leak may cause electric 1. All electrical appliances must be certified by electrical department 1.     In case of accident, inform
 1.
shock. prior to use. Fire station personnel for
  2. Cable should be joint free and in good condition. ambulance and provide
Fire hazard may cause injury of 3. Skilled manpower. medical attention
2.
human body part or property 4. Use of PPEs. immediately.
loss 5. Use of ELCB & recommended cables. 2.     Concerned Operations &
Ensure proper earthing. executing personnel to be
6. Fire extinguishers are available nearby. informed immediately.