(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 880 WASHER EXTRACTOR (100 KG) HIGH SPI PARTICULAR SPE MECHANICAL LAUNORY. i SUSPENDED, SOFT MOUNT, HEAVY DUTY COMPUTER -ATIONS (CONTROLLED, ELECTRICALLY HEATED. ‘OUTER DRUM ‘Slailess Stel of AISI 4 Gually, Gem Thekness, inner Daum ‘Made of Stainless Sieel shect of AISI 304 Qualiy_ ONC Perforated Four Liter J Beater design for maximum agitation to the. tnen ‘Thickness of basket sheet is 3mm, Back Plate Thekness is_ 10mm Front Plate thickness Is 6mm. All sheets & plates are GTAW (Gas “Tungsten Argon Weld) oTIG welded only. Tan tomy Main ogy # made of 4 & 6° NS Channels, Al welded scare. Al MS pars & water contact pars are spray galvanized & powder coated for etter corrosion resistance, Toor Made of Die Pressed Stainless Steal hect of AISI 04 Guay. Door Thickness 's 2.5mm. Complete wih toughened glass window at the center & Stainless Steel Door Laten / Handle pana ‘Top & Bottom Combination Suspension. 76 Nos Cal Springs are provided at the top for extra stabil & 4 Nos. of Heavy Duty Shock Absorbers of Gabriel make are provided at ihe bottom for stability during high spin extraction. Paley ‘Alun-nium Die casted cone pulley connected to the main shalt wih tape lock bush Bearing House ‘CGCI (Close Graired Cast Iran) Bearing Hausing duly boted to The Cuter cram. Two oylindrcal roller Bearngs duly packed with grease & lubreants. Bearing are NTN Japan Make, Seal Arangoment Tialan Triple Seal Arangement to reside water To go made The bearing housing & eaves bearings, Th gies trouble free operation for Computer Moteure restart Taian make PLC wih 24 Program sloage capaaiy wih 8 cycles in each program. Large Display. Easy to undersiand & program, Water Level Sensor High Precison sensor Gvealy mouried on the PLC. No chance oF any error alia Make, ‘Soap DipanEeT Compartment Soap Dispenser wit Sanless Seal Jigs & High Pressure Jets for iqud & Sold Detergents Basket Sa. 8 1325mm X BOG Depi Basket Volume TOL, Drain: 4° BSP. Praumate wih Reavy duly Gump Wipe drain va, Prouaten ‘ana tics / SMC Fosto Make, Motor 25HP (18.5 KW) Motor. VFO Confroled. Ths Tea specal motor tat works ata frequency range 0 to 140 He forthe variable baskot RPM. olor Make ASB Siemens / LAP or Equivalent make, Tita Hyaraullc Power Pack is Provided atthe back ofthe machine wit hydraulic cyinder to Wt the mactina upto 20 degrees in forward ‘ection for unloading of linen in 30 seconds, Tit Mator Capacity: 2HP (5h) 3 Phase, 415V, 59 HZ AC. ‘Steam Tt TBSP. Pheumatic Valve Operated, Provided win Specaly Designed Brass Steam Injector for nose ess operation Water a 2 BSP K2 Nos, Pheumaicaly Operated ‘Sound Level Tess Than 75 DB, Sound prooting Is done by pasing specal sound proofing material inside the sie covers WASHER EXTRACTOR (60 KG) HIGH SPIN, SUSPENDED, SOFT MOUNT, HEAVY DUTY COMPUTER CONTROLLED, ELECTRICALLY HEATED 7 ‘OUTER DRUM: ‘Stainless Steel OT ATST 304 QUaly, Ar THER z Taner OA Wade of Sainass Steel shest of AIST 30" Oualiy. CNC Peroraed Four UferT Beater design for maxmum agiaton fo the linen. Thickness of basket sheet Is 2mm. Back Plate Thixness ie Bmm, Front Plate thickness fs Am. All sheets & plates are GTAW (Gas Tungsten Argon Weld) or TIG welded only Wain Body, an Body made of IS Chanda, Al welded svucure, ATMS pars & water Contact parts are spray galvanized & powder coaled for beller corrosion Dear ‘Made of Die Pressed Slaress Sil cheat of AST 304 Gualy. Door Thekness & 2mm. Complete with toughened glass window at the center & Stainless Steel Door Latch Handle. ‘Suspension ‘Top E Bottom Combination Suspansion. 12 Nos. Col Spings are proved athe top for extra staity & 4 Nos, of Heavy Duty Shock Absorbers of Gabriel make ate provided a the Bottom for stably during high spin extraction, Paley ‘uriniam Die casted cone pulley connected to the main shat wih par Tack bush(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 881 7] Bearing Housing] COT Close Grained Cast Tony Bearng Housing daly baled To the outer dram Two ylindrca roller bearings duly packed with grease & lubricants. Bearing are NTN Japan Make | Seat Talan Tiple Seal Arrangement to reatret the water fo go made the bang Arrangement: | housing & saves bearings. This gives trouble ree operation fr years. | Computer Wosture reswlant alan make PLC wih 24 Program slorage capacly wit 6 ‘cycles in each program. Large Display. Easy to understand & program. 0] Water ver Tigh Pression sensor avecy mounied on he PLC. No chance of any eer Sensor haan Make. TT | Soap Dispenser” 5 Comparment Soap Disponser wit Stanless Steal 1ugs & High Pressure Jas for Liquis & Sold Detergents. FE | Basket Sze] BT 00am X 640mm Depth 75] Bastar volume: —] 607 Ue 7 | ora BSP. Preumatc wih Reavy duly Gump pe aan vane 75 | Preumates “Tana es SHC Festa Wake, 75] Moor TEAP (175 KIN) Motor, VFD Conotied, Ths fa spedial motor Wat works ata froquency range 0 to 140 Hz for tho variable basket RPM. Motor Mako ABB / ‘Siemens / LH® or Equivalent make 7] Seamer TBSP, Peumalic Valve Operated, Provided wih Specially Designed Brass Steam Injector for noige lees operation, | Water TS°BSP. Pheumatiealy Operated 7E | Sound Cave eas Than 75 DB. Sound proofing & dane by pasting special sound proatng ‘matesa inde tho sido cover. ‘TUMBLE DRIER (50 Kg), COMPUTER CONTROLLED. POWDER COATED. COOL DOWN FEATURE. STEAM HEATED, 7 Toner Dra Made of Sailess Steal sheet of AIST 304 Gualiy_ CNC Peroraied. Four Ufer Beater dessgn for maximum tumbling effect tothe lien, Thickness of basket sheet is 1.5mm, Back Plate Thickness is Am. Front Pla thekness ie 3mm. All sheets & plates are GTAW (Gas Tungsten Argon Weld} orTIG welded only. Tan Boay Tain Body made of MS Shoes of TSmm Thekness, A welded sce wih ast wool inaulalion on al des & front to minmige the heat loss. Full Body is pray galvanized & powder coated for belter corrosion resistance & extra long We. Deer Made of Ds Pressed MS shoal Spray Galvanised & Powder Coated. Complete with toughened glass window atthe center & chromed Doar Latch / Handle, Door Thickness is 3mm. Door Inerfocking tru elecro-mecharical device, Basket Sine @1Z0omM X TOsUmM Deh Dives Tiler Shalt Dive with V bes, Phinbor Blocks are ised to house the beatings The Dive is foal enclosed fer operator safely. Fitted with NTN Bearings. The «rv is totaly enclosed with MS powder coated cover fr extra safety. Teaiing TBSP. Phoummabe valve operated, Connected Te PLC Tar pra Temperature control. Copper Coll Raciator with Aluminium Fins. Tested at @ pressure of 14 Bars, Computer ‘osaore resistant Malan rake PLC wih 6 Program sorage capacly, Bull Th Cool Down Feature & Digital Meisture Controller. | Suction Blower | Heavy Duly Suction Blower, Dyranvealy Balanced. Raverse Curved or Energy saving & Lint tap Conta Traslato ‘Spacal Glass Wool Inaulaion on Al aides & Font of the eer wih aluminum Cladding. Duly packed to minimize the heat loss & saves energy 70] Basket Volima 7786 Us TT] Sound Level” | Teas Than 75 DB | Foundation ‘No Foundation Required. Fes Sanding machine, Provided with Tour Tags of © height to avoid corosion | Unt Compariment | Sai Cleaning Lint Compariment provided wilt mesh. Can be easly cleaned Tam Front door. Spray Galvanised for extra long We.(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 882 ‘TUMBLE DRIER (25 Kg), COMPUTER CONTROLLED. POWDER COATED. COOL DOWN FEATURE. STEAM HEATED, + Inner Or Wade of Saness Steel heel of AIST 304 Gualiy. CNC Peviorated. Four fer | Bester design for maximum tumbling effect tothe linen. Thickness of basket shoots 1.5mm, Back Plato Thins is Sm. Front Plate thekness is 2mm, All sheets & plas are GTAW (Gas Tungsten Argon Weld) or TIG welded only | Wain Bay Wain Body is made of MS Shesis of 1mm Thomess_ Al weed scure with glass wool insulation on al sides & font to minimise the heat less, Ful Body is spray galvanized & powder coated for better corrosion resistance & xa long ite 3 [Boor Made of Die Pressed MS shoal Spray Galvanised & Powder Coated. Compiale with foughened glass window atthe center & chromed Door Laten 1 Handle Door Thickness is 2:5nim, Door Interlocking thay electrosnecharical deve | Basket See. B 950mm K Bs0mMm Dept 5 | ove Taler Shaft Drive with V belie, Plumber Blocks ara used Te house the bearinga, The Drive i totally enclosed for operator safely. Fite with NTN Bearings. The ‘hve fs Totaly enclosed wih MS powder coated cover for extra safety, 3] Sean Heating | Sieam Heating 075° BSP_Preumalie valve operated. Connedied to PUG Tor precise Temperature contol. Copper Col! Radiator with Aluminium Fins. Tested ata prossure of 14 Bars | Comper isure resistant Taian make PLC wilt 6 Program slorage capaci. Bull Cool Down Feature & Digital Moisture Controller. 7 | Suaion Blower, | Heavy Duly Suction Blower. Dynamically Balanced, Reverse Curved Tor Energy saving & Lint trap Control 3 | euaton ‘Special Gass Wool maulaion on Alrsidos & Fort of the orior wih alamirian cladding. Duly packed to minimise the heat loss & saves energy. 10 | Basket Vorume: | 602 Urs. 1] Sound Level [Uae Than TSB: 7 | Foundation ‘No Foundation Requied: Free standing machine, Provided wih Tour Togs oT height to avoid. rar ‘Sai Glearing Lint Comparinent proved wih mesh. Can be easly deaned Gomparment: | from fant door. Spray Galvanised for extra long Ie ELAT WORK |RONER, DOUBLE ROLL, ROLLER HEATED TYPE, STAINLESS STEEL ROLLERS, STEM HEATED. | Man Body Tain Body is made af MS Shesls of Zmm Thokness, Al welded siuciure, Base is made of MS channels duly welded, "Full Body fs epray galvanized & powder Coated for beter corrosion resistance & extra long ie. 2 Ral ade of High Gualiy Sianfess Steal High precision machining fs done on CNC machines. Tested ata pressure of “4 bars. Connected ta heavy duty bearings at both the ends. Steam is dieclly injected into the rolls. Separate steam onnecton foreach ral 3 Roler Sze Boa K TOOT Lana | Na af Roles 2 Nes. Connected We Reawy aay nomex Bas 5 Da Feavy Duly Chain Drive with spring loaded Adjustable Sprockets. Water ‘rectly connect to Gear Box Uw couping to minimize the DEK Iss, 3 Matar ZAP (SRW) TEFC Mater of ABBY Siemens 7 Cromptan 1 TAP or Equivalent make, 3 Phase, 418V, 50 He, AC Supply. 7 Siam Feaing: | TS" BSP” Preumati valve operated. Canned to PLC Tar presse Temperature contol 3 Computer Torsure reaetant Talan make PLC wit VID (Variable Frequency Dave) Tor Variable rte spe 3 Sate Emergency Slop ave provided on all he Tour comers Finger guard provided an the font feeding belts which will automaticaly step the machine. 10”) Sound Level | Teas Tan 75D TT] Foundation Tio Foundation Required, Fee standing machine(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 883, FLAT BED PRESS, STAINLESS STEEL HEAD. CURVED HEAD, STEAM HEATED. Tian Boa Wain Body is made of MS Sheets of Siam THhekness, Alwelded svucure. Base is made of MS channels duly welded. Full Body is spray galvanized & powder Coated for beter corrosion resistance & exra ong We =| reas Made of Figh Quality Stainless Steel. Curved lo give exa etch fot Tren Tor beter pressing qualty. Tested ata pressure of 14 bars. Connected to Pneumatic Cylinder. Steam is drecty injected ino the head with equal cstibution on all sides beter temperature cont 3] Head & Bad Sze T500nIm X 7500mm (Ful Seankess Steely +] conver Two Hand operation of operaor sale. 2 Push Gutons are provided athe ont panel 3. to be pressed simultaneously for the Towering of head. Digital Temperature Conrad =| Blower Heavy Duy Suction lowor Tor power suclon inthe Bed | Blower Matar] ZAP (TSR) TEFC Mater of ABBY Siemens 7 Crompion 7 CHP or Eevee make. 3 Phase, 415V, 50 H2, AC Supply. 7] Sean Feaing [1 SSP. Solenoid valve operated. Conrected to OTC (Digial Temperature Controle for precise Temperature contol | Satay Emergency Stop, Fara tinge guard provided afound re head Guy connesied to.a miro Switch for complete operator safety. ‘Sound Level Tose Than TSB, 30 | Foundation: Tio Foundation Required. Free slang machine TECHNICAL SPE‘ ICATION OF DRY CLEANING MACHINE. ‘Should be in sot or hard mount design ‘Shoula be compatible wih Class Il solvent ‘Shoula have Vapor Induction Oryng System ‘Should be wth Door Locking System ‘Should have Retigersted Solvent Cooling system ‘The machine should have Distlation system and fitraton system ‘The machine shouldbe totally Microprocesso” controlled ‘The machine should have Automatic Lint Screen Wash Down ‘The mactine should have Aulomatic Sil Sludge Pump System ‘THE DRY CLEANING MACHINE SHOULD HAVE FOLLOWING STANDARD FEATURES LIKE 1+ High grade staintss ste! construction * Inverter eriven wash and extraction metor + Oversized buton trap + Glass inspection port in recovery chamber + Automat soap injection pump + Automate sbi overtil protection + Automatic stl art-foaming protection + Double tint titers Liquid ring cooled vacuum pump + Nitrogen safely injection system 1 Safe 24V contol crcuts + Adjustable electronic crying contol ‘+ Easy access panels rom front of machine ‘Sight por in Font of machine to vew d'stilation + Safety containment ray include TECHNICAL SPECIFICATION FOR MATTRESS STERILIZER High Preseure Horizontal Rectangular Buk Sterizer with interna dimensions 42° 48" x24" (W xH XL), single Goer, suitable for operation on Dect steam irom main steam baler. The inner chamber and door will be made of stainless steel AISI 315 quality, ‘Semi Automatic process of strlizaton ie. stream to jacket, steam to chamber, exhaust, vacuum dry and direct steam dschange ine. ‘The unt shouldbe incorporated with water rng vaccum pump to create vacuum of 24° Hg when the temperature cof cooling water tothe pump sles than 30°C for otal evacuabon ofthe ai forthe chamber, thus allowing Complete stelizaton ofthe loadin shortest possible be ‘The unt should be manufactured as per S:3828 (Par) andi should also bear the Bureau of Indan Standards cetifeaton mark,(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 884 ‘Tho chamber & jacket should be hydraulically tested to 2 times the, working prossure. The romal working pressure should be 1.2 Kalem’ corresponding to temperature 121°C &2.1 Kalem’ correspancing to temperature 3480, ‘The uns should be supplied complete wit all mountings and ftings such as safely valbe, vacuum breaker, frying system chamber drain plug screen bale, gauges et. ‘The unit should also be provided wit in bul computer system with RM (Man Machine Inferface) with digital display ofthe folowing: ‘2. Chamber Temperature Cycle na, ©, Date & Tine 4. Operator name & batch no, 2 Emer code alarm int 9, Process cutent status ‘The unit should also be provided wit the followings: 1. Special programs for Mattos & Blankets ©. tno, Complete set of Pressure Automatic vales with SS. inlet vale, pressure gauge 4” cal sturdy & ‘xtra safely valve would be supplied ©. Lagginginsulaton or outer shell ofthe sterlizer wit 2 thick lass woo! and its covering with stainless ‘Slee 304 quality. Ths lagging should be done a ste only to avoid damage during transportation, 4. Special Vacuum Pulsing System for effet steization, TECHNICAL SPECIFICATION OF AIR COMPRESSOR + AirCompressor HP 10HP {Motor Power HP 10HP + No. Of Gyinders 3 + Stage of Unt Double + AirDisplacement LPM 1700 + Displacement CFM 40 + Free Air Delvery 0 ‘+ Moximum Working Pressure (Kglem2) 10 Kglem2 + Tank Capacity (ters) 450 Lr + Standard Accessories ‘Star Deta starter, High pressure control svatch Safely Devices TICULAR. ICATIONS OF STEAM BOILER DESIGN REQUIREMTNT Capacity & working pressure -Capacty & working pressure forthe bolls shouldbe as per the details given below. ‘Type of bolle - The boler shoulé be NONABR, Coll type reverse fue vertical ype Fuel — The boller should be designed to use LDO of net calorific value of 10, 100 KealKg or HSD af 10500 eal, ‘Thormal Efcioncy -The Thermal efficiency on NCV basis of oll should be S1+12% (as por 8S 845 Part) ‘ream output F&A 10 700 Kgihr Heat ouput oat Mw ‘Siream pressure ana temperature 10.5 Kolon?, at 1888 Fue consumoton Not more than 48-4 Kahr ‘Burner contol Fly Automatic Time required to reach fullload form cold start 310 5 minute Pressure parts Non IR Electric ply 41S V (2 6%), 50 He, (23%), 3 Phase, 4 Wie Total connected load 734 KW ‘SCOPE OF SUPPLY BOILER 1, One no. Pressure part assembly consisting of closely wound helical vertical membrane col fabricated aut of high temperature resistant ERW tubes and fats(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 885 2. Onno. double jacketed air casing wih an aluminum radiator to enclose the pressure parts and serve as fan integral combustion air pre-heater Accestorie of toler 1. One no. Pressure atomized, forced drat, down fring bumer assembly. 2 Onenne. Blower couple with motor, mounted on bottom chassis, duly connected fo the jacket 3. One: Fuel pump coupled with motor, mounted on pumping module 4. Onene. Water pump, with surge suppressor and rele valve, mounted on pumping module. 5, Onene. atmosphere economizer and heat optimizer to pre-hea fed water. 6. Onene, external ar preheater. 7. One: Booster pump. 8, One, Dust protected, pre-wired contol panel with necessary switch gear, power and contol cuit. 9. _Onene. Set of ook, included Bumer guage for burmer setting, brush for economizer dering spanners allen keys, screw ders ete 10. One no. simplex fie to be mounted in fuel pump suction ine 11. One no, Solenod valve for bole feea water aainng Piping as a part of b 1. One setof feed waterline between optimizer, economizer, feed pump and bole. 2. One set of fuel Oil tine between fel pump, Y-straner, burner. 3. Mountings & Fitings on Boil 4, One setisolatng needle valves for pressure guage 5. Onenne. man steam stop valve. 6. Oren. auxary steam stop value. 7. One so, Single por spring loaded safety valve. 8. Onene. Transparent fer 8, Oneno, drain fr economizer 10. One no. Fitter on feed water ine 11. One no, Relief valve on feed water pump, 12, One no, Non-return valve on feed water ne. 13. One no. Blow down vate, 14 One no. Simplex ype iter. 15. One ns, Strainer, Y"type on fuel alline 18, Instruments, Controls Ana Safeties on Boller. 17. One no, audihisual alarms for abnormal cancions, 18. One no, Stoam pressure switch for burner NO-OFF contol, 19. One no. steam pressure indicator. 20, One:n. law water level alarm switch on economizer 21, Oneno, feed water temperature indicator. 22, Onene, blow down valve limit vith, 23, Onen. Boiler feed water temperature contol. 24, Onenne, Temperature based control for aut draining of sof water tank(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 886 25. Onene. Fuel pressure indeatr. pueTING ‘The oiler has to be installed at bol room hence MS dt of mm thickness tobe fixed in each oiler with ecossary suppor to exhaust of le gases, OL SERVICE TANK i service tank having capacity of 90 Lt, Made out of 3mm thick MS sheet wih all necessary connection. ‘SOFT WATER TANK ‘Soft water tank having capacity of 3000 Lt. Made out of Smm thick MS sheet with all necessary connection, AIR AND FLUE GAS. Suction of blower. Outlet of duet WATER Inet of softening plant ELECTRICAL Incomes terminals onthe contol panel ERECTION & COMMISSIONING ‘The scope of workin bi includes positioning of the bolr of foundation, instalation of cil service tank, soft water tank softener & necessary piping between tank o boiler connecting safety val ver ine outside boler shed blow down Ines up to dain, eleccal panel installation, fabrication of ducting a¢ requled & instalation, complete allother associated works as desorbed inthe bid documents, ‘Al mounting tings, accessories, etc. shouldbe ised algned & piping, electrical connection, ele. should be caried oul as por the lates engineering practice. For commissioning & tal run of the bollor, necessary material for 1 charge tke lubricating ol grease, ot. shall have tobe supotod by the supplier. However, cleaning chemicals, water, fuel, power, et. shall be supplied by the department Under commissioning the boiler has tobe run at fll efcency fortwo shit of 8 hs each for which all consumables shall be provided by the department, aor tial run & stecing al valve & conrls, CHIMNEY ‘The chimney has to be common forall wo balers. Solf supported Chimey 30.5 mtr height, Top da ~ 250mm Mate of constructon : Mild steel plate ‘The chimney shall be made in 3 pleces having minimam Emm (Tap Two Potion) & &mm (Boom 10 mir potion) thickness. These pieces shall be joined atte flanges. The Chimney shall be painted excerally with two coats of heat resistant aluminium paint (280°C). the Chimney shal be completed wn te following accessories: 1. Cage Ladaer 2 Gas Sampling Platform. 3, Gas Sampling Nozze, 4. Aviation Lamp Assembly wih Cable, 5. Lighting Arester with Jumpers 6. Rain Cow. 7. Man Hote 8. Double Base Plate and Foundation Bots 9. Roqured Hardware ike gaskets, washers, bolts tc.(CANO. CEPZIPNA/TOKENI30 of 2017-18 10. Temp 1e Foundation, The sketch showing the general arrangement ofthe chimney, alongwith da & thickness ofeach item has tobe submits withthe bi, ‘The cil foundation drawing showing reinforcement deta should also be submited with the bid ‘The earthing of he chimney shallbe done as pr rues ‘SIGNATURE OF THE CONTRACTOR DY DIR (CONTRACTS) DATED. FOR ACCEPTING OFFICER(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 888, PARTICULAR SPEC! -ATIONS LPG MANIFOLD SYSTEM DESIGN REQUIREMENTS FOR LPG MANIFOLD SYSTEM STANDARDS AND SPECI 41, Main Consideration fr Use of LPG The folowing factors shall be taken into consideration when deciding on the practically and Reasonableness in using LPG ‘Adequacy of venation Exton of usage of individual rooms Existing fre hazard Suitable means of escape, Frofighting equipment and provsions. 2, Fite Stopping -Al pipes penetrating fre wall or for slab shall be re stopped appropriately 3. Prossuro - No quid LPG or LPG vapor at pressure exceeding 20 psi approximately 138 kpa) shall be piped into any bulking 4. Fire Extinguisher ~ The LPG instalation shall be provided wit at least one approved portable 3: C rating ty chemical fre extinguisher having a minimum capacty of 9 kg, 5. Waring Sign / Notice (@) A.waming ign or notice af minimum sizeof 800 mm x 600 mm shallbe permanently and legibly Giapayed tthe ont ofthe instalation. (0) Red etterings of minemum height of 40 mm vic reads "LPG / HIGHLY FLAMMABLE NO SMOKING NO NAKED LIGHTS” on whe backg‘oundshallbe writen onthe porn of the warming sign note, (©) Immedintaly under te clasifcaton of Hazmat, ree equal boxes shoveng (1) the emergency action (Hazenem Cade | (2) te lensed quantity nites and (3) the tlephone number and rame athe Supplier company whom specalzed advice can Be oblaned atl mos CATIONS FOR LPG CYLINDER INSTALLATION: 6 STANDARDS The standards for LPG cylinders and ancitary fitings shall be complied with and be clearly Spocites (@) Cylinder — BIS 1150 (©) Cylinder Fitings-BISSO ()) Flexble Hose (Regulator (i) Gyinder valve (©) Gas Leak Detector BSEN 50054, BSEN 50057 and BS 8345 Part + and 3 7. SPECIFICATIONS. @ LPG cylinder Fittings () Flexble noses (aa) Hoses or flexible connectors used to supply LPG fo ullzation equipment or appliances shall be installed in accordance with he relevant clauses of N=PA 64 and NFPA 58. The hose shall be securely connected tothe appliance. The use of ubber slp ends winout hose cis shall no bo pexmited for domestic cylinders, (ab) Hoses must be tested and passed the performance citeria in accordance with laid down Stancards, (©) Rogulators- Regulators shall comply with standards as specie. (6) Over Pressure Protection Device (OPO) o wo ‘An overpressure protection device (OPD) isa device to protect the downstream installation and shut off the gas ow ft outlet pressure exceeds the set im. In general, a regulator with OPO shal be designed to achieve the flowing {aa Ensuring reliable and continuous supply of LPG (ab) Protecing downstream system agaist over pressure (ae) Protection again! falure of any regulating device. Setting of OPD shal not be more than 30% of maximum operating preseure,(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 889 (8) Vanes 0 @ co) w (9 Pigtail Cylinder Valves — Cylinder valves shall comply with the standards as specied Safety Valves (aa) Hydrostatic reli valves designed to relieve the hycrostate pressure that might develop in Sections of quid piping between two isolating valves shal be installed in each section Hydrostatic valves shall comply wih UL 132, Slandard for Pressure Relief Valves fo LPG. (ab) Emergency shut-off valve (ESV) shall be provided afler tne knockout pa. The ESV shall be linked toa release mechanism so thatthe valve ean be closed ftom a safe distance ofa least 3 imiom the LPG cyineers. The ESV may incorporate fusile element which melts at not more ‘han 250 degree Celsius when exposed to fe, allowing the ESV to close by tlt. (ao) An accessible gas shutoff valve shal be provided atthe upstream ofeach gas pressure regulator Where vo gas pressure regulators are installed in geies na single gas Ine, a mana valve shall not be required al the second regulator. {aq} Main gas shut-of valves controling several gas pining systems shall be prominent and featly accessible for operation and property insaled so as to protect It from physical damage. ‘hoy shall be marked wih a meal tag or other pecmanert means atached by te instaling lagency sc that he gas piping systems supplied through them can be really identified. (ae) An exterior shut-off valve fo permit tuning off te gas supply to each bulding in an femergency shall be provided and plainly marke (0. Pipe material shal be tested and cetiiea according lo recognized ASTM or Bish Standard The pipe supplier shall produce Mil certfeates, Pipelines pressure test must be painted in“Shie" and the vapor LPG pipelines in “Yellow” with the marking ofthe work "L>-Gas" a intervals of nat more than. 3m, ‘When connection additional gas utizaton equipment a a gas pping system, the existing piping shall be checked to determine fit hals adequate capacty. If nadequate, Uwe exting system shall be enlarged as required, or separate gas equipment of adequate capacity shal be provided. () Pigtail shat include a 6mm flexible ose or tube, a 6mm tee-check value or excess flow valve and a 6mm bal valve {i} Flexible hose shall be fabricated of materials resistant to LPG reaction both in liquid and vapor Stare It shall be designed for 8 minimum bursing pressure of 1,750 PSI (121 ar) and working pressure of 350 PSI (24 BAR), The hose shall be marked LPG: a intervals of not mare than 3m (i) The teo-chock valve shall be Underwtars Laboratories ne. (UL) sta ort shall comply wit other recognized! approved standard (iv) The ball valve shal berated toa least 600 PSI (41 BAR) (9) Pressure Gauge (@) Vaporizer {) Each bank of LPG cylinder manifold shall have a pressure gauge. (i) For high-pressure secon, the gauge shal have a range of 010-300 PSI (to 20.1 bar) (i Forlow-prossure section, the gauge shall havea range of 0 50 PSI (0 to 3.45 bars) () Vaporizers, where applicable, shall be constructed in constructed in accordance withthe applicable provision of NFPA 58, ASME Code or ther recognized pressure vessel code and Standards fora design pressure of 250 PSI (17.24 bar) and shall be permanently and egy markea win (aa) Marking s required by the Code. (ab) Alowable working pressure and temperature for which it i designed. {@o) The name or symbol a the manufacturer Vaporizers shall be provided with asultable automatic means to prevent the passage of liu trough te vaporizer othe vapor discharge piping The feature shal be permites to be integrated wth the vaporizer or otherwise provided in the extemal ping (i) Vaporizers shal have a manual shuoff vae and an automated valve (eg. tetmostatic, ‘magnetic or float) which closes in the event of power fallire or overia, (iw) Vaporizers shall have relevant temperature control andthe necessary safety features. (0) Vaporizers shall have a prossuve rele! valve eat at 250 PSI(17.24 bar) wi the release point rected upward. ( Knoek-out pot-The knockout pot shal ave at east wo Grain valves. The drain shal end at ground evel and (W Gas Motors lugged at the end ()Instalation and application of gas mators shall be in accordance withthe relevant clauses in [NFPA 54 and must be able to take a pressure of 20 PSI (1 PS|=6,895 KPa) (i) Gas meters shal be selected for the maximum expected pressure and permissible pressure drop. (i) Vapor metors ofthe tr or brass case type of soldered construction shall rot be used at presse in excess of # PSI(7 KP8). (iv) Vapor meters ofthe diecast or iron case type shallbe permited to be used at any pressure tequalto or less than the working pressure for which they are designed and marked (0) Gas meters shall be located in venlated spaces readly accessible for examination, reading, replacement or necessary maintenance, (Gas meters shall not be placed were they will be subjected to damage, such as adjacent toa arveway, under a fre escape, In puble passages, hal or where they willbe subjected to excessive corosion or wbration. (vi) Gatmmetere shall be sated at east Im from sources of grit,(CANO. CEPZIPNA/TOKENI30 of 2017-18 (wil) Gas meters shall not be located where they wil be subjected fo extreme tomperature s or sudden extreme changes in temperature, Meters shall ot be located in areas where they are subjected to temperatures beyond those recommended by the manufacturer. (Gas meters shall be supported or connected to gid piping 0 a8 noo exert a strain on the meters (%) Gas meters shall be protected against over pressure, backpressure, and vacuum, where such conditions are aniipate, (9 Strain ‘Strainers shall be designed to minimize the possibilty of pariculate materals clogging lines and damaging meters o” regulators. The staier element shal be accessible fr clearing. (@). Electrical Bonding and Grounding (a) Electrical circuits shal not utlize gas piping oF components as conductors, (b) Al electical connections between wing and electrcaly operated contol devices in a piping system shall conform tothe requitemens of aid down standards (6) Any essental safety contra (in the vaporzer ) depending on electrical current as the operating medium shall be of a type thal vill shut of (fal safe) he flow of gas in the event of current fare, (©). Gas loak detection {a) Gas leak detection system shal be provide for LPG pipes running ina condoned areas (including the dining’ & kitchen area) or wihin basement Noor. (b) Gas leak detectors shal be connected toa localize alert alarm, emergency shutof valve as well as {he ktonen exhaust systems. The gas supply safety shu of valve system shall also be intetocking with the kitchen automatic fire suppression system {see figure below), ‘Ga BUpBTY SHAT OT VANE lore \ or Gas Leak Tacha Weng Fire Detection on | exnauht rr Suppredejon Syste System system (C)LPG pipe instalation shall not be permite inthe folowing areas: (aa) Inthe ground under concrete Nooring wihin bulaing, (ab) Under building foundations. (ae) Witin it shafts and cavity walls {ad In companments or ducts dedicated for electrical swtchgears, transformers or generators. {ae) In reffigeration chambers, col rooms, ar handing fooms and ventilation or air-conditioning ducts. (at) Adjacent to pipes and vessels coniining fammable, oxdizng, corrosive and other hazardous materials. {ag) In fre-ghting lobby re command centers, smoke stop lbbles, fe pump rooms. fre-ightng ‘Water tank rooms, sprinkor contol valve rooms, re fighting riser duets, areas of refuse, protected Staircase, bedrooms and other occupied area et, (6) Proper metal pipe sleeves shall be installed forthe gas pipes running in enclosed urventlated areas or basement floor, and at ast one end exposed directly tothe exterior open safe space (It may be used to facia the gas leak detection system), (6) Gas pipe running vericaly shall be enclosed within a protected riser shaft & be fully fre separated ftom ether MAE risers. Ventiation opening shal be provided for such gas riser. REQUIREMTNS FOR OUTDOOR LPG CYLINDER INSTALLATION 10, Locating of LPG Cyi (a) LPG coyiners shal be placed on afm, clean, dry and level base. They shal be sited a Ground level and a wellventtated aren any gas leakage can safely and rapidly aisperse. They shall not be placed lose to any passageways or exis and shall not cause any ebstucton ar danger io the ‘ccupants during gas leakage ore. (b) LPG oyinder shall not be located witin 3m of any fre ext route ofa bullaing having only One ext Ifthe 3m distance. The masonry wall shall be at least 1.8m high (@). The LPG cylinders shall be located a least 1.5m horizontally away from any openings (windows, doors, ar vers, balanced. fle ouels, et) of ne bulding Raving mare than one Ext. ifthe 1.5m distance cannot be compiled, @2-hour fie rated masonry wal must be provided between the openings andthe intallaion 20a o maintain 1.5m horizontal distance, The masonry ‘wall should be atleast 1 8m high. {@) A mirimum distance of Im must be maintained between the edge ofa vehicle parking fot (6) LPG oyinders shall be located at least Sm horizontally from any mechanical intake ‘Which is below any part of the manifold system and 5m fom any mechanical intake whichis sbove any pat ofthe manifld system (0) "LPG cytinders may be installed below windows or openings provided that here fs 2(CANO. CEPZIPNA/TOKENI30 of 2017-18 Serial Page No. 891 minimum distance of 150mm betwaen the top of any cylinder or the marifoldsystom and the bottam of the windows or openings {g) LPG cylinder of otal capacty up to 800kg shal be located at least 1.5m ftom ary Uncovered opening hat is below the level of the cylinders, such as crains, pits, openings to basemenis, ele. For LPG cylinders having foal eapacty above 600k the distance frm ary uncovered opening shall be atleast 3m {hy LPG eyindors shall be located atleast 3m away from any boundary and any fre engine ‘Acoess way, (0) LPG oyinders shall be locate at least 10m away from any fre hydrant. 14. Protection to LPG Cylinder Installation {@) LPG oyinders tocated in places accessibie to the pub shal be protected and locked ‘gains! tampering and aecidertal damage by fencing of height no les than 1.8m, @sultable housing ofa cabinet made ofon-combustibe mate. {@) Thore shal not be any coroive, toxic oF oxidzng material cated within 6 meters fom ‘he exer instalation. 42 Safety Provisions (@) For air-conditioned premises, an approved gasleak detection system shall be provided in The area or compartment where te intemal LPG pipes and fitings are isle, wth focal alarm cannecied to a man fie alarm panel, The sysiom srall be linked tothe exhaust fan system and the emergency shulof valve where applicable {b) For kitchen provided with xed fre suppression system, activation ofthe system shall ‘utmatealy shut ofthe supply of LPG fo be htchen (@) Remote Emergency shutot valve shal be located at least away trom the edge ofthe Instalaon i shalbe clearly marked and placed at suitable height for easy access suring Emergence. {@) There shal be no ignition source within 3m from the cylinder instalation, {e) Allied elecrical equipment wih 1 5m ofthe instalation shall be spark-proot and Intinscally sate {}Vaporter shallot be instal inside the steel cabinet or within the same housing of ‘The LPG eyingers, Wal-mountod vaporizes shal be locale al least 18m above tho ground and 00mm away fom any LPG cylinder. (@) The distance between two separate manifold systems shal beat east 3m. a 2-hour fre Rated walls constucted, the distance between the two nearest cyinders may be halved 43. Warranty, maintenance & Tra (a) Minimum performance warranty of three years. {6) Minimum rine maintenance services to be provided during the waranty period {©) Rate for AMC for Sys ater expiry of warranty period to be specified by te mantactre {@) Tegan of workers tobe rated for 18 days by te manufacturer for using the fay Ina corect manner (€) Operaton & maintenance manual to be handed overto the users, WABNING SIGN JNOTICE LETTERINGIN RED WHITE BACKGROUND CLASS LABEL Les HIGHLY TAZGHEM CODE —2WE FLAMMABLE TIGENSED QUATIY No SMOKING LPG le xexx LITRES NO NAKED chs TN GASE OF EMERGENCY CALL ABC LP GAS SUPPLY ‘SIGNATURE OF THE CONTRACTOR DY DIR (CONTRACTS) DATED, FOR ACCEPTING OFFICER