TDG22DNTM14 1en

G2-2 Series
DeviceNet
Technical Manual
TDG22DNTM14-1EN 5/07
Subject to change without notice
www.numatics.com/fieldbus
G2-2 Series DeviceNet Technical Manual
Table of Contents
PAGE
About DeviceNet ...............................................................................................................................................................................3
Overview .........................................................................................................................................................................................3
G2-2 DeviceNet Features.............................................................................................................................................................3
Cabling and Drop Line Lengths (as defined by DeviceNet specification).........................................................................3
G2-2 Introduction...............................................................................................................................................................................4
G2-2 Electronics Modularity .......................................................................................................................................................5
Discrete I/O..............................................................................................................................................................................5
Pneumatic Valve Manifold......................................................................................................................................................6
Distributing I/O with G2-2 Electronics....................................................................................................................................7
Sub-base Connectors ....................................................................................................................................................................8
Z-Board™ and Solenoid Coil Connections to Output Drivers.........................................................................................8
Z-Board™ Connectors ............................................................................................................................................................9
Z-Board™ and Ribbon Cable Example: ............................................................................................................................ 10
Z-Board™ and Ribbon Cable with Valve Side Sub-D Example: ....................................................................................11
Communication Module Configurations and Pin-Outs ............................................................................................................ 12
DeviceNet Communication Module (Node).......................................................................................................................... 12
Communication Module Parts List .......................................................................................................................................... 13
Connector Types ......................................................................................................................................................................... 14
Electrical Connections ............................................................................................................................................................... 15
Standard Power Connector Wiring Diagrams.................................................................................................................... 15
Cenelec Power Connector Wiring Diagrams ..................................................................................................................... 16
Ground Wiring........................................................................................................................................................................ 17
Power Consumption ................................................................................................................................................................... 18
External Fuse Sizing Guide Chart....................................................................................................................................... 19
Diagnostics – Communication Module...................................................................................................................................20
LED Functions.......................................................................................................................................................................20
Internal Fuses ......................................................................................................................................................................... 21
Output Short Circuit Protection .......................................................................................................................................... 21
MCM – Manual Configuration Module (Optional) ....................................................................................................................22
DIP Switch Settings ....................................................................................................................................................................23
DIP Switch SW1 ......................................................................................................................................................................23
DIP Switch SW2......................................................................................................................................................................24
Rotary Switch Settings................................................................................................................................................................24
Rotary Switch SW3 and SW4.................................................................................................................................................24
Self-Test Mode .............................................................................................................................................................................25
MCM Settings Example .............................................................................................................................................................26
Digital I/O Modules........................................................................................................................................................................27
Digital I/O Module Rules .........................................................................................................................................................27
Digital Input Modules ................................................................................................................................................................28
One Input per Connector - 12mm Female Modules .........................................................................................................28
Two Inputs per Connector - 12mm Female Modules .......................................................................................................29
Eight Inputs per Connector – Sub-D 15 Pin Female Modules .......................................................................................30
Sixteen Inputs per Connector – Sub-D 25 Pin Female Modules.................................................................................... 31
Sixteen Inputs per Connector – Terminal Strip Modules................................................................................................32
Sixteen Inputs per Connector – M23 19 Pin Female Module..........................................................................................33
Digital Output Modules.............................................................................................................................................................34
One Output per Connector - 12mm Female Modules......................................................................................................34
Two Outputs per Connector - 12mm Female Modules....................................................................................................35
Twenty-Two Outputs per Connector – Sub-D 25 Pin Female Module.........................................................................36
Sixteen Outputs per Connector – Sub-D 25 Pin Female Module ..................................................................................37
Sixteen Outputs per Connector – Terminal Strip Module ..............................................................................................38
Digital Input/Output Modules ................................................................................................................................................39
Eight Inputs/Eight Outputs per Connector - M23 19 Pin Female Module.................................................................39
TDG22DNTM14-1EN 5/07 Page 1
One Input/ One Output per Connector - 12mm Female Modules ............................................................................... 41
Valve Side Digital Output Modules .........................................................................................................................................42
Sixteen Outputs per Connector – Sub-D 25 Pin Female Module ..................................................................................42
Sixteen Outputs per Connector – Dual Sub-D 25 Pin Female Module.........................................................................42
Sixteen Outputs per Connector - M23 19 Pin Female Module .......................................................................................43
Analog I/O Modules .......................................................................................................................................................................44
Analog I/O Module Rules .........................................................................................................................................................44
Four I/O 12mm Female Modules ........................................................................................................................................44
I/O Module(s) Wiring Diagrams...................................................................................................................................................46
DeviceNet Configuration and Mapping ......................................................................................................................................48
EDS File ........................................................................................................................................................................................48
I/O Message Types ....................................................................................................................................................................48
User Configurable Device Parameters .....................................................................................................................................49
Output Status During Idle/Fault - Parameters......................................................................................................................50
Idle Action Sequence............................................................................................................................................................. 51
Fault Action Sequence ..........................................................................................................................................................52
Setting Idle and Fault Parameters .......................................................................................................................................53
Assembly Parameter (User Configurable Parameter No. 2) ................................................................................................54
I/O (Rx/Tx) Sizes ......................................................................................................................................................................55
Manifold I/O Sizing Worksheet ...............................................................................................................................................56
Bit Mapping Rules ......................................................................................................................................................................57
Valve Side.................................................................................................................................................................................57
Discrete I/O Side ...................................................................................................................................................................58
I/O Mapping Examples ............................................................................................................................................................59
Example No. 1.........................................................................................................................................................................59
Example No. 2 ........................................................................................................................................................................62
Example No. 3 ........................................................................................................................................................................65
Appendix ...........................................................................................................................................................................................68
System Specifications .................................................................................................................................................................68
Factory Defaults Settings ...........................................................................................................................................................69
Troubleshooting..........................................................................................................................................................................70
Glossary of Terms ........................................................................................................................................................................74
Technical Support ............................................................................................................................................................................75

About DeviceNet
Overview
DeviceNet is a serial communication protocol used to network industrial devices to eliminate labor intensive
and expensive point to point wiring schemes. It is based on the CAN (Controller Area Network) protocol.
Allen Bradley originally developed DeviceNet, but it is now supported by a multitude of manufacturers.
The ODVA (Open DeviceNet Vendor Association) is an independent organization that governs the
DeviceNet specification and oversees conformance testing for products, which will be used in a DeviceNet
system.
DeviceNet uses a powered 4-wire (plus shield) network and can have up to 64 nodes. The protocol can
transfer a maximum of 8 bytes of data per node cycle with three selectable communication (baud) rates of 125
Kbps, 250 Kbps, or 500 Kbps. Maximum distance is depended upon baud rate and cable media type. Refer to
the section below for details.
More information about DeviceNet and ODVA can be obtained from the ODVA web site www.odva.org
G2-2 DeviceNet Features

Features Description
DeviceNet Spec. Supported Designed to DeviceNet Specification Revision 2.0
Bus Topology Straight with restricted drops
Baud Rates Supported 125 Kbps, 250 Kbps and 500 Kbps and Autobaud
CE CE Compliant
Duplicate address If duplicate address detected on power up, duplicates will not
detection progress to run mode
Error Correction Yes, if error detected, sender is requested to repeat the message
Address Setting Via Software or optional Manual Configuration Module (MCM)
Termination Resistor A 121 ohms, 1%, ¼ Watt resistor is required at each end of the trunk
(external) line
Auto-Device Replacement is supported when the MCM is disabled
ADR support
or not present. (see pg. 74 for assistance)
Connection Types
Polled, Cyclic, Change of State (COS) or Combinations
Supported
Conformance Tested Tested by ODVA for conformance
Cabling and Drop Line Lengths (as defined by DeviceNet specification)

Maximum Main Trunk Cable Length
Baud Rate Thick Trunk Cable Thin Trunk Cable Flat Trunk Cable
125 Kbps 1640 ft (500 m) 328 ft (100 m) 1246 ft (380 m)
250 Kbps 820 ft (250 m) 328 ft (100 m) 656 ft (200 m)
500 Kbps 328 ft (100 m) 328 ft (100 m) 246 ft (75 m)
Maximum Drop Line Cable Length
Baud Rate Maximum Drop Length Cumulative Drop Length

125 Kbps 20 ft (6 m) 512 ft (156 m)
250 Kbps 20 ft (6 m) 256 ft (78 m)
500 Kbps 20 ft (6 m) 128 ft (39 m)
G2-2 Introduction
The G2-2 Series is a product line featuring a variety of valve configurations and electronic interface options.
This fieldbus manifold series is capable of addressing a total of 224 I/O. The manifold can be viewed as
having two sections to it, the Valve Side and the Discrete I/O Side. The Valve Side supports a maximum of
32 solenoid coils and the Discrete I/O Side supports a maximum of 6 modules totaling 192 Outputs, 96
Inputs, or various combinations. The DeviceNet communication module has two connectors: a 5-pin
communication connector and a 4-pin power connector. Pin-Outs for these, along with I/O connectors, are
labeled on the side of the respective modules and in the Discrete I/O module section of this document.
The Numatics, Inc. G2-2 DeviceNet node is designed to DeviceNet specification release 2.0 and supports
the following I/O Message types: Polled, Change of State (COS), Cyclic and Combinations (i.e. Outputs can
be set for Polled while Inputs can be set for COS for greater system response time).
This manual addresses the specifics of configuring and commissioning the Numatics G2-2 Series product
line configured with the DeviceNet communication interface. For more information relating to pneumatic
valving and valve manifold assemblies, please refer to the Numatics In Control Catalog.
Discrete I/O Side Valve Side

(Maximum of 6 Modules) (Maximum of 32 Solenoids)
Discrete I/O
Module/ Chassis Ground
Connectors
Network Connection
Status LED's Valve
End Plates
I/O Point
LED Status Valve
Indicator(s)
N ET STATUS
MOD S TATUS
D eviceN et
FUS E 1
+2 4V VLV/O UT
FUS E 2
+2 4V NO DE/ IN
Dual 25 Pin Sub-D

w/Aux Power
Valve Side
Output Module
Sub-D Output
Analog Module Module Manual
19 Pin Round Communications Override
Connector Module Module (Node)
8 Connector I/O Module Solenoid LED
Manual Configuration Status Indicator
Terminal Strip Module Module (MCM)

G2-2 Electronics Modularity
Discrete I/O
The G2-2 Series product line is a completely modular system. As shown below, all of the G2-2 electronic
modules plug together, allowing easy assembly and field changes. Additionally, all the PC boards containing
active electronics (i.e. communication, I/O and MCM) are also modular allowing changes to be made
without the need to dismantle the manifold.

Pneumatic Valve Manifold
The pneumatic valve manifold is also modular. The valve solenoid coil connections are made automatically
using Z-Board™ technology (plug together PC boards which allow internal connection from solenoid coils to
output drivers without the use of wires). This allows easy assembly and field changes.

Distributing I/O with G2-2 Electronics
The G2-2 series fieldbus manifold allows its discrete I/O points to be distributed from the central manifold
by using various I/O modules (see pages 27-47). This distribution capability can be made at any time, even
after the manifold has been installed and commissioned, although, network or communication rack
configurations may be affected depending on the new total number of I/O points configured.
The distributed I/O points can be used for various input devices and loads with many different termination
options, including additional manifolds with Sub-D connector option.
Refer to Numatics In Control Catalog for various distribution component availability.
Example of network to PLC with distributed valve manifolds and I/O devices.

Sub-base Connectors
Z-Board™ and Solenoid Coil Connections to Output Drivers
Z-Board™ plug together technology connects all valve solenoids to the valve coil output drivers, located
in the communication node. The valve solenoid coil output drivers are divided into 2 separate 16 bit
groups. Output group No. 1 is comprised of the first output word, bits 0-15, and output group No. 2 is
comprised of the second output word, bits 16-31. Output group No. 1 connects directly to the Z-
Boards™, while output group No. 2 is connected to Z-Boards™ via an internal ribbon cable or Valve Side
Sub-D. The first output connects to the “14” (A) solenoid on the valve closest to the communication
node. The 17th – 32nd solenoids interconnect via the Z-Boards™ to output group No. 2. For the
maximum capability of 32 solenoids on the same manifold, the 16th and 17th solenoid coils must NOT be
on the same sub-base.
Ouput Group No. 1

Connector
Plug-in Manifold with Ouput Group No. 2

Intergral "Z-Board" Connector
Eliminates Wiring
Earth Ground Pin No. 3 14(A) Solenoid Pin No. 1
SIN GLE DO UBLE

"Z-B OAR D" "Z- BOA RD"
SINGLE DOUBLE
"Z-BOARD" "Z-BOARD"
Common Pin No. 4 12(B) Solenoid Pin No. 2
A single solenoid valve’s coil is always on the “14” end.

Z-Board™ Connectors
The 2005/2012/2035 valve series utilizes 2 different Z-Boards™ designs to achieve the single and double
solenoid output functions that yield the possible 32 single, 16 double, or any combination of valve
solenoid coil output capabilities.
Single Z-Board™ Double Z-Board™
Ribbon Connection Ribbon Connection

Single Z-Board™ Double Z-Board™
single double
The 17th solenoid (output group No. 2’s first bit) must be accessed via either
the valve side Sub-D output module or a ribbon connector type Z-board.

Z-Board™ and Ribbon Cable Example:
If fourteen (14) single solenoid and one (1) double solenoid valves are connected directly to the
communication node via their Z-Boards™, and one (1) single solenoid and four (4) double
solenoid valves are connected to the communication node via the ribbon cable, the following
would be the valve side bit map:
S = Single Solenoid with Single Z-BoardTM

D = Double Solenoid With Double Z-Board TM
S S S S S S S S S S S S S S D S D D D D
15 18 20 22 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 19 21 23 25
Output Group No. 1 Output Group No. 2 Output Group No. 2

Connector to Connector to Ribbon Connector
Z-Board TM Ribbon Cable to Z-BoardTM
Output Bit No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Solenoid Coil
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 n/a n/a n/a n/a n/a n/a n/a
Output No.
In the above example, Output Bits No. 25 thru No. 31 are allocated but not
used.

Z-Board™ and Ribbon Cable with Valve Side Sub-D Example:
If sixteen (16) single solenoid valves are connected directly to the communication node via their
Z-Boards™, and a valve side Sub-D connector is connected to the communication node via the
ribbon cable, the following would be the valve side bit map:
S = Single Solenoid with Single Z-Board
Coil Outputs
17-32 S S S S S S S S S S S S S S S S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Output Group No. 1 Output Group No. 2

Connector to Connector to
Z-BoardTM Ribbon Cable
Output Bit No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Solenoid Coil
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Output No.

Communication Module Configurations and Pin-Outs
DeviceNet Communication Module (Node)
This module is the communication interface to the manifold. It contains communication electronics and
short circuit protected solenoid coil output drivers. This communication module can be configured via
software, or manually through the optional Manual Configuration Module (MCM).
DeviceNet

Communication Module Parts List
Below is a 3D diagram of the G2-2 communication module. Also listed are the part numbers to the individual
components.
Communication Module Kit

DeviceNet
with MINI type Comm connector
239-1514
and Standard MINI power
connector
DeviceNet with 12mm (Micro) type
Comm connector and 239-1827
Standard MINI power connector
DeviceNet QuickConnect
239-2389
and Standard MINI power
connector
DeviceNet
with MINI type Comm connector 239-2498
and Cenelec MINI power connector
DeviceNet QuickConnect
239-2515
and Cenelec MINI power
connector
Communication Module Parts List

Detail No. No. Required Part Name Part No.
1 1 Ground Cup Washer 128-162
2 2 Screw 127-318
3 1 Backplane Board Assembly 256-666
4 1 Housing (Not Sold Separately)
5 1 Gasket 113-531
6 4 Screw 127-852
7 1 LED Label 122-1075
8 1 Cover Gasket 113-533
9 1 Cover 105-416
DeviceNet Communication Board with STANDARD Pin-Out power connector 256-673
DeviceNet Communication Board with CENELEC Pin-Out power connector 256-946
10 1 DeviceNet QuickConnect Comm Board with STANDARD Pin-Out power
256-932
connector
DeviceNet QuickConnect Comm Board with CENELEC Pin-Out power
256-949
connector
11 1 Screw 127-794
5 Pin MINI Communication Connector 140-810
12 1
5 Pin 12mm (Micro) Communication Connector 140-847
4 Pin MINI STANDARD Connector 140-809
13 1
4 Pin MINI CENELEC Connector 140-988
14 1 Ground Screw 127-176
15 1 Valve Output Driver Board 256-680
16 1 Converter Board 256-671
17 1 Valve and Output 10 Amp Fuse 140-934
18 1 Node and Input 4 Amp Fuse 140-933

Connector Types
Industry standard “MINI” connectors are used for communication and auxiliary power. The DeviceNet
communication connector is a single keyway 5 pin male connector. The Auxiliary Power connector is a single
keyway 4 pin male connector. The DeviceNet communication connector is also available in an optional
12mm micro connector style.
DeviceNet Communication Connector Pin-Out
Pin
Function Description
No.
1 Shield Cable shield
2 V+ Bus Power, 11-25VDC
3 V- Bus Power, Common
4 CAN_H Controller Area Network High, Communication Line
5 CAN_L Controller Area Network Low, Communication Line
Auxiliary Power Connector Pin-Out
Standard Cenelec
Function Description
Pin No. Pin No.
+24VDC Voltage used to power outputs (valve coils and
1 1
(Valves and Outputs) discrete outputs)
2 3 Earth Ground Protective Earth (case)
3 4 0VDC Common 0VDC Common, for valve and I/O power
+24VDC Voltage used to power discrete inputs and node
4 2
(Node and Inputs) electronics
Device Net TM DeviceNet TM Device Net TM

4 3 4 3 4 3
COM 2 MALE COM 5 MALE COM 2 MALE
5 1 1 2 5 1
3 2 3 2 1 3
AUX MALE AUX MALE AUX MALE
4 1 4 1 2 4
• Maximum current capacity on the 0VDC common pin of auxiliary power

connector is 8 Amps. The combined draw of the +24VDC Valves and
! •
Outputs and +24VDC Node and Inputs pins cannot exceed 8 Amps, at
any given moment in time.
The auxiliary power Node and Inputs pin supplies power to the node
electronics. This pin must be powered at all times for communication
node to be functional.
• The Cenelec power connector has a black insert and the standard power
connector has a yellow insert.
Electrical Connections
Standard Power Connector Wiring Diagrams
Single Power Supply Example (Male connector view)
Separate Power Supply Example (Male connector view)
• Please see page 19 for external fuse sizing guide.

! • When using molded connector power cables, Do Not rely on wire colors
for Pin-Out. Always use pin number references.

Cenelec Power Connector Wiring Diagrams
Single Power Supply Example (Male connector view)
Separate Power Supply Example (Male connector view)
• Please see page 19 for external fuse sizing guide.

! • When using molded connector power cables, Do Not rely on wire colors
for Pin-Out. Always use pin number references.

Ground Wiring
All Numatics Inc. communication nodes should be grounded during the installation process. These
grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. There also is a,
“ATTENTION: CONNECT TO EARTH GROUND FOR PROPER GROUNDING OF UNIT”, label
attached to the chassis ground connection point on the G2-2 series communication node housing. This label
also points out where the grounding guidelines can be found.
NET STATUS
MOD STATUS
DeviceNet
FUSE 1
+24V VLV/OUT
FUSE 2
+24V NODE/ IN
ATTENTION:
CONNECT TO EARTH
GROUND FOR PROPER
GROUNDING OF UNIT
Reference National
Electrical code
IEC 60204-1 or EN 60204-1
for grounding guidelines
• Proper grounding will alleviate and prevent many intermittent problems

with network communication.
! • When grounding to a machine frame, please ensure that the machine

frame itself is already properly grounded.
• Better grounding can be achieved when larger diameter (lower gauge) wire
is used.

Power Consumption
Auxiliary Power Connection (Standard)
Aux. Power Aux. Power
Connector Pin No. Connector Pin No. Description
(Standard) (Cenelec)
1 1 24 VDC Power for Valves and Discrete Outputs
4 2 24 VDC Power for Inputs and Node Electronics
Discrete I/O Module(s) Power Jumper

All of Numatics, Inc., G2-2 I/O modules have a selectable power source jumper. This jumper determines
which Aux. Power connector pin will power these modules.
This option allows the user to select how each specific module will be powered during different
conditions (i.e. E-Stop). Each I/O module can be set-up independently allowing individual Output
and/or Input modules to remain active if needed.
Power Rating
• Maximum system current capability is 8 Amps. Care should be taken not to exceed 8 Amp draw
through the 0VDC common pin (Current through all +24 VDC Pins combined).
• Discrete I/O current draw is dependent on the device(s) connected. It is critical to know what these
values are in order to remain safely within the 8 Amp limitation.
• Loads should not draw more than 0.5 Amps of current from any one individual discrete output point.
(Contact factory for higher current capabilities)
Auxiliary Power Connector Voltage Tolerance Current Power

+24VDC (Valves and Outputs)
Solenoid Valve Coil 2002 (Each) 24VDC +10%/-15% 0.031 A .75 Watts
Solenoid Valve Coil 2005 (Each) 24VDC +10%/-15% 0.042 A 1.0 Watts
Solenoid Valve Coil ISO - SPA (Each) 24VDC +10%/-15% 0.160 A 4.0 Watts
Discrete Output 24VDC - 0.5 A max. * 12 Watts max. *
Discrete I/O Status LEDs (Each) 24VDC - 0.015 A 0.36 Watts
+24VDC (Node and Inputs)
Node 24VDC +/- 10% 0.040 A 0.96 Watts
Discrete I/O Module (Each) 24VDC - 0.006 A 0.14 Watts
Discrete I/O Status LEDs (Each) 24VDC - 0.015 A 0.36 Watts
Communication Connector Voltage Tolerances Current Power
Pins 2 and 3 Bus Power (V+ and V-) 24VDC 11-25 VDC 0.025 A 0.6 Watts
• Power consumption for each Discrete I/O point is dependent on the

specific current draw of input sensor devices and output loads. Please
consult the factory for output current requirements greater than 0.5
Amps.
Recommended External Fuses

External fuses should be chosen based upon the physical manifold configuration. Please refer to page 19
for the fuse sizing chart.
External Fuse Sizing Guide Chart
Power Consumption - Aux. Power Connector Pin for Valves and Outputs
Description Current
Number of Solenoid Valve Coils Energized Simultaneously
___ X 0.105 A (2012 and 2035 Series) = __________Amps
___ X 0.042 A (2005 Series) = __________Amps
___ X 0.031 A (2002 Series) = __________Amps
+
Total load current drawn by simultaneously energized Discrete Outputs
__________Amps
with Discrete Outputs Power Jumper in “SP” Position (Factory =
+
Default).
Total load current drawn by Sensor Devices from Discrete Inputs source
= __________Amps
with Discrete Input Power Jumper in “SP” Position.
Total: __________Amps
Surge Compensation: X 1.25
Suggested External +24 VDC (Valves and Outputs) Fuse Value: __________Amps
Power Consumption - Aux. Power Connector Pin for Node and Inputs
Description Current
Communication Node Power Consumption = .040 Amps
+
Total load current drawn by simultaneously energized Discrete Outputs __________Amps
=
with Discrete Outputs Power Jumper in “UP” Position. +
Total load current drawn by Sensor Devices from Discrete Inputs source __________Amps
=
with Discrete Inputs Power Jumper in “UP” Position (Factory Default). +
Number of I/O modules installed ___ X 0.006 A = __________Amps
+
Number of Discrete I/O Status LEDs simultaneously on ___ X 0.015 A = __________Amps
Total: __________Amps
Surge Compensation: X 1.25
Suggested External Pin +24 VDC (Node and Inputs) Fuse Value: __________Amps
• The standard power jumper configuration for all Output Modules is “SP”.
• The standard power jumper configuration for all Input Modules is “UP”.
• At any given moment in time, the combined current draw through
+24VDC (Valves and Outputs) pin and +24VDC (Node and Inputs) pin
cannot exceed 8 Amps. Therefore, the combined value of the external
fuses on the two +24VDC pins should not exceed 8 Amps.
• The internal fuses are installed to protect against fire damage due to
catastrophic failure of internal components. External fuses are
recommended for protection against power supply failure, over-current
conditions, etc…
Diagnostics – Communication Module
LED Functions
Upon power up, the LEDs indicate the status of the unit. There are six LEDs on the G2-2 DeviceNet node;
one for Network Status, one for Module Status, and two for internal fuse integrity and two for Aux. Power
status.
NET STATUS
MOD STATUS
Device Net
FUSE 1
+24V VLV/OUT
NET STATUS FUSE 2
+24V NODE/IN
MOD STATUS
DeviceNet
FUSE 1
+24V VLV/OUT
FUSE 2
+24V NODE/IN
LED Name Color Status Description

Device is not on-line; Bus power not applied; Physical problem
Off OFF
with network; Improper baud rate.
Normal operation. Device is on-line and has established a
ON
connection.
Green
FLASHIN
NET STATUS Device is on-line but has no established connections.
G
(Network Status)
The device has detected a bus error that has rendered it
ON incapable of communicating on the network; Duplicate MAC ID;
Red “Bus Off” condition; Physical problem with network.
FLASHIN Communication failure – one or more I/O connections have
G timed out.
OFF Critical hardware fault. Microprocessor is not running.
ON Normal operation. The device is operating properly.
Green
MOD STATUS FLASHIN
Network power is absent.
(Module Status) G
FLASHIN
Green Red Module is in self-test mode.
G
Internal fuse F1 is OK (valid only when power is applied to
OFF
FUSE 1 Red
+24V VLV / OUT pin on Aux. Power connector).
Internal fuse F1 is open; No power is internally provided to valves
ON
or outputs. Communication NOT affected.
No DC Power present at +24V VLV / OUT pin on Aux. Power
OFF
connector.
+24V VLV/OUT Green
DC Power applied to +24V VLV / OUT pin on Aux. Power
ON
Connector.
Internal fuse F2 is OK (valid only when power is applied to
OFF
FUSE 2 Red
+24V NODE / IN pin on Aux. Power connector.
Internal fuse F2 is open; No power is internally provided to node
ON
electronics or inputs. Communication Node will not function.
No DC Power present at +24V NODE / IN pin on Aux. Power
OFF
+24V NODE/IN Green connector.
ON DC Power applied to+24V NODE / IN pin on Aux. Power connector.

Internal Fuses
Fuse
Fuse
(F1)
(F2)
Fuse Function and Description
Fuse
Description Size Part No. Type
No.
10 A max.
F1 Fuse for Aux. Power connector pin for Valves and Outputs. 140-934 MINI ATO
fast acting
4 A max.
F2 Fuse for Aux. Power connector pin for Node and Inputs. 140-933 MINI ATO
fast acting
Output Short Circuit Protection

Status Bit Action During Fault Condition
Output Status
Output Type Fault Condition
State Bit
Valve Solenoid Coil Driver or No Fault 0
ON
Sinking (NPN) Discrete Outputs Fault - Short Circuit, Over Temp/Over Current 1
Valve Solenoid Coil Driver or No Fault 0
OFF
Sinking (NPN) Discrete Outputs Fault - Open Load 1
No Fault 0
Sourcing (PNP)Discrete Outputs ON
Fault - Short Circuit, Over Temp/Over Current 1

MCM – Manual Configuration Module (Optional)
Rotary Switch DIP Switch

(SW3) (SW2)
Rotary Switch DIP Switch
(SW1)
(SW4)
ON
ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
All DIP switches shown in the "OFF" position
The MCM is an optional module that allows user to manually set baud rate, MAC ID and other user definable
options, without the need for software configuration. If software configuration is preferred, this module is
not necessary. The MCM consists of two DIP switch sets (SW1 and SW2) and two rotary switches (SW3 and
SW4).
MCM Module Part Numbers
Description Part Number

Complete Module 239-1384
Replacement Board 256-684

DIP Switch Settings
DIP Switch SW1
Baud Rate:
SW1-1 SW1-2 Kbaud

Off* Off* 125*
Off On 250
On Off 500
On On 500
Input Reporting (Status Bit Map) Selection:
Switch Setting Description

Standard - Internal status bits are grouped and mapped at the beginning
SW1-3 Off*
of the input word.
Interleaved - Internal status bits are grouped and mapped after each
SW1-3 On
appropriate output module.
Autobaud (Rev. 2.11 & higher):

Autobaud enabled (baud rate configures automatically for 125Kbps,
SW1-4 Off *
250 Kbps and 500 Kbps)
Autobaud disabled (set the baud rate manually either through switches
SW1-4 On
or software)
Manual or Software Configuration:

SW1-5 Off MCM Disabled - Ignore MCM Settings (Software Configured)
SW1-5 On* MCM Enabled - Use MCM Settings (Manually Configured)
Allocated Valve Coil Outputs (Rev. 2.7 and higher):
Valve Coil Assembly

SW1-6 SW1-7 SW1-8
Outputs Parameter
Off* Off* Off* 32 Coils 4*
Off Off On 24 Coils 3
Off On Off 16 Coils 2
Off On On 8 Coils 1
On Off Off 0 Coils 0
Any Other Setting 32 Coils 4
*Factory Default Settings
Solenoid coil output drivers are factory allocated to 32. Changes to this setting
can be made via DIP switch SW1-(6 thru 8) or by using DeviceNet software
and choosing appropriate Assembly Parameter value within the user
configurable parameter options.

DIP Switch SW2
Manual I/O size selection settings (for QuickConnect node versions only):
SW2-4 SW2-5 I/O Size (Bytes) Description

Input (Rx) Output (Tx) The manual I/O size selection option allows the user to
select the I/O (Rx & Tx) values without physically having
Off* Off* 4 4 I/O modules attached to the manifold. This allows
Off On 6 6 consistent Rx & Tx values regardless of the physical
On Off 8 8 configuration of the manifold. Note: the Rx & Tx values of
the physical configuration must always be less than the
On On 16 16 manually selected value.
Manual I/O size selection option (for QuickConnect node versions only):
Disabled - I/O sizes are configured based on the physical configuration of
SW2-6 Off*
the manifold.
Enabled - I/O sizes are manually set based on switch settings of SW2-4
SW2-6 On
and SW2-5
Diagnostic bits selection (for QuickConnect node and DeviceNet version 2.70 and higher only):
SW2-7 Off* Enabled - Diagnostic bits are reported for all outputs.
SW2-7 On Disabled - Diagnostic bits are NOT reported for any outputs.
QuickConnect selection (for QuickConnect node versions only):

SW2-8 Off Disabled - DeviceNet “QuickConnect” feature disabled.
Enabled - DeviceNet “QuickConnect” feature enabled.
SW2-8 On*
(Factory default only for QuickConnect node versions).
Rotary Switch Settings

Rotary Switch SW3 and SW4
MAC ID (Network Address):
Switch Description
SW3 Sets the Ones Digits
SW4 Sets the Tens Digits
*Factory Default Settings
• Address is set to a default setting of 63 prior to shipment. Rotary

switch settings over 63, default to 63
• DIP and rotary switch settings do not take effect until power is cycled
(turned OFF and ON).

Self-Test Mode
An internal diagnostic tool can also be enabled using the optional MCM module. This tool allows the user to
confirm that all of the Inputs and Outputs on the manifold are fully functional without needing a network
connection or controller. There are two test modes that the user can choose using SW2-8. The “Output” test
mode tests all the outputs by sequentially turning them ON one at a time. The “Input/Output” test mode
tests the inputs by causing all of the outputs to toggle between even and odd values when any input is made.
To use the Self-Test Mode, the user must first set some initial conditions using the MCM module. Follow
these steps to obtain the needed initial condition settings. Remember to remove power from the manifold
before making changes to the MCM when setting these initial conditions.
1) Disconnect power and air from the manifold!

2) Record current MCM settings.
3) Set the rotary switches to 99 (SW3 and SW4).
4) Make sure that SW1-5, SW2-1, and SW2-7 are in the “ON” position.
5) Select the desired test mode with SW2-8 (see table below)
Testing
Mode
Output Off Sequentially turns all the outputs ON and OFF.
SW2-8 Input/ Causes all of the odd outputs to come on and stay on until an
On input is made. When an input is made, the outputs will toggle to
Output
the even outputs.
6) Make sure that all of the other switches are in the “OFF” position.
The initial conditions are now set. To enable the Self-Test Mode, apply power to the manifold and make the
following changes while the module status LED is blinking (within 2 to 5 seconds of power up):
1) Set SW2-6 to the “ON” position.

2) Set SW2-7 to the “OFF” position.
Once Self-Test Mode is enabled, the module status LED will flash red/green until Self-Test Mode is
terminated by removing power to the unit. Remember to return the MCM settings to their original settings to
return the communication node to normal operation.
• Air should be disconnected to the manifold when attempting to run the
! •
Self-Test Mode to prevent unwanted motion.
Communication lines should be disconnected before attempting to run the
Self-Test Mode.

MCM Settings Example
The example below shows the correct settings for the following requirements:
Baud Rate = 500 Kbaud; Status Bit = Beginning of Input Word; MCM = Enabled;
Assembly Parameter = 4; MAC ID = 23
Switch Settings:

SW1-1 On
Sets Baud Rate to 500 Kbps
SW1-2 On
SW1-3 Off Sets Status Bits at beginning of input word
SW1-5 On Use MCM Settings (Manual Configuration Enabled)
SW1-6...8 Off Assembly Parameter = 4 (Factory default); 32 Valve coil outputs allocated
SW3 3 Sets the Ones Digits of MAC ID to Three (3)
SW4 2 Sets the Tens Digits of MAC ID to Two (2)
Rotary
Switch
SW4 & SW3 Dip Switch Dip Switch
SW4 (MAC ID) SW2 SW1
SW3
Tens Ones
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

Digital I/O Modules
Digital I/O Module Rules
The maximum number of I/O modules that can be used on the Discrete I/O side of the manifold is six. If
the optional Manual Configuration Module (MCM) is used, a maximum of five I/O modules may be
installed. Modules can be connected in any combination and sequence of inputs and outputs up to the
logical limitations totaling 224 Outputs or 96 Inputs. Damage will occur if Discrete I/O and MCM
Modules are inserted or removed with power applied.
Input Module Types
Output Module Types
Input/Output Module Types Valve Side Output Module Types

Digital Input Modules
One Input per Connector - 12mm Female Modules
Module Replacement I/O Board I/O Type Short Circuit Internal Status Input Points Module Size
Part No. Part No. Protection Bits
239-1304 240-100 NPN (Sinking) N/A N/A
4 Narrow
239-1305 240-101 PNP (Sourcing) N/A N/A
239-1312* 240-109 NPN (Sinking) N/A N/A
239-1313* 240-110 PNP (Sourcing) N/A N/A
8 Wide
240-130 240-134 NPN (Sinking) Yes N/A
240-131 240-135 PNP (Sourcing) Yes N/A
Power Jumper Settings
Jumper Jumpered Description

Settings Pins
Factory Default - Input power is supplied by +24 VDC (Node and Inputs) pin of
“U” and “P” Aux. Power Connector. This allows Input power to be supplied by the same
connection which powers the communication node (Unswitched Power).
Input power is supplied by +24 VDC (Valves and Outputs) pin of Aux. Power
“S” and “P” connector. This allows Input power to be supplied by the same connection that
powers the valve coils and discrete outputs (Switched Power).
LED Status
OFF Input module currently not sensing an input signal.
Input Status Green ON Input module currently sensing an input signal.
FLASHING Sensor device source voltage sensing (Pin No. 1) is externally short circuited.
*Wide I/O Modules may contain two jumpers; one for each group of four connectors

Two Inputs per Connector - 12mm Female Modules
239-1308 240-104 NPN (Sinking) N/A N/A
8 Narrow
239-1316* 240-113 NPN (Sinking) N/A N/A
239-1317* 240-114 PNP (Sourcing) N/A N/A
239-2500 240-125 PNP (Sourcing) Yes N/A 16 Wide
239-2564 240-129 PNP (Sourcing) Yes 8
240-132 240-136 NPN (Sinking) Yes N/A

Settings Pins
LED Status

Eight Inputs per Connector – Sub-D 15 Pin Female Modules
239-1868 240-189 NPN (Sinking) N/A N/A
16 Narrow
PIN 1
Byte X
PIN 15
Byte X + 1
Jumper Settings

Settings Pins
Factory Default – Use this jumper setting when replacing boards with part
“EG” and “15” numbers 256-796 (239-1868) or 256-798 (239-1870). This setting connects Pin 15 to
Earth Ground, i.e. Protective Earth or chassis ground.
Use this jumper setting when replacing boards with part numbers 256-147
“0VDC” and “15”
(239-1466) or 256-149 (239-1480). This setting connects Pin 15 to 0VDC.
“0VDC” and “11” numbers 256-796 (239-1868) or 256-798 (239-1870). This setting connects Pin 11 to
0VDC.
“N/U” and “11”
(239-1466) or 256-149 (239-1480). This setting makes Pin 11 Not Used (N/U).

Sixteen Inputs per Connector – Sub-D 25 Pin Female Modules
239-1869 240-190 NPN (Sinking) N/A N/A
16 Narrow
PIN 1
PIN 25
Jumper Settings

Settings Pins
“EG” and “25” numbers 256-797 (239-1869) or 256-799 (239-1871). This setting connects Pin 25 of
Sub-D connector to Earth Ground (EG).
“0VDC” and “25” (239-1467) or 256-150 (239-1481). This setting connects Pin 25 of Sub-D connector
to 0VDC.
“0VDC” and “21” numbers 256-797 (239-1869) or 256-799 (239-1871).This setting connects Pin 21 of
Sub-D connector to 0VDC.
“N/U” and “21” (239-1467) or 256-150 (239-1481). This setting makes Pin 21 of Sub-D connector
Not Used (N/U).

Sixteen Inputs per Connector – Terminal Strip Modules
Specifications
- Wire Range: 14 to 30 AWG
- Strip Length: 5mm
239-2304 256-894 NPN (Sinking) N/A N/A
16 Narrow
16 INPUT TERMINAL STRIP

Settings Pins
LED Status
Input Status Green
ON Input module currently sensing an input signal.

Sixteen Inputs per Connector – M23 19 Pin Female Module
239-2382 240-193 PNP (Sourcing) N/A N/A 16 Wide
16 INPUT PNP
19 PIN FEMALE

Settings Pins
LED Status
Input Status Green

Digital Output Modules
One Output per Connector - 12mm Female Modules
Module Replacement I/O Board I/O Type Short Circuit Internal Status Output Points Module Size
239-1307 240-103 PNP (Sourcing) Yes 1 4 Narrow
239-1315* 240-112 PNP (Sourcing) Yes 2 8 Wide

Settings Pins
Factory Default - Output power is supplied by +24 VDC (Valves and Outputs)
“S” and “P” pin of Aux. Power Connector. This allows discrete outputs to be disabled
without disabling power to communication node (Switched Power).
Output power is supplied by +24 VDC (Node and Inputs) pin of Aux. Power
Connector. This allows discrete outputs to be supplied by the same connection
“U” and “P”
that powers the communication node (Unswitched Power). Outputs will not be
disabled separately from the communication node.
LED Status
OFF Output module currently not supplying an output signal.
Output Status Green
ON Output module currently supplying an output signal.

Two Outputs per Connector - 12mm Female Modules
239-1319* 240-116 PNP (Sourcing) Yes 4 8 Wide

Settings Pins
“U” and “P”
LED Status
Output Status Green

Twenty-Two Outputs per Connector – Sub-D 25 Pin Female Module
239-1460 240-188 PNP (Sourcing) Yes 6 22 Wide
25 PIN SUB-D CONNECTOR
4 PIN POWER CONNECTOR
Local 12mm Aux.

Power Connector
Fuse
(4.0 A)
Part No. 140-933

Settings Pins
Factory Default - Output power is supplied by pin No. 1 of local 12mm Aux.
“X” and “P” Power Connector. Outputs can be enabled/disabled via Local 12mm Aux.
Power Connector (External Power).
Output power is supplied by +24 VDC (Valves and Outputs) pin of Aux. Power
“S” and “P” Connector. This allows discrete outputs to be disabled without disabling power
to communication node (Switched Power).
“U” and “P”

Sixteen Outputs per Connector – Sub-D 25 Pin Female Module
Local 12mm Aux.

Side View Power Connector
Fuse(s)
(4.0 A)
Part No. End View
140-933
Jumper 1 - Selects source of Jumper 2 - Selects source of

output power for output power for
outputs 17-32. outputs 1-16.

Settings Pins
Factory Default - Output power is supplied by pin No. 1 and pin No. 4 of local
“E” and “P” 12mm Aux. Power Connector. Outputs can be enabled/disabled via Local 12mm
Aux. Power Connector (External Power).
Output power is supplied by +24 VDC (Valves and Outputs) pin of Aux. Power
“S” and “P” Connector. This allows discrete outputs to be disabled without disabling power
to communication node (Switched Power).
“U” and “P”
LED Status
Output Status Green
OFF Internal fuse is OK (only when using the 4-pin 12mm power connector).
Fuse Status Red
ON Internal fuse is open (only when using the 4-pin 12mm power connector).
Output module is currently not being supplied power through the 12mm
OFF
PWR Green connector.
ON Output module is currently being supplied power through the 12mm connector.

Sixteen Outputs per Connector – Terminal Strip Module
Specifications
- Wire Range: 14 to 30 AWG
- Strip Length: 5mm
16 OUTPUT TERMINAL STRIP

SOURCING (PNP)
Jumper Settings

Settings Pins
“U” and “P”
“BOTH” Factory Default – Output power is determined by jumper J1.
Outputs receive their power from an external source. User must connect +24VDC
“NEITHER”
power to “+” terminal on black terminal strip to supply output power.
LED Status
Output Status Amber

Digital Input/Output Modules
Eight Inputs/Eight Outputs per Connector - M23 19 Pin Female Module
Internal Status
Module Replacement I/O Board I/O Type Short Circuit Bits Input Output Module Size
Part No. Part No. Protection Output Points Points
Inputs
s
239-2196 240-194 PNP (Sourcing) Yes 0 2 8 8 Wide
19 PIN FEMALE
4 PIN MALE
LED'S
Local 12mm Aux.

Power Connector
Fuse
(4.0 A)
Part No.
140-933
(Located on
Horizontal Circuit Board)

Settings Pins
Factory Default - Power is supplied by pin No. 1 of local 12mm Aux. Power
“X” and “P” Connector. Outputs/Inputs can be enabled/disabled via Local 12mm Aux.
Power Connector (External Power).
Power is supplied by +24 VDC (Valves and Outputs) pin of Aux. Power
“S” and “P” Connector. This allows discrete outputs/inputs to be disabled without
disabling power to communication node (Switched Power).
Output/Input power is supplied by +24 VDC (Node and Inputs) pin of Aux.
Power Connector. This allows discrete outputs/inputs to be supplied by the
“U” and “P”
same connection that powers the communication node (Unswitched Power).
Outputs/Inputs will not be disabled separately from the communication node.

Eight Inputs/Eight Outputs per Connector - M23 19 Pin Female Module Continued
Configuration Jumper Settings
Fuse
(4.0 A)
Part No.
140-933

Settings Pins
Factory Default - Allows Pin No. 12 of the M23 connector to be internally
“2” and “4” supplied from the +24 VDC (Node and Inputs) pin from the communication
node Aux. Power Connector.
Allows Pin No. 12 of the M23 connector to be externally supplied from Pin No. 4
“1” and “2”
of the local 12mm Aux. Power Connector.
Converts Pin No. 12 of the M23 connector into an Earth Ground. This is
“2” and “3”
necessary when using a distribution block.
Factory Default - Allows Pin No. 19 of the M23 connector to be externally

supplied from Pin No. 1 of the local 12mm Aux. Power Connector.
“1” and “2”
NOTE: Power jumper MUST be set to “X and P”.
Allows Pin No. 19 to be internally supplied from the communication node Aux.
Power Connector.
“2” and “3”
NOTE: Power jumper MUST be set to “S and P” or “U and P”.
LED Status
Input Status Green
Output Status Amber
OFF Internal fuse is OK (only when using the 4-pin 12mm power connector).
Fuse Status Red
ON Internal fuse is open (only when using the 4-pin 12mm power connector).
Output module is currently not being supplied power through the 12mm
OFF
PWR Green connector.
ON Output module is currently being supplied power through the 12mm connector.

One Input/ One Output per Connector - 12mm Female Modules
Internal Status
Module Replacement I/O Board I/O Type Short Circuit Bits Input Output Module Size
Part No. Part No. Protection Points Points
Inputs Outputs

Settings Pins
Factory Default - Power is supplied by +24 VDC (Valves and Outputs) pin of
“S” and “P” Aux. Power Connector. This allows discrete outputs/inputs to be disabled
Power is supplied by +24 VDC (Node and Inputs) pin of Aux. Power Connector.
This allows discrete outputs/inputs to be supplied by the same connection that
“U” and “P”
powers the communication node (Unswitched Power). Outputs/Inputs will not
be disabled separately from the communication node.
LED Status
Output Status Amber ON Output module currently supplying an output signal.

Valve Side Digital Output Modules
The valve side output modules are used to distribute output points available in the node (i.e. when valves are
located away from the rest of the electronics). The 16 bit output modules make available the last 16 output
bits on the valve side of the manifold (bits 16-31). The 32 bit output module uses all of the valve side outputs
and enables the user to remotely locate pneumatic valve manifolds or other loads that require 24 VDC.
Sixteen Outputs per Connector – Sub-D 25 Pin Female Module

239-1713 256-741 NPN (Sinking) Yes 16 16 Narrow
PIN 25
PIN 1
Sixteen Outputs per Connector – Dual Sub-D 25 Pin Female Module

239-1867 256-795 NPN (Sinking) Yes 32 32 Wide

Sixteen Outputs per Connector - M23 19 Pin Female Module
19 PIN FEMALE
LED Status
Output Status Amber
• When using the 239-2379, remove the 256-680 output driver board
! located in the communication housing. The 239-2379 already has
output drivers built into the module.

Analog I/O Modules
Analog I/O Module Rules
The analog I/O modules follow the same rules as the digital I/O modules. The maximum total number of
modules on the Discrete I/O side of the manifold is still 6. The analog boards allow the user to control
devices using an analog signal. The analog modules also allow the user to relay analog information from input
devices. These modules are available in three analog signal types: 0-5 V, 0-10 V, and 4-20 mA. These three
signal types are offered in two different I/O configurations: 2 Analog Inputs/ 2 Analog Outputs and 3 Analog
Inputs/ 1 Analog Output channels.
Four I/O 12mm Female Modules

Specifications
- Input Resolution: 12 bit (4,096 Counts)*
- Output Resolution: 16 bit (65,535 Counts)*
- Settling Time: 3 ms Max
- Absolute Precision: ≤ 1.0% of Signal
- Voltage Input Impedance: 0-5 VDC – 20K Ohms, 0-10VDC – 40K Ohms
- Current Input Impedance: 75 Ohms
- Input Cutoff Frequency: 100 Hz
Module Replacement I/O Board Signal Type Short Circuit Internal Status Input Output Module Size
Part No. Part No. Protection Bits Points Points
239-2153 240-118 0 - 10V N/A N/A 2 2
239-2154 240-119 0 - 10V N/A N/A 3 1
239-2155 240-120 0 - 5V N/A N/A 2 2
Wide
239-2156 240-121 0 - 5V N/A N/A 3 1
240-2157 240-122 4 - 20mA N/A N/A 2 2
240-2158 240-123 4 - 20mA N/A N/A 3 1
* Other resolutions are available, contact factory for more information.

Analog Modules Continued

Settings Pins
J3
J4 Output power is supplied by +24 VDC (Node and Inputs) pin of Aux. Power
“U” and “P”
Configuration Jumper Settings

Settings Pins
“ALL” Selects 0-5V signal for Analog Connector (Only on Voltage Analog Boards)
“NONE” Selects 0-10V signal for Analog Connector (Only on Voltage Analog Boards)

I/O Module(s) Wiring Diagrams
Sinking/Sourcing Definitions
Sinking Descriptions
•
LOAD
NPN
• Switching Negative
• Positive Common
Sourcing Descriptions
• PNP
• Switching Positive
• Negative Common LOAD
Sinking (NPN) Input Connection

Electric Sensor Type Mechanical Sensor Type
2 3 2 3
1 4 1 4
Sourcing (PNP) Input Connection
Electric Sensor Type Mechanical Sensor Type
2 3 2 3
1 4 1 4

I/O Module(s) Wiring Diagrams Continued
Sinking (NPN) Output Connection
Sourcing (PNP) Output Connection

DeviceNet Configuration and Mapping
EDS File
The EDS file contains configuration information required to establish communication to a node on a
DeviceNet network. An EDS stub file is loaded into the communication node prior to shipment and can be
uploaded from the node with appropriate DeviceNet software (i.e. DeviceNet Manager, RS NetWorx, etc…).
There are two EDS file’s available for download, for the G2-2 series, the standard and the extended version.
The standard EDS file contains all parameters except the idle and fault action parameters. This allows
efficient use of ADR function. The extended EDS file includes the idle and fault action parameters. These
EDS files are available on the Numatics, Inc., website at www.numatics.com/fieldbus.
I/O Message Types

The Numatics, Inc. G2-2 series DeviceNet communication node supports 3 different I/O message types.
Below are brief definitions for the supported types:
Polled
The poll command is an I/O message that is transmitted by the Master. A Poll Command is directed
towards a single, specific Slave (point to point). A Master must transmit a separate Poll Command
Message for each one of its Slaves that is to be polled. The slave can respond with an I/O Message that
is transmitted back to the Master.
Cyclic
The Cyclic message is transmitted by either the Master or the Slave. An Acknowledge Message may be
returned in response to this message. The message is sent based on the value of a cyclic timer, which is
set by the user.
Change of State
The Change of State message is transmitted by either the Master or the Slave. An Acknowledge Message
may be returned in response to this message. The message is sent whenever a change of state occurs
(i.e. an input changes from “On” to “Off”).

User Configurable Device Parameters
The Numatics’ G2-2 DeviceNet node allows the user to set many user options which define how the
manifold behaves in certain instances. The following is a description of these device parameters. All of these
configurable parameters can be adjusted using appropriate DeviceNet configuration software
(i.e. RSNetWorx, DeviceNet Manager, etc…) selecting “Device Parameters” in the node properties screen, or
by initiating the explicit messaging function. Some parameters can also be adjusted using the optional
Manual Configuration Module (MCM) see pages 22 thru 26.
User configurable parameters are described in the following table (applicable for EDS File Ver. 2.11 or
greater). All of the following values are given in decimal format.
Explicit Message Information
Parameter MCM
Name Description Class Instance Attribute
No. Settings
SW3
- MAC ID Node address 3 1 1
and 4
- Baud Rate Network speed SW1-1, 2 3 1 2
Determines whether
1 Autobaud Autobaud is enabled or SW1-4 15 13 1
disabled
Allocates how many valve
Assembly SW1-
2 output drivers are mapped 4 100 3
Parameter 6,7,8
(0,8,16,24,32)
Chooses how Status Inputs
14 Input Reporting SW1-3 15 12 1
are mapped
Determines whether to use
Output 0-175 Idle
15-190* idle value attribute or hold N/A 9 1-176 7
Action Attribute
last state
Output 0-175 Idle
191-366* Defines state of output point N/A 9 1-176 8
Value Attribute
Output 0-175 Fault
367-542* idle value attribute or hold N/A 9 1-176 5
Action Attribute
last state
Output 0-175 Fault
543-718* fault value attribute or hold N/A 9 1-176 6
Value Attribute
last state
* Accessible with the Extended EDS file only.
Explicit messages provide multi-purpose, point-to-point communication paths between two devices. These
messages use the typical request/response-oriented network communication used to perform node configuration
and problem diagnosis. Explicit messages typically use low priority identifiers and contain the specific meaning
of the message as part of the data field; including the service to be performed and the specific object attribute
address. Each explicit message uses a four level address; Node Address (MAC ID), Object Class Identifier,
Instance and Attribute.
Configurable Parameter Examples

Example 1: Change MAC ID Setting-
To set the MAC ID for a node specify the appropriate node address (MAC ID), service code “16” (Set
Attribute Single), Object Class Identifier “3” (see chart), Instance “1” (see chart), Attribute “1” (see
chart) and Data to the MAC ID (node address) desired.
Example 2: Setting Output Idle Action Attribute-
To set the idle action attribute to hold last state for valve coil No. 4 specify the appropriate node address
(MAC ID), service code “16” (Set Attribute Single), Object Class Identifier “9” (see chart), Instance “4”
(see chart), Attribute “7” (see chart) and Data “1”.
Output Status During Idle/Fault - Parameters
These parameters are used to describe characteristics or behaviors of specific output points (bits). The
parameters shown below are used to determine what state a particular output will have, during an “Idle”
event (i.e. PLC is put into “Program” mode) or a “Fault” event (i.e. communication is interrupted). The
output Idle and Fault parameters allow individual control of any and each output point on the manifold.
The user, through configuration software or explicit messages, can determine how a specific output behaves
when a fault or idle actions occurs. These settings are non-volatile and thus will not change upon loss of
power.
The 3 behavior options are:
1. Hold Last State

2. De-Energize
3. Energize

Idle Action Sequence
Idle Action and Idle Value attributes determine the output state if the device encounters an Idle Event.
An Idle Event is defined as a transmitted message with no application I/O data, for example, this could
occur if the PLC is put into program mode.
The process for determining the output state during an Idle Action is as follows:
1. The device receives an Idle event.

2. The device determines what action to take based on the Idle Action attribute setting.
3. If the Idle Action attribute is 1, the output holds its last state.
4. If the Idle Action attribute is 0, the Idle Value is checked.
a. If the Idle Value attribute is 0, the output de-energizes (This is the factory default)
b. If the Idle Value attribute is 1, the output energizes

Fault Action Sequence
Fault Action and Fault Value attributes determine the output state if the device encounters a Fault Event. A
Fault Event is defined as one or more of the I/O communication connections timing out. This could be
caused by, failure of the master, or problems with the network communication and/or wiring.
The process for determining the output status during a Fault Action is as follows:
1. A Fault event occurs.

2. The device determines what action to take based on the Fault Action attribute setting.
3. If the Fault Action attribute is 1, the output holds its last state.
4. If the Fault Action attribute is 0, the Idle Value is checked.
a. If the Fault Value attribute is 0, the output de-energizes (This is the factory default)
b. If the Fault Value attribute is 1, the output energizes

Setting Idle and Fault Parameters
The user can set the Idle and Fault Parameters by the use of RSNetworx for DeviceNet and the “Extended”
Numatics’ EDS file. The process for setting the Idle and Fault parameters is as follows.
1. Check the “Notes” section to locate the correct eds file.
2. Download the correct eds file and register it in RSNetworx.
3. Select the eds file from the hardware list.
4. Double left click on the Numatics’ manifold icon.
5. Click on the “Parameters” tab.
6. Choose the parameter values from the list.

Assembly Parameter (User Configurable Parameter No. 2)
The Assembly Parameter is a user configurable option that allows the user to allocate the number of valve
solenoid coil drivers, which are configured to the valve side of the manifold. This allows the user to optimize
the I/O size (Rx/Tx) to meet any application requirement. The Assembly Parameter can be set via DIP
switch SW1 Bit 6-8 (with node firmware Revision 2.7 or above, see page 22). Alternately, the Assembly
Parameter can be easily set (in all node firmware revision levels) with appropriate DeviceNet Software (i.e. RS
NetWorx, DeviceNet Manager, etc…), or by sending an explicit message to the device: (Send a set service to
the Assembly Class (4), Instance (100), Data Attribute (3) using the Assembly Parameter Data in the following
table). Refer to page 49 for more Explicit Messaging Info.
Assembly Parameter Configured Number of Associated Coil

Data Solenoid Coil Outputs Driver Status Bits
4 (Factory Default) 32 32
3 24 24
2 16 16
1 8 8
0 0 0
The total number of Status Input bits will be affected when changing Assembly
Parameter data. Each assigned solenoid coil driver has an associated Status Input
bit which can be used for diagnostic purposes. These bits are mapped as inputs
and must be considered when calculating Input Size (Rx).

I/O (Rx/Tx) Sizes
I/O (Rx/Tx) Size – Manifold
Outputs (Tx)
Outputs are defined as any valve solenoid coil and/or any output point from a discrete Output module. The
Output size (Tx) depends upon the physical configuration of the manifold as well as the Assembly Parameter
settings (see the following explanation of Assembly Parameter). Please reference the following pages for a
detailed explanation for calculating the Output size (Tx).
Inputs (Rx)
Inputs are defined as discrete (points from discrete Input modules) and internal (Status Input bits produced
by Output drivers). Thus the Input size (Rx) will include discrete input points, as well as, internal Inputs
(Status Input bits). Please reference the following pages for a detailed explanation for calculating the Input
size (Rx).
The overall size of the Input/Output (Rx/Tx) data for the manifold consists of the valve side size plus
Discrete I/O side size. In the G2-2 Series DeviceNet node, the Input/Output (Rx/Tx) size can vary from 1
to 40 bytes. Due to the many physical configuration possibilities of the G2-2 series, the worksheet on page 56
will allow accurate sizing of the Input/Output (Rx/Tx) byte requirements.
I/O (Rx/Tx) Size - Valve Side
The Rx/Tx size for the valve side of the manifold consists of an Output bit for each valve solenoid coil driver
and an Input bit for the corresponding Status Input bit. The value for the Valve Side Rx/Tx size is
determined by the (user configurable) Assembly Parameter, which is factory set to 4 (4 bytes).
I/O (Rx/Tx) Size - Discrete I/O Side
Rx/Tx size for the Discrete I/O side is automatically configured based on the I/O modules installed. The
output (Tx) value will consist of an output bit for each output point. The input (Rx) value will consist of an
input bit for each input point and Status Input bits for corresponding outputs. Sinking (NPN) outputs will
return one Status bit for each output bit. Sourcing (PNP) outputs will return one Status bit for every four
output bits.
• The Assembly Parameter affects only the solenoid coil outputs on the valve side of the
manifold, and their associated Status Input bits.
• Sinking (NPN) output modules return one Status bit for each output bit.
• Sourcing (PNP) output modules return one Status bit for every four output bits.
(Rx/Tx) Size Errors
When the required manifold Input/Output (Rx/Tx) byte sizes are incorrectly set in the DeviceNet
Configuration Software (i.e. RS NetWorx, DeviceNet Manager, etc.), the DeviceNet scanner will error. The
expected error code for this situation will be Error 77 – “Data Size Return Does Not Match Entry”.
Review your Rx/Tx size calculation to be sure they match the physical configuration of the manifold and the
valves entered in the programming software being used (see page 72 for more info).
Although the total Rx/Tx values must be declared in the DeviceNet Configuration
software for proper operation, specific values can be mapped in the scanner, if desired
(i.e. Status Input bits do not need to be mapped in the scanner if not being used with
program. In this case be sure not to use the “Automap” feature in the scanner) .

Manifold I/O Sizing Worksheet
Step
: Choose appropriate Assembly Parameter Value and place the corresponding Rx (Input byte) and Tx (Output byte) in the boxes labeled,
1 “Valve Byte Requirements” at the bottom of the page.
: Choose up to six modules to be included on the Discrete I/O side of the manifold and place sum of the corresponding Rx (Input bytes)
2 and Tx (Output byte) in the boxes labeled, “Discrete I/O Byte Requirements” at the bottom of the page.
: Total the Rx (Input bytes) and Tx (Output bytes) values from the boxes labeled “Discrete I/O Byte Requirements” and “Valve Byte
3 Requirements” in the boxes labeled “Total Rx/Tx (Input/Output Bytes) for Manifold”. This is the total Rx/Tx byte values required for
the configured manifold. These values are to be used in configuring the scanner’s scan list.
Assembly Parameter
Step Valve Side Assembly Parameter Value Rx (Input Bytes) Tx (Output Bytes)
0 Solenoid Coils Assembly Parameter = 0 0 0
Up to 8 Solenoid Coils Assembly Parameter = 1 1 1
1 Up to 16 Solenoid Coils Assembly Parameter = 2 2 2
Up to 24 Solenoid Coils Assembly Parameter = 3 3 3
Up to 32 Solenoid Coils Assembly Parameter = 4 (Factory Default) 4 4
Digital Modules
Step Module No. I/O Board No. Description Rx (Input Bytes) Tx (Output Bytes)
239-1304/1305 240-100/101 4 Inputs – 4 x 12mm 1 0
239-1306/1307 240-102/103 4 Outputs – 4 x 12mm 1 1
239-1308/1309 240-104/105 8 Inputs – 4 x 12mm 1 0
239-1310/1311 240-106/107 8 Outputs – 4 x 12mm 1 1
239-1312/1313 240-109/110 8 Inputs – 8 x 12mm 1 0
239-1314/1315 240-111/112 8 Outputs – 8 x 12mm 1 1
239-1316/1317 240-113/114 16 Inputs – 8 x 12mm 2 0
239-1318 240-115 16 Outputs – 8 x 12mm 2 2
239-1319 240-116 16 Outputs – 8 x 12mm 1 2
239-1384 256-684 MCM (Manual Configuration Module) 0 0
239-1460 240-188 22 Outputs – 25 Pin Sub-D 1 3
239-1868 thru 1871 240-189 thru 192 16 Inputs – Sub-D 2 0
2 239-1994 240-187 32 Outputs-Dual 25 Pin Sub-D 1 4
239-2196 240-194 8 Inputs/8 Outputs – 19 Pin Connector 2 1
239-2304 256-894 16 Inputs – Terminal Strip 2 0
239-2311 256-898 16 Inputs – Terminal Strip 2 0
239-2382 240-193 16 Inputs – 19 Pin Connector 2 0
239-2500 240-125 16 Inputs – 8 x 12mm 2 0
239-2517 240-126 8 Inputs/8 Outputs – 8 x 12mm 1 1
239-2518 256-951 16 Outputs – Terminal Strip 2 2
239-2564 240-129 16 Inputs – 8 x 12mm 3 0
240-130/131 240-134/135 8 Inputs – 8 x 12mm 1 0
240-132 240-136 16 Inputs – 8 x 12mm 2 0
Analog Modules
Step Module No. I/O Board No. Description Rx (Input Bytes) Tx (Output Bytes)
239-2153 240-118 2 Inputs/2 Ouputs 0-10V Signal 4 4
2 239-2156 240-121 3 Inputs/1 Ouputs 0-5V Signal 6 2
239-2157 240-122 2 Inputs/2 Ouputs 4-20mA Signal 4 4
239-2158 240-123 3 Inputs/1 Ouputs 4-20mA Signal 6 2
Total Rx/Tx Calculation
Step Module Position Model Number Rx (Input Bytes) Tx (Output Bytes)
1st
2nd
3rd
2 4th
5th
6th
Discrete I/O Byte Requirements:
1 Valve Byte Requirements:
3 Total Rx/Tx (Input/Output) for Manifold

Bit Mapping Rules
The bit mapping for a G2-2 manifold varies with the physical configuration of the manifold and the Assembly
Parameter setting. The following is a breakdown of the bit mapping rules associated with the Numatics
valve manifold.
Valve Side
1. Solenoid coil outputs are distributed to the valve coils using the Z-Boards™.
2. The valve solenoid coil output portion for the total output bytes (Tx) is dependent only on the Assembly
Parameter setting (factory default is 4 bytes). Refer to page 59- 67 for examples.
3. Each solenoid coil output has an associated Status Input bit (refer to “Output Short Circuit Protection”
section page 21 for functional details). This will affect the overall input byte count (Rx).
4. Solenoid coil output addressing begins at the 1st sub base nearest the node using “14” coil 1st and then, if
applicable, the “12” coil, and continues in ascending order away from the communication node.
5. Each sub base is allocated 1 or 2 output bits, depending on the Z-Board ™ type installed. Single Z-Board ™
allocates 1 output bit, double Z-Board ™ allocate 2 output bits.
6. Z-Boards™ can be used in any arrangement (all singles, all doubles, or any combination) as long as
output group No.1 and output group No. 2 bits do not overlap (i.e. combinations of Z-Boards ™ could
exist where the physical configuration of the manifold could exceed the output capacity, see page 8).
Single solenoid valves can be used with double Z-BoardsTM . However, one of
the two available outputs will remain unused.

Discrete I/O Side
Outputs (Tx)
1) The discrete output byte size portion of Tx is self-configuring in byte increments, after an output
module is plugged into back plane, and power is applied.
2) Discrete output bits are mapped, in ascending order (away from the communication node), starting after
the highest valve side output bit, which is dependant upon the Assembly Parameter setting (see page
54).
3) All digital output modules have an associated internal Status Input bit, which will affect the total value of
input byte (Rx). Analog modules do not have an associated internal status input bit.
• Sinking (NPN) output modules allocate one internal Status Input bit per output point for every
output point.
• Sourcing (PNP) output modules allocate one internal Status Input bit per output point for every 4
output points.
4) Output bits are always configured in byte increments, thus output bits configured as a group of four will
always utilize a full byte (8 bits) when mapped. Although not used, the additional four bits in that byte
are reserved.
Inputs (Rx)
1) The discrete input byte size portion of Rx is self-configuring in byte increments, after an input module is
plugged into back plane, and power is applied.
2) Internal Status Input bits, associated with the valve side output drivers, are always mapped before any
physical input points. The quantity of these internal Status Input bits depends upon the Assembly
Parameter setting, see page 54.
3) Additional inputs (internal status or discrete) are mapped as follows:
(a) Input Reporting - Factory Default Setting

(DIP switch SW1-3 set to “OFF” or User Configurable Parameter No. 14 Valve=0)
(i) All internal Status Input bits associated with any discrete output module are mapped (in
byte increments) sequentially and in ascending order following the internal Status Input bits
that are associated with the valve side output drivers.
• Sinking (NPN) digital output modules allocate one internal Status Input bit per output
point for every output points.
• Sourcing (PNP) digital output modules allocate one internal Status Input bit for every 4
output points.
• If SW2-7 is enabled, all diagnostic bits will not be mapped.
(ii) Discrete inputs are mapped (in byte increments, i.e. 4 Input module reserves 8 bits) in
ascending order following internal Status Input bits.
(b) Input Reporting – Alternate Setting (Note: only available with firmware Revision 2.7 or higher)
(DIP switch SW1-3 set to “ON” or User Configurable Parameter No. 14 Value =1)
(i) When using this user configurable parameter (see page 54); All internal Status Input bits
associated with any discrete output module are mapped in byte increments and in
ascending order following any existing physical or internal Status Input bits. Refer to pages
59-67 for sample I/O mapping.

I/O Mapping Examples
Example No. 1
Assumed Settings
- Single Z-BoardsTM used with single solenoid
valves
- Double Z-BoardsTM used with double solenoid
valves
- Assembly Parameter value set to 4
(32 Coils-Factory Default)
- Refer to pages 61 and 62 for I/O mapping table
and status input mapping scheme.
- I/O Modules and mapping schemes are identified
by their corresponding color.
Manifold I/O Configuration
Pos Rx Tx
Module Type Part No.
No. Bytes
1 MCM 239-1384 -- --
8O Sourcing
2 239-1315 1 1
(PNP)
16O Sourcing
3 239-1319 1 2
(PNP)
4I Sinking
4 239-1304 1 0
(NPN)
8I Sinking
5 239-1308 1 0
(NPN)
Valve Size: 4 4
Total: 8 7
How to Order
Qty Part Number

1 AKCGI00003NDRM
3 123BA4Z1MN00061
2 123BB4Z2MN00061
3 123BA4Z1MN00061
1 123BB4Z2MN00061
1 NXGDN1224DFG08
1 239-1315
1 239-1319
1 239-1304
1 239-1308
When the 12 End When the 14 End
Solenoid is Solenoid is
energized, the 2 port energized, the 4 port
is pressurized. is pressurized.

I/O Mapping Tables
Example No. 1 Table A
- Assembly Parameter value set to 4 (32 Coils-Factory Default)

- Input Reporting Map is set to “Standard” (SW1-3 is set to “OFF” or Parameter 14=0).
Output Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
0
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
Allocated and Allocated and Allocated and Allocated and Valve Coil Valve Coil Valve Coil Valve Coil
1
Reserved Reserved Reserved Reserved No. 11 No. 10 No. 9 No. 8
Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
2
Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
3
Discrete Discrete Discrete Discrete Discrete Discrete Discrete Discrete
4
Output No. 7 Output No. 6 Output No. 5 Output No. 4 Output No. 3 Output No. 2 Output No. 1 Output No. 0
5
6
Input Table
Coil No. 7 Coil No. 6 Coil No. 5 Coil No. 4 Coil No. 3 Coil No. 2 Coil No. 1 Coil No. 0
0
Status Status Status Status Status Status Status Status
1
2
3
Status for Status for
Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Discrete Discrete
4
Reserved Reserved Reserved Reserved Reserved Reserved Outputs Outputs
No. 4-7 No. 0-3
Status for Status for Status for Status for
Allocated and Allocated and Allocated and Allocated and Discrete Discrete Discrete Discrete
5
Reserved Reserved Reserved Reserved Outputs Outputs Outputs Outputs
No. 12-15 No. 8-11 No. 4-7 No. 0-3
6
Reserved Reserved Reserved Reserved Input No. 3 Input No. 2 Input No. 1 Input No. 0
7
Input No. 7 Input No. 6 Input No. 5 Input No. 4 Input No. 3 Input No. 2 Input No. 1 Input No. 0
The Status bits for discrete output points report the health of a corresponding
output load. The SCP Status for the connector reports sensor and/or cable
short circuit conditions. To review the status bit action during a fault condition
see page 51.

I/O Mapping Tables
Example No. 1 Table B
- Assembly Parameter value set to 4 (32 Coils-Factory Default)

- Input Reporting Map is set to “Interleaved” (SW1-3 is set to “ON” or Parameter 14=1).
Output Table
0
1
2
3
4
5
6
Input Table
0
1
2
3
Status for Status for
Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Discrete Discrete
4
Reserved Reserved Reserved Reserved Reserved Reserved Outputs Outputs
No. 4-7 No. 0-3
Status for Status for Status for Status for
5
Reserved Reserved Reserved Reserved Outputs Outputs Outputs Outputs
No. 12-15 No. 8-11 No. 4-7 No. 0-3
6
Reserved Reserved Reserved Reserved Input No. 3 Input No. 2 Input No. 1 Input No. 0
7
see page 51.

I/O Mapping Examples Continued
Example No. 2
I/O Station Number 4
Digital 8 In/8 Out Module
Assumed Settings with Internal Status Bits
- Double Z-BoardsTM used with double and single

solenoid valves Digital 16 Input Module
- Assembly Parameter value set to 3 (24 Coils) with Internal Status Bits
and status input mapping scheme. I/O Station Number 2
Digital 16 Input
- I/O modules and mapping schemes are identified Terminal Strip Module
Manual Configuration Module
Pos Rx Tx
No. Bytes
1 MCM 239-1384 -- --
16I Sourcing
2 239-2311 2 0
(PNP)
16I Sourcing
3 239-2564 3 0
(PNP)
8I/8O Sourcing
4 239-2522 3 1
(PNP)
Valve Size: 3 3
Total: 11 4
How to Order
Qty Part Number

1 AKCGL00003NDRM
5 123BA4Z2MN00061
3 123BB4Z2MN00061
1 123BB4R2MN00061
1 123BB4Z2MN00061
1 123BA4Z2MN00061
1 123BB4Z2MN00061
1 NXGDN4008DFG08
1 239-2311
1 239-2564
1 239-2522

I/O Mapping Tables
- Assembly Parameter value set to 3 (24 Coils)

Output Table
0
1
2
3
Input Table
0
1
2
SCP Status for SCP Status for SCP Status for SCP Status for SCP Status for SCP Status for SCP Status for SCP Status for
3 Connector Connector Connector Connector Connector Connector Connector Connector
Status for Status for Status for Status for Status for Status for Status for Status for
4 Discrete Discrete Discrete Discrete Discrete Discrete Discrete Discrete
6
7
8
9
10
see page 51.

I/O Mapping Tables
- Assembly Parameter value set to 3 (24 Coils)

Output Table
0
1
2
3
Input Table
0
1
2
3
4
5
6
8
9 Discrete Discrete Discrete Discrete Discrete Discrete Discrete Discrete
see page 51.

I/O Mapping Examples Continued
Example No. 3
Assumed Settings
- Single Z-BoardsTM used with single solenoid

valves
- Double Z-BoardsTM used with double solenoid
valves
- Assembly Parameter value set to 4
(32 Coils-Factory Default)
and status input mapping scheme.
- I/O Modules and mapping schemes are identified
Pos Rx Tx
No. Bytes
16I Sinking
1 239-1868 2 0
(NPN)
3AI/1AO
2 Sourcing 239-2154 6 2
(PNP)
8I/8O
3 Sourcing 239-2196 2 1
(PNP)
32O Sourcing
4 239-1994 1 4
(PNP)
Local Valves: 2 2
Valve Side Module: 2 2
Total: 15 11
How to Order
Qty Part Number

1 AKCGJ00003NDRM
3 123BA4Z1MN00061
2 123BB4Z2MN00061
1 12300PMS0N00000
3 123BA4Z1MN00061
1 123BB4Z2MN00061
1 NXGDN2741BFG18
1 239-1868
1 239-2154
1 239-2196
1 239-1994
When the 12 End When the 14 End
Solenoid is Solenoid is
energized, the 2 port energized, the 4 port
is pressurized. is pressurized.

I/O Mapping Tables
- Assembly Parameter value set to 4 (32 coils-factory default)

Output Table
0
1
Valve Side Valve Side Valve Side Valve Side Valve Side Valve Side Valve Side Valve Side
2
3
Analog Analog Analog Analog Analog Analog Analog Analog
4
Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 (LSB)
Analog Output No. Analog Analog Analog Analog Analog Analog Analog
5
0 (MSB) Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0
6
7
8
9
10
Input Table
0
1
2 Valve Side Valve Side Valve Side Valve Side Valve Side Valve Side Valve Side Valve Side
Status for Discrete Status for Discrete Status for Discrete Status for Discrete Status for Discrete Status for Discrete Status for Discrete Status for Discrete
4
5 Outputs Outputs Outputs Outputs Outputs Outputs Outputs Outputs
No. 28-31 No. 24-27 No. 20-23 No. 16-19 No. 12-15 No. 8-11 No. 4-7 No. 0-3
6
7
8
Input No. 0 Input No. 0 Input No. 0 Input No. 0 Input No. 0 Input No. 0 Input No. 0 Input No. 0 (LSB)
Allocated and Allocated and Allocated and Allocated and Analog Input Analog Analog Analog
9
Reserved Reserved Reserved Reserved No. 0 (MSB) Input No. 0 Input No. 0 Input No. 0
10
11
12
13
14
see page 51.

I/O Mapping Tables
- Assembly Parameter value set to 4 (32 coils-factory default)

Output Table
0
1
2
3
4
Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 (LSB)
Analog Output No. Analog Analog Analog Analog Analog Analog Analog
5
0 (MSB) Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0 Output No. 0
6
7
8
9
10
Input Table
0
1
4
5
6
7
8
9
10
11
12
13
14 Outputs Outputs Outputs Outputs Outputs Outputs Outputs Outputs
No. 28-31 No. 24-27 No. 20-23 No. 16-19 No. 12-15 No. 8-11 No. 4-7 No. 0-3
see page 51.

Appendix
System Specifications
Electrical
Valves (2005, 2012, 2035): 24 VDC + 10%, -15%
Supply Voltage Node and Discrete I/O: 24 VDC +/- 10%
Bus: 11 to 25 VDC
Bus (Network) Power
25ma Max. @ 24 VDC. See page 18 for more details
Current Draw
Total current on the Auxiliary Power Connector (“Valves and Outputs” and
Current
“Node and Inputs” Pins) must not exceed 8 Amps.
The Auxiliary Power Connector pins are each internally fused with a 4 Amp fuse on
the Valve/Output pin and a 10 Amp fuse on the Node/Input pin. These fuses are
Internal Fuses
MINI ATO type fuses and are the maximum current allowable through the G2-2
electronics.
External fuses should be chosen depending upon manifold configuration. Please
Recommended
refer to power consumption chart on page 19 for additional fuse sizing
External Fuse
information.
Output spike suppression is internally provided for both discrete and valve
Spike Suppression
outputs.
Discrete Outputs Maximum 0.5 Amps per output (Sinking (NPN) or Sourcing (PNP)). All outputs
(Sinking (NPN) or are short circuit protected and have internal spike supression. Contact factory for
Sourcing (PNP)) higher current requirements.
Valve Solenoid Coil Maximum 0.5 Amps per output. All output points are short circuit protected and
Output Drivers have internal spike supression.
Operating Temperature
for Electronic 23 to 114°F (-5 to 46°C)
Components

Factory Defaults Settings
Description Default
Node Address 63
Baud Rate Autobaud enabled
Assembly Parameter 4 (32 Coil Outputs)
Input Module Power Jumper PU (See Page 28 - 33)
Output Module Power Jumper PS (See Page 34 - 38)
Valve Side - I/O (Rx/Tx) Values 4/4
I/O Side - I/O (Rx/Tx) Values Self-Configuring (See Page 56)
Output Idle Action Attribute 0 (See Page 51)
Output Idle Value Attribute 0 (See Page 51)
Output Fault Action Attribute 0 (See Page 52)
Output Fault Value Attribute 0 (See Page 52)
Input Reporting Parameter 0 (See Page 58)

Troubleshooting
Symptom Possible Cause Solution
Node address is mapped in Verify that the node address and baud
“Scanner Error 78” the scanner, but not seen by rate are set correctly and that Aux. power
the scanner on the network. is applied.
Adjust Rx/Tx values in the DeviceNet
Rx/Tx values of node do not
software to match the physical
“Scanner Error 77” match the valves set in the
configuration of the manifold.
scan list.
Refer to page 72-73 for further details.
“Scanner Error 73” In RSNetWorx for
For simplicity when using the ADR
Device ID information DeviceNet major and minor
function leave the major and minor rev.
doesn’t match electronic key rev. boxes are checked in
boxes unchecked in the scan list’s
in scan list table entry the Electronic Key of the
electronic key
scan list.
Will not go on-line.
Network Status LED is Red. Change Mac ID (address) of the node
Duplicate MAC ID
Module Status LED is and cycle power
Green.
CAN_HI / CAN_LO
Network Status LED off Reverse wiring for proper connection
Reversed
Power must be present between V+ and

pin V- on the communication connector
Module LED Flashing Power not properly applied for the node to function properly.
See page 14 for Details
24VDC must be present between the

+24 VDC (Node and Inputs) pin and the
Common pin of the MINI auxiliary
Module LED off Power not properly applied power connector even if Discrete I/O
modules are not installed
See page 14 for Details

Troubleshooting continued
Symptom Possible Cause Solution

Check for external shorts to Input
connector from external sensor devices or
Fuse LEDs displays red Blown internal fuses
cable and repair. Replace internal fuse. If
problem persists contact factory.
External sensor or sensor Replace defective sensor and/or sensor
F2 Fuse keeps blowing.
cable shorting cable.
Check that correct Z-BoardTM types are
Z-BoardTM type mismatch.
The wrong valve solenoid installed. Check that ribbon cable
Single Z-BoardTM present
coils are being energized. (output group No. 2) is connected to
where double Z-BoardTM
appropriate valve station.
expected or vice versa.
See page 57 for bit mapping rules
Check for 24VDC on the +24 VDC
(Valves and Outputs) pin of the MINI
Aux. Power connector of the Comm.
Valve outputs do not Output power not present module.
energize. All node LEDs or connected in properly on
normal. Aux. Power connector. Check for 24VDC on Pin No. 1 and/or
Pin No. 4 of 12mm local Aux. Power
connector of 25 Pin Sub-D Discrete
Output Module, if applicable.
Node cannot communicate
(Go On-line).
Network power is missing or Check network power for proper value of
Network statues LED is off.
outside acceptable range. 11-25 VDC.
Module status LED is
blinking.
Check idle/fault parameter setting to
Outputs remain on when Idle/Fault parameters are set ensure that they are not set to “Hold Last
communication is lost and/or incorrectly. See pages 50 thru State” or to “Energize” specific outputs.
PLC is in “Program” mode. 52. Note: Idle/Fault parameters require the
use of the “Extended” eds file.

Troubleshooting Continued – Error 77
When using an Allen Bradley controller, a frequent error that can occur is “Error 77”. “Error 77” is an I/O
Mismatch error, meaning that the DeviceNet scanner and Numatics DeviceNet manifold have different
Input and Output Sizes. These pages will describe how to resolve this issue.
1. First, find the Rx and Tx sizes of the manifold. In RsNetworx for DeviceNet, go online with your
Numatics manifold. Once online, double click on the icon for the Numatics valve manifold.
2. Click on the “Parameter” tab. Write down the byte values for Parameter ID 3 “Input Size Total (Rx)”
and Parameter ID 4 “Output Size Total (Tx)” . These are the I/O sizes for the Numatics DeviceNet
manifold.
3. Exit out of the Numatics G2-2 window. Double click on the DeviceNet scanner and go to the
“Scanlist” tab.

4. Left click on the node that needs to be configured, and left click on the “Edit I/O Parameters”
button.
5. Change the “Input Size” and “Output Size” to the numbers that you wrote down in Step 2. This will
fix the “Error 77” error code.
6. Left click on the “OK” button in the “Edit I/O Parameters” window. Left click “Apply” and then
“OK” in the Scanner module window and download the newly revised parameters.

Glossary of Terms
The following is a list and description of common terms and symbols used throughout this document:
Auto-Device Replacement is a feature (enabled by Allen Bradley scanners) that consists of Configuration Recovery and Auto-
Address Recovery. Configuration Recovery (CF) refers to the scanner’s ability to store a device’s configuration. Auto-Address
ADR
Recovery (AAR) refers to the ability of the scanner to change a device’s node address from 63 to that desired by the scanner.
Please refer to Allen Bradley’s Release Notes No. 1747-5.8-RN1 for additional information.
A Numatics’ term describing a user definable parameter that allows user to allocate the number of valve output drivers. A 0, 8,
Assembly parameter
16, 24, 32 option is available and is helpful if there are I/O memory constraints in the PLC.
A technology that enables the communication node to automatically set its own baud rate to match the DeviceNet scanners’
Auto-Baud
baud rate
Bit Smallest unit of digital information either a “0” or “1”
Bit mapping Chart showing which bit is connected to which physical input or output point
Byte 8 bits (1/2 word)
CAN_H Controller Area Network – High; Communication Line
CAN_L Controller Area Network – Low; Communication Line
CANBUS Serial communication BUS network based on CAN protocol
Change of State I/O message type in which either the expiration of the transmission timer or a change in input state triggers data production.
Comm. Fault One or more of the I/O connections have timed out.
Cyclic I/O message type in which data production is triggered by the expiration of the transmission timer.
DeviceNet Manager Allen-Bradley’s DeviceNet configuration software
Discrete I / O The Inputs / Outputs that are available via the “Discrete I/O” side of manifold
Electronic Data Sheet. A text file, which contains specific product information, definitions of product capabilities and
EDS file
configurable parameters necessary for operation on a DeviceNet network.
An abridged version of the EDS file, which contains only the minimum information necessary to make the product functional
EDS Stub file
on a DeviceNet network.
A Numatics product series of electronics which features modular backplane technology that allows various Discrete I/O
G2-2
components and Communication modules to be added, removed or changed in the field
Ground This term is used to indicate an earth ground
Group 2 DeviceNet message group applicable to Numatics’ Serial/Bus products
I/O Any combination of Inputs and Outputs
Idle A zero (0) length poll message (i.e.: scanner in program mode)
MAC ID Media Access Connection Identification (00-63) – Node (network drop) address
Manual Configuration Module. A module that allows MAC ID, baud rates and other configurable parameters to be set
MCM
manually via DIP switches and rotary switches. Not required if software configuration is used.
NEMA National Electrical Manufacturers Association
ODVA Open DeviceNet Vendor Association (www.odva.org)
Polled I/O message type in which the devise consumes I/O data from its master and produces I/O data when the master requests it.
RS NetWorx Allen-Bradley’s DeviceNet configuration software
Rx = Consumed byte size; analogous to Input byte size.
Rx/Tx
Tx = Produced byte size; analogous to Output byte size.
Sinking (NPN) Method of connecting electrical circuits in which the zero (0) volt DC side is switched and the common is positive
Sourcing (PNP) Method of connecting electrical circuits in which the positive side is switched and the common is zero (0) volts DC.
Status Input bit A bit in the input table that reports the health of a corresponding output. Indicates short circuit or open coil (load) diagnostics
Word 2 Bytes (16 bits)
Circuit board installed in the valve sub-base which electrically connects the valve solenoid to the electrical /electronics
Z-BoardTM
interface. Available in single or double solenoid versions.

Technical Support
For technical support, contact your local Numatics distributor. If further information is required,
please call Numatics Inc. at (248) 887-4111 and ask for Technical Support.
Issues relating to network set-up, PLC programming, sequencing, software related functions, etc…
should be handled with the appropriate product vendor.
Information on device files, technical manuals, local distributors, and other Numatics, Inc. products
and support issues can be found on the Numatics, Inc’s. WEB site at www.numatics.com


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G2-2 Series

TDG22DNTM14-1EN 5/07 Page 2

G2-2 DeviceNet Features

Cabling and Drop Line Lengths (as defined by DeviceNet specification)

Maximum Drop Line Cable Length

Baud Rate Maximum Drop Length Cumulative Drop Length

Discrete I/O Side Valve Side

Dual 25 Pin Sub-D

TDG22DNTM14-1EN 5/07 Page 4

TDG22DNTM14-1EN 5/07 Page 5

TDG22DNTM14-1EN 5/07 Page 6

Refer to Numatics In Control Catalog for various distribution component availability.

TDG22DNTM14-1EN 5/07 Page 7

Ouput Group No. 1

Plug-in Manifold with Ouput Group No. 2

Earth Ground Pin No. 3 14(A) Solenoid Pin No. 1

SIN GLE DO UBLE

Common Pin No. 4 12(B) Solenoid Pin No. 2

A single solenoid valve’s coil is always on the “14” end.

TDG22DNTM14-1EN 5/07 Page 8

Single Z-Board™ Double Z-Board™

Ribbon Connection Ribbon Connection

TDG22DNTM14-1EN 5/07 Page 9

S = Single Solenoid with Single Z-BoardTM

Output Group No. 1 Output Group No. 2 Output Group No. 2

Output Bit No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

TDG22DNTM14-1EN 5/07 Page 10

S = Single Solenoid with Single Z-Board

Output Group No. 1 Output Group No. 2

Output Bit No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

TDG22DNTM14-1EN 5/07 Page 11

TDG22DNTM14-1EN 5/07 Page 12

Communication Module Kit

Communication Module Parts List

TDG22DNTM14-1EN 5/07 Page 13

DeviceNet Communication Connector Pin-Out

Auxiliary Power Connector Pin-Out

Device Net TM DeviceNet TM Device Net TM

• Maximum current capacity on the 0VDC common pin of auxiliary power

Separate Power Supply Example (Male connector view)

• Please see page 19 for external fuse sizing guide.

TDG22DNTM14-1EN 5/07 Page 15

Separate Power Supply Example (Male connector view)

• Please see page 19 for external fuse sizing guide.

TDG22DNTM14-1EN 5/07 Page 16

• Proper grounding will alleviate and prevent many intermittent problems

! • When grounding to a machine frame, please ensure that the machine

TDG22DNTM14-1EN 5/07 Page 17

Discrete I/O Module(s) Power Jumper

Auxiliary Power Connector Voltage Tolerance Current Power

• Power consumption for each Discrete I/O point is dependent on the

Recommended External Fuses

LED Name Color Status Description

TDG22DNTM14-1EN 5/07 Page 20

Fuse Function and Description

Output Short Circuit Protection

TDG22DNTM14-1EN 5/07 Page 21

Rotary Switch DIP Switch

All DIP switches shown in the "OFF" position

MCM Module Part Numbers

Description Part Number

TDG22DNTM14-1EN 5/07 Page 22

SW1-1 SW1-2 Kbaud