C R E A T I N G

V A L U E

Navi-Drill X-treme Workover Motors

Thru-Tubing Fishing Services

 Extreme Environments, Extreme Performance,
Extreme Results
Limit length, not Navi-Drill X-treme Workover Motors
performance. Workover motor performance is crucial
For limited riser height to reducing well intervention costs
applications, the X-treme where rotational services are utilized.
XS motor provides opti- In hostile environments, high-tem-
perature applications and short riser
mum performance with
deployments, motor performance and
much shorter motor
length. For example, the
reliability take on even more impor-
tance. New, reduced-length Navi-Drill®
2-1/8 in. X-treme XS is
X-treme™ Workover Motors from
5.95 ft long - just over Baker Oil Tools deliver unmatched per-
one-half the length of formance and reliability at lower operat-
a conventional workover ing pressures than any other workover
motor. motors. The key to these improvements
is in the motor power section technology.
“Equidistant” power section
technology enhances performance
and reliability
The Navi-Drill X-treme Workover
Motor is based on innovative “equi-
distant” power section technology. The
power section design includes a con-
toured stator that is manufactured
according to a proprietary process that
reduces the motor’s rubber content by
90% compared to conventional positive
displacement motors.
The thin, uniform layer of field-proven
rubber compound allows for higher
efficiency, lower friction and less dis-
The X-treme Workover Motor’s equidistant power
section delivers up to 100 % higher torque output
than conventional workover motors for similar flow
rates, differential pressures, and speeds.
tortion. At the same time the power
section is more tolerant to higher tem-
peratures, pressures and fluid solids.
Higher pressure holding capacity also
translates to improved reliability and
significantly increased power output, up
to 100% more. Benefits include:
• Higher rates of penetration
• Extended run times
• Reduced milling times
• Less wear on milling and cutting
tools
• Increased reliability in high-stress
applications
• Successful operation in downhole
temperatures above 400°F
Fit-for-purpose options
Three different types of Navi-Drill
X-treme Workover Motors address dif-
ferent application requirements:
• For restricted riser height appli-
cations - the X-treme XS motor
is a reduced-length motor that pro-
vides optimum performance output
for short rig-up heights.
• For reduced on-bottom milling times
- the X-treme X motor is a standard-
length motor with significantly higher
operational torque output than con-
ventional workover motors.
• Foam, nitrogen or air operations -
the X-treme AD motor is designed
for use with foam or gas (nitrogen
or air) for underbalanced well inter-
vention applications. However, when
operated with fluid the motor will
provide ultra-high torque/low speed,
making it the ideal choice for milling
such materials as Incoloy, stainless
steel, and high chrome and nickel
content materials.
Case History - UK
North Sea Well
Details - A 14,400 ft well consisting
of 4-1/2 in. 13.5 lb/ft tubing and 7 in.
35 lb/ft liner with a maximum deviation
of 42° had a build-up of barium sulfate
scale in the tubing and liner. Well fluids
were known to be hostile, with a history
of causing damage to conventional
workover motor stators.
Objective - The operator required
efficient and effective removal of scale
from both tubing and liner. Coiled
tubing operations were carried out from
a lower deck with restricted height
available for tool string deployment.
Job Summary - A reduced length 2.88
in. OD Navi-Drill X-treme Workover
Motor was utilized in conjunction with
a 3.61 in. OD Metal Muncher® turbo
mill to successfully remove the hard
scale from the 4-1/2 in. tubing. The
same motor was again deployed in
conjunction with a DB Underreamer to
successfully remove scale from the 7
in. liner. Job time for both trips was less
than 14 hours, with no fluid damage
caused to the X-treme motor stator.
Case History - USA The heart of the Navi-Drill
X-treme Workover Motor is
Alice, Texas Well a contoured stator that is
Details - A well with manufactured according to a
a bottomhole temper- proprietary process that
ature of 420° F con- reduces the motor’s rubber
tained a column of content by 90%.
sand, a cast iron bridge
plug and a column of
cement in place from
15,486 ft - 15,860 ft, set
inside 4-1/2 in. 18 lb/ft
casing.
Objective - The operator required
the sand, bridge plug and cement to be
milled and cuttings circulated to surface
in minimal time. The milling assembly
was to be deployed on 1.75 in. heavy
wall coiled tubing with 10 PPG brine
used as circulating fluid, and a circu-
lating rate of 84 GPM. Available CT
set-down weight at working depth was
limited to under 2,000 lb.
Job Summary - A 2.88 in. OD Navi-
Drill X-treme Workover Motor was
utilized in conjunction with a 3.50 in.
OD mill dressed with new Opti-Cut™
cutting inserts. The column of sand,
bridge plug and cement were milled
and circulated out in under 9 hours
total milling time.
The modular design of the
X-treme Workover Motor
supports a broad operating
range and three fit-for-purpose
motor options: the X-treme XS
motor for restricted riser
heights; the X-treme X motor
for high torque output, resulting
in reduced on-bottom milling
times; and the X-treme AD
motor for foam, nitrogen or
gas applications. This motor will
also provide ultra-high torque/
low speed when operated with
fluid for applications such as
milling exotic materials.
 Navi-Drill X-treme Motor Specifications
OD Size Power Standard Length Flow Speed Op. DP Op. Torque Temperature
in. mm Section Connection ft m GPM LPM RPM psi bar ft/lbs Nm °F °C
XS 5.52 1.68 50 189 640 435 30 75 100
1.69 42.9 X 1 in. AMMT 7.64 2.33 50 189 640 870 60 150 200
AD 8.33 2.54 40 151 350 725 50 180 245
XS 5.95 1.81 65 246 600 580 40 105 140
2.13 54.0 X 1-1/2 in. AMMT 8.17 2.49 65 246 600 1015 70 250 340 400 204
AD 9.54 2.91 45 170 300 1015 70 350 475
XS 7.81 2.38 120 454 490 800 55 310 420
2-3/8 in. Reg
2.88 73.0 X or 2-3/8 in. 10.67 3.28 120 454 490 1160 80 620 840
PAC DSI
AD 12.58 3.83 85 322 250 1160 80 885 1200

Best in Class Thru-Tubing Fishing Solutions

Baker Oil Tools leads the industry in threaded workstring- and coiled-tubing-
conveyed thru-tubing fishing solutions. The Navi-Drill Workover Motor product
line, of which the X-treme Motor is the latest offering, is just one example
of Baker’s industry-leading technologies. Baker Oil Tools’ Thru Tubing Fishing
services is renowned for unmatched performance and reliability.
To enhance the performance, reliability and cost effectiveness of your well
intervention operations, contact your local Baker Oil Tools Thru Tubing Fishing
representative today, e-mail us at ttf.marketing@bakeroiltools.com, or visit our
Website at www.fishingsvcs.com.
Pub. No. BOT-01-1619 8M 11/01
Copyright 2001 Baker Hughes Incorporated. All rights reserved.

www.bakerhughes.com/bot/

Headquarters 9100 Emmott Road (77040-3514) • P.O. Box 40129 (77240-0129) • Houston, Texas • Tel (713) 466-1322