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K' 2 and K'. are apparent constants of driving force, but it is in no wav a
computed from the true thermodynamic measure of capacity." .
constants K 2 and K., the values of The emphasis to date on the appli-
which have been determined. K 2 is cation of this information has been for
the second dissociation constant for corrosion protection of water mains in
carbonic acid, and K. is the activity municipal water systems. In this re-
product of calcium carbonate. The spect it has been of benefit to water
term (K 2 ' - K;) varies with ionic chemists in determining whether wa-
strength, dissolved solids and tem- ters (as regards calcium carbonate)
perature. pCa is equal to the negative are on the scale-forming or corrosive
logarithm of the calcium ion concentra- side. The saturation index, however,
tion in mols per liter; pAlko is the is not always reliable in predicting this
negative logarithm of the total alkalin- because some waters with a positive
ity of the water to methyl orange in index actually may be quite corrosive.
terms of tit ratable equivalents per liter. This point has been observed and re-
Larson and Buswell (1), using more ported by Hoover (3).
recent data for evaluation of the con- One reason for this is the fact that
stants and their variation with tem- the Langelier index does not indicate
perature and total dissolved solids, how much calcium carbonate will de-
express the formula for the pH of cal- posit; whether a state of supersatura-
cium carbonate saturation as follows: tion will be present which will be great
enough to produce a precipitate; and
K. whether it is great enough to give a
pH, = log K -log (Ca++) -log (alk.)
2 protective film. This can be seen more
2.5-JU clearly by assuming that there are two
+9.30+ 1 +5.3 -JU+5.5 waters of the following characteristics:
In this equation (Ca++) and (alk.) are Water (a) at 75°C.; pl-l; = 6.0;
expressed in parts per million as Ca actual pH = 6.5;
and CaCO g , respectively.
The algebraic difference between the Saturation Index = + 0.5
actual pH of a sample of water and its
Water (b) at 75°C.; plI, = 10.0;
calculated pl-l, is the measure of the
degree of calcium carbonate saturation actual pH = 10.5;
and has been called the saturation in-
dex or: Saturation Index = + 0.5
From the saturation index it might be
Saturation index = Actual pH - pl-l,
predicted that both waters would be
A plus value for the saturation index equally scale forming. Actually, (a)
indicates a tendency to deposit CaCO g , would be scale forming, while water
and a minus value a tendency to dis- (b) would be quite corrosive.
solve calcium carbonate. A pl-l, of 6.0 shows that the calcium
The saturation index is, however, and total alkalinity of the water must
only qualitative and as Langelier be high, while a p'H, of 10.0 indicates
emphasized, "the saturation index is an that the calcium and total alkalinity are
indication of directional tendency and low. Actually then, in these instances,
474 JOURNAL-AMERICAN WATER WORKS ASSOCIATION Vol. 36
the pH, tells more about the character- Waters having a stability index of
istics of a water than does the satura- 9.5, on the other hand, will form only
tion index. A saturation index of a limited amount of calcium carbonate
+ 0.5 in the case of the above waters, scale and may be severely corrosive,
tells nothing of this difference. especially at higher temperatures.
In order to eliminate the possibility The effect of a molecularly dehy-
of misinterpreting a positive saturation drated phosphate (of the formula
index as being non-corrosive or scale Na9P7022) on the stability index of a
forming, a new empirical expression, water was studied. The molecularly
2pH. -pH, is proposed. dehydrated polyphosphates have the
The value obtained by the expres- ability of stabilizing an otherwise un-
sions 2pH. - pH is called the stability stable water. In the presence of small
index for convenience, and also to dif- amounts of these phosphates, a water
ferentiate it from the saturation index. that would ordinarily form a heavy de-
This stability index is not only an posit of CaCO s remains stable for ex-
index of CaCO s saturation, but is also tended periods of time. The mecha-
of quantitative significance. Using nism of this action has been studied by
this expression, waters are much more Buehrer and Reitemeier (4).
accurately typed to determine whether Similar phenomena of absorption of
scale formation or corrosion is to be various materials on crystal faces with
expected. subsequent supersaturation has also
Experimental data have been cor- been studied and reported by Marc and
related with this expression so that a Wenk (5) and Saylor (6).
semi-quantitative value can be derived Experimental Wark
for the amount of calcium carbonate
scale that will be formed, and a qualita- In determining the pH, or the pH of
tive estimate can be made to indicate saturation of a water, the constants and
whether serious corrosion may be ex- corrections for salinity and tempera-
pected. ture as given by Larson and Buswell
Using the waters (a) and (b) de- (1) were used. Although the differ-
scribed above, the following values ence in the final answer between Lan-
would be obtained for the stability gelier's values and these is small, it is
index: felt that Larson and Buswell's values
are based on more recent"and corrected
Saturation Index Stability Index data and should, therefore, be used, in-
Water (a) +0.5 +5.5 asmuch as neither author based the
Water (b) +0.5 +9.5
values of the various corrections on ex-
Unlike the saturation index for these perimental work using natural waters.
two waters, the stability indexes are At higher dissolved solids and tem-
quite different. . The stability index peratures the values were extrapolated,
will be positive for all waters. Ex- using the same formulas as for obtain-
perimental results obtained on various ing pl-I, at the lower dissolved solids
waters indicate that the behavior of and temperatures, although it was real-
natural and treated waters having a ized that they may not be entirely cor-
stability index of 5.5 will be similar rect in this range. No attempt was
and will give an appreciable amount of made to check experimentally, at the
calcium carbonate scale. higher temperatures and salinity, the
April 1944 DETERMINING CALCIUM CARBONATE SCALE 475
values thus obtained of the constants Pictures of clean and scaled coils are
K'2 and K' •. shown in Fig. 3. The scaled coil shows
Experimental tests to determine the progressively greater amounts of de-
amount of scale formed by various wa- posit on the coil as the temperature of
ters were made on waters having dif- the water passing through increases
ferent 2pH s - pH values and on dif- from room temperature to the effluent
ferent waters having similar 2pH.- temperature desired.
pH values. The constant temperature baths
The equipment for carrying out these could be adjusted to give an effluent
tests is shown in Figs. 1 and 2. Figure temperature of the water from room
I shows the arrangement of the appa- temperature to the boiling point at any
ratus for determining quantitatively the desired flow rate. The tests reported
amount of scale deposited by any water here were made at effluent tempera-
under given conditions. In the tests tures of 120°F., 160°F. and 200°F.
reported, the water was passed only Ordinarily, the temperatures of the
once through the system. Figure 2 effluent water did not vary by more
shows a line diagram of the equipment than -+- 2°F. All tests were of two-
in Fig. 1. The different parts of the hours' duration with a flow rate of 1
apparatus are: A, feedwater; B, con- gal. per hr.
stant head device; C, capillary con- The apparatus described above has
striction; D, weighed glass coil; E, been used in the laboratory for several
constant temperature bath; F, ther- years, and gives results that can be
mometer; and G, effluent water con- easily duplicated and reproduced.
tainer. Table I that follows, gives the error
Two tests were made simultaneously that can be expected in the weights of
in each constant temperature bath. deposits on identical tests.
The coils were carefully cleaned, dried The coils at the end of a test are
and weighed before and after each test rinsed carefully with distilled water to
to determine the amount of scale de- wash out loose sludge. No doubt, by
posited from the water. this procedure, small amounts of ad-
476 JOURNAL-AMERICAK WATER WORKS ASSOCIATION Vol. 36
TABLE 1
Weight of Deposit Experimental variation
in Coil-mg. -mg.
0-5 ±O to 1
5-15 ±1 to 3
15-30 ±3 to 5
30-100 ±5 to 10
100-200 ±10 to 20
200--400 ±201to~40
A-FEEDWATER
B-CONSTANT HEAD DEVICE
FIG. 3. Glass Coils Used in Incrustation
C- CAPILLARY CONSTRICTION Tests. Top, Clean Coil; Bottom, Scaled
D-WEIGHED COIL Coil
E- CONSTANT TEMPERATURE BATH
F- THERMOMETER A
G- EFFLUENT In Table 2 are tabulated the results
of a number of incrustation tests on
various waters. In most cases addi-
tional sodium carbonate has been
used to increase the scale-forming
B
tendency. In these cases, the sodium
carbonate was added and the incrusta-
tion test started at once. A series of
•
C tests are also given in which the
Na 2CO a was allowed to react one-half
G hour before the test was started. The
pH was determined at the beginning of
FIG. 2. Apparatus for Incrustation Tests a test on a sample at room temperature
April 1944 DETERMINING CALCIUM CARBONATE SCALE 477
with a Coleman (style 200) glass elec- not determined gravimetrically in all
trode. cases, because the correction in p'H,
The calcium and total hardness were due to these solids is quite small. The
determined on the water by the usual p'H, was calculated for the temperature
soap titration method, alkalinity was at which the test was run.
determined by titration to methyl The results on incrustation from
TABLE 2
Incrustation Tests
Test Started Immediately when Sodium Carbonate Added
Waters reacted 30 min. after sodium carbonate added-then test started and water analyzed
orange with N/50 sulfuric acid. Dis- Table 2 are plotted against the stabil-
solved solids were determined gravi- ity index (ZpH, - pH) and this is
metrically on the raw natural waters. shown in Fig. 4. From this graph it is
Where sodium carbonate was added, evident that, without stabilizing treat-
the increase in total solids was calcu- ment, a water having a stability index
lated. The total dissolved solids were of approximately 6.0 or less is defi-
478 JOURNAL-AMERICAN WATER WORKS ASSOCIATION Vol. 36
nitely scale forming, while an index very little carbonate ion present to give
above 7.0 may not give a protective CaCO". This would be especially true
coating of calcium carbonate scale. of some lime-soda softened waters.
Corrosion would become an increas- However, it is felt that a water having
ingly greater problem as the stability a stability index of 7.5 or more will not
index increased to above 7.5 or 8.0. form a protective layer of CaC03 •
With stabilizing treatment, on the Larson and Buswell (1) advise that
other hand, in this case use of a poly- the pH should be measured at the tem-
phosphate of the formula Na9P7022' a perature at which the equation for de-
water with a stability index as low as
450
4.0 can be used at temperatures up to !LABORATORY RESULTS,L
200°F. with little danger of scale for- (J) 400 .I
RELATIONSHIP BETWEEN
...J I STABILITY INDEX
mation. Inasmuch as these phosphates o ~ AND INCRUSTATION
<.J
also have definite corrosion inhibiting ~ 350
I iEMP. OF TEST CURVE A CURVE B-
powers, a water with a stability index ....
gj
f
120· F · ·
around 7.0 to 8.5 may be profitably 0-
W
300 160·F
I". 200· F
'1 • x-
0 ,
C
treated with these phosphates. Tests f-< H~
~ 250
are now being made to determine more ~
III
...
exactly the type and amount of treat- g 200 ~Jf- ~
-e "
...J
ment required for corrosion protection :E .... '-\
".~:\ ~~~
-o
for waters of varying stability indexes ~ 150
o 'g;
in the corrosive range.
~ 100 ~~~ "\~
".
On the basis of the two curves in (J)
=>
0:: ~\ "', •
Fig. 4. and as. good approximations, ~ 50 • 'J
the amount of incrustation that will be
formed by a water with a particular o
2345678
h.. .~
~, •
..... ~
in temperature would simply shift the lation due to corrosion has in too many
values of the stability index to a slightly cases been taken in a matter-of-fact
different figure. way as something to be expected.
(2) The pH is most easily and ac- Wilson's discussion (7) of the condi-
curately measured at room temperature. tion of water mains in typical Ameri-
(3) The waters dealt with in this can cities and the report of the N.E.
paper were predominantly scale form- W.W.A. Committee (8) on pipeline
ing at the higher test temperatures. friction coefficients and the effect of
In measuring pH at these higher age thereon, are of interest in this con-
temperatures, calcium carbonate pre- nection. The N.E.W.W.A. report
cipitation would take place with a shows that, based on tests of 473 pipe-
consequent lowering of the pH. Thus, lines in 19 different systems, the aver-
the saturation index calculated under age loss in capacity of tar-coated cast-
these conditions might be nearly zero, iron pipe, after 30 yr. of service, was
yet actually so much scale would have 52 per cent. Small mains carrying ac-
formed in the meantime that, in a field tive water may lose over 60 per cent of
installation, a heater coil or injector their capacity in this length of time.
could become heavily scaled. This represents a serious economic
Inasmuch as such good correlation. loss. Although tuberculation due to
was obtained between the stability in- corrosion is the most frequent cause of
dex and the amount of deposit for wa- loss of flow due to increased friction,
ters widely different in total alkalinity, in certain cases this could be due to
it is felt that it is better to measure incrustation formed by an unstable wa-
the pH at or near room temperature ter. Flow capacity losses due to cor-
(22°C.) and to use the constants for rosion and incrustation were measured
the higher projected temperature in the and are shown in the data by Hale (9)
calculation of the pH of saturation in taken from a series of large-scale ex-
order to predict the behavior of the periments on Catskill water to which
water at that temperature. varied amounts of lime had been added.
To determine how the laboratory re- These data check very well with the
sults compare with field results, a num- results that would be predicted from
ber of cases were taken at random, both Fig. 4 of this paper. It is interesting
from published literature and from our that corrosion, but no scale, was pres-
files, in which the analyses of the wa- ent in the tests with 13 and 23 ppm. of
ters were complete and the history of added lime, although the Langelier in-
the behavior of the water known. dex is + 0.5 and + 1.18 respectively
These are. listed in Table 3. The at 59°F.; and + 1.25 and + 1.94 at
values for pl-I, were calculated, using 150°F., at which temperature the tests
the formula of Larson and Buswell. on hot water were made.
In most of the cases given in Table The experimental work of Hale (10)
3, very little information is present in shows a very definite increase in the
the literature regarding the condition flow capacity as the water was ren-
of the cold-water mains. In most cases, dered less corrosive by increasing the
the stability index indicates a corrosive dosage of lime and increasing the su-
tendency to be present. Of course, the persaturation of calcium carbonate.
reactions in the cold may be slow and The data obtained by the N.E.W.
escape notice, but it is felt that tubercu- W.A. Committee indicated that, all
480 JOURNAL-AMERICAN WATER WORKS ASSOCIATION Vol. 36
TABLE 3
Behavior of Waters with Different Stability Indexes in Field
as CaCO,
--- -- - - - - - -
I La Grange, Ill. 852 526 326 397
666 1160 6.88559 6.72 6.62 Heavy scale in heaters,coils,
Well water 140 6.03 5.26 etc.
-- - - -- - - --- - - - - -
2 Above water lime- 8t 43 41 38 3t 615 730 8.3 ,19 9.00 9.70 Severe corrosion and red
zeolite softened 140 8.13 7.96 water
--- -- - - - - - - - - - - - -
3 La GranllS, Ill. 75 27 48 116 36 640 855 9.3 ;;9 8.51 7.72 Water stabilized with phos-
pH increased 140 7.83 6.36 phate-no difficulties expe-
rienced
-- - - -- - - -- -- ----
4 Columbus, Ohio 1 55 57 59 8.17
275 10.0 6.94 Scale in mains
Before recarbonation 140 7.79 5.58 Scale in beaters
-- - - -- --- -- - - - - - -
5 Same as No.4 59 8.82 8.64 Red water and corrosion
Early period 57.5 25 275 9.0
after recarbonation 140 8.14 7.28
6 Same as No.4
-- -- -- - - - - - - - - -59- -8.73
- 8.36
Intermediate period 50 35 250 9.1
140 8.05 7.00 Corrosion
-- - -- - - - - - - - - - - - -
7 Same as No.4 52 39 235 9.7 59 8.64 6.58 Stabilized with phosphate
Present period 140 7.96 6.22 Some scale, some corrosion
at very high temp.
-- - - -- - - -- ---- --
8 Dayton, Ohio 380 210 140 277 488 7.3 59 7.18 7.06
140 6.65 6.00 Scale in heater coils
-- - - -- - - -- - --- --
9 Springfield, Ohio 361 230 131 270 476 7.5 59 7.18 6.86
140 6.65 5.80 Scale in heaters
-- - -- -- - - - - - - - - - -
10 Beverly Hills, Calif.' 6.1 210 600 7.66 .19 7.87 8.08 Practically no red water
Average effluent 140 7.20 6.74 complaints
- - -- - - - - - - - - - - - - -
11 East Bay, Calif. 11 15 27 9.00 59 9.64 9.88
Average
Mokelumne Supply 140 8.97 8.94 234 red water complaints-
1935-36
-- - -- - - - - - - - - - - - -
12 Same as No. II 15.S 21 42 9.00 59 9.35 9.70
Lime added 140 8.68 8.36 32 complaints-1936-37
-- - - -- - - -- - - - - - -
13 Pasadena " 188 267 470 7.32 59 7.29 7.26
Devils Gate Tunnel 140 6.62 5.92 Red water difficulties (see
note)
-- - - -- - - -- - - -- --
14 San Francisco 5.5 8 16 7.0 59 10.19 13.38 Badly corrosiveto mains and
Hetch Hetchy installations
Reservoir 140 9.52 12.04
-- - - -- - - --- -- ---
15 San Mateo. Calif. 35 58 160 7.3 59 8.62 9.94
Reservoir Statiou 6 140 7.95 8.60 Numerous complaints of red
6-15-37 water
-- - - -- - - -- -- -- --
16 Same as No. 15 58 74 170 8.9 59 8.30 7.70 Complaints greatly reduced
Lime added 140 7.63 6.36
8-25-37
17 San Mateo. Calif.
-- -
44
-
66
-- - - -- -- - -
110 8.6 59
-8.45
- 8.30 Complaints practically elimi-
Reservoir Station 7 140 7.78 6.96 nated
6-17-37
--- - -- - --- -- - - --
18 Same as No. 17 54 79 130 8.8 .19 8.29 7.78 Lime treatments in use.
8-25-37 140 7.62 6.44 Complaints negligible
TABLE 3-Continued
INCRUSTATION-----_
3
~EAvyISCALE
4
-:
V
/
I.
-HEAVY SCALE AT 150'F
'~
HEAVY SCALE IN HOT WATER HEATERS
HEAVY SCALE IN HEATERS AND COILS
SCALE IN HEATERS
SCALE IN HEATERS
SCALE IN HEATERS
6'~
SCALE IN HEATER COILS
SOME SCALE AT 60' F
::If SCALE IN HEATER UNLESS POLYPHOSPHATE ADDED
SLIGHT SCALE-CORROSION HIGH TEMP. - POLYPHOSPHATE, PRESENT
NO DIFFICULTIES EXPERIENCED
I
~ COMPLAINTS NEGLIGIBLE
NO SCALE OR CORROSION
'~
ONLY SLIGHT CORROSION AT ISO' F
x SCALE IN MAINS
w PRACTICALLY NO COMPLAINTS
o
z CORROSION I
QUITE CORROSIVE AT ISO' F
CORROSION IN HOT WATER HEATERS
> CORROSION IN COLD WATER LINES
....
III
-c l---
----- SEVERE CORROSION - RED WATER
SOME CORROSION IN COLD WATER MAINS
32 RED WATER COMPLAINTS IN ONE YEAR
CORROSION IN COLD WATER MAINS
~
.... CORROSION IN COLD WATER MAINS
VI
NUMEROUS COMPLAINTS OF RED WATER
9~
RED WATER
SERIOUS CORROSION AT 140' F
234 RED WATER COMPLAINTS IN ONE YEAR
VERY CORROSIVE AT ISO' FI
CORROSIVE AT 60' F
I
I
X ScaleReported I
• Complaints Negligible
o Corrosion -I
3
factors being equal, there was marked contributed by Dr. P. G. Bird, Director
correlation between the pH value of of Research; W. H. Thompson, Direc-
water carried and the rate of capacity tor of Service; and J. A. Holmes, Asst.
loss in the mains. Waters with a pH Vice-Pres., all of National Aluminate
value of 6.5 gave twice the loss in ca- Corp.
pacity in a given length of time as
References
those having a pH value of 8.0.
It would appear from the data at 1. LARSON, T. E. & BUSWELL, A. M. Cal-
cium Carbonate Saturation Index and
hand that a water having a stability in- Alkalinity Interpretations. Jour. A.W.
dex of approximately 6.0 at about W.A., 34: 1667 (1942).
60°F., to which a stabilizing treatment 2. LANGELIER, W. F. The Analytical Con-
of polyphosphate has been added, trol of Anti-Corrosion Water Treat-
ment. Jour. AW.W.A., 28: 1500
should give the best results as regards (1936).
minimum corrosion and/or scale in the 3. HOOVER, c. P. Stabilization of Lime-
whole system. Under these conditions, Softened Water. Jour. AW.W.A., 34:
corrosiveness due to aggressive carbon 1425 (1942).
dioxide would be near the minimum in 4. REITEMEIER, R. F. & BUEHRER, T. F.
The Inhibiting Action of Minute
most cases. Amounts of Sodium Hexametaphos-
On the whole, the field data corre- phate on the Precipitation of Calcium
late very well with the laboratory re- Carbonate From Ammoniacal Solu-
sults for the different stability indexes. tions. II. J. Phys. Chern., 44: 552
(1940) .
This is shown in Fig. 5 in which the 5. MARC, R. & WENK, WALTHER. Uber die
data of Table 3 are superimposed on Kristallisation aus wasserigen Losungen,
the curve of Fig. 4. Only those values III. Z. Physik. Chern;, 68: 104 (1909).
are plotted where definite information 6. SAYLOR, C. H. Calcite and Aragonite.
is given for a particular temperature J. Phys. Chern., 32: 1441 (1928).
7. WILSON, E. K. Conditions of Mains in
range. It is apparent that with a sta- Typical American Cities. Jour. A. W.
bility index of 7.5 or higher at 140°F., W. A, 28: 1304 (1936).
corrosion is marked. At indexes of 9.0 8. BARBOUR, FRANK A., BRUSH, W. W.,
or higher, corrosion is serious. HOUGH, LAURENCE c., SHERMAN,
CHARLES W., & KILLAM, ELSON T.
It is hoped that the stability index Progress Report of the Committee on
will implement the usefulness of the Pipeline Friction Coefficients. Jour.
saturation index, and that it will be of N.E.W.W.A., 49: 106 (1935).
help in predicting more accurately how 9. HALE, F. E. Pipe Corrosion Experi-
ments, Catskill Supply, New York
badly scaling or corrosive a particular City. Jour. A.W.W.A., 26: 1315
water supply may be. (1934).
10. HALE, F. E. Effect of Excess Lime
The author wishes to express his ap- Hydrate Upon Corrosive Soft Water.
preciation for many helpful suggestions Jour. A.W.W.A., 27: 1199 (1935).
Discussion
W. F. Langelier * ing the scaling tendencies of water. Un-
Especially noteworthy is the author's fortunately, the experimental data pre-
direct experimental method of estimat- sented (Table 2) are limited to one
type of water characterized by a low
* Prof. of San. Eng., Univ. of California, pHs value. It is suggested that the
Berkeley, Calif. same experimental technique could be