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Article history: Alkylation of isoalkane and alkene owns a note-worthy position among octane improving chemical conversions.
Received 14 August 2018 Widely adopted catalysts (H2SO4 and HF) for alkylation at industrial level suffer severe drawbacks associated
Received in revised form 6 March 2019 with environmental concerns, recycling, reactor corrosion, etc. Solid acid catalysts are good, but represent deac-
Accepted 24 March 2019
tivation issues. Compared to this, ionic liquids are considered green catalysts for obtaining alkylate as an efficient
Available online 28 March 2019
blending component for clean oil. This review article presents various ionic liquids effective for alkylation reac-
Keywords:
tion. Their structures, properties, and catalytic activities are briefed in this analysis. Impact of additives on various
Alkylation ionic liquids and their efficiencies has also been discussed. The article will help the researchers to gain a deep in-
Isobutane sight and understanding about the reaction conditions suitable for alkylation and its chemistry in detail.
Octane number © 2019 Elsevier B.V. All rights reserved.
Alkenes
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
2. Ionic liquids as alkylation catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
2.1. Lewis acidic ionic liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
2.2. Bronsted acidic ionic liquids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
2.3. Lewis-Bronsted acidic ionic liquids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
3. Additives for isobutane alkylation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
4. Deactivation in ionic liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
5. Alkylation chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
6. Conclusion and future prospects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
1. Introduction pressure and low sulfur, olefins & aromatic hydrocarbon content. De-
creased use of methyl-tertiary-butyl ether as octane booster in many
Alkylation of isoalkanes is a significant chemical process to obtain countries has still enhanced the significance of alkylation for obtaining
branched hydrocarbons, especially trimethyl pentanes (TMPs) for gaso- high performing gasoline [1].
line pool, which can restrict/substitute the addition of chemical anti- Alkylation production capacity installed worldwide is around
knocking agents to improve its octane number. The reaction is of exces- 102 million tons/year [2], where conventional catalysts (sulfuric and
sive connotation as Governments of various nations are also putting hydrofluoric acid) are being used since long for alkylation. Despite of
emphasis on improving the fuel quality by green chemical routes. Alkyl- their high catalytic activity, these acids are associated with serious envi-
ate is a very good blending component for clean motor gasoline. It con- ronmental concern, acid sludge treatment, handling hazards, equip-
tains mainly isoparaffins, possesses high octane number, low vapor ment corrosion, high acid consumption, and high operating cost [3–8]
and thus have led the necessity of alternate material which can act as
potential catalyst for enriching the gasoline pool.
⁎ Corresponding author at: Energy Acres Building, Bidholi, Dehradun 248007,
Uttarakhand, India.
Solid acids including zeolites [9–14], polymeric acids [15],
E-mail addresses: shefali.arora@ddn.upes.ac.in, URL: https://www.upes.ac.in heteropoly acids [16–20], sulfated zirconia [21–23], and others
(S. Arora). [24–31] are strong catalytic candidates for this reaction [9–31] (Fig. 1).
https://doi.org/10.1016/j.molliq.2019.03.145
0167-7322/© 2019 Elsevier B.V. All rights reserved.
300 S. Singhal et al. / Journal of Molecular Liquids 285 (2019) 299–313
2.2. Bronsted acidic ionic liquids soluble in the solvent, but reaction products, especially heavier hydro-
carbons are not [153].
Bronsted acidic ILs are used for isobutene alkylation either alone or in The performance of alkylation catalyst is evaluated as the ratio of
combination with acids, like sulfuric acid or trifluoromethanesulfonic trimethylpentanes (TMPs) to dimethylhexanes (DMHs). In order to
acid. Examples are N,N-dimethyl-N-ethanolammonium hydrogen sulfate, achieve high octane number, it is desirable to obtain high TMPs/DMHs
N-methyl-N,N-diethanolammonium hydrogen sulfate, N,N-diethyl-N- ratio [154]. It is important to note that the selectivity of C8 product is
ethanolammonium triflate, 2-hydroxy-N,N-dimethylpropan-1-ammo- mainly controlled by the acidity of anionic component and is barely af-
nium triflate, etc. [139] Resins like Dowex 50 in combination with fected by cation in the ionic liquid. This indicates the role of number of
Bronsted acidic ionic liquids containing sulfonic groups are also suitable Bronsted acid sites in acidic ionic liquid in the production of higher
species for catalyzing alkylation of alkenes and isoalkanes [51,140–142]. amount of TMPs [45]. Highest C8 alkylates selectivity is referred at Ham-
mett acidity scale of H0 = −10.7 [155]. At acidity higher than this,
cracking reactions occur leading to the product stream enriched with
2.3. Lewis-Bronsted acidic ionic liquids lighter components. Acidity of ionic liquids is affected by reaction tem-
perature. Increasing temperature increases the concentration of strong
This category is the combination of both Lewis acidic and Bronsted acidic anion, but decomposes cationic part of ionic liquid [114], due to
acidic IL systems. In these systems, Bronsted acids or Bronsted acidic which solubility of reactant in reduced in ionic liquids, thus lowering
ILs, such as 1-methyl-3-(4-sulfobutyl)-imidazolium hydrogen sulfate the activity and conversion. Fragmentation of cationic component also
[HO3Sbmim][HSO4] [51,110], alkyl halide (tert-butylchloride) [108] decreases the number of Bronsted acid sites, thus affecting the selectiv-
and metal salt (CuCl, CuCl2, or NiCl2) [140] are used as co-catalysts to ity of the product during alkylation.
improve the performance of Lewis acidic ILs. Combination supports in
generating a synergetic effect of both the types of acidities, resulting 3. Additives for isobutane alkylation
in the improved activity and selectivity of the catalytic system towards
the reaction. Bui et al. reported the alkylation of isobutane in the pres- Neat ionic liquids are not catalytically very active and promote sec-
ence of 1-methyl-3-octyl-imidazoliumbromo-chloroaluminate[Omim] ondary reactions, such as oligomerization & cracking, however their
Br-AlCl3 (x = 1.5) with a selectivity of 21.3%, which could be increased performance can be enhanced by various methods, viz. (i) by adjusting
to 52.7% in the presence of 50 wt% [HO3Sbmim][HSO4] [51]. Similar re- their acidity by the addition of suitable amounts of Bronsted acids
marks have been received from other researchers also [143–146]. [51,100,110,140,156–159], (ii) by using promoters with them during
Alkylation of isoalkanes in the presence of ionic liquid is homoge- the reaction [160], and (iii) by their structural adjustments with the ad-
nous catalysis, which requires proper mixing of reactant and the catalyst dition of transition metal salts (CuCl, CuCl2, ZnCl2, FeCl3, and NiCl2)
to cause an effective reaction. A high interfacial surface area between [49,108,131].
acid catalyst and hydrocarbon facilitates the reaction, which is decided Among the three methods stated above, use of promoters is most
by molar acid/hydrocarbon ratio, acid composition, agitation rate, and widely accepted for improving upon the efficiency of ionic liquids.
temperature. Intensive mixing of the biphasic system is required to gen- Both, inorganic (such as water and sulfuric acid) and organic (such as,
erate a large interfacial area and to prevent phase separation as the den- t-butyl halogenides) compounds are used as promoters [140]. These
sity difference between two phases is large (ρIL = approx. 1200 kg/m3; promoters vary in initiation pathways for promoting the reaction. Inor-
ρorg = approx. 600 kg/m3) [147]. High acidity and solubility of the reac- ganic promoters, like water as polar molecule is partly absorbed during
tants in ionic liquid are the important features governing alkylation re- the formation of acidic protons into the bulk ionic liquid; thus making
action. Solubility of hydrocarbons with the catalyst system increases only a fraction of active species available at the surface for C4 feed. Fur-
significantly with the increasing length of alkyl group [47,148–150], ther, generation of active species gets slow in the presence of inorganic
which in turn facilitates the catalytic activity of ionic liquids towards al- promoters as it requires an additional alkene to form t-butyl cation. On
kylation reaction. Thus, ionic liquids bearing larger alkyl groups on the the other hand, organic promoters initially dissolve in the organic phase
cation, for example [C8mim] exhibit higher activity and can catalyze and convert into t-butyl cations instantaneously when in contact with
larger amount of reactants under identical conditions than smaller Lewis acidic ionic liquid phase. Among various organic promoters, t-
ones, for example [C6 or C4mim] with the same anionic composition. butyl halogenides are considered as good promoters, however the activ-
This also indicates that the reaction does not only takes place at the in- ity is being governed by the choice of halogen atom present in it. t-Butyl
terface between ionic liquid and organic phase, but also inside the bulk bromide is comparatively more active than t-butyl chloride, due to the
phase of the ionic liquid catalyst due to the solubility of hydrocarbons difference in bond dissociation energies of C\\Cl (337.1 kJ/mol) and
within the catalyst phase. Anion also affects the activity of ionic liquids. C\\Br (276.4 kJ/mol) bonds [161]. Sometimes, the rate of alkylation in
Among various ionic liquids of the type [C8mim]X-AlCl3, [C8mim]Br- the presence of t-butyl bromide promoted ionic liquids is so fast that
AlCl3 is most active with [AlCl3Br]− as dominant anion [47]. Increasing all the TMPyl cations do not get saturated by hydride transfer from iso-
acidity of anions leads to side reactions (Fig. 3), however to various butane and thus are not converted to TMPs; instead they react with an-
extents. other 2-butene molecule leading to the formation of high molecular
Increase in liquid hourly space velocity (LHSV) decreases the cata- weight products, which undergo cracking to give smaller compounds
lytic activity for alkylation gradually due to decreased resident time of during the course of reaction [162].
the reactants, and increases the formation of olefin products due to olig- Presence of promoters also helps in increasing the amount of C8 frac-
omerization. Ionic liquids are even stronger acids than 100% sulfuric tions, also supporting the distribution of dimethyl hexanes (DMHs) to-
acid, showing higher activity towards alkylation [148]. High isoalkane/ wards the well desired TMPs, which increases with the increased
olefin ratio (around 24:1 or even 1000:1) significantly improves the al- content of promoter. This selective shift generates due to the intermo-
kylate quality with the increased distribution of C8 fractions [151]. This lecular hydride and methyl shifts within 2,2,3-TMPyl cation. t-Butyl bro-
is because, presence of more isobutane molecules around C+ 8 cation, de- mide promoted ionic liquids also lead to the formation of a significant
creases the possibility of formation of higher cations through C+ 8 amount of C9-isomer, 2,2,5-trimethyl hexane (2,2,5-TMH) due to the re-
+ CH3CH _ CHCH3 → C+ +
12, C16, minimizing the by-products. Being the action of isopentyl cation with 2-butene followed by a consecutive hy-
source of hydride ions, higher amount of isoalkane causes dilution ef- dride transfer [162].
fect, which increases the efficiency of hydride-transfer to the cations Addition of Bronsted acids or promoters accelerates carbocation for-
formed, and suppresses the side reactions [106,152]. Some ionic liquids mation and also affects alkylate distribution. These measures enhance
also permit biphasic catalysis, i.e. active catalytic species remains the reaction rate and improve both TMP selectivity and alkylate RON,
302
Table 1
Various ionic liquids for alkylation of alkene-isoalkane.
S. Catalyst Category Additive Rea. Rea. I/O Molar ionic LHSVtotal Press. Conversion C8 in the TMPs in DMHs in TMPs/DMH RON Ref.
no. of temp. time ratio liquid/olefin (h−1) (bar) of butene product the the ratio
ionic (°C) (min.) ratio (%) (wt%) product product
liquid (wt%) (wt%)
303
(continued on next page)
304
Table 1 (continued)
S. Catalyst Category Additive Rea. Rea. I/O Molar ionic LHSVtotal Press. Conversion C8 in the TMPs in DMHs in TMPs/DMH RON Ref.
no. of temp. time ratio liquid/olefin (h−1) (bar) of butene product the the ratio
ionic (°C) (min.) ratio (%) (wt%) product product
liquid (wt%) (wt%)
w/w)
96. [BSim][OTf] + CF3SO3H LBAIL## – 8 10 7.5 – – 2 68.3 57.9 – – 6.2 – [107]
(81.3:18.7, w/w)
##
97. [BSim][OTf] + CF3SO3H LBAIL – 8 10 7.5 – – 2 95.2 64.7 – – 5.1 – [107]
(48.3:51.7, w/w)
98. [BSim][OTf] + CF3SO3H LBAIL## – 8 10 7.5 – – 2 93.3 72.1 – – 5.7 – [107]
(33.3:66.7, w/w)
99. [Bmim][HSO4] + CF3SO3H LBAIL## – 8 10 7.5 – – 2 98.1 72.4 – – 8.1 – [107]
(23.2:76.8, w/w)
##
100. [Omim][HSO4] + CF3SO3H LBAIL – 8 10 7.5 – – 2 85.1 61.9 – – 6.2 – [107]
(67.6:32.4, w/w)
##
101. [Omim][HSO4] + CF3SO3H LBAIL – 8 10 7.5 – – 2 91.2 65.6 – – 6.8 – [107]
(59.6:40.4, w/w)
LBAIL## – – – – – –
94.7
96.2
99.1
92
uid and additive is also important for driving the reaction in desired di-
rection. For example, [BMIm]Cl-AlCl3 in the presence of CuCl produces
TMP as the major product [152]. Aromatic compounds also serve as ef-
15.7
4.9
4.1
2.8
3.0
2.8
2.8
2.9
6.5
7.7
fective additives for the improved selectivity towards C8 in the product,
where its addition leads to the modification in electronic properties of
Lewis acid sites in the catalyst due to π-complexation of Lewis acid
sites with the π-cloud of aromatic ring. The process stabilizes alkyl
10.5
14.8
10.1
9.4
5.4
10
carbenium ion through its addition to the aromatic ring and inhibits
the side reactions. Further, presence of electron donating groups in
the aromatic ring increases trimethyl pentane to dimethyl hexane
41.4
64.8
72.5
85.0
uid at a desired temperature under the flow of a noble gas like argon. If
compared, triflate anion/ionic liquid combination shows lesser reactiv-
ity and selectivity than triflic acid/ionic liquid combination as it reduces
–
–
NiCl2
CuCl
CuCl
CuCl
HCl
–
–
–
has been reused till 36 cycles without obvious loss of activity, probably
LAIL# Lewis acidic ionic liquids.
5. Alkylation chemistry
Table 2
Structures of ionic liquids mentioned in the article.
Table 2 (continued)
Table 2 (continued)
reaction [177]. The reaction initiates with the protonation of olefin gen- In case of ionic liquids, different routes have been suggested by re-
erating t-butyl carbocation. This carbocation attacks on another mole- searchers. While using [C4mim]Cl-AlCl3 and [C4mim]Cl-AlCl3/CuCl as
cule of 2-butene to form 2,2,3-trimethyl pentane carbocation (2,2,3- catalyst, the 2-butene alkylation was done using deuterated isobutane
TMP+), some of which isomerize to 2,2,4-TMP+. An intermolecular hy- in continuous flow equipment and the induction period was b4 min.
dride shift takes place between isobutane and 2,2,4-TMP+ yielding One of the product was TMPs-132 (with molecular weight 132)
2,2,4-TMP as desired the product [162]. Hydride transfer also generates (C8H18) which could be formed through self alkylation (pathway 1) of
a new t-butyl carbocation, which reacts with another 2-butene mole- deuterated isobutanes in the ionic liquid systems [178–180] (Fig. 6).
cule to continue with the chain reaction. Acid strength and catalyst com- The other pathway (pathway 2) suggests the formation of TMP-123
position affect the formation of t-butyl cation (t-C+
4 ) and rate of hydride (C8H9D9) according to the following mechanism (Fig. 7):
transfer, which is a key step during the reaction [154] (Fig. 4). However, in the products the amount of TMP-123 was much lower
Isomerization in TMP carbonium ions via hydride or methyl shift than that of TMP-124 (C8H8D10), suggesting the sequence of reaction
may also result in the formation of different TMPs in the mixture series to form the product (pathway 3) (Fig. 8).
[33,34,176], however it is proved from density functional theory Another proposed pathway (pathway 4) suggests the isomerization
method (DFT) [177] that stability of different TMP+ follows the order: of 2-butene to isobutene first before reaction with isobutene to form
2,2,4-sec-TMP+ N 2,3,4-tert-TMP+ N 2,2,3-tert-TMP+ [178] (Fig. 5). TMPs (Fig. 9).
It should be noted that above stated mechanism of isobutane alkyl- Other than the above mentioned products, TMP-116 was also
ation is applicable with mineral acids. formed in major amount and accounted 30% fraction of total TMPs.
Cations
R
N
+ + +
N P S
N N
R
R
N-alkylpyridinium 1,3-dialkylimidazolium tetraalkylammonium tetraalkylphosphonium trialkylsulfonium
Anions
- - -
F F F
F F
F F
B F P Sb
F
F F F F
F F F
tetrafluoroborate hexafluorophosphate hexafluoroantimonate
O
CH3
-
N -
F3C S O
O C C
-
S O N N
O
+ +
CD3
CD3
+
CH3CH2CH CH3 + CH3CH2CHC CD3
D
CD3
CD3 CD3
CH3
C8H9D9 (123)
+ +
+ + +
CD3 CD3
CH3CH2CH+CH3 + CH3CH2CH(D)CH3 + +
D
CD3 CD3 CD3 CD3
CH3CH=CHCH3
CD3 CD3
CD3 CD3
CH3 CH3
CH3CH2CH(D)CH3
CD3 D
CD3 C HC CH CH3
CD3
CH3
C8H8D10 (124)
Fig. 8. Formation of TMP-124 (pathway 3).
3 C12H24 + H+ C12H25+
C12H25+ + + C8H16
CD3 CD2
CD3 CD2
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