2VAA008929 A en HR Series Modular Power System IV User Manual

—
INDUSTRIAL AUTOMATION
ABB Ability™ Symphony® Plus

HR Series Modular Power System IV
User manual
—
INDUSTRIAL AUTOMATION
ABB Ability™ Symphony® Plus

HR Series Modular Power System IV
User manual
Notice
This document contains information about one or more ABB products and may include a description of or
a reference to one or more standards that may be generally relevant to the ABB products. The presence of
any such description of a standard or reference to a standard is not a representation that all of the ABB
products referenced in this document support all of the features of the described or referenced standard.
In order to determine the specific features supported by a particular ABB product, the reader should con-
sult the product specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property in
the ABB products described in this document.
The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Products described or referenced in this document are designed to be connected and to communicate in-
formation and data through network interfaces, which should be connected to a secure network. It is the
sole responsibility of the system/product owner to provide and continuously ensure a secure connection
between the product and the system network and/or any other networks that may be connected.
The system/product owners must establish and maintain appropriate measures, including, but not limit-
ed to, the installation of firewalls, application of authentication measures, encryption of data, installation
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against security breaches, unauthorized access, interference, intrusion, leakage, and/or theft of data or
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ABB performs functionality testing on the products and updates that we release. However, system/prod-
uct owners are ultimately responsible for ensuring that any product updates or other major system up-
dates (to include but not limited to code changes, configuration file changes, third-party software
updates or patches, hardware change out, and so on) are compatible with the security measures imple-
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pected in the environment in which they are deployed.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any na-
ture or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential
damages arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB,
and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be used, cop-
ied, or disclosed only in accordance with the terms of such license.
This product meets the requirements specified in EMC Directive 2014/30/EU and in Low Voltage Directive
2014/35/EU.
The crossed-out wheeled bin symbol on the product and accompanying documents means
that used electrical and electronic equipment (WEEE) should not be mixed with general house-
hold waste. If you wish to discard electrical and electronic equipment (EEE), please contact
your dealer or supplier for further information.
Disposing of this product correctly will help save valuable resources and prevent any potential negative
effects on human health and the environment, which could otherwise arise from inappropriate waste
handling.
Trademarks and copyright

Symphony and Symphony Plus are registered or pending trademarks of ABB S.p.A.
Ability is a trademark of ABB.
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2020 ABB. All rights reserved.
Release: July 2020

Document number: 2VAA008929
Revision: A
Preface
The Modular Power System IV (MPSIV) supplies 5VDC, ±15VDC, 24VDC, 48VDC, and 125VDC power to Symphony Plus
Control System. The power system is designed to operate with 2N redundancy. This power system can operate with
120VAC, 240VAC, or 125VDC input power.
This user manual provides specific hardware installation, troubleshooting, maintenance, and replacement information
necessary for the MPSIV system. The information in this user manual applies to MPSIV systems installed in ABB cabinets.
This user manual can be used as a guide by system engineers. It is not a tutorial and assumes the reader has a general
knowledge of installing and maintaining process control systems.
Some sections of this user manual have been prepared in procedure format. There is a sequence that follows the
introduction to the section and any non-procedural information. This sequence directs personnel to the appropriate
procedure located in the appendix of this user manual. By treating each task as a separate entity, the procedures provide an
easy method for finding the information needed to perform each task. The procedures can be removed and placed in
separate folders or notebooks, or carried to the job site.
Some procedures have warnings and / or cautions under Safety Considerations. Make sure to follow these warnings and
cautions to avoid personal injury and / or equipment damage.
Do not perform any procedures related to installation, maintenance, or repair until reading and understanding this user
manual.
Support services
ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also provide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and scheduling.
TABLE OF CONTENTS
TABLE OF CONTENTS
Safety summary .......................................................................................................1
About this user manual...........................................................................................3

User manual conventions ....................................................................................3
Icons ......................................................................................................................3
1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.2 Applications.........................................................................................................1-2
1.3 Features ...............................................................................................................1-2
1.4 Intended User ......................................................................................................1-2
1.5 User Manual Content ..........................................................................................1-3
1.6 Using this Manual................................................................................................1-3
1.7 Glossary of Terms and Abbreviations...............................................................1-4
1.8 Reference Documents ........................................................................................1-4
1.9 Nomenclature ......................................................................................................1-4
1.10 Specifications ......................................................................................................1-5
2. Description and Operation............................................................................ 2-1

2.1 Introduction .........................................................................................................2-1
2.2 Description...........................................................................................................2-1
2.2.1 Installation accessory.......................................................................................2-4
2.2.2 Module bases...................................................................................................2-5
2.2.3 DC Bus Monitoring Function ............................................................................2-7
2.2.4 Power modules ................................................................................................2-8
2.2.5 Fan Assembly ................................................................................................2-10
3. Installation...................................................................................................... 3-1
3.1 Introduction .........................................................................................................3-1
3.2 Special Handling .................................................................................................3-1
3.3 Unpacking and Inspection..................................................................................3-2
3.4 Safety Considerations ........................................................................................3-2
3.5 Wiring Considerations ........................................................................................3-2
3.6 Grounding ............................................................................................................3-5
3.7 Installation Sequence .........................................................................................3-5
3.7.1 Mount the BP03 Base and Metal Panel P1 into 19’ Rack Cabinet Rear Side .3-5
3.7.2 Finish the cabling in rear side with cables .......................................................3-6
3.7.3 Mount the BP01/BP04 base with metal panel P2 into 19’ rack cabinet
front side ........................................................................................................3-10
2VAA008929 A i
TABLE OF CONTENTS
3.7.4 Cabling on the Front Side of the Base ...........................................................3-12

3.7.5 Cabinet Earth Grounding ...............................................................................3-14
3.7.6 Insert power modules into related base .........................................................3-15
4. Troubleshooting............................................................................................. 4-1
4.1 Introduction .........................................................................................................4-1
4.2 Procedures...........................................................................................................4-1
4.3 Testing Voltage Output .......................................................................................4-1
5. Maintenance ................................................................................................... 5-1

5.1 Introduction .........................................................................................................5-1
5.2 Preventive Maintenance Schedule ....................................................................5-1
5.3 Adjust Module Output Voltage ...........................................................................5-2
6. Replacement Procedures.............................................................................. 6-1

6.1 Introduction .........................................................................................................6-1
6.2 Replacement Sequence ......................................................................................6-1
7. Spare Parts..................................................................................................... 7-1

7.1 List of Spare Parts...............................................................................................7-1
A. Fan Assembly Installation Procedure.......................................................... A-1

A.1 Purpose/Scope ................................................................................................... A-1
A.2 Safety Considerations ....................................................................................... A-1
A.3 Procedure............................................................................................................ A-1
B. Cabinet Air Filter Cleaning Procedure ......................................................... B-1

B.1 Purpose/Scope ................................................................................................... B-1
B.2 Procedure............................................................................................................ B-1
C. Checking Connections Procedure ............................................................... C-1

C.1 Purpose/Scope ................................................................................................... C-1
C.2 Safety Considerations ....................................................................................... C-1
C.3 Procedure............................................................................................................ C-1
ii 2VAA008929 A
LIST OF TABLES
LIST OF TABLES
Table 1-1: MPSIV power system parts ..........................................................................................1-1

Table 1-2: Typical MPSIV set configuration ..................................................................................1-2
Table 1-3: Glossary of Terms and Abbreviations ..........................................................................1-4
Table 1-4: Reference Documents .................................................................................................1-4
Table 1-5: Nomenclature ..............................................................................................................1-4
Table 1-6: Specifications ...............................................................................................................1-5
Table 1-7: MPSIV power modules specification ............................................................................1-7
Table 2-1 Installation accessory ..................................................................................................2-4
Table 3-1 Cabling of YZX10REC .................................................................................................3-6
Table 4-1: Power module LED ......................................................................................................4-1
Table 4-2: Fan assembly status LEDs ..........................................................................................4-1
Table 5-1: Preventive Maintenance Schedule ..............................................................................5-1
Table 7-1: Spare Parts ..................................................................................................................7-1
Table C-1: Torque Values ............................................................................................................ C-1
2VAA008929 A v
LIST OF TABLES
vi 2VAA008929 A
LIST OF FIGURES
LIST OF FIGURES
Figure 1-1 MPSIV system outline including SPS01/SPS02/BP01................................................ 1-7

Figure 1-2 MPSIV module outline including SPS01/SPS02 ......................................................... 1-8
Figure 1-3 MPSIV system outline including SPS03/BP03............................................................ 1-8
Figure 1-4 MPSIV module outline including SPS03-5V................................................................ 1-9
Figure 1-5 MPSIV module outline including SPS03-15V.............................................................. 1-9
Figure 1-6 MPSIV module outline including SPS04 ................................................................... 1-10
Figure 1-7 MPSIV module outline including BP04...................................................................... 1-10
Figure 2-1: MPSIV system architecture......................................................................................... 2-1
Figure 2-2: MPSIV system (standard configuration) - Front view.................................................. 2-2
Figure 2-3: MPSIV system (standard configuration) - Rear view .................................................. 2-3
Figure 2-4: Metal panels in installation accessory......................................................................... 2-5
Figure 2-5: Inter-connector as right position.................................................................................. 2-5
Figure 2-6: Module bases.............................................................................................................. 2-6
Figure 2-7: Module bases without power modules ........................................................................ 2-7
Figure 2-8: DC Bus Monitoring using YZX10REC......................................................................... 2-8
Figure 2-9: SPS01 and SPS02 power modules ............................................................................ 2-9
Figure 2-10:SPS03 Power module with Voltage Test Jacks......................................................... 2-9
Figure 2-11:Fan assembly .......................................................................................................... 2-10
Figure 3-1 Wrist strap grounding jack........................................................................................... 3-1
Figure 3-2 Wiring diagram ............................................................................................................ 3-4
Figure 3-3 Mounting BP03 base with metal panel P1 into 19’ rack cabinet ................................. 3-5
Figure 3-4 PFI LED and reset function ......................................................................................... 3-6
Figure 3-5 YZX10REC cable connection...................................................................................... 3-7
Figure 3-6 5V/MCOM terminal cover............................................................................................ 3-8
Figure 3-7 YZXCOM cable connector .......................................................................................... 3-8
Figure 3-8 MCB and Grounding terminal mounting on DIN rail.................................................... 3-9
Figure 3-9 Power supply input cables YZX25RD1 and YZX25RD2 ............................................. 3-9
Figure 3-10Mounting BP01 base with metal panel P2 into 19’ rack cabinet............................... 3-10
Figure 3-11Install M5 screws to prevent horizontal displacement .............................................. 3-11
Figure 3-12Install extra screws to prevent horizontal displacement ........................................... 3-11
Figure 3-13Cabling on the front side of the base........................................................................ 3-12
Figure 3-14Module’s status signal .............................................................................................. 3-13
Figure 3-15Tie-up power supply input cables and 24-48VDC cables......................................... 3-13
Figure 3-16Connect SPS01/SPS02 alarm signal into STATUS signal ....................................... 3-14
Figure 3-17Cabinet earth bolt ..................................................................................................... 3-15
Figure 3-18Error-proof screw position ........................................................................................ 3-15
Figure 3-19Modules configuration .............................................................................................. 3-16
Figure 3-20Module configuration - SPS03-5V and SPS03-15V ................................................. 3-16
Figure 5-1 +5V/+24V/+48V/+125V module output voltage adjust potentiometer ......................... 5-2
Figure A-1:Fan assembly installation............................................................................................ A-2
2VAA008929 A vii
LIST OF FIGURES
viii 2VAA008929 A
Safety summary
The following table categorizes the various safety precautions to be followed when using the Modular Power System IV:
Safety Precaution Description

Electrostatic Sensitive Device
Devices labeled with this symbol require special handling
precautions as described in section 3- Installation of this
user manual.
GENERAL WARNINGS Equipment Environment:

All components, whether in transportation, operation or
storage, must be in a non-corrosive environment.
Electrical Shock Hazard During Maintenance:

Disconnect power or take precautions to insure that
contact with energized parts is avoided when servicing
SPECIFIC WARNINGS Disconnect power before you begin this procedure.
Failure to do so can result in severe or fatal shock, or
equipment damage. Refer to subsections
3.4- Safety Considerations, A.2- Safety Considerations,
and C.2- Safety Considerations of this user manual, where
this Specific Warning statement is applicable.
SPECIFIC CAUTION Do not use the same power level from two power bases.
Doing so will disrupt the active power sharing scheme and
damage the power system.
Turn off the circuit breaker corresponding to the line (LINE

1 or LINE 2) that powers the power module to be removed
or installed. Process upset may occur if a power module is
removed or installed with power applied.
2VAA008929 A 1
2 2VAA008929 A
About this user manual
User manual conventions

Microsoft Windows conventions, as described in the Microsoft Manual of Style, are normally used for the standard
presentation of material when entering text, key sequences, prompts, messages, menu items, screen elements, etc.
This document uses the following conventions for version and revision variables:
A question mark (?) indicates a value that may change depending on the version of an item.
Example:
Part number: 1234567?0

Part number: 1234567??
Icons
This user manual uses the following document icons with a corresponding statement, wherever applicable, to point out
important information or useful hints to the user:
Electrical Warning icon: It indicates the presence of a hazard that could result in
electrical shock.
Warning icon: It indicates the presence of a hazard that could result in a plant shutdown
or personal injury.
Caution icon: It indicates the presence of a hazard that could result in corruption of
software or damage to equipment/property.
Information icon: It alerts the user to pertinent facts and conditions
Tip icon: It indicates advice on, for example, how to design your project or how to use a
certain function.
NOTE The Note statement highlights important information pertaining to a particular descriptive text (for
example: 'Module description', 'Installation', 'Configuration', or 'Operational procedure', etc.) in the
document.
Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property
damage, it must be understood that operation of damaged equipment could, under certain operational conditions, result in
degraded process performance leading to personal injury or death. Therefore, fully comply with all Warning and Caution
notices.
2VAA008929 A 3
4 2VAA008929 A
1. Introduction Overview
1. Introduction
1.1 Overview
The Modular Power System IV (MPSIV) supplies 5VDC, ±15VDC, 24VDC, 48VDC, and 125VDC power to the Symphony
Plus Control System. Power modules of various output voltages are available. The power modules are easily installed with
minimum downtime.
The MPSIV system is designed to operate with 2N power redundancy. It directly accepts 120VAC and 240VAC inputs with
no switches or jumpers to set.
MPSIV power system consists of the parts listed in the following table:
Table 1-1: MPSIV power system parts
Parts Description
SPS01 Power module, output +24VDC@10 A
SPS03-5V Power module, output +5VDC@60 A
SPS03-15V Power module, output +/-15VDC@3 A
SPS04 Power module, output +125VDC@2.3A
BP01-L Left base for two SPS01 or two SPS02 power modules
BP01-M Middle base for two SPS01 or two SPS02, used only for extended power capacity
requirements.
BP01-R Right base for two SPS01 or two SPS02 power modules
BP03 Base for two SPS03-5V and two SPS03-15V power modules, with integrated DC bus
monitoring PFI assembly.
BP04 Base for two SPS04 and cables
BP-K01-AA Installation accessory for SPS base and module, including two metal panels 485 mm
by 240 mm, two AC MCBs, cables for BP01 and BP03 to DC bus bar and power input
BP-K01-AD Installation accessory for SPS base and module, including two metal panels 485 mm
by 240 mm, one AC and one DC MCB, cables for BP01 and BP03 to DC bus bar and
power input
BP-K01-DD Installation accessory for SPS base and module, including two metal panels 485 mm
by 240 mm, two DC MCBs, cables for BP01 and BP03 to DC bus bar and power input
P-HA-RPS-FAN03000 System fan, internal MMU / modules cooling fan. A 24VDC door fan supplied with
standard cabinets
1948506C8 System power DC bus bar
Inside the BP-K01-**, ABB circuit breakers are used for dual AC input sources. There are two S202-K25; the ABB circuit
breakers for dual DC input source are two S202M-K25DC; the ABB circuit breakers for AC and / mix DC input source are
one S202-K25 and one S202M-K25DC.
2VAA008929 A 1-1
Applications 1. Introduction
Typical configuration for Harmony Rack and INFI 90® OPEN application for redundancy +5VDC@60 A, +/-15VDC@3 A
+24VDC@10 A, +48VDC@5 A application, includes:
Table 1-2: Typical MPSIV set configuration
Parts Application purpose Quantity

SPS01 +24V@10A 2
SPS02 +48V@5A 2
SPS03-5V +5V@60A 2
SPS03-15V +15V@3A, -15V@3A 2
BP01-L Left Base for two SPS01 or SPS02 1
BP01-R Right Base for two SPS01 or SPS02 1
BP03 Base of two SPS03-5V and two SPS03-15V 1
BP-K01-AA Installation accessory for RACK SPS, for 1

dual AC input source
P-HA-RPSFAN03000 System fan for RACK modules 1
1948506C8 System power DC bus bar 1
If needed for Surge voltage category III, add external surge suppressors to achieve this rating, e.g., Weidmueller product:
VPU II 1 SP 277V or VPU II 1 SP 277VR. They are DIN installation components. Normally it needs each one VPU II 1 SP
277V between L1 - N1, L2 - N2, L1 - PE, N1 - PE, L2 - PE, N2 - PE, total number is six. But if N1 - PE and N2 - PE are
shorted as typical MPSIII / MPSIV site planning, then only two is enough: between L1- N1, L2 - N2. The VPU II 1 SP 277V
position is after the breakers and before into BP base.
1.2 Applications
The MPSIV system is compatible with Harmony Rack systems, INFI 90® OPEN, Symphony Plus HR Series systems.
It is a direct replacement for MPSI, MPSII, and MPSIII systems, used in Harmony Rack, INFI 90® OPEN, Symphony Plus
HR Series systems, in their entireties. Components of the previous power systems are not compatible with this power
system. The MPSIV system fits in the same cabinet space as the MPSI, MPSII, and MPSIII systems. Some cabinet
arrangements and types may require additional mounting provisions.
NOTE: The MPSIII and MPSIV systems incorporate an optional rear cabinet door fan for supplemental cooling. Most
MPSI and MPSII systems do not have this fan.
1.3 Features
The features of the MPSIV system are:
• Free Combination: Enlarge the power capacity by adding more power modules and bases.
• Online Replaceable Components: Replace power modules while the system is in operation.
• Monitoring Functions: Monitors the supplies, fans, and cabinet temperature.
• Directly Accepts 120VAC, 240VAC, or 125VDC Inputs: No switches or jumpers to set.
1.4 Intended User

This user manual is intended for engineers, technicians, and system designers as a source of technical information about
the MPSIV system. It must be used by personnel who install, operate, troubleshoot, maintain, and repair and replace the
system or system components.
Personnel working with the power system must have:
• Experience working with AC and DC power.
• Knowledge of safety precautions to take when working with AC and DC power.
• Experience and knowledge of working with basic electronic test equipment.
• Working experience and training on electrical and electronic principles.
1-2 2VAA008929 A
1. Introduction User Manual Content
1.5 User Manual Content

This user manual contains information on the MPSIV system. It is organized into the following sections and appendices,
which contain a set of procedures:
• Introduction:
This section contains general information, nomenclature, and product specifications.
• Description and Operation:

This section provides detailed descriptions of the components of the MPSIV system.
• Installation:
This section provides an introduction into the procedures involved in placing the MPSIV system into operation. It
also provides installation sequence that directs installation personnel to the appropriate procedures in the
appendices.
• Troubleshooting:
This section provides information on the status indicators on the power supply modules and fan assembly.
• Maintenance:
This section provides an introduction into the routine maintenance of the power system. It also includes a
preventive maintenance schedule that includes references to applicable procedures in the appendices.
• Replacement Procedures:
This section provides an introduction into the procedures involved in replacing power system components. It also
includes a repair and replacement sequence that directs repair personnel to the appropriate procedures in the
appendices.
• Spare Parts:
This section lists the spare parts.
• Appendix A: Fan Assembly Installation Procedure through Appendix C: Checking Connections Procedure:
The appendices from A to C detail the procedures for each task.
1.6 Using this Manual

Read this entire user manual carefully before attempting to install, troubleshoot, maintain, or repair the power system. After
gaining a complete understanding of this user manual and the power system, it can be used as a reference.
Some sections of this user manual have been prepared in procedure format. There are sequences that follow the
introduction to the section and any non-procedural information. These sequences direct personnel to the appropriate
procedure in the appendices. By treating each task as a separate entity, the procedures provide an easy method for finding
the information needed to perform each task. The procedures can be removed and placed into separate folders or
notebooks, or carried to the job site.
2VAA008929 A 1-3
Glossary of Terms and Abbreviations 1. Introduction
1.7 Glossary of Terms and Abbreviations

Table 1-3 contains those terms and abbreviations that are unique to ABB or have a definition that is different from standard
industry usage.
Table 1-3: Glossary of Terms and Abbreviations
Term Definition
Installation location The specific area within the installation site in which equipment is, or will
be positioned. There may be several installation locations within an
installation site.
Installation site The facility on site that includes the area occupied, or to be occupied, by
a structure or set of structures.
PFI Power fail interrupt. A signal that causes active controllers to reset and
the communication system to be bypassed, when generated in the
system by an out of tolerance bus voltage.
MCB Miniature Circuit Breaker.
1.8 Reference Documents

Table 1-4 lists ABB documents directly referred to in this user manual. All documents listed represent the latest published
revision.
Table 1-4: Reference Documents
Document ID Document Title
2VAA004544 S+ Control & I/O: SD Series Site Planning and Preparation Technical Guide
2VAA002119 S+ Control & I/O: HR Series Site Planning and Preparation Technical Guide
1.9 Nomenclature
Table 1-5 lists the nomenclatures used in this user manual:
Table 1-5: Nomenclature
Power modules1
SPS03-5V Power module, output +5VDC@60 A
SPS03-15V Power module, output ±15VDC@ 3A
SPS04 Power module, output +125VDC@2.3A
Base kits
BP01-L Left base for two SPS01 or two SPS02
BP01-M Middle base for two SPS01 or two SPS02, used only for extended power
capacity requirements.
BP01-R Right base for two SPS01 or SPS02
BP03 Base for two SPS03-5V and two SPS03-15V modules, with integrate DC bus
monitoring PFI assembly.
BP04 Base for two SPS04 and cables
1-4 2VAA008929 A
1. Introduction Specifications
Table 1-5: Nomenclature (Continued)
BP-K01-AA Installation accessory for SPS base and module, including two metal panels
485 mm by 240 mm, two AC MCBs, cables for BP01 and BP03 to DC bus bar
and power input.
BP-K01-AD Installation accessory for SPS base and module, including two metal panels
485 mm by 240 mm, one AC and one DC MCB, cables for BP01 and BP03 to
DC bus bar and power input.
BP-K01-DD Installation accessory for SPS base and module, including two metal panels
485 mm by 240 mm, two DC MCBs, cables for BP01 and BP03 to DC bus bar
and power input.
Fan Assembly
P-HA-RPS-FAN03000 System fan, internal MMU/modules cooling fan. A 24VDC door fan supplied
with standard cabinets.
DC bus bar
1948506C8 System power DC bus bar

1
Voltage and amperage ratings are at 50°C (122°F). At temps above 50°C (122°F), the amperage rating is reduced 2.5%
per °C rise to a max. of 70°C (158°F), where only 50% of the amperage rating is available.
1.10 Specifications
Table 1-6 lists the specifications for the MPSIV system:
Table 1-6: Specifications
Property Characteristic/Value
General data
Rated input voltage 110 to 240VAC
Input voltage range AC 102 to 265VAC
Frequency range AC 47 to 63 Hz
DC input voltage range 102 to 370VDC
Inrush current 40 A peak at typical configuration in section 2.2.2- Module bases
Efficiency >= 80% at full load
Power factor Actively corrected to 0.90 minimum
Climatic condition (storage and -40 to 85°C, Relative humidity: 5 to 95% non-condensing,
transport) air press: 9144m
Climatic condition (operation) -20°C to +70°C, >50°C derating linearly to 70°C@50% normal
load, Relative humidity: 5 to 95% non-condensing,
air press: 3000m
Air quality ISA S71.04 class LA, LB, LC Severity Level 1
Degree of protection IP20
Class of protection I, with PE connection
2VAA008929 A 1-5
Specifications 1. Introduction
Table 1-6: Specifications (Continued)
Overvoltage category Category II

Category III with external surge suppressor (not included with
MPSIV)
Pollution degree 2
Insulation voltage 3 kV I/O; 2 kV I/earth;

500 V O/ earth
Housing version metal, corrosion resistant
Indication Dual color LED; DC OK, LED green;

DC fail, LED red; source failure, off.
Mounting position Horizontal mounting
Certification
CE EMC Directive 2014/30/EU, Low Voltage Directive 2014/35/EU
ETL UL 60950-1:2007 & CSA C22.2#60950-1:2007
EMC/shock/vibration
Noise emission Acc. to EN 55022 Class A
Noise immunity tests Acc. to EN 61000-4-2 (ESD), EN 61000-4-3, EN 61000-4-8

(Field), EN 61000-4-4 (Burst), EN 61000-4-5 (Surge)
EN 61000-4-6 (conducted), EN 61000-4-11 (Dips)
Limiting of mains voltage har- Acc. to EN 61000-3-2

monic currents
Resistance against vibration and Acc. To EN 50178, shock: 2.3g in all directions
shock
Electric safety (applied standards)
Electric equipment of machines Acc. to EN 60204
Machinery with electronic Acc. to EN 50178/ VDE 0160

equipment
Safety extra-low voltage SELV acc. to EN 60950, PLEV acc. to EN 60204
Protective separation/protection VDE 0100-410/ acc. to DIN 57100-410

against electric shock
Protection against dangerous Acc. to VDE 0106-101

shock currents
Monitoring functions
Status out 1 output, isolated, logic 0 = fault logic 0: <=0.8VDC at 10 mA sink

current; logic 1: >=4.75 to 5.25VDC at 80 μA source
current
1-6 2VAA008929 A
Table 1-6: Specifications (Continued)
Power fail interrupt (PFI) Trip range 4.75 to 4.85V for SPS03-5V; 14.3 to 14.6V,
-14.3 to 14.6V for SPS03-15V. 1 output, isolated, logic 0 = power
failure; logic 0: <=0.8VDC at 10 mA sink current; logic 1: >=4.75 to
5.25VDC at 80 μA source current
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
Table 1-7: MPSIV power modules specification
Power module name
Module Outputs SPS03-5V SPS03-15V SPS01 SPS02 SPS04
Nominal (VDC) 5.15 +15.1 -15.1 24.0 48.0 125.0
Minimum (VDC) 5.04 +14.95 -14.95 23.7 47.5 123.1
Maximum (VDC) 5.25 +15.75 -15.75 24.3 48.5 128.1
Maximum ripple and ≤100 ≤150 ≤150 ≤150 ≤150 ≤1000

noise (p-p) (mV)
Load sharing Passive
Regulation ±1% at full input range and full load range
Holdup time 20 msecs following loss of power
Figure 1-1 MPSIV system outline including SPS01/SPS02/BP01
2VAA008929 A 1-7
Figure 1-2 MPSIV module outline including SPS01/SPS02
Figure 1-3 MPSIV system outline including SPS03/BP03
1-8 2VAA008929 A
Figure 1-4 MPSIV module outline including SPS03-5V
Figure 1-5 MPSIV module outline including SPS03-15V
2VAA008929 A 1-9
Figure 1-6 MPSIV module outline including SPS04
Figure 1-7 MPSIV module outline including BP04
1-10 2VAA008929 A
2. Description and Operation Introduction
2. Description and Operation

2.1 Introduction
The MPSIV system supplies 5VDC, ±15VDC, 24VDC, 48VDC, and 125VDC power to Harmony rack components of the
Symphony Plus Control System. The MPSIV system can also be used to power INFI 90 OPEN system components.
The MPSIV system is designed to entirely replace the MPSI, MPSII, and MPSIII systems used in Harmony rack, INFI 90®
OPEN systems. Components of the MPSI, MPSII, MPSIII, and the MPSIV system are not interchangeable. The MPSIV
system fits in the same cabinet space as the MPSI, MPSII, and MPSIII systems. Some cabinet arrangements and types
may require additional mounting provisions.
NOTE: The MPSIII and MPSIV systems have provisions for a supplemental rear door mounted fan for proper cooling.
Cabinets using the MPSI and MPSII systems may not have this fan.
2.2 Description
The MPSIV system consists of power modules, base kits, a fan assembly, and DC BUS. Figure 2-1 shows the system
architecture of the MPSIV system.
At the right side of Figure 2-1, the 5VDC, 15VDC, and -15VDC lines shown entering the system power bus bar are the
operating voltages for the rack and INFI90 devices. Module common (MCOM) is the return line for these voltages. The
24VDC line shown entering the system power bus bar is I/O power for field devices and I/O COM is its return line.
Figure 2-1: MPSIV system architecture
2VAA008929 A 2-1
Description 2. Description and Operation
The physical arrangement of the MPSIV system components is shown in Figure 2-2 and Figure 2-3.
Figure 2-2: MPSIV system (standard configuration) - Front view
Install one metal panel in front rack and BP01 and 24V/48V modules (Front View) or including BP04 and 125V modules in
front cabinet.
2-2 2VAA008929 A
2. Description and Operation Description
Figure 2-3: MPSIV system (standard configuration) - Rear view
Install circuit breakers and one metal panel in rear rack to install 5V/15V modules (Rear View).
There are module mounting bases for all redundant power modules, including power input and output terminals, and a
status output terminal connection. There is an integrated DC bus monitoring PFI assembly inside the BP03 base to monitor
SPS03-5V, SPS03-15V, SPS01, SPS02, and SPS04. Cables connect the power terminals of 5VDC, ±15VDC, and 24VDC
to the power bus bar for distribution to the cabinet. The 48/125VDC terminals are for field I/O devices. Power modules can
be removed from the bases and replaced while the system is online. Prior to removing a power module, the power line to
that power module is suggested to be switched off on the circuit breaker. Failure to do so may generate a PFI signal and
cause a process upset.
Module bases are installed on to metal panels which are part of BP-K01-**, named installation accessory. BP-K01-** could
be installed into cabinet 19’ rack.
2VAA008929 A 2-3
Installation accessory 2. Description and Operation
2.2.1 Installation accessory

There are Installation accessory for BP bases. The BP-K01-** Installation accessory includes two 485-mm by 240-mm
metal panels, and cables for the BP01/BP04 and BP03 to DC bus bar, two MCBs for input switch.
There is package list in the BP-K01-* package box. Each Installation accessory comes with the possible components listed
in Table 2-1.
Table 2-1 Installation accessory
Accessory Qty.
BP-K01-P1/P2: 485-mm by 240-mm metal panels, including P1 named BP-K01-P1, and P2 named
BP-K01-P2. P1 is installed in rear rack to install BP03, 5V and 15V modules; P2 is installed in front 2
rack to install BP01, 24V/48V/125V modules.
YZX420RG1/2, cables for 5VDC and MCOM 2
YZX25R, cables for 24VDC and IOCOM 1
YZX10REC, pre-assembled cable, connect PFI/STA and monitor signal between DC-BUS and base 1
YZX25RD1/RD2, pre-assembled cable, AC/DC LINE input cables, from MCB->BP03+BP01 base 2
YZXCOM, pre-assembled cable, short between MCOM and IOCOM 1
YZXALM, BP01 status alarm cable, from BP01/BP04 to BP03 1
14 AWG or 2 mm2 green/yellow wire 1000mm length, from DIN grounding terminal to cabinet earth
1
bolt
14 AWG or 2 mm2 green/yellow wire 1500mm length, from BP - terminals to cabinet earth bolt 1
MCB, connect for AC or DC input power 2
Miscellaneous, such as, cage nut, M5 screws and DIN grounding terminals.
Installation accessory include connection points for two input power sources, two 25-A disconnect switch/circuit breakers,
connection points for module bases power cords, and a connector for base ground. The input terminals accept 16-square
millimeter (six-AWG) to four-square millimeter (12-AWG) wires for customer input power. Figure 2-4 shows metal panels in
installation accessory.
2-4 2VAA008929 A
2. Description and Operation Module bases
Figure 2-4: Metal panels in installation accessory
2.2.2 Module bases

The BP01-L, BP01-R, and BP01-M module bases are used for the SPS01 and SPS02 power modules. The BP03 base is
used for the SPS03-5V and SPS03-15V power modules. The BP04 base is used for the SPS04 power modules. The typical
configurations require only the BP01-L, BP01-R, and BP03 module bases. The BP01-L and BP01-R supply input power to
redundant 24VDC or 48VDC modules.
One redundant pair of SPS01 or SPS02 power modules may not provide all the power needs for the cabinet. This case
requires the installation of a BP01-M middle base for two SPS01 or SPS02 and it can be inserted between the BP01-L and
BP01-R, to realize the extended power capacity requirement.
There are 240VAC input connectors in left base BP01-L, which supply two ways of input power to corresponding two
inserted power module. The assembled middle base BP01-M and right base BP01-R include 100-240VAC input
connectors, their power are supplied through dedicated inter-connections between bases, refer to Figure 2-5 of inter-
connector as right position, with direction mark. The right base seals the end connector hole to prevent accidental exposure
to live voltages.
Figure 2-5: Inter-connector as right position
2VAA008929 A 2-5
Module bases 2. Description and Operation
There are separate 240VAC input connectors in base BP04, which supply two ways of input power to two inserted SPS04
125VDC power modules. And inside the BP04 package, there are the specific YZXRD3 and YZXRD4 pre-assembled for
AC/DC LINE input, to connect from MCB to BP03 + BP01 + BP04 base: in this configuration situation, the YZXRD1/2 will
not be used.
Figure 2-6: Module bases
Suggest to place BP01-R to be the most right base, to avoid the miss placement of plastic seal cover of BP01-M.
In some cases, one redundant pair of SPS03-5V power modules may not provide all the power needs of the cabinet. In this
case, the installation of two BP03 module bases, and SPS03-5V and SPS03-15V modules is required. However, each
voltage must be provided by only one BP03 module base. A typical use for two BP03 has different BP03 providing system
voltages (5VDC, ±15VDC) for different MMUs.
The inter connector capacity is maximum 10A, so it is OK to connect three redundant pairs of SPS01 (6PCS
SPS01) or even four pairs for 220VAC and 110VAC/DC power input: the limitation is that the inter-connector
current capacity is 10A. So if the actual total power current is less than 10A @ 110V / 220V, more pairs of power
modules are also OK. Each power modules power current depends on the actual load and efficiency said in
specifications.
2-6 2VAA008929 A
2. Description and Operation DC Bus Monitoring Function
The following figure (Figure 2-7) shows the module bases without power modules.
Figure 2-7: Module bases without power modules
2.2.3 DC Bus Monitoring Function

The DC bus monitoring assembly inside BP03 module base, could generate a PFI signal to shut down control modules in
the event of a loss of power.
The DC bus monitoring assembly cable named as YZX10REC, with rectangle connector, connects to the 5VDC, +15VDC, -
15VDC, MCOM, and PFI connectors on the DC power bus bar. It monitors each of these voltages and generates a PFI on
failure of any of them. Jumper setting can disable monitoring of the +5VDC, or +15VDC and -15VDC power supplies.
It is possible to configure the PFI output un-latched or latched, as MPSII’s PFI logic. One jumper sets up PFI signal latching,
so when the PFI signal is set to latch, the PFI LED on the base remains on after the PFI condition returns to a normal state
(no PFI). In this case, pressing the PFI reset button turns off the LED. When the PFI signal is set to not latch, the PFI LED
turns off when the PFI condition returns to a normal state (no PFI). An unlatched PFI signal allows the PFI alarm (LED) to
return to normal if the PFI condition returns to normal.
2VAA008929 A 2-7
Power modules 2. Description and Operation
The DC bus monitoring assembly could also generate STATUS signal to signal the 5V and 15VDC power modules
operation status, such as over temperature and over current, etc. To monitor 24VDC or 48VDC or 125VDC modules status,
it needs to serially connector their status alarm signal that in BP01/BP04 connectors, then connect it into “STATUS” signal in
DC bus, which will be illustrated in Section 3, Installation.
Figure 2-8 shows a view of the DC bus monitoring assembly.
Figure 2-8: DC Bus Monitoring using YZX10REC
2.2.4 Power modules

Power modules are inserted into the module base and are secured with thumb screws. There are five kinds of power
modules available. Refer to subsection Nomenclature on page 4 of this user manual for the full listing. Power modules can
provide combinations of 5VDC, 15VDC, or -15VDC system operating voltages, and 24VDC and 48VDC/125VDC field
power. Each power module can accept 120VAC, 240VAC, or 125VDC input power. Input voltages to a redundant pair of
power modules can come from different sources and be of different voltages. AC inputs have active power factor correction
to greater than 0.90. The power module monitors its output and internal temperature and displays the status with an LED.
Input power to each power module is provided by connectors in the module bases that connect to the circuit-breakers.
Figure 2-9 and Figure 2-10 show the front views of the power modules.
NOTE: Presently SPS01, SPS02, and SPS04 power modules do not have voltage test jacks.
2-8 2VAA008929 A
2. Description and Operation Power modules
Figure 2-9: SPS01 and SPS02 power modules
Figure 2-10: SPS03 Power module with Voltage Test Jacks
2VAA008929 A 2-9
Fan Assembly 2. Description and Operation
2.2.5 Fan Assembly

The fan assembly provides cooling for rack or INFI90 modules mounted in the cabinet. The fan assembly includes three
fans, selectable cabinet temperature monitoring, status output connection, status LEDs, a door fan power connection, and
status connection terminals. The 24VDC power for the fan assembly is derived from the DC power bus bar through a cable
connection. An optional 24VDC door fan mounted on the upper portion of the rear door is used to draw air out of the top of
the cabinet.
Power must be removed from the fans before attempting to service them.
Figure 2-11 shows the module cooling fan assembly layout.
Figure 2-11: Fan assembly
2-10 2VAA008929 A
3. Installation Introduction
3. Installation
3.1 Introduction
This section contains information needed when installing the MPSIV system. It includes information on special handling,
unpacking and inspection, safety considerations, and wiring considerations.
This section also contains an installation sequence that guides personnel, seeking to perform a specific installation task, to
the proper procedure needed to perform that task.
3.2 Special Handling

The MPSIV system contains sensitive electronic circuitry. This circuitry contains semiconductor devices that are subject to
damage by static electricity.
Do not touch the connectors to avoid possible electrostatic discharge damage.
An-static equipment is needed for personnel working on components containing semiconductor devices. For MPSIV, it
suggests to contain wrist strap, a ground cord assembly, an alligator clip, and a static dissipating work surface. The intention
is to connect the technician and the static dissipating work surface to the same ground point to prevent electrostatic
discharge damage to the static sensitive devices.
When handling static sensitive devices:

• Keep the assembly with the semiconductor device in the special antistatic bag as much as possible whenever the
assembly is not installed.
• Remove assemblies containing semiconductor devices from their antistatic container under the following
conditions:
– When at a static-free workstation or when the bag is grounded at a field test sight.
– Only after neutralizing the conductive area of the container.
– Only after firm contact with an antistatic mat and/or firmly gripped by grounded personnel.
• The personnel who handles assemblies with semiconductor devices should be neutralized to a static-free
workstation by a grounding wrist strap connected to the station or to a good ground point at the field sight.
The wrist strap grounding jack in the metal panel BP-K01-P2 is as shown below:
Figure 3-1 Wrist strap grounding jack

2VAA008929 A 3-1
Unpacking and Inspection 3. Installation
• Do not allow clothing to get in contact with semiconductor devices; clothing can generate static electricity.
• Avoid touching connectors or components.
• Avoid partial connection of semiconductor devices; devices can be damaged by floating leads, especially the power
supply connector. If an assembly must be placed in a live system, it should be done quickly. Do not cut leads or lift
circuit paths when troubleshooting.
• Make sure to ground any test equipment.
• Avoid static charges during removal and replacement. Make sure the assembly is fully clean around its leads, but
do not rub or clean with an insulating cloth.
• Remove dust from components using an antistatic field service vacuum.
It needs to discharge wireless wrist strap regularly according to its manual, check cable wrist strap and other static
equipment regularly according to their manual.
3.3 Unpacking and Inspection

When the MPSIV system is received, it should be unpacked and inspected. Follow the given steps to unpack and inspect
the system:
1. Check for any obvious damage to the crate or its contents. If damage is evident, notify the carrier and an ABB
sales representative.
2. Remove any loose packing from the crate.
3. Inspect the nameplate and verify the unit received matches the desired function.
4. If storing the MPSIV system prior to installation, leave it in the original crate, if possible. Store in an area free
from corrosive vapors and extremes in temperature and humidity.
5. Do not store the MPSIV system in an area that would take it out of the specifications listed in Table 1-6.
3.4 Safety Considerations

It is critical to read, understand, and heed all instructions, warnings, and cautions located throughout this user manual and
on the equipment itself. Only qualified personnel must be allowed to install, operate, maintain, and repair this equipment. Do
not remove or install printed circuit boards, or modules or components containing them, unless otherwise indicated in this
user manual, with power applied. This could damage the equipment. Remove power to all AC wiring when removing or
connecting AC wires to prevent injury to personnel and equipment damage. To prevent equipment damage, remove DC
power to all DC wiring when removing or connecting DC wires, circuit boards, or modules or components connected to
them.
3.5 Wiring Considerations

This section discusses power wiring and grounding for the MPSIV system. For the procedures to accomplish these tasks,
refer to the installation sequence at the end of this section.
For detailed information on AC power distribution and system grounding, refer to the following documentation:
• Site Planning.
• Recommended Practice for Powering and Grounding Sensitive Electronic Equipment (IEEE Emerald Book),
ANSI/IEEE 1100.
• Recommended Practice for Grounding of Industrial and Commercial Power Systems (IEEE Green Book),
ANSI/IEEE 142.
Do not attempt to install any system or related equipment before consulting and understanding these documents as well as
any other applicable international standards.
Following are the basic Wiring and Cabling guidelines

• Mixing different input voltages is permitted.
• When Overvoltage Category III rating is required, recommend to use external surge suppressor to achieve it.
Suggested component is Weidmueller product: VPU II 1 SP 277V or VPU II 1 SP 277VR. They are DIN installation
components. Normally it needs each one VPU II 1 SP 277V between L1 - N1, L2 - N2, L1 - PE, N1 - PE, L2 - PE,
N2 - PE, total number is six. But if N1 - PE and N2 - PE are shorted as typical MPSIII / MPSIV site planning, then
only two is enough: between L1- N1, L2 - N2. The VPU II 1 SP 277V position is after the breakers and before into
3-2 2VAA008929 A
3. Installation Wiring Considerations
BP base. When Overvoltage Category III is required, take care to keep input wiring separated from others low
voltage (<50VDC) cables.
• Loads other than system components shown in the figures are not to be connected to the input source.
Supplemental loads (lights, convenience outlets, I/O, etc) must be powered from a separate power source.
• Due to the limitations of the faston connectors on the DC bus bar, allow no more than 15 Amperes per 24VDC wire
connection. Add terminal blocks for more connections.
• All modules within a cabinet must source their 5VDC power from only one power base. Normally only one module
base may supply 24VDC power to the DC bus bar, however you can use more than one module base to supply
24VDC power and parallel connect them to DC bus bar. Care must be taken to connect the 24VDC power provided
from different module base to adjust their output deviation as less as possible, such as less than 100mV to assure
the best current sharing performance. Refer to 5.3- Adjust Module Output Voltage for output voltage value adjust
method. Also you can jumper the 24V out terminals on the BP01-* to the terminals on other BP01-* when adding a
BP01-* and 24V modules, when not to let one BP01-* power some equipment and the other BP01-* power different
equipment. For 48VDC/125VDC modules, same is for parallel connection as above statement.
• All +5V modules output are factory set to the same voltage level to achieve best current sharing performance.
However, after a period of time, it is normal that the output voltage will drift. To assure best performance, annually
adjust the power modules so that the differences in output voltages is as little as possible (<50mv).
Refer 5.3- Adjust Module Output Voltage for output voltage value adjust method.
• Status connections may be daisy chained with the last module base connected to the INFI-NET® termination.
2VAA008929 A 3-3
Wiring Considerations 3. Installation
Refer to Figure 3-2 for the wiring diagram.
Figure 3-2 Wiring diagram
3-4 2VAA008929 A
3. Installation Grounding
3.6 Grounding
The base connectors provides grounding of the AC input to the MPSIV system.
This user manual does not discuss the details of grounding systems. Good grounding practices prevent problems and
reduce system downtime. A complete and properly grounded electrical system is vital for personnel safety, equipment
protections, and normal process system operation. Digital process control systems require a single-point grounding system
that has two paths: one path for an alternating current ground (safety ground) and one path for a direct current ground
(system common).
For detailed information on system grounding, refer to the Site Planning user manual.
3.7 Installation Sequence

This section is for the installation sequence for the main components of the MPSIV system.
Some procedures have warnings and/or cautions under Safety Considerations. Make sure to follow these warnings and
cautions to avoid personal injury and/or equipment damage.
By treating each task as a separate entity, the procedures provide an easy method for finding the information needed to
perform each task in the installation sequence.
3.7.1 Mount the BP03 Base and Metal Panel P1 into 19’ Rack Cabinet Rear Side
Mount BP03 onto metal panel P1, align the left edge of BP03 to flat left edge of P1.
Then mount the BP03 base with metal panel P1 into cabinet 19’ rack rear side:
Figure 3-3 Mounting BP03 base with metal panel P1 into 19’ rack cabinet
Installation:
Align the top hole of metal panel P1 with the first round mounting hole from the top of the cabinet on the frame. Secure the
metal panel to the cabinet using the screwdriver, and six thread forming screws and lock washers.
2VAA008929 A 3-5
Finish the cabling in rear side with cables 3. Installation
You could set the jumpers in the right and bottom corner of BP03 base. Below picture also illustrate the PFI’s LED and reset
function similar as MPSII.
Figure 3-4 PFI LED and reset function
Function illustration:
S1: Enable PFI latch as MPSII only if S3=ON; otherwise disabled.
S2: Disable +/-15V monitor if OFF; enable monitor +/-15V only if S3=ON.
S3: OFF=Disable whole PFI monitor (including +5V and +/-15V) and just pull up it to +5V; otherwise is ON.
3.7.2 Finish the cabling in rear side with cables

3.7.2.1 Connect +5V/MCOM Cables and YZX10REC
Below table (Table 3-1) list the cabling of YZX10REC, which connect CN17 connector of BP03 base to DC-BUS:
Table 3-1 Cabling of YZX10REC
YZX10REC cable connection from BP03 base CN17 connector to DC-BUS

Signal label in YZX10REC Signal label in DC-BUS Wire color
+5V +5V Orange
+15V +15V Red
STATUS STATUS White
PFI PFI Yellow
+15V +15V Red
MCOM MCOM Black
-15V -15V Blue
MCOM MCOM Black
-15V -15V Blue
MCOM MCOM Black
Above signals include +5V/+15V/-15V feedback and monitor signal, so it needs to connect all above YZX10REC signals into
DC-BUS, suggest to the top connectors of DC-BUS. There are duplicated connectors in DC-BUS, it could connect
YZX10REC signals into any related connectors with same signal label in top connector area of DC-BUS.
3-6 2VAA008929 A
3. Installation Finish the cabling in rear side with cables
You may short MCOM and IOCOM at first, as illustrated in 3.7.2.2- Short MCOM and IOCOM in DC-BUS. The +5VGND and
15VGND are shorted through YZX10REC connection with DC-BUS.
Figure 3-5 YZX10REC cable connection
The CN16 connector in BP03 base is reserved for future usage.
For 600 mm width cabinet, care that the +5V / MCOM / IOCOM terminals in DC-Bar maybe are very close: to avoid short,
the terminals could be bent to small angle with DC-Bar.
2VAA008929 A 3-7
Finish the cabling in rear side with cables 3. Installation
In the latest version, there is a 5V/MCOM terminal cover equipped inside the product package to prevent possible wiring
short, as shown in the Figure 3-6.
Figure 3-6 5V/MCOM terminal cover
3.7.2.2 Short MCOM and IOCOM in DC-BUS

In MPSIV, we recommend customer to connect +5VGND and 24VGND using cable YZXCOM as shown in Figure 3-7,
through M6 fasten connectors MCOM and IOCOM in DC-BUS.
Figure 3-7 YZXCOM cable connector
3-8 2VAA008929 A
3. Installation Finish the cabling in rear side with cables
3.7.2.3 Mound MCB and cabling of Power input in rear side
Pay attention to the screwing Torque Values in C.3- Procedure.
Mount MCB and Grounding terminal onto the DIN rail as shown in Figure 3-8, suggesting the input lines are from the MCB
downward. The power supply input cables YZX25RD1 and YZX25RD2 can be tied onto the folded edge holes of metal
panel as shown Figure 3-8.
Figure 3-8 MCB and Grounding terminal mounting on DIN rail
YZX25RD1 is for LINE1 L/N input cables, connect from MCB to BP03+BP01 base; a long cable for rear side BP03 L1
connection and a short cable for front side BP01 L1 connection. ZX25RD2 is for LINE2 L/N input cables, connect from MCB
to BP03+BP01 base, with two same length cables as shown below in Figure 3-9.
Figure 3-9 Power supply input cables YZX25RD1 and YZX25RD2
The pre-assembled cables YZX25RD1/YZX25RD12 for AC/DC feeds, have outer sheath to prevent the possible
panel edge cutting. However, care must be taken when routing the wires from front to rear overhead.
2VAA008929 A 3-9
Mount the BP01/BP04 base with metal panel P2 into 19’ rack cabinet front side 3. Installation
3.7.3 Mount the BP01/BP04 base with metal panel P2 into 19’ rack cabinet front side
Installation:
Align the top hole in the metal panel P2 with the first round mounting hole from the top of the cabinet on the frame. Secure
the metal panel to the cabinet using a screwdriver, six thread forming screws, and lock washers.
Figure 3-10 Mounting BP01 base with metal panel P2 into 19’ rack cabinet
The BP01/BP04 bases is suggested to be installed on metal panel P2 with M5 hole prior to mounting. Arrange base BP01-
L to the most left position, arrange base BP01-M in middle position, there is no distinction between BP01-M bases if there
are more than one base; and arrange base BP01-R to the most right position. As mentioned in 2.2.2- Module bases, in the
base of BP01-L/BP01-M, there is end connector hole and plastic seal cover for side protection. If customer wants to
extend/cascade the base, they need to remove the seal cover and serially add the following base. In the right base BP01-R,
there is no end connector/hole, it is mechanically sealed for personnel safety as warned in 2.2.2- Module bases. An inter-
connector is already equipped inside base BP01-M and BP01-R package. Place the inter-connector carefully and pay
attention to the direction on it when aligning the inter-connector between bases, to avoid possible harm to the connectors.
Install at least four M5 screws for each base BP01-*, at least two M5 screws for each line of BP01-*.
3-10 2VAA008929 A
3. Installation Mount the BP01/BP04 base with metal panel P2 into 19’ rack cabinet front side
If there are any vibrations or mechanical shock around the cabinet, it is recommended to install two extra M6 screws as the
below limiting position, to prevent horizontal displacement as shown in Figure 3-11.
Figure 3-11 Install M5 screws to prevent horizontal displacement
Or install two extra screws at the end of left and right base as the below limiting position to prevent the horizontal
displacement as shown in Figure 3-12.
Figure 3-12 Install extra screws to prevent horizontal displacement
2VAA008929 A 3-11
Cabling on the Front Side of the Base 3. Installation
3.7.4 Cabling on the Front Side of the Base

YZX25RD1 is for LINE1 L/N input cables, connect from MCB to BP03+BP01 base. There is a long cable for rear side BP03
L1 connection and a short cables for front side BP01 L1 connection. ZX25RD2 is for LINE2 L/N input cables, connect from
MCB to BP03+BP01 base, with two same length cables. For more information, refer 3.7.2.3- Mound MCB and cabling of
Power input in rear side.
There are separate 240VAC input connectors in base BP04, which supply two ways of input power to two inserted SPS04
125VDC power modules. And inside the BP04 package, there are the specific YZXRD3 and YZXRD4 pre-assembled for
AC/DC LINE input, to connect from MCB to BP03 + BP01 + BP04 base: in this configuration situation, the YZXRD1/2 will
not be used.
The left base BP01-L, could accept 2 different ways of AC or DC to provide the input power supply for corresponding two
power modules. No other input wiring is needed for BP01-M or BP01-R. The connectors L1, N1, and PE supply to the left
module on the base; connectors L2, N2, and PE supply to the right module on the base. Two PEs are internally connected,
and connected to the base metal panel. Pay attention to the wiring sequence. The connector wiring size is 26 – 12
AWG.
Figure 3-13 Cabling on the front side of the base
Pay attention to the screwing Torque Values as explained in C.3- Procedure.
3.7.4.1 Cabling of +24/48V/125V Power Output

Power output connection: Each BP01-*/BP04 base provides 4 pair of output connectors. In BP01 if the inserted power
modules are SPS01, +24VDC version, then the connector ‘+’ voltage will be +24VDC. In BP01 if the inserted power
modules are SPS02, +48VDC version, then the connector ‘+’ voltage will be +48VDC. The connector wiring size is 26 – 12
AWG.
SPS01, SPS02, and BP04 alarm signal connection: Each base provides two power module’s status signal. Left
connectors S11/S12 is the status of left module, right connectors S21/S22 is the status of right module. The signal is output
through relay, N.O. contact, means if the module is bad or not inserted, the contact open; otherwise the contact close. Refer
3.7.4.2- Cabling of +24/48/125V Power status signal on the connection of STATUS signal.
3-12 2VAA008929 A
3. Installation Cabling on the Front Side of the Base
Figure 3-14 Module’s status signal
BP04 and SPS04 connection is similar as above.
The power supply input cables and 24V/48/125VDC cables can be tied onto the holes in metal panel folded edge:
Figure 3-15 Tie-up power supply input cables and 24-48VDC cables
For the pre-assembled cables for AC/DC line feeds and 24/48/125VDC, they have different length to avoid to run together.
However, pay attention that these should be run separately and keep distance following above routing path.
2VAA008929 A 3-13
Cabinet Earth Grounding 3. Installation
3.7.4.2 Cabling of +24/48/125V Power status signal

To connect SPS01/SPS02/SPS04 alarm signal into STATUS signal, the SPS01/SPS02 status alarm signals in BP01-*
bases or SPS04 status alarm signals in BP04 base need to be connected serially. Then connect into CN6 connector in
BP03 using the cable YZXALM, to integrate BP01 alarm signal into the status circuit as shown in Figure 3-16. It needs to
serially connect BP04 status signals if BP04 is used.
Figure 3-16 Connect SPS01/SPS02 alarm signal into STATUS signal
If BP01/BP04 is not used or CN6 is not connected, the Status Out will be fault and logic 0. Signal through shorting wire in
CN6, to avoid such a case. Also keep CN5 reserved for future alarm input.
At last, the ‘STATUS OUT’ signal (refer Figure 3-16) can be connected into NTCL01 to illustrate all power modules’ status
including SPS01/SPS02/SPS04, SPS03-5V, and SPS03-15V.
3.7.5 Cabinet Earth Grounding

This user manual does not discuss the details of grounding systems. Good grounding practices prevent problems and
reduce system downtime. A complete and properly grounded electrical system is vital for personnel safety, equipment
protections, and normal process system operation. Digital process control systems require a single-point grounding system
that has two paths: one path for an alternating current ground (safety ground) and one path for a direct current ground
(system common). For detailed information on system grounding, refer to the Site Planning user manual.
The grounding terminal in BP03 Din rail provides grounding of the AC input to the MPSIV.
After above procedure and using above pre-assembled cables YZX10REC, YZXCOM, then all +5VDC, +/-15VDC,
+24VDC grounds are connected to MCOM and IOCOM that connected before, as direct current ground (system common).
They need be connected with alternating current ground (safety ground). It is recommended for MPSIV, if customer connect
MCOM DC BUS to cabinet earth bolt, then also connect power input’s PE terminals into the same cabinet earth bolt.
Inside the BP-K01-** package, there are two cables, one is 14 AWG or 2 mm2 green/yellow wire with 1000mm length, to
connect from one DIN grounding terminal to cabinet earth bolt if Metal Panel P2 is not electrical connected with cabinet
earth (otherwise it is not needed to use this cable), note that in Figure 3-2, there are two spare DIN grounding terminals
near the MCB, they are shorted through DIN rail and metal panel P2, so only need to connect one spare DIN grounding
terminal to cabinet earth bolt. Another is 14 AWG or 2 mm2 green/yellow wire with 1500mm length, grounding
BP - terminals to cabinet earth bolt.
3-14 2VAA008929 A
3. Installation Insert power modules into related base
Figure 3-17 Cabinet earth bolt
3.7.6 Insert power modules into related base

When inserting, align the power module connector with the module base connector, and push until it firmly connects with
the module base. Avoid to insert the SPS03/SPS04 and SPS01/02 in a tilted position, meaning, the top pins in the
connectors make contact before the bottom pins make connection, or the bottom pins might make contact before the top
pins, to avoid possible pin short in a running system, and avoid possible pin bending.
No need to care much about the tilt since the design meets hot-swapping requirement. However, it is suggested
to align vertically (not very strictly) during insertion to avoid possible pin short and bending.
After that, turn the three thumb screws clockwise to secure the power module to the module base, do not use excess force
to screw, as above caution that no need to care much about the tilt.
Power modules installed in a BP01 or BP02 module base must be of the same type. Hence, for SPS01/SPS02, remind that
there is error-proof screw in BP01-* base, to make sure that SPS01 and SPS02 are correctly inserted into one same base.
Also the screws could be removed or added to insert other kind of power modules if it is needed. Error-proof screw position
is as shown in Figure 3-18, for example, it can prohibit the insertion of SPS02 and lets only SPS01 to be inserted.
Figure 3-18 Error-proof screw position
Avoid inserting SPS01 that outputs 24VDC and SPS02 that outputs 48VDC into same single base, else it can
cause the power modules failure.
2VAA008929 A 3-15
Insert power modules into related base 3. Installation
The typical modules configuration is as shown in Figure 3-19, each BP01-* is inserted with two same power modules.
Figure 3-19 Modules configuration
For SPS03-5V and SPS03-15V, the typical modules configuration is as shown in Figure 3-20, each BP03 is inserted with
four power modules.
Figure 3-20 Module configuration - SPS03-5V and SPS03-15V
Different connectors or arrangements are used on the SPS03-5V, SPS03-15V, and SPS04; there is no possibility of
inserting them incorrectly. Hence, there is no error-proof screws in BP03/BP04.
3-16 2VAA008929 A
4. Troubleshooting Introduction
4. Troubleshooting
4.1 Introduction
This section provides troubleshooting tables containing troubleshooting procedures to help locate and correct MPSIV
system problems. These are general troubleshooting guidelines and are not exhaustive of all possible causes.
4.2 Procedures
Table 4-1 and Table 4-2 contain troubleshooting that are listed by LED state, cause, and corrective action. Use these tables
to correct power system problems that are revealed by LEDs on the power module (refer to Table 4-1) and the fan assembly
(refer to Table 4-2).
Table 4-1: Power module LED
LED LED State Cause Corrective Action
Status Green Normal Operation. None.
Red or Off Output voltage under threshold or 1. If the cabinet temperature is over 70°C (144°F),
temperature over threshold. reduce the cabinet temperature.
2. If cabinet temperature is OK, replace power module
(refer to 6- Replacement Procedures of this user
manual).
3. Verify voltage levels are within tolerances using
voltage test jacks. Refer to the 1.10- Specifications
section for Rated Voltages (VDC) in Table 1-6 and
subsection 4.3- Testing Voltage Output of this user
manual.
Table 4-2: Fan assembly status LEDs
LED LED State Problem Corrective Action
Temperature Off Normal operation. None.
Red Fan assembly over selected Reduce cabinet temperature.

temperature
Fan status Off Normal operation. None.
Red One or more fan assembly fans Disable door fan monitor. If fan status LED is still
are under speed. red, replace fan assembly (refer to 6- Replacement
Procedures of this user manual). If fan Status LED
turns off, replace optional door fan.
4.3 Testing Voltage Output

SPS03 include voltage test jacks (refer to Figure 2-10). These jacks provide test points from which voltage output
measurements may be made. There are test points to measure +5V, +15V, and -15V output of specific power module.
NOTE: There are multiple power module models and not all power modules provide test jack for the output voltages. Test
points are only active, if the power module supports the output voltage.
Connect a volt meter between the voltage test points to verify proper voltage. Refer to section 1- Introduction of this user
manual for power modules voltage specifications.
Power modules with test jacks are fully compatible with power modules that do not have test jacks, i.e. they can be used
together in redundant pairs.
2VAA008929 A 4-1
Testing Voltage Output 4. Troubleshooting
4-2 2VAA008929 A
5. Maintenance Introduction
5. Maintenance
5.1 Introduction
This section contains a preventive maintenance schedule for the power system (refer to Table 5-1). This table has a
procedure reference next to the task when applicable. The reference indicates the procedure number where the procedure
for that task can be found.
Make sure to follow all warnings, cautions, and notes. Put boards containing semiconductors into antistatic bags when
stored or shipped back to the factory. Do not repair printed circuit boards in the field. All repairs and adjustments should be
performed by qualified personnel.
The maintenance of any stand-alone product or control system affects the reliability of that product. All equipment users
must practice a preventive maintenance program that will keep the equipment operating at an optimum level.
The procedures referred to in this section contain instructions that the customer must be able to perform on site. These
preventive maintenance procedures must be used as a guideline to assist in establishing good preventive maintenance
practices. Select the minimum steps required to meet the needs of the system.
Personnel performing preventive maintenance must meet the following criterion:

• Should be qualified electrical technicians or engineers who have proper knowledge of the usage of test equipment.
• Should be familiar with the equipment.
• Must have experience working with process control systems.
• Knowledge of what precautions to take when working with live AC power.
5.2 Preventive Maintenance Schedule

The following table (Table 5-1) lists the preventive maintenance schedule for the MPSIV system. The table lists the
preventive maintenance tasks in groups according to the specified maintenance interval. Some tasks in Table 5-1 are
self-explanatory.
NOTE: The preventive maintenance schedule is for general purpose only. Each application can require special attention.
Table 5-1: Preventive Maintenance Schedule
Task Procedure Frequency
Check cabinet air filters. Clean or replace them as necessary. Check Refer to B- Cabinet Air Fil- 3 months
the air filter more frequently in excessively dirty environments. ter Cleaning Procedure
Check cabinet for dust. Clean as necessary using an antistatic —

vacuum.
Check all signal, power, and ground connections within the cabinet Refer to C- Checking
and verify that they are secure. Connections Procedure
Do a visual inspection of the fan assembly. Verify that all fans are — 6 months
rotating. Refer to section 6- Replacement Procedures of this user
manual for replacement sequence, if fans need to be replaced.
Check the quality of the plant power and grounding system. As — 12 months
mentioned in 5.3- Adjust Module Output Voltage, adjust +5V
modules’ output deviation as less as possible, such as, less than
50mV, to assure best current sharing performance. Follow the power
and grounding system verification procedures in the
Site Planning user manual.
Inspect all control, I/O, and power modules, giving particular attention —
to power supply contacts and heat sinks. Clean as necessary.
Replace power supply modules. Call ABB sales and service for Refer to section 6- 5 years
exchange information (Components such as electrolytic capacitors Replacement Procedures
deteriorate over time).
2VAA008929 A 5-1
Adjust Module Output Voltage 5. Maintenance
Table 5-1: Preventive Maintenance Schedule (Continued)
Task Procedure Frequency
Replace bases for modules. Call ABB sales and service for exchange Refer to section 6- 10 years
information. Replacement Procedures
Complete all checks and inspections in this table. Replacement tasks — Shutdown
should be done at the scheduled frequency.
5.3 Adjust Module Output Voltage

The figure below (Figure 5-1) is a +5V/+24V/+48V/+125V module output voltage adjustment potentiometer. Output voltages
are adjusted at the factory to the preset values. However, you could adjust the desired output voltage for one power supply
using a voltmeter and a mini flathead screwdriver (suggested screwdriver type is H-90 or equivalent).
Figure 5-1 +5V/+24V/+48V/+125V module output voltage adjust potentiometer
Before adjusting the output voltage, power On only one of the AC input sources and power Off any other AC input sources.
For the +5V cabling and module inserted into MMU, you may keep them unchanged, because the internal compensating
circuit in +5V power module will limit the maximum output voltage level within the module's safety range. Measure the +5V
output voltage at the test jacks using a calibrated voltmeter.
NOTE: Ignore the measured +5V voltage in DC-BUS while adjusting, since the internal compensating circuit will
automatically adjust the final +5V voltage in DC-BUS when the +5V modules’ test jack’s output voltage is varied.
In Figure 5-1, the module faceplate is upward and module connectors are downward, then if you turn the potentiometer in
clockwise direction by a screwdriver, this module’s +5V output value will be increased when measuring its test jack output.
If you turn the potentiometer in counterclockwise direction, then this module’s +5V output value will be decreased. Stop
adjusting if you hear a click-clap sound while adjusting. This means that the potentiometer has reached its adjusting limit
threshold. It is suggested to adjust it back a little.
Finally, adjust the +5V output voltage of other power modules so that the difference between the power modules is minimal
(<50mV).
For +24V modules output adjusting, since there is no voltage test jacks, you can measure the +24V voltage in DC-BUS or
base terminal connector while adjusting. The adjustment procedure is the same as described above. The process is same
for +48V/+125V modules as well.
Consider appropriate PPE to avoid any kind of damage to personnel as well as system. Do not touch the inner
circuit while adjusting the voltage. Use a specific fixture including BP03 to perform the task.
5-2 2VAA008929 A
6. Replacement Procedures Introduction
6. Replacement Procedures
6.1 Introduction
This section provides replacement procedures for the power system. The power system components are not field
replaceable. If a component fails, it must be returned to the factory for repair.
NOTE: Follow the procedures for working with static sensitive devices when performing the replacement procedures.
6.2 Replacement Sequence

If a power module or base fails, replace it with an equivalent one. Power modules can be replaced on-line, since MPSIV
supports hot-swapping; however, prior to removing a power module, it is recommended that the power line to that power
module is switched off at the circuit breaker. Failure to do so may generate a PFI signal and cause a process upset. After
replacing power module, do not forget to firmly screw the module to the base.
To replace a base:
1. Turn off power to the cabinet and the field device.
2. Remove the installed modules and the failed base.
3. Replace the failed base with an identical one.
4. Reinstall the modules.
5. Turn on power to the cabinet and the field device.
2VAA008929 A 6-1
Replacement Sequence 6. Replacement Procedures
6-2 2VAA008929 A
7. Spare Parts List of Spare Parts
7. Spare Parts
7.1 List of Spare Parts
The following table (Table 7-1) lists the spare parts.
Table 7-1: Spare Parts
ABB Article Number Description

2VAA008280R001 SPS03-5V Power Supply, 5V, 60A
2VAA008281R001 SPS03-15V Power Supply, +15V@3A, -15V@3A
2VAA008278R001 SPS01 Power Supply, 24V, 10A
2VAA008279R001 SPS02 Power Supply, 48V, 5A
8VZZ001720Z0001 SPS04 Power module, output +125VDC@2.3A
2VAA008282R101 BP01-L, Left base supports two SPS01 or SPS02.
2VAA008282R201 BP01-M, Middle base supports two SPS01 or SPS02, used only for extended
power capacity requirement.
2VAA008282R301 BP01-R, Right base supports two SPS01 or SPS02.
2VAA008283R101 BP03, Base for two 5V and two 15V modules, with integrate DC bus monitoring
PFI assembly.
8VZZ001719Z0001 BP04, Base for two SPS04 and cables
2VAA008284R101 BP-K01-AA, Installation accessory for SPS base and module, including two metal
panels of 485 mm by 240 mm, two AC MCBs, cables for BP01 and BP03 to DC
bus bar.
2VAA008284R201 BP-K01-AD, Installation accessory for SPS base and module, including two metal
panels of 485 mm by 240 mm, one AC and one DC MCB, cables for BP01 and
BP03 to DC bus bar.
2VAA008284R301 BP-K01-DD, Installation accessory for SPS base and module, including two metal
panels of 485 mm by 240 mm, two DC MCBs, cables for BP01 and BP03 to DC
bus bar.
P-HA-RPS-FAN03000 System Fan, internal MMU Cooling Fan. 24 VDC door fan supplied with standard
cabinets.
1948506C8 System power DC BUS BAR
2VAA008929 A 7-1
List of Spare Parts 7. Spare Parts
7-2 2VAA008929 A
A. Fan Assembly Installation Procedure Purpose/Scope
A. Fan Assembly Installation Procedure

A.1 Purpose/Scope
This procedure explains how to install the fan assembly into the cabinets.
Parts:
Number Quantity Description

200037A080A1020 4 Lockwasher, helical spring, M8
NIDHA16008 4 Screw, sems ext pan head slot, 0.190-32
NMPCC16002 4 Nut, cage, 10-32
P-HA-RPS-FAN03000 1 Fan assembly
Tools: Bladed screwdriver.
A.2 Safety Considerations
Disconnect power before attempting these procedures. Failure to do so could result in severe or fatal shock,
or equipment damage.
A.3 Procedure
Prerequisites: Make sure power is removed at the source before starting this procedure.
Steps:
1. Open the rear door of the cabinet.
2. Install cage nuts on the 28th and 30th holes from the top of the cabinet on vertical mounting rail inside the
cabinet (refer to Figure A-1).
3. Slide the fan assembly into the cabinet from the rear until the holes in the mounting bracket on the rear of the fan
assembly align with the cage nuts.
4. Secure the fan assembly to the vertical mounting rail using the bladed screwdriver with four screws and
lockwashers
5. Connect the power input cables to terminal IOCOM and +24V in DCBUS.
6. Connect the STATUS OUTPUT cables to terminal STATUS and IOCOM in DCBUS using the proper terminal
connectors as shown in Figure 3-2.
2VAA008929 A A-1
Procedure A. Fan Assembly Installation Procedure
Figure A-1: Fan assembly installation
A-2 2VAA008929 A
B. Cabinet Air Filter Cleaning Procedure Purpose/Scope
B. Cabinet Air Filter Cleaning Procedure

B.1 Purpose/Scope
This procedure explains how to clean the cabinet air filter.
Parts: None
Tools:
• Bladed screwdriver.
• Clean, dry, filtered compressed air.
• Distilled water.
• Mild detergent (i.e., dishwashing soap).
B.2 Procedure
The cabinet air filter mounts over the lower air vent, inside the cabinet front door.
Steps:
1. Remove one screw securing the mounting plate at the top of the air filter mounting bracket using the bladed
screwdriver.
2. Pull the mounting bracket and air filter off the cabinet door.
3. Remove the air filter from the mounting bracket.
4. Use compressed air to blow dust and dirt free from the filter, if the air filter is dry and relatively clean.
5. Clean the dirty filter in distilled water and mild detergent.
6. Agitate the filter or squeeze the soapy water through the filter to remove built-up dirt.
7. Rinse the filter thoroughly with distilled water, when the filter is clean.
8. Air dry the filter before replacing it.
9. Wipe any dust or dirt from the mounting bracket.
10. Return the dry filter to its mounting bracket.
11. Place the mounting bracket into position on the cabinet door and tighten the screw that holds the mounting plate
over the air filter mounting bracket.
2VAA008929 A B-1
Procedure B. Cabinet Air Filter Cleaning Procedure
B-2 2VAA008929 A
C. Checking Connections Procedure Purpose/Scope
C. Checking Connections Procedure

C.1 Purpose/Scope
This procedure explains how to check connections.
Parts: None
Tools: Individual tools cannot be listed due to the numerous connections involved.
C.2 Safety Considerations
Disconnect power before attempting these procedure. Failure to do so could result in

severe or fatal shock, or equipment damage.
C.3 Procedure
Check all signal wiring, power, and ground connections within the cabinet to verify their integrity. When checking
connections, always turn a screw, nut, or other fastening device in the direction to tighten only. If the connection is loose, it
will be tightened. If the connection is tight, the tightening action will verify that it is secure. There must not be any motion to
loosen the connection.
Prerequisites: Make sure power is removed at the source before starting this procedure.
Steps:
1. Check and verify that all line, neutral, and grounding conductor connections on the circuit-breakers are secure
and within the torque values listed in Table C-1.
2. Check and verify that all other power connections within the cabinet, including connections to the bases are
secure and within the torque values listed in Table C-1.
3. Check and verify that all field wiring connections to the bases terminal block are secure and within the torque
values listed in Table C-1.
Table C-1: Torque Values
Torque Value
Connection
Nm in.-lbs
Circuit-breakers terminal blocks 2.8 25
5VDC and 24VDC connections on DC 6.77, ±0.23 60, ±2

bus bar and bases
Terminal block on power bases 0.5 - 0.6 4.5 - 5.3
2VAA008929 A C-1
Procedure C. Checking Connections Procedure
C-2 2VAA008929 A
INDEX
INDEX W
Wiring Considerations 3-2
A
Air filter cleaning B-1
C
Cabinet Air Filter Cleaning Procedure B-1
Checking Connections Procedure C-1
D
Description and operation 2-1
F
Fan Assembly 2-10
Fan assembly
Installation A-1
Fan Assembly Installation Procedure A-1
Fan assembly status LEDs 4-1
G
Glossary of Terms and Abbreviations 1-4
I
Installation 3-1
Fan assembly A-1
Installation accessory 2-4
Installation Sequence 3-5
M
Maintenance 5-1
Air filter cleaning B-1
Checking connections C-1
Schedule 5-1
Module bases 2-5
MPSIV power system parts 1-1
MPSIV set configuration 1-2
MPSIV Specifications 1-5
MPSIV system (standard configuration) 2-2
MPSIV system architecture 2-1
N
Nomenclature 1-4
P
Power modules 2-8
Power supply tray
LEDs 4-1
R
Replacement 6-1
Replacement Procedures 6-1
S
Spare Parts 7-1
T
Troubleshooting 4-1
Power module LED 4-1
2VAA008929 A 1
INDEX
2 2VAA008929 A
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2VAA008929 A en HR Series Modular Power System IV User Manual

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ABB Ability™ Symphony® Plus

ABB Ability™ Symphony® Plus

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Release: July 2020

Safety summary .......................................................................................................1

About this user manual...........................................................................................3

2. Description and Operation............................................................................ 2-1

3.7.4 Cabling on the Front Side of the Base ...........................................................3-12

5. Maintenance ................................................................................................... 5-1

6. Replacement Procedures.............................................................................. 6-1

7. Spare Parts..................................................................................................... 7-1

A. Fan Assembly Installation Procedure.......................................................... A-1

B. Cabinet Air Filter Cleaning Procedure ......................................................... B-1

C. Checking Connections Procedure ............................................................... C-1

Table 1-1: MPSIV power system parts ..........................................................................................1-1

Figure 1-1 MPSIV system outline including SPS01/SPS02/BP01................................................ 1-7

Safety Precaution Description

GENERAL WARNINGS Equipment Environment:

Electrical Shock Hazard During Maintenance:

Turn off the circuit breaker corresponding to the line (LINE

About this user manual

User manual conventions

Part number: 1234567?0

Information icon: It alerts the user to pertinent facts and conditions

Table 1-1: MPSIV power system parts

SPS02 Power module, output +48VDC@5 A

SPS03-5V Power module, output +5VDC@60 A

SPS03-15V Power module, output +/-15VDC@3 A

SPS04 Power module, output +125VDC@2.3A

BP04 Base for two SPS04 and cables

1948506C8 System power DC bus bar

Table 1-2: Typical MPSIV set configuration

Parts Application purpose Quantity

SPS03-15V +15V@3A, -15V@3A 2

BP01-L Left Base for two SPS01 or SPS02 1

BP01-R Right Base for two SPS01 or SPS02 1

BP03 Base of two SPS03-5V and two SPS03-15V 1

BP-K01-AA Installation accessory for RACK SPS, for 1

P-HA-RPSFAN03000 System fan for RACK modules 1

1948506C8 System power DC bus bar 1

1.4 Intended User

1.5 User Manual Content

• Description and Operation:

1.6 Using this Manual

1.7 Glossary of Terms and Abbreviations

Table 1-3: Glossary of Terms and Abbreviations

MCB Miniature Circuit Breaker.

1.8 Reference Documents

Table 1-4: Reference Documents

Document ID Document Title

Table 1-5: Nomenclature

SPS01 Power module, output +24VDC@10 A

SPS02 Power module, output +48VDC@5 A

SPS03-5V Power module, output +5VDC@60 A

SPS03-15V Power module, output ±15VDC@ 3A

SPS04 Power module, output +125VDC@2.3A

BP01-L Left base for two SPS01 or two SPS02

BP01-R Right base for two SPS01 or SPS02

BP04 Base for two SPS04 and cables

Table 1-5: Nomenclature (Continued)

1948506C8 System power DC bus bar

Table 1-6: Specifications