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UDC 62-272.4:658.562 Telertedern; Maso und Cualtstlorderungen ‘nas ben used thoughout as the decimal marker z 1. Scape and feld of anpteation.. 2 CONCEP nnn 3 Symbote and unt. ‘ 5 CCtassiticaton Dimensions and designation 63 _Telerances on tee overall height fy no 7. Tolerances on spring load... : 2.1 Sind dics .. “i 72 Springs stacked in sees wc 8 Play between spring and centing element 9 Permissible set .. z 10 Stresses in springs subject to static loading or moderate fatgue conditions .. H 4 u 1. Scope and field of application 8 x Hl 4] Seer. £'| ital eoten enon 3 | 2 concept DEUTSCHE NORM Dimensions and quality of conical dise springs in eepig with curent prctce i stndards pubishad tthe Inet Organialon for Stancentizaton (iSO), a comme Contents Dimension mm Ti standard epocties requirerens for the materals, dimensione, toerences, and peimisstie stmsses for conical op ‘sarngs. tinsudes grpns chowing the pemisibe relaxation and te avairance ile of euch aptnge, ava function of evece, Tie mnlmum mquromentssoeciad hem ae niended to ere tho prope pesformance ol cool dss springs and way “hw thee saree epectiog hers represen! groups ol sprng sizes which have met vith oral acceptance in practice, Canial dee springs ave not intencec tobe used wth boWhut assembles to counteract elect of soting es ae DIN 6796 ena diss spsings (springs, for short) ar anndar cored elements tha offer resistance o @ comprassive force eppked ax MY Thay may bo designed as sage ass oa ces stackod in perl o in sees, eter sly or m mustpie, ey nay be subject to bom state and fatigue loading are ramy ave ground end eitaooe grure enc lor shor}. ‘sp Vr Got Sa as eon Rien Baron Sasa TOO January 1992 ‘Supersedes September 1960 ection, ‘11 Stresses in springs subject to fatigue loading . ‘TL1 Mrimum inl dellecion avoid erecting 112 Stresses 12 MORES nn a 48 Manutacturing process and surface qual... 10 14 Heat treaument and surtace tratment to 14.1 Heat eatment = 10 142 Shotpesning ...- = 0 143. Comesion protecion nena 15 Testing... _ $5.4 Chuck of dmemiens and eter sping carecterstee cece’ 16. Otnorrelovant requirements, ‘Standards referred to i ast CCamtinusd on pagos 2o 11 0112085 Erg Price gram 70 Ganctla Chavet boar? Page? DIN 2093 9 Symbols and units ‘Symbct Unt Tem m mm (uiside damaer ot sping >, ram Insise ameter of epaing 2 om Meancoi ameter E Newt Modis of elasticity F N ‘Sprig aad oa singe cise wih or without grcund ends) oF N laxation le mm Long of springs stacked in series on park n tha ila postion & om Design length o springs lacked in series crn arate, nthe attened positon " Number feyeas to aire by om tna ana o serge wihas ground eds (oul ee veal igh : Number of cscs stacke In seis, engl orn mutes b mm ee overal height of spring in sina pein ‘ mm Detecton of engl dice Sudan mm Detieotons aseocited wth the sping ads designated, Fe, Fy. : mm ‘Theiness of srole dsc ’ mm Fladuced thickness of single disc in ne ease of sringe with ground ends Gop) a Poisson's ao e Nine? Design stress Gin Oa ne Nea? Design stressos at the pols designated OM, |. U, land IV (see figure 1) a Niro? (Moan faigue cies oxeclted wth te deletion of springs subject augue loading ® Nine? Macirum fatigue stress a Nines? inirum fasque tress [aro-w Nien? Fango o sess 4 Classification ‘Tig standard makes a ditincton among twee groups of springs, n zesordance wit Sabet Tobie 4 rap | THewessolseae ce, [Sige cow gourd 1 ese than 126 No 2 From 1,26 06 No Over 6p to 4 Yes DIN 2083 Pages 5 Dimensions and designation Conical ise spring of group 1 or2 wl mt | ES r 1 2 Ss 2, Conical ese spring ot group 3 2, spring of group oj or ingle dic, including he relevant points of fading Designation of a conical disc spring of sping seroe A win an outside dlemete, Df 40 im: Conical dise spring DIN 2093 -_A 40. nora parieuter manutacuing process's que for aup 2 springs (cable 10), the designation sha ‘otows. Inthe case of springs prota by turing (3) Conical disc spring DIN 2093 - 4 40. amended as Inthe ease of sorings produced by stamping (F: Conical dise spring DIN 2093 — A 40 F Page a DIN 2005, 206000 Nir, and y = 0) Bi, ie Table 2: Coniel dice springs of series A (wth “Sa18; “Zan, © Dd a ror) he bo * ' tent | Ga?) a7 oy Gio (ona s=078 4) me | ame ii N ant s | az] os | og | 08 | 20] om | om | -200 wo} 22] 98 | of | Sys | am] ove | ose | ise fas} ge} ar |os | S| Gl os | om |e w | 72} os fos | ta | ssl om | ow | ite 1 ts | az] os | om | 12 | 100 ase | ~s160 w | ols ce | ie | tao te | Si zo | sj is | oa | the | tem] ae | tar [ONS wa] ua |i | os yao | 080 | iar | ~nr0 | soar Bone | ie | oes aom| oa | tee | Zia | tae | 42 | ts | as | ats | Zoo] ow | tee | oreo | So sis| tes [tvs | or | 2a | Sem] oss | tee | to | care aes | tea | 2 oe | ze | sim] os | 22 | mito | to a | sa] 225 | oo | 216 | cs] oes | 27 | se | taco se | zalas | 1° | 35° | smo] om | 29 | oee | ioe 2 |e | mls ta | 41 | szom} oa | ser | Stam | coe s | zs|3 ta | 4a | tio! oa | Sa | cto | tae eo) a ]es | ia | 43 | sso] toc | Ses | lino] n | | 4 te | ss | gsm! se | aa | -t20 | 00 ela le i? | 67 | Smo) tae | Ste | ideo | Hee o | |s 2 | 7” | sao] ts | as | itm | doe wlan ie 22 | Ge | daam| te | es | mia | Wor we | [8 25 | as | iow] te | eae | iia | ian ws [ % |r | 26 | soe | oso] se | acs | 1200} wor wo | z | aga | se | ie | esa] se | ge | “iol | gee io | f jie | 35 | 198 | 50000] seo | ater | cree | ie wo |e froma | 0° |e Pisco) S| i | oie | ee 8 mo | me |raiian} 42 | 192 | rao000] sis | ros | -s210 | seco ge | fie [ienian| $2 | 9? [imo] Soe | aes | cae | re wo_| er {iran | be | te | seem | 2 | ise | cise | ie "The values specid for» are nomina! velues. i he cate of group 3 springs the valuas given in pareresee apply for? (teauced thicerece). Limit deviations for hckness are spectied in subeatse &2. £2) Design (compressive) elrosaes a the point designated OM, Le. on the cael euraco of he epg. *) The values spocitod apa forthe largeat tense stresses on te lower edges of he Sorin. The vales specified wth an asterisk () eppty othe pokrt designated I, tose without an ater othe pon’ ces need I In e case of springs wih ground ends (. groun 3 in clause 4), the desrad sping load, (bere sis equll io epprcximatey 0,75 te). o bs obianed by reducrg the tiekness of single dia, which then ges the vase Inthe cage of epring conas & 2°68, £ shell be cavel to aperoxmaty 0,94, and inthe ease ct sping eariee Cit aha bo equ! to aporocimately 0,98, | m Tobe 9: Conla! sc springs of sete @ (wen “-25 fo DIN 2083. Page 5 2-075, £= 206000 Ninn and je = 0,3) a rr T my | o F | Tae Tout [aa % Group (whores «075 hy) me | woe h N ae s | sz2][ 00 [ozs | oss | so] oo = i140 w | s2] o¢ |os | cr | aie] ov fun ws | 62] os | oa | cas | a0] on = 1000 | 1110 | 72) os | oa | os | 2! on = 970 | 1100 w | eb] o¢ | os | aos | aie) Os =s010 | 1420 1 ws | 2] o7 |os | a2 | sm] ase = 1040 | 1190 7 | 192 | 8 | os | 13s | 7s] as | oes | —t090 | i110 ws | 2] os | om | sas | 70! oad | 96 | -'s02 | tom 2 | 122] 09 | a7 | se | ol! css | tor | - oo | tom a | we] 7 oa | te | imo] oe | 12 4080 as] 133] 125 | oa | 298 | 190] 068 | 1a? 1190 ass} ies | vas | 225 | i700] o7s | 15 070 w |} 4} as | tas | 265 | ze} og | i30 1130 @ | zal is | 13 | 305 | 3000{ oss | 207 1160 sm | za] 2 i | 34 | a7] tos | 236 neo wm | as] 2 we | 39 | aol a2 | 24 1080 @ | av | as | 175 | 4zs ) rio] var | aoe 1000 2 mn | we | 28 2 4s | smo] is | 1080 aja |e 22 | 53 | 10500] 70 | 357 1140 so | @ | oss | 25 | 6 | imo] ia | tie 1120 wo | st | as | 28 | a | r910] 2 = 928 | 1050 mie | 4 se | 72 | ieo| 24 = 953 | 3090 w/o | 5 as | as | 3000] 260 “1080 | +150 wo | 2 | 6 ‘ 9 | 20] 3 = 90 | 110 wo | 2 | 6 4s | ws | aro] aoe = 1000 | 140 wo | 2 | si | ata] ses] aes ='905 | 1040 we | eas [36 | 16 | reso a2 = 1060 | 1250 3 nz | ory | ss | us | roa] tee = ssi | i180 wr_| wim | 7 | | st9000] S25 = 1080 | 1240 For? 9 and 9), 900 ble 2 Ine case f springs wth around ens (cl. group 3 in cause 4), 75 iy). is to be obtained by reducing tre tikes of single csc dB, ¢ shel be equal fo appreaimaiely 0S, nin te cas0 6 the desire spring oad, F (where si equal to azoroximataly 1, which then gives the valu Inthe e289 of spring aeries & ‘ng seres CR shall be equal o approximately Ose. Pages IN 2003 Table 4 Conioa! dise springs of series C (wit = 1.8, £ 203000 Nina, and x =0.5) oe >, sory) ty b F ' fo-s | Om?) on) on cmp (mare s~076 4) ym we a is aomt_| amt * oz | ows | oz6 | -768 | tow 2 3 | os | oe ose | =7m | ‘So Bs cas | an | ym tae | | a |r 74 [13 | ase | a0 ‘ia iso | te te | ma | sooo | Sas 33 For), #,and2), see abe 2 Inthe case ot springs win ground ends (ct. group 3in lau 4), the desked spring load. (wnere se qual io epproxinsely 9.75) letobe obtained by reducing the hckness of singe cs, whch tron gives the value Inthe case ceprowyaores & and, shal bo qual to approximately 0.04%, and inthe case of sping srs C, I shall bo qual approniatss 060 6 Tolerances 6:1 Tolerances on diameter For allspings.toitenee class h12 shal apply for fe ouside Gameler D, The coaxsalty larance for ho outside eiameter, where Dy oes not exceed 50, shal be 2+ 11 ox where 0, excseds 50 sted b9 2-17 12, ‘Tolerance class H12 shal apy forthe nde diameter, DIN 2083 PageT 7 Tolerances on spring load 7A. Single discs The sialic sping ad, Fo single ie in he intial poston (ip~#) shal be dolernined fr a spring inthe load state, Uusig a sulablekbvican. The ft patos between which tre Ssoing i tobe conpreesed shall be hardened, groans, ans ‘Undor normal croumsiences, the valves specified i table 7 shal apy. i Tetranees on ticles a mee ‘Limit deviations: Gap tetra] | goup , aa ronoz wos | tf ie ' OO om 8 1 Lessinan 125 | 234, von tas | 228 Fomt2s wae . Lee |e . Over 3,8 upto 60 Over3,0 upto 60 a a. Over 80 upto 140 a 3 Over 60 upto 140 aa Inthe case of group 3 sprngs, nett cevitons epee ites epply to to reduced Dickness, (cl. clauses 4 anise 63 Tolerances on tree overall height, ly “ables Gon i ‘i devon 1 teostan 25 | =a Fomizs 20 | -3e 2 | owr20m 30] 38 overs wie 60] “8B 2 | owiao poo | vom Figure2: Measuring points for loading and unloading To.comply wth ta specie tlorances. it may be necessary {oexceed the iolranco values spooted fr lyf. able 6). 7.2 Springs stacked In serles ‘Ten sing discs stacked ir series chal ba used to determine ‘ho doviaton in load between the leadzg curve ana te ‘rlondng curve ct springs stacked in sane. Tha edhdual ‘sce shal be centred about a mandrel in complancs wih ‘cluse 16, Theft pists botween whieh tho oprng i fo be ‘compressed shallbe hardened, grand, and potstec. Prior fo testing the spring shal be compresses to ice its ‘sign load, F (where sis epprexrnatey 0,75 hy). At (lg —715 the sorng load deteined for te unioasing ‘curve shal make up atleast ho rinimura percentages epee ‘od in tble 9 ofthe crng load determined for te loading curve (ol fute 2) Tables {ssinum spring tad unio) sai 25s a poreniago or sping eons a 8 ce 1 0 & 2 25 a5 3 * % rin cera tolerances, the form of the actu indi lacs wil davate fom the geometrealy lca ‘orm of the stack. Togetnor wah the efecto feton, this resus load! ellecon cure forthe stack that ders tom that esiab- ‘nned fr tho sum ofthe resuRS tr the hcieial diss (2 subclause 7 of DWV 2092}. ‘Stacks of spenge shall nomally be tested with the arrange- iment used in pracoe, Page's DIN 2009, 8 Play between spring and centring element Means shai be prosided to keep the sping in poston, these being prelerably internal, suey asa rane. tho case of ‘sxcemal positoring, slevo & prefered. Te recommend 2d amount of play between tre Sprng and auch a senting ‘lomentiespecied in eble 9, 2s a fetion ofthe cutie oF Inside diameter ofthe spe. cd Died, Popronnat play Wie 16 02 Over 16 upto 20 03 Over 2 we 26 oa Over 25 pte 315 as Over B15 mt 50 as a) oe Over 00 pio 0 1 Over 140 up te260 16 8 Permissibte set See 0 2092 for rlovart concen, Falowing eet treatment, each sping shal be prestressed in ‘such a manner that he Vala spoctid in table 7 are com pled wih when the sping is compressed to weet design toad, F where ss equate appramimatoy 0.75 hy). 4n he cas0 of sprnge subject o static lacing the guides ‘ahs for relaxation ihstaied in Sgures 8 and 4 should rot be exceodoc. = Akar —aihoure | —— Aner 1000 nour ar Relaeaten, 26.09 core 500-1000 -1500 -2000 se oe ~$00 1000-1500 Seee W000 N/m? ~1500 ta Figure &: mlustation of permissible efacation for springs made from Ck tae! = Ator 1B houre L_— ter 1000 hours. Lt DWN 17/221 and DIN 17 222 Where the service temperature wil exceed 100°, the pring manulacturershatlbe consuted. 10 Stresses in springs subject to static load- ing or moderate fatigue conditions tne case of pings mae om ON 17 221 9: DIN 17222 soo tat are sujet to statis dng fw moter gus crs ony Sms er ara (Gps eet be eoproninatety eq! to he et sen, He SD merase a0D CO NOON Were used at righer sees, ti lta he ering wi fuer rom roe oleate clay 9 11 Stresses in springs subject to fatigue loading 44.1 Minimum intial defection to avoid cracking Springs subject t fatigue losing

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